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Glassfront BevMax 3 Vender

1. 43 Selection Will Not Vend Flow Chart nnns 44 Ice Frost on Evaporator Flow Chalrltl eene 45 Condensate on Outside of Product Door Flow 45 Compressor Will Not Stop Flow 45 Compressor Will Not Start Flow Chart 46 Machine Not Cooling Flow Chart nnne nens 47 ELECTRICAL DIAGRAMS amp SCHEMATICS 48 56 Block Diagram Domestic 2112 1 48 Block Diagram Export Ga qaquy 49 Vender Wiring Diagram Cabinet Domestic amp Export 50 51 Vender Wiring Diagram Door Domestic amp Export 52 Vender Wiring Diagram Power amp Lighting Domestic only 53 Vender Wiring Diagram Power amp Lighting Export only 54 Compressor Parts n na 55 AC Distribution J2 Port Test nenn 56 PARTS LIST AND DIAGRAMS 57 86 Machine Front 58 59 Cabinet Detail Product Area 60 61 Cabinet Detail Service Door
2. L 62 63 5 2 1i t 64 65 Picker Gup Assembly Fo ER 66 67 Service Door Outside 1200000 L snnt entren 68 69 Service Door Inside ie Cete oM ede iet i eae ee 70 71 Gate E bed c potato 72 73 AG IDistrib tion Coo bae ette 74 75 Lighting EE 76 Refrigeration Unit Fin 4 Tube Condenser 77 78 s 79 aint aan 80 81 Labels Decals MisC ue a na He dede ce 82 SCrews amp NUES ue ant e e FD Hc cd Ld et Hr abd ae 83 84 Washers Bolts amp Misc 85 86 VENDER SAFETY PRECAUTIONS Please read this manual in its entirety This service information is intended for use by a qualified service technician who is familiar with proper and safe procedures to be followed when repairing replacing or adjusting any Dixie Narco vender components All repairs should be performed by a qualified service technician who is equipped with the proper tools and replacement components using genuine Dixie Narco factory parts REPAIRS AND OR SERVICING ATTEMPTED BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS DEVELOPING DUE TO IMPROPER ASSEM
3. Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB replaced by 69 m a o z oc o gt oc N 70 SERVICE DOOR INSIDE ITEM PART DESCRIPTION DN5800 1 Display Lens Green 2 Screw Display 4 24 x 1 2 800 304 79x x1 3 Assembly Display Noritake 804 923 86x x1 4 Rod Latch Bar 647 050 03x x3 5 Door Harness 804 925 08x x1 6 Coin Return Cup Assembly 801 821 29 1 Change Part of 6 7B Change Cup Door Part of 6 8 Validator Filler Plate 647 050 41x x3 9 Gasket Validator Filler Plate 902 001 11x x1 10 Spacer Lockbar 801 201 97x x1 11 Lock Bar 647 050 02x x3 12 Washer Flat 191 ID 50 OD metal 800 701 52x x1 13 Washer Flat 260 ID x 687 OD nylon 900 701 22x x1 14 Screw Shoulder 10 32x1 4 800 202 55x x1 15 Protective Strip Plastic 2 piece 801 810 07x x1 16 Enclosure 801 824 00x x1 17 DEX Harness Kit 627 020 30x x4 18 DEX Harness 804 913 97x x1 19 DEX Harness Bracket 627 010 02x x3 20 Hex Nut for DEX Harness 800 801 65x x1 21 Service Door Security Angle 647 050 04x x3 22 Door Display Security Plate 647 050 41x x3 23 Coin Insert Assembly 647 052 90x x3 24 Keypad Cable Clamp Kit D114 25 Keypad Cable Clamp with adhesive 804 801 12x x1 26 Change Cup Security Bracket 647 050 39x x3 27 T Handle Assembly
4. 14 AIS Lp LA 18 19 20 21 22 26 7786 800 807 66xx1 Hex Nut with washer 0 24 89 800 002 07x x1 PushNui87X437 pm 1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB Replaced by 84 WASHERS BOLTS amp MISC HARDWARE WASHERS BOLTS amp MISC HARDWARE C2 C3 ci c5 7 Washer Flat 18 Gauge 17 64 1Dx5 8 OD Di D2 Berl Ei E3 Pop Rivet Steel Zinc Plated 3 16 E4 E5 Pop Rivet SS 187 E 2 22 ee C _________ Tinnerman Clip U Nut 1 4 20 Fee AP420040 Plug Dome Black 50 Clamp Nylon 5 16 White 901 901 89x x1 Clamp P 1 Heyco 3390 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB Replaced by 86
5. Display will show current status of the relay not the component the relay operates To toggle the state of a given relay press the letter key associated with it on the display Caution Disconnect power to the compressor before testing the compressor relay Failure to disconnect power to the compressor before testing the relay could result in damaging the compressor Press the CLR key to return to Relay Toggle Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below CLEAR ERRORS Press key 0 Allows the service technician to clear errors recorded in the venders data Press the number 0 Key and the display will show CLEAR ERRORS then press 3 Key and the display will show Clear All Errors Y CLR N Press the CLR key to return to Clear Errors Press Key to clear all errors or press the CLR key to return to SERVICE MODE TEST MODE Enter TEST MODE by opening the service door and pressing the blue Service button twice The display will read TEST MODE NEXT ITEM Press key A LIST ERRORS Press key B Allows the service technician to view a list of all recorded errors Press the letter B on the keypad and the display will show LIST ERRORS then change to if no errors exist or if errors are present one of the error prompts below will be displa
6. Check for air leaks or clogged condensate drain line d s ps 47 BevMax 3 Domestic Block Diagram i Motor Power Interrupt Switch X Home Switch Door Switch 71 E Lock Door v lI Relay mem 5e EE Aux ELock Il Power Y Home Switch MDB T qe Plunger in switch VMC Relay Control _____________ Cup Board Cup Board 24 VAC Plunger out 120 VAC switch 120 VAC Port Open Limit Switch Port Closed Limit Switch Port LED Keypad i Port Sensor Electrode 48 BevMax 3 Export Block Diagram X Y Power Interrupt Switch X Home Switch Door Switch E Lock Door Relay Aux ELock 3 Power Y Home Switch Plunger in switch VMC Relay Control 24 VDC k ___ AC Box Cup Board Cup Board Plunger out switch Cup Motor Cup LED 24 VAC 220 VAC ee Display Keypad Port Motor Port Open Limit Switch Port Closed Limit Switch Port LED i Port Sensor Electrode BevMax 3 Cabinet Diagram Domestic amp Export EY T gl I EP LIMIT SWITCH 2200 To 14 control board SWITCH 01221 POR SWITCH PICKER HIME WITH SHO BOARD Bax pun To P15 control board RE LH HI ALE zal 50 BA d BevMax 3 Cabinet Diagram Domestic amp Expor
7. Repeat cycle two to three times Does cup position get worse Do a Keypad YES NO test Go to Factory Diagnostics Close door Check Harness and check Offset and test vend Motor Board Adjustment and adjust as necessary See programming section of manual 37 CUP AT WRONG LOCATION LEFT RIGHT or X AXIS Go to Factory Diagnostics Check encoder counts Send to home does home switch light come on YES NO See XY not working page Send cup to home 31 position Does it go home YES NO en p pod See X Axis positions Does it stop in correct position TS page 33 YES NO Repeat test at several locations Does it stop in correct position Is the horizontal NO YES alignment correct YES NO Check Harness Keypad Motor Board Check Harness Keypad Motor Board Adjust Shelf Offset as required Do a Keypad test Works See pg 17 YES NO Close door do a test vend DELIVERY PORT DOOR WORKS IN FACTORY DIAGNOSTICS BUT NOT IN SALES MODE Close door and do a test vend Does it work YES NO Open service door Pull top door switch out and do a test vend Does it work YES Check repair and replace door switch components mounting bracket strike plate switch and harness PORT DOOR TEST SWITCH CODES Position A Open switch yellow LED on control board Position B Close switch Green LED on control board Position C Vend sensor on off Po
8. a switch or ground wire issue OFF Manually activate the switch and light cycles on and off YES NO Check repair or replace switch or harness Problem solved YES NO Does motor run YES NO Replace control board Check belt and pulley Check repair replace harness Problem solved YES NO Check amp replace motor Problem solved YES NO Replace control board 33 Y Axis Home Green light ON Check All Home LED s are on Manually move cup to A9 and pull top door switch out Press the F key Picker Cup goes to the home position YES NO Is the Green Do a Vend LED on Test with YES NO Door Closed Is the display showing Encoder count with a 1 at the end of the Y Axis code HHHHR 1 X axis Y axis 0 showing a mechanical obstruction NO YES 1 showing a switch or ground wire issue OFF Manually activate the switch and light cycles on and off YES NO Check repair or replace switch or harness Problem solved YES NO Does motor run YES NO Replace control board Check belt and pulley Check repair replace harness Problem solved YES NO Check amp replace motor Problem solved YES NO Replace control board 34 XY Slams to Top Right Or Left NO YES Go to Do a test vend with Diagnostics door closed Do the Encoder counts increase amp decrease when moving the Manually move XY manually
9. 32 Volt SloBlo protects 24 Volt input to Controller Board from secondary of T1 Fuse Right 1 25 Amp SloBlo protects 12 Volt input to Controller Board from secondary center tap of T1 Varistoracross incoming AC power to remove large power spikes Service Door Switches Top or Left Switch 10 Amp in XY Motor Circuits Port Door Motor Circuit and Picker Motor Circuit Power Interrupt Switch Bottom or Right Switch 1 Amp in Controller and Electronic Lock Circuit Lock Switch 25 General Maintenance The most important facets of proper care and maintenance of your machine are the electrical power supplied to it leveling and cleanliness of the machine POWER The machine must be connected to a dedicated 120 VAC 15 Amp circuit U S and Canada CAUTION REMOVE POWER TO THE AC DISTRIBUTION BOX BEFORE CLEANING OR WHEN ANY ELECTRICAL COMPONENTS ARE CONNECTED DISCONNECTED FOR TESTING OR REPLACEMENT CLEANING DO NOT USE A WATER JET OR NOZZLE TO CLEAN THE VENDER GLASS DOOR The display glass should be cleaned inside and out with paper towels and glass or non abrasive all purpose cleaner The gasket around the product door should be wiped down using warm water any mild general purpose non abrasive cleaner and a soft towel Never lubricate the gasket and always check for cracking or deformities which may cause leaks Replace if necessary VERTICAL LAMP LENS COVER Then vertical lam
10. Clean and reset gate If COINCO unit check spring Dirty faulty coin sensor Clean Replace Incompatible coin mechanism Defective coin mechanism Replace Replace Defective controller board Replace 41 ALL BILLS ARE REJECTED All bills are rejected Main Power OFF Disconnected Blown Fuse Check fuses and replace if necessary Machine is Out Of Service List errors to determine cause of Out Of Service Refer to programming for error explanations Loose connection Check cable at bill validator and controller board Coin mechanism low on coins Fill coin tubes Bill path obstructed dirty Clear clean path Wrong option switch settings Reset Incompatible bill validator Replace Defective bill validator Replace Defective controller board AO OA F Replace 42 INCORRECT CHANGE DISPENSED Incorrect change dispensed prices set Check price and board reset if incorrectly necessary Coins not laying flat in Check on tubes clear and tubes reload coins
11. Defective coin Replace mechanism Defective controller v Replace 43 Selection will not vend Vend price set incorrectly SELECTION WILL NOT VEND Check price and reset if necessary Insufficient credit Check price ensure credit is equal to or greater Product and gate mis matched Check gate spacer Gate sticking Move product away from gate removing the weight and use Test Vend to check gate operation Use small amount of WD 40 on pins and recheck Check for bent pins Dirty worn tray insert slide Clean check for flash replace Loose connections Check cable connections at controller board and motors Defective Plunger arm Use Vend Test to check plunger arm replace if necessary Defective cable Replace cable Defective controller board Replace 44 ICE FROST ON EVAPORATOR Ice frost on evaporator Condensate openings in cabinet plugged Clear drain Check product door Air leak seal and cable CONDENSATE ON OUTSIDE OF PRODUCT DOOR Condensate on outside of product door Machine in direct sunlight Move machine Machine in location with humidit
12. Note all items in talics under SETUP MODES require password entry for access if one has been assigned FACTORY DEFAULT REQUIRES NO PASSWORD UNTIL NEW PASSWORD OTHER THAN 0000 IS ENTERED Menu items shown above reflect software revision 804 924 08x x1 and higher SETUP MODE 1 A Next Item B Enter Message C Clear Message D Enable Disable E Set Happy Hour Time F Master Reset 1 Machine Number 2 Set Happy Hour 3 Set Not Avail Time 4 Consumer Overpay 5 Date Time 6 Total Sales 7 Health Control 8 Update Software 9 Set Lights Off Time 0 Enter New Password SETUP MODE 2 A Next Item B STS Enable C Custom STS D Default STS E Display STS F Set NoVend Limit 1 Multivend 2 Set Language 3 Sold Out Enable 4 Price Display 5 Storage Temp Enable 6 Interval Clearing On Off 7 Set Lights Off 8 Set Refrig Temp 9 Set Storage Time 0 Set Storage Temp Service Mode Pages 13 through 15 Test Mode Pages 15 through 19 Setup Mode 1 Pages 19 through 23 Setup Mode 2 Pages 23 through 25 12 SERVICE MODE MENU ITEMS Note Menu items with the are not currently available SERVICE MODE Enter SERVICE MODE by opening the service door and pressing the Service button once The display will read SERVICE MODE The following choices are now available NEXT ITEM Press key A CASH BOX Press key B Shows the amount of change diverted to the cash box from the coin mechanism since the last CLEAR
13. Pull top door Picker Cup to A9 YES NO switch out position Press the F key Picker Cup to the h ition S Check repair replace harness Problem solved YES NO Is the display showing Encoder Do count with a 1 atthe end of position the X Axis code test Check replace motor as needed Problem solved NO YES THHHHHET X axis Y axis Run Y axis A to E amp X axis 2 to 7 five times each Does Picker Replace Cup stop in correct Check for Green 0 showing is control board position amp Yellow LED s a mechanical YES NO If on go to obstruction appropriate Trouble Shooting Pages If off Do a vend test with door closed While running does the Green LED dimly light amp flicker Check ground wire on Y YES NO motor is connected YES NO Check repair or replace Y Encoder is bad axis ground replace motor wire 35 Is vender plugged in Is Pl connected to NO YES control board Go to Factory NO YES Diagnostics Plug in connector Visual check Where is picker cup located HOME NOT HOME Plug in Vender Is plunger below target Is plunger touching target Go to A YES NO Is plunger touching shelf NO YES Check top door switch working N9 TES Red LED is off go to Replace Pull the top door switch out Cycle switch plunger multiple times Does it return home Manually push cup YES NO down off
14. SETUP MODE Press the CLR Key to return to Machine Number Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below SET HAPPY HOUR Press key 2 PASSWORD REQUIRED Allows the service technician to turn Happy Hour ON or OFF Press the number 2 on the keypad and SET HAPPY HOUR will show across the display Happy Hour Press the Key and display will show Happy Hour Off On Press turn On Off Press the CLR Key to return to Set Happy Hour Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below SET NOT AVAIL TIME Press key 3 PASSWORD REQUIRED Password protected Before entering or changing this setting you must enter the password if one has been assigned This mode allows up to 4 different time periods that use of the machine may be restricted Refer to Initial Set Up section Set Not Available Times on page 11 CONSUMER OVERPAY Press key 4 PASSWORD REQUIRED Allows the service technician to set the machine up to allow consumer overpay to vend This will allow a vend if there is not enough change in the mech to be paid to consumer Factory default will be Off Press the number 4 key and display will show Consumer Overpay Press Key and display will show CONSUMER OVERPAY OFF ON Press turn ON O
15. TOTALS or MASTER RESET To view the cash box totals press the letter B on the keypad and the display will show CASH BOX then press the key and the display will show Cash Box Press the CLR key to return to CASH BOX Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SALES Press key C Shows total sales since last CLEAR TOTALS or MASTER RESET This total includes change not diverted to the cash box and still being held in coin mechanism escrow tubes To view the total sales press the letter C on the keypad and the display will show SALES then press the key and the display will show Sales Press the CLR key to return to SALES Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below DISPLAY TEMPERATURE Press key D Shows the cabinet temperature in degrees Celsius or degrees Fahrenheit Press the letter D on the keypad The display will show Display Temperature Press the key and the display will show Display ON or OFF Press turn OFF or ON Press the Key to toggle on off or press the CLR Key to not change settings If on is selected the Display will change to Set Temperature Unit Degrees F or C showing the current setting temperature will be displayed Press F for F
16. display will read OK and then will shift into the requested area If the display reads BAD after the last character is entered this means the password was not accepted NEXT ITEM Press key A ENTER MESSAGE Press key B PASSWORD REQUIRED Allows the entry of a custom idle message to replace the default idle message Press the letter B on the keypad and ENTER MESSAGE will show on the display Press the key and Edit Idle Message Enjoy a Refreshing Drink will show on display with the first character on the left highlighted The program is now ready to accept the new message The A key will move forward through the alphabet numbers space punctuation marks AND an L The B key will move backwards through the same list When the desired character is displayed press the key That character is now entered and the display moves to the right one space as the new message is built Press 3 with the curser showing fand the curser will back up one space Press the se Key with the curser showing will clear all characters to the right of the curser When the new message is complete press the CLR key and return to Enter Message Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below CLEAR MESSAGE Press key C PASSWORD REQUIRED Allows the service technician
17. 17 Vend Sensor 804 925 34x x1 Same 18 LED amp Switch Port Assembly 804 925 09x x1 Same Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB Replaced by 79 HARNESSES 4 Black sleeve shown is no longer used 80 HARNESSES ITEM PART DESCRIPTION FROM TO DN5800 DN5800 Domestic Export 1 Harness Electronic Lock 12 pin plug to E Lock board 804 923 41x x1 Same elock venders only 2 connectors to door switch 1 jack in top of port 2 pin cap to top port lock board 2 Harness Key Sensor Phone jack to top port lock board TriTeq supplied only NA NA 3 Harness Door 10 pin cap white at J11 to 10 pin flat black at Keypad 804 925 08x x1 Same 7 pin cap black at P6 to 6 pin flat white at Display 6 pin plug white at J16 to Mech 8 pin cap black at P11 to 4 pin cap black Cup Motor amp 4 pin plug white at Cup bottom 2 pin cap black at P13 to 2 pin plug white at Port Light 6 pin white cap at MDB not used 2 pin white cap to 2 pin white plug 4 Harness X Motor 8 pin flat black at P15 to 6 pin flat white at Motor 804 924 24x x1 Same 5 Harness Relays 10 pin flat black at P7 to 4 pin white plug at AC Distribution Box 804 923 66x x1 Same Ie ud 0 S o 7 Harness Evaporator plug to evaporator fan 804 924 67x x1 NA 8 Harness Li
18. 86x x1 NA 4B Relay 220V Export Aspera T6213Z NA 802 502 27x x1 5 Cover Overload Relay Tecumseh Embraco 2075001 802 401 88x x1 802 502 01x x1 6A Start Capacitor 110V Domestic 189 227MFD 165V 802 502 24x x1 NA 6B Start Capacitor 250V 50Hz Export NA 802 502 28x x1 Start Capacitor End Cap Bottom Hole TBD 802 501 18x x1 Bracket Capacitor Assembly Embraco 2255002 802 401 92x x1 802 501 87x x1 9A Drain Pan Condensate Domestic TBD NA 9B Drain Pan Condensate Export NA 801 813 55x x1 10A Assembly Condenser Fan 10 Domestic TBD NA 10B Assembly Condenser Fan 220V 16W 10 Export NA 626 041 40x x3 11A Condenser Fan Motor 9W Domestic Embraco 15355030 802 401 94x x1 NA 11B Condenser Fan Motor Export 16W SKSMBIFFL3021S NA 804 501 18x x1 12 Silencer TBD 902 100 29x x1 13 Fan Blade Condenser Embaco 15355018 802 401 95x x1 801 305 67x x1 14 Speed Nut TBD 900 800 85x x1 15 Condenser TBD 802 600 64x x1 16 Dryer TBD 802 401 30x x1 17 Grommet Compressor TBD 902 000 57x x1 18 Evaporator TBD 802 600 63x x1 19 Accumulator TBD 802 401 35x x1 20 Temperature Control Clip 800 902 63x x1 Same 21 Refrigeration Mounting Bracket 647 040 05x x3 Same 22 Encapsulated Temperature Sensor 804 925 39x x1 Same 23 Assembly Evaporator Fan 115V Energy Star 5 blade w shroud 647 052 10x x3 NA Assembly Evaporator Fan 220V 50Hz NA 622 043 00x x3 24 Evaporator Fan EBM 5 blade 115V includes harness 804 501 54x x1 NA Evaporator Fan EBM 5 blade 2
19. COMPONENT 25 AC Distribution BOX 22 2 ER ll 25 GENERAL 1 1 1 1 lt 2 41 2 26 PONET E 26 Cleaning uksitu Sh TUM rere 26 CONTROL BOARD nen 27 Controller Connections i sen cte ad rte e ene Aere ec en e dde t eere doa dio 27 TROUBLESHOOTING use ana 28 47 oe ee NI Eu 28 30 XY Not Working Flow L nnne ense ens 31 Plunger Home Red Light Flow Chart U enne nnns 32 X Axis Home Yellow Light Flow Chart 33 Y Axis Home Green Light Flow Chart nnns 34 XY Slams to Top Right or Left Flow Chart 35 Picker Cup Not Working Flow Chart esses eene 36 Picker Cup at Wrong Location Y Axis Flow 2 37 Picker Cup at Wrong Location X Axis Flow Chart 38 Delivery Port Door Flow Chalt 39 meta uote Ier 40 Bill AcCeptors i iir cadi ER RN sehen 40 Gontrol Board eet ace etd Heil 40 All Coins Rejected Flow Chalt 41 All Bills Rejected Flow Chart ener enne nnn nnne ns 42 Incorrect Change Dispensed Flow Chart
20. CREDIT TIMER MODE Press key 4 Allows the service technician to set the vender to cancel a credit or keep a credit showing on the display after 5 minutes Press the number 4 on the keypad and the display will show CREDIT TIMER MODE Press the Key and the display will show Credit Timer Off On Press turn On Off Credit Timer Off will save a credit indefinitely Credit Timer On will only save a credit for five minutes Press the CLR key to return to 18 Credit Timer Mode Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below DOOR OPEN Press key 5 Shows number of times the service door has been opened since last CLEAR TOTALS or MASTER RESET Press the number 5 on the keypad and DOOR OPEN will show on the display Press the 3 Key and Door Opened Times Month YEAR will show on display This is the number of times the service door has been opened since the last CLEAR TOTALS or MASTER RESET and the time day and date of the last opening Press Key A to see the time of the 5 previous openings Press the CLR key to return to Door Open Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below POWER OUT Press key 6 Shows the number of times the machine has lost po
21. Dist Interior Power Harness 80492338xx1 to choke 804 924 46 1 24 Harness Interlock 2 pin white plug at P3 controller to Door Switch elock venders only 804 924 29x x1 Same 25 Harness Power Dist 9 pin to 80492338xx1 to fuses relays amp transformer 804 922 93 1 26 Harness Choke Output 9 pin plug to AC Dist Box Choke 804 920 49x x1 NA 27 Harness Relay Pwr Bd 4 pin cap to relay harness compressor relay fan relay light relay 804 926 39x x1 NA 28 Part numbers amp descriptions are subject to change with out notice Not applicable TBD be determined RB Replaced by 81 LABELS DECALS MISC ITEM PART DESCRIPTION DN5800 1 Vender Lag Bracket Kit 627 020 60x x4 2 DEX Kit Includes bracket 15 harness amp hardware 627 020 30x x4 3 Thermometer 801 401 55x x1 4 Price Sheet 35 1 10 803 877 51 1 Price Sheet 1 15 1 85 803 877 52x x1 Price Sheet 1 90 3 75 803 877 53x x1 5 Label Selection BevMax 3 Al to E9 803 857 26 1 6 Label Warning DO TILT 803 868 29x x1 7 Label Programming 803 904 33x x1 8 Label Coin Mech 803 853 25x x1 9 Label Coin Return Service Door Bezel 803 857 25x x1 10 Decal Side Cabinet Blue Cap 803 872 61x x1 Decal Side Cabinet RC 803 882 89x x1 Deca
22. Key F to toggle Port LED light Key All Stop on any of these tests omoa 3 Delivery Cup Check Press the number 3 key and the display will show On 0 In 0 Out 0 Hm 1 Note The door switch or left door switch on e lock venders must be pulled to the out position to perform this test Caution XY needs to be in the home position before performing this test Press the key and the display will show Port Sensor On Off 0 In 0 Out 0 1 Press the key to toggle the Poert Sensor to the On setting Display will show Port Sensor On On 1 In 0 Out 0 Hm 1 To perform tests press the following a Shelf letter A B C D E to travel to selected shelf b Column number 1 2 3 4 5 6 7 8 amp 9 to travel to selected column c Key 0 to cycle cup plunger to hit column target The Out 0 will change to 1 momentarily and back to 0 and the Hm 1 will change to 0 momentarily and back to 1 d Key F to return cup to home position e If the delivery cup has a cup sensor in it place a package in the delivery cup and the In O will change to In 1 remove package and it will change to In 0 There are 4 pieces of data shown on the display labeled as On In Out and Hm On indicates whether the delivery cup sensor if present is turned on or off A 1 indicates it is on and a 0 indicates it is off In indicates whether the deliver
23. Overlay Keypad Sun Drop 803 884 62x x1 Overlay Keypad Black 803 881 89x x1 Overlay Keypad Neon Blue 803 879 17x x1 Overlay Keypad Snapple 803 879 98x x1 20 Label XY Settings 803 885 87x x1 21 Label Warning Ramp 803 885 43x x1 22 Label Air Deflector Panel Instructions 803 886 23x x1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD be determined RB Replaced by 82 SCREWS amp NUTS wawawa 2 I wa TES how wa wm AA D 6 fhe Fe im www 8 DAE 8 AEE I I 83 SCREWS amp NUTS ITEM Screw Phil Pan Head 1 4 20 x 1 1 2 A1 A2 5 800 202 55 1 Screw Flstr Shoulder 10 32 x 1 4 800 304 22x x1 Screw Phil Pan Cutting 8 32 x 3 8 800 304 94x x1 Screw Phil Pan 8 32 x 5 8 800 304 28x x1 Screw Phil Pan Form 10 32 x 1 1 4 A13 800 304 23x x1 Screw Phil Pan Sems with washer 8 18 x 1 2 800 304 34x x1 Screw Phil Pan Swage Form 8 32 x 1 4 15 16 17 18 19 A20 A21 A22 Screw Hex Washer Head 14 20 3 4 A14 800 304 36x x1 Screw Self Tapping 1 4 20 x 5 8 5 26 ITEM At 2 AS AS AG
24. disconnected BFUL Stacker full BILL Defective motor BJ Validator jammed BRCH ROM checksum error BOPN Stacker out of position BS Sensor problem CARD READER ERROR CRC Card reader disconnected REFRIG ERROR SENS Temperature sensor problem COLD Temperature to cold HOT Temperature to hot CMPR Compressor not cooling HEALTH Health Guard error END LIST Indicates you have scrolled through the list of all present errors Press the CLR key and display will change to OK and the display will change to NONE Press the CLR key to return to TEST MODE or the A key to proceed to SELF TEST LIGHT TIMER Press key C Allows the service technician to set the 2 vertical lights to shut off for added energy savings after selected time recorded is met for no activity on the key pad or peripherals Press the letter C on the key pad and display will show Light Timer hrs where is the current hour time recorded for meeting no activity to turn the two vertical lams off To change the hour s setting press the key pad numbers that you wish to set for no activity to be met for the lamps to shut off Press the key to save and the display will return to Light Timer Press the CLR key to return to TEST MODE or the A key to proceed to next available mode TEST MODE lt D gt Press key D NOT USED A
25. light Yellow light Green light Does XY move YES NO Plunger X Axis Home Y Axis Home to HOME Home See page 33 See page 34 position using See page 32 Key Pad YES NO Is fuse in control board good Do a test vend with NO YES door closed Works Check harnesses amp connections to P8 P14 amp P15 at control board are good YES NO NO YES Check Motor by Plug in or replace as See Port Door swapping X amp Y needed motors trouble shooting YES NO pg 39 Check repair replace harness Problem solved Change failed Change Control Board NO YES Motor Plunger Home Red light ON OFF Check X Home Visual check Where is picker cup Yellow light Cycle plunger multiple times to ensure proper operation located HOME NOT HOME In position test Press 0 key to cycle plunger Is Red LED ON OFF If Plunger is stuck in the out or in position Refer to Picker Cup Troubleshooting or replace Cup Assembly See page 36 37 38 32 X Axis Home Yellow light ON Check Y Home Green Light Manually move cup to A9 and pull top door switch out Press the F key Picker Cup goes to the home position YES NO Is the Yellow Do a Vend LED on Test with YES NO Door Closed Is the display showing Encoder count with a 1 at the end of the X Axis code THHHHH 1 X axis Y axis 0 showing a mechanical obstruction NO YES 1 showing
26. made Factory setting is ESCROW OFF Press the number 4 on the keypad and the display will read ESCROW OFF or ESCROW ON depending on the current state Pressing the key toggle the vender from ESCROW OFF to ESCROW ON Example f ESCROW OFF is showing on the display pressing the key will disable the escrow function and the display will read ESCROW ON This feature only affects those machines with a bill validator installed Press the CLR key to return to Escrow Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below FORCE VEND Press key 5 NOT AVIALABLE Forces the customer to make a vend by inhibiting the coin return lever once the minimum vend price line has been met or exceeded The coin return lever will not be inhibited if there is not enough credit to vend the lowest priced item or if a vend failure has occurred Factory setting is FORCE OFF Press the number 5 on the keypad the display will read FORCE OFF or FORCE ON depending on the current state Pressing the key will toggle the state Press the CLR key to return to Force Vend Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SET TEMPERATURE SCALE Press key 6 Allows the service technician to change the scale of the temperature in the vender to read in Fahrenheit or Celsius as need
27. must press Key to save the new date and time entered Pressing CLR Key will revert to the date and time setting Press the CLR key to return to SETUP MODE SET PRICES To set the prices enter the SERVICE MODE by opening the service door and pressing the Service Button once Allows the setting of regular and secondary prices for an individual item a complete tray or the entire machine Factory setting is 99 95 Press the number 7 on the keypad and the display will show SET PRICE Press the 3 key and the display will show 1 Regular Pricing 2 Secondary Pricing To set regular prices press number 1 key and nares will show Regular 4 To set price All selections Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the key and the display will show PRO All Set press to set more prices or CLR to return to SET PRICES Press CLR Key again to return to SERVICE MODE 2 One tray Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the tray letter desired for setting price P
28. on the keypad and ENTER PASSWORD will show across the display Press the 3 key and the display will read ENTER PASSWORD Enter the new password the display will show for each character Key pressed Once new password is complete press Key to save Display will show Verify new password press new password then the Key Display will show Password recorded Continue Y CLR Press the CLR Key to return to ENTER NEW PASSWORD Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below SETUP MODE 2 Enter SETUP MODE 2 by opening the main door and pushing the Service button four times The display will read SETUP MODE 2 NEXT ITEM Press key A STS ENABLE DISABLE Press key B Turns Space to Sales Mode On and Off When On Space to Sales vends are performed according to the configurations defined using DEFAULT STS and or CUSTOM STS Press the Letter B on the keypad The display will show the current state of the Space to Sales vend mode as STS ON OR STS OFF Press the Key there are now two choices 1 Press the CLR key to leave the Space to Sales vend mode unchanged and return to SETUP MODE 2 2 Press the key to toggle the state on or off The display will show a new message indicating the updated state Press the CLR Key to return to STS ENABLE Press the CLR key to return
29. or from customer locations loaded with product as damage may result due to excessive weight Call the Dixie Narco Technical Service Department your Dixie Narco Representative for assistance LEVEL THE VENDER Adjust the front leveling legs ensuring that an even gap exists between the glass door and the top security angle and receiver box and then level the cabinet front to rear A carpenter s level will help verify that the vender is level Leveling legs are adjusted using a wrench or socket 1 12 in size If the vender is to be used in a bank of equipment check the top and sides for proper alignment If you are unable to properly level the vender select an alternate location NEVER PLACE OBJECTS UNDER THE LEVELING LEGS OF THE VENDER DANGER THE VENDER MUST BE PROPERLY LOCATED AND LEVELED IF THE MACHINE WILL BE SUBJECT TO USER MISUSE OR VANDALISM IT IS RECOMMENDED THAT THE VENDER BE SECURED TO THE FLOOR OR WALL AS DESCRIBED IN DIXIE NARCO TECHNICAL BULLETIN 344 TO MINIMIZE THE RISK OF INJURY OR DEATH FROM TIPPING CALL THE DIXIE NARCO TECHNICAL SERVICE DEPARTMENT OR YOUR DIXIE NARCO REPRESENTATIVE FOR ASSISTANCE SPACE THE VENDER Do not block the rear of the vender Maintain a minimum of 4 inches 10 cm from the wall to ensure adequate airflow to the condenser and compressor At the rear of the vender make sure nothing obstructs the air exhaust at the bottom of the cabinet WARNING TO AVOID THE POSSIBI
30. shelf See D below Trouble shoot Y Does plunger cycle motor system YES NO Check fuse on board See pg 34 Good Failed Cycle plunger and watch Red LED does Remove Cup bottom cover it flash Is motor plugged in YES NO YES NO Verify Y Home Press 0 key Is there power to the motor switch toggles for 1 second between 20 amp 30 VDC green light on off NO YES YES NO Unplug plunger Replace home switch Plug Check repair or replace motor Y home switch in harness amp connector Plunger home Problem solved board port to YES NO check plunger harnessing Red LED works YES NO D If the plunger is touching the shelf then the cup is in the wrong position Trouble shoot why cup is in wrong position after pushing it off the shelf Replace Cup board Check repair or replace plunger spring amp plunger in and out switches 36 CUP AT WRONG LOCATION HIGH LOW or Y AXIS Is shelf setting correct YES NO Go to Factory Diagnostics Check encoder counts Send to home does home switch light come on YES NO Send cup to A9 position Press F to go home Did Check repair green light flicker or replace X YES NO See XY not Axis E chain working Ground wire page 31 Fire the plunger to ensure Send cup to A correct location Repeat shelf Is cup in A E cycle two to three correct location times Is cup in correct YES NO location YES NO
31. the front and rear knuckle assemblies as well as the product kicker In standby operation the front knuckle is in the blocking position which holds the front displayed product in position to be vended The rear knuckle assembly is in a flat position which allows product to enter the gate area and the kicker is flush to the rear knuckle assembly A stainless steel pin is inserted through the rear most portion of the front knuckle assembly and connects to a gear box below the tray When a selection is made the plunger pushes the lever toward the back of the tray At the same time the front knuckle is opened into a flat position the rear knuckle is closed to a blocking position holding the remaining product out of the gate area and the kicker is extended to firmly push the front displayed product off of the tray The plunger is energized for approximately 1 1 seconds to allow ample time for the displayed product to be ejected from the shelf The plunger is then released and the front knuckle returns to the blocking position the rear knuckle and kicker return to their standby position and the next product slides into the vend display position SLIDE PUSHER ASSEMBLY Can Bottle Trays The slide pusher is located on the bottom of each product column Its purpose is to provide a slick friction resistant surface for the product to rest on The tall product pusher is mounted on the top of the slide and incorporates a coil spring in the body t
32. to SERVICE MODE or press the A key to advance to the next menu item below NUMBER SOLD Press key 1 Shows the total number of items sold since the last CLEAR TOTALS OR MASTER RESET Press the number 1 on the keypad and the display will show NUMBER SOLD Press the key and the display will show Number Sold Press the CLR key to return to Number Sold Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below ENABLE ITEM Press key 2 Allows an individual selection a complete tray or the entire machine to be enabled or disabled This is most commonly used when a selection is out of order and you are awaiting parts and do not want the customer to utilize that selection Press the number 2 on the keypad and the display will show ENABLE ITEM Press the 3 key and the display will read Enter Selection There are now three choices 1 Pressing the key will toggle between enabled and disabled for the entire machine the display will show the new state i e enabled or disabled and display will show Blocked Unblocked Continue Y CLR N 2 Pressing a tray selection followed by will show the new state of that tray For example pressing A will show the new state for the A tray the display will show the new state i e enabled or disabled and 13 display will show A Blocked Unblocked Continu
33. to SETUP MODE 2 or press the A key to advance to the next menu item below CUSTOM STS Press key C Configures the Vender Space to Sales according to what is set Press the letter C on the keypad The display will show Custom STS Press the Key and display will show Enter Start Location 1 Pressing the key will set STS to a one to one configuration such that each selection is mapped only to its corresponding column Note This setting overrides any previously defined Space to Sales blocks 2 Pressing a tray selection followed by 3 will configure an entire tray as a single Space to Sales block Example is selections A1 through A9 vend from columns A1 through 9 sequentially 3 Pressing an item selection A1 will specify the first product of the Space to Sales block After the first item is programmed the display will change to Enter end location Press the item selection corresponding to the last item in the block This option may transcend more than one shelf i e 1 to B9 In all of the above options after a selection is made Display will show OK Y CLR N You must press at this prompt to save your setting Press CLR at any time to return to SETUP MODE 2 DEFAULT STS Press key D Configures the Vender Space to Sales to the preset mappings Press D on the keypad and the display will show DEFAULT STS Press the key to co
34. to clear any custom idle message and return to the default idle message Press the letter C on the keypad and the display will show CLEAR MESSAGE Press the key and the display will read Clear Message Y CLR N pressing the Key will set idle message back to factory default and then will return to Clear Message Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below ENABLE DISABLE Press key D PASSWORD REQUIRED Allows the service technician to remove the dollar sign from the display when a product price customer credit or change due is displayed When enabled the dollar sign will appear in the display when disabled it will not appear Press the letter D on the keypad the display will show ENABLE DISABLE Press the key and display will show Dollar Sign On Off Press 3 turn Off On Press the Key to toggle Press the CLR Key to return to Enable Disable Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below SET HAPPY HOUR TIME Press key E PASSWORD REQUIRED Allows the service technician to set times and days for Happy Hour operation Press the letter E key and SET HAPPY HOUR TIME will show on the display Press the Key again and Happy Hour start time end time and da
35. 04 67x x1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD be determined RB Replaced by 73 AC DISTRIBUTION BOX Export AC Box Shown 74 AC DISTRIBUTION BOX ITEM PART DESCRIPTION DN5800 DN5800 Domestic Export 1 Assembly AC Distribution T8 Electronic BevMax2 647 070 00x x3 647 075 10x x3 2 Transformer 120V 24V 60 Hz 8A Domestic 804 925 97x x1 NA Transformer Export NA 804 925 98x x1 3 Label 10 Amp Fuse 803 876 95x x1 NA Label 2 Amp Fuse 803 876 96x x1 NA Label Export Fuse NA 803 880 43x x1 4 Fuse 10 Amp 32V SloBlo 804 925 55x x1 NA 5 Fuse Holder Panel Mounted Quick Disconnect 804 925 47x x1 804 925 46 1 6 Outlet 15 Amp Grounded W662 TBD J Fuse 2 Amp 250V SloBlo AC Dist Box 804 925 54x x1 Same 8 Power Inlet Plug 804 913 62x x1 Same 9 Harness AC Power amp Choke Input 804 922 92x x1 804 924 42x x1 10 Harness Power Distribution 804 922 93x x1 NA 11 Harness Choke Output 804 920 49x x1 NA 12 Harness MDB Interior Power T8 Electronic GFV 804 923 38x x1 NA 13 Harness Main Power GFCI Inline 627 012 40x x3 NA Power Cord UK 3 pin NA 804 925 66x x1 14 Choke 804 926 92x x1 NA 15 Relay Fan Compressor and Light 804 200 26x x1 Same 16 Rocker Switch Hi In rush 804 915 15x x1 804 101 12x x1 1
36. 20 230 50 includes harness NA 804 501 11 1 25 Choke 804 926 92x x1 NA 26 Defrost Control 802 401 97x x1 802 800 70x x1 27 Evaporator Fan harness 804 924 67x x1 NA Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB Replaced by 78 ELECTRONICS ITEM PART DESCRIPTION DN5800 DN5800 Domestic Export 1 BevMax 3 Control Board Assembly New 804 923 51x x1 Same BevMax 3 Control Board Assembly Reconditioned TBD Same 2 Standoffs 48904127 Same 3 EPROM Firmware BevMax 3 804 924 08x x1 Same 4 Display Assembly Noritake 804 923 86x x1 Same 5 Transformer 804 925 97x x1 804 925 98x x1 6 Fuse 3 Amp 5 X 20mm Sloblo on Control Board 804 801 16x x1 Same Fuse 2 AMP 250V SloBlo on AC Dist Box 804 925 54x x1 7 Battery 3 Volt Lithium CR20332 804 920 45x x1 Same 8 Encapsulated Temperature Sensor 804 925 39x x1 Same 9 Choke Evaporator Fan Assembly amp Lighting AC Dist Box 804 926 92x x1 Same 10 Board Y Motor 804 925 32x x1 Same 11 Motor XY System 804 501 64x x1 NA 12 Control Board Cover Kydex 801 823 35x x1 Same 13 Vend Sensor Port Board Assembly 647 053 70x x3 Same Standoff for Vend Sensor Port Board 801 903 80x x1 Same 14 AC Dist amp Relay Circuit Board 804 925 27x x1 Same 15 Picker Cup Base Board L shape 804 925 33x x1 Same 16 Motor Port amp Delivery Cup 804 501 61x x1 Same
37. 6x x1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD be determined RB Replaced by 63 XY MOTOR PICKER UNIT 64 XY MOTOR PICKER UNIT ITEM PART DESCRIPTION DN5800 1 XY Delivery System 647 078 20x x3 2 Assembly Cover Y Belt 647 078 10x x3 3 Y Motor Cover Top 801 823 29x x1 4 X Motor Cover Bottom 801 823 28x x1 5 X Bottom Belt Cover 647 000 74x x3 6 Harness X Motor bottom not shown 804 924 24 1 7 X Carriage Assembly top of XY 801 307 63x x1 8 X Axis Mounting Assembly Top 801 307 86x x1 9 XY Extrusion track 801 201 88x x1 10 Harness XY E Chain Top horizontal not shown 804 924 26x x1 11 Harness Y E Chain vertical 804 924 79x x1 12 XY Belt Idler Tensioning Assembly 647 079 70x x3 13 Motor XY System Large D shaft 804 501 64x x1 Pulley for motor 804 501 64x x1 805 300 66x x1 Motor XY Pulley Kit includes pulley amp motor 647 010 30x x4 14 Idler Pulley and Bracket Assembly 801 307 17x x1 15 X Top Idler Pulley Assembly 801 307 45x x1 16 Belt Clamp 805 100 03x x1 17 Belt Tensioner Spring 801 401 97x x1 18 Assembly Bottom X Axis Pulley 801 307 84x x1 19 X Axis Belt 805 100 08x x1 20 X Bottom Carriage Assembly bottom of XY 647 078 70x x3 21 Assembly X Axis Drive Bottom Wide 647 078 60x x3 22 As
38. 7 Harness Relay 804 922 94x x1 804 924 44x x1 18 Label Power Disconnect 803 876 94x x1 803 880 42x x1 19 Circuit Board Assembly 804 925 27x x1 804 925 28x x1 20 3 Position Switch NA 804 916 93x x1 21 Filter EMI IEC Inlet 10 Amp NA 804 801 14x x1 22 Harness AC Out Power Box NA 804 924 43x x1 23 EMI Filter IEC Inlet 10 Amp NA 804 801 14x x1 24 Fuse 10 Amp 5 X 20 Sloblo 250 NA 804 914 25x x1 25 Fuse 1 25 Amp 250V Sloblo NA 804 919 56x x1 26 Venergy Label 803 875 13x x1 Same 27 Main Power Label 803 860 85x x1 Same 28 Label Warning High Voltage NA 903 825 86x x1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD be determined RB Replaced by 75 LIGHTING ITEM PART DESCRIPTION DN5800 DN5800 Domestic Export Ballast Assembly T 8 Electronic 110 Volt 60 Hertz Advance 804 400 61x x1 NA Ballast Assembly 220 1 50 Hertz NA 804 401 11x x1 Lens Fluorescent Lamp Assembly 28 35 Top Vertical 801 603 05x x1 Same Lens Fluorescent Lamp Assembly 23 938 Bottom Vertical 801 603 06x x1 Same 4 Fluorescent Lamp T8 2 OS 21718 804 700 77x x1 NA Fluorescent Lamp T8 2 OS 23041 Philips 382168 F17T8 TL865 NA 804 701 03x x1 5A Light Harness 120 Volt 3 Lamp 8 804 923 39x x1 804 924 52x x1 SB Light Harness 120 Volt 1 Lamp T8 Upper Light Assy 804 923 63x x1 804 924 51x x1 6A Lamp Holder T
39. 8 Bi Pin Leviton 23652 Vertical 804 920 62x x1 Same Lamp Holder T8 Bi Pin Leviton 23653 Horizontal Use 5B Same Light Assembly T8 Domestic 647 062 50x x3 647 060 28x x3 Assembly Lamp Channel 2 647 061 70x x3 647 061 90x x3 Upper Light Assembly 647 000 00x x3 647 002 40x x3 10 Lamp Cover 22 6 amp End Caps 801 904 77x x1 Same 11 12 13 14 15 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD be determined RB Replaced by 76 REFRIGERATION UNIT BevMax 3 FIN amp TUBE CONDENSER 77 REFRIGERATION UNIT BevMax 3 FIN amp TUBE CONDENSER ITEM PART DESCRIPTION DN5800 DN5800 Domestic Export 1A Refrigeration Unit EM2001 C A Kit 115V 60Hz Domestic Kit 635 040 30x x4 NA Refrigeration Unit EM2021 C A Kit 220V 50Hz Export Kit NA 635 040 20x x4 1B Refrigeration Unit EM2001 C A 115V 60Hz Domestic 802 502 47x x1 NA Refrigeration Unit EM2021 C A 220V 50Hz Export NA 635 040 10x x4 2 Compressor Assy 115V 60Hz Domestic TBD NA Compressor Assy 220 240V 50Hz Export NA 626 041 30x x3 2A Compressor Domestic TBD NA 2B Compressor Export NA 802 502 25x x1 3A Overload 115V Domestic MST16AFN 3001EM 802 401 87x x1 NA 3B Overload 220V Export MRP20APK 34 NA 802 502 26x x1 4A Relay 110V Domestic Embraco 9660A 041 180 802 401
40. 801 526 00x x1 28 Hex Washer 29 34 T Handle 901 503 08x x1 29 Door Switch Strike Plate 647 050 38x x3 30 LED amp Switch Port Assembly 804 925 09x x1 31 Standoffs Port Circuit Board 801 903 80x x1 32 E Lock Assembly 805 202 74x x1 33 E Lock Harness 804 923 41 1 34 Lock PCA Cover Bracket Left Side 647 050 08x x3 35 Vend Sensor Port Board Assembly 647 053 70x x3 Part numbers amp descriptions are subject to change with out notice Not applicable TBD To be determined RB Replaced by Display Lens is sonic welded to top bezel and is not available as a separate item See item 3 page 69 71 GATE TRAY DETAIL 72 GATE TRAY DETAIL ITEM PART DESCRIPTION DN5800 1 Tray Assy 9 Column 647 079 50x x3 2 Chassis Tray Tall Gate 647 071 50x x3 3 Double Gate Assembly 801 820 18x x1 4 Double Gate Assembly Right 801 820 29x x1 5 Double Gate Assembly Left 801 820 31x x1 6 Spring Gear Box Part of 7 7 Gear Box Assembly 801 820 62x x1 8 Double Gate Drive Mech Target Part of 7 9 Double Gate Drive Mech Gear Part of 7 10 Double Gate Drive Mech Follower Part of 7 11 Tray Wire Formed Domestic 9 Column 801 402 77x x1 12 Slide with Product Pusher Assembly 801 820 96x x1 13 Product Pusher Spring 801 701 13x x1 14 Screw Hex Washer 4 24x3 4 Gate assembly screw 800 304 17x x1 15 3 16 Socket 14 Drive 800 102 52x x1 16 Stabilizer Tray Slide 801 9
41. AC DISTRIBUTION BOX J2 VOLTAGES 56 PARTS LIST PARTS LIST AND DIAGRANS 57 86 Machine FrontliMieW z uu nen au a ST nnn Eear adena 58 59 Cabinet Detail Product Area a a na 60 61 Cabinet Detail Service Door Area 62 63 XY Motor Picker Unit eite S p nenn ku s apu hu nannten ne 64 65 Picker Cup Assembly 66 67 Service Door Outside 68 69 Service Door Ilnsid e a n aaa 70 71 Gate Tray Detall 3 2 tette erteilen Hie 72 73 AG Distrb tlolr BOX ictor u lage E Cote E dcs 74 75 DIOS DIC OLI PO COELI DIL EDEN 76 Refrigeration Unit Fin amp Tube 77 78 ae AE Bee 79 Haitiesses A aaa 80 81 MISG oo co ee eas 82 SGIeWS 8c u Sen 83 84 Washers Bolts amp Misc 85 86 57 MACHINE FRONT VIEW 58 ITEM MACHINE FRONT VIEW PART DESCR
42. AYS TURN POWER OFF BEFORE REMOVING OR INSTALLING EPROMS IN THE CONTROL BOARD Important Notes Use the programming section of the manual to program the vender 1 EPROM Removal a Power down the Vender Ground yourself on the vender cabinet before removing the EPROM from the ESD tube or control board b If an Eprom is present in the control board remove the existing Eprom i Note An Eprom does not need to be in the control board after the control board has been programmed The Eprom can be used to program other boards c Verify the pins of the new Eprom are not bent before installing in the Eprom socket d Install the new Eprom in the Eprom socket Ensure the Eprom is oriented correctly with its reference marker locator in the same direction as the reference marker locator of the Eprom socket Do not rely on the Eprom label for orientating the Eprom 2 Automatic Reprogramming a Turn power on to Vender When auto updating the display will show old version for a few seconds while the red LED on the control board blinks b Display will change to EPROM UPGRADE for approximately 10 seconds with the green LED rapidly blinking c Display will change to new version software with red LED blinking at a steady heart beat rate 3 Manual Reprogramming used if Eprom does not automatically reprogram a At power up the current software version will be displayed To manually program the control board wi
43. BLY OR ADJUSTMENTS WHILE PERFORMING SUCH REPAIRS PERSONS NOT HAVING A PROPER BACKGROUND MAY SUBJECT THEMSELVES TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL Warning PRODUCT IDENTIFICATION First production of BevMax 3 Venders was July 2007 The production date of Dixie Narco products is determined by the date code incorporated in the serial number The vender serial number takes the form xxxx yyyy zz The first 4 digits xxxx identify the specific vender The next 4 digits yyyy identify the manufacturing run that the vender was built in The last two alpha characters zz identify the quarter and the year the vender was built The first alpha character identifies the quarter as follows A 1 Quarter B 2 Quarter C 3 Quarter D 4 Quarter The second alpha character identifies the year F 2007 J 2011 G 2008 K 2012 H 2009 L 2013 2010 PHYSICAL CHARACTERISTICS DN5800 HEIGHT 72 1828 8 mm WIDTH 47 1193 8 mm DEPTH CABINET 32 812 8 mm DEPTH WITH SERVICE DOOR 23 5 850 9 mm BASE 4 5 114 3 mm SHIPPING WEIGHT 764 Ibs 346kg Glass door is 37 5 876 3 mm wide 67 1701 8 mm high RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE Upon receipt inspect the vender for any shipping damage If there is any damage have the delivery driver note the damage on the bill of lading and notify Dixie Narc
44. Current Vend and start auto test vending each column Press the CLR key to stop the test 5 Vend Error Codes Caution Factory Use Only do not use 6 Use Port Sensor Press the number 6 key and display will show current status Pressing will toggle the sensor on off Factory default is On 7 Turns off vend mech for software test Caution Factory use only for peripheral testing do not use 8 Adjust Shelf Y Offset up and down Press the number 8 key and the display will show Shelf Offset 3310 counts 1 inch To change the offset enter a new number and press the key to save and display will show Offset recorded Then press CLR to go back to Factory Diagnostics Go back to Position Test and check the plunger is contacting the targets correctly 9 Not used at this time 0 Adjust Hook Swipe X Offset left to right Press the number 0 key and the display will show Hook Swipe 3310 counts 1 inch To change the off set pull the top left white door switch in the out position to power the XY motors 17 Press the key once will automatically run the Delivery Cup Assembly to the swipe position and allow specific vender coordinates to be changed and saved in the control board memory Use the numbers on the key pad to change the coordinates Press the key to save the new setting and the Delivery Cup Assy will automa
45. DB coin changer and other MDB accessories for proper set up and installation The vender will support the following Domestic MDB coin changers Coinco 9302GX USG 701 Quantum Mars TRC 6510 TRC 6512 TRC 4010 Conlux CCM 5G 1 2 3 4 5 The vender will support the following domestic MDB Bill validators Coinco BA 30 B BA 50B Coinco Mag 50 Mars VN 2512 Conlux NBM 3000 Series The vender will support MDB card readers SETTING THE TEMPERATURE CONTROL This vender is equipped with an electronic temperature sensor and a manual defrost thermostat This temp sensor is factory pre set to maintain a cabinet temperature of 37 degrees Fahrenheit It is also a good practice to ensure the proper operating temperature prior to installing the vender on location To set the temperature apply power to the vender and allow it to run for several hours with the glass door closed or until the minimum cabinet temperature is achieved Then using the method below verify the temperature inside the cabinet With an electronic temperature sensor use the keypad on the service door to show cabinet temperature in Fahrenheit by pressing the F key followed by the asterisk key or in Centigrade by pressing the C key followed by the asterisk key The temperature will be shown on the digital display located on the front of the service door The defrost control is located on the side of the refrigeration unit The defrost control is preset and is not adjusta
46. FF will show on the display Press the Key to toggle setting and press CLR return to Consumer Overpay Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below DATE TIME Press key 5 Shows the year month date and time setting currently in the system in following format 2005 Apr 28 15 45 Setting the day date and time is covered in the INITIAL PROGRAMMING section of this manual Press the CLR key to return to SETUP MODE 1 TOTAL SALES Press key 6 Shows total sales since machine manufacture This total is not cleared by CLEAR TOTALS Press the number 6 on the keypad the display will show TOTAL SALES press the Key and Sales and Vend totals will show on display Press the CLR key to return to Total Sales Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below HEALTH CONTROL Press key 7 Allows the service technician to select items to ENABLE HEALTH CONTROL When enabled if the temperature in the vender does not reach 41 degrees F within 30 minutes after the service door is closed a HEALTH TIME error will occur and lockout the enabled selection s from vending until after the error is cleared Also if the temperature in the vender goes above 41 degrees F for more than 15 minutes after the initial cool
47. ILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF ELECTRICAL SHOCK OR MECHANICAL INJURY WHICH CAN BE SERIOUS OR FATAL ELECTRICAL POWER NEEDED Refer to the cabinet serial number plate to determine the correct voltage and frequency for the machine In the US and Canada this is 120Vac 60Hz 1P In Europe Australia and other export countries this is 220 230 240Vac 50Hz 1P depending upon your country voltage The serial plate also specifies the ampere rating of the machine This machine must be plugged into a properly rated receptacle with its own circuit protection fuse or circuit breaker DO NOT USE AN EXTENSION CORD GROUND THE VENDER The vender is equipped with a three wire power supply cord and MUST be plugged into a properly grounded outlet DO NOT REMOVE THE GROUND PIN OR IN ANY WAY BYPASS MODIFY DEFEAT OR DESTROY THE GROUNDING SYSTEM OF THE VENDER Warning If the outlet will not accept the power cord plug contact an electrician to install a proper AC outlet FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR FATAL PERIODICALLY INSPECT THE POWER SUPPLY CORD FOR DAMAGE IF THE CORD BECOMES DAMAGED IT MUST BE REPLACED WITH THE SAME SIZE AND TYPE CORD CONTACT DIXIE NARCO FOR ASSISTANCE INSTALLATION AND SETUP INSTRUCTIONS ELECTRONIC LOCK The electronic lock provided in the vender c
48. ION SYSTEM The refrigeration system is a single piece unit and is hermetically sealed In the EM2001 model consist of horsepower compressor with a single fin and tube style condensing unit with one fan the condensation overflow pan and the evaporator The evaporator is located behind the panel on the back right side of the cooling compartment directly adjacent to the bottom shelf The remainder of the unit is located behind the refrigeration unit cover panels mounted in the bottom of the cabinet This unit is designed for easy removal and replacement from the front of the vender as a complete assembly An electronic thermostat regulates the cabinet temperature The bulb of the thermostat is attached 8 to the evaporator coils and reads the temperature of air being pulled in to the evaporator coil SHELF ASSEMBLY Typically there are 5 shelf assemblies in every vender however this can vary depending upon the configuration specified at the time of ordering Each can bottle shelf consists of 9 columns Each shelf is capable of holding a variety of packages The shelf assembly consists of the tray where all of the following parts are mounted Double Gate assembly and the slide pusher assembly These items are discussed in detail below DOUBLE GATE ASSEMBLY Can Bottle Trays The double gate assembly is mounted on the front portion of the tray assembly and contains the vending mechanism Incorporated in the gate assembly are
49. IPTION Door Assembly Glass DN5800 800 102 53x x1 2 Gasket Glass Door 800 102 58x x1 3A Top Hinge Glass Door 801 307 93 1 3B Screw Top Hinge Glass Door 1 4 20 x 1 1 4 800 304 46x x1 4A Top Hinge Service Door All 801 307 94x x1 4B Carriage Bolt 1 4 20 X 2 5 800 202 49x x1 4C Hex Nut 1 4 20 800 801 57x x1 5A Door Switch amp Door Stop Bracket Double Switch electronic lock venders only 647 000 54 3 Door Switch amp Door Stop Bracket Single Switch 647 000 46x x3 5B Power Interrupt Switch 10AMP 804 101 28x x1 5C Lock Switch 1Amp electronic lock venders only 804 101 19x x1 6A Door Latch 2 Point Lock lower 647 070 88x x3 6B Door Latch Top 2 Point Lock upper has T stamped 647 071 05x x3 7 Anti Vandal Sleeve Bottom Service Door 800 903 24x x1 8 Leg Assembly Steel Formed 801 305 65x x1 9 Leg Leveler 5 8 11 x 2 1 16 800 503 79x x1 10 Bottom Hinge Service Door 801 307 94x x1 11 Shipping Boards 805 410 94x x1 12 Bottom Skirt TBD 13 Thermometer 801 401 55x x1 14 Wear Strip Door Decal 803 878 37x x1 15 Glass Door Bottom Hinge 801 307 75x x1 16 Bearing Top Hinge Plate Service Door 626 030 34x x3 17 Shelf Plug Assembly 647 061 20x x3 18 Assembly Panel Slanted 647 061 60x x3 19 Door Stop 647 000 45x x3 20 Lock Nut Service Door Hinge Pin Bolt 1 4 20 800 304 78x x1 21 Washer Service Do
50. LITY OF A FIRE HAZARD DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE DOOR IN THE BOTTOM OF THE SERVICE AREA IN AND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS INSTALLING PRICE LABELS Pricing labels included in the literature package kit They range in price from 25 to 9 95 Remove the pricing label sheets from the service manual package and gently remove the label corresponding to the vend price of each selection by tearing at the perforation The label is installed at the top of the front knuckle Once installed push the label firmly against the front of the knuckle This will insure the label is locked in place INSTALLING PRODUCT ID CARDS To assist with consistent loading product ID cards are included for the slide assemblies with every vender and should be installed into the product pusher to designate to the route driver which product the column is set for To install the flavor card simply detach it from the sheet at the perforation and slide it into the slots in the product pusher COIN CHANGERS amp OTHER ACCESSORIES The vender can have an MDB coin changer installed and can have an MDB bill acceptor installed as well Note BevMax 3 will work with an MDB bill acceptor only If the MDB coin changer and other MDB accessories are not factory installed refer to the instructions received form the manufacturer of the M
51. OFF SET REGULAR PRICES 99 95 SET HAPPY HOUR PRICES 99 95 LIST ERRORS Pwr Out TUBE FILL DISPENSE CLEARED DAYLIGHT SAVINGS OFF NOT AVAILABLE OFF CREDIT TIMER OFF DOOR OPEN 0 POWER OUT 1 IDLE MESSAGE RESET ENABLE DOLLAR SIGN ON MACHINE NUMBER UNCHANGED SET HAPPY HOUR CLEARED NOT AVAILABLE TIME CLEARED HEALTH CONTROL OFF PASSWORD 0000 20 STS ENABLE OFF CUSTOM STS CLEARED NOVEND LIMIT 0 SOLD OUT ENABLED PRICE DISPLAY ON SHELF CONFIG G INTERVAL CLEARING OFF DISPLAY TEMPERATURE ON TEMPERATURE UNITS DEGF SERIAL UNCHANGED LOCATION ID UNCHANGED CR ASSET UNCHANGED NA ASSET UNCHANGED CM ASSET UNCHANGED SOLD OUT TIMES CLEARED DEX PASSWORD 000000 DOOR OPEN TIME CLEARED POWER OUT TIME CURRENT TIME STORAGE TEMP 57 DEG F REFRIG TEMP 37 DEG F CONSUMER OVERPAY OFF MACHINE NUMBER Press key 1 PASSWORD REQUIRED Allows assigning a user number to the machine for audit and or inventory control requirements Press the number 1 on the keypad and MACHINE NUMBER will show across the display and then change to the number currently assigned to the machine i e ID 1 Press the key and the display will read ID Enter the new number numeric field 4 characters maximum If the new number is less than 4 characters press the key after entering it and the display will read OK momentarily and will return to
52. Spring Plunger Picker Cup 801 701 67x x1 17 Cam Bearing 805 300 51x x1 18 Harness Cup to E Chain 804 923 74x x1 19 Screw 8 18 x Pan Head Machine 800 304 31x x1 20 Screw 4 40 x 3 8 Machine w lock washer 800 305 03x x1 21 Screw Phil Pan 2 32 x 1 2 800 305 01x x1 22 23 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB Replaced by 67 SERVICE DOOR OUTSIDE 68 SERVICE DOOR OUTSIDE ITEM PART DESCRIPTION DN5800 1 Service Door Assembly Gray need to order item 25 separately 647 050 00x x3 Service Door Assembly Card Reader Gray need to order item 25 separately 647 051 90x x3 Service Door Assembly Black need to order item 25 separately 647 051 60x x3 Service Door Assembly Card Reader Black need to order item 25 separately 647 052 00x x3 2 Weld Assembly Service Door 647 051 70x x3 3 Assembly Bezel Top Gray 801 821 06x x1 Assembly Bezel Top Card Reader Gray 801 821 14x x1 Assembly Bezel Top Black 801 821 07x x1 Assembly Bezel Top Card Reader Black 801 821 15x x1 4 Bezel Center Gray 801 821 22x x1 Bezel Center Black 801 821 23x x1 5 Bezel Bottom Electronic Lock Gray included in item 25 801 821 18x x1 Bezel Bottom T Handle Gray included in item 25 801 821 20x x1 Beze
53. T THIS TIME KEYPAD TEST Press key E Allows the service technician to test any or all keypad keys Press the letter E on the keypad and the display will show KEYPAD TEST Press the a key and the display will show Keypad Test then press each key on the keypad Each key pressed will show on the display until the CLR key is pressed The display will return to Keypad Test Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below FACTORY DIAGNOSTICS Press key F Allows the service technician to test the XY and Cup port operations The following are available in the test menu 1 Position Test 2 Port Test 3 currently not used 4 Repeat Vend 5 Vend Error Codes 6 Use Port Sensor 7 Turns off vend mech for software test 8 Adjust shelf offset 9 Not used at this time 0 Adjust Hook Swipe To enter the available modes press the F Key on the keypad and display will show FACTORY DIAGNOSTICS Press the key and the display will show 1 Position Test 2 Port Test Press the key you wish to enter Note In early software revisions Port Test was 4 Repeat Test was 2 amp Shelf Offset was 8 Below is current programming as of 12 21 07 1 Position Test Note The left or top door switch depending on the mounting bracket in use must be pulled to the out position to perform this test C
54. Technical Manual Glassfront BevMax 3 Vender Model DN5800 0001 8600CF and higher Operation Service Parts Troubleshooting Manual Dixie Narco Inc P O Drawer 719 Manufactured by Williston SC 29853 0719 803 266 5001 fax 803 266 5049 CRAN E Visit us on the web www dixienarco com Dixie Nar co 803 904 370 01 Vending Systems Table of Contents GENERAL INFORMATION aaa 4 Vender Safety Precautions 4 Produet ldentifieation cet rri cote e e ed ends ben 4 Physical Ghiaracteristis ecce eet e egit ta pete eet E HER RARE edes 4 INSTALLATION amp SETUP cioe dod eie de cete ee 4 9 Receiving INSPECTION as an Saa asas a enin nnne enitn nint nennen 4 Unpacking i ii 4 5 Electrical Reg uiremen nis_ u iiiaae i 5 Ground The Vender awaqman aqu Er end 5 Installation amp Setup Instructions 5 6 Placing the Vender On 6 7 Leveling the us ees eek ek een osa deese 7 the au e ath bei Sene a 7 Installing Labels amp Product ID Cards 7 Coin Changers And Other 7 Set Temperat
55. UP MODE 1 will be put out of service Additionally a HEALTH error will be displayed in LIST ERRORS Errors must be cleared before programmed items can be returned to service Press the CLR key to return to Test Health Guard Press the CLR key to return to TEST or press the A key to advance to the next menu item below DISPLAY HEALTH GUARD Press key 8 Allows the service technician to view the selections that are listed under the HEALTH CONTROL MODE in the SETUP MODE 1 Press the number 8 on the keypad and the display will read DISPLAY HEALTH GUARD Press the key and the selection s that are listed under the health control will be displayed or NONE ASSIGNED if no selections are listed Press the key to continue Press the CLR key to return to Display Health Guard Press the CLR key to return to TEST or press the A key to advance to the next menu item below TEST VEND Press key 9 Allows the service technician to test vend any item The service door must be closed or open all the way so the discharge door does not hit the delivery cup during the test vend process You will need to catch the product if you test with door open Press the number 9 on the keypad and the display will read TEST VEND Pull the top door switch in service door area to the out position for this test to work Press t
56. VAC and 12 VAC by a transformer Those voltages are sent to the controller via the P1 3 pin connector It also contains 3 fuses that protect the VMC transformer and motors The power distribution box also distributes AC power to the lights evaporator fan and refrigeration system which are always energized when the vender is powered up It is located inside the service area mounted to the back wall VENDING MACHINE CONTROLLER VMC The vending machine controller is the heart of the Glass Front Vender and is located on the rear wall inside the service area It is flash programmable and may or may not include the program chip EPROM which controls all aspects of the vender It also contains the power supply which regulates the voltages required to operate the motors as well as the coin mechanism digital display and all logic functions in the vender Keypad The keypad is located on the front of the service door consists of a 6 inch X 3 inch matrix membrane switch pad and an overlay The pad utilizes the letters A thru F on the left side and numbers 1 thru 0 along with the symbol and Clr to the right The keypad is where the vender programming is accomplished and where the customers make their selections DIGITAL DISPLAY The digital display is located directly above the keypad on the front of the service door It is used to convey information to the consumer as well as to the person programming the vender REFRIGERAT
57. ahrenheit or C for Celsius Press the Key to save and return to Display Temperature Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SET REFRIG TEMP Press Key E Allows the service technician to set the average product temperature set point for initial pull down and reload recovery Press the letter E on the keypad and display will show SET REFRIG TEMP Press the 3 key on the keypad and the display will read tt tx where x is Fahrenheit or Celsius and tt t is the degrees To change the set point press the key numbers you wish the set point to be temperature set must be between 32 and 75 degrees F Press the key to save the new set point temperature and return to SET REFRIG TEMP Press the CLR key to return to SERVICE or press the A key to advance to the next menu item below CLEAR TOTALS Press key F Allows the service technician to clear totals in CASH BOX SALES NUMBER SOLD DOOR OPENINGS POWER OUTAGES SALES BY COLUMN and all other interval data Press the letter F on the keypad and the display will show CLEAR TOTALS Press the key the display will read Clear Interval Data Y CLR N Press the CLR key to return to Clear Totals with out resetting the totals Press the selection you wish to use and display will return to Clear Totals Press the CLR key to return
58. amp Holder T8 Bi Pin Leviton 23653 Horizontal 13 Assembly Ballast Electronic Advance 8 804 400 61x x1 804 401 11x x1 14 Lamp Fluorescent T8 2 804 700 77x x1 804 701 03x x1 15 Lamp Cover amp End Caps Top Horizontal 801 904 77x x1 Same 16 Evaporator Drain Pan Assembly 622 041 20 3 Same Evaporator Drain Pan 801 813 48x x1 Same 17 Drain Tube 801 904 94x x1 Same 18 Evaporator Fan Assembly 647 052 10x x3 622 043 00x x3 19 Evaporator Fan 804 501 54x x1 804 501 11x x1 20 Evaporator Fan Harness 804 924 67x x1 TBD 21 Evaporator Fan Shroud 647 050 33x x3 622 040 01x x3 22 Louver Panel 647 071 07x x3 Same 23 Evaporator Bottom Access Panel 627 051 30x x3 Same 24 Top Hinge Glass Door 801 307 93x x1 Same 25 Assembly Discharge Frame 801 819 94x x1 Same 26 Discharge Back Frame 801 819 95x x1 Same 27 Discharge Frame 801 819 96x x1 Same 28 Discharge Door 801 819 97x x1 Same 29 Discharge Door Magnet 804 101 05x x1 Same 30 Evaporator Line Cover 647 000 49x x3 Same 31 Air Deflector Panel back of vender 647 040 07x x3 Same 32 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD be determined RB Replaced by 61 CABINET DETAIL SERVICE DOOR AREA 62 CABINET DETAIL SERVICE DOOR AREA ITEM PART DESCRIPTION DN5800 DN5800 Domestic Export 1 Coin Mech Housing Assembly 647 001 00x x3 Sam
59. ange to prevent the accidental opening of several venders at the same time TO OPEN THE ELECTRONIC DOOR LOCK 1 Plug the vender into a properly powered outlet 2 Hold the key FOB 0 to 3 inches in front of the Delivery Port Door and press the button on the key FOB Note The wide end of the FOB should face the door 3 lock will begin releasing the door The display will indicate OPENED After the motor has stopped running you can pull the door open TO CLOSE THE ELECTRONIC DOOR LOCK CAUTION DO NOT SLAM THE DOOR CLOSED Slamming the door closed can damage the electronic locking device 1 Push the door to the cabinet until the lock motor starts The display will indicate CLOSED 2 Continue to push the door for approximately 2 to 3 seconds after the lock motor starts The lock will pull the door closed tightly 3 When the lock motor stops the door will be locked Before leaving the vender ensure that the door is locked The electronic door lock assembly is supplied by Tri Teq Lock and Security Dixie Narco Inc does not carry parts for the Tri Teq Electronic Door Lock For parts and assistance please contact Tri Teq 701 Gullo Elk Grove Village IL 60007 Tel 847 640 7002 Fax 847 640 7008 Email gary triteqlock com MANUAL LOCK Open the service door on the right side using the key provided in the coin return cup or if shipped with a locking clip remove the clip and install the lock Ensure th
60. ation are accessed by opening the service door and pressing the service button on the control board The service button will cycle through each of the four modes in turn Service Mode Test Mode Set Up Mode 1 and Set Up Mode 2 In each of these modes the A key is used to scroll through the available options settings within that mode selection Note In each of the mode selections pressing the character key next to the listed option will take you directly to that feature see menu items chart on page 12 the key is used as an enter key to select the currently displayed item feature and the CLR key is used as a done or exit key Closing the service door or pushing the service door switch will exit the function you are currently in and place the vender back in service EXTERNAL DISPLAY ITEMS HOT KEYS Allows the service technician to view several items via the display without opening the vender There are four options that can be viewed externally 1 Display temperature in degrees C T view press the C then press the key The display will then show the venders inside temperature in degrees C 2 Display date time To view press the D key then press the key The display will then show the current date and time 3 Display temperature in degrees F To view press the F key then press the 3 key The display will show the vender s inside temperature in degrees F 4 Di
61. aution XY needs to be in the home position before performing this test If you look at the control board the green amber yellow and red lights should be on at this time If not please check the following Green light is for home switch on bottom of port cup amber light is for home switch on left side of Y motor assembly red light is for home switch for picker cup plunger Press the number 1 key and the display will show set of numbers ie To position test press the following a Shelf letter A B C D E to travel to selected shelf b Column number 1 2 3 4 5 6 7 8 amp 9 to travel to selected column c Key 0 to cycle cup plunger to hit column target d Key F to return cup to home position e Key 2 is all stop 2 Port Test Press the number 2 key and the display will show four numbers HHH The 1 is Port Open switch and 0 Port not open or 1 Port opened 2 is Port Closed switch and 0 Port not closed or 1 Port closed The 3 is Sensor and 1 Sensor on or 0 Sensor off The 4 is Vend detect only if Sensor is on 0 No product in port or 1 Product in port To test the port press the following a Key A to open port b Key B to close port c Key C to turn sensor on When turned on and something is placed in the port a red LED will light on the board 16 Key D to turn sensor off Key E to toggle Cup LED light
62. ble LOADING THE VENDER CAN BOTTLE DRINK TRAYS The BevMax 3 Vender does not require spacers or shims to vend most packages Load product in each column one package at a time insuring that the package being loaded is in front of the product pusher Insure that the package is stable within the column doesn t move excessively from side to side After loading the vender test vend each column to insure proper operation Please contact a Service Representative or refer to the proper Technical Publication for any special settings you may need LOADING CHANGE TUBES The changer tubes can be loaded using one of the following methods 1 Load the coin mechanism with coins to the desired level by inserting coins in the loading slots on the coin tube front Minimum coin tube levels are 6 8 nickels 7 8 dimes 5 6 quarters Note A low coin level in the coin tubes will interfere with operation of the bill validator 2 For exact cash accountability and to insure maximum dollar bill acceptance load the mechanism utilizing the coin insert slot on the front of the vender while in the coin tube fill dispense mode in the test menu see page 18 in the programming section for more information For additional information about coin mechanism refer to the manufacturer s instructions POWER AC DISTRIBUTION BOX The power distribution box is where the 120VAC input voltage is broken down to the main operating voltages of the vender 24
63. chine may be restricted To set Not Available Times enter the SETUP MODE 1 by opening the service door and pressing the Service Button 3 times Press the number 3 key the display will show SET NOT AVAIL TIME Press the key and the display will show Select Block 1 4 Press number 1 Key to set Select Block 1 available settings Key 2 for Select Block 2 etc Once you select the Select Block you wish to set the display will show Start MTWTFSS Stop 1 00 00 NNNNNNN 00 00 with the start time hour highlighted Press the numbers to enter the hour you wish to start select block Note hour setting is in 24 hour format and then the minutes will be highlighted Press the number keys to enter the minutes and then the first day of the weeks current setting will be highlighted To change the setting to no press key 2 to yes press key 1 This will change each setting left to right one day at a time until all are set then Stop time hour will be highlighted Press the numbers to enter the hour you wish to stop select blocking and the minutes will be highlighted Press the numbers to set the minutes and the display will show OK Y CLR N press the Key to save these settings or CLR Key not to save settings and display will change to show which selections are assigned to this block Press Key and display will show Enter Selection Press the Keys of the selections you wish to disable followed by and disp
64. ck one hour on the last Sunday of March 1 00 AM set the clock ahead one hour on the first Sunday in October 1 00 AM Press the CLR key to return to Daylight Savings Time Press the CLR key to return to TEST or press the A key to advance to the next menu item below NOT AVAILABLE MODE Press key 3 This setting works in conjunction with the SET NOT AVAILABLE TIME option 3 in Setup Mode 1 This setting must be showing Not Available On in order for tne Not Available times to function as programmed This mode can also be used to manually disable the times established in NOT AVAILABLE TIME mode as long as the function is set to Not Available Off Press the number 3 on the keypad and the display will show NOT AVAILABLE MODE Press the Key and display will show Select Block 1 4 Press the select block group you wish to enter Display will show Not Available On Off Press turn off on to change the status Factory default for this setting is Off Pressing the key will toggle the state and set the controller to the new condition shown on the display pushing the key with ON on the display will ALLOW the not available mode to function as programmed Press the CLR key to return to Not Available Mode Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below
65. cup assembly position alignment problem a Plunger should hit approximately 1 4 from top edge of target i Adjust position alignment see programming Test Vend Position Test b Perform vend test on selections i Only occurs on one column 1 Defective target 2 Defective gear box 3 Defective follower 3 Dirty worn tray slide with pusher a Check slide with pusher Delivery Cup Assembly Plunger Issues a Plunger jam dry vend i Syrup dirt causing plunger to stick ii Replace delivery cup assembly iii Replace control board 1 Software did not attempt to vend 28 2 3 4 5 a Check error list Does error list show VEND ERR with selection included in vend error list when pressing A b A previous vend operation or vend test failed Software has selection identified as sold out Selection is placed under SETUP MODE HEALTH GUARD Selection is placed under SERVICE MODE SET COOL DOWN function Selection has been disabled through SERVICE MODE ENABLE ITEM function b Plunger Hits Chassis i Check tray is level and secured to tray supports ii Check harness connections iii Check X motor bottom right iv Check current software is being used 804 924 08x x1 Plunger Stays Out i Check for syrup or dirt build up ii Check Harness connections iii Check current software is being used 804 924 08x x1 C 3 Delivery Cup Assembly Will Not Go Home Is there a Vend Error on th
66. down period a HEALTH CONTROL error will occur and lockout the enabled selection s from vending until the error is cleared Press the number 7 on the keypad and the display will show HEALTH CONTROL Press the key and the display will show ENTER SELECTION To set 1 All selections Press the key and display will show Disabled Enabled Continue Y CLR N When enabled all selections in the vender will now be set for health control Press CLR to show all selections assigned Then press CLR and the display will change to ENTER 21 SELECTION Press CLR to return to HEALTH CONTROL 2 One tray Pressing the letter of the shelf followed by the key and display will show Disabled Enabled Continue Y CLR N When enabled all selections on that shelf will now be set for health control For example to control the A shelf push key A followed by key The display will change to ENTER SELECTION Press CLR to display all selections assigned then press CLR to return to HEALTH CONTROL 3 Single selection Pressing the desired selection followed by the 3 key and display will show Disabled Enabled Continue Y CLR N When enabled desired selection will now be set for health control For example to control the A1 push keys A1 followed by key The display will show Disabled Enabled etc Press CLR to display all selections a
67. e Y CLR N 3 Pressing an item selection will show the new state of that item for example pressing A1 will show the new state of that item the display will show the new state i e enabled or disabled and display will show Al Blocked Unblocked Continue Y CLR N If a selection has been disabled in this mode and the customer tries to purchase from the programmed selection s the vender will display SELECT ANOTHER ITEM Press the CLR Key to show all items that are blocked or the Key to disable more items Press the CLR key to return to Enable Item Press the CLR key to return to SERVICE or press the A key to advance to the next menu item below SALES BY COLUMN Press key 3 Shows the total number sold from each selection since the last CLEAR TOTALS or MASTER RESET Press the number 3 on the keypad and the display will show SALES BY COLUMN Press the key and the display will read Select Column Select the column to be checked the total number sold from that selection will be on the right side of the display and the item number will be on the left side of the display Press the CLR key to return to Sales by Column Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below ESCROW Press key 4 Allows a bill to be returned if the change return lever is pressed before a selection is
68. e 2 Lower Coin Chute Assembly 801 823 42x x1 Same 2A Lower Coin Chute Part of 2 Same 2B Lower Coin Chute Cover Part of 2 Same 3 Cash Box Clip 801 814 68x x1 Same 4 Assembly Lever Mech Arm Coin Return 647 003 20x x3 Same 5 Assembly Lever Button Rod 647 003 10x x3 Same 6 Fuse 10 AMP SloBlo AC Dist Box 804 925 55x x1 804 914 25x x1 Fuse 2 AMP SloBlo AC Dist Box 804 925 54x x1 NA Fuse 1 25 AMP SloBlo AC Dist Box NA 804 919 56x x1 7 Coin Return Slide Bracket 647 000 78x x3 Same 8 Extension Spring x 1 34 x 029 MW 801 701 55x x1 Same 9 Mech Door Hinge Mech Assembly 647 004 00x x3 Same 10 Flat Mount Cable with adhesive 804 801 12x x1 Same 11 Fuse 3 AMP for Motors Control Board 804 801 16x x1 Same 12 Cash Box Cover 647 000 19x x3 Same 13 Coin Box Chute 647 000 18x x3 Same 14 Cash Box 801 823 39x x1 Same 15 Locking Cash Box Kit 432 011 50x x4 Same 16 Door Switch amp Door Stop Bracket Double Switch 647 000 54x x3 Same Door Switch amp Door Stop Bracket Single Switch 647 000 46x x3 Same 17 Door Switch Lock Switch 1 Amp electronic lock venders only 804 101 19x x1 Same 18 Power Interrupt Switch 10 Amp 804 101 28x x1 Same 19 DEX Harness Kit 627 020 30x x4 Same 20 Upper Coin Chute 801 823 41x x1 Same 21 Door Stop 647 000 45x x3 Same 22 Roller Double Catch 801 522 01x x1 Same 23 Lock Nut 800 801 95x x1 Same 24 Lock Nut 8 32 800 801 55x x1 Same 25 Hex Nut 8 32 800 801 54x x1 Same 26 Electronic Ballast Box Assembly Cover NA 804 919 5
69. e display i If yes check the Y lower and X top far left home switches a 1 In Test Vend Position Test with the top door switch pulled out a Atthe home position the Y lower home switch will light a green LED on the control board b Atthe home position the X top far left home switch will light an amber LED on the control board i Adjust the X drive belt at the bottom left belt clamp b Check dynamic tensioner i rear belt it should be 6 from the bottom ii If one is installed on the front belt it should be 6 from the top 4 Elevator will not move vertically Perform TEST VEND POSITION TEST in TEST MENU to test movement Check top door switch i Is it functioning ii Is it being made when door is closed Check the Delivery Cup Plunger amp Plunger Home Switch i If plunger arm is stuck out it will shut down XY delivery system ii If plunger arm home switch fails it will shut down XY delivery system Check the 10 pin harness connector to the Y motor a b o Check rollers Check harness and motor Replace control board 5 Elevator will not move horizontally Perform TEST VEND POSITION TEST in TEST MENU to test movement b Check top door switch i Is it functioning ii Is it being made when door is shut Check the lower and top far left home switches i In Test Vend Position Test with the top door switch pulled out a C 1 At the home pos
70. e numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the tray letter desired for setting price Press and display will show PR B tray letter Row Set press to set more prices or CLR to exit to SET PRICE 3 Single selection Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the selection desired for setting price Press and display will show PR B1 Selection Set press 14 3 to set more prices or CLR to exit to SET PRICE The last price entered for a selection is the one that is used For example If one price on the A tray was set to 1 50 using option 3 above and you wish to change the remaining selections on that tray using option 2 the pricing for the entire tray would take precedence Conversely if the price was set using option 2 first followed by the single selection using option 3 the pricing for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press the CLR key to return to Set Prices Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu
71. ed Press the number 6 on the keypad and the display will show Set Temperature Press the key and the display will show Set Temperature Unit Degrees F or Press the C to display in Celsius or F to display in Fahrenheit Press 3 to save and display will return to Set Temperature Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SET PRICES Press key 7 To set the prices enter the SERVICE MODE by opening the service door and pressing the Service Button once Allows the setting of regular and secondary prices for an individual item a complete tray or the entire machine Factory setting is 99 95 Press the number 7 on the keypad and the display will show SET PRICE Press the key and the display will show 1 Regular Pricing 2 Secondary Pricing To set regular prices press number 1 key and display will show Regular To set price 1 All selections Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the key and the display will show PR All Set press to enter more prices or CLR to exit to SET PRICE 2 Onetray Press the keypad numbers of the price you wish to use As numbers are entered th
72. ere is no power to the AC Distribution Box On venders with a main power switch on the AC Distribution Box the switch needs to be in the OFF position On venders with a main power quick disconnect plug on the AC Distribution Box the quick disconnect plug needs to be unplugged Check that all connectors are firmly seated on the control board and at the various components on the service door coin mech keypad etc Retrieve the main power plug from the hole in the rear of the vender and plug the cord in a properly grounded 120VAC 15 Amp receptacle U S and Canada Open the service door and apply power to the AC distribution Box if equipped with a bill acceptor the acceptor should cycle twice The display on the door will briefly show the software version in use as Software ie 080 01 followed by the default idle message ENJOY A REFRESHING DRINK the fluorescent lamp should be lit and the cooling unit should start If the display shows OUT OF SERVICE or the cooling unit fails to start refer to the TROUBLESHOOTING SECTION beginning on page 28 SERVICE NOTE Battery Backup The battery backup is used to maintain the date and time in case of power interruptions or any time the main power is off When the vender is shipped the battery is connected and memory is being maintained If the vender is to be stored for long periods of time disconnecting the battery is recommended The following steps will guide you
73. ghting 3 Lamp Au PN BE x er 2 a 804 923 39 1 804 924 52 1 9 Harness Top Light 1 Lamp 3 pin white cap from 3 pin white plug lighting 804 923 63x x1 804 924 51x x1 10 Harness Y Motor E Chain 10 pin Gray at J1 of Y board 10 pin Gray to delivery cup harness 804 924 79x x1 Same 11 Harness Door Switch 6 pin flat black at P10 to Double Door Switch 804 923 85x x1 Same 6 pin flat black at P10 to Single Door Switch 804 924 74x x1 Same 12 Encapsulated Temp Sensor 6 pin plug at J12 to Temp Sensor 804 925 39x x1 Same 13 Harness Port Cup Bottom 4 pin plug to bottom of Port Cup 804 927 49 1 Same 14 Harness Main Power Detachable Power Cord 627 012 40x x3 15 Harness AC Power In Distribution Box 9 pin connector 804 922 92x x1 804 924 42 1 16 Harness DEX 15 4 pin flat black connector at J5 804 913 97x x1 Same 17 Harness Cup LED Jumper 4 pin flat at J2 Picker Cup Board to 4 pin flat at LED if installed 804 924 48 1 Same 18 Harness Cup to E Chain 10 pin Gray at J3 Picker Cup Board to Y E Chain Gray Ribbon Harness 804 923 74x x1 Same 19 Harness Fan Choke Ext 2 pin white plug to Evap Fan Choke 804 922 77x x1 NA 20 Harness Board to Y Motor 6 pin flat black at P1 Y Board to 6 pin white to Y Motor 804 924 21 1 Same 21 fames XE Chin _ E 22 Harness Lighting Choke 2 pin plug at light harness 80492339xx1 to choke 804 924 47x x1 NA 23 Harness Light Choke Ext 2 pin cap at AC
74. hat attaches to the bottom of the slide through a slit This spring adds needed tension to insure that all products in the column remain tight against each other and are allowed to progress into the gate area Periodic cleaning and lubrication of the slides is recommended DO NOT USE SOLVENTS OR ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY MOTOR PICKER ASSEMBLY The motor picker assembly is located on the XY door vend mechanism Its purpose is to pick the product from the column and deliver the product to the delivery port The motor picker assembly is mounted on the XY assembly and bolts in position The X axis runs left to right The X axis assembly is cabinet mounted to prevent any cabinet torque and has one belt to synchronize the top and bottom when the X moves left or right The Y axis runs up and down and has the Picker Cup Assembly attached A top channel is used to contain and hide the e chain and wiring Both X and Y motors have encoders for positioning PROGRAMMING GENERAL INFORMATION In order to fully utilize the many features of your vender it is important that you first understand the options available and procedures for programming the vending controller unit control board All programming testing and service functions are accomplished by using the keypad in an easy to follow display prompted format There are four modes of operation for servicing testing and setting up your vender The modes of oper
75. he key and the display will read ENTER SELECTION you must close and lock door at this point if you wish to test with door closed Select the item column to be tested by pressing the corresponding keys on the keypad i e A6 then press the Key to start the test vend and the corresponding vend cycle will occur Press the CLR key to return to Test Vend Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below SHOW CHECKSUMS Press key 0 This function is used by Factory Engineers only SETUP MODE 1 Enter SETUP MODE 1 by opening service door and pressing the Service button three times The display will read SETUP MODE 1 NOTE Several areas in SETUP MODE 1 are password protected When entry into one of these areas is attempted the display will read Password if a password has been entered in SETUP MODE 1 The password must be entered at this point before the service technician is allowed to proceed The password need only be entered once during a service call provided the service door is not closed If the door is closed and then re opened the password must be entered again before accessing a protected area The factory default password is 0000 If the password is set at 0000 you will not be required to enter a password to access password protected modes The display will show 3 s as the password is entered When the last character is entered the 19
76. her Is Plunger Return Spring current revision level 801 701 67x x1 Is Cup Motor Cam current revision level 801 201 810 11 or higher Check the trigger on the Plunger Assembly is not bent 805 202 75x x1 Check the Picker Cup Ribbon Cable for bad connection or damage 804 923 74x x1 Check the Y E Chain Harness for bad connection or damage 804 924 7 x1 Check the X E Chain Harness for bad connection damage 804 924 26x x1 Change Y Motor Board 804 925 32x x1 Change L Picker Cup Base Board 804 925 33x x1 rum 5 9 Package Not Sliding On Slide Assembly a Vender not level b Slide not installed correctly c Slide dirty Clean and apply Armoral or Food Grade Silicone 10 Delivery Cup Assembly Caught On Tray a Check vender is level b Check rollers 30 XY not Is vender plugged in working NO YES Plug in Vender Is Pl connected to control board Go to Factory NO YES Diagnostics Plug in connector Visual check Where is picker cup located HOME NOT HOME Check top door switch working Manually NO NES move XY RED light is to HOME ON OFF position Pull the top door switch out Red Light Plunger In position test are the Red Home See Yellow amp Green LED s on page 32 control board illuminated YES NO Visually confirm Refer to plunger in home Picker Cup position TS YES NO See pg 36 Do the Encoder counts increase amp decrease when moving the XY manually Red
77. how Price Display On Off Press turn Off On Press the Key to toggle or press the CLR key to exit without making changes and return to PRICE DISPLAY Press CLR to return to SETUP MODE 2 STORAGE TEMP ENABLE DISABLE Press key 5 Press key 5 and display will show current state Storage Temp Enable Disable Press Key and display will show Storage Temp On Off Press turn Off On Press the 3 Key to toggle or press the CLR key to exit without making changes and return to STORAGE TEMP ENABLE DISABLE Press CLR to return to SETUP MODE 2 INTERVAL CLEARING Press key 6 This function is used to indicate the state of the interval clearing setting Press the number 6 key and INTERVAL CLEARING will show on display Press the Key and display will show Interval Clear On Press 3 turn On When turned ON the interval resettable data will automatically be cleared upon successful completion of a DEX audit When turned OFF it allows for remote auditing devices that clear resettable data manually to be used to clear the data Press the Key to toggle or press the CLR key to return to INTERVAL CLEARING Press CLR to return to SETUP MODE 2 SET LIGHTS OFF Press key 7 The function is used to turn on the SET LIGHTS OFF TIME set in SETUP MODE 1 Press the n
78. item below SET SHELF LOCATION Key 8 Allows the service technician to program the electronics to match the six different settings available for the shelves These settings are available to vend different package heights The factory default setting is Shelf Setting G Press the number 8 on the keypad and display will show Set Shelf Location Press the key and display will show current setting To change the setting press one of the following A G setting B M1 setting C M2 setting D D setting E E setting F E1 setting Note G M1 amp M2 settings are used in venders prior to 0001 8487AE and D E amp E1 settings are used in venders 0001 8487AE amp higher Once the desired setting is showing on the display press the 3 key to save the setting Note all shelf settings have to be physically set to match the programmed setting You can not set the physical shelf settings differently Press the CLR key to return to Set Shelf Location Press the CLR key to return to SERVICE or press the A key to advance to the next menu item below RELAY TOGGLE Press key 9 Allows the service technician to test the Light Relay Fan Relay and Compressor Relay Press the number 9 on the keypad and the display will show Relay Toggle Press the Key and display will show Light A On or Off Fan B On or Off Compressor C On or Off
79. ition the Y lower home switch will light a green LED on the control board 29 2 Atthe home position the X top far left home switch will light an amber LED on the control board a Adjust the X drive belt d Check the Delivery Cup Plunger amp Plunger Home Switch i If plunger arm is stuck out it will shut down XY delivery system ii If plunger arm home switch fails it will shut down XY delivery system e Check rollers f Check harness and motor g Replace control board 6 Product Will Not Load From Delivery Cup Assembly To Port Assembly a Perform TEST VEND POSITION TEST in TEST MENU to test movement b Check current software is being used 804 924 080 01 c Check belt tension d Check Service Wall Port Door Assembly is securely installed 7 Port Assembly On Service Door Will Not Open a Perform TEST VEND POSITION TEST in TEST MENU to test movement i Port open will light the Amber LED on control board ii Port closed will light the Green LED on control board Check fuse 1 by door switch in service area Check for syrup or dirt build up Replace port assembly Check harness and motor Replace control board 2295 8 Double Vend From Gate a Is correct gate assembly used in early models i Small diameter cans may only be vended from tray A in early models ii Large diameter packages may not be vended from tray A in early models Too many packages loaded in column Is software 804 924 080 11 or hig
80. k Mech Tubes Takes Bill in Then Rejects it Check Validator or Replace Stacks Bill While in Escrow Mode Max Price Not Yet Reached Bill Error Listed in Test Mode Communication Error with Bill Validator Bill Validator Reported Error Takes Bill Gives No Credit Board Harness Validator Check or Replace Validator Harness Replace Board CONTROL BOARD VCU PROBLEM CAUSE FIX No Power to Controller 1 AC Box 1 Replace AC box Out of Order or other error codes showing on display Temp out of Service 1 Incorrect Input to Controller 2 Lowor Missing 24 Volts RAM Error No Vendable Selections Refer to Programming Section Test Mode List Errors for specific error codes and cures 40 These charts are intended as a guide to isolate and correct most problems you might encounter Should your machine show OUT OF SERVICE go in the TEST MODE and press to list errors ALL COINS ARE REJECTED All coins are rejected Main Power OFF Disconnected Apply power I Blown Fuse Loose connection Check fuses and replace if necessary Check cable at coin mech and controller board Jammed mechanism Clear coins Weak springs on changer gate COINCO units only Gate partially open Replace spring
81. l Side Cabinet 7Up 803 881 92x x1 Decal Side Cabinet Dr Pepper 803 882 60x x1 11 Decal Glass Door Euro Gray 2 piece 803 885 85x x1 Decal Glass Door Splash 2 piece 803 885 22x x1 Decal Glass Door Neon Blue 2 piece 803 882 62x x1 Decal Glass Door Black 2 piece 803 882 67x x1 Decal Glass Door RC 2 piece 803 882 85x x1 Decal Glass Door 7 Up 2 piece 803 882 66x x1 Decal Glass Door Dr Pepper 2 piece 803 882 85x x1 Decal Glass Door Sun Drop 2 piece 803 884 58x x1 12 Decal Cup Base Neon Blue 803 885 63x x1 Decal Cup Base Black 803 885 86x x1 Decal Cup Base RC 803 886 15x x1 Decal Cup Base 7 Up 803 886 12x x1 Decal Cup Base Dr Pepper 803 886 31x x1 Decal Cup Base Snapple 803 886 29x x1 13 Decal Sleeve Neon Blue Straight 803 884 81x x1 Decal Sleeve Black Straight 803 884 87x x1 Decal Sleeve RC Straight 803 884 89x x1 Decal Sleeve 7 Up Straight 803 884 86x x1 Decal Sleeve Dr Pepper Straight 803 884 88x x1 Decal Sleeve Snapple Straight 803 884 82x x1 14 Wiring Diagram Domestic 803 881 93x x1 15 Wiring Diagram Export 803 881 76x x1 16 Decal Top Bezel Gatorade 803 880 33x x1 17 Decal Top Bezel Aquafina 803 880 28x x1 18 Generic BevMax 3 Manual Service Operation Parts 8600 amp higher 803 904 37x x1 19 Overlay Keypad Gray 803 880 34x x1 Overlay Keypad RC 803 882 90x x1 Overlay Keypad 7 Up 803 881 04x x1
82. l Bottom Electronic Lock Black included in item 25 801 821 19x x1 Bezel Bottom T Handle Black included in item 25 801 821 21x x1 6 Coin Return Button Bracket 647 050 07x x3 7 Coin Return Button 801 820 53x x1 8A Coin Return amp Button Assembly 647 053 40x x3 8B Coin Insert Assembly 647 052 90x x3 9 Compress Spring 801 701 54x x1 10 Overlay Keypad Gray see page 82 for list of available Keypad Overlays 803 880 34x x1 11 Keypad Membrane Switch Assembly 804 101 21x x1 12 Keypad Bracket Assembly 647 053 00x x3 13 Keypad security Bracket 647 050 37x x3 14 Assembly Port 647 054 40x x3 15 Port Enclosure 801 824 00x x1 16 Port Cam 801 824 09x x1 17 Bracket and Motor Assembly 647 054 00x x3 18 Assembly Inner Cup Port 801 820 97x x1 19 Vend Sensor Plate 647 053 60x x3 20 Port Discharge Pad 803 601 22x x1 21A Vend Sensor Board Assembly Port 647 053 70x x3 21B Port Sensor Cover 647 050 43x x3 21C Port Sensor Harness 804 927 49x x1 21D Vend Sensor 804 925 34x x1 22 Motor Port Cover 801 820 68x x1 23 Port Handoff Slide 801 821 03x x1 24 Screw Phil Pan 8 18 x secures bezels to panel 800 304 31x x1 25 Assembly Electronic Lock Gray 647 001 50x x3 Assembly T Handle Gray 647 002 30x x3 Assembly Electronic Lock Black 647 002 20x x3 Assembly T Handle Black 647 001 60x x3 26 Coin Insert Chute 801 823 55x x1 27 Coin Return Cup Assembly also see pgs 70 amp 71 801 821 29x x1 28 LED amp Switch Port Assembly 804 925 09x x1
83. lay will show Disabled Continue Y CLR N Note If you press a tray letter ie A followed by the 3 Key that entire tray will be set to be disabled Once you have selected all settings and the display shows Disabled Continue Or Enabled Continued Note display must show Display Enabled for the selection to shut down Y CLR N note pressing clear will delete all settings you just set press the CLR to return to SET NOT AVAIL TIME Press CLR again to return to SETUP MODE 1 Once completed go to Test Mode Not Available Mode Key 3 and turn on Not Available Mode 11 BEVMAX 3 SERVICE MODE MENU ITEMS 080 51 Menu shown enter selected mode CLR return to previous prompt SERVICE MODE A Next Item B Cash Box C Sales D Display Temperature E Set Refrig Temp F Clear Totals 1 Number Sold 2 Disable Item 3 Sales by Column 4 Escrow 5 Force Vend 6 Set Temperature F or C 7 Set Prices Regular amp Secondary 8 Set Shelf Location G M1 M2 D E E1 9 Relay Toggle 0 Clear Errors TEST MODE A Next Item B List Errors C Light Timer D Test Mode Not Used E Keypad Test F Factory Diagnostics 1 Tube Fill Dispense 2 Daylight Savings Time 3 Not Available Mode 4 Credit Timer Mode 5 Door Open 6 Power Out 7 Test Health Guard 8 Display Health Guard 9 Test Vend 0 Show Checksums Note All menu items with the are not available in the current BevMax 3 Vender programming
84. nd from the next column in the Space to Sales block If the vender is unable to vend any products from a Space to Sales block the customer s credit will be returned and the entire block will be marked as SOLD OUT Press the F key on the keypad The display will show SET NOVEND LIMIT Press the ae key and the display will show NOVEND LIMIT The value is the current vend limit which is applied to each selection When is 0 no vend limits are enforced Enter the desired vend limit and press the key to accept this value or press the CLR key to cancel changes and return to SETUP MODE 2 The NOVEND limit specifies the number of times a location can be vended empty before it is blocked as Sold Out MULTIVEND Press key 1 This function when turned on allows credit to be retained after a vend so the customer can vend from another selection i e 50 vend price put in 1 00 push a select button and vends 50 still shows on the display push a second select button and vends Credit is cancelled after 5 minutes of inactivity There is unlimited acceptance If a customer wants their credit money back the coin return lever must be pressed To show the current Multi Vend condition press the key and the display will show the current setting Press the key to toggle Multi Vend on and off SET LANGUAGE Press key 2 This function is used to set the la
85. nfigure Space to Sales in preset blocks of three 1 4 6 A7 A9 1 83 Display will show Set Default STS Y CLR N You must press at this prompt to accept Default STS Press at any time to return to SETUP MODE 2 DISPLAY STS Press key E Allows verification of the Vender Space to Sales settings for an individual selection block Press the letter E on the keypad The display will show DISPLAY STS Press the key and the display will change to ENTER SELECTION Enter any selection item press the Key and the display will read Continue Y CLR N The first indicates the first column in the selection s block The second indicates the last column in the selection s block The last indicates the column that the next vend will come from in this STS block For example entering A2 might display A1 1 indicating that selection A2 is part of the block that spans between A1 and A3 and that A1 23 selection is next in line to be vended Press CLR at any time to return to SETUP MODE 2 SET NOVEND LIMIT Press Key F If a Vend fails either due to a vend error or no product detected in the recovery unit and the drop sensor is enabled the VMC will mark the column as sold out If the Space to Sales is enabled the product column will be removed form the Space to Sales rotation and the VMC will attempt to ve
86. nguage that will be used for sales mode messages To display the current language selected press the key To change the language selected with the current setting displayed press the to scroll through the available languages in the menu English French German Spanish amp Italian Once the desired language is shown on the display press the 3 key to save and return to Set Language SOLD OUT ENABLED DISABLED Press key 3 Controls sold out detection by the port sensor When On a signal is sent to the VCU when the port sensor does not detect a selected item That signal tells the VCU that the item selected is sold out and removes it from the STS block until the next time the vender is serviced Press the number 3 on the keypad The display will show SOLD OUT ENABLED DISABLED Press the key and display will show Use Port Sensor Off On Press turn On Press to exit without making changes and return to SOLD OUT ENABLE DISABLE Press CLR to return to SETUP MODE 2 PRICE DISPLAY Key 4 This setting controls whether the vender displays a price when a selection is made Machines with a card reader capable of displaying selection prices may be configured to prevent displaying prices on two separate displays Press the number 4 on the keypad and display will show Price Display Press the Key and display will s
87. o Although the terms of sale are FOB shipping point which requires the consignee to originate shipping damage claims Dixie Narco will gladly help if you must file a claim UNPACKING THE VENDER Remove the stretch wrap fiberboard edge protectors and corrugated front protector from the outside of vender Do not store the vender with stretch wrap on Stretch wrap could bond to the venders surface which could damage the finish Remove the shipping boards from the bottom of the vender The shipping boards are attached by the leveling legs To avoid unnecessary damage to the leveling legs or base remove the shipping boards by using a 1 1 2 inch socket type wrench to unscrew the leveling legs Be sure to replace the legs after removing the shipping boards Once the vender is unpacked check the recovery unit for any additional parts price product labels service operation manual or other information concerning factory equipped accessories such as coin mechanism and validator WARNING TO AVOID THE POSSIBILITY OF A FIRE HAZARD DO NOT STORE ANYTHING ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE SERVICE AREA IN AND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS WARNING ENSURE THAT POWER IS DISCONNECTED FROM THE VENDER BEFORE INSPECTING OR REPLACING THE LAMPS OTHER ELECTRICAL COMPONENTS OR WORKING WITH OR ADJUSTING THE VENDING MECHANISM FA
88. oder 10 J2 Not Used X Motor amp 3 P15 Encoder 11 J5 DEX 4 P2 Product Port 12 J11 Keypad 5 P6 Display 13 J12 Temp Sensor 6 P7 Relays 14 J16 Multi Drop Bus 7 P8 Y amp Cup Motors 15 U17 EPROM Socket 8 P10 Door Switch 16 P3 Door Switch XY BEVMAX 3 TROUBLESHOOTING XY ISSUES Selection will not vend a Does different selection vend i Perform TEST VEND in TEST MENU ensure proper selection vends ii Check Custom Space To Sales has been enabled 1 Check STS configuration in SETUP MODE 2 Menu b Did the gate actuate at all i Plunger cycled but gate but did not fully actuate 1 Gate Sticking a Check plunger to target alignment in position test b Shuttle bad c Bentpins d Check gear box amp follower 2 Possible delivery cup assembly position alignment problem a Plunger should hit approximately 1 4 from top edge of target i Adjust shelf offset see programming Test Vend Position Test b Perform vend test on selections i Only occurs on one column 1 Defective target 2 Defective gear box 3 Defective follower ii Occurs on entire shelf 1 Shelf not secured on supports 2 Position alignment ii Occurs on same column multiple shelves A2 B2 C2 D2 E2 1 Shelf not secured on supports 2 Position alignment 3 Plunger did not cycle fully a Replace delivery cup assembly b Replace control board ii Gate did actuate 1 Product and gate mismatch 2 Possible delivery
89. onsists of a door mounted motor driven 2 point latching system cabinet mounted latch and strike system an infrared controlled CPU and a remote control key FOB The design is modular and allows for easy field service Warning The electronic remote key FOB features a rolling code system which cannot be decoded if it is lost or stolen After the vender has been unlocked a new key can be programmed into it any number of times If a key is lost or stolen it is recommended you change the lock code in the field as soon as possible Changing the lock code requires a new key and pressing the PROGRAM button on the lock inside the vender The lock does not need to be changed for re keying Important For security reasons all Electronic Door Lock Venders are shipped less keys Customers will need to contact the Electronic Door Lock manufacturer to order keys A power bypass connector located in the product delivery port allows auxiliary power to be applied via a battery pack to the electronic lock in the event that power is not available or there has been a failure of the internal power supply In the event of an emergency battery power is applied to the connector and the door can be opened and closed using the FOB The electronics uses an infrared transmission system which functions similar to a television remote control The transmission signal is line of sight which requires you to aim the remote at a specific place at close r
90. or Hinge Pin 900 701 19x x1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined RB Replaced by 39 CABINET DETAIL PRODUCT AREA 60 CABINET DETAIL PRODUCT AREA ITEM PART DESCRIPTION 5800 5800 Domestic Export 1 Cabinet Assembly Generic 647 063 40x x3 647 063 60x x3 2A Left Tray BevMax 3 Mount Bracket 647 070 05x x3 Same Left Tray BevMax 3 Rail 647 070 72x x3 Same 2B Right Tray BevMax 3 Mount Bracket 647 070 04x x3 Same Right Tray BevMax 3 Rail 647 076 00x x3 Same 3 Rear Tray Support Bar BevMax 3 647 070 69x x3 Same Rear Tray Mount Bracket 647 070 03x x3 Same 4 Ingress Guard Service Item 647 000 79x x3 Same 5 Security Angle Left 647 060 07x x3 Same 6 Security Angle Top 647 060 06 3 Same 7 Security Angle Right 627 020 12x x3 Same 8 Service Door Security Angle refer to Service Door Page 647 050 04x x3 Same 9A Brace Rear Base Plate Right 647 050 48x x3 647 020 22x x3 9B Brace Rear Base Plate Left 647 054 50x x3 Same 10 Tray Support Screw 8 18x1 2 Phil Pan Self drilling 800 304 18x x1 Same 11A Lens Fluorescent Lamp Vertical Top 28 35 801 603 05x x1 Same 11B Lens Fluorescent Lamp Vertical Bottom 23 938 801 603 06x x1 Same 12A Lamp Holder T8 Bi Pin Leviton 23652 Vertical 804 920 62x x1 Same 12B L
91. p lens covers are of a polycarbonate material Clean as needed with warm water only Ammonia or alcohol based products will damage the lens cover TRAYS TRAY INSERTS The trays and tray inserts should be cleaned periodically using warm water and a mild general purpose non abrasive cleaner Care should be taken to ensure debris does not enter the gear box assemblies DO NOT USE SOLVENTS OR ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY DOOR LIGHTING The machine is designed with an energy efficient T8 Lighting System To ensure continued reliable operation replace only with the same type and size lamps Lamps must be properly installed and seated in the lamp holders SLIDE PUSHER ASSEMBLY The slide pusher assembly should be cleaned periodically using warm water and any mild general purpose non abrasive cleaner After drying the slide assembly needs to have a coat of Armoral applied Care should be taken to ensure debris does not enter the gear box assemblies DO NOT USE SOLVENTS OR ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY CABINET Wash the cabinet with a good detergent or soap mixed in warm water Wax the vender often with a good grade of automobile wax Any corrosion inside the vender should be removed with fine steel wool and the area should be painted with white paint Repair any scratches on painted surfaces to prevent corrosion DRAIN PAN DRAIN TUBE AND DRAIN HOSE To prevent mold and milde
92. ress and display will show PR B tray letter Row Set press to set more prices 10 or CLR to return to SET PRICES Press CLR Key again to return to SERVICE MODE 3 Single selection Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the selection desired for setting price Press x and display will show PR B1 Selection Set press to set more prices or CLR to return to SET PRICES Press CLR Key again to return to SERVICE MODE The last price entered for a selection is the price that will be used For example If one price on the A tray was set to 1 50 using option 3 above and you wish to change the remaining selections on that tray using option 2 the pricing for the entire tray would take precedence Conversely if the price was set using option 2 first followed by the single selection using option 3 the pricing for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press the CLR key to return to SERVICE MODE SET NOT AVAILABLE TIMES Password protected Before entering or changing this setting you must enter the password if one has been assigned This mode allows up to 4 different time periods that use of the ma
93. ry shown Note When you insert any denomination the display will change to show the denomination inserted To dispense while in the tube fill dispense mode to the coin mech and press the coin mech dispense button s for the tube you wish to dispense from or press the 3 Key and the denomination displayed will be dispensed to the coin cup and the inventory will be decreased Press the Key again to stop the coins from being dispensed Press the CLR key to return to Tube Fill Dispense Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below DAYLIGHT SAVINGS TIME Press key 2 Allows the service technician to enable daylight savings time to be set as it applies to the selected Daylight Savings Rules Setting Press the key to show the current setting Press the A key to scroll through the different settings that are available With the setting you wish to use showing on the display press the key e OFF No Daylight Savings Time e American Rules If enabled the VCU will set the clock back one hour on the last Sunday of October 2 00 AM set the clock ahead one hour on the first Sunday in April 2 00 AM e European Rules If enabled the VCU will set the clock back one hour on the last Sunday of October 1 00 AM set the clock ahead one hour on the last Sunday in March 1 00 AM e Australian Rules If enabled the VCU will set the clock ba
94. sembly Y Axis 801 308 29x x1 23 Assembly Y Axis Pulley Part of 22 24 Y Axis Belt 805 100 18x x1 25 XY Shipping Wire Tie 4 901 901 00x x1 26 Shoulder Screw 4 40 top of assy 800 202 36x x1 27 Micro Switch with Straight Arm 804 101 31x x1 28 Y Board 804 925 32x x1 29 Y Extrusion Part of 22 30 Switch 804 101 31x x1 31 Pulley Roller 805 300 54x x1 32 XY Shipping Bracket 647 071 06x x3 Part numbers amp descriptions are subject to change with out notice Not applicable TBD be determined RB Replaced by 65 PICKER CUP ASSEMBLY PICKER CUP ASSEMBLY ITEM PART DESCRIPTION DN5800 1 Assembly Delivery Cup Picker Cup Assembly 647 078 00x x3 2 Cup Base Board Picker Cup Board L Shape 804 925 33x x1 3 Cup Port Motor Assembly 804 501 61x x1 4 Cup Motor Cam 801 201 81x x1 5 Micro Switch with Bent Arm Picker Home Switch 804 101 37x x1 6 Micro Switch with Straight Arm Cup Home Switch Y 804 101 35x x1 7 Micro Switch with Bent Arm Picker Out Switch 804 101 36x x1 8 Screw Phil Pan 2 32 X 1 2 800 305 01x x1 9 Plunger Cup Bumper 803 601 23x x1 10 Base Cup Cover 801 822 89x x1 11 Delivery Cup Sleeve 801 822 58x x1 12 Delivery Cup Body 801 822 88x x1 13 Pin Cup Hinge 801 201 87x x1 14 Assembly Plunger 805 202 75x x1 15 Motor Cam Cover 647 070 35x x3 16 Return
95. sition D Vend detect Red LED on if it sees something in port only if C is 1 vend sensor on NO Go to Factory Diagnostics manually close the delivery port door Is the green LED on control board on and Port door switch close code is 1 YES Use Factory Diagnostics to open the delivery port door Is the yellow LED on control board on and Port Door open switch code is 1 YES NO NO Check repair and replace door close switch Is port open all the way YES Check repair and replace door open switch harness motor NO Check for physical obstructions 39 COIN ACCEPTANCE ISSUES PROBLEM CAUSE FIX Coins Returned to Customer 1 Coin Jam in Mech 1 Clear Jam and Test With No Credit Issued 2 Flight Deck Dirty 2 Clean Flight Deck 3 No Power to Mech 3 Check Harness Changer to 4 Coin Return Lever VCU Activated 4 Adjust Coin Return Lever 5 Vender in Test Mode 5 Close Service Door 6 Not Available Time Set 6 Disable Not Available Time 7 Defective Coin Mech 7 Replace Mech Will Not Payback Coins 1 Power to Mech 1 Check Replace MDB Harness 2 Coins in Tubes 2 Fill Coin Tubes with Coins 3 Tubes Programmed 3 Reprogram per Manufacturer Incorrectly 4 Tube Mech Recommendation 4 Defective Coin Mech 4 Replace Coin Mech DOLLAR BILL ACCEPTANCE ISSUES PROBLEM CAUSE FIX Bill Validator will not run Prices tube cash conditions Chec
96. splay current software revision To view press the B key then press the 3 key The display will then show the current software revision in the controller NORMAL OPERATION MESSAGES At initial power up the program will start and the display will briefly show the software version in use as Software i e 080 01 followed by the default idle message ENJOY A REFRESHING DRINK INITIAL PROGRAMMING DATE TIME To set date time enter SETUP MODE 1 by opening the service door and pressing the Service Button three 3 times Press the number 5 and DATE TIME will show on display Press the key and display will show the current year month date and time setting currently in the system in following format 2005 Apr 28 15 45 with the year highlighted Press the numbers to enter the current year and Month will then be highlighted To change the month press the A key to scroll forward through the months or the B key to scroll backward through the months With the correct month showing press the key to save and Date will then be highlighted Press the numbers to enter the current date and then the hour will then be highlighted Note Hours are shown in 24 hour format Press the numbers to enter the current hour and then the minutes will then be highlighted Press the numbers to enter the current minutes The display will then change to show OK Y Yes CLR N No and the setting you entered You
97. ssigned then press CLR to return to HEALTH CONTROL Priority will be given to the higher ranked method If one selection on the A tray was set to ENABLE using option 3 above and you wish to change the remaining selections on that tray using option 2 the Setting for the entire tray would take precedence Conversely if the tray was set using option 2 first followed by the single selection using option 3 the setting for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press CLR to return to SETUP MODE UPDATE SOFTWARE Press key 8 PASSWORD REQUIRED Allows the service technician to manually load software if needed New software automatically loads on power up Caution If this mode is entered with no EPROM installed in controller it will cause control board failure The following information describes how to update software All new software revisions will automatically update the software revision in the control board Important EPROM s containing software are sensitive to Electrostatic Discharge ESD Failure to handle the Eprom carefully could cause damage which may result in a failed control board ALWAYS KEEP THE EPROM IN THE ESD TUBE GROUND YOURSELF ON THE VENDER CABINET BEFORE REMOVING THE EPROM FROM THE ESD TUBE OR CONTROL BOARD AN EPROM CAN BE USED TO PROGRAM MANY VENDERS AS LONG AS CARE IS TAKEN NOT TO DAMAGE THE EPROMS LEGS ALW
98. t To Door To Door TII PER BUT Sheed CINTROL BOARD 8012351901 E lol 3 Ee g m mus meh um 1 H r d T E HI ENSE NN eru a TEMPERATURE TER To P3 P6 Y Motor board To X Motor 1 BevMax 3 Door Diagram Domestic amp Export To Door To Door Electronic Ral M Auxiliary Lock Power my mnm Port LED LIE HIHI P BMA Vend Sensor Board BOIL ENEE 11111 Display 0000000909090 L I 52 BevMax 3 Domestic Power amp Lighting Diagram Ballast Lamp Transformer To Cabinet Lamp To Evaporator Fan BLK BRN WHT BRN To Cabinet 53 BevMax 3 Export Power amp Lighting Diagram Ballast Lamp Transformer To Cabinet Lamp To Evaporator Fan BLK BRN WHT BRN PH Luz ati x BFIBITIR DER Cabinet 54 3 M5Self tapping Screw Flug Protector x EJ Overload Spring BevMax 3 Compressor Parts Diagram 55 MAIN POWER pes UM AMI AC TEST VOLTAGES Between Pins Game 1 2 24 VAC 24 VAC 1 3 12 VAC 12 VAC 2 3 12 VAC 12 VAC 4 9 24 VAC 24 VAC 5 7 115 VAC 220 VAC 6 8 115 VAC 220 VAC
99. th the new software press the service switch on the control board to enter service menus Advance to UPDATE SOFTWARE Press the ae Key Display will show Reprogramming Vendor while the yellow LED blinks b Display will show new software revision then return to stand by This confirms new software has been successfully updated Note to remove the Eprom after programming remove power to the vender ground yourself on the vender cabinet before removing the Eprom remove the Eprom while still grounded install a label on the microprocessor showing the revision of software that 22 is installed in the controller power the vender back on and test for proper operation SET LIGHTS OFF TIME Press key 9 Allows the service technician to set times and days for Light operation Press the number 9 key and SET LIGHTS OFF TIME will show across the display Lights Off start time end time and days of the week can now be programmed into the system All times must be entered in military time format 24 hour clock Set Lights Off Time can be set the same way as Set Not Available Time in the Initial Programming section of the manual ENTER NEW PASSWORD Press key 0 PASSWORD REQUIRED Allows the service technician to enter a 4 number personalized password IF YOU DECIDE TO CHANGE FROM THE DEFAULT PASSWORD PLEASE ENTER THE NEW FOUR NUMBER PASSWORD SLOWLY AND CAREFULLY Press the number 0
100. through this procedure e Open the service door turn the main power switch to the off position or unplug the main power harness located on the front of the power box e Locate the control board mounted on the rear wall e Remove the battery from its holder B 1 PLACING THE VENDER ON LOCATION CAUTION DO NOT TRANSPORT THE VENDER TO OR FROM THE LOCATION LOADED WITH PRODUCT OR DAMAGE TO THE VENDER MAY RESULT The vender is intended for INDOOR USE ONLY It should be kept out of direct sunlight and away form any heat source This machine is not suitable for installation in an area where a water jet or hose and nozzle may be used The vender must be on a solid flat and level surface Ensure the flooring can bear the weight load of a fully loaded vender approximately 1109 lbs or 413kg The vender must be positioned close enough to an electrical outlet so that an extension cord is not required If the machine will be subject to user misuse or vandalism it is recommended that the vender be secured to the floor or wall as described in Dixie Narco Technical Bulletin 344 Due to the large size 6 and weight of the Vender never attempt to move the Vender with a Hand Truck or Stair Climber Use a pallet jack or Vender Cooler Dollies at all times when moving the Vender The vender should never be slid or pushed in place Never side load the leveling legs doing so will cause damage to the legs Do not transport the vender to
101. tically go to the Home position then move back to the swipe position again Press the key to send the Delivery Cup Assy back to the Home position and the programming will return to Factory Diagnostics Press CLR key to return to Test Mode Then go to Test Vend and test for proper delivery of product in the Port Assy of the Service Door Press the CLR key to return to Factory Diagnostics Press the CLR key to return to TEST or press the A key to advance to the next menu item below TUBE FILL DISPENSE Press key 1 Allows the service technician to inventory currency in the coin mechanism escrow tubes and Teach the controller how many coins of each denomination are in that inventory This allows for the maximum number of dollar bills to be accepted prior to enabling the USE EXACT CHANGE function This also provides for exact cash accountability in the audit functions This function can also be used as a diagnostic tool to insure the coin mechanism is responding properly Press the number 1 on the keypad and the display will read TUBEFILL DISPENSE Press the key and the display will show the lowest denomination accepted and the number of these coins inventoried Press the letter A on the keypad to show through the denominations available With a given denomination displayed an inserted coin of this denomination via the coin chute will increase the invento
102. umber 7 key and SET LIGHTS OFF will show on display Press the Key and display will show Lights Off Off On Press turn On Off Press the Key to toggle or press to return to SET LIGHTS OFF Press CLR to return to SETUP MODE 2 SET REFRIGERATION TEMP Press key 8 This is the same as Set Refrigeration Temperature in Service Mode section of manual 24 SET STORAGE TIME Press key 9 This function is used set the Time Date and Day when Storage Temperature will be ON Press the number 9 and SET STORAGE TIME will show across display Set Storage Time can be set in the same manner as SET NOT AVAIL TIME covered in the Initial Programming Section of this manual SET STORAGE TEMP Press key 0 This function is used to set Storage Temperature Press the number 0 key and SET STORAGE TEMP will show on display Set Storage Temp can be set in the same manner as SET TEMPERATURE covered in SERVICE MODE section of this manual AC DISTRIBUTION BOX BevMax 3 110 VAC units Main Power Switch Plug Interrupts hot side of incoming power to all components in machine 15 Amp Outlet 110 VAC Provides power to Refrigeration unit Provides 24 Volt and 12 Volt center tap power to the Controller Board Transformer T1 Is not used Note It is installed in domestic units only but is not used Fuse Center Fuse Left 10 Amp
103. ure cir ie tite e te e eee 8 Eoadirg the Vendal etri edt e e re ee a t C ee 8 Loading th Coin Changer eie tcr Mee eec eite te tee vi Ea center reiten 8 Power AC Distribution BOX usual 8 Vending Machine 8 sio 8 Digital Display c atla uum oot a etta eet edita t da ee EAR ed e ee dd 8 Refrigeration 8 9 Reale de e RA dl uec 9 Double Gate Assembly u ana IR qa 9 Slide Pusher Assembly diede Fic er senden 9 Motor Picker Assembly idee dg ie it te ce innen 9 PROGRAMMING t tee CE UU be dd ide 10 25 General iei itd ha uw RE 10 External Display tems erbe tec trem tete cic 10 Normal Operation Messages a tenen nnne nnne 10 10 11 Quick Reference Menu nnne nnns 12 SEMVICS MODE 13 15 Test M0de Bar zent an tuku 15 19 ute deditio en 19 23 Setup Mode 2 uice oet aft a e ed innerer 23 25 MAJOR
104. w growth and to avoid personal injury or property damage the drain pan drain tube and drain hose must be properly aligned and routed Ensure nothing obstructs the drain tube or drain hose and that the hose is not bent pinched or twisted in such a way as to prevent the flow of condensate Periodically inspect the drain pan drain tube and drain hose for alignment and the presence of dirt debris mold and mildew Clean as needed WARNING THE COMPRESSOR ELECTRICAL CIRCUIT IS ALWAYS LIVE WHEN THE PLUG IS CONNECTED TO AN ELECTRICAL OUTLET REFRIGERATION CONDENSER Clean the condenser periodically of dirt or lint build up Remove the build up with a brush or vacuum or blow the dirt out of the condenser with compressed air and approved safety nozzle Ensure nothing obstructs air intake at the bottom of the main door Ensure nothing obstructs air exhaust at the rear of the cabinet COIN ACCEPTOR Follow the Coin Acceptor Manufacturer s instructions LUBRICATING THE VENDER The vender refrigeration system does not require any field lubrication The hermetic refrigeration system and fan motors are manufactured with lifetime lubrication 26 m pss ot Ar a 248 m Jl iri Al lig TE RE BEVMAX 3 MDB CONTROLLER CONNECTIONS ITEM CONNECTION DESCRIPTION ITEM CONNECTION DESCRIPTION Power from AC amp Distribution Box 9 le NOE used Cup Signal amp Y 2 P14 Enc
105. wer since last CLEAR TOTALS or MASTER RESET This is a power outage for any reason including the machine being unplugged or the machine s master power switch being turned off Press the number 6 on the keypad and POWER OUT will show on the display press the Key and Power Lost Times will show on the display and the date and time of the last outage which is the number of times power has been lost to the control board since the last CLEAR TOTALS or MASTER RESET Press Key A to see the time of the 5 previous outages Press the CLR key to return to Power Out Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below TEST HEALTH GUARD Press key 7 This setting is in place to test the functioning of the health guard system by simulating a Health Code Error Once activated any selections programmed in HEALTH CONTROL MODE in the Setup Mode 1 will be disabled To test health guard press the number 7 on the keypad and the display will show TEST HEALTH GUARD Push the key and the display will change to Test Health Guard Y CLR N Press and display will show Health Guard then change to Activated The display will then return to TEST HEALTH GUARD Within one minute of returning the vender to service items that were turned on in HEALTH CONTROL MODE setting in SET
106. y above 70 Ir Move machine COMPRESSOR WILL NOT STOP Compressor will not stop Defective thermostat Defective Relay Replace 45 COMPRESSOR WILL NOT START Compressor will not start Service door open Close service door Compressor is unplugged Plug compressor in outlet on face of AC distribution Defective door interlock Replace switch T Check power source Defective thermostat Replace Defective starting component capacitor Replace relay Defective compressor E Replace Use a short 15 Amp extension cord and plug the compressor directly into the wall outlet This will bypass the AC distribution box Note For Testing Purposes Only Troubleshooting Tip 46 MACHINE NOT COOLING Machine not cooling Dirty or clogged condenser Clean Defective thermostat Replace Um Restricted airflow Check rear screen for obstructions Ensure rear of cabinet is at least 4 Machine in direct sunlight Move machine Faulty product seal Replace Condenser fan or evaporator fan not running Check blade for obstruction Check fan circuit Evaporator is iced up
107. y cup sensor detects product in the cup In order to be detected the product must be placed in the cup after the sensor was turned If a product is in the cup when the sensor is turned on the sensor will not detect it A 1 indicates product is detected and a 0 indicates it is not When the sensor is turned off there will be a 0 regardless of whether product is in the cup or not The Yellow LED on the controller also will be on when a 1 is displayed Out indicates whether the picker out switch is closed A 1 indicates that the picker out switch is closed and a 0 indicates it is opened plunger at home position Please note that the switch is moved by the cam not the picker Pulling the picker out by hand will not activate the switch The cam position is what activates the swtich The motor must actually drive the picker out and it must be all the way out in order for the switch to detect it is out The Green LED on the controller also will be on when a 1 is displayed Hm indicates whether the picker home switch is closed A 1 indicates that the picker home switch is closed plunger at home position and a 0 indicates it is opened This switch is moved by the plunger pulling the plunger out by hand will turn the switch off The Red LED on the controller will also be on when a 1 is displayed 4 Repeat Vend Press the number 4 key and the display will show
108. yed lf an error code is displayed press the ae key to view the next error until END LIST is displayed With END LIST showing on the display press the key to clear errors and return to TEST MODE f you wish to exit the list without clearing errors simply push the CLR key and the display will return to LIST ERRORS If the CLR key is pressed prior to reaching the end of the list the display will jump to END LIST Explanations for the error codes are listed below Note The prompts listed will only show on the display if an error has occurred NONE No errors have occurred VEND MECH ERROR HORIZ Horizontal Drive System problem VERT Vertical Drive System problem PICKI Picker not all the way in problem PICKO Picker out switch error problem PORT Port Drive System problem VS Vend Sensor problem VMC ERRORS FRAM Memory module read write error RTC RTC read write error clock error SF Decimal error RCRC software not loaded properly LB Low battery PWR OUT Power lost KEYPAD ERROR KEYPAD Keypad not installed COIN MECH ERROR CC Coin Mech disconnected TS Tube Sensor defective IC No coin accepted for 96 hours 4 days TJXX Tube jam CRCH Check sum 15 EE Excessive escrow pressed 255 times between coin arrivals NJ Coin jam LA Low acceptance count DIS Acceptor unplugged ROUT Coin routing error NOTE ACCEPTOR ERROR BC Note Acceptor
109. ys of the week can now be programmed into the system All times must be entered in military time format 24 hour clock Setting Happy Hour is covered in detail in the SET NOT AVAIL TIME in the INITIAL PROGRAMMING section of this manual Press the CLR key to return to SETUP MODE 1 MASTER RESET Press key F PASSWORD REQUIRED Allows the service technician to restore factory defaults to the machine or reset the Controller Board s memory after installing a new EPROM Since this feature resets interval sales data care should be taken prior to using Press the letter F on the keypad and MASTER RESET will show on the display Press the 3 key and the display will read Master Reset Continue Y CLR N reset press the Key and display will show Resetting then show software version and then the idle message will scroll Press the CLR Key to return to Master Reset Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below Please see table on next page for programming options effected by MASTER RESET NOTE A power out error message will be generated when a master reset is performed The table outlines the results of using MASTER RESET ITEM RESET TO CASH BOX 0 00 SALES 0 00 NUMBER SOLD 0 SALES PER COLUMN 0 ESCROW OFF FORCE

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