Home

Fiberspar Line Pipe

1. a pss Me sop Kas Pawa SR UN uS lag uo t AQ tup tuu ss Wo sQ RC 4 on a als a tidie phe es orm 4 m ts ae ta 104 oe 3 s Fe iy a ha Pw i P 4 awe oe Se i i aunty 8 u a E 29 a E 4 h N QAAE U El s a a 5 E LI Ba US l a a a LI a Tas Em ah Eas 3 E P ee ie is EN a a 5 a bee a ur m ap nt Ea z k E co vr g HT z LE T w coge cm UTR ot 5 4 44 far cw a Qa am uut 1 a s m was ig ah r a haw 2 n BB LL un ud ws s ga u a n od 2 a a Fu Wa d a A x a s OW P zi JI a kk a hd ta utu La Wy w 2 B e w a wu m m a A go gp 8 P F a amp ot Hh oat Ei r 1 EH i pi T THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS W WW FIBERSPAR COM Tracer Wire racer wire or tape should be used during installation to allow for easy location in the fut
2. 4 2 amp a Ay m 4 a FQ Liam ada a le L Eu a sama Bugs n E z a a afl u aa B g pint a k ga maa m 8 1 ie 5 s a 5d Pam Chu ur O d E ti n 1 m Jaw aa ja M n F X dha E Wan d E et Ju mig a mola a jat M ie n auk n H iE a zx P ua m gt a LT b NU Tig E Am 4 za Bu aX Wa Eu a JE m s m Ch Dm aom i E sida FRA i k F i a Li FP BE Sa a kJ a Foy Ba THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS W WW FIBERSPAR COM Common Methods for End Terminations Riser Chute e Fiberspar is brought to surface through a fabricated riser chute e Seals or pack offs must be used to fill annular space Pre Bent Steel Pipe Pack offs at each end of steel THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWN FIBERSPAR COM Common Methods for End Terminations Rigid Riser e Pipe terminated sub surface to rigid riser e Riser can be coated e Connector is often weld n
3. Long lengths 610 feet up to 9 000 feet with minimal joints or connectors to reduce pipe handling and to expedite installation Light weight for improved safety and speed of installation No welds coatings or x ray inspections required Fiberspar Field Technician on location to operate specialized equipment and to provide expert continuous on site support Projects on stream faster THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR LINEPIPE CAN BE USED FOR ALL OILFIELD APPLICATIONS Applications Gas or oil gathering e Water disposal e Gas injection e Water injection e CO2 injection Installation Methods Conventional trench e Surface Lay Plow in 4 Rehabilitation ba Typical Multi Line Installation Note lack of separation of lines THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar LinePipe has been installed in all types of environments Over 500 end user customers Nearly Every Major E amp P Company has used or is using Fiberspar LinePipe e Includes ExxonMobil Shell BP ConocoPhillips Chevron Encana Anadarko PennWest Apache PEMEX Installed in all kind of conditions including very low temperatures 2 hedesign manufacturing process and materials used are virtually unchanged over the
4. 4 54 0 a gt 2 4 nn NETTIE om 7 x La C gt Mi efit Serio w N ET m Jc ums lid AF RI lt LT un lt k i Reti PISA A ne THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe Caution Improper handling of spools of FS LP can result in personal injury as well as damage to the product Ensure that the lifting equipment used including straps slings and spreader bars are in good working condition and are rated for the load and conditions THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tools Equipment Required mechanical lifting device e g a forklift or crane eopreader bar with properly rated chains or cables and shackles e aglines ePersonal Protective Equipment e wo Way Radios optional Detailed procedures are outlined in the manual under Procedure for Spool Handling THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe Normally transported to location already on spooling equipment Specialized equipment is used to minimize spool handli
5. E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Plow in Installation 3 Follow proper plowing procedures amp techniques e During plowing it is necessary to ensure that there is the correct amount of tension in the pipe as it travels over the top of the plow into the top of the chute If the pipe does not enter the chute centrally it will rub and get pinched Tension can best be monitored by walking alongside the plow as it is moving It is especially important to monitor pipe tension when going around corners as it is here where tension is most likely to vary Sharp turns should be avoided Changes in plow depth should always be carefully controlled and avoided if at all possible The reason is that the plow s edges can cause point loading on the pipe if depth change is done too rapidly If the shoe must be raised out of the ground it should be done slowly and closely monitored THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Plow in Installation 4 Ensure crossing amp bends are executed correctly Crossings and bends are the most vulnerable part of plowing operations and require special attention If possible a Fiberspar representative should be present The most common error occurs when the shoe is brought to the surface too rapidly causing damage to the pipe by point loading best w
6. j om Fe 4 i pi d a aa T w m a ue ru s me u a m E E a n E E amp ta ai a a T P m Sm p LE Bam wd g Pere 1 LE a E F A m LI rd fe at HI E ax t qa gr od 8 S Bas Box Li B um IPLA E im i gt 4 a u E putr m E e Li mr om p ay S u k P s u 2 7 E E m fe a um it fe m Ue wa h a a m I aam Ti Ls P a P uel kas T a e t has iz 1 nE gt aa a i us aX a X A ma am an a EW Eas unt EP j t E n a os V g 41 F m ie en a 5 a gt Lu my Bg Bs WI v pfn tu ie ma 45 mee w k RUE a na N amp m Ua m E EA Li F Za a one m ma d m u I a B UR Lom m mm L LI um E of sna ih La F
7. owivel may be used to isolate LinePipe from torque Multi grip pulling assembly Pull through installations Uses a specially designed pull head Contains a calibrated shear loop in the linkage to protect the pipe from over tension Note If a weight indicator is available the shear loop may be omitted from the assembly Flush Pull head assembly THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Ies aee 5 pepe a a Ps zd ys D a Shear Loop with Safety Sling attached THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN 5 PIPELINE SYSTEMS WWW FIBERSPAR COM Miscellaneous installation Equipment Fiberspar Liner Reaming Tool used for sizing ID of FS LP before attaching connector Fiberspar Calibrated Shear Loop attaches FS LP to pulling devices and limits the amount of tensile load that can be applied during installation Power Hacksaw preferred method of cutting FS LP Uses bi metallic 8 12 teeth per inch blades Tie Downs Used to restrain any remaining FS LP on the spool Normally utilizes two 2 X10 carriage bolts through the pipe wall and then through the spool flange Straps or slings be used for temporary restraint while moving the spool on location Pipe Cradles A series or rollers attached to a cable that allows the pipe to bend around a curve in the inst
8. Attaching Pulling Grip or Pullhead to pipe Pinch points between mesh on pulling grip and pipe Wear gloves and keep clear of wire mesh on grips Hooking pipe to pulling device dozer Pinch points between pulling cable and strap wear gloves dne keep mgers away rom I Stay in sight of dozer operator while at the same time Walking with Dozer staying far enough away from hazards n Stay to the outside of curve in ditch while pulling pipe Pl in ditch around a PI T Be certain footing is stable and use proper lifting Installing Connectors Generator Potential burn areas near exhaust and hot areas of generator wear o seep nanas mee Hom Or Zonas Use GFI to prevent electrical shock Keep hands and fingers clear of cutting tools Be certain Electric Hand Tools Cutting or reaming pipe tools are unplugged while attaching or making adjustments Wear gloves and proper eye protection Insure proper hand placement when plugging in cords Electric Cord Pinch points between cord and receptacle when plugging in Inspect cord for breaks or worn areas in insulation Wear gloves Keep tools and electrical cords properly stowed when not in use Secure footing while walking SA Performed to Protect the Undersigned Employees SA Up Graded After Job was Completed Yes No THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Job Documen
9. m E 2 rem m y uc m mw m Qa ee at aye i T we ES A f oa ee m a afa t theo TUN iy Ed ok ae Lr ot an dTe b wu 1 F 4 7 z A T 4 ora 1 ee m T a _ M it Fa M mh s ham agn Ln Tiger pr mr a m m gu ee om r a n 5 LER ku Ug Bow om d P mm 4 x Tin 2 ge oe Y g ws z L a TE xps a dus Vu 1 1 3 gt Tr b oul a ds ay UA et s 3 m per ois pr t ha x if T gt os Ti am Hua oma kE uu a nun QAM ama m E D RI miu x afa d a 3 T E Nt 3 i k m Pyare LE ie H a ag wl amp m 71 pha x sP U s A exp dal um xU d am E E a Tz IE EN E 5 fe PL ir ma x al mu fo 85 E ros E bl m Fh LE PATI a oa Li m la m m LN n a wis d w a 4 Ha y a agr a Pema sha ag a a j Hag ram mW T is dee oak ae a a
10. 100 FS LPJ 4 1 500 X 2239 418 0 161 0 136 2 95 1 500 4 722 3 542 11 920 100 FS LPJ 4 1 2 1 500 3 75 4 68 0 179 0 152 3 61 1 500 4 661 3 962 14 880 112 FS LPJ 4 1 2 1 500 X S 9 4 68 0 179 0 152 3 61 1 500 4 661 3 496 14 880 112 FS LPJ 6 1 500 E 4 52 5 62 0 218 0 185 5 20 1 500 4 715 4 008 22 040 135 FS LPJ 6 1 500 X 4 52 5 62 0 218 0 185 5 20 1 500 4 715 3 536 22 040 135 FS LPJ 6 1 2 1 500 E 5 60 6 90 0 270 0 230 Tor 1 500 4 718 4 010 33 760 167 FS LPJ 6 1 2 1 500 X 5 60 6 90 0 270 0 230 7 71 1 500 4 718 3 539 33 760 167 2 500 Series FS LPJ 2 1 2 2 500 E 2 03 2 86 0 176 0 150 1 92 2 500 7 971 6 775 8 480 66 FS LPJ 3 2 500 E 2 54 3 52 0 219 0 186 2 88 2 500 7 942 6 751 13 200 83 FS LPJ 3 1 2 2 500 3 05 4 18 0 261 0 221 4 02 2 500 7 893 6 709 18 880 99 2 250 Series FS LPJ 4 1 2 2 250 E 2 57 4 79 0 284 0 241 5 06 2 250 7 411 6 299 23 800 119 FIBERSPAR WWW FIBERSPAR COM THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR CONM FIBERSPAR CONNECTORS Full Strength Burst lension Max Rated Temp e Rapid Field Installation 30 minutes or less typical e Welded on flanges threaded ends hammer unions or other fittings as required e Wetted surface coated to resist corrosion THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS W WW FIBERSPAR COM otorage and Handli
11. Attachment 300 Series Connector S Properly torquing the 6 socket head cap screws to 30 ft lbs each THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS W WW FIBERSPAR COM Hydrotesting Fiberspar LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Testing and Backfilling All Fiberspar LinePipe is tested to 1 5 times operating pressure prior to shioment from the plant Field test must also be performed as a last line of defense to catch any damage that may have occurred during shipping or installation Caution Before the line is pressurized it must be at least partially covered and high pressure fittings should be blocked THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Testing and Backfilling e CAUTION Testing with fluids under pressure can be hazardous Personal injury and or equipment damage is possible Exercise care and follow safety precautions Never attempt to tighten a connector when pressurized Testing with air or gas is extremely dangerous and should not normally be undertaken Gas is compressible and the stored energy is much higher than with fluids If a gas test is proposed consult with Fiberspar Technical Management THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYS
12. COM Pipeline Remediation Rehabilitation Distance approximately 60 to 75 feet Exposed pipe ratio of depth to burial is 3 1 example 6 feet depth exposes 18 feet of pipe Wireline Unit ee 3 to 1 slope 300 600 ANSI Flange Length approximately 40 feet Fiberspar line pipe Spool Trailer Distance approximately 40 feet 3 to 1 slope Flange THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Plow in Technique Low cost rapid installation e Multiple lines can be installed in a single pass Continuous lengths up to 8 000 ft have been installed ene a k AS dc i Up to 8 ft deep installation Narrower right of ways Less surface damage THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM shoe radius must be equal to or greater than the minimum bending radius of the FS LP being installed THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Plow in Technique FS LP can be plowed in using a high capacity plow Must have sufficient capacity to bury the FS LP to the required depth Due to the nature of the installation the pipe cannot be inspected after plow in This type of installation must be restricted to pred
13. Canada Ltd 600 816 7th Avenue S W Calgary Alberta T2P 1A1 Canada Tel 403 265 9900 Fax 403 266 7111 Email info fiberspar com Administrative Offices Fiberspar LinePipe LLC 800 Purchase Street Suite 502 New Bedford MA 02740 USA Tel 508 999 5110 Fax 508 999 5254 Email info fiberspar com U S REGIONAL DEPLOYMENT CENTERS Houston Texas Randy Bond Fiberspar LinePipe LLC Tel 713 775 1186 Fax 713 849 9202 Email roond fiberspar com Freer Texas John Fowler Fiberspar LinePipe LLC Tel 361 701 1562 Fax 361 394 5955 Email jfowler fiberspar com Bakersfield California Jim Chartier Fiberspar LinePipe LLC Tel 281 854 2612 Fax 713 849 9202 Email jchartier fiberspar com Grand Junction Colorado Tom Morrison Fiberspar LinePipe LLC Tel 713 417 6026 Fax 307 362 7769 Email tmorrison fiberspar com Big Spring Texas Don Rasure Fiberspar LinePipe LLC Tel 432 699 2430 Fax 432 699 2430 Email drasure fiberspar com Kilgore Texas John Boutin Fiberspar LinePipe LLC Tel 713 417 6603 Fax 903 845 2768 Email jooutin fiberspar com Rock Springs Wyoming Tom Morrison Fiberspar LinePipe LLC Tel 713 417 6026 Fax 307 362 7769 Email tmorrison fiberspar com THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Charleroi Pennsylvania Patrick Lay Fiberspar LinePipe LLC Tel 740 241 2022 Fax 713 489 9202 Email pelay fiberspar com CANADIAN REGION
14. FIBERSPAR COM Tips for Successful LinePipe Trench Installation 1 LinePipe is damaged while being moved after unspooling cont The following are best practices and hazards to avoid when it is necessary to handle LinePipe The proper method is to pull slack into the point where the pipe is to be moved and then to move it into place Slack can be pulled into the line by attaching a sling at a point where the pipe has no bend and pulling on the sling in a direction parallel to the pipe If the pipe is farther than 20 feet from the trench move the pipe in multiple passes Any time the pipe is to be moved it is recommended that a Fiberspar certified installer be present THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Pipe on Right of Way This is a good example of what must not be done Pipe is raised much too high and could easily be damaged from the excessive weight hanging below the lift points Pipe should never be lifted any higher than absolutely necessary in order to move it into the ditch h THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Trench Installation 2 LinePipe is damaged by equipment The most common cause of damage is from excavation equipment such as backhoes used to the move the pipe or backfill This can be avoided through
15. X FXCNO035025 020 DOM 8 12 2010 90 2090 4090 6090 8090 10090 12090 14090 16090 Length ft Fiberspar Corporation 12239 529 Houston Texas 77041 USA Tel 713 849 2609 Fax 713 849 9202 THE LEADER IN SPOOLABLE PIPELINE SYSTEMS F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Pipe ID Log FIBERSPAR E CALCULATED INSIDE DIAMETER e OB FS LP 3 1 2 750 X FXCNO035025 020 DOM 8 12 2010 3 13 3 11 3 08 3 06 3 03 3 01 2 98 2 96 2 93 Inside Diameter in 2 91 2 88 2 86 2 83 2 81 2 78 90 2090 4090 6090 8090 10090 12090 14090 16090 Length ft Fiberspar Corporation 12239 FM 529 Houston Texas 77041 USA Tel 713 849 2609 Fax 713 849 9202 THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe Caution FS LP wound on spools has some stored energy Ensure that the pipe end is restrained during all operations to avoid rapid release of this energy and potential injury to personnel and damage to pipe and equipment THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOCABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe efc PRIUS A
16. is inserted into the pipe The connector mandrel with o rings is inserted completely into the pipe and the end of the pipe rests squarely on the shoulder of the connector THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment 300 Series Connector The 300 series connector utilizes a 3 piece clamshell type clamp that replaces both the slips and the nut The clamp is held together by 6 socket head cap screws THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR CONM Connector Attachment 300 Series Connector The clam shell type clamp is placed over pipe with tongue inserted into groove on mandrel Spacing of segments is to be equal at all three gaps socket head cap screws are tightened evenly to maintain the proper spacing THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment 300 Series Connector A small amount of Loctite is used on the threads of the cap screws The 6 socket head cap screws are then tightened to 30 ft lbs of torque in a sequence similar to tightening bolts on a flange x THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LOCTITE marg Firing 1 D ciri 1 i 1 a THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector
17. legally transported in an upright position e Equipped with hydraulic drive system for deployment of pipe on location THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pulling Devices Used to pull Fiberspar LinePipe from deployment equipment onto right of way or into ditch eMust provide sufficient but not excessive pulling forces to ensure the pipe is not damaged Calibrated shear loops or other tension limiting devices are available from Fiberspar to prevent accidental over tensioning of the FS LP Load indicators may also be used to monitor the tensile load being applied to the FS LP during some installations such as slick bores or remediations Examples of pulling devices Backhoe Track hoe Dozer Wireline unit or winch THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM di i in QUT ee Backhoe used for deployment of Fiberspar LinePipe products 90 100 HP 4 Wheel Drive recommended THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR P THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Securing LinePipe for Deployment Typical method for securing LinePipe to equipment for deployment Uses a multi grip pulling assembly Finger Trap Style Contains a calibrated shear loop in the linkage to protect the pipe from over tension
18. of Fiberspar LinePipe n specialized cases if required for the pipe to be pulled off the bottom special care should be taken to protect the pipe from contact with the trailer Pipe cradles will be necessary when pulling around bends in the ditch or obstructions on the right of way THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Deployment Methods Stationary Spool CAUTION Since the FS LP will be pulled from a stationary reel when using this installation method care should be taken to avoid dragging the pipe over anything that could cause damage to the OD of the pipe Note When spooled onto the right of way pipe cannot be moved into the ditch with a chain or straps Proper coordination of the pipe and slack is required to shift the position of the pipe from surface to trench bottom without damaging the LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Deployment Methods Moving Spool or Surface Lay for Future Burial THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Deployment Methods Moving Spool or Surface Lay for Future Burial Used in excessively rocky or abrasive soil types Spool is driven down the right of way and then LinePipe moved into the trench after it is deployed Extra care must be taken when mo
19. 080 0 068 1 05 750 3 940 2 955 3 480 59 FS LP 3 750 2 51 3 10 0 082 0 070 1 40 750 3 266 2 776 4 480 72 FS LP 3 1 2 750 E 2 96 3 59 0 090 0 076 1 75 750 3 046 2 589 5 720 85 FS LP 3 1 2 750 X 2 96 3 59 0 090 0 076 1 75 750 3 046 2 285 5 720 85 FS LP 4 750 3 48 4 16 0 106 0 090 2 26 750 3 101 2 636 7 960 99 FS LP 4 1 2 750 3 99 4 73 0 122 0 103 2 87 750 3 095 2 631 10 440 113 FS LP 4 1 2 750 3 99 4 73 0 122 0 103 2 87 750 3 095 2 321 10 440 113 FS LP 6 750 E 4 75 5 62 0 150 0 128 4 04 750 3 200 2 720 15 360 136 FS LP 6 750 X 4 75 5 62 0 150 0 128 4 04 750 3 200 2 400 15 360 136 FS LP 6 1 2 750 E 5 60 6 55 0 161 0 136 5 14 750 2 912 2 475 19 320 159 FS LP 6 1 2 750 X 5 60 6 55 0 161 0 136 5 14 750 2 912 2 184 19 320 159 THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM 1 500 Series FS LPJ 2 1 2 1 500 E 1 89 2 48 0 095 0 080 1 12 1 500 4 838 4 112 4 000 57 FS LPJ 2 1 2 1 500 X 1 89 2 48 0 095 0 080 1 12 1 500 4 838 3 629 4 000 57 FS LPJ 3 1 500 E 3 04 0 113 0 096 1 60 1 500 4 660 3 961 5 960 71 FS LPJ 3 1 500 X 2 97 3 04 0 113 0 096 1 60 1 500 4 660 3 495 5 960 71 FS LPJ 3 1 2 1 500 E 2 82 3 87 0 134 0 114 2 18 1 500 4 656 3 958 8 440 84 FS LPJ 3 1 2 1 500 2 82 3 57 0 134 0 114 2 18 1 500 4 656 3 492 8 440 84 FS LPJ 4 1 500 E 333 4 18 0 161 0 136 2 95 1 500 4 722 4 014 11 920
20. 321 288 on flanges hammer unions or other fittings as required THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Rapid safe and reliable pipe to pipe or end connections Various configurations available Welded on flanges standard Weld prep standard O Threaded ends hammer unions or as required gt Standard base material A 105 1018 or 1026 steel coated for corrosion resistance gt Nuts amp Slips 4140 gt Optional material Stainless alloy or weldable steel Other metal grades and configurations by customer request THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Compression Slip Connector Types Slip Nut C Slip Flanged Service End wt Service End Joins Fiberspar LinePipe to customer s system or existing lines Can have several end variations flanged weld prep or threaded NPT EUE etc THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Compression Slip Connector Types Double Seal Carrier M ris n papers emet ava buy p TER ETT ea W Pipe to Pipe Connector Used to join two lengths of Fiberspar LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS
21. AL DEPLOYMENT CENTERS Nisku Alberta Neil Mutch Fiberspar LinePipe Canada Ltd Tel 780 872 9773 Fax 403 266 7111 Email nmutch fiberspar com Lloydminster Alberta Curtis Hansen Fiberspar LinePipe Canada Ltd Tel 780 871 2730 Fax 403 266 7111 Email chansen fiberspar com Estevan Saskatchewan Derek Daku Fiberspar LinePipe Canada Ltd Tel 306 634 6666 Fax 403 266 7111 Email ddaku fiberspar com Grande Prairie Alberta Neil Mutch Fiberspar LinePipe Canada Ltd Tel 780 872 9773 Fax 403 266 7111 Email nmutch fiberspar com muy FIBERSPAR WWW FIBERSPAR COM 2009 Fiberspar LLC LinePipe and Fiberspar are marks of Fiberspar Corporation FBS910 US 0609
22. E LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM RE ML Mes c TAE o xin SNO h a ik ea at Nan d 411 We MT PASS LS TA AM ee YET THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment E E Y gt 1r s bs SIME THE LEADER IN SPOOLABLE PIPELINE SYSTEMS are R M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR CONM CONNECTORS Cont d Fiberspar LinePipe M connectors are easily installed using readily available hand tools THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM BERSPAR CONNECTORS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS TSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Introduction to Fiberspar Connectors Types Materials End Variations THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Introduction to Fiberspar Connectors Full Strength Fiberspar amp Connectors Burst Tension are covered by 2 issued Max Rated Temp patents with 7 additional mM US and foreign patents Rapid Field Installation pending US 5 988 702 Threaded ends welded and GB 2
23. EMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Temporary or Permanent Surface Lines Rapid installation fast hookups UV protected for 20 year life Retrievable and reusable Good impact resistance gre J i DEOR T lt w OK lt gt di E pt o wis 2 THE LEADER SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Temporary or Permanent Surface Installations Techniques are similar to trenched installations but require special considerations Jacketed pipe will be used for all surface installations Pipe should be installed and supported on smooth ground not on pipe Supports Vehicles should not be driven over the FS LP crossing points should be provided Since it is not restrained in a surface installation the pipe may shrink considerably during hydro test Care should be taken to ensure that the pipe cannot move and be damaged from pinch or kink points as a result of the shrinkage Pipe rollers or cradles must be used to route the pipe Careful planning should be done ahead of time e When pipe is re spooled only approved fiberspar re spooling equipment and spools shall be used THE LEADER IN SPOOLABLE PIPELINE SYSTEMS F FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pipeline Remediation Rehabilitation Major co
24. ER SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR E Fiberspar LinePipe is manufactured in a state of the art facility e Production capability for 1 to 6 nominal ID e Continuous lengths to 36 000 ft Full statistical process control in line marking serialization as DUET dd Liner and Jacket extrusion in house Fiber reinforcement process lines e climate controlled e Line speeds from 9 12ft minute depending on pipe size Includes in line curing K 1 j 4 s w THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIGBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR MANUFACTURING THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WE FIBERSPAR P THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Innovative technology more than 25 million feet 7 6 million meters installed gt Exclusive and unique patented design Temperature rated from 29 F 34 C LinePipe Product Geometry to 140 F or 180 F 82 C continuous operation Full range of sizes 2 1 2 to 6 1 2 _ _ Thermoplastic Pressure Barrier plus custom diameters Full range of operating pressures Thermoplastic Wear 300 to 2500 psi plus custom pressures Resistant Layer 21 US and Canadian patents Meets or exceeds the flow rates of _ Glass Fiber Reinf
25. HE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Backfilling Prior to Hydrotesting FS LP should be inspected prior to backfilling to ensure that there is no visible damage Be certain that pipe bedding is smooth and free of any large rocks or sharp objects that could damage the FS LP during backfilling First one foot of cover should not contain any large rocks that could damage the FS LP Use Link Seal or similar soft packing at entrance and exit of conductor pipe or conduit Special care must be taken to ensure that the pipe is adequately supported centrally to the conduit so that no shear load will be placed on the pipe during backfill Use sand bags or Sakrete under the pipe for support prior to backfilling Backfill carefully with frequent tamping to ensure consolidation THE LEADER IN SPOOLABLE PIPELINE SYSTEMS F FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Filling FS LP Prior to Testing Fill pipe with water taking all reasonable steps to remove air Use only fluids fresh water or salt water when testing Fiberspar LinePipe Compressed n have much more stored energy than pressurized fluids and can result in damage to the product and injury to personnel t is recommended that a soft foam pig be inserted in the FS LP prior to pumping water into the line to facilitate removal of air The pig should be inserted prior to
26. LABLE PIPELINE SYSTEMS WWW FIBERSPAR COM The Leader in Spoolable Pipeline Systems gt Unparalleled cost savings gt Unrivaled experience in all environments gt Most installed miles in the industry gt Comprehensive installation engineering training and technical support services gt Extensive online engineering and installation guides and advanced technical resources gt Customer choice of contractor with full reel purchase available Certified Installer Program with online support THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS Contact us boost your bottom line SALES OFFICES Texas Sales Jim Chartier Fiberspar LinePipe LLC Tel 281 854 2612 Fax 713 849 9202 Email jchartier fiberspar com Rockies Sales Rufus Mullins Fiberspar LinePipe LLC Tel 281 854 2611 Fax 713 849 9202 Email rmullins fiberspar com Canadian Sales Jaret Burgoyne Fiberspar LinePipe Canada Ltd Tel 403 699 9405 Fax 403 266 7111 Email jourgoyne fiberspar com OTHER U S TERRITORIES amp INTERNATIONAL SALES Peter Quigley Fiberspar LinePipe LLC Tel 713 849 2609 Fax 713 849 9202 Email pquigley fiberspar com COMPANY HEADQUARTERS Main Office U S Fiberspar LinePipe LLC Northwoods Industrial Park West 12239 FM 529 Houston TX 77041 USA Tel 713 849 2609 Fax 713 849 9202 Email info fiberspar com Main Office Canada Fiberspar LinePipe
27. PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment O Ring Installation Apply a small amount of lubricant to the o rings and carefully slip them over the mandrel into place The outermost two grooves are for the AFLAS o rings orange dots Install these two o rings first followed by the HNBR green dots which goes in the groove nearest to the threads on the service end THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment O Ring Installation Apply a liberal amount of clean lubricant to the o rings andthe mandrel 8 oe EOM Au a imu eS E LEADER IN SPODLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment M i k E h N andrel Insertion The slip nut and slips are placed over the end of the LinePipe and the mandrel with the o rings Is carefully inserted into the LinePipe Use extreme caution to prevent damage to the o rings during insertion into the LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS o FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment C Slip Position The c slip is pos
28. TEMS WWW FIBERSPAR COM Fiberspar Pipe systems are typically tested after installation from 1 2 to 1 5 X MAOP Final hydrostatic testing normally takes place after backfilling when installed in ditches for the following reasons Inthe unlikely event of a failure the pipe will be contained Covering the pipe during testing helps prevent fluctuations in pressure due to temperature changes There are few connections to leak The majority of damage to Fiberspar LinePipe occurs during the backfilling operation Backfilling prior to hydrotesting will allow these leaks to be detected if in fact the damage occurs Fiberspar LinePipe has a tendency to contract slightly in length when pressurized higher than the pipe rated pressure Backfilling helps to minimize this contraction during hydro test THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pipe Contraction FS LP contracts slightly during pressurization for hydro test One of the following steps can be taken to minimize the problems resulting from this contraction 1 Risers should be installed and attached to FS LP prior to hydro test 2 Attach the FS LP to a temporary pile or anchor during hydro testing e 3 Wait until hydro test is complete then mark location for riser and fabricate riser accordingly For Pipeline remediation the FS LP should be properly secured at exit points from conduit T
29. WWW FIBERSPAR COM Certified Installer Qualifications Requirements Must be trained by a Fiberspar Certified Installer Trainer Must be re certified in the event of three in service failures within a one year time period Testing Minimum of one specimen with two connectors must be assembled and successfully tested Failure must be located in the body of the pipe and not adjacent to the connector here must be no leakage in the connector assembly THE LEADER IN SPOOLABLE PIPELINE SYSTEMS ESPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedures Tools Required Procedure Miscellaneous THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedures Minimum Tools Required Fiberspar Pressure Barrier Removal Tool Sawzall Right Angle Drill Pipe Wrenches 36 or 48 High Speed Drill THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Reaming Tool Attached to FS LP THE LEADER IN SPOOLABLE PIPELINE SYSTEMS BEEN FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure Cutting FS LP MESS Sy X Fiberspar LinePipe is cut with Sawzall using bi metallic blades wit
30. allation while preventing the FS LP from exceeding the minimum allowable bend radius Miscellaneous Hand Tools various small tools and wrenches to facilitate the installation process THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Job Documentation THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Job Documentation Pre Job Checklist Proper pre job planning is essential for trouble free installation DM or assigned tech contacts customer prior to job to confirm job details Provides recommended job plan Addresses site specific issues Job Safety Analysis FS representative conducts daily tailgate meetings to discuss specific safety aspects of job e JSAs should be task specific THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWN FIBERSPAR COM Pre Job Checklist Review Line Survey amp Pipe Lengths Spool Lengths and number required Installation Schedule Fiberspar Pipe size and pressure rating Number of Comers Turns and Distances Confirm Right of Way Access Safety H25 Certification Required First Aid CPR Training Required Other Safety Issues or Items Required Fiberspar Transition End Connectors required Flange type standard Coating Pipe to Pipe Connectors Requ
31. and temperature recorders can be removed and if necessary the water can be removed from the FS LP by pigging THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Field performance proven by major E amp P companies throughout North America gt More miles in successful operation than any other spoolable pipeline product 25 million ft 7 6 million m installed and operating Flowline of choice for more than 900 operators gt Field worthiness independently confirmed by Canadian Energy Resources Conservation Board formerly AEUB _ 1 Installed feet of LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS EE FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Field performance proven by major E amp P companies throughout North America gt Other examples 6 500 ft in one day 20 lower cost than steel 15 320 ft in 2 5 days corrosion problems eliminated 4 500 ft flowline rehab prevents 6 months of lost production O 700 man hours trimmed from 12 mile 3 line installation O 45 million NPV savings Canadian steel gathering system remediated for less than 1 2 the cost of steel replacement Canadian operator cuts installation costs 1 3 with multiple line plow installation THE LEADER IN SPOOLABLE PIPELINE SYSTEMS BEEN FIBERSPAR F THE LEADER IN SPOO
32. article s produced and marked with the above serial number are in conformance with the product specification requirements Full traceability of materials utilized to manufacture article s comprising this shipment is on file at Fiberspar Corporation EXCEPTIONS VERIFICATION OF TEST RESULTS It is hereby certified that materials used in the manufacture of the article s comprising this shipment meet specification requirements and that the physical and or chemical test reports of those materials are on file at Fiberspar Corporation FACTORY ACCEPTANCE TESTING PERFORMED It is hereby certified that the specimens taken from the article s comprising this shipment meet quality assurance test requirements of RP 155 and API 15HR Minimum Specification Test Results Pressure Burst Test 3 046 psi PASSED Hydrostatic Test 1 125 psi PASSED Fiberspar pipe is covered one or more of the following U S Patents pat 5 291 285 pat 5 913 337 pat 6 004 639 pat 6 016 845 pat 6 148 866 pat 6 286 558 pat 6 357 485 pat 6 361 299 and pat RE 35 081 and one or more of the following Canadian Patents pat 2 076 391 E SYSTEMS F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Pipe OD Log FIBERSPAR F OUTSIDE DIAMETER 4 Outside Diameter in 3 54 3 51 3 49 3 46 3 44 3 41 3 39 3 36 3 34 3 31 3 29 3 26 3 24 3 21 FS LP 3 1 2 750
33. ay to avoid damaging the pipe is by always plowing into a bell hole at a crossing This eliminates the need to raise the plow and as there is normally a bell hole dug at these points anyway no extra expense is involved When turning corners the maximum bend radius of the pipe should never be exceeded Turning too sharply can also cause the pipe to rub on the edge of the shoe and can damage it If a sharp bend is needed a bell hole should be dug to ensure the pipe is not damaged As mentioned previously pipe tension is critical at bends and crossings and should be closely monitored to avoid problems THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Slick Bores Similar to remediation but without parent casing Used for installations under roadways railroad right of ways rivers wetlands etc Utilizes horizontal boring machine to bore hole and to pull FS LP back into bore Tensile load must be monitored using weight indicator on boring machine THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Deployment Methods Stationary Spool This is the normal and preferred method in areas with soil that is not excessively rocky In this type of installation the Spool is staged and the pipe pulled into the trench by equipment Spooling off the top of the reel is the preferred method for deployment
34. care and diligence but additional steps can be taken to minimize the likelihood of this occurring When the LinePipe is laid in the right of way for future trenching it should be located in a safe spot away from traffic and other operations and should be properly marked or flagged In cases where the pipe is accidentally contacted by heavy equipment it is imperative that the location of the contact be marked and brought to the attention of the Fiberspar certified installer for assessment Contractors should understand that it is easier to repair a point of known damage than it is to find the damage after failure on test or in service THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Trench Installation 3 LinePipe is damaged by improper backfill Backfill that comes into contact with LinePipe should be loose dirt that contains no heavy or sharp objects The trench bottom should also be smooth with no sharp objects beneath the pipe The pipe should first be shaded with loose dirt for the first 1 2 feet of cover Large rocks or objects can then be placed on top Where local soil conditions make it difficult to control backfill quality additional steps should be taken such as grading using imported padding or jacketing the pipe When soil is frozen extra care must be taken not to allow frozen lumps to come into contact with the
35. connector makeup Water is then pumped into the FS LP at a controlled steady rate until the pig exits the opposite end of the pipe After the pig Is retrieved continue pumping fluid until there is no evidence of air coming from the end of the pipe When there is a clean stream of water exiting the pipe close all valves and prepare the pipe for pressurization THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pressurizing the FS LP for Hydrotesting Insure all test equipment is in good working condition and is rated for the test pressures that will be encountered Recommended equipment for hydro testing FS LP e High Pressure Pump including hoses and fittings Pressure Recorder e Dead Weight Tester e Temperature Recorder FS LP should be pressurized at a rate not to exceed 100 psi min e Pressurize 500 psi increments and hold at these pressures for 15 to 30 minutes until test pressure is reached THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pressurizing the FS LP for Hydrotesting Raise pressure slowly less than 20 rated pressure per minute to 25 of test pressure and check for leaks at connections Continue to raise pressure slowly in 25 increments and hold for 15 30 minutes at each increase checking for leaks at each increment Continue to increase in thi
36. e spool rotates into a vertical upright position Both lines are then lowered simultaneously until the flanges come to rest on 6 X 6 15 cm x 15 cm timbers placed on the ground THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Storing Spools of Fiberspar LinePipe The ground surface should be smooth level and free from any protruding objects that might come into contact with the LinePipe resulting in damage Chocks should also be placed on top of the timbers and under the flanges to prevent the spool from rolling DO NOT STORE SPOOLS IN THIS POSITION ON SLOPES THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Storing Spools of Fiberspar LinePipe Spools stored in a horizontal position should also be placed on 6 X 6 timbers to prevent damage to the lower flange from rot This is the preferred position for storing pipe for extended periods of time The pipe should also be protected from freezing if it is to be stored for extended periods at extremely low temperatures THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM EN mo E q kd LL When transporting spools for deployment the spool must be on a trailer mounted in a suitable spooling frame The trailer should be as close to the ground as practical Be aware of overhead obstruct
37. eck or flange e Fiberspar should be straight for at least 10 before connector Fiberspar LinePipe amp E z hs a saa a 3 y E i E LI s Rma 1 e a 11 4 1 k E T he n x E 5 2 fa a ook P adm ui Pa f fa Hm mu aa w an d ud Fa i nk im in gue a sas r m Bo s sa Pa a NI L sae t a 4 S aa n v wg a jJ ee 4 m acm Tau wen a 5 E ail me iP 5 A T AL Land aM E Bag da F s m t a E i n ae 4 4 X wee un at z T E sy AR s Py om a aa mom i u ka er ua ca wa s t K P a ree LI id EK fF F F E bum F d 5 m an ow ton eae jj E 8 abd 4 u z A Sy hs 4 gt um 5 E a 2 TEL um 5 fes a ets De wa sa n F y m a B IF n RC 4 ee E mE oe a an ELE tan EC i wo as 1 a i F sas
38. h 8 12 teeth per inch THE LEADER IN SPOOLABLE PIPELINE SYSTEMS I THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR CONM Connector Attachment Procedure Cutting FS LP After cutting visually examine the FS LP m LJ I F i khi T TT End face must be square If necessary re cut with Sawzall No internal or external blemishes for the first six inches of the pipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure External Jacket Removal Fiberspar LinePipe is now manufactured with an external polyethylene jacket which provides added protection during installation short length of this jacket must be removed prior to the reaming process Length to be removed is determined by the length of the connector nut plus the length of the connector slips On 300 series product this length is determined by the length of the 3 piece clamp assembly THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure Components of Pressure Barrier Reamer Shaft Chuck Reaming Blade stop Collars Adjustable Clamp Arms 4 THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOQLCABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure Blade Selec
39. he FS LP Insure the bottom is relatively smooth and level Utilize bedding both below and above the FS LP when necessary Bends should have as large a radius as possible preferably more than 1 5 times the minimum bend radius as specified on the pipe data sheet For narrow trenches the pipe can be deployed alongside the ditch and then carefully lowered into the trench after connections have been made or bell holes can be dug at necessary locations for connector make up Pipe must be inspected prior to testing or backfilling to ensure there are no sharp edges coming into contact with the pipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Conventional Trenching FS LP should preferably pass under existing pipelines with good padding placed between the two A minimum of 2 feet of distance between the two should be maintained Direct contact between FS LP and other lines can result in rapid wear from even minor movement i e pulsations fluid movement or vibration Road or river crossings are handled in a manner similar to pull through or slick bore installations THE LEADER IN SPOOLABLE PIPELINE SYSTEMS o FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Trench Installation The Four Most Common Reasons for Damage to Fiberspar LinePipe 1 LinePipe is damaged while being moved after unspooling 2 L
40. hould be 1 to 1 of threads visible between the nut and the service end THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Tightening Using pipe wrenches carefully tighten the nut to the service end The wrench on the service end can be positioned on either of the two flat shoulders It is very important that the pipe wrench on the nut be positioned towards the back end away from the threads as shown in the photo at right THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Tightening MM e Continue to tighten with pipe wrenches until further make up Is difficult Adequate tightening of the slip nut is extremely important Do not be afraid to over tighten the slip nut tis permissible to use extensions torque multipliers on pipe wrenches to provide additional leverage THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment 300 Series Connector M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment 300 Series Connector Initial preparation of 300 series pipe Is the same as previously shown to the point where the connector
41. ictable areas and good soil conditions Avoid rocky ground frozen ground or locations with severe elevation changes Examples of ground that is unsuitable for plow ins would be 1 if additional pulling force is required to maintain a reasonably constant speed 2 if large rocks are being pushed to the surface or if the chute or guide is being sharply moved laterally or vertically by obstructions THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIGBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR PLOW INSTALLATION THE LEADER IN SPOOLABLE PIPELINE SYSTEMS o FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Plow in Installation The four Most Important Factors for Successful Installation 1 Only use plows specifically approved by Fiberspar 2 Make sure the plow is set up correctly 3 Follow proper plowing procedures and techniques 4 Ensure crossings and bends are executed correctly THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Plow in Installation 1 Only use plows specifically approved by Fiberspar For Fiberspar LinePipe to be installed successfully only spider style plows should be used Conventional plows are far less adjustable and can cause pipe damage For example if the front wheels of a conventiona
42. inePipe is damaged by equipment 3 Line pipe is damaged by improper backfill 4 LinePipe is damaged through misalignment of connectors the trench bottom or the LinePipe itself THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Trench Installation 1 LinePipe is damaged while being moved after unspooling Deploying LinePipe directly into the ditch minimizes the likelihood of damage during field operations However this is not always possible due to access or scheduling In these cases the pipe is deployed along the right of way for later movement into the ditch and additional steps have to be taken to prevent damage The following are best practices and hazards to avoid when it is necessary to handle LinePipe If pipe is to be deployed and then moved into proper position afterwards it Is important to provide enough slack in the areas where movement 15 required For example if the pipe is deployed around the inside of a field bend and must be moved to a trench in the center of the bend the pipe requires Slack to make up the additional linear distance through the bend Do not attempt to move pipe that has insufficient slack by using a chain or sling tied on at one point This will result in a point load that will damage the pipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW
43. ion _ signature or Initial Function Reference and Date fae Pi Inspector Inspector Trench bottom is in good condition and 15 cut without any bends that exceed minimum bend radius of the pipe Tracer wire is installed at a recommended depth of 6 inches above the pipe The correct size pressure rating and quantity of pipe and connectors has been delivered The proper size and pressure rated fittings have been installed B 1 B 2 Special handling procedures were followed in areas where needed or where pipe was difficult to move in place For pull through applications the existing line was properly EA prepped and a sizing plate pulled When required the proper shear loop was used during deployment of the LinePipe Appendix While on surface the pipe was not damaged during installation by M2 an equipment or vehicles The pipe was visually inspected prior to backfilling and found to be free of any marks or visible damage i x The pipe is properly supported and protected at any casing bore H6 entrances and exits The pipe is properly aligned and supported at the end terminations prior to the pressure test THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM steps have been taken to mitigate the effects of vibration from the system pumps Soil conditions during backfill were acceptable and backfilling and shading were done in an acceptable manner Appendix The li
44. ions The flanges of the spool should be in contact with the deck of the trailer during transportation and then raised after arrival on location THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Field Transport Caution Spools make top heavy loads that are easily overturned The spool and frame should be mounted as close to the ground as practical and the frame securely chained to the trailer During transport speed should be reduced and turns negotiated with care THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Low Temperature Applications Minimum operating installation temperature of 29 F 34 C sCan be stored at temperatures as low as 50 F 45 C that has been stored at temperatures lower than this should be allowed warm up to a temperature that is safe prior to unspooling and handling Do not pump fluids into a line at temperatures low enough to allow the fluids to freeze THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar LinePipe Installation THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar LinePipe Installation It is recommended that a Fiberspar Service Representative or a Fiberspar Certified Installer supervise all installa
45. ired Risers Chutes Fiberspar Hand Over Pipe Certificates of Conformance Connectors Certificates of Conformance Pressure Testing Procedure THE LEADER IN SPOOLABLE PIPELINE SYSTEMS Open Ditch Installation Tracer Wire Bores Road Crossings Line Crossings Corners Surface Lay Right of Way Cleared Field Bends or Sharp Turns Pipe to be Properly Staked or Marked Plow in Tracer Wire Road amp Line Crossings Plough Chute requirements Rehabilitation Host Pipe Size Pre Qualification of Line Sizing Ring Breaker Plate Size No Short Radius fittings Pull Lengths amp Bell hole placement Air Compressor slip on 300 ANSI flanges Other THE LEADER IN SPOOLABLE PIPELINE SYSTEMS W WW FIBERSPAR COM Job Safety Analysis JSA Job Safety Analysis Worksheet Location Date Job Description Installation of Fiberspar LinePipe Time as Control Emergency Phone Numbers 1 888 829 2251 or 281 293 1232 Steps to Eliminate Hazards or Reduce Risks to Sequence of Basic Job Steps Identify Potential Hazards Identify Potential Hand and Finger Hazards Acceptable Level na Be certain all personnel are wearing proper PPE hard Keep hands and fingers out from areas in between pipe Pulling FS LP in Ditch Unbolting pipe from spool Pinch points between pipe and flange and flange and between pipe wraps Secure pipe to prevent end from coming loose and striking someone
46. is C vo THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Field Service Ticket Connectors and Parts Unit of Qty Installed Unit Sell Price Total Sell Price 2 ms 3 T o _ Service Unit of Part Measure Unit Sell Price Total Sell Price Carousel Deployment System Rental 1 00 Day Grand Total not including sales tax where applicable 10 872 50 SPOKE WITH CHAD ABOUT PADDING AND HE SEEN THE AREAS THAT WERE IN SEVERE NEED OF PADDING LOTS OF LARGE AND SHARP ROCKS HE SAID HE WILL BE WATCHING AND CHECKING ON ALL PADDING THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Installation Types Conventional Trenching Surface Installations Pipeline Remediation Plow in Slick Bores THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Conventional Trenching Lower installed cost Faster installation and hook ups Arrests corrosion no chemical inhibitors required Minimal fittings Low labor safe deployment Typical Multi Line Installation with proper spacing of lines THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Conventional Trenching Trenches must be properly prepared for accepting t
47. itioned on the pipe with the 45 taper towards the flanged end of the service end and held in place with an o ring The segments of the c slip should be spaced on the pipe so PES that the gaps between them are as equal as possible Position the slip segments to that the 45 taper is firmly seated in the mating taper in the service end THE LEADER IN SPOOLABLE PIPELINE SYSTEMS BEEN FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Lubrication and Nut Apply a good quality anti seize lubricant to the 45 tapered surface of the slip segments Position the slip segments so that the 45 taper is firmly seated in the mating taper in the service end while maintaining equal spacing between the slip segments e After the C Slip is in position apply anti seize lubricant to the longer 15 taper THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Lubrication and Nut e Carefully position the nut over the c slip and start the threads onto the service end THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Lubrication and Nut Continue to thread the nut onto the service end until the nut begins to tighten hand tight e At this point there s
48. l plow hit a bump the whole plow will tip causing the shoe to move and generating a point load on the pipe On spider plows all of the wheels are independent meaning the shoe can be held in steady even over rough terrain The plow being used must have the capacity to bury the pipe to the required depth without exceeding its maximum bending radius The plow must have a guide on the front to control the bend in the pipe as it enters the top of the chute THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Plow in Installation 2 Make sure the plow is set up correctly e The chute should be properly sized and dimensioned for the particular size of pipe Its radius must not exceed the pipe s maximum allowable bend radius and there should be no sharp edges that could cause damage The chute should be mounted onto the plow The bend radius should always be greater than the allowable maximum although it should be noted that larger bend radii will lower the efficiency of the installation The guide on the front of the plow should be adjusted so that it is the correct height If it is set incorrectly the pipe will tend to rub against the top of the chute as it enters from above too low and it rubs on the front edge too high it rubs on the back edge This causes stress on the pipe which can cause failures THE LEADER IN SPOOLABLE PIPELINE SYSTEMS
49. last several years e he pipe is manufactured on a highly automated process in a modern factory with excellent quality assurance practices THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR IS THE MARKET LEADER IN SPOOLABLE HIGH PRESSURE LINEPIPE 1st Commercial Installation in 1999 in West Texas Initially installed 40 000 of 2 72 1500 for a oaltwater injection waterflood system Injection pressures began increasing during the first year and as a result the customer was over pressuring the product e Replaced 38 000 ft 8 500m with 2 500 psi 297 fittings e Continuous operation through present over 10 years in continuous service THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WE FIBERSPAR P THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR IS THE MARKET LEADER IN SPOOLABLE HIGH PRESSURE LINEPIPE Nearly 3 5 Million feet installed inside of failed steel lines e More than 1 500 rehabilitation jobs Mix of emulsion water gas and some in sour service THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR MANUFACTURING PLANT eFully automated process lines Capacity 10 million feet year future 13 5 mm Expansion to include 4 production line THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEAD
50. line has been properly prepared 3 Ensure bell holes are constructed in accordance with recommendations 4 Ensure existing pipe cuts and bends are handled correctly THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePioe Remediation Installation 1 Follow Fiberspar pull though procedures and techniques Refer to the Fiberspar remediation procedure for detailed information on installation methods The follow points are a guide and not meant to substitute for the full procedure Always maintain good communication between operators at both ends of the existing pipe This is best done using two way radios and clear signals This is especially critical for long pulls when parties cannot see each other Shear loops should always be installed on the pulling head and Weight indicators need to be maintained and operable Shear loops will prevent over pull which damages the Fiberspar LinePipe Always install a plastic or rubber guide for the wire line at the entrance to the existing pipe to prevent damage Bends and changes in direction should be identified before installation begins and a plan to deal with them made and agreed upon with a Fiberspar representative THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Remediation Installation 2 Make sure the existing li
51. location rapidly and with low labor and low cost equipment Fiberspar LinePipe does not corrode no corrosion vs slow corrosion Innovative installation methods allow large cost savings Open ditch pipeline on a spool Rehabilitation full strength permanent solution for corroded 5160 Plow Ins high speed small footprint vm C Surface Installations temporary to be re spooled or buried at a later date Meets API ASTM CSA Specifications as well as internal specifications of Shell ExxonMobil and PEMEX THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR S PATENTED LINEPIPE IS A SOLUTION FOR A MAJOR INDUSTRY NEED Fiberspar LinePipe Lower installed costs compared to steel or stick fiberglass and this lowers our customers CAPEX and improves returns on capital Reduced operating costs lower OPEX e No corrosion vs slow corrosion no inhibitors inspection etc e Reduced in field maintenance activities Improved uptime and reliability Improved HSE Reduced loss time injuries in facilities and pipelining operations Reduced environmental and land owner costs from failed or leaking lines Fiberspar LinePipe is a field proven fully qualified pipeline technology which results in lower installed and operating costs compared to current alternatives and can uniquely be used to rehabilitate failing infras
52. ne has been properly prepared Ensure that all hydrocarbon products from the existing pipe have been removed and use an appropriate pig to clear any debris foam pigs are typically not acceptable Any wax build up inside the existing pipe should also have been removed Identify any potential sharp bends in the existing pipe remove them and plan the bell holes accordingly A sizing pig must be run to confirm that the ID of the existing pipe will not cause a blockage Any pinch points that are present will prevent a successful LinePipe pull though Where required Fiberspar can provide a suitable sizing pig The aim of good preparation is leave the existing pipe clean clear amp round THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Remediation Installation 3 Ensure bell holes are constructed in accordance with recommendations he wire line truck should be at least 60 ft 18 m from the end of the existing pipe Bell holes of a sufficient size are necessary to ensure that the wire line can pull cleanly Bell holes should be cut back at an angle so there is a direct line of sight between the truck and the carrier pipe to ensure a clean and unimpeded pull It is not desirable to have the wire pulled through the mud Fiberspar can provide advice on suitable bell hole size and orientation Itis most desirable to pull in a straigh
53. ne was hydro tested to insert pressure The hydro test was witnessed by a Fiberspar Certified Installer and the Owner s Inspector The test was performed per Fiberspar procedures If the hydro test failed a company representative was notified The owner was contacted VVork stopped and a new critical path determined Hold Points are indicated by an asterisk Comments Fiberspar Inspector Owner s Inspector THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR E Fiberspar Field Service Ticket FIBEHRSPIE E Field Service Ticket Fib lia Be L LO FST 22074 iberspar LinePipe 12239 529 Houston TX 77041 25 0256 713 849 2609 Fax 713 849 9202 www fiberspar com Company Customer PO Start Date Lampasas Midstream Verbal Roy M Brehm 08 05 2010 Ship To Address Finish Date Lampasas Pipeline Project 08 06 2010 Pipe amp connectors held in yard Contact Hours Tested Lampasas Roy Brehm TX Location e Type TA Ext OWG Pipe Installed Product ID Spook Start FM of Feet UnitSell Total Sale 045025 16 137 171TW 3 858 Price 3761 0 00 FS LP 4 1 2 750 Serial End FM 4 00 045025 242 97 Product ID Spook Start FM of Feet UnitSell Total Sale 045025 16 137 189TW 4 509 Price FS LP 4 1 2 750 E mE bi 245 4 412 0 00 0 00 1 s
54. nePipe Specifications Imperial Fiberspar LinePipe FS LP is intended for corrosive gathering and injection applications including general and sour produced fluids and gases FS LP is available with high density polyethylene HDPE or cross linked polyethylene PEX pressure barriers with temperature ratings to 140 F and 180 F respectively Other pressure ratings and diameters are available upon request To download a summary LinePipe specifications sheet in PDF format click on Imperial or Metric below To download a detailed specifications sheet for a specific size click on the size Nominal Min Max Reinforced Reinforced Recommended Min Burst Min Burst Recommended Wall Wall Max Operating Room Operating Install Tensile Min Bend ID Thickness Thickness Weight Pressure Temperature Temperature Load Radius Product Name in Ibs ft psi psi psi Ibf in 300 Series FS LP 3 300 E 2 51 3 04 0 055 0 047 1 18 300 2 219 1 886 3 000 71 FS LP 3 300 X 2 51 3 04 0 055 0 047 1 18 300 2 219 1 664 3 000 71 FS LP 4 300 E 3 33 4 01 0 072 0 061 1 99 300 2 165 1 840 5 480 95 FS LP 4 300 X 3 33 4 01 0 072 0 061 1 99 300 2 165 1 624 5 480 95 FS LP 6 300 E 4 75 5 48 0 079 0 067 2 98 300 1 698 1 443 7 960 132 FS LP 6 300 X 4 75 5 48 0 079 0 067 2 98 300 1 698 1 274 7 960 132 750 Series FS LP 2 1 2 750 E 2 00 2 55 0 080 0 068 1 05 750 3 940 3 349 3 480 59 FS LP 2 1 2 750 X 2 00 2 95 0
55. ng For some larger installations spool change outs are necessary Fiberspar representative must be on location for spool handling THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe Spreader bars should always be used during lifting of spools from both horizontal and vertical positions Shackles are used to attach the lifting lines to the lifting lugs provided on the A Frames and the larger diameter spool flanges THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Handling Fiberspar LinePipe Threaded holes for lifting lugs are provided in the flanges of 14 and 16 wooden reels Athreaded eye bolt is screwed into the holes for attachment of lifting lines Ashackle is used for attachment of lifting lines to the eye bolts THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR E WoL a ae WWW FIBERSPAR COM Uprighting Spools of Fiberspar LinePipe The preferred method for up righting a Fiberspar spool is to use a crane equipped with a second line The first line is passed through the center hole of the spool and attached to a bar on the underneath side The second line is passed on the outside of the flanges and is attached to the bar underneath The first line is used to raise the spool off the ground The second line is then raised until th
56. ng of Fiberspar LinePipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Storage And Handling of Fiberspar LinePipe Packaged on Spools for Transport Storage and Deployment e Two Spool Types Standard sizes 12 14 16 Wooden Steel e In most cases 16 spools have flats for 14 wide return e Spools can weigh more than the FS LP stored on them All pipe is Hydro Tested on specially designed spools at the factory do not hydro test on shipping spools THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM SPOOL TAG Date August 15 2010 Part No FS 1 2 2 500 E Serial Ho JEGNOS5045 045 OD design 410 inches mm ID design 3 05 inches mm Pressure Rating 2 500 psi 17 24 Mpa Length 3605 feet 1099 90 m Gross Weight 20 007 Ibs 4074 01 kg Weight 599 kg m Spool Serial 14 115 033 Number of Pieces 1 Foot Markers As hey Appear on Spool Core Position Serial Humber FM FM Section Core Outside Length Ft JEGNUS5U25 L45 F AU 3 802 3605 T otal 3605 THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F CERTIFICATE OF CONFORMANCE PAR COM Date August 18 2010 PartNo FSLP3 1 2 750 X Serial No 035025 020 Run Qty 18 058 Feet Note Pipe outer jacket adds 200 to diameter shown on OD Chart CERTIFICATE OF CONFORMANCE It is hereby certified that the
57. orced conventional steel lines of comparable Wall S Epoxy Laminate Thickness om Wear resistant outer jacket Thickness Unique integrally bonded structure THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Various Layers in Fiberspar LinePipe Polyethylene inner liner THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR P THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar LinePipe Product Identification FIBERSPAR LinePipe Nominal OD Nominal OD Max Pressure whole fraction of Allowable Barrier Material inches inches Operating Code Pressure E HDPE MAOP psi X High Temp Example FS LPJ 3 gt 1500 E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM THE LEADER IN SPOOLABLE PIPELINE SYSTEMS End Termination Size Connector eril J aoo NominalOD End Termination Z Nominal eres whole W Flanged Pipe Size B 750 Series Inches Assembly Inches C 750 Series decimal L NPT Threaded Z ANS Flange D 1000 Series parts of an Assembly Rating E 1500 Series meN 0 150 Series F 2250 Series 1 300 Series G 2500 Series 2 600 Series Example CLE35W32 3 300 Series 3 gt Service End with 3 ANSI 600 Flange 4 1500 Series THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS Fiberspar Li
58. pipe The ditch should also be filled in a controlled manner that does not introduce any lateral or shearing loads on the pipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE E WWW FIBERSPAR COM Tips for Successful LinePipe Trench Installation 4 LinePipe damaged through misalignment Fiberspar LinePipe connectors are proven to be extremely reliable when correctly installed Proper alignment of the pipe and connectors is critical for successful installation Particular attention should be paid to the following issues At risers and connectors It is important that the LinePipe is not installed with a bend at the back of the connector The transition in stiffness between the LinePipe and the metal connector can cause significant point stress on the pipe if it is installed in or close to a bend The trench bottom should be level and the pipe and riser properly supported at the point where the pipe enters the connector and attaches to the riser This may require sandbags or a driven pile The LinePipe must also be properly aligned and supported at the entrance and exit of steel casings or bores If misaligned the weight of the backfill causes a shearing load on the pipe against the edge of the casing Again the trench bottom should be level and the pipe supported so that when the trench is backfilled the pipe is not pressed against the edge of the casing THE LEADER IN SPOOLABLE PIPELINE SYST
59. s manner until full test pressure is reached and hold It is acceptable to slightly go over test pressure max 200 psi on initial pressurization to allow for slight pressure drops during stabilization Complex piping systems should be broken down into smaller runs where practical THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pressurizing the FS LP for Hydro testing e When the test pressure is reached normally 1 5 X operating pressure allow the FS LP to stabilize Minimal radial growth will occur during pressurization which will result in minor pressure drops being observed The stabilization may take from 1 to 4 hours depending on the length of the installation This is a normal physical property of FS LP and should cause no concern After the pressure has stabilized the test can be started The charts on the pressure and temperature recorders can be installed A dead weight tester is not absolutely necessary but some companies will require it THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pressurizing the FS LP for Hydro testing tis recommended that careful notes be taken to document the test procedure recording time pressure and temperature After the specified test period has passed and the test judged to be a success the pressure can be released at a slow controlled rate The pressure
60. st savings compared k to complete line replacement Full strength repair Continuous lengths up to 6 000 ft Noloss of flow or increased pressure drop is typical More than 150k ft installed to remediate sub sea flowlines THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIGBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR PULL THROUGH LAND THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Pipeline Remediation Rehabilitation e Involves pulling FS LP inside an existing pipeline to effect repairs to the existing line Wireline is normally utilized to pull the FS LP into the existing line Usually attached to a winch or wireline unit Only a single wireline can be used for a given run e Should be capable of pulling to the recommended tensile load of the FS LP e Plastic guide or rubber bushing used to prevent damage to the FS LP at entrance Injection pushing device can also be used rather than wireline Combination of pushing and wireline pulling can be used in difficult installations THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Remediation Installation The four Most Important Factors for Successful Installation 1 Follow Fiberspar pull though procedures and techniques 2 Make sure the existing
61. t line with the pipe Where this is not possible a pulley or sheave should be used This will ensure that the wire line force is parallel to the existing pipe facilitating an even pull THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Tips for Successful LinePipe Remediation Installation 4 Ensure existing pipe cuts and bends are handled correctly If the existing pipe is cut it should be fully de burred and ground smooth so that it does not damage the LinePipe as it is pulled through Once the LinePipe has been installed in the existing pipe packing must be employed at the end of the pipe This will ensure the LinePipe is centered and prevent unnecessary wear Fiberspar will supply appropriate packing material If itis necessary to make a bend in the LinePipe close to the end of the existing pipe care should be taken to make sure there are no point loads Methods for supporting the LinePipe around bends are e Cradles attached to stakes driven into the ground on the outside edge of the bend Dirt cutting the ditch so that the pipe is supported virgin ground that has not been disturbed is preferred If it is not possible to properly support the pipe a corner pull should not be attempted In such instances a pipe to pipe connection should be used THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR
62. t the inner surface Use the flap wheel sander to chamfer the leading edge of the pressure barrier to allow for easy insertion of the o rings when the mandrel is installed THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure Beveling the ID of the pipe for O Rings When completed the bevel should extend out radially to the interface between the liner and the fiberglass laminate t should also extend into the pipe at an angle equal to approximately 30 careful to maintain the same angle around the entire inner circumference of the pipe greatest difficulty comes in keeping the angle of the sanding flapwheel constant while rotating around the pipe ID THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure Carefully inspect the inside surface of the liner to insure that it is smooth and free of imperfections THE LEADER IN SPOOLABLE PIPELINE SYSTEMS BEEN FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment O Ring Installation Prior to installation of o rings be certain that grooves and mandrel are clean and free of foreign material os Amo E m uma 2 d Th m T zs uc ag THE LEADER IN SPOOLABLE
63. table for deployment from a trailer as excessive height would be a hindrance e Also necessary for re spooling operations Fiberspar Chain Drive A Frame THE LEADER IN SPOOLABLE PIPELINE SYSTEMS v FIBERSPAR P THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Deployment Equipment Carousels e Used to deploy pipe from a horizontal position Typically used for larger diameter pipe and larger spools e Uses 2 level wind arms to eliminate backlash of pipe on the spool e Uptotwo at a time may be carried on a step deck trailer e Not suitable for re spooling operations THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS eee Fiberspar Deployment Equipment Carousels Ju THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Deployment Equipment Carousels Fiberspar LinePipe being deployed from Carousel Deployment System e 2 spool available on truck to be switched out with crane e 2nd Carousel may be used in some cases to eliminate use of crane THE LEADER IN SPOOLABLE PIPELINE SYSTEMS Em FIBERSPAR P Woman ae WWW FIBERSPAR COM Fiberspar Deployment Equipment Vertical Spool Trailers Jo a 2 a 1 i a om z au 3 EE AL aft This equipment is used in Canada where 14 to 16 reels can be
64. tation Continued Job Log FS representative will document details of installation including SN of pipe amp foot markers Connector locations e Chronological account of activities e Other pertinent detailed information THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Job Log Field Service Ticket FSH 5255 Fiberspar Corporation 12239 FM 529 Houston Texas 77041 USA Tel 713 849 2609 s Fax 713 849 9202 www fiberspar com Daily Activity Log coz 22 0035 rap 2085 _ Date Time Activity 4 5 THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Job Log PNE AL Z 3 ul a P iT gt ata ni NP Atos THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Job Documentation Continued Quality Traveler e Documents major steps e Inspection of installation conditions amp methods e Signed by FS Tech amp Customer Rep Field Service Ticket Contains detailed installed product information Pipe Serial Numbers amp Footage installed Connectors Installed Service rep time Equipment used THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Field Installation Quality Traveler Installat
65. tion All connector installations should require reaming Select the proper blade size for the pipe and connector being installed The blade size is determined by the mandrel size of the connector A blade selection chart is provided on page 50 in Section 3 4 of the Full Reel Service Manual THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Connector Attachment Procedure Install the FS Pressure Barrier Removal Tool with the appropriate blade on the end of the pipe and proceed with the sizing process Do not over tighten the tool so as to distort the geometry of the pipe This is extremely important on the 300 and 750 series products e The insertion of the reaming tool must be slow and deliberate while the drill should run at the highest speed available Continue to rotate the blade while retracting the blade from the pipe to avoid any axial scratching of the internal pressure barrier surface THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR CONM Connector Attachment Procedure Beveling the ID of the pipe for O Rings Remove the pressure barrier removal tool and inspect the pressure barrier he internal surface of the pressure barrier shall be smooth and free of imperfections for the first six inches e If necessary use a flap wheel sander on the end of a high speed drill to smooth ou
66. tions FS LP is designed for storage handling and deployment from spools Fiberspar spools are manufactured from wood or steel and are typically 12 14 or 16 in diameter Core diameters of spools are critical to insure bending strains are kept at or below the allowable limits Only Fiberspar supplied spools should be used Only approved Fiberspar deployment or re spooling equipment should be used for these operations THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Deployment Equipment Rim Drive A Frame Rim Drive Frames are used to deploy pipe from vertical spools Up to 12 foot diameter in the US Up to 14 foot diameter Canada THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Koo 31 Fiberspar Rim Drive A Frame THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIGBERSPAR THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR OPEN DITCH INSTALLATION THE LEADER IN SPOOLABLE PIPELINE SYSTEMS BEEN FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar Deployment Equipment Chain Drive e Used to deploy pipe from a vertical spool position Typically used for larger diameter pipe and larger spools A Frame type with a chain and sprocket drive mechanism for a positive drive system e Not sui
67. tructure THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR F THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Higher Installed Cost Field results show Fiberspar LinePipe can save as much as 20 over externally coated steel External Coating 9 Risers 4 Inspection Costs 5 Lower Installed Cost 80 Deployment 10 gt Initial cost of Fiberspar is 60 of overall installation cost compared to 35 for steel Risers 4 gt Construction costs for steel are 47 of overall inspection Costs 2 project compared to 17 for Fiberspar gt Steel pipe also requires external coating which adds 9 to overall cost gt Inspection costs for steel are 5 Compared to 2 for Fiberspar gt Deployment of Fiberspar LinePipe adds 10 to the installation cost gt At the end of the day Bare Steel Pipe costs about 20 more to install than Fiberspar Bare Steel Pipe 35 gt This does not include additional savings which are incurred during the lifetime of the installation Service End Fittings 7 Construction 47 Construction 17 Fiberspar LinePipe 60 Fiberspar LinePipe Bare Steel Pipe THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS W WW FIBERSPAR COM Faster easier installation less than half the time with less manpower and equipment Projects staged at our deployment centers and delivered installation ready
68. ure if necessary Some regulations specify that the tracer wire be located in the ditch approximately 6 above the pipe e Continuous contact with the pipe should be avoided Fiberspar can supply the tracer wire as requested High Density Polyethylene HDPE N Steel Core THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Static Discharge Fiberspar LinePipe is an electric insulator Transportation of non polar fluids such as dry gas liquid fuels or pure hydrocarbons may generate a static charge on pipe surfaces Grounding and static control procedures should be employed during any intervention THE LEADER IN SPOOLABLE PIPELINE SYSTEMS E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM a Li k an Q den QE i teat s 3 E E Py i ie m I mii d m pem i om 4 E a ra y 11 4 E d n E t N E T E LJ j W o a I Pipe Cradle used for changing direction or going around corners or objects THE LEADER IN SPOOLABLE PIPELINE SYSTEMS THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM T E ae i cancum e fet a Kia RN xU a a e Y Il ID lj mc midi sd TH
69. v FIBERSPAR E THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Fiberspar LinePipe The Leader In Spoolable Pipeline Systems Full Reel Program Certified Installer Training Tuesday December 07 2010 M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM INTRODUCTION TO FIBERSPAR Founded in 1986 as a spin off from Massachusetts Institute of Technology Market leader in high tech sporting goods from advanced composite materials from 1989 2000 Sold Division to concentrate on oilfield products Fiberspar products used to win 12 successive world championships in windsurfing 3 consecutive National Hockey League scoring titles and 3 America s Cup Yacht Races Development of patented Spoolable Pipe undertaken with the participation of major oil field participants Conoco Halliburton and Weatherford Between 2003 2009 nearly 25 million feet of Fiberspar LinePipe installed for in fleld gathering service in North America for more than 500 operators LinePipe offered between 2 67 in 300psi 750psi 1 500psi and 2 500 operating pressures THE LEADER IN SPOOLABLE PIPELINE SYSTEMS FIBERSPAR E LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM FIBERSPAR LINEPIPE OFFERS LOWEST INSTALLED AND OPERATING COSTS FOR IN FIELD GATHERING AND INJECTION APPLICATIONS e Fiberspar LinePipe is manufactured in controlled factory environment tested and deployed on
70. ving the pipe into the to avoid damaging or kinking the pipe during the extra andling Aset of rollers should be used to ensure that the pipe is not over strained during handling THE LEADER IN SPOOLABLE PIPELINE SYSTEMS M THE LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Deployment Methods Moving Spool or Surface Lay for Future Burial CAUTION This method should only be carried out where the access for the moving vehicle is flat and secure The pipe represents a top heavy load that could overturn This type of installation should only be used with experienced drivers and performed slowly and with caution An overturning load could result in injury to personnel and damage to equipment and the FS LP THE LEADER IN SPOOLABLE PIPELINE SYSTEMS LEADER IN SPOOLABLE PIPELINE SYSTEMS WWW FIBERSPAR COM Common Methods for End Terminations urface Tie In e Pipe is brought to surface in gradual bend and tied in with connection e Bell hole must have suitable shape to insure proper bend radius and support of LinePipe S Tx pro X mh n s wi E T ot mc ue wu m x bs ca pre p uem abe ae a ue PCM te om 2 EL w s mu poe sie E ee 1 r k uum E m F I s

Fiberspar Line Pipe

Contents

Download Pdf Manuals

Related Search

Related Contents