GMS750CS
Contents
1. Relevant materials with the genset as follows e Certificate of Conformity e Test Report e Maintenance Manual e Warranty Service Manual e Installation Manual of Genset e Circuit Diagram of Genset e Certificate of Origin of Diesel Engine e Installation and Maintenance Manual of Diesel Engine e Installation and Maintenance Manual of Alternator Optional technical materials for genset as follows e Three view Drawing of Genset e Technical Specifications e Parts Manual of Genset e Parts Manual of Diesel Engine e Operation Instructions of Control System Module POWERLINK also provides parts list specifications engineer handbook etc Contact POWERLINK for complete information or technical support through the website phone fax or email if you encounter a problem when using your product or product documentation 01 02 ENG NES ANDALTERNATORS m Excellent engines and alternators featured with strong power high torque quick start easy maintenance and operation High torque reserves High torque reserves 500 450 Standard curve 400 350 Torque Nm 300 Transmitted driving ower torque pe load 1000 1200 1400 1800 2000 2200 Speed RPM Ultra low power loss Nett Power Assumed 4 kW loss from Fan Alternator and Transmission load pestre KU Power VO H GHQUALITY STEEL ANDPANT PROCESS The canopies are made of high quality steel and powder coated The paint is highly2. VA Ge POUERiNK DIESEL GENERATING SETS GMS 50CS Jo UO O O 0O O UO I a JPL a JJ oO O O O O O oO 0 OF 0 0 0 0 Bre s SES Seg o JUL 000 ESL E T a D g ag E E um r NOISE LEVEL 74 3dBA 7m Your Partner for Power Contents 01 Manufacturing standards and environmental conditions 02 Product Features 05 Product configuration 06 Optional ee 07 Genset specification 08 Control system PLC 8610 PLC 7320 10 Maintenance 11 POWER NK E Manufacturing standards and environmental conditions Design Standards Factory Inspection The designs and the productions are in e Inspection items conformity with e Protection devices working test e Conformite Europeenne CE e Starting ability in normal temperature e China Compulsory Certification CCC e 50 rated power load moment capability e 1 08528 1995 e Voltage deviation and speed variation 0 25 50 e GB T2820 1997 75 100 110 Load Environmental Operating Conditions Painting Process e Painting process specifications and colors are based e Installation place Outdoors or indoors well ventilated on the manufacturer s standard e Ambient temperature 25 C to 40 C The coolant heater l e The customer could also choose the color which the is needed when the temperature is below 5 C e Humidity Less than 80 e Altitude Below one thousand 1000 meters above sea manufacturer offers Level
3. e de m Terminal connection lugs L1 L2 L3 and LN make connection and wiring more simple and well ordered m Emergency stop provides convenient operation in emergent situation and when servicing aA ea Js a A ER EE gy Po m NE Z 7 R f f 1 NG W DL J d m A Se ke AN mm fn ae mA H y Van y N Kl VS y V VAI N m The machines below 500kVA have holes for forklift and dragging in the base for easy transport m Lifting eyes located on top of the canopy make easier move by cranes 04 V La Gg S em wes Mth WK ee Ai Lef r Se i Z 2 al a m The daily maintenance work can be performed on both sides of the machine and wide door allows you easily get in touch with the machine m An integral waste drainage outlet located at the bottom of the machine makes easier regular maintenance m For generators above 300kVA a ladder for climbing is equipped It makes easier to check and service POWERINK E Product configuration GMS750CS Dry weight 12100kg Fuel tank capacity 1150L Dimensions LxWxH 6058x2438x2730mm 2 Canopy 20 Air cleaner Fuel tank Fuel inlet pump 47 Fuel inlet pump control box Fuel water seperator 45 Fire extinguisher 7 Muffler 14 Alternator 6 Ladder 43 Engine 5 Fuel inlet 42 External fuel inlet re
4. endurable against erosion and scratch and strongly rustproof ADVANCED WATERPROOF ANDDUSTPROOF DESIGN The control panel service doors and canopy board adopt waterproof design and effectively stop rain and dust intrusion p a Jo Excellent speed governing control Synchronism A 0 5 10 10 14 Engine speed RPM COMPACT STRUCTURE Compact structure small size and longer service life EXCH LENT ANTI VI BRATION DEVICES E Anti vibration mountings between the engines alternators and the base significantly reduce the vibrations during operation ensuring stable operation HR All movable devices are fixed firmly and therefore help reduce vibration Scientific suspension system design Vibration resonance frequency 140 1200 CCBCanister l and Bracket Ba Pons cet 100 EP e P 0 i ei Recommended Limit 60 oi Ace in G Frequency Hz x 0 45 s0 Mi 7 da GER oe v Enhanced Safety HECTRICSAFETY m The double protection for the cable connection panel lowers the probability of leakage caused by unintended touch or rain falling m Three dimensional CABLING design for all the generator cables providing reasonable accurate and perfect protection m Automatic turn on circuit breaker with undervoltage protection system inside maximally avoids human misoperation m Automatic control module for multi directional monitoring meets
5. multilevel demands and considerate protection of or for customers Short circuit current diagram OPERATIONSAFETY m The radiator and high voltage parts are guarded to avoid accidents caused by touch m The control panel is lockable Current changeover switch voltage regulator and circuit breakers are installed behind the door E Anti vibration rubbers are installed in the two sides of the doors to avoid damage to the machines when open the doors E Lockable fuel filling cap Voltage Meter starting capacity Genset overload diagram POWER IK Super Quiet Superior Life Two segment air filtering rate POVVERFUL ENG NES Centrifugal Pre Filter Action E Adopts world famous engines with low noise and low emission Ejected Dust Swept Through Filter and Collected in Dust Cup Filter Element m Rigid structure ensures lowest vibration Vacuator Valve Optional Empties Dust Cup Automatically ar Safety Element included m Common rail system for some models significantly lowers the combustion temperature and also leads to cleaner exhaust E For the turbocharged machines the carbon dioxide CO2 emission is reduced EXCH LENT IDN Di Silencer and muffler pipe system dramatically reduce the noise during operation and therefore cause less effect on daily life H GHQUALTTY SQUNDABSORBI NGMATERIAL The interior is lined with new type fire retardant and sound absorbing cot
6. e Var e x e kW overload alarms Low Oil Pressure e Low Water Temperature O e Comprehensive electrical protection 7 MM x x e Magnetic pick up E Low High Battery Voltage o E Failure to Charge e e A db KEY BENEFITS ER Overcurrent o e Electronic engine capability 5 io ia s RS232 amp RS485 can be used at the same 3 Genset under over Voltage e e e RS232 amp RS485 remote communications 5 ed time e under over Speed e e Modbus RTU S High Engine Temperature e e PLC functionality e DSENet connection for system expansion Earth Leakage e e i i EMA Synchroscopellndependent Wire e x e e PLC fu nctionality e Active and Inactive Power Transfer Function e x e Multi event exercise timer A ER SynchroscopelShared Wire D x p i e Auto voltage sensin Synchronization Dector o X e Back lit LCD 4 line text display g 9 Peak Lopping S S e Five step dummy load support s Multiple display languages Automatic Transfer e D e Five step load shedding support Hard Closed Transition e Automatic start Manual start P g pp E Soft Closed Transtion e x e Hi i EN Gen Mains Breaker X D e Audible alarm High number of Inputs and Outputs Gen Mains Breaker Status Protaction x l l SE e Worldwide language support z 2 e Fixed and flexible LED indicators guag PP G KE ee e e i EM Fuel amp solenoid valve Contro e Event log 250 Configuration Suite PC software nen m m e Direct USB connection to PC a L 2 2 e Engine protec
7. iesel generator It can carry out functions including automatic start stop data measure and alarming Upon detection of a mains utility failure the module automatically starts the generating set Once the mains utility power has been restored it instructs the generating set to stop 10 3 9 4 8 5 6 7 1 Charge indicator 6 Neutral wire terminal 2 Control cabinet lamp 7 Ground wire terminal 3 Control module 8 ATS connector 4 Main circuit breaker 9 Key switch 5 Live wire terminals 10 Control cabinet lamp switch POWER INIK Systems FEATURES Microprocessor control with high stability and credibility Mains supply and generator operation monitoring Indicating operation status and fault conditions Multiple protections multiple parameters display such as pressure temperature Manual and automatic work mode selectable E Real time clock for time and date display overall runtime display 99 log entries m Overall power output display E Integral speed frequency detecting telling status of start rated operation overspeed m Communication with PC via RS485 or RS232 interface using MODBUS protocol m Engine ECU is available m Common USB cable is usable for parameter configuration WR Multi language is available It can be translated for only one time and imported in forever The idiom can also be changed after tra
8. m Air Elo 2 18m s 50Hz 2 63m s 60Hz Voltage Regulation rannnnnnnnnnrvnrrnnnrrnnnnvnnennnrnnnnnnnnenn 0 5 Total Harmonic TGH THCat no load lt 1 5 on load lt 5 Telephone Interterence THF lt 2 TIF lt 50 Dieplacement 37 8L Compression Hanoi 14 5 Type of miechon Direct injection Intake Gvstem Turbocharged Intake Resistance n nnennnnnnnnneennnnneennennnnnenennne lt 6 23KPa Cooling System rrrrnnnrnnnnnrnnnnnrnnnnnrnnnnnennnnnene Water cooled FU Pusher Battery Voltage 24V Type Of FU aner No 2 or ASTM D975 Type of Olene APICD SE or CCMCD4 VENN 135L Type OF Coolant sanere Glycol mixture Coolant EEN eer eegen 210L BACK POSS UNG E A A lt 10KPa Standby ower 731kW Continuous e 664kW Fuel Consumpponi OUfvload 167L h 07 POWER IK AVR Electronic Governing Glow plug control Cycle Cranking General accessory MODBUS Networking Fault History manual start stop Auto remote start Regular Test Eg Auto operation LED Manual operation LED Common Shutdown LED Operator Interface Common warning LED Fail to start LED e o e x e a e e e e e e e D e e e e e e e e e e e e i e e e e With control module you can parallel several sets for supplying power with wider i Gel S S H H S S Alphanumeric screen e e range output The basic functions include automatic closing and tripping aa EE sn man automatic paralleling and splitting automatic load share and di
9. nslation eg Failure to be Malfunction EEE DEER DE DsEs220 M LU SYSTEM IN AUTO O SHUTDOWN ALARM ENGINE RUNNING CH Scroll button Information button Change the display page Mains supply available LED a b c d Mains supply on load LED e Stop Reset button f Decrease Configuration mode only H Manual button Manual control mode h Increase Configuration mode only i Test button Test mode j Auto button Auto mode k Accept Configuration mode only Start button m Genset on load LED n Genset available LED O Text insert P LCD display q Control module name 09 POWERNK Systems m Routine Maintenance Diagram VEG Check hoses for leak oil fuel and coolant or crack I After Daily or 8 Hours Check various meters and alarm lamps check engine oil fuel and coolant level After Monthly or 100 Hours Fuel filter Drain water sediment in fuel water separator Drain water sediment in fuel filter After 6 Months or 250 Hours Tighten all electrical connections 9 Change engine oil GS MT16 After 6 Months or 250 Hours Clean gauze filter in oil water separator Clean air filter element Change engine oil filter Drain water sediment in fuel tank After 1 Year or 500 Hours Check drive belt tension Change fuel filter Change air filter element Change gauze filter in oil water separator 2 Years or 1000 Clean the inside Change oil and f
10. stribution and en remote control for one set Also you can choose an ATS to realize automatic switch Water Temperture e e e i _ Engine Speed e e between the mains and generator sets In case mains fails generater set can start Hours Run e e e 5 i Number of S automatically and supply power is quite intelligent this operation Several gensets TA can meet requirement of remote control s Lee s K 5 3phase Current H oO 5 Frequency e ll h e 5 Apparent Power e e z Active Power and Inactive Power H e z Power Factor e e Descri pt lon E Per PhasekVA KW e e r i Per Phase K m By using inbuilt device with synchronization power matching and paralleling functions gtt S z the controller can be synchronized with the mains uninterruptedly return when reaching Output Power e e ith Grid Wire Voltage e e the zenith A Grid Phase Voltage e e Parallel with 16 generator sets at most gt S 2 Low Fuel Level KEY FEATU RES High Fuel Level O O DEEP SEA DL CTRONKOE Low Dil Pressure D e spe ps S High Water Temperature e e Comprehensive loadshare capabilities S Failure to Stop e e z Failure to Start D e s Configurable inputs 1 1 Controlable start circles times e i Overspeed e e e Configurable outputs 8 gl under over Voltage e e 3 Under amp Over Frequency e e S Voltage measurement E Overcurrent e e Earth Leakage O e Built in governor and AVR control Reverse Power x Revers
11. tion GERS S En D e S ES e Ethernet monitorin TTT EE o e Fault condition notification to a designated PC S z ere d USB host E 25 C 45 C e e Front panel mounting E oun e Data logging amp trending Grid Over Under Volta i ge Control e e Protected front panel programming Grid Over Under Frequency Control H e PC configuration Controller Input Qutput Warning No load o ES Optional Eletrical Appliances Output D e e i EXPANSION DEVICES Telegram Distance Control with all functions H e Configurable alarms and timers E Engine Instrument Monitoring e e e S Alternator Output Instrument Monitoring o o Configurable start and stop timers e DSE2548 LED Expansion Module Si Connection Point with all round Setting for 8 Users e e S OI Ae input Connection Point oO a e SMS alert messaging e DSE2130 Input Expansion Module Led Light Control of Low Light Operation Environment e D Safe PIN Code H e e Remote monitoring e DSE2157 Output Expansion Module Interface RS232 485 e i i Control Panel with all function Button including S Compatible with DSE8700 Series e DSE124 CAN MSC Extender Language Selection Muiti Language Function D D e i x i 08 Standard Optional Impossible Control System Digital intelligent control system allows easier operation PLC 7320 Powerlink PLC 7320 generator controllers integrating digital intelligent and network techniques are used for automatic control system of d
12. ton and the door is airproof with rubber specific for car doors use only which helps absorb massive noise and heat during the operation FULLY CLOSED NOSE REDUCTION Besides applying airproof rubber around the doors the concept of noise reduction has also been fully integrated into the inlet outlet and other aspects Emission Noise routine sound value Forest Library Office Truck Jet aircraft dE A A 40 60 8 pain threshold pe ge sr gas e z B H emm i s L fe D IESSE im T Fh aa CR wk 1 al a p Soundproof genset 03 m Micro processor cored digital system WR Multiple languages for option automatic control Connected with the mains through ATS which can help realize automatic transfer between the mains and the generators Also multiple generators can be paralleled for bigger power need A 1 Le CNIENT RAA BIN f N N Vi LJ NL KAL Ne AR Fe A A T TE IA om ms ma fb es AN i A NR VE AN NA i GAN H VB N N E UAN p Z H Wf MN V NE KL w Will A LT Bb Ai Bal Wa m Outer filling fuel port m 8 12 hours base fuel tank in soundproof generator sets prevent against leakage and fuel spray when cleaning the interior The fuel tank abides by European environment protection standards Drainage outlet m Water feeder is located on top of the canopy AR A ER BR TTV ANETT CONVEN ENT CONNH ANN LJ Lt N VAA N MA
13. turn hose fitting 4 Air inlet Coolant Oil drain hose fitting 3 Emergency stop switch av Radiator 2 Control cabinet D Access door 1 Cable trench 9 Fixing lug Lifting lug Configuration Genset Model GMS750CS Genset Model GMS750CS 4 stroke water cooled Diesel engine Fuel Level Sensor Outside Refueling Rainhat of Hush Pipe Standard Air Filter Labbers PMG Shock Absorbers Anti condensing Heater Emergency stop button Qutlaid Control Cabinet with windows and doors No skid Floor Winding Temperature Measuring Instrument IP23 Single Bearing Class H insulation 00009000 00000o0e000 6000 60 ee Alternator Preheater Air Inlet Air Qutlet Radiator for 45 C silencer Coolant Integrated with genset Fire Extinguisher Coolant Protection Port Emergency Light shelter of Water Tank Rest Room Start up and Charging Base Fuel Tank Batteries with cables and Switch Holes for Forklift Protecting Jacket of Solenoid Terminal Pulling slots Battery Charger Wiring hole Key Start Earthed Protection AMF Drain Outlet Paralleling Parts Manual Automatic Refueling Operation manual Breather Valve Warranty manual BE JE NR JE IE JE JE JE JE JE JE JEJE JE EE JE JE JE DE JE JE JE JE JE e Records notebook of Maintenance Standard Optional O Impossible X 05 POWER TI E Optional Alternator Generator Set Fuel System e Water Jacket Preheater e Winding Temperature e Tools with the machine e Low f
14. uel level alarm e Oil Preheater Measuring Instrument e Automatic fuel feeding system eAlternator Preheater e Fuel T valves e PMG e Anti damp and anti corrosion treatment e Anti condensation heater Lubricatin System g Exhaust System Cooling System Control Panel Voltages e Oil with the machine e Protection board from e Front heat protection e Remote control panel e 415 240V hotness e Coolant 30 C e PLC 7320 e 400 230V e PLC 8610 e 380 220V e ATS e 220 127V e 200 115V 06 E Genset specification m General technical data 1000020832 AP1 A1 E Alternator Alternator Manufacturer Brand cccccececeeeees Stamford Alternator Model LVI634B EU Brushless 1000098801 AP1 A3 Engine ManutachureriBrand Cummins ENGINE OGG E KTA38G2 Dimensions sws 2260 5 1338 9x2332 7mm Dry Weigh Approx le 3723kg Number Of Cvlmmders 12 Sie 159mm SO EE NN 159mm POWER NIK Systems Me GMS750CS STENE C KE 1150L LORY WEO EE a 12100kg Noise level 7M rrannnnrnnrrnnnnernnnrvrnnnennnrrnnannrnnanennnnnnnneee N A Dimensions CxvWsht 6058x2438x2730mm Standby POWEL ads 825kVA 660kW PAME POWE EE 750kVA 600kW Voltage 380V 400V 1139 5A 1082 6A Ampere Cooling EE Cast alloy aluminum Claire E 100 copper Ier 0186 gt SJ EE H KA ae Io PICI EEE E 2 3 BE gen e EE EE EE 12 DAD PROOF EE IP23 AE vr lt 1000m Overspeed Lunner heime mddeoinn 2250rp
15. uel pipes of the fuel tank POWER TIK r Systems E Common Maintenance and Repair Parts optional POWERLINK also provides spare parts such as filters water oil separators oil filters or any other part if necessary The following lists are optional by the needs of customers Engine Model KTA38 G2 Minor Repair 1000 hrs optional No Part Name Part No Q ty Remark 1 CARTRIDGE LUB 3889310 LF670 16 2 ELEMENT LUBOIL FILTER 3889311 LF777 3 FILTER FUEL 3313306 FF202 4 CORROSION RESISTOR 3100308 WF2075 16 D CLEANER AIR 3018042 b BELT V FAN 3003341 IMPORT 7 BELT V MULTI SLOT 3031485 IMPORT 8 BEARING CONNECTING AR12250 1 9 SET MAIN BEARING 3047390 12 10 NOZZLE PISTION COOLING 3007517 6 11 OIL PRESSURE SENSOR 3015237 1 12 WATER TEMP SENSOR 3015238 1 IMPORT 13 PICKUP MAGNETIC 3034572 1 14 BUSHING 3043909 1 IMPORT 15 SWITCH MAGNETIC 3050692 1 16 SET UPPER ENGINE GSK 3800730 1 IMPORT 17 SET LOWER ENGINE GSK 3804301 1 IMPORT 11 POWER INK www powerlinkworld com PowerLink reserves the right to make changes in model technical sepcification color configuration and accessories without prior notice Please contact the salesman before ordering EC Series Mar 2011 Edition 6220003
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