Front Nine-Spoke Wheels Instruction Sheet - Harley
Contents
1. FRONT 3 4 Inch Bearing Wheel Installation Kit 43833 07A ITEM Quantity Used and Description Fitment Wheel Size AICIDIE GJH IJ LM 2000 2006 FLST and FLSTF except 2006 FLSTFSE2 16 x 3 0 in 2 0 1 0 0 0 0 2000 2006 FLSTC and FLSTN 16 x 3 0 in 2 0 1 0 0 0 14 2006 FLSTFSEi 17 x 3 5 in 2 0 1 0 0 0 1 2008 later FLSTSB 18 x 3 5in 2 0 0 0 0 2000 2007 XL 2000 2003 Dyna except FXDWG 19x 2 5in 2 0 0 1 0 0 0 2000 2007 XL 2000 2003 Dyna except FXDWG 21x 2 15 in 2 0 0 1 0 0 0 2000 2006 FXST B C 2000 2005 FXDWG 21x 2 15 in 2 1 0 0 0 0 0 2000 2006 FXSTS 21x 2 15 in 2 1 0 0 0 1 0 J04237 3 of 6 Table 2 FRONT 3 4 Inch Bearing Wheel Installation Kit 43833 07A FRONT 3 4 Inch Bearing Wheel Installation Kit 43833 07A ITEM Quantity Used and Description Fitment Wheel Size A C D E G H I L M 2000 2006 FXSTD Except FXSTDSE 21x 2 15 in 2 1 0 0 1 0 0 Installation kits are designed to work with many different wheel styles and fitments A Bearing regular 2 9267 Contact a Harley Davidson dealer to verify that the wheel and installation kits are C lAxle sleeve 43536 00 both designed and approved for the motorcycle they are being installed on NOTES D Axle sleeve 43608 00 See NOTE above valve installation step in INSTALLATION to determine which E A2. Ale sleeve 14375504 L Valve stem short 43157 83A M Valve stem long 43206 01 J04237 4of6 Table 4 FRONT 25 mm Bearing Wheel Installation Kit 41455 08C FRONT 25 mm Bearing Wheel Installation Kit 41455 08C ITEM Quantity Used and Description Fitment Wheel Size A C D J K L M N 2008 Touring 2009 and later FLHRC non ABS and Trike non ABS 16 x 3 0 in 2 0 1 0 1 4 2009 and later Touring non ABS 17 x 3 0 in 2 0 1 0 0 2008 and later Touring non ABS 18 x 3 5 in 2 QS de Qe PP i ee 2008 and later Dyna except FLD FXDWG and FXDF 19 x 2 5 in 2 1 0 ba aed O 2008 and later VRSCAW VRSCD VRSCF and VRSCDX non ABS 19 x 3 0 in 2 1 0 10 2009 and later Touring non ABS 19 x 3 5 in 2 0 1 0 0 Installation kits are designed to work with many different wheel styles and fitments Contact A Bearing regular 9276 a Harley Davidson dealer to verify that the wheel and installation kits are both designed 2 and approved for the motorcycle they are being installed on C lAxle sleeve 41748 08 NOTES See NOTE above valve installation step in INSTALLATION to determine which valve D Axle sleeve 41900 08 stem to use for your particular kit Discard other valve stem s J Bearing shim 41450 08 See NOTES for your wheel kit abo
3. not re use brake disc rotor screws Re using these screws can result in torque loss and damage to brake components 00319c NOTE e Install long valve stem 43206 01 included in the installa tion kit Discard all other valve stems 2 See Figure 1 Install valve stem assembly L M or N on wheel Refer to TIRES in service manual 3 Assemble wheel installation kit components and brake disc s to wheel using the appropriate service parts table Refer to FRONT WHEEL in service manual NOTES Install the primary bearing first with the WHEEL BEARING REMOVER INSTALLER following the service manual instructions The machined grooves in the hub face indicate the primary bearing side 1 of 6 Please dispose of materials responsibly The front wheel should be installed so that the valve stem is on the right side of the motorcycle 4 Install wheel assembly parts from the appropriate service parts table for your fitment and stock brake disc s Discard parts from the installation kit that are not required Refer to FRONT WHEEL in service manual For FLSTC and FLSTN Models Install wheel kit and right side wheel spacer provided in kit installation All other models Install wheel spacers previously removed Install front wheel 1 stock axle and stock axle nut Refer to FRONT WHEEL in service manual For 2009 Later TLE U Sidecars Assemble the sidecar brake disc and hub cap purchased separately to the wheel The brake d
4. 08 See NOTE above valve installation step in INSTALLATION to determine which valve D Axle sleeve 41900 08 stem to use for your particular kit Discard other valve stem s J Beari him 41450 08 See NOTES for your wheel kit above the wheel assembly step in INSTALLATION earng sum to determine which bearing shim to use for your particular wheel kit and fitment K Bearing shim 43903 08 Red side of bearing must be installed toward the wheel The ABS bearing is primary L Valve stem short 43157 83A Bearing shim installed under the primary bearing i M Valve stem long 43206 01 N Valve stem pull thru 40999 87 Table 7 FRONT 25 mm Bearing ABS Wheel Installation Kit 43093 11A FRONT 25 mm Bearing ABS Wheel Installation Kit 43093 11A ITEM Quantity Used and Description Fitment Wheel Size A B C D G J K L M N 2011 and later FLSTC FLSTN and FLS with ABS 16 x 3 0 in 1 1 1 0 1 0 1 2012 and later FXDF with ABS 16 x 3 0 in 1 1 1 0 0 0 0 2011 and later FLSTF and FLSTFB with ABS 17x 3 5 in 1 1 1 0 0 0 0 2011 and later FLSTF and FLSTFB with ABS 18 x 3 5 in 1 1 1 0 0 0 0 2012 and later FXDF and FLD with ABS 18 x 3 5 in 1 1 1 0 0 0 0 2011 and later FXCWC with ABS 19x215in 1 1 0 1 0 0 0 2011 and later FXCWC with ABS 19x 2 5 in 1 1 0 1 0 1 0 2011 and later FXS FXST and 2012 and later FXDWG with ABS 21x2 15in 1 1 1 0 0 0 1 Installation kits are designed to work with m
5. 43300114 e Harley Glaze Polish and Sealant 99701 84 e Harley Wheel and Spoke Brush 43078 99 e Harley Davidson Wheel and Tire Cleaner 94658 98 Harley Preserve Bare Aluminum Protectant 99845 07 J04237 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer INSTALLATION NOTES Use plastic protectors on tire mounting tools and rim clamps when mounting a tire to a painted wheel When mounting tires liberally use tire lube on the wheel and tire For tire removal use plastic inserts between the rim and tire after breaking the bead to create a large enough gap for the rim clamps to get into 1 Remove existing front wheel assembly Save axle axle nut brake disc and wheel spacers for kit installation Refer to FRONT WHEEL in service manual For FLSTC and FLSTN models Discard moon style hub cap NOTICE Do
6. any different wheel styles and fitments Contact A Bearing regular 9276 a Harley Davidson dealer to verify that the wheel and installation kits are both designed and B Bearing ABS 9252 approved for the motorcycle they are being installed on NOTES C Axle sleeve 41349 07 See NOTE above valve installation step in INSTALLATION to determine which valve stem D Axle sleeve 41548 08 to use for your particular kit Discard other valve stem s Gis A 7 Red side of bearing must be installed toward the wheel The ABS bearing is the primary pacer 695 0 bearing J Bearing shim 41448 08 Bearing shim installed under the primary bearing K Bearing shim 43315 07 L Valve stem short 43157 83A M Valve stem long 43206 01 N Valve stem pull thru 40999 87 J04237 6 of 6
7. cMOTOR HARLEY DAVIDSON WY J04237 INSTRUCTIONS REV 2012 07 16 FRONT NINE SPOKE WHEELS GENERAL WARNING Install only wheels and installation kits approved for your model motorcycle Contact a Harley Davidson dealer to verify fitment Mismatching wheels and installation kits or installing wheels not approved for your model can cause loss of control which could result in death or serious injury 00610c Kit Number 41880 07 41886 07 41886 09 43300114 Models For model fitment information see the P amp A Catalog or the Parts and Accessories section of www harley davidson com NOTE Accessory hub caps are not compatible with this wheel Kit Contents See Figure 1 and Service Parts Tables Additional Parts Required This kit includes the custom wheel only Some kits also include a hub cap Proper installation of this kit requires the separate purchase of the following parts which are available at a Harley Davidson dealer e Wheel Installation Kit See Table 2 through Table 7 to determine required installation kit e 10 Brake Disc Hub Cap Screws 3655A or 2 Chrome screw kits 46646 05 Wheel Bearing Remover and Installer 94134 09 e Hub Cap 43986 00 if installing Kit 41886 09 on a 2009 and Later TLE U sidecar The following Harley Davidson Genuine Motor Accessories are recommended for proper maintenance and cleaning e Harley Bright Chrome Cleaner 94683 99 not for use on kit
8. isc is to be installed on the side of the wheel opposite the valve stem Install wheel according to the sidecar service manual J04237 MAINTENANCE AND CLEANING NOTE This wheel assembly includes plugs that have been installed in the openings between the brake disc mounting holes on one side of the wheel Missing or damaged plugs can be replaced using the Wheel Plug Kit 41966 07 Chrome parts must be maintained regularly so they keep their original shine and luster 1 Clean heavily soiled wheel surfaces using Harley Davidson Wheel and Tire Cleaner applied with Harley Wheel and Spoke Brush Thoroughly clean chrome with a good quality chrome cleaner such as Harley Bright Chrome Cleaner After cleaning and polishing seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant 2of6 SERVICE PARTS is04571a Figure 1 Service Manual Front Nine Spoke Wheels Table 1 Service Parts and Wheel Kit Contents Kit Item Description Quantity Part Number 41886 07 41886 09 1 Wheel Not Sold Separately 43300114 3 Plug service kit not included in kit 41966 07 41880 07 1 Wheel Not Sold Separately 2 Hub cap 43986 00 3 Plug service kit not included in kit 41966 07 Visual indicator mentioned in text 4 Machined groove all wheels Table 2 FRONT 3 4 Inch Bearing Wheel Installation Kit 43833 07A
9. valve stem s H Spacer axle 41695 07 Bearing shim installed under the primary bearing 7 EES The left side of the wheel is the primary bearing side for this fitment J Bearing shim 43315 07 L Valve stem short 43157 83A M Valve stem long 43206 01 N Valve stem pull 40999 87 thru J04237 5of6 Table 6 FRONT 25 mm Bearing ABS Wheel Installation Kit 41454 08B FRONT 25 mm Bearing ABS Wheel Installation Kit 41454 08B ITEM Quantity Used and Descrip tion Fitment Wheel Size A B C D J K L M 2008 Touring and 2009 and later FLHRC with ABS 16 x 3 0 in 1 1 0 1 0 1 70 2009 and later Touring with ABS 17 x 3 0 in 1 1 0 1 0 0 2008 and later Touring with ABS 18 x 3 5 in E O Fda ec E Wd 2012 and later Dyna with ABS Except FLD FXDWG and FXDF 19x 2 5 in Af SE SA Qe Se E se 2008 and later VRSCAW VRSCD VRSCF and VRSCDX with ABS 19 x 3 0 in Ae A ea Qe of ee e en G 2009 and later Touring with ABS 19x 3 5in i des Oe Oe Oe 1 a Installation kits are designed to work with many different wheel styles and fitments A Bearing regular 9276 Contact a Harley Davidson dealer to verify that the wheel and installation kits are both B Bearing ABS 9252 designed and approved for the motorcycle they are being installed on NOTES C Axle sleeve 41748
10. ve the wheel assembly step in INSTALLATION to K Beari him 43903 08 determine if bearing shim is used for your particular wheel kit and fitment Sarng SHim Bearing shim installed under the primary bearing L Valve stem short 43157 83A M Valve stem long 43206 01 N Valve stem pull 40999 87 thru Table 5 FRONT 25 mm Bearing Wheel Installation Kit 43851 11A FRONT 25 mm Bearing Wheel Installation Kit 43851 11A ITEM Quantity Used and Description Fitment Wheel Size A C G H J L M N 2007 and later FLSTC FLSTN and FLS non ABS 16 x 3 0 in PA DOE A as e el 2008 and later FXDF 16 x 3 0 in 2 1 0 0 0 4 2007 and later FLSTF and FLSTFB non ABS 17 x 3 5in 2 1 0 0 0 4 2008 and later FLSTF and FLSTFB non ABS 18 x 3 5in 2 1 0 0 0 4 2008 and later FXDF 2012 and later FLD 18 x 3 5 in 2 1 0 0 0 2007 and later FXS FXST B C non ABS 2008 and later FXDWG 21 x 2 15 in 2 1 0 0 1 7 2007 FXSTD 21x 2 15 in 25 We AO A eS Installation kits are designed to work with many different wheel styles and fitments Contact A Bearing regular 9276 a Harley Davidson dealer to verify that the wheel and installation kits are both designed and 2 approved for the motorcycle they are being installed on C lAxle sleeve 41349 07 NOTES See NOTE above valve installation step in INSTALLATION to determine which valve stem G Spacer axle 41504 07 to use for your particular kit Discard other
11. xle sleeve 43613 00 valve stem to use for your particular kit Discard other valve stem s The right side of the wheel is the primary bearing side for this fitment G Spacer axle 40910 00A See INSTALLATION section for separate hardware kit to be used for FLSTSB H Spacer axle 43313 98 models Spacer wheel 43617 00A L Valve stem short 43157 83A M Valve stem long 43206 01 Table 3 FRONT 1 Inch Bearing Wheel Installation Kit 43848 08A FRONT 1 Inch Bearing Wheel Installation Kit 43848 08A ITEM Quantity Used and Descrip tion Fitment Wheel Size ACID E F L M 2000 2007 Touring 16 x 3 0 in 2 1 0 0 0 i 2004 2007 Touring 18 x 3 5 in 2 1 0 0 0 2 2004 2005 Dyna except FXDWG 19x 2 5 in 2 0 0 0 1 i i 2006 2007 Dyna except FXDWG 19 x 2 5 in 2 0 0 1 0 2002 2007 VRSC 19 x 3 0 in 2 0 0 1 0 i 2006 2007 FXDWG 21 x2 15in 2 0 1 0 0 5 5 2004 2005 Dyna except FXDWG 21x2 15in 2 0 0 0 1 Installation kits are designed to work with many different wheel styles and fitments A Bearing regular 2 9247 Contact a Harley Davidson dealer to verify that the wheel and installation kits are both C Axle sleeve 43517 00 designed and approved for the motorcycle they are being installed on NOTES D Axle sleeve 43633 06 See NOTE above valve installation step in INSTALLATION to determine which valve E Axle sleeve 43641 01 ee F
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