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        SECTION 1 Installation Instructions
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1.  N or colored  BLACK   The wire whichis colored BROWN must be connected  to the terminal which is marked with the letter L or  colored RED     Warning  The mains input supply is fused on both live  and neutral sides  Service personnel should be aware that  amains voltage can exist even if no lighted neon shows     Warning  Most of the moving parts are protected by  covers  Don   t operate the machine unless all of the  covers are in place  The covers on the top of the unit  include safety interlock switches  If either cover is raised     contd     Page 1 2 Issue 1  Apr 2003    EF i z World Leaders    AS900 PRESSURE SEALER Service Manual    the switch will stop the machine from running  Don    ttry  to bypass the interlocks  and don    tuse the machine if the  interlocks are not working     Warning  Don   t wear any loose clothing when you are  working near the machine  Ifa bit of clothing becomes  caught in one of the moving parts  you may be pulled into  the machine very quickly  This force canbe surprisingly  powerful   you may not be able to resist it  Take care  with neckties  sashes  long sleeves  or any other loose  clothing  Dangling jewelry can also presenta hazard   Remove any of theseitems of loosely fitting clothing  or  tie the loose sections out of the way so they can   t be  caught by the machine  Long hair can also be dangerous  when working near this type of machine  If you have long  hair  tie it back or tuck it under a hat  Be especially  careful around the 
2.  Screws  a                                        FIG 1    3  Adjust the height of the High Capacity Conveyor  if fitted  so that the sealed documents feed  smoothly onto it  see Fig  2 overleaf      Issue 1 Page 1 4  Apr 2003    z j   World Leaders    AS900 PRESSURE SEALER Service Manual       Adjust height to  L suit outfeed of  N   Sealer                                  FIG  2  Outfeed Stacker       4  Position the stacker into the machine as shown in Fig  3 below     Outfeed end of Sealer                                                                                                                                                                                                       Uu pam  Eza IL  Ce      i ae ae  FIG  3    Page 1 5 Issue 1  Apr 2003    E f E World Leaders    AS900 PRESSURE SEALER Service Manual    4  Refit side covers  Assemble infeed tray to machine and retain with 2 Countersunk screws  E2563A  amp  2 pan head screws E2624A  as shown shown in Fig  4 below                                                  Countersunk infeed    tray screws E2563A  A A  Pan head infeed tray  screws E2624A  FIG  4    5  Check security of CPU Circuit Board and connectors  Access is gained by removing 2  pan head screws underneath infeed tray and lowering cover     6  Plugpower cord from Conveyor into mains output socket adjacent to mains switch   7  Plugsignal lead from Conveyor into socket above mains switch   8    Plug powercord into machine input socket on mains switch p
3. World Leaders  IN MAILROOM TECHNOLOGY    AS900 PRESSURE SEALER Service Manual       SECTION 1    Installation  Instructions    Page 1 1 Issue 1  Apr 2003    E f E World Leaders    AS900 PRESSURE SEALER Service Manual    SAFETY NOTES    Warning  Do not work inside the machine unless you are  atrained mechanic or electrician  Stop the machine  and  disconnect the power cord before you do any work  inside the machine  Only a trained electrician should  work with the electrical parts  A voltage of 120 Volts  may be present inside this machine  The power source  can produce enough voltage and current to be very  dangerous     Warning  This machine is equipped with a three pronged  plug  One of the prongs on the plug provides a safety  grounding feature  Be sure the plug is always connected  toa properly wired three prong outlet  Do notusea  two prong adapter without grounding the machine  properly  Neverremove the third prong from the plug   The safety grounding feature provides extra protection in  the event of an electrical problem  The apparatus must  be earthed   As the colours of the wires may not correspond with the  colored markings identifying the terminals in your plug   proceedas follows   The wire whichis colored GREEN and YELLOW must  beconnected to the terminal in the plug whichis marked  by the letter E or by the safety earth symbol   ofcolored GREEN or GREEN and YELLOW   The wire which is colored BLUE must be connected to  the terminal whichis marked with the letter
4. anel     9    Themachineis now ready to be powered up     Issue 1 Page 1 6  APR 2003    
5. folding rolls near the center of the  machine     Caution  If ajam occurs  the machine should stop  by itself  Use the jog buttons to move the rollers  forwards or backwards so youcan pull out the jammed  forms     Caution  Keep the machine clean  Wipe off the  outside of the cabinet from time to time to keep the  paper dust from collecting  If you notice that paper dust  is collecting inside the machine  lift the covers and  vacuum it out     Caution  Keep the work area around the machine  clean  Don    tallow paper trim and waste to pile up  If the  work area includes a lot of loose paper scraps  an  operator may slip and fall     NOTE  IN THE EVENT OF ANY EMERGENCY  OR TO  STOP THE MACHINE FOR ANY OTHER REASON   PRESS THE RED EMERGENCY STOP KNOB ADJACENT  TO THE CONTROL PANEL    Issue 1 Page 1 3  Apr 2003    Et Fi E World Leaders    AS900 PRESSURE SEALER Service Manual    INSTALLATION INSTRUCTIONS FOR  AS900 PRESSURE SEALER    ITEMS SUPPLIED   1  Infeed Tray  2  High Capacity Conveyor  3  Power Cord  4  Roller Cleaning Kit  5  Plastic bag containing     4 off M5 x 10 Socket Cap head screws E2516A  4 off M5 washers E4012A   2 off M4 x 8 Cross head screws E2624A   2 off M4 x 6 Pozi Countersunk screws E2563A    1    Unbolt machine from pallet  retained by 1 bolt at each corner through the pallet  bracket      2  Remove 4 pallet brackets from machine stand  retained by 2 screws each  accessed by  opening door of stand   See Fig 1 below                                   Bracket
    
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