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1. ELASTEL OPERATION AND SERVICE MANUAL AmericanMarine www elastec com DRUG TERMINATOR DRUG TERMINATOR D 032 Rev 006 ELASTEC S AmericanMarine www elastec com DRUG TERMINATOR 2 D 032 Rev 006 ELHOTEL S AmericanMarine Contact Information Introduction Product Safety Precautions Component Identification Assembly Instructions Power Supply Selection Selecting a Required Preparing to Pre Burn Instructions Destroying Drugs Tending Burn Terminating Preventive Maintenance Removing Air Filters External Spark Deflectors Parts List Figure 1 Drug Terminator 110V Parts List Drug Terminator 220V Parts List Replacement Problem Warranty DRUG TERMINATOR TABLE OF CONTENTS www elastec com 3 D 032 Rev 006 AmericanMarine www elastec com This manual contains information on the operation and maintenance of the Drug Terminator Incinerator manufa
2. Add several wads of newspaper Figure 2 3 Place Terminator lid on drum and tighten clamps Figure 3 as follows operation Lower all clamps to rim of lid Push all clamps inward toward drum If clamp encounters resistance itis because screw attached to hand wheel is sticking out below clamp and obstructing clamp movement Correct by spinning hand wheel counterclockwise to retract screw When clamps are in position against drum tighten all clamps evenly so that lid fits properly This will ensure a good seal 6 Clamps in the correct position when i k the back end of the clamp is flush with back end of clamp mounting bracket When applying clamps walk to the back of the unit from clamp to clamp to avoid the exhaust stream 4 Turn air throttle to lowest position Figure 4 DRUG TERMINATOR 11 D 032 Rev 006 AmericanMarine www elastec com 5 Light the newspaper Figure 5 Do not use accelerants such as gasoline lighter fluid paint thinners etc 6 Once a good fire has been established slowly increase the air supply by advancing the throttle as shown in Figure 6 NOTE Unit may briefly smoke until it reaches operating temperature DRUG TERMINATOR 12 D 032 Rev 006 AmericanMarine www elastec com NOTE Drugs are injected into a super heated fire within the Drug Terminator when the pre burn fire is in full force Open the door on the E Z Feed Cartridge and raise plun
3. e Liquid has been in contact with the electrical system The product has been damaged and exhibits a distinct change performance 11 If unsure about the safety of incinerating a particular item consult the manufacturer for details and instructions Please refer to Page 1 for contact information DRUG TERMINATOR 3 D 032 Rev 006 AmericanMarine www elastec com Tools Required Hammer Phillips Screwdriver Adjustable Wrench or 7 16 and 3 8 Sockets Components Assembly Kit 2 Wheels 2 Fenders Chain Fasteners Plenum Drum Lid Flex Hose Cord Lock 2 Side Rails Cart Base Hand Rail Bottom Shield Axle and Stir Rod in 2 parts Z l Feel Bottom Shield Side Rail DRUG TERMINATOR 4 D 032 Rev 006 Cord Lock Axle AmericanMarine www elastec com 1 Place cart base on work 2 Mount wheel and push nut 3 Use hammer to drive on surface onto wheel Wheel has push nut step shoulder on one side Ensure shoulder is facing in toward axle 4 Repeat Steps 2 and 3 for Place axle assembly near 6 Ensure chain hooks are second wheel to complete open side of cart base on the outside axle assembly Ensure axle tabs are on the inside 7 Ensure mounting holes 8 Line up axle tab mounting 9 Using two 1 4 bolts on are lined up in lower holes with side rail each side mount axle portion of side rail mounting holes tabs to side rails DRUG TERMINATOR 5
4. D 032 Rev 006 AmericanMarine 10 Install fender to side rail 11 Repeat Step 7 for second with 1 1 2 long screw fender using the top hole only Fender flare is to the outside 13 Ensure mounting holes 14 Use 1 4 screws and nuts are lined up in upper to attach handle to side portion of side rail rails and tighten 16 Slide bottom shield onto Ensure mounting holes plenum as shown are lined up and attach plenum to bottom shield using two screws DRUG TERMINATOR 6 www elastec com 12 Insert cart handle into side rails 15 Install 1 4 bolts into side rails as shown Lower bolts should be screwed in all the way upper bolts through side rails only 18 Place plenum between side rails This is a tight fit D 032 Rev 006 ELASTEL s DRUG TERMINATOR ASSEMBLY AmericanMarine www elastec com 7 2 s 19 Plenum should rest on 20 Ensure bottom shield is in Install 1 4 bolt into screws in lower side rails front of axle upper most portion in as shown each side rail Ensure bolt goes through plenum mounting hole 22 Tighten bolt Repeat Steps 22 and 23 24 Set open head drum onto on other side cart 25 Attach chain to hook as 26 Wrap chain around barrel 27 Set drum lid on drum shown Pull tight to remove any slack and attach to se cond hook DRUG TERMINATOR 7 D 032 Rev 006 AmericanMarine www elastec com 28 Position trap door above 29 Slide trap doo
5. removing wing nut 2 Pry retaining harness off pegs and lift out filter 3 Clean air filter by using the unit s air hose Hold clean side of filter to the air hose and blow dirt away Replace if blocked or damaged EXTERNAL SPARK SCREEN 1 Tap center of screen to remove encrusted ash 2 To replace spark screen remove three screws holding screen housing to top of lid and remove inner parts INTERNAL SPARK DEFLECTOR Deflector is held in position by tabs on two of its legs that trap the inner edge and the drum lid and a cotter pin that attaches the third leg to the drum lid To remove deflector pry points of cotter pin up straight hold them together with pliers and tap pin down through the deflector leg Pull pin free with pliers When not in use the Drug Terminator should be covered and stored indoors Insert stir rod through porthole in drum Store chain in accessories tray Load drum at burning site rather than wheel a loaded drum to the site DRUG TERMINATOR 15 D 032 Rev 006 AmericanMarine www elastec com DRUG TERMINATOR 16 D 032 Rev 006 ELASTE DRUG 110V PARTS LISTS AmericanMarine www elastec com 110v Parts List Part Description 1 OKIT SA110 Saf Start Kit 110V 2 4AXLECA080 Axle 6 4SWITTO010 7 Toggle Switch 110V 220V 28 APLEN 110C_ Plenum Box Assembly 110V 0059224 9 4LATCAIO10C i Air ShuttterControl 002 Not Shown DRUG
6. 17 D 032 Rev 006 ELASTE DRUG 220V PARTS LISTS AmericanMarine www elastec com Part Description 1 OKIT SA220 Saf Start Kit 220V 2 4AXLECA080 Axle 6 4SWITTO010 7 Toggle Switch 110V 220V 2 1 8 4PLEN 220C Plenum Box Assembly 220V 0 0 9 9 4LATCAIO10C i Air Shutter Control 00 2 Not Shown DRUG TERMINATOR 18 D 032 Rev 006 ELASTE AmericanMarine Parts List Part 5 110 5 220 4SCRESP010 010 020 1820 4FILTHOO10 OKIT FI072 4KEEPPFI010 4AIRP 020 4BRACSWO000 4DEFLSP010 4CAP SM010 5 010 4CHAIDO010 4GRATSMO10 s REPLACEMENT PARTS www elastec com Description Spare Parts Kit For 110V Spare Parts Kit For 220V Spark Screen Replacement Motor For 110v Version Replacement Motor For 220v Version Air Port Kit Filter Holder Filter Kit Filter Keeper Air Port 1 1 4 Switch Bracket Spark Deflector Assembly Cover Cap Snap Button Kit Double Loop Chain Grate Complete Optional 4CARTEA010C Cartridge Easy Feed Terminator DRUG TERMINATOR 19 D 032 Rev 006 ELASTEL S AmericanMarine PROBLEM SOLVING www elastec com PROBLEM PROBABLE CAUSE SOLUTION Remove lid If fire is smoldering or burning weakly restart with newspaper on top of load Excessive smoke Lid leaks Weak air flow Saf Start disengages with power su
7. blowers create a cyclone of intense heat eliminating illicit drugs quickly and completely It burns clean and smoke free The volume of material is reduced to an average of 1 ash Non combustible drug paraphernalia is sterilized by heat and can be disposed in municipal waste Refer to Components Identification found on Page 5 to identify the major components to be discussed in this manual Listed below are some of those components Blowers Two blowers behind the motor cover draw air into the plenum air feeds to the drum through the air hose and lid Spark Screen and Spark Deflector The lid has two elements to block emissions of burning material the spark screen on top and the internal spark deflector which can be seen beneath the exhaust vent in the lid e Clamps Four clamps hold the lid in place during burning e Porthole and Porthole Cover The porthole can be found on the lid and can be closed by rotating the cover back into place CAUTION If unit has been in operation the porthole cover will be hot Use the end of the stir rod to close to avoid injury Air Shutter Control Regulates air flow and controls the blower output e Saf Start Unit Safety device that prevents Drug Terminator from restarting automatically after a power disturbance or interruption even if the switch is left in the ON position Before the first burn the operator should practice mounting the lid on the drum and securing it with the cla
8. ctured by Elastec American Marine All data in this publication is based on the latest product information Elastec American Marine reserves the right to make changes at any time without notice and without incurring any obligations If a problem is encountered or if you have questions about your Elastec American Marine equipment please call one of our consultants at 618 382 2525 Elastec American Marine products are designed to provide safe and dependable service when operated according to instructions It is important to read and understand this manual before operating this system Failure to do so may result in personal injury or eguipment damage Your serial number is SERIAL NUMBER MUST BE INCLUDED WHEN ORDERING PARTS WARNING Not for use with materials containing liguids such as gasoline or paint thinners All materials must have a flash point higher than 100 degrees Fahrenheit 38 degrees Celsius CONTACT INFORMATION Elastec American Marine Telephone 1 618 382 2525 1309 West Main Street Fax 1 618 382 3610 Carmi IL 62821 E mail elastec elastec com USA Website www elastec com DRUG TERMINATOR D 032 Rev 006 AmericanMarine www elastec com This innovative easy to use incinerator is specifically designed for safe and efficient disposal of confiscated drugs It is used by local law enforcement when other disposal options are limited Drug Terminator is wood or charcoal fired Two high velocity electric
9. ed on and the Saf Start disengages due to an overloaded circuit The operator may need to reduce the number of appliances on the circuit use an outlet on a different circuit or reduce the length of the extension cord used NOTE The Saf Start must be reset each time the unit is plugged in SELECTING A DRUM Use a standard open head 55 gallon drum in good condition The lip must not be damaged The drum lid will not fit a de headed oil or chemical drum Do not pierce holes in the drum If the lid does not fit the drum may be out of round Check the drum and correct as follows 1 Measure across top of drum in several directions If there is a difference of more than 1 4 inch 6 millimeters in measurements the drum is outof round and needs adjustment 2 To correct place drum on its side with the long measurement vertical Lean on the drum rim and use body weight to depress the rim 3 Re measure the drum and repeat the process until correction is made NOTE If the drum is painted it may smoke when used for the first time DRUG TERMINATOR 9 D 032 Rev 006 AmericanMarine www elastec com REGUIRED ACCESSORIES Three wire Outdoor Electrical Extension Cord Under 25 feet 15 meters lt No lighter than 18 ga Over 50 feet 30 meters No Lighter than 16 Safety Glasses Gloves appropriate for hot surfaces Several Sections of Newspaper or Cardboard Matches or Lighter PREPARING TO BURN 1 Select a site at lea
10. ev 006 AmericanMarine www elastec com Elastec American Marine warrants these products against defects in material and workmanship under normal use and service for a period of six months Elastec American Marine s obligation under this warranty is limited solely to repairing or replacing parts that in its judgment are defective in material and or workmanship Elastec American Marine shall not be liable for expenses incurred in repairs or alterations made outside its factories or licensed dealer locations without its prior authorization nor shall it be responsible for the performance of this product to which any revisions or alterations have been made by others Elastec American Marine shall not be in any event liable for damages or delays nor for any conseguential special or contingent damages for breach of warranty DRUG TERMINATOR 21 D 032 Rev 006
11. ger 2 Load the E Z Feed Cartridge with evidence bags and drugs that have been put into paper bags or rolled newspaper Figure 7 Close the E Z Feed Cartridge door and lock by turning the lever WARNING Plastic will immediately melt when in contact with warm or hot surfaces Do not pack tightly 5 Reduce air flow by turning control latch toward START Figure 8 6 Place E Z Feed Cartridge onto the lid Figure aN s 7 Unlock the E Z Feed Cartridge by turning the lever as shown in Figure 10 8 Inject the material into the Drug Terminator Figure 11 lift the handle and step away 9 Take position behind the cart Turn air control latch slowly from START to RUN until visible and audible signs indicate the fire is burning vigorously Figure 12 CAUTION Operator must wear safety glasses and gloves at all times during operation DRUG TERMINATOR 13 D 032 Rev 006 AmericanMarine www elastec com TERMINATING BURN 1 Progress of the burn near termination can be judged by observation through the porthole or by insertion of the manufacturer supplied stir rod into the porthole CAUTION Stir rod is specially designed to prevent flame from travel ing through rod during stirring Do not use anything other than this rod to stir contents of burner during operation 2 If drum interior is completely dark or if the stir rod reaches the bottom of the drum without obstruction the b
12. mps It is also a good idea to walk through the ignition procedure a few times prior to the first burn to become acquainted with the operation of the system DRUG TERMINATOR 2 D 032 Rev 006 AmericanMarine www elastec com When operating your Drug Terminator basic safety precautions including the following should always be followed to reduce the risk of fire electric shock and injury to persons 1 Read and understand all instructions 2 Follow all warnings and instructions marked on the product 3 Disconnect the Drug Terminator from the power source when there is a chance that water may come in contact with the electrical connection 4 Place the Drug Terminator on stable ground to keep the unit from tipping or falling over It must stand free and clear of surrounding buildings vegetation or other combustible material Please allow 10 feet 3 meters of space Care should be taken to ensure that no flammable items are above the emission screen 5 Wear safety glasses and gloves at all times during operation 6 Never touch the combustion chamber steel drum or lid while incinerating refuse 7 Never allow clothing to come into contact with drum or lid during burning 8 Do not incinerate aerosol or pressurized cans in the Drug Terminator 9 Do not operate this product in the vicinity of flammable gases 10 Refer servicing to qualified personnel under the following conditions e The power supply cord is frayed or damaged
13. pply switched on Lid sticks on drum Unit does not start DRUG TERMINATOR Poor start Unsuitable or wet material Clamps loose or not properly seated Bent drum lip Lid warped from exposure to excessive temperatures Clogged air filters Air control not working properly Motor failure Circuit overload Drum is out of round Saf Start has not been en gaged 20 Remove or dump material Restart with proper dry load Re seat clamps and tighten If severe replace drum If bent only on the underside rotate drum so clamps fasten on the unbent section Drum should be replaced at earliest convenience Leaking area can usually be sealed by a Vise Grip welding clamp Model 9R or equivalent available in hardware stores Drum should be replaced at earliest convenience Clean or replace air filters See Page 19 for instructions Check air control latch for proper operation Remove motor cover filter harness and filter to expose motor If power is on and motor does not turn it will have to be replaced Reduce the number of items on the circuit or use another outlet on a different circuit Reduce the length of the extension cord Pull upward on one lid handle while tapping side of drum immediately below with hammer Proceed to next handle and repeat until lid pulls free To correct drum condition see Selecting Drum Engage Saf Start See Page 11 for in structions D 032 R
14. r through drum lid drum lid of trap door Using 7 16 wrenches tighten lock nut with 1 2 threads showing 31 Rotate clamps into 32 Slide flex hose over snap 33 Slide flex hose over snap position and tighten by button on 2 inch outlet on button on 2 inch inlet on turning knob plenum drum lid 34 Install plug in cord lock 35 Assemble stir rod by 36 See above for assembled inserting upset end over unit straight end and push together DRUG TERMINATOR 8 D 032 Rev 006 AmericanMarine www elastec com The first step in getting your Drug Terminator ready is to determine the electrical power reguired for your particular unit 110 volt or 220 volt You will then need to choose the correct electrical outlet for the unit NOTE Choose an outlet with a 20 amp breaker or greater Due to the high amperage draw of the Drug Terminator it should be the only appliance on the circuit when possible The unit draws nearly 30 amps at start up and 14 amps during operation Saf Start mechanisms are installed on Drug Terminator units to guard against improper restart of the unit after a power interruption has stopped the airflow Saf Start is a very sensitive electrical control device It will disengage when there is a power interruption or power supply fluctuation that is below recommended levels It will even detect a split second fluctuation that is below the recommended levels some instances the power supply switch is turn
15. st 10 feet 3 meters from buildings hedges and trees Place Drug Terminator on bare ground gravel or concrete Do not burn on asphalt surfaces lawn or ground with dry vegetation as drum bottom becomes very hot 2 Position Drug Terminator so cart air supply and operator are upwind and drum is downwind 3 Connect Drug Terminator plug to extension cord and cord to grounded electrical outlet Depress the RESET button on Saf Start plug WARNING To prevent accidental interruption of burning install cord lock and arrange slack in cord beneath plug in NOTE If there is a power interruption during the operation of your Drug Terminator unit follow the steps below for restart Turn toggle switch to OFF position Move air control latch to START position Allow unit to cool down for 10 minutes Reset Saf Start Remove lid and repeat ignition procedure as normal OR ON WARNING Failure to observe these cautions may result in rapid internal combustion when air returns This could cause damage to the drum lid or lip and could cause possible personal injury DRUG TERMINATOR 10 D 032 Rev 006 CLASTEL Pre surn msrrucrions AmericanMarine www elastec com CAUTION Operator must wear safety glasses and gloves at all times during 1 Place approximately ten pounds of wood or charcoal into the Drug Terminator drum Figure 1 Wood is the preferred fuel One pound of wood equals approximately five minutes of burn time 2
16. urn is usually complete 3 Termination of burn is freguently indicated by a dusting or smoking episode 4 If observation through the porthole reveals that fire is still present but only in part of the drum the termination of the burn can be expedited by breaking up remaining clots of flame with stir rod 5 When the burn is complete the unit should be allowed to cool for several minutes Avoid touching the clamps or porthole until unit has cooled Be sure to wear gloves when removing the lid DRUG TERMINATOR 14 D 032 Rev 006 ELHOTEL prevenrive maivrenance AmericanMarine www elastec com WARNING Unit must be disconnected from power source before performing any maintenance REMOVING MOTORS 1 Placeair supply on flat surface with the motor side facing up Remove motor cover 2 Unscrew nuts holding switch in place and drop switch back through mounting hole into air supply interior 3 Remove screws holding motor mounting plate in place on air supply Remove motor assembly which consists of the motor plate two motors switch and wiring 4 Remove long screw from motor plate that supports motor cover To do so hold nut screw with needle nose pliers or 3 8 inch open wrench Loosen screw with screwdriver and turn nut off screw with fingers Remove screw from motor plate and attach nut to screw AIR FILTERS Check conditions of air filters located on motors freguently 1 Remove motor cover on back of air supply by
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