• InstallatIon • operatIon • MaIntenance
Contents
1. 29 Portion Sizes and Pan Capacities 30 Care and Cleaning Cleaning and Preventative Maintenance 31 Protecting Stainless Steel Surfaces 31 Cleaning Agents 31 Cleaning Materials 31 Interior Cleaning 32 Exterior Cleaning 32 Probe Cleaning Procedures 32 Food Trolley Cleaning 32 Monthly Compressor amp Condenser Maintenance 32 Service Troubleshooting Error Codes 33 Warranty Transportation Damage and Claims Back Cover Limited Warranty Back Cover QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 1 D e l IVe r y This Alto Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories may have been delivered in one or more packages Check to ensure that all stand2. Touch at any time to stop Hold cycle 0 F 0 F 38 F 00 00 00 34 F 0 F 0 F 0 F 1 2 3 00 30 00 1 2 3 4 5 6 7 8 9 0 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 21 Download S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion Downloads Download HACCP Download Recipes Upgrade Software Toolbox haccp 1 Insert USB data stick into data port on front of the unit 2 Touch and then Screen will show the HACCP file that is being copied and will display any errors that occure while the file is downloading When Done is displayed transfer is complete Pull the data stick out of the data port note If USB is not found when download icon is touched a No USB detected message will display on the screen All data has been transferred to the USB stick and is erased from the control A folder called haccp is created on the USB data stick containing dated excel file names for each chilling mode or defrost cycle since the last HACCP download A new file will be created each time a new chill cycle is started Note HACCP cannot be downloaded when QC2 is in chill mode Sample of Excel Data File Chill Mode USB Data Port QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 22 S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion
3. Downloads continued Download recipes 1 Insert USB data stick into data port on front of the unit 2 Touch and then 3 Display will indicate that a download is in process When complete pull the data stick out of the data port Screen will return to Home screen note Download cannot be done when QC2 is in chill mode Software Upgrade 1 Insert USB data stick into data port on front of the unit 2 Touch and then Display will indicate that an upgrade is in process When complete pull the data stick out of the data port Screen will return to Home screen note Upgrade cannot be done when QC2 is in chill mode QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 23 Settings F C Touch to choose Farenheit or Celcius for Quickchiller screen readings manual defrost Touch to begin defrost cycle Screen will display defrost duration and drip time The defrost cycle will complete when the temperature of the coil or coils reach set point values or after a user set period has been reached whichever occurs first defrost frequency Touch Screen will indicate the lenght of time necessary to accrue befor the Fan Timer triggers an automatic defrost cycle The length of time can be adjusted by touching or to adjust defrost cycle time probe calibration Touch The offset and the temperature will display for probe 1 top 2 middle and 3 bottom Use or to set desi
4. CODES voltage phase cycle hz Qc2 3 Qc2 20 Qc2 40 Qc2 100 Qc2 100r remote 115 1 ph 60 Hz recommended circuit amperage plug configuration 16A 1 8kW 20 amps NEMA 5 20P 16A 1 8kW 20 amps NEMA 5 20P not available not available not available 115 208 230 1 ph 60 Hz recommended circuit amperage plug configuration not available not available 16A 3 7kW 20 amps NEMA 14 20P 24A 5 5kW 30 amps 4 wire direct 20A 4 6kW 30 amps 4 wire direct 115 208 230 3 ph 60 Hz recommended circuit amperage recommended wire size not available not available not available 16A 3 7kW 20 amps 5 wire direct not available 220 1 ph 50 Hz recommended circuit amperage recommended wire size not available 14A 1 8kW 20 amps 3 wire direct 20A 4 4kW 30 amps 5 wire direct 20A 4 4kW 30 amps 3 wire direct 16A 3 5kW 20 amps 3 wire direct 380 420 3 ph 50 Hz recommended circuit amperage recommended wire size not available not available 10A 3 8kW 20 amps 5 wire direct 12A 4 6kW 20 amps 5 wire direct 7A 2 7kW 15 amps 5 wire direct elecTrIcal SpecIfIcaTIonS Wire diagrams are located near the top of the unit close to the compressor or control panel QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 13 T IT l e o p e r a T Ion operaTIng InTroDUcTIon The Alto Shaam Quickchiller is a processing refr
5. Chill Processing Cycles 14 Quickchiller Operation Modes 14 Initial Quickchiller Operation 14 Additional Information 15 Control Panel Identification 16 Chill Using Preset Recipes 17 Chill Modes 18 Professional Mode Chill 19 Professional Mode Hold 20 Downloads 21 22 Settings 23 24 Service 25 Error Codes 26 Error Message 26 Power Outage 26 Food Probe Use 27 Time and Temperature Guidelines 27 Food Handling Guidelines 28 Portioning amp Packaging 28 Quickchiller Pan Capacity 28 Product Capacity Per Pan
6. conDenSer MaInTenance Keep the condenser coils free of dust and debris build up to insure proper air circulation and cooling of the refrigeration system 1 Turn power supply to the cabinet OFF 2 Using a vacuum or small hand broom brush the condenser coils in a vertical motion to remove any accumulated dust or debris 3 Turn breaker switches ON and replace air grill c a r e a n D c l e a nIng D a n g e r AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SeVere DaMage or elecTrIcal hazarD coUlD reSUlT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED D a nge r DISconnecT UnIT froM poWer SoUrce Before cleanIng or SerVIcIng QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 33 error code action required e 10 Cavity Sensor Shorted This error message indicates a problem with the interior cavity sensor The Quickchiller will not operate in any operational mode Call service e 11 Cavity Sensor Open This error message indicates a problem with the interior cavity sensor The Quickchiller will not operate in any operational mode Call service p 10 Probe 1 shorted This error message indicates a problem with the Probe 1 The Quickchiller will operate normally in the Time mode but will not operate in the Probe mode Call service p 20 Probe 2 shorted This error messa
7. inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspection Mail a written confirmation of the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED WARRANTY Alto Shaam Inc warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part the original parts warranty period is as follows For the refrigeration compressor on Alto Shaam Quickchillers five 5 years from the date of installation of appliance For the heating element on Halo Heat cooking and holding ovens as long as the original purchaser owns the oven This excludes holding only equipment For all other original parts one 1 year from the date of installation of appliance or fifteen 15 months from the shipping date whichever
8. o B ox 4 5 0 m e n o m o n e e f al l s w i s co n s i n 5 3 0 5 2 0 4 5 0 u s a PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com P R I N T E D I N U S A Effective november 1 2012
9. occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any additional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable tHIs Warranty doEs not apply to 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Cleaner including but not limited to damage due to chlorine or other harmful chemicals Use of alto shaam s Combitherm Cleaner on Combitherm o
10. x 683 x 1080mm 3 77mm vertical spacing between shelves 5016478 5017150 ci 84 plate trolley Fits 20 20e 20 20g 20 20mw and QC2 100 69 5 8 x 26 7 8 x 42 1 2 1769 x 683 x 1080mm 3 11 16 93mm vertical spacing between shelves 5016480 5017151 ci 60 plate trolley Fits 20 10e 20 10g 20 20mw and QC2 100 69 13 16 x 18 3 4 x 37 1 8 1773 x 475 x 943mm 2 9 16 66mm vertical spacing between shelves 5016489 5017153 ci 51 plate trolley Fits 20 10e 20 10g 20 20mw and QC2 100 70 x 18 3 4 x 37 1 8 1778 x 475 x 943mm 3 1 16 77mm vertical spacing between shelves 5016490 5017154 ci Wire Shelves Stainless Steel SH 22584 SH 22473 Wire Shelves Coated SH 35114 SH 35115 Side Racks 2 needed teN 10 NoN tilt paN slides spaced oN 1 9 48mm centers SR 29969 Side Rack Pin Long 2 needed PI 29939 Side Rack Pin Short 2 needed PI 35828 Side Rack Holder 2 needed SR 35829 Stacking Kit 7 14 over QC2 20 5015155 I n ST a l l a T Ion op T Io n S a n D a c c e S S o r I eS 25 635mm 18 3 16 462mm 19 5 8 499mm Rear View 3 3 4 95mm Front View 18 1 4 464mm 2 51mm 1 15 16 49mm SR 35827 Slide in Rack QC2 20 Standard ci correctional institution QUICKCHILLER MN 365
11. 0 REV 0 INSTALLATION OPERATION SERVICE MANUAL 29 T IT l e o p e r a T Ion proDUcT capacITy per pan Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2 inches 51mm The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads required for the total quantity of food to be processed EXamplE 132 lb per batch 12 lb per 12 x 20 x 2 1 2 pan 11 pans 60 kg per batch 5 4 kg per 325mm x 530mm x 65mm pan 11 pans QUIckchIller pan capacITy The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function Additional pans can be accommodated only when using the Quickchiller for holding at a refrigerated temperature or at a maintenance temperature for frozen food DO NOT OVERLOAD THE QUICKCHILLER FOR THE PROCESSING FUNCTION NOTE All metric equivalent sizes and capacities shown throughout this manual are approximate c h I l l I n g p a n c a p a c I T y c h a r T chiller model no pans standard pan sizes total weight gastronorm pan sizes total QC2 3 3 12 x 20 x 2 1 2 pans 36 lb 530mm x 325mm x 65mm 1 1 16 kg QC2 20 5 10 12 x 20 x 2 1 2 pans 18 x 26 x 1 pans 60 lb 60 lb 530mm x 325mm x 65mm 1 1 n a 27 kg QC2 40 20 10 12 x 20 x 2 1 2 pans 18 x 26 x 1 p
12. 27 gm 32 to 24 Vegetables 4 oz 113 gm 48 starCHEs Potato Rice Pasta Stuffings Beans 4 oz 113 gm 48 Gravies and Au Jus 2 oz 57 gm 96 Sauces 4 oz 113 gm 48 Protein and Starch Based Salads 4 to 6 oz 113 to 170 gm 48 to 32 dEssErts Pudding Custard Mousse Jello 4 oz 113 gm 48 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 31 T IT l e c a r e a n D c l e a nIng proTecTIng STaInleSS STeel SUrfaceS It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleani
13. 38 F 38 F 12 Potatoes Hard Chill 14 F 38 F 38 F 13 Rice Hard Chill 14 F 38 F 38 F 14 Sauce Hard Chill 14 F 38 F 38 F 15 Sheet Cake Soft Chill 34 F 10 min 38 F 16 Soup Hard Chill 14 F 38 F 38 F 17 Stew Hard Chill 14 F 38 F 38 F 18 Stuffing Hard Chill 14 F 38 F 38 F 19 Turkey Hard Chill 14 F 38 F 38 F 20 Vegetables Soft Chill 34 F 38 F 38 F BEANS BEEF CASSEROLE CHICKEN BREAST CHICKEN WHOLE DUCK CHICKEN BREAST 00 00 00 34 F 38 F 38 F CHICKEN BREAST 00 00 05 34 F 35 F 38 F 36 F 1 2 3 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 18 o p e r a T Ion soFt CHIll To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24 F to 36 F 4 C to 2 C Soft Chill is recommended for less dense food items that chill quickly The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle Use soft Chill for less dense items such as fish or vegetables Hold tEmp The mode for refrigerated storage within a temperature range of 5 F to 40 F 21 C to 4 C Hold Temp offers continuous refrigerated storage without the utilization of food probes or a timer Hold Temp always defaults to the default hold temperature found under the User Settings Use Hold t
14. 60 C or below 40 F 4 C 2 If cooked foods exceed the processing capacity of the Quickchiller place hot product in an appropriate back up hot holding device such as an Alto Shaam Halo Heat Combimate holding cabinet which will accommodate a roll in cart trolley Hold hot foods at a temperature above 140 F 60 C If a hot food holding cabinet is not available place hot foods in short term refrigerated storage until these products can be loaded into the Quickchiller for the next available processing cycle Production of cooked foods should not exceed the processing capabilities of the chiller therefore do not adopt short term refrigeration as a routine practice but use only in an emergency situation 3 Fill containers to a 12 pound 5kg limit or maximum depth of 2 51mm of product Do not use plastic or Lexan containers 4 For faster cooling place lids and over wrap materials directly on the surface of foods As previously indicated air trapped between the lid and food surface acts as an insulator and will increase chill time 5 For faster chilling times place low profile foods such as chicken quarters fish fillets or ribs in low depth containers such as 1 1 2 38mm deep sheet pans 6 Large cuts of meat and poultry that weigh a maximum of 8 to 10 pounds 4 to 5 kg maximum should be individually wrapped with tight fitting film and placed on sheet pans in the chill cabinet QUICKCHILLER MN 3658
15. 80 REV 0 INSTALLATION OPERATION SERVICE MANUAL 12 S U B T IT l e T IT l e e le c T r Ic a l I n ST a l l a T Ion This appliance must be branch circuit protected with proper ampacities in accordance with the wiring diagram The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model For supply connections locate the wire size listed in this manual Before operating the chiller check all cable connections in the electrical connection area for tightness since connections can loosen during transport noTe after electrical connections have been completed operate the appliance in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight D a n g e r To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes D a n g e r ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL
16. C proDUcT pan capacITy Maximum Product Capacity Approximately 480 lb 218 kg maximum volume maximum 300 quarts 380 liters Maximum Chilling Capacity Approximately 240 lb 109 kg maximum voluMe MaxiMuM 150 quaRts 190 liteRs full size pans gastRoNoRM 1 1 Forty 40 20 x 12 x 2 1 2 530 x 325 x 65mm full size sheet pans Twenty 20 18 x 26 x 1 on wire shelves only Extra optional wire shelves required for maximun capacity shown above QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 10 S U B T IT l e T IT l e Qc2 100r I n ST a l l a T Ion S I Te In S T a l l a TI o n 51 1295mm 86 2183mm 77 5 8 1970mm 8 1 8 205mm Condensate Drain Electrical Connection 14 355mm Electrical Connection Condensate Drain 35 1 2 902mm 76 1930mm 15 1 2 394mm Hinged Left 35 1 2 902mm Hinged Right 17 5 8 447mm 1 1 2 38mm 42 1067mm 39 991mm 36 914mm 75 1 4 1910mm 10 3 4 273mm proDUcT pan capacITy Maximum Product Capacity Approximately 480 lb 218 kg maximum volume maximum 300 quarts 380 liters Maximum Chilling Capacity Approximately 240 lb 109 kg maximum voluMe MaxiMuM 150 quaRts 190 liteRs full size pans gastRoNoRM 1 1 Forty 40 20 x 12 x 2 1 2 530 x 325 x 65mm full size sheet pans Twenty 20 18 x 26 x 1 on wire shelves only Extra optional wi
17. Condensing Unit freeze mode 5 880 BTU s per hour at 5 F 21 C chill mode 11 400 BTU s per hour at 20 F 7 C I n ST a l l a T Ion S I Te In S T a l l a TI o n WeIghT est net 654 lb 297 kg ship 815 lb 370 kg carton dimensions l x w x h 55 1 2 x 45 1 4 x 87 1410mm x 1149mm x 2210mm 71 1803mm 40 1016mm 36 914mm 7 178mm Electrical Connection Cord Length 9 ft 2743mm 60 1524mm 32 7 8 835mm 3 4 19mm 6 1 2 165mm 35 1 8 892mm QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 9 S U B T IT l e T IT l e Qc2 100 I n ST a l l a T Ion S I Te In S T a l l a TI o n 51 1295mm 86 2184mm 65 1651mm 96 3 4 2457mm 10 3 4 273mm 42 1067mm 39 991mm 36 914mm 14 355mm 15 1 2 394mm Hinged Left 35 1 2 902mm Hinged Right Electrical Connection 35 1 2 902mm 76 1930mm Condensate Drain 17 5 8 447mm 1 1 2 38mm WeIghT est QC2 100 net 1000 lb 454 kg ship 1186 lb 538 kg est Pan Cart net 120 lb 54 kg ship 161 lb 73 kg Plate Cart net contact factory ship contact factory carton dimensions l x w x h 57 x 44 x 94 1448mm x 1118mm x 2388mm refrIgeraTIon 200 oz R 404a Refrigerant One 1 3 hp Condensing Unit freeze mode 11 300 BTU s per hour at 5 F 21 C chill mode 21 600 BTU s per hour at 20 F 7
18. Ed Qc2 100 onE 1 Floor draIn 1 2 12 7mm dIamEtEr Drain It is recommended that legs be attached to the unit before installing drain assembly leg InSTallaTIon Qc2 100 1 Avoiding trolley guides and drain carefully lift unit off of floor with forklift just high enough to fit leg assembly a and tools 2 Pound feet b into frame a 3 Align frame with holes on the bottom of the unit Insert screws d through nut inserts c and attach to frame using a 3 8 socket 4 Adjust feet accordingly to level the unit 1 1 2 2 4 3 19mm 19mm 51mm 51mm Item Part Description Qty 1 5016745 Frame Legs 2 2 FE 23822 Feet Adjustable Flanged 4 3 NU 24613 Nut Insert 1 4 20 12 4 SC 25286 Screw 1 4 20 x 3 4 Flanged Head 12 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 6 S U B T IT l e T IT l e 27 686mm 30 762mm 4 102mm 38 965mm 5 127mm Electrical Connection Cord Length 9 2743mm 55 3 4 1416mm Qc2 3 proDUcT pan capacITy Approximately 36 lb 16 kg maximum voluMe MaxiMuM 22 1 2 quaRts 28 5 liteRs full size pans gastRoNoRM 1 1 Three 3 20 x 12 x 2 1 2 530 x 325 x 65mm refrIgeraTIon 40 oz R404a Refrigerant One 1 1 2 hp Condensing Unit 2 800 BTU s per hour at 5 F 21 C in the freeze mode 4 750 BTU s per hour at 20 F 7 C in the chill mode I n ST a l l a T Ion S I Te In
19. N OPERATION SERVICE MANUAL 2 n o T e For equipment delivered for use in any location regulated by the following directive DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE c a U T I o n Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored c a U T I o n Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored D a n g e r Used to indicate the presence of a hazard that WILL cause severe personal injury death or substantial property damage if the warning included with this symbol is ignored W a r n I n g Used to indicate the presence of a hazard that CAN cause personal injury possible death or major property damage if the warning included with this symbol is ignored 1 This appliance is intended to chill or freeze foods for the purpose of human consumption No other use for this appliance is authorized or recommended 2 This appliance is intended for use in commercial establishments where all operators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users 3 Any troubleshooting guides component view
20. PROCESSING FREEZER CHILLER REFRIGERATION SYSTEM W164 n9221 Water street p o Box 450 menomonee Falls Wisconsin 53052 0450 Usa PHONE 262 251 3800 800 558 8744 usa canada FAX 262 251 7067 800 329 8744 u s a only www alto shaam com MN 36580 R e v 0 04 14 p r i n t e d i n u s a Model QC2 3 QC2 20 QC2 40 QC2 100 QC2 100 reMote InstallatIon operatIon MaIntenance QC2 100 shown with roll in cart QC2 40 QC2 20 QC2 3 Delivery 1 Unpacking 1 Safety Procedures and Precautions 2 Installation Site Installation 3 Clearance Requirements 3 Installation Requirements 3 Guide Installation for Trolley Option 4 Water Drainage 5 Leg Installation 5 Dimension Drawings Weights amp Capacities 6 Options and Accessories 11 Electrical 12 Operation Operating Introduction 13
21. R MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 32 T IT l e InTerIor cleanIng Remove the optional roll in cart trolley from cart equipped models Open the Quickchiller door to warm the interior of the cabinet 1 Remove any loose food debris with a cleaning cloth or small hand broom 2 Use a mild non abrasive detergent and warm water Wipe down the interior of the cabinet removing all food residue This includes the ceiling floor walls and fan panel Wipe down the interior door panel and clean the vinyl gaskets Make certain to clean under the gaskets to remove any mildew accumulation or food residue 3 Rinse all interior surfaces including the cabinet door and gasket with clean water and a cloth Remove all rinse water 4 Wipe interior surfaces with a clean cloth and sanitizing solution for use on metal and vinyl food contact surfaces This is an important step to control the build up of unwanted mildew and mold in the refrigeration system 5 Allow interior to air dry with door open exTerIor cleanIng 1 Wipe all exterior surfaces including the control panel door frame latches and hinges with a damp cloth containing a mild non abrasive non chloride detergent solution 2 Rinse detergent solution with a cloth and warm water Allow exterior to air dry 3 Polish with any standard stainless steel polish designed for use on food service equipment When cleaning the exterior of th
22. S T a l l a TI o n WeIghT net contact factory ship 330 lb 150 kg carton dimensions l x w x h 35 x 35 x 42 889mm x 889mm x 1067mm QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 7 S U B T IT l e T IT l e Qc2 20 36 914mm 36 914mm 42 1067mm 57 1448mm 60 1524mm 36 914mm proDUcT pan capacITy maximum chilling capacity Approximately 60 lb 27 kg voluMe MaxiMuM 37 5 quaRts 47 5 liteRs full size pans gastRoNoRM 1 1 Five 5 20 x 12 x 2 1 2 530 x 325 x 65mm full size sheet pans Ten 10 18 x 26 x 1 refrIgeraTIon 40 oz R404a Refrigerant One 1 3 4 hp Condensing Unit freeze mode 4 380 BTU s per hour at 5 F 21 C chill mode 7 080 BTU s per hour at 20 F 7 C I n ST a l l a T Ion S I Te In S T a l l a TI o n WeIghT net contact factory ship 450 lb 204 kg carton dimensions l x w x h 60 x 39 x 48 1 2 1524mm x 991mm x 1232mm QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 8 S U B T IT l e T IT l e Qc2 40 proDUcT pan capacITy maximum cold holding capacity Approximately 240 lb 109 kg maximum voluMe MaxiMuM 150 quaRts 190 liteRs full size pans gastRoNoRM 1 1 Twenty 20 20 x 12 x 2 1 2 530 x 325 x 65mm full size sheet pans Ten 10 18 x 26 x 1 refrIgeraTIon 80 oz R 404a Refrigerant One 1 1 1 2 hp
23. ans 160 lb 60 lb 530mm x 325mm x 65mm 1 1 n a 73 kg QC2 100 24 48 20 12 x 20 x 2 1 2 pans 12 x 10 x 2 1 2 pans 18 x 26 x 1 sheet pans 240 lb 240 lb 120 lb 530mm x 325mm x 65mm 1 1 265mm x 325mm x 65mm 1 2 n a 109 kg 109 kg additional wire shelves required for maximum capacity position pans on every other rail I n D I V I D U a l p a n c a p a c I T I e S Steam Table Pan 12 x 20 x 2 1 2 12 lb Gastronorm 1 1 530mm x 325mm x 65mm 5 4 kg Steam Table Pan 12 x 10 x 2 1 2 6 lb Gastronorm 1 2 265mm x 325mm x 65mm 2 7 kg Full Size Sheet Pan 18 x 26 x 1 6 lb n a Half Size Sheet Pans 18 x 13 x 1 3 lb n a QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 30 T IT l e o p e r a T Ion The folloWIng charT of porTIon SIzeS anD SerVIng capacITy per pan IS proVIDeD aS a general reference only p o r T I o n S I z e S a n d p a n c a p a c I T I e S pan sIZE 12 x 20 x 2 1 2 325 x 530 x 65mm Food CatEgory sErvIng sIZE mEtrIC EqUIvalEnt sErvIng sIZE sErvIngs pEr pan BrEaKFast ItEms Griddle Cakes Waffles French Toast 2 to 3 each 4 oz 113 gm 48 Eggs 2 to 4 oz 57 to 113 gm 96 to 48 Breakfast Meats 2 oz 57 gm 96 Cooked Cereals or Grains 4 oz 113 gm 48 Fruit Compote 4 oz 113 gm 48 Meat Poultry Fish Seafood 4 oz 113 gm 48 Casseroles and Extended Dishes 6 to 8 oz 170 to 2
24. any other severely adverse conditions In order to maintain standards established by the National Sanitation Foundation all counter mounted equipment must use legs that allow for a 4 102mm clearance between the cabinet and the counter c a U T Io n TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE 5 Year Limited Warranty on self contained compressor Effective from date of shipment excludes labor Position the Quickchiller to allow sufficient air ventilation through the condensing unit s Avoid installing the chiller immediately adjacent to fryers charbroilers or any other equipment producing grease laden air heat producing equipment such as ovens and ranges and steam discharging equipment such as steamer ovens and kettles Do not locate the Quickchiller in direct sunlight Allow sufficient front clearance for serviceability and for easy maneuvering of food trolleys in and out of the cabinet InSTallaTIon Prior to moving the Quickchiller to the installation site check the dimensions of doors passageways and ceiling heights in the areas through which the cabinet must be moved Also check the turning radius if the cabinet must be moved around an existing structure The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models noTe In certain instances it may be necessary to remove doors and door hardware to negotia
25. ard items and options have been received with each model as ordered Save all the information and instructions packed with the appliance Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance noTe All claims for warranty must include the full model number and serial number of the unit Unpack Ing 1 Carefully remove the appliance from the carton or crate noTe Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation 2 Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators Additional manuals are available from the Alto Shaam service department 3 Remove all protective plastic film packaging materials and accessories from the appliance before connecting electrical power Store any accessories in a convenient place for future use QUICKCHILLER MN 36580 REV 0 INSTALLATIO
26. e cabinet always wipe with the grain of the stainless steel to avoid scratching or marring the finish Avoid an accumulation of oil based polish or cleaner collecting along the edges of the keyboard overlay on the control box Oil build up around the control overlay could eventually loosen the panel do not UsE aBrasIvE ClEanIng CompoUnds or ImplEmEnts proBe cleanIng proceDUreS 1 Remove all food soil from probes between loads and at the end of each production shift Wipe entire probe cable assembly and probe holding door bracket with warm detergent solution and a clean cloth 2 Remove detergent by wiping each probe cable and bracket with clean rinse water and a cloth 3 Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces 4 Allow probe and cable to air dry in probe holding door bracket 5 Wipe the probe with a disposable alcohol pad prior to inserting into a new food product fooD Trolley cleanIng 1 Take food trolley to a cart wash area Trolleys may be cleaned using any mild cleaning detergent and warm water 2 Hand wipe all framing slides drip pan and base Thoroughly clean debris from the casters A spray hose can be used for easier cart cleaning 3 Remove detergent solution with warm water 4 Wipe or spray with a sanitizing solution designed for use on metal and vinyl food contact surfaces 5 Allow trolley to air dry MonThly coMpreSSor amp
27. e of the cabinet Proper probe placement is in the following sequence Place the top probe Product Probe 1 in the top bracket On equipped models place the center probe Product Probe 2 in the middle bracket and place the bottom probe Product Probe 3 in the bottom bracket position 3 Before using the probes wipe each probe and probe tip with a disposable alcohol pad to clean and sanitize probe cleaning procedures 1 Remove all food residue from probes between loads and at the end of each production shift Remove probes and wash in warm detergent solution Wipe probe recepticals and probe holding brackets with warm detergent solution and a clean cloth Remove detergent by wiping with clean rinse water and a cloth Allow recepticals and holding brackets to air dry 2 Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces 3 Reattach the probes to the recepticals and place probes into the proper probe bracket 4 Wipe each probe with a disposable alcohol pad prior to inserting the probe into a new food product USer InforMaTIon Time amp Temperature guidelines To assure quality and safety in chilled processed food handling it is important to observe the following guidelines 1 All foods should be covered prior to chill or freeze processing 2 The temperature of foods should be rapidly reduced from 140 F to 40 F 60 C to 4 C within a pe
28. e rail with the holes located under the cabinet 2 Fasten each guide rail with washer lock washer and bolt 3 Push the roll in cart trolley into the Quickchiller and close the door 4 At the front of the Quickchiller make certain contact has been made between the Quickchiller and the cart along the total width of the door to create a complete seal When a full seal has been determined recheck each connection to make certain it has been fully tightened ca UT I o n TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE I n ST a l l a T Ion S I Te In S T a l l a TI o n QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 5 S I Te In S T a l l a TI o n I n ST a l l a T Ion Qc2 100 Bottom View WaTer DraInage A 1 NPS drain is located under the QC2 100 Connect the drain pipe using Teflon tape to discharge through an indirect waste pipe into an open site drain by means of a 2 51mm air gap Connection must be within 10 3m of the unit noTe In the U S A this equipment is to be installed to comply with the Basic Plumbing Code of the Building Officials and Co de Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food amp Drug Administration FDA 15 1 2 394mm Hinged Left 35 1 2 902mm Hinged Right 17 5 8 447mm Front DraInage Qc2 3 Qc2 20 Qc2 40 Evaporator pan no InstallatIon rEqUIr
29. emp to hold chilled items at a refrigerated temperature Hard CHIll To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 11 F to 23 F 11 C to 5 C Hard Chill is recommended for more dense food items The mode automatically converts to refrigerated holding temperature at the end of the chill cycle Use Hard Chill for items such as meats or casseroles qUICK FrEEZE The mode for rapid freezing and frozen food maintenance by internal product probe temperature or time within a temperature range of 10 F to 10 F 23 C to 12 C The mode automatically converts to a frozen food holding temperature at the end of the quick freeze cycle Use quick Freeze to freeze items and transfer them directly to your freezer chIll MoDeS QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 19 S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion professional Mode chill Mode Touch on Home screen 1 Choose desired Chill mode 2 Touch to Chill by Time or to Chill by Probe 4 Enter desired Chill time or Probe temperature on number pad or touch to select factory default 5 Touch to enter or to retun to settings screen 6 Touch to adjust Temperature and to adjust Hold Temperature Note Temperatures displayed are the last used settings 7 Enter desired time or temperature on number pad
30. eset on control board Call Service e 70 Personality changed Control Board personality changed during operation Call Service e 77 Defrost overdue Unit is more than 1 hr overdue for defrost Defrost chiller If error persists call Service e 94 Communication failure Interface board and control board not communicating The Quickchiller will not operate in any mode Call Service T r o UB l e S hooT Ing For Service Views and Wire Diagrams visit www alto shaam com TRANSPORTATION DAMAGE and CLAIMS All Alto Shaam equipment is sold F O B shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s delivery receipt 4 Make certain the driver signs this receipt If he refuses to sign make a notation of this refusal on the receipt 5 If the driver refuses to allow
31. ge indicates a problem with the Probe 2 The Quickchiller will operate normally in the Time mode but will not operate in the Probe mode Call service p 30 Probe 3 shorted This error message indicates a problem with the Probe 3 The Quickchiller will operate normally in the Time mode but will not operate in the Probe mode Call service c 10 Coil sensor shorted This error message indicates a problem with the display identified coil sensor The Quickchiller will not operate in any operational mode Call service c 11 Coil sensor open This error message indicates a problem with the display identified coil sensor The Quickchiller will not operate in any operational mode Call service e 80 EEPROM error This error message indicates the control memory is not correctly reading user set values The Quickchiller will remain operational but the user defined settings will be reloaded to the default values The control will revert to factory default settings and will require operator modification each time the unit is used Call Service e 83 EEPROM not repsonding EEPROM not responding Call service e 84 EEPROM User Options Error User options error Turn unit on and off to reset If problem persists call Service e 53 Control hardware error Fatal error Unit will not opperate Call service e 54 Control hardware error Fatal error Unit will not opperate Call service e 66 Control processor reset Processor r
32. igeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state This process provides enhanced safety longer storage life and better production efficiency Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe five day chilled food refrigerated storage period from the time of preparation to the time of service Enhanced storage time offers the food service operation considerable production efficiency As an example a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week The Alto Shaam Quickchiller can be effectively utilized in several types of food service programs 1 TraDITIonal cook SerVe kITchenS Quick chilling can be used to help streamline production in operations where foods are prepared for immediate service Preparation of labor intensive entr es can be scheduled for production several days before service Chilling foods provides the ability to rethermalize these items at a later date while maintaining both safety and product quality 2 MoDIfIeD cook chIll operaTIonS where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive hot food items are prepared in advance chilled and reheated when required for service 3 fUll cook chIll operaTIonS where all hot food production is prepared in advance of ser
33. lastic wrap is also acceptable When using plastic wrap as a food covering make certain the wrap comes in direct contact with the surface of the product and extends around and down each side of the pan This is an important step to ensure proper chilling times Spacing left between the plastic wrap and the surface of the food creates an insulating air gap resulting in more product heat retention and a slower chilling rate Meat roasts and other larger dense products should be no larger than a weight of 8 to 10 pounds 4 to 5 kg per item Because of the density of these products chilling could take up to 4 hours Due to longer chilling time required it is also suggested these items be chilled at the end of the day with the chiller set in the automatic chill hold mode This method provides the operator with fully chilled product holding at a refrigerated temperature on the following day Prior to chilling roasts must be wrapped in clear plastic and placed in the chiller Do not slice roasted meats until the day of service Portioned meat products such as pork chops or meat patties should be chilled directly on the sheet pans on which they were cooked Cover the sheet pans with clear plastic wrap for chilling After chilling this type of product can be placed in steam table pans for refrigerated storage porTIonIng amp packagIng 1 During portioning and packaging operations all foods should be maintained at or above 140 F
34. ng agent and wipe standing water as quickly as possible after rinsing cleanIng agenTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations cleanIng MaTerIalS The cleaning function can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove food residue c l e a n I n g a n D p r e V e n T a T I Ve M aI n T en an c e c a U T I o n TO PROTECT STAINLESS STEEL SURFACES COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS CHLORIDE BASED CLEANERS OR CLEANERS CONTAINING QUATERNARY SALTS NEVER USE HYDROCHLORIC ACID MURIATIC ACID ON STAINLESS STEEL NEVER USE WIRE BRUSHES METAL SCOURING PADS OR SCRAPERS N O W I R E B R U S H E S N O S T E E L P A D S N O S C R A P E R S QUICKCHILLE
35. ntrol side of every Quickchiller model to assure rapid cooling The high velocity cold air produced by the Quickchiller removes insulating layers of warm moist air that surrounds hot products The rapid removal of these insulating layers of heat reduces food temperatures significantly faster than any other method of temperature reduction and provides enhanced food safety Because the basic performance of the Quickchiller relies on high velocity air movement around each container of food it is important to load the food by placing pans directly into the pan slides Always use the pan slides to support the edges of 12 x 20 steam table pans GN 1 1 Use a wire shelf for pan support when using 18 x 26 sheet pans 12 x 10 steam table pans GN 1 2 loaf pans entree plates and other small containers QUIckchIller operaTIon MoDeS proceSSIng WITh The USe of proBeS Probe usage provides chill or frozen food processing activation and termination through use of a food probe or probes inserted into the center of the food The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by the operator In units with multiple probes all probes much reach the sensing temperature set by the operator to trigger automatic termination of the cycle proceSSIng By TIMe The time mode provides processing activation and termination based on a timed cycle selected by the operator Upon expiration
36. of the timed cycle the cabinet automatically reverts to the designated holding cycle temperature holDIng Following processing completion a holding cycle maintains the temperature to safely hold foods after processing The holding cycle will also maintain a holding compartment temperature between processing cycles InITIal QUIckchIller operaTIon prechIllIng The caBIneT The Quickchiller should be prechilled prior to placing hot foods into the cabinet In models equipped with an optional roll in cart trolley always maintain an empty food cart inside the chiller when prechilling to eliminate air loss through the bottom of the chiller cabinet door An optional Prechill Sealing Strip Item SA 35079 may also be used for this purpose Optional Prechill Sealing Strip SA 35079 c a U T I o n TO MAINTAIN SANITATION CONTROL ALL FOODS FOR QUICK CHILL OR QUICK FREEZE PROCESSING MUST BE AT A TEMPERATURE ABOVE 140 F 60 C AND MUST BE TIGHTLY COVERED QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 15 T IT l e o p e r a T Ion aDDITIonal InforMaTIon Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods To maintain proper operation of the Quickchiller allow the unit to defrost every 4 10 hours For optimum performance allow the Quickchiller to prechill for a minimum of 30 minutes bef
37. oil 0 F Door Defrost In 00 00 00 Defrost 0000 00 00 00 Drain Heater 0000 00 00 00 Fan 0000 00 00 00 Solenoid 0000 00 00 00 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 17 S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion chill using preset recipes 1 Touch to view recipes 2 Touch or to move between recipe screens 3 Select desired recipe 4 Touch to start chill cycle The screen will indicate Chill time The length of time the chiller is operating in the preset mode Chill temperature The preset temperature Hold temperature The air temperature inside the chiller compartment when in Hold cycle Will not display until chiller goes into Hold cycle probe temperature The temperature of all food probes Touch at any time to stop chill cycle Quickchiller gt Default Set points preset recipes Mode chill probe hold 1 Beans Hard Chill 14 F 38 F 38 F 2 Beef Hard Chill 14 F 38 F 38 F 3 Casserole Hard Chill 14 F 38 F 38 F 4 Chicken Breast Soft Chill 34 F 38 F 38 F 5 Chicken Whole Hard Chill 14 F 38 F 38 F 6 Duck Hard Chill 14 F 38 F 38 F 7 Fish Soft Chill 34 F 38 F 38 F 8 Ground Meat Hard Chill 14 F 38 F 38 F 9 Lamb Hard Chill 14 F 38 F 38 F 10 Lasagna Hard Chill 14 F 38 F 38 F 11 Pork Hard Chill 14 F
38. or touch to select factory default 8 Touch to enter or to retun to settings screen 9 Touch to start the chilling process The screen will indicate Chill time The length of time the chiller is operating in the preset mode Chill temperature The preset temperature Hold temperature The air temperature inside the chiller compartment when in Hold cycle Will not display until chiller goes into Hold cycle probe temperature The temperature of all food probes Touch at any time to stop chill cycle Soft Chill Hard Chill Quick Freeze 0 F 38 F 00 00 00 34 F 0 F 0 F 0 F 1 2 3 00 30 00 1 2 3 4 5 6 7 8 9 0 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 20 S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion professional Mode hold Mode Touch on Home screen 1 Touch Hold 2 Enter Hold temperature on number pad or touch to select factory default 3 Touch to retun to settings screen or touch to start the Hold cycle The screen will indicate Chill time The length of time the chiller is operating in the preset mode Chill temperature The preset temperature Hold temperature The air temperature inside the chiller compartment when in Hold cycle Will not display until chiller goes into Hold cycle probe temperature The temperature of all food probes
39. ore loading pans of food Never overload the Quickchiller It is important to be familiar with and adhere to all local food codes Cook foods properly in preparation for blast chilling or freezing Foods should be portioned into shallow pans to a depth not to exceed 2 inches 51mm Pans must be covered prior to the chilling or freezing process to prevent food from drying out Always follow the recommended shelf life for chilled food products Hold chilled foods under refrigeration for a maximum of 5 days including the day of production and the day of consumption According to U S food code regulations all chilled products must be reheated to an internal temperature of 165 F 74 C prior to serving Door If the QC2 40 or QC2 100 door is opened during any running chill or freeze cycle the fans will disengage and a Door IS open message will appear on the screen If the door is open for longer than 2 minutes a beeper will sound When the door is closed the fans will reengage and the chiller will resume operation fan operaTIon During the initial cooling of the Quickchiller an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator coil temperature is below 30 F 1 C The fans will continue to run until the evaporator coil temperature is above 60 F 16 C DefroST The Quickchiller will trigger an automatic defrost cycle if the defro
40. re shelves required for maximun capacity shown above reMoTe BTU reQUIreMenTS freeze mode 14 690 BTU s at 90 F ambient 5 F 21 C evaporator temperature WeIghT QC2 100R net contact factory ship contact factory Pan Cart net 120 lb 54 kg ship 161 lb 73 kg Plate Cart net contact factory ship contact factory carton dimensions l x w x h 57 x 44 x 93 1448mm x 1118mm x 2362mm QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 11 S U B T IT l e T IT l e MoDel gt Qc2 3 Qc2 20 Qc2 40 Qc2 100 Qc2 100r Casters 3 76mm set of 4 5014890 Casters 5 127mm set of 4 5014751 5014751 5014751 Legs 7 178mm for countertop applications set of 4 5014889 Legs 9 229mm for floor standing applications set of 4 5014891 Prechill Sealing Strip SA 35079 Roll in Pan Cart 20 shelf pan trolley Fits 20 20e 20 20g 20 20mw and QC2 100 69 1 2 x 26 7 8 x 34 1 2 1766 x 683 x 877mm 2 9 16 65mm vertical spacing between shelves 5014652 5017147 ci 20 shelf pan trolley Fits 20 10e 20 10g 20 20mw and QC2 100 69 1 2 x 18 3 4 x 29 13 16 1766 x 475 x 757mm 2 9 16 65mm vertical spacing between shelves 5015049 5017149 ci Roll in Plate Cart 102 plate trolley Fits 20 20e 20 20g 20 20mw and QC2 100 69 5 8 x 26 7 8 x 42 1 2 1769
41. red probe temperature s time date Touch and use or to set desired date MM DD YY and time HH MM screen brightness Touch and use or to adjust screen brightness Press or to access additional settings screens S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion Settings Farenheit Celcius Manual Defrost Defrost Frequency Probe Calibration Date Time Screen Brightness Default Hold Temperature Defrost Duration Drip Time Factory Pressets Screen Calibration Probe Count Alarm Demo Mode QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 24 Settings continued Hold default Touch and enter default hold temperature between 5 to 40 21C to 4C on number pad or select factory default defrost time Touch This is the amount of time the defrost function will run before automatically switching back to the chilling mode Factory default setting is 20 minutes Use or to adjust the duration of defrost within a range of 10 30 minutes The Quickchiller may not run for the entire length of time set but will move to drip cycle once appropriate coil temperature has been reached drip time Touch This is the amount of time the drain heater will run after a hot gas defrost function before automatically switching back to the chilling mode Factory default setting is 10 minutes Use or to adjust the drip time wi
42. riod of 4 hours 3 Foods can be safely removed from the chiller cabinet at a product temperature of 40 F 4 C or lower 4 Chilled foods should be stored under refrigeration designed to hold products at 34 to 38 F 1 to 3 C for a maximum of 5 days or less A 5 day shelf life includes the day of production and the day of consumption 5 All potentially hazardous cooked foods that have been chilled followed by reheating and hot food holding must be reheated to a minimum core temperature of 165 F 74 C for 15 seconds prior to serving Refer to local food codes for possible exceptions 6 Always reference and adhere to local food codes and HACCP guidelines with regard to time and temperature for chilling or frozen food processing alloW a MInIMUM of 30 MInUTeS of prechIll TIMe Before proceSSIng QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 28 S U B T IT l e T IT l e o p e r a T Ion fo o D ha n D l I n g g U I D e l I n e S proDUcT coVerIng To maintain sanitation control when loading the Quickchiller foods should be above 140 F 60 C and should be tightly covered A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria Stainless steel pan covers may be used Stainless steel covered pans must include a label indicating pan contents and use by date A cover of clear p
43. s and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel 4 This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location no T e Used to notify personnel of installation operation or maintenance information that is important but not hazard related SafeTy proceDUreS anD precaUTIonS Knowledge of proper procedures is essential to the safe operation of electrically and or gas energized equipment In accordance with generally accepted product safety labeling guidelines for potential hazards the following signal words and symbols may be used throughout this manual QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 3 clearance reQUIreMenTS 18 457mm minimum clearance from heat producing equipment InSTallaTIon reQUIreMenTS Unit should not be tipped on its side If tipped unit must stand in the upright position for a mInImUm of 12 hours before operating tipping will cause damage to the unit and void the warranty if not allowed to rest Appliance must be installed level The appliance must not be installed in any area where it may be affected by steam grease dripping water extreme temperatures or
44. st period has timed out and unit is in Hold mode has transitioned from Chill to Hold mode or is in Chill mode and defrost is more than 1 hour overdue and all probes are below 35 F 2 C If defrost if more than 1 hour overdue but probes are above 35 F 2 C the display will indicate an e 77 error code and the control will produce an audible signal every ten seconds until a defrost is conducted c a U T I o n ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING c a U T I o n NEVER STACK PANS DIRECTLY ON TOP OF EACH OTHER STACKED PANS WILL RESTRICT AIR FLOW AND INCREASE CHILL PROCESSING TIME QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 16 o p e r a T Ion ToUch Screen MenUS Download Settings Service Error Codes Toolbox Download HACCP Download Recipes Upgrade Software Farenheit Celcius Manual Defrost Defrost Frequency Probe Calibration Date Time Screen Brightness Default Hold Temperature Defrost Duration Drip Time Factory Pressets Screen Calibration Sleep Mode Professional Mode Recipes Home Probe Count Alarm Demo Mode E 10 E 11 P 10 P 20 P 30 C 10 C 11 E 80 E 84 E 83 E 53 E 54 E 66 E 77 E 70 E 94 HMI 01 00H ID 01 A5 FF FF FF FF RB 00 86 Compile Date 04 01 2014 16 00 Cavity 0 F Probe 1 0 F Probe 2 0 F Probe 3 0 F C
45. t 0000 00 00 00 Drain Heater 0000 00 00 00 Fan 0000 00 00 00 Solenoid 0000 00 00 00 Service Error Codes E 10 E 11 P 10 P 20 P 30 C 10 C 11 E 80 E 84 E 83 E 53 E 54 E 66 E 77 E 70 E 94 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 26 S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion error Message If an error occurs will appear on screen along with the error code Touch to acknowledge error Refer to error codes in this manual Amount of time without power Touch to clear display and stop audible signal 00 00 05 power outage If a power failure occurs the control will produce an audible signal every 10 seconds and the display will indicate the amount of time the power was off Timer will stop accumulating once 24 hours is reached Touch to clear the display and stop the audible signal Error Code Touch to acknowedge error code E 10 QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 27 T IT l e o p e r a T Ion fooD proBe USe Unpacking food probes 1 Cut and remove the plastic ties keeping the probe cables coiled during shipment When removing the ties exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires 2 Uncoil the probe cables and insert the metal portion of each probe into the bracket mounted on the insid
46. te tight spaces D a n ger IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT I n ST a l l a T Ion SIT e InST allaTI on QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 4 InSTallaTIon reQUIreMenTS The model QC2 3 is a counter mounted unit and must use legs that allow for a 4 102mm clearance between the cabinet and the counter For all other models install the appliance on a smooth and level floor surface Use the adjustable cabinet legs to level the Quickchiller Adjust from front to back and from side to side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square After leveling the cabinet check that the door handle is aligned properly Also check the height relationship of the optional roll in cart to the cabinet Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door Door Seal Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame gUIDe InSTallaTIon for Trolley opTIon on Qc2 100 amp Qc2 100 reMoTe Trolley guide Installation 1 Align each guid
47. thin a range of 5 15 minutes probes Touch to indicate the number of probes being used in the chiller 0 1 or 3 Factory settings Touching will reset all presets and user defined settings to factory default settings Warning pressing Factory reset will erase all User settings recipes and presets programmed by the user note Factory Settings cannot be reset when QC2 is in chill mode screen calibration Touch and follow instructions to calibrate the touch screen note Screen cannot be calibrated when QC2 is in chill mode alarm Alarm will sound when product probe reaches the temperature set by the user Touch to set alarm to off single beep or continuous beep Open door to end alarm demo mode Touch and enter code 6702 on number pad to cycle through control screens without activating a chill cycle or changing the settings S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 25 Service Touch to view Service settings S U B T IT l e T IT l e op e r a T In g I n S Tr U c TI o n S o p e r a T Ion error codes Touch to view error codes Code number will be highlighted if error is present HMI 01 00H ID 01 A5 FF FF FF FF RB 00 86 Compile Date 04 01 2014 16 00 Cavity 0 F Probe 1 0 F Probe 2 0 F Probe 3 0 F Coil 0 F Door Defrost In 00 00 00 Defros
48. vens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product food product revenue or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties express or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for loss of use loss of revenue or profit or loss of product or for any indirect special incidental or consequential damages No person except an officer of Alto Shaam Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model ______________________________________________ Date Installed ______________________________________________________ Voltage ______________________________________________ Purchased From ___________________________________________ Serial Number _____________________________________________________________________________________________________________ w 164 n 9221 water s treet p
49. vice requirements and held in refrigerated prepared food inventories Hot food preparation takes place over a five day production schedule The Quickchiller cooling or freezing process is accomplished with the utilization of large compressors and fans that are electronically controlled through the parameters entered by the operator on the control panel located at the front of the cabinet The Quickchiller provides the operator with the ability to chill food products to a set cavity temperature by time or by internal product temperature using one or more food probes When the specified chill time has elapsed or the probe temperature s has been reached the Quickchiller will convert to a holding mode at a temperature specified for either refrigeration or frozen product maintenance The Quickchiller control maintains a record of the length operating time used for each current cycle After the chill cycle has ended and the unit is maintaining a holding temperature mode the chiller control will initiate an automatic defrost cycle when required QUICKCHILLER MN 36580 REV 0 INSTALLATION OPERATION SERVICE MANUAL 14 T IT l e o p e r a T Ion chIll proceSSIng cycleS The Alto Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life Cold air is evenly directed across each pan from the co
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