Intelligent Power Supply MS2000
Contents
1. O 6 9 193 7 210 50 Pae 103 3 19 RACOM s r o Power Supply MS2000 Conditions for MS2000 Operation 9 Conditions for MS2000 Operation 9 1 Important Warning RACOM s r o hereinafter referred to as RACOM is the exclusive owner of all rights to this operator manual All rights reserved Any duplication of this manual in any way shape or form or translation to any other language without the prior written consent of the owner of the rights is strictly forbidden RACOM retains the right to make changes to the technical specification or functions of this product or to terminate production of this product or to terminate service support of this product without advance written notice to the customer RACOM firmware is available free of charge Source code is the property of RACOM2. 7 1 Typical characteristic of recharging cycle for MS2000 12 P cc cece ceccceecceeeeceeeeeeeeeaeeeeaeeeaes 17 7 2 Typical characteristic of recharging cycle for MS2000 24 P 0 0 2 0 cccccccccsecceeeeceeeeeeeeeaeeeseneeaes 18 10 Declaratio lM OF COMMONLY SENS Sd dde it ete cle 22 11 1 Country of Origin declaration for MS2000 VV 23 RACOM s r o Power Supply MS2000 3 Intelligent Power Supply MS2000 Intelligent Power Supply MS2000 MS2000 is a mains switching power supply single acting blocking converter SELV with back up It is used for supplying devices in the industrial environment The supply is designed for industrial use and installation into switchboards There are control LEDs and terminal blocks for connection of the mains voltage battery terminal for signalizing and terminals for the temperature sensor on the front panel The design and construction of this device allows for long term loading and for this reason it is primarily determined for continuously running applications If necessary the source can be produced in a version MS2000 12 P with output voltage 13 8 V DC 5 A for MORSE components supply and MS2000 24 P with output voltage 24 V 3 5 A for 24 V supplying The buil in ventilator is switched on off according to the power supply temperature The version without ventilator provides reduced output current at higher surrounding temperature see the table and diagram 2000 12 MAIN
3. 12 140 ibe 10 20 30 40 60 60 70 Temperature lt F C gt Fig 6 1 Influence of temperature on trickle life S Duration of discharge mi 2 4 8 10 if 14 i 122 F 50 C discharge perlod months 1 2 3 4 5 6 Conversion to 77 F 25 C period years Fig 6 2 Influence of self discharging to remain battery capacity RACOM s r o Power Supply MS2000 15 Parameters of Recommended Batteries condition Discharge 0 25 CA Ppt Nap or po nohak by control Maxiroum current 0 4 CA Temperature 68 F to 73 4 F 20 C to 23 C Temperature C Fig 6 4 Influence of battery voltage on temperature 16 Power Supply MS2000 RACOM s r o Charging process 7 Charging process Battery 12V 12 Ah PANASONIC Characteristic at 20 C 2 50 A sn itd ER S l l l l l l l l l Battery current 0 25A 4 ee Beas Beate S l l l 0 10 A eco cal Ga Oe nl gi Se eee ee Re ESS SR eee l l l l l l l l l l l l l l l l l l l l l l l l O poaa ose ee T gt EEE EEE Battery voltage Ugat 13 65 V F RE S l l l l l l l l l l l l l l l l l l 10 80 VE E aac Sanna A aan ei l l l l oey S Fig 7 1 Typical characteristic of recharging cycle for MS2000 12 P RACOM s r o Power Supply MS2000 17 Charging process Battery 24 V 12 Ah PANASONIC characteristic at 20 C 2 00 A eae ee e
4. 2001 03 08 2001 VTUPV Vyskov 730 595 2001 CSN EN 61000 3 3 1997 03 08 2001 VTUPV Vyskov 730 590 2001 CSN EN 61000 3 11 1996 02 08 2001 VTUPV Vyskov 730 591 2001 CSN EN 61000 4 2 1997 A1 1999 02 08 2001 VTUPV Vyskov CSN EN 61000 4 3 1997 CSN EN 61000 4 4 1997 CSN EN 61000 4 5 1997 CSN EN 61000 4 6 1997 CSN EN 61000 6 2 2000 ENV 50204 1995 EMC 462 00 CSN EN 50081 1 EMC 467 00 CSN EN 55022 class B 740 14 02 CSN EN 60950 2001 Nove Mesto na Morave 22 of August 2006 Jiri Hruska Managing Director RACOM s r o Mirova 1283 592 31 Nove Mesto na Morave Czech Republic Tel 420 565 659 511 Fax 420 565 659 512 E mail racom racom eu Czech Republic TESTCOM Praha TESTCOM Praha VTUPV Vyskov Fig 10 1 Declaration of conformity 22 Power Supply MS2000 RACOM s r o Country of Origin 11 Country of Origin EP RACOM RADIO DATA NETWORKS Country of Origin Declaration Manufacturer RACOM Address Mirova 1283 592 31 Nove Mesto na Morave Czech Republic VAT No CZ46343423 We the manufacturer hereby declare that Country of Origin of the MR radio series and its accessories is the Czech Republic EU Part Number Description MC 100 Controller modules according to spec MD160 25W 160 MHz 12 5 or 25 kHz 25W full duplex modules according to spec MR160 25W 160 MHz 12 5 or 25 kHz 25W half duplex modules according to spec MR160 5W 160 MHz 12 5 or 25 kHz 5W half duplex mod
5. PWR BATTERY ei BATT LOW FL a HUE Tad A OUT 14 84 DOSA FA 2 IN 230V ACO 7A rg W Li CL I MAIN PWR OFF lu SENSOR a Bal Ha BATTERY LOW eal t t FF fT Lh 2 a F x gt Jz BS g ii i FUSE u E CE ro T A O 230WT4A ar q Ji i E OUT 24V DC 3 5A FIN 230V ACID 6A E ro rT Sh z w w p RACOM s r o Power Supply MS2000 5 MS2000 connection to 230 V mains and linking with other devices 1 MS2000 connection to 230 V mains and linking with other devices There are removable screw connectors for connection to 230 V mains Cable NKR9 for MR25 is used for linking between the radio modem and the MS2000 and connection with the battery is done with cable NKR4 for MS2000 The cable is protected by a cable fuse F6 3A The wire connecting is apparent from the following diagram www racom eu MS2000 1 2 FUSE 230V T4A OUT 13 8V DC 5A IN 230V AC 0 7A LL DOOOOOQDOOOHDA B velo Lerown yellow green blue MONITOR M oO H Zy E lt x SO Oo MAIN PWR OFF BATTERY nn NKR9 for MR25 To b connected to MS2000 9 or 10 or 1 red C connector 12 or 13 or 14 black MF3 simple cable for MR400 ie MR160 MC100 MG100 T GND NKR4 for MS2000 MS2000 12 AKU 12V connected to MS2000 24 AKU 24V Lee PKC106 yellow C red
6. F low battery voltage orange LED BATTERY LOW The last orange LED indicates the state of the battery charging cycle The meaning of each state is shown on the front panel O MONITOR LIL ll NO BATTERY BATTERY OFF Usatt lt 10 8 V BATTERY O K i https www racom eu en support firmware mr400 misc html 8 Power Supply MS2000 RACOM s r o Basic Technical Parameters 3 Basic Technical Parameters 3 1 Parameters for MS2000 version without ventilator Tab 3 1 MS2000 12 MS2000 24 Le Safety fuse in the primary circuit Output voltage ripple when lout nom max 150 mV max 150 mV MTBF mean time between failures gt 100 000 hours gt 100 000 hours Maximum charging current according to the internal switch RACOM s r o Power Supply MS2000 9 Basic Technical Parameters 3 2 Parameters for MS2000 version equipped by ventilator Tab 3 2 Maximum working range of feed voltage Safety fuse in the primary circuit Output voltage ripple when lour nom max 150 mV max 150 mV MTBF mean time between failures gt 100 000 hours gt 100 000 hours limit The supply fulfils following standards e safety CSN EN 60 950 e EMC CSN EN 50 081 1 CSN EN 55 022 class B CSN EN 61 000 6 2 10 Power Supply MS2000 RACOM s r o Basic Technical Parameters 3 3 Allowed output current in dependence on the surrounding temperature MS2000 12 5 4 M
7. S2000 24 5 3 O 2 1 8 1 20 10 0 10 20 30 40 50 55 T C MS2000 12 P 5 a 4 lt L MS2000 24 P 5 3 O 2 1 8 1 20 10 10 30 40 5055 TPC RACOM s r o Power Supply MS2000 11 MS2000 Installation instructions 4 12 MS2000 Installation instructions The device is designed for industrial use for assembly into premises with limited access electrical switchboard Wiring up must be carried out by an individual with knowledge of the regulation No 50 78 Coll The supply is designed for assembly into switchboards by attaching either to a mounting plate by means of M3 screws or on to a DIN rail The mounting plate and DIN rail must be properly grounded in accordance with valid standards The source must be located in such a way so as not to prevent air circulation necessary for cooling purposes Conductors must be wired into labelled terminals in accordance with valid standards Terminals are only designed for connecting cooper conductors of max diameter 2 5 mm and do not serve for switching devices under voltage For accumulator connection is recommended using only connection conductors producted by RA COM This conductors contain temperature sensor and safety fuse F6 3 A Without the original connection conductor will not be optimized charging process depending on ambient temperature The producer does not recommend to change accumulator poles when wiring up Color cording of low voltage conduc
8. and is not available to any user Any commercial use of the software with this licence is strictly forbidden Changes to software and documentation are forbidden RACOM firmware is released with the intention that it will be useful however without any specific guarantees Under no circumstances is the Racom or any other company or person responsible for incidental ac cidental or related damage arising as a result of the use of this product The manufacturer shall not provide the user with any form of guarantee containing assurance of the suitability and applicability for its application RACOM products are not developed designed or tested for use in equipment which directly affects the health and life functions of humans or animals and neither as part of other important equipment and RACOM does not provide a guarantee if company products are used in such equipment 9 2 Conditions of Liability for Defects and Instructions for Safe Operation of Equipment Please read these safety instructions carefully before using the product e Liability for defects does not apply to any product that has been used in a manner which conflicts with the instructions contained in this operator manual or if the case in which the equipment is located has been opened or if the equipment has been tampered with e Equipment mentioned in this operator manual may only be used in accordance with instructions contained in this manual Error free and safe operation of this e
9. e ee PO Battery current 0016 ee ee eee LL a l l 0 10A sos ae aad D a 4 29 D __ gt Po og oe Se se Battery voltage Ugat 27 4 V 4 1 t Sa 21 6 V SS Too Oe ae i i ais Tae a ieee cov Fig 7 2 Typical characteristic of recharging cycle for MS2000 24 P e Inthe interval 7 T until the voltage 10 8 V 21 6 V for 24 V is reached the battery is charged by little current to prevent any battery damage at possible failure shortcut at any battery cell e Inthe interval 7 7 3 until the voltage 14 7 V 29 4 V is reached the battery is charged by constant current 2 5 A 2 0 A e In the interval73 T until the charging current drops under 0 25 A is charged by constant voltage 14 7 V 29 4 V e In the interval over 7 is charged by constant voltage 13 65 V 27 4 V with the charging current drops gradually to zero e The maximum charging current for various versions is written in the table Basic Technical Parameters For each case this current cannot exceed the limit Rated output current Actual current on OUT DC 18 Power Supply MS2000 RACOM s r o Mechanical parameters 3 2 8 Mechanical parameters od ror 0 p
10. eaivaleedailcap subs anecdtecdhnwubansiiel 20 JAMPOONANENVAIMNIAO RS cesta RE ts wa henna Sues alu dent a nues n e aan eee 20 9 2 Conditions of Liability for Defects and Instructions for Safe Operation of Equipment 20 9 3 ROHS aNd WEEE COMP IAIN CO Sn A ar lee noie 20 10 D claration Of Conformity ss seu entente ceed adele eee ne sn MT ne 22 Ms ULI Oh COMIN Sins SR ne ed ach me pit dt sn aidan 23 List of Figures 5 1 Voltage ripple in output at rated current output cece cece ceceeee asec eceeesaeseeeseeeaeeeeeeeeesaeee 13 5 2 Smooth rise in output voltage when supply starts without battery cece eeeeceeeeeeeeeees 13 5 3 Voltage characteristic at the output of the MS2000 supply when changing over to back up battery T2 VI TZ Aly 2 A decide te tee cesse inerte nn eee et 14 5 4 Voltage characteristic at the output of the MS2000 supply when changing over from back up to feeding from mains 230 V battery 12 V 12 Ah 1 2A LL 14 6 1 Influence of temperature On trickle life 0 ec ccecceeeeeeeeeseeeseeeseeeeeeeeeeeeeteeeeegeeeseteeetseeteeeeeeees 15 6 2 Influence of self discharging to remain battery capacity ccecccecceceeeeeeeeceeeeeeeeeeeeeeeeeneeaeees 15 6 3 Trickle Float life characteristic LC T LC R and LCO L 0 0 cecccecccceeeeeeeseeeeseeeseeeeaeeeeaes 16 6 4 Influence of battery voltage on temperature ccc ceccseeeceeeeceeeceaeeseseeseeeeeaeeseeeseaeeseeeeseeess 16
11. faston battery 7 PKC106 yellow Co blue faston battery or 4 PKCO506 black 4 or 3 PKCO506 the porality is not distinguished thermistor 1 has to be connected to PI pin in the powering connector on the RM400 radio modem Connection of the terminals 1 2 5 and 6 see Section 2 3 Signalizing of States 6 Power Supply MS2000 RACOM s r o Function Description Meaning of Signal LEDs 2 Function Description Meaning of Signal LEDs 2 1 General Description Block Diagram The power supply is a single acting blocking converter SELV with two levels of output voltage The lower level is for connecting supplied devices and the higher level is used for charging the back up accumulator The supply is protected on the input against shorting by safety fuse T4A There is varistor protection against over voltage on the primary side The supply is short circuit proof when powered by mains or from the accumulator The supply is also resistant to over voltage on the secondary side 2 2 Charging and Back up There is integrated management of charging and back up in the MS2000 which is all independently controlled by a microprocessor Microprocessor control allows charging of the battery to full capacity in least time with high efficiency switch regulator on the secondary side and maintains it in an optimal mode Charging works in reference to ambient temperature a sensor is located on battery terminals D
12. ion correctly Note For MS2000 power supplies manufactured before 09 2008 a minimum current of 300 mA needs to be applied to PWR OUT for battery charge control to function correctly 2 3 Signalizing of States Information about mains failure MAIN PWR OFF and information about low battery voltage BATTERY LOW e g there will be a total voltage failure for a connected device is linked to the output terminal open collector The current through the output transistors is not limited in any way and therefore it is important to connect an external resistor in series with the transistor to limit the current to an acceptable level the maximum current value is 0 5 A The following table contains the value of current through the transistor _ D the output voltage when the transistor is switched on U_DS and the value of the external series resistors R_s fora 13 8 V and 24 V power supply ve Upsimy RS Uvoitage 13 8 V Uvoitage 24 V 20 8 5 680 1200 5 The wires having the low battery voltage information are connected between the screw connectors No 1 BATTERY LOW and 5 GND see the diagram The information MAIN POWER OFF is given by wires connected to clamps No 2 MAIN PWR OFF and 6 GND and it is evaluated by function m isc b att using the Setr utility see the manual MORSE firmware documentation LEDs indicate the state of voltage on the power supply output green LED PWR ON mains failure red LED MAIN PWR OF
13. may not be disposed of as unsorted municipal waste in the European Union See the product docu mentation for specific battery information Batteries are marked with a symbol which may include let tering to indicate cadmium Cd lead Pb or mercury Hg For proper recycling return the battery to your supplier or to a designated collection point RACOM s r o Power Supply MS2000 21 Declaration of conformity 10 Declaration of conformity the broadest narrowband money can buy EP RACOM RADIO DATA NETWORKS Declaration of Conformity MS2000 in accordance with 73 23 EEC Directive of 19 of February 1973 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits and 89 336 EEC Directive of 3 of May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility Producer RACOM s r o Address Mirova 1283 592 31 Nove Mesto na Morave VAT 46343423 Product MS2000 Purpose of use Power Supply We the manufacturer of the above mentioned product hereby declare that this product e conforms to the essential requirements of the European Union directives 73 23 EEC and 89 336 EEC e issafe on condition of usage mentioned in the operating manual This Declaration of Conformity is based on the following documents Test specification Document No Date of issue Laboratory 730 595 2001 CSN EN 61000 3 2
14. quipment is only guaranteed if this equipment is transported stored operated and controlled in the proper manner The same applies to equipment maintenance e Only undermentioned manufacturer is entitled to repair any devices 9 3 ROHS and WEEE compliance The Power Supply MS2000 is fully compliant with the European Commission s RoHS Restriction of Certain Hazardous Substances in Electrical and Electronic Equipment and WEEE Waste Electrical and Electronic Equipment environmental directives amp ROHS Restriction of hazardous substances RoHS The RoHS Directive prohibits the sale in the European Union of electronic equipment containing these hazardous substances lead cadmium mercury hexavalent chromium polybrominated biphenyls PBBs and polybrominated diphenyl ethers PBDEs End of life recycling programme WEEE 20 Power Supply MS2000 RACOM s r o Conditions for MS2000 Operation The WEEE Directive concerns the recovery reuse and recycling of electronic and electrical equipment Under the Directive used equipment must be marked collected separately and disposed of properly Racom has instigated a programme to manage the reuse recycling and recovery of waste in an environmentally safe manner using processes that comply with the WEEE Directive EU Waste Electrical and Electronic equipment 2002 96 EC Battery Disposal This product may contain a battery Batteries must be disposed of properly and
15. the broadest narrowband money can buy EP RACOM RADIO DATA NETWORKS Service manual Power Supply MS2000 version 1 5 9 15 2015 RACOM s r o Mirova 1283 592 31 Nove Mesto na Morave Czech Republic Tel 420 565 659 511 Fax 420 565 659 512 E mail racom racom eu Table of Contents Meligent Power SUP IMIS 20002 a ed rater en amet tente 5 1 MS2000 connection to 230 V mains and linking with other devices cccceececeeeeseeeeeeeeeeeeeaeeees 6 2 Function Description Meaning of Signal LEDS T 2 1 General Description Block Diagram ccccccccsececeeeceeeeceeeeceeeeneeseueeseceseuseseeesseesseeeaaees T Z De Ghardng and BACK UD nasate E T 2 93 SIGMANZING Ol Stale Sn E Ea 8 3 BaSe TECHNICAL Paramete S a a te tete nn nn 9 3 1 Parameters for MS2000 version without ventilator iii 9 3 2 Parameters for MS2000 version equipped by ventilator ccccccceeceeeeeeeeeeeeneeeseeeeees 10 3 3 Allowed output current in dependence on the surrounding temperature 11 A M92000 Installation NSTrUCHONS ER Ra nn ne N 12 D Electric Characteristics si nn di an E dti ere ares ee 13 6 Parameters of Recommended Batteries se 15 FAR 12 1e Li To 1 6 10 ee CR a E a etaeaeeees 17 6 Mechanical parameters ER LR dater aucunes rare anse ne dde ice aes 19 9 Conditions Tor MS2000 Operation ss ins ccusevnestedapencdvindsis avdsicaind s cepdaesannoinirnda
16. tors must comply with the requirements of respective standards The producer recommends to protect the 230 V AC input by circuit breaker of 6 A rated current with characteristics C The source must be disconnected from the battery when replacing fuses Only the same types of fuses with the same current rating can be used for replacement When using the device as a source of SELV voltage the extra low voltage side must be electrically and spatially separated from low voltage conductors Power Supply MS2000 RACOM s r o 5 Electric Characteristics Fig 5 2 Smooth rise in output voltage when supply starts without battery RACOM s r o Power Supply MS2000 Electric Characteristics 13 Electric Characteristics ak TL A Ready M Pos 3 230ms ELT RetB 1 00 10 0ms Fig 5 3 Voltage characteristic at the output of the MS2000 supply when changing over to back up battery 12 V 12 Ah 2 A Reta 09 tims Fig 5 4 Voltage characteristic at the output of the MS2000 supply when changing over from back up to feeding from mains 230 V battery 12 V 12 Ah 2 A 14 Power Supply MS2000 RACOM s r o Parameters of Recommended Batteries 6 Parameters of Recommended Batteries The supplied battery is PANASONIC 12 V 12 Ah type LC RA The following characteristics are taken from Panasonic documentation Service life years BCA End vata CV 2 27 current 0 15 CA s 68 80 104
17. ue to this the battery is protected against overload at higher temperatures The voltage temperature coefficient on the lead acid battery is generally 10 mV C MS2000 is produced for using with lead acid batteries 12 V 12 Ah 24 V 12 Ah but by using the jumper on the front panel it is possible to change the maximum charging current even for another capacity for battery 2 6 Ah jumper left or 6 12 Ah jumper right Another type of battery than lead acid can be used but firmware should be adapted by the manufacturer Transformer Power Switch Output Rectifier DE Oo 6 Oo gt 2 ZA O Bater Low Q Temp sensor KZ CS CS CS es MainPWR OFF Batt Low Monitor C U PWR OUT DC ACCU The microprocessor controls connecting of the battery when there is a mains failure and disconnecting of the battery when the minimum manufacturer s allowed voltage on the battery is reached 10 8 V or 21 6 V An electronic switch also protects the supply with an electronic fuse against overload and surge current when connecting a capacitive load of the order 6000 uF and larger The electronic fuse RACOM s r o Power Supply MS2000 T Function Description Meaning of Signal LEDs disconnects the load after a capacitive overload and the MS2000 tries to connect the capacitive load again by PWM modulation with a smooth rise in voltage No current needs to be applied to PWR OUT for battery charge control to funct
18. ules according to spec MR300 5W 300 MHz 12 5 or 25 kHz 5W half duplex modules according to spec MR400 25W 400 MHz 12 5 or 25 kHz 25W half duplex modules according to spec MR400 5W 400 MHz 12 5 or 25 kHz 5W half duplex modules according to spec MW 160 25W 160 MHz 200 kHz 25W half duplex modules according to spec MX160 25W 160 MHz 200 kHz 25W full duplex modules according to spec MG100 Cellular router modules according to spec MS2000 12 230 VAC 13 8 V DC intelligent back up MS2000 24 230 V AC 24 V DC intelligent back up MSU1 20 Arbitrary solar panel 14 7 V DC DCC24 20 60 V DC 13 8 V DC Nove Mesto na Morave 1 of March 2014 4 ff A HN ST Jiri Hruska CEO CF YWkK j RACOM s r o Mirova 1283 592 31 Nove Mesto na Morave Czech Republic Tel 420 565 659 511 Fax 420 565 659 512 E mail racom racom eu ver 1 1 Fig 11 1 Country of Origin declaration for MS2000 RACOM s r o Power Supply MS2000 23
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