40X/50X - HVACpartners
Contents
1. X500 04 ROAD STANDBY 144 kg 318 Ib X600 ROAD 83 kg 183 Ib X600 ROAD STANDBY 147 kg 324 1 XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 2 14 m CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT Ca ITI r CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 EVAPORATOR MXL 1100 XARIOS 500 04 EVAPORATOR MXL 1550 XARIOS 600 WEIGHT 28 kg 62 Ib WEIGHT 42 kg 93 Ib 150 140 6 680 680 26 77 26 771 4 4 22 0 87 6 22 0 87 XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 3 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT RC R2. amp ga amp eee any wawas gt XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 8 14 B DETAIL C DETAIL D Carrier A United Technologies Company CARRIER TRANSICOLD DIVISION CARRIER CORPORATION CARRIER TRANSICOLD INDUSTRIES S A S 76520 FRANQUEVILLE ST PIERRE France RC ROUEN 8 310 041 577 9 14 THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION WRITTEN CONSENT 5 bar 72 5psi 1 bar 14 5psi 500 microns during 8 hours XARIOS 500 04 INTEGRA 40X 3 Kg 6 6 Ib XARIOS 600 INTEGRA 50X 3 2 Kg 7 1 Ib XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT C a ITI e i CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION T 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 CONSTITUTE PART P
3. 60 60A 60 60 2 24 V Road supply fuse 4 40A 40A Standby suppluyfuse 40A 40A 40A MainstandbyfuseFB 16 10A 16A 12A Transformer primaryfuses 4 3 15AT 4AT 3 15AT Main road fuse 1 1 5 5 50 50A FUSES 1 phase 230 1 50Hz 208 230 1 60Hz Roadsupplyfuse Standby supply fuse Circuit breakerfuseCB Transformer primaryfuses Mainroadfuse Road supply fuse Road supply fuse Standby supply fuse Circuit breaker fuse CB Transformer primary fuses Main road fuse 50A MODEL XARIOS 600 Integra 50X XARIOS 500 04 Integra 40X Voltage ___ 400 3 50Hz 10 7 ___ 230 3 60Hz 166 ___ 230 1 50Hz 172 208 230 1 60Hz 200 ___ 400 3 50Hz 80 ___ 230 3 00Hz 166 230 1 50Hz 172 208 230 1 60Hz 200 Refrigerant charge R404 A x KG LB KG XARIOS 600 Integra 50X XARIOS 500 04 Integra 40X ADDITIONNAL OIL 200 FOR XARIOS 600 amp 250ml FOR XARIOS 600 MT WE RECOMMEND FILLING THE EXTRA OIL IN THE UNIT USING ONE OF THE FOLLOWING 3 OPTIONS 1 INTO THE TOP OF HP HOSE JUST BEFORE THE OIL SEPARATOR 2 INTO THE OIL SEPARATOR 3 INTO THE TOP OF THE OIL RETURN HOSE WHILE COMMISSIONING PLEASE LET THE ENGINE RUNNING AT IDLE SPEED LUBR
4. OR ON THE VEHICLE EVE BROTECTION XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 12 14 Carrier BP 16 A United Technologies Company RC ROUEN 8 310 041 577 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION CARRIER TRANSICOLD INDUSTRIES 5 5 76520 FRANQUEVILLE ST PIERRE France THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION WRITTEN CONSENT SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT normal industrial eye protection practices should be employed SKIN PROTECTION no special equipment required However good personal hygiene practices should always be followed 10 STABILITY AND REACTIVITY HAZARDOUS DECOMPOSITION PRODUCTS carbon monoxide in case of fire 13 DISPOSAL CONSIDERATIONS WASTE DISPOSAL EVEN THOUGH THIS PRODUCT IS READILY BIODEGRADABLE IT MUST NOT BE INDISCRIMINATELY DISCARDED INTO THE ENVIRONMENT This product is suitable for burning in an enclosed controlled burner for fuel value and for recycling at an approved facility In addition it can be disposed of at an approved waste disposal facility Land farming and processing through sewage treatment facilities may be available disposal options but necessary approvals must first be obtained from appropriate regulatory authorit
5. UNIT USE SUITABLE LIFTING GEAR ATTACHED TO THE EYE BOLTS PROVIDED FOR THAT PROCEDURES IF MATERIAL IS RELEASED OR SPILLED PURPOSE ON THE UNIT small spills can be absorbed with fire retardant treated sawdust diatomaceous earth etc Contain and remove larger spills for salvage or disposal according NOTE THE UNIT SHOULD NOT PROTUDE OUT OF THE BODY E MENDA GREE prevent spills from entering storm sewers drains and contact with soil PERSONAL PRECAUTIONS see section 8 BATTE RY 7 HANDLING AND STORAGE STORAGE do not store in open or unlabelled containers Store away from strong oxidizing agents or combustible material BEFORE COMPRESSOR INSTALLATION SLOWLY OPEN THE PLUG ON THE DISCHARGE VALVE AND VENT AEST AIDSMEASUSES NEVER LEAVE A UNIT MORE THAN A MONTH WITHOUT RUNNING IN CASE OF LONG STANDSTILL CHARGE THE BATTERY INDEPENDENTLY BEFORE PERFORMING ANY WELDING ON THE CHASSIS TAKE CARE TO DISCONNECT THE BATTERY FROM THE UNIT 8 EXPOSURE CONTROLS PERSONAL PROTECTION AND THE VEHICLE AS WELL AS FROM THE CHARGE ALTERNATOR AND ANY OTHER ELECTRONIC SYSTEM VENTILATION MICROPROCESSOR no special requirements under ordinary conditions of use and with adequate ventilation RESPIRATORY PROTECTION NEVER TRY TO START THE VEHICLE WITH A BOOSTER BECAUSE THIS COULD DAMAGE THE no special requirements under ordinary conditions of use and with adequate ventilation ELECTRONIC COMPONENTS IN THE UNIT
6. conditions FIRE FIGHTING INSTRUCTIONS stop the flow of gas if possible Use water spray on person making shut off and on containers and cylinders Fire fighters and others who may be exposed to products of combustion should wear full fire fighting turn out gear full Bunker Gear and self contained breathing apparatus Fire fighting equipment should be thoroughly decontaminated after use FIRE AND EXPLOSION HAZARDS some mixtures of HCFCs and or HFCs and air or oxygen may be combustible if pressurized and exposed to extreme heat or flame 6 ACCIDENTAL RELEASE MEASURES IN CASE OF SPILL OR LEAK use Halogen leak detector or other suitable means to locate leaks or check atmosphere Keep upwind Evacuate enclosed spaces and disperse gas with floor level forced air ventilation Exhaust vapors outdoors Do not smoke or operate internal combustion engines Remove flames and heating elements 7 HANDLING AND STORAGE HANDLING avoid breathing gas Avoid contact with eyes skin and clothing Keep container closed Use only with adequate ventilation Do not enter confined spaces unless adequately ventilated STORAGE do not apply direct flame to cylinder Do not store cylinder in direct sun or expose it to heat above 48 120 F Do not drop or refill this cylinder Keep away from heat sparks and flames 8 EXPOSURE CONTROLS PERSONAL PROTECTION EYE FACE PROTECTION where there is potential for eye contact wear chemical gloggles and have
7. dy db OD o do o D Y y oO D y OD Y P o D d o D o yd o LITT I XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 6 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT CARRIER TRANSICOLD INDUSTRIES 5 5 DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT RC ROUEN 8 310 041 577 MODULE 12 DETAIL A EVAPORATOR XARIOS 600 N WITH HGS2 ONLY OPTIONAL ON XARIOS 500 04 INTEGRA 40X XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 7 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT CARRIER TRANSICOLD INDUSTRIES 5 5 DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT RC ROUEN 8 310 041 577 13 DETAIL B DETAIL D DETAIL B je 22 id gt moa amp
8. CARRIER TRANSICOLD DIVISION CARRIER CORPORATION C rl e r CARRIER TRANSICOLD INDUSTRIES S A S BP 16 76520 FRANQUEVILLE ST PIERRE France A United Technologies Company RC ROUEN 8 310 041 577 THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION WRITTEN CONSENT SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BILL OF MATERIALS ITEM DESCRIPTION SS ROAD ROADISTBY WASHER SPACER M14x30_0Dx4 THK RIVET BLIND O O RING 3 4 4 ior NIO O TERMINAL RING 6 HEAT SHRINK N FUSE HOLDER TERMINAL RING FUSE 50A 5 10 15 20 25 30 35 40 45 50 85 95 FUSE 60A 4 4 100 105 110 115 120 125 130 135 140 145 150 155 160 1 165 170 175 180 185 1 190 195 200 205 210 215 220 225 230 235 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 DRAIN WATER TEE connector 350 TIE WRAP FUSES 3 phase Item 230 3 50Hz 400 3 50Hz 230 3 60Hz 400 3 60Hz 12V Road supply fuse 50A 5 50A 50A Standbysupplyfuse 50A 5 50 50A MainstandbyfuseFB 16A 10A 16A 12A Transformer primaryfuses 3 15 AT 3 15AT 3 15AT 3 15AT Main road fuse
9. ERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 Kea B 202 2 r ri c H F F 01 SSS 2 5 36 3 5 4 WITH 20 7 WITH 0 SH 8 C WITH C 0 C 14 F WITH C 35 F XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 10 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT C a ITI r CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 SAFETY INSTRUCTIONS Access Configuration button located on the Rear of cab command 1 Check that all mounting bolts are well tightened and suitable for use 2 When you drill holes in the unit or in the body of the vehicle be careful not to pierce the refrigeration tubes or the electrical wiring see template 3 When you are working next to the batteries condenser and evaporator be careful not to cut yourself on the sharp edges Setting 4 When the unit is running keep your hands away from belts and fan motors o Press once on the configuration button U TEMPERA 5 In a
10. HAT THE CIRCUIT IS STILL UNDER PRESSURE IT MEANS THAT THERE IS NO LEAK 3 SERVICE 3 1 IT IS IMPORTANT FOR THE SAFETY AND UPKEEP OF THE REFRIGERATION UNIT THAT SERVICING IS PERIODICALLY PERFORMED ACCORDING TO THE FREQUENCY INDICATED BY THE MANUFACTURED SEE SERVICE MANUAL SERVICE OPERATIONS AND REPAIRS MUST BE CARRIED OUT BY APPROVED CARRIER SERVICE STATIONS 3 2 ONLY GOLDEN COLD SERVICE CONTRACTS THE PROOF OF OUR COMMITMENT YOUR PROFITABILITY WITH A CHOICE OF CONTACTS FULL SERVICE ROUTINE MAINTENANCE EXTENDED WARRANTY CONTENTS Section page BOM 1 UNIT DIMENSIONS TRUCK BODY PREPARATION UNIT INSTALLATION REFRIGERANT HOSE INSTALLATION ELECTRICAL CONNECTION VACCUM CHARGE TEST AND RECORDS GENERAL INFORMATION CON BW XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D _ CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT Ca ITI e r CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 4 B 16 CONDENSER XARIOS 500 04 600 N WEIGHT X500 04 ROAD 80 kg 177 Ib
11. ICATE THE COMPRESSEUR DURING 10 MINUTES TO ALLOW THE OIL TO WELL LUBRICATE THE COMPRESSEUR 1 14 WARNING READ ALL NOTES PRIOR TO INSTALLATION NOTES TIME ESTIMATED FOR INSTALLATION OF UNIT ALONE 8 hours 1 TRUCK BODY 1 1 THE TRAILER STRUCTURE MUST BE EVALUATED BY THE TRAILER MANUFACTURER TO DETERMINE ITS ABILITY TO WITHSTAND THE LOADS IMPOSED BY THE UNIT OVER ITS SERVICE LIFE CARRIER TRANSICOLD DOES NOT CONVEY ANY ENDORSEMENT OR WARRANTY FOR THE TRAILER S STRUCTURAL INTEGRITY 1 2 UNIT MOUNTING SURFACES OF THE TRAILER THAT CONTACT THE UNIT MOUNTING PADS MUST BE UNI PLANAR TO WITHIN 3mm 0 12 TO PREVENT DISTORTION OF THE UNIT AND OR TRAILER 1 9 ALL DIMENSIONS SHOWN ARE MILLIMETERS WITH IMPERIAL CONVERSIONS IN INCHES 2 INSTALLATION 2 1 THIS REFRIGERATION UNIT HAS BEEN DESIGNED WITH THE SAFETY OF THE TECHNICIAN IN MIND DURING NORMAL OPERATION ALL MOVING PARTS ARE FULLY ENCLOSED TO PREVENT INJURY DURING ALL PRE TRIP INSPECTIONS DAILY INSPECTIONS AND PROBLEM TROUBLESHOOTING YOU MAY BE EXPOSED TO MOVING PARTS WE ADVISE YOU TO TAKE ALL REQUIRED PRECAUTIONS GENERAL AND TO WEAR ADEQUATE PERSONAL PROTECTIVE EQUIPMENT SAFETY GLASSES GLOVES SAFETY SHOES DURING INSTALLATION AND ALL REPAIRS AND MAINTENANCE SERVICES ON THE UNIT 2 2 TAKE EVERY SAFETY MEASURE WHEN ACCESSING THE UNIT USE STANDARDS LADDERS WORKING PLATEFORM WITH RAILING SAFETY BELT 2 3 UNITS ARE DELIVERED UNDER PRESSURE WITH NITROGEN PLEASE BE SURE T
12. OPEN BEFORE STARTING THE COMPRESSOR inate flush thoroughly with water If irritation occurs call a physician SKIN CONTACT wash contact areas with soap and water High pressure accidental injection through the skin requires immediate medical attention for possible incision irrigation and or debridement INHALATION DO NOT TOUCH THE COMPRESSOR SHORTLY AFTER STOPPING AS SURFACE TEMPERATURES WILL BE not expected to be a problem DANGEROUS INGESTION not expected to be a problem However if greater than 1 2 liter pint ingested seek medical attention 5 FIRE FIGHTING MEASURES 1 3 CHECK THE LEVEL OF THE LUBRICANT IT MUST BE WITHIN 1 4 AND OF THE OIL SIGHTGLASS EXTINGUISHING MEDIA carbon dioxide foam dry chemical and water fog SPECIAL FIRE FIGHTING PROCEDURES water or foam may cause frothing Use water to keep fire exposed containers cool Water spray may be used to flush spills away from exposure Prevent C DO NOT OPERATE THE COMPRESSOR WITH HYDROCARBON GASES for fires in enclosed areas fire fighters must use self contained breathing apparatus UNUSUAL FIRE AND EXPLOSION HAZARDS none Flash point C F 232 450 ASTM D 92 Flammable limits LEL NA UEL NA NFPA HAZARD ID health O flammability 1 reactivity 0 HAZARDOUS DECOMPOSITION PRODUCTS WHEN INSTALLING carbon monoxide 6 ACCIDENTAL RELEASE MEASURES WHEN HANDLING THE
13. OUEN 8 310 041 577 MODULE 10 MODULE 10 XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 4 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT CARRIER TRANSICOLD INDUSTRIES 5 5 DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT RC ROUEN 8 310 041 577 Amm Bimm 94037 1041 P N 07 60091 00 XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 5 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT C a ITI e r CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT NOT DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 i 02210 82 P m d TP V Dod PD T OM T d d D dom DO d OD D T y DOM D S do s Oo S FEEFEE PD d s DO 4o DO Do T PD S s y OD T PD TW d D o
14. Press the and keys to change SPd or SPd or SPe ei Press the SET key to validate First aid in case of frost bite B Eon null a Cover up the frost bitten part 3 Et cool null heat b Warm up quickly the frost bitten part by dipping it into lukewarm water not hot Press the and keys to change 2 Et or 3 Et C In case you do not have water wrap the wounded place in a clean cloth d If refrigerant fluid has been splashed into your eyes rinse them immediately with clean water as a precaution you are recommended to E OPTIONAL ROAD HEATING KIT have a medical examination as well hrOF option road heating kit not installed hrOn option road heating kit installed Press the and keys to change hrOF or hrOn Press the SET key to validate 12 Cooling oil E D OPTIONAL STANDBY HEATING KIT Polyolester types hSOF option standby heating kit not installed Avoid contact with skin hSOn option standby heating kit installed Press the and keys to change hSOF or hSOn Wash carefully after handling Press the SET key to validate E e lt D DRAIN RESISTOR WARNING Keep well away from belts pulleys and fans drOF drain heater option not installed drOn drain heater option installed Press the and keys to change drOF or drOn Press the SET key to validate E DOOR SWITCH dOFF door switch option not installed d On door switch option installed Press the a
15. aterial may take this waste management information incomplete inaccurate or otherwise inappropriate Furthermore state and local waste disposal requirements may be more restrictive or otherwise different from federal laws and regulations The complete data sheets are available in English and French from Carrier Transicold Industries on request XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT C a ITI ge i CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 14 14
16. eye flushing equipment available SKIN PROTECTION wear appropriate chemical resistant protective clothing and chemical resistant gloves to prevent skin contact Consult glove manufacturer to determine appropriate type glove material for given application Rinse contaminated skin promptly Wash contaminated clothing and clean protective equipment before reuse Wash skin thoroughly after handling RESPIRATORY PROTECTION avoid breathing gas When airborne exposure limits are exceeded use respiratory protection equipment appropriate to the material and or its components full facepiece recommended For emergency and other conditions where exposure limit may be significantly exceeded use an approved full face positive pressure self contained breathing apparatus or positive pressure airline with auxiliary self contained air supply 10 STABILITY AND REACTIVITY INCOMPATIBILITY avoid contact with strong alkali or alkaline earth metals finely powdered metals such as aluminium magnesium or zinc and strong oxidizers since they may react or accelerate decomposition HAZARDOUS DECOMPOSITION PRODUCTS thermal decomposition products include hydrogen fluoride hydrogen chloride carbon monoxide carbon dioxide and chlorine 13 DISPOSAL CONSIDERATIONS WASTE DISPOSAL recover reclaim or recycle when practical Dispose of in accordance with federal state and local regulations Note chemical additions to processing of or otherwise altering this m
17. ies Specific characteristics of the waste at the time of disposal may affect the availability of the above options The complete data sheets are available in English and French from Carrier Transicold Industries on request 4 2 forane R404a 1 PRODUCT AND COMPANY IDENTIFICATION CARRIER TRANSICOLD INDUSTRIES 810 route de Paris 76520 FRANQUEVILLE ST PIERRE FRANCE Product name Product synonym s Chemical family hydrofluorocarbons Chemical formula CF3CH2F CF3CH2F CF3CH3 Chemical name 1 1 1 2 tetrafluoroethane HFC 134a Pentafluoroethane HFC 125 1 1 1 trifluoroethane HFC 143a Forane R 404A 2 COMPOSITION INFORMATION ON INGREDIENTS BLEND OF FORANE 125 143a 134a This product is not hazardous to health as define by the European Union dangerous substances and preparations directives 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Colorless liquified gas with faint ether odor WARNING LIQUID AND GAS UNDER PRESSURE OVERHEATING AND OVERPRESSURIZING MAY CAUSE GAS RELEASE OF VIOLENT CYLINDER BURSTING MAY DECOMPOSE ON CONTACT WITH FLAMES OR EXTREMELY HOT METAL SURFACES TO PRODUCE TOXIC AND CORROSIVE PRODUCTS VAPOR REDUCES OXYGEN AVAILABLE FOR BREATHING AND IS HEAVIER THAN AIR HARMFUL IF INHALED AND MAY CAUSE HEART IRREGULARITIES UNCONSCIOUSNESS OR DEATH LIQUID CONTACT WITH EYES OR SKIN MAY CAUSE FROSTBITE POTENTIAL HEALTH EFFECTS Skin contact and inhalation are expected to be the primary routes of occupat
18. ional exposure to this material As with most liquified gases contact with the rapidly volatilizing liquid can cause frostbite to any tissue High vapor concentrations are irritating to the eyes and respiratory tract and may result in central nervous system CNS effects such as headache dizziness drowsiness and in severe exposure loss of consciousness and death The dense vapor of this material may reduce the available oxygen for breathing Prolonged exposure to an oxygen deficient atmosphere may be fatal Inhalation may cause an increase in the sensitivity of the heart to adrenaline which could result in irregular or rapid heartbeats Medical conditions aggravated by exposure to this material include heart disease or compromised heart function 4 FIRST AID MEASURES EYE CONTACT 13 14 immediatly flush with plenty of water Get medical attention if irritation persists SKIN CONTACT flush exposed skin with lukewarm water not hot or use other means to warm skin slowly Get medical attention if frostbitten by liquid or if irritation occures INGESTION not applicable Product is a gas at ambient temperatures INHALATION remove to fresh air If not breathing give artificial respiration If breathing is difficult give oxygen Get medical attention DO NOT GIVE ADRENALINE EPINEPHRIN OR SIMILAR DRUGS FOLLOWING EXPOSURE TO THIS PRODUCT 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA use extinguishing media appropriate to surrounding fire
19. ll cases the unit can be completely shut down manually by the emergency switch inside the frame of the condenser unit The C D Ut C celcius degree display emergency switch has to be reinitiated to allow the unit to restart by the ON key of the cab command Ut F fahrenheit degree display Press the and keys to change Ut C ou Ut F 6 Never close the compressor discharge valves when the unit is running m Press the SET key to validate E D UNIT VOLTAGE T In case of repair only use manometer by pass hoses which are in a good condition and avoid their contact with belts pulley and fan PS12 unit voltage 12 V motor PS24 unit voltage 24 V Press the and keys to change PS12 or PS24 E B Press the SET key mr 8 The refrigerant liquid must be handled with great care C D NUMBER OF EVAPORATOR FAN 9 Next to a flame the refrigerant liquid gives off a phosgene gas which has an unpleasant smell and irritates the lungs FAn1 1 fan FAn2 2 fans FAn3 3 fans d on door switch option installed 3 Press the and keys to change FAn1 or FAn2 or FAn3 10 Never heat up a closed cooling circuit with a flame the cooling system must be handled with great care TL Press the SET key to validate lt 5 PANSEEED 11 When liquid refrigerant is getting in contact with the atmosphere it evaporates and freezes everything which gets in contact with it SPd 1 speed mini SPd 2 speed med SPe 3 speed max
20. nd keys to change dOFF or d On Press the SET key to validate et IMPORTANT If when settings adjusted no key is activated within 5 seconds the system reverts to box temperature display All changes made are recorded XARIOS 500 04 amp 600 INSTALLATION INSTRUCTIONS INTEGRA 40X 50X P N 98 60503 00 Rev D 11 14 CARRIER TRANSICOLD DIVISION CARRIER CORPORATION THIS DOCUMENT IS THE PROPERTY OF CARRIER CORPORATION AND IS SUBMISSION OF THESE DRAWINGS OR DOCUMENTS DOES NOT C a ITI r CARRIER TRANSICOLD INDUSTRIES S A S DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL CONSTITUTE PART PERFORMANCE OR ACCEPTANCE OF CONTACT BP 16 NOT BE DISCLOSED OR USED WITHOUT CARRIER CORPORATION N 76520 FRANQUEVILLE ST PIERRE France WRITTEN CONSENT A United Technologies Company RC ROUEN 8 310 041 577 EXTRACT FROM MATERIAL SAFETY DATA BULLETIN Read carefully the following instructions strict observance of these procedures are essential for operator safety 4 1 Polyolester oil POE oil 1 PRODUCT AND COMPANY IDENTIFICATION DO NOT SWITCH ON COMPRESSOR WITH TERMINAL BOX OPEN CARRIER TRANSICOLD INDUSTRIES REMOVE TERMINAL BOX COVER ONLY WITH POWER SOURCE DISCONNECTED 810 route de Paris 76520 FRANQUEVILLE ST PIERRE WIRING DIAGRAMS AND FURTHER INSTRUCTIONS INSIDE THE TERMINAL BOX FRANCE THE NITROGEN HOLDING CHARGE ENSURE THAT SUCTION AND DISCHARGE VALVES ARE
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