CashCode FrontLoad Series FrontLoad Bill Validator
Contents
1. I 3 m 5 jim S wi S S ai sl A i 26621 SL i 1 N 7 RS S i ne ja M 4 A N ja A 1 s 5 a I C O O ye Pa a ze See Ze a A ES O 2 9 i N gt JL i 7108 Sroz U O 4 O A Re het Se s S Ei g E 2808 7 84 6 8 8 oz S 1009 SG SEE vaiti han n 9 N s o pts taisi Bl 8 O 1 rene Sima D EN SI e S gt Lu 8 gt EL ES le Lo EU d Cae ee es Rev 09 2002 Part 1 Operation Manual PAGE 1 13 E JCashCode FrontLoad Bill Validator Series Operation and Service Manual GENERAL WIRING DIAGRAM DR HEAD VALIDA CARD MORY ME UM DEE Li II v S MI UI Fon 121212 1212 1212 1212 12 1212 St iT lt qi Z HULLU G 2 lof 9 D i 9 IK MTENNI 10 Z X lt 3 ba lt 9 c be ii Wa IIIIIIIIIIIIl 1111 PLE 111 111 V2. ARD 000 DOCKING Bi FLoese DOCKING E BOARD 000 JE MAGNETIC MODU ava 52000 E PTIC MODU sao 53000 n oooga ERA LK El HIT VIVI ELE z j AQ Owe a 05 MIH EE H odbo E Ev BE PEEP PEEP M l Je Rev 09 2002 Part 1 Operation Manual PAGE 1 14 S CashCode FrontLoad Bill Validator Series Operation and Service Manual MODULAR SYSTEM AModular System is an interchangeble group of parts easily cofigurable to a user s specifications Below is a more detailed description of each module and its features VALIDATING HEAD The Validating Head has the following options 1 The Validating Head with a fixed width path is available for bill widths 62 64 66 68 70 72 74 76 78 80 and 82 mm 2 The Validating Head with a centering mechanism has a self adjustable bill path The width of the path is automatically adjusted to accommodate each bill This type of Validating Head is useful for currency where the width of the bill depends on the denomination D lt z m e SYSTEM K Rev 09 2002 Part 1 Operation Manual PAGE 1 15 S CashCode FrontLoad Bill Validator Series Operation and Service Manual 3 Th
3. Rev 09 2002 Part 1 Operation Manual VIEW A WB VIE PAGE 1 11 S CashCode FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITHOUT BEZEL 600 BILL CASSETTE AND LOCKING MECHANISM 7009 5251 anze 4 n Ta o W D A e 992 gt e RO diodi UTV i 7 3 2 E 2 a U N FELU 77 N MES ER DES 1811 ITT K O h S e 3 oi 611 ee z J 05 z fe e A y N Our IA 7 DIA 0 276 I Wo ip p S lt II oo 2 fa 9T7E 5 LB L 189 5 6 ELY 0 S HL ja VA a a aw liza 1 LZ SN TI ES A Ni TU ac n a na Sa O O U o Rev 09 2002 Part 1 Operation Manual PAGE 1 12 S CashCode FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITH SMART CARD READER 600 BILL CASSETTE AND LOCKING MECHANISM
4. O lan lt A O e S gt 1 6781 942 4 2108 SEIZ 3 o 2 a 3 DESKE na eee 815 122 i E pa 3 Z S LTE a E 97 u 987 7 7 E 79 N lt wl z ja i H S L J DI u i d a 1 S gt u U env Ti u N J L I YLE YT N all Rev 09 2002 Part 1 Operation Manual PAGE 1 10 TC ash Code FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND NON LOCKING MECHANISM ole for cable 2 35 01 138 i 701 9 ZS 16 12 9921 VH e 7 Ee I EEL U K 11 752 9 8 SZZ Maa R 201 9 SRL Thames N V z a O Ne E ESTOBU N ANI EN a NG o Y O eb go V 2 Ei s 107 50 5 906 100 3 937 O zi Jo S lt Qo Say U ro TH SYI N S A N H J A A 5 5 N ergo viz 8 o 2108 REUZ 2 zgo s v 8 1708 s 917 A 66411 9662 Joen azz z 1 Ke 7 GH O E U J Po U 3 II FE a E H H st 4 FA Ir k UL SEZ 17 T gt A 1
5. Part Number Bill width in mm CashCode Bezel with running lights and CashCode Bezel with running lights and IR Infra Red communication port In addition to communication port the running lights an IR communication port is 62 and 64 provided FLB 2501 FLB 2511 FLB 2521 FLB 2531 FLB 2541 FLB 2551 FLB 2561 FLB 2571 FLB 2581 2601 62 to 82 CashCode Bezel with Digital Display and CashCode Bezel with running lights digital IR communication port display and Infra Red communication port In FLB 3301 addition to running lights and digital display an IR FLB 3311 communication port is provided FLB 3321 FLB 3331 FLB 3341 eo ee FLB 3351 so IR communication port FLB 2501 gan seas Je FLB 2521 ja FLB 2531 ja ez 2 FLB 2551 FLB 2561 ja Feasa Im o FLB 2581 feo 62082 TI d U FLB 3361 FLB 3371 FLB 3381 MFLB 3401 62 to 82 MODULAR SYSTEM IR communication port Rev 09 2002 Part 1 Operation Manual PAGE 1 22 S CashCode FrontLoad Bill Validator Series Operation and Service Manual CashCode Bezel with Smart Card reader The Card Reader can support up to 4 different standards simultaneously Part Number Bill width in mm Smart Card Reader with Infrared communication port FLB 4401 62 and 64 FLB 4411 FLB 4421 Running lights 70 FLB 4441 72 FLB 4451 74 FLB 4461 76 FLB 4471 FLB 4481 80 MFLB 4501 Digital display Slot for smart card
6. Colombia FLS 1704 FLS 1704U FLS 1704L Dominican Republic Do FLS 1704 FLS 1704U FLS 1704L Argentina Australia Brazil Canada Chile China Upper Module Great Britain Hong Kong Mexico MODULAR SYSTEM New Zealand Philippines R U A CL N O U B HK X NZ H RU UA US Lower Module Rev 09 2002 Part 1 Operation Manual PAGE 1 18 S CashCode FrontLoad Bill Validator Series Operation and Service Manual POWER INTERFACE MODULE The Power Interface Module offers the following options 1 Input power 12 VDC or 24 VDC 2 Interface see chart below for complete list of interfaces 3 Model reflects type of electronics inside A with linear voltage regulation B with switching voltage regulation Model B provides higher power and must be used when addi tional modules are included in the FrontLoad Bill Validator e g Smat Card Reader 4 Connector for Cassette Touch Memory Dallas Chip a system which helps manage cash flow and collects statistics from the Bill Validator MODULAR SYSTEM Part Number Number Power interface Model Touch Memory Connector row FLBDP FLP 1710 12 VDC GT NETPLEX NN a CC BDPS FLP 2710 12 VDC single slave mode s FLP2810 12 12 vpe CC IPL Isolated Pulse Low CC PL sokea Pulse Low Curen CC GPC22 FLP 5710 24 VDC GCNET single slave mode oS Rev 09 2002 Part 1 Operation Manual PAGE
7. 1 19 S CashCode FrontLoad Bill Validator Series Operation and Service Manual HOUSING Housing offers the following options 1 Size of supporting bracket 2 sizes are available 600 bill Cassettes and 1000 bill Cassettes 2 Locking mechanism in supporting bracket Lockable bracket and Plain bracket are available Locking mechanism can operate with a 34 tubular lock 3 Security switches Housing is equipped with a Cassette removal security switch and if the Lockable bracket option was selected with an Open lock security switch Both switches have Quick Connect terminals 0 110 and are able to communicate signals 5A at 250 VAC Optionally a second switch for the Cassette and a Switch for the Validating Head can be added 4 Interface connectors JAE 12 pin standard JAE DB9 use with Card Reader Bezel JAE USB Housing for 1000 Housing for 600 N bill cassette o bill Cassette with without Locking Locking mechanism mechanism SYSTEM a lt a gt a el The following combinations of features mentioned above are available Part Number Cassette Bracket Optional security Connectors size switches FLH 0810 600 Lockable None Standard FLH3110 1000 Plain None Standard FLH 3510 1000 Lockable None Standard Rev 09 2002 Part 1 Operation Manual PAGE 1 20 S CashCode FrontLoad Bill Validator Series Operation and Service Manual BEZELS Several
8. 9 Remove the Validating Head from the Housing and set Mode Switch to Validation mode see page 36 Step 10 Install the Validating Head into the Housing Step 11 Connect the interface connector to the Bill Validator Step 12 Turn power ON SOFTWARE UPDATE DIAGNOSTICS Normally the download process will be accompanied by a blinking red green status light for about 1 minute If the download has competed successfully the status light will turn green Should the download be unsuccessful the status light will turn red but short green flashes of light will alternate with the long red light green flashes on red The following table lists possible errors which may take place during a download STATUS OF DIAGNOSTIC LIGHT ERROR DESCRIPTION FAULT HANDLING 1 GREEN FLASH ON External interface ERROR 1 Verify that software is suitable for CCNET download RED in CCNET Download mode 2 Repeat procedure 2 GREEN FLASHES Memory Stick CRC 1 Turn POWER OFF remove and insert the Memory Stick again turn ON RED ERROR POWER ON 2 Replace Memory Stick with the new one 3 GREEN FLASHES Incorrect data in Memory 1 Verify that the software is suitable to the Validator type ON RED Stick 2 Insert correct type of CashCode Memory Stick 4 GREEN FLASHES Memory Stick is not x ON RED Properly insert the Memory Stick 5 GREEN FLASHES Wrong type of Memory ON RED Insert the correct type of CashCode Memory Stick 1 Turn POWER OFF re
9. Cassette can store Street grade bills reguire more space and a lower amount of them can be stored The Housing joins all the other modules Housing is permanently secured inside a gaming or vending machine There may be a mechanism for locking the Cassette within the Housing Lock Bracket or there may be a Plain Bracket The Housing also contains security switches which detect Cassette removal Several Bezel styles are available for the FrontLoad Software updates can be easily completed with a Memory Stick Modular design allows the replacement of failed modules in the field in just seconds Rev 09 2002 Part 1 Operation Manual PAGE 1 6 S CashCode FrontLoad Bill Validator Series Operation and Service Manual GENERAL SPECIFICATIONS MEST UI Weide aan da e oi vahaukset Lengthwise in 4 directions Validation Tatiana rasca Not less than 96 on first insertion Width of KEREN From 62 to 82 Maximum length of bill II mm sose seen sunita A rea A tt 172 Minimum lengthi of Bill ii DAMI sa a adi ea eto ME tae 124 EI Winston One bill Time TEN CA O Uri tia 2 5 from time of bill insertion to time that credit is issued in seconds Full validation time in seconds Multi width FrontLoad kkka aan nana ana a naa enaa aaanaa ana naa aa naa aananeaat 4 5 BETONI AA O OO RU O eet 3 5 External interface a Opto Isolated 12 Volt CC FLBDP b CCNET c CC BDPS d Isolated Pulse Low Current 12 Volt CC IPL e IGT NetPlex
10. VD6 gt 1 4 N s VCC n vcc R9 A o n 5 o 7 4 VD3 GND PC400 PC357NT VE3 o 6 SI 2 Z DD1B DD1D 1 gt 3 v MC7AHC 132AD GND O VCC TXD Rev 09 2002 Part 1 MC74HC132AD VCCO MC74HC132AD o vec R3 Ed E 8 GND VT8 n raj 5 a O D G la a O slolo o o o o O o 0 0 d 0 0 0 d RST BDP GND RST R4 5 1K Power Power Operation Manual 12 JAE HEADER ZE O e Ee IL O E W wa EZ ZO 8 PAGE 1 36 S CashCode FrontLoad Bill Validator Series Operation and Service Manual SWITCH SETTING Setting switches can be found in the rear of the Validating Head under the transparent cover SWITCH SETTING Validating Head Setting switches The Bill Validator operates in two basic modes Validation Mode and Service Mode Validation Mode An illuminated red status light means the Bill Validator is not ready to validate currency The number of red flashes between pauses indicates the corresponding number for trouble shooting or for repair which can be compared to a chart provided in the user s manual Service Mode This is the mode for programming and testing the CashCode Bill Validator An illuminated red status light without flashes means the Bill Validator requires inspection for trouble shooting or repair purposes Rev 09 2002 Part 1 Operation M
11. of licences ordered Typically a multi download Memory Stick is issued for a limited number of downloads and therefore the num ber of licences required must be defined in the user s order 3 A special Memory Stick can be ordered which allows the download of new software via an interface connector After the download the Memory Stick must be present in the Validat ing Head at all times If the host controller supports the CCNET interface then the download can be done via the host controller and local network Other interfaces do not support this download feature Downloads in this case can be completed with any personal computer PC or laptop and a CashCode adapter which must be connected between the computer and interface connector of the FrontLoad Bill Validator The Validator must be temporarily discon nected from the host controller For the download to be successful the computer must have one free serial port RS 232 to connect to the Validator Instructions for Memory Stick replacement and software updates can be found in the chapter called SOFTWARE UPDATES on page 42 a lt l e SYSTEM Rev 09 2002 Part 1 Operation Manual PAGE 1 26 S CashCode FrontLoad Bill Validator Series Operation and Service Manual CHOOSING PART NUMBERS FOR THE BILL VALIDATOR Final part numbers for the FrontLoad Bill Validator consist of two parts a hardware part number and a software part number Example
12. Bezel designs are available in order to make the CashCode Bill Validator compatible with different door styles Normally the Bill Validator is supplied with the Standard CashCode Bezel Each type of bezel is available for different bill path widths Path width for the bezel and Validating Head must be the same Part Number CashCode Standard Bezel 2301 62 and 64 Standard CashCode Bezel The status indication light is provided TI TI ia MT m re EES U U UJUJUJU N N N N N w w amp w I 6 I o amp N lt o N o FLB 2341 FLB 2351 N N N 1 N O 78 FLB 2381 ja s CashCode Bezel with running lights Ls u FLB 2121 CashCode Bezel with running lights The status light is combined with a running light wave in the entryway 70 TI w N N A W N FLB 2161 Running lights FLB 2171 N O E lt l G e SYSTEM TI di U N N o 62 to 82 CashCode Bezel with Digital Display CashCode Bezel with running lights and digital display In addition to running lights a digital display of 2 lines 16 characters each is provided Users are able to create a cool custom message in order to attract or instruct customers FLB 3131 e e Z 3 3 e MFLB 3201 Digital display Rev 09 2002 Part 1 Operation Manual PAGE 1 21 S CashCode FrontLoad Bill Validator Series Operation and Service Manual
13. HANICAL JAM IN CASSETTE OR STACKER MOTOR FAILURE TROUBLE SHOOTING Rev 09 2002 Part 1 Operation Manual PAGE 1 49 S CashCode FrontLoad Bill Validator Series Operation and Service Manual NUMBER OF STATUS LIGHT ERROR DESCRIPTION FAULT HANDLING FLASHES 1 CHECK IF SENSE A CLICK MODULE CORRESPONDS TO FAILURE OF THE CORRECT SOFTWARE DIELECTRIC SENSORS TYPE VERSION 2 REPLACE SENSE A CLICK MODULE 1 OPEN VALIDATOR HEAD GUIDE CLEAN OPTICAL SENSORS PLEASE SEE MAINTENANCE SECTION FOR FAILURE OF OPTICAL CLEANING DETAILS ON THESE SENSORS SENSORS 2 REMOVE SENSE A CLICK MODULE CHECK CONNECTORS 3 CHANGE SENSE A CLICK MODULE TROUBLE SHOOTING Rev 09 2002 Part 1 Operation Manual PAGE 1 50 S CashCode FrontLoad Bill Validator Series Operation and Service Manual NUMBER OF STATUS LIGHT ERROR DESCRIPTION FAULT HANDLING NOTE FLASHES 1 OPEN VALIDATOR HEAD GUIDE CLEAN INDUCTIVE SENSORS PLEASE SEE MAINTENANCE SECTION FOR CLEANING OF THESE SENSORS 2 REMOVE LOWER SENSE A CLICK MODULE WITH INDUCTIVE SENSORS AND CHECK CONNECTORS 3 CHANGE LOWER SENSE A CLICK MODULE FAILURE OF INDUCTIVE SENSORS SENSE A CLICK OPTICAL SENSORS OPTICAL SENSORS TRO wz or DO oe KT EN INDUCTIVE SENSORS Rev 09 2002 Part 1 Operation Manual PAGE 1 51 S CashCode FrontLoad Bill Validator Series Operation and Service Manual NUMBER OF STATUS
14. Infrared communication port MODULAR SYSTEM CashCode Bezel for Double Diamond Gaming machine Available in two widths 66 and 70 mm Rev 09 2002 Part 1 Operation Manual PAGE 1 23 S CashCode FrontLoad Bill Validator Series Operation and Service Manual ACCESSORIES Accessories typically supplied with the Bill Validator include an extractor a special tool for replacing the Sense a Click Lower module part number OPT HW FT01 and a harness cable for external connections OPT HW FT01 If no special requirements have been specified then the cable will automatically come with 12 loose wires at one side and a 12 pin JAE connector attached to the other side The total length of cable is 1 meter The chart below gives information about wire color and connection to the connector pin The harness part number is FL HS JAE 05 A customized harness is also available to suit your special needs For a download via the interface connector the following accessories must be used Power Interface Module Adapter part used in FrontLoad Bill penp Interface E number Balidator FLP 1710 OPT PS2 FL PC CC FLBDP IGT NETPLEX FLP 2710 FL BDPS CCNET 12V TU meo PS2 JAE DB9 a a FLP 2810 0 FLP 5710 CC GPC22 CCNET 24V Rev 09 2002 Part 1 Operation Manual PAGE 1 24 MODULAR SYSTEM S CashCode FrontLoad Bill Validator Series Operation and Service Manual CASSETTE The Casset
15. L Ki 1 J LU JN a n Cy O a W Kf 1 El ro u Q A Sn O 6 O O 6 9 S 5 1 ol i oL h oj Lasa 1 Soi SO S V N v 2118 S 0Z N d DEA N s U 1 3 ka 81 78L 5 g El S S D cht F n 5 y u i a F li 7 i LI gt J v SA je 761 7 701 j T TLE TV EE wc a v n Z u 5 El Q o Rev 09 2002 Part 1 Operation Manual PAGE 1 9 S CashCode FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND LOCKING MECHANISM u 6188 E IECH eon 2115 5 ih Tara sez N V E C 5 vle a ES 1 z E Y N y el a Te Su E a HA s N L EN A E a ONI T d sa ZJU s zi gt g A IL 2 Yo 3 L y A N s q H La N ble S RO Sl Z t o Dis si Z vu ow pw 5 W m v ao Sa oz Es ao 7 l ene TTTT i E S mo Si a el T 2662 3 a ua T L n n V 1 H n FA aa Rod A n gt
16. LIGHT FLASHES ERROR DESCRIPTION FAULT HANDLING 1 OPEN VALIDATOR HEAD GUIDE CLEAN PATH 2 CLOSE VALIDATOR HEAD GUIDE FAILURE OF TRANSPORTING 3 IF VALIDATOR DOES NOT MOTOR START TURN OFF POWER RELEASE VALIDATOR HEAD AND CHECK RECEMING PATH 4 INSERT VALIDATOR HEAD AND TURN POWER ON 0 2 or bel oe KT Ey Validatin Head E Transport motor Rev 09 2002 Part 1 Operation Manual PAGE 1 52 E JCashCode NUMBER OF STATUS LIGHT FLASHES ERROR DESCRIPTION FAULT HANDLING NOTE SPEED OF TRANSPORTING MOTOR IS TOO FAST FAILURE IN ALIGNMENT MECHANISM BILL JAM IN ENTRY SLOT OF CASSETTE NO CREDIT ISSUED S JA OVIM 7 Rev 09 2002 Part I Operation Manual FrontLoad Bill Validator Series Operation and Service Manual CHECK POWER SUPPLY VOLTAGE 1 OPEN VALIDATOR HEAD GUIDE CHECK TO SEE IF PATH IS CLEAN 2 CLOSE GUIDE AND TURN OFF POWER AFTER FIVE SECONDS TURN POWER ON THE ALIGNMENT MECHANISM WILL SELF ADJUST REMOVE CASSETTE FROM BILL VALIDATOR AND CLEAN PATH OPEN VALIDATOR HEAD GUIDE AND CHECK TO SEE IF PATH IS CLEAN TROUBLE SHOOTING PAGE 1 93 S CashCode FrontLoad Bill Validator Series Operation and Service Manual TECHNICAL SUPPORT Thank you for your business we hope that you enjoy your CashCode Bill Validator Should you have any Sales or technical question CashCode offers Custome
17. MFL 0101US1701 L Software part number Hardware part number Prefix FL or MFL The Prefix defines the device class Here FL means FrontLoad Bill Validator and MFL means Multi width Front Load Bill Validator i e with a centering mechanism in the Validating Head The Hardware part number reflects the contents of the Bill Validator i e Validating Head type Housing type etc The Software part number reflects only country currency and depends on interface and on the user s specifications There is special software program for choosing part numbers Please see the enclosed CD ROM program entitled CONFIGURATOR exe Before the user starts this program the following information must be determined Country e g USA Interface e g CCNET Power e g 12VDC Type of Bezel e g Standard Housing options ie Cassette size locking mechanism additional cassette security switch When the programe runs menus will appear with all available options including a comprehensive help menu with detailed description and pictures Please keep in mind that Cassettes must be ordered separately At least one Cassette per Bill Validator will be needed but the user may order additional quantities of Cassettes ie to switch Cassettes when collecting money In case the combination of features selected by the user is not possible the user will receive a message that the part number does not exist and a let
18. Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS Step 1 Remove the Screw and Lock Washer from the Lock Cover DO NOT DISCARD FIG 1 Step 2 Remove and discard the Washer and Spacer FIG 1 Step 3 Install the Lock and parts as shown in FIG 2 Step 4 Install the Cover Screw and Lock Washer that were removed in Step 1 see Fig 3 FIG 1 Screw M3x16 Pan Head Zinc 4 8201955 K Lock Washer M3 Internal Tooth Zinc__ 8203002 V COVER ASSY 0100186 FL HOUSING Parts for transportation only to be removed when lock installed Steel Flat Washer KH BUTTite Rolled Spacer SPAENAUR No 656 057 SPAENAUR No 607 070 N 8203999 8208998 7 KH Ss A Parts belonging to the lock assembly n FIGO x HEX NUT WASHER CAM W 5110049 e zZ o E lt JJ a Ka Z N COVER 0100186 A NUT WASHER WASHER 5110035 LOCK Rev 09 2002 Part 1 Operation Manual PAGE 1 29 S CashCode FrontLoad Bill Validator Series Operation and Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS continued FIG 3 Screw M3x16 Pan Head Zinc_ 8201955 Vo Lock Washer M3 N Internal Tooth Zinc 8203002 FL HOUSING pa o E lt lt a n Rev 09 2002 Part 1 Operation Manual PAGE 1 30 S CashCode FrontLoad Bill Validator Series Operation and Service Manual LOCK INSTALLATIO
19. Maximum stacking capacity of new bills in Cassette eer 600 or 1000 Power supply votade sss eee AAA ii 12 V D C 1 0 V or 24 V D C 4 0 V Current consumption maximum operating current ii DANA 2 0 A maximum standby CUIT Mi sissit id 0 2 A Power consumption W e EN Le TEE 2 4 W Validation ONE iia eo ea A a SKS KAA 12 W Parameters for validator without active light bezel Environment a Operating Temperature tarir iiini trrrrnnrrrrrrrrr rttr nnnnn 0 C to 50 C b Storage Temperature cocinan id it 5 C to 60 C c Humidity MON COMOSNSING iii ai dr ea v eelo Selan 30 90 RH Rev 09 2002 Part 1 Operation Manual PAGE 1 7 Ra DI Z TT o SPECIFICATION E JCashCode DIMENSIONS FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND LOCKING MECHANISM VIEW C KS N N N o a A o v T aa Y v u u Wd 2 a O az ma 5 u a O 3 J foldable Handle Sst 107 7 4 239 Vf r a lo K y N E a 16 PA 2 1 A S lt o 5 A 5 a U Q o z108 s f MN 2 ES
20. N TO BILL VALIDATOR BASE 1000 BILLS Step 1 Remove the Screw and Lock Washer from the Lock Cover DO NOT DISCARD FIG 1 Step 2 Remove and discard the Washer and Spacer FIG 1 Step 3 Install the Lock and parts as shown in FIG 2 Step 4 Install the Cover Screw and Lock Washer that were removed in Step 1 see FIG 3 Lock Washer M3 Internal Tooth Zinc 8203002 N Screw M3x16 Pan Head Zinc 8201955 3 pcs N N COVER ASSY 0100204 Parts for transportation only to be removed when lock installed Steel Flat Washer BUTTite Rolled Spacer SPAENAUR No 656 057 SPAENAUR No 607 070 8203999 8208998 FIG 2 Parts belonging to the lock assembly N HEX NUT WASHER N CAM tej 5110049 01 E S x n pa X X S COVER S ANUT 0100186 WASHER N WASHER 5110035 LOCK Rev 09 2002 Part 1 Operation Manual PAGE 1 31 S CashCode FrontLoad Bill Validator Series Operation and Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 1000 BILLS continued Lock Washer M3 Internal Tooth Zinc 8203002 Screw M3x16 Pan Head Zinc i 8201955 3 pes FL HOUSING zZ o E lt JJ a n Z Rev 09 2002 Part 1 Operation Manual PAGE 1 32 S CashCode FrontLoad Bill Validator Series Operation and Service Manual LOCK INSTALLATION TO CASSETTE In order to install the security locks into the Casse
21. S CashCode FrontLoad Bill Validator Series Operation and Service Manual CashCode FrontLoad Series FrontLoad Bill Validator Operation and Service Manual Part 1 Operation Manual Rev 09 2002 Part 1 Operation Manual PAGE 1 1 S CashCode FrontLoad Bill Validator Series Operation and Service Manual Table of Contents INTRODUCTION 1 3 PRODUCT OVERVIEW MORI NE oa ooo ean 1 4 GENERAL SPECIFICATIONS aaa 1 7 DIMENSIONS cnt it accent 1 8 GENERAL WIRING DIAGRAM 1 14 MODULAR TE ce s Sua ta SEL 1 15 CHOOSING PART NUMBERS FOR THE BILL VALIDATOR nn 1 27 INSTALLATION EEN 1 28 INTERFACE CONNECTION 1 34 SWITCH SETTING OO VRNI ONE Na ne rene On my 1 37 MAINTENANCE and SERVICE 1 40 SOFTWARE UPDATES saaoaasaaa0aaannenanaanonaonnnunnnnannanunannanunaoaannanonanaanunanaanaanonanaananaeaanana 1 42 TROUBLE SHOOTING 1 46 TECHNICAL SUPPORT A bess s Salaam an 1 54 Rev 09 2002 Part 1 Operation Manual PAGE 1 2 S CashCode FrontLoad Bill Validator Series Operation and Service Manual INTRODUCTION Congratulations You have selected one of the most innovative cash handling devices of its kind in the world CashCode s new generation of FrontLoad bill validators z o E oO 2 a el D E The FrontLoad bill validator is designed to help you with your high security cash handling needs with break through features CashCode has offered customers for years including an easy access clamshell design and a beltles
22. W SG lt gt ei GE Za Z EE To replace the Cassette close the Cassette cover insert the Cassette into the FrontLoad frame and turn the key to lock the Cassette back into place Rev 09 2002 Part 1 Operation Manual PAGE 1 40 S CashCode FrontLoad Bill Validator Series Operation and Service Manual To open the Cassette cover simply open the locks located on the Cassette cover as shown in diagram below W W SG lt gt ei GE Za za SE The Cassette cover will then open easily and the validated pack of bills can then be removed as a neat stack Rev 09 2002 Part 1 Operation Manual PAGE 1 41 S CashCode FrontLoad Bill Validator Series Operation and Service Manual SOFTWARE UPDATES The FrontLoad Bill Validator is shipped with pre installed software according to a user s purchase order To ensure the proper operation of the FrontLoad Bill Validator software updates can be ordered according to the original FrontLoad Part Number available off the shelf If a custom version is required please contact your friendly CashCode Customer Service representative In this case software is quickly and easily downloaded via a serial flash memory stick No tools are required Download procedure for a single download Memory Stick LI E S o n UPDATES Step 1 Turn Power OFF Step 2 Lift up the Latch under the Validating Head and Remove
23. anual PAGE 1 37 S CashCode FrontLoad Bill Validator Series Operation and Service Manual A series of 8 position DIP switches SW1 define the settings and program the Bill Validator to recognize and validate a variety of different bill denominations SWITCH SETTING ON State of switch ON 123495678 OFF State of switch DIP SWITCH SW1 SETTINGS Denomination 1 Disable Denomination 2 Disable Denomination 3 Disable Denomination 4 Disable Denomination 5 Disable Denomination 6 Disable Denomination 7 Disable Denomination 8 Disable For a complete explanation of switch descriptions please see the software version description Rev 09 2002 Part 1 Operation Manual PAGE 1 38 S CashCode FrontLoad Bill Validator Series Operation and Service Manual The 4 position DIP switches SW2 are defined below SWITCH SETTING ON State of switch ON 2 3 4 OFF State of switch Interface communication swas 9600 BPs 19200 BPs speed For additional information on switch features and explanations please see the software description for your particular bill validator Rev 09 2002 Part 1 Operation Manual PAGE 1 39 S CashCode FrontLoad Bill Validator Series Operation and Service Manual MAINTENANCE and SERVICE Collecting Bills To collect bills from the CashCode bill validator simply open the lock on the base assembly and pull out the Cassette please see diagram below W
24. ase contact manufacturer 1000 bill cassette Rev 09 2002 Part 1 Operation Manual PAGE 1 25 S CashCode FrontLoad Bill Validator Series Operation and Service Manual MEMORY STICK AND SOFTWARE UPDATE OPTIONS CashCode FrontLoad Bill Validators are manufactured with pre installed software according to a user s order A Dummy Card is installed in the Memory Stick slot found in the Validating Head Software updates are recommended whenever new currency is issued or whenever a new series of counterfeit bills appear on the market Software updates are offered in three options 1 New software can be ordered with a single download Memory Stick In this instance the Memory Stick with the new software may be easily installed into the slot on the Validating Head existing Memory Stick or Dummy Card must be deleted from the slot One Memory Stick is required for each FrontLoad Bill Validator operated The Bill Validator will operate only if the Memory Stick is present in the slot The software from the new Memory Stick is downloaded as soon as it is inserted into the Memory Stick slot and the Validating Head is powered on 2 New software can be ordered with a multi download Memory Stick The multi download Memory Stick allows the operation of the FrontLoad Bill Validator without the presence of a Memory Stick in the Memory Stick slot Thus the Memory Stick can be used for updating the next FrontLoad Bill Validator depending on the number
25. e Model of Validating Head reflects the type of electronics used inside and determines the compatibility with other modules o COC vse amo CS CS jun me amen Por premo Premo remo rom premem o Multi width MFLV 2110 centering mechanism x lt a D G Q SYSTEM Rev 09 2002 Part 1 Operation Manual PAGE 1 16 S CashCode FrontLoad Bill Validator Series Operation and Service Manual Listed below is the appropriate Validating Head part number which varies according to country Country currency Dominican Republic Great Britain SYSTEM lt J 2 a e MFLV 2110 FLV 0510 A FLV 0310 USA Canada MFLV 2110 i FLV 0310 FLV 0510 MFLV 2110 MFLV 2110 Rev 09 2002 Part 1 Operation Manual PAGE 1 17 S CashCode FrontLoad Bill Validator Series Operation and Service Manual SENSE A CLICK MODULES Sense a Click is a set of two modules one upper and one lower In order to be compatible with each other both modules must have the same part and model number The Sense a Click set offers the following options Color and position of the optical sensors Number and position of the Inductive sensors Capacitive sensors Model which reflects the type of electronics housed inside and determines the compatibility with other modules Depending on the bill type the following Sense a Click part numbers are available modules module module
26. er of times the Status light flashes when there is an error References to pages and part numbers can be found in the Service Edition version ofthe Operation and Service Manual NUMBER OF STATUS LIGHT ERROR DESCRIPTION FAULT HANDLING NOTE FLASHES CASSETTE IS CHECK IF CASSETTE IS 1 RED REMOVED FROM BILL INSTALLED CORRECTLY VALIDATOR D Z oe DO oo YT eo Cassette Rev 09 2002 Part 1 Operation Manual PAGE 1 47 S CashCode FrontLoad Bill Validator Series Operation and Service Manual NUMBER OF STATUS LIGHT FLASHES ERROR DESCRIPTION FAULT HANDLING NOTE 1 DISCONNECT POWER FROM VALIDATOR 2 OPEN COVER CHECK IF SENSE A CLICK MODULES AN ERROR OCCURED DURING CPU EXCHANGE WITH SENSE A CLICK MODULES ARE PROPERLY INSTALLED 3 VERIFY THAT SENSE A CLICK MODULES CORRESPOND TO THE CORRECT SOFTWARE TYPE VERSION 0 wz or DO oko KT Ey EXTRACTOR OPT HW FT01 _SENSE A CLICK 8 Lower Module SENSE A CLICK Upper Module Rev 09 2002 Part 1 Operation Manual PAGE 1 48 S CashCode FrontLoad Bill Validator Series Operation and Service Manual NUMBER OF STATUS LIGHT ERROR DESCRIPTION FAULT HANDLING FLASHES REMOVE CASSETTE EMPTY CASSETTE IS FULL CASSETTE AND INSERT EMPTY CASSETTE 1 REMOVE CASSETTE FROM BILL VALIDATOR HOUSING AND EXTRACT CRUMPLED JAMMED BILL 2 TURN POWER ON AND CHECK IF STACKER MOTOR ROTATES MEC
27. ette with Lock Bracket is shown Power Interface Module Cassette 600 bill Cassette is shown Ba Rev 09 2002 Part 1 Operation Manual PAGE 1 5 S CashCode FrontLoad Bill Validator Series Operation and Service Manual The transport mechanism can transport bills of different sizes from 62 to 82 mm wide and from 125 to 172 mm long which encompasses most currencies Some currencies have different widths depending on bill denomination For accurate valida tion of such currencies the Validating Head with a centering mechanism should be used For currencies with a single width the Validating Head with a fixed width path can be used Replaceable Sense a Click sensor modules recognize and validate a specific currency depending on the hardware installed in the Sense a Click module The Power Interface module allows the freedom to choose interfaces according to the your own personal specifications The Lockable Cassette is used for temporary storage of validated bills It can be locked with two standard tubular locks The Cassette is available in two sizes a 600 or 1000 bill variety Cassette capacity refers to the space inside the Cassette used for bill stacking PRODUCT wu S DC W gt e Sense a Click upper Sense a Click lower Ny The Validating Head carries a set of Sense a Click modules And bill capacity 600 or 1000 bills refers to the amount of new bills that the
28. move and insert the Memory Stick again turn NED Ba Failure during download POWER ON 2 Replace Memory Stick with the new one 7 GREEN FLASHES Operation ERROR of 1 Turn POWER OFF remove and insert the Memory Stick again turn ON RED Memory Stick interface POWER ON 2 Replace Memory Stick with the new one Rev 09 2002 Part 1 Operation Manual PAGE 1 45 LI E S e n UPDATES S CashCode FrontLoad Bill Validator Series Operation and Service Manual TROUBLE SHOOTING CashCode s FrontLoad Bill Validator is equipped with a self diagnostic feature to aid in repair and maintenance After the power to the Bill Validator is turned ON the Bill Validator begins its self diagnostic operation If the self diagnostic test is passed then the Status light will turn green If an error is detected then the Status light on the front of the Bill Validator will blink red The number of times the red light flashes on the Bill Validator corresponds to a number listed in the trouble shooting and repair section of the user s manual TROUBLE SHOOTING Status light Rev 09 2002 Part 1 Operation Manual PAGE 1 46 S CashCode FrontLoad Bill Validator Series Operation and Service Manual OPERATION MODE DIAGNOSTICS The following tables are intended for the trouble shooting and repair of your CashCode Bill Validator The charts illustrate the actions needed to correct a problem which correspond to the numb
29. onnector E SD 1041 5 2 Socket DR1 12 2SC FO JAE Contact DR SC20 1 7000 JAE Signal descriptions for the Opto Isolated version Type1 revne pome 2 mass waster nese o a avec wrerrace rower a oo nrerrace crow Clesen JL nor connectes 0 Eu D o mo receven cam HGMLOW w w woroomeoro Pa o oomoo m w _norcowecteo N 7 POWER GROUND N INTERFACE z Q ER o hra E Z oj 8 Rev 09 2002 Part 1 Operation Manual PAGE 1 34 S CashCode FrontLoad Bill Validator Series Operation and Service Manual Signal Descriptions for the RS232 12Volt version Type2 Type3 TERMINAL SIGNAL FUNCTION ACTIVITY a rca EC k ovce e rca nd ko reen On k issa e sissa Signals Description for RS232 24 Volt version Type4 TERMINAL SIGNAL FUNCTION ACTIVITY k Jerca ko serce EC ko eco e DECO IC issa DCI ko issa e rss w O ak Ef uz z ZO 8 Rev 09 2002 Part 1 Operation Manual PAGE 1 35 G CashCode FrontLoad Bill Validator Series Operation and Service Manual INPUT OUTPUT CIRCUITS OPTO ISOLATED VERSION a a a Gi a a o a a i a D G a o 2 La D x x z at C gt H O N a 4 C14 R14 R12 R13 R10 R11 vcco VD4 VD5 C15 VE4 VE5 file san M
30. other Bill Validation software until the number of preordered licenses has expired Rev 09 2002 Part 1 Operation Manual PAGE 1 44 S CashCode FrontLoad Bill Validator Series Operation and Service Manual Download procedure via interface connector In order to properly complete an interface download the Memory Stick must be present in the Memory Stick slot at all times before and during the download This slot is located in the Validating Head 1 When the FrontLoad Bill Validator has a CCNET protocol the software download can be completed via the host controller refer to CCNET Protocol Description 2 Fora direct download via the interface connector plese follow the instructions below Step 1 Turn power OFF Step 2 Disconnect the interface connector from the Bill Validator Step 3 Remove the Validating Head from the Housing and set Mode Switch to Service mode see page 36 Step 4 Install the Validating Head into the Housing Step 5 Connect the CashCode Adaptor see page 23 for exact type a to the Computer b to the interface connector of the Bill Validator and c to the power outlet AC 100 250V Step 6 From the computer run the latest software version of the FL exe program Step 7 Follow the instructions displayed on the computer screen Step 8 After completing step 7 disconnect the CashCode Adaptor a from the power outlet b from the Bill Validator and c from the Computer Step
31. r Service to assist you How to contact us CashCode Corporate Headquarters CashCode Company Inc 553 Basaltic Road Concord Ontario Canada L4K 4W8 Phone 905 303 8874 Fax 905 303 8875 E mail marketing cashcode com Website www cashcode com SUPPORT l lt o Z Z 8 W ER Rev 09 2002 Part 1 Operation Manual PAGE 1 54
32. s roller based money transport system CashCode s FrontLoad bill validator allows you to easily upgrade sensors and software install high capacity cassettes validate multi width currencies and rely on the most effective security technology in the industry This manual is designed to give you an easy overview of installation use and device up grades for CashCode s line of FrontLoad bill validators Rev 09 2002 Part 1 Operation Manual PAGE 1 3 S CashCode FrontLoad Bill Validator Series Operation and Service Manual PRODUCT OVERVIEW CashCode s FrontLoad bill validator was developed to validate a wide variety of paper currencies The design ofthe FrontLoad is based on modular principles The unit s modular design provides extreme flexibility allowing you to customize the bill validator to suit your individual requirements The CashCode FrontLoad bill validator provides front access to a lockable cassette PRODUCT w ra mi gt fe Rev 09 2002 Part 1 Operation Manual PAGE 1 4 S CashCode FrontLoad Bill Validator Series Operation and Service Manual The FrontLoad bill validator consists of six main modules Each module is available in different variations to suit your needs The picture below illustrates the different modules and gives part names PRODUCT w x mi gt fe Memory Stick for software updates Validating Head Housing 600 bill Cass
33. te stores validated bills and holds them in a stacked formation The Cassette has a stacking mechanism and is typically equipped with a plastic lock Users are en couraged to replace the plastic lock with the regular metal one Users have a choice between one lock or two locks for added security A locking mechanism allows for the installation of a user s security locks one or two 3 4 tubular locks measuring 1 or 1 2 The Cassette is available in two sizes a 600 and 1000 bill storage capacity Street grade bills reguire more space and as a result less bills may be stored The Cassette is supplied with a foldable handle but where space inside the machine is limited a premium Cassette may be ordered without a handle The Cassette can validate bills from 62 to 82 mm wide and from 140 to 172 mm long For bills from 125 to 150 mm in length a modified Cassette may be ordered The Cassette may be ordered with mounting parts for installation of the Touch Memory Dallas Chip The Dallas Chip is located in the cassette housing The proper type of Power Interface Module must be ordered to communicate with the Dallas Chip The Cassette is not included with the Bill Validator and must be ordered separately 16 Foldable aiai MODULAR SYSTEM Locks 600 bill cassette The following types of cassettes are available E mm 12510150 Foldabi em 14019172 ape For part numbers of other cassettes ple
34. ter to the CashCode Engineering department will be generated This system was choosen because the total number of all possible part combinations can reach up to 70 000 combinations As a result part numbers are assigned gradually when an actual reguest is received Fa o Q fe T O PART NUMBER Rev 09 2002 Part 1 Operation Manual PAGE 1 27 G CashCode INSTALLATION The Bill Validator is installed by using 3 M4 screws on each side of the FrontLoad frame The length of these screws should not be longer than required otherwise they may protrude through the inside of the frame lat ASS tam FrontLoad Bill Validator Series Operation and Service Manual If the position of the mounting screws is different than the position of the mounting holes provided in the target equipment then additional frame mounting components may be required The FrontLoad Bill Validator can also be secured through the holes in the rear wall of the Housing In this case M3 screws and locator pins can be used For dimensions of the mounting holes please refer to the dimensional drawings page 8 to we 13 amp Two locator pins tt amp ii Rev 09 2002 Part 1 Operation Manual 2 HOLES 3 5 A m nn K 101 5mm A 2HOLES 940 2HOLES 4 0 PAGE 1 28 z o E lt l l n z S CashCode FrontLoad Bill Validator Series Operation and Service
35. the Validating Head from the Housing Rev 09 2002 Part 1 Operation Manual PAGE 1 42 S CashCode FrontLoad Bill Validator Series Operation and Service Manual Step 3 Remove the Dummy Card or Memory Stick from the Memory Stick slot of the Validating Head please see diagram below LI E S e n UPDATES Step 4 Insert the new CashCode Memory Stick into the Memory Stick slot of the Validating Head please see diagram below Rev 09 2002 Part 1 Operation Manual PAGE 1 43 S CashCode FrontLoad Bill Validator Series Operation and Service Manual Step 5 Insert the Validating Head into the Housing LI E S e n UPDATES Step 6 Turn Power ON and wait until the download process is completed During the download a RED GREEN Status Light will blink Once the download is completed the Diagnostic Light will turn Green Should the light stay RED this means there is no communi cation between the FrontLoad Bill Validator and the host Controller STATUS LIGHT A single download Memory Stick must be present in the Bill Validator at all times Download procedure for the multi download Memory Stick Please refer to the instructions concerning the single download Memory Stick Follow steps 1 2 4 5 and 6 After the successful completion of step 6 follow steps 1 2 3 and 5 Next turn the Power ON In a few seconds the Status Light will turn green The Memory Stick can be used to download
36. tte open the Cassette cover remove the plastic lock and plug and follow the diagram shown below HEX NUT 2 pes WASHER 2 P c S K JN i CAM 5110032 2 pes WASHER 5110034 2 pes Only for installation of the lock A 5 8 X WASHER 5110034 01 2 pes A Only for installation i lt N of the lock A 5 8 LOCK 2 pes VY WASHER I WASHERS 12 7max A 5110035 N 5110034 IE L and or up to 8 pes N n NE ON J 5110034 01 Can PC ih TON ue Vez aa S d E Q dm Jon di Ali S lt Or A Ali Adjust size B with Washers within 0 6875 0 01 or 1 125 0 01 pa o E lt lt a n Rev 09 2002 Part 1 Operation Manual PAGE 1 33 S CashCode FrontLoad Bill Validator Series Operation and Service Manual INTERFACE CONNECTION The FrontLoad bill validator has the flexibility to offer 4 different hardware interface options Type 1 Opto lsolated 12 Volt CC FLBDP or IGT NetPlex Type 2 RS232 levels 12 Volt CCNET single slave mode or CC BDPS Type 3 Isolated Pulse Low Current 12 Volt CC IPL Type 4 RS232 levels 24 Volt DC CCNET single slave mode or CC GPC22 For detailed Interface descriptions please order corresponding Interface Description manual or Download from Web site www cashcode com The type of interface hardware depends on the base assembly interface module Pin Assignment cable c
37. v 2 zgo v 8z u a 16 8 8 S ZZ E tg z a 2 a a a n Y a E u o Tr J za 18007 IS KO O a Ku I i a 1 E Te 1 tw O Ge SI IH S E E ne gt I 2 d A A a 3 MD 3 S al Rev 09 2002 Part 1 Operation Manual VIEW A m E ta 8 2 8 8 sto ala 2662 9L a eLo Cut n O O 4 O ee aa PET Ta d d JI JI 60 01 PAGE 1 8 S CashCode FrontLoad Bill Validator Series Operation and Service Manual BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND NON LOCKING MECHANISM 6188 vzz pij 7109 Z 8007 15 m 1911 56 AN v N o E q R K S el o O a PA EN A AX K N 2 A IL N YW He 3 o HE e N gt a o 5 S 5 ral 2 5 FT TI 1 S i ple S j SI 2 al oi P 12667 7 2 Ei RA RER z ij A i A N 1 K d O i
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