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OPERATING INSTRUCTIONS

1. pue eq ueo I33HM SNIGNISS WALOV XIJ y ewou Seu 99UM y iow OY SEY 99UM V ALON au jo 8 2 1se 99 Jou 18 epis os j ym pedeus aJd e esn jou op J U9 eUJ Je9 9u opis 9 epejq y si JO epis os y uo si e Due nuDi s e yeu SI epejq y eui oj eq pinoys y 4991 3SSH3AG 104 TRANSLATION OF ORIGINAL INSTRUCTIONS XI 13H 319NV ONIHOLVN 1 EN OPERATING INSTRUCTIONS Cont d 46 OPERATING INSTRUCTIONS Cont d Reset the Traverse Limit Proximity Switch so the grinding wheel clears the reel at both ends by approximately 1 16 1 5 mm Make sure the Reel Positioner Adjuster is set at its mid point See Relief Angle Adjustment on Page 15 Pull the left side plunger pin and rotate the Finger and E Assembly up Counter clockwise looking from the r into the relief position until the left side plunger pin k into position See FIG 33 The plunger pin must be engaged to the Adjustable Relief Adjuster for proper
2. 5 115VAC 50 60 Hz 20 amp circuit Electrical Requirements with 230VAC 50 60 Hz 8 amp circuit 1829 lbs 829 kg VV 91 Tm 2170 lbs 984 kg cle i ee E ee ee Less than 75 Dba OPERATING CONDITIONS AMBIENT TEMPERATURE RELATIVE HUMIDITY THIS MACHINE IS INTENDED FOR INDOOR USE ONLY 5 C 40 F to 40 C 100 F 50 RH 40 C 100 F Higher RH may be allowed at lower temperatures no condensation must be present ALTITUDE up to 1000m 3280 ft above mean sea level TRANSPORTATION AND STORAGE 25 C 15 F to 55 C 130 Means must be provided to prevent damage from humidity vibration and shock Low Voltage Relay The grinder is equipped with a high low voltage relay which is factory preset at 100 140 VAC If the power supply line does not deliver 100 140 VAC power under load the relay will open and trip out the starter If this occurs your power supply line is incorrect and must be correct before proceeding further with the grinder DAILY MAINTENANCE BY THE OPERATOR On a daily basis clean the machine by wiping it off and cleaning it using the built in vacuum PRESET FL ASHING GREEN LIGHT INDICATES LOW VOLTAGE FLASHING RED LIHT INDICATES HIGH VOLTAGE DELIVERED p ee 222 daily basis remove all grinding grit fro
3. Accept Values button is selected If a program is se lected the name and values of that program should be displayed here QUICK OUTFEED 001 This button allows the operator to outfeed the grinding wheel 001 ACCEPT VALUES Touch to accept the values located in the BLADE Settings Display Area Press to change the eS blade number RUN Press to start the auto program CYCLES REMAINING This will display the to CANCEL ALARMS Will cancel the a ated alarm bell is paused program a program is running SUPET ae i right corner press to running program identify problem and to after the current clear alarms traverse cycle is PROGRAMS complete Brings you to the Pro grams Screen Press if you would like to load a new program or save the setting to a new program PAUSE RESUME Will pause a program after the current traverse cycle is complete Hit button again to Resume program 23 GETTING TO KNOW YOUR GRINDER SPIN PROGRAM RUN ARKOUT SPIN SP OK TO OPEN DOOR INFEED AMOUNT i TRAVERSE Ea ri PROGRAM NAME 5 CYCLES RBMAINING RESUME CANCEL MAIN PROGRAMS SCREEN This screen shows the directory and values currently stored to be used for the auto program cycle for both spin amp relief DIRECTORY Displays the cur rent directory De fault or Custom SELECT DIREC TORY
4. 005 3 000 15 21 SPIN 2 020 005 005 005 005 000 C9 Q9 gt 27 SPIN 3 040 005 Small 005 Reels 005 005 005 005 005 005 000 WOW WWW C9 C9 OW gt 39 SPIN 4 005 040 005 Large 005 Reels 005 005 005 005 005 000 47 5 0005 0005 Spark Out 18 51 FACTORY DEFAULT GRIND PROGRAM VALUES TRANSLATION OF ORIGINAL INSTRUCTIONS 52 MLATA ACCU MASTER RELIEF UNITED GRINDING INFEED PROGRAMS STOCK GRIND_ TRAVERSES TOTAL PROGRAM REMOVAL INFEED AFTER INFEED CYCLES RELIEF 6 008 008 1xNo ofBlades 5 for 5 blade 11 for 11 blade RELIEF 7 012 006 1 x No of Blades 10 for 5 blade 006 1 of Blades 22 for 11 Blade RELIEF 8 020 010 1 x No of Blades 10 for 5 blade 010 1 of Blades 22 for 11 blade RELIEF 9 030 010 1 x No of Blades 15 for 5 blade 010 1 x No of Blades 33 for 11 blade 010 1 x No of Blades RELIEF 0 040 010 1xNo ofBlades 20 for 5 blade 010 1xNo of Blades 44 for 11 blade 010 1 x No of Blades 010 1 x No of Blades TRANSLATION OF ORIGINAL INSTRUCTIONS REEL SETUP CHART INS 30 LHSISH 8 13QON SALON 3SSH3AVH L NidS 9NI TOOL ONITOOL 9NI TOOL IWVelDO ld T3338 se 41 esf uonisod 49 oJ JO 1uDieu joes owed Ul uonisod 9984 AJA
5. Allows the operator to choose between the Default or Custom directory The Default directory contains factory pro grams and cannot be changed or deleted The Custom directory allows the operator to create and save a custom program RELIEF AUTO SPIN RELIEF AUTO Press to display the Press to display a Spin Program list of programs in the screen or the Relief Pro current directory gram Run screen Note This is dependant on the position of the Finger and Body Assembly of the grinding head SELECT PROGRAM SAVE PROGRA Press to save the displayed setting This button will only be displayed when the Custom direc tory is selected TRANSLATION OF ORIGINAL INSTRUCTIONS SETTINGS DISPLAY Shows all settings stored for a program If information is entered in the Spin Program Setup Spin Program Sparkout Setup or Relief Program Setup screen that information will be displayed NOTE If an item is changed in one of the above screens the new data will be displayed but will not be saved unless the Save Program option is used DELETE PROGRAM Press to delete a pro gram This button will only be displayed when the Custom directory is selected SETTINGS Press to display the Program Settings 1 screen 24 GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS ese screens allow the Operator to en
6. CANCEL RUN This will display the total number of Traverse Cycles _______ remaining and the number of MAIN Sparkout Cycles remaining when a program is running CYCLES REMAINING PROGRAM SPARKOUT CYCLES REMAINING PAUSE RESUME Will pause a program after the current travers cycle is complete Hit button again to Resum program PREV Bring up the pre vious screen CANCEL Will cancel the a paused program or cancel a running program after the current traverse cycle is ALARMS If a red alarm bell is blinking in the upper right corner press to identify problem and to MAIN complete clear alarms Displays the Main screen 20 TRANSLATION OF ORIGINAL INSTRUCTIONS QUICK INFEED 001 This button allows the operator to infeed the grinding wheel 001 at any point in the program QUICK OUTFEED 001 This button allows the operator to outfeed the grinding wheel 001 ACCEPT VALUES Touch to accept the values located in the Settings Display Area RUN Press to start the auto program PROGRAMS Brings you to the Pro grams Screen Press if you would like to load a new program or save the setting to a new program GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS LC x es Jl Out Ji ll RELIEF MANUAL SCREEN This screen allows the operator to manually turn on the motors and move the grinding head for setup pur po
7. amp 16 FIRMLY HAND TIGHTEN ALL LOCKING KNOBS BEFORE GRINDING ANY LOOSENESS WILL ADVERSELY AFFECT GRINDING QUALITY FIG 16 34 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS ALIGN THE REEL Note When measuring to the reel center shaft always make sure you are contacting an area free of dirt and grass FORWARD amp BACKWARD MOUNTING HOLES T HORIZONTAL ALIGNMENT Install the horizontal extension bracket onto the carriage front dowel pin and lock in place with knob See FIG 17 Install the digital alignment gage onto the horizontal extension bracket pointing at the center of the reel shaft and lock into place with knob See FIG 18 NOTE The horizontal extension bracket is vertically adjustable so the digital gage can be positioned to avoid reel frame HORIZONTAL members etc The mounting of the vertical slide to the T EBORE OB m DOWE horizontal weldment has two additional mounting holes so the vertical slide can be tipped forward or back again to avoid reel FIG 17 frame members etc See FIG 17 Loosen the two locking handles on the pivot assembly on the right side of the traverse base so that it can be adjusted in both the vertical and horizontal plane See FIG 19 First measure the left side of the reel as far to the left as possible with the digital alignment gages making sure the tip of the gage is centered on the reel center shaft Set the gage to zero then measure the righ
8. the unit Accidents occur often on machines that are used by someone who has not read the operators manual and is not familiar with the equipment If you do not have an operators manual or current production safety signs contact the manufacturer or your dealer immediately Reel grinders are designed for one person operation Never operate the grinder with anyone near or in contact with any part of the grinder Be sure no one else including bystanders are near you when you operate this product Following these simple basic safety rules as well as others Find and understand all safety signs in the operators manual and on the equipment This will help minimize the possibility of accidents and increase your productivity in using this product Be careful and make sure that everyone who operates the grinder knows and understands that it is a very powerful piece of machinery and if used improperly serious injury or death may result The final responsibility for safety rests with the operator of this machine Throughout this manual the following safety symbols will be used to indicate the degree of certain hazards This symbol is used to indicate important information This symbol is used throughout this manual to call attention to A the safety procedures The word DANGER indicates an immediate hazardous situation which if not avoided will result in death or serious injury The word WARNING indicates a potential hazardous situa
9. Manually traverse to HOME POSITION all the way to the right side until the right side proximity switch is lit using the Spin Manual Touch Screen See FIG 31 TRAVERSE JOG To set up a new reel or enter your own setting press the SET UP button Then enter the information requested in the Spin Program Setup Screen If you wish to use a saved program press the AUTO button then the PROGRAMS button the Spin Program Run Screen MM There are five prepackaged spin programs You can 55 either select one of these programs develop your own program based on your best estimate as to how much material needs to be removed from the reel to sharpen the reel and remove all cone shape See FIG 32 MAIN SPIN PROGRAM SPARKOUT SETUP Press to load an existing Program After the program is loaded or the information is enter verify that the information is correct on the Spin Program Run screen and press the ACCEPT VALUES button NOTE Set traverse speed to approximately 15 fom 4 meters per minute SPIN PROGRAM RUN SPIN SPARKOUT Press the program RUN button The PLC will turn on Eisdem OKTOOPENDOOR all necessary functions that are not currently running US INFEED AMOUNT You should watch the grinder to insure that it is cycling properly prior to leaving the machine in automatic cycle qa 59 to do other work If the grind is too light tough the QUICK INFEED 001 to infeed the wheel
10. be used at a later date save or create a program go to the Programs Screen and select the Custom Directory as described MAIN above The SAVE and DELETE buttons will appear on RELEF auTO the screen when the Custom Directory is selected Press the SETTINGS button and enter the data on each of the screens Press the PROGRAMS button on the Programs Setting 3 Screen to return to the Programs sreen If the settings on the Programs Screen are correct press the SAVE PROGRAM button to save these 00 00 settings toa name When the SAVE PROGRAM button is pressed it will ask you to for a name to save these senator settings under There is a maximum of 8 characters for each name NOTE A program name will be displayed on the Programs Settings Screens This name displayed is the last one loaded The new data will not be saved to this or any name until the SAVE PROGRAM button is pressed RELIEF AUTO can edited by loading the program using the SELECT PROGRAM button then press the SETTINGS PRET button and make any desired changes Finally return to the Programs Screen and Save the settings under the save name MAIN 50 FACTORY DEFAULT GRIND PROGRAM VALUES TRANSLATION OF ORIGINAL INSTRUCTIONS 7 FOLEY ACCU MASTER SPIN UNITED GRINDING INFEED PROGRAMS STOCK GRIND_ TRAVERSES TOTAL PROGRAM REMOVAL INFEED AFTER INFEED CYCLES SPIN 1 010 005 3
11. clamp release arm is located at the front of the carriage under the Carriage Proximity Flag Bracket See FIG 3 Rotate the release arm up to release actuator and down to engage actuator 28 TRANSLATION OF ORIGINAL INSTRUCTIONS Roller Clamp T Knob e Quick Releas Roller Clamp Bracket Pin Horizontal a Bracket Knob A FIG 1 Machine Base Table Top Reel Positioner Do Not Gage From Extended Portion of Table VL 4 me I NEEF 2 SN l 1 2 L ays C N BELT CLAMP RELEASE ARM GETTING KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS TRAVERSE PROXIMITY SENSORS The Traverse Proximity Sensors are used to change the TRAVESE LEFT LIMIT traversing directions for the grinding carriage and are PROXIMITY SENSOR mounted in the brackets located at the front of the Tra verse Base See FIG 4 The sensors mounted with wave washers to allow a left and right sliding movement without loosening the sensor nuts There is a light on the sensor which lights up when the switch is activated TRAVERSE RIGHT 27 LIMIT PROXIMITY SENSOR GRINDING HEAD POSITIONS SPIN RELIEF The Finger and Body Assembly of the grinding head rotates on the Grinding Head Housing to change positions between spin grinding and relief grinding To change the position of the Finger and Body Assembly you have to pull out the Plunger Pin on the left side of the Grinding
12. degrees is still to much relief angle you can move the reel back one notch on the front tooling horizontal bracket o OPERATING INSTRUCTIONS TRANSLATION OF ORIGINAL INSTRUCTIONS PREPARE MOWING UNIT FOR SHARPENING When preparing a cutting unit for sharpening follow the cutting unit manufacturers recommendations for proper maintenance It is recommended that the reel to be sharpened is thoroughly cleaned Remove wheels and bed bar if possible from the reel All bedknives must be ground when reels are sharpened Inspect adjust and or replace any worn or damaged bearings Make sure reel bearings are adjusted properly so the reel turns easily by hand Because this grinder mounts the reel using the rear roller and front roller if applicable the bearings must be in good repair with no freeplay The front and rear rollers must be properly aligned parallel to the reel prior to grinding REELS WITH EXCESS TENSION ON THE BEARINGS WILL BE EXTREMELY DIFFICULT TO SPIN GRIND AND COULD CAUSE DAMAGE TO THE REEL OR THE SPIN DRIVE MECHANISM ON YOUR GRINDER MORE THAN 25 IN LBS MAXIMUM TORQUE LOAD TO ROTATE THE REEL IS ALLOWED OR DAMAGE TO THE SPIN DRIVE COULD OCCUR LIFTING REEL INTO POSITION Boom Model Position the reel in front of the grinder on the floor so the front of the mower faces in the same direction as the front of the machine See FIG 11a Hook the winch spreader bar onto the reel The clamps on the s
13. lot of alarm messages use the down arrow to scroll through the different messages 17 highlight it by touching that line and press the Check button MAGNIFYGLASS Pressing this button will increase the size of the text Pressing it multiple times will return the text to small charaters GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS Touch SPIN MANUAL SCREEN Allows the operator to manually turn on the motors and move the grinding head for setup purposes so REE m can be used to manually Spin grind a reel ALARMS SETUP DIRECTION AUTO When a flashing red bell Press to display the Press to change the display Wie appears in the right upper Spin Program Grind rotation direction Program Run corner press to display the Setup screen of the spin motor screen Alarms screen Note Most reels will run in the up position VAC SPIN DRIVE Press green area to turn vacuum system on Press red area to turn off MAIN Press to display the Main screen GRIND MOTOR DRIVE GRIND DRIVE Press green area to turn the grind motor on Press the red area to turn it off INFEED SPEED SELECTOR Press the rabbit if a fast infeed speed is needed Press the turtle when a slower infeed is needed INFEED SCREEN This screen comes up when you press the up or down infeed buttons The large button format INFEED allows the operator to concen tr
14. or press the CANCEL button to end the program 43 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS RELIEF GRIND Replace the 1 wide 25mm grinding wheel with a 3 8 10 mm wide releif wheel for relief grinding As the reel diameter gets smaller and the number of blades increases a smaller diameter wheel tends to work better A 3 5 Dia 89 mm x 3 8 10 mm wide wheel is furnished with the grinder for these smaller reels As a general rule use the largest grinding wheel practical to relief grind A larger 5 Dia 127 mm x 3 8 10 mm wide is also furnished with the grinder and should be used on the larger reels NOTE 5 127 mm diameter greensmower reels with 11 blades require a 3 5 B9 mm diameter grinding wheel Adjust the relief guide finger with the front hand knob so there is a small gap between the guide finger and the wheel about 1 16 1 5 mm REEL SPIRAL Check to see if your mowing unit is a normal or reverse helix PAGE 42 SHOWS A NORMAL REEL HELIX Note the high point of the relief finger is always on the right hand side of the rinding wheel If the wheel has a taper place the high side of the wheel to the left side for a normal helix reel This will allow the wheel to grind to the end of the blade PAGE 43 SHOWS A REVERSE REEL HELIX Note the high point of the relief finger is always on the right hand side of the rinding wheel If the wheel has a taper place the high side of
15. out KNOB amp D Allow the spin assembly to be loosened from the support bar frame and moved side to side When positioning the spin unit it will be necessary to complete several of the above adjustments to properly align the spin unit to the reel 23 FIG 24 37 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS The coupler drive assembly includes RUBBER SLEEVE COUPLER This is placed in the corresponding flange coupler already mounted in the sp drive shaft See FIG 25 XS DRIVE COUPLER ADAPTER ASSEMBLY Bw This is mounted to the rubber coupler Note if the Drive Coupler Adapter is removed there is a short square drive shaft attached to the Adapter Sleeve This be used with scocket if there is limited space ADAPTER SLEEVE Connects the rubber coupler to amp the square drive adapter SQUARE DRIVE ADAPTER This is inserted into the drive coupler adapter and should be able to be moved approximately 2 51 mm It will be necessary to move this when attaching reel to spin drive unit It is then inserted into any 1 2 square drive socket or adapter This square shaft has a groove machined into it on the opposite end of FIG 25 the snap ring This groove is there to advise that you have reached the maximum extension of the square drive shaft If you cannot connect the reel without extending past this groove then the spin unit must be repositioned on the tooling ba
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17. the wheel to the left side for a normal helix reel Most mowing units are normal helix THE HIGH POINT OF THE RELIEF FINGER SHOULD ALWAYS BE AT THE CORNER OF THE GRINDING WHEEL THAT IS MAKING CONTACT WITH THE REEL ON THIS GRINDER THAT IS ALWAYS THE RIGHT HAND SIDE OF THE GRINDING WHEEL SEE PAGES 44 AND 45 44 J OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS LNIOd LOVLNOO TSSHM SNIONISO WVLOV xr DUNDERM EAHA 30 3015 14919 toon 33HM LHOIVELS MAN ONISSSHC QIaaesedaesd uonisod 101 eui 0 sseJ6 51994 19674 JO uonisod sseb epis pueH Se 0 19191 9Je S 99J BUJON 991 pue S 99J pesn ued JO 98J y se j ym 941 ALON y Jo ejBue y y TVINHON 104 XITSH TWINYON 45 uonisod JojeJedo y sseJD 5 19 1u6r4 Jo epis ssel y 1991 18 14 apis se Xi 9U INIOd LOVINOO J pu
18. 001 while CYCLES REMAINING the program is running The wheel will infeed 001 joo osi ES yis each time you tough the button you must remove your PROGRAM _ SPARIDUT f finger to infeed another 001 The operator can also move the wheel down by touching the QUICK OUTFEED 001 button See FIG 32 WAIN _PREV Press to Press to Press to Accept the Start the Load an The Machine will grind until the program is finished Program Program existing When the program is finished the grinding wheel will Values Program stop at the home position the vacuum motor spin motor FIG 32 and grind motor will shut off and amber light on top of the machine will flash Open the doors and inspect the reel If it is good go to After th the relief grind if not repeat the spin program as required eee ee ee the settings to a program file to be used later by pressing the PROGRAMS button Since both the spin and relief information is stored in a program it may be faster to wait until after the relief grind is completed before saving the program Make sure to note what the spin speed was so it can be enter into the program for future reference If you wish to inspect the reel in the middle of a grind program press the PAUSE button The program will finish the traverse cycle it is currently on and then stop at the home position You can then open the doors and check the reel If you wish to continue hit RESUME
19. 7 FOLEY UNITED Setting the Standard with the Worlds Most Valued Grinders ACCU MASTER ACCU PRO AUTOMATIC REEL GRINDER WITH ACCU TOUCH TRANSLATION OF ORIGINAL INSTRUCTIONS This book consists of two manuals The OPERATORS MANUAL which contains all the information on operating and routine daily maintenance on this equipment The SERVICE MANUAL which is used by the maintenance department to do all maintenance except routine daily maintenance 1 Setting the Standard with the Worlds Most Valued Grinders We are committed to Providing superior customer support training and service Manufacturing the highest quality products at an unequaled value Setting the industry standard by investing in technological product innovation Manufacturing products specifically designed to maintain original equipment manufacturers specifications Interacting with and supporting all original equipment manufacturers TRANSLATION OF ORIGINAL INSTRUCTIONS ACCU Master 652 ACCU Pro 632 AUTO INDEX SPIN RELIEF REEL MOWER GRINDER with ACCU Touch Patent No 6 010 394 6 290 581 amp 6 685 544 OPERATORS MANUAL TRANSLATION OF ORIGINAL INSTRUCTIONS You must thoroughly read and understand all man uals before operatin g the equipment paying particular attention to the Warning amp Safety instructi TRANSLATION OF ORIGINAL INSTRUCTIONS IMPORTANT SAFETY MESSAGE Thi
20. ER TRANSLATION OF ORIGINAL INSTRUCTIONS RELIEF ANGLE ADJUSTMENT You should always make sure the Mico Adjuster for Relief Angle MICRO ADJUSTER is at its mid point before you set up a reel to grind See FIG FOR RELIEF ANGLE 10 This will allow to adjust the relief angle by approximately 8 degrees in both directions You can find the mid point by turning the Mico Adjuster clockwise using the 5 16 Allen Key included with the grinder until it makes contact with the Nit V stop pin Then turn the Mico Adjuster counterclockwise until AY s e ord f 4 it makes contact with the stop plate counting the number of revolutions Now turn the Mico Adjuster clockwise again 1 2 the number of revolutions you counted KR 7 SY As an example if the angle you obtain from initial set up is 30 degrees you can increase the angle as far as approximately 38 degrees by rotating the Micro Adjuster clockwise until it makes contact with the stop pin NOTE 38 degrees is not enough relief angle you can move the reel forward one notch on the front tooling horizontal bracket Make sure you reset the Micro Adjuster to the mid point again before you move the reel and always realign reel if itis moved You can decrease the angle as far as approximately 22 degrees by rotating the FIG 10 Micro Adjuster counterclockwise until it make contact with the stop plate NOTE If 22
21. ERATING CONDITIONS THIS MACHINE IS INTENDED FOR INDOOR USE ONLY AMBIENT TEMPERATURE 5 C 40 F to 40 C 100 F RELATIVE HUMIDITY 50 RH 40 C 100 F Higher RH may be allowed at lower temperatures no condensation must be present ALTITUDE up to 1000m 3280 ft above mean sea level TRANSPORTATION AND STORAGE 25 C 15 F to 55 C 130 F Means must be provided to prevent damage from humidity vibration and shock Low Voltage Relay WARNIN Gb The grinder is equipped with a high low voltage relay which is factory preset at 100 140 VAC If the power supply line does not deliver 100 140 power under load the relay FACTORY will open and trip out the starter If this occurs your power supply line is incorrect and PRESET must be correct before proceeding further with the grinder icut DAILY MAINTENANCE BY THE OPERATOR INDIGATES On a daily basis clean the machine by wiping it off and cleaning it using the built in vacuum LOW VOLTASE Y daily basis remove all grinding grit from the grinding head and bellows area FLASHING On a daily basis inspect the machine for loose fasteners or components nic yeu Contact your company s Maintenance Department if damaged or defective parts are HIGH VOLTAGE found DELIVERED DO NOT USE COMPRESSED AIR TO CLEAN GRINDING DUST FROM GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS SPECIFICATIONS 652 SPECIFICATIONS Electrical
22. Head Housing See FIG 5 When you are going to perform spin grinding operations the Finger and Body Assembly must be rotated clockwise looking at it from the right This rotates the fingers out of the reel WITHOUT DUST PROTECTION blade path See FIG 5 When you are going to perform COMPONENTS relief grinding operations the Finger and Body Assembly must be rotated counter clockwise This rotates FIG 4 the finger into position to touch and control the reel blades The Plunger Pin engages into the Relief Adjuster See FIG 6 Sometimes the Plunger Pin will not fully engage into the Relief Adjuster so make certain it is fully engaged See FIG 10 INDEX STOP FINGER ADJUSTMENTS Grinding Head Housing The Finger and Body Assembly includes two fingers See Finger amp Body Assembly Plunger Pin FIG 5 The Fixed Relief Finger is equivalent to the Relief lt Fingers on other relief grinders When relief grinding the movable Index Stop Finger moves from the Relief Finger Side back side of the reel blade when traversing from right to left to the grinding wheel side front side of the reel blade when traversing from left to right This feature allows the fully Automatic Relief function When performing relief grinding operations it is important to have the Index Stop Finger adjusted properly Aa Fixed Relief AN Finger _ Index Stop Finger STEP 1 Once you have the Grinding Head positioned gt f with a reel blade
23. Keep clear of belt Keep visitors at a safe distance away from WARNING Operators and people in close proximity must wear respirators or have This is the electrical hazard symbol It indi 10 11 12 13 14 15 16 17 18 13 gt gt gt Sharp object in the vicinity which may cause injury Keep hands clear of sharp edges Power cord may be a trip hazard Secure the power cord in a manner that removes it as a trip hazard Use a Fork Lift with a minimum of 48 122cm long forks to move this Equipment Lift only where indicated on the machine Failure to use proper lifting equipment may result in personal injury or damage to the equipment Unplug the machine when servicing or storing for an extended period of time WARNING Do Not Operate With out Guards and Covers in Place There are moving parts located behind guard WARNING Keep exposed gasoline or flammables away from the grinder be cause it operates with a large amount of sparks Shows the minimum speed 3600 RPM that the grinding wheel must be rated for to use on this equipement rOWER CORD PROTECTION The power supply cord for this product acts as the main disconnect It should be routed or installed in such a manner to protect it from being walked on or pinched The unit should be powered down completely before connecting or disconnecting the power cable The pow er cord should be removed before moving the un
24. OF THE MAGNETIC CONTACTOR DISCONNECT THE CORD AT THE WALL OUTLET BEFORE PERFORMING SERVICE CONTROL BOX POWER SWITCH Cuts power to all components in the control panel Stops all motors drives power supplies ect SWITCHING THE POWER TO OFF DOES NOT STOP es ALL POWER TO THE GRINDER POWER IS STILL PER DELIVERED TO THE SOME COMPONENTS IN THE COTROL BOX DISCONNECT THE CORD THE WALL OUTLET BEFORE PERFORMING SERVICE CIRCUIT BREAKERS There are four circuit breakers located on the front VEI of the control box If they are tripped the middle will pop out and a white Ac bar will show To reset pess in on the middle of the circiut breaker NOTE These circiut breaker are thermaly activated and it may take a minute or two for them to cool off so they can be reset DC POWER 19 GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS TOUCH DISPLAY SCREEN EXPLANATIONS Review the following touch screen descriptions before proceeding with the instructions EMERGENCY STOP SCREEN This screen is displayed when the Emergency Stop Button is pressed or the doors are opened while the machine is running To reset pull the E Sop Button out and press the green start button Red background color GETTING KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS MAIN SCREEN CYCLE COMPLETE BOOK When an auto program Press to display general is complete the Main information on
25. ON T FORCE THE GRINDER It will do the job better and safer if used as specified in this manual USE THE RIGHT TOOL Don t force the grinder or an attachment to do a job for which it was not designed WEAR PROPER APPAREL Wear no loose clothing gloves neckties or jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Wear a respirator or filter mask where appropriate Wear protective gloves ALWAYS USE SAFETY GLASSES SECURE YOUR WORK Make certain that the cutting unit is securely fastened with the clamps provided before operating DON T OVERREACH Keep proper footing and balance at all times 13 MAINTAIN GRINDER WITH CARE 14 15 16 17 18 19 20 2 Follow instructions in the Operators and Service Manual for lubrication and preventive maintenance DISCONNECT POWER BEFORE SERVICING or when changing the grinding wheel REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure that all switches are OFF and the E stop is pressed in before plugging in the Grinder USE RECOMMENDED ACCESSORIES Consult the manual for recommended accessories Using improper accessories may cause risk of personal injury or damage to the equipment CHECK FOR DAMAGED PARTS A guard or other part that is damaged or will not perform its intended function should be properly repaired or replaced NEVER LEAVE THE GRINDER RUNNING UNA
26. THE TRAVERSE TRAVEL WITH THE TRAVERSE JOG SWITCH 49 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS LOADING A PROGRAM To load a program go to the Programs Screen You can RR PROGRAMA DE RELEVO ANGULO access the Programs Screen from the Spin or Relief Program Run Screen First select the directory you wish to choose the program from by pressing the SELECT DIRECTORY button and choose either the Default or Custom directory The Default directory contains the E PRINCIPAL factory preset Spin amp Relief programs These programs cannot be deleted or edited The Custom directory allows the operator to select the Spin and Relief setting and save these setting under name When a directory is choosen the name of that directory will be displayed in the DIRECTORY box To load a program from that directory press the SELECT PROGRAM button A list of programs in that directory will come up Press the program you wish to use The settings for that program will be displayed in the boxes on the Programs Screen To run this program press the SPIN RELIEF AUTO button This button will change from Spin to Relief depending on the position of the Finger and Body Assembly is in the Relief or Spin position To start the program press the ACCEPT VALUES button and then the RUN button SAVING CREATING A PROGRAM After a Spin or Relief grind is completed the operator can save the settings used to a program to
27. TTENDED TURN THE POWER OFF Do not leave grinder until it comes to a complete stop KNOW YOUR EQUIPMENT Read this manual carefully Learn its application and limitations as well as the specific potential hazards KEEP ALL SAFETY DECALS CLEAN AND LEGIBLE If safety decals become damaged or illegible for any reason replace immediately Refer to replacement parts illustrations in Service Manual for the proper location and part numbers of safety decals DO NOT OPERATE GRINDER WHEN UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION SAFETY INSTRUCTIONS TRANSLATION OF ORIGINAL INSTRUCTIONS IMPROPER USE OF GRINDING WHEEL MAY CAUSE BREAKAGE AND SERIOUS INJURY Grinding is a safe operation if the few basic rules listed below are followed These rules are based on material contained in the ANSI B7 1 Safety Code for Use Care and Protection of Abrasive Wheels For your safety we suggest you benefit from the experience of others and carefully follow these rules 10 AVOID INHALATION OF DUST generated by grinding and cutting operations cause respiratory ailments Use approved NIOSH or MSHA respirators safety glasses or face shields and protective clothing Provide adequate ventilation to eliminate dust or to maintain dust level below the DO DO always HANDLE AND STORE wheels in a CAREFUL manner DO VISUALLY INSPECT all wheels before mounting for possible damage DO CHECK MACHINE SPEED against the establ
28. al spline shafts use a female splined coupler between the reel shaft and the male splined hydraulic motor shaft The spline is either an 8 9 or 11 toothed spline Our recommendation is to purchase the female splined coupler from John Deere and weld it to a short 1 2 square socket extension Note The 8 tooth spline adapter can be used with a Square Socket Drive Adapter 3 8 square male to 1 2 square female without welding REEL DIA REEL TYPE Recomendation 5 G M Has an 8 T External shaft Use coupler AET 11038 7 Has an 11 T External shaft Use coupler TCA12581 NOTE THIS CAN ALSO BE DRIVEN WITH A 1 25 HEX SOCKET T 26H Has a 9 T External shaft Use coupler AET11310 NOTE THIS CAN ALSO BE DRIVEN WITH A 1 25 HEX SOCKET 8 ESP Has a M16 X 2 External shaft Use nut A31869 and drive with a 24mm Hex Socket 5 WBGM Use a 3 8 24 UNF Bolt and drive with a 9 16 Hex Socket 9 QA5 Has an 8 T Internal Spline shaft Use part AMT3022 to make an adapter 7 Has an 11 T Internal Spline shaft Use 1 25 Hex Socket make an adapter from part TCA18958 JACOBSEN EQUIPMENT Below is a list of drive systems based on the cutting units 5 reel units can be driven from the non hydraulic motor end of the reel Install a 3 8 bolt in the end of the reel shaft with a jam nut very tight so it does not loosen while spinning Use a 9 16 socket to drive They can also be driven from the hydraulic motor end by pressing a Square Socket Drive A
29. ate on the grinder without fear of touching the wrong button or slipping off the button 18 SPIN DRIVE Press green area to turn the spin motor on Press red to turn off TRAVERSE TO PROX Press arrow and grind ing head will traverse in that direction until it reaches the prox Press Stop to stop the grinding head before it reaches the prox TRAVERSE JOG Press to traverse in the direction of arrow The grinding head will stop when the button is no longer pressed UP ARROW Press to infeed the grinding wheel This moves the grinding head up DOWN ARROW Press to bring the grind ing wheel down GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS SPIN MANUAL VACUUM DIRECTION SPIN DRIVE SPIN PROGRAM GRIND SETUP SCREEN This screen allows the operator to enter an infeed am out number of traverse cycles and number of infeeds for an auto cycle MAIN INFEED AMOUNT Press to change infeed amount to that desired TRAVERSE TN SPIN PROGRAM GRIND SETUP ENTER AMOUNT OF INFEED IN THOUSANDTHS OF AN INCH EX 01 001 NUMBER OF TRA VERSE CYCLES Press to change the number of traverse cycles between infeeds A traverse cycle is one pass of the grinding wheel down and back ENTER NUMBER OF TRAVERSE CYCLES BETWEEN INFEEDS NUMBER OF IN FEEDS Press to change the total number of times the grinding wheel will infeed during
30. ay have to adjust the up limit of the Index FOR FREE PLAY 77 Finger for 5 127 mm diameter reels with reverse helix 2 blades The up travel limit is restricted to keep the Index ce Finger in the reel blade index path This is done to properly catch the next blade when indexing or to allow clearance ADJUSTABLE between the back side of the Index Stop Finger and the front INDEX LEVER side of the blade when the grinding carriage is making its INDEX FINGER return trip to the home position T KNOB If the Index Stop Finger has problems catching the next blade INDEX FINGER turn the Index Finger T knob counterclockwise If there isn t PROXIMITY enough clearance between the back side of the Index Stop 3 SENSOR Finger and the front side of the reel blade turn the Index Stop L scan Finger T knob clockwise See FIG 6 Adjust the T knob in by 1 8 3 into the hole opening _ so the up travel is restricted Check the up and down swing POSITION of the Index Finger for clearance on both sides of the reel pei shows Finger and Bed Assembly blade for the relief grind rotated counterclockwise into relief NOTE This adjustment is factory set for maximum up travel grinding position shown without of the index finger for 1 4 6 mm reel blade thickness This 97799 wheel for clarity adjustment should only be needed for small diameter reels such as 5 127 mm diameter reels with reverse helix blades This adjust
31. by OSHA 10 Exposure to dust may SAFETY INSTRUCTIONS HOIST TRANSLATION OF ORIGINAL INSTRUCTIONS Read carefully before attempting to operate or service your optional electric winch or the Optional Workstation Failure to comply with instructions could result in personal injury and or property damage 11 12 13 14 FOR YOUR OWN SAFETY AND THAT OF OTHERS THIS EQUIPMENT MUST BE USED AS RECOMMENDED BY THE MANUFACTURER FAILURE TO HEED THE FOLLOWING RECOMMENDATIONS COULD ENDANGER YOUR LIFE Maximum lifting capacity is 400 pounds 180 kg in single line winch operation DO NOT ATTEMPT TO MOVE LOADS GREATER THAN THIS RATINGS NEVER CARRY personnel on the hook ramp or the load NEVER MOVE A LOAD with this winch 632 workstation until all personnel are clear DO NOT ALLOW unqualified personnel to operate this unit KEEP CLEAR OF RAMP OR WINCH WIRE ROPE AND HOOK WHEN OPERATING DO NOT ATTEMPT to guide wire rope by hand as it rewinds AVOID excessive inching and quick reversals of load BE SURE that the power supply is disconnected before performing maintenance and repair procedure DO NOT OPERATE this unit if it is not functioning properly KEEP 632 WORKSTATION WINCHING AREA CLEAR Do not allow people to remain in the 632 workstation winching area Do not stand between the winch and load ALLOW 632WORKSTATION WINCH TO COOL DOWN FREQUENTLY as the motor is designed for intermitt
32. d against the fingers A SRAL lt m ES Set the Relief Torque Potentiometer at approximately 15 INN R NOTE Free turning reels may need a lower value than 15 PS Stiff reels or reels with a drive train may need a higher torque X Jf S A than 15 Do not exceed 45 on the relief torque potentiometer CONS E Ef CY setting Manually jog the traverse all the way to the left watching for proper clearance between the grinding wheel and the blade Check for proper clearance between the index finger after releasing from blade at far left position and the front side of the blade on the return trip to the home position Also verify clearance to the reel blade support spiders Stop the traverse in home position and check for a proper blade index At this point you can adjust the relief angle by turning the Micro Adjuster for Relief Angle See FIG 35 You can increase the relief angle approximately 8 degrees by rotating the Reel Positioner Adjuster clockwise You can decrease the relief angle approximately 8 degrees by rotating the Reel Positioner Adjuster counterclockwise Press the SET UP button and enter the information requested or press the PROGRAMS button on the Relief Program Setup Screen or Relief Program Run Screen to load and existing program There are five prepackaged Relief programs You can either select one of these programs or develop your own program based on your best estimate as to how muc
33. d as fast as possible while maintaining top quality It is recommended to start grinding each reel at Spin Speed of 200 RPM 50 and evaluate the RPM by adjusting higher and lower to optimize the Spin Speed for that reel If the Spin Speed is incorrectly set you can experience two problems grinding wheel dressing or grinding wheel resonance Each of these problems is explained below On some reels especially small diameter high blade count reels if the Spin Speed RPM is set to high the reel can act as a dresser to the grinding wheel There can develop what appears to be a very aggressive grind as if the infeed has self infed and then a sudden stop of grinding with no grinding wheel to reel contact If this occurs your Spin Speed was set to high and you effectively dressed your grinding wheel Some reels have a resonant RPM where the reel goes into harmonics with the grinding wheel and the resonance vibrates the grinder and results in a very bad grind By changing the Spin Speed to a higher or lower RPM you will move out of the resonant range After determining the best Spin Speed RPM for a reel remember to save the setting when saving a program By saving the correct RPM you will avoid evaluating the Spin Speed the next time you grind the reel TRAVERSE DRIVE RPM The Traverse Speed potentiometer is adjustable from approximately 5 feet per minute 1 5 meters per minute to 20 feet per minute 6 meters per minute It is recommen
34. dapter 3 8 square male to 1 2 square female into the splined reel coupling Jacobsen part number 337370 and use this pressed assembly as the adapter 7 reel units can be driven from either end The reel unit has a coupler attached to the reel shaft at both ends Purchase Jacobsen part number 4102440 Reel Motor Shaft and weld the hydraulic motor shaft from the kit to a 1 2 socket and use this weldment as the adapter Tri King reel units can be driven on older pulley drive units with a 9 16 socket on the 3 8 bolt that holds the pulley On newer splined units purchase the splined reel coupling Jacobsen part number 132002 and press a Square Socket Drive Adapter 3 8 square male to 1 2 square female into the splined reel coupling and use this assembly as the adapter 39 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS SETUP PROCEDURE FOR SPIN DRIVE RPM VERSUS TRAVERSE SPEED SPIN DRIVE RPM IN SPIN GRINDING IS VERY IMPORTANT IN ACHIEVING A QUALITY GRIND USE CARE IN ESTABLISHING THE SPIN DRIVE RPM PER THE INSTRUCTIONS BELOW Generally the Spin Drive RPM in spin grinding will be between 180 RPM 45 and 380 RPM 100 The speed required to spin a specific reel is dependant on reel diameter the number of reel blades and reel hardness For all reels there is an optimum Spin Speed where there is an AGGRESSIVE yet smooth grind as you spin grind the reel Your objective is to spin grind the reel as aggressively an
35. ded to grind between around 15 feet per minute 4 meters per minute Grinding at a slower traverse speed 10 feet per minute 3 meters per minute as an example will give a better finish but will extend the grind cycle time Grind finish versus grind cycle time is controlled by the choice of the operator 40 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS ERIFY GRINDING WHEEL TO REEL END FRAME LEARANCE nstall the 5 127 mm x 1 25 mm grinding wheel Adjust he relief finger with the front hand knob so it clears the grinding wheel diameter about 1 32 0 8 mm Turn knob lockwise to move finger out and counter clockwise to ove finger in See FIG 27 OTE The 3 5 x 1 89 mm x 25 mm grinding wheel may be required for smaller reels such as 5 127 mm diameter greensmowers if clearance is required L FRONT HAND KNOB 27 Pull the left side Plunger Pin and rotate the Finger and Body Assembly down clockwise looking from the right side to he spin position until the left side plunger pin locks into COPIA Hab position See FIG 28 CES BODY PLUNGER ASSEMBLY ock the index finger in the down position Press down on the index finger and move the locking pin to the lock 7 4 Sai position Pin in See FIG 28 _ LOCKING INDEX ove the grinding wheel up to within at an 1 8 3 mm of reel Om S FINGER PIN by going to the Spin Manual Touch Screen a
36. depress the CABLE IN button duty cycle on time may cause the circuit breaker to trip and the lift will not operate This winch is designed to pull 400 Ibs 180 KG for 20 second on the wire rope layer closest to the drum For detailed information on the OPTIONAL Attempts to pull more than this weight or exceed the WORKSTATION see the manual included duty cycle on time may cause damage to the winch or With the Workstation wire rope may also cause the circuit breaker to trip and the winch will not operate Maintain a minimum of four wraps of wire rope around the winch drum before attempting any pulls DO NOT PUT ANGULAR LOADS ON THE WINCH PULL SHOULD NEVER USE THE ALWAYS BE PERPENDICULAR TO WORKSTATION WITH A WINCH PERSON ON THE RAMP KEEP WIRE ROPE TIGHT AND EVEN ON THE SPOOL REPLACE WIRE ROPEWHEN FRAYED KEEP WIRE ROPE UNDER TENSION WHEN OPERATING WINCH WIRE ROPE WILL STACK UP LOOSELY ON SPOOL IF NOT KEPT UNDER TENSION The wire rope will require periodic attention and eventual replacement Inspect the wire rope frequently If any fraying exists replace the wire rope at once Your winch uses a galvanized aircraft type 1 8 DIA 3 mm 7 x 19 cable Always replace the wire rope with the replacement rope specified in the parts section of this manual Because all rope is subject to wear it is excluded from our warranty LUBRICATION Your new winch has a lifetime lubrication Grease leakage out of the w
37. djusted down by simply pushing the unit down and adjusted up by first pulling up on the release lever and then sliding the unit up To lock the front tooling clamps rotate the roller clamp up and lock in place with the quick release pin There are two mounting holes for the quick release pin one hole set at vertical and the other at approximately 8 degrees For the majority of mowing units the hole set for vertical clamping can and should be used For some mowing units a frame part causes difficulty with using the vertical hole set then use the 8 degree hole set which allows additional clearance as shown in FIG 1 Then turn the t knobs clockwise until roller is firmly held in place HAND TIGHTEN T KNOBS ONLY DO NOT WRENCH TIGHTEN OR BRACKETS CAN BE BENT REEL POSITIONER GAGE The Reel Positioner Gage is used to obtain proper in and out fore and aft positioning of the mower unit Mount the Reel Positioner Gage onto the table with the ears butted against gaging surface of the table See FIG 2 You then position the center of the reel within the slot in the Positioner Gage This is an approximate starting point for setup purposes There are special reels and unique situations that may require the reel to not be set on the center of the flag This flag is for setup reference only TRAVERSE ACTUATOR RELEASE The belt that drives the grinding carriage left and right can be released to allow manual movement of the grinding carriage The
38. ean the unit as specified Please observe all safety information in this manual and safety decals on the equipment This machine is intended for grinding the reel from a reel type mowing unit ONLY Any use other than this may cause personal injury and void the warranty To assure the quality and safety of your machine and to maintain the warranty yu MUST use original equipment manufactures replacementparts and have any repair work done by a qualified professional ALL operators of this equipment must be thoroughly trained BEFORE operating the equipment Do not use compressed air to clean grinding dust from the machine This dust can cause personal injury as well as damage to the grinder Machine is for indoor use only Do not powerwash machine SAFETY INSTRUCTIONS TO AVOID INJURY READ AND UNDERSTAND THE SAFETY ITEMS LISTED BELOW TRANSLATION OF ORIGINAL INSTRUCTIONS IF YOU DO NOT UNDERSTAND ANY PART OF THIS MANUAL AND NEED ASSISTANCE CONTACT YOUR LOCAL DEALER OR THE MANUFACTURER 1 10 11 12 KEEP GUARDS IN PLACE and in working order REMOVE WRENCHES AND OTHER TOOLS KEEP WORK AREA CLEAN DON T USE IN DANGEROUS ENVIRONMENT Don t use the grinder in damp or wet locations Machine is for indoor use only Keep the work area well lit KEEP ALL VISITORS AWAY All visitors should be kept a safe distance from the work area MAKE THE WORK AREA CHILD PROOF with padlocks or master switches D
39. ent duty only When the metal motor housing is hot to touch it is time to let the winch cool down DO NOT OPERATE 632 WORKSTATION WINCH WHEN UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION DO NOT USE 632 WORKSTATION WINCH TO HOLD LOADS IN PLACE Use other means of securing loads such as tie down straps USE ONLY FACTORY APPROVED SWITCHES REMOTE CONTROLS AND ACCESSORIES Use of non factory approved components may cause injury or property damage and could oid your warranty 15 16 DO NOT MACHINE OR WELD ANY PART OF THE WORKSTATION WINCH Such alterations may weaken the structural integrity of the workstation winch and could void your warranty DO NOT OPERATE THIS 632 WORKSTATION WINCH OUT DOORS OR IN A CORROSIVE OR EXPLOSIVE ENVIRONMENT NOTE THE FOLLOWING APPLY TO OPERATION OF THE WINCH ONLY 1 11 MAINTAIN A MINIMUM OF 4 TURNS OF WIRE ROPE around the winch drum to prevent the wire rope from pulling off under load WHEN SPREADER BAR ASSEMBLY IS USED be sure it is properly seated in the saddle of the hook NEVER HOOK THE WIRE ROPE BACK ON ITSELF USE THE SPREADER BAR ASSEMBLY Hooking the wire rope back on itself creates an unacceptable strain on the wire rope DO NOT use the wire rope as a ground for welding NEVER TOUCH a welding electrode to the wire rope INSPECT WIRE ROPE FREQUENTLY A frayed wire rope with broken strands should be replaced immediately Nev
40. er replace the wire rope with rope of any kind or with wire rope other than the type and size specified in the repair parts section of this manual USE HEAVY LEATHER GLOVES when handling the wire rope to eliminate the possibility of cuts or scratches from burrs and slivers from broken strands A 4 S La 12 SAFETY INSTRUCTIONS o gt TRANSLATION OF ORIGINAL INSTRUCTIONS READ UNDERSTAND AND LOCATE ALL DECALS BEFORE OPERATING THIS EQUIPMENT the equipment Read Service manual and disconnect power before servicing Refer to manual after installation read the user s guide carefully before operating Follow all operating and other instructions carefully WARNING Use of proper eyewear is mandatory when operating this equipment WARNING Gloves or other hand pro tection is required when operating this equipment adequate ventilation systems WARNING Hearing protection required when operating this equipment cates that there are DANGEROUS HIGH VOLTAGES PRESENT inside the enclo sure of this product TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK do not attempt to open the enclosure or gain access to areas where you are not instructed to do so REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY Entanglement Hazard
41. func Pull the right side locking index finger pin to release the index finger and rotate the handle into the retracte position See FIG 33 Go into the Relief Manual Touch Screen See FIG NOTE When you put the selector in relief the Finger Body Assembly must be up and the index finger mus unlocked and in the forward position If this is not d the spin drive and jog will not function and a Touch Sc alarm will be displayed Set Spin Drive Rotation switch On the Relief Manual Touch screen to rotate the reel into the stop finger counterclock wise CCW when looking at the right side NOTE Relief torque reel rotation is always opposite spin rotation With the traverse in home position over right side prox press the infeed jog button on the touch screen to move the grinding head up while rotating the reel with you hand until the index finger touches the reel blade With the traverse in the home position and a reel blade on the index finger only Loosen the Index Lock Handle and rotating the index adjust lever on the right side of the grinding head See FIG 33 Set the position of the index finger so that the blade can move from the index finger to the relief finger when traversing left If the finger is set too far back the blade will hit the side of the relief finger when traversing left This position must also allow approximately 1 32 1 mm free play of the index finger when the blade is resting on the high point of the relief fi
42. h material needs to be removed from the reel blade to achieve the correct relief See FIG 36 RELIEF PROGRAM SETUP ENTER AMOUNT OF INFEED IN THOUSANDTHS OF AN INCH EX 017 001 After the program is loaded or the information is entered oo ENTER NUMBER DF TIMES TO from the Relief Setup Screen check the setting located in the upper left hand area of the Relief Run Program screen prepackaged program is selected press the Blade button to set relief blade number to match the number of blades in the reel FIG 36 ENTER NUMBER OF BLADES ON REEL Program Setting PROGRAM RUN Press to NOT HAVING THE NUMBER OF BLADES Accept SETCORRECTLY WILL RESULT IN Values DOUBLE GRINDING OF SOME BLADES e OR NOT GRINDING ALL OF THE BLADES Blade Press to Start Program 48 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS NOTE Traverse speed should be approximately 15 fom If you are removing a small amount of stock on initial infeeds faster traverse speeds are suggested If you are removing a large amount of stock on later infeeds slower traverse speed may be required Push Program RUN button The PLC will turn on all necessary functions that are not currently running You should watch the grinder insure that it is cycling properly prior to leaving the machine in automatic cycle to do other work If the grind is too light tough the QUICK INFEED 001 to infeed the wheel 001
43. inch especially during the first few operations this is normal It is not necessary to grease or oil any part of the winch at any time If grease leakage continues beyond a short period of time the winch should be inspected for cause and replaced if necessary TROUBLESHOOTING If the winch fails to operate the circuit breaker on the end of the winch motor should be checked If the circuit breaker has tripped this will be indicated by the center portion of NOTE Repeated tripping of the breaker indicates the breaker protruding from the main body To reset the an overload condition Overloading will shorten the breaker merely press the center portion back into the life of your winch assembly 33 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS INSTALL REEL Move the reel to the approximate grinding position having the rear roller on the table top and front roller on front roller See FIG 12 Reel Center Line Align Reel Center within positioner gage slot MAKE SURE THE GRINDING WHEEL IS LOW ENOUGH TO CLEAR THE REEL YOU CAN LOWER THE GRINDING WHEEL BY GOING TO EITHER SPINOR RELIEF MANUAL SCREEN AND PRESS FIG 13 e INFEED DOWN BUTTON SEE FIG 31 Set bottom of reel flush to 3 8 above table top MACHINE TOP TABLE TOP Position front roller clamps as far out as possible to the end REEL POSITIONER of the front r
44. ished maximum safe operating speed marked on the wheel DO CHECK MOUNTING FLANGES for equal and correct diameter DO USE MOUNTING BLOTTERS that are supplied with the wheels DO be sure WORK REST is properly adjusted DO always USE A SAFETY GUARD COVERING at least one half of the grinding wheel DO allow NEWLY MOUNTED WHEELS to run at operating speed with guard in place for at least one minute before grinding DO always WEAR SAFETY GLASSES or some type of approved eye protection when grinding DO TURN OFF COOLANT before stopping to avoid creating an out of balance condition 10 DON T DON T use a cracked wheel or one that HAS BEEN DROPPED or has become damaged DON T FORCE a wheel onto the machine OR ALTER the size of the mounting hole if the wheel won t fit the machine get one that will DON T ever EXCEED THE MAXIMUM OPERATING SPEED established for the wheel DON T use mounting flanges on which the bearing surfaces ARE NOT CLEAN FLAT AND FREE OF BURRS DON T TIGHTEN the mounting nut excessively DON T grind on the SIDE OF THE WHEEL see Safety Code B7 2 for exception DON T start the machine until the WHEEL GUARD IS IN PLACE DON T JAM the work into the wheel DON T STAND DIRECTLY IN FRONT of a grinding wheel whenever a grinder is started DON T FORCE THE GRINDING so that motor slows noticeably or that the work piece gets hot Threshold Limit Value for nuisance dust as classified
45. it The power cord must be placed near an easily accessible unobstructed socket outlet 180Kg 400 LBS WINCH AND BOOM CAPACITY IS A MAXIMUM OF 180Kg OR 400 LBS Exceeding the capacity may result in personal injury or damage to the equipment GETTING KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS CONTROL PANEL COMPONENT IDENTIFICATION Review the following control panel component descriptions before proceeding with the instructions SYSTEM START SWITCH Powers all control panel systems Pulls in the main magnetic starter SPIN SPEED DIAL RPM Adjusts the speed of reel rotation when you have the grind progam set at variable speed spin RELIEF TORQUE DIAL Adjusts the Spin Drive Motor torque The torque holding the reel blade to the relief finger when you have grind program set at variable Torque Relief TRAVERSE SPEED DIAL FT MIN Adjusts the speed of the left amp right movement of the Grinding Wheel Carriage in both Auto program and Manual Jog GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS EMERGENCY STOP BUTTON Push to cut all power to the control panel functions Stops all motors including grinding motor traverse motor infeed stepper motor etc To restore power pull up on button and press the Start button PUSHING THE EMERGENCY STOP BUTTON DOES NOT STOP ALL POWER TO THE GRINDER POWER IS STILL DELIVERED TO THE PLC TOUCH SCREEN AND THE INFEED SIDE
46. ly amp Service Manual DOOR TO RESET LIGHT TEST PROXIMITY SWITCHES 1 PLACE METAL OBJECT IN FRONT OF PROX SWITCH ES 2 VERIFY OPERATION ON SCREEN DOOR SWITCH FINGER STORED DOWN Q HEAD IN RELIEF POS LEFT TRAVERSE RIGHT TRAVERSE MAIN UTILITIES UTILITIES Displays the Utilities screen See next page LOW VOLTAGE RELAY WHEN CHECKING THE PROXES DOES THE INDICATOR CHANGE ON THE SCREEN ES PROX SENSOR INPUT ARE FUNCTIONING PROPERLY DOES THE PROX LIGHT BAD PROX OR CABLE CONTACT DISTRIBUTOR OR PROVIDOR FOR REPLACEMENT ES VERIFY INPUT ON CONTROLLER CONSULT SCHEMATIC FOR INPUT ADDRESS T DOES PROPER LIGHT ON CONTROLLER COME ON ES CONTROLLER INPUT DEFECTIVE CONTACT FACTORY FOR SERVICE NO BAD PROX OR CABLE CONTACT DISTRIBUTOR OR PROVIDOR TEST END OF CYCLE onr 26 GETTING KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS LANGUAGE Press to select from the list of languages EM co Choosing a language Press and enter will change the text in password to gain most screens to that access to the language utilities listed to the left UPLOAD PROJECT Press to upload a project from the memory card The project contains the information for the screens on the touchscreen SAVE password is needed for PROGRAMS this function Contact the factory if this function i
47. m the grinding head and bellows area On a daily basis inspect the machine for loose fasteners or components Contact your company s Maintenance Department if damaged or defective parts are found DO NOT USE COMPRESSED AIR TO CLEAN GRINDING DUST FROM GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS PREPARATION INSTALLATION CHECK LIST Before using this equipment refer to the list below Verify that all of the listed items are completed before powering up the equipment 1 Equipment is completely assembled 2 All shields are in place and in good condition 3 All decals are in place and readable 4 Overall condition good i e paint welds electrical 5 Verify there is sufficient electrical power to operate the machine 6 Read and understand all areas of the Operator s manual and review the Service Manual and any additional training material if available 7 Understand traverse proximity switch positioning 8 Understand general maintenance Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustments and operating procedures before attempting to operate the equipment Replacement manuals can be obtained from your selling dealer or the manufacturer The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate and cl
48. ment is functional only on cutting units with thin blades on small reels 30 12 PIN IN RETRACTED FIG 6 ALIGNMENT GAGE A properly ground reel should be cylindrical All taper must be ground out of the reel To ensure the reel will be ground correctly it MUST be aligned precisely prior to grinding The digital alignment gage is used for accurate reel setup The same gage is used for setting both the horizontal and vertical alignment within thousands of an inch The digital gage allows you to measure one end of the reel by extending the slide rail until you make contact with center hub of the reel oee FIG 7 You then reset the gage to zero retract the slide rail and measure the other end of the reel The reading on the digital scale tells you exactly how far out of alignment you are NOTE Gage can be set for both inch and metric readout The digital gage reads to 0001 Alignment requires an accuracy of 0020 Therefore disregard the fourth decimal place Zero Reset ON OFF FIG 7 DUST COLLECTOR The dust collector unit is used during grinding operations to collect the majority of the grinding dust directly under the grinding wheel Since the dust collector unit is actually an industrial vacuum you can disconnect the vacuum hose from the carriage base and use the vacuum to clean the entire machine See FIG 8 NEVER USE COMPRESSED AIR FIG 8 CLEAN ANY AREA OF THE MACHINE 30 GETTING KNOW YOUR GRIND
49. n the fere Finger high Detail shows Finger and Body Assembly rotated point you want about 1 32 8 mm to 1 16 1 5 mm aai TNCS free play of the Index Finger behind the reel blade The oe nos un ee Index Stop Finger is spring loaded to the up position To check free play push down on the Index Stop Finger See FIG 6 To make this adjustment you have to first turn the Index Lock Handle counter clockwise to unlock the adjustable Index Lever See FIG 6 If there is no free play of the Index Finger you want to rotate the Adjustable FIG 5 Index Lever clockwise If there is more than 1 16 1 5 mm free play you want to rotate the Adjustable Index Lever counter clockwise When the Index Stop Finger is in proper position rotate the Index Lock Handle clockwise to lock the Adjustable Index Lever The Index Stop Pin is height adjustable It should be adjusted to catch the reel blade and still leave enough clearance to the reel spider after the relief is ground to the depth required shown without grinding wheel for clarity NOTE The reason for the 1 32 1 mm clearance is so the high point of the Relief Finger is acting as the guide during the relief grind cycle The Index Stop Finger acts as a guide onto the tapered ramp of the Relief Finger 29 GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS PUSH INDEX FINGER STEP 2 With the down limit of the Index Stop Finger HERE TO CHECK properly set you m
50. nd depressing D IN LOCKED he Infeed Jog button up ove the Traverse Travel Limit switches out to allow the grinding wheel to reach the end of the reel See FIG 29 Depress the Traverse Jog button on the Spin Manual Touch Screen to move the grinding wheel until it has cleared the end of the reel if clearance to the frame allows See FIG 31 CHOC en Se oe a ck hen the grinding wheel is in position move the Traverse SHOWN W O GRINDING WHEEL FOR CLARITY ravel Limit switches in until the light on the proximity switch ights Move the grinding wheel in a couple of inches and FIG 28 hen back out to verify the switch properly stops grinding heel Repeat the process on the opposite prox switch IF THE REEL FRAME EXTENDS tl PAST THE REEL ITSELF MAKE SURE THE STOP IS SET SO THAT amp THE GRINDING WHEEL WILL NOT RUN INTO FRAME WHEN GRINDING OTE When you go into the Spin Manual Touch Screen he Finger and Body Assembly must be down and the index inger must be locked down If this is not done the spin drive and jog will not function and an alarm will blink on the FIG 29 41 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS Touch Screen Close and latch the doors the grinding wheel motor and spin drive will not operate with the doors open Turn on the Grinding Wheel Motor and the Spin Drive Motor on the Spin Manual Touch Screen Set the Spin Speed per the instructions on Page 37 Make su
51. nger See FIG 33 Check by jogging left until the reel blade is on the relief fin ger When this is completed lock the indexing finger into position by tightening the index lock handle Continue to jog the grinding head up until there is minimal clearance between the reel blade and the grinding wheel Check the Proximity Sensor on the Index Finger right side proximity switch under the spark shield to insure that it makes contact the proximity switch light on when the index finger catches a reel blade 47 TRANSLATION OF ORIGINAL INSTRUCTIONS Push Index Finger here to check for free play 7 25 EN Index Lock Handle YS Uf AG E Ug i e XY Mie e Adjustable Index Lever M u Ne 9 Sy BRS VEAN SE Index Finger iT lt lt T Knob X Index Finger Proximity Sensor Index Finger Detail shows Finger and Body Assembly rotated Locking Pin counterclockwise into relief grinding position in retracted shown without grinding wheel for clarity position FIG 33 Spin Drive Rotation Switch RELIEF MANUAL TRAVERSE JOG FIG 34 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS Close and latch the doors the grinding wheel motor or spin drive will not operate with the doors open Micro Adjuster for Relief Angle Turn the Spin Drive motor on NOTE The spin drive will apply gt lt 5 S a torque loa
52. nit if it is not in alignment NOTE It is not necessary to have perfect alignment but it must be close enough so that the coupler remains engaged and that excess torque 1 not applied to the reel 38 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS REEL DRIVE ADAPTERS This grinder is equipped with an adapter that transfers the rotation from the spin drive gear box coupling to a 1 2 male square To operate the grinder you need an adapter from this 1 2 male square to the reel shaft These adapters are NOT included with this grinder Most cutting units manufactured in recent years have a male or female spline on the end of the reel shaft that connects to a hydraulic or electric motor shaft If you have a reel shaft that has an internal threaded end which you can access install a hex head bolt or socket head screw of that thread size with a jam nut very tight so it does not loosen while spin grinding and then drive with a 1 2 drive socket for that hex or hex key size TORO EQUIPMENT Toro uses an 8 tooth female spline or a 9 tooth female spline on their reels The 8 tooth female spline can be affectively driven with a Square Socket Drive Adapter 3 8 square male to 1 2 square female The 9 tooth spline requires an adapter Our recommendation is to purchase adapter Toro tool part numberTOR 4074 available from K Line Industries Inc 315 Garden Ave Holland MI 49424 JOHN DEERE EQUIPMENT COUPLERS The extern
53. oller and center on the machine See FIG 12 GAGE Set the vertical height of the front clamps so the reel bottor is flush to 3 8 10 mm above the table surface See FIG 1 Set the horizontal position of the front roller clamps with th reel Positioning Gage Place the reel positioner gage agains gaging surface See FIG 14 You want to align the center c the reel within the slot of the positioner gage DO NOT GAGE FROM EXTENDED PORTION OF THE HORIZONTAL SCALES AND VERTICAL 538 14 TOOLING SCALES MUST MATCH FOR PROPER ALIGNMENT For greensmower reels the 3 5 89 mm diameter grinding wheel must clear the front roller clamps by approximately 1 4 6 mm REFER TO PAGE 50 FOR SETUP CHART To insure that your setup is correct for spin and relief put the relief narrow grinding wheel on the grinder Position the relief finger system into the relief position Jog the head up and trap the reel blade between the grinding wheel and the relief finger Check clearance between the grinding wheel and the front roller Also check the clearance between the grinding wheel and the next blade If good check the relief angle on the reel blade Refer to page 29 for adjustment of relief angle FIG 15 Make certain the reel is parallel to the front edge of the table Lock down with front clamps and rear clamp The front clamps have two positions as described on page 26 Use the vertical position when ever possible See FIG 15
54. preader bar should be spaced evenly along the mower so they do not slide as the mower is being raised For the 632 stand between the mowing unit and the winch and raise the mowing unit into place For walking greensmowers position the mowing unit so the handle points toward the winch Then stand between the mowing unit and the grinder frame to winch the mowing unit to height Then walk around the mowing unit and guide it into position THE OPERATOR SHOULD PO SITIONED AWAY FROM THE REEL DO NOT STAND UNDERNEATH THE REEL AS IT IS BEING RAISED GUIDE REEL AT ARMS LENGTH Optional Workstation for the 632 Lift or roll the reel onto the rear ramp so the front of the mower faces towards the front of the machine See FIG 11b Raise the workstation ramp until the ramp is even with top of the table Move the reel onto the grinder table top then close the rear ramp 32 FIG 11a FIG 11b WINCH LIFT OPERATING INSTRUCTIONS TRANSLATION OF ORIGINAL INSTRUCTIONS ELECTRIC WINCH OPTIONAL WORKSTATION OPTIONAL ON 632 This unit is activated via the switch the end of the one This OPTIONAL WORKSTATION has been foot cord To remove wire rope from the winch depress the designed to lift a maximum of 400 Ibs 180 CABLE OUT button The load will stop without coasting KG once every 10 minutes Attempts to when the button is released To pull a load or spool wire lift more than this weight or exceed the rope onto the drum
55. protection components Handle grey outside panel on the 632 FIG 19 35 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS VERTICAL ALIGNMENT Install the digital alignment gage vertically on the carriage front dowel pin and pointing at the center of the reel shaft Lock into place with knob See FIG 20 20 27 QUT gt NV s First measure the left side of the reel as far to the left as possible set the gage to zero then measure the right side at the same distance from reel centerline as the left side See FIG 21 Do not rotate the reel shaft except for a minimum amount to clear the gage when taking measurements Adjust the grey vertical handwheel See FIG 19 First note the amount the reel is out of alignment Then with the digital gage still on the right side of the reel turn the orange horizontal handwheel in the direction KNOB ALIGNMENT required until the gage reads zero Now continue turning GAGE FIG 20 the handwheel until the gage reads the then full amount of the offset again Repeat until alignment is within 002 05 mm c Example If the reel center shaft is 085 left to right turn the handwheel from 085 to zero and then continue to turn until it reads 085 additional on the other side of zero gt The reason for this is that the traverse frame pivots on the left end and is adjusted on the right end Anytime the adjusting end i
56. r knobs C amp D See FIG 24 Rubber Sleeve Coupler Drive Coupler Adapter Square Drive Adapter Socket not included NOTE The 1 2 square drive socket or adapter that is placed on the reel when spin grinding is NOT included with the grinder For Reel Drive Adapter information seee page 38 DO NOT EXTEND SQUARE SHAFT PAST GROOVE INSTEAD REPOSITION SPIN UNIT The following procedures will make setting up the spin drive unit easier 1 Move spin drive unit close to the reel Align the shaft on the spin drive with the nut on reel by completing the necessary adjustments discussed on the previous page 2 Now slide the spin drive unit approximately 7 18 cm from the reel drive coupling point and securely fasten to the square mounting bar tightening both locking knobs Knobs C amp D 3 Place the proper 1 2 square drive socket or adapter on the reel drive nut and then insert the square drive shaft into the socket Place the adapter sleeve over the drive shaft and insert the drive coupler adapter assembly into it Finally place the rubber coupler onto the drive coupler adapter See FIG 22 4 By holding the square drive shaft firmly into position with your left hand you will be able to move the other components to the right and insert the rubber coupler into the flange on the spin drive unit When this is done tighten the T Knob on the adapter sleeve to hold all parts in place 5 Finally readjust the spin drive u
57. re spin rotation is the same as the grinding wheel clockwise CW looking from right end See FIG 30 Go to the Spin Manual Touch Screen to change the spin motor direction See FIG 31 NOTE When the reel turns in the same rotation as the grinding wheel the point of contact where they meet is in opposite directions Depress the up infeed button on the Spin Manual Touch Screen until start to see some light sparking on the reel Depress traverse jog button on the Spin Manual Touch Screen left and right to traverse across the reel to find the high areas NOTE Ifthe grind starts getting heavier the infeed down again until you can travel the full length of the reel without heavy grinding NOTE f you find excessive difference from one side to Press to Change the Spin the other more than 1 16 1 5 mm you may want to verify Motor Direction alignment before going any further Press to turn the SPIN MANUAL Spin Motor on AUTO Press to move VACUUM the grinding wheel up Press to traverse until the prox is reached Press to change Press to traverse in that the infeed speed Press to move the direction The Head will grinding wheel stop when the button is no down longer pressed FIG 31 42 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS SPIN GRIND SPIN MANUAL DIRECTION SPIN DRIVE TRAVERSE TO PROX See grinding wheel safety instructions on page 5
58. running screen will be displayed this grinder Note These along with this message pages also come up when you first turn the power on 2 I ve a aa RELIEF Press to display the Relief Manual screen This will allow you to manualy run the grinder for setup This screen will also give you access to the screens needed to setup and run an auto program SPIN Press to display the Spin Manual screen This will allow you to manualy run the grinder for setup This screen will also give you access to the screens needed to setup and run an auto program p HELP Press to display basic troubleshooting This screen will also let you access some of the display settings and other functions REEL SETUP GUIDE Press to display a guide for setting up a reel For complete instructions refer to the Operators Manual ESC Press to return to the Screen you were previously in UP ARROW If there are a lot of alarm messages use the up ar row to scroll through the different messages CHECK To remove an alarm message ALARMS SCREEN A blinking red bell in the upper right corner of any screen indicates an alarm Press the alarm button located on that screen to display this Alarms screen Amessage describing the problem will be displayed If there is more than one problem they all will be displayed DOWN ARROW If there are a
59. s UPLOAD PROGRAM SAVE PROGRAM Press to upload grind Press to save grinding programs from a programs to the memory memory card This card A password is can be used to transfer needed for this function programs from one Contact the factory if this machine to a new one function is needed A password is needed for this function Con tact the factory if this function is needed 2 GETTING TO KNOW YOUR GRINDER FRONT AND REAR MOWER MOUNTING The mowing unit is placed into the machine with the rear roller on the table and front roller held with the front tooling clamps The front tooling clamps can be moved from side to side along the tooling bar so they can be positioned as far apart as possible on varying widths of reels loosen knob Aon lower part of bar mounting bracket FIG 1 You also have the ability to adjust the height loosen knob B on horizontal bracket in FIG 1 and the forward and backward position loosen knob C on roller clamp bracket in FIG 1 This allows the mower unit to be set up with the bottom of the reel approximately flush to the table and the center of the reel aligned to the reel positioner gage see section on reel positioner gage below When the front tooling clamps and mowing unit are in proper position lock in place by hand tightening knobs The rear roller clamp is positioned with the V clamp block centered on the rear roller The height of the rear roller clamp can be a
60. s manual will cover the installation and operation of this Reel Grinder there is an additional manual that addresses the service of this equipment As manufacturers of reel grinders we want to confirm to you our customers our concern for safety We also want to remind you about the simple basic and common sense rules of safety when using a reel grinder Failure to follow these rules can result in severe injury or death to operators or bystanders It is essential that everyone involved in the assembly operation transport maintenance and storage of this equipment be aware concerned prudent and properly trained in safety Always use proper shielding and personal protective equipment as specified by the manufacturer Our current production machines include as standard equipment guards or shields for the grinding wheel safety signs and operators and service manuals Never bypass or operate the machine with any of the guards or safety devices removed or without the proper personal safety equipment Read and fully understand all the safety practices discussed in this manual All safety rules must be understood and followed by anyone who works with reel grinders Before operating a reel grinder an operator must read and understand all of the information in the operator s manual and understand all the safety signs attached to the product A person who has not read or understood the operators manual and safety signs is not qualified to operate
61. s moved to change the right side dimension the left side dimension is also changed at a ratio to the right side By over compensating at the adjusting end you will compensate for this movement and get the reel aligned much faster Aligning the reel to a value less than 002 05 mm will not improve the quality of the reel grind and will extend the alignment time DO NOT ALIGN THE REEL ANY CLOSER THAN 002 05 mm Lock the grey vertical locking handle when done Remove and store the gage on the mount located on the FIG 21 outside of the right side of the grinder 36 OPERATING INSTRUCTIONS Cont d TRANSLATION OF ORIGINAL INSTRUCTIONS ATTACHING THE VARIABLE SPEED SPIN DRIVE UNIT TO THE REEL The spin drive unit attaches to the end of the reel shaft or a drive system component Consult the cutting unit manufacturer for proper spin drive placement and attachment Determine which side to mount the spin drive This will generally be the same drive system component used for backlapping See FIG 22 Attach the spin drive unit onto the appropriate side When spin grinding the reel should turn in the same direction as the grinding wheel See FIG 23 Before positioning the spin drive unit let us familiarize ourselves with the available adjustments and coupler drive assemblies See FIG 24 KNOB A Adjusts the scissor bar to move the unit up and down KNOB B 2 each Allows the spin unit to be loosened and moved in and
62. ses or can be used to manually relief grind a reel ALARMS SETUP When a flashing red bell Press to display appears the right upper the Relief Program corner press to display the Setup screen Alarms screen AUTO Press to display the Relief Program Run screen VAC Press the green area to turn the vacuum system on Press the red area to turn it off DIRECTION Press to change the rota tion direction of the spin motor SPIN DRIVE Press green area to turn the spin motor on Press the red area to turn the motor off MAIN Press to display the Main screen TRAVERSE TO PROX Press arrow and grinding head will traverse in that direction until the prox is reached Press Stop to stop the grinding head before the prox TRAVERSE PROX TRAVERSE JOG GRIND DRIVE Press the green area to turn the grind motor on Press the red area to turn it off INFEED SPEED SELECTOR Press the rabbit if a fast in feed speed is needed Press the turtle when a slower infeed is needed TRAVERSE JOG Press to traverse in the direction of the arrow The grinding head will stop when the button is no longer pressed UP ARROW Press to infeed the grinding wheel This moves the grinding INFEED SCREEN This screen comes up when you press the up or down infeed buttons The large button format allows the operator to concen INFEED meee ipu
63. t side at the same distance from reel centerline as the left side Do not rotate the reel shaft except for a minimum amount to clear the gage when taking measurements First note the amount the reel is out of alignment Then with the digital gage still on the right side of the reel turn the orange horizontal handwheel in the direction required until the gage reads zero Now continue turning the handwheel until the gage reads the then full amount of the offset again Adjust the horizontal handwheel orange See FIG 19 Repeat until alignment is within 0020 05 mm FIG 18 Lock the horizontal locking handle orange when done Example If the reel center shaft is off 085 left to right turn the handwheel from 085 to zero and then continue to turn until it 2 Horizontal reads 085 additional on the other side of zero vue orange Vertical Handwheel grey ec The reason for this is that the traverse frame pivots on the left end and is adjusted on the right end Anytime the adjusting end is moved to change the right side dimension the left side dimension is also changed at a ratio to the right side By over compensating at the adjusting end you will compensate for this movement and get the reel aligned much faster Handwheel orange Traverse Base stand Vertical Remove the horizontal extension bracket from the gage and Pura store it on the mount inside the canopy for a 652 or on the right
64. ter m or change the settings for a program o Doy o RET HORIZONTAL BAR POSITION RELIEFAUTO Press to enter the position on the Horizontal Bar Note This is for operater reference and is not needed to run the program VERTICAL BAR POSITION Press to enter the position on the Vertical Bar Note This is for operater reference and is not needed to run the program PROGRAM SETTINGS Press any box to change the dispayed number nee POT SETTINGS Press to enter the pot settings used during the program Note This is for operater reference and is not needed to run the program RELIEFAUTO PROGRAMS Press to return to the Programs SPIN RELIEF AUTO screen to save the Press to go the Spin Relief changes run screen to run the program MAIN 25 GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS PIS ELF SCREEN This help screen will assist in verifying that the proximity switches are work aE SGA ETE ing correctly With this screen displayed place a metal object in front of the AR proximity switch in question The light on the proximity switch should come on and the symbol next to the prox on this screen should turn from grey to red Ifthe symbol does not turn red then the prox is not fuctioning properly gt and more analysis is needed If this is the case press the Next and follow the instructions or consult the Assemb
65. the auto J TAL NUMBER OF INFEEDS MAIN cycle PREV Displays the pre vious screen MAIN PROGRAMS Brings the Main Displays the Pro screen grams screen SPIN PROGRAM SPARKOUT SETUP This screen allows the operater to change the values used in the sparkout cycle of an auto program SPIN PROGRAM SPARKOUT SETUP SPARKOUT INFEED AMOUNT ENTER AMOUNT DF INFEED IN Press to change the amount the THOURANGTHE HF AN INCH grinding wheel is infed at the EX 1 0 001 beginning of the sparkout cycle 0 5 0005 of a program ENTER NUMBER OF SPARKOUT TRAVERSE CYCLES SPARKOUT TRAVERSE CYCLES Press to change the total num ber of traverse cycles for the m sparkout cycle of a program PREV dam EIL NN NEXT Will display the Spin Program Run screen 19 GETTING TO KNOW YOUR GRINDER SPIN MANUAL DIRECTION SPIN DRIVE SPIN PROGRAM RUN SCREEN This screen will appear if the Auto But ton is pushed on the Spin Manual screen or after hitting Next on the Spin Program Sparkout Set up Screen Settings Display Area This area displays the set tings chosen for the Auto Program Cycle This area will flash until the Accept Values button is selected If a program is selected the name and values of that program should be dis played here SPIN PROGRAM RUN SPARKOUT SPIN INFEED AMOUNT 81 OK TO OPEN DOOR TRAVERSE PROGRAM NAME zi
66. tion which if not avoided could result in death or serious injury The word CAUTION preceeded with a safety alert symbol indicates a potential hazardous situation which if not avoided may result in minor or moderate injury 4 TRANSLATION OF ORIGINAL INSTRUCTIONS CONTENTS Safety Warnings Specifications sea SU ved ang una stra ad aH Rusa RU S REESE Page 4 11 Daily RITIENE 12 Getting to Know Your EE TE 13 30 Winch Safety and Instructions T Page 31 32 Operating Instructions Reel Setup Page 33 39 Operating Instructions Spin Page 40 43 Operating Instructions Relief Grinding Page 44 49 Program Loading 5 50 Factory Default Grind Program nnn Page 51 52 Ree 53 SPECIFICATIONS TRANSLATION OF ORIGINAL INSTRUCTIONS 632 SPECIFICATIONS Electrical Requirements sy cciaceadyuensieanvnsanponedienessualeserynouniaradeneminenioneneaten 115VAC 50 60 Hz 20 amp circuit Electrical Requirements with 230VAC 50 60 Hz 8 amp circuit 1 severe i mv IMP POENI dI RR IN RUM 1490 Ibs 676 kg SOONG 1770 lbs 803 kg Sound More than 75 Dba Less than 95 Dba OP
67. trate on the grinder without fear of touching the wrong button or slipping off the button DOWN ARROW Press to bring the grind ing wheel down 21 GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS RELIEF PROGRAM SETUP SCREEN This screen allows the operator to enter the settings needed to run an auto program in the relief mode INFEED AMOUNT Press to change the in feed amount NUMBER OF INFEEDS Press to change the number of times to infeed Each blade will be ground once before it infeeds NUMBER OF BLADES Press to enter the total number of blades on the reel PREV Displays the pre TOUSE CECT MAIN PROGRAMS NEXT Displays the Displays the Pro Displays the Relief Main screen grams screen Program Run screen 22 GETTING TO KNOW YOUR GRINDER TRANSLATION OF ORIGINAL INSTRUCTIONS ET RELIEF PROGRAM RUN SCREEN AIN This screen will appear if the Auto Button is FINISH AFTER INFEED a E pushed on the Relief Manual screen or after Will end the current hitting Next on the Relief Program Set up running or paused Screen program after all the ss blades have been ground for that infeed QUICK INFEED 001 This button allows the operator to infeed the grinding wheel 001 at any point in the program etm 0005 SETTINGS DISPLAY AREA This area displays the settings chosen for the Auto Program Cycle This area will flash until the
68. while the program is running The wheel will infeed 001 each time you tough the button you must remove your finger to infeed another 001 The operator can also move the wheel down by touching the QUICK OUTFEED 001 button See FIG 36 The program will grind until done then it will turn off the dust collector spin motor traverse motor grinding motor and will park at the home position The amber light on top of the grinder will flash when the program is completed Open the doors and inspect the relief grind Repeat the relief grind if needed The flashing light will turn off if the doors are opened or the Cycle Complete button is pushed on the Touch Screen If you wish to inspect the reel in the middle of a grind program press the PAUSE button The program will finish the traverse cycle it is currently on and then stop at the home position You can then open the doors and check the reel If you wish to continue hit RESUME or press the CANCEL button to end the program After the relief program is complete you may wish to save the program Go to the Spin or Relief Run Program Screen and press the PROGRAMS button This will bring you to the Programs screen where you can save edit or load a program See Page 45 for more information REELS WITH ONE OR MORE BLADES BROKEN OFF FROM THE OUTSIDE SPIDER TO THE EDGE OF THE REEL CANNOT BE RELIEF GROUND IN e AUTOMATIC CYCLE YOUMUST RELIEF GRIND THESE REELS IN THE MANUAL MODE CONTROLLING

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