CashCode FrontLoad Series FrontLoad Bill Validator
Contents
1. T _ c e i ca S E lt gt 5 m o 4 5 fc oum T 1 954 7 18 epum 12662 9L Hal n 1 RS E UN 2 Eu Y LEF O Ps 1 1 28 SE0Z I EIZ ISOL LIZ OLDE gt gt 19211 982 m 9 b AN N S NY H 1 y lt Be 4 5 5 1 5 o AN 3 Alg l 2 JH Fl E E 2 mer E B Ns 4 4 NS EN 7 4 4 Nd 10891 56 IB YV 4 IZ ANT THE IE _ EL 0 SL 128112 s Rev 05 2003 Cassette foldable Handle Part 1 Operation Manual PAGE 1 13 Bill Acceptor FL Series Service Manual BILL VALIDATOR WITH SMART CARD READER 600 BILL CASSETTE AND LOCKING MECHANISM 06021 6906 921 982 726 Cassette foldable Handle ceri2. 1 1 S L 5 8 Wa CDP 2 gt i ES i E e L 01 vez all 80 8 zoro 551 11811 o R i 1 4 g E H ESITT T M im 7 1 S m un o 5 in 666 9L Ho 3 gt d 3 px 9 lo ij P O go _ E d L E 9 2108 6606 0 0 SONY Seat _ eun p 2802 784 65878 vec i 3 a us 7 Ij EM fU ie q 7009 508 7 P os di ET amp a S lt E S 3 1 2 3 H gt J 2 5 760 701 re Rev 05 2003 Part 1 Operation Manual PAGE 1 9 Bill Acceptor FL Series Service Manual BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND NON LOCKING MECHANISM 188 vzz 1119 SZSL 30 1 181
3. Hole for cable lat both sides coble ti 752 There 013 90 512 Hole for cable 1911 30 1 181 318 0 125 lt 6180 912 216 5 8 524 240 2 9 457 27155 10 691 20081 SEIZ 925 81 5 912 LBU E 7 BL 66 11 9 667 5760 822 Cassette Suggested ploce for door HA ZNAN 1 10 RR 114 4 488 Cassette Part 1 Operation Manual foldable Handle 25 1 984 2 04 60157 2662 9L
4. mmm 0 2 es s lt 14 a 59 E 20 5 Eg lt 8 x 8 as a iz E x LL v Ce mm I ms ms n 2 oe oe zd Zi 29 1 5 5 H a 2 amp 414444 JLE a 3 Os a EE MAGNETIC 5808 Rev 05 2003 Part 1 Operation Manual PAGE 1 15 Bill Acceptor FL Series Service Manual MODULAR SYSTEM A Modular System is an interchangeable group of parts easily configured to a user s specifications Below is a more detailed description of each module and its features VALIDATING HEAD The Validating Head has the following options 1 The Validating Head with a fixed width path is available for bill widths 62 64 66 68 70 72 74 76 78 80 and 82 mm
5. 12 V D C 1 0 V or 24 V D C 4 0 V Current consumption leucis iu i e cnm 2 0A STAM OD em IHE ET 0 2A Power consumption W VAS MOMS e CE 2 4W aai R Seisin 12W for validator without active light bezel Rev 05 2003 Part 1 Operation Manual PAGE 1 7 Bill Acceptor FL Series Service Manual GENERAL SPECIFICATIONS continue Environment a Operating 0 8 0 to 50 iA UNG 5 C to 60 c Humidity 60 3096 9096 RH page 1 8 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual DIMENSIONS BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND LOCKING MECHA NISM gt 75072 290 Sc 98 7
6. 7607 YLE ULL Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND LOCKING MECHA NISM VIEW D 3 18 1 125 9109 5261 5 8002 15 i D 119 564 TN ei o q 1 d T e 1 5 IH 5 E Zu im 5 ET 3 A Wy 515 12 027 150 5 906 4B x gt 05 2003 8L 678 1 942 EE E VIEW A il oa 1 l foldabl Part 1 Operation Manual VIEW B 6077 VOL LE VUL i al 1661 7 E A f lan e CJ PAGE 1 11 Bill Acceptor FL Series Service Manual BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND NON LOCKING MECHANISM Hole for cable e Hole for cable lat bot sidesl 2 635 91 138 76 2 992 6
7. 2 The Validating Head with a centering mechanism has a self adjustable bill path The width of the path is automatically adjusted to accommodate each bill This type of Validating Head is used for currencies where the width of the bill changes with the denomination page 1 16 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual 3 The Model of Validating Head reflects the type of electronics used within and determines the compatibility with other modules Dmm pem m Dm pm m 14 lt E SYSTEM Rev 05 2003 Part 1 Operation Manual PAGE 1 17 Bill Acceptor FL Series Service Manual Listed below are the Validating Heads for different countries page 1 18 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual SENSE A CLICK MODULES TM33 Sense a Click sensor paks are a set of two modules one upper and one lower In order to be compatible with each other both modules must have the same part and model number The Sense a Click set is identified by Color and position of the optical sensors Rev 05 2003 Number and position of the Inductive sensors Capacitive sensors Model which reflects the type of electronics housed within and determines the compatibility with other modules ow ner FLS 1704 CA 213 1801 c
8. lt gt 2 uj FA za 2 54 To replace the Cassette close the Cassette cover insert the Cassette into the FrontLoad frame and turn the key to lock the Cassette back in place Rev 05 2003 Part 1 Operation Manual PAGE 1 41 Bill Acceptor FL Series Service Manual To open the Cassette cover simply open the locks located on the Cassette cover as shown in diagram below The Cassette cover will then open easily and the validated pack of bills can then be removed as a neat stack page 1 42 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual SOFTWARE UPDATES The FrontLoad Bill Validator is shipped with pre installed software according to a user s ordered specifications To ensure the proper operation of the FrontLoad Bill Validator software updates can be ordered according to the original FrontLoad part number Download procedure for a single download Memory Card Step 1 Turn Power OFF Step 2 Lift up the Latch under the Validating Head and Remove the Validating Head from the Housing UPDATES E E e 05 2003 Part 1 Operation Manual PAGE 1 43 Bill Acceptor FL Series Service Manual Step 3 Remove the Dummy Card or Memory Card from the Memory Card slot of the Validating Head please see diagram below Step 4 Insert the new CashCode Memory Card into the
9. 01 156 2079 ssi 180 5 7 106 2 DIA 7 DIA 0 276 2108 5606 2802 184 6 8 8 Suggested place for door Cassette 7009 69 2 gt 035 90 158 7607 701 page 1 14 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual GENERAL WIRING DIAGRAM STACKER 5 5 77777 5 6 6 6 6 6 6 50 0 ES 5 9 9 9 9 gone ill m 2 t TE i EE E SE A GISHISIS 818 15 8 81515 59 9494
10. or two 3 4 tubular locks measuring 1146 or 17 6 The Cassette is available in two sizes either a 600 and 1000 bill storage capacity Street grade bills require more space and as a result less bills may be stored The Cassette is supplied with a foldable handle but where space inside the machine is limited a Cassette may be ordered without a handle The Cassette can store bills from 62 to 82 mm wide and from 140 to 172 mm long For bills from 125 to 150 mm in length a modified Cassette may be ordered The Cassette may be ordered with mounting parts for installation of the Touch Memory Dallas Chip The proper type of Power Interface Module must be ordered to communicate with the Dallas Chip The Cassette is not included with the Bill Validator and must be ordered separately Dallas Chip Locks 600 bill cassette The following types of cassettes are available 125 to 150 Foldable 1000 125 to 150 Foldable 1000 bill cassette For other cassettes please contact CashCode page 1 26 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual MEMORY CARD AND SOFTWARE UPDATE OPTIONS CashCode FrontLoad Bill Validators are supplied with pre installed software according to user s order A Dummy Card is normally placed in the slot instead of a Memory Card Software updates are recommended whenever new currency is issued or whenever a new series of coun
11. CASSETTE IS FULL CASSETTE AND INSERT EMPTY CASSETTE 1 REMOVE CASSETTE FROM BILL VALIDATOR HOUSING AND EXTRACT CRUMPLED OR JAMMED BILL 2 TURN POWER ON AND CHECK IF STACKER MOTOR ROTATES MECHANICAL JAM IN CASSETTE OR STACKER MOTOR FAILURE page 1 50 Part 1 Operation Manual Rev 05 2003 Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual FAILURE OF DIELECTRIC SENSORS FAILURE OF OPTICAL SENSORS 1 CHECK IF SENSE A CLICK MODULE CORRESPONDS TO THE CORRECT SOFTWARE TYPE VERSION 2 REPLACE SENSE A CLICK MODULE 1 OPEN VALIDATOR HEAD GUIDE CLEAN OPTICAL SENSORS PLEASE SEE MAINTENANCE SECTION FOR CLEANING DETAILS ON THESE SENSORS 2 REMOVE SENSE A CLICK MODULE CHECK CONNECTORS 3 CHANGE SENSE A CLICK MODULE Part I Operation Manual PAGE 1 51 TROUBLE SHOOTING Bill Acceptor FL Series Service Manual 1 OPEN VALIDATOR HEAD GUIDE CLEAN INDUCTIVE SENSORS PLEASE SEE MAINTENANCE SECTION FOR CLEANING OF THESE SENSORS 2 REMOVE LOWER SENSE A CLICK MODULE WITH INDUCTIVE SENSORS AND CHECK CONNECTORS 3 CHANGE LOWER SENSE A CLICK MODULE FAILURE OF INDUCTIVE SENSORS SENSE A CLICK OPTICAL SENSORS OPTICAL SENSORS INDUCTIVE SENSORS page 1 52 Part 1 Operation Manual Rev 05 2003 Rev 05 2003 Validating FrontLoad Bill Validator Series Operation and Service Manual 1 OPEN VALIDATOR HEAD GUIDE CLEAN PATH 2 CLOSE
12. Lock Washer M3 Internal Tooth Zinc 8203002 FL HOUSING 2 lt 7 Rev 05 2003 Part 1 Operation Manual PAGE 1 31 Bill Acceptor FL Series Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 1000 BILLS Step 1 Remove the Screw and Lock Washer from the Lock Cover DO NOT DISCARD FIG 1 Step 2 Remove and discard the Washer and Spacer FIG 1 Step 3 Install the Lock and parts as shown in FIG 2 Step 4 Reinstall the Cover Screw and Lock Washer that were removed in Step 1 see FIG 3 Lock Washer M3 Internal Tooth Zinc 8203002 X Screw M3x16 N Pan Head Zinc COVERASSY Lis 0100204 Parts for transportation only a to be removed when lock installed Flat Washer SPAENAUR 656 057 SPAENAUR No 607 070 N 8203999 8208998 HEX NUT WASHER CAM 5110049 01 22 A from to 178 X 5 NUT 0100186 N X WASHER WASHER 5110035 KEY LOCK page 1 32 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 1000 BILLS continued Lock Washer M3 Internal Tooth Zinc 8203002 Screw M3x16 Pan Head Zinc 8201955 3 pcs Rev 05 2003 Part 1 Operation Manual FL HOUSING z lt 4 a
13. Memory Card slot of the Validating Head please see diagram below page 1 44 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual Step 5 Insert the Validating Head into the Housing lt e 2 UPDATES Step 6 Turn Power ON and wait until the download process is completed During the download a red green status light will blink Once the download is completed the diagnostic light will turn green Should the light stay red this means there is no communication between the FrontLoad Bill Validator and the host controller STATUS LIGHT A single download Memory Card must be present in the Bill Validator at all times Download procedure for the multi download Smart Stick Please refer to the instructions concerning the single download Memory Card Follow steps 1 2 4 5 and 6 After the successful completion of step 6 follow steps 1 2 3 and 5 The Memory Card can be used to update more units until the number of licenses is reached Rev 05 2003 Part 1 Operation Manual PAGE 1 45 Bill Acceptor FL Series Service Manual Download procedure via interface connector In order to properly complete an interface download the Memory Card must be present in the Memory Card slot at all times before and during the download 1 When the FrontLoad Bill Validator has a CCNET protocol the software download can be completed via the
14. This is the mode for programming and testing the CashCode Bill Validator page 1 38 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual A series of 8 position DIP switches SW1 define the settings and program the Bill Validator to recognize and validate a variety of different bill denominations SWITCH SETTING ON State of switch OM 233456 4 OFF State of switch DIP SWITCH SW1 SETTINGS Denomination 1 Disable Denomination 2 Disable Denomination 3 Disable Denomination 4 Disable Denomination 5 Disable Denomination 6 Disable Denomination 7 Disable Denomination 8 Disable For a complete explanation of switch descriptions please see the software version description Rev 05 2003 Part 1 Operation Manual PAGE 1 39 Bill Acceptor FL Series Service Manual The 4 position DIP switches SW2 are defined below ON State of switch ON 1234 OFF State of switch 9600 BPs 19200 BPs For additional information on switch features and explanations please see the software description for your particular Bill Validator page 1 40 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual MAINTENANCE amp SERVICE Collecting Bills To collect bills from the CashCode Bill Validator simply open the lock on the base assembly and pull out the Cassette please see diagram below
15. amp 2 1 33 Bill Acceptor FL Series Service Manual LOCK INSTALLATION TO CASSETTE In order to install the security locks into the Cassette open the Cassette cover remove the plastic lock and plug and follow the diagram shown below HEX NUT 2 63 4 WASHER 5110032 2 pes WASHER 5110034 2 Only for installation of the lock 5 8 WASHER 5110034 01 2 WASHER 25 Only for installation pes y of the lock A 5 8 ee LOCK 2 pes WASHERS WASHER 12 7max A 5110035 y Oe g up to 8 pes N _ and or PSP 6110034 01 U N gt p S 11 a A Ag ci or A A 1 Long el Adjust size B with Washers within 0 6875 0 01 or 1 125 0 01 Rev 05 2003 page 1 34 Part 1 Operation Manual FrontLoad Bill Validator Series Operation and Service Manual INTERFACE CONNECTION The FrontLoad Bill Validator has the flexibility to offer four different hardware interface options Type 1 Opto Isolated 12 Volt CC FLBDP Type 2 RS232 levels 12 Volt CCNET single slave mode or CC BDPS Type 3 Isolated Pulse Low Current 12 Volt CC IPL Type 4 RS232 levels 24 Volt DC CCNET single slave mode or CC GPC22 For detailed interface descriptions please refer to the corresponding Interface De
16. and Service Manual HOUSING Housing offers the following options 1 Size of supporting bracket 2 sizes are available 600 bill Cassettes and 1000 bill Cassettes 2 Locking mechanism in supporting bracket Lockable bracket and Plain bracket are available Locking mechanism can operate with a 34 tubular lock 3 Security switches Housing is equipped with a Cassette removal security switch and if the Lockable bracket option was selected with an Open lock security switch Both switches have Quick Connect terminals 0 110 and are rated for 5A at 250 VAC Optionally a second switch for the Cassette and a Switch for the Validating Head can be added 4 Interface connectors JAE 12 pin standard JAE 089 use with Card Reader Bezel JAE USB Housing for 1000 bill cassette without Locking mechanism Housing for 600 bill Cassette with Locking mecha nism SYSTEM Xx lt 5 00 Plain em e o Pan Now Rev 05 2003 Part 1 Operation Manual PAGE 1 21 Bill Acceptor FL Series Service Manual BEZELS Several Bezel designs are available in order to make the CashCode Bill Validator compatible with different door styles Normally the Bill Validator is supplied with the Standard CashCode Bezel Each type of bezel is available for different bill path widths path width for the bezel and Part Number Bill width i
17. host controller refer to CCNET Protocol Description 2 For a direct download via the interface connector please follow the instructions below Step 1 Turn power OFF Step 2 Disconnect the interface connector from the Bill Validator Step 3 Remove the Validating Head from the Housing and set Mode Switch to Service mode see page 36 Step 4 Install the Validating Head into the Housing Step 5 Connect the CashCode Adaptor see page 23 for exact type a to the Computer b to the interface connector of the Bill Validator and c to the power outlet AC 100 250V Step 6 From the computer run the latest software version of the FL exe program Step 7 Follow the instructions displayed on the computer screen Step 8 After completing step 7 disconnect the CashCode Adaptor a from the power outlet b from the Bill Validator and c from the Computer Step 9 Remove the Validating Head from the Housing and set Mode Switch to Validation mode see page 36 Step 10 Install the Validating Head into the Housing Step 11 Connect the interface connector to the Bill Validator Step 12 Turn power ON SOFTWARE UPDATE DIAGNOSTICS Normally the download process will be accompanied by a blinking red green status light for about 1 minute If the download has competed successfully the status light will turn green Should the download be unsuccessful the status light will turn red but short green flashes of light will alternate with
18. stored due to their greater space requirement The Housing joins all the other modules Housing is permanently secured inside a Gaming or Vending machine There may be a mechanism for locking the Cassette within the Housing Lock Bracket or there may be a Plain Bracket The Housing also contains security switches which detect Cassette re moval Several Bezel styles are available for the FrontLoad Software updates can be easily com pleted with a Memory Card This modular design of the FrontLoad validator allows for replacement of failed modules in the field in just seconds page 1 6 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual GENERAL SPECIFICATIONS Acceptance AA En lengthwise 4 ways Barcoded two ways face up AVION AUG 96 or higher on first insertion Width of bill in from 62 to 82 Maximum length of bill in 172 Minimum length of bill 124 seo one bill Barcoded Coupon specifications ANSI AIM 2 1995 Unifo
19. to the Bill Validator is turned ON the Bill Validator begins its self diagnostic operation If the self diagnostic test is passed then the status light will turn green If an error is detected then the status light on the front of the Bill Validator will blink red The number of times the red light flashes on the Bill Validator is an indication of a specific problem or malfunction A detailed list of these errors and corrective action is provided in the Diagnostics section to follow TROUBLE SHOOTING Status light Rev 05 2003 Part 1 Operation Manual PAGE 1 47 Rev 05 2003 Cassette CHECK IF CASSETTE IS INSTALLED CORRECTLY S 3 3 5 5 ES S N S9 S 3 x n Part 1 Operation Manual REMOVED FROM BILL CASSETTE IS VALIDATOR OPERATION MODE DIAGNOSTICS FrontLoad Bill Validator Series Operation and Service Manual 1 DISCONNECT POWER FROM VALIDATOR 2 OPEN COVER CHECK IF SENSE A CLICK MODULES ARE PROPERLY INSTALLED 3 VERIFY THAT SENSE A CLICK MODULES CORRESPOND TO THE CORRECT SOFTWARE TYPE VERSION AN ERROR OCCURED DURING CPU EXCHANGE WITH SENSE A CLICK MODULES EXTRACTOR OPT HW FTOI SENSE A CLICK Lower Module SENSE A CLICK Upper Module 0200053 Rev 05 2003 Part 1 Operation Manual PAGE 1 19 TROUBLE SHOOTING Bill Acceptor FL Series Service Manual REMOVE CASSETTE EMPTY
20. 188 vec 1119 SZS 2 4 190 157 76 12 992 EEL 7 0 752 928 6621 20 9 551 0E for cable 107 7 4 239 2 DIA 7 DIA 0276 1811 100 3 937 150 5 906 e foldable Handle Suggested ploce for door ol 6590 912 2 08 502 1807 vac Cassette foldable Handle 7298 99 55 11 9 662 57601 Bzz 114 16 488 Part 1 Operation Manual 25 1 984 2 01 157 266 21 9L x 60v 01 rev viu Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITHOUT BEZEL 600 BILL CASSETTE AND LOCKING MECHANISM
21. 2551 FLB 2561 FLB 2571 FLB 2581 2601 62 to 82 N eio en UJ N D gt UJ o z aa amp o 19h D lt 5 5 20 communication port FLB 3301 62 and 64 FLB 3311 FLB 3321 FLB 3331 FLB 3341 66 8 FLB 3351 ______ ES ES gt gt FLB 3381 3401 62 to 82 00 CashCode Bezel with runway lights and Infrared communication port In addition to runway lights an IR communication port is provided IR communication port CashCode Bezel with runway lights digital display and Infrared communication port In addition to runway lights and a digital display an IR communication port is provided lt E 5 e z SYSTEM IR communication port Rev 05 2003 Part 1 Operation Manual PAGE 1 23 Bill Acceptor FL Series Service Manual CashCode Bezel with Smart Card reader The Card Reader can support up to 4 different Smart Card Reader with Infrared payment systems simultaneously communication port 62and64 Runway lights JE _ Digital display fre Slot for Smart Card Infrared communica tion port CashCode Bezel for Double Diamond Gaming machine Available in two widths 66 and 70 mm page 1 24 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Serie
22. 3 3 X 101 5mm XL 2HOLES 240 2HOLES 940 Four screws M3 Pan Head Two locator pins d Rev 05 2003 Part 1 Operation Manual PAGE 1 29 2 lt lt 7 Bill Acceptor FL Series Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS Step 1 Remove the Screw and Lock Washer from the Lock Cover DO NOT DISCARD FIG 1 Step 2 Remove and discard the Washer and Spacer FIG 1 Step 3 Install the Lock and parts as shown in FIG 2 Step 4 Reinstall the Cover Screw and Lock Washer that were removed in Step 1 see Fig 3 Screw M3x16 Pan Head Zinc 8201955 p Ne Lock Washer M3 Internal Tooth Zinc 8203002 A COVERASSY 0100186 NFL HOUSING Parts for transportation only EM to be removed when lock installed Steel Flat Washer BUTTite Rolled Spacer SPAENAUR No 656 057 SPAENAUR No 607 070 8203999 8208998 bw A A Parts belonging to the lock assembly 12 FI HEX NUT WASHER CAM 5110049 b COVER N NET 0100186 WASHER WASHER 5110035 LOCK page 1 30 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS continued FIG 3 Screw M3x16 Pan Head Zinc 8201955
23. FrontLoad Bill Validator Series Operation and Service Manual CashCode FrontLoad Series FrontLoad Bill Validator Operation and Service Manual Part 1 Operation Manual Rev 05 2003 Part 1 Operation Manual PAGE 1 1 Bill Acceptor FL Series Service Manual Table of Contents INTRODUD TION 1 3 PRODUCT OVERVIEW 1 4 GENERAL SPECIFICATIONS 4 1 7 DIMENSIONS ccc eect DEI 1 9 GENERAL WIRING DIAGRAM 1 15 MODULAR SYSTEM enitn macte 1 16 CHOOSING PART NUMBERS FOR THE BILL VALIDATOR ens 1 28 INSTAELATION LLLI UE 1 29 INTERFACE 60 6710 1 35 SWITCH SETTINGS DLL IU LI 1 38 MAINTENANCE amp SERVICE rrt reete AA sensn st EO 0 1 41 SOFTWARE UPDATES Re PUES EU HAURIRE HAE 1 43 TROUBLESHOOTING hne EO arent le sae oec oec nr 1 47 TECHNICAL SUPPORT 1 55 page 1 2 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual INTRODUCTION Congratulations You have selected one of the most innovative cash handli
24. L 15 1704 FLS 1705 FLS 1704 FLS 1704 EU FLS 1704 HK FLS 1705 FLS 1705 z FLS 1704 FLS 1704 FLS 1704 ZA FLS 1704 UA FLS 1704 us FLS 1704 SCA FLS 1901 FLS 1705 FLS 1704 FLS 1704 FLS 1704 FLs 1705 FLS 1704U FLS 1704L FLS 1704L FLS 1704L FLS 1801L FLS 1704L FLS 1705L FLS 1704L FLS 1704L FLS 1704L FLS 1704L FLS 1705L FLS 1705L FLS 1704L FLS 1704L FLS 1704L FLS 1704L FLS 1704L FLS 1704L FLS 1901L FLS 1705L FLS 1704L FLS 1704L FLS 1704L FLS 1705L FLS 1704L Part 1 Operation Manual Depending on the bill type the following Sense a Click part numbers are used Upper Module Lower Module PAGE 1 19 MODULAR SYSTEM Bill Acceptor FL Series Service Manual POWER INTERFACE MODULE The Power Interface Module offers the following options 1 Input power 12 VDC or 24 VDC 2 Interface see chart below for complete list of interfaces 3 Model reflects type of electronics within A with linear voltage regulation B with switching voltage regulation Model B provides higher power and must be used when additional modules are included in the FrontLoad Bill Validator e g Smart Card Reader 4 Connector for Cassette Touch Memory Dallas Chip a system which helps manage cash flow and collects statistics from the Bill Validator page 1 20 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation
25. UT CIRCUITS OPTO ISOLATED VERSION Power a a E m a 2 2 8 D 4 R13 VCCo 104 VD5 VEA 1 3 2 e r vec vec o ad o 3 R8 GND GND C24 PC400 GND DD1B MC74HC132AD Q 0 MC74HC132AD m GND R4 5 1K 9 DD1A vm MC74HC132AD R3 ai VCC 1 5 9 vec vec 9 g 5 X 5 4 ou lan 5 ola x alus lola iQ ul GND RE EE E 298988898 023 oj jo iS xD j 022 CC 12 C21 Power GND ND ex ev 00 NL sr IN IS In OD lt 00 7 Im e lt c2 lt IM I No 747843 4 CONNECTOR DB37 12 JAE HEADER Rev 05 2003 Part 1 Operation Manual PAGE 1 37 lt 2 9 z 2 0 Bill Acceptor FL Series Service Manual SWITCH SETTINGS The switches are located at the rear of the Validating Head under the transparent cover Validating Head Setting switches The Bill Validator operates in two basic modes Validation Mode and Service Mode Validation Mode This is the mode for normal operation If a red status light is illuminated it indicates that the validator is not ready to accept currency Service Mode
26. VALIDATOR HEAD GUIDE FAILURE OF TRANSPORTING 3 IF VALIDATOR DOES NOT MOTOR START TURN OFF POWER RELEASE VALIDATOR HEAD AND CHECK RECEIVING PATH 4 INSERT VALIDATOR HEAD AND TURN POWER ON Transport Part 1 Operation Manual PAGE 1 53 SHOOTING page 1 54 VIEN 27 22 Bill Acceptor FL Series Service Manual SPEED OF CHECK POWER SUPPLY TRANSPORTING VOLTAGE MOTOR IS TOO FAST 1 OPEN VALIDATOR HEAD GUIDE CHECK TO SEE IF PATH IS CLEAN 2 CLOSE GUIDE AND TURN OFF POWER AFTER FIVE SECONDS TURN POWER ON THE ALIGNMENT MECHANISM WILL SELF ADJUST FAILURE IN ALIGNMENT MECHANISM BILL PATHWAY OPEN RECEIVING PATH AND IS NOT EMPTY CHECK THAT IT IS CLEAN BILL JAM IN ENTRY REMOVE CASSETTE FROM SLOT OF CASSETTE BILL VALIDATOR AND CLEAN NO CREDIT ISSUED PATH OPEN VALIDATOR HEAD GUIDE AND CHECK TO SEE IF PATH IS CLEAN OVERLOAD OF TRANSPORT MOTOR Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual lt lt 9 2 I SUPPORT Rev 05 2003 Part 1 Operation Manual PAGE 1 55
27. a long red light green flashes on red The following table lists possible errors which may take place during a download STATUS OF DIAGNOSTIC LIGHT ERROR DESCRIPTION FAULT HANDLING 1 GREEN FLASH ON External interface ERROR 1 Verify that software is suitable for CCNET download RED in CCNET Download mode 2 Repeat procedure 2 GREEN FLASHES Memory Card CRC 1 Turn POWER OFF remove and insert the Smart Stick again turn ON RED ERROR POWER ON 2 Replace Memory Card with the new one 3 GREEN FLASHES Incorrect data in Memory 1 Verify that the software is suitable to the Bill Validator type ON RED Card 2 Insert correct type of CashCode Memory Card 4 GREEN FLASHES Memory Card is not ON RED inserted Properly insert the Memory Card 5 GREEN FLASHES Wrong type of Memory ON RED Card Insert the correct type of CashCode Memory Card 1 Turn POWER OFF remove and insert the Memory Card again turn C RED Failure during download POWER ON 2 Replace Memory Card with the new one 7 GREEN FLASHES Operation ERROR of 1 Turn POWER OFF remove and insert the Memory Card again turn ON RED Memory Card interface POWERON 2 Replace Memory Card with the new one page 1 46 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual TROUBLESHOOTING CashCode s FrontLoad Bill Validator is equipped with a self diagnostic feature to aid in repair and maintenance When the power
28. he chapter called SOFTWARE UPDATES on page 43 lt E 5 e z SYSTEM Rev 05 2003 Part 1 Operation Manual PAGE 1 27 Bill Acceptor FL Series Service Manual CHOOSING PART NUMBERS FOR THE BILL VALIDATOR Final part numbers for the FrontLoad Bill Validator consist of two parts a hardware part number and a software part number Example MFL 01 01 US1 701 LL Software part number Hardware part number Prefix FL for FrontLoad or MFL Multi width FrontLoad The Prefix defines the device class Here FL means FrontLoad Bill Validator and MFL means Multi width Front Load Bill Validator i e with a centering mechanism in the Validating Head The Hardware part number reflects the contents of the Bill Validator i e Validating Head type Housing type etc The Software part number reflects country currency and communication protocol There is a special software program for choosing part numbers Please see the enclosed CD ROM program entitled CONFIGURATOR exe Before the user starts this program the following information must be determined Country e g USA Protocol e g CCNET Power e g 12VDC Type of Bezel e g Standard Housing options ie Cassette size locking mechanism additional cassette security switch When the program runs menus will appear with all available options including a comprehensive help menu with detailed description and pictures Please keep
29. in mind that Cassettes must be ordered separately At least one Cassette per Bill Validator will be needed but the user may order additional quantities of Cassettes ie to switch Cassettes when collecting money In cases where the combination of features selected by the user is not possible the user will receive a message that the part number does not exist and a letter to the CashCode Engineering department will be generated This system was choosen because the total number of all possible part combinations can reach up to 70 000 As a result part numbers are assigned gradually when an actual request is received page 1 28 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual INSTALLATION The Bill Validator is installed by using 3 M4 screws on each side of the FrontLoad frame The length of these screws should not be longer than required otherwise they may protrude through the inside of the frame a N S m ASS tam If the position of the mounting screws is different than the position of the mounting holes provided in the target equipment then additional frame mounting components may be required The FrontLoad Bill Validator can also see be secured through the holes in the 4 rear wall of the Housing In this case M3 screws and locator pins can be used For dimensions of the mounting holes please refer to the dimen sional drawings page 8 to 1
30. n mm Validating Head must be the same CashCode Standard Bezel 2301 62 and 64 2311 2321 2331 2341 2351 74 6 FLB 2361 Status light MFLB 2401 62 to 82 CashCode Bezel with runway lights FLB 2101 62 and 64 2121 2131 2141 2151 2161 2171 2181 2201 62 to 82 CashCode Bezel with Digital Display CashCode Bezel with runway lights and digital 3101 display In addition to runway lights a digital display of T 2 lines 16 characters each is provided Users are able to create a custom message in order to attract 3121 or instruct customers 3131 3141 Standard CashCode Bezel The status indication light is provided m p CashCode Bezel with running lights The status light is combined with runway lights Runway lights ens Ujuju 00 i UJ d Fe Ujuju 3161 3171 3181 Digital displa zu page 1 22 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual Part Number Bill width in mm CashCode Bezel with runway lights and IR communication port 62 and 64 FLB 2501 FLB 2511 FLB 2521 FLB 2531 FLB 2541 FLB
31. ng devices of its kind in the world CashCode s new generation of high security FrontLoad bill validators 2 2 a 2 The FrontLoad bill validator is the reliable choice for your cash handling needs featuring easy access clamshell design and a beltless roller based money transport system CashCode s FrontLoad bill validator allows you to easily upgrade sensors and software install high capacity cassettes validate multi width currencies and rely on the most effective securitytechnology in the industry This manual is designed to give you an easy overview of installation use and device upgrades for CashCode s line of FrontLoad bill validators Rev 05 2003 Part 1 Operation Manual PAGE 1 3 Bill Acceptor FL Series Service Manual PRODUCT OVERVIEW CashCode s FrontLoad bill validator was developed to validate a wide variety of currencies The units modular design provides extreme flexibility allowing you to customize the bill validator to suit your individual requirements The CashCode FrontLoad bill validator provides front access to a lockable cassette page 1 4 Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual The FrontLoad bill validator consists of six main modules Each module is available in different variations to suit your needs The picture below illustrates the different modules Memory Card for software
32. rm Symbology Specification Interleaved 2 of 5 3 Narrow bar width in MM nnn 0 5to 0 6 m 2 3 1 Number of characters 6to 18 D PCS Value Print Contrast 0 6 Time of identificaion in 5860 68 2 5 from time of bill insertion to time that credit is issued in seconds Full validation time in seconds Multi width 0 n 4 5 lt 3 5 External interface a Serial Interface Opto Isolated b Serial Interface RS 232C c Isolated Pulse Low Current Smart Card for bill validator with a Smart Card bezel Smart Card EMV2000L 1 and or ISO 7816 compatible Number of supporting payment up to 4 simultaneously Maximum stacking capacity of new bills in 600 or 1000 Power supply
33. s Operation and Service Manual ACCESSORIES Accessories typically supplied with the Bill Validator include an extractor a special tool for replacing the Sense a Click sensor pak Lower module part number OPT HW FT01 and a harness cable for external connections OPT HW FTO1 If no special requirements have been indicated then the cable will automatically come with 12 loose wires at one side and a 12 pin JAE connector attached to the other side The total length of cable is 1 meter The chart below gives information about wire color and connection to the connec tor pin The harness part number is FL HS JAE 05 A customized harness is also available to suit your special needs Xx I E D SYSTEM C MN write For a download via the interface connector the following accessories must be used AC OPT PS2 FL PC CC FLBDP FL BDPS CCNET 12V PS2 JAE DB9 CC GPC22 24V Rev 05 2003 Part 1 Operation Manual PAGE 1 25 Bill Acceptor FL Series Service Manual CASSETTE The Cassette stores validated bills and holds them in a stacked formation The Cassette has a stacking mechanism and is typically equipped with a plastic lock Users are encouraged to replace the plastic lock with a regular metal one Users have a choice between one lock or two locks for added security A locking mechanism allows for the installation of a user s secu rity locks
34. scription Manual The manual may be downloaded from the CashCode website at www cashcode com The type of interface hardware depends on the base assembly interface module Pin Assignment cable connector ned 8 10 42 Socket DR1 12 2SC FO Contact DR SC20 1 7000 JAE Signal descriptions for the Opto isolated version evoe rower 2 waster reser Havoc wrerrace rower 4 s rower cron N N worcoweceo D NC D TXD TRANSMITTED DATA HIGH LOW NC 6 N t 2 20 Rev 05 2003 Part 1 Operation Manual PAGE 1 35 Bill Acceptor FL Series Service Manual Signal Descriptions for the RS232 12Volt version Type2 Type3 TERMINAL SIGNAL FUNCTION ACTIVITY EN NEAN E lt NN NN BINNEN E fe i Signals Description for RS232 24 Volt version Type4 page 1 36 TERMINAL SIGNAL FUNCTION ACTIVITY ow poems Low posee e avse NC NC NC Part 1 Operation Manual Rev 05 2003 FrontLoad Bill Validator Series Operation and Service Manual INPUT OUTP
35. terfeit bills appear on the market Software updates are offered in three options 1 New software can be ordered with a single download Memory Card The software from the new Memory Card is downloaded as soon as it is inserted into the slot and the Validating Head is powered on The Memory Card must be present at all times for the Bill Validator to operate 2 New software can be ordered with a multi download Memory Card The multi download Memory Card allows the operation of the FrontLoad Bill Validator without the Memory Card Thus the Memory Card can be used for updating the next FrontLoad Bill Validator depending on the number of licences ordered Typically a multi download Memory Card is issued for a limited number of down loads and therefore the number of licences required must be defined in the user s order 3 A special Memory Card can be ordered which allows the download of new software through the interface connector After the download the Memory Card must be present in the Validating Head at all times If the host controller supports the CCNET interface then the download can be done via the host controller and local network Other interfaces do not support this download feature Downloads in this case can be completed with any personal computer PC or laptop and a CashCode adapter The Validator must be temporarily disconnected from the host controller Instructions for Memory Card replacement and software updates can be found in t
36. update Validating Head PRODUCT ul gt gt 6 Housing for 600 Cassette with Lock Bracket is shown Power Interface Module Cassette 600 bills cassette is shown Pd Rev 05 2003 Part 1 Operation Manual PAGE 1 5 Bill Acceptor FL Series Service Manual The FrontLoad bill validator is designed accommodate bills of different sizes from 62 to 82 mm width and from 125 to 172 mm length which encompasses most currencies Certain currencies have different widths depending on denomination For accurate validation of such currencies the Validating Head with a centering mechanism should be used For currencies of a fixed width the Validating Head with a fixed width path can be used Replaceable Sense a Click sensor pak modules recognize and validate a specific currency depending on the hardware installed in the sensor pak The Power Interface module offers different interface options The lockable removable Cassette is used for temporary storage of validated bills It can be locked with two standard 24 tubular locks The Cassette is available in two sizes 600 or 1000 bill capacity Sense a Click _ upper Sense a Click lower The Validating Head carries a set of Sense a Click sensor pak modules Bill Capacity 600 or 1000 bills refers to the amount of new bills that the Cassette can store This amount of street grade bills may not be
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