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operating instruction and service manual sprint trainer model names

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1. Read the nameplate of the machine before connecting the machine to the power outlet in order to determine whether the machine was designed for special voltage supply e g 110 V and 25 A The standard power supply of 230 V AC 50 60 Hz is sufficient for most of the sprint trainers The bigger sprint trainers with higher motor capacity require a 3 phase AC power supply 3 x 400 V 16 A fuse and clockwise rotation right CEE power outlet socket 5 pin 16 A cos 11092 left CEE power outlet socket 5 pin 32 A cos11090 Power supply for h p cosmos comet Power supply for h p cosmos comet 3p 230 Volt AC 1 N PE f 50 60 Hz Imax 16 0 A 400 Volt AC 3 N PE f 50 60 Hz Imax 16 0 A single phase current 3 phase current with clockwise rotation field 16 A fuse C characteristic 16 A fuse C characteristic The mentioned wire colours are applicable for Germany different colours may be applicable for other countries Voltage values for 3 phase voltage power supply from L1 to L2 400 V from L1 to L3 400 V from L2 to L3 400 V from L1 to N 230 V from L2 to N 230 V from L3 to N 230 V file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 14 of 39 h p cosm 0S hipicosmos sports amp medical gmbh Starting up Use a usual 16 Ampere expulsion fuse with C tripping circu
2. h p cosmos comet Operation amp Service manual operating instruction and service manual sprint trainer model names development production sales amp service h p cosmos comet version 3 0 h p cosmos sports amp medical gmbh h p cosmos comet 3p date 18 01 2013 Am Sportplatz 8 DE 83365 Nussdorf Traunstein E amp OE Errors and omissions excepted Germany Subject to alterations without prior notice phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 email h p cosmos com www h p cosmos com h p cosmos sports amp medical gmbh Am Sportplatz8 DE 83365 Nussdorf Traunstein Germany phone 49 0 86 69 86 42 0 fax 49 0 86 69 86 42 49 email h p cosmos com www h p cosmos com file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc h D C 9 fl 9 2013 h p cosmos sports amp medical gmbh created 21 01 2013 printed 21 01 2013 page 1 of 39 h p cosmos comet This manual is only valid for the firmware software version noted on the first page of this manual and only for the original configuration of the first delivery of the machine Firmware updates software updates changes of the system configuration or retrofittings of additional equipment or accessories can result in invalidity of this manual In case of alterations of the device or the additional equipment the latest version of the manual or the corresponding additional information always should be considered The
3. The sprint trainer is used at one s own risk Use the sprint trainer only under supervision of your trainer It is not allowed to use the sprint trainer without a supervisor Do not use the machine without a detailed instruction prior to the usage Do not touch any moving parts of the machine at any time Never disconnect the rope from the athlete during exercise Do not use the machine if you think there is a technical defect of the machine or the power supply Dangerous capture area at rope re entry zone and at any other moving part of the machine Make sure that subjects and users with long hair wide clothes jewellery etc do not get caught in capture area or at any moving part of the machine Children and animals are not allowed to use the sprint trainer and should not get near to it Interrupt the training immediately if you start feeling sick or dizzy and see your doctor Subjects with a cardiac pacemaker or who suffers from any kind of physical restriction must not use the sprint trainer Start with low force for warming up and do not use high loads immediately While traction support start reducing the traction support load at least 40 meters before the subject approaches the sprint trainer The subject has to reduce speed in time otherwise the subject may crash against the sprint trainer Explicit warning of improper use Ensure that the power connection cable is installed proper and safely and that nobody c
4. and operation sss nnns 8 3 C1 Electric safety Safety classes ccsssssssssssssssessssesssssssssssesessesssecsssevscsesausesacsesacsesesacsesaceesacsesaceesevanersansesasenss 8 3 C2 Environmental RequireMment c ccccccccssscssssssssssssssssscscssssssecsessssessessssessesessesaesessesaeseseesassesausaseesausessesateesensas 9 ESRB 0116 0 it cle Ts 10 ESSE AIC Mer ONERE 11 RISUNEUS RD Tr 11 BINE Nu EE 11 4th Intended use indications contraindications risks amp forbidden use eese 11 4thA Intended use are e AN OINS EINER 11 4B Forniddon ISO NER E 12 ERTS Tt Te IU m een er nee ee ee ee ee ee ee ee ee eee ee 13 5 A Transport UNPACKING and PACKAGING ccccssessesssscsecsececsscsssessessecsesseseecesesseseeseeseesaesesseseeseeseeseesaesatsasseseeseesnsaesateass 13 5 B Mechanical installation RR 13 ER Beeren NEN RE 14 5thC 1 Electric safety measurements and First Measured Values seen 15 EE CUDIMMETMTTE 16 5 D1 Switching the device on Power ON ccceccccsssscsscscsscsscscsscscsecsecsesecsesessessesessessesessesessesatsessesasseseesaseesaesaseneass 16 5 D
5. based on I807010 2003 M002 Follow manufacturer s guide advice instructions in the manual Manual contains relevant safety information Warning safety precautions Pay attention to accompanying instructions ISO 7010 W001 Dangerous electric voltage IEC 60417 5036 connection point for Neutral line IEC 60445 Alternating current AC IEC 60417 5032 Alternating 3 phase current AC with neutral line IEC 60417 5032 2 file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 10 of 39 2013 E gt bt Pop e Protection ground IEC 60417 5019 Earth IEC 60417 5017 Non sterile product Chassis ground Risk danger of entanglement Symbol for collection treatment recycling and disposal of waste electrical and electronic equipment WEEE as set out in directive 2002 96 EC of 27 January 2003 of the European Parliament and of the Council on waste electrical and electronic equipment Necessary to reduce the waste management problems linked to heavy metals and flame retardants Warning of hot surfaces Manufacturer and year of manufacture h p cosmos safety iE Safety standards The sprint trainer must not be used if the certificates permissions and the according to the list of technical specifications defined safety standards do not correspond with the loca
6. operation of an h p cosmos device This sign reminds you of paying attention to the enclosed information and to the manual It also reminds you of concerns which have to be considered for measurements and connection with other devices The safety of your subjects and the compliance to the mentioned accuracy of measurement can only be guaranteed if the consumption goods sensors and detectors described in the instruction manual are being used Absorption cleansing and disinfecting chemicals are only to be kept in the appropriate reservoirs At the connection of gas pressure container it has to be examined about its MOT admissibility TUV first Pull the plug before cleansing or disinfecting electric devices We guarantee for the safety reliability and function of its devices only if installation extension alteration and repair is performed by authorized people the room for installation corresponds to the DIN and VDE installation directives the device is plugged in at a socket with a protection system the room for installation corresponds to the requirements of the surroundings for the device the device after the instruction is being used in accordance with the instruction manual The entry of fluid into the device has to be removed immediately by the authorized customer service and a safety examination has to be performed Damaged socket connections wires and pressure control switches have to be replaced instantly by t
7. the safety regulations could result in dangerous situations Therefore please read the installation and operation manual and the danger precautions in full before taking the device into operation Some simple maintenance and monitoring no repair work as described can easily be done or even have to be done by yourself All kinds of installation and repair work and most maintenance work are to be performed only by trained and authorized technicians who have been certified by h p cosmos The following symbols will indicate which work can be done by the customer and which work has to be done only by authorized technicians The customer user should perform this maintenance and monitoring work Some safety checks or monitoring for examples harnesses and ropes running belt condition and position etc have to be performed on daily basis It is not expedient to contract certified technicians for such maintenance work However where it is practical all maintenance and monitoring work marked with this symbol can also be performed by certified technicians All installation maintenance repair and monitoring work marked with this symbol must only be performed by trained and authorized technicians who have been certified by h p cosmos Customers users must not perform these kinds of tasks and work We recommend calling our competent service team or entering into a maintenance contract for a routine service at an interval of 6 or 12 months for stand
8. 0 V AC 1 N PE 200 V 208V 400V AC 3 N PE Prale f 50 60 Hz f 50 60 Hz dedicated line required use standard read nameplate 1500 VA 2000 VA power input momentary peak performances for milliseconds max 1s min during peak performances for milliseconds max 1s min during heel strike heel strike drive motor capacity 750 VA 2000 VA leakage current isolation transformer M degree of protection class CD IP 20 Life Earth 300 V transient over voltage limit 1500 V continuous operation with intermittent loading according to IEC 60601 1 traction force traction resistance 0 157 Newton 0 to 16 kg adjustable from 0 to 100 0 294 Newton 0 to 30 kg adjustable from 0 to 100 h p cosmos comet single phase via scale on the potentiometer via scale on the potentiometer force adjustment analogue adjustment by means of the potentiometer 0 45 km h 0 12 5 m s 0 28 12 mph 0 53 km h 0 14 72 m s 0 32 93 mph display scale on the potentiometer digital LCD display in of the control panel of the motor overvoltage category 1 5 mm 006 load carrying capacity of the rope max 70 kg 686 Newton not the drive motor adjustable parameters speed and load emergency STOP switch on the control panel of the motor switch on logic the speed regulator can only be activated at zero power 0 and if the stabiliser is pulled out switch off if the rope breaks switch off
9. 01 2013 printed 21 01 2013 page 35 of 39 p certificate no Certificates Latest versions always http www h p cosmos com en company certificates htm noha Certificate of compliance EC declaration of conformity Certificate of compliance EC declaration of conformity for sports amp fitness machines Manufacturer h p cosmos sports amp medical gmbh Am Sportplatz 8 DE 83365 Nussdorf Traunstein Germany phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 email h p cosmos com www h p cosmos com Product sprint trainer Types h p cosmos comet h p cosmos comet 3p We herewith declare that the above mentioned products meet the following standards EC Council Directive 89 336 EEC electromagnetic compatibility The C mark gets affixed to the products according to appendix I of the EC Council Directive 89 336 EEC Following standards are applicable EN 60335 1 EN 60601 1 2 VDE 0700 VDE 0701 EN 60204 1 VDE 0113 EN 957 1 EN 957 2 ISO 9001 Nussdorf Traunstein 18 01 2013 E Franz Harrer President file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 36 of 39 p certificate ong Certificate of the TSA T V according to ISO 9001 TUV S D Management Service CERTIFICATE _ The Certification Body of TUV SUD
10. 1 2013 printed 21 01 2013 page 8 of 39 h p cosm 0S safety 3 c2 Environmental Requirements Sprint trainers are not to be used in medically utilized rooms with a danger of explosions or in easily inflammable atmospheres The devices should not be installed near to e g an x ray device motors or transformer with high connection power as the electric and magnetic interference can falsify measurements or even make them impossible High voltage lines should be avoided If not stated otherwise in the delivery information the devices are designed for operation in normal climatic surroundings DIN IEC 60601 1 Temperature 10 40 C Relative humidity 30 75 non condensing Air pressure 700 1060 mbar The sprint trainer has to be protected from high humidity Venting slots are not to be covered otherwise it would hinder the air circulation Store the devices at a temperature of 20 50 C file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 9 of 39 p 3 0 Symbols used safety All symbols used comply with the respective norms IEC417 IEC878 EN957 1 and Council Directive 2002 96 EC CE A ca 4 EC Declaration of Conformity for sports and fitness sprint trainers Read manufacturer s guide advice instructions and manual ISO 7000 1641 Symbol
11. 2 Switching the device off Power OFF essseseeeseeeeeennn nnne nnne nnne ntn nnn 17 DE sine Eie 17 AKO ST ci M T 18 6 A Keys and displays ERE 18 GE Fens Ors APO CANON ERE E A 19 6 B1 Traction resitance WANING ER 19 6 B2 Traction support training siscniecesececiersnnncnsdicstrndionsseetendsca stent wdissnnsdintinneaaeieuinasivetead adept deiitedinepeeelessiceaepuindetnweceeeaceeemebebe 20 6 B3 Potentiometer scales jail cnciserciect vata cxstivcisiacssstansnsscdscaslestadcxetesedaoubetasdnubddadudliotad cosboridacdentanincbednasteotabcestsreleesestuadede 22 Res MB rs uie leo rara oo Me o a rcl ERE E oT 23 EB ETICHETTE GM 24 7 A Preventive maintenance s e Seevcieas 24 2013 h p cosmos sports amp y mun dd sec Kap E rion i ae p s h p Cosm S content 7thC5 Leakage current measurement Imc 26 7thC6 Electric safety tester and measurements 7thC7 Building installation Electric checks protective earth function RCD leakage current 7 D Regular maintenance D3 Replacemet of the rope 102 PROMOS SM OO CI Gl Rm 30 8 A Mechanical noise problems ursi eremitarum aeterne stam ihe prese ada snum SER Tutte DE D RP ABRIR UN DRE qp SURE Re meu 30 Islas ER 30 SES Mrs gis gere RR m 30 8 C1 Electrostatic discharge nnne nnn nnn ntn nnn 30
12. 590 ft in length and 1 5 mm 0 06 in diameter load carrying capacity of the rope not the drive motor max 70 kg 686 N carabiner snap hool with catch small opening snap 22 mm width 62 mm height 99 mm breaking load longitudinal axis 24 kN transverse axis 9 kN the open snapper 8 kN picture trouble shooting file njarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo Y 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 31 of 39 p trouble shooting E Service report cos15531 h p cosmos service report form for service no h p cosm y O maintenance contract O delivery installation devicetype o yO business hours serialnumber date of delivery ee istrbutor name company organisation treet S fcontactperson iP code city customer no phone ext department location room no error description according to customer s explanation detected error operating data of the MCU UserTerminal before servicing OP 02 km OP 03 h OP 04 h OP 05 before update OP 34 incr 10m OP 35 km OP 48 km h OP 99 at MCU2 MCU3 locked O executed works device cleaned O oil level OK L1 too much O oiled with running belt tensed relaxed turns maintenance list device checked O maintenance list accessories checked O trial run OK O FU control
13. 8 62 Source of nis Ne NET mmm 30 8 D Interface compatibility esent nnn nnn nnn nnn nennt nnn 30 FOTIA ACC OS SONS cm 31 8E Semice repon COS 1 Wl m 32 8 F Control protocol cos11690en 02 arise nazanatt agseecoencacneadiesstn det moiet ail nienenleeucsasgiieeulsaeaes nepataislateenexaeaaaretdeese chapeiaeaniapmentsuacen 33 O BC IGA CA NR nana E A EE E E 34 9thA Electromagnetic compatibility EMC and immunity Guidance and manufacturer s declaration 35 KUARO g E E coo n itidem eniti EUMDEM EDI I EI 36 10thA Certificate of compliance EC declaration of conformity sse 36 10thB Certificate of the TSA T V according to ISO 9001 37 PA EES OS AN e e 38 2013 h p cosmos sports amp i un dass TUE E s ji h p Cosm 0S content 11 A Disassemble and cut up RR RR RR 38 11B Np COSMOS SPINE TANET scat cette dete 2 cast auepascte aeaa a a TENANT Aaa Oa n a ETa a 38 BRE niodo cn as a io cio PM IRR RR 38 MARO ILC e 39 file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc h le osm os 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 6 of 39 p safety pjoatety 3 4 Safety notice wearnings danger precautions
14. E 0751 1 actual IEC DIN EN 62353 measurement Applicable for all hipicosmos devices of the category medical with C 9123 n Protective resistance Rs Measurement Device with solid mains connection lead resp device incl removable mains connection lead in composite according to VDE 0701 0702 the limit value is effective up to 5 m power cord and 164A limit value is also applicable for old medical devices supplied before 14 06 1998 o Protective resistance Rs for devices with removable mains connection lead power cord Measurement only removable mains connection lead power cord medical devices WDE 0751 1 p Protective resistance Rs for devices with removable mains connection lead power cord calculation only device between power plug and earth protected tangible conductible parts of the device only med devices VDE 0751 1 calculation measurement n minus measurement o result p only device n minus o p q Isolation resistance Riso appliance class I also applicable for all old medical devices supplied before 14 06 1998 measurement at Uiso gt 500 volts DC appliance class II m r Touch current Ig or lrouch only VDE 0701 0702 according to direct measurement procedure at mains voltage device must be isolated s Device leakage current Ini or LA m mh according to differential current measurement method at mains voltage MINE Gidas BERG t Safety regulations Runni
15. Management Service GmbH certifies that WUV SUD TUMSUD T V h p cosmos JD T V SUB T V S D h p cosmos sports amp medical gmbh Am Sportplatz 8 D 83365 Nufidorf S D TUVS has established and applies a Quality Management System for Design and development production distribution and service of treadmill ergometers ergometers diagnosis therapy and training systems dX CEPTUDUKAT CERTIFICADO CERTIFICAT UV SUD TU xe g T V SUDA An audit was performed Report No 70078857 Proof has been furnished that the requirements according to ISO 9001 2008 are fulfilled The certificate is valid until 2013 11 30 Certificate Registration No 12 100 24355 TMS D gt 5 a 2 P UV SUD TU Munich 2010 12 17 QMS TGA ZM 07 92 ZERTIFIKAT CERTIFICATE i230 MS01 TGA 07 10 T V S D Management Service GmbH Zertifizierungsstelle Ridlerstraf amp e 65 80339 M nchen Germany Tuv TUV SUDZ TUV SUD file n Varticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h p le osmo 3 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 37 of 39 disposal 11jDisposal Upon request and at the expense of the client h p cosmos might take over the disposal of old or defective devices Please contact service h p cosmos com for a detailed offer Note the information for possible disposal of the sprint trainer pa
16. alled by the manufacturer or an authorized carrier If delivered by the manufacturer the packaging will be taken back and recycled If the machine is being delivered by a carrier you can recycle the packaging yourself or send it back to the manufacturer transportation is to be paid by the customer Often a recyclable transport tool or packaging is included in the extent of delivery Ask your dealer and the carrier to take the packaging and the recyclable transport tool back to your dealer or to h p cosmos at your own costs In some cases a credit note can be granted Mechanical installation 1 Warning Installation commissioning instruction and maintenance only to be conducted by h p cosmos trained and authorised personnel Forsafety purpose a marking of the slow down zone 40 m and stop zone 5 m before the machine is obligatory In order to ensure proper installation and safety either the manufacturer or an authorized service crew should always perform transport and installation of the devices Forreasons of safety please make sure that there is a safety zone of 5 m in front and 2 5 m around the machine The provided space for the machine should be even and horizontal If the machine is installed safely and horizontal it can be plugged in see installation instructions and taken into operation file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos spor
17. an stumble or fall over the cable Pay attention to further safety regulations and operation instructions in the appendix of this instruction manual 1 Do not drink and eat any lubrication material and no other material or parts of this device and keep all lubrication material and all other parts away from children and animals Thedelivered compensation rope has to be used for running support only Do not use it for counter move training The compensation rope is dedicated for a maximum load of 10 kg These safety regulations are to be displayed within sight of the sprint trainer The safety regulations and dangers have to be pointed out to every user The manufacturer does not undertake any liability for any injury to persons or damage to property Disregard of intended use safety notes warnings and precautions unauthorized or lack of maintenance and or regular safety checks may lead to injuries or even death and or can damage the device and will result in loss of any liability and warranty file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 7 of 39 p 3 B 3 C safety General instructions Safety This instruction manual is part of the device and has always to be accessible Exact observance of the instruction manual is a requirement for the appropriate
18. analogue O digital O options file saved as a PDF file from MCUA version 4 05 1 O belt movement during reverse belt rotation direction left O right O installed MCU MCU 20 MCU3LI MCUAL MCUSO MCUSLI firmware update the fimware was updated to is already the latest one O update rejected by customerL pre set device type e g 1 7 dh h p cosmos mercury from manufacturing date 2008 electrical safety measurements according to VDE 0701 0702 respectively VDE 0751 1 DIN EN 62353 O The checks necessary after each service even mechanical have been performed according to VDE 0701 0702 for sports devices respectively VDE 0751 1 DIN EN 62353 for medical devices after finishing the service with separate control form Next check is due on spare parts needed including order numbers as well as their serial numbers for replaced and new parts amount spare part name order no serial no replaced part serial no new part final report O described problem was solved due to this service installation was successful the device can be used without limitations is O described problem was not solved completely the device can be used with this limitations start time time working time h O distance flat rate for km 5 driving distance one way km driving time one way h O total trip O distance proportional stamp signature customer name in capital letters signature technician name in capital l
19. ard machines and standard applications A form for registration of your institution and device is included in the delivery In order to be able to supply you with the latest technical information and service it is important for you to fill out the form Therefore please fill out the form for registration immediately and send it back via fax email or mail This operating and service manual as a firm part of the delivery has to be accessible to the user at any time It has been written with great care Should you however still find any details which do not correspond with your device please notify us so that we can correct any mistakes as soon as possible Subject to alterations without prior notice Errors and omissions excepted E amp OE We wish you a lot of fun and success while exercise and working with your sprint trainer h p cosmos comet Gan kao Franz Harrer President h p cosmos sports amp medical gmbh file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 3 of 39 h p cosm 0S content vj Content FV NASON CLIC ET ETT TEE Em 3 PAEST plic al 4 D ISAE ao a A a eee T 3 A Safety notice wearnings danger precautions sss nnne nnns 7 EAS General instructions Safety TREE 8 3 C Instructions for safety
20. by reaching the close danger area 5m in front of the device rope length ca 180 m 590 ft approx safety features IEC EN 60335 1 VDE 0700 VDE 0701 IEC EN 60601 1 2 EN 957 1 Machinery Directive 2006 42 EC ISO 9001 200 kg deviation on request specially made environmental conditions temperature 30 50 C humidity 0 95 without condensation barometric pressure 700 1060 hPa temperature 10 40 C deviation on request humidity 30 70 without condensation up to 95 on request barometric pressure 700 1060 hPa Maximum operating altitude approx 10 000 feet 3000 m without pressurization pollution degree Degree 2 Normally only nonconductive pollution Temporary conductivity caused by condensation is to be expected sports and fitness S 1 A EN957 L 75 cm 29 53 B 108 cm 42 52 H 84 cm 33 07 L 80 cm 31 50 B 120 cm 47 24 H 115 cm 45 28 safety standards environmental conditions operation Performance limitations Please consider the natural and physical performance limitations of the single phase 230 volt voltage power supply The single phase 230 volt voltage power supply is sufficient up to normal fitness performance training but is not sufficient for all special high performance applications heavy subjects at higher speed etc Only the h p cosmos comet 3p model with 3 phase power supply can provide sufficient performance for almost all applications in professio
21. by running away from the device Do not unroll full length max 95 of the rope After training the rope has to be rolled up under load ca 6 96 The drive system shall be powered ON only during operation Switch off the drive system during stand by and power off the device at the mains switch after use V NO START file njarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 19 of 39 h p COSMOS operation 82 Traction support training Pull out the stabilization pillar and adjust the leveling socket The machine must have a firm stand If the pillar is not pulled the machine can not be switched ON Connect the subject with the line and the waist belt Make sure that the line is not loose The line must be slightly tensioned before powering on the machine Power ON the machine on the main power on button Turn load and speed potentiometer to 0 position and engange Switch on the drive system For normal operation the speed is set to max level Turn the load potentiometer slowly to ca 66 The subject moves slowly away from the device and hence unrolls the rope from the shaft Set a marker at the beginning of the STOP PHASE 40 m from the device At the desired running distance e g 100 m plus 40 m for the stop phase 140 m the subject stops and turns 180 hence fac
22. charge between the user and the device or any other person Electrostatic discharges can in certain cases result in an interference of the device Generally those electrostatic discharges are without harm for the user as well as for the device but can be quite unpleasant The main causes for electrostatic discharges are the choice of clothes the sole of a shoe and the movement Very dry air and many light fittings can also lead to the same results Solution Try different clothes or shoes humidify the air in the room and switch part of the light fittings off Please inform the manufacturer if you detect such interference Source of interference The devices should not be installed near to e g an x ray device motors or transformer with high connection power as the electric and magnetic interference can falsify measurements Very strong sources of interference e g above the limit according to EMT can influence the functions of the device High tension power lines nearby and electrical devices without c sign and without a certificate of compliance for electro magnetic tolerance should be avoided as well 8 0 Interface compatibility The h p cosmos comet sprint trainer is equipped with interface However there is no software designed yet for remote control of the device Accessory equipment connected to the analog and digital interfaces must be certified according to the respective IEC standards e g IEC 950 for data processing equipm
23. continued operation during power mains interruptions it is recommended that the sprint trainer is powered Pane M from an uninterruptible power supply or a battery 30 dip in UT 30 dip in UT Caution Sprint trainer devices require high for 25 cycles for 25 cycles capacity UPS because of high capacity motor 5 UT 5 UT drive gt 95 dip in UT gt 95 dip in UT for 5 sec for 5 sec Voltage dips short interruptions and voltage variations on power supply input lines IEC 61000 4 11 Power frequency 50 60 Hz Power frequency magnetic fields should be at magnetic field Not applicable levels characteristic of a typical location in a IEC 61000 4 8 typical commercial or hospital environment NOTE Uris the A C mains voltage prior to application of the test level Strong electromagnetic fields transmitters and interferences which are above the normal tolerance can interfere with measuring functions and displays of the sprint trainer device and can lead to other malfunctions Please pay special attention also to the other EMC related chapters of this manual Chapters Safety installation operation POLAR heart rate monitor troubleshooting EMC certification body EMV Testhaus GmbH Gustav Hertz Strasse 35 94315 Straubing Germany file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21
24. ed immediately and a physician is to be consulted Subjects with cardiac pacemakers and test subjects with weakened health must not use the device The sprint trainer must not be used for animals Improper use i e the sprint trainer is used for an other purpose than mentioned under Fields of Application intended Use In the event of any detected and or assumed malfunctions and or defects or unreadable safety warning labels the device has to be taken out of operation clearly marked as such and disabled The supplier and authorized service personnel have to be informed in writing Under no circumstances should a subject or other user be overloaded or overstressed file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 12 of 39 h p cosm 0 Starting up i jStarting up 5 A 5 B Transport unpacking and packaging When receiving the machine in a crate or unpacked make sure the machine and or the packaging is not damaged If you discover any damage make a note on the packing list delivery note of the carrier Before you unpack the machine read instructions on the crate Make sure that the machine power connection cable or any optional equipment will not be damaged during unpacking In order to avoid any damages most of all machines are being transported and inst
25. elled press monthly The testing procedure normally involves pressing a button at the RCD switch not the main handle thereby simulating an earth leakage current The RCD switch will then shut down the electricity supply These tests should be carried out by the customer operator when the normal operation is not disturbed and all electrical devices and computers are switched off and nobody is endangered The RCD switch test may cause a shutdown of the complete or partial power supply of the building depending on the electricity circuit It should be pointed out that these are not regulations standards or safety checks specifically for h p cosmos sprint trainers but rather apply to all electrical devices and building installations worldwide including all electrical devices with metal housing file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 27 of 39 p maintenance p Regular maintenance For safety reasons always switch off and unplug the sprint trainer before any intervention in the device Take care that you do not come in any contact with any movable parts The main line rope base depending on the frequency of use 7 01 Greasing the thread of the rope alignment guide bar You reach the rope alignment slide see pictures left hand side when removing
26. ent and IEC 60601 1 for medical equipment Furthermore all configurations shall comply with the valid version of the system standard IEC 60601 1 1 Everybody who connects additional equipment to the signal input port or signal output port configures a new system and is therefore responsible that the system complies with the requirements of the valid version of the system standard IEC 60601 1 1 MDD 13 6 c IEC 60601 1 6 8 2 c 19 2 b 19 2 c file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 30 of 39 p 8 01 accessories order number cos14665 01 cos12571 01 cos14666 01 cos14622 cos12 36 02 cos12518 cos11687 01 description waist belt size S colour code red for waist circumference 650 950 mm waist belt size M colour code blue for waist circumference 850 1050 mm waist belt size L colour code yellow for waist circumference 1000 1300 mm 1 pcs cone red white for marking distance height 32 cm expander elastic rope 4 7 m 15 42 ft in length with 2 loops at boths ends without carabiners This expander is for compensation of the first acceleration phase The expander rope must only be used during traction support and never during traction resistance training Max traction force 10 kg 22 Ibs spare rope approx 180 m
27. er no cos12518 approx 180 m 590 ft in length and 1 5 mm 0 06 in diameter which is guiding the position of the rope file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc h le osmo 3 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 29 of 39 p trouble shooting jj Trouble shooting In case of any detected and or assumed malfunctions and or defects or unreadable safety warning labels the device has to be taken out of operation the device has to be marked and secured against operation and the supplier and authorised service personnel has to be informed in writing 8 4 Mechanical noise problems In case you hear noises like knocking or rattling during the training please check if the machine has a firm stand and follow exactly the advises in the chapter Mechanical Installation in this manual pB Fuses The machines are equipped with an expulsion fuse at the inside of the device Inside the machine you can find the power supply for the electronic control unit inside the housing of the power supply are one secondary fuses c Interference factor B C1 B C2 Electrostatic discharge If the user moves around the devices they can be electro statically charged with up to several thousand volts If then the user touches a metal piece keys or display or any other person it can lead to an electrostatic dis
28. etters 8 original to h pfcosmos factory in Germany pink print copy for the technician blue print copy for the customer l picosmos sports amp medical gmbh Am Sportplatz 8 DE 83365 NussdorfTraunstein phone 49866986 420 fax 49 866986 42 49 service h p cosmos com www h p cosmos com file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 32 of 39 p trouble shooting FJ Control protocol cos11690en 02 control test inspection protocol for electric medical and sports devices customer and device data control form for service report no amp date customer name ZIP code city device type serial no construction y ear general information details about inspection procedure available at instruction hipicosmos instruction for control protocol for electric medical and sports devices manufacturer h p cosmos sports amp medical gmbh Germany _ manufacturer appliance class of device I ong C II two E III three p first measurement repeattest test after repair measuring instrument 1 o serial inventory _ Anextcalibationdate technicianname o o company measuementdae o o o device under test T BF i
29. f notes BEENDEN s partial test of installation of the building passed failed a Check wall socket outlet and the internal wiring Check if earth conductor protective conductor L1 L2 L3 and N are correctly connected Du Note this is not a function test of the electric house circuit The function and safety of the electric circuit of the building must be checked by a local electrician independently of this test b Measured voltage atthe wall socket V without load Fuse at the electric circuit of the building A Type EIEI visual device check c Separate device from the supply network mains Separate connections to host peripheral equipment e g via RS232 interface Remove data lines additional functional earthing potential equalisation temporarily After measurements have been performed all connections have to be reconnected d Visual check electrical system Electrical assemblies electrical parts mains connection lead power cord incl cord grip and power plug ground wire connection and ground wire assemblies at device and accessories must not show any damages that reduce the safety of the device e Visually check mechanical system Running surface rollers belt spanner running belt elevation element with fixation screws frame weld seams fixation of screws and nuts safety covers and motor hood at device and accessories must not show any damages that reduce the safety of the device f Visually check p
30. hine can not be operated if the stabilizer pillar at the front of the machine is not fully pulled This is a safety measurement Error amp reset The error lamp will be on in case of any error detected by the self diagnosis system or in case of any overload or safety power off To reset the error press this button Some errors can only be reset by fully powering OFF the device at the main switch 07 Load control The load control potentiometer shall be turned to 0 before switching on the motor control The load control potentiometer shall be turned slowly to the desired load during normal operation The scale at the potentiometer indicates the possible load from 0 to maximum speed 08 Display The display of the motor control unit indicates the current load in percentage of max possible load The display indicates approx the load in Newton force The display also indicates error messages in case of malfunction or in case of overload file njarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 18 of 39 h p cosmos operation 8 Fields of application The sprint trainer designed for sports and fitness has not been tested for application in medical areas and therefore are not qualified for that field of application The sprint trainer h p cosmos comet can simulate a traction force which is indepe
31. hpcosmos twitter www twitter com hpcosmos facebook www facebook com hpcosmos skype h p cosmos com search amp select name Headquarters h p cosmos sports amp medical gmbh Am Sportplatz 8 DE 83365 Nussdorf Traunstein Germany phone 49 18 05 16 76 67 fax 49 18 05 16 76 69 email gh p cosmos com www h p cosmos com Building 1 top picture h p cosmos development amp production Am Sportplatz 8 DE 83365 Nussdorf Traunstein Building 2 picture below h p cosmos sales amp service Feldschneiderweg 5 DE 83365 Nussdorf Traunstein file n article cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo 3 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 39 of 39 p
32. ical devices by the protective resistance measurement with a measuring device for the protective earth resistance measurement The connecting lead is to be moved while measuring for at least 5 sec If the resistance thus changes it is highly e ET NS bo _ probable that the cable or the connectors have been damaged In this case the cable should be replaced and the device repaired immediately E sensor pere EN EEE E Resistance between bridged L N and Protective Earth Sicherheitstester L Pr fling Connection Make sure that all isolations that are under stress of the mains voltage are considered All switches and contactors should be connected The measurement is to be performed with measuring devices for the isolation resistance measurement according to VDE 0701 0702 sports and fitness machines or VDE 0751 IEC 60601 1 medical devices Sonde sensor BEES A E file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 25 of 39 p 7thc4 Equivalent alternative leakage current leo measurement safety tester sid Device under test Sicherheitstester p Pr fling m j EC 7thc5 Leakage current measurement direct method measurement in PE
33. ing the device Set the desired load slowly with the load control potentiometer At loads below approx 5 8 during traction support training the rope may not be rolled up fast enough due to the low traction load Make sure the subject will not step on the rope A rubber band adapter article number cos12736 02 with a length of approx 4 7 meters which is linked between subject and main rope when using the device with low traction load of 3 8 may speed up the roll up during low traction load Do not set too high traction support load for the subject because too high traction support may result in serious injuries of the subject Subject starts and performs traction support training by running towards the device Start reducing the traction support load at least 40 m before the subject approaches the sprint trainer device otherwise the subject may crash against the device For deceleration 40 m before the device the traction support load must reduced to approx 6 9o by a second person Only in case of emergency the load can be reduced to 0 or the emergency stop button can be pressed otherwise the rope will be rolled up uncontrolled and jammed The drive system shall be powered ON only during operation Switch off the drive system during stand by and power off the device at the mains switch after use h p cosmos m ENEEED gt gt 100 m 40 m file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_co
34. it for your house distribution If however the expulsion fuses switch off when starting the device the circuit has to be secured with a blowout fuse or an expulsion fuse with another tripping circuit e g K fuse Read name plate and technical data of the machine just to make sure Please ask your electrical engineer or h p cosmos if you have further questions Before installing the sprint trainer please compare the specifications on the name plate concerning the mains voltage and the mains frequency with your local characteristics Connect only if identical Check the main lead the voltage power supply outlet and ground wire protection contacts before plugging in Damaged leads and couplers and defective or dirty contacts have to be exchanged immediately Rubber leads can become porous and friable after some years Plug the sprint trainers directly into the wall socket Each sprint trainer should be connected to a separate circuit Mark the socket with the name and serial number of the sprint trainer The use of extension cables or multiple plug sockets is not allowed Electrical devices with mains connections must neither be used in wet and humid areas e g swimming pools saunas etc nor in environmental chambers h picosmos sports amp medical gmbh Am Sportplatz 8 i Am Sportplatz 8 j DE 83365 Nussdorf Traunstein I Germany h p C 0 3 m i DE 83365 Nussdorf Traunstein Germany p CO 3 M 0 I www h p cosmos com email h
35. l and country specific requirements The country specific requirements must be compared before initial operation Operate sprint trainer only if the requirements correspond aE1 VDE norm The sprint trainers designed for professional use are produced according to strict safety and quality controls The sprint trainers for the professional application in sports and fitness have been built corresponding to the DIN EN 60335 1 VDE 0700 guidelines 3 2 The C mark The C mark on the nameplate of the sports and fitness sprint trainers confirms the compliance to the EC directive 89 336 EEC appendix EMC electromagnetic compatibility The audit has been conducted after the criterion of jamming and interference immunity EMC certification body EMV Testhaus GmbH Gustav Hertz Strasse 35 94315 Straubing Germany nj Intended use indications contraindications risks amp forbidden use The intended application discussed in the following can be performed with any h p cosmos comet sprint trainer model although there are more or less recommended solutions Consider obligatory safety accessories for example marking cones for safety zones etc as described in the respective chapters tha Intended use indications Endurance training walking and running Sprint training running with traction support Sprint training running with traction resistance Children aged 14 years or older are only allowed to use the sprin
36. latest manual version is always available in PDF version on the h p cosmos website http www h p cosmos com en company downloads htm It is strictly forbidden to perform any amendments of the technical design technical specifications labelling and configurations except allowed programming as described in this manual of this machine and the software and accessories connected to this machine Any amendments or unauthorized service will result in loss of manufacturer s liability and warranty file n article cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 2 of 39 h p COSMOS introduction Dear customer We would like to express our gratitude for putting your trust in us in deciding for this high quality sprint trainer Since 1988 h p cosmos has been developing and manufacturing running machines treadmill ergometers systems and accessories for applications in sports rehabilitation medicine diagnostics and science Since 1992 1994 h p cosmos has also been developing and manufacturing sprint trainers and ladder ergometer for sports and athletic application Because the sprint trainer is a motor driven device you must pay special attention to the mentioned safety regulations If proper notice is taken of the safety regulations the operation of our devices is almost without any risk The neglect of
37. line PE Sonde sensor safety tester L Sicherheitstester PE file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 26 of 39 maintenance Impedance measurement indicating the current in the protective earth cable The measurement is to be performed by a measuring device for leakage current measuring according to VDE 0701 0702 sports and fitness machines or VDE 0751 IEC 60601 1 medical devices The measurement is equivalent to the single fault earth leakage current based on IEC 60601 The measurement is to be performed by a measuring device for leakage current measuring according to VDE 0701 0702 sports and fitness machines or VDE 0751 IEC 60601 1 medical devices The leakage current of the equipment is to be measured under operating conditions if despite closed switching not all isolations are considered Measurements must be made on both poles The unit to be tested must be isolated against earth potential The measurement is equivalent to the earth leakage current with grounded applied parts based on IEC 60601 A During the direct method the device being tested is temporarily without PE connection Especially devices without potential isolation transformer sports devices temporarily have a voltage of approx 120 volts on the me
38. load in 20 40 60 80 100 120 140 160 The adjusted load must not exceed 100 for more than 30 seconds otherwise the motor control unit may switch off automatically due to overload After such an overload switch of the display indicates and error code and the machine needs to be powered off and on again file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 22 of 39 h p COSMOS operation e c Instruction protocol signatures By signing this protocol the authorised h p cosmos technician and the h p cosmos customer confirm the receipt and understanding of all warnings safety information the performed instruction and commissioning The customer and user confirm the receipt of the listed devices including all accessories and options according to the h p cosmos delivery note Disregard of warnings disregard of intended and forbidden use safety notes or precautions as well as unauthorized maintenance or lack thereof and or regular safety checks may lead to injuries or even death and or can damage the device This will furthermore result in loss of liability and warranty Please fill out the instruction protocol and send it back to h p cosmos via Fax to 49 86 69 86 42 49 or via email to sales h p cosmos com or via post h p cosmos sports amp medical gmbh Am Sportplatz8 DE 83365 Nussdorf T
39. met_sprint trainer doc h le osmo 3 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 20 of 39 p operation operation at low traction support use of rubber adapter expander When using low traction resistance of approx 3 8 of the device s full capacity the adjusted low power of the motor may not be able to speed up accelerate the rope drum in time This may result in a loose traction rope during the first meters when the sprinter is accelerating from speed 0 to his maximum speed A rubber band adapter article number cos12736 02 with a length of approx 4 7 meters can partly compensate this characteristics during the first acceleration 1 Instead of connecting the main traction rope 1 5 mm diameter approx 180 m directly to the waist belt on the subject connect the 4 7 meter long rubber band elastic rope adapter between the the waist belt on the subject and the main long rope See drawing below red coloured expander elastic rope 2 First the elastic rope expander is expanding becoming longer because the speed of the subject is 0 while waiting for the start command and the main rope is already pulling with a force of 3 8 9o of the device s full capacity Important Please never use more than 10 kg force when using the elastic expander since this expander has very much limited capacity and may be damaged at higher force 3 Then the subject is starting and i
40. mpany The material of the running surface sliding plate has the disposal key number 57109 and may be recycled as well 11 c h p cosmos service oil Service oils for the belt lubrication have the disposal key numbers 130202 and 130203 and have been assigned to class l which means that they can be recycled according to the local provisions Both products have not to be marked for identification according to the EU guidelines Ordinance on Hazardous Substances file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 38 of 39 p contact 12jContact For additional orders and technical enquiries please have the model type serial number and installation date of your sprint trainer ready If you have any further questions about delivery dates service or maintenance orders for consumables etc please contact the corresponding phone fax or email for qualified help For service support and remote support we recommend to use additionally Skype with webcam Service department phone 49 86 69 86 42 0 phone direct 49 86 69 86 42 25 mobile 49 171 720 69 88 fax 49 86 69 86 42 49 email service h p cosmos com skype h p cosmos com search amp select name Sales department phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 email sales h p cosmos com youtube www youtube com
41. nal sports The standard power supply of single phase 220 240 V is not sufficient for all applications and therefore is not recommended Single phase versions are avialable for limited performance and simple use E amp OE Subject to technical alterations without prior notice file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 34 of 39 p technical data otha Electromagnetic compatibility EMC and immunity Guidance and manufacturer s declaration Guidance and manufacturer s declaration electromagnetic emissions for all equipment and systems The sprint trainer is intended for use in the electromagnetic environment specified below The customer or the user of the sprint trainer should assure that it is used in such an environment Emissions test Compliance Electromagnetic environment guidance The sprint trainer uses RF energy only for its internal function Therefore its RF RF emissions CISPR11 Group 1 Class B emissions are low and are not very likely to cause any interference in nearby electronic equipment RF emissions CISPR11 Group 1 Class B The sprint trainer is suitable for use in all establishments including domestic and those directly connected to the public low voltage power supply network that supplies buildings used for domestic purposes Harmonic emissio
42. nd side of the sprint trainer The indicator light within the key is glowing If the indicator does not flash up please check the power supply the expulsion fuse the Emergency stop and the stabilization pillar Rp Stepno Description Function S p Power supply for the machine 02 Power supply for the machine Can be locked at position OFF with an extra cylinder locker Main switch 03 S white Power ON the machine black Power OFF the machine Power ON OFF button o4 Control lamp for power ON file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 16 of 39 h p COSMOS Starting up 5 52 Switching the device off Power OFF Switch off the machine by pressing the black O key at the lower side of the machine The indicator within the key is extinguished Tum the red Main Switch to the position O OFF 5 E Emergency Stop When in danger of falling or in any emergency case please press the red button of the Emergency stop at the UserTerminal In order to switch on the device again unlock the Emergency stop by turning it to the left hand side right hand side see symbols The machine then has to be switched on with the white l key again Before switching it on again however wait for at least 1 minute As mentioned above Switching the device
43. ndent from the speed A sophisticated and electronically controlled drive motor powers a winch drum with approx 180 meters of a thin line The athlete on the 100 meter track wears a belt around his waist and is connected to the sprint trainer via the thin line The sprint trainer can be used for Muscle power training for the athlete by using the traction resistance mode of the sprint trainer Muscle speed training for the athlete by using the traction support mode of the sprint trainer 81 Traction resitance training Dangerous capture area at rope re entry zone and at the shaft drive system Never open the device or the lid during operation and never touch any moving parts of the machine at any time Always roll up the rope with tension Use emergency stop only if in danger or in danger of falling Pull out the stabilization pillar and adjust the leveling socket The machine must have a firm stand If the pillar is not pulled the machine can not be switched ON Connect the subject with the line and the waist belt Make sure that the line is not loose The line must be slightly tensioned before powering on the machine Power ON the machine on the main power on button Turn load and speed potentiometer to 0 and engage Switch on the drive system For normal operation the speed is set to max level Set the desired load slowly with the load control potentiometer Subject starts and performs traction resistance training
44. ng machine device is directly plugged into the wall socket The use of extension cables or multiple plug sockets is not permitted A clear safety zone of min L 2m x W 1m behind the device must exist at running surface W gt 1m at least L 2m x width of running surface u Function checks Function check speed elevation and all existing emergency off accessories at device and accessories have been performed D v Assessment of the check checks amp measurement results OK passed Test badge placed with date code for next check date of next check w Assessment of the check checks amp measurement results not OK failed Customer informed and device put out of operation customer s signature technician s signature form order no cos11690en 02 03 2011 h picosmos version 24 03 2011 Original to hiplcosmos factory in Germany Pink print copy for technician Blue print copy for customer hipicosmos sports amp medical gmbh Am Sportplatz 8 DE 83365 Nussdorf Traunstein phone 49 8669 86420 fax 4498669 8542 49 service h p cosmos com www h p cosmos com file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 33 of 39 h p cosm 0S technical data jl echnical data h p cosmos comet 230 V single phase h p cosmos comet 3p 400 V 3 phase gene T 100 V 110 V 200 V 208 V 123
45. ns IEC 61000 3 2 Class A Voltage fluctuations flicker emissions IEC 61000 3 3 Complies Guidance and manufacturer s declaration electromagnetic immunity for all equipment and systems The sprint trainer is intended for use in the electromagnetic environment specified below The customer or the user of the sprint trainer should assure that itis used in such an environment Immunity test IEC 60601 test level Compliance level Electromagnetic environment guidance Floors should be wood concrete or ceramic tile If floors are covered with synthetic material the relative humidity should be at least 30 Electrostatic discharge ESD 6 kV contact 6 kV contact IEC 61000 4 2 8 kV air 8 kV air Electrical fast transient burst 2 kV for power supply lines 2 kV for power supply lines Mains power quality should be that of a typical IEC 61000 4 4 1 kV for input output lines 1 kV for input output lines commercial or hospital environment Surge 1 kV differential mode 1 kV differential mode Mains power quality should be that of a typical IEC 61000 4 5 2 kV common mode 2 kV common mode commercial or hospital environment 5 UT 5 UT gt 95 dip in UT gt 95 dip in UT for 0 5 cycle for 0 5 cycle 40 UT 40 UT 60 dip in UT 60 dip in UT for 5 cycles for 5 cycles 70 UT 70 UT Mains power quality should be that of a typical commercial or hospital environment If the user of the sprint trainer requires
46. off Use the Emergency stop only if in danger The Emergency stop is not to be used as a normal stop key Only in case of emergency the load can be reduced to 0 or the emergency stop button can be pressed otherwise the rope will be rolled up uncontrolled and jammed file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 17 of 39 h p cosm 0S operation i jJOperation A Keys and displays Do not lean on the operating panel Do not put any pressure on the display Press the keys softly hp cosmos a paterna rache repateace spript trainer b g casmas comet B No Description Function S released before switching on the device Powers off the motor control unit the servo drive Important Reduce the load slowly before power off the motor control 03 Motor control ON Powers on the motor control unit the servo drive Important Before power on the motor control unit the two potentiometers load and speed have to be on position 0 zero 04 Speed control The speed control potentiometer shall be turned to 0 before switching on the motor control The speed control potentiometer shall be turned to maximum during normal operation The scale at the potentiometer indicates the possible speed from 0 to maximum speed 05 Stabilizer pillar The control lamp will be on and the mac
47. ollution Cooling openings and cooling fins cooling slots and perforated metal covers light barriers running belt and non slip step stripes treads and footboards at device and accessories must not show any damages that reduce the safety of the device g Visual check of labels Safety instructions and warning labels on device and accessories must be present complete and legible according to instruction resp device running machine operation manual h Fuses and micro fuses where applicable which are accessible from the outside must be checked for the correct value and the correct labelling i Check and if necessary adjust the belt re entry zones at the back and at reverse belt rotation at the front as well Gap must be below lt 8mm Consider norms IEC EN 60601 1 EN 957 6 see test finger j Latest version of the user operation manual must be available on site User manual version must be compatible with the installed firmware and the installed accessories options at the running machine k Measurements Users patients and other third parties must keep a safe distance more than 1 5 meters during measurements and must not touch the device under test I Check according to actual DIN VDE 0701 0702 Applicable for all h plcosmos devices of the category sports with C As well as for all old medical devices supplied before 14 06 1998 MDD became effective see VDE 0751 1 part 1E result of m Check according to actual VD
48. p cosmos com www h p cosmos com email h p cosmos com phone 49 8669 86420 fax 49 8669 864249 md 2012 11 phone 49 8669 86420 fax 49 8669 864249 md 2012 03 model sprint trainer h p cosmos comet 3 0 model sprint trainer h p cosmos comet 3p 3 0 serial no cos30015va01 0005 code serial no cos30015va02 0004 TA U 230 Volt AC 1 N PE f 50 60Hz Ti U 400 Volt AC 1 N PE f 50 60 Hz motor power 0 75 kW Imax 10 0A motor power 2 0 kW Imax 14 0 A IP21 W IP21 z class S A Made in Germany am class SI A Made in Germany name plate of a single phase powered device name plate of a 3 phase powered device example h p cosmos comet example h p cosmos comet 3p9 For details please refer to chapter 9 Technical data on page 34 5thc1 Electric safety measurements and First Measured Values Immediately upon first installation at the customer s site an electric safety test and measurement has to be performed for Protective Earth j 39999909998 n eee ee JOOOOOGOoOcOO with mit Resistance Isolation Resistance and Leakage Current The values are MEESESSSLLL ESSEN to be recorded in a special protocol cos11690xx and marked as first measured values Further details are described in chapter Maintenance safety inspections One copy of this protocol cos11690xx remains with the owner s manual while the original of the protocol with the first measured values should be sent to the manufact
49. print trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 24 of 39 h p cosm 0S maintenance c Prescribed returned controls For the use as sports device You have to carry out regular checks and safety requirement inspections to maintain the orderly condition of the electrical devices e g in Germany based on BGV A2 regulations for prevention of accidents as well as safety requirement inspections in accordance with Medical Device Directive For sprint trainers a deadline of on year is stipulated Only an authorized electrical expert is allowed to do the check The following checks have to be done 7 c1 Visual check Theconnecting lead power supply of the device has to be checked for outside defects and the tension relief for its placement The cooler openings of the engine and the frequency converter have to be clean The protection covers of the machine have to be undamaged Damaged and illegible caution symbols have to be exchanged All earth wire connections have to be checked for damages and their correct fitting The main line rope has to be checked for any damage and has to be replaced if any damage is visible pir RR ain Resistance between housing and protective earth Sicherheitstester L Bee connection The low resistance pass is to be controlled according to VDE 0701 0702 sports and fitness machines or VDE 0751 IEC 60601 1 med
50. rained personnel or by authorized persons Instructions for safety and operation The following directives correspond to the in the Federal Republic of Germany acknowledged safety model Please consider that there may be national discrepancies for other countries 3 c1 Electric safety Safety classes In order to protect the athlete and the training personnel the association of German electro technicians Inc VDE has published special directives for medical used rooms and electro medical devices Devices with a power supply therefore have to in order to prevent the passing on of the mains voltage over to touchable metal pieces be equipped with not only a reliable isolation of the parts being under voltage but also additional safety precautions The VDE association divides it into so called safety classes Of the for electro medical devices licensed safety classes are mainly used the safety class i e safety precautions with protective wiring and the safety class Il i e safety measures without protective wiring but with double isolation Devices of the safety class are devices where the metallic casing parts are connected with the protective wire of the line net via the safety contact In the case of an isolation error the inserted fuse element switches off file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 0
51. raunstein Germany h p cosmos sports amp medical gmbh customer s end user s stamp customer address Am Sportplatz 8 DE 83365 Nussdorf Traunstein Germany h p cosmos device model name device serial number E o i D Q O i D w 3 S E o w o w o i 2 os e D o 3 e w file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 23 of 39 h p cosm 0 maintenance 7jMaintenance For safety reasons switch off and unplug the machine before any intervention in the device Some simple maintenance and monitoring no repair work as described can easily be done or even have to be done by yourself All kinds of installation and repair work and most maintenance work are to be performed only by trained and authorized technicians who have been certified by h p cosmos The following symbols will indicate which work can be done by the customer and which work has to be done only by authorized technicians The customer user should perform this maintenance and monitoring work Some safety checks or monitoring for examples harnesses and ropes running belt condition and position etc have to be performed on daily basis It is not expedient to contract certified technicians for such maintenance wo
52. rk However where it is practical all maintenance and monitoring work marked with this symbol can also be performed by certified technicians All installation maintenance repair and monitoring work marked with this symbol must only be performed by trained and authorized technicians who have been certified by h p cosmos Customers users must not perform these kinds of tasks and work A Preventive maintenance The service technicians and engineers will advise you and remedy things if there is a disorder A preventive maintenance often can prevent problems in the run up to and for the future as well as guarantee an optimum condition of the device For that reason ask for the annual preventive maintenance at the service center Always check if the cable the plug the power point and the power supply entry of the device is faultless before switching on the device B Immediate maintenance You have to do immediate maintenance if the device is extremely strained in a mechanical way bump cable defect etc fluid got into the device cable and or plugs are damaged the cover fall of chain belts ropes lines guide bars or single bars show extreme signs of wear Only an orderly and regular maintained device is save The maintenance of the device can also be done in the framework of a maintenance contract from the authorized customer service file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet s
53. rts or components through the client or a subcontractor The disposal of the device should be accomplished by appropriate personnel Remove doors to prevent accidents such as suffocation The h p cosmos devices are marked with following sign symbol on the name plate Symbol for collection treatment recycling and disposal of waste electrical and electronic equipment WEEE as prescribed in directive 2002 96 EC of January 27 2003 of the European Parliament and Council waste electrical and electronic equipment must be collected and recycled to reduce the waste management problems linked to heavy metals and flame retardants h p cosmos EAR WEEE reg no DE 42594388 11 4 Disassemble and cut up Use personal protective equipment when cutting up material of any kind with the appropriate tools eye protection dust mask etc Contact service h p cosmos to receive the safety data sheet according to EU directive 91 155 EEC for a material 11 8 h p cosmos sprint trainer h p cosmos sprint trainers consist among other things of powder coated and galvanized metals from different producers and qualities stainless steel parts aluminium parts plastics rubber electronics with cables boards and condensers as well as batteries These materials can be recycled by handing them to the official municipal valuable substance collection or to authorized disposal partners of valuable substance disposal Pay attention to the regulations of the disposal co
54. s the device must be repaired until the values are within the specified range of tolerance In the event that the device cannot be repaired accordingly and immediately it must be marked and secured against further operation Inform the supplier and authorized service personnel in writing immediately Building installation Electric checks protective earth function RCD leakage current The customer operator has the duty to check the building installation electrical installations and stationary installations at regular intervals according to regulation BGV A3 of the professional association respectively the stipulations of the legal accident insurance every four years at their own response and expense for the correct functioning and safety of the complete electrical building installation For operating sites or special rooms such as environmental climate chamber pressure chamber installation with extraordinary hazards the prescribed interval is one year or shorter if applicable All mentioned special installations are only available at extra charge and with special design Use ground wire plugs with tested ground wires only Existent earth leakage current protection switches so called RCD residual current operated protective device at the building installation must be tested by the customer operator on a monthly basis for proper functioning The RCD switches are located in the fuse box of the building installation and are generally lab
55. s accelerating very fast But when the motor power is adjusted only at low power the low power is not able to speed up the big drum for the rope in time So the long rope is hanging to the ground during the acceleration of the subject The subject maybe could even step on the rope because it is not tightened and it is on the ground in front of him 4 In this situation the elastic expander can contract faster than the main rope drum can accelerate with a low adjusted motor power So the fast contraction of the rubber band expander cos12736 02 may help to keep the main rope in better tighted condition during the first acceleration in traction support mode Never use the rubber band adapter during traction resistance training Danger of overstress Never use more than 10 kg force when using the rubber band expander since this rubber band has very much limited capacity and may be damaged when using higher force main traction rope ca 180 m 1 5 mm diameter cos12518 exapander elastic rope 4 7 meter cos12736 02 mds NI 2 x carabiner cos11687 01 100 m 40 m STOP PHASE file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 21 of 39 h p cosm 0 operation 6 83 Potentiometer scales Potentiometer load scale Load in kg ca Load in Newton ca Display 13 max
56. t trainer machine under constant supervision of a experienced sports trainer who is very familiar with this sprint trainer device file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 11 of 39 p safety 4 8 Forbidden Use The sprint trainer is a pure sports device and must not be used for any medical or rehabilitation application The sprint trainer must not be used in any room or condition with high humidity 1 h p cosmos devices must not be used in environmental conditions other than those specified in the chapter Technical specifications and Environmental conditions e g in wet and humid areas swimming pools sauna environmental chambers high pressure low pressure altitude and oxygen chambers etc Do not modify the device and do not connect them to other equipment which is not explicitly declared as compatible by all involved manufactures The sprint trainer must not be used without being carefully instructed by specialist staff and without having received notes on the safety regulations Children under 14 years must not use the sprint trainer Children aged 14 or older must only use teh device if an authorized trainer keeps them under constant supervision If the test subject complains about nausea or dizziness the training is to be terminat
57. tal housing and frame parts Do not touch the device being tested during this measurement h p cosmos maintenance 7thC7 Picture example for electric safety tester based on IEC 60601 1 f2ss2s2 SE For all measurements read operation manuals of the measurement a Option Eon devices carefully and verify the values and intervals with the local guidelines and laws An appropriate inspection record for all measurements and instructions is available at the manufacturers See also detailed instructions and special protocol cos11690xx Upon first installation at the customer s site and before first commissioning of the sprint trainer the first measured values have to be determined and recorded on the special protocol and marked as first measured values oz T d Faa f m wee v During each preventive maintenance and or regular maintenance and or after each repair of the device even if it was only mechanical repair work all above mentioned electric safety measurements and checks see protocol cos11690xx are to be performed again All values have to be compared with the first measured values and permissible range of tolerance specified in VDE 0701 0702 sports and fitness machines or VDE 0751 IEC 60601 1 medical devices In case the measured values are not within the permissible range of tolerance specified in VDE 0701 0702 sports and fitness machines or VDE 0751 IEC 60601 1 medical device
58. the cover of the machine Grease the thread of the rope alignment slide with a standard grease squeezer obtainable at h p cosmos at request In special cases grease the thread in between of maintenance intervals if dry abrasion noise appears 7 02 Cleaning the interior Remove the backplate of the machine to clean the interior The cleaning can be done with a vacuum cleaner Do not use water to clean Take special care to remove the dust from the fan of the engine file n article cos13376 en 20130121_cos13376 en_manual_h p cosmos_comet_sprint trainer doc h le osmo 3 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 28 of 39 p maintenance 7 03 Replacemet of the rope The rope hast o be replaced every year or earlier in case of any signs of wear or damage The traction rope is an expendable item and can be easily damaged by inappropriate use There is no warranty on the traction rope 1 For replacing the rope the machine has to be opened Pull power plug before opening the device 2 The rope alignment slide which is guiding the position of the rope must be synchronised in it s position with the rope drum 3 The rope alignment slide with the automatic off switch must be adjusted the way that 5 meters rope remain outside of the machine and are not pulled inside to be wound up on the drum This is for safety reasons rope alignment slide spare rope ord
59. ts amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 13 of 39 p Starting up c Electrical Installation An overload or voltage drop even temporary of more than 20 of the mains voltage might cause a malfunction and or defect and might totally switch off the sprint trainer In the event of such high voltage drops or total power failure the sprint trainer switches off and the running belt stops To start again switch on the sprint trainer at the main ON switch and press START at the keyboard h p cosmos sprint trainers are to be installed at a voltage power connection with ground wire earthing including leakage current protection switch interrupter and according to VDE 0100 or and the currently valid regulations and directives Requirements for special locations areas and establishments e g medically used areas must be strictly adhered to PE connection protection earth contact is stipulated for all sprint trainers The voltage drop between the beginning of the consumer s installation and the wall socket must not be more than 4 DIN VDE 0100 520 It is the consignee s and user s personal responsibility to check the correct function of the mains connection including the outlets An authorized electrical engineer must check these points for perfect functioning regularly 1 4 years Inspections of the electrical installations within the building are not incumbent on the supplier h p cosmos
60. urer h p cosmos Picture Example for electric safety testing device based on IEC 60601 1 file n Xarticle cos13376 en20130121 cos13376 en manual h p cosmos comet sprint trainer doc h le osmo g 2013 h p cosmos sports amp medical gmbh email h p cosmos com created 21 01 2013 printed 21 01 2013 page 15 of 39 p Starting up 5 0 Operation 5 01 Switching the device on Power ON Pull out the stabilization pillar and adjust the leveling socket The machine must have a firm stand If the pillar is not pulled the h D cosmos machine can not be switched ON Do not switch the device on or off within less than 1 min Otherwise it could lead to interference in the adjustment of the motor or to the failure of the backup Too short switch on switch off intervals will lead to a deactivation of the electronic components and results in an overload of the circuit fuse For the professional use where the devices are often being used daily we recommend to switch on the devices in the morning and leave it in the stand by mode during the day Topower on the machine the expulsion fuse of the machine has to be switched on l Inorder to be able to switch on the device you may have to unlock the Emergency stop switch first by turning it around to the left hand side or right hand side see symbol Turn the red Main Switch to the position ON Power on the machine by using the white ON key at the lower right ha

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