Mixer Vertical Direct Steam
Contents
1. TO AIR REGULATOR ER x 9 DESCRIPTION QTY AIR SOLENOID ASSEMBLY COMPLETE 1 MALE QUICK PLUG iuto e kanka Mig es due c xd 1 HOSE BARB 1 8 NPT MALE 4 4 HOSE 2 1 4 ID X FT LONG HOSE 250 2 HOSE BARB 1 4 NPT MALE TO 4 4 2 EXHAUST MUFFLER 1 8 isse sense E EE Rhea EE 1 FEMALE QUICK PLUG RR nes eO ENE a he eS 1 5 WAY AIR SOLENOID VALVE 25 ced dem ee pea aaa dated 1 STANDARD 1 8 MUFFLER 1 GEAR CLAMP FOR 1 4 1 0 HOSE NOT 5 90 1 4 ELBOW MALE PIPE THREAD 1 1 4 FLOW CONTROL eti rn ee L ete da pace bag Sata dad 1 1 4 ID X 3 FT LONG HOSE 250 W P 1 90 ELBOW HOSE BARB 1 4 HOSE 1 0 14 PIPE BRASS 1 WATER METER ASSEMBLY 18 CONSOLE page 1 of 2 WATER METER ASSEMBLY 18 CONSOLE page 2 of 2 ITEM NO PART NO 1 05058 22. i i 1 RY5 RY6 RY7 RY8 RY9 83 i COOLING HEAT COOL DUMP EXTERNAL EXTERNAL i WATER IN RH KETTLE RELAY WATER WATER RH KETTLE PUMP PUMP RH KETTLE i J 1 23 i i 1 i DIAGRAM ILLUSTRATES CONTROL PANEL WITH ALL OPTIONS INDIVIDUAL CONTROL PANELS MAY VARY 10 o 1 04 26 1 CO gt 5 2 ho RS 2 6 i 1 i 4 i DI 25 1 114 I 17 19 DL Ta 15 THERMAL OVERLOAD RELAY TS HEATEX ALO MS WESET L Cl ELECTRICAL COMPONENT ASSEMBLY page 2 of 2 ITEM NO PART NO DESCRIPTION QTY h KE50343 8 COMPONENT MOUNTING PLATE 1 2 KE51982 THERMAL OVERLOAD RELAY 1 3 KE50750 1 Sua alte set Set ate ee ecd E oet Geet bs 1 4 SK50055 1 TERMINAL BEOGKS x aiti aha tote et Sae aftu 3 5 SK5
3. ITEM NO PART NO KE601603 2 KE601601 3 FA30512 4 FA32500 5 KE52697 6 KE601602 7 KE6008 14 1 8 00351 9 05318 11 0090 13 KE02369 14 05220 1 15 21002 DESCRIPTION QTY QUICK CONNECT eti ee d be n tp l SLIDE VALVE e sto n v Wa Cu ad edel ees 1 SPACER WASHER ere mme e re Pme et oe pa etin 1 TOOTH LOCK WASHER 7 8 DIA 1 NUT 1 2 NIPS BRASS AIBCFITEING s ee ROP TEE W2 NPT x IFIP dened sence Debye eet ts l BUSHING 1 2 x 1 4 FIP 1 HOSE BARB 90 ELBOW 3 WASHER 15 16 IDxl 3 4 ODxI 8 1 FILTER REGULATOR ASSEMBLY 1 GEAR CLAMP tue a aka ama asas aa Redon 4 36 32 HEX NUT SS cies ok he RE Rr Ree err EROR ERR 4 FLUSH PISTON VALVE AIR SYSTEM 10 CONSOLE 202 ITEM NO PART NO DESCRIPTION QTY 16 KE532176 PNEUMATIC HOSE 1 4 LD xI2 1 2 LG
4. PRODUCT VALVE SWITCH wh HOLD ar valve bk CLOSED JOG TO JOG TO OPEN VALVE OPTION w OPEN SOLENOID 14 PORT 4 rk olo bk wh 4 PIT CLOSE VALVE SOLENOID 12 PORT 12 AINTAINED MAINTAINED MOMENTARY 2 bk bl SWITCH 1 2 ka Sw OD 0 0 SMe SH JOG TO OPEN x 47 TO EXTERNAL CONTACT GONNERTON 48 RB CHILLED WATER E CIRCULATION PUMP A B B wh red bk TERMINAL BLOCK KE90412 2 N CAPACITORS WIRING DIAGRAM LER AQ N red red ST TWIN K LES TERMINAL BLOCK OVERLOAD E 7 7 POWER Fuse 1 5 amp slow blow 208 240v Fuse 75 amp slow blow 380 480v consult factory for other EE DRIVE u y Ob 250VA wiring configurations Baza SS oh CONTROL 35 THERMOSTAT ohm wn HOUSING BLOWOUT FAN HEATER wh RY4 h 12 13 NA NZ POWER ON 10 WATER red METER or OPTION 8 5 4 1 WATER METER DIGITAL bk P 12 COUNTER 2 1 OFF T sea gt RY4 VARISTOR FUSE 10 INTERRUPT 14 blk red it bik red RY he WATER FILL SOLENOID m zx N mm SOLENOID CREUT UP LIMIT SW
5. 21 why CAPACITOR whe BLOCKING VALVE 23 gtk 24 EMERGENCY org hq 3 WAY HYDRAULIC VALVE SAFETY STOP MIX LIFT Sw RY 0 47 MF bk gy br br HYDRAULIC 2 2 N OL CAPACITORS CONTROL 26 LIMIT SW i25 bk RY1 27 bl rd 5 s 28 OFF 25 27 UP DOWN z5 29 Ao ete 1 WAY HYDRAULIC VALVE P LOWER 9 0 47uF CAPACITORS D whe 46 EXTERNAL CHILLED BUZZER 7 WATER CIRCULATION 31 PUMP RELAY 32 OFF COOLING IN SOLENOID Heat 33 NI Uu ec E ette COOLING OUT SOLENOID d KEE 35 03 he 37 39 DUMP RELAY CONTROL OPTION bi bk CAPACITORS RY3 cZ i 37 DUMP SOLENOID 38 or EZ 39 qu 4 CONDENSATE RETURN SOLENOID 40 PA 41 LR Mk id h STEAM SOLENOID RY5 bk or bk 42 h br h 42 COOLING RELAY h wi 43 T1 d T gt D Bc bk wh CE V j 4B Dj dc wh D www ct AUTOMATIC 181 TB6 21 11109 TEMPERATURE CONTROL TCR OR 1160 OR CAL9900 OPTION 4 00000 ai F 1 RID SENSOR SENSOR CHART RECORDER
6. RE Me 1 FUSE sitet SPE ae eed huan bx y Rx RR Dade Po qa CIO NE See Ea rides 1 HOGG FUSE oscars s dedo dor ed ehh a qe alice Pausa 1 Mounting Bracket Fuse 1 Ambient Heater Assembly a ps Ep had Mane aaa sod 1 Terminal ke PRETI E 1 Mounting Bracket Terminal Block 1 Momentary Spring Return Switch Assembly 1 Switch Assembly On Off Maintained 2 Momentary Spring Return Switch Assembly 2 Sah ma debt bh whos pan ana Ar e dot d dot 1 Rey p UI 1 CCP 1 English French REMOTE CONTROL ASSEMBLY For units with a Water Meter amp Time Temperature Chart Recorder ITEM NO PART NO DESCRIPTION 1 KE53257 Digital Counter ta hema wr head dad RE PERO pad OR 1 2 SE50354 Pert Tip red pkg OFS exa cu wx ee a I HE a 1 SE50355 Pen Tip green pkg of 5 1 3 SE50378 24 hr Chart Paper 30 F 230 F 100 sheets SE50379 24 hr Chart Paper 0 C 100 100 sheets 4 KE01820 Ambient Heater Assembly 1
7. i Fuse velocit Solenoid Valve D Up Down y 2 Way Mix Solenoid Valve Lift 4 Hydraulic Cylinder Pressure Check Flow single Gauge Valve Control Valve acting Filter Q Relief Valve set at 1000 psi Pump Y Tank Valve Energized Switch Position A Pump B Mix Lift C Blocking Valve D Up Down Mix X Lift Mix Off Lift Up Up Down Off Down SPARE PARTS LIST PART NO KE51834 00860 52936 6 50753 10 52936 16 KE603208 9 KE603208 8 05002 51 05002 52 05002 53 DESCRIPTION eo eon LER ed eR DIT doen B ge ed QTY SCRAPER BLADES impa dereud qaqaqa sable Pest tds 5 SPEED CONTROE CABLE ASSEMBLY a oe t geh A E 1 SAME tte n ees eere pede et tede date deditos Ue peser e 2 RELAY CUT 2 5 BUSE ALMUS accedet Noe CDL du Dd uem EM EE 2 SWITCH NORMALELY OPEN EGY Bl COR ue eh ues 2 SWITCH NORMALLY CLOSED 1 re ptores em stash oo quark ed dott dedita x 2 BUNA N O RING te Yt were e UR RS ge e s 5 statt ete Sas Slee Pie dte t dee dte eaae teat was 5 Joes sheer io Mee ond at thee Sob br td ed MR arietis XL ot band 5
8. 3 T 003209 1 Switch Assembly On Off Maintained 1 8 KE003209 8 Switch Assembly On Off On Momentary 1 9 KE52180 siri sansa tusa ushata ba dre kaa kaha cals 1 10 FA10032 Machine Screw 4 40 x 5 8 LG 2 12 FA32002 Tooth Lock Washer css ses eua s eame pee eae hoa Saepe beds 2 13 FA20000 Hex N t 4 40 aae Reo Ped E EG PE 2 14 KE95230 E Label ee DIE dee Bed an Re Leu der tec doe ef 1 REMOTE CONTROL ASSEMBLY For units with a Water Meter ITEM NO DOO R0OmN o i i i i i i f AN I P PART KE53479 KE53257 KE51857 KE53258 KE52710 KE52835 KE52936 KE51139 KE54402 01820 5 50370 KE54402 KE003209 6 KE003209 1 KE003209 7 KE52272 KE50753 9 KE95229 KE95229 1 DESCRIPTION QTY Digital Temperature Controller and Indicator 1 Digital Counter sock ieee cent tan dhs ee EA e ted ewe wau G 1 Front Cover Digital Counter 1 Panel Mount SOCKET 5 bos Ae e Ba hasa 1 Thermostat ac geek E RP Ae SERE 1 Thermostat
9. 1 Butterfly Valve 3 includes housing 1 Bolt 5 16 18 1755 cet sete eue eee olo nbn dd aye eu 4 Nut A698 o I ra Euntes Eve et se gestr rts 4 Seat 2 ccu ces da cedo fatte Sabor wrk alte ng eu tutt tt Nate dar 1 cepe Pu ve gU Vie WP ev 1 SIEM abe eror as Palos 1 SSM OF usce ROLE POP SOS aM evt UP CUR a Rd 1 2 te y at qo a t val n ates CUR d del oa 1 l ocKifig SpIdet 35 vues stercore PER a Rm dene s NS Da 1 Handle ASsetmbly sette E dtd ender ae t ap td aye allie 1 ANER iio RR er eit ode uo des unu d 1 FLUSH PISTON VALVE o ITEM NO OM 12 13 PART K E55210 05144 3 AA gt gt z DAT AU E52154 4 E02291 05002 51 55249 05002 52 55251 E55252 E55253 E55254 05002 53 55256 l AIR VALVE ASSEMBLY FPVA 3 p P DESCRIPTION QTY WEL
10. 1 17 KE532177 PNEUMATIC HOSE 1 4 DX S1 6922 1 18 2004 TOOTH LOCK WASHER 6 ZINC PLATED 4 19 SEE FOLLOWING PAGE FLUSH PISTON AIR SOLENOID VALVE Used after to 2003 20 KE50555 3 GROMMET dirt es cca tara set nebat es atto sce 2 21 01812 1 SWITCH ON OFF ON MAINT MAINT MOM 1 24 KE95481 5 LABEL PRODUCT DISCHARGE VALVE 1 25 KE55232 WIRING DIAGRAM FOR AIR VALVE NOT SHOWN 1 26 00266 GOUPEING 1 2 NPT oce a leas ect ELO SCIT do 1 POWER TILT OPTION 30 KE02185 COMPONENT PEATE d t x e ee 1 32 FA21007 13 00 32 FIEXONUT SS seas yd le tut t ott rr abd 2 33 FA40000 6 TOOTH LOCK WASHER 10 ZINC PLATED 2 NIPPLES for 40 gallon N1 0440 11 125 NIPPLE 1 2 NPT x 11 1 8 LG BRASS 1 N2 0440 10 5 1 2 NPT c 10 1 2E uu a Hina e ede sed 1 for 60 gallon N1 0440 11 125 NIPPLE 1 2 x 11 1 8 LG BRASS 1 N2 0440 8 875 1 2 x 8 7 8 EG BRASS isa tu mtsent re t paqaq 1 for 80 gallon N1 0440 11 125 NIPPLE 1 2 x 11 1 8 LG BRASS 1 N2 N0440B8 5 2 1 2 EG BRASS ua
11. 1 2 F100179 CT MEDECIN EU M MEM UU 1 3 N0640A6 188 Reducing TR CU ee ede e ee 1 4 KE52702 xem etd rto bac e Pear Ad T eS Cet da dde 1 5 KE52701 Steam Trap x ir eed ae SHIP de 1 6 FI00151 Street EIDOW ee DR Ee o ade 3 T 00441 Reducing Bushlng cec rer it eere edere 1 8 00363 Reducing EIBOW 2 3 e ukush te Ada AL ed ah Ay 1 9 KE54834 5 Solenoid Valve 3 4 50 5 1 SE50407 Rebuild Kit SE50401 Replacement Coil KE54834 4 Solenoid Valve 3 4 100 1 SE50410 Rebuild Kit SE50404 Replacement Coil 10 00143 n Sede Meteo ke ee s gta 3 11 KE51653 Check x cuc du ete haat aste Gat rate ort o a Qa ab CEA SN ain 1 12 KE51654 er sese hp ebbe Ate veter ei qb ata 1 13 KE52666 Therrriostat Mtg Block RELIER GAR eG Bey 1 14 UR50077 ThermoStat cpi a er PO HP nae Mr Nos Pena Sethe ee 1 15 FA11052 Bindirnigbiead Sefew R Up Gg haku P Aot e aay ada 1 16 FA11060 Bindingh ad isse eek eee de Teen 1 17 FI00178 Ic PD C 1 18 05089 Reducing NIDDI amp pede tp rc es 1 19 KE5483
12. 7 Never use hydrochloric acid muriatic acid on stainless steel Regularly restore passivate stainless steel Recommended cleaners for specific situations Job Cleaning Agent Comments Routine cleaning Soap ammonia detergent Medallion Apply with cloth or sponge Fingerprints amp smears Arcal 20 Lac O Nu Provides barrier film Ecoshine Stubborn stains amp discoloration Cameo Talc Zud First Impression Rub in direction of polish lines Grease amp fatty acids Easy off De Grease Excellent removal on all finishes blood burnt on foods It Oven Aid Grease amp oil Any good Apply with sponge or cloth commercial detergent Restoration Passivation Benefit Super Sheen Review 1 Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides 2 Stainless steel rust starts with pits and cracks Use the proper tools Do not use steel pads wire brushes or scrapers to clean stainless steel 4 Use non chlorinated cleaners at recommended concentrations Use only chloride free cleaners 5 Soften your water Use filters and softeners whenever possible 6 Wipe off cleaning agent s and standing water as soon as possible Prolonged contact causes eventual problems To learn more about chloride stress corrosion and how to prevent it contact the equipment manufacturer or cleaning materials supplier Developed by Packer E
13. Bod ee asses A aad Dept bua muta Se Ga lee pn 4 MAIN COMPONENT REFERENCE CHARTS Valves KETTLE PRES STEAM SAFETY MANUAL CHECK sTRAINER SIZE SURE TRAP VALVE VALVE VALVE GALLONS PSI STEAM CONDENSATE POTABLE COOLING DUMP WATER WATER VALVE m 1 2 NPT 3 4 x 3 4 3 4 34 x34 la 3a x34 3 8 x 3 8 F51248 2 KE54941 2 02055 2 51250 2 KE51654 2 KE54834 3 E54834 5 KE54834 5 KE54834 5 2 Pane 1 2 NPT 3 4 x 3 4 3 4 x 3 4 3 4 34 x34 3 4 la 3 4 x 3 4 3 8 x 3 8 1248 2 KE54941 2 02055 2 51250 2 KE61654 2 54834 3 E54834 5 KE54834 5 KE54834 5 548342 100 158 cur 1 2 NPT 1 1 4 x 1 4 4 1 4 4 x 1 1 4 11 4 T 3 4 x3J4 ia 3J4 3 8 51248 2 KE54941 11 E02055 4 KE51367 KE61654 5 54834 8 E54834 5 KE54834 5 KE54834 5 2 156 1 2 1 1 4 1 4 4 1 1 4 x 1 1 4 11 4 3 4 x3J4 x34 3 8 x 3 8 51248 2 KE54941 11 E02055 4 51367 KE61654 5 54834 8 E54834 5 KE54834 5 KE54834 5 2 Pe ee 1 0 NPT 1 1 4 x 1 4 4 1 1 4 x 1 1 4 11 4 TA lat x3J4 ya 3J4 3 8 E51248 2 KE54941 11 E02055 4 51367 16545 KE54834 8 E54834 5 KE54834 5 KE54834 5 2 AB wo 3 4 x 3 4 3 4 34 x34 3 4 x 3 4 3 4 x3J4
14. N As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage Fill out all carrier claims forms and have the examining carrier sign and date each form CLEARANCE REQUIREMENTS This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit FOR YOUR SAFETY Keep the appliance area free and clear of combustible materials Shim as required to make level with center console front and back 4 x4 or larger front and back Skid N Flanged feet MOVING UNIT 1 While still on skid move unit as close to final installation position as possible 2 Prepare unit for lifting as shown in diagram 3 Lift gently with a forklift or jacks and remove skid LEVELING Recommended Leveling Procedure 1 With straight edge line the backs of the consoles up with each other dotted line A 2 Level and straight edge backs of consoles dotted line B Adjustments are made by turning flanges on back feet only 3 Recommended Installation Procedure Lower gently to ground and remove forklift and blocking If unit has to be re positioned slide gently Do not twist or push one side of unit excessively and cause binding on trunnions Note Instructions reflect a more complicated twin
15. a HI T T X w 4 I eT 1 MR s 1 l I p STEAM WATER POWER TILT 10 12 CONSOLE pace 2 oF 2 ITEM NO PART NO DESCRIPTION QTY 1 KE50581 Bridge Rectifier re Re o 1 2 KE51007 b ak sot Res dee LO us s ae o tpi a de teu 2 3 KE52192 Thrust Washer uid E Der dote die 4 4 KE52193 Thrust Bearing Spacer 2 52191 Roller Bearing Luya us 2r kunaq p 2 FA30088 Washer stantes wits et oe tat e pdt 2 8 FA95008 Hex Nut 9 416 EROR A eee 2 9 SE00028 Kriob AsSembly y wave nce ee etia au oie SAA RUD 1 Ti KE50315 Geal Tu a aa mus Wart a bett Aie de e WP ose A 1 12 FA95005 TENSION PI t e re er de tede tte qoa e poc pe pA ET ety e a tie 1 13 KE51730 Ailt Shaft Bearing dor tede ees 1 14 00151 Segment Gear Small up to 60 gal 1 KE52833 Segment Gear Large 80 gal and up 1 15 00699 Trunnion Housing 4010 80 gal 1 001182 Trunnion Housing 100 gal and up 1 16 FA95007 1 RETAINING RING s vae
16. x 3 4 3 8 x 3 8 F53160 2 54941 15 02055 2 51653 KE61654 2 54834 4 E54834 4 54824 5 548344 KE54834 2 au wo NP 3 4 x 3 4 3 4 3 4 3 4 3 4 x34 la 3 4 x 3 4 3 8 x 3 8 F53160 2 54941 15 02055 2 51250 2 KE61654 2 54834 4 E54834 4 KE54834 5 548344 KE54834 2 100425 000 VZNPT 1 1 4 4 4 4 1 1 4 x 1 1 4 3 4 x 3 4 3 4 3 8 x 3 8 F53160 2 KE54941 12 E02055 4 KE51367 16545 54834 8 E54834 8 KE54834 5 KE54834 5 2 150 wo 1 4 4 4 14 4 x 1 1 4 1 4 4 1 1 4 3 4 x 3 4 1 1 4 x 1 1 4 3 8 3 8 E53160 2 KE54941 12 E02055 4 KE51367 16545 54834 8 E54834 8 KE54834 5 KE54834 B 2 200 250 io 4 1 4 x 4 1 4 1 14 1 1 4 dena 4 4 4 td x 1 4 4 1 4 4 x 1 1 4 3j x 3 4 1 1 4 x 1 1 4 3 8 x 3 8 E53160 2 KE54941 12 E02055 4 51367 KE61654 5 54834 8 E54834 8 KE54834 5 548348 548342 a Mechanical Scraper Blades KETTLE KETTLE KETI PRESSURE GEAR SIZE TILT HYDRAULIC MOTORS KET GALLONS PSI STANDARD PRIMARY SECONDARY GALLONS QUANTITY 40 50 KE00151 SMALL MANUAL KE51846 KE51845 m 60 80 50 KE00151 SMALL MANUAL KE51938 KE51845 60 26 100 125 35 KE52833 BIG MANUAL KE51938 KE51845 150 35 KE52833 BIG POWER KE51938 KE51845 80 30 200 250 35 KE52833 BIG POWER KE53004 KE53005 100 84 40 100 KE00151 SMALL MANUAL KE51
17. DR de REPRE EM 1 Segment Gear Small to 80 gal 1 Segment Gear Large 100 gal and up 1 Trunnion Housing 40 80 gal includes A B C amp D 1 Trunnion Housing 100 150 gal includes A B C amp D 1 Bearing Housing Washer 40 80 gal 2 Roller bearing 40 80 gal 2 Roller bearing 100 150 gal 2 Grease Fitting 1 4 24 Straight 2 Grease Fitting 1 4 28 Straight 2 Hex Socket Set 1 etek potra OR qd Oe ceder 1 Roller Bearing a hae Nahas 2 Thrust Bearing Sp866r RC RO RA SERE Rb 2 Worm cs o uides sq vet bad ee vedrai a Rte 1 Tension PIN lt 1 Hex N t 3 A 16 Re UPS 2 rdc 3 Thrust Washer cus pego EE pr RE qox 4 Switch CE OPON ac anal b pce Rer qu kanaq 1 Bracket 380 amp 415V 60 gallon up CE option 1 Bracket 380 amp 415V 25 40 gallon and up CE option 1 POWER TILT 10 12 CONSOLE pace 1 2 a 22 23 22
18. 5 SK50370 a ayu ened mama sua 1 6 KE54402 Mounting Bracket Terminal Block 1 7 KE003209 1 Switch Assembly On Off Maintained 1 8 KE003209 3 Switch Assembly On Off On Maintained single kettle 1 Kettle Pere cede 2 9 KE003209 1 Switch Assembly On Off Maintained 2 10 003209 6 Momentary Spring Return Switch Assembly 1 11 003209 7 Momentary Spring Return Switch Assembly 2 12 KE53136 1 Chart Recorder TCR DTCI Temperature Controller 1 12 KE53136 2 Chart er at ets 1 13 KE53131 Gasket 24 y ier esee exea a ara s EROR ROS edet 2 14 KE53132 Gasket 159 49 ud Sak Su 2 15 FA11091 Nc AMPLE 10 16 SK50315 1 PILOT EG 1 17 Label E ERE EU IR er e EON AS UE ard 1 KE95438 English KE95438 1 French ELECTRICAL COMPONENT ASSEMBLY page 1 of 2 MAIN TERMINAL BLOCK
19. E603842 E603825 E603803 DESCRIPTION QTY Retaining RING ier Eu HEP d 1 Glevis Brackets uberes eis VE RAE Ie us 1 Glevis Piri c W CIIDS Lo beo e gos eei eee slap 1 Knuckle Joint m aco ua e eter 1 Mounting Bracket Mercury Switch used prior to August 2005 1 Mounting Bracket Limit Switch used after to August 2005 Mercury Switch used prior to August 2005 1 2 Limit Switch used after August 2005 Woodrultf KEY sik eb ERREUR OTT 1 Housing probe 40 gal 1 Housing probe 60 gal ee Rege esee RE va 1 Housing probe BO Gali EAM sud iced Ra 1 Housing probe 100 gal asa RR IR SE hd 1 Housing probe 125 gal ates ru em rep pla 1 Housing probe 150 gal cca Wed ee e eren 1 FIOUSING probe 200 gal Rente es E cd godes ps 1 Housing probe 250708 icis kac Ebbene weed cea d 1 PIN Scrape A u Leon cd Aet Ue paper 1 Pin secondary Agitator couscous wacky NT pe oh en RP 1 Set Screw Secondary Agitator 1 AMM Lu pne delta EPI Rasheed a Ha 1 Secondary Agitator 40 gal includes 44 1 Secondary Agitator 60 gal includes 44 1 Seconda
20. console Remove chrome vent cap from breather pipe located beside electric motor Remove plug bolt from bottom left front corner of main console to drain oil into your catch pail Remove oil filter Replace plug bolt Refill unit through breather pipe using approximately 12 U S gallons of Tellus 32 hydraulic oil oil should be 6 1 2 deep in tank Install new oil filter Part SE50094 Replace chrome vent cap and front top panel Reconnect power to unit U Run unit to remove any air in the lines NOTE Mixer may run rough and noisy for one or two hours if air has become trapped in the line STEAM TRAP Each kettle is equipped with a steam trap in the line of the kettle outlet to the drain to remove line condensate that forms inside the steam jacket A good steam trap at startup releases air and wet steam into the drain line for a few minutes then holds the steam jacket During cooking the trap periodically releases accumulated condensate If the kettle s cooking performance becomes inadequate after long use replacement of the steam trap with a new one may restore kettle operation to peak efficiency AIR LINE LUBRICATOR OIL FILLING PROCEDURE 1 Disconnect air supply and bleed system 2 Remove cover on console 3 Check for oiler location 4 Inspect oil level in bowl 5 Remove filler cap 6 Add mineral oil as required 7 Replace filler cap a
21. 02055 2 3 N0640B4 5 4 00063 5 000356 6 KE600812 1 7 05029 8 54834 5 5 50407 5 50401 9 N0640B3 N0640B3 5 10 00363 3 11 KE51861 KE51860 12 100062 13 52173 14 05220 3 15 00179 16 05074 KE600362 17 N0640B1 5 18 FA11091 20 KE51369 21 SE00028 22 KE603823 23 KE603824 24 SD50097 25 KE51585 26 KE50825 12 2T 05002 19 28 FA95022 29 KE51736 NOTE See SOLENOID VALVE MAINTENANCE section for further information DESCRIPTION glo Em Steam Valve Modification x sace tet tee doe attt EIBoW 9 0 degree usc e xt PER RS CP aane ana Reducing BUSHING e ce e dre rop tete d street 2 Hose Barb sader ler tete E Acad east neds Solengid Valve io sad usu ette meh RI RS Rebuild Kit Replacement Coil Nipple Gallon Meter ton beet Nipple Litre Meter Reducing Elbow 90 Degree Gallon Meter z s 4 rc pa E MAS Litre Meter EIDOW 90 Degrees xe d e e ag or Sept 1 2 1 0 Hot Water Wash up Hose Hose ess etw E ui eas TOO ace sido tent Adapter Gallon Adapter Litre Meter Nipple IUE ES SERRE
22. eig e enean 1 17 FA05002 6 40 80 t bep meten ee Aes 2 per kettle FA05002 27 OO Gale lo AER 2 per kettle 18 FA95048 WOOT KEY in ebbe Ede IR terea bet dun 1 19 FA19201 eos MUR Ee 1 20 FA19177 Hex Socket Set Screw s sede eee de ve suo eT wie e de e eae 1 21 FA20047 Jam Sot ta adi han me t MES Cafe at e 1 22 KE50582 Coupling s sexes tee bir 2 23 KE50583 s eoe rto y 1 25 52832 1 aa raa N ien doses 1 26 SK50055 1 Terminal BICK mpm aus On oh eee apte goa E bed qe a qt 1 27 SK50054 1 Terminal Block End Section 1 28 KE50579 1 Circuit Breaker 1 3 Amp 1 FA05002 34 Or Ring CIreuit Breaker ate dee ect rre Chap RINT VOUS 1 KE50580 Water Resistant aur eR ted eae Eo iQ E LR e apto 1 29 KE003209 1 1 Complete SWIICh x 2 3 1 EIER duet AUGE DG aUe 1 KE603208 4 Momentary Switch Activator 1 KE603208 7 Contact Section Holder Latch 1 KE603208 9 Contact Block
23. mixer bridge can be raised or lowered with this switch Controls speed of agitators and mixer bridge lift Stops hydraulic system agitators and mixer bridge lift Switches left hand kettle from heating to cooling Switches right hand kettle from heating to cooling Switch to activate or bypass manual operation the controller Digital temperature control and indicator Power switch for water meter Starts water flow to kettle Interrupts flow without resetting water meter Display and settings for water meter Documents cooking information Encloses agitator motors Provides most of the product movement Provides reverse agitation and product lift in kettle Controls speed of secondary agitator arm Delivers water to the kettle Turns on hot water Turns on cold water Manually controls the amount of steam entering the kettle Used for tilting the kettle up or down Replaced by hand tilt wheel on manual tilt units Discharge valve for product in the kettle Used to manually drain condensate from kettle Used to open and close the air valve optional not shown EX MAIN POWER SWITCH MIX LIFT SWITCH UP DOWN SWITCH Operating Suggestions Cleveland Range Mixer Kettles are simple and safe to operate The following tips will allow you to maximize the use of your new mixer 1 achieve optimum performance on tilting kettles Before applying steam to a cold kettle open the DRAIN C
24. mixer kettle process for single mixer kettles is the same Level consoles individually from front to back dotted lines C Adjustments are made by turning flanges on front feet only Re check that the back is level dotted line B and then the front dotted line D Adjust if necessary 5 Check that mixer bridge is level and guide pins lock smoothly without binding If not repeat steps 1 through 4 Guide Pins NOTE See Operating Instructions before operating unit 6 Make electrical connections see electrical service connections and test mixer bridge as follows Raise mixer bridge B Swing bridge out over center console C Swing bridge to the left as far as possible D Lower bridge E Bridge pins should enter pin hole on kettle perfectly If not return to step 1 and repeat leveling steps Raise bridge and swing to far right for twin mixers only Repeat steps D and E for twin mixers only 7 Once positioned and leveled permanently secure the kettle s flanged feet to the floor using 5 16 inch stainless steel lag bolts and floor anchors supplied by the installer Secure each of the flanged feet with one bolt in each hole 8 Connect piping as described in the PIPING CONNECTION section ELECTRICAL SERVICE CONNECTIONS Install in accordance with local codes and or the National Electric Code ANSI NFPA No 70 1981 USA or the Canadia
25. 0 80 33 210 6 0 260 7 5 300 9 0 100 36 260 7 5 320 9 5 390 11 0 125 40 320 9 5 400 11 5 470 14 0 150 40 390 11 0 480 14 0 570 17 0 O Steam requirements are maximum per hour Ifmore than one unit is on the same line then add the steam usage for each one to reach a total STEAM PIPE SIZING Required pipe length in feet meters Pipe size in inches Steam Required 200 Ft 400 Ft 600 Ft Less than 50 PSI 3 4 Lbs Kg per hour 60 Meters 125 Meters 185 Meters BAR pressure increase pipe size by 1 4 100 45 Kg 3 4 1 1 1 4 BAR Decrease pipe 300 136 Kg 1 1 1 4 1 1 2 size by 1 4 400 182 Kg 1 1 1 2 1 3 4 500 227 Kg 1 1 4 1 1 2 1 3 4 700 318 Kg 1 1 2 1 3 4 2 900 409 Kg 1 1 2 1 3 4 2 QUALITY ASSURANCE CHECKLIST Follow this list only after all other installation steps are completed Some steps require the use of equipment Follow operating instructions The following will be performed before the unit is connected to utilities 1 Visual Examine unit for scratches dents or other defects 2 Visual Check flanged feet all have bolts holding them 3 General Check all accessible wiring mechanical and plumbing connections by hand for secure tight and satisfactory assembly Remove all paper 4 level Check unit has been leveled and squared correctly The following will be performed with the unit connected to utilities 5 Raise Bridge If bridge does not raise then check moto
26. 0054 1 TERMINAL BLOCK END 1 6 SK50054 2 TERMINAL BLOCK END BARRIER 1 7 KE54761 TERMINAL BLOCK MOUNTING RAIL 1 8 KE51139 FUSE 94546 Sen std on et Pacts GAS ah Ade trey Das atem te Aree 1 9 KE52936 6 on Ts ee 1 10 KE51139 1 FUSE EOBISER duca trien he ae ac eO 2 Ti FA12500 8 322 23 8 BRASS SCREW 2 c vd ee sDUR uestes Rer ree ER 1 12 FA10133 36 32 9 8 SCREW jes Ser sae att at toti e oe x sue d 3 13 FA10135 632 T2 SCREW e E eus 14 KE50753 10 Aad ae esi ese ya M uya de E EE 2 5 15 FA10239 389 92 X 3 8 us reu bore Uter CE erre OQ e CR bee lue e 8 16 FA10245 8232 IOS RE WE n yuy ces rte ere Dee atn natin eus 2 17 FA10362 3 105920 3 8 SCREW tae sce Pacis ufo etta 4 18 FA32005 LOCK WASHERS s ULM m M MED pu aput ct 10 19 FA32006 LOCK WASHER HAO onec eM NR SERT wires teles cos 4 20 KE02274 CAPACITOR BLOCK ASSEMBLY 1 21 KE52710 THERMOSTAT A ERO Ee M idus 1 22 KE52835 BRACKET FOR THERMOSTAT 1 23 KE95242 2 ABEL een pio De ee e es
27. 4 2 Solenoid Valve 3 8 uus us e E Gott te ai 1 SE50408 Rebuild Kit SE50404 Replacement Coil NOTE See SOLENOID VALVE MAINTENANCE section for further information MANUAL TILT 10 CONSOLE gt 10 10 10 10 10 D 11 12 18 14 15 16 17 18 19 43 44 45 KE51730 KE50375 KE503751 FA19505 KE00508 FA95007 1 FA05002 6 FA05002 27 FA95048 FA19201 KE00151 KE52833 KE00699 KE01182 KE52402 KE51711 KE517111 KE52348 KE51886 FA19177 FA20047 KE52191 KE52193 KE50315 FA95005 FA95008 FA30088 KE52192 SK24744500 KE602748 KE602754 Tilt ShattiBearilig s dea dr edite ek bad der a RE RUN REPRE eee es 1 Tilt Shaft Small Gear 40 to 80 gal 1 Tilt Shaft Small Gear 100 gal and up 1 Handwheel Allen Screw Hex Socket 1 Handwheel Assembly ute reme Rar bed I epe UR 1 Retaining RING dei YDG ER SN RE ae 1 Ring 40 80 gal te Ai AL 4 per kettle O Ring 100 g al amp UP xc ds ete ae Pn ofan dee ee nes Gas 4 per kettle WOOGrUTEIKGY sodes a eda oae doloe iae 1 SetSoleW 25 va
28. 736 KE53005 KE51715 KE51716 KE52114 FA11286 FA11346 KE52115 CT50097 KE53962 KE51834 KE51875 3 KE51875 4 KE51875 5 KE51889 KE52222 KE52222 1 KE52223 KE52224 KE52190 KE52364 KE52171 KE51844 05060 SE50280 05061 SE50094 KE51874 KE52382 00860 KE52050 FA11054 FA21004 FA32002 KE51622 DESCRIPTION QTY Flow Control Valve 5 et ters 2 Solenoid Valve 2 Way 120 Volt 1 2 m tem e deter cse BACK TOC Reds bets 1 Check ValV8 t z sas sal raf e 1 Solenoid Valve 3 Way 120 Volt used prior to August 2010 1 Solenoid Valve 3 Way 120 Volt used after August 2010 1 GoIL Only AZO u tte el Ce ena 1 MEI dq rcc ILE 1 Rod Seal Kit zurru n u IMP 1 Piston SealiKib Su uncata sosta acu u o pa eo 1 Jack Upper PIN eene ciet en CP e iade ial bathe hana rni a 1 Hydraulic Motor Scraper Arm 40gal 1 Hydraulic Motor Scraper Arm 60 150 gal Hydraulic Motor Scraper Arm 200 250 gal Woodhull Key tac pe ne nen dae 1 Hydraulic Motor Secondary Agitator 40 150 gal used prior to August 2009 1 Hydraulic Motor Secondary Agitator 40 150 gal used after August 2009 Hydraulic Motor Seco
29. 834 7 1 120V 60 Hz SE50403 SE50404 KE54834 3 3 4 120V 60 Hz SE50405 SE50406 KE54834 5 3 4 120V 60 Hz HW SE50407 SE50401 KE54834 2 3 8 120V 60 Hz SE50408 SE50404 KE54834 8 1 1 4 120V 60 Hz SE50409 SE50404 KE54834 4 3 4 120V 60 Hz SE50410 SE50404 NOTE It is not necessary to remove the valve from the pipeline for repairs WARNING Turn off electrical power supply and depressurize valve before making repairs Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required Clean valve strainer or filter when cleaning the valve Preventive Maintenance 1 Keep the medium flowing through the valve as free from dirt and foreign material as possible 2 While in service the valve should be operated at least once a month to insure proper opening and closing 3 Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts Replace worn or damaged parts However for best results replace all parts as supplied with a Rebuild Kit Causes of Improper Operation 1 Faulty Control Circuits Check the electrical system by energizing the solenoid A metallic click signifie
30. 846 KE51845 ius 4 60 80 100 00151 SMALL MANUAL KE51938 KE51845 150 38 120 125 100 KE52833 BIG MANUAL KE51938 KE51845 150 100 KE52833 BIG POWER KE51938 KE51845 200 44 200 250 100 KE52833 BIG POWER KE53004 KE53005 250 48 MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requires little preventative maintenance We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 10096 MONTHLY INSPECTIONS Item Inspection Item Switches Inspect switches for damage and correct operation Replace as required Product Drain Valves Tangent Draw Off Valve Inspect parts for damage Test valve for leakage Replace as required Butterfly Valve Inspect parts for damage Test valve for leakage Replace as required Air Valve Inspect parts for damage Test valve for leakage Check valve seals for air leakage Inspect supply hose and fittings Replace as required Inspect air filter and replace if required SIX MONTH MAINTENANCE Lubrication Grease trunnion housings Grease bridge swivel assembly Use Never Seize on tilt worm and gear Strainers Clean strainers in steam in and cooling water supply lines YEARLY MAINTENANCE Lubrication Drain hydraulic oil and remove filter Replace oil and filter see Hydraulic Oil Replacement Procedure Solenoid Valves Inspect solenoid valves for proper operation Clean or replace as required WARRAN
31. BREAKER 16 b em whe 18 UP RELAY DOWN LIMIT SW i or POWER 17 meii rvid te 18 DOWN RELAY TILT uP OPTION 18 d 19 20 br RECTIFIER 21 wh 22 wx OFF CAPACITOR Vy he BLOCKING VALVE 23 bk 24 EMERGENCY 5 HYDRAULIC VALVE SAFETY STOP Sa 4 MIX LIFT oe SY m 0 47 HYDRAULIC 25 f 5 0279 CAPACITORS CONTROL 26 br LIMIT SW 5 Pe 123 27 EH bl rd wh 28 OFF 25 27 UP DOWN 25 or bk y 4 1 WAY HYDRAULIC VALVE leftside kettle rightside kettle bkr 2 LOWER o 0 47uF CAPACITORS E D BUZZER 30 Ars As 9 EXTERNAL CHILLED 31 Me 51 WATER CIRCULATION COOL HEAT COOL WE CR 32 A gt 33 CAPACITORS COOLING IN SOLENOID red wh 34 red an c 35 our SOLENOID 7 o asc oT A D 38 40 DUMP RELAY CONTROL OPTION 37 RY3 cz RYT 55 38 4 2 DUMP SOLEN
32. D RING KETTLE BOTTOM OUTLET 1 SANI CLAMP iussis ihe ahd ae Meo RU Rc redo 2 GASKET SANI CLAMP 2 COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY 1 INCLUDES PARTS 5 13 BUNA N O RING be eed da SE 1 REPLACEABLE S S PLUNGER HEAD 1 BUNA N O RING 1 1 8 NPT S S HYDRAULIC CLOSE NIPPLE 2 MALE S S QUICK 1 AIR OPERATED CYLINDER 1 FEMALE S S QUICK DISCONNECT 1 B NASN OSRING Rite eee er evo emp TER DH ERE T bs 2 BODY DISCHARGE VALVE 1 FLUSH PISTON VALVE AIR SYSTEM 10 CONSOLE 172 P P 33 32 30 DUM THESE PARTS ARE POWER TILT ONLY Pie a X aN M 8 AS S 7 Rt J CER oe E po 14 b SUPPORT CHANNEL Mind POWER TILT ONLY NI u
33. OCK to drain condensate from the kettles jacket Close drain cock when unit is fully drained 2 Allow unit to preheat before addition of product to kettle However when cooking egg and milk products the kettle should NOT be preheated as products of this nature adhere to hot cooking surfaces These types of foods should be placed in the kettle before heating is begun important part of kettle cleaning is to prevent foods from drying on For this reason cleaning should be completed immediately after cooked foods are removed Refer to the Care and Cleaning instructions for detailed kettle washing procedures 4 mixer bridge is equipped with a temperature probe for a controller or thermometer the probe must be submerged a minimum of three inches in the product for accurate readings Safety 1 Close PRODUCT DISCHARGE VALVE before filling the kettle 2 When raising or lowering MIXER BRIDGE insure FAUCET SPOUT is not in the way of MAIN AGITATOR ARM or damage to spout will result 3 Asa safety precaution the MIXER SPEED CONTROL must first be turned to zero before unit will start to mix 4 Always remember like a cooking pot the kettles become very hot when cooking Avoid contact with bare skin MIXER SPEED CONTROL SWITCH General Operation 1 Turn MAIN POWER SWITCH on 2 Turn STEAM CONTROL VALVE to control heat kettle Lifting amp Lowering Bridge WARNING Insure FAUCET SPOUT is out o
34. OID bl bk wh bk 39 a5 ue m tz red h4 CONDENSATE RETURN 18 t wh or 97 SOLENOID 4 42 STEAM SOLENOID 43 4 IL he 44 B RS 5 45 COOLING RELAY 46 ry y bk FT Y A B G D AUTOMATIC wh D TEMPERATURE 1 A iB D D CONTROL k l OPTION TB6 s s MIC al TCR OR 160 OR CAL9900 TB4 is c L 1 lm sensor 89 58606 CHART RECORDER e BYPASS SW BRIDGE SWs gr wh wh 47 LEFTSIDE KETTLE TEMP SENSOR LMT SW S SS RELAY CONTROL 48 9 24 OD wh red bk wh RIGHTSIDE KETTLE 49 97 RY6 49 RELAY PRODUCT VALVE SWIICH wh HOLD bk CLOSED JOG TO JOG TO OPEN VALVE LAN OPEN SOLENOID 14 PORT 44 AINTAINED MAINTAINED MOMENTARY 50 olo bk wh SWITCH 1 2 AIR VALVE PT CLOSED x OPTON 1 HOLD 6 lo CLOSE VALVE TO OPEN x lo 2 SOLENOID 12 PORT 2 CONTACT 57 X CLOSED T 52 u OREN HEN TO EXTERNAL 53 RY8 R o CHILLED WATER CONNECTION CIRCULATION PUMP wh rad TERMINAL BLOCK KE90412 3 FLOW PATH FOR HYDRAULIC SYSTEM Primary Secondary Hydraulic Motor Hydraulic Motor Lift Flow Control Valve C Blocking Valve 4 2 Way Solenoid Valve Raise Lower bridge bridge B Mix Lift 3 Way VA
35. Operators Manual Installation Operation amp Service Direct Steam Mixer Kettles FOR UNITS BUILT AFTER JULY 2010 MODELS T MKDL 40 T CC T MKDL 60 T CC T MKDL 80 T CC T MKDL 100 T CC T MKDL 125 T CC T MKDL 150 T CC m Cleveland 1333 East 179th St Cleveland Ohio U S A 44110 Ph 216 481 4900 Fx 216 481 3782 For a complete Service Manual www clevelandrange com refer to www clevelandrange com OWOC SE95018 Rev 6 February 2011 For your safety DANGER Keep clear of pressure Keep hands away from relief discharge moving parts and pinch points Do not fill kettle above recommended level marked on outside of kettle Inspect unit daily for proper operation CAUTION SUHaces may be Ao Wear protective equipment d when discharging hot product protective equipment e N 71 AN Stand clear of product Do not lean on or place discharge path when objects on kettle lip discharging hot product SERVICING fuse disconnect prior temperature and pressure to servicing gauge is showing zero or less prior to removing any fittings GAS APPLIANCES Do not Keep Unit exhaust attempt to appliance contains carbon operate this and area monoxide appliance free and Operate only during a clear of al under a properly power combustibles functioning hood failure with adequate makeup air Shut off power at main 9 E
36. TY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Center for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification UL NSF ASME Ntl Bd etc only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will void warranty LUBRICATION Lubricate the following parts every three months o insure smooth operation and reduce wear Grease Nipples Adjusting Screw Worm Screw and Tilt Trunnion Housing Grease Nipple N MIXER BRIDGE HOUSING There are two grease nipples on the mixer bridge swivel housing which are accessed by removing the front and back covers on the 18 console TRUNNION HOUSING WORM SCREW AND TILT GEAR These parts are accessed through the front cover on the 18 console Apply grease to gear teeth Check for excessive play and adjust with adjusting screw located on top of cross bar KETTLE TRUNNIONS Accessed via the top covers on the 10 and 18 consoles Each has two grease nipples RE INSTALLING SPEED CONTROL CABLE Turn sprocket of speed control so th
37. Yers Machine Screw souci Steam Valve Flange KOD ASSEDI Y a racita es melee ts ORE EY label HOt a es ms Skaters wies atre RE xtd Label Gold sus ades dest ec Petit Flariged INUES sua nine sU aya Faucet SpoUL Fitting yu ace a get tate eer Faucet 2 cos ERE WEE epu RR NECI OS RINO asa hae d Retaining Ring Carter Faucet e pet e en CA PLUMBING ASSEMBLY 10 CONSOLE jawaman 49 8 CONFIGURATION FOR 5 40 GALLON KETTLE WATEH STEAM OUT IN ITEM NO PART NO DESCRIPTION QTY KE02055 2 Steam Valve S M acis die Runde Abe pa Pale ted e 1 02055 4 Steam Valve 1 1 4 2 00267 COUI z DTP 1 3 No640610875 gt Nipple PRETI ER uri RENE AATE COT ORAA 1 4 00179 TEGN P 1 5 0640 1 5 Deve DOR EM au an he 4 6 00152 Street EIDOW Se oe o oet a S 3 7 KE51653 Check Vale 3M usui Ga pa sapu Ea sus a Yer pa 2 KE51367 Check Valve 1 1 4 8 KE54834 3 Solenoid Valve 3 4 50 1 SE50405 Rebuild Kit SE50406 Replacement Coi KE54834 4 Solenoid Valve 3 4 100 PS nspa usta ss kd tan
38. a 5 Hydraulic P r Foot L ass RR ERR ERE AS 40 Swivel Elbow 90 5 9 ela a EM 1 Pressure Relief Valve Hydraulic 1 Pressure Gauges Rei elite igh te 1 Speed Control Cable Assembly 1 CABLE CONNECTION PARTS Cable Connector auos dcr Cone Seta ig edades 1 SCIOWHB 27 ertet a Mot ec tret ats 1 eme mop c gti an e 1 Washan s c e dee Veto aae aed y ERI d eas 1 Hilt PIDE aca m diete qe Cero t o ba rte fe Me 1 HYDRAULIC COMPONENTS page 3 of 3 ITEM NO 35 36 37 38 39 40 41 42 43 44 46 4T 48 49 50 51 52 53 54 55 PART NO FA95022 KE51623 SE50353 KE51624 KE50295 KE602764 KE50294 SK2474500 FA95055 3 T40527 T40528 T40529 T40530 T40531 140532 1405321 1405322 51921 51925 19506 FA19507 00935 00936 00937 00938 00939 00940 009401 009402 00947 00948 00949 00950 00951 00952 009521 009522 K K K K K K K K K K R K K K K E00947 1 E00948 1 E00949 1 E00950 1 E00951 1 E00952 1 E009521 1 E009522 1 E52687 E52704 T00505 E00715
39. aline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains chlorides ask your supplier if they have an alternative Avoid cleaners containing quaternary salts it also can attack stainless steel and cause pitting and rusting 4 Treat your water Though this is not always practical softening hard water can do much to reduce deposits There are certain filters that can be installed to remove distasteful and corrosive elements To insure proper water treatment call a treatment specialist 5 Keep your food equipment clean Use alkaline alkaline chlorinated or non chloride cleaners at recommended strength Clean frequently to avoid build up of hard stubborn stains If you boil water in stainless steel equipment remember the single most likely cause of damage is chlorides in the water Heating cleaners that contain chlorides have a similar effect 6 Rinse rinse rinse If chlorinated cleaners are used rinse and wipe equipment and supplies dry immediately The sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps maintain the stainless steel s passivity film
40. ammonia in water gt Leave the cover off when the kettle is not in use STAINLESS STEEL EQUIPMENT CARE AND CLEANING Supplied courtesy of Nafem For more information visit their web site at www nafem org Contrary to popular belief stainless steels ARE susceptible to rusting Corrosion on metals is everywhere It is recognized quickly on iron and steel as unsightly yellow orange rust Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust Stainless steels are passive metals because they contain other metals like chromium nickel and manganese that stabilize the atoms 400 series stainless steels are called ferritic contain chromium and are magnetic 300 series stainless steels are called austenitic contain chromium and nickel and 200 series stainless also austenitic contains manganese nitrogen and carbon Austenitic types of stainless are not magnetic and generally provide greater resistance to corrosion than ferritic types With 12 30 percent chromium an invisible passive film covers the steel s surface acting as a shield against corrosion As long as the film is intact and not broken or contaminated the metal is passive and stain less If the passive film of stainless steel has been broken equipment starts to corrode At its end it rusts Enemies of Stainless Steel There are three basic things which can break down stainless steel s pa
41. at wire A is fully extended towards shaft B Insert end of cable through bracket Insert wire so it protrudes approximately 1 2 to 5 8 through hole in bolt D Tighten bolt and bend end of wire Bring pump arm E up until it hits stop bolt and tighten screw Reassemble unit Speed control knob will go on pointing toward minimum setting Turn mixer on with speed control set at minimum setting If scraper arm is turning loosen nut G and back stop bolt F off a few turns Next loosen screw and slowly pull up cable until scraper arm stops turning Retighten screw Gently turn stop bolt down until it hits arm Lock in place by tightening nut G Scraper arm should now go from no rotation to fast rotation by turning speed control knob NOTE Mixer may run rough and noisy for one or two hours if air has become trapped in the line HYDRAULIC OIL REPLACEMENT PROCEDURE One of the most important maintenance tasks is to change the hydraulic oil yearly Under heavy usage the oil should be changed every nine months It is important to change the oil regularly to prevent its breakdown which leads to the damaging of components The oil filter should be changed at the same time as the hydraulic oil A clean filter prevents particles from damaging the other components in the system Replace the hydraulic fluid as follows Disconnect power to unit Remover the front top panel on the main
42. e m ptos Dus 1 SE50410 Rebuild Kit SE50404 Replacement Coi KE54834 8 Solenoid Valve 1 1 4 100 1 SE50409 Rebuild Kit SE50404 Replacement Coi 9 N0640B3 Nipple s yuaya aa sso Nue elect ur E Conr Ka deg ete 1 10 00063 Mat ate qo dE deed 2 11 KE51654 Y Strainer 3 4 es rus esee sehn ale dle nator sasa etd gust Pallu 1 KE53008 Y Strainer 1 1 4 12 N0640B27 eode E Ae ay a 1 13 N0640B19 NECEM qaa iy oe 1 14 KE54834 5 Solenoid Valve 3 4 50 isse s teer aha ya e ta sedo 1 SE50407 Rebuild Kit SE50401 Replacement Coil KE54834 4 Solenoid Valve 3 4 100 psi 1 SE50410 Rebuild Kit SE50404 Replacement Coil 15 0640 3 5 we REO SERERE TEPORE 1 16 NO640B3 75 ET 1 NOTE See SOLENOID VALVE MAINTENANCE section for further information 100 gallons and up use the larger valves PLUMBING ASSEMBLY 18 CONSOLE D eS 5 5 E X was HE LH s LH _ 6 8 ih 7 Z m ME anm Ty j gt i p 10 i11 9 42 10 CONDENSATE DUMP QUT VALVE COOLING WATER IN ITEM NO PART NO DESCRIPTION QTY 00096
43. et asiste aut bM es 1 220 240 VOLT OPTION 24 KE53838 5 TRANSEORMER 250VA uy SY ed eds Spa 1 25 KE52055 THERMAL OVERLOAD HEATER 3 26 KE52936 16 FUSE ye cate we eGo Saba lee we aloe water 2 27 KE95242 3 ihe mot hale est asi et te baat een e Ie he brace aged s Bol 1 380 415 VOLT OPTION 24 KE53838 6 TRANSFORMER ste ace ca m T the sers 1 25 KE52055 THERMAL OVERLOAD HEATER 2 26 KE52936 17 FUSE bat han each notte adest aliai dut da oa wands 3 27 KE95242 4 BABEL aguas gaa xa he S RE 1 440 480 VOLT OPTION 24 KE53838 5 TRANSFORMER 250VKA 11 x se a BERG ER eA dnx 1 25 KE52051 THERMAL OVERLOAD HEATER 3 26 KE52936 17 FUSE S sel m teh Es d mop Bd tes aed Ey ama qae ix 2 2T KE95242 4 LABEL ene deg doen dodo denne eu kala ade t haya 1 575 600 VOLT OPTION 24 KE53838 5 TRANSEQRMER 250VA pre iesu pude 1 25 KE52051 THERMAL OVERLOAD HEATER 3 26 KE52936 17 FUSE dot wheal M astral acto Bah Ae 2 27 KE95242 4 Sartre CUR v
44. exploded view for identification and placement of parts If necessary disconnect coil lead wires grounding wire if present and rigid conduit from solenoid housing Remove retaining clip and slip the entire solenoid enclosure off the solenoid base sub assembly WARNING When metal retaining clip disengages it will spring upward 4 Unscrew solenoid base sub assembly and remove core assembly core spring and solenoid base gasket Remove bonnet screws valve bonnet piston assembly lip seal support inner and outer body gaskets All parts are now accessible to clean or replace Replace worn or damaged parts However for best results replace all parts as supplied with an Rebuild Kit Valve Reassembly 1 Reassemble in reverse order of disassembly Use exploded view for identification and placement of parts Lubricate all gaskets with DOW CORNING 1119 Compound lubricant or an equivalent high grade silicone grease Position support and inner and outer body gaskets in valve body Position lip seal flanged end up onto piston assembly Install piston assembly with lip seal into support in valve body cavity Replace valve bonnet and bonnet screws Torque bonnet screws in a crisscross manner to 95 10 inch pounds 10 7 1 1 newton meters Replace solenoid base gasket core assembly and solenoid base sub assembly Torque solenoid base sub assembly to 175 25 inch pounds 19 8 2 8 newton meters Re
45. f way before raising or lowering bridge 1 Turn MIX LIFT SWITCH to lift icon 2 Turn MIXER SPEED CONTROL to 0 and back up to 5 3 Turn and hold UP DOWN SWITCH to up arrow to raise or down arrow to lower Mixing 1 Turn MIX LIFT SWITCH to mix icon 2 Turn MIXER SPEED CONTROL SWITCH to and slowly adjust to desired speed 3 Adjust SECONDARY SPEED CONTROL KNOB to desired speed Tilting Kettle 1 Raise MIXER BRIDGE and swing to side 2 For manual tilt Turn HANDWHEEL For power tilt Turn POWER TILT CONTROL SWITCH WARNING Do not tilt kettle when mixer agitators are in kettle bowl Product Discharge Valve 1 For butterfly valve Push handle in and pull upwards to open 2 For air valve Turn AIR REGULATOR SWITCH to open or close Adding Water Manually 1 Locate FAUCET SPOUT over desired kettle 2 Turn on HOT or COLD WATER VALVES CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast efficient cooking performance anq to ensure its continued safe reliable operation The best time to clean is shortly after each use allow unit to cool to a safe temperature WARNINGS gt Do not use detergents or GED cleansers that are chloride based or contain quaternary salt Chloride Cleaners c Do not use a metal bristle brush or scraper Wire Brush a
46. ing items to test 13 Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit Test the meter at the following values up to capacity Should be approx 1 4 During this test check that the interrupt switch stops the water flow and the continue reset when switched to continue resumes the flow without resetting the meter GALLONS LITERS 5 20 20 80 40 160 80 320 100 400 When the continue reset switch is turned to reset the displayed quantity on the meter should be erased and the count begins at zero For the following test fill the kettle 3 4 full of water Have the mixer rotating with the speed control setting at three to five 14 Heating Manual 15 Cooling Manual 16 Heating Automatic 17 Chart Recorder Active Bypass switch in Bypass position Heat Off Cool switch in Heat position Open manual steam valve steam enters kettle and condensate escapes from steam trap For units equipped with water cooling 1 Automatic drain opens and discharges water from jacket 2 Automatic drain closes when steam starts exiting 3 Condensate drain opens and discharges hot water Close manual steam valve and you should hear steam entering kettle slow to a stop Turn Heat Off Cool switch to Off Open manual steam valve Turn Heat Off Cool switch to Cool Cooling water enters kettle from large console and exits from side console Heat Off Co
47. ir system be equipped with a drier filter and automatic water dump on the air compressor receiver tank If the distance between the tank and the unit is less than 100 feet then a minimum line size of 3 4 is required A distance of 100 to 300 feet requires a minimum 1 line PIPING CONNECTIONS 1 All plumbing to and from the kettle should be thoroughly cleaned and inspected for dirt and debris before the final connections to the kettle are made 2 Connect all piping according to identification tags on unit 3 Piping between boiler and kettle should be sloped and a drip condensate trap installed at lowest point 4 Insulating steam piping is recommended for safety and higher efficiency 5 To determine the correct steam supply pipe size Al Find the total steam requirement using the first chart Use the steam requirement total in the second chart to find the correct pipe size PIPING SCHEMATIC DUMP VALVE DRAIN 34 HOT WATER CONDENSATE OUT STEAM IN COOLING WATER IN r COLD WATER r COOLING WATER OUT X XX etose vatves PRESSURE REDUCING PVR VAVLE vr UNIONS 4 4 4 STRAINERS STEAM REQUIREMENTS FOR KETTLES Kettle Cap Kettle 25 psi Steam 265 F 40 psi Steam 287 F 80 psi Steam 302 F U S Gal Dia Lbs Hr Hp Hr Lbs Hr Hp Hr Lbs Hr Hp Hr 40 26 100 3 120 4 150 4 5 60 29 5 150 4 5 190 5 5 230 7
48. mp gt Steel wool should never be used for cleaning the stainless steel Steel Pads gt Unit should never be cleaned with a high pressure spray hose High Pressure Spray Hose gt Do not leave water sitting in unit when not in use Stagnant Water 1 2 Turn unit off Remove drain screen if applicable Thoroughly wash and rinse the screen either in a sink or a dishwasher Prepare a warm water and mild detergent solution in the unit Remove food soil using a nylon brush Loosen food which is stuck by allowing it to soak at a low temperature setting Drain unit Rinse interior thoroughly If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brush to clean tangent draw off tube d Rinse with fresh water e Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nut should be hand tight only If the unit is equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution c Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit i
49. n Electric Code CSA Standard C22 1 Canada A separate fused disconnect switch must be supplied and installed The kettle must be electrically grounded by the installer The electric supply must match the power requirements specified on the kettle s rating plate The copper wiring must be adequate to carry the required current at the rated voltage Refer to the specification sheet for electrical specifications 1 Ensure main power is turned off before connecting wires 2 Remove the screws at the rear of the center console cover and remove the cover A wiring diagram is affixed to the underside of the console cover 3 Feed permanent copper wiring 18 through the cut out in the bottom of the console Connect wiring in junction box in the bottom of the console 4 Turn main power back on 5 Check for correct rotation of electric motor access by removing top front cover on center console If rotation is incorrect disconnect main power and reverse any two of the three live lines 6 Replace the console cover and secure it with screws COMPRESSED AIR CONNECTION Mixer Kettles with an air activated discharge valve require a minimum of 90 PSI to operate correctly If the unit is also supplying air to a Metering Filling Station then a pressure of 100 PSI at a minimum volume of 25 CFM is required The air supplied to the mixer should be clean and dry No oil should be added to the supply air We recommend the compressed a
50. nd console cover AIR FILTER REPLACEMENT PROCEDURE 1 Disconnect air supply and bleed system 2 Remove cover on console 3 Check for filter location 4 Push lever down and rotate bowl guard assembly 1 8 turn i 5 Push down on E bowl guard Deflector a assembly and remove Element 6 Unscrew baffle Baffle and remove filter element inspect bevel and replace filter Bowl Guard if required Assembly i 7 Replace filler cap and cover SOLENOID VALVE MAINTENANCE IMDCAIES THAT PARTS IHCLUDED ATE REELILO KITS NN ln i v Ses J d my 7 deg p427 UK AJ x K t ATI I x DIRE DOES COM IORAMIPT SDA BASE GARTE PATDA n3 JP UM IKKE F Ordering Information Parts marked with an asterisk in the Solenoid Valve Exploded View Drawing are supplied in the Rebuild Kits Valve Rebuild Replacement Description Coil KE54834 9 2 120V 60 Hz SE50400 SE50401 KE54834 6 1 120V 60 Hz SE50402 SE50401 KE54
51. ndary Agitator 200 250 gal Main Coupling Scraper Arm 1 Secondary Coupling Agitator Arm 1 Coupling Washer Primary 5 5 1 Socket Head Screw 1 4 X 20 2 Socket Head Screw 5 16 X 20 2 Coupling Washer Secondary 5 5 1 IO BRE Re RI Eben 1 EE Enea 2 Scraper Blades AR ade ev Un oed as required Electric Motor hp 208 230 460V 1 Electric Motor hp 220 380 440V 1 Electric Motor 3 hp M Io s e Re get d edet gen A s 1 Filter Tank Breather ex ecd ene ado e SC e tra iod ae 1 Gear 3 4 1 0 Pump used prior to 1995 1 Gear 3 4 Pump used after 1995 Gear 7 87 e ee ee c ee CE 1 Coupling dei dieit epe tette eren Face 1 Speed Control KNOB us stc bebe qas Rants 1 Plunger for Speed Control Knob 1 Gasket Tank col et e 1 Hydraulic PUMP asin aie baa den racer ate Pala 1 SWIVEL AGERE E et etos dee e EO RD t r
52. neto efte RR 1 for 100 gallon N1 0440 10 5 NIPPLE 1 2 10702 BRASS sss exer O ER aed ne PS SS 1 N2 0440 6 875 NIPPEE 1 2 NPT x6 7 8 EG BRASS oae pete 1 for 125 gallon N1 0440 13 875 NIPPLE 1 2 NPT x 13 7 8 LG BRASS 1 N2 NO440B7 625 NIPPEEY 1 2 NPT x 7 5 8 EG BRASS setenta e ae ect 1 for150 gallon N1 0440 10 5 NIPPLE 1 2 NPT X 101 2 LG BRASS css acai ig Res RT RR dee ES 1 N2 0440 4 NIPPLE T 2 NPT x 4 eet rer oat 1 for 200 gallon N1 0440 13 875 NIPPLE 1 2 NPT x 13 7 8 LG BRASS 1 N2 0440 6 1 2 NPT 3 6 EG BRASS p es betonen y etae 1 for 250 gallon N1 0440 13 875 NIPPLE 1 2 NPT x 13 7 8 LG BRASS 1 N2 0440 4 NIPPLE 1 2 NPT XA LG BRASS 29282 puede Sau 1 FLUSH PISTON VALVE AIR SOLENOID VALVE 4 10 d 13 yox X X ITEM NO PART NO 5 17 02292 5 KE55257 6 05317 1 T KE55259 1 8 05317 2 9 KE55261 1 10 KE55262 WAL KE55263 1 12 KE55264 1 13 05220 1 14 05030 2 15 KE55305 16 KE55259 2 17 FI05318 VALVE SCHEMATIC RPS AB
53. ngineering Naperville IIl an independent testing laboratory SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Center for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification UL NSF ASME Ntl Bd etc only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will void warranty HYDRAULIC COMPONENTS page 1 of 3 Scraper Blades KETTLE SIZE GAL QUANTITY 40 22 60 26 80 30 100 34 125 38 150 38 Baffle a Arms es F KETTLE SIZE GAL 40 01682 1 60 01682 2 80 KE01682 3 100 01682 4 125 01682 5 150 01682 6 Cooling Fan Fan KE54860 Fan Cover KE601236 Fan Guard KE54861 Buzzer KE603803 used after April 2010 NOTE For Hydraulic Hoses order Part No 00505 and specify length required HYDRAULIC COMPONENTS page 2 of 3 ITEM NO 10 11 12 13A 13B 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NO KE51607 KE54834 10 SE50224 KE51608 KE54834 11 KE54834 16 SE50224 KE51848 SE50241 SE50242 KE52124 1 KE51846 KE51938 KE53004 FA95006 KE51845 KE603
54. nsure kettle is at room INSTALLATION GENERAL RECOMMENDED FLOOR Installation of the kettle must be accomplished by DRAIN LOCATION qualified installation personnel working to all applicable local and national codes Improper installation of product could cause injury or damage 2j This unit is built to comply with applicable standards for manufacturers Included among those approval 18 GEEARANCE REQUIRED FOR SERVICE agencies are UL NSF ASME NII Bd CSA ETL CE and others Many local codes exist and it is the NIE responsibility of the owner installer to comply with these OE codes Y Y 6 INSPECTION B Before uncrating visually inspect the unit for evidence gt of damage during shipping If damage is noticed do Y y not unpack the unit follow shipping damage instructions A B c DAMAGE T MKDL 40 T CC 221 8 51 31l INSTRUCTIONS T MKDL 60 T CC 22 1 8 BT If shipping damage to the unit is discovered or T MKDL 80 T CC 22 1 8 58 31 suspected observe the following guidelines in T MKDL 100 T CC 2134 67 37 preparing a shipping damage claim T MKDL 125 T CC 2134 65 31 1 Write down a description of the damage or the T MKDL 150 T CC 21 3 4 68 31 reason for suspecting damage as soon as it is discovered This will help in filling out the claim Recommended Floor Drain Location forms later If possible take a polaroid picture
55. ol switch in Off position Open manual steam valve Follow operating instructions on label to set the temperature to 180 F 90 C Turn Active Bypass switch to Active you should hear steam entering kettle and condensate should escape steam trap For units equipped with water cooling 1 Automatic drain opens and discharges water from jacket 2 Automatic drain closes when steam starts exiting 3 Condensate drain opens and discharges hot water 8 Seal chart recorder on the inside all around to the panel with silicone b Seal pipe penetration where cables enters panel from console with silicone all around OPERATING INSTRUCTIONS ITEM tt MIO Hm B ON N N NI N N NIN aa a uud 990 So oe o o MAIN POWER SWITCH MIX LIFT SWITCH AIR REGULATOR SWITCH DESCRIPTION UP DOWN SWITCH MIXER SPEED CONTROL EMERGENCY STOP BUTTON HEAT COOL SWITCH HEAT COOL SWITCH ACTIVE BYPASS SWITCH TEMPERATURE CONTROLLER WATER METER POWER SWITCH WATER METER START SWITCH WATER METER INTERRUPT SWITCH WATER METER CONTROL TIME TEMPERATURE CHART RECORDER MIXER BRIDGE ___ MAIN AGITATOR ARM SECONDARY AGITATOR ARM SECONDARY SPEED CONTROL KNOB FAUCET SPOUT HOT WATER VALVE COLD WATER VALVE STEAM CONTROL VALVE POWER TILT CONTROL SWITCH BUTTERFLY VALVE DRAIN COCK FUNCTION switch for unit Sets hydraulics to mix or lift mode When unit is in lift mode
56. p uet a woe e s neo 1 WATER COOLING OPTION 13 FA10135 SCREWS ENDE ERR VER 2 14 KE50753 10 RELAY ies tuned ten aude Tee wies t Bara tie deo 1 WATER COOLING WITH CONTROLLER OPTION 13 FA10135 SCREWS 46 32 X 1 2 eg setae n eet maesta tu ba tabo 2 14 KE50753 10 ex a cate cts Ie a O 1 HEATING COOLING CONTROL OPTION 13 FA10135 SCREWS 86 32 X 1 2 2 14 KE50753 10 RELAY ise Ee e ttd aod qr Usado o AS eos 1 SWITCH CONFIGURATIONS GAS amp DIRECT STEAM MODELS SWITCH DISASSEMBLY PROCEDURE MAIN CONSOLE CONTROL SWITCHES For standard Mixer Kettles View of switches from back of control panel LEGEND NO NO normally open part KE603208 9 NC normally closed part KE603208 8 REMOTE CONSOLE CONTROL SWITCHES For units with a Water Meter 1 1 1 View of switches from back of control panel L REMOTE CONSOLE CONTROL SWITCHES For units with a Water Meter amp Time Temperature Chart Recorder 99 View of switches from back of control panel BUTTERFLY VALVE ITEM NO 1 7 PART NO KE51603 KE52286 FA11224 FA21024 SE50433 SE50433 1 SE50434 SE50434 1 SE50435 SE50435 1 SE50436 SE50437 DESCRIPTION QTY Butterfly Valve 2 includes housing
57. place solenoid enclosure and retaining clip Restore line pressure and electrical power supply to valve After maintenance is completed operate the valve a few times to be sure of proper opening and closing CAPACITORS WIRING DIAGRAM EE ties 22 2 12 blue HE M MESE 3 red red ST SINGLE KETTLES CONTACTOR OVERLOAD TONER Fuse 1 5 amp slow blow 208 240v amp Fuse 75 amp slow blow 380 480v consult factory for other MOTOR T n N SHOW BLOW ev 290 wiring configurations ET oh CONTROL s wh red bk 7 THERMOSTAT ee 3 HOUSING BLOWOUT FAN L WORT HEATER HEATER ro 6 M 7 Lo RY4J b 13 14 9 z S RESET POWER ON nd 10 WATER CONT METER or OPTION 8 5 G DIGITAL bk 12 COUNTER 2 9 br red P RY4 VARISTOR 10 INTERRUPT gt zi 2 bik red RYA N hg WATER FILL SOLENOID N SoLENOID CIRCUIT UP LIMIT SW BREAKER red whe 18 UP RELAY DOWN LIMIT SW or POWER 17 RY11 Pe 18 DOWN RELAY dg uP OPTION Y OFF gt 19 DOWN 20 br RECTIFIER
58. r rotation Bridge should not raise until speed control is turned to minimum and then adjusted back up 6 Swing Bridge Bridge when fully raised should swing without hitting any object i e control housing kettle lip Check that hydraulic hoses are not being pinched by stops on swivel assembly 7 Tilt Kettle Kettle tilts smoothly both down and back up If power tilt check that micro switches are adjusted properly kettle is level in upright position and drains fully when tilted and are not being crushed by gear 8 Lower Bridge Raise bridge Switch to mix Turn speed control to zero to reset micro switch then set speed control to number four Check that unit does not begin to mix until bridge has lowered part way into the kettle Check that mixer bridge pin lowers into pin hole correctly 9 Speed Control Main agitator arm not rotating when set at minimum but will start to move slowly on Main one Speed control makes positive contact with micro switch 10 Speed Control Set main speed control to five Adjust secondary control from Secondary minimum to maximum Look for considerable speed variance 11 Water Faucets Turn on hot water faucet Turn off and check for leaks in piping and drips from faucet spout Repeat above with cold water faucet 12 Product Discharge Add water to kettle Check for leaks from valve Open and close valve a few times Valve and check for leaks again OPTIONAL CONTROLS Some units may not have the follow
59. ry Agitator 80 gal includes 44 1 Secondary Agitator 100 gal includes 44 1 Secondary Agitator 125 gal includes 44 1 Secondary Agitator 150 gal includes 44 1 Secondary Agitator 200 gal includes 44 1 Secondary Agitator 250 gal includes 44 1 Primary Agitator 40 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 60 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 80 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 100 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 125 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 150 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 200 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 250 gal with Gallon Markings includes 16 18 amp 43 1 Primary Agitator 40 gal with Liter Markings includes 16 18 amp 43 1 Primary Agitator 60 gal with Liter Markings includes 16 18 amp 43 1 Primary Agitator 80 gal with Liter Markings includes 16 18 amp 43 1 Primary Agitator 100 gal with Liter Markings includes 16 18 amp 43 1 Primary Agitator 125 gal wi
60. s not in use 10 f the unit is equipped with a Air Valve clean daily as follows Sy _ CLAMP KETTLE OUTLET OT O RING VALVE TEE O RING b O RING CLOSED POSTITION OPEN POSITION a AIR HOSE AIR CYLINDER AIR HOSE a Open product valve b Disconnect air hoses c Remove air cylinder d Remove valve tee e Remove all O rings f Clean air cylinder do not submerge in water Wipe clean and sanitize g Clean and sanitize tee and O rings h Grease and reinstall O rings i Reinstall tee to kettle outlet j Reinstall air cylinder to bottom of tee k Reconnect air hoses I Close valve and check for alignment 11 Clean the scraper blades as follows a Remove retaining ring and slide scraper blades off agitator arm b Place parts in a pan of warm water to soak c Clean in a sink using a warm water and mild detergent solution d Rinse with fresh water e Allow to dry thoroughly on a flat clean surface 10 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOTES For more difficult cleaning applications one of the following can be used alcohol baking soda vinegar or a solution of
61. s that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or grounded coil broken lead wires or splice connections 2 Burned Out Coil Check for open circuited coil Replace coil as necessary Check supply voltage it must be the same as specified on nameplate 3 Low Voltage Check voltage across the coil lead Voltage must be at least 8596 of nameplate rating 4 Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate 5 Excessive Leakage Disassemble valve and clean all parts If leakage continues replace all parts as supplied with a Rebuild Kit Coil Replacement WARNING Turn off electrical power supply 1 2 Disconnect coil lead wires and green grounding wire if present Remove retaining clip nameplate and housing WARNING When metal retaining clip disengages it will spring upward 3 4 Slip spring washer and coil off the solenoid base subassembly Coil is now accessible for replacement Reassemble in reverse order of disassembly Use Solenoid Valve Exploded View Drawing for identification and placement of parts CAUTION Solenoid must be fully reassembled because the housing and internal parts complete the magnetic circuit Valve Disassembly WARNING Depressurize valve and turn off electrical power supply 1 Disassemble valve in an orderly fashion Use
62. ssivity layer and allow corrosion to occur 1 Mechanical abrasion 2 Deposits and water 3 Chlorides Mechanical abrasion means those things that will scratch a steel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucet in varying degrees of hardness Depending on what part of the country you live in you may have hard or soft water Hard water may leave spots and when heated leave deposits behind that if left to sit will break down the passive layer and rust stainless steel Other deposits from food preparation and service must be properly removed Chlorides are found nearly everywhere They are in water food and table salt One of the worst chloride perpetrators can come from household and industrial cleaners So what does all this mean Don t Despair Here are a few steps that can help prevent stainless steel rust 1 Use the proper tools When cleaning stainless steel products use non abrasive tools Soft cloths and plastic scouring pads will not harm steel s passive layer Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks 2 Clean with the polish lines Some stainless steel comes with visible polishing lines or grain When visible lines are present always scrub in a motion parallel to the lines When the grain cannot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alk
63. th Liter Markings includes 16 18 amp 43 1 Primary Agitator 150 gal with Liter Markings includes 16 18 amp 43 1 Primary Agitator 200 gal with Liter Markings includes 16 18 amp 43 1 Primary Agitator 250 gal with Liter Markings includes 16 18 amp 43 1 Roller Bearing xg e ron ear 2 Thrust Washer Brass 2 eR e ae re ac h Eee d 2 Fiydraulic Elose ar acy q m ette So eges ia o specify length Bridge Swivel Housing Assembly 1 Melosity Fuse aus nm S Ba rx tot Ee oS IR ENS 1 Label Fland Crush Warning ate ee 1 Solenoid Valve used after August 2009 1 MAIN CONSOLE CONTROLS For standard Mixer Kettles 1 10 TAN RS 6 RN 6 9 44 8 ITEM NO PART NO DESCRIPTION QTY 1 KE52190 Krob Speed Control dore depen as ede sq asas dido 1 2 KE00860 Cable and Bracket Speed Control includes items 9 13 1 3 KE53193 Emergency SWITCH u eue See eod usa dpa tuna 1 4 KE53377 Push Button Contact Block 1 5 SK50315 1 1 6 KE003209 5 Switch Assembly On Off On Maintained Single kettle 2 ate amend deny 2 twin kettle
Download Pdf Manuals
Related Search