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AMT 885, 835, 833, 823

1. scssssessessesssseeseessesseeseeseeseees 277 Figure 275 Drive Input Assembly Alignment s ssssssssssssssssesssssssessessesessesaeseesessesassaeeeeas 277 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 12 IPRECOR Figure 276 Lift Arm Mounting Bolts sssscssssssssssssesssssssesessesessesaeseesessesassaeseesesesassareneas 278 Figure 277 Drive Input Assembly Alignmennt ss ssscssssssssssssessssssesseesessessesaesersessesassaeseeas 278 Figure 278 Crank Arm Alignment ssssssssssssssssssssseseesessessesaeseesessesaeseesessesassaeseesesansassaesneas 279 Figure 279 Crank Arm Bolt Removal Installation ccscssesssssesseeseessesseeseeseessesseeseeneess 280 Figure 280 Crank Arm Flat Belt Pulley s ssssssssssssessssessesessesessesseseesessesaesaesersesaesassaesneas 280 Figure 281 Dive Input Belt gege EENEG 281 Figure 282 Step Up Pulley scssciscssssssccsecivvstssccsestvsdssavsndalasssseceversavsivenssasivvatassansschesnsvstencnuvstvsieunten 281 Figure 283 Generator Belb uuscdeeuuge eebe satassasirvenvavocssevavstaevdendssuvaubtaussvenvabeusseieenwesaraeuue 283 FISUPe 284 GON Or Aton sci sicsccscesassscnacccscsesscesnnscssseccacencsseissascusacestsxessncstastsucacvuassaixicscosassvaractvocsasiia 284 Figure 285 Incline Motor Mounting ssscsssssscssssssssseessssssseseeseesessssaeseesessesaesaesenseeansaesaesneas 284 Figure 286 Incline Moto
2. Wave Washer gt 0 0 Snap Ring W I 16 Loosen the crank arm pinch bolt washer and lock nut 17 To loosen the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm It may be necessary to use a Pitman arm puller or a 4 to 6 inch gear puller to remove the crank arm Do not use a hammer or mallet to remove the crank arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 273 Figure 267 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt 14 Inch Socket Extension amp Washer Drive Input Housing 18 19 Remove the snap ring from the flat pulley shaft located on to the drive input pulley remove the pulley and wave washer Drive Input Housing Cavity Figure 268 Drive Input Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 0 Snap Ring o W 20 Remove the screw and square washer that secures the drive input pulley assembly to the drive input housing Pull the drive input pulley out of the housing Note If necessary a rubber mallet can be used to dislodge the input pulley assembly from the housing by tapping on the input shaft Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 274 Figure 269 Drive Input Assembly
3. PRECOR 4 Usethe System mode to configure settings in ways that benefit the users and the facility Changes made to these settings save to the fitness equipment To select a Setting touch on an item in the Settings menu 5 The P80 software will automatically access the USB Flash Drive files and look for a valid software update While the USB Flash Drive is being validated No Updates Available will be displayed on the P 80 console screen Once an update file has been identified and validated Updates Available will be displayed on the P 80 console screen Touch the spot on the P80 console screen where Updates Available is displayed to select Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 59 6 A software package or list of software packages will be displayed on the P80 console screen Touch the spot on the P80 console screen displaying the software package required Note PRECOR customer service will specify which software package is required when the service is requested to update P 80 Console software If you are unsure of which software package should be installed contact PRECOR customer service 7 Touch the spot on the screen displaying Install and the P80 console will start the software installation process The software installation process can take up to 35 minutes and the console will automatically reboot when it has finished 8 Once the download as started it is safe to remove the
4. Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 69 13 If you are in North America enter na preva precor com by using the on screen key pad 14 Touch OK 15 Ascreen will appear stating the equipment is ready to be set up touch USER NAME AND PASSWORD 16 The user name and password will have been provided by Precor prior to installation Enter the user name using the on screen keypad then touch NEXT 17 Enter the password using the on screen keypad then touch NEXT 18 The next screen will list information that you need to know before continuing with the registration process Site Code Base Serial Number Friendly Name Site Code This is given at the time of the dispatch Base Serial The base serial number is located on the exercise equipment 19 Friendly Name It is recommended that you have a list of the equipment with friendly names already assigned such as Elliptical 1 Treadmill 22 and so forth Touch NEXT 20 Enter the Site Code using the on screen keypad then touch NEXT 21 Enter the Base Serial Number using the on screen keypad then touch NEXT 22 Enter the Friendly Name using the on screen keypad then touch NEXT 23 The next screen displayed will be the Registration Summary screen Review the screen to ensure the information entered is correct before completing the registration If the information is not correct touch BACK until the screen with incorrect
5. Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 265 Figure 256 Generator Belt 36 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the generator mounting adjustment bolt See Drive Belt Gauge Instructions on page 126 37 Loosen or tighten the generator adjustment nut and bolt until the belt gauge reads approximately 90 Ibs See Drive Belt Gauge Instructions on page 126 38 Tighten the two bolts that secure the generator mounting bracket to the frame Torque to 160 inch pounds 39 Lift the stairarms and then thread the flat belts over the flat belt pulleys 40 Select the QUICKSTART program and adjust the resistance db key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 266 Figure 257 Generator Dee Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 41 The drive input belt tension should read approximately 180 10 Ibs and the generator belt tension should read approximately 90 10 Ibs See Drive Belt Gauge Instructions on page 126 Incline Motor Installation 42 Attach the replacement Incline motor to the frame using the 3 8 16 m
6. Drive Input Pulley Square Washer Screw Ta Start Up Magnet Bearing Snap Ring Drive Input Housing Alignment Tab Drive Input Drive Input Assembly Housing 21 Remove the four 3 8 16 X 3 mounting bolts and washers that secure the flat belt clamps to the Lift Arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 275 Figure 271 Lift Arm and Belt Clamps Mounting Bolts Belt Clamp Washers A Mounting Bolts Lift Arm Housing Belt Clamp 22 Remove the five 5 16 18X1 mounting bolts that secure the left and right side arm housings to the input housing Figure 272 Lift Arm Mounting Bolts Lift Arm Housing Mounting Bolt Mounting Bolt Mounting Bolt Mounting Bolt Mounting Bolt 23 Separate the left and right side arm housings from the input housing Figure 273 Lift Arm Housing and Drive Input Housing Mounting Bolt Drive Input Housing Left Side Lift Arm Right Side Lift Arm Housing Housing Mounting Bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 276 24 Remove the 4 mounting bolts that secure the drive input housing to the frame Figure 274 Lift Arm Housing and Drive Input Housing Mounting Bolt Drive Input Housing Left Side Lift Arm Right Side Lift Arm Housing Housing Mounting Bolt 25 Fasten the replacement drive input housing to the frame using the four mounting bolts removed in step 9 to
7. Figure 15 Upper PCA Option Cap J6 Connector Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 39 Option Cap J6 Connector Pin 6 Pin 1 Pin7 If the upper PCA is not illuminating skip to step 12 If the metrics PCA is not illuminating continue with step 7 Remove the four screws that fasten the metrics PCA to the display face and rotate it so that the front of the PCA is visible For treadmill s set the on off switch in the on position for AMT s EFX s UBK s RBK s and CLM s start pedaling Note There are four spacers between the Metric board and the mounting studs These must be saved and reinstall with the Metric board If they are not used the Metric board or display face may become damaged 8 With a DC voltmeter measure between TP4 8V and TP1 DGND for 8 Vdc and between TP2 5V and TP1 DGND for 5Vdc Figure 16 Metrics PCA Front View TP1 DGND TP2 5V TP4 8V 9 If5 Vdc is not present on TP2 and 8 Vdc is present on TP4 replace the metrics PCA 10 If 8 Vdcis not present on TP4 and the upper PCA is illuminating normally replace the cable between the upper PCA and the metrics PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 40 11 If you have performed steps 7 10 and the metrics PCA still does not illuminate contact Precor customer support for assistance 12 For treadmill s set the on off swi
8. Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 147 3 Wrap the gasket around the center fame column below the heart rate sensor grips then fit it into the top cover Make sure that the surfaces and edges of the gasket are flush with those on the top cover Replacing a Belt Guard Finger Guard Replacement Procedure Figure 82 Upper Arm Covers Outside Upper Arm Cover Inside Upper Arm Cover Outside Upper Arm Cover Upper Arm Cover Removal 1 Remove the four screws that fasten the inside upper arm covers to the upper arm 2 Remove the screw that fasten the outside upper arm covers to the upper arm 3 Remove the inside and outside covers from the upper arm Figure 83 Upper Arm Cover Screw Locations Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 148 Upper Arm Cover Inside Upper Arm Cover Outside Screw Belt Guard Removal 1 Grasp the belt guard mounting ring s located on each side of the upper arm Gently pull out and away from the grip connection ring s just enough to extend past the mounting bolt Figure 84 Belt Guard and Upper Arm Left Arm Left Side Belt Left Arm Right Side Belt Guard Profile Guard Profile Grip Grip Belt Guard Left Side Belt Guard Right Side Mounting Ring Mounting Ring Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 149 2 The belt guard assembly is t
9. 34 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below See Drive Belt Gauge Instructions on page 126 35 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 lbs See Drive Belt Gauge Instructions on page 126 Figure 282 Step Up Pulley Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 281 Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt _ _ _ _ _ _s Adjustment Bolt Adjustment Bracket 36 Tighten the two step up input pulley mounting bolts Torque to 160 inch pounds 37 Install the generator belt over the step up pulley and generator pulley 38 Place a belt gauge on the generator belt as shown in below Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 282 Figure 283 Generator Belt 39 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the generator mounting adjustment bolt See Drive Belt Gauge Instructions on page 126 40 Loosen or tighten the generator adjustment nut and bolt until the belt gauge reads approximately 90 Ibs See Drive Belt Gauge Instructions on pag
10. Flat Belt Installation Front Clamp 18 Install a replacement 1 4 20X1 screw and a shim in one of the clamp screw holes do not fully tighten at this time 19 Loop the end of the flat belt to the 10 inch mark While holding the flat belt end on the 10 mark work the loop into the terminal belt clamp A 1 2 inch deep set socket can be used to assist in pushing the belt into place When the flat belt loop is about half way into the terminal clamp push the pin into the flat belt loop 20 Continue to work the flat belt loop and pin into the terminal clamp until the side of the flat belt is resting next to the clamp screw Ensure the pin is centered within the terminal clamp Figure 130 Front Flat Belt Clamp Pin Mounting Flat Belt Loop End Front Flat Belt Clamp Flat Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 181 21 Install the second1 4 20X1 screw and shim that secure the flat belt to the clamp do not fully tighten at this time Inside Flat Belt Alignment 22 The flat belts ends will now need to be adjusted to their final position before the flat belt clamp screws can be tightened Gently press downward on the stairarm pedal that corresponds to the replacement belt 23 Gradually increasing downward pressure on the stairarm pedal while closely monitoring the flat belt ends for movement through the belt clamps 24 Monitor the movement of the belt through the clamps until one or b
11. ssssssssssssssssssssesssssssessessesessesaeseesessesesaeseesessesassaesneas 146 Figure 81 Upper Arm Cam Cove sssssssscsessssseseessessesseeseseessessessesoesseeseesssoesensseeseesonesnesnsss 147 Figure 82 Upper Arm Covers sicsscscscevssvscssssnsesevsnnsscssevssesnssnavscvsenssesatessistnveasserssesastnvssvdecstersiess 148 Figure 83 Upper Arm Cover Screw Locations s ssssssssscsssssssssesesesssessessneeneeeseesaeseeensaeseesaeeneas 148 Figure 84 Belt Guard and Upper Arm sscsssssssssssssssesessesssseseeseesecsesaeseesessesaesaeseesennsassaeseeas 149 Figure 85 Belt Guard E EIN 150 Figure 86 Belt Guard Interlocking Tabs and Slots ssssssssssesssssssssessssessssesessessssesaessees 150 Figure 87 Belt Guard Mounting ssssssssssssesessssessessessesessesseseesesaesaeseesesesassaesessnsaesassaeseeas 151 Figure 88 Upper Arm Covers sivsccsiicctsecsccscssssssersonscevsessecsnnsaenstrssesacsueesenscercnsscvsecsnavasvstescescernesss 151 Figure 89 Upper Arm Cover Screw Locations scsssssssssessssssseeseessesseseseessessnesessessnssnesasss 152 Figure 90 Belt Guard and Upper Ari sssssssssssssssssessesssssssesseseesessesaesaesersessssaeseesesansassaeeeas 153 Figure 91 Belt Guard Removal EN 154 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 4 IPRECOR Figure 92 Upper Arm Grip Screw Locations ccsssssssscesssessssseseeeessssseseeeneseseesaeseesnsnesesneenees 155
12. 26 Secure the upper arm grip to the upper arm using the two 10 24X 75 screws Belt Guard Installation 27 Place the two halves of the belt guard so they are positioned around the flat belt just below the upper arm The smaller half should be positioned so that the interlocking tabs are pointing toward the front of the machine and the guard toward the back The larger half should be positioned with the guard toward the front Align the interlocking tabs of the smaller half with the slots of the larger half rotate the halves together around the flat belt until the locking tabs are locked Figure 166 Belt Guard Interlocking Tabs and Slots Belt Guard Bottom View Belt Guard Interlocking Tab Belt Guard Interlocking Slot 28 Grasp each belt guard mounting ring lift the belt guard into position over the upper arm mounting bolts and then secure each mounting ring to the connection ring 29 Install the upper arm covers 30 Secure the front flat belts terminals to lift housing Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 207 Tie Rod Installation 31 Fasten each lower tie rod end to the cam assembly using the bolts and washers torque the bolt to 300 inch pounds Figure 167 Tie Rods j Tie Rod Washers Tie Rod Lower Tie Rod Tie Rod Mounting Bolts Adjusting the Stairarm Pedal Height 32 Hand tighten the two bolts and washers that adjust and secure the flat belt cl
13. 4 Slide the left side belt clamp off the cam towards the right and remove Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 295 Gas Shock Removal 5 Release tension from the top of the gas shock by pushing a 1 flat top screw driver in the slot under the tension clip Do not completely remove the retaining clip as it is difficult to reinstall Tip If the incline motor is jammed at full elevation remove the lower retaining clip to facilitate the gas shock removal 6 Using another flat head screw driver as a pry bar place the screw driver head between the frame and the top of the gas shock and pry the shock off the upper mounting stud 7 Rotate the gas shock down and out of the way of the incline motor Figure 303 Gas Shock Gas Shock Tension Clip Gas Shock Gas Shock Retaining Clip 8 Using needle nosed pliers pull the retaining clip off the lower gas mounting stud and remove shock Incline Motor Removal 9 Remove the hitch pin from the Incline motor mounting pin 10 Remove the Incline motor mounting pin If the Incline is jammed or has excessive pressure on the pin it may be necessary to drive the pin out of the Incline motor tube and Incline platform using a punch and rubber mallet Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 296 Figure 304 Incline Motor Hitch Pin and Mounting Pin Incline Motor Incline Motor Mo
14. A representation of all of the keys on the console will be displayed Pressing a key on the console will Press the OK key ___ cause the illuminated representation of that key to turn off Press all of the keys on the console to Keyboard Test ensure that all of the keys are functioning Press and hold the CLEAR key for 5 seconds to return to Hardware Validation Press the dk key HEART RATE will be displayed Grasp both of the heart rate grips on the handlebar after a couple of seconds the heart rate will be Heart Rate Test displayed in the heart rate and smart rate displays Press the OK key Use chest strap transmitter or a test transmitter to Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 14 test the wireless heart rate function after a couple of seconds the heart rate will be displayed in the heart rate and smart rate displays Press the CLEAR key to return to Hardware Validation Press the dk ke BRAKE will be displayed The console will display the power bits PWRB Press the OK key Changing the resistance dk ab keys will change the Brake Test power bit settings Press the CLEAR key to return to Hardware Validation Press the dh key RPM will be displayed The console will display the Pulse The pulse is showing a count of zero crossings from the generator RPM shows a software averaged version of pulse EE Use p q keys to view the following RPM readings RPM T
15. Belt Guard Mounting Left Arm Left Side Belt Left Arm Right Side Belt Guard Profile Guard Profile Grip Grip Belt Guard Left Side Belt Guard Right Side Mounting Ring Mounting Ring 5 Replace the upper arm covers as per procedure Upper Arm Cover Replacement on page 145 Replacing the Upper Arm Grip Upper Arm Grip Replacement Procedure Figure 88 Upper Arm Covers Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 151 Outside Upper Arm Cover Inside Upper Arm Cover Outside Upper Arm Cover Upper Arm Cover Removal 1 Remove the four screws that fasten the inside upper arm covers to the upper arm 2 Remove the screw that fasten the outside upper arm covers to the upper arm 3 Remove the inside and outside covers from the upper arm Figure 89 Upper Arm Cover Screw Locations Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 152 Upper Arm Cover Inside Upper Arm Cover Outside Screw Belt Guard Removal 1 Grasp the belt guard mounting ring s located on each side of the upper arm Gently pull out and away from the grip connection ring s just enough to extend past the mounting bolt Figure 90 Belt Guard and Upper Arm Left Arm Left Side Belt Left Arm Right Side Belt Guard Profile Guard Profile Grip Grip Belt Guard Left Side Belt Guard Right Side Mounting Ring Mounting Ring Precor Incorporated Unauthorized R
16. Guard Profile Guard Profile Grip Grip Belt Guard Left Side Belt Guard Right Side Mounting Ring Mounting Ring 2 The belt guard assembly is two interlocking halves and needs to be separated before it can be removed from flat belt a Lower the belt guard down just below the upper arm b Squeeze the belt guard near the base to release locking tabs and rotate the two halves down c Taking care to not lose the rollers inside the belt guard pull the two belt guard halves away from each other to separate Figure 104 Belt Guard Removal a Lower belt b Squeeze at c Separate the guard release locking tabs two halves of the belt guard Locking Tabs Seene Ee gt Y 3 Remove the 3 8 16 X 3 mounting bolt the two washers and the 3 8 16 lock nut that secure the upper arm pulley to the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 162 Figure 105 Upper Arm Flat Belt Pulley Mounting Upper Arm Washer Washer beid 2 Mounting Bol Lock Nut gt Flat Belt Pulley Slide out the upper arm pulley the two spacers and the pulley shaft from the upper arm Figure 106 Upper Arm Flat Belt Pulley Removea Upper Arm Ir Pulley Shaft Spacer _ f L K Spacer Flat Belt Pulley 5 Slide the pulley shaft into the flat belt pulley place one spacer on each side of the flat belt pulley Ensure the belt goes over the top of the pulley Insert the assembly i
17. P80 Connectivity Configuring your audio video and network infrastructure requires expertise Precor strongly recommends that you work with a qualified contractor to set up this infrastructure This setting provides the following information e Network Type Wired Default a Wireless This is a selectable option but is not currently supported Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 64 Configuration Status IP Address Preva Server gt gt gt o To view connectivity information 1 Refer to Procedure P80 Settings on page 48 to access the Connectivity menus 2 To select Connectivity Setting touch on an item in the Connectivity Settings menu P80 Connectivity Settings Table Connectivity settings Settings Default _ Detail Network Type Wired Configuration Automatic Automatic DHCP or Manual Static IP Press Network Settings to view the IP Address Netmask Gateway DNS Primary DNS Secondary Connected Connected Status N A to the network e Not Connected Not connected to the e e oe o network IP Address N A Location specific Preva Server na preva precor com Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 65 P80 Connectivity Set Up and Registration Procedure 1 Before you attempt to connect to the Precor Preva Server check the status field
18. Pause Button 3 The sign in screen will be displayed Type in the technician access code and then touch OK The Settings menu will be displayed See Settings Table 4 Use the System mode to configure settings in ways that benefit the users and the facility Changes made to these settings save to the fitness equipment To select a Setting touch on an item in the Settings menu Poor Audio Quality All Channels One Limited Units Description Television signal is present but picture quality is consistently or inconsistently poor across all available channels Possible Causes 1 Loose or damaged coaxial cable at or near head end 2 Poor television signal from head end 3 Poor television signal to club Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 105 4 All machines were configured using incorrect region setting Possible Remedies 5 Verify condition and connections of video distribution network Begin as close to head end as possible and check for visible damage to coaxial cables or connectors Verify all connections are tight 6 Check signal quality and strength as close to head end as possible If poor from the head end have customer contact their A V service company to ensure signal from head end is within acceptable parameters 7 Troubleshoot as above Signal provider e g Cable Company Satellite Company etc will need to address this issue 8 Enter the Settings Menu Sele
19. The flat belt system has a predetermined life span of 100 000 000 strides which will be monitored through the AMT s software When the stride count reaches 90 000 000 a message will be displayed on the console warning that the flat belts will need to be replaced If the belts have not been replaced by the time the stride count has reached 100 000 000 and a stride count reset has not been issued through software diagnostics the AMT will lock out the display with an out of service replace flat belts message The stride count odometer is now stored on both the upper PCA and Lower PCA The dual memory locations allow the stride count to be transferred in the event that an upper PCA or lower PCA is replaced If the upper PCA is replaced the stride count stored on the lower PCA will be written to the new upper PCA If the lower PCA is replaced the stride count stored on the upper PCA will be written to the new lower PCA Note When the belts are replaced it is required that all 4 flat belts be replaced at the same time Figure 120 Flat Belts Front View Top View Side View Outside Flat Outside Flat Belt Inside Flat Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 173 Precor recommends not swapping lower and upper PCA boards to troubleshoot but if swapping is the only option to isolate a problem swap only one PCA board at a time If you are swapping a PCA board to perform troubleshoo
20. 13 P80 Settings on page 48 or Accessing the Diagnostic Software Advance to the heart rate display portion of the diagnostic program Verify that a hand held signal is not being accepted by firmly grasping both the right and left hand held contacts with the opposite hands right hand on the left handlebar contacts and left hand on the right handlebar contacts Cover as much of the top an bottom contact surface area with your hands as possible you should receive a heart rate reading within ten seconds If a hand held signal is still not being accepted skip to step 10 9 Ifahand held signal was accepted in step 8 the hand held contact wiring is reversed The harness that connects to the hand held contacts in the handlebar is segregated into two groups One group has blue shrink wrap around it and the other group has black shrink wrap around it The blue group must go to the right hand contacts and the black group must go to the left hand contacts If necessary rewire the hand held contacts as described above and test as described in step 4 10 If the wiring is correct for the following measurements With an ohmmeter measure between the lower right contact pin on the J1 connector and the lower right hand held heart rate contact on the handlebar The reading should be 1Q ohms or less Measure between the upper right contact pin on the J1 connector and the upper right hand held heart rate contact on the handlebar The reading should be 1 Q ohms or
21. 26 Press the OK key to save selection and exit to Club SET CUSTOM PROGRAMS will be displayed Settings Pressing the db keys changes the active column Pressing the corresponding When this function is initiated the currently stored custom program 1 or 2 is displayed in the matrix The first column is active all the LEDs in that column blink The resistance value for that column is displayed in the message bar vk Ah resistance keys changes the resistance value for that column Set Custom Programs Press the OK key to save program and exit to Club Settings Press the PAUSE key exit Club Settings Documenting P30 Software Problems When a problem is found with the software in the upper or lower PCA record the information listed below When a problem occurs record the following information Model and serial number Software version number Program number running when the problem occurred A description of e What happened or failed to happen The action taken by the user just before the problem occurred Problem related information such as how far into the program the problem occurred the work level being used when the problem occurred error code displayed etc The frequency of occurrence Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 27 Replacing the Upper PCA 1 Set the treadmill circuit breaker in the off position and unplug the treadmill
22. Belt Mounting Bolt 5 Loosen the two bolts that secure the step up pulley mounting bracket bolts to the frame 6 Loosen the adjustment bolt for the step up pulley until tension has been removed from the input pulley belt and it can be removed from the pulleys Figure 205 Step Up Pulley Generator Belt SnapRing Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt cr Adjustment Bolt Adjustment Bracket 7 8 Place a belt gauge on the drive input belt as shown below Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 234 Figure 206 Dive Input Belt 9 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below See Drive Belt Gauge Instructions on page 126 10 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 lbs See Drive Belt Gauge Instructions on page 126 Figure 207 Step Up Pulley Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 235 Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt _ _ _ _ _ Adjustment Bolt Adjustment Bracket 11 Tighten the two step up input pulley mounting bolts Torque to 160 inch pounds 12 Install
23. CLEAR key to return to Hardware Validation Press the PAUSE RESET key to exit the Hardware Validation tests Two numbers will be displayed the percent of lift and A D number related to the current lift position The A D analog to digital number represents the lift potentiometer reading The A D number will be in the range of 0 to 255 or 0 to 32769 The lift may be operated using the INCLINE CROSSRAMP keys The incline percentage and A D numbers will change accordingly Care must be taken while operating the lift in this mode because the normal upper and lower range limits are not in effect It is possible to operate the lift to its physical limits and may cause the lift motor to jam Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 18 Displaying P30 Information The information display will access the following data Odometer Hour Meter U Boot Software U Base Software Lower Software Metrics Board Software Stride Dial Software Serial Number Usage log ef gt gt gt gt oH oe Oo o Error Log Procedure 1 The AMT 885 835 833 and 832 uses the standard access codes to provide access to the various software features Use the PAUSE key and the numeric keypad to enter the access code The standard access codes use all sequential key presses The allowable delay between key presses is short If too much time is taken between key presses or the wrong ke
24. Clamp and Flat Belt Terminal sssssssssssssssssessesesseseseeseesesaesaeseees 200 Figure 155 Upper Arm Flat Belt Pulley MOUNtING ssssssssssessssssssseessesesseseseeseessaeseeseees 200 Figure 156 Upper Arm Flat Belt Pulley Removed ssssssssssssssssssssssesessssesseseseeseesesassaeeeeas 201 Figure 157 Front Belt Clamp sicssscssscecssesisesscesivssnssissorsevssnscsnevsnsssssnuncesssvssenssouvevvensnsnevaesivsseaosne 201 Figure 158 Stairarm and Front Arm Screw Locations sscsssssssssssssessssssseseesssssseesaeenees 202 Figure 1592 Tie ROS scisisivssssssetavssvtusacstvnntsostevavsovnnnndaecsevvessntsavieandansanbuivvonsvtuvaniinntaetunvavabudien 203 Figure 160 Front Arm Mounting Bolt s sscssssssssssssessssessesseseesessesasseesessesesaeseesesaesassaesneas 203 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 7 IPRECOR Figure 161 Main Shaft Clamp Bolts ssssssssscssssscsesessssessesseseesessesaeseesesesaesaeseesesaesassaesneas 203 Figure 162 Front Arm and CT LN 205 Figure 163 Front Arm Shaft and Main Clamp ssssssssusssssnnnunununnnnnnununnnnnnununnnnnnnnunnnnnnnnannnnnnnnnnnn 205 Figure 164 Main Shaft Clamp Bolts Torque Sequence sssssssssssssssesssssssssesseesesssseesaeseees 206 Figure 165 Front Arm Mounting Bolt ssssssssssssssessessssssssssessesessesaeseeseesesaesaesersesaesaseaeseeas 206 Figure 166 Belt Guard Interlocking
25. Distribution Prohibited by Law Page 50 Settings users access level Current User troubleshooting Contact Reflashing Customer Service Precor Customer Service before changing these settings Available The default is No Available Touch next to any of the Updates Updates When Software available updates Downloads is enabled and a USB flash drive is installed that contains a valid software Or package Available Updates Touch View to see the will be displayed details of the update Touch BACK to Touch updates list No Available Available Updates Updates Default Touch Install to load the update into the console See Procedure Updating P80 Software on page 58 Current User The log indicates current Touch Touch BACK to About P80 About 1 Refer to Procedure P80 About on page 51 to access the About menus 2 About settings provide basic information including equipment models and serial numbers Most of these settings are for informational purposes only and cannot be modified See About Table To select a About item touch on an item in the About menu 3 Touch BACK to Settings Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 51 About P80 Table About Menu Item Descriptions Navigation Configure View Test Event Log Provides a list of the Details of the Event will most recent hardware be listed and soft
26. Distribution Prohibited by Law Page 159 Figure 100 Flat Belt Terminal Covers Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover Replacing a Upper Arm Flat Belt Pulley Upper Arm Flat Belt Pulley Replacement Procedure 1 Remove the main body covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Figure 101 Upper Arm Covers Outside Upper Arm Cover Inside Upper Arm Cover Outside Upper Arm Cover Upper Arm Cover Removal 3 Remove the four screws that fasten the inside upper arm covers to the upper arm 4 Remove the screw that fasten the outside upper arm covers to the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 160 5 Remove the inside and outside covers from the upper arm Figure 102 Upper Arm Cover Screw Locations Upper Arm Cover Inside Upper Arm Cover Outside Belt Guard Removal 1 Grasp the belt guard mounting ring s located on each side of the upper arm Gently pull out and away from the grip connection ring s just enough to extend past the mounting bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 161 Figure 103 Belt Guard and Upper Arm Left Arm Left Side Belt Left Arm Right Side Belt
27. Drive Port of the P80 console Figure 31 P80 USB Flash Drive Port USB Drive Port USB Flash Drive I PRECOR 8 When the gray inactive Save to USB Flash Drive Icon becomes active and lights up select Save to USB Note Depending on the type of Flash Drive device used it may take up to a minute for the USB Flash Drive Icons to become active light up after the USB Flash Drive device has been inserted into the P80 console Figure 32 Cloning Procedure Save To USB Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 81 K Manage Save amd sostare seign ber Desen Mantua art Ween oad Lon 9 You will see a scrolling in process bar and then Settings exported successfully to the USB drive displayed 10 Touch OK to return the Settings menus Figure 33 Settings Exported Successfully MPRECOR Settings exported successfully to the USB drive 11 The settings export is now complete and you can exit the service mode by touching the back arrow until you get to the Welcome screen 12 Move the USB Flash Drive device with the saved settings to a P80 console that you would like to import the saved settings 13 Access the Manage Settings screen by following the described steps 1 through 9 14 Insert the USB Flash Drive into the USB Drive Port of the P80 console Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 82 15 Wait for the USB Flas
28. Figure 141 Upper Arm Flat Belt Pulley Mounting s ssssssssssssesssseseessesesseseesersensesaesaeseees 189 Figure 142 Upper Arm Flat Belt Pulley Removed sssscssssssssssssssesseseessesessesaeseeseesesaesaeeneas 189 Figure 143 Upper Outside Cam Screw Removal sssscsssssssssesessssssseseseesessesseseeseesnsassaeseeas 190 Figure 144 Upper Outside Cam Pin Removal s ssssssscssssssssssssesscsssseseeseesessesaeseesesesassaeseeas 190 Figure 145 Flat Belt End Measurement ssssssssssscssssessssssseseseesessesaeseesessesesaeseesesaeeaesaesneas 191 Figure 146 Outside Flat belt Routing Cam cscssssssssssssssssssessessssssessesssssssesaeserseesssaesaesneas 192 Figure 147 Upper Outside Cam Pin ssssssssscsssssssssseseessssessessesessessesaeseesessesassaeseesesaesaesaeneas 192 Figure 148 Flat CTIE dE EN 194 Figure 149 Outside Flat Belt Alignment ssssssssssssscssssssessesessessessseesessessesaesersennsassaesaeas 194 Figure 150 Stairarm Height Measurementt scsscsssssssssssssssessesessssseseessssessesaeseesnssnsassaeeneas 196 Figure 151 Flat Belt Terminal Adjustment ssssssssssssssssssssessssssssssesseseesessesaeseeseessaesaeseees 196 Figure 152 Belt Guard Interlocking Tabs and Slots ssssssssssssssssssssesessesessesesesseesesassaeeneas 197 Figure 153 Upper Arm Cover Screw Location ssssssssssssessssssseseessessnsseeseesseseneseesonssnesnesenss 198 Figure 154 Flat Belt
29. Figure 93 Upper Arm Grip Removal sssssssssssssusununnnnnnununnnnnnununnnnnnnnununnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnn nnan 155 Figure 94 Belt Guard Interlocking Tabs and Slots ssssssssssssssssssesssssssessesaeseeseesesassaeseeas 156 Figure 95 Flat Belt Terminal Covers sssssssssssssssssssssesssssssesseseesessesaeseesessessesaeseesesaesassaesneas 157 Figure 96 Flat Belt Clamp and Flat Belt Terminal ssscsssessesseessseeseseseeseeeeeseesieeeseeeseenaees 157 Figure 97 Flat Belt Terminal Removal sssssscsssssssssessssssssseesessessesseseesersessesaesessesansassaesseas 157 Figure 98 Stairarm Height Measurement scssssssssssssssssessesesseseseeseesessesaeseesessnsaseaeseeas 158 Figure 99 Flat Belt Terminal Adjustment sssssssssssssssessesssssssesseseesessesseseeseesenseaesaeseeas 159 Figure 100 Flat Belt Terminal CoverS s ssssssssssssssssssessssssssssessesessesaeseesessessesaesersesaesassaesneas 160 Figure 101 Upper Arm Covers ciccccsscsssncsssseesessssrssessevsersscsessassevsncseesseseesnnsacs sovsossnesterstrstsvoersers 160 Figure 102 Upper Arm Cover Screw Locations ssssssssssussunusnnunnununnnnunnnnnnannnnunnnnunnnnnnnnnnnannnnnnnnna 161 Figure 103 Belt Guard and Upper Arim s sssssssssssssssssssesssssssessesesssssesaeseesessesesaeseesesansaesaesneas 162 Figure 104 Belt Guard Removal s ssscsscsssssssssessssssessessesessessesaeseesesassaeseesessesaesaesersnsaesassaesaeas 162 F
30. HR PCA Route any excess Heart Rate cable into the rectangular center section of the dash assembly Figure 43 P80 Heart Rate Cable Routing Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 89 HR Cable Console Mounting Install 1 Make sure that all cables are fully and securely connected and that cables are tied back properly Make sure any extra cabling is pulled down through the neck and along the front of the dash making sure the cables are routed through the plastic guides inside the neck 2 Tilt the control console backward toward yourself until the tab on the top edge of the armor slides along the top edge of the console mount and the screw holes align properly 3 Secure the console to the plate using the four flat head inch long screws Note You must use sinch long screws If the screws are too short the console will not be properly grounded If the screws are too long it is possible to damage the internal wiring A Tighten the screws fully using a 32 inch hex wrench 5 Replace the rear vent cover Replacing the P80 Heart Rate PCA Board Procedure 1 Remove the rear vent cover Do not use a sharp tool such as a flat bladed screwdriver to pry up the cover as you can damage the covers and possibly components inside the console When the cover starts to come loose gently unsnap it from the P80 and set it aside where it will not be scratched Figure 44 P80 Rea
31. Lock Bearing Drain Hole Stairarm 6 Remove the vertical handle bar Flat Belt Removal Upper Arm Cam Note Any time the flat belt terminal screws are removed from the flat belt clamp or cams the screws must be discarded and replaced with new screws 7 Remove and discard the two 1 4 20X1 flat belt cam clamp screws and shims that secure the flat belt to the clamp Figure 171 Upper Inside Cam Screw Removal Screw Upper Inside Cam Flat Belt 8 Using a screw driver tip push out the pin from the flat belt loop and cam clamp and then slide the flat belt out of the cam clamp Remove the flat belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 212 Figure 172 Upper Inside Cam Pin Removal 9 Repeat the process to remove the outside flat belt from the front arm cam Tie Rod Removal 10 Remove the tie rod mounting bolt and washer that secures the upper tie rod end to the upper arm axle Figure 173 Tie Rods Upper Tie Rod Tie Rod Washers Tie Rod een Lower Tie Rod Tie Rod Mounting Bolts Front Arm Removal 11 Remove the shoulder bolt that secures the outside cam tube to the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 213 Figure 174 Front Arm Mounting Bolt Front Arm Upper Arm 12 Remove the six bolts that secure the upper main shaft clamp to the lower main shaft clamp Remove the t
32. P8O Connectivity on page 64 Display The display settings allow you to configure Measurement units Standby Mode Delay Time Zone and Closed Captioning Touch Display See Procedure P80 Display on page 71 TV Settings TV Settings help you set up television channels for your users Touch TV Settings See Procedure P8O TV Settings on page 73 Work out Limits The Workout Limit settings give you control over how the equipment is used Use these settings to create reasonable limitations for equipment usage including speed incline resistance and duration Touch Workout Limits See Procedure P80 Workout Limits on page 76 Register Equipment After Connectivity has been set up the Touch Register See Procedure P8O Connectivity Set Up and Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 57 equipment can be Equipment Registration Procedure registered on page 66 Manage Settings Use this setting to save your See Procedure Manage equipment settings Touch P80 Settings Cloning to a USB flash drive Manage on page 79 or to import settings Settings from a USB flash Cloning drive Updating P80 Software The P80 console is driven by software with innovative features which enhances the user s experience during a workout Periodically the software will need to be updated w
33. PCA bracket Mounting Hook Mounting Hook Lower Board See eee Cover Rotate Cover W Pressure Tab Pressure Tab Removing the Lower PCA 1 Attach the wrist ESD strap to your arm and then connect the ground wire of the wrist strap to a grounding spot on the AMT frame 2 Disconnect the data cable incline motor cab le Open Stride only generator cable load cable stride dial cable battery cables and vertical sensor cable from the lower PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 224 3 Remove the two 10 24X 075 top corner screws that fasten the lower board to the lower PCA bracket Lift the lower PCA up and out of the slots of the lower PCA bracket Slide the new lower PCA into the slots of the lower PCA bracket Fasten the lower PCA to the PCA bracket using the two 10 24X 075 screws removed in step 3 Do not over tighten 7 Connect the data cable incline motor cab le Open Stride only generator cable load cable stride dial cable battery cables and vertical sensor cable from the lower PCA 8 Reinstall the lower PCA cover by interlocking the PCA cover hooks and the PCA bracket hangers lower the cover until the locking tabs engage Figure 192 Lower PCA Mounting Screw Mounting Screw Stride Dial Connector Load Cable Incline Motor Connector Open Stride Only Generator Cable Connector Data Cable Connector Battery Cable Vertical Strid
34. PCA cover as per procedure Replacing the Lower PCA and Battery Bracket on page 225 3 Access the incline Lift Test portion of the Diagnostic Program see Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 4 With the lift incline number displayed set the incline to level 2 using the STRIDE HEIGHT ab and STRIDE HEIGHT keys 5 Rotate the incline motor tube on the incline motor drive screw until the measurement between the top of the incline nut and the end of the incline motor drive screw is 1 1 4 inches Note When rotating the incline motor tube do not allow the incline motor drive screw to rotate If the incline motor drive screw rotates the lift level number will change The lift level number must be 2 and the physical measurement must be 1 1 4 inches for the calibration to be correct Figure 309 Incline Motor Calibration Measurement Incline Motor 144Inches Incline Motor Tube Gas Shock Installation 6 Rotate the gas shock up Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 300 7 Adjust the height of the gas shock by lowering or raising the front of the Incline platform until the gas shock and the upper mounting stud align 8 Press the gas shock onto the mounting stud and secure the gas shock to the upper mounting stud by pushing in on the tension clip Figure 310 Gas Shock Gas Shock Slot Tension Clip Slot Gas Shock Gas Sho
35. Page 44 4 Ifthe voltage measured in step 3 was significantly low replace the optional external power supply If the voltage measured in step 3 was O Vdc disconnect external power supply from its AC outlet and measure the voltage at the AC outlet If the AC outlet voltage is normal replace the optional external power supply If the AC outlet voltage is significantly low or O Vdc the AC system must be inspected by an electrician Troubleshoot the generator per Procedure Troubleshooting the Generator on page 132 If the generator was found to be good the problem will be in either the lower PCA upper PCA or the upper to lower PCA interconnect cable Warning Because this is a self powered unit it will either be necessary to either equip the unit with the optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken Because of the danger of working on the unit while it is in motion using the optional external power supply is strongly recommended 7 Remove the right side cover and disconnect the interconnect cable from the lower PCA 8 The following voltage reading must be taken while the unit is in motion Extreme care must be taken to keep meter wires hands etc clear of all moving parts Using a DC voltmeter measure the voltage between TP24 7 5V and TP14 DGND The voltage measured should be approximately 7 5 Vdc If the voltage is significantly low replace the lower PCA 9
36. Pinch Bolt 14 Inch Socket Extension amp Washer Drive Input Housing Drive Input Housing Cavity 29 Replace the wave washer and flat belt pulley onto the crank arm shaft and secure with the snap ring Make sure the snap ring is fully seated into the shaft groove Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 263 Figure 253 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer te 0 0 Snap Ring o wW 30 Place a belt gauge on the drive input belt as shown below Figure 254 Dive Input Belt 31 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below See Drive Belt Gauge Instructions on page 126 32 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 lbs See Drive Belt Gauge Instructions on page 126 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Figure 255 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt cr Adjustment Bolt Adjustment Bracket 33 Tighten the two step up input pulley mounting bolts Torque to 160 inch pounds 34 Install the generator belt over the step up pulley and generator pulley 35 Place a belt gauge on the generator belt as shown in below
37. Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 290 Figure 294 H Brake Belt and H Brake Cam H Brake Belt Clamps H Brake Cam Assembly H Brake Belt gt Procedure 1 Remove the covers as described per procedure Cover Replacement on page 137 H Brake Belt Removal 2 Remove the H Brake tension bolt the two washers and nut Figure 295 H Brake Belt Assembly Washer oo Bolt _ gt S _ _ _ H Brake Belt Clamp Na Nut Washer 3 Slide the right side belt clamp off the cam towards the right thread the clamp under the cam and out to the left side of the AMT 4 Slide the left side belt clamp off the cam towards the right and remove H Brake Belt Stride Dial Removal 5 Disconnect the stride dial cable connector from the stride dial PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 291 6 Remove the two screws that secure the stride bracket to the frame and then remove the stride dial assembly Figure 296 Stride Dial Assembly Stride Dial Assembly Stride Dial Bracket Mounting Screws Stride Dial Cable Stride Dial Sensor Connector Tie Rod Removal 7 Remove the tie rod mounting bolts and washers that secure each lower tie rod end to the cam assembly Figure 297 Tie Rods iw Upper Tie salle Rod Tie Rod Washers Tie Rod een Lower Tie Rod Bolts H Brake Cam
38. Prohibited by Law Page 197 Figure 153 Upper Arm Cover Screw Locations Upper Arm Cover Inside Upper Arm Cover Outside 43 Replace the Upper Arm Cam Covers as per procedure Upper Arm Cam Cover Replacement on page 147 44 Lift the stairarms and then thread the flat belts over the flat belt pulleys 45 Replace the main body covers as per procedure Cover Replacement on page 137 Replacing the Front Arm Assemblies With Flat Belts and Press Fit Cams After 4 3 2013 1 Remove the main body covers 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 198 Upper Arm Cam Cover Removal 3 Remove the two 10 24X1 25 screws that secure the upper arm cam covers to the upper arm then remove the covers It may be necessary to adjust the position of the vertical handlebar to gain access to the upper arm cam cover screws Upper Arm Outside Cam Cover Upper Arm Inside Cam Cover Upper Arm Inside Upper Arm Outside Cam Cover Cam Cover Scew Scew Rear Flat Belt Terminal Cover Removal 4 Remove the two 10 24 X 1 25 screws that secure the flat belt terminal covers to the flat belt terminal remove the outside terminal cover 5 Rotate the top of the inside terminal cover down until it is below the sta
39. Removal and Installation 8 Remove the bolt and washer that secures the cam assembly to the frame Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 292 Figure 298 Cam Assembly Cam Assembly Cam Mounting Bolt Back Frame 9 Secure the cam assemble to the frame using the bolt and washer torque the bolt to 480 inch pounds Tie Rod Installation 10 Fasten each lower tie rod end to the cam assembly using the bolts and washers torque the bolt to 300 inch pounds Figure 299 Tie Rods Upper Tie Rod Tie Rod Washers Tie Rod Lower Tie Rod Tie Rod Mounting Bolts Stride Dial Assembly Installation 11 Secure the stride dial assembly to the frame with the two screws do not fully tighten the screws 12 Adjust the stride dial bracket unit the stride dial target is centered between the two stride sensors on the stride dial PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 293 13 Fully tight in the two screws that secure the stride dial sensor to the frame 14 Reconnect the stride dial cable connector to the stride dial sensor ensure the cable is routed and secured away from the H Brake cam stops Figure 300 Stride Dial Assembly Stride Dial Assembly ide Dial Target Stride Dial PCA Stride Dial Bracket Mounting Screws Stride Dial Cable Stride Dial Sensor Connector H Brake Belt Installation 15 App
40. Shock Replacing the Gas Shock 1 Remove the covers per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Gas Shock Removal 3 Release tension from the top of the gas shock by pushing a 1 flat top screw driver in the slot under the tension clip Do not completely remove the retaining clip as it is difficult to reinstall Tip If the incline motor is jammed at full elevation remove the lower retaining clip to facilitate the gas shock removal 4 Using another flat head screw driver as a pry bar place the screw driver head between the frame and the top of the gas shock and pry the shock off the upper mounting stud 5 Rotate the gas shock down and out of the way of the incline motor Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 302 Figure 312 Gas Shock Gas Shock Tension Clip Gas Shock Gas Shock Retaining Clip Disconnecting the Incline Motor 6 Remove the hitch pin from the Incline motor mounting pin 7 Remove the Incline motor mounting pin If the Incline is jammed or has excessive pressure on the pin it may be necessary to drive the pin out of the Incline motor tube and Incline platform using a punch and rubber mallet Note Ensure the Incline tube and Incline screw do not turn after the Incline
41. Up ANd Registration Procedure uo eeeescesscesseeceeseeesseeseesseesseees 66 sts Qe BD EE EE 71 POU Display SECMINGS Le Le E 72 PBO TV Setting EE 73 CHONMMESI COUTE urrat a T EI TENINT 75 To scan for available channels seesssesseessessesssessressressressressreseressreseressresersseesseesseessees 75 TO GING SAGAS ME 75 To delete a channel from the Channel Guide 75 PSO WOE OU LIMES EE 76 POO Workout LIMITS TADIE cece raea aN ENEE E TAERE a 77 Manage P80 e Eege 79 Neises Ett ee Le 79 P80 Cloning ProCe LI 80 Replacing the P8O Console c ccccccssssssssessssessssesssseessseeseseessseesesesssseessseessseessseessseessssessssarssssessearsassesseeessesessessseeesseneesees 84 Console MOUNTING REMOVAL ccssssccseccsscessscssecscsssncssessseasssnssesosnssnacssssecenensssnissossnezaesacs 84 DISEONNECTION Cables Fncsisa ascites Ai A eee A A a a A e SEGNE 85 Console HOOK AN NOTCH n N 86 Cable EE Ee EE 87 Console MOUNTING Instal keener noinine n an in ee erkinin 90 Replacing the P80 Heart Rate PCA Board 90 P80 Tr u blesh otihg EEN 94 Black Screen TV ONY EE 94 BEEN ONE E 94 POSSIDIS COUE E rn E TETEE AENEON 94 Possible ROME CIOS 5 iss sessissaescsieissostea snevassosss visa vascdsacsasveigavayedsscasoveidavas ooddveasvidasvasessavesaardbovers 95 Black Seree nis UE een EE 96 SSSR MOM EG 96 eseu eege eege eege eeeh 96 Possible Remedie Sunio a a a a a ES ESSO 96 BOOT Screen Procecdure n A A A 97 Poor Quality Vid
42. actually a dual system that is it can accept a heart rate signal from either the hand held heart rate contacts on the unit s handlebar or from a Polar heart rate chest strap transmitter The PCA is configured for hand held priority That is if both a chest strap and hand heart rate signal are being received the system will accept the hand held signal and ignore the chest strap signal If a hand held signal is not being received the system will accept the chest strap signal Note There are four typical failure modes for the hand held chest strap heart rate system They are hand held is normal no chest strap reading no hand held reading chest strap normal no hand held or chest strap reading or constant or intermittent readings when neither hand held or chest strap are in use Figure 17 Hand Held Chest Strap Heart Rate PCA Lower Left Ground NR Upper Right K 7 S k a W e SS Upper Left TI S Lower Right HR Out Normal hand held reading No chest strap reading 1 Access the diagnostic program per procedures Accessing the P30 Diagnostic Software on page 13 P8O Settings on page 48 or Accessing the Diagnostic Software Advance to the heart rate display portion of the diagnostic program Verify that a chest strap signal is not being accepted with either a Polar heart rate test transmitter or a known good chest strap transmitter If this reading is good skip to step 3 2 Using a known good Polar heart rate chest stra
43. and Distribution Prohibited by Law Page 3 IPRECOR Unit reboots of its OWniVoOlitiOnevcessneddetesseswdenaadinaninn nannies DOSED NOM siscdis ides ien eke RMA eed POSSIDIG CAUSES sicssccssvssveis eras davseeadesdcassdestoduatenivisei uel a a a aiae ele Checking the AMT Operation Checking AMT Operation POC e Inspection and Adjustment Procedures NENNEN ENNEN Measuring the Resistance of a Generator ccccccssssssssssessesesseseessseesssesssscescseessseessseeesseessseeasseessseess Ne E sessies niiina isr ae E EEE E E E deewsncetetes Inspecting and Adjusting the H brake Belt Tension Neie E Inspecting and Adjusting the Generator Belt Tension ccccscsseseeseeesssesesessseesseaesesssens lee Ee Inspecting and Adjusting the Drive Input Belt Tension c cccscssesssescesesesesesestesesessesesesesen Rreeedlte guter ierg Revives erte eegen Calibrating thelncline Motor eh s enete Zeite Seriet eege PROCS t Drive Belt Gauge INStrUCtiONS ccccccssssssessssscessscssescssssssssssescssescssesssesessesessesrssesessearsetsesseassenessees Preventive Maintenance ANEREN Regular Preventive Maintenance Owner cccssssssssssescesescssesssesssesssssessesssesessessssessesesenssens After EACH Us Ergan A aA aA A Daily Maintenance Weekly Maintenance uereg E E Quarterly Maintenance On Site Preventive Maintenance Service Technician nsssssscssssrsinrsiirirerrs AMT Base Troubleshooting Procedures ssssssssssssrrrrrnrrrrer
44. and secure with the snap ring Make sure the snap ring is fully seated into the shaft groove Figure 221 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 0 Snap Ring o wW 10 Lift the stairarms and thread the flat belts through the pulleys 11 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Drive Input Pulley Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 245 3 Loosen the two generator mounting bolts 4 Lower the generator by loosening the generator adjustment bolts until the top of the bracket slots are resting on the generator mounting bolts Figure 222 Generator i D Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 5 Loosen the two bolts that secure the step up pulley mounting bracket bolts to the frame 6 Loosen the adjustment bolt for the step up pulley until tension has been removed from the input pulley belt and it can be removed from the pulleys Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 246 Figure 223 Step Up Pull
45. as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 210 Upper Arm Cam Cover Removal 3 Remove the two 10 24X1 25 screws that secure the upper arm cam covers to the upper arm then remove the covers It may be necessary to adjust the position of the vertical handlebar to gain access to the upper arm cam cover screws Upper Arm Outside Cam Cover Upper Arm Inside Cam Cover Upper Arm Inside Upper Arm Outside Cam Cover Cam Cover Scew Scew Stairarm Removal 4 Place the shaft of a Philips screw driver into the drain hole on the bottom of the front arm Rotate the front arm bearing by turning the outside mounting bolt that secures the front arm to the stairarm until the screw driver engages into the bearing and locks it You may have to rotate the bearing one full turn to align the bearing lock hole with drain hole 5 Once the screwdriver has locked the bearing preventing further rotation fully remove the inside and outside mounting bolts Remove the stairarm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 211 Figure 170 Stairarm and Front Arm Screw Locations Front Arm Screw ga Gi screw Access to
46. cable Auto Stop cable Treadmill only Stop Key cable Treadmill only Ground wire and the CSAFE cable Cif in use from the Upper PCA Remove the console from the maintenance access hook and place it on a flat work surface Figure 7 P30 Cable Connectors Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 29 CSAFE Port Stop Key Cable E Stop Key TRM only CSAFE Port F Connectors Auto Sto T D p Auto Stop Cable Heart Rate TRM only Data Cable Heart Rate PCA Cable Connections 10 Remove the two screws that fasten the back cover to the option cap and remove the cover Figure 8 Option Cap Back Cover 11 Remove the 6 screws that fasten the rear cover from the console and remove Figure 9 Rear Console Cover Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 30 12 Disconnect the Metric cable J5 Machine Controls cable J4 Option Cap cable J6 if applicable Keypad Metric cable J2 and HR cable J10 from the Upper PCA board 13 Remove the five screws that fasten the Upper PCA board to the console and remove the Upper Figure 10 P30 Upper PCA A Metric Boara Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 31 Upper PCA Board CSAFE Port J7 Stop Key J8 TRM only Option Cap 6 JE Keypad Metric J2 Total Body PCA HR Board J10 Metric Connector J2 AMT E
47. either by battery charging or battery replacement This is strictly a battery problem and not a incline system or incline motor problem 1 If an Error 40 no incline movement is being displayed continue with step 2 If an Error 42 is being displayed incline out of range skip to step 12 2 If the incline moves briefly and then displays an Error 40 skip to step 12 If the incline does not move prior to displaying the Error 40 continue with step 3 3 Remove the gasket top cover front cover back cover center beam cover back cover and right side cover Check the battery voltage which should be approximately 12 vds Remove the in line 10 amp slow blow 3AG fuse and check with the ohms setting on the multi meter The fuse should read 1 ohm or less 4 Remove the F1 fuse 6 3 amps from the lower PCA See Diagram 6 4 Check the fuses resistance using an ohmmeter The fuse should read 1 ohm or less If the reading is significantly high replace the fuse If the fuse is good or replacing the fuse does not correct the problem continue with step 5 Figure 63 Lower PCA Fuse Locations Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 133 Incline Fuse In Line Battery Fuse 5 Enter the diagnostic program per procedure P80 Settings on page 48 or Accessing the P30 Diagnostic Software on page 13 Using the diagnostic program allows you to test the incline system without continuously pedaling the unit i
48. it to bounce in the other direction causing the machine to think the user is actually pressing it in that direction 2 Cable from machine controls to upper board is damaged or not inserted properly 3 Machine controls have failed Possible Remedies 1 Verify the user is not using excessive force on the controls Test to make sure they are operating properly when appropriate force is used Educate customer on proper use of equipment 2 Test controls in Systems Tests SeeP80 System Tests on page 60 Check yellow black cable in console for damage Ensure the cable is inserted fully onto the pins If not inserted properly insert If cable is damaged console must be replaced this is not a replaceable part Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 108 Message Out of Service Displayed Description Console is displaying a message that says Temporarily Out of Service Please use another machine Possible Causes 1 Software has encountered an error causing the console to enter Out of Service mode 2 The Auto Stop sensor on a treadmill is missing improperly installed or malfunctioning Treadmill Only Possible Remedies 3 Reboot the console Most issues causing Out of Service errors will be cleared from a reboot 4 Treadmill Only Inspect the Auto Stop sensor and ensure it is installed properly Inspect Auto Stop cable to ensure it is inserted properly and undamaged Repair or replac
49. less Measure between the upper left contact pin on the J1 connector and the upper left hand held heart rate contact on the handlebar The reading should be 1 Q ohms or less Measure between the lower left contact pin on the J1 connector and the lower left hand held heart rate contact on the handlebar The reading should be 1 Q ohms or less If any of the above readings are greater than 1 Q ohms replace the heart rate PCA to handlebar wire harness Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 43 No hand held reading No chest strap reading 11 Access the diagnostic program per procedures Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 or Accessing the Diagnostic Software Advance to the heart rate display portion of the diagnostic program Verify that neither a chest strap signal or a hand held signal is being accepted with either a heart rate test transmitter or a chest strap transmitter 12 Check the plug connector connections on both the heart rate PCA J4 and upper PCA J1 13 If neither a chest strap signal or a hand held signal is being accepted measure between the ground and 5 Vdc pins on J4 for 5 Vdc If 5 Vdc is present replace the heart rate PCA 14 If 5 Vdc is not present remove the connector from J4 of the heart rate PCA Measure between the ground and 5 Vdc pins of the connector just removed from the heart rate PCA for 5 Vdc If 5 Vdc is presen
50. mounting stud and secure the gas shock to the upper mounting stud by pushing in on the tension clip Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 268 Figure 260 Gas Shock Gas Shock ZS Tension Clip Slot Gas Shock Gas Shock Retaining Clip Caution It is recommended to have assistance available for following step s 50 With the assistance lift the front of the Incline platform until the Incline tube mounting holes align with the Incline platform mounting holes 51 Replace the Incline motor mounting pin through the Incline tube and Incline platform and attach the hitch pin 52 Replace the wave washer and flat belt pulley secure the flat belt pulley with the snap ring 53 Secure the flat belt clamps the lift arm housing using the four 3 8 16 X 3 mounting bolts and washers 54 Lift the stairarms and thread the flat belts through the pulleys 55 Replace the covers as per procedure Cover Replacement on page 137 Replacing the drive input housing Drive Input Housing Replacement Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Loosen the two generator mounting bolts 4 Lower the generator by loosening the generator adjustment bolts until the top of the brack
51. os Single Unit Only cs aici itn deren 97 Beie oa EE 97 elei ee EE 97 POSSIDIS REMECIOS siniese GENEE ee edd EE edd ege 98 Poor Quality Video AllMU EE 98 Reeder EE 98 POSSIDIS COUSES cscs nBasstaciacvcheses sytsacuasbibedea sbibacuacissosersbihadls shee dean biaadha svies dousbdssdtasbusGeteb Savers 98 Possible ue c5 c ssavecsetcoeSecesversede ven dias svevessseven Seaeduecesoeavesledobseceuesdven lecebvesssaeesundedestevesees 99 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 2 IPRECOR Poor Quality Video One Channel or Limited Champes 99 Green Screen RI lee DEE 100 POSSIDIE CAUSES r ina a a aiaa 100 St tterine Eur eier 101 DESEO e DEE 101 POSSIDIS EE 101 Kessler Ketrmegdl g isegen 101 T uch Screen UNLESS POST VG oirnne nnna ees erer de 101 DEE HEIEREN 101 Neel ee RE 101 Posible e 102 Single Secret Handshake ProCedure csccssccseccseccsecssecssecssecssecssecssecssecssecssecsseesseesseess 102 Nell E 102 TOUGH Sereen Slow TEE 103 Bie EE E a ETEEN EN A TEE IIE ere eerr ners T tri ere E are rrery 103 ele Ee E 103 Possible REME dIE Spissen sveiga des ooaisaseveids sai e aaa aiaa 103 Touch Screen Responses Incorrectly to Touch 104 DESCO NO Nisegreisiisi tse ea E EEIE E EE EEE E aE 104 POSSIDIS COUS ES eege 104 Posible e TE 104 Single Secret Handshake ProCedure c cccsccsecssecssecsseccsecsseccsecssecssecssecsseesseceseesseesseess 104 PROCS CU EE 104 Poor A
52. per procedure Cover Replacement on page 137 2 Remove the Brake tension bolt the two washers and nut Figure 292 H Brake Belt Assembly Washer E Bolt _ _ H Brake Belt Clamp Na Nut Washer 3 Slide the right side belt clamp off the cam towards the right thread the clamp under the cam and out to the left side of the AMT 4 Slide the left side belt clamp off the cam towards the right and remove H Brake Belt H Brake Belt Installation 5 Apply athin layer of AMSOIL GPOR1 synthetic polymeric grease along the cam clamp track 6 Position one of the belt clamps over the cam so that the length of the belt is hanging down the left side of the AMT and then slide the clamp onto the cam from right to left until clamp hits the stop 7 Feed the belt through frame and under the H brake pulley Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 289 8 Slide the clamp onto the cam and fasten the clamps together using the H Brake tension bolt washers and nut H Brake Belt Tensioning 9 Place a belt gauge on the H brake belt Figure 293 H Brake Belt Tension Gauge 10 The belt gauge should read approximately 110 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the H Brake adjustment bolt 11 Replace the covers per procedure Cover Replacement on page 137 Replacing the H Brake Cam Assembly
53. ring to the connection ring Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 164 Upper Arm Cover Installation 10 Secure the upper arm covers to the arm weldment using the five 10 24X1 25 screws Figure 108 Upper Arm Cover Screw Locations Upper Arm Cover Inside Upper Arm Cover Outside 11 Lift the stairarms and then thread the flat belts over the flat belt pulleys 12 Replace the main body covers asp per procedure Cover Replacement on page 137 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 165 Replacing a Stairarm Pedal Figure 109 Stairarm and Stairarm Pedal Stairarm Pedal Stairarm Stairarm Pedal Replacement Procedure 1 Pivot the stairarm up into a vertical position Note The following procedure will be much more efficient if a assistant holds the stairarm up 2 Remove the four screws washers and washer plate that secure the stairarm pedal to the stairarm remove the stairarm pedal 3 Fasten the replacement stairarm pedal to the stairarm using the four screws washers and washer plate removed in step 2 4 Torque the screws to 15 inch pounds starting from the single screw at the end of the stairarm than screw mounted in the middle finally the two rear pedal screws Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 166 Figure 110 Stairarm and Stairarm Pedal Screw Locati
54. s line cord from the AC outlet TRM only 2 The PCA s in the console are static sensitive They can be damaged if proper static prevention equipment is not used Attach an anti static wrist strap to your arm and then connect the ground lead of the wrist strap to the treadmill s frame ground 3 Remove the two screws that fasten the dash transition cover and remove the cover Figure 3 Dash Transition Cover TRM only Transition Cover Mounting Screws Dash Transition Cover 4 Remove the four screws that fasten the console to the dash mounting plate Figure 4 Console Mounting Plate TRM Mounting Plate EFX UBK RBK AMT CLM Mounting Plate Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 28 5 Remove the two screws that fasten the access panel to the console Figure 5 Console Access Panel Screw Screw 6 Remove the back access Panel a Treadmills Lift the console off the maintenance hook and then position the console so that the back panel is accessible and remove the back cover b AMT s EFX s CLM s UBK s and RBK s Tilt the console forward on the maintenance access hook on the dash weldment and remove the back Figure 6 Maintenance Access Hook Console Mounting Hook Mounting Plate Remove the Heart Rate PCA See Replacing the P30 HR PCA on page 36 Disconnect the Heart Rate Cable from the Heart Rate PCA Disconnect the Data
55. screws are removed from the flat belt clamp or cams the screws must be discarded and replaced with new screws 4 Temporarily reinstall the two belt clamp mounting bolts without the washers Having the belt clamp installed without the washers will help ease the removal and installation of the flat belts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 176 5 Remove and discard the two 1 4 20X1 flat belt clamp screws and shims that secure the flat belt to the clamp Figure 122 Front Belt Clamp Screw Removal Front Belt Clamp bal Wi WM Mi wi Mi kW Mi kW Wi Screw Flat Belt 6 Using a screwdriver tip push out the pin from the flat belt loop and clamp and then slide the flat belt out of the clamp Upper Arm Cam Cover Removal 7 Remove the two 10 24X1 25 screws that secure the upper arm cam covers to the upper arm then remove the covers It may be necessary to adjust the position of the vertical handlebar to gain access to the upper arm cam cover screws Figure 123 Upper Arm Cam Covers Upper Arm Outside Cam Cover Upper Arm Inside Cam Cover Upper Arm Inside Upper Arm Outside Cam Cover Cam Cover Scew Scew Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 177 Flat Belt Removal Upper Arm Cam Note Any time the flat belt terminal screws are removed from the flat belt clamp or cams the screws must b
56. the bearing locking the bearing You may have to rotate the bearing one full turn to align the bearing lock hole with drain hole 20 Once the screwdriver has locked the bearing preventing further rotation fully tighten the inside and outside mounting bolts torque to 83 foot pounds or 1000 inch pounds 21 Remove the screwdriver from the drain hole Figure 190 Stairarm and Front Arm Screw Locations Front Arm Screw fa A A Screw Be Access to Lock Bearing Drain Hole Stairarm 22 Lift the stairarm and then thread the flat belts over the flat belt pulleys 23 Replace the upper arm cam covers 24 Attach the vertical handle bar to the front arm 25 Replace the main body covers as per procedure Cover Replacement on page 137 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 223 Replacing the Lower Board WARNING Before continuing with this procedure review the Warning and Caution statements listed in Section One Things You Should Know Removing the Lower PCA Cover 1 Remove the main body covers as per procedure Cover Replacement section see Cover Replacement on page 137 2 There are two interlocking pressure tabs located on each side of the lower PCA cover push the two locking tabs outward and pull up the bottom of the lower PCA cover Figure 191 Lower PCA Cover 3 Rotate the bottom of the lower PCA cover up until the two hooks of the cover disengage from the lower
57. the bottom of the cover out and away from the frame The cover will release from the locking tabs 2 Rotate the bottom of the side cover towards the back of the AMT to remove Figure 72 Side Cover Removal 3 Repeat steps 1 and 2 to remove the right side cover Right Side Cover Left Side Cover Side Cover Removal Left and Right Side Bottom Cover Removal Figure 73 Left and Right Side Cover Screw Locations 1 Remove the eight 10 x 3 4 inch screws that fasten the bottom covers to the frame Figure 74 Bottom Covers Removea 2 The left and right side bottom covers can now be removed by lifting them up and out Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 141 Right Bottom a Left and Right Bottom Cover Assembly 1 Set the left and right bottom covers in place align the cover mounting holes 2 Fasten the two covers together with the 8 10 x 3 4 inch screws Left and Right Side Cover Assembly 1 Grasp the side cover near the bottom rotate the side cover so that the top of the side cover points toward the front of the AMT and the round notch in the cover points up Thread the top of the side cover under the upper arm weldment and toward the front of the AMT Rotate the top of the side cover up until the round notch of the side cover meets the upper arm Push the bottom of the side cover in until the tabs of the side cover rest in the notches on the bottom cover 5 Repeat th
58. the flat belt from the back end of the upper arm and then pull the belt through the arm to remove Flat Belt Installation Upper Arm Cam 15 Lay the replacement flat belt on a flat surface with the flat belt segments facing up Measure the distance in from the end of the flat belt 10 inches using a straight edge and permanent marker draw a line across the flat belt at 10 inches Repeat this process for the other end of the flat belt Figure 145 Flat Belt End Measurement Flat Belt WK ee e e e e e zl Winches 16 Apply athin layer of Dow Corning 7 to the surface of the cam the flat belt will contact 17 Place the inside flat belt on the cam so the length of the flat belt is draped towards the back of the AMT Make sure the smooth side of the flat belt contacts the cam and the segmented side is facing up Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 191 Figure 146 Outside Flat belt Routing Cam Outside Cam Side View Flat Belt Loop Flat Belt Loop End Flat Belt Routing Smooth Side Ribbed Side 18 Install a replacement 1 4 20X1 screw and shim in one of the cam clamp screw holes do not fully tighten at this time 19 Loop the end of the flat belt to the 10 inch mark While holding the flat belt end on the 10 mark work the loop into the cam clamp A 1 2 inch deep set socket can be used to assist in pushing the belt into p
59. the generator belt over the step up pulley and generator pulley 13 Place a belt gauge on the generator belt as shown in below Figure 208 Generator Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 236 14 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the generator mounting adjustment bolt See Drive Belt Gauge Instructions on page 126 15 Loosen or tighten the generator adjustment nut and bolt until the belt gauge reads approximately 90 Ibs See Drive Belt Gauge Instructions on page 126 16 Tighten the two bolts that secure the generator mounting bracket to the frame Torque to 160 inch pounds 17 Lift the stairarms and then thread the flat belts over the flat belt pulleys 18 Select the QUICKSTART program and adjust the resistance ab key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension Figure 209 Generator wm alt Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 19 The drive input belt tension should read approximately 180 10 Ibs and the generator belt tension should read approximately 90 10 Ibs See Drive Belt Gauge Instructions on page 126 20 Lift the stairarms and thread the flat belts through the pu
60. the snap ring is fully seated into the shaft groove Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 243 Figure 218 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer i 0 0 Snap Ring Wi 6 Place the crank arm on the shaft and secure the crank arm with mounting bolt and washer To tighten the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm Torque the mounting bolt to 300 inch pounds or 25 foot pounds Note The position of the flat belt pulley on the crank arm and the flat belt pulley on the input pulley When the crank arm is replaced the flat belt pulleys must be positioned so that they are 180 degrees opposing Figure 219 Crank Arm Alignment Crank Arm Flat Belt Pulley Input Arm Fla Belt Pulley 7 Install the crank arm pinch bolt washer and lock nut Torque the pinch bolt and lock nut to 300 inch pounds or 25 foot pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 244 Figure 220 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt amp Washer 44 Inch Socket Extension Drive Input Housing Drive Input Housing Cavity 9 Replace the wave washer and flat belt pulley onto the crank arm shaft
61. the upper arm pulley the two spacers and the pulley shaft from the upper arm Figure 142 Upper Arm Flat Belt Pulley Removea Upper Arm Pulley Shaft kg j Spacer Spacer Flat Belt Pulley Flat Belt Removal Upper Arm Cam Note Any time the flat belt terminal screws are removed from the flat belt clamp or cams the screws must be discarded and replaced with new screws 12 Remove and discard the two 1 4 20X1 screws and shims that secure the flat belt to the cam clamp Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 189 Figure 143 Upper Outside Cam Screw Removal Flat Belt Screw si Outside Cam Screw 13 Using a screwdriver push out the pin from the flat belt loop and cam clamp and then slide the flat belt out of the cam clamp Figure 144 Upper Outside Cam Pin Removal Flat Belt Outside Cam Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 190 P I W Time Saver Tip When installing the replacement flat belt tape the end of the replacement belt to the old flat belt at the cam side and then pull the new belt through the upper arm as the old belt is removed If the belt has already been removed you can use a fish tape or coat hanger to pull the belt through the upper arm Ensure the flat belt is routed over the top of any hardware that may be crossing the inside of the upper arm 14 Grasp the loose end of
62. through the Incline tube and Incline platform and attach the hitch pin 55 Secure the flat belt clamps the lift arm housing using the four 3 8 16 X 3 mounting bolts and washers 56 Lift the stairarms and thread the flat belts through the pulleys 57 Replace the covers as per procedure Cover Replacement on page 137 Replacing a Tie Rod Procedure 1 Remove the covers as described per procedure Cover Replacement on page 137 2 Remove the tie rod mounting bolt and washer that secures the lower tie rod end to the cam assembly 3 Remove the tie rod mounting bolt and washer that secures the upper tie rod end to the upper arm axle 4 Fasten the replacement upper tie rod end to the upper arm axle using the bolt and washer removed in step 3 torque the bolt to 300 inch pounds 5 Fasten the replacement lower tie rod end to the cam assembly using the bolts and washer removed in step 2 torque the bolt to 300 inch pounds 6 Replace the covers as described per procedure Cover Replacement on page 137 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 286 Figure 288 Tie Rods Upper Tie Rod Tie Rod Washers Tie Rod Lower Tie Rod Tie Rod Mounting Bolts Replacing the Stride Dial Sensor Procedure 1 Remove the covers as described per procedure Cover Replacement on page 137 Stride Dial Removal 2 Disconnect the stride dial cable connector from the stride dial P
63. 0 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening the generator mounting bolts 13 Loosen or tighten the 1 4 20 X 3 generator adjustment nut and bolt until the belt gauge reads approximately 90 lbs 14 Tighten the two 5 16 18 X 3 generator mounting bolts 15 Select the QUICKSTART program and adjust the resistance ab key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension 16 The tension should read approximately 90 10 Ibs Figure 58 Generator CT Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 122 17 Replace the main covers as per procedure Cover Replacement on page 137 Calibrating the Incline Motor Procedure 1 Remove the covers per procedure Cover Replacement on page 137 Gas Shock Removal 2 Release tension from the top of the gas shock by pushing a 1 flat top screw driver in the slot under the tension clip Do not completely remove the retaining clip as it is difficult to reinstall Tip If the incline motor is jammed at full elevation remove the lower retaining clip to facilitate the gas shock removal 3 Using another flat head screw driver as a pry bar place the screw driver head between the frame and the top of the gas sh
64. 126 19 Tighten the two bolts that secure the generator mounting bracket to the frame Torque to 160 inch pounds 20 Lift the stairarms and then thread the flat belts over the flat belt pulleys 21 Select the QUICKSTART program and adjust the resistance key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension Figure 200 Generator Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 230 rem ma Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 22 The drive input belt tension should read approximately 180 10 Ibs and the generator belt tension should read approximately 90 10 Ibs See Drive Belt Gauge Instructions on page 126 23 Lift the stairarms and then thread the flat belts over the flat belt pulleys 24 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Generator Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the lower PCA cover as per procedure Lower PCA Cover see Removing the Lower PCA Cover on page 224 3 Disconnect the cables from the lower PCA and then remove the lower PCA and battery bracket as per procedure Replacing the Lower PCA and Battery Bracket on page 225 Remove the generator tension adjustment bolt washer lock nut and tensio
65. 160 inch pounds Figure 306 H Brake Assembly Screw 90 Degree Bracket H Brake Mounting Bolt H Brake Front H Brake Back Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 298 H Brake Drum Removal and Installation Units Built After 10 1 2012 18 Rotate the H Brake Drum until one of the round cut outs on the back of the H Brake is at the bottom The H brake mounting screw can be accessed inside the H Brake Drum through the round cut out 19 Remove the screw that secures the H Brake drum assembly to the frame 20 Remove the 5 16 18 X 4 bolt and washer that secure the H Brake assembly drum to the frame and then remove the H Brake drum assembly 21 Hand tighten the replacement H Brake assembly to the frame using the 5 16 18 X 4 bolt and washer removed in the previous step 22 Fasten the screw that secures the H Brake drum assembly to the the frame 23 Torque the H Brake mounting bolt to 160 inch pounds Figure 307 H Brake Drum Units Built After 10 1 1012 H Brake Mounting Bolt H Brake Back aaa Incline Motor Installation 1 Attach the replacement Incline motor to the frame using the 3 8 16 mounting bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 299 Figure 308 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor 2 Connect the incline motor cable connector to the lower PCA and replace the lower
66. 30 Diagnostic Software on page 13 If the test verifies that the key is not functioning replace the console face or the machine controls 21 Ifthe console face or the machine controls has been replaced and the same key or control is still not functioning replace the upper PCA 22 If you have performed steps 18 22 and the same key is still not functioning contact Precor customer support for assistance 23 Remove the keypad cable from the upper PCA 24 For treadmill s set the on off switch in the on position for AMT s EFX s UBK s RBK s and CLM s start pedaling 25 If the STUCK KEY message is no longer displayed replace the console face 26 Set the treadmill s on off switch in the off position Treadmills Only 27 Remove the Machine Control cable from the upper PCA 28 For treadmill s set the on off switch in the on position for AMT s EFX s UBK s RBK s and CLM s start pedaling 29 If the STUCK KEY message is no longer displayed replace the machine Controls assembly 30 If the STUCK KEY is still being displayed with the keyboard cable disconnected replace the upper PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 41 31 If you have performed steps 23 30 and the STUCK KEY message is still being displayed contact Precor customer support for assistance Troubleshooting the Handheld Heart Rate Circuit Description The hand held heart rate system is
67. 5 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 9 IPRECOR Figure 207 Step Up TU ET 235 Figure 208 Generator Belt ssssssssssscsssssssssseseessssssessesessecassaeseesesaesaeseesesaesassaeseesesassassaeseeas 236 Fig re age tat 237 Figure 210 Gen erator wiciccscctscsacisecscesacsscsacuscessesse sosscevsecsecaccensstssecsecsateseuscescessersoesuasusi NEE 238 Figure 211 Step Up Pulley sssscatisssesscsssacensssscvesie sas tesssvateneasivatistavaivnetasnadesiviatsvaiasartiviaatesinaastanaaias 239 Figure 212 Dive Input Beltrani 239 Figure 213 Step Up Pulley sasisiscsssiveccsecivvstescssestvsdssavsudatansssaceversuviivenssasivvataasanssdhustsvstencnuvstvsieunden 240 Figure 214 Generatorbelt eugscdreueuge eegene satsswasdrvenvavocssevavetvevdendssuvaubiaussvenvabeusueieensvvarnedtn 241 Figure 2152 Gen E RENo EA eegene ee 242 Figure 216 Crank Arm Alignment ssssssssssssssssssesseseesessessesseseesessesaeseeseesesaesaeseesesansassaeseeas 243 Figure 217 Crank Arm Bolt Removal Installation ccssssesssssssesessessesseesseseessenseeseesaess 243 Figure 218 Crank Arm Flat Belt Pulley s scssssssssssssesssssssssessssessesaeseesessesesaeseesesesassaeeeas 244 Figure 219 Crank Arm Alignment sssssssssssssssssssssessessssessesseseesessesaeseesessesaesaesersnsaesaseaesseas 244 Figure 220 Crank Arm Bolt Removal Installation c ssssssssssseeseessesseeseeseesse
68. 63 Gas Shock Gas Shock Tension Clip Gas Shock Gas Shock Retaining Clip 10 Using needle nosed pliers pull the retaining clip off the lower gas mounting stud and remove shock Incline Motor Removal 11 Remove the hitch pin from the Incline motor mounting pin 12 Remove the Incline motor mounting pin If the Incline is jammed or has excessive pressure on the pin it may be necessary to drive the pin out of the Incline motor tube and Incline platform using a punch and rubber mallet Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 271 Figure 264 Incline Motor Hitch Pin and Mounting Pin Incline Motor Incline Motor Mounting Pin 13 Remove the snap ring from the flat belt pulley shaft located next to the Incline motor remove the pulley and wave washer Removing the flat belt pulley will allow access to the Incline motor mounting bolt Flat Belt Pulley Wave Washer 0 Incline Motor Snap Ring 14 Remove the Incline motor mounting bolt and remove the Incline motor Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 272 Figure 265 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor 15 On the crank arm side of the drive input remove the snap ring from the flat pulley shaft located on to the drive input pulley remove the pulley and wave washer Figure 266 Crank Arm Flat Belt Pulley Flat Belt Pulley
69. 7 2 Place a belt gauge on the generator belt as shown in below Figure 52 Generator Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 118 3 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening the generator mounting bolts 4 Loosen or tighten the generator adjustment nut and bolt until the belt gauge reads approximately 90 Ibs Tighten the generator mounting bolts Select the QUICKSTART program and adjust the resistance db key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension 7 The tension should read approximately 90 10 Ibs Figure 53 Generator Ret x Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt Inspecting and Adjusting the Drive Input Belt Tension WARNING Before continuing with this procedure review the Warning and Caution statements listed in the Warning and Caution Statements and General Safety Guidelines Section Things You Should Know Procedure 1 Remove the gasket top front rear left and right side covers per Cover Replacement on page 137 Procedure 2 Place a belt gauge to the drive input belt as shown below Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by L
70. 79 Front Arm Shaft and Main Clamp Upper Main Shaft Clamp Front Arm Shaft Lower Main Shaft Clamp 5 Insert and finger tighten the bolt for the outside cam tube to the upper arm 6 Use the following sequence to ensure the upper arm main shaft is properly secures to the front arm shaft torque the bolts to 160 inch pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 217 Figure 180 Main Shaft Clamp Bolts Torque Sequence Mounting Bolt Upper Main Shaft Clamp Mounting Bolt Lower Main Shaft Clamp 7 Secure the front arm shaft to the upper arm using the shoulder bolt torque to 300 inch pounds or 25 foot pounds Figure 181 Front Arm Mounting Bolt Front Arm Upper Arm Tie Rod Installation 8 Fasten upper tie rod end to the cam assembly with the bolt and washer torque the bolt to 300 inch pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 218 Figure 182 Tie Rods Tie Rod Washers Tie Rod Lower Tie Rod Tie Rod Mounting Bolts Flat Belt Installation Upper Arm Cam 1 Lay the replacement flat belt on a flat surface with the flat belt segments facing up Measure the distance in from the end of the flat belt 4 1 2 inches Using a straight edge and permanent marker draw a line across the flat belt at 4 1 2 inches Repeat this process for the other end of the flat belt Figure 183 Flat Belt End Me
71. Belt Terminal Covers Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover 3 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down 4 Remove the flat belt terminal stop bolt and washer Remove the flat belt terminal adjustment bolt and washer Figure 96 Flat Belt Clamp and Flat Belt Terminal Flat Belt Adjustment Bolt gl Washer Washer Stop Bolt Flat Belt Terminal 6 Remove the mounting bolt and washer that secure the flat belt terminal to the stairarm remove the flat belt terminal and anti rotation disc Figure 97 Flat Belt Terminal Removal Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 157 Flat Belt Terminal Shaft Flat Belt Terminal Washer b Gi 4 Mounting Bolt Stairarm Anti Rotation Disc Flat Belt Terminal Installation 7 Apply athin layer of AMSOIL GPOR1 synthetic polymeric grease to the flat belt terminal shaft 8 Carefully slide on the anti rotation disc and flat belt terminal Do not use excessive force Fasten the anti rotation disc and replacement flat belt terminal onto the stairarm using the washer and mounting bolt removed in step 5 torque to 300 inch pounds or 25 foot pounds 9 Fasten the stop bolt and washer to the flat belt clamp but do not fully tighten at this time 10 Thread the ad
72. CA 3 Remove the two screws that secure the stride bracket to the frame and then remove the stride dial assembly Figure 289 Stride Dial Assembly Stride Dial Assembly ide Dial Target Stride Dial PCA Stride Dial Bracket Mounting Screws Stride Dial Sensor Stride Dial Cable Connector Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 287 Stride Dial Assembly Installation 4 Secure the stride dial assembly to the frame with the two screws do not fully tighten the screws 5 Adjust the stride dial bracket unit the stride dial target is centered between the two stride sensors on the stride dial PCA Fully tight in the two screws that secure the stride dial sensor to the frame Reconnect the stride dial cable connector to the stride dial sensor ensure the cable is routed and secured away from the H Brake cam stops Figure 290 Stride Dial Assembly Stride Dial Assembly ide Dial Target Stride Dial PCA Stride Dial Bracket Mounting Screws Stride Dial Sensor Stride Dial Cable Connector 8 Replace the covers as described per procedure Cover Replacement on page 137 Replacing the H Brake Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 288 Figure 291 H Brake Belt and H Brake Cam H Brake Belt Clamps H Brake Cam Assembly H Brake Belt gt Procedure 1 Remove the covers
73. Conventions Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 8 General System Information The generator performs three functions in the AMT First by controlling the amount of electrical current applied from the generator to a load circuit the user s pedaling resistance is controlled Second the generator is used to charge the AMT s internal battery Lastly one of the generators three phase output windings is monitored to determine when the unit is in use and when it is idle This system also determines the step rate by determining the operating speed output frequency of the monitored generator winding There is also a magnetic brake that applies resistance to horizontal motion and a sensor that measures horizontal motion stride length Warning and Caution Statements and General Safety Guidelines Warning statements indicate a particularly dangerous activity Warning statements you will find in this manual include e Because this is a self powered unit it will either be necessary to either equip the unit with the optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken Because of the danger of working on the unit while it is in motion using the optional external power supply is strongly recommended When the unit is used stairarms are in motion the generator will operate and produce potentially hazardous voltages even when the ba
74. Distribution Prohibited by Law Page 194 Flat Belt Outside Flat Belt Clamp Outside Flat Belt Cam Flat Belt Segment 32 If one of the flat belt ends reaches the one segment measurement before the other end stop the downward pressure on stairarm pedal and tighten the flat belt clamp screws on the flat belt end that has reached the one segment measurement Torque to 120 inch pounds Resume applying downward pressure to the stairarm pedal until the remaining flat belt end reaches the one segment measurement Tighten the two flat belt screws and torque to 120 inch pounds 33 Repeat the procedure for the remaining outside flat belt replacement Adjusting the Stairarm Pedal Height 34 Loosen but do not remove the stairarm adjustment stop bolt 35 Push one of the stairarm pedal s down to its lowest level Measure the distance from the bottom of the stairarm tube to the top of the center beam frame the distance between the stairarm tube and the center beam frame should be 3 7 8 inches Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 195 Figure 150 Stairarm Height Measurement Left Stairarm Right Stairarm power ane eege 1 33 B8inches t 36 If the measurement is too low or too high tighten or loosen the adjustment bolt until the 3 7 8 inch measurement is achieved Figure 157 Flat Belt Terminal Adjustment Adjustment Stop Bolt Adjustment Bolt 37 Repeat the process f
75. ERNAL AC ADAPTER aam DROPTON Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 312 Table of Figures Figure 1 Front Back Left Right Conventions s sssssssesssessessesseeseeseessesserseeseessesseeseesaess 8 Figure 2 P3O Software ACCESS eebe 13 Figure 3 Dash Transition Cover TRM Onlly ss sssssssssssssssssseseesesseseseeseesessesaesersenaesassaeeeas 28 Figure 4 Console Mounting Plate ssssssssssssssssssesessessssesseseesessesaeseesessesaesaeseesesaesaseaesneas 28 Figure 5 Console Access Panel s ssssssssssssssseseessssecsessesecsessesaeseesesaesaeseesesaesassaeseesesaneassaesneas 29 Figure 6 Maintenance Access HOok ssssssssssssrssssssssssesessesseseseesessesaeseesessesaesaeseesesaesassaesaeas 29 Figure 7 P30 Cable Connectors ssscsssscsssssssssseseessssssaeseeseesesaesaesessesaesaesaesesaesassaesersesesassaesaeas 29 Figure 8 Option Cap Back Cover sssssssssssssssssesrssssscsessesessessesseseesessesaesaesessesassaesessnsansassaesaeas 30 Figure 9 Rear Console ed TN 30 Figure 10 P30 Upper PCA amp Metric Board sscssssssssessssssssssessessssssasseesersessssaesersessesaesaeseeas 31 Figure 11 P30 PCA RrLkReferenee 22 eerste ee geed 32 Figure 12 P30 Upper PCA amp Metric Board s sssssssssssssssssssssseseesessesseseesessessesaeseesessneassaeseeas 35 Figure 13 HR PCA THEIN 36 Figure 14 HHHR Cable Assembly ssssssssssssssss
76. FX only Auto Stop J12 Metric Connector J1 TRM only AMT EFX only Data Port J13 Metric Connector J5 Machine Controls Connector J4 Metric Board Metric Connector y lt e ee Wi Machine Controls 14 Install the replacement upper PCA into the console using the five screws removed in step 14 Torque to 10 inch pounds Note Do not use an electric screw driver or over tighten the screws Over tightening may damage the console This type of damage is not covered under warranty 15 The white wire in the Metrics cable and the yellow wire in the Machine Controls and HR cables indicate pin 1 Align the white wire in the Metrics cable and yellow wires in the Machine Controls and HR cables with the pin 1 markings on the upper PCA Note If pin 1 is not marked on the Upper PCA refer to the pin 1 reference below Figure 11 P30 PCA Pin 1 Reference Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 32 Dm Dm Dm Pin 1 Pin 1 Pin 1 Pin 1 Pin 1 Pin 1 16 Reconnect the Metric cable J5 Metric cable J1 Metric cable J2 Machine Controls cable J4 Option Cap cable J6 if applicable Keypad Metric cable and HR cable J10 from the Upper PCA board 17 Replace the P30 Rear Cover removed step 12 and secure the cover with the screws 6 screws Torque to 10 inch pounds Note Do not use an electric screw driver or over tighten the screws Over tightening may damage th
77. Figure 127 Upper Inside Cam Flat Belt Routing Flat Belt Routing Flat Belt Loop End Flat Belt Loop Upper Inside Flat Belt Cam Segmented Side Smooth Side Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 179 14 Loop the end of the flat belt back to the 10 inch mark While holding the flat belt end on the 10 inch mark work the loop into the cam clamp A 1 2 inch deep set socket can be used to assist in pushing the belt into place When the flat belt loop is about half way into the cam clamp push the pin into the flat belt loop 15 Continue to work the flat belt loop and pin into the cam clamp until the side of the flat belt is resting next to the clamp screw Ensure the pin is centered within the cam clamp Figure 128 Upper Inside Cam Pin Install Flat Belt Loop End Upper Inside Cam Flat Belt 16 Install the second1 4 20X1 screw and shim but do not fully tighten at this time Inside Flat Belt Routing 17 Route the flat belt over the top of the cam towards the back of the AMT and down over the first flat belt pulley then under the second flat belt pulley to the front belt clamp If the flat belts are not long enough to route through the pulley s skip the belt routing until the belt flat belt installation is completed Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 180 Figure 129 Inside Flat Belt Routing Inside Flat Belt Routing
78. IPRECOR Service Manual AMT 885 835 833 823 Open Stride and Fixed 20039 172 HIEL UN PRECOR CUSTOMER SUPPORT Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 1 Contents About THis DOCUMEN E 7 Acrobat Reader Users cereo enra ENEE EEN 7 Things VOU SHOUIG KNOW aiiin ana SES SEENEN EE 8 Right Left Front and Back Conventio NS isrener A AA Aa GeneraliSystem INformations a a a a tee i Warning and Caution Statements and General Safety Guidelines SEH Generali erte tt alter entgeeegesreegeereu Seege SEENEN Se SE Seege SE Kail EE COINS OLS eege ees 12 Accessing the P30 Diagnostic Software 13 Stee EE 13 P30 Diagnostic Software MENU Table essessessessessessessessessessessessessessessessessessesressessessesses 14 Displaying PSO pora O EE 19 Neies 19 P30 Informati n t la 20 Setting the P30 Club Parameters ccccccssssssssscssescsssscsssscsssscsssscsssssesscsssscsesssassvsasscsasscsassssassvsasacsasaceisscsasscsassseacsvess 24 P30 Setting Club Parameters Table oo cc eescescesscesseescesscesecesecesecesecesecesecesecessenseeeseenseens 24 Documenting P30 SoftwaresProblenriswis ives secacdieccasdieriens Ge a deent aere 27 Replacingthe Upper Ee ee Replacing the P30 Metrics PCA R placine the PSO HRPE A sete rctte eit Bit i Ne tN I APN it Aid ee Ni I Me eh Ad Bal ees Aad Ae a FlashiPrograrmmane the Upper KEE esses aiden Sorte lott ergeet ee ee te 38 Upload Proced ra as cs
79. Only wc ccccccssssssesssessssesssssssssesssssssssesseensssenseeens 97 Poor Quality Video AIl UNIES hee eben eege dee 98 Poor Quality Video One Channel or Limited Channels ccccscesesssessseeeees 99 EI SCrECM EE 100 Stuttering Channels cc cscsssecescecescescecesssedesecessveesseea ssesssadscsivsccevsceuetavecsursetaceescevedcrsdscrsenes 101 TOUCH Screen Unresponshve nanan 101 TOUCH Screen Slow RESPONSE w sscssssssessssessesessssessssessssessssessssessssssseessseessseenessensseeneeees 103 Touch Screen Responses Incorrectly to Touch 104 Poor Audio Quality All Channels One Limited Untts 105 Poor Audio Quality All Channels Multiple Units wu cccccsescsessseseeesteseseees 106 Machine Controls Unresponshye 107 Machine Controls Incorrect RESPONSE ccssssssessssessssesssssssesssssssssssssssseesessensseesseseseens 108 Message Out of Service Displaved 109 Message Please Reset the Treadmill Displayed ue 110 Unit reboots of its OWN voltion ccccsescsescssestssssessestsssssssestsssscsssscsssacsnsatsssacsneaneess 111 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 93 P80 Troubleshooting Black Screen TV Only Description The console interface and the fitness equipment operates normally when using workout programs but TV channels only display as a black screen and audio is not present Possible Causes 1 There is no TV signal to the console a External jumper cable is damaged or disconn
80. Reconnect the interconnect cable to the lower PCA and repeat the voltage measurement in step 8 The voltage measured should be approximately 7 5 Vdc If the voltage is significantly low the problem is in the upper PCA or the upper to lower PCA interconnect cables Figure 18 Lower PCA Test Points TP24 7 5V Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 45 10 Troubleshoot the upper to lower PCA interconnect cables as per procedure Troubleshooting the Interconnect Cable on page 135 11 If the upper to lower interconnect cable is found to be good replace the upper PCA 12 If you have performed all of the above tests and are unable to resolve the problem contact Precor customer support Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 46 IPRECOR Section Five P80 Console In This Section POO SEINES oee e 48 EE Eelere 51 NZJalzelfltsleulull EE 54 PSO System SetUNSS ee iess eteiiree ege ege a 55 Updating P80 Software wcccccsssssssssessssessssesssssssssessssessssesssssssssssssssssssssssensssenssceneseens 58 EE EE 60 P80 Connectivity cccccesessscssssessscsssssessssssssssscsssssssscssescsucsssssssceesacssecsesasssssseeesaseseceeees 64 EE 71 PSO TV SEINE SA ee E EE peters teerer eee perce reer eee ery 73 P80 Workout Limite 76 Manage P80 Settings Cloning 79 Replacing the P30 CONnSOlE iesst sisiege eier eiersiene eines 84 Replacing th
81. Removal Flat Belt Terminal Shaft Flat Belt Terminal Washer b Sf MountingBolt Stairarm Anti Rotation Disc Rear Flat Belt Terminal Cover Installation 17 Align the top of the replacement inside cover so that it is pointing toward the floor Place the bottom of the cover in between the flat belt terminal and the stairarm pedal Rotate the top of the cover up and in to place 18 Fasten the outside and inside terminal cover to the flat belt terminal using the two 10 24 X 1 25 screws Figure 119 Flat Belt Terminal Covers Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover Lift the stairarms and then thread the flat belts over the flat belt pulleys Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 172 Replacing the Flat Belts WARNING Before continuing with this procedure review the Warning and Caution statements listed in the Warning and Caution Statements and General Safety Guidelines Section Things You Should Know The AMT utilizes a four flat belt system that provides support to the stairarms and allows fluid movement There are two outside flat belts and two inside flat belts The two outside flat belts are routed from the stairarm terminals up over a flat belt pulley and through the upper arm terminating at the upper arm cams The inside flat belts are routed from the platform through a series of pulleys terminating at the upper arm cams
82. Servicer you must not attempt to service any Precor Product Call your dealer for service This document contains information required to perform the majority of troubleshooting and replacement procedures required to repair and maintain this product This document contains general product information software diagnostic procedures when available preventative maintenance procedures inspection and adjustment procedures troubleshooting procedures replacement procedures and electrical block and wiring diagrams Acrobat Reader Users To move directly to a procedure click the appropriate procedure in the bookmark section to the left of this page You may drag the separator bar between this page and the bookmark section to change the size of the page being viewed Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 7 NPRECOR Section Two Things you should know In This Section Right Left Front and Back CONVENtIONS cccccscsesssscsesssssescsessseseseesssssesesseseesens 8 General System Jet erroatten oeren eeteede eer 9 Warning and Caution Statements and General Safety Guidelines 9 SH 10 General nformati Oisc didn ida 10 F ele K gulteg aiiiar EENS EEEE E ETE 11 Right Left Front and Back Conventions In this manual right left front and back are from the perspective of a user standing on the AMT facing the console display Figure 1 Front Back Left Right
83. T Operation 113 135 Checking the AMT Operation 34 36 37 38 91 113 129 Console Hook and Notch e 86 Console Mounting Install s 90 Console Mounting Removal e 84 Cover Replacement 115 116 118 119 123 125 129 135 137 160 165 176 198 210 223 224 225 227 228 231 233 237 242 245 254 269 286 287 288 289 290 291 295 302 304 305 309 Crank Arm Replacement Procedure e 242 Index D Daily Maintenance 128 Disconnection Cables e 85 Displaying P30 Information e 19 Documenting P30 Software Problems e 27 Drive Belt Gauge Instructions e 126 229 230 231 235 237 239 240 241 242 252 253 254 264 266 267 281 283 284 Drive Input Housing Replacement Procedure e 269 Drive Input Pulley Belt Replacement Procedure 233 F Finger Guard Replacement Procedure e 148 Flash Programming the Upper PCA 38 Flat Belt Terminal Replacement Procedure e 156 Front Arm and Cam Replacement Procedure e 210 Front Arm Installation e 215 Front Arm Removal e 210 Front Cover Assembly e 144 Front Cover Removal e 138 G General Information e 10 General System Information e 9 Green Screen e 100 Inside Flat Belt Replacement e 176 Inspecting and Adjusting the Drive Input Belt Tension e 119 Inspecting and Adjusting the Generator Belt Tension 118 Inspecting and Adjusting the H brake Belt Tension 116 Precor Incorporated Unauthorized Reproduction and Distribution Prohib
84. Tabs and Slots sssssssssssssssssssessssssseseseeseesesesaeeeees 207 Fig re 167 Tie ROAS soisissa Sai andai rarer EENEG 208 Figure 168 Stairarm Height Measurement sscssssssssssssssssessessssssseseeseesesseseeseesessesaesaeseeas 209 Figure 169 Flat Belt Terminal Adjustment s s ssssnussnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannna 209 Figure 170 Stairarm and Front Arm Screw Locations sssssssssssssssssessesssssssesessesseseeseeseees 212 Figure 171 Upper Inside Cam Screw Removal sss ssssssscsscsssssssssssssssesseseeseesessesaeseesessnsaesaeeneas 212 Figure 172 Upper Inside Cam Pin REMOvVal sssssssssssssssssssssessessssesseseesessessesaeseesessnsaesaesneas 213 EITIONKEDRURIT EN 213 Figure 174 Front Arm Mounting Bolt sssssssssssssssssessssssseseeseesesseseeseesessessesaeseesesassaesaeseeas 214 Figure 175 Main Shaft Clamp Bolts ssssssssssecsssessnesseeesseeseesseessseseeeesaeeesaeaseesaeeesaeeesaeaseenaees 214 Figure 176 Front Arm Cam Orientation ssssssssssusssnsnnnununnnnunnununnnnnnnnnununnnnnnnnnunnnnnnnnnnnannnnannnnannnnn 215 Figure 177 Flat Belt Cam Screws amp Cam SCrewsS sssssssssssssssssessessssssseseessesessesaesesseesesaesaeeneas 216 Figure 178 Front Arm and Cam Square KeYS s sssssssssssssssssseseesessesseseeseesessesaeserseeaesaesaeneas 217 Figure 179 Front Arm Shaft and Main Clamp ssssssssssssnsununsununnnnnnununnnnnnanunnnnnnnnunnnnnnnnnnnnnnnnnnnn
85. This can be verified by looking in the Event Log Messages that indicate a media reboot include Rebooting the meda The mediaapp restart is near i2c timeout or The OMAP board was rebooted because the mpaqtapp was not running though this is not inclusive of all possible messages 17 Rebooting the machine will force the media player to reboot If the TV channel appears after rebooting the issue was the media player Verify all channels and operation of unit If the channel is still black then verify all other components are operational 18 Some older versions of software can experience a bug where only one component reverts back to a different image If the old image is of a much older version of software this could cause some communications problems between the CPA and the MFE Open the Settings menu and select Reflashing Check the version numbers in the CPA Reflashing and the MFE Reflashing menus to make sure they are the correct version numbers If they are not or say lt UNKNOW N gt then this bug may have occurred Try rebooting the unit to see if it resolves the issue If not use the appropriate Reflashing menu to boot that component to the other boot image Verify that the new image contains the correct software versions 19 If the video signal can be verified up to the tuner connect a known good signal directly into the mini coax on the tuner If the channel lineup on the console has been confirmed correct the signal is good the unit
86. This type of damage is not covered under warranty 9 Replace the P30 Option Cap back cover removed step 12 and secure the cover with the screws 2 screws Torque to 10 inch pounds Note Do not use an electric screw driver or over tighten the screws Over tightening may damage the console This type of damage is not covered under warranty 10 Place the P30 console on the maintenance access hook 11 Reconnect the Data cable Auto Stop cable Treadmill only Stop Key cable Treadmill only Heart Rate ground wire and the CSAFE cable if in use from the Upper PCA 12 Reconnect the Heart Rate Cable to the Heart Rate PCA 13 Replace the Heart Rate PCA See Replacing the P30 HR PCA on page 36 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 35 14 Replace the access cover 15 Tilt the console back against the mounting plated While tilting the console back feed the excess cable into weldment tube making sure that the cables will not become pinched 16 Fasten the console to the dash mounting plate with the four screws 17 Fasten the dash transition cover using the two screws TRM only 18 Check treadmill operation per Checking the AMT Operation on page 113 Replacing the P30 HR PCA 1 Set the treadmill circuit breaker in the off position and unplug the treadmill s line cord from the AC outlet 2 The PCA s in the console are static sensitive They can be damaged if proper static prevention
87. USB Flash Drive device from the P80 USB port 9 When the P80 has completed rebooting the Welcome screen will be displayed The installation of the software update is now complete 10 Verify the correct version of software has been installed This can be found by accessing the main menu using the instructions provided in steps 1 and 2 then selecting About The software version will be displayed under Installed Bundle Version and should match the package selected in step 5 P80 System Tests 1 Refer to Procedure P80 Settings on page 48 to access the Equipment Usage menus 2 The systems tests allow you to check specific functions of the equipment 3 Toselect a Systems Test touch on an item in the Systems Test menu 4 Touch BACK to Settings Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 60 P80 System Test Table Systems Tests Test Equipment Description Auto Stop Test TRM Only 1 2 Touch Auto Stop Test then Touch START The Auto stop test will start the belt at 1 mph count will be reset to O and then count up with each step Touch STOP to end the test Touch BACK to exit to Systems Test Belt Speed Test TRM Only Touch Belt Speed Test then Touch START The belt will start a 0 5 mph using the machine control paddle to increase by 0 1 mph increments The console will display motor current as the belt speed increases or decreases Touch STOP
88. Unauthorized Reproduction and Distribution Prohibited by Law Page 62 Touchscreen Test All Touch Touchscreen Test Place your finger on one corner of the screen and run it around the edges multiple times The line drawn by your finger should be very close to previous passes Be sure that you do not touch anything else with your other hand Touch FINISH to exit to Systems Test Touchscreen Calibration All Touch Touchscreen Calibration A will be displayed on a white screen Touch the the spot you just touched will disappear and then be replaced with another in a different location on the white screen Continue to touch the as they appear on the screen until the test automatically exits to the Systems Test screen You cannot exit this test until all the have been touched and the screen is calibrated Backlight Test All Touch Backlight Test The backlight will display three levels of brightness 100 60 and 0 in succession in 1 second intervals returning to the System Tests menu when complete RGB Test All Touch RGB Test The full screen should move through a succession of five colors requiring a touch anywhere on the screen to advance to the next These are Red Green Blue Black White returning to the Systems Tests menu when all the displayed colors have been touched Speaker Test All Touch Speaker Test This test will send an audible sound to the speaker mount
89. ace a belt gauge on the drive input belt as shown below Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 251 Figure 233 Dive Input Belt 20 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below See Drive Belt Gauge Instructions on page 126 21 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 lbs See Drive Belt Gauge Instructions on page 126 Figure 234 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt _ _ _ _ _ Adjustment Bolt Adjustment Bracket Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 252 22 Tighten the two step up input pulley mounting bolts Torque to 160 inch pounds 23 Install the generator belt over the step up pulley and generator pulley 24 Place a belt gauge on the generator belt as shown in below Figure 235 Generator Belt 25 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the generator mounting adjustment bolt See Drive Belt Gauge Instructions on page 126 26 Loosen or tighten the generator adjustment nut and bolt until the
90. ace the heels of your hands just above the left and right side triangle markers Gently tap the triangle markers with the palm of your hand the locking tabs will release and the front can be removed Figure 69 Side Cover Markers and Front Cover Front Cover Front Cover Left side cover marker Right side cove marker Center Beam Cover Removal 1 Remove the platform Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 139 2 Apply forward pressure at the base of center beam cover lift the cover up slightly until the locking tab is clear of the frame 3 Pull the center beam cover back toward you until the cover is free from the frame Note Do not lift the cover up right after the front cover tab releases lifting up the cover too quickly may not allow the middle center beam tabs to clear the frame slots damaging the tabs Figure 70 Center Beam Cover Removal 1 Press forward 2 Then pull up Slightly 3 Slide Center Beam Cover out Back Cover Removal 1 Grasp the top of the rear cover and pull back the back cover will release from the locking tab and then the cover can be lifted out of the slots in the bottom covers Figure 71 Back Cover Removal Back Cover Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 140 Left and Right Side Cover Removal 1 Grasp each side of the left side cover near the bottom lift up and then pull
91. ain arm shaft that secures the main shaft clamp to the lower main shaft clamp 21 Use the following sequence to ensure the upper arm main shaft is properly secures to the front arm shaft torque the bolts to 160 inch pounds Figure 164 Main Shaft Clamp Bolts Torque Sequence Mounting Bolt Upper Main Shaft Clamp a H Mounting Bolt Lower Main Shaft Clamp eem emm Temmmmeeg Les A D 22 Secure the front arm shaft to the upper arm using the shoulder bolt torque to 300 inch pounds or 25 foot pounds Figure 165 Front Arm Mounting Bolt Front Arm e lt t Shoulder Bolt Upper Arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 206 Flat Belt Pulley Installation 23 Slide the pulley shaft into the flat belt pulley and place one spacer on each side of the flat belt pulley Ensure the belt goes over the top of the pulley Insert the assembly into the upper arm 24 Secure the flat belt pulley assembly to the upper arm using the mounting bolt washers and lock nut Thread the mounting bolt from the inside of the upper arm towards the outside of the upper arm torque to 300 inch pounds or 25 foot pounds Note The lock nut should be on the outside of the upper arm Upper Arm Grip Installation 25 Grasp the grip connecting ring located on each side of the upper arm grip pull out and place the grip over the flat belt pulley mounting bolt
92. amp to the flat belt terminal 33 Push one of the stairarm pedal s down to its lowest level Measure the distance from the bottom of the stairarm tube to the top of the center beam frame the distance between the stairarm tube and the center beam frame should be 3 7 8 inches Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 208 Figure 168 Stairarm Height Measurement Left Stairarm Right Stairarm power ane eege 1 33 B8inches t 34 Ifthe measurement is too low or too high tighten or loosen the adjustment bolt until the 3 7 8 inch measurement is achieved Figure 169 Flat Belt Terminal Adjustment Adjustment Stop Bolt Adjustment Bolt 35 Repeat the process for the remaining stairarm 36 Fully tighten the stop bolt torque to 300 inch pounds or 25 foot pounds 37 Replace the cam covers 38 Replace the body covers Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 209 Replacing a Front Arm Assembly Without Flat Belts and Non Press Fit Cams Prior to 4 3 2013 Caution Replace only one front arm at a time The cams of the two front arms are in opposing positions from one another replacing one front arm at time will prevent the cams from being incorrectly positioned Front Arm Stairarm Pedal Rear Flat Belt Terminal ef Stairarm Front Arm and Cam Replacement Procedure Front Arm Removal 1 Remove the main body covers
93. and ensure that the Connected is displayed If the Status field shows Not Connected you will need to diagnose your networking issue Continue with Step 2 If the Status Field shows Connected go to step 3 2 Either the Ethernet cable is not connected or there is a problem with the network connection Check the connection and then check the Status field again If the Status field shows Connected continue with step 3 If the Status field still shows Not Connected contact your IT expert Figure 23 Not Connected amp Connectea Correctnty Figure 24 IP Address Not Present 3 Check the IP Address field for a valid IP Address If the IP Address is present continue with step 12 If the IP Address is not present continue with step 4 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 66 Network Type Configuration Status D IP Address Preva Server Network Type Configuration Status IP Address Preva Server 4 5 Touch on the radio button next to Automatic and then touch SETTINGS Figure 26 Connectivity Automatic Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Wired Automatic Not Connected 0 0 0 0 Wired Automatic Connected 10 14 80 104 If the Status shows Connected and the IP Address is not present it will be necessary to either have the P80 software assist in acquiring the IP Address Recommended or enter the IP a
94. as per Cover Replacement on page 137 Inspecting and Adjusting the H brake Belt Tension WARNING Before continuing with this procedure review the Warning and Caution statements listed in the Warning and Caution Statements and General Safety Guidelines Section Things You Should Know Procedure 1 Remove the gasket top front rear left and right side covers per Cover Replacement on page 137 Procedure Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 116 2 Place a belt gauge on the H brake belt Figure 50 H Brake Belt Tension Gauge 3 The belt gauge should read approximately 110 lbs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the H Brake adjustment bolt Figure 51 H Brake Belt and H Brake Cam H Brake Belt Clamps H Brake Cam Assembly H Brake Belt gt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 117 H Brake Belt Clamp Na Nut Washer H Brake Belt Inspecting and Adjusting the Generator Belt Tension WARNING Before continuing with this procedure review the Warning and Caution statements listed in the Warning and Caution Statements and General Safety Guidelines Section Things You Should Know Procedure 1 Remove the gasket top front rear left and right side covers per procedure Cover Replacement on page 13
95. asurement Flat Belt N Apply a thin layer of Dow Corning 7 to the surface of the cam the flat belt will contact Place the inside flat belt on the cam so the length of the flat belt is draped towards the back of the AMT Make sure the smooth side of the flat belt contacts the cam and the segmented side is facing up 4 Install a replacement 1 4 20X1 screw and shim in one of the cam clamp screw holes do not fully tighten at this time Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 219 Figure 184 Upper Inside Cam Flat Belt Routing Flat Belt Routing Flat Belt Loop End Flat Belt Loop Upper Inside Flat Belt Cam Segmented Side Smooth Side 5 Loop the end of the flat belt back to the 4 1 2 inch mark While holding the flat belt end on the 4 1 2 mark work the loop into the cam clamp A 1 2 inch deep set socket can be used to assist in pushing the belt into place When the flat belt loop is about half way into the cam clamp push the pin into the flat belt loop 6 Continue to work the flat belt loop and pin into the cam clamp until the side of the flat belt is resting next to the clamp screw Ensure the pin is centered within the cam clamp Figure 185 Upper Inside Cam Pin Instali Flat Belt Loop End Upper Inside Cam Flat Belt 7 Install the second1 4 20X1 screw and shim that secures the flat belt to the cam tighten and torque both screws to 120 inch pounds Precor Incorpora
96. at Belts and Press Fit Cams After 4 3 2013 Replacing a Front Arm Assembly Without Flat Belts and Non Press Fit Cams Prior to 4 3 2013 Replacing the Lower Board 224 Replacing the Lower PCA and Battery Bracket 225 Replacing the Batter ees NEEN SEENEN Seen 227 Replacing the Generator Belt vaescsssscssecescssserescsescessseacitecrtiessticastesnnenennnianes 228 Replacing the Generator ccccccsssssesesessssessssesssssssssssssssssssssssssssussssssesssssaesssessenesees 231 Replacing the Drive Input Pulley Belt 233 Replacing the Step Up Bulle 237 Replacing the Crank Arm 242 Replacing the Drive Input Bullen 245 Replacing the Lift Arm Housing c ccccscssessscssscsssscssssessscsssscssssssssscssestssnesssnesseeesees 254 Replacing the drive input housing csccscscesesssesesesesessssessescsssscssestssestessatsseaeenesees 269 Replacinga Tie E 286 Replacing the Stride Dial Sensor 287 Replacing the H Brake Belt 288 Replacing the H Brake Cam Assembly 290 Replacing the H Brake Drum Assembly cccscssesssessesssessssessssessssssssssssssesseensseees 295 Replacing the Gas Shbock E 302 Replacing the Incline MOTOT isscsisiscsssieietssesie ieee eerie aiid se 305 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 136 Cover Replacement When replacing the covers right left front and back are from the perspective of a user standing on the AMT facing the consoles display Figure 64 Front Bac
97. at of the UPCA and the UPCA is written to the UPCA is less than 30 000 strides 7 LPCA stride count is less than The UPCA stride count record 30 000 strides and is lower than is written to the LPCA that of the UPCA LPCA stride count is greater The UPCA stride count record than that of the UPCA and is written to the LPCA UPCA stride count is greater than 30 000 UPCA stride count is greater The LPCA stride count record than that of the LPCA and is written to the UPCA LPCA stride count is greater than 30 000 Tracking Belt Replacements Event Event Description What Happens Code 78 Stride count greater than 90 Display Belts Must Be million strides Replaced Soon Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 175 79 Stride count greater than 100 Display Belts Change million strides Required Inside Flat Belt Replacement 1 Remove the main body covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Flat Belt Removal Front Clamp 3 Remove the two mounting bolts and washers that secure the front flat belt clamp to the platform Figure 121 Front Belt Clamps Mounting Bolts Belt Clamp Washers A Mounting Bolts Platform Belt Clamp Note Any time the flat belt terminal
98. ated Unauthorized Reproduction and Distribution Prohibited by Law Page 228 Figure 197 Dive Input Belt 12 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below See Drive Belt Gauge Instructions on page 126 13 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 lbs See Drive Belt Gauge Instructions on page 126 Figure 198 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt _ _ _ _ _ Adjustment Bolt Adjustment Bracket Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 229 14 Tighten the two step up input pulley mounting bolts Torque to 160 inch pounds 15 Install the generator belt over the step up pulley and generator pulley 16 Place a belt gauge on the generator belt as shown in below Figure 199 Generator Belt 17 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the generator mounting adjustment bolt See Drive Belt Gauge Instructions on page 126 18 Loosen or tighten the generator adjustment nut and bolt until the belt gauge reads approximately 90 lbs See Drive Belt Gauge Instructions on page
99. atsasawssdhusisvstencnuvstvsieunien 118 Figur 53 GeMmerat OF sssetisvscssccsassssstanecssadescusntsnassavateunesstvssessuadavndsstueuevassteusdestessevseavneewavndestaseatasess 119 Figure 54 Dive Input Belt ssicssisssisscdesctecssssssesscesdvsssaacacsuesecsssuasocsisnssecsusvanessssvacsaarsusssaeseusiealsssedecie 120 Eiere 55 Generator goseegetsttegere dE NEEN dee A NEES EE 120 Figtire S562 Step Up Pulley eerste Ee 121 Eleureh ztGeneratorbelbgeee uereg eege EEN 121 Figure 58 Generator veceisivsncsecsasssecenesnessssscesccensssscsucecesssvsssecesuessesscusnsudey czavndvsesssesecsvavaovsexsnersedsaisi 122 Figtire 59 Gase SHOCK ninina eEEeEEEEEEEEEEAEu 123 Figure 60 Incline Motor Hitch Pin and Mounting Pin sssssssssssnnnnnnnnnnnnunununnnunnnnnnnnnnnnnnnnnnnnnnanana 124 Figure 61 Incline Motor Calibration Measurement sssssssssssssssseseseesesssseseesenseseseeeeeas 124 Figure 622 Gas SHOCK discassstacessssatsssacscenscasttscsdececsnteactasstinziscusducisesesededsssteaisasadediasnastatasshdederssestzan 125 Figure 63 Lower PCA Fuse Locations ssssssssssseesessssseeseeseessesseeseesoesonsseeseesoesensseesnsonesnenenss 133 Figure 64 Front Back Left Right Conventions s ssssssssessessesseeseesessessesseeseessenseeseesaess 137 Fisure 65 Cover Laeken eege Ee EE 137 Figure 66 Front Top Cover Release ssssssssssssssssssssesesscseesesaeseesessesaeseeseeaesaesaesessesaesassaesneas 138 Figure 67 Top Cover es dere ENEE 138 Figur
100. aw Page 119 Figure 54 Dive Input Belt 3 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below 4 Loosen the generator mounting bolts 5 Loosen the generator adjustment bolt Figure 55 Generator x Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 6 Loosen the two step up pulley mounting bolts 7 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 Ibs Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 120 Figure 56 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt _ _ _ _ Adjustment Bolt Adjustment Bracket 8 Tighten the input mounting bolts 9 Select the QUICKSTART program and adjust the resistance ab key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension 10 The belt tension should read approximately 120 10 Ibs 11 Place a belt gauge on the generator belt as shown in below Figure 57 Generator Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 121 12 The belt gauge should read approximately 90 1
101. belt gauge reads approximately 90 lbs See Drive Belt Gauge Instructions on page 126 27 Tighten the two bolts that secure the generator mounting bracket to the frame Torque to 160 inch pounds 28 Lift the stairarms and then thread the flat belts over the flat belt pulleys 29 Select the QUICKSTART program and adjust the resistance key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 253 Figure 236 Generator t DN Adjustment Nut k Adjustment Bolt ES Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 30 The drive input belt tension should read approximately 180 10 Ibs and the generator belt tension should read approximately 90 10 Ibs See Drive Belt Gauge Instructions on page 126 31 Lift the stairarms and thread the flat belts through the pulleys 32 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Lift Arm Housing Lift Arm Housing Replacement Procedure Remove the covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down 3 Loosen the two generator mounting bolts Lower the generator by lo
102. belt to the 10 inch mark While holding the flat belt end on the 10 inch mark work the loop into the terminal belt clamp A 1 2 inch deep set socket can be used to assist in pushing the belt into place When the flat belt loop is about half way into the terminal clamp push the pin into the flat belt loop 27 Continue to work the flat belt loop and pin into the terminal clamp until the side of the flat belt is resting next to the clamp screw Ensure the pin is centered within the terminal clamp Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 193 Figure 148 Flat Belt Terminal Pin Flat Belt Leg Flat Belt Loop End 28 Install the second 1 4 20X1 replacement screw and shim that secure the flat belt to the terminal clamp Do not fully tighten at this time Outside Flat Belt Alignment 29 The flat belts ends will now need to be adjusted to their final position before the flat belt clamp screws can be fully tightened Gently press down on the stairarm pedal that corresponds to the replacement belt 30 Gradually increase downward pressure on the stairarm pedal while closely monitoring the flat belt ends for movement through the belt clamps 31 Monitor the movement of the belt through the flat belt clamps until one or both ends of the flat belt has one belt segment extending beyond the flat belt clamp Figure 149 Outside Flat Belt Alignment Precor Incorporated Unauthorized Reproduction and
103. ce the wave washer and flat belt pulley secure the flat belt pulley with the snap ring 23 Lift the stairarms and thread the inside flat belts through the flat belt pulleys 24 Replace the covers per procedure Cover Replacement on page 137 25 Operate the incline through its entire range to ensure proper operation Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 309 IPRECOR Section Twelve Wiring Diagrams In This Section P30 AMT 11 835 Block Diagram c cscecscssssssesssessssssssessssesssssssssessssessssssssssssseneseees 311 P20_P30_P80 AMT 11 Wiring Diagramm 312 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 310 P30 AMT 11 835 Block Diagram Joyesauas fo Hug woyog uin dug doy 437 dug woyog 431 dug dot d i ayey WeaH Vd SOUS SEs LL LNY yy6ue7 OPIS ir uj u39 eseud E wayshg JOossed0sdoJ9I y JsaddN Aioweyy use 3JOSUDOD OC d puohag aa0oial OU D ci Page 311 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law P20_P30_P80 AMT 11 Wiring Diagram WIRING DIAGR AM P80 P30 amp P20 AMT AA WARMING High voltage Risk of Haute tension Risque electrical shock ge choc lectrique Discornect Irom power Couper le courant avant supply belore servicing 40219 101 Rev A LIE RUT we nem HENE EXT
104. ck Retaining Clip Caution It is recommended to have assistance available for following step s H With the assistance lift the front of the Incline platform until the Incline tube mounting holes align with the Incline platform mounting holes 10 Replace the Incline motor mounting pin through the Incline tube and Incline platform and attach the hitch pin 11 Replace the wave washer and flat belt pulley secure the flat belt pulley with the snap ring H Brake Belt Installation 12 Apply a thin layer of AMSOIL GPOR1 synthetic polymeric grease along the cam clamp track 13 Position one of the belt clamps over the cam so that the length of the belt is hanging down the left side of the AMT and then slide the clamp onto the cam from right to left until clamp hits the stop 14 Feed the belt through frame and under the H brake pulley 15 Slide the clamp onto the cam and fasten the clamps together using the H Brake tension bolt washers and nut H Brake Belt Tensioning 16 Place a belt gauge on the H brake belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 301 Figure 311 H Brake Belt Tension Gauge 17 The belt gauge should read approximately 110 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the H Brake adjustment bolt 18 Replace the covers as described per procedure Cover Replacement on page 137 Replacing the Gas
105. cline motor per Calibrating the Incline Motor on page 123 Troubleshooting the Interconnect Cable Remove the Consoles access cover Remove the right side cover as per procedure Cover Replacement on page 137 Disconnect the interconnect cable from the upper PCA and the lower PCA BR OU N gt External of the upper column connect a replacement interconnect cable to the lower PCA and the upper PCA 5 Check operation as described in Checking AMT Operation on page 113 If the unit works properly replace the interconnect cable 6 Ifyou have performed all of the procedures above and have been unable to correct the problem call Precor customer support Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 135 IPRECOR Section Eleven AMT Base Replacement Procedures In This Section Cover Replacement wisi taiss decd eege 137 Replacing a Belt Guard 148 Replacing the Upper Arm Grip 151 Replacing a Flat Belt Terminal ccccccessesesessesesesseesessesseeseessnssneesseseesenseseaseneeess 156 Replacing a Upper Arm Flat Belt Pulley c cccccccsesssessssesssssscsssssssestesssssesseenesees 160 Replacing a Stairarm Pedal iiciudsscsciciiicaseccisasanacninnannnannnannnanin 166 Replacing a Stairarm cccscsccssssesssesssessssessssesssscssssssssssssssssssesssssesssssussessessasesseeseeneeees 167 Replacing the Flat Beleeger eiert Eegeregie Eeer 173 Replacing the Front Arm Assemblies With Fl
106. ct System Settings then TV Settings Verify that unit is set for United States Refer to procedure P80 TV Settings on page 73 Poor Audio Quality All Channels Multiple Units Description One or a limited number channels on a unit has poor reception or no reception Possible Causes 1 Loose or damaged coaxial cable 2 Poor television signal to the machine 3 Incorrect channel scan lineup Possible Remedies 4 Check for good video signal to the tuner Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 106 5 Inspect jumper cable connecting fitness equipment to the video drop If it is visibly damaged or disconnected replace or reconnect If it passes visual inspection swap with a known good jumper cable If the TV channel now appears the cable is the cause Replace the jumper cable If the channel does not appear perform the same check on the F connectors 6 Inspect the cable that runs from the patch panel at the bottom of the machine to the console If this is disconnected or damaged reconnect or replace If the cable passes visual inspection use a known good cable to bypass this cable If the TV channel appears replace the coax cable running through the machine 7 Connect the machine to a known good A V drop If the TV channel now appears on the console verify the drop is good If not have the customer contact their A V service technician to repair the drop Verify signal str
107. cure the upper arm grip to the upper arm using the two 10 24X 75 screws Belt Guard Installation 6 Place the two halves of the belt guard so they are positioned around the flat belt just below the upper arm The smaller half should be positioned so that the interlocking tabs are pointing toward the front of the machine and the guard toward the back The larger half should be positioned with the guard toward the front Align the interlocking tabs of the smaller half with the slots of the larger half rotate the halves together around the flat belt until the locking tabs are locked Figure 94 Belt Guard Interlocking Tabs and Slots Belt Guard Bottom View Belt Guard Interlocking Tab Belt Guard Interlocking Slot 7 Grasp each belt guard mounting ring lift the belt guard into position over the upper arm mounting bolts and then secure each mounting ring to the connection ring 8 Replace the upper arm covers as per procedure Upper Arm Cover Replacement on page 145 Replacing a Flat Belt Terminal Flat Belt Terminal Replacement Procedure Rear Flat Belt Terminal Cover Removal 1 Remove the two 10 24 X 1 25 screws that secure the flat belt terminal covers to the flat belt terminal remove the outside terminal cover 2 Rotate the top of the inside terminal cover down until it is below the stairarm pedal pull to remove Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 156 Figure 95 Flat
108. d about 10 inches of cable out though the plastic using your finger as a guide 2 Bring the coax cable up over the top of the armor and connect it to the flexible cable attached to the tuner 3 Secure the RF coax connectors in place with a zip tie Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 87 Note It is important that the connection be tied to the frame in this location to prevent the cable from being pinched and the possibility of rattling noises during use Be sure to secure the zip tie on the connector and not on the cable Route the black round Ethernet cable through the opening in the upper right side of the armor behind the tuner and connect the Ethernet cable to the upper RJ45 type connector Route the grey flat Data cable through the opening in the upper right side of the armor behind the tuner and connect the Data cable to the lower RJ45 type connector Figure 41 Cable Connections Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 88 D Route the Power cable through the upper left corner of the weldment and connect it to the P80 power connector Note Leave the connector on the side of the P80 as shown in below as it might be necessary to access it for troubleshooting Figure 42 P8O Power Cable Routing 7 Route the Heart Rate cable through the upper left corner of the weldment and connect it to the
109. ddress manually Touch Configuration from the Connectivity menu Page 67 Configuration Automatic configuration is recommended e Automatic Manual 4 SETTINGS CANCEL 6 The P80 will attempt to connect to the network and when successful will acquire the networking information necessary for registration If the console was already connected it will skip straight to the Network Settings screen and display the current network information Once a good IP Address has been acquired the P80 can now be registered Continue with step 12 7 Note Manually setting up the network configuration is not recommended Precede with the following procedure only with assistance from the facilities IT staff Touch CONFIGURATION form the Connectivity menu 8 Touch on radio button next to Manual and then touch SETTINGS Figure 27 Configuration Manual Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 68 SETTINGS CANCEL 9 Touch one of the network settings items from the Connectivity menu 10 Enter the data acquired from the network administrator using the on screen key pad and then select OK 11 Repeat steps 9 and 10 for the remaining network settings Figure 28 Network Settings IP Address Netmask Gateway DNS Primary DNS Secondary 12 Once a good IP Address is displayed touch Preva Server to enter the web address
110. double press prior to 1 1 version software release or single press 1 1 version or after software release in sequential order an X configuration on the Volume and Channel key pad OChannel Up Volume Down Volume Up Channel Down Release the Pause key when done pressing the arrows Note The keypad X configuration sequence should be not faster than 1 second between each key stroke Any speed faster than 1 second may result in an unsuccessful access to the sign in screen Figure 29 P80 Sign In Access Volume amp Channel Key pad Pause Button 2 The sign in screen will be displayed Type in the technician access code and then touch OK The Settings menu will be displayed See Settings Table 3 Use the System mode to configure settings in ways that benefit the users and the facility Changes made to these settings save to the fitness equipment To select a Setting touch on an item in the Settings menu 4 The Settings screen will be displayed Select Systems Settings from the Settings menu From the Systems Settings menu select Manage Settings Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 80 Figure 30 Manage Settings Cloning E RW Manage Settings Save and restore settings for Display Media and Workout Limits Save to USB Import from USB 6 The Manage Settings screen will display two gray inactive USB Flash Drive Icons 7 Insert the USB Flash Drive into the USB
111. e Connector Cable Connector Replacing the Lower PCA and Battery Bracket Procedure Remove the main body covers as per procedure Cover Replacement on page 137 2 Remove the lower PCA cover as per procedure Lower PCA Cover see Removing the Lower PCA Cover on page 224 3 Disconnect the data cable incline motor cab le Open Stride only generator cable load cable stride dial cable battery cables and vertical sensor cable from the lower PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 225 4 Remove the lower PCA as per procedure Lower PCA see Removing the Lower PCA on page 224 5 Remove the 10 24X 75 screw located at the bottom left corner that secures the bracket to the frame 6 Carefully disengage wires form the securing clips on the lower PCA battery bracket Figure 193 Lower PCA and Battery Bracket Lower PCA amp Battery Bracket Screw 7 Lift the bracket up and off the generator bracket Battery Bracket Installation 8 Align the Lower PCA mounting tabs with the generator bracket then slide the bracket down onto the generator bracket Note Ensure that the wires are not pinched between the generator bracket and the lower PCA battery bracket Figure 194 Lower PCA amp Battery Bracket Mounting Lower PCA amp Battery Bracket Mounting Tabs Lower PCA amp Generator Bracket Battery Bracket 9 Fasten the 10 24X 75 screw that sec
112. e verify the drop is good If not have the customer contact their A V service technician to repair the drop Getting a signal strength reading can assist in diagnosing the video problem 12 Verify on other machines that this is a valid channel If a channel would appear as total snow or static as on a channel that is has no signal then the console will display this as a black screen for that channel If no machines receive this channel it is likely that it is not a valid channel The club s channel lineup may have changed or something may be wrong with their head end 13 If the lineup has changed rescan to pick up the correct channel lineup If other units in the facility also have the incorrect lineup you will need to export this new scan information to the other units 14 Inspect the black USB cable running from the left side of the tuner to the USB jacks on the right side of the console The tuner cable must be plugged into the correct jack If it is not plugged into the outermost jack the one closest to you when looking at the back of the console plug it into the correct jack 15 Ifthe signal to the console is good and the TV screen has been black for more than 5 10 minutes then the watchdog is not able to recover the media player If it is less than 5 minutes or so the watchdog may still be trying to automatically recover the system Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 95 16
113. e Green and water Wipe the surface of the electronic console with a damp sponge or soft cloth Dry with a clean towel A 30 1 solution of Simple Green and water or Contec Athletix wipes are the only cleaning products that have been tested and approved for use on the AMT The use of an acid citric based cleaner is not authorized by Precor Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 128 Weekly Maintenance e Vacuum underneath the AMT following these steps 1 Unplug the optional external power supply when equipped from the AC outlet 2 Remove the platform at the rear of the AMT 3 Carefully lift the rear of the AMT and move it to a temporary location 4 Vacuum the rug or damp mop the floor 5 Make sure that the floor is dry before returning the AMT to its original position and replacing the platform Re level the AMT to ensure that the two leveling feet are in contact with the floor Thoroughly test the AMT per Checking the AMT Operation on page 113 including heart rate e Cardio Theater cord management must be observed Quarterly Maintenance 1 Remove the side covers per Cover Replacement on page 137 procedure 2 Check the belt alignment and tension as in Inspection and Adjustment Procedures on page 115 Clean the inside of the AMT Inspect fasteners for proper tightness and torque Check for excessive noise during vertical and horizontal operation Replace th
114. e 126 41 Tighten the two bolts that secure the generator mounting bracket to the frame Torque to 160 inch pounds 42 Lift the stairarms and then thread the flat belts over the flat belt pulleys 43 Select the QUICKSTART program and adjust the resistance 4 key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 283 Figure 284 Generator eg Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 44 The drive input belt tension should read approximately 180 10 Ibs and the generator belt tension should read approximately 90 10 Ibs See Drive Belt Gauge Instructions on page 126 45 Attach the Incline motor to the frame using the 3 8 16 mounting bolt Figure 285 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor 46 Connect the incline motor cable connector to the lower PCA and replace the lower PCA cover as per procedure Replacing the Lower PCA and Battery Bracket on page 225 47 Access the incline Lift Test portion of the Diagnostic Program see Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 48 With the lift incline number displayed set the incline to level 2 using the STRIDE HEIGHT and STRIDE HEIGHT keys Precor Incorporated Una
115. e 130 Front Flat Belt Clamp Pin MOunting sssssssssssssssssssssessesessesseseesensssesaeeeees 181 Figure 131 Flat Belt End Alignment sssssssssssssssseseesssssssesseseesessesaeseesessesassaeseeseeassaesaesneas 182 Figure 132 Upper Arm Covers wvsicsesscssacsicvssesescsststnscevsevesssnsesescsvtecencsnseseccensncssevseesnesenistedeaviessarie 183 Figure 133 Upper Arm Cover Screw Locations ssssssssssessssssseeseessssseeseeseessessnsseeseessnesnesenss 184 Figure 134 Belt Guard and Upper Ar in sssssssssssssssssesessssessesseseesessesaeseesessesaesaesersesansaesaeseeas 184 Figure 135 Belt Guard ReMmoveal sssssssssssssssssessessssessessesecsessesaeseesesaesaeseeseeaesassaeseesesansaesaeneas 185 Figure 136 Upper Arm Grip Screw Locations ss sssssssssssssunnununnnnunnnnununnnnunnnnunnnnunnnnunannnnannnnannnnn 186 Figure 137 Upper Arm Grip Removal sssssssssssecsssesseesseeesseeseeessaessseseeeesaeeesaeaeeesaeensaeeeeeeeneenaees 186 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 6 IPRECOR Figure 138 Flat Belt Terminal Covers ss sssssssssssssssssesssssssesseseesessesaeseesessesassaeseesesaesaesaeneas 187 Figure 139 Flat Belt Removal Terminal sscsscsssssssessssssssssessesesseseseeseesessesaeseesessesassaeseeas 187 Figure 140 Flat Belt Pin Removal s sssssssssssssessssessessesessessesaeseesecaesaeseesessesaesaesersesaesassaesneas 188
116. e 133 Troubleshooting the Interconnect Cable e 46 135 Troubleshooting the Keypad and Upper PCA 39 U Unit reboots of its own volition e 111 Updating P80 Software e 51 58 Upper Arm Cam Cover Replacement 147 198 Upper Arm Cover Replacement e 145 151 156 Upper Arm Flat Belt Pulley Replacement Procedure 160 Upper Arm Grip Replacement Procedure e 151 W Warning and Caution Statements and General Safety Guidelines e 9 Weekly Maintenance e 129 Wiring Diagrams 310 Page 17
117. e 41 Cable Connections cisvsssccsissecssisssecsteserssssecscesvnvsssecsvarssestvucesacersvhasnsiuenusssnsedecssvseyssenasie 88 Figure 42 P80 Power Cable Routing sssssssssssssssssssseessssessesseseesessesasseesessesaesaesersesassaesaesneas 89 Figure 43 P80 Heart Rate Cable Routing sssssssssssssssssssessesesseseseeseesesaesaeseesesaesaesaeeneas 89 Figure 44 P80 Rear Cover Removal sssscssssssssssesssssssessessssessesseseesessesaeseeseesesaesaesersesaesassaeseeas 90 Figure 45 P80 Heart Rate PCA Boatd s ssssssssssssssessesssssssesseseesessesaeseeseesesaesaeseesenaesassaeaeas 91 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 2 IPRECOR Figure 46 Coax Cable amp TV Tuner USB Cablle scsssssssssssssssessessssesseseeseesessesaeseesesesaesaeseeas 94 Figure 47 PSO Sign In ACCESS wsscstsccssacsscsscesescseresesssvserescencesasssvtacescsasesecvensnss NEUENS ENEE 102 Figure 4 8 PSO Sion Imi Eege 105 Figure 49 Battery iicscssccscsscctecsacisecscevacs saasa naaraana sossceysessecaucenssstssecsecsaeeseuscescassersoesuasusi NEE 115 Figure 50 H Brake Belt Tension Gauge s ssssssssssssssessssssssssessesessesaeseeseesessesaesersenaesaseaesneas 117 Figure 51 H Brake Belt and H Brake Carm ssssssssssssscssssssssssssessessssseseesessessesassessessnsassasseeas 117 Figure 52 Generator Belticsissiviccsssivsccsechvvstesccunstvsdiaseudalassseaceversavsivenssadivv
118. e 50 55 114 P80 System Settings Table 57 P80 System Test Table e 61 P80 System Tests 57 60 104 108 134 P80 Troubleshooting 94 134 P80 TV Settings e 57 73 98 99 106 P80 Workout Limits 57 76 P80 Workout Limits Table 77 Poor Audio Quality All Channels Multiple Units 106 Poor Audio Quality All Channels One Limited Units 105 Poor Quality Video All Units 98 Poor Quality Video One Channel or Limited Channels e 99 Poor Quality Video Single Unit Only e 97 Preventive Maintenance e 128 Procedure e 113 116 118 119 123 225 227 228 231 237 245 286 287 289 291 295 305 Q Quarterly Maintenance e 129 R Rear Flat Belt Terminal Cover Replacement 146 Regular Preventive Maintenance Owner e 128 Removing the Lower PCA e 224 226 Removing the Lower PCA Cover 224 225 226 227 231 233 Replacing a Belt Guard e 148 Replacing a Flat Belt Terminal e 156 Replacing a Front Arm Assembly Without Flat Belts and Non Press Fit Cams Prior to 4 3 2013 210 Replacing a Stairarm 167 Replacing a Stairarm Pedal e 166 Replacing a Tie Rod 286 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 16 Replacing a Upper Arm Flat Belt Pulley e 160 Replacing the Battery e 227 Replacing the Crank Arm e 242 Replacing the drive input housing e 269 Replacing the Drive Input Pulley e 245 Replacing the Drive Input Pulley Belt e 233 Replacing th
119. e 68 Front Cover Screw Locations ssssssssssssnsusunnnnunnnnunnnnunnnnununnnnannnnunnnnunnnnnnnnnnnannnnannnna 138 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 3 IPRECOR Figure 69 Side Cover Markers and Front Cover s ssssssssssssssessessssssseseesessessesaeseessssesaesaeeneas 139 Figure 70 Center Beam Cover Removal sssssssscssssssssssessssesseseseesessesseseesessesaesaeseesesesassaeseeas 140 Figure 71 Back Cover Removal sss sssssssssssssssseseesscsesseseesessessesaeseesesaesaesaesesaesaesaeseesesaesassaeeneas 140 Figure 72 Side e TE EIN 141 Figure 73 Left and Right Side Cover Screw Locations s sssssssssssssesessssssseseeseesessesaeseees 141 Figure 74 Bottom Covers REMoved sssssssssssssssssssessessessssessesseseesessesaeseesessessesaeseesesaesassaesseas 141 Figure 75 Side Cover Assembly s sssssssssssssseseesscsesseseesessesaeseeseesesaesaeseesesaesaesaeseeesassassaesaeas 142 Figure 76 Back and Bottom Cover ASSeEMDI sssssssssssssssssessesessessesseseesesesaeseesesaesaesaeseeas 143 Figure 77 Back Cover Locking Tab s ssssssssssssssssssssssesessssessesaeseesessesaeseesesesaesaeseesnsesassaesneas 143 Figure 78 Upper Arm Covers reesen deEuskeeeksegg kees deESEEEEEEEK EES nnna 145 Figure 79 Upper Arm Cover Screw LocationsS scsssssscsssscssseeseesssssesseeseessessneseessessneseesness 146 Figure 80 Flat Belt Terminal Covers
120. e Flat Belts 173 Replacing the Front Arm Assemblies With Flat Belts and Press Fit Cams After 4 3 2013 198 Replacing the Gas Shock e 302 Replacing the Generator e 231 Replacing the Generator Belt 228 Replacing the H Brake Belt 299 Replacing the H Brake Cam Assembly e 290 Replacing the H Brake Drum Assembly e 295 Replacing the Incline Motor e 305 Replacing the Lift Arm Housing e 254 Replacing the Lower Board e 224 Replacing the Lower PCA and Battery Bracket 225 231 233 267 284 300 305 307 Replacing the P30 HR PCA 29 33 35 36 Replacing the P30 Metrics PCA e 34 Replacing the P80 Console e 84 Replacing the P80 Heart Rate PCA Board e 90 Replacing the Step Up Pulley e 237 Replacing the Stride Dial Sensor e 287 Replacing the Upper Arm Grip e 151 Replacing the Upper PCA 28 34 39 Right Left Front and Back Conventions e 8 S Safety e 10 Setting the P30 Club Parameters e 24 Stairarm Pedal Replacement Procedure 166 Stairarm Replacement Procedure 168 Stuttering Channels e 101 T Things you should know 8 Tools Required 11 Top Cover Assembly e 147 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Top Cover Removal 137 Touch Screen Responses Incorrectly to Touch 104 Touch Screen Slow Response 103 Touch Screen Unresponsive 101 Troubleshooting the Generator e 45 132 Troubleshooting the Handheld Heart Rate e 42 Troubleshooting the Incline System
121. e P80 Heart Rate PCA Board 90 Figure 19 P80 Console Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 47 MPRECOR HPRECOR P80 Settings Procedure 1 The Welcome screen will be the first screen you see when you approach the P80 console Press the Pause key and continue holding it down while you double press prior to 1 1 version software release or single press 1 1 version or after software release in sequential order an X configuration on the Volume and Channel key pad Channel Up Volume Down Volume Up Channel Down Release the Pause key when done pressing the arrows Note The keypad X configuration sequence should be not faster than 1 second between each key stroke Any speed faster than 1 second may result in an unsuccessful access to the sign in screen Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 48 Figure 20 P80 Sign In Access Volume amp Channel Keypad Pause Button 2 The sign in screen will be displayed Type in the technician access 5 1 7 6 5 7 6 1 and then touch OK The Settings menu will be displayed See Settings Table P8O Settings Table on page 50 3 Use the System mode to configure settings in ways that benefit the users and the facility Changes made to these settings save to the fitness equipment To select a Setting touch on an item in the Settings menu Precor Incorporated Unauthorized Repr
122. e TV may go black for a short time and the mediaapp will be reset by the system Possible Causes 1 Tuner tuned improperly to the channel Possible Remedies 1 Change the channel to a different channel The skipping will now be gone and the user can change back to the original channel Touch Screen Unresponsive Description Touch screen does not respond to any touches Screen may show a static or a moving image but is not completely black Possible Causes 1 Console was improperly calibrated or has fallen out of calibration 2 Console has locked up 3 Touch Screen is defective Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 101 Possible Remedies 1 Use Single Secret Handshake to enter screen calibration See Single Secret Handshake Procedure below Press each X in sequence to recalibrate the screen See Procedure 3 6 Systems Test Ensure the person recalibrating is standing on the machine and is not holding on to the console or any other part of the machine while doing so Reboot the machine If touch screen has failed entirely console will need to be replaced This is not a replaceable part Single Secret Handshake Procedure Procedure 1 The Welcome screen will be the first screen you see when you approach the P80 console Press the Pause key and continue holding it down while you double press prior to 1 1 version software release or single press 1 1 version or after s
123. e console This type of damage is not covered under warranty 18 Replace the P30 Option Cap back cover removed step 11 and secure the cover with the screws 2 screws Torque to 10 inch pounds Note Do not use an electric screw driver or over tighten the screws Over tightening may damage the console This type of damage is not covered under warranty 19 Place the P30 console on the maintenance access hook 20 Reconnect the Data cable Auto Stop cable Treadmill only Stop Key cable Treadmill only Ground wire and the CSAFE cable Cif in use to the Upper PCA 21 Reconnect the Heart Rate Cable to the Heart Rate PCA 22 Replace the Heart Rate PCA See Replacing the P30 HR PCA on page 36 23 Replace the access cover with the hardware removed in step 6 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 33 24 Tilt the console back against the mounting plated While tilting the console back feed the excess cable into weldment tube making sure that the cables will not become pinched 25 Fasten the console to the dash mounting plate with the four screws removed in step 4 26 Fasten the dash transition cover using the two screws removed in step 3 27 Check treadmill operation as per procedure Checking the AMT Operation on page 113 Replacing the P30 Metrics PCA 1 Access the consoles upper PCA and Metric PCS as per procedure Replacing the Upper PCA on page 28 Disconnect the Metric cable J1 fr
124. e discarded and replaced with new screws 8 Remove and discard the two 1 4 20X1 flat belt cam clamp screws and shims that secure the flat belt to the clamp Figure 124 Upper Inside Cam Screw Removal Screw Upper Inside Cam Flat Belt 9 Using ascrew driver tip push out the pin from the flat belt loop and cam clamp and then slide the flat belt out of the cam clamp Remove the flat belt Figure 125 Upper Inside Cam Pin Removal Cam Flat Belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 178 Flat Belt Installation Upper Arm Cam 10 Lay the replacement flat belt on a flat surface with the flat belt segments facing up Measure the distance in from the end of the flat belt 10 inches Using a straight edge and permanent marker draw a line across the flat belt at 10 inches Repeat this process for the other end of the flat belt Figure 126 Flat Belt End Measurement Flat Belt AN e e e e e zm zm zl Winches 11 Apply a thin layer of Dow Corning 7 to the surface of the cam the flat belt will contact 12 Place the inside flat belt on the cam so the length of the flat belt is draped towards the back of the AMT Make sure the smooth side of the flat belt contacts the cam and the segmented side is facing up 13 Install a replacement 1 4 20X1 screw and shim in one of the cam clamp screw holes do not fully tighten at this time
125. e forward away from yourself on the mounting hook Equation 1 Console Mounting Hook Console Mounting Hook Disconnection Cables 1 Locate the coax connector and cut the wire tie that secures the coax connector to the console armor Disconnect the coax cable connector from the consoles flexible coax cable connector Figure 38 Coax Cable Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 85 Coax Cable Connector 2 Disconnect the Ethernet cable Data cable the Power cable and the HR cable Figure 39 Disconnecting Cables Data Cable Ethemet Cable Power Cable 3 Remove the console by lifting it off the mounting hook Console Hook and Notch 1 Install the replacement console In the back of the P80 console there is a large black steel support called the Armor At the bottom of Armor there is a notch about inches in depth and about 1 inches across Set the console notch over the over the mounting hook Note Before releasing the console insure the notch is securely seated over the mounting hook Figure 40 Console Mounting Notch Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 86 Console Mounting Notch Cable Connections 1 Route the RF coax cable down below the tuner and out the right bottom side of the armor This is easier if you straighten the cable and gently push it in the direction as shown in diagram below Fee
126. e four screws that fasten the inside upper arm covers to the upper arm 2 Remove the screw that fasten the outside upper arm covers to the upper arm 3 Remove the inside and outside covers from the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 183 Figure 133 Upper Arm Cover Screw Locations Upper Arm Cover Inside Upper Arm Cover Outside Screw Belt Guard Removal 1 Grasp the belt guard mounting ring s located on each side of the upper arm Gently pull out and away from the grip connection ring s just enough to extend past the mounting bolt Figure 134 Belt Guard and Upper Arm Left Arm Left Side Belt Left Arm Right Side Belt Guard Profile Guard Profile Grip Grip Belt Guard Left Side Belt Guard Right Side Mounting Ring Mounting Ring Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 184 2 The belt guard assembly is two interlocking halves and needs to be separated before it can be removed from flat belt a Lower the belt guard down just below the upper arm b Squeeze the belt guard near the base to release locking tabs and rotate the two halves down c Taking care to not lose the rollers inside the belt guard pull the two belt guard halves away from each other to separate Figure 135 Belt Guard Removal a Lower belt b Squeeze at c Separate the guard release locking tabs two halves of the belt guard L
127. e if needed OOS error will clear as soon as the sensor is detected Do not disable the Auto Stop sensor in the software For more trouble shooting information on the Auto Stop feature see Troubleshooting TRM_ Trouble Shooting the Auto Stop Feature Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 109 Message Please Reset the Treadmill Displayed Description Ona treadmill the screen displays the message Please Reset the Treadmill along with a graphic of the stop switch Possible Causes 1 The Stop Switch lanyard has been pulled and the reset latch has been disengaged The yellow button will be raised on the dash The stop switch reset latch has been engaged but not fully so The cable connecting the stop switch to the console is disconnected loose or damaged The stop switch is malfunctioning Possible Remedies Press down firmly the yellow button on the dash The tread will reset itself shortly Pull the lanyard to disengage the reset latch Press down firmly on the yellow button on the dash to reset the treadmill 7 Inspect the connections leading from the stop switch to the console Ensure that the cables are secure and undamaged 8 Replace the stop switch assembly Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 110 Unit reboots of its own volition Description Console fully reboots without any outside input either during the bo
128. e machine to the console If this is disconnected or damaged reconnect or replace If the cable passes visual inspection use a known good cable to bypass this cable If the TV channel appears replace the coax cable running through the machine 7 Connect the machine to a known good A V drop If the TV channel now appears on the console verify the drop is good If not have the customer contact their A V service technician to repair the drop Verify signal strength with signal meter As above verify condition and connections of coax cables as well as verify quality of signal to that drop Verify signal strength using a signal meter 10 Rescan channels on that unit This is less likely to be the problem if the channel is coming in poorly since if the console is looking at the wrong channel number entirely this should manifest as a black TV screen rather than poor video quality Green Screen Description Entire touch screen is displaying a green color No response to any inputs machine is completely unusable Possible Causes 1 Operation System kernel crash Operating System is completely hung up no error logging is able to occur Possible Remedies 1 Reboot machine Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 100 Stuttering Channels Description TV channels stutters and skips regularly every second or so Video and audio skip together If the skipping channel is left on th
129. e replacement stairarm pedal to the stairarm using the five screws and washers removed in step 2 11 Torque the screws to 25 inch pounds starting from the single screw at the end of the stairarm then the two camp screws finally the two rear pedal screws Figure 117 Stairarm and Stairarm Pedal Screw Locations Screw Tighten First Screw Stairarm Pedal Stairarm Tighten Last Washer Plate Screw 12 Position the stairarm in the front arm 13 Place the shaft of a Philips screw driver into the drain hole on the bottom of the front arm and thread one of the two 1 2 13X1 screws into stairarm Using the installed screw rotate the front arm bearing until the screw driver engages into the bearing locking the bearing You may have to rotate the bearing one full turn to align the bearing lock hole with drain hole 14 Once the screwdriver has locked the bearing preventing further rotation fully tighten the inside and outside mounting bolts torque to 83 foot pounds or 1000 inch pounds 15 Remove the screwdriver from the drain hole Rear Flat Belt Terminal Installation 16 Carefully slide on the anti rotation disc and flat belt terminal Do not use excessive force Fasten the anti rotation disc and flat belt terminal onto the stairarm using the washer and mounting bolt torque to 300 inch pounds or 25 foot pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 171 Figure 118 Flat Belt Terminal
130. e should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the generator mounting adjustment bolt See Drive Belt Gauge Instructions on page 126 18 Loosen or tighten the generator adjustment nut and bolt until the belt gauge reads approximately 90 Ibs See Drive Belt Gauge Instructions on page 126 19 Tighten the two bolts that secure the generator mounting bracket to the frame Torque to 160 inch pounds 20 Lift the stairarms and then thread the flat belts over the flat belt pulleys 21 Select the QUICKSTART program and adjust the resistance ab key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 241 Figure 215 Generator es D Adjustment Nut Adjustment Bolt A lt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 22 The drive input belt tension should read approximately 180 10 Ibs and the generator belt tension should read approximately 90 10 Ibs See Drive Belt Gauge Instructions on page 126 23 Lift the stairarms and thread the flat belts through the pulleys 24 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Crank Arm Crank Arm Replacement Procedure 1 Remove covers as per p
131. e side cover assembly procedure for the right side cover Figure 75 Side Cover Assembly Right Side Cover Left Side Cover Side Cover Installation Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 142 Back Cover Assembly 1 Hold the back cover up against the frame of the AMT in the approximate final position 2 Slide the bottom of the back cover in until the tabs of the back cover rest in the notches of the bottom covers Figure 76 Back and Bottom Cover Assembly Back Cover CoverImageis a transparency The mounting tabs areon the inside of the cover Bottom Cover Back Cover Mounting Notches Back Cover Mounting Tabs Figure 77 Back Cover Locking Tab 3 Rotate the back cover forward until the locking tab of the back cover is aligned with cover mounting slot of the frame push against the top of the back cover until the locking tab and slot are engaged Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 143 Back Cover Frame Mounting Slot Center Beam Cover Assembly 1 Set the center beam cover over the frame beam so that the front of the center beam cover is about 3 inches away from the bottom of the back cover 2 Slide the center beam cover forward until the front of the center beam cover has engaged into the back cover 3 Push down on the back of the center beam cover until the locking tab of the cover has engaged with m
132. e side covers NOU KR Ww Re level the AMT to ensure that the two leveling feet are in contact with the floor Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 129 On Site Preventive Maintenance Service Technician When you are called to service a AMT perform these preventive maintenance activities Perform the software diagnostics Check LED and keypad function Record the odometer reading Check stride rate and stride length sensor function Cis the stride rate and stride length displayed when the unit is in operation e Visually inspect the drive belts and flat belts for cracks fraying or excessive wear When furnished inspect the optional power supply cords If a power supply cord s is damaged install a new power supply e Visually examine all wires and check connectors and wire connections Secure connections and replace wiring as necessary e Cardio Theater cord management must be observed Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 130 IPRECOR Section Ten AMT Base Troubleshooting Procedures In This Section Troubleshooting the Generator c ccccccsssesssesssessssessssssssssssssessssessssnssssssseessssessseeeesees 132 Troubleshooting the Incline System 133 Troubleshooting the Interconnect Cable w cccccccssssssssssssssssccssscsssscssssssssscsssesseees 135 Precor Incorporated Unauthorized Reproduction and Di
133. ecisssacectastassstvecsdecesssssactssatieisssascechiessiadsdavaseatsacadedtesnassabvacsiedessasseite 293 Figure 300 Stride Dial ASSEMDI sssscsssssssssssssseseesessessesaeseesessesaeseesersesassaesersesaesaesaeseeas 294 Figure 301 H Brake Belt Tension Gauge ssssssssssssssessssssssssessesessesaeseeseesesesaeseesessnsassaesneas 295 Figure 302 H Brake Belt Assembly s sscssssssscsssssssessesesseseessesessessesaeseesesaesaesaeseesesaesassaesneas 295 Figure SD Gas SMOCK sciessssaccnsvacavensssaacesseaavsssi aes Ee 296 Figure 304 Incline Motor Hitch Pin and Mounting Pin sssssssssssesessssssseseseesesseseeseees 297 Figure 305 Incline Motor Mounting sscsssssssssssssssesessssessssseseesessesaeseeseesesaesaeseesesaesassaeeneas 298 Figure 306 H Brake ASSEMDIY s ssssssssssssssssessessssscsessesessessesseseesesaesaeseesesesaesaeseesesaesaesaesneas 298 Figure 307 H Brake Drum Units Built After 10 1 1012 scssssssssssessessssssesessessessesarseeas 299 Figure 308 Incline Motor MOunting ssssssssscsssssssssesssssssesseseesessesaeseesessesaesaesersesaesassaeseeas 300 Figure 309 Incline Motor Calibration Measurement s ssssssssssssssesssssssesesessessesesaeeeees 300 Figure 310 Gas SHOCK otitisa aaan aaa aaa aaa a a a 301 Figure 311 H Brake Belt Tension Gauge s ssssssssssnnnsnnnununnnnnnnnnnnnnnnnnnnnununnnnnnnnnnnnnnnnnnnnnnnnnnnnnna 302 Figure 312 Gas Sheoek eege eege a 303 Figu
134. ected b Coax cables inside the unit are damaged or disconnected c All cables are good and connected but there is no signal at the drop TV channel is not being received or is not a valid channel USB cable connecting tuner to screen is loose or plugged in incorrectly Media player has failed software Watchdog may or may not be recovering the media player automatically There may be a software mismatch between the CPA and the MFE N DO oO BW ND Tuner has failed hardware Figure 46 Coax Cable amp TV Tuner USB Cable Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 94 TY Tuner USB Cable Possible Remedies 8 Check for video signal to the tuner 9 Inspect jumper cables connecting fitness equipment to the video drop If it is visibly damaged or disconnected replace or reconnect If it passes visual inspection swap with a known good If TV channel now appears the cable is the cause Replace the jumper cable If the channel does not appear perform the same check on the F connectors 10 Inspect the cable that runs from the patch panel at the bottom of the machine to the console If this is disconnected or damaged reconnect or replace If the cable passes visual inspection use a known good cable to bypass this cable If the TV channel appears replace the coax cable running through the machine 11 Connect the machine to a known good A V drop If the TV channel now appears on the consol
135. ed in the headphone jack and while providing a graphic of a scrolling bar on the screen When the test is complete it will automatically exit to the Systems Test screen Numeric Backlight Test All Touch Numeric Backlight Test This tests the back lights of the lower display just above the paddle controls The back lights of the display will illuminate in sequence and then automatically exit to the Systems Test screen Numeric Display Test All Touch Numeric Display Test This will test the numeric LCD display just above the paddle controls All the numeric characters will be displayed in sequence and then automatically exit to the Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 63 Systems Test 1 Touch Heart Rate Heart Rate 2 Grasp both of the heart rate grips on the handlebar after a All couple of seconds the heart rate will be displayed 3 Touch BACK to exit to Systems Test 1 Touch Step Count Reset Step Count Reset The screen will display e Current total step count Step Count Reset Odometer Value at the last reset 1 During this step it is necessary to pedal the AMT while the AMT12 Only Step Count is being reset touch START e The Current Total Step Count will go to O The Step Count Reset will increment up The Odometer will display the total miles recorded at the time of the reset 1 Touch Back to System Tests
136. egmented side is facing up Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 221 Figure 188 Outside Flat belt Routing Cam Outside Cam Side View Flat Belt Loop Flat Belt Loop End Flat Belt Routing Smooth Side Ribbed Side 14 Install a replacement 1 4 20X1 screw and shim in one of the cam clamp screw holes do not fully tighten at this time 15 Loop the end of the flat belt to the 10 inch mark While holding the flat belt end on the 10 mark work the loop into the cam clamp A 1 2 inch deep set socket can be used to assist in pushing the belt into place When the flat belt loop is about half way into the cam clamp push the pin into the flat belt loop 16 Continue to work the flat belt loop and pin into the cam clamp until the side of the flat belt is resting next to the clamp screw Figure 189 Upper Outside Cam Pin Flat Belt Outside Cam Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 222 17 Install the second 1 4 20X1 replacement screw and shim that secures the flat belt to the cam Do not tighten fully at this time Stairarm Installation 18 Position the stairarm in the front arm 19 Place the shaft of a Philips screw driver into the drain hole on the bottom of the front arm and thread one of the two 1 2 13X1 screws into stairarm Using the installed screw rotate the front arm bearing until the screw driver engages into
137. ely connected the console will need to be replaced Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 111 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 112 IPRECOR Section Seven Checking the AMT Operation In This Section Checking AMT Operation 113 Checking AMT Operation This section provides you with a quick method of checking AMT operation Check the operation of the AMT at the end of most maintenance procedures Procedure 1 Start striding on the AMT or plug the optional external power supply when available into the AMT and the AC outlet When the PRECOR banner displayed press QUICK START Select Resistance Level 1 and press ENTER Operate the AMT for 4 5 minutes As you operate the AMT concentrate on the operating sounds made by the unit Be on the alert for unusual rubbing hitting grinding or squeaking noises Ensure that the AMT is properly leveled that the two feet are in contact with the floor and there is no side to side rocking If the AMT makes unusual noises or the electronic display does not change appropriately troubleshoot per Section AMT Base Troubleshooting Procedures on page 131 Press the RESISTANCE amp key until you reach Resistance Level 10 Operate the AMT for another 2 3 minutes If the AMT resistance does not change or the operation of the AMT feels inconsistent compared with Resistance Leve
138. en Touch START The console will display the voltage of the battery Touch STOP to end the test Touch BACK to Systems Test SPM AMT EFX Touch SPM Test and then START The console will display Pulse The pulse is showing a count of zero crossings from the generator SPM shows a software averaged version of pulse An averaged pulse per minute will display as Minimum and a Maximum pulse Touch STOP to end the test Touch BACK to exit to Systems Tests RPM Test RBK EFX Touch RPM Test and then START The console will display Pulse The pulse is showing a count of zero crossings from the generator RPM shows a software averaged version of pulse Touch STOP to end the test Touch BACK to exit to Systems Test CrossRamp EFX Only Touch CrossRamp Test and then Touch START Use the machine control paddle to change the CrossRamp The console will display the analog to digital A D and Glitches incline position number Available battery voltage to the lift system will be displayed Touch STOP to end the test Touch BACK to Systems Test USB Test All Touch USB Test The USB Test will show the number of USB ports currently active there should be six Insert a USB Flash drive into the USB port and then Touch CLOSE and then Touch USB Test again The number of active USB ports should be increased by one Touch CLOSE to exit to Systems Test Precor Incorporated
139. ength with signal meter As above verify condition and connections of coax cables as well as verify quality of signal to that drop Verify signal strength using a signal meter 10 Rescan channels on that unit This is less likely to be the problem if the channel is coming in poorly since if the console is looking at the wrong channel number entirely this should manifest as a black TV screen rather than poor video quality Machine Controls Unresponsive Description Machine controls do not respond to input User is unable to change workout parameters Possible Causes 1 Cable from machine controls to upper board is damaged or not inserted properly 2 Machine controls have failed Possible Remedies 3 Check yellow black cable in console for damage Ensure the cable is inserted fully onto the pins If not inserted properly insert If cable is damaged console must be replaced this is not a replaceable part 4 f machine controls have failed the entire console will need to be replaced This is not a replaceable part Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 107 Machine Controls Incorrect Response Description Machine controls do not respond properly to input speed up makes speed go down incline up makes incline go down etc Possible Causes 1 Bounce back If the user if flipping the machine controls with a lot of force the control could rebound with enough force to cause
140. ent ssssssscsscssssssesssssssesseseeseesesassaeeeeas 268 Figure 260 Gas SHOCK EE 269 Figure 2618 G Omer att iates eessen eege eegene ee 270 Figure 262 Step Up Pulley isisisi 270 FiStire 263 Gas SHOCK s euer behie 271 Figure 264 Incline Motor Hitch Pin and Mounting Pin ssssssssssssssessssssesesseseeeeseeseees 272 Figure 265 Incline Motor Mounting sscssssscsssssssessessssessesseseesessesaeseesesesaesaesersnsaseaseaeneas 273 Figure 266 Crank Arm Flat Belt Pullley sssssssssssssssessssssssseseesessesseseeseesesassaeseesesaesaeseesneas 273 Figure 267 Crank Arm Bolt Removal Installation scsssesesssseeseessessesseeseeseessesseeseesaess 274 Figure 268 Drive Input Flat Belt Pulley sssssssssssssssssssssseseesesssseseeseesesesaeseeseeaesaesarseeas 274 Figure 269 Drive Input ASSEMDI ssssscssssssesssssessessesessessesseseesessesaeseesesesaesaesersesaneaesaesneas 275 Figure 270 Drive Input Assembly Alignment sssssssssssssssssessssesseseeseesessesaeseesesaesaesaeeeeas 275 Figure 271 Lift Arm and Belt Clamps s ssssssssssssssssssessessssesseseesessesaeseesessesassaeseesesassassarsneas 276 Figure 272 Lift Arm Mounting Bolts sssssssssssssssssesssssssesesessesseseseesessessesaeseesesssaesaesneas 276 Figure 273 Lift Arm Housing and Drive Input Housing ssssssssssssesessssssseseessesseeeeeseees 276 Figure 274 Lift Arm Housing and Drive Input HOuSing
141. enu or Information Item Description Navigation Test Cumulative Workout Total number of seconds Seconds Seconds are counted when the workout None None clock starts Treadmills will report miles of use Eae Workout e AMTs will report a horizontal istance distance as miles Ellipticals will convert total strides None None to miles e Bikes will convert total revolutions to miles Cumulative Work Out Total number of sessions A Sessions session is counted if the summary None None screen displays None None None P80 System Settings 1 Refer to Procedure P80 Settings on page 48 to access the Equipment Usage menus 2 Usethe System Settings to test your equipment and set parameters that benefit your users and your facility see P80 System Settings on page 55 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 55 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 56 P80 System Settings Table System Settings Menu or Information Item Description Navigation Configure View Test Systems Test The systems tests allow you to check specific functions of the equipment Touch Systems Test See Procedure P8O System Tests on page 60 Connectivity The connectivity screens allow you to configure or provides information about the equipment s network connection Touch Connectivity See Procedure
142. eproduction and Distribution Prohibited by Law Page 153 2 The belt guard assembly is two interlocking halves and needs to be separated before it can be removed from flat belt a Lower the belt guard down just below the upper arm b Squeeze the belt guard near the base to release locking tabs and rotate the two halves down c Taking care to not lose the rollers inside the belt guard pull the two belt guard halves away from each other to separate Figure 91 Belt Guard Removal a Lower belt b Squeeze at c Separate the guard release locking tabs two halves of the belt guard Locking Tabs Y Upper Arm Grip Removal 3 Remove the two 10 24X 75 screws that secure the grip to the upper arm there is one screws on each side of the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 154 Figure 92 Upper Arm Grip Screw Locations Upper Arm Grip Inside Screw Screw 4 Grasp the grip connecting ring located on each side of the upper arm pull up and over the flat belt pulley mounting bolt to remove the grip Figure 93 Upper Arm Grip Removal Grip Grip Connecting Ring Upper Arm Upper Arm Grip Installation 5 Grasp the grip connecting ring located on each side of the upper arm grip pull out and place the grip over the flat belt pulley mounting bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 155 Se
143. equipment is not used Attach an anti static wrist strap to your arm and then connect the ground lead of the wrist strap to the treadmill s frame ground 3 Remove the HR PCA access panel on the back of the console Figure 13 HR PCA Access Panel HR PCA Access Panel 4 The HR PCA snaps into its mounting Press its tabs sideways and remove the HR PCA from its mounting Disconnect the HR cable and handlebar cable from the HR PCA Connect the HHHR Grip cable assembly to the upper connector on the HR PCA and the HR PCA Power cable to the lower connector on the replacement HR PCA 7 Orient the replacement HR PCA so that the side with the protective foam pad is facing out and snap the HR PCA into its mounting Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 36 Figure 14 HHHR Cable Assembly HHHR Grip Cable Assembly Foam Pad 8 Replace the HR PCA access panel removed in step 3 9 Check treadmill operation per Checking the AMT Operation on page 113 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 37 Flash Programming the Upper PCA This unit utilizes an upper PCA software system that is capable of on site upper PCA software uploading re programming The software upload may be accomplished with the use of a PDA palm device or a laptop computer If a palm device is to be used it must use OS software version 3 2 or higher Currently we
144. esecaesaeseeseeaesaesaesersesaesassaesaeas 68 Figure 28 Network Setting Sisiiscssiucscstiicsestesnvsovtevdesutevssvusteostensvsancdnntnevtavsbeinvasstvinvaevteinvesvianntve 69 Figure 29 P80 Sign IM ACCOSS is ee ee ees 80 Figure 30 Manage Settings ClOming s ssssssssssssssssssssssssssessssesseseseeseesesesaeseesessnsaseaeseeas 81 Figure 31 P80 USB Flash Drive Port sssssssssssssssssssessessesessesseseesessesaeseeseesesaesaeseesnsaseassaesneas 81 Figure 32 Cloning Procedure Save To USB sssssssssssesssssssssseseesssseseseesessesesaesessesesassaeseeas 81 Figure 33 Settings Exported Successfully sssscsssssssescssssessessesecseseseeseesessesaeseesnsesassaesneas 82 Figure 34 Import From USB wiceccciceecscisecesteccesestensetetectesecsensncecsersasecsetetessestsnenctsedectuneneseesteesennete 83 Figure 35 Settings Imported Successfully sssssssssesssssssessessesesssseseeseesessesaeseesessesaesaesneas 83 Figure 36 P80 Rear Cover Removal ssssssssssssssssssessesseseesessesaeseesessesaeseesesaesaesaeseesesaesassaeeeas 84 Figure 37 Console Mounting SCrews ssssssssssssssssssssessesessssseseseesessesaeseeseesesesaeseesnsassassaeeneas 85 Figure 38 Coax ablenne 85 Figure 39 Disconnecting Cables ssssssssssssesessssscsessessssscsesseseesessesaeseeseesesaesaesersneaneassaesneas 86 Figure 40 Console Mounting Notch sssscssssssssssssssesessssessesseseesessesseseeseesesesaeseesesssasseeseees 86 Figur
145. eserssssssseseeseees 170 Figure 117 Stairarm and Stairarm Pedal Screw Locations ssscssssessssssseesessessetseeseesaees 171 Figure 118 Flat Belt Terminal Removeal ssssssssssssssessessssessessesessesseseesessessesasseesesansassaeseeas 172 Figure 119 Flat Belt Terminal CoverS s ssssssssssssssssssesssssssessessesesseseseessesesesaesersessesaesaesneas 172 Figure 120 Flat Belts sisi scvisstssvtivsteunsacstvvntsostenuv aa 173 Figure 1213 Front Belt Clamps eerste ege 176 Figure 122 Front Belt Clamp Screw Removal s ssssssssssssssssssessessssesseseeseesesesaeseesessesaesaesneas 177 Figure 123 Upper Arm Cam Cover S ssssssscssssssssseessessesseeseeseessneseeseesoessnssesseesoessnssesseesonssnesaess 177 Figure 124 Upper Inside Cam Screw Removal ssssssscssssssssssessessssesesseeseesessesaeseesessesassaeseeas 178 Figure 125 Upper Inside Cam Pin ReMmOVal sssssssssssessssssssseseesssssseseeseesessesaeseesneaesassaesneas 178 Figure 126 Flat Belt End Measurement s ssscsssssssssscssssssssssessesessesaeseesessessesaeseesesaesaesaesneas 179 Figure 127 Upper Inside Cam Flat Belt Routing s sssssssssssssesssssssessessesessesaeseeseesesaesaeenees 179 Figure 128 Upper Inside Cam Pin Install ssssssssssssesssssssssseseesesseseeseeseesessesaeseesesnsassaeseeas 180 Figure 129 Inside Flat Belt ROUtING s sssssssssssscssssessessssessesseseesessesaeseesessesaesaeseesenesassaesneas 181 Figur
146. essing and holding the CLEAR key for four seconds If the error log does not contain any errors the message STUCK KEY will be Press the CLEAR key to exit the ERROR LOG display Press the PAUSE key to exit the DIAGS INFORMATION DISPLAY Page 23 Setting the P30 Club Parameters This procedure allows you to change the following club settings Select Language Select Units Set Max Workout Time Set Max Pause Time Set Cool Down Time Procedure 1 The AMT 885 835 833 and 832 uses the standard access codes to provide access to the various software features Use the PAUSE key and the numeric keypad to enter the access code The standard access codes use all sequential key presses The allowable delay between key presses is short If too much time is taken between key presses or the wrong key is pressed the access procedure will be aborted If the access is aborted it will be necessary to start over from the beginning 2 See P30 Setting Club Parameters Table on page 24 P30 Setting Club Parameters Table Set Language Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law With the banner scrolling DIAGS SET CLUB PARAMETERS will scroll Club press keys across the display followed by select Settings PAUSE 5 6 5 1 5 6 5 LANGUAGE sequentially A list of available languages will be displayed including ENGLISH Use the de ah keys to toggle DEUTSCH between the availab
147. esssscesssceseaeess 126 Measuring the Resistance of a Generator Caution If an external power supply is connected to the AMT disconnect the external power supply from the AMT before continuing with this procedure Procedure 1 Remove the right side cover as per Procedure Cover Replacement on page 137 2 Remove the positive battery wire from the lower PCA Figure 49 Battery Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 115 Negative Terminal Positive Terminal Battery WARNING Before continuing with this procedure review the Warning and Caution statements listed in the Warning and Caution Statements and General Safety Guidelines Section Things You Should Know 3 Set the ohmmeter to a range that will conveniently read up to 50 Q Ohms 4 Remove the two wires from the LOAD terminals of the lower PCA 5 With an ohmmeter read between the wires removed in step 4 The reading should be approximately 10 Q Ohms Replace the two wires removed in step 4 Remove the three wires from the 3 PHASE GEN IN terminals of the lower PCA With an ohmmeter read between the red amp white red amp black and white amp black wires Each reading should be approximately 25 Q Ohms Reconnect the wires removed in step 6 8 Ifthe readings are still incorrect replace the three phase generator 9 Reconnect the red battery wire removed in step 3 10 Replace the right side cover
148. est e PULSE e MIN e MAX Press the CLEAR key to return to Hardware Validation Press the W key BATTERY will scroll across the display Press the OK key The console will display the battery test Battery test will display battery voltage Battery Test Press the CLEAR key to return to Hardware Validation Press the CLEAR STRIDE POSITION TEST will scroll across the Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 15 Stride Position Vertical Position Test Stride Count Reset key to return to display Hardware Validation The low high and actual stride positions will be displayed The low display shows the lowest position reading achieved during the test The high display shows the highest position reading achieved during Press the dh key the test The actual display changes with the current stride position Stride on the AMT to the maximum horizontal movement in both directions At maximum stride length the low stride display should read 0 and the high stride display should read 40 Press the OK key Press the CLEAR key to return to Hardware Validation VERTICAL POSITION TEST will scroll across the Press the WV key display Press the CLEAR key to return to Hardware Validation STRIDE COUNT RESET will scroll across the When STRIDE COUNT RESET is selected CONTINUE PEDALING AND PRESS OK TO RESET BELT STRIDE COUNT will scroll across the display Press the OK
149. et slots are resting on the generator mounting bolts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 269 Figure 261 Generator i D Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 5 Loosen the two bolts that secure the step up pulley mounting bracket bolts to the frame 6 Loosen the adjustment bolt for the step up pulley until tension has been removed from the input pulley belt and it can be removed from the pulleys Figure 262 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt gt gt Adjustment Bolt Adjustment Bracket Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 270 Gas Shock Removal 7 Release tension from the top of the gas shock by pushing a 1 flat top screw driver in the slot under the tension clip Do not completely remove the retaining clip as it is difficult to reinstall Tip If the incline motor is jammed at full elevation remove the lower retaining clip to facilitate the gas shock removal 8 Using another flat head screw driver as a pry bar place the screw driver head between the frame and the top of the gas shock and pry the shock off the upper mounting stud 9 Rotate the gas shock down and out of the way of the incline motor Figure 2
150. etric a US Standard or US dot will fill the radio button next Metric Standard to the selection Touch OK or CANCEL to exit to the Display menu Touch Standby Mode Delay Standby Mode 5 Minutes Delay Touch on a radio button next to 15 Minutes the desired delay time a dot will 30 Minutes 15 Minutes then fill the radio button 60 Minutes Touch OK or CANCEL to exit to the Display menu Touch Time Zone Time Zone Touch on the radio button next GMT 12 to the desired Time Zone a dot through GMT ee e will fill the radio button Ge Touch OK or CANCEL to exit to the Display menu Touch Internet Browser Access Internet Browser Access ON OFF OFF Touch on the radio button next to the ON a dot will fill the radio Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 72 button Touch OK or CANCEL to exit to the Display menu Preva Net Panel P80 TV Setti ON OFF ngs OFF Touch Preva Net Panel Touch on the radio button next to the ON a dot will fill the radio button Touch OK or CANCEL to exit to the Display menu The display settings allow you to configure Measurement units Standby Mode Delay Time Zone and Closed Captioning 1 Refer to Procedure P80 Settings on page 48 to access the TV Settings menus 2 To selecta TV Settings setting touch on an item in the TV Settings menu Precor Incorporated Unauthorized Reprod
151. ew rotates the lift level number will change The lift level number must be 2 and the physical measurement must be 1 1 4 inches for the calibration to be correct Figure 61 Incline Motor Calibration Measurement Incline Motor 1 Inches Incline Motor Tube Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 124 Gas Shock Installation 11 Rotate the gas shock up 12 Adjust the height of the gas shock by lowering or raising the front of the Incline platform until the gas shock and the upper mounting stud align 13 Press the gas shock onto the mounting stud and secure the gas shock to the upper mounting stud by pushing in on the tension clip Figure 62 Gas Shock Gas Shock ae Tension Clip Slot Gas Shock Gas Shock Retaining Clip Caution It is recommended to have assistance available for the following step s 14 With assistance lift the front of the Incline platform until the Incline tube mounting holes align with the Incline platform mounting holes 15 Thread the Incline motor mounting pin through the Incline tube and Incline platform and attach the hitch pin 16 Replace the wave washer and flat belt pulley secure the flat belt pulley with the snap ring 17 Lift the stairarm and thread the inside flat belts through the flat belt pulleys 18 Replace the covers per procedure Cover Replacement on page 137 19 Operate the incline through its entire range to ensure pr
152. ey Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt __ _ _ gt Adjustment Bolt Adjustment Bracket 7 Remove the snap ring from the flat belt pulley shaft located on the drive input pulley Remove the pulley and wave washer Figure 224 Drive Input Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 SnapRing Wi 8 Onthe crank arm side of the drive input remove the snap ring from the flat pulley shaft located on to the drive input pulley remove the pulley and wave washer Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 247 Figure 225 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 SnapRing 9 Loosen the crank arm pinch bolt washer and lock nut 10 To loosen the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm It may be necessary to use a Pitman arm puller or a 4 to 6 inch gear puller to remove the crank arm Do not use a hammer or mallet to remove the crank arm Figure 226 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt 44 Inch Socket Extension amp Washer Drive Input Housing Drive Input Ho
153. ey Note The odometer data is stored in non volatile Odometer memory on the upper PCA If the upper PCA is replaced the odometer data will be lost Press the CLEAR key to exit the odometer display to move to HOUR METER The operating time of the unit will be displayed as 12345 HOURS The operating time is defined as Press the OK key total amount of time that the unit has operated in program modes The hour meter is also used to provide the time stamp for the error code log Press the CLEAR key to exit the HOUR METER display Use the we ah keys to move to move to U BOOT SW The software part number will be displayed as U Boot SW Press the OK key XXXXX XXX Press the CLEAR key to exit the U BOOT SW display Use the we ah keys to move to move to HOUR METER The software part number will be displayed as U Base SW Press the OK key XXXXX XXX Press the CLEAR key to exit the U BASE SW display Page 21 Stride Dial SW Serial Number Use the we ah keys to move to move to LOWER SW The software part number will be displayed as Press the OK key XXXXX XXX Press the CLEAR key to exit the LOWER SW display Use the ve ah keys to move to move to METRICS BOARD SW Press the OK key Pos part number will be displayed as Press the CLEAR key to exit the Metrics BOARD SW display Use the we ah keys to move to move to STRIDE DIAL SW Press the OK key The software part number will be displayed as Press
154. f you have an external power supply Otherwise you will need to continue to pedal the unit Connect a DC volt meter to the J3 connector on the lower PCA as follows voltmeter common lead to terminal 3 black wire and voltmeter hot lead to terminal 2 red wire Using the STRIDE HEIGHT 4 keys operate the incline The voltmeter should read 12 Vdc approximately when the incline is instructed to move upward and 12 Vdc approximately when the incline is instructed to move downward D If when the STRIDE HEIGHT keys are pressed the display does not indicate that the incline is moving or the A D numbers are not changing troubleshoot the upper PCA and keypad per procedure P80 Troubleshooting on page 94 or P30 Troubleshooting on page 39 7 Ifthe voltage measurements in step 5 are correct continue with step 8 If the either voltage measurement in step 5 is significantly low replace the battery 8 If voltage is significantly low verify that all of the wires in the cable inserted in to J3 of the lower PCA are securely inserted into the connector housing and providing a good electrical connection 9 Ifthe voltage measurements in step 5 are correct and the motor does not move replace the incline motor If the either voltage measurement in step 5 is significantly low replace the motor 10 If you have performed all of the above tests and are unable to resolve the problem contact Precor customer support 11 Enter the diagnostic program per P80 Sys
155. g and locks it You may have to rotate the bearing one full turn to align the bearing lock hole with drain hole 5 Once the screwdriver has locked the bearing preventing further rotation fully remove the inside and outside mounting bolts Remove the stairarm Figure 114 Stairarm and Front Arm Screw Locations Front Arm Screw Ep S lt t Screw Access to Lock Bearing Drain Hole Stairarm Stairarm Pedal Removal 6 Pivot the stairarm up into a vertical position Note The following procedure will be much more efficient if a assistant holds the stairarm up 7 Remove the Five screws and washers that secure the stairarm pedal to the stairarm remove the stairarm pedal Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 169 Figure 115 Stairarm and Stairarm Pedal Screw Locations Screw Tighten First Screw Stairarm Pedal Stairarm Tighten Last Washer Plate Screw Stairarm Knuckle Cover Removal 8 Remove the two 10 24 X 75 screws that secure the stairarm knuckle cover to the stairarm and set aside the knuckle cover Figure 116 Stairarm Knuckle Cover Screw Locations Knuckle Cover ech Crew ech Screw Stairarm Stairarm Knuckle Cover Installation 9 Secure the knuckle cover to the replacement stairarm using the two 10 24 X 75 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 170 Stairarm Pedal Installation 10 Fasten th
156. gs As ewe ah keys are pressed the displayed value increments or decrements between 0 and 5 minutes Use the kA keys to select the cool down time Page 25 Set Metric Defaults Set Crossramp Auto Level Set Hidden Programs Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Press the OK key to save selection and exit to Club SET METRIC DEFAULTS will be displayed Settings A list of available default settings will be displayed including OFF COMPLETE TIME IN ZONE SEGMENT TIME REMAINING AVERAGE SPEED CALS MIN CALS HR WATTS METS TARGET HR AVE HEART RATE SHOW ALL Use the kA keys to select the default settings that will be displayed during a workout Press the OK key to save selection and exit to Club CROSSRAMP AUTO LEVEL will be displayed Settings As ewe Ah keys are pressed the displayed value increments or decrements between XRAMP 1 and 120 seconds If an arrow key is held down then the value changes slowly at first and then at an increasing rate Use the keys to select height the crossramp will return to when after a workout Press the OK key to save selection and exit to Club HIDDEN PROGRAMS will be displayed Settings A list of available default settings will be displayed Use the V 4 keys to select _Jincluding the either Show Programs or SHOW PROGRAMS Hide Programs e HIDE PROGRAMS Page
157. h Drive Icons to become active light up and then select Import from USB Figure 34 Import From USB fac 7 Manage Seve ond sesime erem tar Ongi Mantua erat Wee Lime 16 You will see a scrolling in process bar and then Settings imported successfully displayed Figure 35 Settings Imported Successfully PREGGO Settings imported successfully 17 Touch OK to return the Settings menus 18 Exit the service mode as described in steps 14 19 Repeat the described process steps 11 though 16 for any remaining P80 consoles Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 83 Replacing the P80 Console Required Tools 2 7 16 in open end wrenches 4 inch hex wrench SAE 32 inch hex wrench SAE 2 inch box end wrench 2 Phillips screwdriver z gt gt gt o Wire cutter Console Mounting Removal 1 Remove the rear vent cover Do not use a sharp tool such as a flat bladed screwdriver to pry up the cover as you can damage the covers and possibly components inside the console When the cover starts to come loose gently unsnap it from the P80 and set it aside where it will not be scratched Figure 36 P80 Rear Cover Removal 2 Remove the four flat head 5 8 inch long screws that secure the console to the plate Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 84 Figure 37 Console Mounting Screws 3 Tilt the consol
158. has been rebooted the software is correct on all components and the screen is still black the tuner has likely failed Replace the entire console Black Screen Full Console Description Console displays only a black screen Machine is unusable Possible Causes 1 Console has frozen 2 Console is attempting to boot to an image that has corrupted 3 Touch screen has failed Possible Remedies 1 Reboot the machine to resolve any software freezing issues Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 96 2 lf the console is attempting to boot to a corrupted software image when a reboot is performed the CPA version number will scroll across the display of the machine controls but the screen will remain black and will never reach the Precor splash screen Perform a 7 Power Cycle See Boot Screen Procedure below to force the machine to revert to the backup image When the unit boots successfully reflash the unit with the correct software to ensure that the old corrupted image has a usable image installed 3 If the touch screen has failed the entire console will need to be replaced Boot Screen Procedure 1 Turn the power off then back on On treadmills turn the on off switch to the off position then back to the on position On self powered units disconnect the power source connected to the P80 console and then reconnect the power source 2 Wait 15 seconds It is critical that the tim
159. have only tested devices manufactured by Palm but other manufacturer s palm devices may also function correctly If a palm device is to be used the appropriate software must be available in the palm device A PDA containing the appropriate software may be ordered from Precor or it may be downloaded to the PDA from your desktop or laptop computer via the hot sync function With the PDA inserted in the hot sync cradle download to Precor IFP Cin field programmer directory If a laptop computer is to be used the computer s DB9 serial port will be used for the upload Upload Procedure 1 The P30 must be powered down before the upload procedure can be initiated Ensure that the P30 has not been used for a sufficient time to allow the lower PCA to completely discharge The light emitting diode on the lower PCA will go out when the power supply is discharged 2 Ifthe CSAFE port is in use temporarily disconnect the RJ 45 cable from the CSAFE port If the CSAFE port is not in use temporarily remove the plastic plug from the CSAFE port Connect the PDA or computer interface cable to the CSAFE port 4 Select the software file to be uploaded on the palm device or computer Start pedaling the P30 or power up using the external power supply When the P30 powers up the upload will commence You must continue to pedal until the upload is complete approximately 2 minutes 6 Stop pedaling or disconnect the external power supply when the upload is comple
160. he Preva server Mfe MAC Address Stored in the consoles Nene Nowe memory Set at factory Network Time These addresses are Server 1 set at the factory and will not need to be changed None mone in the field Network Time These addresses are Server 2 set at the factory and cannot be changed in None Nane the field Network Time These addresses are Server 3 set at the factory and cannot be changed in None Wong the field Machine Type Type of equipment AMT RBK UBK EFX None None amp TRM Set at factory Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 53 P80 Equipment Usage 1 Refer to Procedure P80 Settings on page 48 to access the Equipment Usage menus 2 The Equipment Usage settings provide information on individual usage as well as cumulative equipment usage SeeP80 Equipment Usage on page 54 The Equipment Usage screen currently does not have additional detail or test screens 4 Touch BACK to Settings Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 54 P80 Equipment Usage Table Equipment Usage Total Belt Strides AMT12 Only Last Workout Start Date Time Last Workout End Date Time Reports the cumulative total strides for the Machine The date of the start of the last workout The date of the end of the last workout None None None A GER EE Detail or M
161. head end as possible and check for visible damage to coaxial cables or connectors Verify all connections are tight 2 Check signal quality and strength as close to head end as possible If poor from the head end have customer contact their A V service company to ensure signal from head end is within acceptable parameters 3 Troubleshoot as above Signal provider e g Cable Company Satellite Company etc will need to address this issue 4 Enter the Settings Menu Select System Settings then TV Settings Verify that unit is set for United States See P8O TV Settings on page 73 Poor Quality Video One Channel or Limited Channels Description One or a limited number channels on a unit has poor reception or no reception Possible Causes 1 Loose or damaged coaxial cable 2 Poor television signal to the machine 3 Incorrect channel scan lineup Possible Remedies 4 Check for good video signal to the tuner 5 Inspect jumper cable connecting fitness equipment to the video drop If it is visibly damaged or disconnected replace or reconnect If it passes visual inspection swap with a known good jumper cable If the TV channel now appears the cable is the cause Replace the jumper cable If the channel does not appear perform the same check on the F connectors Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 99 O Inspect the cable that runs from the patch panel at the bottom of th
162. heck on the F connectors 3 Inspect the cable that runs from the patch panel at the bottom of the machine to the console If this is disconnected or damaged reconnect or replace If the cable passes visual inspection use a known good cable to bypass this cable If the TV channel appears replace the coax cable running through the machine 4 Connect the machine to a known good A V drop If the TV channel now appears on the console verify the drop is good If not have the customer contact their A V service technician to repair the drop Verify signal strength with signal meter As above verify condition and connections of coax cables as well as verify quality of signal to that drop Verify signal strength with signal meter 7 Enter the Settings Menu Select System Settings then TV Settings Verify that unit is set for United States See P8O TV Settings on page 73 Poor Quality Video All Units Description Television signal is present but picture quality is consistently or inconsistently poor across all available channels Possible Causes 1 Loose or damaged coaxial cable at or near head end 2 boor television signal from head end 3 Poor television signal to club 4 Al machines were configured using incorrect region setting Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 98 Possible Remedies 1 Verify condition and connections of video distribution network Begin as close to
163. ide mounting bolt that secures the front arm to the stairarm until the screw driver engages into the bearing and locks it You may have to rotate the bearing one full turn to align the bearing lock hole with drain hole Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 201 11 Once the screwdriver has locked the bearing preventing further rotation fully remove the inside and outside mounting bolts Remove the stairarm Figure 158 Stairarm and Front Arm Screw Locations Front Arm Screw Ep t lt t Screw Access to Lock Bearing Drain Hole Stairarm 12 Remove the vertical handle bar Tie Rod Removal 13 Remove the tie rod mounting bolt and washer that secures the upper tie rod end to the upper arm axle Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 202 Figure 159 Tie Rods v Upper Tie wy i Hi Rod Tie Rod Washers Tie Rod Tie Rod Mounting Bolts Front Arm Removal 14 Remove the shoulder bolt that secures the outside cam tube to the upper arm Figure 160 Front Arm Mounting Bolt Front Arm Upper Arm 15 Remove the six bolts that secure the upper main shaft clamp to the lower main shaft clamp Remove the top main shaft clamp Figure 161 Main Shaft Clamp Bolts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 203 Mounting Bolt Upper Main Shaft Clamp Mou
164. igure 105 Upper Arm Flat Belt Pulley MOunting sssssscssssssssssesessesessesseseeseeseseseeseees 163 Figure 106 Upper Arm Flat Belt Pulley Removed s ssssssssusussunununnnnununnnnnnununnnnnnnnununnnnnnannnnnnnnnnnn 163 Figure 107 Belt Guard Interlocking Tabs and Slots sssssssssssssssssssessssssssseseeseesssesaeseees 164 Figure 108 Upper Arm Cover Screw Locations s ssssssscscsssssseseeeesssssesseeeneseseesaeseeensaeseeneeneas 165 Figure 109 Stairarm and Stairarm Pedal ssssssssssssesssssssssessesssseseseeseesessesseseeseessassaeseees 166 Figure 110 Stairarm and Stairarm Pedal Screw Locations sssssssssessssssssssesesesesseseseees 167 Figure 111 Stairarm and Front Arm ccsssssssssssessssscseseesesssssesseseesessesaeseeseesesaesaesessesesaesaesneas 167 Figure 112 Flat Belt Terminal CoverS ssssssssssssssssssesssssssesseseesessesaeseeseesesaesaeseesesaesassaeeneas 168 Figure 113 Flat Belt Terminal Removal ssscssssssssssessessssesseseesessesseseesersessesaesersesaesaesaesneas 168 Figure 114 Stairarm and Front Arm Screw Locations sssssssssssssssssessessssssseseeseesssesaeeeees 169 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 5 IPRECOR Figure 115 Stairarm and Stairarm Pedal Screw Locations ssssssssessesssssseesessesesseseeseees 170 Figure 116 Stairarm Knuckle Cover Screw Locations sssssssssssssssessesssssss
165. information is displayed Make the corrections and then touch NEXT unit you are back at the Registration Summary Screen 24 Touch Register to submit the data 25 If the registration was successful a screen with current software version will be displayed Touch FINISH to the Systems Settings menu if a newer software version is available the console will automatically start the download 26 Touch BACK to Settings Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 70 P80 Display The display settings allow you to configure Measurement units Standby Mode Delay Time Zone and Closed Captioning 1 Refer to Procedure P80 Settings on page 48 to access the Display menus 2 To select a Display Settings touch on an item in the Display menu see 3 Touch BACK to Settings P80 Display Settings Table on page 72 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 71 P80 Display Settings Table Display Settings Settings Default Configure View Test Options Fault German Language English Touch Language Spanish Touch on a radio button next to s French the desired language a dot will i English fill the radio button next to the Italian selection Dutch EEN j Touch OK or CANCEL to exit to Russian the Display menu e Japanese Measurement Units Touch Measurement Units Touch on a radio button next to either US Standard or M
166. ing be no less than 15 seconds and no greater than 45 seconds for the procedure to be successful Repeat steps 1 and 2 for 6 additional power Off and On cycles On the last or 7 cycle leave the power connected or the power switch turned to the On position allowing the P80 console to boot up completely 5 If the P80 console boot up to the Welcome screen was successful go to step 6 If the P80 console still will not boot to the Welcome screen contact PRECOR customer support 6 Reprogram the P80 console with the most current software package available See Procedure 3 5 P80 Updating Software for instructions on how to reprogram the P80 console Poor Quality Video Single Unit Only Description Television signal is present but picture quality is consistently or inconsistently poor across all available channels Possible Causes 1 Loose or damaged coaxial cable 2 boor television signal to the machine Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 97 3 Incorrect region setting in channel settings Possible Remedies Check for good video signal to the tuner 2 Inspect jumper cable connecting fitness equipment to the video drop If it is visibly damaged or disconnected replace or reconnect If it passes visual inspection swap with a known good jumper cable If a TV channel now appears the cable is the cause Replace the jumper cable If the channel does not appear perform the same c
167. irarm pedal pull to remove Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover 6 Remove the two bolts that adjust and secure the flat belt clamp to the flat belt terminal Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 199 Figure 154 Flat Belt Clamp and Flat Belt Terminal Flat Belt Adjustment Bolt t Washer Washer Stop Bolt Flat Belt Terminal Upper Arm Flat Belt Pulley Removal 7 Remove the mounting bolt the two washers and the nut that secure the upper arm pulley to the upper arm Figure 155 Upper Arm Flat Belt Pulley Mounting Upper Arm Washer big 2 Mounting Bol Washer Lock Nut gt Flat Belt Pulley Slide out the upper arm pulley the two spacers and the pulley shaft from the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 200 Figure 156 Upper Arm Flat Belt Pulley Removea Upper Arm IT Pulley Shaft Lg K Spacer Spacer E Flat Belt Pulley Front Flat Belt Terminal Removal Figure 157 Front Belt Clamps 9 Remove the bolts and washers that secures the front flat bel terminal to the lift housing Mounting Bolts Belt Clamp Washers A Mounting Bolts Platform Belt Clamp Stairarm Removal 10 Place the shaft of a Philips screw driver into the drain hole on the bottom of the front arm Rotate the front arm bearing by turning the outs
168. ited by Law Page 15 Inspection and Adjustment Procedures 115 129 L Left and Right Bottom Cover Assembly e 142 Left and Right Side Bottom Cover Removal e 141 Left and Right Side Cover Assembly e 142 Left and Right Side Cover Removal e 141 Lift Arm Housing Replacement Procedure e 254 M Machine Controls Incorrect Response 108 Machine Controls Unresponsive e 107 Manage P80 Settings Cloning e 58 79 Measuring the Resistance of a Generator e 115 132 Message Out of Service Displayed e 109 Message Please Reset the Treadmill Displayed e 110 O On Site Preventive Maintenance Service Technician 130 Outside Flat Belt Replacement e 183 P P20_P30_P80 AMT 11 Wiring Diagram 312 P30 AMT 11 835 Block Diagram e 311 P30 AMT 11 Upper Display does not Illuminate e 44 P30 Console 12 P30 Diagnostic Software Menu Table 13 14 P30 Information Table e 19 20 P30 Setting Club Parameters Table e 24 P30 Troubleshooting 39 134 P80 About e 50 51 P80 Cloning Procedure e 80 P80 Cloning Settings Table 79 P80 Connectivity 57 64 P80 Connectivity Set Up and Registration Procedure s 57 66 P80 Connectivity Settings Table 65 P80 Console e 47 P80 Display e 57 71 P80 Display Settings Table 71 72 P80 Equipment Usage 50 54 P80 Equipment Usage Table e 55 P80 Settings 42 43 44 48 54 55 60 65 71 73 76 124 134 267 284 300 307 P80 Settings Table e 49 50 P80 System Settings
169. ited by Law Page 259 Figure 245 Drive Input Assembly Drive Input Pulley Square Washer Screw Ta Start Up Magnet Bearing Snap Ring Drive Input Housing Alignment Tab Drive Input Drive Input Assembly Housing 20 Remove the four mounting bolts and washers that secure the flat belt clamps to the Lift Arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 260 Figure 247 Lift Arm and Belt Clamps Mounting Bolts Belt Clamp Washers A Mounting Bolts Lift Arm Housing Belt Clamp 21 Remove the five mounting bolts that secure the left and right side arm housings to the input housing Figure 248 Lift Arm Mounting Bolts Lift Arm Housing Mounting Bolt Mounting Bolt Mounting Bolt Mounting Bolt Mounting Bolt 22 Separate the left and right side arm housings from the input housing Figure 249 Lift Arm Housing and Drive Input Housing Mounting Bolt Drive Input Housing Left Side Lift Arm Right Side Lift Arm Housing Housing Mounting Bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 261 23 Assemble the left and right side arm housings on the drive input housing and secure with the five mounting bolts torque the bolts to 160 inch pounds 24 Install the drive input assembly by aligning the bearing snap ring opening with tab of the drive input housing 25 Fasten the drive input assembly to the drive in
170. ith improvements to the functionality and features Procedure will explain how to update the software at the customer s location using a USB Flash drive device for P80 consoles A USB Flash drive device with pre loaded software or a web site location where you can upload the software onto a USB Flash drive device will be provided by PRECOR Procedure to update Flash software for P80 consoles 1 The Welcome screen will be the first screen you see when you approach the P80 console Press the Pause key and continue holding it down while you double press prior to 1 1 version software release or single press 1 1 version or after software release in sequential order an X configuration on the Volume and Channel key pad Channel Up Volume Down Volume Up Channel Down Release the Pause key when done pressing the arrows Note The keypad X configuration sequence should be not faster than 1 second between each key stroke Any speed faster than 1 second may result in an unsuccessful access to the sign in screen Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 58 Figure 21 P80 Sign In Access Volume amp Channel Keypad Pause Button 2 The sign in screen will be displayed Type in the technician access code and press enter 3 Insert the USB Flash Drive into the USB Drive Port of the P80 console Figure 22 P80 USB Flash Drive Port W USB Flash Drive USE Drive Port
171. justment bolt through the washer flat belt clamp and into the flat belt terminal 11 Lift the stairarms and then thread the flat belts over the flat belt pulleys Adjusting the Stairarm Pedal Height 12 Loosen but do not remove the stairarm adjustment stop bolt 13 Push one of the stairarm pedal s down to its lowest level Measure the distance from the bottom of the stairarm tube to the top of the center beam frame the distance between the stairarm tube and the center beam frame should be 3 7 8 inches Figure 98 Stairarm Height Measurement Left Stairarm Right Stairarm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 158 14 If the measurement is too low or too high tighten or loosen the adjustment bolt until the 3 7 8 inch measurement is achieved Figure 99 Flat Belt Terminal Adjustment Adjustment Stop Bolt Adjustment Bolt 15 Repeat the process for the remaining stairarm 16 Fully tighten the stop bolt torque to 300 inch pounds or 25 foot pounds Rear Flat Belt Terminal Cover Installation 1 Align the top of the replacement inside cover so that it is pointing toward the floor Place the bottom of the cover in between the flat belt terminal and the stairarm pedal Rotate the top of the cover up and in to place 2 Fasten the outside and inside terminal cover to the flat belt terminal using the two 10 24 X 1 25 Screws Precor Incorporated Unauthorized Reproduction and
172. k Left Right Conventions Top Cover Removal 1 Standing at the front of the AMT push in and then downward on the cover gasket with your thumbs until the gasket locking tabs are free of the top cover grasp the gasket and remove The gasket is split at the back to facilitate removal Figure 65 Cover Gasket Gasket Gasket Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 137 2 Grasp the top cover at the gasket opening and pull upward to apply pressure to the locking tabs While pressure is applied to the top cover gently tap the front cover just below the top cover with the heel of your hand See figure below Figure 66 Front Top Cover Release Tap front cover here 3 Standing at the side of the AMT pull the loose end of the top cover up to apply slight pressure on the locking tabs With the heel of your hand gently tap the back cover just below the top cover see figure below The top cover should release from the back cover remove the top cover and set aside Figure 67 Top Cover Tap back cover here Front Cover Removal 1 Remove the two 10 x inch screws located at the bottom corners of front cover Figure 68 Front Cover Screw Locations Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 138 Front Cover 2 There are two triangle markers embossed into the left and right side covers the markers indicate locking joints Pl
173. ke Displays a digital representation of vertical Y movement of the stairarms Press the OK key Note The STRIDE COUNT RESET is used to CLEAR the stride count to zero only when the support belts are replaced Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 16 If the OK key is pressed the software executes the following steps Clears the LPCA belt stride count to zero Increments the LPCA value to show how many times Press the OK key the belt has been replaced to CLEAR the stride co nt Log the odometer into LPCA with the stride count of the last belt replacement Or Clears the UPCA belt stride count to zero Press the CLEAR 5 Increments the UPCA value to show how many key to cancel the times the belt has been replaced Stride Count Reset Log the odometer into UPCA with the stride count of and return to the last belt replacement Hardware Validation Note If power is lost or the unit is no longer being pedaled during the rest process the update process will be interrupted displaying a error 70 Belt replacement LPCA not read If a error is displayed the Stride Count Reset process must be repeated Press the CLEAR key to return to Hardware Validation Incline Crossra Press the dk key Incline Crossramp will be displayed mp Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 17 Press the OK key Press the
174. l 1 troubleshoot per Section AMT Base Troubleshooting Procedures on page 131 Press the RESISTANCE amp key until you reach Resistance Level 20 Operate the AMT for another 2 3 minutes Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 113 10 If the resistance of the AMT does not change or the AMT operation feels inconsistent with Resistance Levels 1 and 10 troubleshoot per AMT Base Troubleshooting Procedures on page 131 11 Check the LED s mounted on the upper PCA and the function keys displayed on the electronic console by performing Procedure Accessing the P30 Diagnostic Software on page 13 and P80 System Settings on page 55 12 Check stride indicator for proper operation 13 Check wireless and hand held heart rate functions Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 114 IPRECOR Section Eight Inspection and Adjustment Procedures In This Section Measuring the Resistance Of a Generator o c cccccssessessesssssesssssssssessesessssssesseseeseens 115 Inspecting and Adjusting the H brake Belt Tension c cscsscsssssesseeseseseeseseeees 116 Inspecting and Adjusting the Generator Belt Tension 118 Inspecting and Adjusting the Drive Input Belt Tension 119 Calibrating the Incline Motor sssssesssssssicssstessiesssiecsctesteriesiicateiiiisnennnnnn 123 Drive Belt Gauge Instructions ccccesesesssesessesesscstssescsssscsssssssssesssstsess
175. lace When the flat belt loop is about half way into the cam clamp push the pin into the flat belt loop 20 Continue to work the flat belt loop and pin into the cam clamp until the side of the flat belt is resting next to the clamp screw Figure 147 Upper Outside Cam Pin Flat Belt Outside Cam 21 Install the second 1 4 20X1 replacement screw and shim that secures the flat belt to the cam Do not tighten fully at this time Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 192 Flat Belt Pulley Installation 22 Slide the pulley shaft into the flat belt pulley and place one spacer on each side of the flat belt pulley Ensure the belt goes over the top of the pulley Insert the assembly into the upper arm 23 Secure the flat belt pulley assembly to the upper arm using the mounting bolt washers and lock nut Thread the mounting bolt from the inside of the upper arm towards the outside of the upper arm torque to 300 inch pounds or 25 foot pounds Note The lock nut should be on the outside of the upper arm Flat Belt Installation Rear Terminal 24 Install a replacement 1 4 20X1 screw and a shim in one of the clamp screw holes do not fully tighten at this time 25 To ease the installation of the flat belt to the flat belt terminal clamp have an assistant hold the stairarm up or block up the stairarm so that the flat belt will have a sufficient amount of slack 26 Loop the end of the flat
176. le ESPANOL languages FRANCAIS NEDERLANDS PORTUGUES RUCCKIJI Page 24 Set Max Pause Time Set Cool Down Time Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law e ITALIANO Note When the default language is changed to anything other than English the submenus will remain in English Press the OK key to select UNITS will be displayed desired language and exit to Club Settings Use the dk ab keys to toggle U S miles per hour and METRIC kilometers per between U S and METRIC Vbourt will be displayed Press the OK key to select SET MAX WORKOUT TIME will be displayed desired unit exit to Club Settings As ewe ah keys are pressed the displayed Use the V 4 keys to select value increments or decrements between 1 and the maximum time a user 240 minutes and NO LIMIT If an arrow key is can remain in a program held down then the value changes slowly at first and then at an increasing rate Press the OK key to save SET MAX PAUSE TIME will be displayed selection and exit to Club Settings As ewe ah keys are pressed the displayed value increments or decrements between 1 and 120 seconds If an arrow key is held down then the value changes slowly at first and then at an increasing rate Use the kA keys to select the maximum time the unit will remain in paused before resetting Press the OK key to save SET COOL DOWN TIME will be displayed selection and exit to Club Settin
177. lleys 21 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Step Up Pulley Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 237 3 Loosen the two generator mounting bolts 4 Loosen the generator adjustment bolts until the top of the bracket slots are resting on the generator mounting bolts Figure 210 Generator Adjustment Bolt Tension Plate hu x Adjustment Nut Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt Loosen the two step up pulley mounting bracket bolts Loosen the step up pulley adjustment bolt until tension has been removed from the input pulley belt and sufficient slack in the belt so that it may be removed from the pulleys Remove the generator and drive input pulley belts from the step up pulley Remove the snap ring that secures the step up pulley to the axle remove the step up pulley and wave washer 9 Place the wave washer on the axle and then the replacement step up pulley secure the step up pulley to the axle with the snap ring 10 Place the generator and input pulley belts over the step up pulley Precor Inc
178. ly athin layer of AMSOIL GPOR1 synthetic polymeric grease along the cam clamp track 16 Position one of the belt clamps over the cam so that the length of the belt is hanging down the left side of the AMT and then slide the clamp onto the cam from right to left until clamp hits the stop 17 Feed the belt through frame and under the H brake pulley 18 Slide the clamp onto the cam and fasten the clamps together using the H Brake tension bolt washers and nut H Brake Belt Tensioning 19 Place a belt gauge on the H brake belt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 294 Figure 307 H Brake Belt Tension Gauge 20 The belt gauge should read approximately 110 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening or tightening the H Brake adjustment bolt 21 Replace the covers as described per procedure Cover Replacement on page 137 Replacing the H Brake Drum Assembly Procedure 1 Remove the covers as described per procedure Cover Replacement on page 137 H Brake Belt Removal 2 Remove the H Brake tension bolt the two washers and nut Figure 302 H Brake Belt Assembly Washer Bolt _ gt _ _ H Brake Belt Clamp 2 lt Nut Washer H Brake Belt 3 Slide the right side belt clamp off the cam towards the right thread the clamp under the cam and out to the left side of the AMT
179. ly to Touch Description Touch screen reads touches but it is not registering them where the user is touching the screen Possible Causes 1 The touch screen was improperly calibrated or has fallen out of calibration Possible Remedies 1 Use Single Secret Handshake to enter screen calibration See Single Secret Handshake Procedure below Press each X in sequence to recalibrate the screen Refer to procedure System Tests see P80 System Tests on page 60 Ensure the person recalibrating is standing on the machine and is not holding on to the console or any other part of the machine while doing so Single Secret Handshake Procedure Procedure 2 The Welcome screen will be the first screen you see when you approach the P80 console Press the Pause key and continue holding it down while you double press prior to 1 1 version software release or single press 1 1 version or after software release in sequential order an X configuration on the Volume and Channel key pad OChannel Up Volume Down Volume Up Channel Down Release the Pause key when done pressing the arrows Note The keypad X configuration sequence should be not faster than 1 second between each key stroke Any speed faster than 1 second may result in an unsuccessful access to the sign in screen Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 104 Figure 48 P80 Sign In Access Volume amp Channel Keypad
180. may be necessary to drive the pin out of the Incline motor tube and Incline platform using a punch and rubber mallet Figure 315 Incline Motor Hitch Pin and Mounting Pin Incline Motor Incline Motor Mounting Pin 10 Remove the snap ring from the flat pulley shaft located next to the Incline motor remove the pulley and wave washer Removing the flat pulley will allow access to the Incline motor mounting bolt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 306 Figure 316 Incline Motor Flat Belt Pulley Flat Belt Pulley Wave Washer i 0 Incline Wi Snap Ring 11 Remove the Incline motor 3 8 16 mounting bolt and remove the Incline motor Figure 317 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor Incline Motor Installation 12 Attach the the replacement Incline motor to the frame using the mounting bolt 13 Connect the incline motor cable connector to the lower PCA and replace the lower PCA cover as per procedure Replacing the Lower PCA and Battery Bracket on page 225 14 Access the incline Lift Test portion of the Diagnostic Program see Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 15 With the lift incline number displayed set the incline to level 2 using the STRIDE HEIGHT 4 and STRIDE HEIGHT keys 16 Rotate the incline motor tube on the incline motor drive screw until the measurement between the to
181. minal 8 Using a screwdriver push out the pin from the flat belt loop and clamp and then slide the flat belt out of the clamp A 1 2 inch socket will fit the inside diameter of the flat belt clamp and can be used to push the flat belt out of the flat belt clamp Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 187 Figure 140 Flat Belt Pin Removal Flat Belt TTT Upper Arm Flat Belt Pulley Removal S SA Time Saver Tip When installing the replacement flat belt tape the end of the replacement belt to the old flat belt at the cam side and then pull the new belt through the upper arm as the old belt is removed If the belt has already been removed you can use a fish tape or coat hanger to pull the belt through the upper arm Ensure the flat belt is routed over the top of any hardware that may be crossing the inside of the upper arm 9 If the flat belt cannot be pulled through the upper arm by taping a new belt to the old belt or with a fish tape continue with the next steps otherwise skip to the Flat Belt Removal Upper Arm Cam procedure 10 Remove the mounting bolt the two washers and the nut that secure the upper arm pulley to the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 188 Figure 141 Upper Arm Flat Belt Pulley Mounting Upper Arm Washer Washer bei Morire Bol Lock Nut lal Flat Belt Pulley 11 Slide out
182. mits menu 3 Touch BACK to Settings Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 76 P80 Workout Limits Table Workout Limits Settings Settings Settings Options Default Configure View Test Fault 1 Touch Maximum Workout Maximum Duration Workout Duration 2 The on screen keypad will appear enter the desired duration using the keypad If Use the on screen an error was made while keypad or the up typing in the duration and down arrows to number press the back enter the maximum 60 minutes space key t key on the workout duration keypad to delete the last allowed on this entry Touching the t also fitness equipment reactivate the presets after typing a number on the keypad 3 Touch FINISH to exit to the Workout Limits screen 1 Touch Maximum Pause ER Pause second Time ime EEN 2 Touch on a radio button next 15 seconds to the desired time a dot will 30 seconds 30 seconds then fill the radio button next amp BO seconds to the selection 120 seconds 3 Touch OK to exit to the e 300 seconds Workout Limits Settings menu 1 Touch Summary Time Out Summary Time Out 2 Touch ona radio button next No Time Out to the desired time a dot will e 30seconds then fill the radio button next 60 seconds 60 seconds to the selection 120 seconds 3 Touch OK to exit to the Workout Limits Settings menu Precor Incorporated Unauthorized Reproductio
183. n 217 Figure 180 Main Shaft Clamp Bolts Torque S QUuence ssssssssssssssessssessssssesessesseseesaeseees 218 Figure 181 Front Arm Mounting Bolt s sscssssssssssessssessssesssseesessessesaeseeseesesaesaeseesesaesassaeeneas 218 Figure 182 Tie ROS etieugeeeEuerestegere eege 219 Figure 183 Flat Belt End Measurement s sssssssssscseessssssssssessssesessesaeseesessesaesaeseesenesassaesneas 219 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 8 IPRECOR Figure 184 Upper Inside Cam Flat Belt ROUtINg sssssssssessesssssssessessesessesaeseeseesesassaeeneas 220 Figure 185 Upper Inside Cam Pin Install cssecsssesesseeesseesseessteseseseseeseeesaeeseesaeeeseeesneansenaees 220 Figure 186 Outside Flat belt Routing Cam ssscsssssssscssssssseseesessessessessssessesaesessessnsassaeeneas 221 Figure 187 Flat Belt End Measurement ssssscsssssssssecssssssseseeseesessesseseesessesesaeseesesansassaesneas 221 Figure 188 Outside Flat belt Routing Cam sssssssssessssssssssessesessesseseessesessesaeserseesesaesaesneas 222 Figure 189 Upper Outside Cam Pin ssssssssssssessssecsessesscsssseseeseesessesaeseesessesaesaeseesesansassaesneas 222 Figure 190 Stairarm and Front Arm Screw Locations csssssssssssssesesessssseseeseeseseesaeseees 223 Figure 191 Lower PCA Cover scsctsssisccievsdcsusstsnssvavatesnesstrssessussavscsstesuevasevenstestessevssasnee
184. n and Distribution Prohibited by Law Page 77 Touch Resistance Range Resistance Range RBK Touch on the radio button UBK only Low next to Low Medium or Medium High a dot will fill the radio Medium High button next the selection Touch OK to exit to the Display menu Speed Limit Touch Speed Limit TRM only The on screen keypad will appear enter the desired 1 16 mph 16 mph duration using the keypad Touch FINISH to exit to the Workout Limits screen Incline Limit TRM 883 TRM only CrossRamp incline range can be set to NE 0 15 Touch Incline Limit The on screen keypad will TRM 885 appear enter the desired CrossRamp incline 15 duration using the keypad range can be set to Zeie 15 Note Touch FINISH to exit to the the incline range is Workout Limits screen 3 to 15 but the limit can only be set from 0 to 15 Touch Auto Stop Auto Stop TRM only Touch on a radio button next to either ON OFF a dot will EFX only from 1 to 20 ON e ON then fill the radio button next OFF to the selection Touch OK to exit to the Workout Limits menu Touch CrossRamp Auto CrossRamp Auto Level Level CrossRamp Auto Touch the db to move auto level settings are 1 level to the desired setting Touch OK to exit to the Workout Limits menu Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 78 Manage P80 Settings Cloning The onl
185. n plate Loosen the two generator mounting bolts and nuts remove the generator belt from the generator pulley Remove the two generator mounting bolts and remove generator Secure the replacement generator using the two generator mounting bolts removed in the previous step do not fully tighten at this time Replace the tension plate in the mounting slot in the generator Thread the tension bolt and washer through the frame mount bracket and generator tension plate then fasten the washer and lock nut to the tension mounting bolt 10 Replace the generator belt over the generator pulley Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 231 Figure 201 Generator C Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 11 Place a belt gauge on the generator belt as shown in below Figure 202 Generator Belt 12 The belt gauge should read approximately 90 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by loosening the generator mounting bolts 13 Loosen or tighten the 1 4 20 X 3 generator adjustment nut and bolt until the belt gauge reads approximately 90 Ibs 14 Tighten the two 5 16 18 X 3 generator mounting bolts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 232 15 Select the QUICKSTART program and adjust the resista
186. nce ab key until resistance level 10 is displayed Pedal the AMT for approximately one minute then recheck the belt tension 16 The tension should read approximately 90 10 Ibs Figure 203 Generator eg m Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 17 Replace the lower PCA and battery bracket and connect the cables as per procedure Replacing the Lower PCA and Battery Bracket on page 225 18 Replace the lower PCA cover as per procedure Lower PCA Cover see Removing the Lower PCA Cover on page 224 19 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Drive Input Pulley Belt Drive Input Pulley Belt Replacement Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting down the stairarm Loosen the two generator mounting bolts Lower the generator by loosening the generator adjustment bolts until the top of the bracket slots are resting on the generator mounting bolts Figure 204 Generator Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 233 i D Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator
187. nting Bolt Lower Main Shaft Clamp Caution It is recommended to have assistance available for the following step s E SR Time Saver Tip When installing the replacement flat belt tape the end of the replacement belt to the old flat belt at the cam side and then pull the new belt through the upper arm as the old belt is removed If the belt has already been removed you can use a fish tape or coat hanger to pull the belt through the upper arm Ensure the flat belt is routed over the top of any hardware that may be crossing the inside of the upper arm 16 With assistance lift the front arm and flat belts out of the lower main shaft clamp and upper arm 17 Remove the other front arm and flat belts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 204 Figure 162 Front Arm and Belts 18 Set and support the right front arm assembly next to one of the front arms while feeding the outside flat belt through the upper arm With assistance lift the front arm and place it into the main shaft clamp and upper arm Repeat the process for the right front arm assembly Figure 163 Front Arm Shaft and Main Clamp Upper Main Shaft Clamp Front Arm Shaft Lower Main Shaft Clamp 19 Insert and finger tighten the bolt for the outside cam tube to the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 205 20 Insert and finger tighten the six m
188. nto the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 163 D Secure the flat pulley assembly to the upper arm using the mounting bolt washers and lock nut Thread the mounting bolt from the inside of the upper arm towards the outside of the upper arm torque to 300 inch pounds or 25 foot pounds Note Lock nut should be on the outside of the upper arm Upper Arm Grip Installation 7 Grasp the grip connecting ring located on each side of the upper arm grip pull out and place the grip over the flat belt pulley mounting bolt Secure the upper arm grip to the upper arm using the two 10 24X 75 screws Belt Guard Installation 8 Place the two halves of the belt guard so they are positioned around the flat belt just below the upper arm The smaller half should be positioned so that the interlocking tabs are pointing toward the front of the machine and the guard toward the back The larger half should be positioned with the guard toward the front Align the interlocking tabs of the smaller half with the slots of the larger half rotate the halves together around the flat belt until the locking tabs are locked Figure 107 Belt Guard Interlocking Tabs and Slots Belt Guard Bottom View Belt Guard Interlocking Tab Belt Guard Interlocking Slot 9 Grasp each belt guard mounting ring lift the belt guard into position over the upper arm mounting bolts and then secure each mounting
189. ocedure Cover Replacement on page 137 Figure 195 Battery Negative Terminal Positive Terminal Battery Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 227 Replacing the Generator Belt Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down Loosen the generator mounting bolts 4 Loosenthe generator adjustment bolt until the top of the bracket slots are resting on the generator mounting bolts Loosen the step up pulley mounting bolt Loosen the step up pulley adjustment bolt until tension has been removed from the input pulley belt and has sufficient slack so that the belt may be removed from the step up pulley Figure 196 Generator Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt Remove the drive input belt from the step up pulley Remove the generator belt and discard Place the replacement generator belt over the larger step up pulley and the generator ensure the belt is seated in the grooved of the pulley s 10 Replace the input drive belt over the smaller pulley on the step up pulley 11 Place a belt gauge on the drive input belt as shown below Precor Incorpor
190. ock and pry the shock off the upper mounting stud 4 Rotate the gas shock down and out of the way of the incline motor Figure 59 Gas Shock Gas Shock Slot Tension Clip Slot Gas Shock Gas Shock Retaining Clip 5 Release the tension from both of the inside flat belts by lifting up the stairarms and pull the flat belts off the flat belt pulleys and gently set the stairarms down Remove the hitch pin from the incline motor mounting pin Remove the incline motor mounting pin if the incline is jammed or has excessive pressure on the pin it may be necessary to drive the pin out of the incline motor tube and incline platform using a punch and rubber mallet Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 123 Figure 60 Incline Motor Hitch Pin and Mounting Pin Incline Motor Incline Motor Mounting Pin 8 Access the incline Lift Test portion of the Diagnostic Program see Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 H With the lift incline number displayed set the incline to level 2 using the STRIDE HEIGHT ab and STRIDE HEIGHT keys 10 Rotate the incline motor tube on the incline motor drive screw until the measurement between the top of the incline nut and the end of the incline motor drive screw is 1 1 4 inches Note When rotating the incline motor tube do not allow the incline motor drive screw to rotate If the incline motor drive scr
191. ocking Tabs Y Upper Arm Grip Removal 3 Remove the two screws that secure the grip to the upper arm there is one screw on each side of the upper arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 185 Figure 136 Upper Arm Grip Screw Locations Upper Arm Grip Inside Screw Screw 4 Grasp the grip connecting ring located on each side of the upper arm pull up and over the flat belt pulley mounting bolt to remove the grip Figure 137 Upper Arm Grip Removal Grip Grip Connecting Ring Upper Arm Rear Flat Belt Terminal Cover Removal 5 Remove the two 10 24 X 1 25 screws that secure the flat belt terminal covers to the flat belt terminal remove the outside terminal cover Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 186 6 Rotate the top of the inside terminal cover down until it is below the stairarm pedal pull to remove Figure 138 Flat Belt Terminal Covers Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover Flat Belt Removal Rear Terminal Note Any time the flat belt terminal screws are removed from the flat belt clamp or cams the screws must be discarded and replaced with new screws 7 Remove and discard the two 1 4 20X1 screws and shims that secure the flat belt to the clamp Figure 139 Flat Belt Removal Terminal Flat Belt Screw Flat Belt Clamp Flat Belt Ter
192. oduction and Distribution Prohibited by Law Page 49 P80 Settings Table Settings Menu Item Description Navigation Configure View Test About System information settings provide basic information including equipment models and serial numbers Most of Touch About ES Procedure e these settings are for out on page 51 informational purposes only and cannot be modified Equipment The Equipment Usage Usage settings provide information on individual usage as well as cumulative equipment Touch See Procedure P80 usage This information and Equipment Equipment Usage on these settings are accessible Usage page 54 only to administrators and registered service technicians System Use the System Settings to Settings test your equipment and set parameters that benefit your users and your facility The Touch See Procedure P8O System System Settings on System Settings menu is Settings page 55 visible only to administrators and registered service technicians Software Allows software to be Touch radio button next Downloads automatically downloaded to On to Enable Automatic Downloads It is recommended that this remain ON at all times Contact Precor Customer Touch Service before this setting is Software Default is ON disabled Downloads Touch radio button next to Off to Disable Automatic Downloads Reflashing Used in advanced Touch Contact Precor Precor Incorporated Unauthorized Reproduction and
193. oftware release in sequential order an X configuration on the Volume and Channel key pad OChannel Up Volume Down Volume Up Channel Down Release the Pause key when done pressing the arrows Note The keypad X configuration sequence should be not faster than 1 second between each key stroke Any speed faster than 1 second may result in an unsuccessful access to the sign in screen Figure 47 P80 Sign In Access Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 102 Volume amp Channel Keypad Pause Button 2 The sign in screen will be displayed Type in the technician access code and then touch OK The Settings menu will be displayed See Settings Table 3 Use the System mode to configure settings in ways that benefit the users and the facility Changes made to these settings save to the fitness equipment To select a Setting touch on an item in the Settings menu Touch Screen Slow Response Description Touch screen responds appropriately to touches but does so slowly The screen may or may not play the animations associated with the touches when carrying out the appropriate action Possible Causes 1 The console is running low on memory Possible Remedies 2 Reboot the console This will clear the memory and restore the unit to normal operation Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 103 Touch Screen Responses Incorrect
194. om the Metric PCA board Remove the four screws that fasten the Metric PCA board to the console and remove the Metric PCA and the four spacers 4 Replace the four spacers removed in step 3 onto the console mounting studs The spacers must be used to insure the Metrics LED s are flush with the display window If spacers are not used the Metrics LED s will apply excessive pressure on the Metrics board and may cause damage to the Metrics board Install the replacement Metric PCA into the console using the four screws removed in step 3 The white wire in the Metrics cables indicate pin 1 Align the white wire in the Metrics cables with the pin 1 markings on the Metrics PCA Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 34 Figure 12 P30 Upper PCA amp Metric Boara Upper PCA Board CSAFE Port J7 Stop Key J8 TRM only Option Cap 6 JE e Keypad Metric J2 Total Body PCA HR Board J10 Metric Connector BE Amei J2 AMT EFX only 1 2s WW Auto Stop J12 Joa e TRM only Data Port J13 Machine Controls Connector J4 Metric Board Metric Connector J1 Machine Controls 7 Connect the Metrics cable to the Metric PCA 8 Replace the P30 Rear Cover removed step 11 and secure the cover with the screws 6 screws Torque to 10 inch pounds Note Do not use an electric screw driver or over tighten the screws Over tightening may damage the console
195. ons Screw Tighten First Screw Stairarm Pedal Stairarm Tighten Last Washer Plate Screw Replacing a Stairarm Figure 111 Stairarm and Front Arm Front Arm Stairarm Pedal Rear Flat Belt Terminal E Stairarm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 167 Stairarm Replacement Procedure Rear Flat Belt Terminal Cover Removal 1 Remove the two 10 24 X 1 25 screws that secure the flat belt terminal covers to the flat belt terminal remove the outside terminal cover 2 Rotate the top of the inside terminal cover down until it is below the stairarm pedal pull to remove Figure 112 Flat Belt Terminal Covers Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover Flat Belt Terminal Removal 3 Remove the mounting bolt and washer that secure the flat belt terminal to the stairarm remove the flat belt terminal and anti rotation disc Figure 113 Flat Belt Terminal Removal Flat Belt Terminal Shaft Flat Belt Terminal Washer b G 4 Mounting Bolt Stairarm Anti Rotation Disc Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 168 Stairarm Removal 4 Place the shaft of a Philips screw driver into the drain hole on the bottom of the front arm Rotate the front arm bearing by turning the outside mounting bolt that secures the front arm to the stairarm until the screw driver engages into the bearin
196. op main shaft clamp Figure 175 Main Shaft Clamp Bolts Mounting Bolt Upper Main Shaft Clamp Mounting Bolt Lower Main Shaft Clamp Caution It is recommended to have assistance available for the following step s 13 With assistance lift the front arm out of the lower main shaft clamp and upper arm gently set the front arm on a flat work surface Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 214 Note On April 3 2013 the front arms and cams were redesigned so that the cams are pressed onto the front arm axle If you are servicing a AMT12 that has this configuration skip the cam removal steps Important Before removing the cams note the orientation on the front arm 1 Mark the sides of the inside and outside cams with a notation to indicate the sides facing away from the front arm tube For example mark the outside cam with a O and the inside with a I Figure 176 Front Arm Cam Orientation reet Notate the cam orientation Jreerererrerepeereneneerersre Fi d here i Inside Cam I Front Arm Tube Outside Cam O Note Any time the flat belt terminal screws are removed from the flat belt clamp or cams the screws must be discarded and replaced with new screws 2 Remove and discard the four screws and shims that secure the two flat belt cams to the front arm tube slide the cams off the front arm tube 3 Remove the two square keys that align the cam to the f
197. oper operation Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 125 Drive Belt Gauge Instructions How to the Drive Belt Gauge The following instructions will describe how to use the SP6673 belt tension guage Deviating from the instructions may result in inaccurate readings and may potentially cause premature failure to the drive belt or damage to the machine Procedure 1 Fully depress the ball so the hook engages the belt 2 Hold the gauge square to the edge of the belt and release the ball using a quick snapping motion a Gear belt tension gauge position Tension gauge finger must land on top peak of gear belt tooth not in valley between L_ L_ b Tension gauge should be in the middle 1 3 of the free span of belt not too near to either fixed point c Tension gauge must be pressed up against edge of belt lt d Tension gauge has some internal friction and can show incorrect results To overcome this once the gauge is in place on the belt tap on the back of the gauge with a small hand tool screwdriver wrench etc 5 8 times before reading Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 126 Read tension on the dial face across from the indicator on the gauge body If the belt tension is witin manufacture s specifications seat the belt Run the machine for approximately 1 2 minutes and then re check the tension This will allow
198. or the remaining stairarm 38 Fully tighten the stop bolt torque to 300 inch pounds or 25 foot pounds Upper Arm Grip Installation 39 Grasp the grip connecting ring located on each side of the upper arm grip pull out and place the grip over the flat belt pulley mounting bolt Secure the upper arm grip to the upper arm using the two 10 24X 75 screws Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 196 Belt Guard Installation 40 Place the two halves of the belt guard so they are positioned around the flat belt just below the upper arm The smaller half should be positioned so that the interlocking tabs are pointing toward the front of the machine and the guard toward the back The larger half should be positioned with the guard toward the front Align the interlocking tabs of the smaller half with the slots of the larger half rotate the halves together around the flat belt until the locking tabs are locked Figure 152 Belt Guard Interlocking Tabs and Slots Belt Guard Bottom View Belt Guard Interlocking Tab Belt Guard Interlocking Slot 41 Grasp each belt guard mounting ring lift the belt guard into position over the upper arm mounting bolts and then secure each mounting ring to the connection ring Upper Arm Cover Installation 42 Secure the upper arm covers to the arm weldment using the five 10 24X1 25 screws Precor Incorporated Unauthorized Reproduction and Distribution
199. orporated Unauthorized Reproduction and Distribution Prohibited by Law Page 238 Figure 211 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt __ _____ Adjustment Bolt Adjustment Bracket 11 Place a belt gauge on the drive input belt as shown below Figure 212 Dive Input Belt 12 The belt gauge should read approximately 120 10 Ibs If the belt tension is significantly high or low the belt tension may be adjusted by following the steps below See Drive Belt Gauge Instructions on page 126 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 239 13 Loosen or tighten the step up pulley adjustment bolt until the belt gauge reads approximately 140 lbs See Drive Belt Gauge Instructions on page 126 Figure 213 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt __________ Adjustment Bolt Adjustment Bracket 14 Tighten the two step up input pulley mounting bolts Torque to 160 inch pounds 15 Install the generator belt over the step up pulley and generator pulley 16 Place a belt gauge on the generator belt as shown in below Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 240 Figure 214 Generator Belt 17 The belt gaug
200. osening the generator adjustment bolts until the top of the bracket slots are resting on the generator mounting bolts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 254 Figure 237 Generator i D Adjustment Nut Adjustment Bolt Tension Plate Generator Backet Mounting Bolt Generator Bracket Slots Generator Belt Mounting Bolt 5 Loosen the two bolts that secure the step up pulley mounting bracket bolts to the frame 6 Loosen the adjustment bolt for the step up pulley until tension has been removed from the input pulley belt and it can be removed from the pulleys Figure 238 Step Up Pulley Generator Belt Snap Ring Step Up Pulley Step Up Pulley Mounting Bolt Step Up Pulley Mounting Bolt Drive Input Belt gt gt Adjustment Bolt Adjustment Bracket Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 255 Gas Shock Removal 7 Release tension from the top of the gas shock by pushing a 1 flat top screw driver in the slot under the tension clip Do not completely remove the retaining clip as it is difficult to reinstall Tip If the incline motor is jammed at full elevation remove the lower retaining clip to facilitate the gas shock removal 8 Using another flat head screw driver as a pry bar place the screw driver head between the frame and the top of the gas shock and pry the shock off the upper mounting stud 9 Rotate the ga
201. ot process or while in operation Possible Causes Power connections outside fitness equipment are loose or bad Power connections inside fitness equipment are loose or bad Faulty power supply Facility power is not configured correctly a A OO N gt Faulty console Possible Remedies D Inspect power cord from wall plate to power supply if non Treadmill or patch panel if Treadmill Verify all connections are tight and that there is no damage Swap with known good cable if appropriate Inspect connections from power supply to patch panel Cif non Treadmill Reconnect or replace all cables as needed 7 Open the machine and inspect the power cord running from patch panel to console Of non Treadmill or from patch panel to power supply Cif Treadmill Swap with known good to test if needed On Treads also check from power supply to console Again swap with known good to test 8 Inspect power supply for damage Swap with known good power supply to test Replace if needed 9 Ensure that facility has configured their power correctly About 8 non treadmill units can be connected through one dedicated circuit Each treadmill must be on a dedicated branch circuit Neutrals and Hot Leads must not be shared among treadmills If the power supplied to the machines is not up to specification the customer will need to contact an electrician to make the needed repairs 10 If the power power supply and power cabling are all good and secur
202. oth ends of the flat belt has one belt segment extending beyond the flat belt clamp Figure 131 Flat Belt End Alignment Flat Belt Inside Flat Belt Clamp Inside Flat Belt Cam Flat Belt Segment 25 If one of the flat belt ends reaches the one segment measurement before the other end stop the downward pressure on the stairarm pedal and tighten the flat belt clamp screws on the flat belt end that has reached the one segment measurement Torque to 120 inch pounds 26 Resume applying downward pressure to the stairarm pedal until the remaining flat belt end reaches the one segment measurement Tighten the two flat belt screws and torque to 120 inch pounds 27 Remove the mounting bolts that secure the inside flat belt clamp to the frame replace the washers and reinstall the mounting bolts Torque to 300 inch pounds 28 If the flat belts were not re routed through the pulley s in step 17 route them at this time 29 Repeat the procedure for the remaining inside flat belt replacement Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 182 30 Route the flat belt over the top of the cam towards the back of the AMT and down over the first flat belt pulley then under the second flat belt pulley to the front belt clamp Outside Flat Belt Replacement Figure 132 Upper Arm Covers Outside Upper Arm Cover Inside Upper Arm Cover Outside Upper Arm Cover Upper Arm Cover Removal 1 Remove th
203. ounting bolt Figure 258 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor 43 Connect the incline motor cable connector to the lower PCA and replace the lower PCA cover as per procedure Replacing the Lower PCA and Battery Bracket on page 225 44 Access the incline Lift Test portion of the Diagnostic Program see Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 267 45 With the lift incline number displayed set the incline to level 2 using the STRIDE HEIGHT ab and STRIDE HEIGHT keys 46 Rotate the incline motor tube on the incline motor drive screw until the measurement between the top of the incline nut and the end of the incline motor drive screw is 1 1 4 inches Note When rotating the incline motor tube do not allow the incline motor drive screw to rotate If the incline motor drive screw rotates the lift level number will change The lift level number must be 2 and the physical measurement must be 1 1 4 inches for the calibration to be correct Figure 259 Incline Motor Calibration Measurement Incline Motor 134 Inches Incline Motor Tube Gas Shock Installation 47 Rotate the gas shock up 48 Adjust the height of the gas shock by lowering or raising the front of the Incline platform until the gas shock and the upper mounting stud align 49 Press the gas shock onto the
204. ounting slot of the frame beam 4 Replace the platform Front Cover Assembly 1 Guide the arm openings in the front cover around the arms of the AMT taking care that the tabs at the bottom corners of both openings are inside the two side covers Then guide the front cover into place until the latches on the side covers click into place 2 Fasten the two 10 x inch screws at the bottom corners of the front cover Tighten the screws completely Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 144 Upper Arm Cover Replacement Figure 78 Upper Arm Covers Outside Upper Arm Cover Inside Upper Arm Cover Outside Upper Arm Cover Procedure 1 Remove the four screws that fasten the inside upper arm covers to the upper arm 2 Remove the screws that fasten the outside upper arm covers to the upper arm 3 Remove the inside and outside covers from the upper arm A Secure the replacement cover to the arm using the five screws removed in step 1 Finger Tighten screws in all locations before fully tightening screws Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 145 Figure 79 Upper Arm Cover Screw Locations Upper Arm Cover Inside Upper Arm Cover Outside Rear Flat Belt Terminal Cover Replacement 1 Remove the two screws that secure the flat belt covers to the flat belt terminal remove the outside terminal cover Rotate the inside
205. p verify that the heart rate operates with the known good chest strap If the known good Polar chest strap does correct the problem replace the original chest strap transmitter Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 42 3 If the above procedures did not correct the problem replace the heart rate PCA No hand held reading Normal chest strap reading 4 Access the diagnostic program per procedures Accessing the P30 Diagnostic Software on page 13 P80 Settings on page 48 or Accessing the Diagnostic Software Advance to the heart rate display portion of the diagnostic program Verify that a hand held signal is not being accepted by firmly grasping both the right and left hand held contacts on the handlebars Cover as much of the top and bottom contact surface area with your hands as possible without moving your hands you should receive a heart rate reading within ten seconds 5 If the hand held signal is now being accepted something in the near vicinity is radiating RF radio frequency energy that is being received by the chest strap portion of the heart rate PCA If a hand held signal still not being accepted skip to step 8 Replace the heart rate PCA with a 300812 101 or higher heart rate PCA 300812 101 and higher versions of heart rate PCA are less susceptible to radiated RF energy 8 Access the diagnostic program per procedures Accessing the P30 Diagnostic Software on page
206. p of the incline nut and the end of the incline motor drive screw is 1 1 4 inches Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 307 Note When rotating the incline motor tube do not allow the incline motor drive screw to rotate If the incline motor drive screw rotates the lift level number will change The lift level number must be 2 and the physical measurement must be 1 1 4 inches for the calibration to be correct Figure 318 Incline Motor Calibration Measurement Incline Motor 13 4 Inches Incline Motor Tube Gas Shock Installation 17 Rotate the gas shock up 18 Adjust the height of the gas shock by lowering or raising the front of the Incline platform until the gas shock and the upper mounting stud align 19 Press the gas shock onto the mounting stud and secure the gas shock to the upper mounting stud by pushing in on the tension clip Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 308 Figure 319 Gas Shock Gas Shock Tension Clip Gas Shock Gas Shock Retaining Clip Caution It is recommended to have assistance available for following step s 20 With the assistance lift the front of the Incline platform until the Incline tube mounting holes align with the Incline platform mounting holes 21 Replace the Incline motor mounting pin through the Incline tube and Incline platform and attach the hitch pin 22 Repla
207. pper Arm Cam Cover Replocement cecccesccsssccessecessecesseccsssecesecessecessseesseeeeseeess 147 TOP Cover Assembly sessssssesssrirerissrirsrissesroristries tis nrts ttis trr etones vess EEst Esr ENI Eo eniten ren issis 147 REGlaCIN Sa BIE GUGI icccccicectezecscclsezssccsststaucsscetdecdesctstsiautsacelastacedlessiatevavsbacteccateacesalsatbesasesdssetiastessleelccecaesetessiseateeeatits 148 Finger Guard Replacement Procedure essessessessessessessessessessessessessessessessessessessessesee 148 Replacing the Upper Arm EEN 151 Upper Am Grip Replacement Procedure s sssssssssssssrsssrssreesressressresnressressresnresnresrreserese 151 Replacing a Flat Belt Terminal 156 Flat Belt Terminal Replacement Procedure 0 eeceeeccessccessecesssecescecessecessecesseecseeestseeens 156 Rear Flat Belt Terminal Cover RemovOl ce cessccessccessecessecesseccsssecessecessecesssecsseeeeseeees 156 Replacing a Upper Arm Flat Belt Bullen 160 Upper Arm Flat Belt Pulley Replacement Procedure uo eee cccccsssecessecesseeesseecseecssseeens 160 Replaciag a talent eege aided stenasiien vital austenite areatee 166 Stairarm Pedal Replacement Procedure s sssssessesessessesressessessessessessessessessessessessessessesse 166 ele Eeer 167 Stairarm Replacement ProcCechure 168 Rear Flat Belt Terminal Cover RemovOl 168 eeo ele RAEE A E at Belts EEN A AR E ERER A AEREA ER 173 Belt Replacement amp Odometer Tracking Codes 175 Inside Flat Belt Replacement cccsccsscs
208. put housing using the screw and square washer Make sure that the square washer does not contact the drive input pulley after installation test by spinning the drive input pulley through its full range Figure 250 Drive Input Assembly Alignment Bearing Snap Ring Drive Input Housing Alignment Tab Drive Input Drive Input Assembly Housing J 26 Replace the drive input belt over the drive input pulley and the step up pulley 27 Place the crank arm on the shaft and secure the crank arm with mounting bolt and washer To tighten the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm Torque the mounting bolt to 300 inch pounds or 25 foot pounds Note The position of the flat belt pulley on the crank arm and the flat belt pulley on the input pulley When the crank arm is replaced the flat belt pulleys must be positioned so that they are 180 degrees opposing Figure 251 Crank Arm Alignment Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 262 Crank Arm Flat Belt Pulley Input Arm Fla Belt Pulley 28 Install the crank arm pinch bolt washer and lock nut Torque the pinch bolt and lock nut to 300 inch pounds or 25 foot pounds Figure 252 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut
209. que the mounting bolt to 300 inch pounds or 25 foot pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 249 Note The position of the flat belt pulley on the crank arm and the flat belt pulley on the input pulley When the crank arm is replaced the flat belt pulleys must be positioned so that they are 180 degrees opposing Figure 229 Crank Arm Alignment Crank Arm Flat Belt Pulley Input Arm Flat Belt Pulley 16 Install the crank arm pinch bolt washer and lock nut Torque the pinch bolt and lock nut to 300 inch pounds or 25 foot pounds Figure 230 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt Inch Socket Extension amp Washer Drive Input Housing Drive Input Housing Cavity 17 Replace the wave washer and flat belt pulley onto the crank arm shaft and secure with the snap ring Make sure the snap ring is fully seated into the shaft groove Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 250 Figure 231 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 0 Snap Ring W I 18 Replace the wave washer and flat belt pulley onto the drive input pulley shaft and secure with the snap ring Make sure the snap ring is fully seated into the shaft groove Figure 232 Drive Input Flat Belt Pulley Flat Belt Pulley Wave Washer 0 0 SnapRing W I 19 Pl
210. r Calibration Measurement s sssssssnnsnnunnnnnunununununnnunnnnnnnnnnnnnnnnnnnnnna 285 Figure 287 leese ee EE Ee 286 Figure 288 Tie TT DN 287 Figure 289 Stride Dial ASSEMDIy sscsscsssecsssssssessessessssessesaeseesessesaeseesesaesaesaesersesansaesaesneas 287 Figure 290 Stride Dial ASS EMDIY sscsscsssssssesscsesseseesecsecsesaeseesesaesaeseesesaesaesaeseesenaneassaesneas 288 Figure 291 H Brake Belt and H Brake Cam ss ssssssssssssssssssssessesessesaeseeseesesesaeseesesneassassneas 289 Figure 292 H Brake Belt Assembly ssssssssssssessssssseseeseesessesseseesessesaeseesesaesassaesersesaesassaesneas 289 Figure 293 H Brake Belt Tension Gauge ssssscsssssssssssesesseseseesessesaeseeseesessesaeseesesaesaesaeseeas 290 Figure 294 H Brake Belt and H Brake Cain ssssssssssssssssssssssessesesseseseesessessesaeseesessnsassaeeneas 291 Figure 295 H Brake Belt Assembly ss sssssssssssssseeseessssssessssseseesessesaeseesesesassaesersesaseaesaesneas 291 Figure 296 Stride Dial Assembly sscsssssscssssssssseessesessesesseseeseesesaesaeseesesaesassasseesesaesassaesaeas 292 Figure 297 Tie ROS sosinsnininana aa 292 Figure 298 Cam Assembly sscsscsssscsscsssssssessessesecseseessnaesessesaesaeseesesaesaesaeseeaesassaeseeseeaesassaesneas 293 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 13 IPRECOR Fig e 299 Tie ROGS sai sessss2scasas
211. r Cover Removal Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 90 2 The PCA s in the console are static sensitive They can be damaged if proper static prevention equipment is not used Attach an anti static wrist strap to your arm and then connect the ground lead of the wrist strap to frame ground 3 The HR PCA snaps into its mounting Press the release tab sideways and remove the HR PCA from its mounting 4 Disconnect the HR cable and handlebar cable from the HR PCA Connect the HHHR Grip cable assembly to the upper connector on the HR PCA and the HR PCA Power cable to the lower connector on the replacement HR PCA 6 Orient the replacement HR PCA so that the side with the protective foam pad is facing out and snap the HR PCA into its mounting Figure 45 P80 Heart Rate PCA Boara HHHR Grip Cable Assembly Release Tab HR PCA Power Cable Assembly 7 Replace the rear vent cover 8 Check operation per procedure Checking the AMT Operation on page 113 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 91 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 92 IPRECOR Section Six In This Section Black Screen IN Only arent iiainnenn alae alan i ee ee 94 Black Screen Ful COMSOM Gs ccsscseseeis csdscscerrescstseserencieseecrtnisennnn wenn wank naan 96 Poor Quality Video Single Unit
212. re 313 Incline Motor Hitch Pin and Mounting Pin s ssssssssssssssessssssseseeseesesesaeseeas 304 FiSUre 314 Gas ole engt E A T euer 305 Figure 315 Incline Motor Hitch Pin and Mounting Pin s ssssssssssssessessssssseseessesesesaeeeees 306 Figure 316 Incline Motor Flat Belt Pulley ssssssssssssssssssssessesessesseseesessesseseeseesesassassaeseees 307 Figure 317 Incline Motor Mounting sssssssssssscsssssssessesessesseseeseesesesaeseesesaesassaesessesassassaeseeas 307 Figure 318 Incline Motor Calibration Measurement s sssssssnsunununununununununnnunnnnnnnnnnnnnnnnnnnnnna 308 Figure S192 Gas Shock sssssssssacsssieissassienccesssesesesesceassvacsadesvass sicsssadeissesaueadearsdsiavenssanecesssedeseseserdinsiios 309 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 14 IPRECOR A About P80 Table 52 About This Document 7 Accessing the P30 Diagnostic Software 13 41 42 43 44 114 124 134 267 284 300 307 After Each Use 128 AMT Base Replacement Procedures 136 AMT Base Troubleshooting Procedures e 113 114 131 B Back Cover Assembly e 143 Back Cover Removal e 140 Belt Replacement amp Odometer Tracking Codes e 175 Black Screen Full Console 96 Black Screen TV Only e 94 C Cable Connections e 87 Calibrating the Incline Motor e 123 134 135 Center Beam Cover Assembly e 144 Center Beam Cover Removal e 139 Checking AM
213. rforming service To prevent electrical shock keep all electrical components away from water and other liquids e Donot use accessory attachments that are not recommended by the manufacturer such attachments might cause injuries e AMT s equipped with Cardio Theater PVS units will have external power supply and coaxial cable routed through the bottom of the unit to the top of the display console Cord management must be maintained General Information For the latest exploded view part number and part pricing information visit the Precor dealer website at www precor com connection Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 10 Tools Required Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 11 JPRECOR Section Three PSO Console In This Section Accessing the P30 Diagnostic Software 13 Displaying P30 Information 19 Setting the P30 Club Parametere 24 Documenting P30 Software ProblemS sss sssssssssrssssinsssrnssnrnssnrinnrnnsnrnnnnrnrnsnrresnnrne 27 Replacing the Upper PCA siscctiesieiieiviechisniennu idee 28 Replacing the P30 Metrics PCA 34 Replacing the P30 AR PCA isidin nnna 36 Flash Programming the Upper PCA 38 MPRECOR Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 12 Accessing the P30 Diagnostic Software The P30 Console diagnostic software consists of the follo
214. rm the settings touch Region a list of regions will be displayed Confirm that the radio button next to the appropriate region for your area is selected If the highlighted region is incorrect touch on the radio button next to appropriate region Touch OK and then touch t BACK to the TV Settings menu To scan for available channels 1 Touch Channel Guide from the TV Settings menu 2 Touch Scan Channel 3 To name a channel 4 Touch a channel from the channel guide list 5 Touch Channel Name A key board will be displayed D Type in the desired channel name 7 Touch OK The console scans for available channels and when the scan is finished all available channels will be displayed on the screen To delete a channel from the Channel Guide On the Channel Guide screen touch the listing for the channel you want to delete Touch the DELETE button When asked Are you sure Verify that you want to proceed then touch YES Touch BACK to Settings gt OU N gt Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 75 P80 Workout Limits The Workout Limit settings give you control over how the equipment is used Use these settings to create reasonable limitations for equipment usage including speed incline resistance and duration 1 Refer to Procedure P80 Settings on page 48 to access the Workout Limits menus 2 To select a Workout Limits setting touch on an item in the Workout Li
215. rocedure Cover Replacement on page 137 2 Remove the tension from the inner flat belt pulleys by lifting up on the stairarms pulling the flat belts off the flat belt pulleys and then gently setting the stairarm down 3 Place the crank arm on the shaft and secure the crank arm with mounting bolt and washer To tighten the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm Torque the mounting bolt to 300 inch pounds or 25 foot pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 242 Note The position of the flat belt pulley on the crank arm and the flat belt pulley on the input pulley When the crank arm is replaced the flat belt pulleys must be positioned so that they are 180 degrees opposing Figure 216 Crank Arm Alignment Crank Arm Flat Belt Pulley Input Arm Flat Belt Pulley 4 Install the crank arm pinch bolt washer and lock nut Torque the pinch bolt and lock nut to 300 inch pounds or 25 foot pounds Figure 217 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt Inch Socket Extension amp Washer Drive Input Housing Drive Input Housing Cavity 5 Replace the wave washer and flat belt pulley onto the crank arm shaft and secure with the snap ring Make sure
216. rohibited by Law Page 9 A pinching hazard exists when the unit is operated It is possible to seriously pinch a finger The AMT can be mechanically locked by inserting a screwdriver through the primary sheave and frame See the illustration below Locking the AMT will prevent accidental pinching A A pinching hazard exists when the unit is operated It is possible to seriously pinch a finger The AMT can be made immobile by lift the stairarm pedals and removing the tension from stairarm flat belts Removing the tension from the flat belts will prevent accidental pinching Safety Safety guidelines you should know and follow include Read the owner s manual and follow all operating instructions Operate the AMT on a solid level surface with the unit properly leveled The AMT is properly leveled when all five feet are in contact with the floor Visually check the AMT before beginning service or maintenance operations If it is not completely assembled or is damaged in any way exercise extreme caution while operating and checking the AMT When operating the AMT do not wear loose clothing Do not wear shoes with heels or leather soles Check the soles of your shoes and remove any embedded stones Tie long hair back Do not rock the unit Do not stand or climb on the handlebars display enclosure or cover e Donot set anything on the handlebars display enclosure or cover Never place liquids on any part of the AMT while pe
217. ront arm tube Front Arm Installation Note On January 20 2013 the front arms and cams were redesigned so that the cams are pressed onto the front arm axle If you are servicing a AMT12 that has this configuration skip the cam installation steps 1 Place an square key ina alignment slot on one sides of the front arm tube Align the flat belt cam alignment slot with the square key mounted in the front arm tube slide the flat belt cam onto the front arm tube Do not use excessive force to install the cams Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 215 Note Ensure that the cam is fully seated so that the side of the cam is flush with the side of the front arm tube 2 Fasten the flat belt cam to the front arm tube using the two replacement screws and shims torque to 120 in pounds or 10 foot pounds Figure 177 Flat Belt Cam Screws amp Cam Screws Cam Screws Flat Belt Clamp Screws 3 Repeat the process for the other side of the front arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 216 Figure 178 Front Arm and Cam Square Keys Front Arm Cam Tube Front Arm Front Arm Cam Tube Square Key Square Key Alignment Slot Flat Belt Cam 4 Note ensure the flat belts are positioned correctly before installing the front arm With assistance lift the front arm and then set the front arm into the lower main shaft clamp and upper arm Figure 1
218. rque to 160 inch pounds Note Ensure the drive input alignment tab is position to the left side Figure 275 Drive Input Assembly Alignment Bearing Snap Ring Drive Input Housing Alignment Tab Drive Input Drive Input Assembly Housing 26 Assemble the left and right side arm housings on the drive input housing and secure with the five 5 16 18X1 mounting bolts Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 277 27 28 29 30 Figure 276 Lift Arm Mounting Bolts Lift Arm Housing Mounting Bolt Mounting Bolt Mounting Bolt Mounting Bolt Mounting Bolt Install the drive input assembly by aligning the bearing snap ring opening with tab of the drive input housing Fasten the drive input assembly to the drive input housing using the screw and square washer Make sure that the square washer does not contact the drive input pulley after installation test by spinning the drive input pulley through its full range Figure 277 Drive Input Assembly Alignment a Wm SH Bearing Snap Ring Drive Input Housing Alignment Tab Drive Input Drive Input Assembly Housing Replace the drive input belt over the drive input pulley and the step up pulley Place the crank arm on the shaft and secure the crank arm with mounting bolt and washer To tighten the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavit
219. rrrrrrens Troubleshooting the Generator c ccccecccsssesseseseseessseessseesssesssseessseessseessseessseeesseersseeessesesseeeseneseeeesens Troubleshooting the Incline Syste Mecres E Troubleshooting the Interconnect Cable cccccssseseesesesssseessseeseseessseessseessseeessessseeesseneseeessens AMT Base Replacement ProceduUrfeS sssssssssssssrnrnrnnnrnrnnnenrnerrrenenen Cover Replacement sresodrorirniuer noin E T EO TOO Cover e lee Front Cover Removal Center Beam Cover Removal essessessessessessessessessessessessessessesssssessessesesssess Bock Cover REMOVAL 0 0 ceeccsssccsssccesscccsscecsscecsssecessecesseeesseecsssecsssecesseeesaes Left and Right Side Cover Removal ssesssesssssssesssessesessesessrseserseseesesessrsese Left and Right Side Bottom Cover REMOVAL ccsceseeseeseeseceeeeseeseeereeeeens Left and Right Bottom Cover Assembly cececeeseesseeseeseeseceeeeeeeseeaeeseeneeees Left and Right Side Cover Assembly csceseeseeseeseeeseeceeseeeceeeeseeseereeeeees Bock Cover Assermbhy aoa Center Beam Cover Assembly sesesssesseesseessesssesseessressreseressresereseressressessee Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 4 IPRECOR Front COVSPASSSIMDIY sic cicneccscbeed ovtelests voseseb si tlsel vassscadsteavelavesccessercudel icucucesseesavelidsgece gotten 144 Upper Arm Cover Replocement 145 Rear Flat Belt Terminal Cover Replocement 146 U
220. s shock down and out of the way of the incline motor Figure 239 Gas Shock Gas Shock Tension Clip Gas Shock Gas Shock Retaining Clip 10 Using needle nosed pliers pull the retaining clip off the lower gas mounting stud and remove shock Incline Motor Removal 11 Remove the hitch pin from the Incline motor mounting pin 12 Remove the Incline motor mounting pin If the Incline is jammed or has excessive pressure on the pin it may be necessary to drive the pin out of the Incline motor tube and Incline platform using a punch and rubber mallet Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 256 Figure 240 Incline Motor Hitch Pin and Mounting Pin Incline Motor Incline Motor Mounting Pin 13 Remove the snap ring from the flat belt pulley shaft located next to the Incline motor remove the pulley and wave washer Removing the flat belt pulley will allow access to the Incline motor mounting bolt Flat Belt Pulley Wave Washer 0 Incline Motor Snap Ring 14 Remove the Incline motor mounting bolt and remove the Incline motor Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 257 Figure 241 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor 15 On the crank arm side of the drive input remove the snap ring from the flat pulley shaft located on to the drive input pulley remove the pulley and wave wa
221. saesaeeeeas 260 Figure 247 Lift Arm and Belt Clamps ssssssssssssssssssssessssessssseseesessesaeseesessessesaeseesenaseassaeeneas 261 Figure 248 Lift Arm Mounting Bolts s ssssssssssssssssessessssesseseesessssasseeseesesesaeseesesaesassaesneas 261 Figure 249 Lift Arm Housing and Drive Input HOUSING sssssssssesesesseseeseeseeseeeeseeseees 261 Figure 250 Drive Input Assembly Alignment scscssssssssessessssssssssessesessesaeseessesssaesaesneas 262 Figure 251 Crank Arm Alignment scsssssssssssssssssssssseesessessesseseesessesaeseeseeaesassaesersenaesaesaesneas 262 Figure 252 Crank Arm Bolt Removal Installation cssssesessesseseessessesseeseessessenseeseesness 263 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 11 IPRECOR Figure 253 Crank Arm Flat Belt Pulley s csssssssssssssesssssssesseseesessesaeseeseesesesaesersesassaesaeseeas 264 Figure 254 Dive Input Belt s icccsscserscecssccssssreseeseveesessressteersererscnevaevancrseeteasssnerssesrserttesneeaessetrsevaree 264 Figure 255 Step Up Pulley ucicscississeceseseessvsescstesevasssavetineausssacevarsavsebusbbacerssvhosnbeseesssnsavaessvstysansasen 265 Figure 256 Generator Beltin EE EE 266 Figure 2572 Generator ees 267 Figure 258 Incline Motor Mounting ssssssssssssssssssssessssssseseeseesessesaeseesessesaesaeseesesaesaesaeneas 267 Figure 259 Incline Motor Calibration Measurem
222. sdecescks cocseasssccbencs covechensedSuchoue E cajun levessseseabapuntevensedsieis 38 P30 TFOUDIESHOOUING WEE 39 Troubleshooting the Keypad and Upper PCA uccccscssssssssssssesssssssssssssssssssessssnssnsssssssssssssssessansansasasssssseseessaneaess 39 POCO EI 39 Troubleshooting the Handheld Heart Rate 42 CUCUNEDSS EMOTION EE 42 Normal hand held reading No chest Strap redding cescescesscesseeseeeeesseeseeeseenseens 42 No hand held reading Normal chest strap redding se ceeescesscetseetseeeeeseeeseeeseenseens 43 No hand held reading No chest Strap redding ou ceseesscessceseceseceseeeseeeseceseceseeesseeseens 44 P30 AMT 11 Upper Display does not Illuminate cccccsessesestestssssssssessessssssscsssssssssseessessanssnsssssssssseseensanees 44 POO OMSOl Cece ere oa te A See eed eee A eee ea ceeded 47 PSO el EE eener egenen Eeer weds 48 P8O0 SeHINGS TABS sis tek liesteliaasccasiienk iinet nhaak dabei aehaan 50 P8O ADOUT ereicht gege Ee 51 ABOUT PIO TADIS oa a e a a a a e a a es etita 52 PSOEduipmen tU Sa e ee ees Tee ee 54 P8O Eoupment Usage Table ursii a a AEA EENKEER 55 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 1 IPRECOR EE nn E le 55 PSO SYSTSIM S SITIOS VAS eege Eege 57 Updating P80 Software 58 Ree Heeler ne ne eege leegen 60 P80 System Test LL 61 P8O C ONMECHIVITY E 64 P80 Connectivily setings TADIS caserie eddies ttre ented ae antennae 65 P80 Connectivity Set
223. secesseecessecessecessecessecesseeesaters 242 Replacing the Drive Input Pulley i i i c ccssccectsstecsctesccenstsiasesvtvaadaastennteassannvesedenne acservaastisadonate aves taastiatanetettastaastace 245 PFOC CCUG sna nn ENE NEN E NNE ESS 245 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 5 IPRECOR Replacing Hee Arm HOUSING 2c ncsvsetiseniata EES Lift Arm Housing Replacement ProcedUre sessessessessessessessessessessessesses Replacing the drive input HOUSING cccsssssssssesescssesessescesssssescssesssesssesessescsssssssesessessstsesseaeesenersees Drive Input Housing Replacement Procedure esssessessessessessessessessessesses Replacing a WME ROG Z ss SEENEN Deiere EE Replacing the Stride Dial Sensor Weer EE Replacing the H Brake Belt ProCA Eesen eene EEE EE E E E Replacing the H Brake Cam Assembhy Neie EI Replacing the H Brake Drum Assembh Nee EE Replacing the Gas SHOCK entsteet iearegeteesda geiht E AEA EEEa EEEE TEENS Replacing the Gas SHOCK E Replacing the Incline MOtor iickeiidsicitidacereicontaieiinnndneddinidinech tne Nie Wiring DLS E P30 AMT 11 835 Block Diagramm P20_P30_P8O AMT Minne Dia Sram ss seen te TE Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 6 IPRECOR Section One About This Document Warning This service manual is for use by Precor trained service providers only If you are not a Precor Trained
224. sesaeseesessesassaesneas 251 Figure 233 Dive Input Belt iss cscsscceicsesctcevesocscecescresesactoesaserscversestscesceoi seecsasacterseversersesesororscecusereren 252 Figure 234 Step Up PUEY seess 252 Figure 235 Generator Belt ugoe Eege EENEG 253 Figure 236 EE 254 Figure 237 GONnGr ator sisicncstecccssssctanesssadessusntsnersavateunesstvscessuadanatssteeuevasevensdestessevseavneewavnieccaseasastie 255 Figure 238 Step Up Pulley ssissssdssssccssvecssssssesecesdvsssaacadsuerectsvuecoctisussecsusvanessisvacsadnsssssseveussealvsssiecas 255 Figtire 239 Gas SHOCK wwssssseices suvssviesdbssvincsussusoesevassncusesorvedvasuavacvovvivadvoswiy a aiaia 256 Figure 240 Incline Motor Hitch Pin and Mounting Pin sssssssssssssesesssseseeseesessessesaeseees 257 Figure 241 Incline Motor MOunting sssssssssssssssssssssessssessessesessessesaeseesessesaesaeseesesaesassaesneas 258 Figure 242 Crank Arm Flat Belt Pulley s ssssssssssssscsssssssssessesessesaeseesessesesaesessnsassassaeneas 258 Figure 243 Crank Arm Bolt Removal Installation scscssesssssseseeseessesseeseessessessenseesees 259 Figure 244 Drive Input Flat Belt Pulley sssssssssssessssssssssessesesssseseeseesesesaesessesesassaesneas 259 Figure 245 Drive Input ASSOMDI sscsssssssesssssssesseseesessesesseseesesassaeseesesaesaesaeseesesansansaeneas 260 Figure 246 Drive Input Assembly Alignment s ssscsssssssssessesessssseseessesessesaesesssesn
225. sher Figure 242 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 0 Snap Ring W I 16 Loosen the crank arm pinch bolt washer and lock nut 17 To loosen the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm It may be necessary to use a Pitman arm puller or a 4 to 6 inch gear puller to remove the crank arm Do not use a hammer or mallet to remove the crank arm Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 258 Figure 243 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt 4 Inch Socket Extension amp Washer Drive Input Housing Drive Input Housing Cavity 18 Remove the snap ring from the flat pulley shaft located on to the drive input pulley remove the pulley and wave washer Figure 244 Drive Input Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 0 Snap Ring o wW 19 Remove the screw and square washer that secures the drive input pulley assembly to the drive input housing Pull the drive input pulley out of the housing Note If necessary a rubber mallet can be used to dislodge the input pulley assembly from the housing by tapping on the input shaft Precor Incorporated Unauthorized Reproduction and Distribution Prohib
226. sserseeneess 245 Figure 221 Crank Arm Flat Belt Pulley s sssssssssssssssssssssssssessesessesaeseeseesessesaeseesesesassaesneas 245 Figure 222 Generator savisiscnstisesvsccsnusievacsseassnsnsevevstesnussctneuveusdavstssncsunvess souetentessessseveustavsdsandsuarasrde 246 Figure 223 Step Up TUE 247 Figure 224 Drive Input Flat Belt Pulley ssssssssssssssssssssessssesssseseesessesseseeseesensssaesaeseees 247 Figure 225 Crank Arm Flat Belt Pulley s sssssssssssssesssssssssseseesessesaeseesessesassaesersesaesassaeeneas 248 Figure 226 Crank Arm Bolt Removal Installation scsscsssssssesseessessesseeseeseessetserseeseess 248 Figure 227 Drive Input ASSEMDIY scsccsscsesscssessesseessesessenseeseessesseeseeseesaesaeesnensesetsneseesaess 249 Figure 228 Drive Input Assembly Alignment s sssssssssssesssssssssssssesessessesseseesensesaesaeseees 249 Figure 229 Crank Arm Alignment sssssssssssscsssssssessesessessesseseesesaesaeseesesaesassaeseesesaesassaesneas 250 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 10 IPRECOR Figure 230 Crank Arm Bolt Removal Installation c scsscssssssesessessesseeseeseessenseeseesaees 250 Figure 231 Crank Arm Flat Belt Pulley ssssssssssssssssesssssssessessesessesaeseesessesesaeseesesassassaeseeas 251 Figure 232 Drive Input Flat Belt Pulley sssssssssssessssssssssessesesseseseeseese
227. ssssessesesessesseseesessesaecaeseeseeesaesaesensesassassaeseas 37 Figure 15 Upper PCA Option Cap J6 Connector sssssssscsssssssessessesssssssesssseseesensesaesaeseeas 39 Figure 16 Metrics PCA Front View ssssssssssssssesssessesseessseseesseesseesseesseesseesseesseesseensnenaees 40 Figure 17 Hand Held Chest Strap Heart Rate PCA s sssssssssssssssessesssseseseeseesesesaeeeeas 42 Figure 18 Lower PCA Test POints sssssssssseessssssseeseesseseeeseeseesoesseeseesoesoneseeseesoeseneseesonsonesnenenss 45 Figure 19 P80 Consol iiss tivcteadioiecs SEENEN AR 47 Figure 20 ZEIEN TTT 49 Figure 21 P80 Sigiilin ACCOSS ris iicinsccssecsscescsossscesccenceasscceseascceaiesnescaduersiescentedsetsacscendassivsncsuasierse 59 Figure 22 P80 USB Flash e NH EN 59 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 1 IPRECOR Figure 23 Not Connected amp Connected csscsssccsscsscsssesssssssesseseesessesaeseesessesassaeseesesansaesaeeneas 66 Figure 24 IP Address Not Present s ssssssssssssssssssssssessessssessesseseesessesaeseesesesassaeseesesansassaeaeas 66 Figure 25 IP Address Connected s ssscsscsssssssesessssscsessesecsecsesaeseesesaesaeseeseeaesaesaeseesesesassaesneas 67 Figure 26 Connectivity Automatic csssscsesssseeseecseseeeseessessesseeseeseesonesessesoessneseeseesonesnesenss 67 Figure 27 Configuration Manual sssscsssssssssssssssessesessessessese
228. ssssssesssscsscsssessscsssesssssssesssesssessseessesssesssecsseessenss 176 Outside Flat Belt Replocement 183 Rear Flat Belt Terminal Cover RemovoOl 186 Replacing the Front Arm Assemblies With Flat Belts and Press Fit Cams After 4423 2012 198 Rear Flat Belt Terminal Cover RemovOl 199 Front Flat Belt Terminal REMOVAL EE 201 Replacing a Front Arm Assembly Without Flat Belts and Non Press Fit Cams Prior to 4 3 2013 210 Front Arm and Cam Replacement Procedure oo eeesccessscesssccessecessecessecesssecsseeessseeens 210 Replacing th Lower BO ar occcicccceccscisccccsziescssvetedcesevtstevnuessiveaelececsvsntaucvatsbaavessetetinneatcteonteseietvinitiasedjocisectveevauesstsieetees 224 Removing the Lower PCA COVEI ccccccsscsssssecssecesecesecesecsscssecssecssecsseessecsseessccsseesesesenes 224 REMOVING the Lower PCA uu ecessccscsssessseessessseessesseeessesseeessecseeeseeeseeeseeesseeseecssseeeeseceeeeets 224 Replacing the Lower PCA and Battery Bracket 225 tele e 225 Replacing the Batter 227 Neie 227 Replacing the Generator Belt 228 Neie TEE 228 Replacing the Generator T a ea E eegene Eege 231 Neie e TE 231 Replacing the Drive Input Pulley Belt 233 Drive Input Pulley Belt Replacement Procedure wu eeeceescesssccsssecessecessecesstecsseeeeseeeens 233 Replacing the Step Up Ee eeh 237 PFOC CCUG asenin n na E E E E E 237 Replacinethe Crank ERR tegt ee ee See Eege 242 Crank Arm Replacement Procedure 1 ceesccsssccsssecessecesseces
229. stribution Prohibited by Law Page 131 Troubleshooting the Generator The generator performs three functions in the AMT First by controlling the amount of electrical load applied to the generator the user s pedaling resistance is controlled Second the generator is used to charge the AMT s internal battery Lastly one of the generators six phase output windings is monitored to determine when the unit is in use and when it is idle This system also determines the stride rate by determining the operating speed output frequency of the monitored generator winding WARNING Before continuing with this procedure review the Warning and Caution statements listed in the Warning and Caution Statements and General Safety Guidelines Section Things You Should Know 1 Perform the generator resistance test per Measuring the Resistance of a Generator on page 115 If any of the resistance measurements are significantly high or significantly low replace the generator 2 The following voltage reading must be taken while the unit is in motion Extreme care must be taken to keep meter wires hands etc clear of all moving parts Using an AC voltmeter measure the voltage between red and black red and white and black and white wires at 3 Phase Gen In of the lower PCA AC voltage readings will vary depending on the unit s stride rate at the time the measurement is taken At a stride rate of 50 strides per minute all three voltage readings will be appro
230. t replace the heart rate PCA If the 5 Vdc is not present measure between the corresponding pins of J1 on the upper PCA red and black wires If 5 Vdc is not present replace the upper PCA If 5 Vdc is present replace the upper PCA to heart rate PCA cable 15 Constant or intermittent readings when neither the hand held or chest strap is in use 16 Verify that a ferrite core is clamped around the heart rate PCA to upper PCA cable Constant or intermittent heart rate readings when neither heart rate system is in use is caused by something in the near vicinity radiating RF energy that is being received by the chest strap portion of the heart rate PCA Replace the heart rate PCA with a 300812 101 or higher heart rate PCA 300812 101 and higher versions of heart rate PCA are less susceptible to radiated RF energy P30 AMT 11 Upper Display does not Illuminate 1 Because this is self powered unit the display will not illuminate until it is used or the optional external power supply is equipped If the optional external power supply is equipped the display should be constantly illuminated If the optional external power supply is not equipped skip to step 5 Disconnect the optional external power supply from the AMT and measure between the inner and outer sleeves of the power supply s output jack with a DC voltmeter You should measure approximately 18 VDC Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law
231. tch in the on position for AMT s EFX s UBK s RBK s and CLM s start pedaling 13 With a DC voltmeter measure between pins 2 and 4 of J9 JTAG Connector for 5 Vdc and between pins 6 and 7 of J6 Option Cap for 8 Vdc 14 If 5 Vdc is not present on J9 and 8 Vdc is present on J6 replace the upper PCA 15 If 8 Vdcis not present on J6 temporarily replace the upper PCA to power control module treadmill s or Lower PCA AMT s EFX s UBK s RBK s and CLM s cable with a known good cable 16 If the upper PCA illuminates normally replace the upper PCA to power control module cable permanently If the upper PCA still does not illuminate replace the power control module treadmills or Lower PCA AMT s EFX s UBK s RBK s and CLM s 17 If you have performed steps 12 16 and the upper PCA still does not illuminate contact Precor customer support for assistance 18 For treadmill s set the on off switch in the on position for AMT s EFX s UBK s RBK s and CLM s start pedaling 19 If none of the keys on the display are functioning check the stop switch cable connection to the upper PCA Treadmill Only If the stop switch is not connected or the stop switch is not functioning none of the display keys will operate This feature insures that the treadmill has a functioning stop switch when it is in use Treadmill Only 20 If a particular key is not functioning perform the keyboard test in Accessing the P
232. te and allow the lower PCA to completely discharge The light emitting diode on the lower PCA will go out when the power supply is discharged 7 Start pedaling the P30 after it has been allowed to power down the P30 will now be operating on the newly uploaded software 8 Thoroughly check the P30 s function per Checking the AMT Operation on page 113 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 38 IPRECOR Section Four P30 Troubleshooting In This Section Troubleshooting the Keypad and Upper PCA 39 Troubleshooting the Handheld Heart Rate 42 P30 AMT 11 Upper Display does not Iluminate nc ceescsesesesessseesestsseseees 44 Troubleshooting the Keypad and Upper PCA Procedure Note The white or yellow wire on the cables shown below denotes pin 1 When these cables are inserted into their connectors the white or yellow wire must align with the pin 1 designation on the PCA 1 Set the treadmill s on off switch in the off position Treadmill only Access the upper electronics and machine controls per Replacing the Upper PCA on page 28 steps 1 through 12 Place the console on the maintenance mounting hook and reconnect all cables 2 Ifthe message STUCK KEY is displayed when the unit is turned on for treadmill s or pedaling on the RBK UBK AMT and EFX skip to step 23 3 Ifa key does not function skip to step 18 4 Ifthe display does not illuminate continue with step 5
233. ted Unauthorized Reproduction and Distribution Prohibited by Law Page 220 8 Thread the outside flat belt so that the belt is routed from under the cam toward the front of the AMT and then up ensure the flat belt loop end is facing up Figure 186 Outside Flat belt Routing Cam Outside Cam Side View Flat Belt Loop Flat Belt Loop End Flat Belt Routing Smooth Side Ribbed Side 9 Fasten a replacement 1 4 20X1 screw and shim in one of the cam clamp screw holes do not fully tighten at this time 10 Slide the flat belt loop into the cam clamp until the side of the flat belt is resting next to the clamp screw Push the pin into the flat belt loop ensure the pin is centered within the cam clamp Flat Belt Installation Upper Arm Cam 11 Lay the replacement flat belt on a flat surface with the flat belt segments facing up Measure the distance in from the end of the flat belt 10 inches using a straight edge and permanent marker draw a line across the flat belt at 10 inches Repeat this process for the other end of the flat belt Figure 187 Flat Belt End Measurement Flat Belt WK A e ee ee e zm zl Winches ze 12 Apply athin layer of Dow Corning 7 to the surface of the cam the flat belt will contact 13 Place the inside flat belt on the cam so the length of the flat belt is draped towards the back of the AMT Make sure the smooth side of the flat belt contacts the cam and the s
234. tem Tests on page 60 or Accessing the P30 Diagnostic Software on page 13 and advance to the STRIDE HEIGHT If the A D reading is either O or 255 skip to step 15 12 Using the STRIDE HEIGHT ah ke keys operate the incline If the A D reading tracks the incline movement smoothly without skips calibrate the incline motor per Calibrating the Incline Motor on page 123 and re test incline functions in a normal operating mode 13 Ifthe A D reading was erratic and did not smoothly follow incline motion visually check the connections between the intermediate cable and the J3 connector on the lower PCA 14 Exit the diagnostics program and leave the unit idle long enough for it to shut off Disconnect the red battery lead from terminal M6 of the lower PCA Remove the intermediate cable from the J3 connector of the lower PCA Using an ohmmeter test between terminal 4 brown wire and terminal 6 orange wire of the cable The ohmmeter should read approximately 1000 ohms 20 percent Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 134 15 Test between terminal 4 brown wire and terminal 5 blue wire of the intermediate cable and between terminal 5 blue wire and terminal 6 orange wire of the intermediate cable These two readings should total approximately 1000 ohms 20 percent 16 If the readings in steps 14 and 15 are significantly high or low replace the incline motor Calibrate the in
235. terminal cover down until it is below the stairarm pedal pull to remove Align the top of the replacement inside cover so that it is pointing toward the floor Place the bottom of the cover in between the flat belt terminal and the stairarm pedal Rotate the top of the cover up and in to place Fasten the outside and inside terminal cover to the flat belt terminal using the two 10 24 X 1 25 screws Figure 80 Flat Belt Terminal Covers Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 146 Flat Belt Inside Flat Belt Terminal Cover Outside Flat Belt Terminal Cover Upper Arm Cam Cover Replacement 1 Slide the vertical handlebar boot cover up the handlebar to gain access to the upper arm cam cover screws 2 Remove the two screws that secure the upper arm cam covers to the upper arm remove the covers 3 Secure the replacement upper arm cam covers to the upper arm using the two screws removed in step 2 Figure 81 Upper Arm Cam Covers Upper Arm Outside Cam Cover Upper Arm Inside Cam Cover Upper Arm Inside Upper Arm Outside Cam Cover Cam Cover Scew Scew Top Cover Assembly Important In the following steps do not apply excessive force to seat the cover 1 Position the rear edge of the top cover so that the clips on the top and back covers are engaged securely 2 Gently snap the front edge of the top cover into place using the heel of your hand if necessary
236. the CLEAR key to exit the STRIDE DIAL SW display Use the we ah keys to move to move to SER NUMBER The serial number will be displayed The serial Press the OK key number may be incorrect or not displayed if the upper PCA has been replaced Press the CLEAR key to exit the SER NUMBER display Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 22 Use the we ah keys to move to move to USAGELOG A message will scroll describing the program the Press the OK key number of times and the number of minutes the program was used Usage log Use the we ah keys to move through the list of programs Error Log Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Press the CLEAR key to exit the USAGELOG display Use the we ah keys to move to move to ERROR LOG Press the OK key The quantity of errors in the log will be displayed Press the OK key The most recent error will be displayed first The error messages will list the error name the odometer reading when the error occurred and the hour meter when the error occurred Use the we ah keys to move through the list of errors The message HOLD TO CLEAR ERRORS will be displayed The error log will be cleared when the message NO ERRORS is displayed If you wish to clear the error log press and hold the GUCK START key Please note that the ERROR LOG may also be accessed at any time by pr
237. the belt to seat itself in the grooves of the pulley and ensure tension is set correctly 5 If the tension is not set to the manufactures specifications remove the tension gauge and adjust the belt tension Repeat steps 1 through 4 until specifications are met Remove gauge from belt before starting the engine Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 127 IPRECOR Section Nine Preventive Maintenance In This Section Regular Preventive Maintenance Ower 128 After Each E 128 Daily Ma iiitQMain Ce x ccsectesscsestesccsnstcscpesdev separ Qoesvesdsses nileteitexesteitericts Mens A 128 Weekly Maintenance scisisteisiscsiicsisiiinistincvinienatininninn inn isan ees 129 Quarterly Maintenance 129 On Site Preventive Maintenance Service Techntcian 130 Preventive maintenance measures are either scheduled or unscheduled Scheduled preventive maintenance activities are included here so that you are aware of preventive measures performed ona regular basis Regular Preventive Maintenance Owner Cleanliness of the AMT and its operating environment will keep maintenance problems and service calls to a minimum Precor recommends that you perform the following preventive maintenance schedule After Each Use e Wipe down the covers handlebars and stairarms with a damp cloth Daily Maintenance Clean the AMT s frame covers stairarms and foot pedals using water or a 30 1 solution of Simpl
238. ting note the process below to prevent the stride count odometer from being prematurely overwritten e When you stop pedaling the AMT the AMT will pause for 20 seconds and then give a 10 second workout summary which is when the records are written After the PCA board is replaced and testing the AMT is complete you will need to unplug the data cable within the 20 second pause period to prevent the summary from happening If the AMT is prevented from going into the summary the stride count will not be overwritten When testing is complete make sure that each PCA board is replaced in the original unit from which it was removed The only exception to this would be if you find a bad board that needs to be replaced e All of these functions will place a code 70 79 in the error log and they should be cleared before returning the unit to use The following table shows the possible belt and PCA board swapping event codes Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 174 Belt Replacement amp Odometer Tracking Codes Tracking And Writing the Stride Count Event Description Direction Of Write Operation 71 Virgin Lower Board Detected The UPCA stride count record is written to the LPCA 2 Bad version byte The UPCA stride count record is written to the LPCA 73 Bad size byte The UPCA stride count record is written to the LPCA LPCA stride count is less than The LPCA stride count record th
239. to end the test Touch BACK to exit to Systems Test Incline Test TRM Only Touch Incline Test and then Touch START Use the machine control paddle to change the lift The console will display the analog to digital A D incline position number and the incline position in percent of incline Touch STOP to end the test Touch BACK to exit to Systems Test AMT Stride Position Test AMT Only Touch AMT Stride Position Test and then Touch START The High Low and Dynamic positions will be displayed The low position display shows the lowest position reading achieved during the test The high position display shows the highest position reading achieved during the test The dynamic position display changes with current stride position Stride on the AMT to the maximum horizontal movement in both directions At maximum stride length the low stride display should read O and the high stride display should read 40 Touch STOP to end the test Touch BACK to exit to System Tests Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 61 Brake Test AMT RBK UBK EFX Touch Brake Test then Touch START Use the machine control paddle to change the resistance up and down The resistance changes will be displayed in power bits Touch STOP to end the test Touch BACK to Systems Test Battery Test AMT RBK UBK EFX Touch Battery Test and th
240. ttery is disconnected e Caution statements are intended to prevent damage to the AMT as a result of the current activity Caution statements included in this manual are listed below When it is necessary to lift or move the AMT ensure that the AMT has adequate support and that you use proper lifting techniques When the rear platform is removed the AMT may be lifted from the rear and moved like a wheelbarrow To remove power from the AMT the optional external power supply when equipped must be disconnected from the wall outlet and the red positive wire must be disconnected from the battery Always ensure that the AMT external power supply is unplugged from the wall outlet and the red positive wire is removed from the battery when you inspect or adjust the AMT or when you isolate remove or replace an AMT component Removing the covers exposes high voltage components and potentially dangerous machinery Exercise extreme caution when you perform maintenance procedures with the cover s removed During service operations you will be very close to moving machinery and voltage bearing components When you perform maintenance procedures with the covers removed remove jewelry especially from ears and neck tie up long hair remove neck ties and do not wear loose clothing Exercise caution when touching any wire or electrical component during AMT operation Precor Incorporated Unauthorized Reproduction and Distribution P
241. tube is free from the Incline platform Turning the Incline tube or screw will cause the Incline motor to become out of calibration Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 303 Figure 313 Incline Motor Hitch Pin and Mounting Pin Incline Motor Incline Motor Mounting Pin Gas Shock Installation 8 Secure the bottom of the replacement gas shock to lower mounting stud with retaining clip removed in step 5 9 Adjust the height of the gas shock by lower or raising the front of the Incline platform until the gas shock and the upper mounting stud align 10 Press the gas shock onto the mounting stud and secure the gas shock to the upper mounting stud by pushing in on the tension clip Caution It is recommended to have assistance available for the following step s 11 With the assistance lift the front of the Incline platform until the Incline tube mounting holes align with the Incline platform mounting holes 12 Replace the Incline motor mounting pin through the Incline tube and Incline platform and attach the hitch pin 13 Lift the stairarms and thread the inside flat belts through the flat belt pulleys 14 Replace the covers per procedure Cover Replacement on page 137 15 Operate the incline through its entire range to ensure proper operation Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 304 Replacing the Incline Motor Proced
242. uction and Distribution Prohibited by Law Page 73 TV Settings Table Settings Settings Options Default Fault Configure View Test Channel Guide Scan Channels See Channel Guide below Region United States Select the appropriate region for your location 1 Touch Volume Correction Volume Correction Sdb to 5db Odb 2 Adjusted the AY arrows to the desired db volume correction 3 Touch OK or CANCEL to exit to the Display menu Default Channel Set a default channel for the equipment This is the channel that will display when the TV is turned on Skip Unnamed Channels On ON OFF Pan Touch Closed Captioning Closed Captioning 2 Touch ona radio button next to either ON OFF a dot will fill the ON OFF ON radio button next to the desired selection 3 Touch OK or CANCEL to exit to the Display menu Extensive Scan ON OFF OFF Scans for analog channels across multiple frequencies The scan may take up to 2 hours Export Import Channel Names Export Channels to a USB edit names with a PC Save the edited names back to USB and then import them into the P80 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 74 Channel Guide The following procedure discusses how to set up the channel guide and how to configure audio and video playback Note The correct region must be set before you scan for available channels To confi
243. udio Quality All Channels One Limited Units 0 cccescesescesescesescssesssessssesrssesssesssessseesseesseseesens 105 PSSST lee EE 105 POSSIDIS COUSES EE 105 POSSIDIS REMEGICS aen eeteg seera zer eeh ANERER EEN 106 Poor Audio Quality All Channels Multiple Units ccccescssessesescesescssesssessssssrssesrssesessesessesesseessenesseneesees 106 BE SE EE IEN EE IOE E Ee ees 106 PoS DIE C OU EE 106 Possible Rermedileg 2esgegtiegrgetttegzeet ege eg inap isita asiaan a aoaea i apia oaa E a aa SEa aiat 106 Machine Controls Unresponsive ccccccssssssessssessssessssessssessssessssessssesssscsessessssessssesssscesssceassssassceassceisseeasseeassceasscensseess 107 DS SERIO DEE 107 POSSIDIS RE 107 Fosile komedio enee eege BEML SEMA AAAs 107 Machine Controls Incorrect RESPONSE c cccssscssssessesesssseeseseessseesssesssscessseessseesssesssssesssceussceissseassceissceasacensseensaeesssvess 108 Ee lee secsecsscce scalsdestheteses sbaledesecedssax ened esate ceaesaswssdesesuiesviaawtedeieeestecsanetsduiassisdviaestsesiaeeisdats 108 POSSIDIS CAUSES E 108 Nabil Ee TE 108 Message ker Service Displayed ion sesscacawaknnwsdninendinntiiran wn Ee e EE 109 DSSCTOM OM E 109 Nal Ee E 109 Possible REMECIES ccssccessccesscccsscecssecsssccessecesscecsssecsssecesseeesseecsssecsssecessecesseecsseecsesecees 109 Message Please Reset the Treadmill Displ ved 110 DSSS le EE 110 KO ee EE 110 POSSIDIS e 110 Precor Incorporated Unauthorized Reproduction
244. unting Pin 11 Remove the snap ring from the flat belt pulley shaft located next to the Incline motor remove the pulley and wave washer Removing the flat belt pulley will allow access to the Incline motor mounting bolt Flat Belt Pulley Wave Washer 0 Incline Motor Snap Ring 12 Remove the Incline motor mounting bolt and remove the Incline motor Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 297 Figure 305 Incline Motor Mounting Incline Motor Mounting Bolt Incline Motor Note On 10 1 2012 the H Brake 90 degree mounting bracket was removed from the front side of the H Brake Drum The H Brake Drum was then secured with a single screw through the front side of the H Brake into the frame The following steps will describe the removal and installation of the H Brake Drum for both configuration H Brake Drum Removal and Installation Units Built Prior to 10 1 2012 13 Remove the screw that secures the H Brake drum assembly to the 90 degree bracket mounted on the frame 14 Remove the 5 16 18 X 4 bolt and washer that secure the H Brake assembly drum to the frame and then remove the H Brake drum assembly 15 Hand Tighten the replacement H Brake assembly to the frame using the 5 16 18 X 4 bolt and washer removed in the previous step 16 Fasten the screw that secures the H Brake drum assembly to the 90 degree bracket mounted on the frame 17 Torque the H Brake mounting bolt to
245. ure 1 Remove the covers per procedure Cover Replacement on page 137 2 Remove the lower PCA cover as per procedure Replacing the Lower PCA and Battery Bracket on page 225 3 Disconnect the incline motor cable connector from the lower PCA and detach the cable from the lower PCA battery bracket cable retainer Gas Shock Removal 4 Release tension from the top of the gas shock by pushing a 1 flat top screw driver in the slot under the tension clip Do not completely remove the retaining clip as it is difficult to reinstall Tip If the incline motor is jammed at full elevation remove the lower retaining clip to facilitate the gas shock removal 5 Using another flat head screw driver as a pry bar place the screw driver head between the frame and the top of the gas shock and pry the shock off the upper mounting stud 6 Rotate the gas shock down and out of the way of the incline motor Figure 314 Gas Shock Gas Shock Tension Clip Gas Shock Gas Shock Retaining Clip 7 Release the tension from both of the inside flat belts Incline up the stairarms and pull the flat belts off the flat belt pulleys and gently set the stairarm down Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 305 Incline Motor Removal 8 Remove the hitch pin from the Incline motor mounting pin 9 Remove the Incline motor mounting pin if the Incline is jammed or has excessive pressure on the pin it
246. ures the bracket to the frame that was removed in step 5 10 Replace the lower PCA as per procedure Removing the Lower PCA Cover on page 224 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 226 11 Disconnect the data cable incline motor cab le Open Stride only generator cable load cable stride dial cable battery cables and vertical sensor cable from the lower PCA 12 Secure the cables wires into the mounting clamps on the lower PCA battery bracket Note Ensure that the wires are not pinched between the lower PCA bracket cover and the lower PCA battery bracket 13 Replace the lower PCA cover as per procedure Lower PCA Cover see Removing the Lower PCA Cover on page 224 14 Replace the covers as per procedure Cover Replacement on page 137 Replacing the Battery Procedure 1 Remove the covers as per procedure Cover Replacement on page 137 2 Remove the lower PCA cover Lower PCA Cover see Removing the Lower PCA Cover on page 224 Disconnect the two battery cable connectors from the battery terminals 3 4 Set the replacement battery in the lower PCA bracket with the battery terminals facing out 5 Connect the red wire battery cable to the terminal on the battery marked with a or red square 6 Connect the black wire battery cable to the terminal on the battery marked with a or black square 7 Replace the lower PCA cover 8 Replace the covers as per pr
247. using Cavity 11 Remove the screw and square washer that secures the drive input pulley assembly to the drive input housing Pull the drive input pulley out of the housing Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 248 Note If necessary a rubber mallet can be used to dislodge the input pulley assembly from the housing by tapping on the input shaft from the crank arm side Figure 227 Drive Input Assembly Drive Input Pulley Square Washer Screw Lag Start Up Magnet 12 Install the replacement drive input assembly by aligning the bearing snap ring opening with tab of the drive input housing 13 Fasten the drive input assembly to the drive input housing using the screw and square washer Make sure that the square washer does not contact the drive input pulley after installation test by spinning the drive input pulley through its full range Figure 228 Drive Input Assembly Alignment Bearing Snap Ring Drive Input Housing Alignment Tab Drive Input Drive Input Assembly Housing 14 Replace the drive input belt over the drive input pulley and the step up pulley 15 Place the crank arm on the shaft and secure the crank arm with mounting bolt and washer To tighten the crank arm mounting bolt insert a socket extension about twelve inches long or equivalent in the drive input housing cavity just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm Tor
248. uthorized Reproduction and Distribution Prohibited by Law Page 284 49 Rotate the incline motor tube on the incline motor drive screw until the measurement between the top of the incline nut and the end of the incline motor drive screw is 1 1 4 inches Note When rotating the incline motor tube do not allow the incline motor drive screw to rotate If the incline motor drive screw rotates the lift level number will change The lift level number must be 2 and the physical measurement must be 1 1 4 inches for the calibration to be correct Figure 286 Incline Motor Calibration Measurement Incline Motor 134 Inches Incline Motor Tube Gas Shock Installation 50 Rotate the gas shock up 51 Adjust the height of the gas shock by lowering or raising the front of the Incline platform until the gas shock and the upper mounting stud align 52 Press the gas shock onto the mounting stud and secure the gas shock to the upper mounting stud by pushing in on the tension clip Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 285 Figure 287 Gas Shock Gas Shock ZS Tension Clip Slot Gas Shock Gas Shock Retaining Clip Caution It is recommended to have assistance available for following step s 53 With the assistance lift the front of the Incline platform until the Incline tube mounting holes align with the Incline platform mounting holes 54 Replace the Incline motor mounting pin
249. ware events and equipment status If no events have occurred since the last time the Touch REFRESH to event log was cleared update the list in the log the event log screen will be empty Touch Event Log Touch SAVE to save the log to a Flash drive device Touch BACK to About Event Count Number of events None recorded by equipment None over its lifetime Console Serial Set by Precor and stored N N Number in the console s memory one SE Lower Serial Stored in the console s Number memory Note This None information is not None currently available to be displayed Location Entered on console at Displays location the time of registration information Touch Location Touch BACK to About Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 52 Release Bundle Shows current version of Displays detailed Version software Automatically information about the updates as part of each Touch current software software upgrade Release Bundle Version Touch BACK to About Etag Check Determines how often Interval the console will check for None None updates Heartbeat Interval Determines how often the console N N communicates with the gne one Server Minimum Minimum amount of time Heartbeat Interval between heartbeats to None None the Preva server Maximum Heart Maximum amount of beat Interval time between heartbeats None None to t
250. wavndssaseasaetie 224 Figure 1922 LOwer PCA eessen Eege ee 225 Figure 193 Lower PCA and Battery Bracket sssssssssssssssssssseseessssessesseseesessesaeseesessesaesaesnees 226 Figure 194 Lower PCA amp Battery Bracket MOunting s sssssssssscsssssssessesesseseseeseesesesaeeeeas 226 FIQUPeE 195 Battery e E E E E E E E E E 227 Figure 196 Generator ese ccscsecssssasssecenesnessessnescesnssssrsnensersseaseeceseessessoesnensessnesnovaessoesencesaaesersnesneezes se 228 Figure 197 Dive Input Belt sscissscsiseriesstsessscessverseverseccrevssvieseversestvaevaverssetvecsnverstecrsersnssvsrerserevssveren 229 Figure 198 Step Up Pulley siscicccsssssscssecivvstsacssesevsssnavsvencsussseccvecssvstvesssnsevustnavaunscseissnstencelvserssenasns 229 Figure 199 Generatorbelt egene entsteet eut ENEE 230 Figure 200 Generator e scscsccnssestsecscodsessersatencsssiistsacestenstsecssnvacesissousedsessinscdescussdixsescosdsvsecedenseesiisz 230 Figure 201 Generator sisiecscssecescvsecsncssesacesnvscesescess stescevsevessenoedescsvtetencsntededdennats sevseesneseni st dE EE 232 Figure 202 Generator Belt sacccisvscsscecssecssvsevecsbesersssaecstecsivsssecavarssestbucesacerssvsasssiueiesssnsedecssvseraseneces 232 Figure 203 Generator sicicsccostssscssccssescersecsctscessersersonacevsessecsonssanstvscasacsueeseuscercssscvsecsnavasvsteacescesserds 233 FISUPe 204 agHetatOt eegene 233 Figure 205 Step Up Pulley ministara 234 Fig re 206 DIVE INOUE Belt eege 23
251. wing modes Display Test Keyboard Test Heart Rate Test Brake Test RPM Test Battery Test Stride Position Test z A gt gt gt gt Procedure Figure 2 P30 Software Access 1 The AMT 885 835 833 and 832 uses the standard access codes to provide access to the various software features Use the PAUSE key and the numeric keypad to enter the access code The standard access codes use all sequential key presses The allowable delay between key presses is short If too much time is taken between key presses or the wrong key is pressed the access procedure will be aborted If the access is aborted it will be necessary to start over from the beginning OK Key Pause Key Numeric Keypad Clear Key 2 See P30 Diagnostic Software Menu Table on page 14 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 13 P30 Diagnostic Software Menu Table ar 17eee Hardware Validation will scroll across the display followed by DISPLAY TEST 6 1 sequentially The upper most group of LED s will illuminate on the Press OK key display Check the display to ensure that all LED segments are illuminated Display Test To display the remaining LED groups Check each display group to ensure that all LED segments are illuminated Press the OK key four more times Press the CLEAR key to return to Hardware Validation Press the dk ke KEYBOARD TEST will scroll across the display
252. wo interlocking pieces and needs to be separated before it can be removed from flat the belt a Lower the belt guard down just below the upper arm b Squeeze the belt guard near the base to release locking tabs and rotate two halves down c Taking care to not lose the rollers inside the belt guard pull the two belt guard halves away from each other to separate Figure 85 Belt Guard Removal a Lower belt b Squeeze at c Separate the guard release locking tabs two halves of the belt guard Locking Tabs Y 3 Place the two sections of the replacement belt guard so they are positioned around the flat belt just below the upper arm The front belt guard should be positioned so that the interlocking tabs are pointing toward the front of the machine and the guard toward the back The rear belt guard should be positioned with the guard toward the front Align the interlocking tabs of the front belt guard with the slots of the rear belt guard rotate the halves together around the flat belt until the locking tabs are locked Figure 86 Belt Guard Interlocking Tabs and Slots Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 150 Belt Guard Bottom View Belt Guard Interlocking Tab Belt Guard Interlocking Slot 4 Grasp each belt guard mounting ring lift the belt guard into position over the upper arm mounting bolts and then secure each mounting ring to the connection ring Figure 87
253. ximately 40 VAC 45 VAC 3 If any of the readings in step 2 are significantly low replace the generator If you have performed all of the above tests and are unable to resolve the problem contact Precor customer support Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 132 Troubleshooting the Incline System The incline motor is a 12 Vdc motor with an internally driven 1IKQ Ohms potentiometer used to track ramp position Because the incline motor is a DC motor direction is controlled by the polarity applied to the incline motor When a positive voltage is applied to the motor the motor will move upward When a negative voltage is applied to the motor the motor will move downward As the motor moves the 1 KQ Ohms potentiometer is rotated via an internal gear drive system The potentiometer s changing resistance is fed to the incline control system and converted to an A D analog to digital number that is used in the to indicate ramp position The operating system has a battery monitoring system If the battery voltage falls below 11 Vdc when stride height movement is initiated or the battery voltage falls below 10 Vdc after the ramp movement has been initiated ramp movement will be stopped and the message ERROR 46 will be displayed Stride Height motion will not be enabled until such time as the battery voltage exceeds the above limits The battery voltage must be raised to correct this condition
254. y just below the crank arm to prevent rotation Remove the crank arm bolt washer and crank arm Torque the mounting bolt to 300 inch pounds or 25 foot pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 278 Note The position of the flat belt pulley on the crank arm and the flat belt pulley on the input pulley When the crank arm is replaced the flat belt pulleys must be positioned so that they are 180 degrees opposing Figure 278 Crank Arm Alignment Crank Arm Flat Belt Pulley Input Arm Flat Belt Pulley 31 Install the crank arm pinch bolt washer and lock nut Torque the pinch bolt and lock nut to 300 inch pounds or 25 foot pounds Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 279 Figure 279 Crank Arm Bolt Removal Installation Crank Arm Mounting Bolt Lock Nut Pinch Bolt 44 Inch Socket Extension amp Washer Drive Input Housing Drive Input Housing Cavity 32 Replace the wave washer and flat belt pulley onto the crank arm shaft and secure with the snap ring Make sure the snap ring is fully seated into the shaft groove Figure 280 Crank Arm Flat Belt Pulley Flat Belt Pulley Wave Washer gt 0 0 Snap Ring o wW 33 Place a belt gauge on the drive input belt as shown below Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 280 Figure 287 Dive Input Belt
255. y P80 console settings that can be imported and exported through a USB Flash Drive device at this time are P80 Cloning Settings Table Settings that Can Be Cloned Menu Settings Measurement of Units Standby Mode Delay Time Zone Display Closed Captioning Language Maximum Workout Duration Workout Limits Maximum Pause Time Summary Time Out Resistance Range RBK UBK only Speed Limit TRM only Incline Limit TRM only Auto Stop TRM only CrossRamp Auto Level EFX only Channel Guide Region Default Channel Skip Unnamed Channels TV Settings Primary DNS Manual only Network Settings Secondary DNS Manual only Gateway Manual only Netmask Manual only Network Type Connectivity gt jo gt o e e gt 1 ete gt o o o o o ojo gt o o o Preva Server Address Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 79 P80 Cloning Procedure The following procedure will explain how to save existing P80 console settings onto a USB Flash Drive and then import the saved settings into another P80 console Note Settings from one P80 console will need to be configured manually and imported to a flash drive device before cloning and exporting to additional P80 consoles 1 The Welcome screen will be the first screen you see when you approach the P80 console Press the Pause key and continue holding it down while you
256. y is pressed the access procedure will be aborted If the access is aborted it will be necessary to start over from the beginning 2 See P30 Informations Table see P30 Information Table on page 20 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 19 P30 Information Table Displayed Sch Deters Jee keem With the PRECOR banner DIAGS _ INFORMATION will scroll across the scrolling press the keys display Followed by BELT USAGE PAUSE 6 5 sequentially Diagnostics Information Use the we ah keys to move to the desired display shown in the list above BELT STRIDE COUNT XXXXXX STRIDES will be displayed followed by STRIDE COUNT RESETS XX RESETS and then ODOMETER AT LAST RESET XXXXXX MILES BELT STRIDE COUNT shows the number of strides on Press the OK key the current belt STRIDE COUNT RESET shows the number of strides at the time of last belt reset Belt Usage ODOMETER AT LAST RESET shows the number of miles at the time of the last belt reset Press the CLEAR key to exit the Belt Usage display Use the V 4 keys to move to move to Odometer Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law Page 20 Precor Incorporated Unauthorized Reproduction and Distribution Prohibited by Law The odometer will display HORIZONTAL distance in miles or KM depending on Club parameter settings and VERTICAL distance in steps Press the OK k

AMT 885, 835, 833, 823

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