Embosser Module Replacement Procedure
Contents
1. 12 Repeat the above steps for any additional characters you need to add 13 Test your changes by creating a sample card or an embosser tuning card ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 16 3 Embosser Module Replacement Procedure 3 5 How to Calibrate the Embosser Module 3 5 1 About Embosser Calibration The EC2000 embosser squeezes cards between two knuckles Each knuckle can be adjusted higher or lower to make sure embossed characters are being pressed deeply enough into the card and to make sure the card is being squeezed evenly on both sides see Figure 3 8 Figure 3 8 Embosser Knuckles REAR LEFT VIEW and PROFILE VIEW Each knuckle can be rotated to point one of its six faces toward the card being embossed Each face presses to a different depth 3 is the highest pressure setting and 3 is the lowest pressure setting You can read the current depth by looking at the shape carved into the side of the knuckle that faces the card see Figure 3 9 moadl Deepest Lightest Impression Impression Figure 3 9 Embosser Knuckle Heights Key 3 Most Pressure 3 Least Pressure ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 17 3 Embosser Module Replacement Procedure 3 5 2 Check Knuckle Position The replacement embosser should have ink marks indicating factory calibrated2. 3 Embosser Module Replacement Procedure N ni ES we Figure 3 2 Embosser Cable TOP VIEW FROM LEFT 3 Re route the embosser cable so the connector rests on top of the XY transport rails as shown in Figure 3 3 Figure 3 3 Safe Removal Position for Embosser Cable TOP VIEW FROM LEFT 4 In each of the following steps rotate the embosser daisy wheel so only empty tines are near the Allen wrench This saves time if the wrench slips and breaks a tine if the broken tine were not empty you would have to re install the font to another tine and re map it in the software 5 Use the 5 32 ball end Allen wrench to remove the three screws that attach the rear indent module to the embosser The left image in Figure 3 4 shows two screws as seen from the left side of the device and the right image shows the final screw as seen from the rear of the device ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 9 3 Embosser Module Replacement Procedure PR Module TOP VIEW FROM LEFT and TOP VIEW FROM REAR 6 Use the 5 32 ball end Allen wrench to remove the four screws and washers that attach the embosser to the top deck plate and set them aside The left image in Figure 3 5 shows two screws as seen from the front of the device and the right image shows the other two as seen from the rear of the device Figure 3 5 Unfastening Embo
3. 9 Embosser Module Replacement Procedure Look at the numbers stamped on each daisy wheel tine to find the number of the tine where you will install the new character Install the character on the tine Every character has a piece on the top daisy wheel and a second piece on the bottom daisy wheel so make sure to install both and to put each piece on the correct half For embossing fonts and rear indent fonts FontID1 FontID2 and FontID4 the punch positive side goes on the bottom for front indent fonts FontID3 the punch side goes on the top Indent fonts have a blank flat side that goes opposite the punch side Install both halves of the character on the new tine From the touchscreen navigate to gt gt gt Char Map to open the first Character Mapping password page Enter password 4567890 then press the E key to open the second Character Mappingj password page Enter password 0987654 then press the E key to open the Character Mapping page Use the Add Char dropdown list to select what character you are installing for example if you are installing a capital A select 65 Verify you have selected the character you expected to select by looking at the ASCII Char box next to the dropdown list Use the dropdown list to indicate the type of font you have installed FontID1 4 10 Use the dropdown list to select which tine you have installed the characters on 11 Press the button
4. module and the top deck plate Use the 5 32 ball end Allen wrench to re fasten the three screws that attach the indenter module to the embosser module 5 Route the embosser cable along the left wall of the device then under the XY transport belt and rails as shown in Figure 3 2 6 Plug the embosser cable back in to its connector on the top deck plate Press firmly on the two metal sides of the connector to make sure it is seated tightly 7 Perform any additional service that requires the device to be powered off and open 8 Re install the cover and top access door see 99875607 ExpressCard 2000 Hardware Service Manual for details 9 Re attach the power cable and network cable and power on the device 10 Use the tools found in gt to re install any indent cartridges you removed at the beginning of these steps Install the original cartridges or obtain new ones from the customer 11 If you have installed a new embosser with all characters in factory default locations and if the customer has no custom characters installed wait until other service is complete and the device is ready to power up then reset the character mappings in the touchscreen software as follows a From the touchscreen navigate to gt gt gt Wheel Map to open the first Wheel Mapping password page b Enter password 4567890 and press the E key to open the second Wheel Mapping password page c Enter password 0987654 and press the E key to o
5. AE 5 1 2 Suggested BIC 0 0 Cnr eee EEE EE CCE rahiri Aaii Ekaini 5 1 3 Required Materials ssseiiasisissusncnsnsninsnsningntnsnsniivrnsinsnlnsnsnsniivsnsinsndndnsinsniiunsindndnsnsusniiunsindndnsasnsniansinasins 5 TA SUB RBCSTCU IV ACG ANS srsssvacerecaneeevesertvevevsvectutsosevenesesecesesevtvaveuevecsuessveveueseseseveveveveveesvensutsovecas 5 1 5 Required Software and DOCUMENMS cccceeesssscseeeeeseeeeseeeseeeeeeeeeeassssseeeeseeeeeaaseseeeeeeees 5 2 Introduction eee eee eee an Ee ness Renan SSeS sesr Ses seer sas Srsrsesr ses ses ses ses ses seer sess sess sess see see ste ste tere 6 3 Embosser Module Replacement Procedufre ccccccccscsssssecseeeeesseeessseseeeeesseneessssaeeeeseeeeaaes T DA Prep Ne DOVO orrn NE EEEE T 3 2 Remove Re install the Embosser Module ccccccccssssssssseseeeeeseeeessseneeeeeseeneasesseees 8 3 3 Howto Remove Re install Embosser FOnts cccccccessssssssseseeeeeseeeeessseseeeeeseeneeaes 14 3 4 Howto Use the Character Mapping Page ccccssssssssseeeeeeeeeeeeeeseseeseeeeeaaaaesseeseneeees 15 3 5 How to Calibrate the Embosser Module ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 17 3 6 How to Calibrate the Indenter Module eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 22 ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 4 1 Required Tools Materials and Documents 1 Required Tools
6. Materials and Documents 1 1 Required Tools 33011008 ASM TOOL KIT FIELD SERVICE EC2000 X Acto knife if removing embosser characters Micrometer or digital calipers 1f calibrating embosser 1 2 Suggested Tools 1 3 Required MENSELS 33070934 ASM REPLACEMENT KIT EMBOSSER W REAR IND or MOD EC2000 or 33070936 ASM REPLACEMNT KIT EMBOSSER FRNT REAR IND MOD EC2K 1 4 Suggested Materials 33011009 ASM KIT STARTER SPARE FIELD SERVICE EC2000 1 5 Required Software and Documents MagTek recommends loading the following required software and documents on a USB thumb drive or service laptop before visiting the customer site 99875600 MNL USER INSTALL amp OPERATION MANUAL EC2000 99875607 MNL HARDWARE SERVICE MANUAL EC2000 ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 5 2 Introduction 2 Introduction This procedure describes how to replace the embosser module in the ExpressCard 2000 EC2000 and is based on content in 99875607 ExpressCard 2000 Hardware Service Manual It assumes the reader is familiar with basic operation of the ExpressCard 2000 s user and maintenance functions so many of the cross references to deeper how to procedures from that manual have been removed for brevity The information in this document is intended for use by trained professional service personnel only It is not intended for general use To maintain the safety and
7. enter the new value in the text entry box at the top right of the screen and press the E key 7 Otherwise select FontID1 gt CamAngleBottom enter the new value in the text entry box at the top right of the screen and press the E key 8 Repeat the process for FontID2 and any other fonts shown on the embosser base 9 Press the button to save the new settings ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 21 3 Embosser Module Replacement Procedure 3 6 How to Calibrate the Indenter Module 3 6 1 About Calibrating the Indenter Module The rear indenter module in the EC2000 s embosser moves between three positions e LOAD position During normal operation it is parked below the embosser e HOME position During rear indent operations it moves out of the embosser and places the ribbon between the characters on the embosser wheel e UNLOAD position When removing the indent cartridge it moves all the way out for easy removal If the indent ribbons are aligned such that indented characters are too far toward one edge of the indent ribbon follow the steps in this section to re align the indenter 3 6 2 Calibrate the Rear Indent Cartridge Positions To calibrate the indent position of the indenter follow these steps 1 Create a sample card using sample 3 in gt Samples 2 Navigate to Menu gt gt gt to open the page 3 Under the Indente
8. MAGTEK SECURITY FROM THE INSIDE ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure September 22 2014 Manual Part Number 99875 05 1 01 REGISTERED TO ISO 9001 2008 MagTek 1710 Apollo Court Seal Beach CA 90740 Phone 562 546 6400 Technical Support 888 624 8350 www magtek com Copyright 2006 2014 MagTek Inc Printed in the United States of America Information in this publication is subject to change without notice and may contain technical inaccuracies or graphical discrepancies Changes or improvements made to this product will be updated in the next publication release No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of MagTek Inc MagTek is a registered trademark of MagTek Inc MagnePrint is a registered trademark of MagTek Inc Magensa is a trademark of MagTek Inc MagneSafe is a trademark of MagTek Inc ExpressCard 2000 is a trademark of MagTek Inc Microsoft and Windows are registered trademarks of Microsoft Corporation All other system names and product names are the property of their respective owners Table 0 1 Revisions 1 01 09 22 2014 Initial release derived from 99875607 5 01 DRAFT ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 2
9. SAFETY This product has been evaluated by multiple safety certification agencies including Underwriters Laboratories UL and the United States Federal Communications Commission FCC Class A and Class B and is designed to protect both the user and the device This document is written specifically to work in conjunction with these safety and integrity features to protect the user and the device It is very important to follow all steps in the product documentation carefully in the order in which they are described and at the recommended times Failure to do so could result in personal injury and or cause damage to the device and or void the product warranty The information within this manual has been prepared for use by trained professional service personnel and is not intended for general use To maintain the safety and integrity of the machine follow the procedures described in this manual carefully For your personal safety and to prevent damage to the device disconnect power from the device before you connect or disconnect any cable electronic board or assembly SAFETY REQUIREMENTS A Caution Never do any of the following e DO NOT use a ground adapter plug to connect equipment to a power socket outlet that lacks a ground connection terminal e DO NOT attempt any maintenance function that is not specifically described in this manual or in other ExpressCard 2000 instructional documents published by MagTek e DO NOT overrid
10. at the steps in this section until the negative letters or numbers on the rear indent cartridge are centered between the top and bottom edge ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 24 3 Embosser Module Replacement Procedure 3 6 3 Calibrate the Front Indent Cartridge Positions If the device you are calibrating has a front indent ribbon cartridge which has white ribbon and mounts above the embosser follow the steps from section 3 6 2 Calibrate the Rear Indent Cartridge Positions with the following modifications e Everywhere the steps specify Bottom or Bot read as Top e Everywhere the steps specify Rear read as Front ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 25
11. e or cheat electrical or mechanical interlock devices e DO NOT use EC2000 supplies or cleaning materials for other than their intended purposes e DO NOT operate the equipment if you or anyone else have noticed unusual noises or odors Consider the following before operating the ExpressCard 2000 e Connect the EC2000 to a properly grounded AC power socket outlet If in doubt have the socket outlet checked by a qualified electrician Improper connection of the device s grounding conductor creates a risk of electric shock e Place the EC2000 on a solid surface that can safely support the device s weight support the weight of the EC2000 PLUS the weight of a person leaning against the device such as a service technician e Be careful when moving or relocating the device Use proper lifting techniques e Use materials and supplies specifically designed for MagTek devices Using unsuitable materials may result in poor performance and in some cases may be hazardous ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 3 1 Table of Contents Table of Contents Table of Contents ssassasssasnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen nnne 4 1 Required Tools Materials and Documents ccccccseesscsseseeeeeeusseeeeeneaeeeeeeeeaasseeeeenaaeseeenes 5 LL Reed TOO cyan nance an nn nnn aA On Nn Ba AO A A Tn Re A RN
12. el Home operation several times until you see the same number three times in a row If the number continues to change after 10 tests report the unit s failure to calibrate 5 Check that the value below Calibrate Wheel Home is between 4 and 10 If the value is not in that range report the unit s failure to calibrate within the acceptable range ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 19 3 Embosser Module Replacement Procedure Express Card 2000 Controller Commands To Hopper 1 Indenter Move Calibrate Wheel Home To Manual Feed Bot Cartridge Unload Shuttle Home xY Home Xx xY To Embosser Emboss FID1 Pusher Home xY Home Y Wheel Home Emboss FID2 Roller Consume xY To Printer CardHomexyY Emboss FID4 Push To Roller XY To Printer In xY To Exit Shuttle To Printer Printer Eject Unclamp Card Roll To printer_ _ ClampCard __ ExitEjet Stop All Motors Embosser Home Exit Reject __X Home _ _Embosserome ExtReject Getsaa Config _ 6 After successfully calibrating press the button to save the new embosser wheel center value 7 Press the button to dismiss the popup window confirming it has been saved 8 Open the top access door and inspect the embosser tine position to make sure the currently selected tine is centered in the embosser bridge opening 9 Press the button to return to the page Expres
13. er Mapping Page The Character Mapping page provides support for changing the configuration of characters on the EC2000 embosser s daisy wheel Functions include adding new fonts moving an existing character to a different tine and removing a character from a tine At any time such as if you make a mistake that you discover later in testing you can reset the changes you made to the daisy wheel and return them to factory defaults by navigating to gt gt gt Wheel Map and pressing the button To move a character from one daisy wheel tine to another follow these steps 1 Look at the numbers stamped on each daisy wheel tine to determine which tine the character was or is originally on and which tine you will move it to 2 If the character is still on the old tine uninstall it Every character has a piece on the top daisy wheel and a second piece on the bottom daisy wheel so make sure to uninstall both and to note which piece belongs on the top and which piece belongs on the bottom 3 Install both halves of the character on the new tine 4 From the touchscreen navigate to gt gt gt to open the first Character Mapping password page 5 Enter password 4567890 then press the E key to open the second password page 6 Enter password 0987654 then press the E key to open the page 7 Use the dropdown list to select the old tine where the character was installed 8 Use the dropdown list to select the new tine w
14. here the character is now installed 9 Press the button 10 Repeat the above steps for any additional characters you need to move 11 Test your changes by creating a sample card or an embosser tuning card To remove a character from a daisy wheel tine follow these steps 1 Look at the numbers stamped on each daisy wheel tine to determine which tine you want to remove the character from 2 If the character is still on the old tine uninstall it Every character has a piece on the top daisy wheel and a second piece on the bottom daisy wheel so make sure to uninstall both 3 From the touchscreen navigate to gt gt gt to open the first Character Mapping password page 4 Enter password 4567890 then press the E key to open the second Character Mappingj password page 5 Enter password 0987654 then press the EJ key to open the Character Mapping page 6 Use the From Current Tine dropdown list to select the tine where the character was installed 7 Press the button 8 Repeat the above steps for any additional characters you need to remove 9 Test your changes by creating a sample card or an embosser tuning card To add a new character to a daisy wheel tine follow these steps 1 Verify the EC2000 software supports the character s you are going to install ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 15 3 2 3 4 5 6 T 8
15. integrity of the device it is important to follow the procedures laid out in this document as written and in the order provided CAUTION For your personal safety and to prevent damage to the device disconnect power from the ExpressCard 2000 before you connect or disconnect any cable electronic board or assembly ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 6 3 3 Embosser Module Replacement Procedure Embosser Module Replacement Procedure 3 1 Prepare the Device Prepare the device for service by following these steps 1 2 3 4 5 6 7 8 9 Offer the customer the opportunity to remove any proprietary or security sensitive consumables from the device including card stock image printer ribbons indent cartridges and tipper foils Some consumables contain negative imprints of cardholder data and must be handled securely Make sure the device is powered on and connected to the network Open the top access door Inspect the device for any items that do not belong inside the cover and remove them examples include loose mechanical parts cards insect or animal leavings or jewelry From the touchscreen navigate to gt to open the page If the device has a top indenter press the Unload Cartridge button under Top Indent Cartridge to move the front indent cartridge into the unload position Remove the top indent cartridge and set i
16. new value 1 Press the button to save your changes The system will report The modified configuration has been saved Press OK to close the popup window T Navigate to Menu gt gt gt to open the page 8 Under the Indenter Move button select Bot Cartridge Load in the dropdown list Express Card 2000 Controller Commands To Hopper j i Indenter Move Calibrate Wheel Home To Manual Feed ee eee ee Save Shuttle Home Emboss FID1 Bot Cart to ladina m Pusher Home Bot Ribbon Advance Emboss FID2 Top Cartridge Unload Roller Consume Emboss FID4 Push To Roller i Shuttle To Printer Printer Eject Unclamp Card Roll To printer Clamp Card Exit Eject Stop All Motors Embosser Home Exit Reject ___xY Home _Embosser Home __ExitReject__ Get XML Config 9 Press the Indenter Move button The device will move the indenter to the load position Express Card 2000 Controller Commands To Hopper 1 hd Calibrate Wheel Home To Manual Feed Save Shuttle Home xY Home X xY To Embosser Emboss FID1 Pusher Home XY Home Y Wheel Home Emboss FID2 Roller Consume XY To Printer CardHomeXY Emboss FID4 Push To Roller XY To Printer In xY To Exit Shuttle To Printer Printer Eject Unclamp Card Roll To printer Clamp Card Exit Eject Stop All Motors Embosser Home Exit Reject ___X Home _EmbosserHome __ExitRejet Get XML Config 10 Repe
17. pen the Wheel Mapping page d Press the button Express Card 2000 Wheel Mapping Current Mapping Tine ASCII Char Font ID 80 4 49 4 Farrington Get wheel map Assign selected Tine Save selected Tine Set Emboss Hold Time amp Height 12 If the original embosser had custom characters installed carry them over to the same locations on the new embosser s daisy wheel by following the steps in section 3 3 How to Remove Re install Embosser Fonts and section 3 4 How to Use the Character Mapping Page 13 Calibrate the embosser using the information in section 3 5 How to Calibrate the Embosser Module 14 Calibrate the indenter using the information in section 3 6 How to Calibrate the Indenter Module 15 Test the device paying special attention to the following ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 12 3 Embosser Module Replacement Procedure a Navigate to gt gt to open the Tuning Move Embossing page b Make sure the ribbon information in the upper left corner matches the ribbon you are using If it doesn t set and calibrate the ribbon see the ExpressCard 2000 User Installation and Operation Manual for details c Press the button The EC2000 will create a test card with all characters and all font IDs d Inspect the card to make sure the embosser is working as expected 16 If the EC2000 does not power up or function prope
18. positions for the top and bottom knuckle Make sure the inked portions line up with each other as shown in Figure 3 10 Figure 3 10 Marking Factory Default Knuckle Position REAR VIEW ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 18 3 Embosser Module Replacement Procedure 3 5 3 Calibrate the Embosser Wheel Home Position To make sure the motor controller accurately centers the embosser wheel in the embosser bridge opening follow these steps 1 Close the EC2000 top access door to make sure no light will interfere with the sensor 2 Inthe ExpressCard 2000 Utility Navigate to gt gt gt MCP Commands to open the Controller Commands page 3 Press Calibrate Wheel Home button and wait for 10 seconds until the embosser stops moving The system will fill in a value below Calibrate Wheel Home Express Card 2000 Controller Commands Calibrate Wheel Home To Manual Feed Bot Cartridge Unload M O TF ave Shuttle Home xY Home Xx xY To Embosser Emboss FID1 Pusher Home xY Home Y Wheel Home Emboss FID2 Roller Consume xY To Printer CardHomexyY Emboss FID4 Push To Roller XY To Printer In xY To Exit Shuttle To Printer Printer Eject Unclamp Card Roll To printer Clamp Card ___ExitEject__ Elec Stop All Motors Embosser Home Exit Reject xv toms _EmbosserHome __ExtRsjt aoisi contig 4 Repeat the Calibrate Whe
19. r Move button select Bot Cartridge Unload in the dropdown list Express Card 2000 Controller Commands To Hopper jhi hd Indenter Move Calibrate Wheel Home To Manual Feed Rar na lininar Save Shuttle Home Bot Cartridge Home Emboss FID1 Bot Cart to Indent Loc Pusher Home Bot Ribbon Advance Emboss FID2 Top Cartridge Unload Roller Consume Top Cartridge Load Emboss FID4 Top Cartridge Home Push To Roller Shuttle To Printer Printer Eject Unclamp Card Roll To printer _ Clamp Card ExitEject Stop All Motors _ Embosser Home Exit Reject ___XYHome _Embosser Home __ExitReject__ GetXML Config 4 Press the Indenter Move button The device will move the indenter to the unload position ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 22 3 Embosser Module Replacement Procedure Express Card 2000 Controller Commands To Hopper 1 Indenter Move Calibrate Wheel Home To Manual Feed Bot Cartridge Unload iz Save Shuttle Home xY Home X xY To Embosser Emboss FID1 Pusher Home xY Home Y Wheel Home Emboss FID2 Roller Consume XY To Printer CardHomexXyY Emboss FID4 Push To Roller XY To Printer In xY To Exit Shuttle To Printer Printer Eject Unclamp Card Roll To printer Clamp Ca ad ___Exiteject__ Stop All Motors Embosser Home Exit Reject XHome _Embosser Home __ExitReject Ge
20. rly contact MagTek Support Services ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 13 3 Embosser Module Replacement Procedure 3 3 Howto Remove Re install Embosser Fonts Under normal circumstances the characters on the embosser module s daisy wheel do not need to be removed Embosser characters should be removed and replaced as little as possible because removal causes the tine to wear and eventually become less effective at holding characters If a tine breaks however it may be necessary to move its character to a new tine Figure 3 7 Removing a Character from the Embosser Module Daisy Wheel To remove a character from a tine on the embosser module s daisy wheel follow these steps 1 Insert an X Acto knife between the tine and the character as shown in Figure 3 7 2 Carefully pry the character toward the ceiling until you can remove it with your fingers 3 Prepare the character for installation in the new time by making sure it is oriented correctly 4 Support the tine then press the character into place with your fingers 5 Notify the EC2000 s software that the character has moved For detailed instructions refer to section 3 4 How to Use the Character Mapping Page ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 14 3 Embosser Module Replacement Procedure 3 4 Howto Use the Charact
21. sCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 20 3 Embosser Module Replacement Procedure 3 5 4 Set Embossed Character Height Using Software Using the numbers on the label on the replacement embosser s base set the cam angle settings by following these steps 1 Locate the factory default knuckle and Cam Angle settings on the base of the embosser as shown in Figure 3 11 Top Knuckle Bot Knuckle Figure 3 11 Factory Default Knuckle and CamAngle Settings TOP VIEW FROM FRONT 2 Inthe ExpressCard 2000 Utility navigate to gt gt Edit Config to open the Configuration Editing password page 3 Use the onscreen keypad to enter password 1234567 and press the EJ key 4 Use the onscreen keypad to enter password 7654321 and press the EJ key 5 Scroll through the settings list to find CamAngleTop and CamAngleBottom Configuration Editing MAGTEK Configuration Editing MAGTEK Embosser CamAngleTop CamAdjustments 135 3 FontiD1 ai CamAngleBottom CamAngleTop 135 155 3 FontiD3 CamAngleBottom AS CamAngieTop 155 100 FontiD2 Find Ribbon CamAngleBottom 100 A Edit Settings 35 Edit Settings FontiD4 ExitHandoffAdjustm CamAngleBottom Embosser CamAngleTop z ia CarnAd ustments 135 Foie 140 3 FontiD3 CamAngieTop CamAngleBottom CamAngieTop 140 100 tone Fonts 6 Select FontID1 gt CamAngleTop
22. sser TOP VIEW FROM FRONT and TOP VIEW FROM REAR 7 Use both hands to lift the embosser and indenter modules out of the device making sure the embosser cable does not catch on anything on the way out Set the modules aside ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 10 3 Embosser Module Replacement Procedure To re install the embosser module follow these steps 1 Use both hands to lower the replacement embosser and indenter modules already together into the device in the same position and orientation as the one you just removed Line up the four corner screw holes in the embosser with the four corresponding screw holes in the top deck plate 2 Make sure the two raised keys stamped into the top deck plate see Figure 3 6 are seated in the indentations in the base of the embosser Push the embosser forward backward left and right to make sure they are holding the embosser in place Figure 3 6 Embosser Base Keys In Top Deck Plate TOP RIGHT VIEW 3 Use the 5 32 ball end Allen wrench to re fasten and tighten the four screws and washers that attach the corners of the embosser to the top deck plate ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 11 3 Embosser Module Replacement Procedure 4 Line up the three screw holes in the indenter module with the three screw holes in the embosser
23. t aside in a secure location or give it to the customer for temporary storage or secure disposal Press the Unload Cartridgej button in the Bottom Indent Cartridge section to move the rear indent cartridge into the unload position Remove the rear indent cartridge and set it aside in a secure location or give it to the customer for temporary storage or secure disposal Power down the device Disconnect the device s power and network cables and any security hardware ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 7 3 Embosser Module Replacement Procedure 3 2 Remove Re install the Embosser Module Approximate time to remove 15 minutes plus any sub procedures Approximate time to re install 30 minutes plus any sub procedures The embosser module located at the front left corner of the device punches raised and indented characters into cards as they are held by the XY transport 3307 0817 Figure 3 1 Embosser Module FRONT RIGHT VIEW To remove the embosser module follow these steps 1 Remove the cover see 99875607 ExpressCard 2000 Hardware Service Manual for details 2 Carefully disconnect the embosser s cable from the top deck making sure not to break any wires Figure 3 2 shows the cable as seen from the left side of the device ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 8
24. tXML Config 5 Look at the up down position of the negative letters or numbers removed ink on the indenter ribbon They should be centered between the top edge and bottom edge of the ribbon 6 If they are not centered a Navigate to gt gt Edit Config to open the Configuration Editing password page b Enter password 1234567 and press the E button c Enter password 7654321 and press the E button d Scroll down in the list and select the number below the BotCardTridgeHomeToIndent item Express Card 2000 Configuration Editing Collapse 1 1000 PrinterHeadCounter 1000 Reload Wait4PrinterReady ShuttleHomeToPrinterHandof 315 ShuttleHomeToExceptionFee Expand All Save mig Hommel olndent Edit Settings BotCardTridgeHom eTolndent 8 oe w e Moo a No Animate Display FALSE 90 w a o e c e Press the C button to clear the current value f If the letters were too far to the rear of the EC2000 enter a larger number for BotCardTridgeHomeToIndent You probably only need to change by 1 5 steps ExpressCard 2000 Instant Issuance Card Personalization System Embosser Module Replacement Procedure Page 23 3 Embosser Module Replacement Procedure g Ifthe letters were too far to the front of the EC2000 enter a smaller number for BotCardTridgeHomeToIndent You probably only need to change by 1 5 steps h Press the E button to finish entering the
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