Service Manual Trash Compactor
Contents
1. BLACK amp 9 amp mni o fr 5 RAM LOCK SWITCH 9 BATTERY BACK UP 0 USER INTERFACE MAIN MOTOR BLACK MOTOR CENTRIFUGAL BLUE BLACK 090 MOTOR DIE 0 DLACIINHITE PROTECTOR SWITCH STARTDOWN BACK 200MFD z w 250VAC 5 WHITE 5 SWITCH gt DOOR RED INTERLOCK SWITCH BLUE KEY S BLACK WHITE SWITCH SWITCH WWE OL BROWN ov WHITE BROWN 20 3 6 BLUE 240V SCHEMATIC SHOWS UNIT WITH RAM IN UP POSITION 4 KEY SWITCH OFF BLUE DOOR OPEN AND E GREEN COMPACT MODE NORMAL START ds RELAY YELLOW COMPACT ORANGE MODE RED RELAY BROWN y DC 24V MOTOR 9 BROWN o o 0 ORANGE SWITCH POWER PCB RED 38 Section G Diagrams and Parts Lists Drawing and Parts List Cabinet PartNo Description 2 3 0 5 0 0 E 14 6 7 6 19 0 2 23 24 25 26 Drawing and Parts List Mechanism PartNo Description 28 599526889 Drive Wheel 34 S99526893 Centrifugal Switch Assembly 55 28 34 599526890 Idler Wheel 35 599526895 Ram Screw Assembly 599526891 Upper Limit Switch Assembly 599527020 L2. sees 17 Ram Screw Assembly sees 18 Remove and Replace te emi 18 ELECTRICAL COMPONENTS SECTION D POWER UNIT MECHANISM SECTION C CABINET SECTION B How the compactor works The compactor compresses household trash up to 1 6 of its original volume It will compact normal household trash including milk cartons glass and plastic bottles containers and jars tin cans wrappings boxes food wastes etc When you start the compactor an electrically powered ram moves down into the trash bucket compresses the trash and then returns to the UP position and shuts off automatically NOTE The ram travels about 2 3 of the way down into the trash bucket Because of this the trash bucket must be at least 1 3 full before you will notice any compression Section A installation Your compactor has been designed to require minimum space without loss of capacity whether free standing or built in Free Standing As shipped the compactor is only configured for built in installations This appliance can be converted from built in to free standing with the use of Toe Kick Accessory Kit Model 15TCTK sold separately If additional cord length is required for free standing installation remove the cord clamp and wire tie on the back of the unit N CAUTION Failure to use Toe Kick Assembly Kit Model 15TCTK in a free standing installation may cause the compactor to be unst
3. Motor Centrifugal Switch 30 WM MU ME Remove and Replace 30 4 Reinstall 44848450944 4 in Motor Capacitor 30 Remova an d Reinstall T 10 Test Remove 30 Reverse Door Hinge Position a LS DO 10 Odor Disk Geat airo itr eei 32 Safety Interlock Actuator ssssens 11 M Md v Remove and Re install sss 11 Section E Troubleshooting Gasket ASSefmbly iaa atn tav rr ER EE 12 Troubleshooting Table eene 33 Remove and Re install ses 12 T Top Trim Cover Assembly 18 Section Specifications 13 Specifications Table ern 36 Section C Power Unit 14 Section G Diagrams and Parts Lists Drive Belt cerei cursar atit canna tennis 15 Wiring Schematic FS RS UII UE 15 Drawing and Parts List Cabinet 38 VAN d 16 Drawing and Parts List Mechanism 39 Remove and Replace 16 Complete Power Unit Mechanism 17 Remove and Re install s 17 Drive Wh els i toe t rente e tre ee 17 Remove and Replace
4. GROMMET 7 To remove the power cord at the back of the unit rotate the power cord grommet 90 to the right then slide the cord out of the slot Temporarily place the cord in the rear of the power unit assembly to keep it out of the way 23 24 Section D Electrical Components 8 10 SCREWS Remove five Phillips head screws each from the lower right and left sides of the cabinet cover STABILIZER PLATES Gently spread lower left and right sides of the cabinet cover apart and raise a few inches to allow the left and right stabilizer plates to be removed Take care not to damage or tear the gasket Tilt the bottom front of the cabinet cover forward and up while raising the cover Grasping the front and rear edges of the cover raise it up a few inches and allow it to rest temporarily on the four locator pins Remove the left and right stabilizer plates Again grasp the front and rear edges of the cover and lift it off the unit tilting it forward and back as required RE INSTALL CABINET COVER PINS To re install the cabinet cover lift the cover over the top of the unit and allow it to rest temporarily on the top of the locator pins Insert the right and left stabilizer plates but do not secure them in place they will rest temporarily on top of the ram Gently move the cover so that the front and rear pins slide into their respective rubber grommets Make sure the sound deadening material fi
5. two each on the top and bottom and one each for the left and right sides Remove the Phillips head screws that secure the retainer strips to the cabinet then remove the strips from underneath the gasket Pull the gasket off of the cabinet To install a new gasket place retainer s under the outer edge of the gasket then use the screws to fasten the retainers and gasket to the cabinet Re install the control panel Section B Cabinet 13 Top Trim Cover Assembly REMOVE AND RE INSTALL 1 Remove the door see Door Assembly Remove and Re install SCREWS 2 Remove the four Phillips head screws that secure the top trim cover to the cabinet 3 Pull the top trim cover away from the cabinet 4 Re install in reverse order Be careful not to over tighten screws 14 Section Power Unit Mechanism Legend Drive Belt Main Motor Complete Power Unit Mechanism Ram Screw Assembly lt Section Power Unit Mechanism Drive Belt REMOVE AND RE INSTALL The drive belt transfers power from the motor to the ram screws If it requires replacement follow these steps 4 COVER BELT COVERS SCREWS ARR ES emt S Ur E Dei 3 MOTOR SCREWS SCREWS 1 Remove cabinet cover see Electrical Components Access to Components 2 Remove the four Phillips head screws that secure
6. clock and delay mode to monitor odor control and to reset and advance the odor control disk If LEDs or switches SCREWS are worn replace the display module DISPLAY CONTROL 1 Remove the control panel assembly from the unit see PANEL BOARD Control Panel Assemby Remove and Re install COVER POWER SUPPLY BOARD CONTROL PANEL 1 Remove the control panel and display module assembly see Control Panel Assembly Remove and Re install and Display Module Assembly Remove BATTERY and Re install CONNECTOR ODOR DISK SWITCH 2 Disconnect the battery connector and odor disk switch from the control panel SCREWS SCREWS 2 Remove four Phillips head screws from the display 3 Remove five Phillips head screws and the display module assembly rear cover module assembly from the control panel 4 Installation assembly is the reverse of removal NOTE First install display module assembly to panel then re attach wiring Section Electrical Components 27 INTERLOck Control Board SWITCH WIRE REMOVE AND RE INSTALL The control board is used to electronically connect the compactor s electronic components CONTROL SCREWS PANEL CONTROL BOARD CONTROL BOARD KEY SWITCH HARNESS WIRES DISPLAY PANEL 3 Lifting the cover and noting their locations firmly but gently disconnect the control board harness the wire at the interlock switch and the key switch wires Remove t
7. or items that may shatter to keep the trash compactor compartment clean and in good working order Damaged door gasket Replace door gasket Deodorant disk auto advance feature 1 Auto advance motor is Replace auto advance motor does not function defective assembly Defective control board Replace control board or complete display module assembly Defective power board Replace power board or complete display module assembly Compactor does not compact 1 Insufficient amount of trash in Ram does not travel to bottom cans or bottles Compaction force trash bucket of trash bucket Ensure trash appears weak bucket is at least half full before compacting Compaction results will improve as more trash is added Bottles or cans are arranged too 2 Bottles and cans should be uniformly placed randomly in center of drawer Cans and bottles neatly arranged are capable of supporting a tremendous amount of pressure Lack of lubrication on moving Inspect power mechanism components and regrease components on mechanism as necessary NOTE It is recommended to use high quality wheel bearing grease Compaction plate not installed _ Install compaction plate Section E Troubleshooting 35 Troubleshooting Table Continued Compactor stops during operation 1 Uneven load may cause trash Gently push the door closed bucket to shift forward opening until the door actuator engages the door the interlock swi
8. BRGAN gt Service Manual Trash Compactor Models 15XESSEXF 99044663A November 2010 Broan NuTone LLC gt 926 West State Street e Hartford WI 53027 1 800 637 1453 2 Safe Servicing Practices Safe Servicing Practices To avoid personal injury and or property damage it is important that Safe Servicing Practices be observed The following are some limited examples of safe practices 1 DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe and satisfactory manner 2 Before servicing or moving an appliance remove the power cord from the electrical outlet trip the circuit breaker to the OFF position or remove the fuse 3 Never interfere with the proper operation of any safety device 4 USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES 5 GROUNDING The standard color coding for safety ground wires is GREEN or GREEN WITH YELLOW STRIPES Ground leads are not to be used as current carrying conductors It is EXTREMELY important that the service technician re establish all safety grounds prior to completion of service Failure to do so will create a hazard 6 Prior to returning the product to service ensure that e All electrical connections are correct and secure e All electrical leads are properly dressed and secured away from sharp edges high temper
9. L compact mode Control board defective Replace control board or complete ram runs down and stops operates display module assembly as it would in HOLD compact mode During HOLD compact mode ram Defective centrifugal switch Replace centrifugal switch assembly runs down and up operates as it would in NORMAL compact mode Trash compactor noise level Worn or damaged drive Inspect power mechanism increases during operation components and replace damaged or worn components Lack of lubrication on moving Inspect power mechanism components and regrease components on mechanism as necessary t is recommended to use high quality wheel bearing grease NOTE Due to the number of moving components it is expected that operating noise may increase over the life of the product 36 Section Specifications Specifications Table BROAN 15 INCH WIDE AUTOMATIC TRASH COMPACTOR MODELS 15XESSEXF 15XESSEXG vons mz Amps Capacity Compactor Weight Dimensions _ 1 8 H min 3 220 240 50 60 Leen 3000 Ibs 165 Ibs 14 7 8 n 30 Ibs 6 to 1 packaged 21 1 2 D 7 Wiring Schematic RAM UP SENSOR DOOR SENSOR SWITCH SWITCH START BUTTON START BUTTON LED o BLACK WHITE ODOR DISK SENSOR 5 SWITCH m
10. MOVE AND REPLACE The start switch is located inside of the cabinet behind the push button assembly 1 2 3 Remove control panel assembly see Control Panel Assembly Remove and Re install Remove start switch 2 screws SCREWS Installation is the reverse of removal Access to Components In order to access the electrical components it is first necessary to remove the cabinet cover REMOVE CABINET COVER 1 Removethe bucket from the compactor see Cabinet Trash Bucket 2 Remove the door assembly the 2 bottom door gasket retainers see Cabinet Door Assembly 3 Remove the back panel by first removing the Phillips head screw that secures the power cord cable clamp to the back panel and then removing the 16 screws that secure the panel to the cabinet SCREWS BACK i PANEL SCREWS BAG w SCREW STORAGE P d bs CABLE CLAMP CONTROL PANEL SCREWS Section Electrical Components SCREWS 4 Remove control panel assembly see Control Panel Assembly Remove and Re install NOTCH SCREWS NOTCH 5 To remove the bag storage remove four Phillips head screws that secure it to the cabinet NOTE Upon reassembly the notches on the right and left sides must appear on the lower part of the bag storage SCREWS 6 Remove six Phillips head screws each that secure the front and rear of the stabilizer plates to the cabinet cover rear view shown
11. Phillips head screws 4 Install the switch and secure with two Phillips head screws 30 Section D Electrical Components Motor Centrifugal Switch Assembly REMOVE AND REPLACE This switch reverses the motor when peak load is reached POWER UNIT MECHANISM SWITCH SCREWS 1 Remove the control panel assembly from the front of the unit see Control Panel Assembly Remove and Re install SCREWS 2 Remove two Phillips head screws and the switch from the bottom of the motor 3 Noting their locations transfer the wires to the replacement switch 4 Install the switch and secure with two Phillips head screws Motor Capacitor TEST REMOVE AND REPLACE CAPACITOR SHIELD i SCREWS The capacitor provides power required to start the main motor and improves overall efficiency NWARNING Useanelectrically insulated tool to short the capacitor terminals together This will ensure the capacitor has fully discharged and will prevent shock if any body part comes in contact with the terminals Before testing with a multi meter there are two indicators you can look for on the outside of the capacitor to see if it is bad If you spot corrosion around the terminals or bulging electrolyte ceramic outer material then the capacitor is leaky and must be replaced To access and test the capacitor 1 Remove the control panel assembly from the front of the compactor see Control Panel Ass
12. able during operation Built in Installation MOUNTING STRAPS TOP OF COMPACTOR FRONT OF COMPACTOR Two under counter mounting straps are provided Use these straps to secure the compactor to the underside of a countertop Fasten the slotted end of the straps to the compactor using the holes in the top of the compactor cabinet as shown NOTE When installation compactor under granite or solid surface countertops bend the mounting straps so they can be secured to the adjacent cabinetry UNDER COUNTER OPENING 15 We 22 D 341 2 H ELECTRICAL The compactor requires an under counter opening 15 in wide 34 1 2 in high and 22 in deep Plan to provide an electrical outlet in the opening that meets all applicable electrical codes and requirements See Grounding Instructions on Page 2 for specific information 2 5 6 Section A Installation CORD CLAMP The compactor is equipped with a 6 ft long power cord Use the cord clamp to prevent excess power cord from being pinched beneath the cabinet during installation or service Leveling the Compactor Your compactor has four adjustable levelers 2 rollers in the rear and 2 legs in the front They allow you to adjust for uneven floors and also trim the unit up to fit an under counter installati
13. all the door see Remove and Re install 11 Safety Interlock Actuator REMOVE AND RE INSTALL This safety device prevents the compactor from operating except when the door is closed NOTE If the interlock actuator should break off the compactor will not function replace it promptly ACTUATOR DOOR INSULATION PAD INNER DOOR PANEL SCREWS 1 Remove the 14 Phillips head screws from the inner door panel Remove panel and set aside Remove insulation pad from door 3 Remove Phillips head screw from inside of door panel and remove actuator 4 Installation is the reverse of removal NOTE Fully seat actuator in the door panel before re installing screw 12 Section B Cabinet Gasket Assembly 1 REMOVE AND RE INSTALL 2 The gasket is made of a flexible vinyl material with imbedded magnets Over time it may become brittle or cracked and lose its flexibility If this happens the door may not close properly so replace the gasket RETAINER SCREWS STRIPS 3 4 EN CABINET 5 GASKET N 6 Remove door assembly see Door Assembly Remove and Re install Remove control panel see Electrical Components Control Panel Assembly Lift the outer edge of the gasket to expose the retainer strips and the screws that are used to fasten the strips to the cabinet NOTE There are six retainer strips
14. and remove the two Phillips head screws from each of four support rods gt Remove the power unit mechanism Installation is the reverse of removal 18 Section C Power Unit Mechanism Ram Screw Assembly REMOVE AND REPLACE The ram screw assemblies transfer power to the ram and plate Heavy usage can damage the threaded rod If it becomes necessary to replace one or both of the ram screw assemblies follow the instructions below 1 Remove cabinet cover see Electrical Components Access to Components 2 Remove the drive belt see Drive Belt Remove and Re install 3 Remove drive wheels see Drive Wheels Remove and Replace COMPACTION RAM RELEASE PLATE TAB 4 Remove the compaction plate by releasing the tab on the front of the ram and pulling the plate down and away from the ram NOTE When re installing the plate insert the rear tab into the slot at the rear of the ram then press up on the front of the plate until it latches securely in place RAM TAB 5 Remove the four hex head screws and the ram from the bottom of the ram screw assembly Section C Power Unit Mechanism 19 FASTENERS 0 f m a OE M 5 EN TE A 0 PIN PIN SLOT FASTENERS 7 Turn the ram until the top pin indexes 90 from the pin slot remove two hex screws lock washers and 6 Remove two hex head screws shims brack
15. atch Assembly Compaction Plate 599527019 Lower Limit Switch
16. ature components and moving parts e All non insulated electrical terminals connectors heaters etc are adequately spaced away from all metal parts and panels e All safety grounds both internal and external are correctly and securely connected e All panels are properly and securely re assembled NOTE This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge of these subjects considered acceptable in the appliance repair trade Broan NuTone cannot be responsible or assume any liability for injury or damage of any kind arising from the use of this manual Grounding Instructions WARNING AA IMPORTANT TO REDUCE THE RISK OF ELECTRIC SHOCK PLEASE READ CAREFULLY FOR PERSONAL SAFETY THIS APPLIANCE MUST BE PROPERLY GROUNDED IF THERE IS ANY DOUBT AS TO WHETHER THE WALL RECEPTACLE IS PROPERLY GROUNDED HAVE IT CHECKED AND PROPERLY GROUNDED BY A QUALIFIED ELECTRICIAN A 220 240 volt 50 60 Hz A C 10 amp fused and grounded electrical supply is required time delay fuse or circuit breaker is recommended It is recommended that a SEPARATE CIRCUIT serving only this appliance be provided DO NOT USE AN EXTENSION CORD OR PLUG ADAPTER WITH THIS APPLIANCE Table of Contents 3 Table of contents Section D Electrical 21 Star SWISS ees che BODIE 22 Remove and Replace trente 22 Sa
17. embly Remove and Re install gt 3 Remove two Phillips head screws wire leads from the capacitor 4 Discharge the capacitor see Warning above 5 Use an ohmmeter or multi meter set on the Ohms times 1000 scale if available to check resistance across the wire terminals The needle should jump toward zero ohms and quickly move back to infinity NOTE Some less sophisticated meters will only tell you if the capacitor is good or bad 6 If the needle does not move if the needle reads a constant value or near zero ohms or if the needle jumps toward zero and then moves back to constant high resistance not infinity replace the capacitor SCREWS SHIELD 7 Installation is the reverse of removal 2 Locate the capacitor underneath the main motor NOTE On installation route the wires through the notches Remove three Phillips head screws and the shield in the shield 32 Section D Electrical Components Odor Disk Gear Motor REMOVE AND REPLACE It is rare that this motor wears out because it operates just once a month more if operated manually If it should require replacement follow the instructions below STABILIZER SCREWS PLATE Before servicing this item place ram in lowest position by setting compact mode to hold Press start button and close door Ram will run down and stop Disconnect power Open bucket door Remo
18. emove the belt cover and drive belt see above and follow the steps in Drive Belt Remove and Re install 5 Support the motor from underneath and remove the three head cap screws lock washers and flat 3 Mark the location of all wire connections and ties on washers Remove the motor the motor then disconnect the wires 6 Re assemble in reverse order Adjust the belt tension by rotating the motor until the belt deflection is 1 2 inch Section C Power Unit Mechanism 17 Complete Power Unit Drive Wheels Mechanism REMOVE AND REPLACE REMOVE AND RE INSTALL 0 GEANE The complete power unit mechanism consists of the ram 2 WASHER screw assemblies the motor and the drive belt Rather 9 than replace individual components it may be easiest to BEARING replace the whole mechanism THRUST LX E gt j Teal RA WASHER i ES d DRIVE SCREWS IDLER WHEEL SUPPORT ROD 1 Remove cabinet cover see Electrical Components Access to Components 2 Mark the location of all wire ties 1 Remove cabinet cover see Electrical Components Access to Components SCREWS 2 Remove the belt cover and drive belt see above and follow the steps in Drive Belt Remove and Re install 3 Remove spring washer bearing and thrust washer from each drive wheel and remove both drive wheels NOTE Grease the spring washer bearing and thrust washer before re installing 3 Support the power unit
19. ets flat washers fasteners and nuts fasteners from the top of the ram screw 8 Turn the ram as required to align the ram pin with the assembly Note orientation of bracket during removal slot in the top frame and lower the ram through the as they activate the limit switches hole 20 Section C Power Unit Mechanism poete eee __ THRUST WASHER e BEARING P gt gt BEARING HOUSING e TOP THRUST BEARING PIN WASHER PIN BEARING HOUSING 9 Remove the pin thrust washer bearing and upper Bn RAM bearing housing from the ram SCREW 10 Lower the ram screw assembly through the center stabilizer plate STABILIZER PLATE ps am SCREW BRACKETS XN Z LOWER RAM SCREW BOSSES NOTCHES HOUSING IMPORTANT On re assembly index the bosses on the top bearing housing with the corresponding notches in the bearing Brackets must be positioned correctly as they activate the limit switches See illustration at left 11 Re assembly is the reverse of disassembly 1 Legend Cabinet Cover Control Panel Assembly Display Module Assembly Power Supply Board Control Board Cabinet Safety Interlock Switch Key Switch Assembly Upper Limit Switch Assembly Lower Limit Switch Motor Centrifugal Switch Assembly Motor Capacitor Odor Disk Gear Motor Assembly Start Switch gt gt 22 Section D Electrical Components Start Switch RE
20. everse of removal 3 BUCKET SLIDE RELEASE TAB 1 Pull out trash bucket until it stops 2 Remove one screw from each of the bucket slides 3 Press down on left and right bucket slide release tabs while pulling the bucket out of the cabinet Section B Cabinet 9 Slide Rails Cabinet Slide Rails Bucket REMOVE AND RE INSTALL REMOVE AND RE INSTALL The compactor s slide rails may become bent from mis use or the ball bearings may become worn SCREW SPRING CLIPS BUCKET SCREW RAIL SCREWS 1 Remove four Phillips head screws that secure the left slide rail to the bucket Remove the rail 2 Repeat Step 1 for the right slide rail 3 Installation is the reverse of removal SCREWS 1 Remove trash bucket assembly See Trash Bucket Remove 2 Remove two Phillips head screws from the front and rear of the left track slide rail NOTE It is necessary to slide the inner rail to access both screws 3 Remove the slide rail from the cabinet 4 To re install place slide rail onto the three spring clips inside of the cabinet Align holes in rail with bracketed holes on inside of cabinet and secure with two Phillips head screws Repeat for other side 10 Section B Cabinet Door Assembly REVERSE DOOR HINGE POSITION The compactor comes from the factory with the door REMOVE AND RE INSTALL in the right ha
21. fe Servicing Practices 2 to Pbi 2 emove Cabinet COVer Grounding 5 2 Re install Cabinet Cover 24 Control Panel Assembly 25 4 25 Section A Installation 5 Display Module Assembly sse 26 Free Standing serene 5 Remove and Re install sss 26 Built In Installatiori 5 Power Supply 6 Mounting Straps 5 Remove and Re install ss 26 Under Counter Opening ee b Control Board umen aun 27 Cord e ans 6 Remove and Re install ee 27 Leveling the 20 010 gt E E 28 Remove and 28 7 Interlock Switch 28 8 Remove and Re install sse 28 Upper Limit Switch Assembly se 29 Retos and enlace 8 Remove and Heplace oor 29 lower Limit 29 Slide Rails Cabinet ada eire cree e ce RI TU 9 Remove and Replace s 29 oi E 2 n
22. he rear cover NOTE Illustration does not show control board insulator 1 Remove the control panel assembly see Control Panel Assembly Remove and Re install Remove rear cover from the display module assembly see Display Module Assembly Remove and Re install WIRE CONNECTOR SCREWS SCREWS 4 Remove four Phillips head screws and the power supply board from the rear cover 2 Remove the wire harnesses from control board Note 5 Installation is the reverse of removal wire locations NOTE In this illustration the key switch and control board insulator have been removed for clarity 3 Remove six Phillips head screws the printed circuit board and the insulator from the display module frame 4 Installation is the reverse of removal 28 Section D Electrical Components Key Switch Interlock Switch Assembly REMOVE AND REPLACE REMOVE AND RE INSTALL Part mechanical part electrical the key switch gives the The interlock switch assembly is a safety feature The operator three options ON OFF and LOCK switch prevents the compactor from operating unless the door is safely closed CONTROL INTERLOCK 1 Remove the control panel assembly from the unit see PANEL SWITCH Control Panel Assembly Remove and Re install KEY SWITCH ASSEMBLY DISPLAY MODULE 1 Remove the control panel assembly see Control Panel Assembly Remove and Re install and the display module Remove the display module rear cove
23. in cord Replace fuse or reset circuit breaker Turn key switch to ON position Replace key switch assembly Replace actuator Remove debris and ensure door closes properly Replace door Replace gasket Replace interlock switch assembly Replace start switch assembly Wait a few minutes to allow unit to cool down cutout will reset itself Replace motor or complete power mechanism Replace control board or complete display module assembly Replace rail s Replace trash bucket assembly Remove debris Remove trash bag from ram It may be necessary to replace the trash bag if it has been damaged NOTE It is recommended to fill each new trash bag completely before compacting for the first time Close door and press START to return ram to up position Use Broan replacement trash bags Install trash bag correctly Refer to trash compactor use and care guide for installation instructions 34 Troubleshooting Table Continued Noticeable odor coming from trash Active section of deodorant disk 1 Advance deodorant disk to next compactor has expired section Entire deodorant disk has Replace deodorant disk expired Odor causing trash is trapped Clean or remove odor causing outside of the trash bucket trash Check behind the trash bucket and on top of the ram NOTE It is recommended to place folded sheets of newspaper on top of the trash when compacting messy food waste
24. nd opening position Use the following instructions to reverse the door The heavy duty door could become dented scratched or bent and require replacement Door removal is also 1 Remove the door see Remove and Re install necessary for some service procedures IMPORTANT Firmly support the door during removal and re installation _ LOWER HINGE BRACKET LOWER LOWER HINGE HINGE BRACKET PIN LOWER SCREWS PIN 2 Use a 3 16 allen wrench to remove the lower hinge pin from the cabinet 2 screws SCREWS 1 With the door closed use a 3 16 allen wrench to remove the lower hinge pin 2 Carefully remove door by opening and sliding the bottom of the door away from the cabinet 3 To re install lift the door insert the upper hinge pin into the upper door bushing and move the door into place Insert the lower hinge pin from Step 1 and tighten securely 3 Turn the bracket over and install the bracket on the opposite side of the cabinet using the same screws Section B Cabinet TRIM PIECE 4 Use a screwdriver to remove the upper hinge pin from the trim piece and re install the pin on the opposite side 5 Being careful not to scratch the door remove the plastic door bushing and cap from the top and bottom of the door using a small flat screwdriver Install the bushings on the side of the door panel that will be hinged and install the caps on the opposite side 6 Re inst
25. on BACK OF COMPACTOR ROLLERS To level the back of the compactor Tip the back of compactor up and onto a wood block Loosen the adjusting screws only far enough to move the rollers to a higher or lower slot Retighten the adjusting screws and remove the wood block FRONT OF COMPACTOR LEVELING LEGS To level the front of the compactor Tip the front of compactor up and onto a wood block Turn the leveling legs in or out to the desired position Remove the wood block Section Cabinet 7 Cabinet Legend The compactor s main cabinet supports and encloses A Trash Bucket a number of sub assemblies These include the trash Bucket Handle bucket the door the motor the ram and the electrical C D Slide Rails controls and components E Door Assembly Safety Interlock Actuator G Gasket Assembly H Top Trim Cover 8 Section B Cabinet Trash Bucket Bucket Handle REMOVE REMOVE AND REPLACE To remove the bucket completely from the cabinet for The plastic bucket handle may receive a lot of wear and repairs or cleaning follow these instructions tear simply because the operator uses it every time he or she places trash into the compactor or removes or replaces the bag If the handle is scratched chipped or c ee broken replace it M BUCKET HANDLE 1 Remove two Phillips head screws and detach the handle from the bucket 2 Installation is the r
26. r and the key SCREWS SWITCH ASSEMBLY 2 Noting their locations transfer the wires to the replacement switch assembly 3 Remove two Phillips head screws and the interlock switch assembly from the display panel 4 Installation is the reverse of removal SCREWS NOTE In this illustration the control board insulator has been removed for clarity 2 Remove three Phillips head screws and lift the switch assembly away from the housing 3 Noting their locations transfer the wires to the replacement switch 4 Installation is the reverse of removal 020 Upper Limit Switch Assembly Lower Limit Switch REMOVE AND REPLACE REMOVE AND REPLACE This switch sets the upper travel limit for the ram This switch sets the lower travel limit for the ram mechanism mechanism 1 Remove the back panel from the cabinet cover see 1 Remove the back panel from the cabinet cover see Access to Components Remove Cabinet Cover Access to Components Remove Cabinet Cover SCREWS 2 Remove four Phillips head screws that secure the SCREWS switch assembly bracket to the top frame and remove the switch assembly 2 Remove two Phillips head screws and the switch 3 Noting their locations transfer the wires to the from the center stabilizer plate replacement switch assembly 3 Noting their locations transfer the wires to the 4 Install the switch assembly and secure with four replacement switch
27. tch This will activate the ram until it returns to the up position Open trash bucket and reposition any objects that may be causing the uneven load 2 Uneven load may cause ram to Open and close door to activate wedge in trash basket the ram to the up position If the ram is still stuck it may be necessary to remove cabinet and reverse screw assemblies manually Compaction cycle repeats without Control board defective Replace control board or complete pressing START display module assembly After closing the door and pressing 1 Lower limit switch defective Replace lower limit switch START ram reverses direction 2 Centrifugal switch defective Replace centrifugal switch repeatedly for 3 seconds and shuts assembly off Ram runs down for 3 seconds and 1 Defective upper limit switch Replace upper limit switch motor stops assembly assembly Defective centrifugal switch Replace centrifugal switch assembly Motor hums after ram returns to the Defective upper limit switch Replace upper limit switch assembly up position assembly Ram continues to run with the door Defective interlock switch Replace interlock switch assembly open During NORMAL compact mode Defective upper limit switch Replace upper limit switch ram runs down and doesn t return assembly assembly up Motor hums after reaching the bottom position Defective centrifugal switch Replace centrifugal switch assembly During NORMA
28. the belt cover to the unit DRIVE WHEELS CAP SCREWS 3 Usea5mm hex wrench to loosen the three hex head cap screws Rotate motor to loosen belt for removal IMPORTANT Before installing a new drive belt follow the instructions below to align the height of both ram screws TOP FRAME p RAM 4 Measure the distance from the underside of the top frame to the bottom edge of the ram at the front and rear of the power unit 5 Ifthe measurements are different rotate the ram screw drive wheels as necessary until the measurements match 6 Install new belt making sure it seats properly in gear teeth Adjust the belt tension by rotating the motor until the belt deflection is 1 2 inch Tighten the three hex head cap screws securely Re install the belt cover 15 16 Section C Power Unit Mechanism Main Motor REMOVE AND REPLACE Follow these instructions if it becomes necessary to replace the main motor DRIVE WHEEL Os 485277 AX EE EA ls eum ey IDLER WHEEL MOTOR 3 HEAD CAP SCREWS LOCK WASHERS AND FLAT WASHERS IDLER WHEEL NOTE For illustration purposes the view is shown with the drive wheels removed 1 Remove cabinet cover see Electrical Components Access to Components 4 Use an open end socket or crescent wrench to remove the idler wheel 2 R
29. ts properly down the sides of the cabinet Using six Phillips head screws front and rear secure the three stabilizer plates to the cabinet NOTE The stabilizer plates rest below the front and rear cross members see illustration above Re install the bag storage control panel cabinet cover bucket and door etc in reverse order Section D Electrical Components 25 Control Panel Assembly WIRING REMOVE AND RE INSTALL HARNESSES The control panel assembly houses the display panel the safety interlock switch the battery backup compartment the bag storage and the odor control disk tray WIRING HARNESS 2 After removing these five screws open odor disk tray pull the panel away from the cabinet and disconnect the five wiring harnesses 3 Installation is the reverse of removal SCREWS 1 the front of the unit remove the five Phillips head screws that secure the control panel assembly to the cabinet cover 26 Section D Electrical Components Display Module Assembly Power Supply Board REMOVE AND RE INSTALL REMOVE AND RE INSTALL The display module assembly contains switches and LEDs that allow the operator to turn the compactor ON and The power supply board directs electrical power to all OFF and to place it in LOCK mode to select HOLD or areas of the compactor including the control board the NORMAL mode to start the compactor cycle to set the main motor and the odor control motor
30. ve the control panel assembly from the front of the compactor see Control Panel Assembly Remove and Re install SCREWS Remove two Phillips head screws in above illustration shown in place from the top from the bottom of the right stabilizer plate and remove the odor disk gear motor Reassemble unit in reverse order Section E Troubleshooting 33 Troubleshooting Table No power to compactor Compactor will not operate Unable to open or close trash bucket Trash bags pull down into trash bucket Possible Cause Correction Power cord not securely plugged in House fuse blown or circuit breaker tripped Key switch in OFF or LOCK position Key switch defective Safety interlock switch not engaged when door is closed due to a Broken actuator Debris prevents door from closing Damaged or deformed door Gasket damaged preventing door from closing Safety interlock switch assembly defective Start switch assembly defective After repeated use the compactor motor s automatic thermal cutout may have engaged Motor defective Defective control module Slide rail s damaged Trash bucket damaged or bent Debris wedged between cabinet and trash bucket Trash bag caught on ram Ram is in down position Compact mode is set to HOLD or DELAY START is active Using trash bags designed for another manufacturer s compactor Improper installation of trash bag Securely plug
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