Duro 6200 SXT
Contents
1. V Brine Cam 8 This valve has two positions 1 The valve position during regenera Cycle Step Abbreviation Backwash and 2 Rapid Rinse When tion and servicing can be checked Backwash the valve is in the Service position in the circuit board screen as well Rapid Ringe must be pressed and held for the position label on the cam Service 5 seconds before it activates Press and hold the pic for 5 seconds to advance the valve into the 1 Backwash position Press once more to advance to the 2 position Water Conditioner Flow Diagrams Service Position Filtered Water Raw Water 9 Press to advance the valve to the 1 Backwash sition Slowly turn on the water supply and allow the unit to backwash until the air purges out of the tank and clears the system IMPORTANT The filter should be backwashed for 15 minutes before using this for first time Rapid Rinse Position Raw Water Q Filtered Water ja E To Drain Backwash Position Raw Water Filtered Water il e rel 2 An C 4 d SE xl 4 To Drain 10 Press once more to advance to the 2 Rapid Rinse position and allow water to run to drain for 2 Minut2. How Duro Automatic Backwashing Filter Works Raw water enters your home through the main supply line enters your filter and passes downward through the media bed Impurities such as turbidity and sediment MMF and organics ACF are removed from the water The filtered water then flows up and into your household water lines The neutralizing filter NF is designed to raise the pH of your water to eliminate corrosive characteristics Periodic regeneration is required to flush entrapped material from the system Example A pH of 5 5 can be raised to 7 0 which is neutral When the water is neutralized it is then possible to remove the iron with the addition of an iron filter In normal operation the Time of Day display will alternate being viewed with the Day Remaining display As day passes the day remaining will count down from a maximum value to zero or Once fhis occurs a regeneration cycle will be initiated at the Set Regeneration Time Water flow through the valve is indicated by the Flow Indicator that will flash in direct relationship to flow rate Example 3 Days Remaining PM Indicator to Regenerate ln re Flow Indicator A J Flashing with water flow PM Indicator 0 Days Treated MEUS eee 6 Flow Indicator Flashing with water flow Water Remaining rere Timer Behavior During Regeneration In regeneration the control will display a spec
3. Remove the valve from the mineral tank b Temporarily plug the open end of the riser tube to ensure that no resin or gravel falls down into the distribution The riser distributor remains inside the tank seated in the depression at the bottom Plug tube with a tape Remove after media is loaded Fill support bed first if supplied The media will not always spill down inside the tank and may need to be swept inside Neutralizing Filter NF Media Bed Calcium Carbonate amp Magnesium Oxide Mixed Grey White Support Bed when supplied Fine Medium and or Coarse Gravel Multi Media Filter MMF Media Bed Anthrafilt Anthracite Black Fine Sand Fine Garnet Purple Coarse Garnet Purple Support Bed when supplied Fine Medium and or Coarse Gravel Activated Carbon Filter ACF Media Bed Carbon Black Support Bed when supplied Fine Medium and or Coarse Gravel Fill mineral tank one quarter full of water to protect distribution during gravel installation Place the media into the tank in the order indicated above Slowly and carefully add the gravel support bed and the softener or filtration media leveling each layer as it is placed into the tank e Fill support bed if supplied first During the filling process ensure the distributor tube stays on the bottom of the tank reasonably centered Rem
4. conditioner inlet amp outlet b If the conditioner has an integral bypass valve put it in the bypass position C If there is only a shut off valve near the conditioner inlet close it 2 Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the In Service position 3 Unplug Electrical Cord from outlet 4 Disconnect drain line connection WARNING ELECTRICAL SHOCK HAZARD UNPLUG THE UNIT BEFORE REMOVING THE COVER OR ACCESSING ANY INTERNAL CONTROL PARTS CAUTION Disassembly while under pressure can result in flooding Always follow these steps prior A to servicing the valve 6200 Service Kits Piston and Cartridge Assembly Dwg Part Part Description rtridge Assembly with Piston 61799 01 Ca O Ring wee 11335 Screw 4 40X3 16 16394 O Ring 029 13287 O Ring 123 61799 Seal and Spacer Cartridge 42920 Piston 19984 6200 Service Kits Drain Line Flow Control Kits 12085 Washer F Piston Rod Part Description ow 1 2 GPM 12086 Washer F ow 1 50 GPM 12087 Washer F ow 2 0 GPM 12088 Washer F ow 2 4 GPM 12089 Washer F ow 3 0 GPM 12090 Washer ow 3 5 GPM 12091 Washer F ow 4 0 GPM 12092 Washer F ow 5 0 GPM 11183 O Ring 01 7 11385 01 Adapter itting DL
5. Operating and Service Manual 6200 SXT Automatic Backwashing Filter Activated Carbon For Chlorine and Bad Taste and Odor Reduction Multimedia For Turbidity Reduction Neutralizer For Acidic Water id Made in Canada Introduction Read this Manual First Read this manual thoroughly to become familiar with the device and its capabilities before installing or operating your Water Filter Failure to follow instructions in this manual could result in personal injury or property damage This manual will also help you to get the most out of your filter This system and its installation must comply with state and local regulations Check with your local public works depart ment for plumbing and sanitation codes In the event the codes conflict with any content in this manual the local codes should be followed For installations in Massachusetts Massachusetts Plumbing Code 248 CMR shall be adhered to Con Sult your licensed plumber for installation of this system This water filter is designed to operate on pressures of 20 psig 125 psig If the water pressure is higher than the maximum use a pressure reducing valve in the water supply line to the softener This unit is capable of operating at temperatures between 40 F and 110 F 4 C 43 C Do not use this water filter on hot water supplies Do not install this unit where it may be exposed to wet weather direct sunlight or temperatures outside of the range specified above Do n
6. 1 Reconnect drain line 2 Return bypass or inlet valve to normal in service position Water Pressure will automatically build in the softener NOTE Be sure to shut off any bypass line 3 Check for leaks at all sealed areas Check Drain seal with the control in the backwash position 4 Plug electrical cord into outlet 5 Set Time of Day and cycle the control valve manually to assure proper function Make sure control valve is returned to the In Service position 6 Start regeneration cycle manually if water is hard 27 6200 SXT Valve Dimensional Drawings All dimensions are in Inches mm DRAIN PORT RC ur Ino Il m INLET 23 91 Sh mpra H AI 5 Te TER AWS 161 8 6 37 18 7 74 ithe 2 45 ME V Dt T L Fy os 36 136 ADAPTER CLIP 1 42 1 42 28 Parts Breakdown Part Number Model Activated Carbon Filters ACF Distributor 1 Valve 2 Tank 3 Media Bed 4 Tank Jacket 5 4628 DACF75SXT 19478 6200211 18474 95401 100502 4629 DACF10SXT 19478 6200212 110474 95402 100507 4630 DACF15SXT 19477 6200213 112524 95403 4631 Part Number DACF20SXT Model 19477 Distributor 1 6200214 114501 ult
7. 10 minutes or less and are for residential applications only Do not use peak flow rate for commercial applications or for a continuous rate when treated water supplies are DMMF10SXT 9X 48 geothermal heat pump swimming pool etc DMMF75SXT 8X47 0 75 DMMF15SXT 10 X 54 For satisfactory operation the pumping rate of the well system must equal or DMMF20SXT 12X52 exceed indicated backwash flow rate Neutralizer Filter NF DNF75SXT 8X47 0 75 2 DNF 10SXT 9X48 3 DNF15SXT 10X54 5 DNF20SXT 12X52 6 5 6 DNF15SXT DH 10 X 54 DH DNF20SXT DH 12X52 DH Water and Time Consumed during regeneration Peak Back Back Total Water used Service Service wash Shipping Wash Rapid Regenera during Flow Rate Flow Rate Flow Rate Weight Time Rinse tion Time Regeneration Model Tank Size gpm gpm gpm Ibs Bypass Minutes Minutes Minutes gallons Activated Carbon Filters DACF75SXT 8X47 3 5 Plastic DACF10SXT 10 X 47 7 7 Plastic DACF15SXT 12 X 52 E 8 Plastic DACF20SXT 14 X50 10 Plastic Multimedia Filters DMMF75SXT 8X47 4 5 4 95 Plastic DMMF 10SXT 9X 48 5 7 5 145 Plastic DMMF15SXT 10 X 54 7 7 213 Plastic DMMF20SXT 12X52 10 265 Plastic utralizer Filter DNF75SXT 8X47 75 Plastic DNF10SXT 9X 48 5 Plastic DNF15SXT 10 X 54 8 Plastic DNF20SXT 12X52 Plastic DNF15SXT DH 10 X 54 DH Plastic DNF20SXT DH 12X52 DH Plastic
8. Drain flows continuously A Foreign material in control B Timer motor stopped or jammed A Remove piston assembly and inspect bore Remove foreign material and check control in various regeneration positions Replace timer motor 32 Duro Guarantee WaterGroup Inc guarantees that your new water conditioner is built of quality material and workmanship When properly installed and maintained it will give years of trouble free service Seven Year Complete Parts Guarantee WaterGroup Inc will replace any part which fails within 60 months from date of manufacture as indicated by the serial number provided the failure is due to a defect in material or workmanship The only exception shall be when proof of purchase or installation is provided and then the warranty period shall be from the date thereof Ten Year Guarantee on Mineral Tanks and Brine Tanks WaterGroup Inc will provide a replacement mineral tank or brine tank to any original equipment purchaser in possession of a tank that fails within 120 months provided that the water conditioner is at all times operated in accordance with specifications and not subject to freezing General Provisions WaterGroup Inc assumes no responsibility for consequential damage labor or expense incurred as a result of a defect or for failure to meet the terms of these guarantees because of circumstances beyond its control Water Gr up U S Hea
9. Soft Water Ground Strap B To Outdoors Water Meter Multi Media Taste and Neutralizing Filter MMF Odor ACF Filter NF Filter Softener i Water Heater Figure 2 Unfiltered Water Bypass Loop Cut amp Capped Ground Strap Required Because of Break in Continuity Filtered Water Line in Home Preparations 1 Determine the best location for your water filter bearing m Hard in mind the location of your water supply lines drain line Fitored Sogea and 120 volt AC electrical outlet Subjecting the filter to Hard Soft Water freezing or temperatures above 43 C 110 F will void the Raw 22 f warranty waer q M Electrical To Outdoors Outlet Drain Drain 2 Media Installation When Necessary Models including Water Meter m Drain and higher than 1 5 CF of media are shipped with sepa rate media in pails or boxes Models lower than 1 5 CF of media come loaded with media and this step can be skipped for new installation Filter Softener Water Heater The riser distributor remains inside the tank seated in the depression at the bottom Riser Tube
10. a softener NOTE Under dynamic conditions it might be necessary to mix five parts Calcite with one part Magnesium Oxide to effectively raise the pH In order to size and apply the equipment correctly a complete analysis of the water supply should be obtained CAUTION Do not use where the water is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the unit Specification Working Temperature 34 110 F 1 43 C Service Peak Service Backwash Shipping Do not subject the unit to freezing temperatures Media Flow Rate Flow Rate Flow Rate Weight Working Pressure 20 125 PSIG 137 861 kPa Model Tank Size gpm gpm Ibs Voltage 120060 Pipe Size 3 4 Activated Carbon Filters ACF At the stated service flow rates the pressure drop through these devices will DACF75SXT 8X47 0 75 4 i not exceed 15 psig The manufacturer reserves the right to make product improvements which DACF1OSXT 10X47 may deviate from the specifications and descriptions stated herein without obligation to change previously manufactured products or to note the DACF15SXT 12X52 1 5 change Do not use water that is microbiologically unsafe without adequate DACF20SXT 14X50 2 10 disinfection before or after the system Multimedia Filters MMF USA customers will need to add 4 to the item numbers for ordering Peak flow rates intended for intermittent use only
11. control valve 25 5 Reinstall the timer assembly brine valve bracket and meter cable Lubricate O rings 4 Apply silicone lubricant to four new o rings and assemble to four ports on new meter module 5 Assemble meter to control valve Note meter portion of module must be assembled at valve outlet 6 Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke 7 Attach two clips and screws at bypass valve or yoke Be sure clip legs are firmly engaged with lugs Servicing and Replacing Drain Line Flow Control DLFC DIFC Retainer Flow Washer Housing Flow Washer Hose Bark 26 Disconnect the drain line retainer clip Remove the DLFC assembly and pull the flow washer out of the DLFC housing with then help of plier Remove the flow washer from the housing and clean it with water to remove any debris Replace it with a new washer if necessary Re install the DLFC housing and retainer Circuit Board Replacement 1 Da kuwa 4 Meter Cable Power Harness 1 Detach the circuit board from valve 2 Disconnect the meter cable and 3 Replace and connect the new front cover by removing two screws power head harness from the circuit circuit board on the front cover board After Servicing
12. B Assure permanent electrical service check fuse plug or switch C Replace media D Have water sample analyzed to determine any change E Replace with larger unit or add another filter Be sure flow control is not clogged or line restricted Be sure water pressure has not dropped and that pump has sufficient capacity G Increase frequency of regeneration Make sure There are no leaks in toilets or sinks 2 Filter fails to regenerate 3 Filter regenerates every day A Electrical service to unit has been interrupted B Timer is defective C Power failure D Timer motor does not run A Faulty gear train A Assure permanent electrical service check fuse plug or switch B Replace timer C Reset time of day D Replace defective motor A Check the mechanical linkage on the timer control to eliminate possible binding in the gear train 4 Loss of water pressure 5 Loss of media through drain line A Iron or turbidity build up in filter B Filter not regenerating often enough C Not enough water volume or pressure to backwash properly A Air in water system B Backwash rate too fast A Clean control and treat bed with Iron Out Increase frequency of regeneration B Increase frequency of regeneration C Correct water supply problem A Assure that well system has proper air eliminator control Check for dry well condition B Check drain flow control for proper flow rates 6
13. FC 13308 Hose Barb Straight DLFC 1 2 12388 Hose Barb 90 Deg DLFC 1 2 60705 XX DLFC Assembly GPM For lt 7 60706 XX DLFC Assembly XX GPM For gt 7 GPM 18312 20 Retainer Drain 6200 Service Kits Flow Meter Optional Dwg Part Part Description Cable Meter Clip Flow Meter Screw Slot Hex 8 18 X0 6 Meter Assy 3 4 Dual Port O Ring 119 Flow Straightener ZN Meter Only Electronic Turbine lt 7 4 7 6 20 DL AZ N N a Part Part Description 82 19474 01 Harness Power SXT 84 19791 01 Cable Meter 36 42766 02 Circuit Board SXT 37 17020 Screw 21 6200 Service Kits Other Parts Dwg Part Part Description 17020 Screw Stl Hex 6 20 X 3 8 040050 Screw Hex Washer 42919 Cam Brine 43107 Label Cam Position Softener 43121 Label Cam Position Filter 13314 Screw Slot Hex 8 18 X 0 60 18280 Collector Top 1 19619 Bracket Idler 43298 Gear Idler 10218 Switch Micro Dwg Part Part Description 4 43052 01 Cover Black 43052 02 Cover Cream 54 1 1023 Screw Slot Hex 1 4 20 X 1 2 49 19597 Motor 24V 50 60 Hz 43053 01 Backplate Black 43053 02 Backplate Cream 41 Brack
14. The length of the grounding strap will depend upon the number of units being installed and or the amount of copper pipe being replaced with plastic pipe See Figure 1 In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve as in Figure 1 or by physical separation as in Figure 2 an approved ground clamp with no less than 6 copper conductor must be used for continuity to maintain proper metallic pipe bonding NOTE Check your local electrical code for the correct clamp Figure 1a Taste and Odor Filter ACF Typical Installation Hard Electrical Panel Filtered Cold Soft Water Water Hard Soft Water Ground Strap Raw Water To Outdoors Water Meter Taste and Odor ACF Filter Softener Water Heater Figure 1b Mulit Media Filter MMF Typical Installation Electrical Panel o Raw Water Hard Filtered Water Grou Cold Soft Water Hard Soft Water nd Strap X To Outdoors Water Meter Multi Media Filter MMF Taste and Odor ACF Filter Softener ct Water Heater Figure 1c Neutralizing Filter NF Typical Installation o Raw Water Electrical Panel Hard Filtered Water Cold Soft Water Hard
15. The media should be replenished or replaced depending of inlet water quality and water consumption Check with your water treatment expert on the media bed change frequency Below are some guidelines Please refer to the servicing section of this manual for step by step procedure Not following the above will void all warranty on the control valve Maintenance of your new water filter requires very little time or effort but it is essential Regular maintenance will ensure many years of efficient and trouble free operation Replacing Media Bed NF the media bed in a neutralizing filter is slowly dissolved and has to be replaced The frequency of replacement varies depending on water quality consult your dealer to determine the expected life of your media bed ACF under normal operating conditions the effective life of the filter media is approximately one to three years depending on the water quality after which taste and odor problems may return When this happens contact your dealer for a replacement media bed MMF under normal operating conditions the media should never need to be replaced If you experience pressure loss and cannot correct it with a manual regeneration your media bed may need replacing contact your deale Servicing 6200 Valve Before Servicing 1 Turn off water supply to conditioner a If the conditioner installation has a 3 valve bypass system first open the valve in the bypass line then close the valves at
16. U of the raw water exceeds 150 suspended solids exceed 150 mg L or the filter water throught the 10 micron filter paper has unacceptable quality a MMF filter might not be applicable As a guide the U S Public Health Drinking Water standaras states the turbidity should not exceed 1 NTU The exact number of gallons filtered between backwashes can not be given because of many variables Filter Automatic Water Filter with Activated Media will control chlorine taste and odor and it will also remove most objectionable organic colors It will not remove hydrogen sulfide It is important to note that whenever the cause of an objectionable taste or odor has not been established Health Authorities should determine if the water is safe to drink Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system NF Filter Automatic Water Filter with Neutralizing Media will neutralize slightly acid water pH 5 2 to gt 6 8 and thus help to prevent unsightly brown or green stains due to corrosion of household plumbing If the pH is between 5 and 6 one part of Magne sium Oxide Media should be mixed with five parts of Calcite Media to provide additional neutralizing capability If the water to be treated has a pH less than 5 a high hardness or a high carbon dioxide level NF might not be applicable a solution feeder should be used Because NF adds hardness it should be used prior to
17. agnostic Programming Mode Diagnostic Programming Mode Options Abbreviation Parameter Description Flow Rate Displays the current outlet flow rate Peak Flow Rate Displays the highest flow rate measured since the last regeneration Hours in Service Displays the total hours that the unit has been in service Volume Used Displays the total volume of water treated by the unit Reserve Capacity NOTES Some items may not be shown depending on timer configuration The timer will exit Diagnostic Mode after 60 seconds if no buttons are pressed Press the Extra Cycle button to exit Diagnostic Mode at any time Diagnostic Programming Mode Steps 1 Press the 4 buttons for five seconds while in service 2 Use this display to view ae the current Flow Rate F This option setting is identified by FR in the upper left hand corner of the screen m 3 Press 4 Use this display to view the Peak Flow Rate since the last regeneration cycle This option setting is identified by PF in the upper left hand corner of the 11 I l mus screen 4 Press 4 Use this display E to view the Hours in H Hi Service since the last regeneration cycle This om option setting is identified by HR in the upper left hand corner of the screen 5 M Pres
18. alve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be setup with a sufficient reserve capacity to compensate for regeneration delays During Regeneration Automatic Bypass The regeneration cycle lasts approximately 15 minutes after which treated water service will be restored During regenera tion untreated water is automatically bypassed for use in the household Hot water should be used as little as possible dur ing this time to prevent hard water from filling the water heater IMPORTANT This is why the automatic regeneration is set for sometime during the night and manual regenerations should be performed when little or no water will be used in the household New Sounds You may notice new sounds as your water softener operates The regeneration cycle lasts approximately 2 1 2 hours During this time you may hear water running intermittently to the drain Water Bypass Manual Bypass Figure 5A In case of an emergency such as an overflowing brine tank you can isolate your water filter from the water supply using the bypass valve located at the back of the c
19. be submitted to tempera tures above 43 110 F When swect fittings are used to avoid damaging the control valve solder the threaded copper adapters to the copper pipe and then using Teflon tape screw the assembly into the bypass valve Yoke B 9 K ypass Hose Barb Connect 1 2 drain hose not supplied with a hose clamp here Do not use pipe thread compound as it may attack the material in the valve body Drain Line Connection Using teflon tape screw the 1 2 hose barb into the drain port in the valve Attach 1 2 drain hose to the hose barb and tighten securely with a hose clamp Run the drain line to a floor drain or a laundry drain Complete any neces sary plumbing Waste connections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1 inch 22 mm whichever is larger Never insert drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the conditioner outlet intlet ea 6 Make sure the bypass valve is in the 7 Plug the 24 volt transformer into a service position 120 VAC 60 Hz outlet Circuit Board Screen Position Label
20. d 5 Remove the three screws from the front bracket The entire timer assembly will disconnect from the valve body 6 Replace the timer with a new one Attach the three screws to the front bracket and piston screw to the piston rod Reinstall the brine valve bracket Reinstall brine cam Close the front cover of the control valve 7 Reconnect meter cable If flow meter is attached 24 Piston Cartridge Assembly Replacement Cartridge Assembly All 5 O rings need to be inspected for damages and lubricated This O ring goes to the bottom of the cartridge Follow steps 1 to 5 of timer replace ment 2 Use a flat head screw drive on the notch of the valve body as shown to loosen the piston cartridge pull the cartridge out of the body using pliers 3 Inspect the inside of the valve to make sure that there is no foreign matter that would interfere with the valve operation 4 Put food grade silicone grease on the o rings of the new piston car tridge assembly and install it inside the valve body Meter Replacement and Service Meter Cable Outlet Port Meter Flow Straightainer Inside the Outlet Port Flow Meter should be attached to the outlet side of the valve 1 Disconnect the meter cable from the meter 2 Remove two screws and clips at bypass valve or yoke Pull resin tank away from plumbing connections 3 Pull meter module out from
21. dquarters WaterGroup Companies Inc 193 Osborne Road Fridley MN 55432 USA TOLL FREE PHONE 1 877 581 1833 Canada Headquarters WaterGroup Companies Inc 490 Pinebush Road Unit 1 Cambridge ON 0A5 Canada TOLL FREE PHONE 1 877 288 9888 www woatergroup com Distribution Locations Durham NC Libertyville IL Pottstown PA Rancho Cucamonga CA Cambridge ON Calgary AB Regina SK 52307 0512 i Printed in Canada
22. es 11 Press to advance the valve back into service position indicated by the h a in upper left corner of The display m IMPORTANT NOTE Automatic water filters are supplied from the factory the backwash position ready for start up Turn on the water supply to the unit Open the sup ply line slowly and allow the air to escape from the filter before turning the supply water on all the way Allow the unit to backwash until all the air and media fines are no longer showing at the drain This may take up to 15 min utes so you need to unplug the timer until you are ready to continue 12 Set time of the day in the control valve and program the user section of the control Refer to control valve pro gramming section in this manual NOTE ALL STATE AND LOCAL GOVERNMENT CODES GOVERNING INSTALLATION OF THESE DEVICES MUST BE OBSERVED Programming Instructions Set Time of Day Press and hold 4 Or buttons until display reads TD iu un Adjust the displayed time with 4 Or buttons Press Oto resume normal operation Queuing a Regeneration 1 Press the button The service icon hin will flash to indicate that a regeneration is queued 2 To cancel a queued regeneration press is button Regenerating Immediately Press and hold the button for five seconds Abbreviation Parameter User Programming Mode Options Description DO Day Override The timer s da
23. et Drive 43 Insulator Limit Switch 32 019688 Link Piston Rod 31 019493 Shaft Drive 13363 Washer 55 17020 Screw Hex 6 20 X 3 8 35 22 6200 Service Kits Other Parts Continued Item No Quantity 2 Part No 13305 Part Description 28 19998 Shaft Drive 27 40057 Screw Hex Washer Head gt 26 40254 Clamp Ring 2 92 60503 Clamp Ring Assembly a Description O ring 119 13255 Clip Mounting 13314 Screw Hex Washer Head 8 18 x 5 8 2 2 18706 Yoke Plastic 1 NPT 18706 02 Yoke Plastic 3 4 NPT 13708 Yoke Brass 3 4 NPT 13708NP Yoke 3 4 NPT Nickel Plated 13398 Yoke Brass 1 NPT 13398NP Yoke 1 NPT Nickel Plated 40636 Yoke 1 1 4 NPT 40636 49 Yoke 1 1 4 Sweat 23 Timer Replacement Mese Meter Cable Self tapping screw Bracket 1 Disconnect the meter cable from the meter If flow meter is attached 2 Open the front cover of the control valve unscrew the brine cam and push the brine valve in order to remove the cam 3 Remove the two screws from the grey brine valve bracket and remove it from the valve back plate a N Piston screw Timer Assembly 4 Remove the piston screw from the piston ro
24. ey will cause swelling of O ring seals The filter is now charged with media 9 g It is recommended that the softener or filter tank now be completely filled with water SLOWLY to soak the resin or filtra tion media before startup This will allow the media to absorb water as well as help displace any trapped air This will reduce the chance of backwashing resin or filter media out of the tank during the initial backwash on startup 3 Outside faucets used to water lawns and gardens should not supply softened water A new water line is often required to be connected to supply hard water to the inlet of the water softener and to the outside faucets Cut the water line between where it enters the house and before any lines that branch off to feed the hot water heater or other fixtures in the house and as near the desired location of the water softener as possible Install a tee fitting on the feed end of the cut pipe and an elbow fitting on the other end Install piping from the tee to the inlet of the water softener and from the elbow to the outlet of the softener To sever the water lines which branch off to feed any outside faucets cut the branch lines approximately two inches from the fitting on the main water line Install an elbow on the end of the pipe nearest the outside faucet and a cap on the end connected to the existing water line Install piping from the tee installed on the inlet line to the water softener to the elbow installed on the
25. he unit from the power source Err 1 Drive motor is running continuously When power is restored to the unit the Err display code clears If the condition causing the error has not been resolved the Err code reappears in the four digit display Do not attempt to troubleshoot this problem any further Err 2 There have been more than 99 days since Regeneration must occur for the unit to recover the the last Regeneration If the Day of the Week display to clear and the valve to mode of regeneration is selected and days function normally since last regeneration exceeds 7 days 7 5 To recover from Err2 the user must 7 5 There have been more than 7 days initiate a regeneration or set at least one individual since the last regeneration All individual day to 1 settings d1 d2 d3 d4 d5 d6 d7 are set to 0 Err 3 Control board memory failure Perform a Master Reset If the error returns do not attempt to troubleshoot this problem any further Error Display Example NOTE Unit will flash when an error exists 31 Trouble Shooting Guide Problem 1 Filter bleeds taste and odor or sediment Cause A Bypass valve is open B Electrical service to unit has been interrupted C Defective or stripped media bed D Quality of water has worsened E Filter capacity too small F Filter not backwashing enough G Excessive water usage calendar clock models Correction A Close bypass valve
26. ial regeneration display In this display the control will show the current regeneration step abbreviation the valve is advancing to or has reached and the time remaining in that step The step abbreviation displayed will flash until the valve has completed driving into this regeneration step position Once all regeneration steps have been completed the valve will return to Service and resume normal operation Regeneration Step Abbreviation Example Less than 6 minutes remaining in Regeneration Step Rapid Rinse Pushing the during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing Please see the control valve manual for different regeneration step abbreviations Familiarize Yourself with the Unit and Components Control Valve Tank Jacket Media Bed Distributor Riser Installation Instructions Contact your local distributor to use WaterGroup laboratory for complete water analysis free of cost and no obligation to you All government codes and regulations governing the installation of these devices must be observed If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut during installation of the Noryl bypass valve and or poly pipe an approved grounding strap must be used between the two lines that have been cut in order to main tain continuity
27. imedia Filters MMF Valve 2 Tank 3 95404 Media Bed 4 Tank Jacket 5 4632 DMMF75SXT 19478 6200215 18474 95418 100502 4633 DMMF 10SXT 19478 6200216 194804 95415 100505 4634 DMMFI5SXT 19477 6200217 110544 95416 100508 4635 Part Number DMMF20SXT Model 19477 Distributor 1 6200218 Neutralizer Filter NF Valve 2 112524 Tank 3 95417 Media Bed 4 Tank Jacket 5 4640 DNF75SXT 19478 6200223 18474 93500 100502 4641 19478 6200224 110474 93504 100507 4642 DNF15SXT 19477 6200225 112524 93505 4643 DNF20SXT 19477 6200226 114501 93506 4644 DNF15SXT DH 19477 6200225 81150 93505 4645 DNF20SXT DH Common Components 60049 Bypass 19477 6200226 29 81151 93506 Parts Dimensions Dimesions inches DACF75SXT DACFI5SXT DMMF75SXT DMMF20SXT DMMFIOSXT DMMF15SXT DNF75SXT DACF10SXT DNF20SXT DACF20SXT DNF1OSXT DNF15SXT A 8 10 12 14 9 19 B 54 54 59 57 55 61 19 19 19 19 19 19 D 49 49 54 52 50 56 E 2 2 2 2 2 2 30 Trouble Shooting Guide Error Codes Note Error codes appear on the In Service display Error Code Probable Cause Recover and Resetting Err 0 Drive motor is stalled Unplug t
28. n equals the regeneration day override value Day of the Week Control This control regenerates the system on a weekly schedule The schedule is defined in Master Programming by setting each day to either off or on The control will initiates a regeneration cycle on days that have been set to on at the specified regeneration time Control Operation During a Power Failure The SXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage and the display and motor shut down but it continues to keep track of the time and day for a minimum of 48 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without line power The Time of Day flashes when there has been a power failure Press any button to stop the Time of Day from flashing If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is restored the control will resume the regeneration cycle from the point where power failed Note that if power fails during a regeneration cycle the valve will remain in it s current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without line power If the v
29. ontrol In normal operation the bypass is open with the ON OFF knobs in line with the INLET and OUTLET pipes To isolate the filter simply rotate the knobs clockwise as indicated by the word BYPASS and arrow until they lock You can use your water related fixtures and appliances as the water supply is bypassing the softener However the water you use will be hard To resume treated service open the bypass valve by rotating the knobs counter clockwise Figure 5A Stainless Steel Bypass Figure 5B In normal operation the bypass lever is aligned with the inlet outlet with the pointer on SERVICE To isolate the softener or filter rotate lever counter clock wise until it stops and pointer indicates unit is in bypass You can use your water related fixtures and appliances as the water supply is bypassing the softener and filter However the water you use will be hard or untreated To resume treated water service open the bypass valve by revers ing the rotation of the lever Maintenance Instructions Care of Your Filter To retain the attractive appearance of your new water filter clean occasionally with a mild soap solution Do not use abrasive cleaners ammonia or solvents Never subject your softener to freezing or to temperatures above 43 110 P Servicing Components The seals and spacer cartridge should be inspected cleaned or replaced every year depending on the inlet water quality and water usage
30. ot use water that is microbiologically unsafe without adequate disinfection before or after this system This publication is based on information available when approved for printing Continuing design refinement could cause changes that may not be included in this publication WaterGroup reserves the right to change the specifications referred to in this literature at any time without prior notice Safety Messages Watch for the following safety messages in this manual NOTE used to emphasize installation operation or maintenance information which is important but does not present a hazard Example NOTE Check and comply with you state and local codes You must follow these guidelines CAUTION used when failure to follow directions could result in damage to equipment or property Example A CAUTION Disassembly while under pressure can result in flooding WARNING used to indicate a hazard which could cause injury or death if ignored Example WARNING ELECTRICAL SHOCK HAZARD UNPLUG THE UNIT BEFORE REMOVING THE COVER OR ACCESSING ANY INTERNAL CONTROL PARTS NOTE Do not remove or destroy the serial number It must be referenced on request for warranty repair or replacement Basic Principles The success of the installation will depend to a great extent on advanced planning and preparation Careful attention to the location of the unit accessibility to electrical and drain facilities and the availability of tne proper
31. ove the tape from the distribu tor once media is loaded Whenever possible fill the tank outdoors to avoid problems with dust If filling indoors a dust mask should be worn The large funnel sold separately part 43000 makes filling the tank easier and neater Or an empty 1 gallon or 4 liter container with the bottom cut out makes a good funnel f Unplug the riser tube carefully position the valve over it and turn the valve into the threads in the fiberglass tank tightening securely into tank Note Ensure that the internal O ring in the valve fits securely over the riser tube Silicone grease part 92360 or other food grade lubricant may be applied to the O ring to ease installation of the riser tube NOTE Some medias like used in Neutralizer Filter are sacrificial and deplete faster depending on inlet water conditions and usage The media replenishment is more frequent in high water usage and more acidic water cases A dome hole models are available and supplied in which the dome hole is available for a quick addi tion or replenishment of media in the tank dome hole Dome Hole Cap f pud E CAUTION make sure the O Ring is free of defects Use silicone based lubrication part 3t 92360 if neccesary CAUTION Make sure that the unit is de pressurized before conducting this task WEAR DUST MASK DO use petroleum based lubricants as th
32. pipe to the outside faucet Following this procedure will result in all lines in the house with the exception of the outside faucets but including the water heater and therefore the hot water lines being supplied with soft water 10 Installation Steps Clamp Ring The clamp ring con nects the control valve to the tank and provide an easy way to discon nect tank during control valve servic ing Make sure that the clamp ring screw is tightened A The Clamp Ring should secure the valve with the top of the flange facing up Please note top on the clamp ring 17 H Outlet Inlet Drain 1 2 o Timer Controls 4 button UP button 2 Familiarize yourself with the location of the inlet outlet and drain on the control valve Be very careful not to get the controls wet 11 3 Familiarize yourself with the buttons on the timer control sure that the flow meter is connected to the outlet of the valve Flow meter installation is optional The flow meter is not supplied with the filter 4 Attach the bypass valve to the con trol valve and yoke if plastic bypass is used Connect the inlet and outlet of the water softener to the plumb ing in the house The control valve must not
33. s 4 Use this display to view the Volume Used since the last regeneration cycle This option setting is identified by VU in the upper left hand corner of the screen Press 4 Use this display to view the Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen Press 4 Use this display to view the Software Version This option setting is identified by SV in the upper left hand corner of the screen Software Version Displays the software version installed on the controller Displays the system s reserve capacity calculated from the system capacity feed water hardness and safety factor JL L J 000 l Fia 21 d in m on 8 Press to end Diagnostic Programming Mode Controller Behavior Control Operation During Programming The control will only enter the Program Mode with the valve in Service While in the Program Mode the control will continue to operate normally monitoring days and keeping all displays up to date Control programming is stored in memory permanently eliminating the need for battery back up power Time Clock Delayed Control A Time Clock Delayed Control regenerates the system on a timed interval The control will initiate a regeneration cycle at the programmed regeneration time when the number of days since the last regeneratio
34. tools will ensure a professional looking installation Of utmost importance is the assurance that the filter has been properly applied and meets all specifications Application Correct application is directly associated with the performance and life expectancy of any water filter It is important there fore to understand how your WaterGroup Water Filter functions and to know its capabilities and limitations so that a correct application can be made By following the guidelines and recommendations set forth in this manual you can be certain your filter is applied correctly MMF Filter The Automatic Woter Filter is capable of removing particulate matter particle size as small as 30 microns It will not remove color organics colloidal turbidity or dissolved solids Some applications include Removal of suspended matter in any water system e Removal of particulate matter such as clay mud etc e Prefiltration of oxidized iron prior to an automatic or manual softener e Removal of light sand The quality and number of gallons of filtered water between backwashes will depend upon the amount type and size of the particulate matter being filtered If a water sample is sent to a laboratory where application of a MMF Type unit is contemplated The laboratory will test for Nephelometric Turbidity Units NTU and suspended solids mg L The sample will also be filtered through 10 micron filter paper and NTU run on a filtered sample If the NT
35. y override setting THIS IS AN OPTION ONLY PLEASE DO NOT ADJUST BEFORE CONSULTING AN AUTHORIZED DEALER RT Regeneration Time The time of day that the system will regenerate meter delayed timeclock and day of week systems CD Current Day The current day of week User Programming Mode Steps Note Use 4 Down button to adjust values for In the second level mode the control valve has been pro parameters grammed as per the following main parameters related to 1 Press the 4 buttons for five seconds while in regeneration For more information on master programming service and the time of day is NOT set to 12 01 PM manual read control valve manual part 54802 2 Use this display to adjust the Day Override Adjust this to 12 parameter for softeners 3 Press the button Use this display to adjust the Regeneration Time 4 Press the button Use this display to set the Current Day of the Week This option setting is identified by CD in the upper The valve has been pre programmed with factory settings as shown in the following chart Regeneration Cycle Step Programming 1 Backwash 6 minutes 2 Rapid Rinse 4 minutes left hand corner of the screen This option is only available after the Day of the Week control is set to ON in the Master Programming Refer to the valve manual for details Press the button to end User Programming Mode Di
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