Operator`s service manual VIMEK 608.2
Contents
1. 2 7 Trailer section Remove the protective plate above the corner axle Check e 4 pcs M20 through with lock nuts 2x e Apcs M16 2x i z z e a e KR j 4 l Wane oe ray ve geg aw wet bes a r 3 zs o oi e mont TRACTORGK EN BST 230 ISO TIET RAE 100018 ON G A Lu WH 406 ner A en 200 a Ge E wes 200 md oomh 286 OOF AR A TA SIDO IWS LEE OR OGR 498 ND EA mm 2 8 Locking wheel axle trailer section M12 4x Art No 909428 Y Wf LA VA P b Service manual Vimek 608 2 Art No 909428 2 9 Drive roller In order to control draw all M18s the drive roller must be removed Check e 7pcs M16 2 10 Engine mounting Check e 4pcs engine cushions Check for any cracks in the rubber part e Bolts for EE mounting _ gt o Service manual Vimek 608 2 Art No 909428 2 11 Variator Kontrollera e 3 psc M6 e Hose in respect of cracks and leakage Change when necessary 15 Service manual Vimek 608 2 Art No 909428 3 Engine CG These are only a few selected service points for the engine For complete service and maintenance instructions see the engine s separate manual 3 1 Vbelt Check e V belt condition pos 1 Change when necessary e Tension of V belt Adjust when necessary Measurement A must be 7 9mm at a load of 10kg see image o Adjustment Loosen the bolts in accordance with pos 2 and adjust the V belt tension o2. s instruction manual Particularly important information in this service manual is marked with the following symbols A Risk of personal injury or damage to property STOP Immediately stop any work O Important information General In order for the machine to function problem free over a long lifespan the service and maintenance must be carried out according to the instructions in this service manual The machine must be regularly lubricated according to the chapter Maintenance Schedule dl Difficult circumstances can necessitate a shorter service interval Be observant for any wear and tear and for any situations that could lead to machine damage Hydraulic components are sensitive to contamination Observe strict cleanliness when servicing hydraulic components Clean any leaks immediately to avoid damage to the surroundings Spent oil coolant battery fluid etc must be taken to the nearest recycling deposit centre Use environmentally friendly diesel A Always turn off the engine during all service and maintenance work on the machine Ensure that the motor cannot in any circumstances be accidentally turned on again Secure machine parts during maintenance risk of serious crushing injury Ensure that the crane and the machine are situated in a position where no parts of the crane or machine can move risk of serious personal injury Faults that are discovered must be resolved before continued driving if there is a risk
3. and the bushings in the hub every 25th hour of operation e 4 lubrication points 4x 2 1 1 7 Wheel bearings trailer section e 2 2 lubrication points 2 3 pumps nipple 1 9 Grip extra option e 9 lubrication points 1 10 Crane See separate manual 1 11 Break Link e 6 lubrication points i ae 5 a NY 1 1 Gr COLE Service manual Vimek 608 2 Art No 909428 Service manual Vimek 608 2 2 Bolted joint See section Tightening torque for the correct torque 2 1 Wheels cab section Check e 4 pcs Wheel bolts 2x Wii il 2 2 Wheel trailer section Check e 6pcs Wheel bolts 4x 10 Art No 909428 Service manual Vimek 608 2 2 3 Crane foot Draw 90 of the recommended tightening torque to avoid tensing the bolt e 7pcs M20 e 1 pcs M16 Art No 909428 2 4 Centre link Draw 90 of the recommended tightening torque to avoid tensing the bolt e 1pc M20 e Apcs M18 e 2 pcs M16 e 2pcs M12 q dl 2065 DE A Pur Y 4 M12 2pcs PORT M16 2 pcs on rear M18 20cs ee e lt sh Service manual Vimek 608 2 Art No 909428 2 5 Rear section gearbox Draw 90 of the recommended tightening torque to avoid tensing the bolt e 8pcs M14 2 6 Driveshaft Check e 2pcs M12 e 3 pcs M10 De i gt 3 pcs Ad 12 Service manual Vimek 608 2
4. of personal injury or damage to property If in doubt of the appropriate action for daily inspection damage or larger repairs contact your VIMEK dealer or service organisation 3 Service manual Vimek 608 2 Art No 909428 Daily inspection Inspect the machine and crane daily in respect of safety and function Daily inspection lubrication and simple repairs can be carried out by the driver Pay particular attention to e Noticeable defects or changes to the outside of the machine e g cracks or damage in Supporting parts e Leakage from the hydraulic system damage to hoses or cables e Leakage from the engine T In dusty situations the air filter cab filter and cooler filter must be checked daily See section 6 4 6 6 A If the diesel warmer is used the area around the warmer s exhaust gas system must be cleaned daily Fire risk See section 13 1 Check the following points daily Oils o 5 1 5 2 Brake system ss 7 1 7 3 Hydraulics 11 1 Safety equipment 12 1 12 2 Diesel heater 13 1 Service manual Vimek 608 2 Art No 909428 Tightening torque Tightening torque in Nm Resistance class 8 8 10 9 oy 98 14 17 89 24 33 40 as ns 181 27 n c un c 0 O Welding Welding on the machine during warranty period must be done according to VIMEK s instructions When welding the machine or crane the following measures must be taken e Disconnect the battery s ter
5. that there are no leaks Service manual Vimek 608 2 Art No 909428 E a ps A ml LS Filling Aa o Level plug i AN Venting under the trailer 5 5 Planetary gear housing During checking filling and changing of oil in the planetary gear it is not necessary to remove the protective plate 2 dll y Level plug Filling A H WW LU ae Z Venting under planetarv gear housing Forwards gd d J KI Check e Loosen the level plug The oil level should be up to the level plug e Top up as required Change e Unscrew the drain plug and collect the old oil e Screw the oil plug back in e Screw off the filling plug e Fill with new oil up to the filling plug See Technical data for the correct amount and type of oil e Screw back on the filling plug e Check that there are no leaks 24 A Service manual Vimek 608 2 Art No 909428 6 Filter CG Pay attention to cleanliness to avoid the introduction of dirt particles into the system 6 1 Engine oil filter Filter change e Loosen the filter with oil filter tongs Clean up any oil spills e Spread oil on the new filter gasket e Tighten the new filter by hand Do not use filter tongs e Run the motor for a while e Check the oil level Top up as required e Check that there are no oil leaks round the filter E F T D K Fa i J E o e gt 2 H gt 2 E ae gt Ez Oil filter 6
6. 2 Hydraulic oil filter Filter change e Remove the cap that protects the valve unit e Loosen the filter with oil filter tongs Clean up any oil spills e Spread oil on the new filter gasket e Tighten the new filter by hand Do not use filter tongs Hydraulic oil filter Rz e e p Ga E Kat d md e AA Lg ve e ES f SN NOE Ee SCH Service manual Vimek 608 2 Art No 909428 6 3 Diesel filter Filter change e Remove the protective plates e Close the diesel filter stopcock e Loosen the filter Pay attention to cleanliness e Fit a new filter e Vent the diesel system see section Venting the diesel system De Diesel stopcock 6 4 Air filter Clean the filter Check e That there is no damage to the filter Change when necessary Service manual Vimek 608 2 Art No 909428 6 5 Cab filter The filter is placed on the cab ceiling Clean the filter Check 6 6 Intercooler filter Clean the filter Check e That there is no damage to the filter Change when necessary Service manual Vimek 608 2 Art No 909428 7 Brake system The brakes must be adjusted if they are uneven or feel light The brakes must be adjusted on both sides for a more even braking effect 7 1 Driving brake Check e Brake effect Adjust when necessary Adjustment Adjust one side at a time e Lift up the machine so that both front wheels can turn freely e Loosen lock nut 1 e Screw in adjusting screw 2 unti
7. Art No 909428 A ISION Service manual Vimek 608 2 Rev L P M Pe 418 E ho pi 2 RE ET eat VIMEK 608 2 46 0 933 135 15 46 0 933 710 56 k se ve a Re sn of bai ko TE ZE b H a _ Fax www vime Tel Operator s service manual Lidvagen 11 SE 922 31 Vindeln Head Office Sweden Service manual Vimek 608 2 Art No 909428 Service and maintenance Maintenance sceccccsccccccccccceccccececcess 3 BOY A 3 Ci AP A 3 Daily inspection 4 Tightening torque cooocccccncccncnnncnnonoccnnonacononanonos 5 Welding TE 5 Lubrication points ccscecsesecscscees 6 1 1 Brake mechanism 6 12 Cente ln EE 6 1 3 Stabilisation cwvlimder 7 1 4 Steering cylinder cocoocccccnnccnncnoconinnnonss 7 1 5 Transmission shaft 7 1 6 Mechanism drive rollers eeseeseneen 8 1 7 Wheel bearings trailer section 8 1 8 Rotator lin Cursos 8 1 9 Grip extra option ccccccnocccnncnnoccnnnnnns 9 LAO ei e a ce 9 LTL Break LINK E 9 Bolted joint 5 25 ss 10 2 1 Wheels cabsection 10 2 2 Wheel trailer section 10 2 3 Cane OO eat 11 24 Centre Te E 11 2 5 Rear section gearboX cccoocccccnoccncnnocnnnns 12 2 6 Driveshaht 12 2 7 Trailer section eessssssserssesssrrsrrerssrrsene 13 2 8 Locking wheel axle trailer section 13 2 9 Drive roller airesin 14 2 10 Engine MOUNTING cooccocccncnnonononcncnnanono
8. Tighten the bolts after adjustment 3 2 Hoses Check e Diesel and coolant hoses in respect of cracks and leakage Change when necessary 16 Service manual Vimek 608 2 Art No 909428 3 3 Venting the diesel system When venting the diesel level in the tank must be higher than the venting points Be aware that diesel can easily be spilled during venting Clean up spills immediately A Never bleed a warm engine A Think about the fire risk The fuel system must be vented e if the tank is driven dry of diesel e when the filter or diesel hoses are changed e before starting the engine if the machine has been out of use for a lengthy period Venting e Fill the diesel tank fully and open the diesel stopcock e Open plug 1 in the diesel filter e Close plug 1 once only diesel comes out e Bleed the diesel pump by opening plug 3 e Close plug 3 once only diesel comes out _ 11 vi ADP Diesel stoncock Diesel filter Service manual Vimek 608 2 Art No 909428 4 Fluids 4 1 Coolant A Never open the lid to the radiator when the engine is warm Risk of burns ED If propylene glycol is used the coolant must be changed at least once per year Always use distilled water Mix the glycol according to the manufacturer s instructions Check The liquid level should be up to the lid Top up as required Cold tolerance when freezing temperatures occur Change Close the stopcock to th
9. axle oil trailer section _5 5Planetarygearhousingoil Kg E X EA 6 Filter 61 Engine cier x J Se 62 Hvdrauli o x Se 63 Diesel filter fJ Jf SE 64Airfilter MN WW esce Lx pot xp JL xl i LL T px py pa f XAO f MON O E 66Coolerfilter ix 7 Brakes 7ADdrivingbrake Jx _ o 72 Pain brake 131 73 serie brake A 8 Variator C savr TX IL xl dT 9 Tyres PtAirpressure EM x 52 Wwheeljamming pressure x 10 Tyres torarpresue XL TRATO 13 Diesel heater taGeneral TT III LX Service manual Vimek 608 2 Art No 909428
10. cessary should be avoided as it can cause the machine to roll more heavily Service manual Vimek 608 2 Art No 909428 10 Battery 10 1 General A A Battery acid is very corrosive Never short circuit the battery poles Risk of explosion Use protective clothing and eye protection when working with batteries and battery acid If battery acid gets onto skin or clothes flush with water immediately Do not disturb the battery cable shoes when the engine is running Battery fixing Acid level in the battery Fill with distilled water as required That the poles and cable shoes are adequately protected That the battery poles have not oxidised Clean when necessary Use contact grease on the poles 10 2 Charging Battery E Stopping the main circuit breaker Remove the cable shoe on the minus pole and then on the plus pole Connect the charging equipment according to the battery charger s manual Refit in the reverse order Use contact grease on the poles il r A HT 600005 7 H D MR gout y Tee Ki ve KE 10 3 Battery change Stopping the main circuit breaker Remove the cable shoe on the minus pole and then on the plus pole Fit new batteries Refit in the reverse order Use contact grease on the poles 33 Service manual Vimek 608 2 Art No 909428 11 Hydraulics 11 1 General Check daily e That there are no leaks in the system Clean when necessary e That there are no damaged b
11. e heating controls inside the cab and open the radiator cap Loosen hose end 1 Position it lower than the bottom of the radiator and collect the liquid Loosen hose end 2 and move it close to the heater stopcock Open the heater control stopcock and collect the water Reassemble all the hoses Fill the radiator with new coolant Close the radiator cap Loosen hose end 3 and fill with coolant until the level reaches the heater Reassemble the hose Start and run the engine for a few minutes Check that there are no leaks Check the coolant level Top up as required ka el heating controls AR Service manual Vimek 608 2 Art No 909428 4 2 Windscreen washer fluid Top up as required Mix the correct amount of windscreen washer fluid water for the outside temperature a gy b e LE Windscreen washer fluid container EN 19 Service manual Vimek 608 2 Art No 909428 5 Oils Old oil must always be managed and disposed of in accordance with applicable regulations Pay attention to cleanliness to avoid the introduction of dirt particles into the system A The oils in a warm engine can be very hot Risk of burns 5 1 Engine oil Check e Make sure the machine is on a level surface e Check the oil level before starting or at least 5 minutes after stopping e Remove the dipstick dry off any oil and replace e Remove the dipstick again and read the oil level on the stick e Top up with oil as required Wa
12. it 5 minutes before performing any further checks Change e Awarm engine facilitates emptying the oil e Unscrew the oil plug under the oil sump and collect the old oil e Change the oil filter see chapter 6 1 e Screw the oil plug back in and fill with new oil See Technical data for the correct amount of oil e Check that the oil level reaches the upper mark on the dipstick e Check that there are no leaks around the oil plug and the filter Oil filler inlet AS D I o De Service manual Vimek 608 2 Art No 909428 5 2 Hydraulic oil Carry out continuous oil analysis through your oil supplier to ensure the condition of the oil Change when necessary Always fill the oil through a filter Check e Level pipe on hydraulic oil tank Top up as required Change e Unscrew the oil plug under the hydraulic oil tank and collect the old oil e Screw the oil plug back in Fill with new oil See Technical data for the correct amount and type of oil e Check the oil level on the level pipe e Check that there are no leaks a ET Hvdraulic oil tank HE pn ZS 21 Service manual Vimek 608 2 Art No 909428 5 3 Gearbox oil Check e Make sure the machine is on a level surface e Check the oil level in the sight glass on the front of the gearbox under the secondary variator e Fill up as required see Change below Change e Make sure the machine is on a level surface and with the hub reducers poin
13. itting a new belt it must first be run in in order to provide an optimal use surface and subsequent longer lifespan Check Remove the variator cap in the cab That the variator discs and band are clean and free of grease and oil Clean when necessary Wear of the belt Change when necessary Belt in respect of crack formation Change when necessary Change Remove the belly guard and the variator cap in the cab Put into a high gear Remove the hose Turn pull apart the discs on the secondary variator The lower of the two variators Pull off the old variator belt Fit the new variator belt Refit the hose variator cap and belly plates P E 7 K E gt A o H 4 Service manual Vimek 608 2 Art No 909428 9 Tyres 9 1 Air pressure Check e Cab section 200kPa 2bar e Trailer section 400kPa 4bar gt Big en 200kPa 2bar XEN Dem 274 Ke i oe d L HAS gt SCH wi am i KZ A e tie SCENE gt P KT gt dd ARS D NGN E Ee ATA PRE rra AIRED Ve MO A oe x Se FER TRS AE PE AS Sc KE ee ES 9 2 Wheel jamming pressure The wheel s jamming pressure should be such that the roller does not skid towards the wheel except if there is an extreme load or very slippery e g wet snow or muddy The base value is 655 mm between the inside of the highest corner of the rims If the roller slips the pressure must be increased with the adjusting screws higher pressure than ne
14. l the wheel can no longer move Loosen slightly so that the wheel can turn freely e Tighten lock nut 1 Repeat the above process on the other side Service manual Vimek 608 2 Art No 909428 7 2 Parking brake Check e Brake effect Adjust when necessary Adjustment e Adjust 3 as required See image in section 7 1 7 3 Trailer brake Check e Brake power Adjust vent when necessary Venting e Putthe machine in operation e Stop the engine e Open venting nipple P1 a small amount Close once the air flow stops e Open venting nipple P2 a small amount Close once the air flow stops Nipple P1 is the parking brake and P2 is the driving brake EE e Wm gt gt 7 m S Venting nipples W Service manual Vimek 608 2 Art No 909428 8 Transmission 8 1 Variator The condition of the variator is essential for the desired operation of the machine A reduction in draft can be due to the variator 1 Primary variator 4 Cylinder 2 Secondary variator 5 Hose 3 Variator belt A When undertaking all variator work ensure that the engine cannot be started Risk of crushing Service manual Vimek 608 2 Art No 909428 8 2 Variator belt The width of the variator belt may not be less than 28 mm Changing the variator belt is done without using any tools in order to avoid damaging the variator discs Never bend or break the belt more than necessary When f
15. minal e Ensure that there is functioning fire fighting equipment available e Clean sufficiently around the welding area so as to eliminate the risk of fire e Connect the earthing cable as close to the welding location as possible e Disconnect steering system e Disconnect sprinkler system For reparatory welding of the drive belt and chains see separate manual Service manual Vimek 608 2 Art No 909428 1 Lubrication points As lubricant we recommend a grease designed for slide bearings in work machines The grease must be suitable for high pressure impact loading and must maintain its lubrication capacities in temperatures from 25 C to 50 C Use a lithium grease fortified with EP additive Take the load off the cables before lubricating Use 2 3 pumps in each grease nipple If it is difficult to insert the grease it can help to move the cable backwards and forwards GP Always replace sealed or broken grease nipples 1 1 Brake mechanism MS 8 E GO 1 2 Centre link e 4 lubrication points A Service manual Vimek 608 2 Art No 909428 1 3 Stabilisation cylinder e 2 2 lubrication points F ni 1 4 Steering cylinder e 2 2 lubrication points A Service manual Vimek 608 2 Art No 909428 1 6 Mechanism drive rollers Remove the protective plate above the bogie housing when lubricating the cylinder s lead bearings Lubricate the lead bearings in the cylinder every 100 hours of operation
16. roken hoses or connections Change when necessary 12 Safety equipment 12 1 Fire extinguisher Check daily e Best before date e Pressure in the fire extinguisher The extinguisher s manometer must be within the green markings 12 2 Safety belt A safety belt is an additional option Check daily e That the belt locks by pulling abruptly on it e That there is no damage to the belt 13 Diesel heater The diesel heater is an additional option 13 1 General Check daily when in use e That the parts surrounding the heater are clean and well ventilated Risk of fire Clean when necessary Service manual Vimek 608 2 Art No 909428 Maintenance schedule 1000 hrs Annually Separate manual 1 Lubrication points 1 1 Braking mechanism 1 2 Centre link 1 3 Stabilisation cylinder S Z a E ler sect EM a En 1 4 Control cylinder 1 11 Break link 2 Bolt joint 23 Wheel cab se o 131 22 Wheels trailer section x 2 6 Drive shaft 210 Engine mounting III 2 11 Variator x 3 Engine N B See separate manual for complete service schedule IMC OO WS MESS IS IO ISO T FO CC RES Service manual Vimek 608 2 Art No 909428 1st service 25 hrs 50 hrs 100 hrs 250 hrs 500 hrs 1000 hrs Annually Separate manual 5 Oils 5 1 Engine oil xt of xp o 5 2 Hydraulic oil See chapter 5 2 5 3 Gearbox oil ES gt lt 5 4 Corner
17. s 14 LE VO td 15 211724 2 16 e UE a 16 22 MOS EE 16 3 3 Venting the diesel system eessen 17 SN A tege 18 4 1 Coolant 18 4 2 Windscreen washer fluid 19 OS 20 5 2 Hydraulic Oil 21 53 Gearbox Oli eens 22 5 4 Drive shaft oil trailer section 23 5 5 Planetary gear housing 24 WR 1 ranas iaa 25 6 1 Engine oil filter 25 6 2 Hydraulic oil filter eeeeeeneeenseeen 25 6 5 Desert croata ciiaiccda 26 64 AI UE 26 63 CAD IR A a eee ee 27 6 6 Intercooler filter 27 7 Brake System 28 7 1 Driving brake ccoooccccnnccnncnnccnnnnnncnnnnass 28 7 2 Parking brake 29 7 3 Trailer Drake o cconnnnncncncninonnnnrcnnnnnns 29 8 Transmission ccccccececcsccccsccccsceees 30 SL VNS 30 8 2 Variator bet 31 WS ONPE o o an 32 9 1 Air pressure ssssssssssesseseessssesresresessessee 32 9 2 Wheel jamming pressure 32 10 BEE EEN 33 10 1 General vicsccnsccoessnevecstescctastecrecsctviceeasteers 33 10 2 CHAPIN EE 33 10 3 Battery change rss 33 KR Ui UI TN 34 11 1 TE E 34 12 Safety EQUIPMENT cecceceecsceees 34 12 1 Fire extinguisher cccoocccccnnccnnonoccnonanonnnns 34 12 2 Salety D ripio aorta 34 13 Diesel heater ccccccscscecsccscececs 34 13 41 Cyl a eee ee a 34 Maintenance schedule o o o o o 35 Service manual Vimek 608 2 Art No 909428 Maintenance Safety Observe all safety provisions in the machine
18. ting downwards e Remove the protective plates from below the engine and gearbox e Unscrew the oil plug under the gearbox and plugs on the hub reducers and collect the old oil e Unscrew the magnetic plug Metallic filings on the magnet can indicate gearbox damage Contact your VIMEK dealer for an assessment e Screw back the oil plug under the gearbox and one of the plugs to the hub reducer e Turn the hub without the plug so that the drain ends up facing upwards and fill the new oil through it See Technical data for the correct amount and type of oil e Check the oil level in the sight glass on the front of the gearbox e Check that there are no leaks Sight glass gt AA ep e G Of ORG Magnetic plug Service manual Vimek 608 2 Art No 909428 5 4 Drive shaft oil trailer section The drive shaft in the trailer has three check points 2 in the planetary gear housing and 1 in the gear brake housing Gear Brake housing When checking and filling with oil in the shaft the protective plate must be removed Check e Loosen the level plug The oil level should be up to the level plug e Top up as required Change e Unscrew the drain plug and collect the old oil e Screw the oil plug back in e Screw off the bleed valve filling e Unscrew the level plug e Fill with new oil up to the level plug See Technical data for the correct amount and type of oil e Reassemble the plugs e Check
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