SERVICE MANUAL Level &2
Contents
1. Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 43 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 22 QUICK TROUBLE SHOOTER IHF SPEAKER Zoom position snl Count of Note First zoom fault starts with positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 44 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 23 QUICK TROUBLE SHOOTER DISPLAY Explanation F Zoom position Fault Count of Note First zoom starts with name fault Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 45 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 24 QUICK TROUBLE SHOOTER MICROPHONE Explanation 4 Zoom position dma Count of Note First zoom fault starts with positions Service Manual N95 R2. gt imt Ze 1 Needed tools SS 93 the SRT 6 the bit holder with a torx plus size 5 bit and a torque driver Q y HORN Tey d AUNA AOA ARAUAN 3 C g on 5 Unscrew these 2 screws 6 Discard them they can t be reused Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 15 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 k P by f Pt el moe r W x sl oo Py ee Sy E E Pp aed i 5 LE y TARU at i Wr T y avai in i on Y SN _ 7 Shift the Slider into the other position 8 Unscrew these 2 screws in the order shown and discard them too aa ia f E a 9 Do not use them again 10 Unlock these middle metal clips hidden under the FRONT COVER h Hir A ey 4 R 4 i y os ut it oh f 11 Turn the unit and release the second connector too 12 Peel up the protection film Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 16 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 13 Now lift up the FRONT COVER lt w 17 Be double careful while opening this connector The whole 18 Lift up the display
3. Care Page 49 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 28 QUICK TROUBLE SHOOTER REVIEW KEY Explanation Bae ILEVEL 2 ONLY Et ale 3 Sri r How to measure 4 pol switch open MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH j lt ie Sees a ji gt 254 A l Res Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 50 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 29 QUICK TROUBLE SHOOTER VOLUME KEYS Explanation i Fault Zoom position Count of name fault VOLUME KEYS 2 A 5 L EVEL 2 ONLY fh MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 51 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 30 QUICK TROUBLE SHOOTER CAMERA KEY AUTOFOCUS Explanation Fault c Zoom position Count of Note First zoom
4. N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support Page 37 58 CONFIDENTIAL 16 QUICK TROUBLE SHOOTER POWER ON LEVEL 2 ONLY i e F tad 4 lt i MEASURE OPEN AND PRESSED STATE m ON DOTH SID CS OF THC SWITCH LEVEL 2 ONLY Zoom position Note First Zoom Starts with Approved 1 0 MGR 08 Jan 2007 ti kS Fault Count of name fault positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 38 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 17 QUICK TROUBLE SHOOTER CHARGING Explanation i Zoom position inol Count of Note First zoom fault starts with positions LEVEL 2 ONLY Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 39 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 18 QUICK TROUBLE SHOOTER NO SERVICE GSM WCDMA Explanation t Zoom position a Count of No
5. SLIDE MODULE must be replaced if damaged Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 17 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 NA v ia N H AR 19 Gently release the adhesive of the EARPIECE The gasket ill be destroyed while removal 21 The disassembly procedure is now complete Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 18 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 12 UPPER BLOCK ASSEMBLY 3 Flip over the keypad 4 gt s wa T 7 b K L W 5 Open the connector if necessary while inserting 6 Carefully close the connector Again when destroying this connector or parts of it the whole SLIDE MODULE must be replaced Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 19 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 COG ite TSO TO en 7 Place the display into its compartment 8 Flip over the keypad 10 Place the S60 KEYPAD 11 Check that the window and camera
6. Snel Pal ae Ny J N y H X ie e X Aa ERIT hta y j SN Af B oe MTs AAL ES KO a Wy WIN re Py gt vette x g r FE aS Ei ia oy 4 ty 5 Bend open the BACK COVER ASSEMBLY carefully 6 The Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved ae A a S om Care Page 23 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 PEN s N T e N eel TE n aai 2 EE P ele PRIS oe a TU Connecingicopic eae P j all NS aa 10 Shift the assembly together and turn it to access the screws 11 Unscrew the 4 torx plus size 6 screws in the order shown 12 Remove all screws and discard them Do not use them again Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved Care Page 24 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 14 Shift out the assembly in order to gain the maximum flex foil length 15 Separate the assemblies keep in mind that the flex foilis 16 Be double careful while opening this connector Do not still connected destroy the hidden components underneath 17 Now the parts can be separated 18 Unscrew both screws in the order shown and remove them Service Manual N95 RM 159 RM 245 Copyright 2007 N
7. t be reused again 32 Release the flex of the 1UJ FLASH MODULE beginning at the connector s side EA A i YEE Pe AON At A Sy 33 Now peel up the fle 34 Now release the still fixed side with the SS 93 The module can t be used again ene o oo La 35 Check that no residues of the adhesive remain 36 The disassembly procedure of the lower block is now completed Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 28 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 14 LOWER BLOCK ASSEMBLY Eri 2 Remove the protective film from the 1UJ FLASH MO D Rue 4 siyi LL Re a i Meee Se Lb had hd ACP ord RP ili 4 Tee be OLMIS ep My IASA AA PATA TIPPE ate Sg ad GN RLP SALE APE Ds APP K 5 Now position the connector side 6 Do not bend the connector springs while pushing down Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Page 29 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 gt Ay 7 T ir j UAN MANY NPA bP i WAS WO ty Lani y y Wai o IANS ye 5 y Tr a YY AAS NICO Nt A Wi j nl p y w WG 4 f BR Wes CO KERRE IRI STEED Weed i wee Y 1 Jogi s PA
8. 1 8X6 6 T6P MAIN CAMERA ASSY one DOME SHEET A5 D 204 USB SEAL A5 LIGHT SWAP PWB A5 210 ve 1205 BT CAN COVER A5 inl Il 1206 BB SHIELD ASSY A7 GPS CAN COVER A5 i vaka FM CAN COVER A5 1207 inl i WATER INGRESS LABEL A7 Il 1221 LEVEL 3 amp 4 ONLY DONAU SPEAKER A7 TYPE LABEL A5 1214 iil 1209 LEVEL 3 amp 4 ONLY DONAU SPEAKER GASKET A7 DC JACK A7 CHASSIS AUDIO ANTENNA ASSY A7 AV CONNECTOR A7 1216 p 1218 1UJ FLASH MODULE A7 ane MICROPHONE A6 ee I Tis SCREW MLL6X7 T6P fm O SA Tnk COVERING 1223 I A EHE 1UJ FLASH MODULE A7 216 TOP COVER ASSY 1211 BACK pie A8 BACK COVER ASSY RIGHT 1224 ADHESIVE A8 i aa SD CARD DOOR A8 227 _ 1225 BACK COVER ASSY LEFT ADHESIVE A8 i 1226 CAMERA PROTECTIVE SHUTTER MODULE 1222 iil These parts can BATTERY COVER not be reused 1228 after removal gt only available as Ver 4 0 assemb Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 7 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 5 SPARE PARTS OVERVIEW N95 RM 159 245 Spare Parts overview A1 FRONT COVER ASSY A2 SLIDE UNIT ASSY 1001 1003 A3 A4 60 DOME A3 UI FPC ASSY SHEET A3 1103 N gt CMOS CAMERA UIFPC A3 MODULE A3 1102 FRONT COVER A1 1001 E
9. ARPIEC an EARPIECE GASKET Al AT A5 1TB LIGHT SWAP PACKAGE 1204 1210 1219 1220 LEVEL 3 amp 4 ONLY TYPE LABEL A5 NOTE THE TYPE LABEL HAS TO BE LEVEL 3 amp 4 ONLY ffi a GLUED ON THE BB SHIELD ASSY A7 qe 209 i SLIDE MODULE A4 1104 amp l 1219 fi K Bn none SHEET A5 2 gt LIGHT SWAP E A5 i s MAIN CAMERA ASSY SCREW RF 1 8X6 6 T6P 1203 NN 1202 A USB SEAL A5 SR 1210 GPS CAN COVER A5 T 3 S60 KEYPAD ASSY 1208 Ah T BT CAN COVER A5 1004 FM CAN COVER A5 i 1206 207 A7 CHASSIS ASSY 1214 1221 FRANK 2 6 QVGA DISPLAY gt 1005 ITU KEYPAD ASSY DONAU SPEAKER A7 pO SHIELD ASSE IAR 1201 A6 BOTTOM COVER o gt s gt WATER INGRESS Be ws aaa DONAU SPEAKERS 1221 X a GASKET A7 U i MICROPHONE A6 1215 JR STEZ DC JACK A7 1 s7 219 f ih N BOTTOM COVER A6 1212 S AV CONNECTOR A7 TOP COVER ASSY 1218 1211 1UJ FLASH MODULE ani iil Va N CHASSIS AUDIO ANTENNA ASSY A7 A8 BACK COVER ASSY ios 1224 1227 BACK COVER ASSY _ RIGHT ADHESIVE A8 I NO oN SCREW M1 6X7 T6P ii SN on pe 1223 E gt CAMERA PROTECTIVE k lt ae SHUTTER MODULE Mil BACK COVER ASSY _ 4 SD CARD DOOR A8 LEFT ADHESIVE A8 i BACK COVER A8 125 1222 BATTERY COVER 1226 1224 1228 i These parts can not be reused only available as Ver 5 0 after removal assembly Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rig
10. ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 4 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs e To familiarize oneself with NOKIA product read the tutorials or user guide on gt Support gt Phones by selecting the Phone Model e Before starting the repair you must take care of ESD precautions li
11. HOOTER 16 QUICK TROUBLE SHOOTER POWER ON 17 QUICK TROUBLE SHOOTER CHARGING 18 QUICK TROUBLE SHOOTER NO SERVICE GSM WCDMA 19 QUICK TROUBLE SHOOTER WLAN BLUETOOTH 20 QUICK TROUBLE SHOOTER GPS 21 QUICK TROUBLE SHOOTER EARPIECE 22 QUICK TROUBLE SHOOTER IHF SPEAKER 23 QUICK TROUBLE SHOOTER DISPLAY 24 QUICK TROUBLE SHOOTER MICROPHONE 25 QUICK TROUBLE SHOOTER ITU KEYPAD 26 QUICK TROUBLE SHOOTER S60 KEYPAD 2i QUICK TROUBLE SHOOTER MM KEYPAD 28 QUICK TROUBLE SHOOTER REVIEW KEY 29 QUICK TROUBLE SHOOTER VOLUME KEYS 30 QUICK TROUBLE SHOOTER CAMERA KEY 31 QUICK TROUBLE SHOOTER FLASHLIGHT 32 QUICK TROUBLE SHOOTER AV CONNECTOR 33 QUICK TROUBLE SHOOTER USB 34 QUICK TROUBLE SHOOTER CMOS CAMERA 35 QUICK TROUBLE SHOOTER MAIN CAMERA 36 GONOGO TEST 37 BATTERY TEST CHANGE HISTORY 11 Dec 2006 Initial draft Approved 1 0 MGR 08 Jan 2007 Page 08 Feb 2007 Approval Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 3 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidenti
12. M 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 46 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 25 QUICK TROUBLE SHOOTER ITU KEYPAD 4 i y Zoom positio fault Count of Note First zoom name fault starts with positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 47 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 26 QUICK TROUBLE SHOOTER S60 KEYPAD Explanation Fault cunt of Zoom position Count o r name fault positions V5 1 4 028393 Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 48 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 2 QUICK TROUBLE SHOOTER MM KEYPAD Explanation Zoom position Note First zoom Starts with Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA
13. NOKIA Care Page 1 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 SERVICE MANUAL Level 1 amp 2 NOKIA N95 RM 159 RM 245 Transceiver characteristics Band Dual Mode Quad band phone for EGSM850 900 GSM1800 1900MHz and WCDMA band I Camera Main 5Mpix with autofocus and Flash LED Sub CIF for video calls Display TFT full transimissive 24bit QVGA 6 604cm 2 6 resolution 240x360 pixel Operating System Series 60 Bluetooth WLAN GPS FM radio Connector mini USB Connector and AV Connector Transceiver with BL 5F Li Ion battery pack Talk time Standby up to 160 210h up to 9days Depends on network parameters Environmental characteristics Lead free soldered Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 2 58 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL TABLE OF CONTENTS 1 INTRODUCTION 2 GENERAL REPAIR INFORMATION 3 PATHFINDER FOR WORKSHOP STAFF 4 EXPLODED VIEW 5 SPARE PARTS OVERVIEW 6 GENERAL RECYCLING RECOMMENDATION T LEVEL 2 SOLDER COMPONENTS 8 NOKIA ONLINE NOL 9 SERVICE TOOLS 10 SW UPDATE 11 UPPER BLOCK DISASSEMBLY 12 UPPER BLOCK ASSEMBLY 13 LOWER BLOCK DISASSEMBLY 14 LOWER BLOCK ASSEMBLY 15 LEGEND FOR QUICK TROUBLE S
14. OKIA Corporation All rights reserved NOKIA Care Page 25 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 Ah ERRAN SMO NCA RAVI Ob j 19 Lift up the LIGHT SWAP PWB together with the MAIN 20 To separate the camera disconnect the flex connector first Do not lever out against the components 22 The BOTTOM COVER can be separated easily o f i Rare i ee SH mY e 7 REINA NOG J a 23 Ease out the MICROPHONE and discard it use a new one 24 Remove the DC Jack hen reassembling Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved Ca re Page 26 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 ant br TH X ICANN v SEUS 25 and the AV CONNECTOR with the DC plug 29 and than the second one Do not touch or bend the gasket 130 Gently release the adhesive of the CAMERA PROTECTIVE Keep it together with the PWB SHUTTER MODULE Mind the hidden switch underneath Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 27 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 31 Remove it now It can
15. OUBLE SHOOTER USB LEVEL 2 ONLY Explanation f Zoom position Fault Count of Note First zoom starts with name fault Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 55 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 34 QUICK TROUBLE SHOOTER CMOS CAMERA Explanation r Zoom position Mees Count of Note First zoom fault starts with positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 56 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 35 QUICK TROUBLE SHOOTER MAIN CAMERA Explanation Fault Zoom position Count of name fault Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 57 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 36 GONOGO TEST To test the Camera Bluetooth and IRDA functionality re
16. P i Fr FA ea ete TI de WII A gt fr p 7 Remove the protection film from the CAMERA PROTECTIVE SHUTTER ri 10 Do not bend the HF gasket fe fe t b j 3 f Pe A S 11 Complete the DONAU SPEAKERS with new adhesives 12 Mind the correct positioning before placing the speakers into he CHASSIS Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 30 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 15 and the DC JACK 16 Insert the MICROPHONE i PALAN jM 17 Fit the BOTTOM COVER to the CHASSIS now 18 Place the USB SEAL Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 31 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 pppp f Senne 19 Insert the PWB into the CHASSIS beginning from the 20 Insert the screws of the BOTTOM COVER bottom ilia SEPS a 21 To prevent damaging the plastic threads turn the screws 22 Check the camera and the window for cleanness before o the left first Then tighten them slightly going on 23 Position the MAIN CAMERA over its recess 24 Push down the camera Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation A
17. actions containing metals must always be collected and sent for metal material recycling Plastics Pure plastics fractions i e covers can be sent for plastics materials recycling Mixed Plastic lt A metal fraction contaminated with plastics does not represent a problem for metal recycling recovery whereas recycling recovery of plastics is generally sensitive for contamination by other COAX CABLE HALL SENSOR MAGNET terials wien ELECTRO METAL PLASTIC BATTERY Copyright 2006 NOKIA Corporation All rights reserved Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Ca re Page 9 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 7 LEVEL 2 SOLDER COMPONENTS N95 RM 159 245 Level 2 solder components X2070 Seas E ao CE es oe Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 10 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 8 NOKIA ONLINE NOL NOL is the database where you can find the latest corresponding Service Bulletins Spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have t
18. al Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below ailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR
19. are clean otherwise 12 Place the FRONT COVER and smooth it down evenly clean it up before going on Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 20 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 15 Insert two new screws 16 Set the correct torque ae e x 17 Tighten both screws in the order shown 18 Slide the assembly into the second position to access the next treads Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 21 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 19 Insert the next 2 screws 20 Tighten them to the correct torque in the order shown 21 Check the functionality of the slider Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 22 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 13 LOWER BLOCK DISASSEMBLY AN 1 Needed tools SS 93 the dental pick metal tweezers a bit holder with a Torx plus size 6 bit a torque driver a straight bladed screwdriver and a DC plug Ga xS2 Bheue 4 A P D SM nett n 7
20. connector Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 12 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 RJ 118 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 13 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE ae SOFTWARE i PRODUCT SPECIFIC SIO ES BATTERY Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved Care Page 14 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 11 UPPER BLOCK DISASSEMBLY Pre 2 LETE
21. fer to the phone User s guide The User s Guide is available on www nokia com Before starting the GONoGo test check that camera window is clean If not clean the window with cloth Bluetooth test You need another Bluetooth device e g 6230 to do a GONoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GONOGo test The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm Make sure that infrared is activated in receiver device Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product 6 Bluetooth connection E infrared connection Reference unit Bluetooth infrared activated Test unit Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 58 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 3 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All r
22. he problems with the Nokia use it mechanical parts ofthe phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the phone Instructions how to disassemble and Step by step instructions on how to features and technologies assemble the phone locate and repair the most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix pack ages or Service Manuals only once and distribute it internally for further use Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 6 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 4 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N95 RM 159 245 Exploded view S60 KEYPAD ASSY FRONT COVER A1 2 004 se 1001 S60 DOME SHEET A3 EARPIECE GASKET A1 l SO 1003 uoa EARPIECE A1 1002 FRANK 2 6 QVGA DISPLAY 1005 CMOS CAMERA MODULE A3 ve 1101 n e EmN CN UI FPC A3 MM KEYPAD ASSY A4 1102 se sf 1105 SLIDE MODULE A4 1104 sf ITU KEYPAD ASSY SCREW M1 6X3 6 T5P 201 m 11064 SCREW RF
23. hen doing the fault log entries always note the Item code which caused the malfunction Also fill in the ap propriate part code from the assembly if needed e Please be aware that some malfunctions could be software related and solved by an update e There are several documents available on NOL which have to be followed e First take care for the latest content pages of Service Bulletins which are always available for each folder on NOKIA Online This is also important to recognize if existing documents have become invalid e The service level indicator at the bottom of each document tells the appropriate destination Downloads gt Support Library gt Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc ee i a Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 5 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 3 PATHFINDER FOR WORKSHOP STAFF This is the NOL page NOKIA Online which is currently available in Europa Middle East and Africa only In addition to the information in this Service Manual there are several instr
24. hts reserved NOKIA Care Page 8 58 CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 6 GENERAL RECYCLING RECOMMENDATION NOKIA Confidential CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Support General Recycling recommendation 100 only one Material Mixed components Example components Example components ELECTRO MIX DISPLAY METAL FRAME SUB DISPLAY CAMERA MODULE 7 CONNECTOR ENGINE MODULE MAIN CAMERA COPPER FLASH ASSEMBLY ANTENNA COPPER COPPER Bel ea SEVER ELECTRO MIX Most components made of Glass Ceramics Glassfiberreinforced epoxy Approved 1 0 MGR 08 Jan 2007 13 11 2006 MGR UPPER COVER FLEX ASSEMBLY CAMERA EL DOME SHEET j ALL fractions containing any copper should be send to ELECTRO MIXI PLASTIC MIX SHIELD METAIL MIX Most components made of Metal METAL SHIELD DCJACK sip BATTERY LOWER COVER BATTERY Chemicals PLASTIC MIX Most Plastic and Ceramics components made of Plastic Some of these options can be utilized directly and some need pretreatment as for instance dismantling grinding milling etc For sorting the waste into fractions for recycling your recycler will offer you more specific information but a GENERAL RULE is Feron iounmeni There are recyclers that can process this multimaterial for high recycling yields Fr
25. ights reserved
26. ke being in your ESD Protected Area and con necting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion e Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered e When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device e Always use original NOKIA spare parts e Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connec tors or switches and resolder them if necessary Level 2 only e Remove redundant soldering flux after repair e Meet the torque requirements when assembling the unit see also the document torques for transceiver as sembly on NOKIA Partner Web Site NOKIA Online e Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction e ASIM card is needed for all GONoGo tests e W
27. ll rights reserved NOKIA Care Page 32 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 i 29 Close the flex connector 30 Bring the slider into position shown while placing it over the lower part Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 33 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 31 Insert the 2 new screws 32 Tighten these screws slightly 33 Now place the TOP COVER 35 Close the slider 36 Set the correct torque Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 34 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 38 Ensure that the protection film is still fitted otherwise protect it with a plastic film 39 Turn the unit E 40 Insert the ITU KEYMAT 4 41 Smooth it down evenly click the snaps into their places 42 Complete the BACK COVER with the SD CARD DOOR g sY Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care CMO Operations amp Logistics Training and Vendor Development Multimedia Creation amp Suppo
28. name fault starts with positions i RT f F j jc f A re he LEVEL 2 ONLY ESQ L ae ii ot t pl Ly MEASURE OPEN AND PRESSED STATE Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 52 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 31 QUICK TROUBLE SHOOTER FLASHLIGHT Explanation Zoom position Fault Count of Note First zoom starts with name fault Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 53 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 32 QUICK TROUBLE SHOOTER AV CONNECTOR Explanation Fault c Zoom position Count of Note First zoom name fault starts with positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 54 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 33 QUICK TR
29. o be checked from NOL on daily basis Home User Sitemap Log Out NOKIA Nokia Online Search GO CONNECTING PEOPLE Care Services Support Library Warranty Info Service Points Training Support Library Browse files Latest files Select category Phones gt Browse files Select subcategory XXXX XXXX XXXX Select subcategory Service Bulletins Date range from Month i Day j Year until Month i Day i Year Search PO i FARCH Files for Service level 2 Date 03 02 2005 m XXXXXXXXXXXXXXXXXXXX Files for Service level 1 Date 16 02 2005 Nokia 2005 legal notice and site usage terms privacy policy Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 11 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 9 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5F Inserted under the back cover this Li Ion battery provides power in a lightweight package CA 75U w atl Video connectivity cable for TV out testing 150cm DKE 2 Service Cable to connect the PC with the phone
30. rt 43 Check all 6 adhesives for cleanness Replace them if there are dirty destroyed or missing Migs ai 45 Place the BACK COVER over the assembly A7 Check that no gaps remain and that all keys operate Service Manual N95 RM 159 RM 245 Page 35 58 CONFIDENTIAL Approved 1 0 MGR 08 Jan 2007 7 itt ee 245 rA a SA AS gt i 54 48 Complete the assembly with the BATTERY COVER Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 36 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 15 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem 1s solved If this doesn t help you are not authorized to go forward Check the mechanical condition of the component bent broken or missing Only marked components can be replaced If additionally CHANGE ASSY appears then change the whole assembly e g A4 D COVER ASSEMBLY Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only a amp Fault Count of Zoom position Note First zoom starts with name fault Service Manual
31. te First zoom fault starts with positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 40 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 19 QUICK TROUBLE SHOOTER WLAN BLUETOOTH Explanation fi Zoom position Mees Count of Note First zoom fault starts with positions WLAN BLUETOOTH 2 Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 41 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 20 QUICK TROUBLE SHOOTER GPS Explanation r Zoom position oo Count of Note First zoom fault starts with positions Service Manual N95 RM 159 RM 245 Copyright 2007 NOKIA Corporation All rights reserved NOKIA Care Page 42 58 Approved 1 0 CMO Operations amp Logistics MGR Training and Vendor Development Multimedia Creation amp Support CONFIDENTIAL 08 Jan 2007 21 QUICK TROUBLE SHOOTER EARPIECE Explanation name fault positions
32. uctions and information which have to be followed Main documentation database is NOKIA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library Every new information has to be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folder like Support Library a Phones a Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online Online Troubleshooting can be found on NOKIA Online Former NOKIA CarePoint Product information content such as Videos Disassembly Assembly E Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA O KI A O n li n CONNECTING PEOPLE NOKIA Nokia 1100 Technical Training gl Gog Close Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training Care Services This training offers a quick overview of the Nokia 1100 phone and support for how to repair and use the phone J Overview amp Guides Disassembly amp Troubleshooting Assembly Training l Geta quick overview of Learn how to remove Fixes for most common P h 0 n e M 0 d e I S the phone and how to and reassemble t
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