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FLECK 5810 & 5812 XTR2 SERVICE MANUAL 5810 5812

1. Valve Body Assy 5812 2 1 2 Base Mixing T E 61984 12 Valve Body Assy 5812 4 Base Mixing s Pos ai Clip Drain Retaining 18 de 619 KE Meter Assy 1 1 4 5810 5812 reca lu ENEE O ring 027 2 A0538 Retainer 32mm O ring Dist 7000 20 LL ene 18054 aaa aana as O ring 124 Li ANAN E p BST 26 estudian bai Retainer 1 Dist Tube O ring PAS PR A PRESSE TATA un Kit 1 05 Distributor Adapter 2 M l i 13577 01 O ring 226 560CD 2 RE iii Retainer Distributor 1 5 EE ee 61958 Injector Cap Assy w 0 ring AR ads 1000267 Cap Assembly Blank Includes items 19 20 21 22 and 23 Each valve body is installed with adapters for a 2 5 tank base and packaged with distributor adapter kits for 32 mm items 19 and 20 1 items 21 and 22 and 1 05 item 23 distributors Includes items 24 and 25 Each valve body is installed with adapters for a 4 tank base and packaged with distributor adapter kits for 1 5 distributors items 24 and 25 20 e FLECK 5810 amp 5812 XTR2 Service Manual wx See NOTE below L1487216 REVA See 5812 DRAIN LINE FLOW CONTROLS on page 21 NOTE NOTE Install injector in hole DF and plug in hole UF for downflow units In upflow units the plug and injector are installed in reverse holes In filter units both inject
2. PIACE OU 7 oe Flow Dispenser PRESSI O ring 017 D nee P 19647 Elbow Safety Brine Valve 0 Dono IN 2 sa Nut Assy 3 8 Plastic les ls 18312 az Retainer Drain lis PRESSA 72180 ME Safety Brine Valve Assy 2310 PR dee 10150 Grommet 0 30 Dia lei Jee 60068 10 5 Float Assy 2310 w 10 5 Rod m 60068 11 5 Float Assy 2310 w 11 5 Rod nme 60068 20 Float Assy 2310 w 20 Rod EM 60068 30 Float Assy 2310 w 30 Rod PES 60002 11 38 Air Check 500 11 38 Long 60002 27 Air Check 500 27 Long da 60002 32 Air Check 500 32 Long Lu 60002 34 Air Check 500 34 Long DE 60002 36 Air Check 500 36 Long Tm 60002 48 Air Check 500 48 Long uu 60002 26 25 Air Check 500 26 25 Long MM 60002 33 25 Air Check 500 33 25 Long T IH HOMO d lI 42112 Rev A FLECK 5810 amp 5812 XTR2 Service Manual e 23 WATER CONDITIONER FLOW DIAGRAMS 5810 Upflow 1 SERVICE POSITION BRINE CAM BRINE VALVE RAIN BRINE LINE INLET AIR CHECK C lt lc RESIN TANK BRINE TANK 2 BRINE SLOW RINSE POSITION BRINE CAM BRINE VALVE DRAIN BRINE LINE INLET AIR CHECK e RESIN TANK BRINE TANK 24 e FLECK 5810 amp 5812 XTR2 Service Manual
3. and Spacer 5810 5812 Downflow Se 61956 02 Kit Piston Seal and Spacer 5810 5812 Upflow TIMER 61956 03 Kit Piston Seal and Spacer 5810 5812 Filter la lied 19791 01 Assy Meter Cable Li lesa 60016 Brine Valve 7000 Desa lis 7110 777 ss Plug Brine Valve DoD lara luana O ring 014 lata ERUNT 61450 00 BLFC Assy 3 8 Blank EE 61450 12 BLFC Assy 3 8 12 GPM M 61450 25 BLFC Assy 3 8 25 GPM asas 61450 50 BLFC Assy 3 8 50 GPM 61450 100 BLFC Assy 3 8 1 0 GPM ata lariana 0145100 BLFC Assy 1 2 Blank 61451 12 BLFC Assy 1 2 12 GPM nen 61451 25 BLFC Assy 1 2 25 GPM 61451 50 BLFC Assy 1 2 50 GPM 61451 100 BLFC Assy 1 2 1 0 GPM v J ATUD doa ea Nut Assy 1 2 TO ce PAR BUB TG in Clip H Plastic 11 0 loca 61923 20 Cap Regulated Injector 20 PSI 61923 30 Cap Regulated Injector 30 PSI PARETO 2 o 61908 pd Injector Cap Assy w O ring TI REP ls 61454 00 Injector Assy 00 Violet BECERA RIO 61454 0 Injector Assy 0 Red c 61454 1 Injector Assy 1 White BERE s 61454 2 Injector Assy 2 B
4. 0 GPM 5812 e 61981525 DLFC 1 25 BSP 25 0 GPM 5812 61982 30 DEFC 1 25 BSP 300 GPM 5812 61982 35 DLFC 1 25 BSP 35 0 GPM 5812 61982 40 DEFC 1 25 BSP 40 0 GPM 5812 BSP 45 0 GPM 5812 BYPASS ASSEMBLY 43644 REV A Item No QTY Part No Description loc eem A3644 Bypass Assembly 1 25 5810 12 Not Shown ai 1 61991 Connector Assy ci 1 61991 01 Connector Assy 1 NPT ate 1 61991 02 Connector Assy 1 BSP E 1 61991 03 Connector Assy 1 1 4 NPT E 1 61991 04 Connector Assy 1 1 4 BSP mS 1 61991 05 Connector Assy 3 4 1 Sweat 1 61991 06 Connector Assy 1 1 1 4 Sweat RR 1 61991 07 Connector Assy 1 1 4 1 1 2 Sweat eege 1 61992 Connector Elbow Assy NOTE Each connector assembly contains two connectors two O rings two retainer rings and two connector nuts 22 FLECK 5810 amp 5812 XTR2 Service Manual SAFETY BRINE VALVE Item No QTY Part No Description 1 Tee 196045 Body Safety Brine Valve 2310 M m 12800 Safety Brine Valve Assy C MEER li 19804 Screw Sckt Hd Set 10 24 x 0 75 lia J 1728005 res Nut Hex 10 24 Nylon Black 5 19652 07 sasana Poppet Assy SBV w O ring a
5. 24 Meter Screen e meter type Contains settings for the type of meter installed with the system The 5810 5812 valve uses an internal 1 25 turbine meter Connect a remote switch such as a differential pressure meter does not match any other selection Requires switch to the remote start input terminals on the back of the setting the number of pulses per volume to ensure proper XTR2 control board See WIRING DIAGRAM on page 27 metering When the remote switch remains closed for the number of seconds specified in the Remote Regen screen a regeneration will be triggered regardless of volume capacity or time remaining until the next scheduled regeneration generic A generic option is available if the installed plumbing leak detect When active triggers an alarm when continuous flow of 5 GPM or 1 LPM is detected by the flow meter over a 24 hour period Settings Review From the main Master Settings screen Figure 17 press the settings review button to display the Settings Review screens which display a read only summary of all programmed settings in the control Format language english units hardness units 3 PENTAIR Figure 25 Format Settings Review Screen Use the navigation arrows at the top of the screen to scroll through the parameters currently set in the control The Settings Review screens are formatted similarly to the corresponding screen where each parameter was set Press to return to Mast
6. BRINE TANK RESIN TANK 26 e FLECK 5810 amp 5812 XTR2 Service Manual 3 BACKWASH POSITION DRAIN BRINE CAM BRINE VALVE BRINE LINE AIR CHECK Q J BRINE TANK RESIN TANK 4 RAPID RINSE POSITION Lo ge fi BRINE CAM lt BRINE VALVE fh wg BRINE LINE an INLET AIR CHECK Ne RRINF TANK 5 BRINE TANK REFILL POSITION DRAIN BRINE CAM BRINE VALVE BRINE LINE AIR CHECK WI lt BRINE TANK RESIN TANK WATER CONDITIONER FLOW DIAGRAMS continued 5812 Downflow 1 SERVICE POSITION BRINE CAM DRAIN BRINE VALVE BRINE LINE OUTLET AIR CHECK lt lc BRINE TANK RESIN TANK 2 BACKWASH POS
7. English French German Italian Spanish Changes the language to display screen text and button labels in the control available with international version of control only Units U S Changes system units and values across all parameters in the control All programmed units and values Metric should be recalculated after adjusting this setting Hardness Units Grains per gallon mg L or ppm German degrees French degrees English degrees Changes hardness units used in displaying hardness parameters and calculating system capacity and editing exchange capacity and hardness settings Free form text A Z and space Name of service provider to display when viewing the Assistance screen 20 character limit Assistance Phone Free form text 0 9 and space Phone number of service provider to display when viewing the Assistance screen 20 character limit Assistance Interval Month Based Regen Based Set to automatically display the Assistance screen after a certain number of months or regenerations Valve System 4 single system is currently the only available selection 0810 Select the type of valve to be installed 5812 Time Clock Softener Immediate Softener Delayed Filter Immediate Filter Delayed Regen Type Regeneration Types are described in detail on page 11 Additional Valve screen parameters are dependent upon selected Regeneration Type Not all parameters will be displayed Softener Delayed regeneration type ha
8. back in and observe its behavior If the error reoccurs unplug the unit put it into bypass and contact technical support Non critical error Extra optical sensor pulse detected Press the Regeneration button to advance motor to clear error Error will clear when flow to meter drops below 0 5 GPM or 1 LPM If continuous flow is expected turn plumbing leak detection off in Master Settings Unplug the unit and plug it back in If error continues call technical support Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Attempt to perform a manual regeneration If error continues call technical support FLECK 5810 amp 5812 XTR2 Service Manual e 17 POWERHEAD ASSEMBLY Description Part No QTY Item No Cover Assembly Black Black DZ SB sus 61832 01 61957 Panel Gear Assembly Upflow Downflow Timer Assy XTR2 Touch w Logo Timer Assy XTR2 Touch w o Logo 61931 01 6197231 02 Cover Assembly Environmental Iransformer 12V UL Transformer Intl 12V UL Cover Lower 5800 Series Motor Assembly 18 e FLECK 5810 amp 5812 XTR2 Service Manual 9810 CONTROL VALVE ASSEMBLY Item No QTY PartNo Description lia lede 6196122 aaa s Kit Mounting 5810 5812 D ee 61956 01 Kit Piston Seal
9. based on the previous calendar day s water usage or a Weekly Reserve based on the average water usage for the current day of the week The default for the day override parameter is OFF and the default reserve type is Weekly Reserve A Softener Delayed control will also start a regeneration cycle at the selected Regeneration Time if a number of days equal to the Day Override pass before water usage depletes the calculated system capacity If the regen type is changed from Softener Immediate to Softener Delayed or vice versa all parameters within those types will be reset to factory default Filter Immediate Regenerates the system immediately after the selected Volume Override value is depleted A Filter Immediate control will also start a regeneration cycle at the selected Regeneration Time if a number of days equal to the Day Override pass before water usage depletes the calculated system capacity Filter Delayed Regenerates the system at the selected Regeneration Time after the selected Volume Override value is depleted A Filter Delayed control will also start a regeneration cycle at the selected Regeneration Time if a number of days equal to the Day Override pass before water usage depletes the calculated system capacity NOTE If Filter Immediate or Filter Delayed are selected Regenerant Flow selections are limited to Filter and Upflow Filter Regeneration Screen From the main Master Settings screen Figure 17 press the
10. button to display the Relay Outputs screen Relay Output Figure 23 Relay Outputs Screen auxiliary 1 auxiliary 2 Contains settings for programming up to two auxiliary relay outputs There are three types of relays that can be programmed e Cycle Based The relay will turn on when the valve moves to the specified regeneration cycle steps To program select each cycle step button for which the relay should turn on e Time Based The relay will turn on and off at up to two specified start and end times e Volume Based The relay will turn on when the valve has treated a specified volume of water Duration can be set for up to two hours e Alarm Based The relay will turn on when the specified alarm condition or any alarm condition is met The relay will turn off when the alarm is cleared MASTER SETTINGS PROGRAMMING continued Remote Regen Screen Meter Screen From the secondary Master Settings screen Figure 18 press the remote regen button to display the Remote Regen screen Remote Regen From the main Master Settings screen Figure 17 press the meter button to display the Meter screen 1 25 meter type turbine remote signal duration plumbing 1 PENTAIR Figure 26 Remote Regen Screen e remote regen duration Contains settings for triggering a regeneration via a remote input Select a value in seconds that the remote switch must be closed in order to trigger the regeneration Figure
11. mode if no button is pressed after five minutes All other control fuctions will continue to operate The display will wake from sleep mode when any part of the display is touched ALARMS AND ERRORS If an error in valve or control function occurs an alarm will sound and the Home screen will display the Error Alert button O and the Alarm button O Water Treatment 2d sce BZ Sa Error Alert A lt ss Ala Cetera Figure 30 Alarm and Error Alert e Press the Alarm button to mute the alarm e Press the Error Alert button to view information about the error If the display is in sleep mode when an error occurs the screen will turn on for five minutes The error will beep for one second per minute until the error is cleared If the error is not cleared after five minutes the screen will switch to power saving mode and display the Error Alert button as a screen saver See TROUBLESHOOTING for more information about error conditions TROUBLESHOOTING Disconnect the motor from the control circuit board see WIRING DIAGRAM on page 30 for location on circuit board A Motor Stall error will occur allowing access to Master Settings Navigate to the Valve screen and check Regen Type Valve constantly Error in programming has caused regenerates a regeneration loop condition in the control settings Ensure that the value for Capacity is larger than the value for Hardness and save settings If the error co
12. regen button to display the Regeneration screen regen flow 3 PENTAIR Figure 22 Regeneration Screen EN Adjusting Regeneration settings will turn any set relays off Any required relays will need to be reprogrammed in the Relay Output screen 12 e FLECK 5810 amp 5812 XTR2 Service Manual regen flow Contains settings for the type of regenerant flow to be used in the valve Changes to this setting affects the cycle steps displayed in the Regeneration Cycle Wheel on the Home screen Regenerant flow cycle steps are described below See TOUCHSCREEN CONTROL FEATURES for cycle step definitions upflow Cycle steps are as follows Draw Backwash Rinse Refill e downflow Cycle steps are as follows Backwash Draw Rinse Refill downflow 2X backwash Cycle steps are as follows Backwash Draw Backwash Rinse Refill e filter upflow filter Cycle steps are as follows Backwash Rinse custom upflow downflow Allows for up to 20 programmable cycle steps e variable refill Cycle steps are as follows Refill Pause Draw Backwash Rinse Variable refill calculates refill time based on salt dosage media volume and BLFC size e downflow no hard water bypass Cycle steps are as follows Backwash Draw Rinse Refill This setting prevents hard water from flowing through the system during regeneration 5812 only Relay Output Screen From the main Master Settings screen Figure 17 press the relay
13. 3 BACKWASH POSITION BRINE CAM BRINE VALVE BRINE LINE INLET AIR CHECK e RESIN TANK BRINE TANK 4 RAPID RINSE POSITION BRINE CAM BRINE VALVE O METER 5 gt LU BRINE LINE e INLET q D i lt Ne zi BRINE TANK RESIN TANK 5 BRINE TANK REFILL POSITION BRINE CAM BRINE VALVE BRINE LINE INLET AIR CHECK lt lc BRINE TANK RESIN TANK DRAIN DRAIN WATER CONDITIONER FLOW DIAGRAMS continued 5810 Downflow 1 SERVICE POSITION BRINE CAM BRINE VALVE DRAIN BRINE LINE INLET OUTLET AIR CHECK Q RESIN TANK BRINE TANK 2 BACKWASH POSITION BRINE CAM BRINE VALVE DRAIN BRINE LINE INLET AIR CHECK Q RESIN TANK BRINE TANK 3 BRINE SLOW RINSE POSITION BRINE CAM
14. 5 NPT 2 0 GPM 5812 Se 61978 10 DLFC 1 25 NPT 10 0 GPM 5812 T 61978 12 DLFC 1 25 NPT 12 0 GPM 5812 eda 61978 15 DLFC 1 25 NPT 15 0 GPM 5812 61978 20 DLFC 1 25 NPT 20 0 GPM 5812 61978 25 DLFC 1 25 NPT 25 0 GPM 5812 61979 30 DLFC 1 25 NPT 30 0 GPM 5812 TRIO 61979 35 DEFC 1 25 NPT 35 0 GPM 5812 RIGO 61979 40 DLFC 1 25 NPT 40 0 GPM 5812 61979 45 DEFC 1 25 NPT 45 0 GPM 5812 TS 61980 00 DLFC 1 25 BSP Blank 5812 I 61980 1 7 DLFC 1 25 BSP 1 7 GPM 5812 61980 2 0 DLFC 1 25 BSP 2 0 GPM 5812 61980 2 4 DLFC 1 25 BSP 2 4 GPM 5812 61980 3 0 DEFC 1 25 BSP 3 0 GPM 5812 ACE 61980 3 5 DLFC 1 25 BSP 3 5 GPM 5812 RARE 61980 4 0 DLFC 1 25 BSP 4 0 GPM 5812 SEEM 61980 5 0 DLFC 1 25 BSP 5 0 GPM 5812 TU 61980 6 0 DEFC 1 25 BSP 6 0 GPM 5812 61980 7 0 DLFC 1 25 BSP 7 0 GPM 5812 ds 61981 8 DLFC 1 25 BSP 8 0 GPM 5812 ua 61981 9 DLFC 1 25 BSP 9 0 GPM 5812 T 61981510 DLFC 1 25 BSP 10 0 GPM 5812 61981212 DEFC 1 25 BSP 12 0 GPM 5812 61981915 DLFC 1 25 Bor 15 0 GPM 5812 61981 20 DEFC 1 25 BSP 20
15. 5 30 DLFC 3 4 3 0 gpm 61959 See illustration below Lia 61455 35 DLFC 3 4 3 5 gpm 61455 40 DLFC 3 4 4 0 gpm 61455 45 DEFC 3 4 4 5 gpm T 61455 50 DLFC 3 4 5 0 gpm N 61455 60 DLFC 3 4 6 0 gpm 61455 70 DLFC 3 4 7 0 gpm ls RARI RARE 61456 00 DLFC 1 Blank UW EN 61456 8 0 DLFC 1 9 0 gpm DF S 61456 9 0 DLFC 1 9 0 gpm mS 61456 10 DLFC 1 10 0 gpm UF a 61456 12 DLFC 1 12 0 gpm Tm 61456 15 DLFC 1 15 0 gpm nd 61456 20 DLFC 1 20 0 gpm 61456 25 DLFC 1 25 0 gpm IENA 61456 30 DLFC 1 30 0 gpm FLECK 5810 amp 5812 XTR2 Service Manual e 19 9812 CONTROL VALVE ASSEMBLY Item No QTY Part No Description J Ce eege Kit Mounting 5810 5812 Lied 12222 61956 01 Kit Piston Seal and Spacer 5810 5812 Downflow n 61956 02 Kit Piston Seal and Spacer 5810 5812 Upflow T 61956 03 Kit Piston Seal and Spacer 5810 5812 Filter S a lina 1979 T150 l a ae Assy Meter Cable EEN 1 60016 Brine Valve 7000 er A0947 Plug Brine Valve NR 13302 E O ring 014 liceale guum 61450 00 BLFC Assy 3 8 Bla
16. BRINE VALVE DRAIN BRINE LINE INLET AIR CHECK O WO lt RESIN TANK BRINE TANK 4 RAPID RINSE POSITION BRINE S WE BRINE VALVE DRAIN BRINE LINE J INLET SI K D BRINE TANK RESIN TANK 7 5 BRINE TANK REFILL POSITION BRINE CAM BRINE VALVE DRAIN BRINE LINE INLET AIR CHECK lf BRINE TANK RESIN TANK FLECK 5810 amp 5812 XTR2 Service Manual e 25 WATER CONDITIONER FLOW DIAGRAMS 5812 Upflow 1 SERVICE POSITION BRINE CAM DRAIN BRINE VALVE BRINE LINE OUTLET AIR CHECK C2 WI lt BRINE TANK RESIN TANK 2 BRINE SLOW RINSE POSITION e DRAIN E BRINE CAM BRINE VALVE BRINE LINE AIR CHECK Q J
17. E PENTAIR FLECK 5810 amp 5812 XTR2 SERVICE MANUAL 5810 5812 waterpurification pentair com TABLE OF CONTENTS JUB SPECIFICALONSAEEI L U L un 2 l I TRE TIPO u ias adiada dei 3 TOUCHSCREEN CONTROL QUICK START oro 9 TOUCHSCREEN CONTROL FEATURES 7 MASTER SETTINGS PROGRAMMING 10 MASTER SETTINGS REFERENCE CHART ll 15 MASTER RES FI u end 16 CONTROL OPERATION 16 ALARMS AND ERRORS pp 16 TR OB EE SIO MN prora 17 KREE D E dE 18 5810 CONTROL VALVE ASSEMBLY een ne nana a anana nne 19 5812 CONTROL VALVE ASSEMBLY 20 5812 DRAIN LINE FLOW CONTROLS 21 DISPOSE ariano 22 SAPETY BRINE VALV E eresia ne e E E 23 WATER CONDITIONER FLOW DIAGRAMS anan anane 24 5810 DIMENSIONAL DRAWINGS 28 5812 DIMENSIONAL DRAWINGS sovra 2 WIRING DIAGRAM pre 30 INJECTOR FLOW DATAN ee gana an an 31 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of release The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should b
18. Flow Downflow Upflow Backwash Downflow 2x Backwash Filter Upflow Variable Refill Custom Downflow Custom Upflow 1 Meter Size A 1 1 4 Turbine 2 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock 3 Cycle Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 4 Drain Line Flow Control gpm 5 Brine Line Flow Control Z O gpm 6 Injector Size The 5810 amp 5812 2 5 base models are Tested and Certified by the WQA to NSF ANSI Std 44 amp 372 for material safety and structural integrity amp lead free compliance and CSA B483 1 Component CALIFORNIA PROPOSITION 65 WARNING This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm INSTALLATION Water Pressure A minimum of 20 psi 1 4 bar of water pressure is required for the regeneration valve to operate effectively Electrical Facilities An uninterrupted power supply is required The control uses a transformer to supply 12 VDC Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be re
19. ITION DRAIN BRINE CAM BRINE VALVE BRINE LINE AIR CHECK C2 J RESIN TANK BRINE TANK 3 BRINE SLOW RINSE POSITION DRAIN BRINE CAM BRINE VALVE BRINE LINE AIR CHECK Q BRINE TANK RESIN TANK 4 RAPID RINSE POSITION B o P ES DRAIN e d R n BRINE CAM 5 O BRINE VALVE hs B BRINE LINE JAAN q INLET Tha ou A WI D gt T ERR K D BRINE TANK RESIN TANK NS 5 BRINE TANK REFILL POSITION DRAIN BRINE CAM BRINE VALVE BRINE LINE AIR CHECK lt J lc BRINE TANK RESIN TANK FLECK 5810 amp 5812 XTR2 Service Manual e 27 9810 DIMENSIO
20. M 5812 61974 3 5 DLFC 1 BSP 3 5 GPM 5812 61974 4 0 DLFC 1 BSP 4 0 GPM 5812 519745 45 5 nen DLFC 1 BSP 4 5 GPM 5812 61974 5 0 DLFC 1 BSP 5 0 GPM 5812 61974 6 0 DLFC 1 BSP 6 0 GPM 5812 6197A4 7 0 DLFC 1 BSP 7 0 GPM 5812 61975 8 DLFC 1 BSP 8 0 GPM 5812 61975 9 DLFC 1 BSP 9 0 GPM 5812 61975 10 DLFC 1 BSP 10 0 GPM 5812 DLFC 1 BSP 12 0 GPM 5812 DLFC 1 BSP 15 0 GPM 5812 DLFC 1 BSP 20 0 GPM 5812 DLFC 1 BSP 25 0 GPM 5812 DLFC 1 BSP 30 0 GPM 5812 DLFC 1 BSP 35 0 GPM 5812 Item No T 61982 45 DLFC 1 25 FLECK 5810 amp 5812 XTR2 Service Manual e 21 QTY PartNo Description 61977 00 DLFC 1 25 NPT Blank 5812 61977 1 7 DLFC 1 25 NPT 1 7 GPM 5812 61977 2 0 DLFC 1 25 NPT 2 0 GPM 5812 sete 61977 2 A DLFC 1 25 NPT 2 4 GPM 5812 61977 3 0 DLFC 1 25 NPT 3 0 GPM 5812 TRE 61977 3 5 DLFC 1 25 NPT 3 5 GPM 5812 Le 61977 4 0 DLFC 1 25 NPT 4 0 GPM 5812 61977 5 0 DLFC 1 25 NPT 5 0 GPM 5812 POM 61977 6 0 DLFC 1 25 NPT 6 0 GPM 5812 61977 7 0 DEFC 1 25 NPT 7 0 GPM 5812 MM 61978 8 DEFC 1 25 NPT 8 0 GPM 5812 T 61978 9 DLFC 1 2
21. NAL DRAWINGS 71 50 2 815 61500 5810LNE REVA 28 e FLECK 5810 amp 5812 XTR2 Service Manual 9812 DIMENSIONAL DRAWINGS 5812 2 5 BASE e 71 50 305 _ 20 4 E 171 2 6 74 A 65 4 2 57 1 I I 1 a e 140 08 ns 120 3 5 515 4 74 a 182 9 7 20 5812 4 BASE 71 50 2 815 61500 5812LNE REVA FLECK 5810 amp 5812 XTR2 Service Manual e 29 WIRING DIAGRAM 89 2 O MOTOR HOME 1 LIO gt REMOTE LOCK o E TANK SENSOR Li FLOW CHLORINE GENERATOR el pe COMM PORT u PRODUCTION TEST PORT 29 C RESET SWITCH USB TOUCH SCREEN NOTE The reset switch discharges the super capacitor when power is removed from the control The super capacitor retains the current time of day in the event of a power failure P
22. OTE Settings on previous screen are not saved unless is pressed e These arrows allow you to change the values of certain settings when programming the control Alarm e Displayed when an alarm has occurred accompanied with an audible alarm Press to silence the audible alarm Error e Displayed when an error has occurred Press to display the Error screen for more detailed error information Advance o e his arrow allows you to advance through cycle steps during a regeneration Reset e Displayed in the Diagnostics screen to reset Totalizer and Peak Flow data and in Master Settings to reset parameters to factory or non factory settings Accept e Press to save or accept changes in control configuration Cancel e Press to cancel configuration and exit to previous screen without saving FLECK 5810 amp 5812 XTR2 Service Manual e 7 Settings Arrows e TOUCHSCREEN CONTROL FEATURES continued Screen Features Home Screen Next Scheduled Regeneration Day and Time Current Cycle D da Step fill N y j ce es Regeneration rer Cycle Wheel gt PENTAIR Vacation Assistance Diagnostics Regeneration Settings Figure 10 Home Screen The Home screen is always displayed unless the control settings are being configured or during regeneration This screen displays general information about the system and allows you to start a manual regeneration or ac
23. RES continued Settings The Settings screen allows you to change basic control settings including time of regeneration and water hardness These settings improve the operational efficiency of the system and can be adjusted independently from other control settings without needing to enter Master Settings From the Home screen press the Settings button 9 The Settings screen is displayed 02 00 am 25 gpG hardness gt PENTAIR Brightness Master Settings Figure 13 Settings Screen e Press day override to adjust the number of days since last regeneration in which a new regeneration will automatically be run whether one is scheduled or not Press regen time to adjust the time of day that an automatic regeneration cycle will begin Press hardness to adjust the hardness setting This value should match the hardness of the incoming untreated water supply NOTE Changing the hardness setting recalculates treatment volume and regeneration interval This setting should only be changed on the advice of a professional e Press Qto save your changes or press to return to the Home screen Additional features may be accessed from the Settings screen by pressing the buttons at the bottom of the screen see Figure 13 e Master Settings Displays the Master Settings screen which allows you to fully program the valve e Brightness Displays the Brightness screen which allows you to adjust the backlight brightness of
24. and follow the directions in the XTR2 Field Programmer manual to complete the connection Press to return to Master Settings NOTE Do not remove USB cable from computer or control while connected and transferring data See the XTR2 Field Programmer manual for proper disconnection procedure Valve Screen From the main Master Settings screen Figure 17 press the valve button to display the Valve screen Valve system valve 5800 time clock Figure 21 Valve Screen e system Displays the system type Type 4 single system Is currently the only avallable selection e valve Contains settings to select the valve model installed with the control regen type Contains settings for the type of regeneration to use for the system Regeneration types are described in detail below Regeneration Types The XTR2 control supports several different Regeneration Types The Regeneration Type defines the method of automatic regeneration for the system Each type is explained below Time Clock Triggers a regeneration on a timed interval The control will initiate a regeneration cycle at the selected Regeneration Time when the number of days since the last regeneration equals the Day Override value The Day Override can be set from 1 99 days as well as partial day intervals of 4 8 12 16 and 20 hours Softener Immediate Measures water usage and regenerates the system as soon as the calculated system capacity is depl
25. ash if the control has been reset Regeneration Regenerate the system on demand by pressing the Regeneration button on the home screen Manual Regeneration can only be used while the valve is in the treatment position From the Home screen press the Regeneration button O The Regeneration screen appears Return to Home Screen at regen time PENTAIR Figure 11 Regeneration Screen e Press now to begin a regeneration immediately or press at regen time to queue the regeneration for the programmed regeneration time 2 00 AM default for softeners 12 00 AM default for filters Pressing at regen time again will cancel the manual regeneration e During Regeneration press the button to immediately advance to the next cycle step Once in regeneration the volume or time will be displayed below the button Day and Time From the Home screen displayed in Figure 10 above press the Day and Time button The Day and Time screen appears Day And Time Day Year Day of Week Minute Z gt PENTAIR Figure 12 Day and Time Screen e Press the Day of Week Hour Minute and AM PM HR buttons to adjust the values to the correct day and time Setting the value of the AM PM HR button to HR changes the display to a 24 hour clock Press the Day Month and Year buttons to adjust the values to the correct date Press the button when finished to return to the Home screen TOUCHSCREEN CONTROL FEATU
26. cess control settings Features of the screen are described below followed by more detailed information about each feature NOTE If no button is pushed for five minutes the screen will enter a power save mode The unit will continue to operate but the screen will be blank Touch anywhere on the screen to exit power save mode e Regeneration Press to start a manual regeneration e Settings Press to access commonly used settings e Diagnostics Press to view diagnostic data e Assistance Press to display the name and phone number to call for service e Vacation Mode Press to halt all scheduled regenerations press again to resume normal operation e Regeneration Cycle Wheel Displays the cycle steps the valve will step through during a regeneration the current cycle step is always at the top of the wheel e Treatment The unit is treating water e Backwash Water flows from the bottom of the vessel to the top of the vessel to clean the media e Draw Brine is drawn into the media and then slowly rinsed out e Rinse Water flows from the top of the vessel to the bottom of the vessel to rinse the media e Refill Brine tank is refilled with water e Next Scheduled Regeneration Displays the time to next scheduled regeneration or volume remaining until regeneration in meter systems 8 e FLECK 5810 amp 5812 XTR2 Service Manual e Day and Time Displays the currently programmed day of the week and time This button will fl
27. duct Warranties visit Fleck para las garantias de los productos visite waterpurification pentair com Pour Fleck garanties produit visitez le site Eh PENTAIR WATER QUALITY SYSTEMS 0730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 WATERPURIFICATION PENTAIR COM CUSTOMER CARE 800 279 9404 tech support pentair com All Pentair trademarks and logos are owned by Pentair Inc or its affiliates All other registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 44020 REVC MY15 2015 Pentair Residential Filtration LLC All Rights Reserved
28. e installed by a plumbing professional This unit is designed to be installed on potable water system only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation It is established that when daytime water pressure exceeds 80 psi 5 5 bar the maximum pressure rating of 125 psi 8 6 bar can be exceeded A pressure regulator must be installed on this system or warranty is voided Do not install the unit where temperatures may drop below 32 F 0 C or above 120 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the controller to maintain proper function 2 e FLECK 5810 amp 5812 XTR2 Service Manual JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration Regenerant
29. e Wheel will flash when water is flowing through the unit Home O e Displays the Home screen Regeneration e Displays the Regeneration screen which allows you to start a regeneration and manually cycle through the regeneration steps Settings Ca e Displays the Settings screen which allows you to adjust commonly used settings Pressing this button while in the Settings screen provides access to the Master Settings screen which allows you to fully program the valve NOTE Due to the complexity of these settings and the potential for errors Master Settings should only be accessed by your local water professional Diagnostics e Displays the Diagnostic screen which can assist In performing maintenance and troubleshooting performance issues with the valve Brightness e e Displays the Brightness screen which allows for adjustment of the touchscreen display backlight Vacation Mode e Halts all scheduled regenerations when pressed press again to resume normal operation Assistance to e Displays a name and phone number to call for unit service USB Connect e Allows you to connect the control to a PC via a USB cable for field programming or download of diagnostic parameters via PC Field Programmer application required Screen Navigation Arrows G Cd e Displayed in the upper left and upper right corners of the screen these arrows allow you to navigate from one screen to another N
30. e meter Contains settings for Meter Types e settings review Displays a summary of all programmed settings 10 e FLECK 5810 amp 5812 XTR2 Service Manual Press the screen navigation arrow at the top right of the screen to navigate to the secondary Master Settings screen Master Settings remote regen r AOOO Figure 18 Secondary Master Settings Screen e remote regen Contains settings for triggering a regeneration via a remote input MASTER SETTINGS PROGRAMMING EI Improperly adjusting master settings may cause the system to operate incorrectly Before entering master settings please contact your professional water dealer NOTE Ifa regeneration is scheduled to occur while in Master Settings the scheduled regeneration will be cancelled The following is a detailed overview of settings available in Master Settings Please see the MASTER SETTINGS REFERENCE CHART for the complete set of values and ranges available to program while in Master Settings Format Screen From the main Master Settings screen Figure 17 press the format button to display the Format screen creen Navigation Arrow won english USB Connection L PENTAIR mira i j Figure 19 Format Screen MASTER SETTINGS PROGRAMMING continued e language Displays the language used on the control international version only English French German Italian or Spanish e units Contains settings for the unit type eith
31. e point where power failed If power remains off for more than eight hours upon power restoration the regeneration is canceled and the piston returns to service 16 e FLECK 5810 amp 5812 XTR2 Service Manual EN If power fails during a regeneration cycle the valve will remain in its current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without power If the valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be set up with a sufficient reserve capacity to compensate for regeneration delays Remote Lockout If a remote switch is installed the control will not allow the system to go into regeneration until the regeneration lockout input signal to the control is cleared This requires opening the contact closure to clear the lockout condition The recommended gauge wire is 20 with a maximum length of 500 feet See WIRING DIAGRAM on page 30 Sleep Mode The control will go into sleep
32. ed Select the type of meter installed with the system A Generic option is available if the installed meter does not match any other selection Selecting the Generic meter type requires setting the number of pulses per gallon or liter to ensure proper metering Only available when Generic meter type is selected Select a value in seconds that the remote switch must be closed in order to trigger the regeneration NOTE Some items may not be shown depending on control configuration The control will discard any changes and exit Master Settings if any button is not pressed for five minutes FLECK 5810 amp 5812 XTR2 Service Manual e 15 MASTER RESET Press the button while in the Master Settings main screen Figure 17 to display the Reset screen factory non factory Figure 29 Reset Screen Press the factory button to reset all control parameters to their factory defaults or press the non factory button to reset control parameters to previously saved custom settings see NON FACTORY SETTINGS on page 14 A warning screen appears before parameters are reset Press to confirm the reset or press to return to Master Settings CONTROL OPERATION Control Operation During Regeneration During regeneration the Regeneration Cycle Wheel shows the regeneration step the valve is advancing to or has reached and the time remaining in that step Once all regeneration steps are complete the valve returns to treatment posit
33. eed 110 F 43 C and the unit cannot be subjected to freezing conditions rN Tem The system must be depressurized before removing any connections for servicing Installation Instructions 1 Place the media tank where you want to install the unit Make sure the unit Is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for a residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or drain line length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control NOTE The tank should have the distributor tube installed and have the proper amount of regenerant in place 4 Refer to the valve spec sheet for cutting height of the distributor tube 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Soldering of joints near the drain port must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Plumber tape is the only sealant to be used on the drain fitting 8 Make s
34. er Bypass Relay Outputs Aux 1 Aux 2 Cycle Based Time Based Volume Based Alarm Based Off 75 inch Paddle 1 00 inch Paddle 1 25 inch Turbine 1 50 inch Paddle 1 50 inch Turbine 2 00 inch Paddle 3 00 inch Paddle Generic Meter Meter Type Generic 1 999 9 1 1500 pulses per gallon liter Remote Regen Remote Regen 1 255 seconds Off Cycle steps on the Home screen and during regeneration will change to reflect the cycle steps and order in the selected Regenerant Flow Additional Regeneration screen parameters are dependent upon selected Regenerant Flow Not all parameters will be displayed Custom Upflow and Downflow allows for up to 20 programmable cycle steps Variable Refill calculates refill time based on Salt Dosage Media Volume and BLFC Size Time per cycle step can be programmed for all other Regenerant Flow options Downflow No Hard Water Bypass is available for 5812 only For Cycle Based relays select the cycle steps on which the relays will turn on For Time Based relays two start end times will need to be selected for each relay Relay times are based on total regeneration cycle time Volume Based relays can be programmed from zero gallons liters to the full system capacity Duration can be set from zero seconds to two hours Volume Based option is not available when Regeneration Type is set to Time Clock Alarm Based relays will turn on when an alarm condition is met and will turn off when the alarm is clear
35. er Settings FLECK 5810 amp 5812 XTR2 Service Manual e 13 MASTER SETTINGS PROGRAMMING continued i e Press the screen navigation arrows at the upper right an Non Factory Settings left of the screen to view each diagnostic parameter After all parameters in Master Programming have been set e Press the Home button to return to the Home screen SE proie By pressing NOTE If a regeneration occurs while in the Diagnostic screen on the main Master Settings screen see Figure 17 Master the unit will return to the main screen Settings Screen After pressing the Non Factory Settings Flow Rate Displays the current flow rate Peak Flow Displays maximum flow rate of water along with date and time of occurrence since last reset Totalizer Displays total volume of water used since last reset uu current settings will Reserve Displays the reserve volume based on the be saved as reserve type selected under master settings the non factory settings This parameter is only available for meter delayed regeneration type Non factory Settings Software Ver Displays the software version installed on the controller No of Regens Displays how many manually and system gt PENTAIR initiated regenerations the system has gone through since last reset Figure 27 Non Factory Settings Screen Regen Interval Displays the average length of time between Press to save all programmed Master Settings parameters rege
36. er US or Metric to be used in the control e hardness units Contains settings for hardness units of measure grains per gallon mg L or ppm German degrees French degrees or English degrees Hardness units are adjustable only if metric units are selected NOTE Degree hardness units are converted to ppm upon input Degree inputs may be rounded up or down to the nearest ppm equivalent e Press the screen navigation arrows at the upper right and left of the screen to navigate to the Assistance Name Assistance Phone and Assistance Interval screens See TOUCHSCREEN CONTROL QUICK START for more information about these settings e Press Qto save changes USB Connection for Field Programming The XTR2 features a USB port that allows you to connect a PC to the control for field programming and diagnostic parameter download NOTE Field Programmer software is required for field programming features See XTR2 Field Programmer Manual for more information on using the Field Programmer software Pressing on the Format screen displays the USB screen USB Connect the usb cable to the control and PC and start the field programming application 3 PENTAIR Figure 20 USB Screen When the USB screen appears connect a USB cable to the USB port on the control circuit board see WIRING DIAGRAM on page 27 for location of USB port connect the other end of the USB cable to a PC with the Field Programmer software installed
37. eted The control calculates the system capacity by dividing the unit capacity by the feed water hardness Softener Immediate systems do not use a reserve volume The control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the Day Override pass before water usage depletes the calculated system capacity The Day Override parameter default is OFF and REGEN TIME will be grayed out unless the day override value has been modified When setting the system for softener immediate regeneration setting the capacity to a value lower than that of feed water hardness may cause the system to constantly regenerate If this occurs disconnect the motor from the control and correct the capacity and feed water hardness values in Master Settings See TROUBLESHOOTING on page 17 for more information Softener Delayed Measures water usage and regenerates the system at the selected Regeneration Time after the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity by the feed water hardness and subtracting the reserve FLECK 5810 amp 5812 XTR2 Service Manual e 11 MASTER SETTINGS PROGRAMMING continued The reserve should be set to ensure that the system delivers treated water between the time the system capacity is depleted and the actual regeneration time Reserves can be set at a Fixed Volume Fixed Percentage of capacity a Variable Reserve
38. ges the display to a 24 hour clock Press the Day Month and Year buttons to adjust the values to the correct date Press the button when finished to return to the Home screen Press e to return to the Home screen without saving 6 e FLECK 5810 amp 5812 XTR2 Service Manual 6 Start a regeneration by pressing the Regeneration button The Regeneration screen appears Figure 9 at regen time Figure 9 Regeneration Screen Press the now button to begin a regeneration immediately Cycle through each step and check the system for leaks 7 For softener systems put salt in the brine tank NOTE Do not use granulated or rock salt The unit is now fully programmed and ready to treat water This quick setup uses the controls default settings which are appropriate for most residential applications TOUCHSCREEN CONTROL FEATURES Features of the XTR2 Touchscreen Control e Full featured easy to use graphical touchscreen interface for programming servicing and diagnostics e Non linear programming no longer requires cycling through every parameter when programming servicing Buttons and Symbols NOTE Not all buttons appear on all screens Regeneration Cycle Wheel e Displays the regeneration cycle step the system is currently in The wheel rotates with each step so that the current step is shown in green mr ef da D v h tes ati NOTE On metered units the Treatment step on the Regeneration Cycl
39. ion and resumes normal operation The time remaining in regeneration will be displayed on the home screen in hours and minutes Pressing the button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing The button is only shown when the valve is in position and the motor has stopped Control Operation During Programming The control can only be programmed with the valve in treatment While being programmed the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently until reset Control Operation During a Power Failure The XTR2 includes internal power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage The display and motor shut down but it continues to keep track of the time and day for a minimum of eight hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without power After a long power outage the Time of Day button may flash indicating it needs to be reset Press the button to stop the Time of Day from flashing and reset time if needed If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is restored the control will resume the regeneration cycle from th
40. lue 61454 3 Injector Assy 3 Yellow ni 61494 4 Injector Assy 4 Green ni 61454 5 Injector Assy 5 Gray To Te KE Clip Drain Retaining 55 lena 61959 Injector Plug w O rings 16 1 439719 ele Screen Injector 5810 5812 T aaa nana Lie A 98622 2 ne Clip Brine Retaining Om E AEE E 61983 01 Valve Body Assy 5810 luna 61983 02 Valve Body Assy 5810 Mixing DO di EE 61983 03 Valve Body Assy 5810 AIO j s 010102 ie Meter Assy 1 1 4 5810 5812 2U a eea EE 19054 sn O ring 124 di NEM mM 40538 e Retainer 32mm O ring Dist 7000 L1487214 REVA D scroto lo OO AONE O ring 027 Includes items 20 21 22 23 and 24 Each valve body is 23 s li 43726 nr Retainer 1 Dist Tube O ring packaged with distributor adapter kits for 32 mm items 20 and 7 PR ll I PM Kit 1 05 Distributor Adapter 21 1 items 22 and 23 and 1 05 item 24 distributors gt dan PORTE 61455 00 DLFC 3 4 Blank NOTE Install injector in hole DF and plug in hole UF VT 61455 17 DLFC 3 4 1 7 gpm for downflow units In upflow units the injector plug du 61455 20 DLFC 3 4 2 0 gpm and injector assembly are installed in reverse holes m 61455 24 DLFC 3 4 2 4 gpm In filter units both injector holes are plugged with T 6145
41. nerations based on the past four to non factory settings At any point the control can be reset regenerations to these saved custom settings see MASTER RESET on Daily Usage Displays average water usage for each day of page 16 By performing a custom reset any setting that the week based on the usage on that day for is subsequently programmed without saving to non factory the past six weeks settings will be reset to the previously saved non factory Usage Since Regen Displays water usage since last regeneration settings in the control 9 Last Setting Change Displays the date and time of the last update Diagnostics to Master Settings NOTE Only Peak Flow and Totalizer can be changed they can be reset to zero NOTE Totalizer has a maximum value of 99 999 999 If this system efficiency Press the Diagnostics button from the number is reached the Totalizer must be reset to zero Master Settings or Home screens to view the Diagnostic to continue tracking this value screen The control records and displays a variety of diagnostic data to assist with troubleshooting performance issues and fine tuning Diagnostic flow rate peak flow totalizer gt PENTAIR Figure 28 Diagnostic Screen 14 e FLECK 5810 amp 5812 XTR2 Service Manual MASTER SETTINGS REFERENCE CHART EN Before entering Master Settings please contact your local professional water dealer Master Settings Options Format Language
42. nk E ee M 61450 12 BLFC Assy 3 8 12 GPM ee PPE eee 61450 25 BLFC Assy 3 8 25 GPM 61450 50 BLFC Assy 3 8 50 GPM 61450 100 BLFC Assy 3 8 1 0 GPM THE 1 61451 00 BLFC Assy 1 2 Blank 61451 12 BLFC Assy 1 2 12 GPM COSTA 61451 25 BLFC Assy 1 2 25 GPM De s 61451 50 BLFC Assy 1 2 50 GPM 61451 100 BLFC Assy 1 2 1 0 GPM y Tc Le 41056 Nut Assy 1 2 Lo sasa Licia AUDIO PES Clip H Plastic WE Lo 61923 20 Cap Regulated Injector 20 PSI le n Sas 61923 30 Cap Regulated Injector 30 PSI ll pia 61454 00 Injector Assy 00 Violet c 61454 0 Injector Assy 0 Red EE 61454 1 Injector Assy 1 White ROS 61454 2 Injector Assy 2 Blue mud I I 61454 3 Injector Assy 3 Yellow CROPS 61454 4 Injector Assy 4 Green ee a ia Ega 61454 5 Injector Assy 5 Gray j TEES la E Injector Plug w O rings lisina IT LITI Screen Injector 5810 5812 E NN an A0946 Clip Brine Retaining jo 1 D 61984 01 Valve Body Assy 5812 2 1 2 Base IEEE IA 61984 11 Valve Body Assy 5812 4 Base ico 61984 02
43. ntinues to occur unplug the unit put it into bypass and contact Error Alerts technical support NOTE An Error Alert appears on the Home screen if an error condition is detected Press the Error Alert button to view the error message NOTE Most error alerts are cleared at regeneration If the error persists following a regeneration attempt the appropriate reset and recovery procedure below or contact technical support Error Screen Cause Reset and Recovery Display Motor Stall No state changes in the optical sensor are detected for six No changes seconds detected in the optical sensor for 6 seconds Motor Run On An undesired optical sensor state change occurred Undesired change detected in the optical sensor Plumbing Leak The flow meter has reported continuous flow for more than 24 hours Valve Position Valve has failed to find position in one minute Valve took over a minute to find cycle step Reset Error The valve has reset at least five times in a short amount of time Probable Mechanical Failure Unplug the unit and plug back in Allow the control to attempt to find position again Verify the optical sensor is in place with the wires connected to the circuit board Verify the motor and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit
44. or holes are plugged with 61959 See illustration below Install plug in hole A for units that allow hard water to flow during regeneration For no hard water bypass downflow only install plug in hole B See illustration below 5812 DRAIN LINE FLOW CONTROLS Item No QTY Part No Description 61971 00 DLFC 1 NPT Blank 5812 61971 1 7 DLFC 1 NPT 1 7 GPM 5812 61971 2 0 DLFC 1 NPT 2 0 GPM 5812 5197192 5 ees DLFC 1 NPT 2 4 GPM 5812 61971 3 0 DLFC 1 NPT 3 0 GPM 5812 61971 3 FO DLFC 1 NPT 3 5 GPM 5812 61971 4 0 DLFC 1 NPT 4 0 GPM 5812 61971 4 95 DLFC 1 NPT 4 5 GPM 5812 61971 5 0 DLFC 1 NPT 5 0 GPM 5812 61971 6 0 DLFC 1 NPT 6 0 GPM 5812 61971 7 0 DLFC 1 NPT 7 0 GPM 5812 61972 8 DLFC 1 NPT 8 0 GPM 5812 01972 9 aes DLFC 1 NPT 9 0 GPM 5812 61972 10 DLFC 1 NPT 10 0 GPM 5812 61972 12 DLFC 1 NPT 12 0 GPM 5812 61972 15 DLFG T NPT 15 0 GPM 5812 61972 20 DLFC 1 NPT 20 0 GPM 5812 61972 25 DLFG 1 NPT 25 0 GPM 5812 61973 30 DLFC 1 NPT 30 0 GPM 5812 61973 35 DLFC 1 NPT 35 0 GPM 5812 61974 00 DLFC 1 BSP Blank 5812 61974 1 7 DLFC 1 BSP 1 7 GPM 5812 61974 2 0 DLFC 1 BSP 2 0 GPM 5812 61974 2 A DLFC 1 BSP 24 CPM 5812 61974 3 0 DLFC 1 BSP 3 0 GP
45. or metric Press WA when finished Press the hardness units button to adjust the system s hardness units of measure grains per gallon mg L or ppm German degrees French degrees or English degrees Press when finished Hardness units are adjustable only if metric units are selected NOTE If the screen is blank after plugging in the unit touch the screen to turn the screen on 2 After pressing the Assistance Name screen Figure 4 is displayed Assistance Name sjef 18 3 PENTAIR Figure 4 Assistance Name Screen Using the keypad type the name of the water treatment professional or company that the homeowner may call for system service optional To enter a letter using the keypad quickly press the keypad button the number of times that correspond with the position of the correct letter on the button For example to enter the letter C quickly press the ABC button three times Press when finished 3 After pressing the Assistance Phone screen Figure 5 is displayed Assistance Phone HORDE P PENTAIR Figure 5 Assistance Phone Screen Enter the phone number of the water treatment professional or company that the homeowner may call for system service optional Press when finished 4 After pressing the Assistance Interval screen Figure 6 is displayed Assistance Interval month based interval P PENTAIR Figure 6 Assistance Interval Screen Use the Assis
46. placed If piping is clogged with iron a separate iron filter unit should be installed ahead of the system Location Of System And Drain The system should be located close to a drain to prevent air breaks and back flow Outdoor Locations When the water conditioning system is installed outdoors several items must be considered e Moisture The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler Wifi This unit is for dry location use only unless used With a Listed Class 2 power supply suitable for outdoor use e Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures If it is necessary to locate the system in direct sunlight a protective outdoor cover P N 61994 over the valve and controller is necessary e nsects If installing in an environment that may expose the system to insects or other small animals a protective cover is required The protective outdoor cover P N 61994 has been designed to keep all but the smallest insects out of the critical areas The cover should be installed securely in place Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exc
47. ressing the reset switch on the circuit board while power is applied to the control will have no effect on the control or stored settings 30 e FLECK 5810 amp 5812 XTR2 Service Manual LOCK START GND OPTIONAL REMOTE SIGNAL START SWITCH N OJ OPTIONAL INTERLOCK SWITCH NO PHOTO INTERRUPTER MOTOR CLOSED CONTACT SIGNAL ei POS IF ENABLED CLOSED CONTACT PREVENTS REGENERATION IF ENABLED GND 43745 Rev INJECTOR FLOW DATA Injector 000 Injector 00 3 8 Brine System 3 8 Brine System 0 7 0 7 0 6 o 0 5 O 0 4 x TE d e DI u 2 02 0 1 0 0 0 20 40 60 80 100 120 Pressure PSI Pressure PSI Injector 0 Injector 1 Bri 3 8 Brine System 16 3 8 Brine System 16 y 1 4 1 4 1 2 1 2 1 4 6 06 S 06 0 4 c 0 4 0 2 0 2 0 0 0 20 40 60 80 100 120 Pressure PSI Pressure PSI Injector 2 Injector 3 3 8 Brine System 3 8 Brine System 2 5 2 5 Injector Flow GPM Injector Flow GPM Pressure PSI Pressure PSI Injector 4 Injector 5 Injector Flow GPM Injector Flow GPM 0 20 40 60 80 100 120 Pressure PSI Pressure PSI A Total Flow 3 8 Brine System B Total Flow 1 2 Brine Line C Rinse D Brine Draw 3 8 Brine System E Brine Draw 1 2 Brine Line NOTE All data taken with 2310 Safety Brine Valve and 500 Air Check TR18755 REV B FLECK 5810 amp 5812 XTR2 Service Manual e 31 For Fleck Pro
48. rogramming please contact your local water professional 3 PENTAIR Figure 15 Master Settings Warning Screen e Press to continue to the Password screen or press O to return to the Home screen FLECK 5810 amp 5812 XTR2 Service Manual 9 TOUCHSCREEN CONTROL FEATURES continued The Password screen displays a numeric keypad Password 1201 EE Figure 16 Password Screen e Enter the master settings password 1201 and press Q io continue to the main Master Settings screen or press to return to the Home screen After entering the correct password and pressing the main Master Settings screen is displayed Master Settings 9 review D Fi E d Figure 17 Main Master Settings Screen While in the Master Settings screens press 5 to save all set parameters to a custom profile see NON FACTORY SETTINGS on page 14 or press the Home button O to return to the Home screen Features of the Master Settings screens are described below See MASTER SETTINGS PROGRAMMING and MASTER SETTINGS REFERENCE CHART for more detailed information e format Contains settings for Language Units Assistance Name Assistance Phone and Assistance Interval See TOUCHSCREEN CONTROL QUICK START for more information about these settings e valve Contains settings for System Valve and Regeneration Type e regen Contains settings for Regen Flow e relay Contains settings for Aux 1 and Aux 2 relays
49. s four reserve options Fixed Fixed Volume Variable Reserve Weekly Reserve The control will display additional configuration options depending on the selected reserve type Capacity 1 99 999 999 Only required on metered systems to calculate treated water capacity and reserve Represents total system grains grams degrees capacity between regenerations 1 199 grains gallon 1 1 999 mg liter x x degrees Hardness Fixed Fixed Volume Weekly Reserve Variable Reserve Reserve Day Override 1 99 days 4 8 12 16 20 hours Only required on metered systems to calculate treated water capacity and reserve Represents hardness of untreated water Only available when Meter Delayed regeneration type Is selected Selecting Fixed or Fixed Volume will display additional configuration options Weekly Reserve is calculated based on average day of week s water usage Variable Reserve is calculated based on previous day s water usage Available to be programmed for all Regeneration Types Regen Time 12 24 hour clock Required for Time Clock and delayed Regeneration Types Set for immediate regeneration types only when a Day Override is also set Volume Override 1 99 999 999 gallons liters Only displayed when Regeneration Type is Filter Immediate or Filter Delayed Regeneration Regen Flow Upflow Downflow Downflow 2x Backwash Filter Upflow Filter Custom Upflow Custom Downflow Variable Refill Downflow No Hard Wat
50. tance Interval screen to set the interval in which the homeowner will need to call a water treatment professional for system service optional The assistance interval can be based on a set number of months month based or a number of regenerations regen based Press the interval button to select a month based or regen based assistance interval then press Press either the month or regen button depending on your previous selection and select the number of months up to 60 or regenerations up to 2000 until the homeowner will need to call for service Press when finished FLECK 5810 amp 5812 XTR2 Service Manual e 5 TOUCHSCREEN CONTROL QUICK START continued 5 After pressing the Home screen Figure 7 appears Next Scheduled Day and Time Regeneration Current Cycle Step backwash Vacation Assistance Diagnostics Regeneration Settings Figure 7 Home Screen The Day and Time button will be flashing indicating that the day of the week and time need to be set If the date and time are incorrect press the Day and Time button to update to the correct day and time The Day and Time screen Figure 8 appears Day And Time Day 15 Year Day of Week Pd gt PENTAIR Figure 8 Day and Time Screen Press the Day of Week Hour Minute and AM PM HR buttons to adjust the values to the correct day of week and time Setting the value of the AM PM HR button to HR chan
51. the control screen NOTE Due to the complexity of these settings and the potential for errors Master Settings should only be accessed by your local water professional NOTE Settings can not be accessed during a regeneration If a regeneration starts while in the settings menu the screen will return to the main screen and all parameters will be voided User Assistance The Assistance screen displays the name and phone number that the homeowner may call for service of the unit Press the Assistance button from the Master Settings or Home screens The Assistance screen is displayed Assistance for service company name XXX XXX XXXX Figure 14 Assistance Screen e This information is entered upon initial control startup see TOUCHSCREEN CONTROL QUICK START or can be changed in Master Settings e Press the Home button to return to the Home screen NOTE The Assistance screen is also displayed automatically when the system reaches the programmed assistance interval See TOUCHSCREEN CONTROL QUICK START Master Settings The Master Settings screens include all configurable parameters available in the control EI improperly adjusting master settings may cause the system to operate incorrectly Before entering master settings please contact your professional water dealer From the Settings screen press the Settings button Q A warning message appears Master Settings before entering master p
52. ure that the floor is clean beneath the salt storage tank and that the tank is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time If grid plate is used cut air check height just below the grid plate This is critical on 6 7 8 and 9 tanks The brine refill water must come above the grid plate and make contact with the salt 10 On units with a bypass place in bypass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the plumbing is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the bypass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until the air is purged from the unit 12 Plug the transformer into an electrical outlet NOTE AU electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve Electrical Connection The controller operates on 12 volt DC power supply This requires use of the supplied power adapter included with your system NOTE The power source should be constant Be certain the power adapter is not on a switched o
53. utlet Power interruptions longer than eight hours may cause the controller to lose the time setting When power is restored the time setting must then be re entered FLECK 5810 amp 5812 XTR2 Service Manual e 3 INSTALLATION continued Typical Residential System Plumbing Bath Tub Lavatory Toilet Kitchen O C e ES D SS Faucet Soft Water Hard Water Brine Tank Overflow Drain Optional Laundry Tubs Softener Figure 2 Softened Water Flow 4 e FLECK 5810 amp 5812 XTR2 Service Manual TOUCHSCREEN CONTROL QUICK START The XTR2 control was designed to be easy to set up and begin using right out of the box The following simple procedure can be used to set up the system and begin treating water in most typical applications NOTE Steps 3 and 4 are optional and are not required to start the system All control settings may be changed after the unit is in service NOTE Press on any Quick Start screen to reset the screen back to its default settings 1 After plugging in the unit the Format screen Figure 3 is displayed Format language english units hardness units gt PENTAIR x Gei Le Figure 3 Format Screen Press the language button to adjust the system s displayed language international version only English French German Italian or Spanish Press when finished Press the units button to adjust the system s units of measure either U S

FLECK 5810 & 5812 XTR2 SERVICE MANUAL 5810 5812

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FLECK 5810 &amp; 5812 XTR2 SERVICE MANUAL 5810 5812

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FLECK 5810 & 5812 XTR2 SERVICE MANUAL 5810 5812