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Inner Finisher-A1 Inner Finisher Additional Tray
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1.
2. Middle Sensor Clock Sensor 9 Entrance Roller S Release Stopper Shift Roller Gripper Open Close Shift Roller HP Gripper Unit Move HP Motor Release Motor Shift Motor Motor Sensor Feed Motor STP Move Motor Motor M6 M5 M4 M7 S2 e M3 M1 M2 M M PO a alata FO Gripper Stapler 23 4 A T Connection TN Entrance Roller 2 55s FEEEERIIS CELEELs Grip Arm Sensor Entrance t d Shift Roller Release Stopper o Sensor Sensor Release Sensor HP Sensor emi GEGER cn GEGGER CREER nn S13 S9 f i f S1 S3 S5 AX A RA BA Sla Sk Sx e I l l or EET I EEC BEE D m 2 EEEEIN GEEE UIzEElN HAF SERI LEEG us ull s 2 1 PESEN CN12H CN13H CN15H CNSI EN CN16H GN CN25 CN12 CN13 CN15 CN16 MT1 CEEE EEEEEEFE CERERE sz EEEEER GEE TERRERE E il llelshobhthshshs CN4 CN98 CN49 CN38 CN5O CN41 CN35 CN55 I m Finisher Controller PCB
3. 2 2 Non sortoperation ___P_____ 2 2 Offset operation 2 mM 2 2 Stapling operation 2 cnc nenccnnnncen 2 3 GN tet ai e 25 Servicing Work 2 5 SchedulediSelvielhtjsssessesssuce sce eene ecce aeeseeec coset el eaa 2 5 Customer maintenance 2 5 Cleaning the offset roller 2 5 Periodic Servicing Periodic Service Works eee eere nen rennen 3 2 Parts Replacement and Cleaning Procedure List of P rt E 4 2 Motors Switches Solenolds ee eo eo eee e eene rennen ne enne eee 4 2 V MOOIS 2 os sos ace So Sas e 4 2 Ine 4 3 PCBS 4 3 Consumable Parts Requiring Periodic Replacement and Cleaning POING E 4 4 Removing the Stapler Unit innn 4 4 Removing the Offset Roller 4 5 Removing the Shutter Unit eene 4 6 Removing the Paper retainer front rear 4 7 Installation Inner Finisher A1 Making Pre installation Checks 5 2 Cautions at the Time of Installation
4. 5 2 Kontrollen vor der Installation German Deutsch 5 2 Vorsichtshinweise zur Installation 5 2 Checking Bundled Components 5 3 How to Utilize This Installation Procedure 5 4 When Using the Contained Parts Bundled Components in the Shipping GANON E 5 4 Symbols in the Illustration 5 4 Installation PrOCedUfG nnne 5 5 Installation Procedure 2scuuirincoezionezce 535 Installation Addtional Tray A1 Making Pre installation Checks 6 2 Cautions at the Time of Installation 6 2 Checking Bundled Components 6 3 How to Utilize This Installation Procedure 6 4 When Using the Contained Parts Bundled Components in the Shipping Garton sssi 6 4 Symbols in the Illustration 6 4 Installation Procedure eso ences sees ande euo timet tiae iu 6 5 Preparation to install in the host machine 6 5 Connecting to Connected Equipment 6 7 Appendix GB VIO TOOlB cereo nasus bares ibucnpa aen ii Solvents and Oils 4ssnenea i Special Tools
5. 3 s s lt 4 45 i General Circuit DISgIalYlesseee ee eoe onn atate ennemi iii vi vi W Notes Before it Works Serving Bog Safety Precautions gt Notes Before it Works Serving Notes Before it Works Serving Op Safety Precautions gt Notes Before it Works Serving 0 2 0 2 Produt Outline ll Names of Parts ll Specifications ll Names of Parts Produt Outline Produt Outline Features Features A variety of finishing functions 2 delivery tray Multi stapling Large tray capacity 500 sheets Utilize the inner room of the system Produt Outline gt Features 1 2 1 2 Produt Outline Specifications Specifications Stacking alignment Center alignment Feeding direction Finishing modes Non sort stacking A3 A4 A4R A5 A5R B4 B5 B5R Japanese Post Card EXE LDR LGL LTR LTR R STMT STMT R 8K 16K 16K R SRA3 320X450 A3 305X457 Bunch offset stacking A3 A4 A4R B4 B5 LDR LGL LTR LTR R 8K 16K A3 A4 A4R B4 B5 LDR LGL LTR LTR R 8K 16K S size 50 sheets or Less Length in feeding direction 139 7mm 215 9mm L size 30 sheets or Less Length in feeding direction more than 215 9mm 457 0mm Standard tray lower S size 62 5mm high or less 62 5mm is equivalent to 500 sheets L size 62 5mm high or less 62 5mm is equivalent to 500 sheets S size 12 5mm high or less 12 5mm is equivalent to 100 sheets L size 12 5mm high or less 12 5mm is equivalent
6. c i Od I j TOP VIEW IL Uu y TT TITTI CR JOE iii 6 Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment beh Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment 12 14 14 Put the upper guide as shown in the figure paying attentionto the safety switch sensor unit Then fix it with 6 screws 6 Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment W Service Tools W General Circuit Diagram Appendix Service Tools Special Tools EN Service Tools Q Solvents and Oils No Name X Uss Compostion Remarks 1 Vic Clean Cleaning Hydrocarbon fluorine Do not bring near fire Procure e g glass plastic family Alcohol locally lsopropyl alcohol may rubber parts Surface activating besubstituted external covers agent Water O Special Tools None Appendix gt Service Tools gt Special Tools ra Appendix General Circuit Diagram General Circuit Diagram Inner Finisher A1
7. ito each other and execute the stapling operation Fos 2 3 Technology gt Basic Configuration gt Outline of basic operation gt Stapling operation 13 The shift roller starts up to convey the paper stack in the delivering direction and stops after the shift roller evacuates the trailing edge of the paper stack inside the path guide 14 While the shift roller conveys the paper stack the stapler starts to move to the position where the gripper had connected to the stapler at step 10 Conveying the paper stack with the shift roller e The stapler and the gripper move Returning to the connecting position The paper guide The stapler and the gripper move to the original position where the gripper had After the stapling operation the shift i 1 i connected to the stapler at step 10 i 1 1 1 i i 1 roller rotates to convey the paper stack until the trailing edge of the stack gets i 1 i 1 into the paper guide Gripper opens to release the connection 15 When the gripper opens the connecting lever moves upward to release the connection to the stapler 16 Gripper moves to the position where there is the paper stack evacuated in the path guide and closes Technology gt Basic Configuration gt Outline of basic operation gt Stapling operation 2 4 17 The gripper starts to deliver the paper stack 18 At the same time the stacking height detection lever moves up The detection le
8. 25 Periodic Servicing W Periodic Service Works Periodic Servicing Periodic Service Works 3 2 Periodic Service Works PR Replacement Periodically replaced parts CR Replacement consumable parts CL Cleaning LU Lubrication AD Adjustment CH Maintenance As of Jule 2009 No Category Part name Part number Qty Interval Remarks Adjusted Counter Reference not adjusted Stapler FM4 2710 CR 500 000 sheets None FIN STPR p 44 Processing tray Offset Roller 4A3 1121 CR 1 000 000 sheets woe OFST RL p 45 Shutter unit FL3 4298 CR 1 000 000 sheets None pl stc p 46 Paper retainer Front FL3 4304 CR 1 000 000 sheets None ENrSTC 47 O Paper retainer Rear FL3 4305 CR 1 000 000 sheets None ENT STC 47 T 3 1 3 2 Periodic Servicing gt Periodic Service Works Parts Heplacement and Cleaning Procedure W List of Parts W Periodic Parts Replacement Consumable Parts and Cleaning PartsSolenoids E Parts Replacement and Cleaning Procedure Parts Replacement and Cleaning Procedure gt List of Parts gt Motors List of Parts Q Motors Switches Solenoids F 4 1 wi SiPmoemoo esto O O M2 Orpperumtmovemolr Fkes0 Ms Feedmoor ess Ma Shftmoo O o ess M5__ Shit roller release motor FKe8752 M6 Entrance roller release stopper HP FK2 8752 motor M7 Gripper open close motor FK2 8752
9. 4 Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Offset Roller lax Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Shutter Unit 4 6 O Removing the Shutter Unit 1 Remove the six screws and then remove the upper guide Remove the two springs from the upper guide and then remove the shutter unit 4 6 Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Shutter Unit esi Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Paper retainer front rear 4 7 O Removing the Paper retainer front rear 1 Remove the six screws and then remove the upper guide 2 Remove the guide front rear ES y Cia AUN NISI 0 in E g c 297 q CAUTION When attaching the guide front rear attach the guide so that the pin may hide behind the guide as follows ASRS awe
10. Mio Stapermotor booo Mi Tray lif motor Sc Additional Tray lift motor IFK2 8754 J SWi Front cover switch AE sw Stapler safety switch evase Paper lever drive solenoid 342p SOL2__ Stapler solenoid Fee T 4 1 Parts Replacement and Cleaning Procedure gt List of Parts gt Motors 4 2 No Patname Partnumber Reference S1 Emranesenor Weess6__ S2 Shiftroller HPsensor WG85836 S3 Shiftroller release sensor WG85836 S6 ProcessgWaysensor wesss S14 Stacktayclcksensr wesse 515 Stacktraypapersenso WG85836 S16 Stacktraymiddlesensor WGeSex ST7 Stacktraylowerlmitsensor wesss F S21 Additional tray upper Lowerlimitsensor WG8 5836 S22 Additional tray apersensor WG85836 S23 Additional tray clock sensor WG8 5836 T 4 2 4 2 4 Parts Replacement and Cleaning Procedure gt List of Parts gt PCBs S18 S19 S20 S7 Gripper unit HP sensor wassess SS Gripper stapler connection sensor Wos 58 S10 Stapier move HP sensor w ses Sti Papersufacesensori W66566__ _____ 12 Paper surface sensor2 WG8 5836 13 Gripper arm sensor WG8 5836 S18__ Stapler HP sensor E T_ Sis Stapler edging sensor es S20 Stapler sensor a e Li T 4 3 Parts Replacement and Cleaning Procedure gt List of Parts gt PCB
11. to 100 sheets Standard S size 25 0mm high or less 25 0mm is equivalent to tray 200 sheets L size 25 0mm high or less 25 0mm is equivalent to 200 sheets Staple stacking Stacking capacity Processing tray lower tray S size 62 5mm high or less 62 5mm is equivalent to 500 sheets L size 62 5mm high or less 62 5mm is equivalent to 500 sheets Stapled stack Above mentioned heights or within 30 books Produt Outline gt Specifications Inc Capable size for alignment Paper detection Processing tray Available Standard tray Available Additional Tray A1 Capable size for Single corner stapling A3 B4 A4 A4R A5 stapling front or rear LDR LGL LTR LTR R 8K 16K A3 B4 A4 A4R A5 LDR LGL LTR LTR R 8K 16K Plain paper 52 81 4g m2 50 sheets Max 2 sheets x Cover paper 256g m2 48 sheets x bookblock 81 4g m2 Plain paper more than 81 4g m2 105 0g m2 30 sheets Thick paper more than 105 0g m2 256g m2 2 sheets Large size Plain paper 52 81 4g 30m2 30 sheets A3 B4 A4R LDR Plain paper more than 81 4g m2 105 0g m2 20 LGL sheets lai sheets taple replenishment Exclusive staple cartridge 5000 staples taple Exclusive staple Double stapling sidestitching Number of paper Small size stapled A4 B5 LTR 16K Staple run out detection Available Unavailable imensions T 1 1 Manual stapling 1 3 Produt Outline gt Names of Parts gt E
12. tray This step is applicable only when the 2nd delivery tray is installed in the host machine finisher from the carton and then remove the adhesive tapes and cushions Hold the positions specified by the instruction labels nmm nmm TTI 3 Remove the reversal guide nina nnn 1 5 5 Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Inner Finisher A1 Installation Procedure Installation Procedure 5 6 5 5 Remove 1 cap and 2 screws to detach the combined right front cover of the host machine and the inner cover 6 Remove 1 screw to detach the magnet catcher 7 Remove 2 screws to detach the front silver cover 8 Detach the combined delivery tray of the host machine and its lower cover MEMO It is good idea to place the paper in the host machine after removing the delivery tray to avoid screws falling in the host machine Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Inner Finisher A1 Installation Procedure Installation Procedure 9 Release the fittings to remove the left silver cover from tray lower cover MEMO Slide the cover to the front side to release the fittings and then lift it up JI 10 Fit the left silver c
13. Can On September 11 2009 Revisioin 0 Inner Finisher A1 Inner Finisher Additional Tray A1 oervice Manual Produt Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Installation Inner Finisher A1 Installation Addtional Tray A1 Appendix BENPHSEREUEREKS Application This manual has been issued by Canon Inc for qualified persons to learn technical theory The following paragraph does not apply to any countries where such provisions are installation maintenance and repair of products This manual covers all localities where the inconsistent with local law products are sold For this reason there may be information in this manual that does not apply to your locality Trademarks The product names and company names used in this manual are the registered trademarks Corrections of the individual companies This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products When changes occur in applicable products or in the contents of this Copyright manual Canon will release technical information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new This manual is copyrighted with all rights reserved Under the copyright laws this manual may edition of this manual not be copied reproduced or translated into another language in whole or in part without the writ
14. ay A1 gt Installation Procedure gt Preparation to install in the host machine GR Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment 6 7 O Connecting to Connected Equipment Lv 7 Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as Step 6 A Note Confirm that the tray does not incline The marking A and the top edge of the frame B should be in a level 6 7 6 Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment La Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment 6 8 8 8 Remove the 3 screws to detach the inner front cover 9 9 Fix the supplied 3 wire saddles 6 8 6 Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment La Installation Addtional Tray A1 gt Installation Procedure gt Connecting to Connected Equipment 6 9 t1 11 Route the tray harness from the rear to the front via the upside and pass it through the harness guide Then joint the connector to the PCB fixed in Step 10 At the rear side retain the reuse band to the harness guide and fix the earth wire together with the one of the standard tray REAR VIEW G3 o CAE te g
15. c o H o L v F T o L Additional Tray PCB CN58 RH 9 wi oN nJ o Dt CN59 pd o wi CNS Sy Es mum N N o o 7 Mo o li e le e la o a CN60 fr No fo wi le o oy N um o 24 mI CN6 MT5 S21 Additional Tray Upper Lower Limit Sensor S22 Additional Tray Paper Sensor S23 Additional Tray Clock Sensor M12 Additional Tray Lift Motor Appendix General Circuit Diagram e
16. ckaged Item 6 4 Q Symbols in the Illustration The frequently performed operations works are described with symbols in this procedure Check the description below Screw Connector Harness 9o Tighten Remove Claw 45 Insert Remove Checking instruction 5G Check Visual Check A A Sey Sey 1 o Connect Disconnect Secure Free Push Plug in Turn on W Sound Check 6 4 6 Installation Addtional Tray A1 gt How to Utilize This Installation Procedure gt Symbols in the Illustration 6 Installation Addtional Tray A1 gt Installation Procedure gt Preparation to install in the host machine Installation Procedure Q Preparation to install in the host machine 6 5 1 2 1 Remove the 6 screws to detach the upper guide 2 Remove the screw to free the safety switch sensor unit 8 4 Remove the screw to detach the stopper from the rail Note The removed screw and stopper are no longer required 6 5 6 Installation Addtional Tray A1 gt Installation Procedure gt Preparation to install in the host machine 6 Installation Addtional Tray A1 gt Installation Procedure gt Preparation to install in the host machine 5 J6 5 Fit the guide removed in Step 3 6 Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down 6 6 6 Installation Addtional Tr
17. e 1pc 13 Harness cover 1pc 14 Main power label 1pc 5 3 Installation Inner Finisher A1 gt Checking Bundled Components Installation Inner Finisher A1 How to Utilize This Installation Procedure Symbols in the Illustration How to Utilize This Installation Procedure Q Symbols in the Illustration The frequently performed operations works are described with symbols in this procedure When Using the Contained Parts Bundled Components Check the description below in the Shipping Carton Screw Connector Harness After unpacking confirm the parts contained in the package by referring to the illustration of A A j Ney W Bundled Components described in this procedure Z P The below symbol appears on the illustration in some steps when the parts contained in the 5 4 UN Tighten Remove Connect Disconnect Secure Free shipping carton are to be used Mind this symbol to be aware the parts contained in the shipping carton are to be used Claw Insert Remove Push Plug in Turn on Packaged Item Checking instruction O Check Visual Check Sound Check 5 4 Installation Inner Finisher A1 gt How to Utilize This Installation Procedure gt Symbols in the Illustration Installation Inner Finisher A1 Installation Procedure Installation Procedure 5 5 Installation Procedure O Installation Procedure 1 Hold the positions shown in the figure and take out the 2 Remove the stopper and take out the 2nd delivery
18. eS E n Y EE A Ce c V 4 7 E Parts Replacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Paper retainer front rear esl Parts Replacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Paper retainer front rear 3 Using a flat blade screw driver or the like remove the hooks of the paper retainer front rear and then remove the paper retainer front rear E Parts Replacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Paper retainer front rear 4 8 4 8 Installation Inner Finisher A1 Mi Checks to Make before Installation W Checking the Supplied Parts ll How to Utilize This Installation Procedure Mi Installation Procedure Installation Inner Finisher A1 Installation Inner Finisher A1 gt Kontrollen vor der Installation German Deutsch gt Vorsichtshinweise zur Installation 5 2 Making Pre installation Checks Kontrollen vor der Installation German Deutse Q Cautions at the Time of Installation ch 1 How to Disconnect the Main Power 1 Turn OFF the main power switch of the Host Machine 1 Schalten Sie den Netzschalter der Hostmaschine aus 2 Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF and 2 berzeugen Sie sich zun ch
19. ep 21 and attach the connectors to the host machine connectors Installation Inner Finisher A1 Installation Procedure Installation Procedure llla 5 12 5 12 Installation Inner Finisher A1 Installation Procedure Installation Procedure 131 _ 32 31 Close all the external covers 32 The following parts remain after installing the finisher Make sure not to leave the remained parts at the site Stick the supplied main power label on the upper part of the main power switch Delivery tray 1 pe 2nd delivery tray 1 pc 1 Stopper 1 pc 1 Reversal guide 1 pc Right front cover 1 pc Inner cover small 1 pc Control panel lower cover 1 pc Sensor flag 1 pc 2 Cap 2 pcs Protection cover 1 pc 1 only when the 2nd delivery tray is installed in the host machine 2 2 pcs only when the 2nd delivery tray is installed in the host machine 5 13 Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Addtional Tray A1 lll Checks to Make before Installation W Checking the Supplied Parts ll How to Utilize This Installation Procedure Mi Installation Procedure 6 Installation Addtional Tray A1 6 Installation Addtional Tray A1 gt Making Pre installation Checks gt Cautions at the Time of Installation 6 2 Ma
20. he gripper starts to eject the stack on the stack tray 10 At the same time the stacking height detection lever moves up The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper The operation 9 through 18 are applicable only to the double stapling side stitching 9 The shift roller moves down and gives higher pressure to the paper stack Gripper then opens and evacuates itself to the connecting position with the stapler DC Shift roller Higher nip pressure Gripper evacuates itself to the connecting position Stack height detetion lever Gripper evacuating operation F 2 3 Stack tray ome RO Technology Basic Configuration Outline of basic operation Stapling operation 2 3 Gripper evacuating and connecting to the stapler Shift roller nip gt Shift roller nip connecting mechdnism 1 corjnecting mechanism 2 Gripper unit rail Gripper evacuating operation Top view F 24 10 When the gripper closes the connecting lever moves downward to connect the stapler and the gripper to each other so the stapler can travel back and forth 11 Stapler unit travels to its first stapling position to execute stapling 12 Stapler unit travels to its second stapling position to execute stapling gt Stapling first Stapling second The stapler unit and the gripper unit move with connecting
21. king Pre installation Checks Q Cautions at the Time of Installation ch 1 How to Disconnect the Main Power 1 Turn OFF the main power switch of the Host Machine 2 Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF and then disconnect the power plug a 20 SO 20 Il k 4 F 6 1 6 2 6 Installation Addtional Tray A1 gt Making Pre installation Checks gt Cautions at the Time of Installation 6 Installation Addtional Tray A1 gt Checking Bundled Components Checking Bundled Components Uni pi Lrs LIA LISI Additional tray Driver PCB Relay harness Wire saddles Screw RS tight M3 x 6 F 6 2 1pc 1pc 1pc 3pcs 1pc 6 Installation Addtional Tray A1 gt Checking Bundled Components I3 Installation Addtional Tray A1 How to Utilize This Installation Procedure Symbols in the Illustration How to Utilize This Installation Procedure When Using the Contained Parts Bundled Components in the Shipping Carton After unpacking confirm the parts contained in the package by referring to the illustration of Bundled Components described in this procedure The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used Mind this symbol to be aware the parts contained in the shipping carton are to be used lt 3 Pa
22. oec CN54 CN53 CN44 cN39 CN52 TST eT T4 m 3 Bund CN37 cN48 SNe AE Tipo eF REFERE HHE AH WuwpssEEIERRIELI s sit Te 3 elelele TEHan3nznimom 8 17 76 AHAH I CN94D BRE cnesp ad ol Ez LES TEES To Ea L i215 cnzeo SL SL Esa tiri cNespu E 2 s a ls le z a o holt kalj 19 Jal lel la H Al cnae H MT5 SOL1 SOL2 CN e alata ala s 94L west PT el alee ae a ino swt CN30 qeu CN28 EM CN26L Paper Lever Hd ELLLELLELLE exible Cable Broadcast PC vk ve Drive Stapler GNTOO GNE 5 SOLDI 812 S10 Solenoid Solenoid one 1 rmn Front Cover Paper Surface Stapler Move TTT ST ae Sensor 2 Lll HP Sensor i2 a CN29 CN27 F eneo ism iek cnoe Yms Yms CE S11 S7 E J d Paper Surface Gripper Unit HP gms ona Tak BERI conse swe Sensor 1 Sensor S6 H H CN56 CN46 1 Lol PI i HH HH Staple Unit M1 0 Sora ak e oios noe Tray MA S18 ensor NARA iRE ALTA Stapler Safety xps xps E Stapler Motor Switch Stapler HP crase S17 S15 Sensor Legi qe S19 S20 DET stack Tray FET Stack Tray PET ie S20 v Lower Limit 7 Paper 5A LE E RA mi Sensor RE Sensor fy Stapler Edging Stapler Sensor i nsor Tray Lift Motor S16 S14 Senso Stack Tray Stack Tray Appendix General Circuit Diagram Additional Tray A1 Finisher Controller PCB e Z o a CN7 o o 6 0 10 11 12 13 o qu 3 3 2 3 AAA 2 l L l le le lo
23. on This step is applicable only when the 2nd delivery tray is installed in the host machine MEMO The removed screw is no longer reused 17 Remove 2 screws to detach the control panel lower cover 18 Remove 1 screw and detach the protection cover at delivery part by shifting it to the front side Remove the paper placed at the step 8 ml gt t i LT ay Ya m 31111111111111 T WU I 2 5 9 Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Inner Finisher A1 Installation Procedure Installation Procedure 5 10 5 10 Installation Inner Finisher A1 Installation Procedure Installation Procedure CAUTION When setting the finisher in the host machine be careful so that the right lower plate does not touch the hook of the silver cover l24 4 Fix the right side of the finisher to the host machine with 1 screw RS tight screw M3x6 5 11 Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Inner Finisher A1 Installation Procedure Installation Procedure 25 Pass the interface cable through the wire saddle fixed at St
24. over removed at Step 9 to the supplied tray 1 Release the fitting to remove the switch cover from the right front cover lower cover Installation Inner Finisher A1 gt Installation Procedure gt Installation Procedure 5 7 5 7 Installation Inner Finisher A1 Installation Procedure Installation Procedure 12 L 13 13 Remove 1 cap and 1 screw to detach the inner cover small of the host machine 12 Fit the switch cover removed at Step 11 to the Right front cover 14 14 Remove the sensor flag of the 1st delivery tray 15 Remove the sensor flag of the 2nd delivery tray This step is applicable only when the 2nd delivery tray is installed in the host machine MEMO Bend the sensor flag shaft a little to remove it MEMO Bend the sensor flag shaft a little to remove it ii CZ C Jj Ut UL TDI p ii pps o ES 75 pm din x s ar at 1 E 2 gt lt lt s 4 fa V Installation Inner Finisher A1 Installation Procedure Installation Procedure Installation Inner Finisher A1 Installation Procedure Installation Procedure 16 Remove 1 screw to detach the small cover Reverse the small cover and restore it to the original position Removed screw is no longer reused for the installati
25. per stack and the gripper closes to grip the stack 8 The shift roller returns to its idle position and the above steps repeats themselves till the last paper 9 Gripper starts to eject the paper stack on the stack tray 10 Stack height detection lever moves up to evacuate itself and moves down again to detect the stacking height when the stack ejection has completed Alignment position Center shift No offsetting Non sort position Rear end shift From the center reference position to the rear end position 178 5mm o DANNI Switchback part Entrance r Shift Ow Stack tray Trailing edge ar Ejection roller aligning plate of the host machine Stack height detetion lever Offset stacking F 2 2 22 Technology gt Basic Configuration gt Outline of basic operation gt Stapling operation ll Stapling operation 1 Outline Stacking the ejected paper from the host machine onto the processing tray Stapling and ejecting the paper stack on the stack tray 2 Details Outline of operation Angle stapling at 1 front corner Angle stapling at 1 rear corner and Double stapling side stitching 1 1 through 7 are the same operation as the offset operation 2 Gripper conveys the paper stack to the stapling position with holding the stack The operation 9 and 10 are applicable only to the front rear corner stapling 9 After stapling the paper stack t
26. roller the shift roller stops turning 3 The gripper opens and the shift roller reverses to transport the paper stack to the aligning plate 4 The shift roller goes up to release the paper stack and the gripper closes to grip the stack 5 The above steps repeat themselves up until the number of the paper on the processing tray becomes 10 1 for the envelope or the operation complete signal is issued whichever comes first 6 Gripper starts to eject the paper stack on the stack tray 7 Stack height detection lever moves up to evacuate itself and moves down again to detect the stacking height when the stack ejection has completed I 1 C rance roNer Switchback part Shift roller Z Stack tray Trailing edge d Ejection roller aligning plate of the host machine Stack height detetion lever Non sort stacking operation F 24 Technology Basic Configuration Outline of basic operation Offset operation 2 2 lll Offset operation 1 Outline Stacking the ejected paper from the host machine onto the processing tray Every paper stack consisting of 10sheets of paper is offset and ejected on the stack tray 2 Details Outline of operation 1 1 through 5 are the same operation as Non sort 6 The shift roller moves to the center or rear end position and align the paper stack to locate it at specified shift position 7 The shift roller goes up to release the pa
27. s 4 3 Q PCBs v PCB1 No Partname Partnumber Reference POBI FmisherconmllerPCB Fw amp ziza PCB2 FlexilecablebroadcastPCB FM amp ziz PCB3 Additional tray PCB FMe2120 T 4 4 4 3 E Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Stapler Unit 4 4 Consumable Parts Requiring Periodic Replacement and Cleaning Points O Removing the Stapler Unit 1 Remove the screw to remove the inner cover 2 Remove the screw to remove the stapler cover 3 Remove the two connectors gt de E ho o jr l 4 Q I 4 4 Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Stapler Unit Ch Parts Replacement and Cleaning Procedure gt Consumable Parts Requiring Periodic Replacement and Cleaning Points gt Removing the Offset Roller 4 5 O Removing the Offset Roller 1 Remove the six screws and then remove the upper guide 2 Remove the resin retaining ring and then remove the offset roller MEMO Do not move the shaft to the rear side because the straight pin comes off from the shaft 4 5
28. st dass sowohl das Display auf dem Bedienfeld then disconnect the power plug Q Vorsichtshinweise zur Installation ch 1 Unterbrechen der Netzversorgung als auch die Netzstrom Kontrolleuchte erloschen sind und ziehen Sie dann den Netzstecker MEMO F 5 2 In case the USB Device Port B1 is about to be installed in the host machine besides the Inner Finisher A1 fit the DP support plate and the cables contained in a carton box of the USB Device Port B1 prior to the installation of the Inner Finisher A1 If the USB Device Port B1 has already been installed in the host machine tentatively remove the device port body except for the DP support plate and the cables prior to the service manual of the Inner Finisher A1 5 2 Installation Inner Finisher A1 gt Kontrollen vor der Installation German Deutsch gt Vorsichtshinweise zur Installation Installation Inner Finisher A1 Checking Bundled Components 5 3 Checking Bundled Components L r1 Finisher 1pc 2 Right front cover 1pc _ 3 Staple cartridge 1pc 4 Staple sheet 3pcs p Fixture 1pc t6 Front lower cover 1pc LJ Finisher guide 1pc g Tray lower cover 1pc 9 Screw RS tight M3x6 5pcs _ 10 Screw Binding M3x6 1pc _ 11 Screw Binding M3x12 1pc 12 Wire saddl
29. ten consent of Canon Inc C CANON INC 2009 Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information Explanation of Symbols The following symbols are used throughout this Service Manual Symbols Y a DOIDA Explanation Check Check visually Check the noise Disconnect the connector Connect the connector Remove the cable wire from the cable guide or wire saddle Set the cable wire to the cable guide or wire saddle Remove the screw Tighten the screw Symbols 30S O66 Explanation Remove the claw Insert the claw Use the bundled part Push the part Plug the power cable Turn on the power The following rules apply throughout this Service Manual 1 Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation In the diagrams WM WN W represents the path of mechanical drive where a signal name accompanies the symbol the arrow indicates the direction of the electric signal The expression turn on the power means flipping on the power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 Inthe digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Lo
30. ver moves down when the paper stack has ejected on the stack tray to detect the paper ni n tack tray R E Gripper deliv rs the paper stack Paper stack delivery F 2 7 2 4 Technology Controls Customer maintenance Cleaning the offset roller Q Servicing Work ll Scheduled Servicing When the endurance time of a part expires soon replace and or clean it as required Part name Expected Qty Operation remarks Reference service life Periodically replaced parts Consumable Stapler 50000 sheeis r _ Replacement par parts Offset Roller 11 000 000 2 Replacement p 4 5 sheets sheets at the exit part retainer Front sheets at the entrance Paper 1 000 000 1 Replacement Static eliminator p 4 7 retainer Rear sheets at the entrance Technology Controls Customer maintenance Cleaning the offset roller 2 5 O Customer maintenance ll Cleaning the offset roller Details Offset roller should be cleaned once a month to maintain the accuracy of the stacking alignment as foreign articles like dust are likely to stick to the roller Instruction F 2 8 1 With holding up the roller a little rub off paper dusts etc by a moist cloth MEMO If the optional tray is installed it is easier to clean the rollers just after delivering a paper onto the optional tray since the optional tray gets descended lower than the rollers
31. w The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when O In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes and major changes will be communicated in the form of Service Information bulletins All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine Contents Safety Precautions Notes Before it Works Serving __ _r______ 0 2 Produt Outline Vl Rs AL 1 2 Specifications santo iene acari caseina 1 3 Names of Pareri nacen rara 1 4 External View 1 eeeeeooceceeeeecenasccsconeseebeeoes cer 1 4 External View 2 r______tr_ 5 4 1 4 External View 3 ___r______________ s ___oaows 125 ChOSS ia 125 Technology Basic Configuration 2 2 Outline of basic operation
32. xternal View 2 Names of Parts Q External View 1 Switchback guide Upper guide part Stack tray Tray paper holdig arm F 1 1 Produt Outline gt Names of Parts gt External View 2 Q External View 2 Additional Tray A1 Stack extension tray 1 Stack extension tray 2 Stapler F 1 2 1 4 1 4 Produt Outline gt Names of Parts gt Cross Section Q External View 3 Produt Outline gt Names of Parts gt Cross Section Finisher front cover F 1 3 Q Cross Section 1 2 3 4 5 Stack tray Processing tray Shift roller Switchback part Entrance roller 6 7 8 9 Stapler Stapler Gripper Stack height detection lever 1 5 F 1 4 1 5 Technology W Basic Configuration W Controls Technology gt Basic Configuration gt Outline of basic operation gt Offset operation Basic Configuration Q Outline of basic operation ll Non sort operation 1 Outline Ejected paper from the host machine is aligned and stacked on the processing tray Paper stack is then ejected on the stack tray The paper stack is placed at the center in cross feeding direction 2 Details Outline of operation 1 Ejected paper from the host machine is conveyed into the finisher 2 Before paper trailing edge passes by the entrance roller the shift roller goes down to press the paper After the trailing edge passes by the entrance
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