Dr. Mach - Frank`s Hospital Workshop
Contents
1. e N 59860005 Edition 03 24 10 2006 Bak Page 20 202. 03 1 peeing flange TK 270mm 50482301 __ 12 24 Nut M12 DIN 934 8 galZn 65332023 _ with int flange o hi2 Washer 13 DIN ozgan ezra 06 12 Insulating washer 50281222 07 6 12 Blocking washer SK12 galZn Ss with int flange 08 1 Safety bolt Cs 50753203 o9 a S K eee 6 ____ Hexagonal head screw M6x16 DIN 933 141 6 Retaining ring B6 A2 DIN 127 ooo O OS 13 1 Canopy divided 50 450 50222208 optional _ 4 fM Rngsomm nada a p pne eer a 50221028 1500mm 16 1 Sliding contact socket 3 pole 67330001 Notshown ir e Countersunk screw M616 DIN 7697 gaizn 65162006 18 6 Cover white T y 19 14 Circlip Seegerring CL 74011014 20 1 _ Gibwasher 7H 21 14 Levelling washer CST 74011012 23 1 Connecting cable 680 2000mm 50224001 i Di a 50223028 complete 25 1 Brake screw 74015007 26 2 Screw for cover M3x4 DI N 966 65112029 74015022 k Sliding contact for new type swing Ondal T19694 Z eae Sere e 50751008 1000mm De eee re ee 33 1 Spring arm 4 5 kg complete 74861005 a a ees Te ee Securing segment 74015006 Cellular rubber seal length 1430mm 50222209 Ring 50754201 Washer 50754202 Bolt 8x59 50753202 Lateral cover left 74015010 Ondal T37284 Lateral cover right 74015011 Ondal T38505 Cover white Screw M3x10 D7985 Zn 65152045 Lock washer A3 2 65582003 50754001
3. 2 back on the articulated arm and screw on with screw 1 59860005 Edition 03 24 10 2006 Bak Page 12 20 Lamps and Engineering Ceiling attachment for Mach M2 Dr Mach 5 2 Mounting the lamp to the spring arm ATTENTION Notice the rated voltage information Coupling journal __ Na Lamp bow Sticker with voltage information Each lamp has a red sticker applied near the coupling journal at the lamp bow The sticker shows the rated voltage of the lamp Connect the lamp only to the prescribed voltage to avoid irreparable damage e g the electrical components Following rated voltage is usual After mounting the lamp take off the sticker and dispose it otherwise it could fall down in the OT field after some time 59860005 Edition 03 24 10 2006 Bak Page 13 20 Ceiling attachment for Mach M2 Do not remove screw 13 it is designed to fix the sliding contact and provides 13 3 earthling 3 y ee 3 180 me ATTENTION It is absolutely necessary to mount this securing segment Dr Mach Lamps and Engineering Attention If the spring arm is pushed downwards the arm is under spring tension it may bounce up and cause harm While mounting the lamp head no other persons are allowed to be within the swivel range of the spring arm Mounting the lamp Mach M2 M2F to the spring arm e Loosen brake screw 1 so the plastic bushing 2 can be slipped easy on
4. Dr Mach Lamps and Engineering 9 Disposal The ceiling attachments do not contain any danger goods The components of the ceiling attachment should be properly disposed at the end of its shelf life In order to respect all regulations for disposal please contact us before disposing the product 10 CE mark The ceiling attachments comply to the standards 93 42 EEC for medical products of the European Community s Council Dr Mach applies the standard EN 60601 2 41 Dr Mach GmbH is certified according to DIN EN 46001 1996 and DIN EN ISO 13485 2001 59860005 Edition 03 24 10 2006 Bak Page 17 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 11 Dimensions and range of movement LL ALS LAAPS RIA IPA ED 0 HAR ERD RLI BELIS K RRRA RA BRAE R T SSES 59860005 Edition 03 24 10 2006 Bak Page 18 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 12 Spare parts 2 IIIS W 36 4 5 6 7 8 31 10 11 Ly 12 13 A 23 i 39 42 14 HY i p if 17 18 15 21 16 24 56 35 Mach M2 27 28 27 28 33 40 41 59860005 Edition 03 24 10 2006 Bak Page 19 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 13 Spare parts list Item Pcs Name EDVNO Remarks __ Ceiling anchoring ring TK 270 50480001 sd 02 6 Safety dowels for ceiling anchoring ring 74011018
5. FHA 12 50 galZn eer CE cage od e Mounting data Fischer See e Bore template a lt lt ee ae To attach the ceiling anchorage ring to a solid Soil AAN ceiling proceed as follows g procee e Drill the bore holes according to the figure diameter 12mm and at least 100mm deep with a certified hammer drill using the enclosed bore template You can also use the ceiling anchorage ring as a template In this case a second person may be needed to assist e Insert the safety dowels through the bores of the ceiling anchorage ring in such a way that the washers lie flat to the ring e Tighten the screws carefully using a torque wrench 25Nm Light weight ceiling panelling with a maximum thickness of 30mm can be bridged using the enclosed safety dowels For panelling thicker than T pn Il 30mm it is necessary to remove the panelling Bug before mounting 59860005 Edition 03 24 10 2006 Bak Page 6 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 3 2 Pre assembly of the ceiling flange and suspension tube and installing the electrical connections The length of the suspension tube is adjusted to the required room height with a clearance height of at least 200cm under the lamp Aluminium cast flange and suspension tube 50mm M _ BE N IN 5
6. 9860005 Standard version For pre assembly of ceiling flange and suspension tube proceed as follows e Cable or cord showing out the suspension tube is to be pushed carefully into the ceiling flange together with the suspension tube e Push the suspension tube upwards until the safety pin 1 can be pushed through the cross bores of the suspension tube e Then pull the suspension tube down until the safety pin 1 lies in recess A of the ceiling flange e Then secure the connection with six screws 2 and washers 3 to prevent wobbling If not possible turn suspension tube by 180 e Pull the cable or cord through the bore 4 as shown in the diagram Attention The suspension tube is delivered with premounted retaining ring for the ceiling canopy Each connection journal is also equipped with e 2 spacer rings e 1 gib ring e 1 circlip Seegerring Edition 03 24 10 2006 Bak Page 7 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 3 3 Mounting the flange and suspension tube to the ceiling Before mounting the flange and the suspension tube assembly work on the ceiling setting the dowels or mounting the ceiling anchorage ring and possibly mounting the intermediate flange must be completed and all pre assembly work finished Type with ceiling anchorage ring e Screw three nuts B each 120 to the plate of the ceiling anchorage ring holding the other three nuts 0 5cm away f
7. Lamps and Engineering Ceiling attachment for Mach M2 Dr Mach Mounting instructions Directions for use CEILING ATTACHMENT FOR MACH M2 Ceiling lamps Mach M2 Order No 170 120 3330 Mach M2 F Order No 170 230 3330 Dr Mach GmbH u Co Flossmannstrasse 28 D 85560 Ebersberg Tel 49 0 8092 2093 0 Fax 49 0 8092 2093 50 Internet www dr mach com E mail info dr mach de 59860005 Edition 03 24 10 2006 Bak Page 1 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering List of contents As Safety MSUUCHOMS asec sssie sed cccecte cehetenes ete AEAEE Page 4 2 Mounting layout Celling lamps eesin sii ea a E A E EA Page 5 3 Coiling Attachments eiua aAA EAE Page 6 3 1 Preparatory work on the CeiING cc eeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeseeeaeeeseeeaeeetenaaeeeeeeeaaeees Page 6 3 1 1 Setting the safety dowels sssri isisi earann aoin ti eaaa iTia eiia dia aA Page 6 3 1 2 Mounting the ceiling anchorage ring to the Solid CellING orata TAAA AERAR SS AAA DEAA TARERE Page 6 3 2 Pre assembly of the ceiling flange and suspension tube ssseeeesereseerresereresee Page 7 3 3 Mounting the flange and the suspension tube to the ceiling ee eeeeeeeeeeeeteeeeees Page 8 3 4 Min roomheights for ceiling attachments eeeeseseeeeeeeerreseerreserreserrrssrernssrtrreserenne Page 9 A Electrical COMnNCCUOM aessa RR A e TA AS ARES A e TA E S aa DARE Page 10 4 1 Preparing the electrical connection a ssse
8. flange Coupling with sliding contact on lamp Secondary ON OFF switch Light bulb S BE gt i i Pc i bi i i i o i rai i 4 4 Ceiling lamps with external transformer NOOR W SS Single phase transformer mounted on the flange View The single phase transformer is already mounted Fange I EN on the flange i At delivery it is already connected to the line clamp ar You have to connect the power supply and the lamp to the line clamp see wiring Transformer Laer Line clamp Wiring Jre P Es TR OIE Yg A 4 M Ta AIP olo Al 59860005 Edition 03 24 10 2006 Bak Page 11 20 Lamps and Engineering Ceiling attachment for Mach M2 Dr Mach 5 Mounting the articulated arms and the lamp head 5 1 Mounting the articulated arms to the suspension tube C gt To mount the articulated arms proceed as follows e Loosen the screw 1 e Remove cover 2 including the sliding contact plug e Remove circlip 3 gib washer 4 and levelling washer 5 from the suspension tube tool mounting plier e Slide the articulated arm onto the suspension tube e Slide the levelling washer gib washer and circlip onto the suspension tube in the correct order Take care to ensure that the nose of the gib washer lies on the lateral bore not shown of the suspension tube and that the safety ring slots properly into the groove of the suspension pipe tool mounting plier e Place the cover
9. ia E di ck ial adi de Gia en eee ee Page 17 11 Dimensions and range Of MOVEMENT eecceeeeeee eee etee eter ente seer taeeeeetaeeeee teaser tieeeeeee Page 18 12 Spare Pants een eee ota ee ao ad tee eh a ae Page 19 13 Spare parts list E E EEE adee Maecenas ted aie eee ee Page 20 59860005 Edition 03 24 10 2006 Bak Page 2 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering Static inspection Note The static structural inspection must be carried out before the installation of the ceiling or wall anchorage The strength of the construction must be designed checked and certified by a structural engineer The respective regional construction regulations that apply must be followed If a wrong hole is drilled by mistake e g drilling of a reinforcement rod the structural engineer who is responsible must be contacted since adequate static load distribution in the ceiling may have been endangered Declaration of acceptance It is hereby certified that the supporting ceiling wall and the ceiling anchoring wall anchoring is safe and adequately strong Project Anchoring please check the one that is applicable with dowels authorized by construction authority with counter plate a other Location Signature Stamp structural engineer construction authority 59860005 Edition 03 24 10 2006 Bak Page 3 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 1 Safe
10. is case a ceiling anchorage ring has to be used for fixation 24 10 2006 Bak Page 4 20 Edition 03 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 2 Mounting layout ceiling lamps Mach M2 Mach M2 F MLL Le GLL III a AR LLL TN ieee anchorage ring Flange Concrete ceiling Suspension tube N LA aN L Spring arm SoN Horizontal arm S y 59860005 Edition 03 24 10 2006 Bak Page 5 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 3 Ceiling attachment 3 1 Preparatory work on the ceiling 3 1 1 Setting the safety dowels Attention Lamps ceiling anchorage rings and intermediate flanges may only be attached to a ceiling of concrete strength class greater than or equal to B25 In case of light weight ceiling coverings the dowel anchor must be sunk completely into the concrete To bridge this space use long threaded bolts for attaching the ceiling tube In addition take care that neither suspension tube nor attaching elements come into contact with reinforcement components of the solid ceiling The lamp weight and the tilt of the long articulated arm s require that this work is performed meticulously This refers particularly to the use of a certified hammer drill and to observe the drilling tolerances 3 1 2 Mounting the ceiling anchorage ring to the solid ceiling The scope of supply includes 270 1 attachment set consisting of e Six safety dowels Fischer
11. mps and Engineering Type with ceiling anchorage ring and Intermediate flange Screw three nuts G each 120 to the plate of the ceiling anchorage ring the other three 1cm away from the plate unscrew nuts F Position the intermediate flange on the threaded bolts and adjust it to the required height using three nuts F and washers H Then position all six nuts G gently against the intermediate flange from above Screw on the remaining three nuts F with washers H and tighten all six nuts equally cross wise with a torque wrench 25 Nm Verify balance with a spirit level For mounting the flange to the intermediate flange proceed as described at the design with ceiling anchorage ring 3 4 Minimum room heights for ceiling attachments Mach M2 Mach M2 F Wis ELLE EE 1 SPE EE L A A 59860005 YHA RAUR IA Edition 03 T P E 24 10 2006 Bak Page 9 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering Room heights H single ceiling lamps Hmin depending on ceiling attachment Mach M2 2420 Mach M2 F 2420 Min room height in the case of ceiling attachment with shortest suspension tube 180mm for a passing height of 2 meters 4 Electrical connection 4 1 Preparing the electrical connection Extent of supply e Cable on the suspension tube e Line clamps on the flange Put the cable through the flange Ensure that the cables are cut to a length which allows app
12. ot be switched on again 7 1 Periodical maintenance work The following maintenance work tests has have to be done every six months e check on defects in paint work e check on fissures at plastic parts e check on deformation of the suspension The following maintenance work tests has have to be done once a year e check the function e electrical safety test e check the suspension Remark Check and grease the security segment once a year 7 2 Adjusting the spring force Springs are wearing parts thus the spring force can decrease in time and must be readjusted Note Set the spring force in such a way that the spring arm with the lamp head holds its position at every set height B In case the spring arm with the lamp moves down on its own proceed as follows e Remove lateral cover A The adjusting screw B A for the spring force is visible now e Push the lamp and spring arm upwards as much as possible so the spring is without charge e Insert a slotted screwdriver into the screw B e Turn the adjusting screw to the left anticlockwise until the lamp holds its position at every set height In case the spring arm with the lamp moves up on its own proceed as follows e Remove lateral cover A The adjusting screw B for the spring force is visible now e Push the lamp and spring arm upwards as much as possible so the spring is without charge e Insert a slotted screwdriver into the scre
13. rom the plate unscrew nuts A e Position six washers C and six insulating washers D on the flange e Position the flange with suspension tube on the threaded bolts and adjust it to the required height using three nuts A and washers C insulating washers D and retaining washers E each 120 Note Washers C insulating washers D and retaining washers E must be put on the flange in the same order as shown in the figure e The three point mounting allows a simple vertical adjustment of the suspension tube Vertical adjustment is very important and must be carried out with great care If the flange with suspension tube is not in the correct vertical setting the support arms of the lamp do not remain precisely in the proper position they could turn away and would therefore require excessive braking e Then position from above all six nuts B gently against the flange e Screw on the remaining three nuts A with washers C insulating washers D and retaining washers E and tighten all six nuts equally cross wise with a torque wrench 25 Nm Note Washers C insulating washers D and retaining washers E must be put on the flange in the same order as shown in the figure e Verify balance with a spirit level 59860005 Edition 03 24 10 2006 Bak Page 8 20 Ceiling attachment for Mach M2 Ca gt oes PO aks 7 ZN wa SRO LO KOPIL Coe PERO bey ay LDP a BISA IIS SEI II NS I Dr Mach La
14. rox 15cm cable to extend from the suspension tube The flange is fitted with line clamps for connecting the light system to the electrical circuit These clamps should be accessible for electrical safety checks during installation and also later Connect the mains supply and the cable from the suspension tube to the line clamps In case of lamps with external transformer the cross sections of the cables must be designed in accordance to the cable length and power consumption The following table shows the recommended cross sections Lead length m Power consumption W Cross section of lead mm7 Once the electrical connections have been completed check that the system functions correctly in a no load operation trial run When connecting to an external transformer the emerging voltage U will be approx 10 20 above rated voltage because of no load and anticipated lead losses There is no point in making any adjustments until the lamps have been completely mounted 59860005 Edition 03 24 10 2006 Bak Page 10 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 4 2 Position of transformer Dr Mach lamps Transformer Lamps External transformer in the lamp housing Mach 120 120F 120 120F o X eee Inside the wall bearing 4 3 Wiring diagrams External transformer Mach 120 Mach 130 1 Fuses yf 2 ON OFF switch 4 pole for emergency power A j l connection Transformer Clamps on the
15. ssresssrresssrnnssnnrnnssnnasnnnnnntnnnnnnnnnannananaanannna Page 10 4 2 Position of transformer Dr Mach lampS seessssssessesrrsseerresrrrrssrtrrssrrrrssrrrnssrreenne Page 11 4 3 Wining diagraMiS eeraa a rE ee E E E E A EE EEE Page 11 4 4 Ceiling lamps with external transformer sssseessssiresesrreserresttrrssttrnstternnsttnnsstennnnt Page 11 5 Mounting the articulated arms and the lamp head ssnsssseneessrrssesrrresrirrssrrresrtrnssrernssst Page 12 5 1 Mounting the articulated arms to the suspension tube eee eeeeeeeeeeeeteeeeeeneeeees Page 12 5 2 Mounting the lamp to the spring armM sssesesssesirssesrrssrerrssrtrrnsttnnsstrnnsttnrsstnnssrennne Page 13 6 GIGAMIN EEE E A E E E E E E E A E E E ete eta Page 14 AM AINTEMANICE iaaa aar A ATOAN EEEE ER EEEN Page 15 7 1 Periodical maintenance WOK ccccceeeeeeeeeeeceeeeseeeeeeeseneaeeeseeeaeeeseeeaeeeeseeaeeeeeeaaeees Page 15 7 2 Adjusting the Spring force rror sraa Ea EA lens cee ANNEER Page 15 7 3 Maintenance of the SEQMENE ec eee ee eete rete tenet ee tneee settee ee taeeeeetiaeeeeeeenaeeeer Page 16 DD e EP A oa setae ance cute E aca saute e I E ceca te EE ete tetera ieee eat dy Page 16 8 1 Technical data rerni iriaren i wiaee dan tlc end eae Page 16 8 2 Environmental conditions 000 0 eeeeeee cence ee eeeeeeeeeeeeeeeeeseneaeeeseeeaeeeseeeaaeeeseeaeeeseeaaeees Page 16 9 Disposal scsi inc esate ieee te ie ee eee Page 17 10 CE MaK orien i n
16. ter all building work has been completed The use of a ceiling anchorage ring is necessary in all cases of ceiling attachments During mounting take care to ensure that neither the flange nor the attachment elements are in contact with reinforcement components of the solid ceiling In view of the slight weight of the Dr Mach lamps it is not fundamentally necessary to drill through the ceiling and use a _ counter plate Ceiling anchorage rings can be attached without any problems to ceilings in the concrete strength class greater than or equal to B25 using safety dowels M8 59860005 The forces arising when the widely extending articulated arms tilt do make it necessary to drill very carefully with a certified hammer drill paying close attention to the drilling tolerances The suspension tube of the lamp must be adjusted vertically to prevent the lamp body from moving For this purpose the M12 counter nuts on the attaching bolts must be adjusted accordingly In case of false ceilings the suspension tubes for all lamps can be mounted directly through to the solid ceiling The opening required for this purpose can be closed once the work has been completed using the canopy diameter 450mm or a covering plate When using an intermediate flange preferably for spaces exceeding 400mm and for room heights exceeding 4050mm the length of the intermediate flange is to be measured to the lower edge of the false ceiling Also in th
17. to the spring arm e Slip plastic bushing 2 onto the spring arm to overlap slots 3 e Check if the journal 4 of the lamp is greased e Insert the greased journal 4 of the lamp and insert security segment 5 completely into slot 3 that the security segment leads in groove 6 e Rotate plastic bushing 2 by 180 up to the provided drilling for the brake screw and screw in brake screw 1 until you reach the desired brake effect for lamp head 4 Check if lamp head 4 is firmly fixed 6 Cleaning Note Before doing any cleaning work turn off the lamp disconnect from mains and make sure that the lamp cannot be switched on again Please ensure that no disinfection liquid flows into the joints or lamp head The surface of the ceiling attachment can be easily kept clean by simply wiping with a wet cloth You can use conventional cleaning agents Caution In order to prevent any damage at plastic parts do not use scouring agents or alkaline acidic and alcoholic cleaning agents For cleaning proceed as follows e Draw plug from mains e Wipe the surface of the ceiling attachment with a wet cloth As a cleaning agent you can use water or a soap solution washing up liquid 59860005 Edition 03 24 10 2006 Bak Page 14 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 7 Maintenance Note Before doing any maintenance work turn off the lamp disconnect from mains and make sure that the lamp cann
18. ty instructions The lamp must not be connected to the mains until it has been fully assembled and installed This device is not suitable for use in hazardous locations The devices are not suitable for use in combustible blends of anaesthesia agents with oxygen or nitrous oxide Repairs to the ceiling attachment and special installation work on the sliding contacts should only be carried out by ourselves or a company expressly authorised by ourselves The manufacturer is only responsible for operational safety of the ceiling attachment when repairs and modifications are carried out by his own staff or by persons who guarantee compliance with the safety regulations The manufacturer is not responsible for damage to persons or property caused by incorrect or improper use or when used for incorrect purposes General information These installation instructions must be kept at hand together with the relevant operating instructions for consultation at any time All Dr Mach lamps are supplied with a flange with a graduated circle diameter 270mm and six bores diameter 15mm The flange supports the vertical suspension tube It is attached to the solid ceiling by means of a ceiling anchorage ring Remark The ceiling anchorage ring has to be ordered separately The ceiling anchorage ring has six precisely positioned threaded bolts M12 It makes it possible to fasten and adjust the lamp without causing dust or dirt af
19. w B e Turn the adjusting screw to the right clockwise until the lamp holds its position at every set height 59860005 Edition 03 24 10 2006 Bak Page 15 20 Ceiling attachment for Mach M2 Dr Mach Lamps and Engineering 7 3 Maintenance of the segment e Dismount the lamp head in reverse order of mounting see chapter 5 2 e Check the thickness of the segment It must be at least 1 5mm In case the thickness of the segment is less than 1 5mm it has to be changed e Grease the segment and the coupling journal of the lamp e Mount the lamp to the spring arm see chapter 5 2 Primary voltage 8 Data 8 1 Technical data Ceiling attachment 230V Secondary voltage 22 8 V Frequency 50 60Hz Power consumption 80W Rated current at 24V 3 3A Protection class The device is not suitable for use in combustible blends of anaesthesia agents with air or for use in combustible blends of anaesthesia agents with oxygen or nitrous oxide The device is designed for continuous operation Temperature Operation 10 C 8 2 Environmental conditions 40 C Relative atmospheric humidity 30 75 Air pressure Temperature 700hPa Transport storage 10 C 1060hPa 40 C Relative atmospheric humidity 30 75 Air pressure 59860005 700hPa Edition 03 1060hPa 24 10 2006 Bak Page 16 20 Ceiling attachment for Mach M2
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