Instruction Sheet
Contents
1. LESS NOISE MORE POWER HARLEY DAVIDSON SOFTAIL SHORTSHOT STAGG ERED BLACK INSTALLATION INSTRUCTIONS PARTH 47225 bT gt O nT Lad S or ne Page 1 of 4 Remove the seat locate the rear O2 sensor connector and unplug the sensor from the harness Remove the battery and feed the sensor cable end through the frame NOTE Pay attention to wire routing for re installation Refer to service manual for proper battery removal Unplug the front sensor located behind the rectifier from harness and feed the end of the wire through the frame freeing it from motorcycle On FLSTC FLSTF and FLSTN floorboard models loosen the right hand floor board mounting bolts to gain clearance for exhaust removal and installation If equipped unbolt the carriage bolt and clamp attached to the bracket under the right side transmission cover On FLSTF FXS and FLSTN foot peg models you will need to remove the right side passenger footpeg and hanger as this is attached to the exhaust mount bracket Replace the passenger foot peg assembly using the 3 8 x 2 1 2 Allen bolt supplied Loosen the heat shield clamps on both front and rear exhaust pipes FIGURE 2 Remove studs clip locations f Congratulations you have purchased the finest exhaust system for your motorcycle on the market Your Vance amp Hines exhaust system is designed and crafted for maximum performance a perfect fit a great sound and unbeatab2. R RIDING EXPERIENCE AN AFTERMARKET EXHAUST SYSTEM IS ONLY YOUR FIRST STEP NOW YOU NEED FUEL MANAGEMENT NOW YOU NEED FUELPAK Your fuel injected Harley Davidson is equipped with an ECU electronic control unit that s programmed to deliver fuel to the motor based on an air fuel ratio for a stock air filter and stock exhaust system When you install a performance exhaust system your airflow changes so you need a fuel management system that adjusts your air fuel ratio to match the changes That fuel management system is Fuelpak Fuelpak adds and takes away fuel allowing for a more precise range of refinement in your air fuel ratio Get the perfect fuel management combination with your Vance amp Hines exhaust system get Fuelpak Lam x For more information visit the tuning center at fuelpakfi com aa Piya NOTICE Fuelpak is intended for racing or off hignway use only and is not legal for sale or use in California on pollution controlled vehicles LESS NOISE MORE POWER 13 Sri FOSTRAN AVENUE SANTA FE SPRINGS CA rine SALES 562 921 7461 TECHNICAL 562 926 5291 FAX 562 802 0110 VANCEANDHINES COM Page 4 of 4 D629IN Rev 1 1
3. ance amp Hines Exhaust Systems to provide improved cornering clearance However due to design and space limitations on some motorcycle models ground and cornering clearance may not be improved and in some cases may be reduced Be sure to follow proper installation instructions Page 2 of 4 D629IN Rev 1 1 PARTH 47225 PACKING LIST O O Nut plate x 2 20 Hose clamps x 5 28 Hose clamps x 2 3 8 x 2 1 2 Allen bolt x 1 LESS NOISE bhi E 3 8 x 3 4 Flange bolts x 2 lili 5 16 x 5 8 Flange bolts x 4 Lay N 7 lt 9 lt H amp lt 2 O ze 7 7 hs amp lt PARTS NOT SHOWN 424 P Bracket x1 D442FC Front head pipe x1 D443FC Rear head pipe x1 D477HP Front heat shield x1 D478HP Rear heat shield x1 T gt O Q ka O S WARRANTY Vance amp Hines exhaust systems are warranted against defects in material and workmanship for a period of 90 days from the date of purchase from an authorized dealer This warranty does not cover discoloration of chrome finishes This warranty is limited to the repair or replacement of a product proven to be defective from normal use Vance amp Hines exhaust systems are designed to fit and operate on OEM motor and chassis This warranty does not cover any product subject to abuse misuse improper installation or modification Page 3 of 4 D629IN Rev 1 1 FUEL MANAGEMENT GET THE MOST OUT OF YOU
4. eagle 17048 98 or equivalent D629IN Rev 1 1 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6 E a E eF Muter Protrudes 1 4 N Installing bracket indicate screw ni e acu e head direction AN f Install Girclipsfand flanges i t 1 Remove head pipes and heat shields from protective packaging Place 6 Install complete assembly into exhaust ports rear port first Use stock each heat shield on a non abrasive surface such as a blanket or carpet flange nuts do not tighten at this time Install two 3 8 x3 4 flange o Using a pencil only mark outside edge of each heat shield to show bolts supplied attaching exhaust bracket to the right side lower frame location of hose clamp mounting clips Figure 3 rail of motorcycle 2 5 2 Lay head pipes into head pipe heat shields Figure 2 and loosely install 7 Tighten exhaust port flange nuts bracket bolts and bolts mounting 5 2 the 20 hose clamps supplied into mounting clips pipes to bracket while making sure pipes are parallel VA lt q O Figure3 NOTE Muffler heat shields will be tightened after pipes are 8 Tighten all hose clamps NOTE Muffler bodies should protrude from heat Wi X on the motorcycle Screw heads should be accessible when system is Shields by 1 4 Figure 6 Ww installed on motorcycle for adjustment purposes Figure 4 9 Feed connector for the rear O2 sensor Black through the frame and Lu ng Do not tighten at this time under the seat Re ins
5. le style Please follow the installation instructions below and if you have any questions please call our technical support line at 562 926 5291 Attention installer if other than owner please forward this instruction sheet to the owner of this product These instructions contain valuable information to the end user Flat blade screwdriver ZS 3 Phillips Head oO Snapring pliers 5 16 Nutdriver SF O WW ZA r r 6 6 1 2 9 16 amp Lp 3 8 Ratchet extensions ZF 14mm Combination OV QP ya G 1 2 amp 9 16 Sockets A 7 3 4 Deep Socket 3 16 amp 5 16 Allen wrench T45 amp T50 Torx wrenches READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION Remove the two mounting nuts from each head pipe located at the cylinder head Remove the nuts attaching the exhaust mount bracket to the frame Remove the entire exhaust system and set it aside Remove the two lower mounting studs from the frame using the 3 4 deep socket Figure 1 If equipped remove the bracket from under the right side transmission cover Using 14mm wrench carefully remove the O2 sensors from the stock header and save them for re use with the new system Carefully remove exhaust port flanges and circlips from the stock exhaust system using snapring pliers NOTE Replace bent or damaged circlips Remove stock exhaust gaskets and replace them with the supplied exhaust gaskets NOTE Replacement gaskets HD Screaming
6. r mufflers up EXHAUST CARE HELPFUL HINTS TO AVOID DISCOLORATION OF EXHAUST SYSTEM L l When installing a new set of coated pipes make sure your hands are clean and free of oil 2 Avoid long periods of idling as this can cause discoloration After installation thoroughly clean pipes with warm soapy water and a soft cloth Dry with a Intake leaks can cause the engine to run lean and overheat this could lead to discoloration aad clean towel to remove any residue chrome wax polish glass cleaner alcohol ammonia 4 Make sure there are no exhaust leaks at the junction of the exhaust pipes and cylinder head etc before starting the motorcycle We recommend replacing gaskets if they are worn O VANCE amp HINES OPTIONAL ACCESSORIES gt FUEL MANAGEMENT Take the guess work out of fuel injection with Fuelpak Fuel ae Quiet baffle P N 21301 is available for this system The quiet baffle will lower the sound level by 2 3db on average Contact your local dealer to order Management Contact your local dealer or call 562 921 0071 pr a to order Visit fuelpakfi com for more information BADET DaD E Fuelpak is intended for racing or off highway use only and is eee Not legal for sale or use in California on pollution controlled vehicles ooo Eo Man Maw Wom FUELPAK QUIET BAFFLE L amp cs o FNEL MANADEMENT SYSTEMU PLEASE NOTE Every effort is made for V
7. tall battery plug the sensor into the stock wiring Ar 3 Apply a small amount of anti seize compound to the threads of the O2 connector sensors removed from the stock head pipes and install them into the 10 Feed connector for the front O2 Gray sensor through the frame and o I new head pipes NOTE Install O2 sensor with gray connector short into the holder on the frame behind rectifier Plug the sensor into the oS in the front head pipe and the O2 sensor with black connector long stock wiring connector W into rear head pipe Be careful not to get anti seize on sensor tip it may 11 Tighten the floor board mounting bolts on models so equipped z S affect sensor function 12 Check for adequate clearance of all exhaust system components and Lu qu 4 Install exhaust port flanges and circlips from stock system onto head motorcycle accessories prone to heat damage gt pipes Figure 4 13 After installation and before starting the motorcycle check all hardware 5 Attach mounting bracket 424 P using four 5 16 x5 8 flange bolts for tightness and completely clean pipes and mufflers with warm soapy and two nut plates supplied Slide nut plates inside brackets that are water and a clean soft cloth that will not leave a residue NOTE Any O welded to backside of each muffler Figure 5 Leave them loose at this residue oil or fingerprints will stain the coating when the metal heats e time Use this procedure for mounting both upper and lowe
Download Pdf Manuals
Related Search