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Fleck 2850 Control Valve Operation Manual

1. BLACK YELLOW 7847 1 PRODUCTION RELEASED 9726 B ADDED SHEET 2 INTERLOCK CABLE RECEPTACLE GRN TB1 E METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE K WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE qe BLACK BROWN 5 BLACK RED RED GR YEL BLACK BLACK BLACK i al o 77 9 amp c m gt 99 dd i 5 gt lt z z z i a 38 B 3 Sp ecu E J ap gg g g g TB1 7 POSITION TERMINAL BLOCK zz L z z z z i TIMER MOTOR __ VDM VALVE DRIVE MOTOR o gt SW1 TIMER HOMING SWITCH a VOM m SW2 TIMER PROGRAM SWITCH 5 0 aH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM Are AM TIMER PROGRAM CAM 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION TIME HCAM VALVE HOMING CAM SUA ES VALVE STEP CAN 2 INDIVIDUAL LOCAL METER REGENERATION ORINE VALVE CAM 3 VALVE SHOWN IN SERVICE 40502 01 Rev C BLACK YELLOW INTERLOCK CABLE GRN METER IMMEDIATE REGENERATION i waite I ED ERATION TIMER i 61 WHITE WHITE WHITE 2 RED YELLOW YELLOW YELLOW BROWN BROWN 4 BLUE P 5 BLACK RED RED I GR Y
2. Meter 2850 9500 1 1 2 Ext 60391 uicit s Meter Assy 2750 C0392 uu rasis Meter Assy 2750 1 Ext 60614 Meter Assy 2850 9500 Electronic 1 1 2 Meter Brass 61560 01_ u uyu u u Meter Assy In Line w 1 NPT Plstc Connector 61560 07 Meter Assy In Line w 1 Brass 61560 09 Meter Assy In Line w 1 1 2 Brass Connector Piston Assemblies 60405 a aiam Piston Assy 2850 60105 001 Piston Assy 2850 560CD 60105 01 Piston 2850 Hot Water 60114 00 Piston Assy Filter 2850 Conversion NHWBP 60114 01 5 Piston Assy 2850 NHWBP 60114 02 Piston 2850 1600 Conversion NHWBP 60114 03 Piston Assy 2850 1700 Conversion NHWBP Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std Set 100 60405 30 Program Wheel w 1 Std Label Set 50 60405 40 Program Wheel w 1 Ext Label 60405 70 Program Wheel w 1 Ext Label SERVICE ASSEMBLIES continued Safety Brine Valves 60014 u iie Safety Brine Valve Assy 2310 60038 Safety Brine Valve 2350 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting
3. 22 SEAL amp SPACER TOOLS 8 REPLACEMENT 23 GENERAL SERVICE HINTS FOR METER 24 TROUBLESHOOTING 2 erectis 25 WATER CONDITIONER FLOW DIAGRAMS 26 FLOW DATA amp INJECTOR DRAW RATES 27 DIMENSIONS iiie rore teneis 28 SYSTEM 29 SYSTEM 5 INTERLOCK 29 SYSTEM 6 eti eal te ed edat tet 30 SYSTEM 7 30 SYSTEM 4 WIRING 1 nette ettet 31 SYSTEM 25 WIRING etn nnn ott entere 33 SYSTEM 6 ttr ennt eie 34 SYSTEM 7 WIRING atit ertet tee 35 SERVICE ASSEMBLIES 36 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H ls J K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750
4. NOILISOd 5 NI NMOHS 3ATVA 14 191 OL S 191 OL 3018 IAM SIMIM G3OV14d32 SI Q3OO YAMOd JHL SIATVA APT NOILV83N3938 31VIQ3WWI YO C3A V T3Q 3ION3y ANVIL TIONIS l ALON WYD JAVA 3NIN8 WWOA8 WYD dals JAYA WWOS WYD 3ATVA WWOH WYD WV4SO4d XIW ONIWOH 3WIL WVOHL HOLMS SMS HOLMS d3lS SATVA MS HOLMS ONIWOH 3ATVA EMS HOLMS W V3 2O ld 33WII CMS HOLIMS ONIWOH 8BWIL LMS YOLOW IMYA WGA YOLOW 33WIL WL 3OO18 WWNIWAAL Z 1 181 SI3ATVA SIJATVA FIJAIVA 9 11 svrezit srezit Osrezit srezit o 0 O i i 9 9 y 9 6 9 6 lt 191 33OQV8 8 wa 13 3O314 a3 viaa Wa 3O314 3LVIG3WWI Wa 3234 ONIAIM 3313W 3IOW3y 32 JA11 Fleck 2850 Control Valve SYSTEM 5 WIRING Interlocked Regeneration Valve Wiring
5. 1600 0 injector d 1600 1 injector 0 7 RINSE 1 8RINSE 0 6 A TOTAL ATOTAL 0 5 0 8 5 9 00 4 3 Y 5 0 1 0 25 0 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 amp DRAW 2 5 DRAW E RINSE 1600 2 injector RINSE 1600 3 injector 2 A TOTAL 2 A TOTAL 1 5 1 5 gt gt 2 5 E 8 0 I 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 3 5 DRAW DRAW 3 RINSE 1600 4 injector M RINSE 1700 3C injector 2 5 1 TOTAL TOTAL Es 0 20 40 60 PSI 80 100 120 60 PSI 80 5 5 DRAW 8 DRAW Ium Injector mRINSE 1700 4C injector 7 RINSE j 6 A TOTAL O4 2 3 1 0 1 T 0 T 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 10 194 DRAW RINSE 1700 6C injector TOTAL 26 9 4 60 PSI 80 100 120 TR20391 REVA Fleck 2850 Control Valve JA11 27 DIMENSIONS 6 60 167 5 11 90 302 3 61500 2850 LNE Rev C 28 JA11 Fleck 2850 Control Valve SYSTEM 4 Typical Single Tank Installation with Optional Meter Optional Meter Manual Shut Off Brine Line Out Brine Tank Resin Tank SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlo
6. 18 X 19 60029 Rev C Item No QTY PartNo Description 1255 enun Vase 12552 02 Brine Valve Stem 1600 with seat TO 1 25 T2626 aaa Seat Brine Valve mE 11982 O ring 016 15 52 60020 25 BLFC 25 GPM 1600 Teens 60020 50 BLFC 50 GPM 1600 T ages 60020 100 BLFC 1 0 GPM 1600 1G cete 2 10692 Screw Slot Hex Hd 10 24X 18 8 Stainless Steel Cap Injector SS Gasket Injector Cap 1600 Screen Injector Nozzle Injector xx is for injector size 10914 Throat Injector xx is for injector size 22 ion Tasse Body Injector 1600 T gei 17776 02 Body Injector 1600 Upflow v EA m 16221 Disperser Air 24 eus 14805 Gasket Injector Body 1600 1700 Upflow Only Fleck 2850 Control Valve JA11 13 1650 BRINE SYSTEM ASSEMBLY QTY PartNo Description EN 1 10329 Fitting Tube 3 8 Nut Brass 1 10330 Fitting Sleeve 3 8 Celcon 10332 Fitting Insert 3 8 1 12767 Screen Brine arat 1 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8T mm 1 17884 Brine Valve Body Assy 0 1 10249 Spring Brine Valve us 1 10250 Ring Retaining us 1 17906 Guide
7. 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 JA11 Fleck 2850 Control Valve 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be
8. Brine Valve Stem NE 1 19625 Nut Assy 3 8 Plastic 1 12552 02 Valve Stem 1600 1 126206 Seat Brine Valve 1 16924 O ring 018 s 1 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic iu 1 19625 Nut Assy 3 8 Plastic 2 10692 Screw Slot Hex Hd 10 24X 18 8 Stainless Steel nm 1 11893 Cap Injector Stainless Steel 1 10229 Gasket Injector 1600 m 1 10227 Screen Injector 14 JA11 Fleck 2850 Control Valve Upflow Only Rev 60011 24 Part Description 10913 XX Nozzle Injector xx is for injector size 10914 xx Throat Injector xx is for injector size TETTO Body Injector 1600 17776 02 Body Injector 1600 Upflow 162214 Disperser Air 14805 Gasket Injector Body 1600 1700 12090 same Retainer Flow Control 12095 e Washer Flow Control 50 GPM 12094 tns Washer Flow Control 25 GPM 1220917 etre Washer Flow Control 1 0 GPM 12550 ss Quad Ring 009 12550 01 Quad Ring 009 560CD 17908 nce Sleeve Brine Valve Stem 16508 01 Tube Brine Valve 2
9. SBV w O ring Flow Dispenser O ring 017 Elbow Safety Brine Valve Nut Assy 3 8 Plastic Retainer Drain Safety Brine Valve Assy 2310 Grommet 30 Dia Float Assy 2310 w 30 Rod Air Check 500 34 Long Fleck 2850 Control Valve JA11 21 2350 SAFETY BRINE VALVE 42303_REVA Item No QTY PartNo Description Safety Brine Valve 2350 Actuator Assy 2350 Brine Float Assy 2350 30 Wht 1 60026 30SAN Float Assy 2350 30 Hot Water o Ts 60009 00 Air Check 900 Commercial Less Fittings ire 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Fitting Assy 900 Air Check 2350 Fitting Assy 900 Air Check 22 JA11 Fleck 2850 Control Valve SEAL amp SPACER TOOLS amp REPLACEMENT Nut Driver C Adapter Socket uuu so O Seal Hook Figure 5 Puller Tools Used in the Seal and Spacer Replacement Description Part No Nut Driver 12664 Socket Adapter 16906 Socket 7 16 12665 Seal Hook 12874 Puller13061 1500 2510 5600 4650 17623 2850 9500 12682 2900 3180 Stuffer11098 1500 2510 2750 12763 5600 9000 9100 4650 12683 2100 3150 16516 2850 9500 NOTE Photos shown are for reference only for replacing the seal and spacer Actual valve may be different 1 Turn off water supply to valve Next cycle valve to backwash position then to service Now remove el
10. Wire Tan IM ades 15354 01 Wire Ground 4 14007 eos Label Time of Day 3210 METER DELAYED TIMER ASSEMBLY 24 25 36 27 26 28 29 Item No QTY PartNo Description RENTES 13870 Housing 3200 13802 Gear Cycle Actuator Dial 2 AM Regen Assy Black Knob 3200 dose 13298 cox Screw Hex Wsh 6 20 x 1 2 2 11999 u a Label Button y E Tae 60405 20 Program Wheel w 34 Ext Label 1 1 2 STD Set 100 Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Clip Spring Spring Detent Timer Ball 1 4 Delrin Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM 61502 3210 Rev Description Motor 230V 60Hz 1 30 RPM 19 Screw Fillister Hd 6 32 x 156 20 Pinion Program Wheel Drive 21 Clutch Drive Pinion 22 Spring Meter Clutch 23 Retainer Clutch Spring 24 Screw Phil 6 32 x 1 4 25 Bracket Hinge Timer 20 Insulator 27 Switch Micro 28 29 Switch Micro Timer Screw Pan Hd 4 40 x 1 1 8 30 Label Indicator 31 Label Caution 32 Label Time of Day 33 Label Instruction 34 Harness 3200 35 Nut Wire Tan las 15354 01 Wire Ground 4 OT 192107 us Prog
11. 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Adapters 61415 neos Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Auxiliary 60320 07 Switch Assy 2850 Aux w Self Tapping Screws 60320 12 u Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves Valve 1650 Less BLFC 60029 B
12. 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass 16510 RevJ JA11 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatib
13. Facing Stud 60026 30 SAN Float Assy 2350 30 HW 60028 30 Float Assy 2350 30 White 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales and Service Aids 420720 iiim Literature 2850 Spec Sheet 16510 Literature 2850 S Manual 2 Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 601292 uuu en Seal amp Spacer Kit 2850 60129 20 Seal amp Spacer Kit 2850 Natural 60129 30 Seal amp Spacer Kit 2850 Service Equipment TOITA un u u Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 Lb 165162 Stuffer Assy 2850 9500 17629 u nas asss Puller Tool Assy 2850 9500 60460 eere Meter Checker Kit Std 60461 inn Meter Checker Kit Ext Service Valve Operator Assemblies SVO 60150 e SVO Assy 1600 O S 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 eie Skipper Wheel Assy 12 Day Fleck 2850 Control Valve JA11 37 38 JA11 Fleck 2850 Control Valve Fleck 2850 Control Valve JA11 39 2011 Pentair Residential Filtration LLC 16510 Rev JA11
14. VALVE OPERATOR ASSEMBLY OLD STYLE 7 i 10 8 PX Sp 99 LPs 1 I 2 Item QTY PartNo Description rc pe TM AG 2 2 Guide Brine Valve Stem 2 10250 Ring Retaining Km Taie 10249 ciiis Spring Valve lasse 12500 Quad Ring 009 10785 SVO Body Brass Valves 12552 02 Brine Valve Stem 1600 w Seat 1206206 Seat Brine Valve Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Compression 1 4 x 3 8 12 2 t fau 60150 nine Service Valve Operator Assy 1600 Old Style Complete 60150 Rev A Fleck 2850 Control Valve JA11 17 1 METER ASSEMBLY Item No QTY PartNo Description Er 12112 Screw Slotted Hex Head 10 24 x 50 Cap Meter STD Range Plastic O ring 137 Impeller Meter Impeller Celcon Hot Water Post Meter Impeller Body Meter 27550 Meter Assy 1 NP Body Meter 2750 Fitting Nipple 1 Quick Connect Nut 1 Meter Quick Connect Flow Straightener O ring 123 Meter Cap Assy Ext Range Plastic esset 19847 O ring 137 Vas 15218 Meter Cap Assy STD Range Brass Hot Water Viste 12 Meter Assy EXT Range Brass Hot Water 18 JA11 Fleck 2850 Control Valve 60391 Rev D 1 1 2 METER ASSEMBLY 60610 Rev C
15. connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank
16. 1 Cap 18 8 22 vain 7 403 aces Washer Flat 3 8 Type A N SERS Do not use if control is side mounted ENVIRONMENTAL POWERHEAD ASSEMBLY Item No QTY Part No Description Backplate Hinged Power Cord 6 Fleck m Strain Relief Cord Harness Drive Designer Enviromental 2 VOZI Tinian Scrw Slot Hex 1 4 20 x 1 2 2 55 10219 Switch Micro Lo 10000 s Pin Connecting Rod Spring less 60160 15 Drive Cam Assy STF Blue 2900 cesses os Dane 10338 oon Pin Roll 3 32 x 7 8 2 s 14923 au Screw Pan HD Mach 4 40 x 1 41543 Motor Drive 115V 60HZ 41545 Motor Drive 230V 50 60 Hz Tasse 42579 ness Motor Drive 240 VAC DC 50 60 Hz 61501 2850 REV D Item No QTY PartNo Description disse 12 Cam Shut off Valve Configured Timer Assy 3200 Clock T 19800 Plug Hole Size Dia 140 TO 4 19801 Plug Dia 190 2 uns 1030065 Screw Hx Wash Head 8 8 Hole Plug Heyco Plug Hole Heyco 88 Dia Plug 1 50 Hole Dome Heyco Plug 750 Dia Hole Flush Fitting Brine Valve Nut Jam 3 4 16 Fleck 2850 Control Valve JA11 11 MANUAL POWERHEAD ASSEMBLY 1 8 60409 Rev A Item No QTY PartNo Description Toons ess 122 12 n Backplate Manual 2 M 12 1259202 Bracket Lever Posi
17. 32 1 TIVO snes Gear Drive 1 asas 13007 Plate Motor Mounting 15 uus 18743 1 Motor 120V 60Hz 1 30 RPM Tasse 18752 1 Motor 100V 50Hz 1 30 RPM 18824 1 Motor 23V 50Hz 1 30 RPM Tige 18826 1 Motor 24V 50Hz 1 30 RPM Vie 19659 1 Motor 24V 60Hz 1 30 RPM 19660 1 Motor 230V 60Hz 1 30 RPM 25 192782 Screw Sltd Fillister Hd 6 32 x 156 6 JA11 Fleck 2850 Control Valve 61502 3200 Rev Item QTY PartNo Description 17e dto 15424 Spring Detent Timer 18 150664 aa Ball 1 4 Delrin A ascia 15465 Label Caution 202 cx n Leah O Program Wheel Assy 2 19941 n Gear Main Drive Timer 22m 41754 Pin Spring 1 16 x 5 8 SS Timer 29 mda 1 19011 Arm Cycle Actuator Lisa 138646 Ring Skipper Wheel 2 PE gos Pere Spring Detent Timer 26 5 uiis 2 20 13800 Ball 1 4 SS PA 14381 Skipper Wheel Assy 12 Day 14860 Skipper Wheel Assy 7 Day 19014 Pointer Regeneration 29 unis d ete 40096 24 Dial 12 AM Regen Assy Black 40096 02 Dial 2 AM Regen Assy Black 13881 Bracket Hinger Timer S eee eee 2 11384 Screw Phil 6 32 x 1 4 Zinc Tiani 13902 5 Harness 3200 39 detis 40422 Nut
18. 850 1600 40027 Tube Valve 2510 42184 Tube Brine Valve 2850s 12 74 Tube Brine Valve 1500 5221 Tube Valve 2750 41683 Valve 1600 1650 1700 BRINE SYSTEM ASSEMBLY Description Plug End Brine Valve Quad Ring 020 Washer Flow 1 2 GPM Washer Flow 1 5 GPM Washer Flow 2 0 GPM Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM Washer Flow 5 0 GPM Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Brine Valve Stem Brine Valve Body Quad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 60034 Rev D Item No QTY PartNo Description NPT Lr aa 15416 Tube 2900 2750 T asus 16460 Tube Brine 2850 2900s Titans 41447 Tube 2900s U F 42189 us Tube 1700 28505 20 enero 14805 Gasket Injector Body 1600 1700 ane 17777 Body Injector 0 17777 02 Body Injector 1700 U F Pine Ti 14802 xxc Throat Injector is for Injector Size v 14801 xxc Nozzle Injection xxc is for Injector Size 2D senis 10220 Gasket Injector Cap 0 lies 11899 Cap Injector Stainless Steel Toona 10228 nx Cap
19. ED WITH BLUE AND WHITE HCAM VALVE HOMING CAM WIRES WIRE BLUE TB1 6 WHITE TO TB1 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 01 Rev L BLACK YELLOW LAG INTERLOCK CABLE 181 REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE vettow YELLOW BROWN BROWN BLUE BLUE BLACK RED RED BLACK Back N C YELLOW 22 22 zz i 5 o i 3 g 3 di gt m gt 9 g g i z ziz H 7 POSITION TERMINAL BLOCK A TM TIMER MOTOR i VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SWS BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 02 Rev L 34 JA11 Fleck 2850 Control Valve SYSTE
20. EL BLACK BLACK I BLACK a 3 1 77 BLACK tal G d gt 1 TB1 7 POSITION TERMINAL BLOCK id S d d i TM TIMER MOTOR zz z lt VDM VALVE DRIVE MOTOR x E x z 9 1 SW1 TIMER HOMING SWITCH 3 3 49 o SW2 TIMER PROGRAM SWITCH a amp TM Hia SW3 VALVE HOMING SWITCH 14 8 8 SW4 VALVE STEP SWITCH 99 22 Z2 P SW5 BRINE SWITCH r n I THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM 9 cg E HCAM VALVE HOMING CAM 9 yoM 2 SCAM VALVE STEP de ap BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE Fleck 2850 Control Valve JA11 33 40502 02 Rev C SYSTEM 6 WIRING Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 633488 4224 422456 42242856 Pa 2 2428 7 25345670 11254 4 1123 79 6 6 7 LEAD VA
21. ELLOW YELLOW EL BROWN BROWN 177 1 4 LT BL BLUE BLUE 5 BLACK RED RED ILACK BROWN 1 6 BLACK BLACK BLACK G g a zi 2 BLUE BLUE 3 H 8 5 PURPLE a 00 8 18 3 GR YEL PE x zz zz E z 2 gt x al x 9 40 66 3 3 9 3 35 _ d 8 a _ EE da 5 z z LATCHING o o RELAY n VDM 2 N uj 5 3 KI al x a a ap PINK N O 216 5 3 a BLACK 8 WHITE o 9 6 BLK CER WHITE en RED RED H 13 POSITION TERMINAL BLOCK TM TIMER MOTOR VALVE DRIVE MOTOR K1 120V DUAL COIL LATCHING RELAY P N 16807 230V 120V TRANSFORMER P N 40112 SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH RELAY TERMINAL BLOCK PINOUT SW3 VALVE HOMING SWITCH SHOWN IN RESET POSITION SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 17727 04 Rev E BLACK YELLOW INTERLOCK CABLE TB1 i Wore REMOTE SIGNAL START REGENERA
22. Fleck 2850 Control Valve Service Manual TABLE OF CONTENTS JOB SPECIFICATION 1 INSTALLATION 2 START UP INSTRUCTIONS esse 2 3200 TIMER SETTING PROCEDURE 3 3210 TIMER SETTING 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING 5 3200 TIME CLOCK TIMER ASSEMBLY 6 3210 METER DELAYED TIMER ASSEMBLY 7 3220 METER IMMEDIATE TIMER ASSEMBLY 8 3230 REMOTE START TIMER ASSEMBLY 9 CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY 10 ENVIRONMENTAL POWERHEAD ASSEMBLY 11 MANUAL POWERHEAD 12 1600 SERIES BRINE SYSTEM 13 1650 BRINE SYSTEM ASSEMBLY 14 1700 BRINE SYSTEM ASSEMBLY 15 1710 BRINE SYSTEM ASSEMBLY 16 1600 SERVICE VALVE OPERATOR ASSEMBLY OLD STYLE retient 17 1 METER ASSEMBLY ae aae 18 1 1 2 METER ASSEMBLY 19 SAFETY BRINE VALVE 2300 20 2310 SAFETY BRINE VALVE 21 2350 SAFETY BRINE
23. Injector Vr HORE NE 2 14804 Screw Hex Hd Mach 10 24 x 2 3 4 18 8 Stainless Steel Not Shown as 16974 Fitting Plastic Female 3 4 x 3 4 Slip Tasse 17996 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C Fleck 2850 Control Valve JA11 15 1710 BRINE SYSTEM ASSEMBLY Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 X 5 16 18 8 Stainless Steel Nut Assembly 1 2 Plastic Nut 2900 w Sleeve Fitting Insert 1 2 Tube 16 JA11 Fleck 2850 Control Valve 60604 Rev F Description Tube Brine 2850 2900s Tube Brine 2850s Tube Brine 2900 2750 Tube Brine 2900s U F Gasket Injector Body 1700 Body Injector 1700 Throat Injector xxc is Injector Size 2 14801 Nozzle Injector is Injector Size Gasket Injector Cap 1600 Cap Injector Screw Hex Head Mach 10 24 x 2 3 4 18 8 Stainless Steel T sess Fitting Elbow Male 1 2 X 3 8NPT Not Shown Ts 19151 9n Washer Flow 1 0 Gpm 1600 SERVICE
24. Item No QTY Part Description lin doses 17569 ite Body Meter 2850 9500 2 1 19882 eee Post Meter Impeller nuns Miss 13509 es Impeller Meter da 13509 01 Impeller Celcon Hot Water 19847 nus O Ring 137 Std 560CD Meter Meter Cap Assy STD Range Plastic OB iun 1 15150 Ga Meter Cap Assy Ext Range Plastic E 12112 Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel Flow Straightener 1 1 2 O Ring 132 Fitting 1 1 2 Quick Connector Nut 1 1 2 Q C Sleeve Meter 1 1 2 x 1 Meter Cap Assy STD Range Brass Hot Water Tone 15291 niu Meter Cap Assy EXT Range Brass Hot Water Fleck 2850 Control Valve JA11 19 SAFETY BRINE VALVE 2300 BR60027 FFA Description Fitting Elbow 90 Deg Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Insert 3 8 Ball 3 8 Brass Ball Stop Slow fill Nut Hex 10 32 Nylon Brine Tank Safety Valve Body Screw Stud 10 32 x 5 8 Retainer Safety Brine Valve Seat Safety Brine Valve Diaphragm Safety Brine Valve Rod Actuator Rod Actuator NP Bag Poly 7 x 8 Cardboard A13631 20 JA11 Fleck 2850 Control Valve BR60027 FFS 2310 SAFETY BRINE VALVE 42112_REVA Item QTY PartNo Description Body Safety Brine Valve 2310 Safety Brine Valve Assy Screw Sckt Hd Set 10 24 x 75 Nut Hex 10 24 Nylon Black Poppet Assy
25. LVE LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B BLACK YELLOW TB1 WHITE BLUE 4 WHITE WHITE YELLOW YELLOW BROWN BROWN BLUE BLUE RED RED BLACK BROWN ELA BLACK BLACK a I 1 gt 2 1 56 GR YEL BLUE BLUE gd gt D x dB i lt d g x I m z z Q i g 5 i 5 o 3 uc gt A cl g z z z z 5 ki TB1 9 POSITION TERMINAL BLOCK YOM 2 TM TIMER MOTOR aby UGS m je VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH BLACK i SW2 TIMER PROGRAM SWITCH NOTE SW6 SET TO TRIP FOR SIX MINUTI SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 3 2 BOTH NORMALLY IN SERVICE SWS AUXILIARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLAC
26. M 7 WIRING Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING BLACK SET TO TRIP SWG TWO MINUTES FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 1 58 1 3 5 1 8 4 5 5 1 4 5 99 99 9 88 o o o oo 0e 99 ogo o 34567 9106 1112345 7 K 1112345678 9 199 111234567 8 9 0g LEAD VALVE LEAD VALVE LEAD VALVE T B LEAD VALVE BLACK INTERLOCK CABLE 181 RECEPTACLE WHITE BLUE u E ES gu wane REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE GR YEL I RED Y
27. Screw Phil 6 32 x 1 4 Zinc MI CUN 1 13881 29 cine Sun 14087 Insulator 15314 00 Micro Switch 25 As 15920 neus Switch Micro Timer 20 2 2 Screw Mach 4 40 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3220 Nut Wire Tan 15354 01 Wire Ground 4 Program Wheel Assy 9000 3230 Pin Spring 1 16 x 5 8 SS Timer Gear Main Drive 3230 REMOTE START TIMER ASSEMBLY Item No QTY PartNo Description E y pom 13870 o Housing Timer 2 122 1420 1 Spring Clip 14087 Insulator A ns Tasse 15314 u Micro Switch Disses 15920 Switch Micro Timer m 11443 Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 m Label Button Idler Idler Shaft Spring e Gear Idler hrs Drive Gear Y Plate Motor Mounting EET Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM 61502 3230R REV A Item No QTY PartNo Description d us 18824 1 Motor 23V 50Hz 1 30 RPM Tas 18826 1 Motor 24V 50Hz 1 30 RPM Tues 19659 1 Motor 24V 60Hz 1 30 RPM dac 19660 1 Motor 230V 60Hz 1 30 RPM 13278 nee Screw Sltd Fillister Hd Label Caution Program Whe
28. TION TIMER G WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 ELA BROWN BROWN 4 BLUE BLUE BLUE 5 PUR RED RED 6 BLACK BLACK BLACK al 1 GRZYEL g a 5 BLUE U 4 BLACK H EE EE BLACK z zz i 9 5 al x az 3 d 9 3 dg a 5 EE gd E z z zz 212 Ol e i z 5 H a oH RED 9 H TB1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR 230V 120V TRANSFORMER P N 40112 VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 17727 02 Rev E Fleck 2850 Control Valve JA11 35 SERVICE ASSEMBLIES 24 Hour Gear Assemblies 19205 nuna l Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour
29. ck and No Hard Water Bypass Diaphragm Manual Operated Valve Shutoff LS Electrical N NJ Brine Line Brine Tank Resin Tank Unit 2 Fleck 2850 Control Valve JA11 29 SYSTEM 6 Twin Series Regeneration Installation with Remote Meter Remote Meter Diaphragm Operated Valve Diaphragm Operated Electrical Interlock Brine Line Brine Tank Two tanks 1 meter series regeneration system Resin Tank Both units service at the same time Lead Unit When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate SYSTEM 7 Twin Alternator Installation with a Remote Meter Remote Meter 4 Way Solenoid Valve Diaphragm 5 7 Operated Valve Electrical Interlock Cord 30 JA11 Fleck 2850 Control Valve SYSTEM 4 WIRING A9 6 MOTI3A MOTA i JUHM I NOLLVH3N393M Q3AVT3Q YILIN MO 20193ALL Single Valve Regeneration Immediate and Delayed Valve Wiring 038818 1347 89 Fleck 2850 Control Valve 11 31 SYSTEM 4 WIRING continued With Remote Starter Valve Wiring 9 ed 6 NOILV33N3933 I3 VIS TYNOIS 31038 3lIHM
30. cordance with steps No 6 and 8 10 The last or end spacer does not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not come out on the first try try again using the wire hook with the finger loop 11 To replace seals spacers and end ring use special tool with the brass sleeve on one end This is a double purpose tool see The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body Injector Spacer Figure 9 12 To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end The large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the end ring facing the tool Push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end 13 Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms Then push the center button to push the seal of the tool and leave it in place in the valve body 14 Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Plac
31. e Length Of Brine Tank Refill Time 1 The second group of holes the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN Figure 4 61502 3210 Rev Fleck 2850 Control Valve JA11 5 3200 TIME CLOCK TIMER ASSEMBLY Item No QTY PartNo Description habas as 13870 Housing 3200 lis 14265 Clip Sping 14087 Insulator 10896 Switch Micro Di y mme 5820 Switch Micro Discos 11413 iiis Screw Pan Hd Mach 4 40 x 1 1 8 dass Tasso 13886 Knob 3200 Basset Bees 19296 Screw Wsh 6 20 x 1 2 1 11999 Label Button 190181 u Sees Pinion Idler lise 139912 5 Spring Idler Shaft 12 2 Teste 19017 Gear Idler 1
32. e a spacer on this end and insert the spacer and tool into the valve GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker 24 JA11 Fleck 2850 Control Valve TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of c
33. ectrical plug from outlet 2 Remove control box cover 3 Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body see Figure 6 and lay aside Back Plate Line to Injector Brine Valve Piston 4 05 5 Brine 0 E Valve Keeney WM fe Assembly Figure 6 Remove the seal first using the wire hook with the finger loop see Figure 7 Injector Figure 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end They are retracted or pushed out by pulling or pushing the center button the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Figure 8 Fleck 2850 Control Valve JA11 23 SEAL amp SPACER TOOLS amp REPLACEMENT continued 9 Alternately remove the remaining seals and spacers in ac
34. el Assembly 3200 Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer 22 id 19011 aa Cycle Actuator Arm 28 15 Bracket Hinge Timer Juss 11384 Screw Phil 6 32 x 1 4 Zinc 25 isses SE 16336 Harness 3230R 40422 Nut Wire 2 T asses 11 44 Wire Ground 4 Fleck 2850 Control Valve JA11 9 CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY 0 br OPTIONAL Item No QTY Part No Description Tignes 114 Valve Body 2850 Seal 2850 Spacer 9500 2850 Piston 2850 Piston 2850 End Plug Assy 2850 End Plug Assy 2850 Hot Water Gasket Injector Body 1600 1700 O ring 347 O ring 226 Piston 2850 Rod Piston 2850 Pin Link Spacer 2850 NHWBP Screw Hex Hd Mach 1 4 20x1 End Plug Assy 2850 NHWBP Piston Assy 2850 NHWBP 10 JA11 Fleck 2850 Control Valve HARD WATER d NS gt 13 14 iig yg 61500 2850 REV D Item No QTY PartNo Description O ring Not Shown 60366 DLFC 1 not shown specify size 17996 Disperser Air Injector saa 19608 15 Disperser Commercial 1 1 2 2850 2900 9500 Optional Side Mount Ales 4010 Adapter Sidemount O ring 160 Sidemount Flange O ring 142 Base 2850 2900 3930 Rotating Screw Hex Hd 3 8 16x
35. f your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev Figure 2 Fleck 2850 Control Valve JA11 3 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate
36. fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Putsaltin the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle o
37. le with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Refer to the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank
38. nerate as Soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL TIME IS AT ARROW Service Position Indicator TO MANUALLY START CYCLE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 Rev Figure 3 4 JA11 Fleck 2850 Control Valve 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How 56 The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap
39. ontrol plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly Fleck 2850 Control Valve JA11 25 WATER CONDITIONER FLOW DIAGRAMS 1 Service Position Outlet Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position Hard water en
40. ram Wheel Assy 38 nens d sss Pin Spring 1 16 x 5 8 SS Co ee 499112 Gear Main Drive Timer Fleck 2850 Control Valve JA11 7 3220 METER IMMEDIATE TIMER ASSEMBLY Item No QTY PartNo Description 1 sas lasse 13870 Housing Timer PNE 1543 3 Gear Cycle Actuator Sys 5 sss 10880 Knob 3200 13290 Screw Hex Wsh 6 20 2 Dis 11900 Label Button 60405 50 Program Wheel w 2 Std Label pure Tert 13806 Retainer Program Wheel ls 19748 3 Screw Fit Hd St 6 20 x 1 2 P 14265 Spring Clip 13018 e Pinion Idler AL 2 le 18963 Idler Shaft Spring Tissue Ts 101 Gear Idler TS less 13164 nie Drive Gear T age 19887 n Plate Motor Mounting pem 18743 1 Motor 120V 60 Hz 1 30 RPM Tina 18752 1 Motor 100V 50Hz 1 30 RPM 18824 1 Motor 23V 50Hz 1 30 RPM Ts 18826 1 Motor 24V 50Hz 1 30 RPM dee 19659 1 Motor 24V 60Hz 1 30 RPM Tasse 19660 1 Motor 230V 60Hz 1 30 RPM Oasis VARE 13278 e Screw Sltd Fillister Hd 8 JA11 Fleck 2850 Control Valve BR61502 3220 Rev B Item QTY Part No Description TI ess diss 145021 dts Pinion Program Wheel 1825 14501 Clutch Drive Pinion 19 5 1 1270 Meter Clutch Spring 2 is 14253 Retainer Clutch Spring
41. retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change Th
42. rine Valve 1600 Short Stem Brass Std O rings 60029HWN Brine Valve 1600 Short Stem Hot Water 60034 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 Model 1710 Brine Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 0 60 15 Drive Cam Assy STF Blue Covers 60219 Environmental 60232 Designer 2 Piece 60232 110 Cover Designer 1 Pc Black 36 JA11 Fleck 2850 Control Valve Drain Line Flow Controls 60366 1 FNPT 3 4 FNPT Specify flow control 6 7 0 60701 sus 1 FNPT x 1 FNPT Specify flow control 8 0 25 0 60702 1 FNPT x 1 MNPT Specify flow control 8 0 25 0 60708 a 1 FNPT x 3 4 FNPT Specify flow control 8 0 25 0 60721 X 4 iine 1 FNPT x 1 FNPT Specify flow control 6 7 0 Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies Complete 60381 1700 Injector Assy Specify size of Injector 60480 1600 3 8 Specify size of injector 60481 1600 Brass 3 8 Specify size of injector Meters 600613 uuu ts Meter Assy 2750 Electronic 1 60610 01 Meter 2850 9500 1 1 2 Std 60610 02
43. ters unit at valve inlet flows through piston down center tube through bottom distributor and up through the mineral around the piston and out the drain line 3 Brine Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat to draw brine from the brine tank brine flows down through mineral and enters the center tube through bottom distributor and out through the drain line 26 JA11 Fleck 2850 Control Valve 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat around the piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line 5 Rapid Rinse Hard water enters unit at valve inlet flows directly from inlet down through mineral into center tube bottom distributor and up through center tube around piston and out through the drain line 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows up through the injector housing through the brine valve to refill the brine tank FLOW DATA 8 INJECTOR DRAW RATES
44. the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will rege
45. tion Ee asss 12596 nin Screw Spec Mach 1 4 20 x 1 2 Las 12704 Washer Spring 11235 Nut Hex 1 4 20 Mach Screw Zinc pace 12594 Lever Valve Position 2 10231 iii Screw Slot Hex 1 4 20 x 1 2 18 8 SS Vase 60224 32 Cover Assy Manual Filter 1 60224 33 Cover Assy Manual Softener 1 10900 Screw Slot Hex Wsh 8 18 8 Type B RC44 47 40909 Pin Link 12 JA11 Fleck 2850 Control Valve 1600 SERIES BRINE SYSTEM Item No QTY PartNo Description oom Dunes 10832 ene Fitting Insert 3 8 2 ee pe 12707 2 Screen Brine Tu 10328 nana Fitting Elbow 90 Deg 1 4 PT x 3 8Tube zu danses 10329 oasis Fitting Tube 3 8 Nut Brass oS donus 10330 s Fitting Sleeve 3 8 Celcon 16508 Tube Brine 1600 PVC 16508 01 Tube Brine Valve 2850 2900s Las 12774 ies Tube Brine Valve 1500 Toss 40027 Tube Brine Valve 2510 12 19221 4 Tube Brine Valve 2750 2900 Tos 42184 Tube Valve 28505 41683 Tube Valve 1600 1650 10250 us Ring Retaining Borde 125225 11749 Guide Brine Valve Stem 10249 Spring Brine Valve 10 ss T sse 12550 enis Quad Ring 009 11 uya Qasa 12148 Brine Valve Body Assy 1600 w Quad Ring

Fleck 2850 Control Valve Operation Manual

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