ELECTROMECHANICAL VENDOR
Contents
1. Port Door Frame DOOM 5A ERE Port Door Rod Elastic Stop Nut 86 32 Latch Strike for inner door Bushing 1 34 Gable Clamip 1 ierra Rivet 3 16 diameter Inner Door Bushing Inner Door Ainge 8 92 Self drilling Screw 8 18 x 1 2 Bottom Door Hinge Bolt 1 4220 T ee ui 33 PART NO Main Door Hinge Lifter amp T Handle Assembly 34 ITEM NO O Q N NY A A A A A A A O OO O WN o 27 28 NOTE 1 Main Door Hinge Lifter amp T Handle Assembly DESCRIPTION PART NO HingeASSembly rile dane ins 810002 Bearing Nyliner 1 27 916012 DUG IBS banati 905007 Self tapping Bolt 1 4 20 x 1 901003 Carriage Bolt 1 4 20 x 1 901008 Nut 14420 teste qucm 905002 Flat Washer 7 8 OD eite kasa2. 011709 Hem Angle Right 3 deep 79 058712 Hem Angle Right 3 deep 72 059708 40 Self tapping Screw 1 4 20 x 1 901003 Rear Can Retainer 810007 Wire Tie 4 not shown holds S O Harness 916007 Wire Tie Large nennen 916008 Denotes that a color must be specified NOTE 1 There are various parts Please specify model and serial number at the time of order 40 Port Assembly NN Sn 2 DESCRIPTION PART 1 Stop zea Mtt enti E ette tad 010508 2 POREN GUM Re een ala 815019 3 1 4 Port SDacel iion ede t p ERREUR 815020 5 Port Body W A Coke sss 010530 Port Body W A Pepsi Cold Drink 012560 6 Anti Theft Plate all except 16 oz amp CDC Vendors 010509 Anti Theft Plate Bottles 141102 7 Bolt 1 4 20 x 1 2 rere a ae dee he 901007 8 Nut 1 4520 E osa e au au un AUR 905002 NOTE 1 There are various parts please specify model and serial number at the time of order
3. 1 Sold out Spring ed 914003 Cabinet Vend Mechanism non electronic continued 33 Sold out Paddle Wide Column 010729 Sold out Paddle Narrow Column 010731 34 Motor Cover Wide Cabinet 010029 Motor Cover Narrow Cabinet 036003 35 Wide Can Chute Assembly 2 deep 010070 36 Can Chute Liner Wide 010021 37 Hem Angle Left 2 deep 79 010717 Hem Angle Left 2 deep 72 011708 Hem Angle Left 3 deep 79 058711 Hem Angle Left 3 deep 72 059707 38 Hem Channel 2 deep 79 010715 Hem Channel 2 deep 72 011711 Hem Channel 3 deep 79 058709 Hem Channel 3 deep 72 059706 39 Hem Angle Right 2 deep 79 010716 Hem Angle Right 2 deep 72
4. 010580 11 Coin Box Housing 010537 12 Carriage Bolt 1 4 20 x 1 2 901007 13 Lamp High Output for 79 Vendors 841001 Lamp High Output for 72 Vendors 841002 14 TIS 811001 15 Keps Nut 1 4 20 905002 16 Ballast Assembly 79 Wide Vendors 010950 Ballast Assembly 72 Wide Vendors 011930 17 Self drilling Screw 8 32 902004 18 Elastic Stop NUE 905004 19 Lamp Bracket semet t eet e cn tea t 010517 20 Top Lampholder Spring loaded 842001 21 Latch Roller Bracket 010516 22 Burst Open Latch 812003 23 Bottom Lampholder 842002 24 Bottom Inner Door Hinge 010550 25 Self tapping Screw 1 4 20 x 1 901003 26 Port Brace Wide Vendors 010515 Port Brace Narrow Vendors 036502 51 Vandal Resistant Door Front 52
5. 841006 6 Coin BOX HOUSING nenten keen 010537 7 Coin Box Welded Assembly 010580 8 Em 815015 9 Changer Door iaia 010544 Changer Door Assembly 011580 10 Ballast Assembly 79 with Lampholders amp Wire 012591 Ballast Assembly 72 with Lampholders amp Wire 013920 11 Lamp Bracket 010517 12 Top Lampholder 2 2002 a 842003 13 Bottom Lampholder 842004 14 Changer Door Hinge Top 010525 15 Changer Door Hinge Bottom 010524 16 Bottom Hinge Inner Door Hinge Assembly 010550 17 Latch Roller Bracket fe o fecto 010516 18 Latch Strike for Inner 812003 19 Screw 1 4 20 x 901003 20 Self drilling Screw 8 18 1 2 902004 21 Carriage Bolt 1 4 20 x 1 2 901007 22 AET 905002 23 Screw 48 32 x 3 8 901011 24 Pop d bes 908004 25 Bottom Coin Chute Assy PC CD to Coin Box 012593 26 Hopper Chute Assembly to Coin Cup 012538 27 Tie Rod
6. enne enne 58 RY DP Select Panel Assembly Poet eS vri mo eie 60 SECTION 8 WIRING DIAGRAMS 62 931130 6 select Vendors 6 Wide Col 0 Narrow Col 931029 6 select Vendors 6 Wide Col 1 Narrow Col 931021 7 select Vendors 4 Wide Col 4 Narrow Col 931023 9 select Vendors 1 Wide Col 9 Narrow Col 931033 5 select Vendors 5 Wide Col 0 Narrow Col 931119 6 select Vendors 6 Wide Col 0 Narrow Col 931034 6 select Vendors 3 Wide Col 3 Narrow Col 931097 7 select Vendors 6 Wide Col 1 Narrow Col 931022 8 select Vendors 4 Wide Col 4 Narrow Col 931024 10 select Vendors 1 Wide Col 9 Narrow Col Safety Seement ROYAL VENDORS COMMITMENT TO SAFETY Royal Vendors is committed to safety with all of our product designs We are committed to notifying the user of a possible danger involving the improper handling or maintenance of our venders The servicing of any electrical or mechanical device involves potential dangers both to those servicing the equipment and to users of the equipment These dangers can occur because of improper maintenance or usage The purpose of this safety segment is to alert everyone servicing Royal equipment of potentially dangerous areas and to provide basic safety guidelines for proper upkeep The service manual contains various warnings that should be
7. 809006 13 Correct Change Lamp 841010 14 Screw 6823 4 901001 15 Goin Chutes pue 815001 16 Self tapping Screw 6 32 x 1 4 901004 17 Coin Chute sss 815002 18 Spring Plate 010511 19 Coin Return 914003 20 Scavenger Link Coin Return Lever 810001 21 Coin Return Cup old style Lexan 815003 Coin Cup Weld Assembly new style steel 012595 22 Button Assembly button front shown 815025 23 Button Assembly button rear shown 815025 24 SOMMOUE Earmp ii anite al ect 841009 25 SEW 4 40x11 iena ia E 901005 26 Spring Shield 815164 27 8 835012 28 oWwItch SPaCER u lu aset 815018 29 NUL PAAU S e sayu 905003 30 Self tapping Screw 8 32 x 1 2 901002 31 905001 32 Door Haltriess un uyu n i up au dE 1 Denotes that color must be specified NOTE 1 There are various parts Please specify model and serial number at the time of order NOTE 2 This part is not available in
8. 842005 19 en aironi aleen 810005 20 SPONGE EE 815037 21 Wiring Cover Plate 010002 22 Grommet PIU g islanda 815017 23 Compressor sat vs 914002 24 Relay 1 3 Tecumseh not 822002 Relay 1 3 Tecumseh not shown 822009 25 Overload 1 3 Tecumseh not shown 822004 Overload 1 3 Tecumseh not shown 822010 26 SIlencerz A 939037 27 SCKOW 832 112 tie Nes 901038 28 Well Nut 8 32 2 22 2 905026 29 N t 14207 anterior 905002 30 Mounting Bracket Evaporator Fan Plate 010057 Denotes that a color must be specified x Denotes that Loc Tite threadlocker 262 is used on motor shaft before mount ing this nut NOTE 1 This part is not available individually It must be ordered as an assembly 37 38 PU 2 Cabinet Vend Mechanism non electronic Cabinet Vend Mechanism non electronic ITEM NO 1 WN A 0 DESCRIPTION PART NO Foamed Cabinet Assembly 72 Wide 2 deep 011220 Foamed Cabinet Assembly 72 Wide 3 deep 058220 Foamed Cabinet Assembly 79
9. Door Weld Assembly Coke 79 Door Weld Assembly Coke 72 Wide SIQI s TT ne Nut 48 32 iiir hail Self drilling Screw 8 x 1 2 Denotes that a color must be specified PART NO 141552 141553 142502 141556 815019 141552 141558 141555 010518 036503 141557 141554 142503 141510 142510 SEE NOTE 1 905001 902004 There are various parts Please specify model and serial number at the time of order 49 Vandal Resistant Door Rear Assembly o 50 Vandal Resistant Door Rear Assembly DESCRIPTION PART 1 Main Door Welded Assembly 79 Wide 141510 Main Door Welded Assembly 72 Wide 142510 2 Lamp Guard Wide Vendors 012514 Lamp Guard Narrow Vendors 040501 3 Screw 8 32 x 3 8 901011 4 Changer he n a teret ed 010544 5 Changer Door Hinge 010525 6 POD pM 908004 7 Changer Door Hinge Bottom 010524 8 Bottom Coin Chute Assembly to Coin 012593 9 Coin Popper u ee n o Pi nus 815015 10 Coin Box Welded Assembly
10. SIMILIMS 100 0105 id i i l z z E 5 a E DON 4 aan 1 le 1 e i i 58 3 lo EE lo0 280 lt6 OH A SSY MEINYHO3M QNI ra 4 EUCLON ON Es 2 4 mi d Q0 9 tow TT vod 8014 7775 Lac 8r m eu Ut UST TI e d E gt gt gt H v X 5 lt 1 zw D 0 2 0 D D x 4 J 4 5 2 193135 8 220163 10 mi CLI IL 7 ey ou z2 x 4 2 E iri E 4 3 8 x v x z z 3 ON H goa ee a irat ini Eel 0 o p ee 0 le 00 0 n j 32 LH F 85 3 70 19531738701 3 100 sem 3H21AS T
11. Changer DOOF Changer Door Assembly Pop Rivet 1 6 ie ii bean dede de Self drilling Screw 8 18 x 1 2 Latch Strike for Inner Latch Roller Bracket Changer Door Hinge Bottom Bottom Coin Chute Assembly nnee Coin Box Weld Assembly Coin BOX SCREW 14 20 ete Nut 1 4720 lu an ee RR YR Ee Prae Carriage Bolt 1 4 20 x 1 Bottom Lampholder High Output Lamp Bracket Tie Rod Top Lampholder High Output Changer Door Hinge Top Denotes that a color must be specified 59 PART NO Dr Pepper Select Panel Assembly Regular Dr Pepper Select Panel Assembly Regular DESCRIPTION PART NO 1 Main Door Welded Assembly Dr Pepper 79 100510 Main Door Welded Assembly Dr Pepper 72 101510 2 Control Panel Dr Pepper Front 10 select
12. DESCRIPTION PART 1 Foamed Cabinet Assy 72 Wide 2 deep 011220 Foamed Cabinet Assy 72 Wide 3 deep 058220 Foamed Cabinet Assy 79 Wide 2 deep 010230 2 Evaporator Fan Shroud Assembly 010010 3 Evaporator 2 2 010013 4 Grommet Evap Fan Motor not shown 916006 5 Fan Blade Evaporator 810004 6 Fan Motor Evaporator 839001 7 Evaporator Fan Plate e 010058 8 Fan Motor Bracket Evaporator 010006 9 Self tapping Bolt 1 4 20 1 100000 2 901003 10 LISCI 906007 11 Self drilling Screw 8 1 2 902004 12 Fan Motor Condenser 839010 13 Fan Blade Condenser 810003 14 Fan Motor Bracket Condenser 810006 15 Compressor SEE NOTE 1 16 1 3 H P Refrigeration System w Capacitor 156430 1 3 H P Refrigeration System w Capacitor 141420 17 RG 2 9 0 e ie td di aer egeo 901011 18 Main Wiring Harness Electro Mechanical
13. 18 neden ne eee ES 19 Ballast and Counter Power Sockets a 20 Cam Operat OM had ads ana Qa Cw hua 20 SECTION 5 VEND CYCLE VERSE Eenden edelen 24 SOI OU Mr 26 SECTION 6 MAINTENANCE Taking Care of Your Vendor uices Ries 27 Troubleshooting se a Zi SECTION 7 EXPLODED VIEWS and PART NUMBERS Taner A bs e ia 32 Main Door Hinge Lifter amp T Handle Assembly sse 34 Cabinet and Refrigeration System e eee tenete nasa 36 Cabinet Vend Mechanism seen enne 38 Port NSSenibIy tod ee 41 PC CD Door Front Assembly i 42 CD Door Rear Assembly eee enne 44 PC CD Select Panel non electronic 46 RVCC Vandal Resistant Door Trim i 48 RVCC Vandal Resistant Door Rear Assembly sese 50 RVCC Vandal Resistant Door 52 RVCC Vandal Resistant Door Rear 54 RVDP Main Door Assembly Front enne 56 RVDP Main Door Assembly Rear
14. 815086 Control Panel Dr Pepper Front 8 select 815071 Control Panel Dr Pepper Front 6 select 815088 3 Control Panel Dr Pepper Rear 10 select 815087 Control Panel Dr Pepper Rear 8 select 815072 Control Panel Dr Pepper Rear 6 select 815089 4 Select Button Dr Pepper 815073 5 Button Spring Dr Pepper 914020 6 Switch 835001 7 Self drilling Screw 8 18 1 2 902004 8 Screw 4 5 8 iacu awe deeds a v Va eee 902009 9 Nut 79 32 bti etd e rali 905001 10 Main Door Harness 1 11 sold Out 841009 12 Coin Return Cup old style Lexan 815003 Coin Return Cup Welded Assembly 1218 amp after 100560 13 Coin Inserts sen u 809006 14 Correct Change 841010 15 T Handle 812001 16 d Handle Body p ttt 812134 17 Node SEE NOTE 2 18 T Haridle 2 m e eot the io itte ree SEE NOTE 2 19 TeHandle Stud 803006 20 Retainer RING ne 906005 21 Coin Chute cee ue eria
15. sangre QN3A 58010 OMIA SIMD1IMS 100 0705 3138 78_12313S 1392305 47139 F 71 Made the United States of America Royal Vendors Publication 010127 Rev D 7 03
16. SECTION 1 GENERAL INFORMATION Introduction Thank you for the purchase of your new Royal ELECTRO MECHANICAL can bottle vendor We are sure you will be pleased with it as it is one of the most reliable vendors in the marketplace today This manual contains installation operation and service information for your Royal can bottle electro mechanical vendor To become familiar with your new vendor it is suggested that this manual be read in it s entirety At ROYAL VENDORS our objective is not only to provide you with a strong reliable vendor using only the highest quality environmentally safe materials but is also to provide you with first class service in a timely and cost effective manner Vendor Identification Unit Markings Your vendor can be identified by the serial plate which is mounted on the outer left side of the vendors main door fig 1a The serial plate gives valuable information which is necessary when ordering parts or calling for technical service RVCD 376 8 SERIAL NUMBER AMPS R12 OZ KEARNEYSVILLE W V 25430 TEST PRESSURES 300HS 150LS 115V 60HZ 1PH LISTED REFRIGERATED VENDING MACHINE 66E9 SUITABLE FOR OUTDOOR USE EE Common Models RVCD ROYAL VENDORS COLD DRINK ALL GENERIC MODELS RVCC ROYAL VENDORS COCA COLA RVMC ROYAL VENDORS MAGNUM CURVE PEPSI COLA RVDP ROYAL VENDORS DR PEPPER Model Numbers example 376 8 Your vendor will hold a maximum of t
17. lt 55 o 55 925 oes VEND SWITCH zk 9 V S BYPASS SWITCH 2r B S gt NOTCHES amp SWITCH ACTUATORS figure 44 Power exits normally open position of the extreme right vend motors rear bypass switch and travels to the common position of the vend relays switch 3 This enables a credit to be held upon reaching vend price which is commonly known as the holding circuit B Power simultaneously exits the normally closed position of the vend motors front vend switch and travels to the common position of the extreme right front sold out switch to start the vendors crems circuit For more information please reference Section 5 vend cycle vend sequence Step 2 Upon selection fig 4e power is supplied from the normally open position of the chosen select switch through the rear sold out switch to the vend motor coil As the vend motor starts to run it simultaneously rotates the vend timing cam attached to the vend motor shaft clockwise TO COM POSITION OF RIGHT VEND MOTOR VEND SWITCH CAM ROTATION VEND SWITCH V S BYPASS SWITCH B S FROM N C POSITION OF LEFT VEND MOTOR VEND SWITCH CAM NOTCHES amp SWITCH ACTUATORS figure 4e As the cam begins it s clockwise rotation the stationary mounted rear bypass switch will drop into low cam At this point both switches will be in low cam The bypass switch 21 dropping into low cam with the vend s
18. rr pU FROM SELECT SWITCH TO 42 VEND MOTOR figure 4b Ballast and Counter Power Sockets The changer plug bracket houses two 2 way mate n lok sockets to provide power to the ballast and to enable the use of a vend counter The counter and the ballast power plugs share neutral that is provided by a wire that is connected in pin 2 of the coin mechanism receptacle 110 VAC is provided to the ballast power plug from a wire that is connected in pin 1 of the coin mechanism receptacle 110 VAC is provided to the counter power plug from a wire that is connected connected in pin 3 of the coin mechanism receptacle This pin pulses when the coin mechanism receptacle s pin 3 pulses to energize the vend relay s coil Cam Operation The cams front profile fig 4c will reveal high and low sections of the cam A side profile will show that these high and low sections are staggered These sections are what determines vend motor running stopping credit holding and cancellation of credit NOTCH FILLER HIGH CAM LOW CAM figure 4c Cam Sequence Step 1 In a stand by position fig 4c the front vend motor switch vend switch is in low cam while the rear vend motor switch bypass switch is on high cam In this position 115 volts travels through each vend motors vend and bypass switches from left to right 20 TO COM POSITION OF RIGHT VEND MOTOR VEND SWITCH 2 Q lt H 5 25
19. 41 Pepsi Cold Drink Main Door Front Assembly 42 Pepsi Cold Drink Main Door Front Assembly DESCRIPTION PART 1 Door Weld Assembly 79 Pepsi 012520 Door Weld Assembly 79 Cold Drink 020510 Door Weld Assembly 72 Pepsi 013510 Door Weld Assembly 72 Cold Drink 019510 2 toT o a M E balia etd SEE NOTE 1 3 Right Vandal Panel 79 010519 Right Vandal Panel 72 011501 4 Rain Guard Wide Vendors 010518 5 Top Door Hinge rete terrenis 810002 6 Carriage Bolt 1 4 20 x 1 2 901007 7 Self drilling Screw 8 18 1 2 902004 8 Tescrew 48 92 X 5 4 iss cssc teo t tet 901001 9 Top Door Bushing 803003 10 Left Side Trim 79 Pepsi 141553 Left Side Trim 2 Pepsly eere 142502 Left Side Trim 79 Cold Drink 032505 Left Side Trim 72 Cold Drink 019507 11 Top Trim 79 amp 72 5 a tien area 012533 Top 79 amp 72 Cold Drink 032
20. Operation NARROW COLUMN SET FOR 5 WIDE COLUMN SET FOR VENDING SINGLE 1 DEPTH a VENDING SINGLE 1 DEPTH WIDE COLUMN SET FOR NARROW COLUMN SET FOR ENDING DOUBLE VENDING DOUBLE 2 DEPTH fig 3c Backspacers Listed in this section are the factory standard backspacer settings for double depth vending of 12 oz cans and 10 oz P L B s For the vending of other size packages product length different adjustments may be necessary For this information please contact your local Royal Vendors distributor Position From Front 2 207 CAN 10 OZ PLE PSE ENE 7 14 Loading Instructions Listed in this section are loading instructions for 12 oz cans and 10 oz P L B s for loading in wide and narrow columns After loading a vendor for the first time test vend each selection with money until the first can 15 delivered for each column This will ensure proper vending note Placing cans in front of the evaporator will restrict air flow and possibly hinder cooler performance WARNING Placing cans in front of the condenser will restrict air flow and cause unnecessary compressor wear Wide Column Loading For loading a wide column for the maximum capacity position the oscillator to the extreme right or left Load the first row of packages on the bottom bar of the oscillator The second row of packages must be loaded on the top bar of the oscillator in a zigzag fashion starting f
21. FIRE SECTION II ELECTRICAL HAZARDS A Servicing with Power Off For maximum safety unplug the power cord from the wall outlet before opening the vender door This will remove power from the equipment and avoid electrical hazards Service personnel should remain aware of possible hazards from hot components although electrical power is off B Servicing with Power On Some service situations may require access with power on Only fully qualified service technicians should perform power on servicing Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore important to maintain maximum clearances from both moving parts and live circuits when servicing WARNINGS 1 ONLY FULLY TRAINED PERSONNEL SHOULD ACCOMPLISH POWER ON SERVICING SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS 2 LIGHTING CIRCUITS CAN BEHAZARDOUS ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE REPLACING A BULB OR SERVICING THE VENDER IN THAT AREA 3 NEVERUSEA HOSE PRESSURE WASHER ORANY CLEANING METHOD THAT COULD WET ELECTRICAL COMPONENTS SEE CLEANING SECTION OF MANUAL FOR SUGGESTED CLEAN ING METHODS IF WATER CONTAMINATION OF ELECTRICAL COMPONENTS IS SUSPECTED USE QUALIFIED ELECTRICAL TESTING EQUIPMENTAND TEST METHODS TO ASSURE THAT VENDER IS NOTA HAZARD BEFORE APPLYING POWER FOR ANY REASON
22. Vandal Resistant Door Front DESCRIPTION PART 1 Door Welded Assembly Coke 79 141510 Door Welded Assembly Coke 72 142510 2 Control Panel Coke 6 select 145510 Control Panel Coke 7 select 141502 Control Panel Coke 9 select 143510 3 Security Plate Welded Assembly 141550 4 Validator Cover Coke 010535 5 Security Plate Decal Non electronic 845397 6 174920 3 T a aaa 901037 7 Bushing Button Coin Return 803030 8 Hex Jam Nut 9 16 18 2 905019 9 Screw 8 32 x 3 8 901011 10 Coin Plate 141516 11 Nut 1 4920 a eee onis umaka 905002 12 Hold Down Angle tr ana Beier iint 123505 13 Decal Select Button 845383 14 Coin Cup Mounting Plate Welded Assembly 123550 15 Carriage Bolt 1 4 20 x 1 2 901007 16 Correct Change Lamp 22 841010 53
23. Wide 2 deep 010230 Vend Mechanism Assembly SEE NOTE 1 Hem Channel 815024 Left Cabinet Vandal Panel 79 1302 amp after 141002 Left Cabinet Vandal Panel 72 1302 amp after 142001 Left Cabinet Vandal Panel 79 before 1302 010022 Left Cabinet Vandal Panel 72 before 1302 011001 Backspacer Assembly Narrow Column SEE NOTE 1 Backspacer Assembly Wide Column SEE NOTE 1 Spring Backspace oe dete 914001 st Lista 010725 Mechanism Gate Weld Assembly SEE NOTE 1 Hinge Gate nt mau t 010726 Mechanism Support 2 deep 010005 Thermostat Bracket Mechanism Support 2 deep 010020 Mechanism Support 3 deep 058001 Thermostat Bracket Mechanism Support 3 deep 058010 Pop Rivet 1 0 sua 908001 Can Chute 010018 Can Chute Tie Bracket 4 010017 Washer Nylon 1 2 ID 904001 Linkage Arm Wide
24. and absorb heat as it passes through the evaporator Drier The drier is located in the refrigerant line between the capillary tube and condenser It traps and removes moisture from the refrigeration system while allowing oil and refrigerant to pass through the system Accumulator The accumulator is located in the refrigerant line between the evaporator coil and compressor The accumulator traps any liquid refrigerant which did not vaporize before it reaches the compressor Temperature Control The adjustable temperature control is responsible for sensing temperature changes in the cooling compartment and starting the compressor motor when the compartment temperature rises above a preset setting The temperature control is composed of a control switch that is actuated opened and closed by the mechanical movement of a bellows The bellows is connected to a temperature sensing bulb located in the cooling compartment by a small diameter refrigerant tube The bellows temperature sensing bulb and refrigerant tube are filled with refrigerant that react to temperature changes When the temperature of the cooling compartment rises the refrigerant in the sensing bulb expands forcing the bellows to close the temperature control switch The temperature control switch turns the compressor and condenser motors ON As the refrigeration cycle cools the compartment the refrigerant in the sensing bulb contracts allowing the bellows to relax actuat
25. be in contact with the floor This is imperative for proper drainage of evaporator frost Voltage Requirements The vendor is designed to operate at a voltage of 115 volts 60 hertz It requires a minimum of 15 amp service The service outlet voltage must not exceed 129 VAC or fall below 103 VAC Vendor Power Cord The vendor has a 3 prong three wire grounding cord The vendor must be plugged into a grounded electrical outlet to protect the customer from an electric shock If you are not sure your outlet is properly grounded have it checked by a qualified electrician Note Extension cords are not recommended unless they are authorized before use by a certified electrician When you plug in your vendor you should observe the following 1 The fluorescent lights displaying the vendor sign will come on 2 Therefrigeration compressor will start to run 27 Troubleshooting PROBLEM Not accepting coins PROBABLE CAUSE Assuming the coin mechanism and vend relay are not at fault No power to vendor Columns are empty of product crems circuit is dead all sold out lamps will be lit Crems circuit is inoperative at some point No Power to Vendor 1 Check to ensure that the vendor is plugged in 2 Make sure that the coin mechanism receptacle has power Pin 1 should be hot with 110 VAC and pin 2 should be neutral Columns are Empty of Product All sold out lamps will be lit 1 Check to ensure that at least one colu
26. redd dada 815001 22 Self tapping Screw 86 32 x 1 4 901004 23 Coin Chute Cover 815002 24 Sptirig ee dende 010511 25 Coin Return Spring ii 914003 26 Scavenger Link Coin Return 810001 27 Validator Cover rer 012508 28 Panel Strap optional a 010531 29 Lock Cylinder Cover 161532 Denotes that a color must be specified NOTE 1 There are various parts Please specify model and serial number at the time of order NOTE 2 This part is not available individually It must be ordered as an assembly 61 000511564 i Si Po I nos Bry 2 ONT 400 8 1Sv rwH devi 62 a EE 3 IN s 45 ne am l H x cl ki E L h H k gt LA LI E olele L ___ E ik i LT Hu E F AE i Bleef B Elles B d s i 5 3 Ip i i 123135 6 3409 d 105015
27. relay receptacle at the common position of switch 3 A jumper wire is used to connect the normally open position of switch 3 to the hot side of the coil The voltage in these two sections will be used to power the vend relay s coil hold coil in once the momentary pulse described in stage 2 is gone From vend bypass switches ne 4 Energize the Select Panel The coin mechanism s pin 7 is responsible for energizing the select panel with 110 VAC to start the vend cycle A wire connects pin 7 of the coin mechanism receptacle to the common position of switch 2 of the vend relay receptacle This wire is hot before a credit is established but due to the vend relay not being energized no power will be sent to the select panel This wire is also hot once the vend relay has been energized to power the common position of switch 2 of the vend relay receptacle A wire is connected between the normally open position of switch 2 of the vend relay receptacle and the common position of the bottom select switch This wire takes power from the vend relay to the select panel starting at the bottom switch The power travels from the bottom switch and through each of the switches above note For vendors with a sequence relay coil the coil will be energized after power has traveled through each select switch You can determine this by hearing it click 1 To Sequence Coil if present Vend Relay Re
28. that is established will sequence the switch so that if selection 1 is chosen the vend will come from column 2 Coin Mechanism The coin mechanism determines the value and validity of each coin that is inserted into the vendor Once the vend price is achieved the coin mechanism sends an instantaneous pulse of 115 volts through pin 3 of the coin mechanisms receptacle to energize the vend relay s coil Refer to Vend Relay earlier in this section Once the vend relays coil is energized the coin mechanisms job is then to power the select panel through pin 7 of the coin mechanism receptacle and initiate coin return note Once the vend relay is energized vend price is achieved power is removed from pin 6 of the coin mechanism socket which kills further coin acceptance Exact Change Condition If correct change cannot be made the coin mechanism will power the correct change indicator lamp through pins 5 neutral and 6 115 volts constant with product in at least 1 column Vend Counter Option Your Electro Mechanical vendor comes equipped with a 2 way mate n lok socket to be used to power an optional vend counter The socket is pre wired to the coin mechanism The following coin mechanisms can be used in your Royal Electro Mechanical vendor This list can be found inside the vendor s main door THE FOLLOWING IS A LIST OF COIN MECHANISM MANUFACTURERS AND MODEL NUMBERS OF COIN MECHANISMS INTENDED FOR USE WIT
29. travels into the vendors main door and cabinet 6 21 FONNI 1339605 ee lin SO nre i ri on on an nn rr m p YOY SELECT SWITCHES then pr EA PPP KO ar VEND SWITCHES BYPASS SWITCHES gx P SOLD OUT nn YT SWITCHES gt te conte een ad ban crems circuit I do TTR rp mwas holding circuit msi zs 115 figure 5 As voltage enters the vendors main door from the stack plug it travels through the fifteen way mate lock plug at the bottom of the door to PIN 1 of the coin mechanism receptacle to power the coin changer In some cases a wire is also connected in PIN 1 of the coin mechanism receptacle to provide the ballast with 115 volts As voltage enters the cabinet from the stack plug it travels to the common position of the extreme left vend motors front vend switch A jumper wire is used from this position to provide power to the rear bypass switches common position The rear bypass switch provides a circuit around the vend switch in case a jam would occur while the vend switch is on high cam The power upon reaching the extreme right vend bypass switches serves two very important purposes 1 The voltage travels from the normally closed n c position of the front vend switch extreme left vend motor to the comm
30. 504 12 Bottom Trim 79 amp 72 Pepsi 012533 Bottom Trim 79 amp 72 Cold Drink 032507 13 Right Side Trim 79 Pepsi 012554 Right Side Trim 72 Pepsi 013507 Right Side Trim 79 Cold Drink 032506 Right Side Trim 72 Cold Drink 019508 14 Pop Rivet Stainless Steel 1 8 diameter 908001 Denotes that a color must be specified NOTE 1 There are various part numbers Please specify model and serial number at the time of order 43 Pepsi Cold Drink Main Door Rear Assembly 44 Pepsi Cold Drink Main Door Rear Assembly DESCRIPTION PART 1 Door Weld Assembly 79 Pepsi 012520 Door Weld Assembly 79 Cold Drink 020510 Door Weld Assembly 72 Pepsi 013510 Door Weld Assembly 72 Cold Drink 019510 2 Port Body W A PC CD Wide Round 012560 3 Lamp Guard Wide 012514 Lamp Guard NarroW 2 040501 4 Port Brace th we nce 010515 5 72 Slimline Lamp for 79 vender 841005 64 Slimline Lamp for 72 vender
31. 6 ale x 5 B G h 515 LI E Tr O Be 4408 f lg me 4 18 UT 65 3H21 48 SYdAH tO AS ai n PE LEFTY TOO 0 6 93158 43 15 ON VOLON ONIA JHIA COZ2 ASSV NSINYHGSR ONSA SuoLow ON3A S3H24I MS 100 0105 XSSv 1332V88 5 1Sv11v A SSY T3Nvd 193735 134205 UIINVHI 133208 66 100611196 110 v EO 164 retti pers wa m A SSY WSINVHIIJN ONJA 1 ini quan vn I RE ON SEE man g H i ERE INI 2 3 on ES gt QN ve E E b S PI 2 8 3 z z hi gt 2 lt i i Gal i u 88 2 gt E gt zx z SIMILIAS KEREN manas
32. B L i rcc T e LL aoc a pO WENN E Vend Relay Receptacle L 18 Pin 3 Power to Establish Credit This pin upon reaching the vend price will momentarily pulse with 110 VAC to energize the vend relay s coil This pin is not responsible for holding the vend relay s coil but for initial power to it A wire directly connects this pin of the coin mechanism connection to the hot side of the vend relay receptacle s coil connection Pin 4 This pin is currently not used Pin 5 Neutral to Power Correct Change Lamp This applies neutral to the correct change lamp when needed wire this directly to the correct change lamp Pin 6 Receives 110 VAC for Coin Mechanism s Crems Circuit This pin receives 110 VAC from the vendor s crems circuit refer to vend relay receptacle function 1 for a description and illustration As long as this pin has power the coin mechanism will accept coins or allow bills to be accepted Power to this pin means two things a credit is not established and product is in at least one column Pin 7 Powers Select Panel after Credit via Vend Relay This pin powers the vend relay receptacle s common position of switch 2 with 110 VAC before and after a credit is set up The only time that there is not power from this pin is when pin 3 momentarily pulses to begin the credit sequence After power is sent to the vend relay from this pin it is the vend relays re
33. Column Motor only 809005 Nyliner 9 85 ne Rie DR 916011 Rotor Retainer Narrow Column only 815012 Screw 8 32 X 3 8 teet ee iR RR egeris 901011 Journal Plate Wide Column only 010708 1 25 enu Eee Decet he REPE 916010 Rotor 2 deep Narrow Column only 809002 Rotor 3 deep Narrow Column only 809007 Oscillator 2 deep Wide Column only 809003 Oscillator 3 deep Wide Column only 809008 Vend Motor Assy Wide Col Regular 2 deep 010730 Vend Motor Assy Wide Col Regular 3 deep 059760 Vend Motor Assy Narrow Col Regular 2 deep 010720 Vend Motor Assy Narrow Col Regular 3 deep 059770 Self tapping Screw with Star 901006 Self tapping Screw 1 4 20 x 1 901003 SOrew 74 x 1 1 87 ie e tet d A 902003 Cabinet Harness not shown SEE NOTE 1 Miniature atio 835001 Switch Insulator 815016 SOld 0Ut Bali
34. EM CIRCUIT SEE NOTE TO COMMON OF BOTTOM SELECT HAS TO BE HOT TO ENABLE ACCEPTANCE SWITCH THIS WIRE WHEN THERE 15 PRODUCT IN VENDOR ELECT PANEL a TO PIN 6 OF THE CHANGER SOCKET BEFORE AFTER CREDIT ENABLES COIN MECH ACCEPTANCE CREDIT ESTABLISHED DISABLES COIN MECH ACCEPTANCE NOTE THE CREM CIRCUIT IS A LINE OF POWER THAT TRAVELS INTO THE VENDOR THROUGH THE VEND BYPASS SWITCHES OF EACH VEND MOTOR THEN THROUGH EACH FRONT SOLD OUT SWITCH TO DETERMINE IF AT LEAST ONE COLUMN HAS PRODUCT IN IT FROM THE LAST FRONT SOLD OUT SWITCH THE POWER THEN CIRCULATES TO THE COMMON POSITION OF SWITCH 3 OF THE VEND RELAY SHOWN Sequence Relay Coil RVCC models only The sequence relay coil is located in the upper left section of the vendor s main door and is responsible for controlling product delivery out of columns 1 and 2 When the select panel is energized during credit setup the power will travel out of the top select switch and to the sequence relay coil to energize it At this stage you will hear it pulse There is a miniature switch that is connected to the sequence relay coil As the coil energized each time a credit is established it toggles the switch When selection 1 is chosen the power will travel from the select switch to the sequence relay switch at the common position Depending on which position the switch is will influence which column is vend from If a vend is made from column 1 the next credit
35. H THIS VENDOR THE VENDOR IS NOT TO BE OPERATED WITHOUT ONE OF THESE COIN MECHANISMS COIN ACCEPTORS INC MODELS 575 WITH WITHOUT E FOLLOWED BY 9800A 9800B 9800C 9800D WITH WITHOUT ADDITIONAL SUFFIXES MODELS 575 WITH WITHOUT E FOLLOWED BY 9400A 9400B 9400C WITH WITHOUT ADDITIONAL SUFFIXES MODELS CC300EB200 9300CC MARS ELECTRONICS MODELS SP400 SP450 MC5000 MC5800 MC5800D MC5800D8 TRC6000 NATIONAL VENDORS MODELS 550 585 5250 5251 500 510 510E 525B 525 525E 3000 ROYAL VENDORS INC Vend Motors Your electro mechanical vendor is equipped with a vend motor for each column There are two types of vend motors that may be used in your vendor these vend motors are not interchangeable Wide Column A Wide Column vend motor assembly can be identified by the linkage arm assembly which is mounted to the rear of the vend motor The linkage arm is used to drive the vend mechanism s oscillator 1 per wide column in a back and forth motion to deliver product note The vend timing cam for a wide column motor is set differently than a timing cam for a narrow column motor For more information please reference section 3 set up and installation Adjustments Cams and Backspacers Narrow Column narrow column vend motor has a wider motor coil than a wide column vend motor This is because the motor and rotor must lift the complete column of cans upon re loading this requires a stronger v
36. Rivet 1 8 Sign Trim Dr Pepper 79 Vertical Left Side Trim Dr Pepper 72 Vertical Left Side Trim Dr Pepper 79 Top amp Bottom Trim Dr Pepper 72 Top Trim Dr Pepper 79 amp 72 Bottom Trim Vertical Top Right Side 79 Vendor only Trim Dr Pepper 79 Control Panel Side Trim Dr Pepper 72 Control Panel Side Trim Dr Pepper 79 amp 72 Bot Cont Pnl Side Trim Dr Pepper 79 amp 72 Vert Bot Right Side Self drilling Screw 8 x 1 2 Denotes that a color must be specified Front PART NO 100510 101510 010519 011501 010518 810002 916012 901001 901007 908004 SEE NOTE 1 141553 019507 141552 101502 141552 100518 100517 101503 100516 100515 902004 There are various parts Please specify model and serial number at the time of order 57 Dr Pepper Main Door Assembly Rear 58 Dr Pepper Main Door Assembly Rear ITEM NO 1 N O 10 11 12 13 15 16 17 19 20 21 23 DESCRIPTION Main Door Welded Assembly Dr Pepper 79 Main Door Welded Assembly Dr Pepper 72 High Output Ballast Assembly 79 High Output Ballast Assembly 72 Screw 88 32 x 1 2 annen San a Elastic Stop Nut 8 32 Lamp Guard Wide
37. Royal Vendors ELECTROMECHANICAL VENDOR Service amp Parts Manual Includes Major Parts Explanation Vendor Installation Troubleshooting Tips and Exploded Parts View with Part Numbers OVAL VENDORS Royal Vendors Inc 201 Industrial Boulevard Kearneysville WV 25430 USA CUSTOMER SERVICE 800 931 9214 TECHNICAL SERVICE FAX 304 725 6579 PARTS FAX 304 725 4016 E mail technicalinquiry royalvendors com parts royalvendors com TABLE OF CONTENTS SAFETY SEGMEN PE eerie te eA 3 SECTION1 GENERALINFORMATION ins 5 NendorIdsatfitalioni rulla 5 ode 7 Credit and Replacement Policy aint ke 7 SECTION 2 VENDOR COMPONENT EXPLANATION NERO indenken a Sa olanda 8 Sequence Relay Coil RVCC Models Only 9 Com Mechanisms tenien a W gh 9 ansia 10 u SD St Sa ku 10 SECTION 3 SET UPAND INSTALLATION staon neden ketenen 13 Product SIMMS a unaq 14 Adjustments Cams and Backspacers ie 14 Istrie ons aiu o aote ud ud roe 15 Testine the l n u tela Cah a 15 SECTION4 POINTSOFINTEREST Wend Relay Receptacle o boo 16 Com Mechanism
38. Vandal Resistant Door Rear 54 ITEM NO Vandal Resistant Door Rear DESCRIPTION Door Welded Assembly Coke 79 Door Welded Assembly Coke 72 Flush Mount Pop Out T Handle Assembly Flush Mount T Handle Body aaan aar T Handle Stud Retaining Ring ans Pin T Handle Stud Sold Out ior be Ran tetti Button Coin Return Lever Retaining Ring Roller Pin Door Lifter Hinge Coin Return Lever Coin Return Lever Catch Basin Bill Validator Catch Basin Drain POS Window Coke POS Window Plate Sec unty Shelf diets eri tet otia T Handle Housing une et T Handle Brace Lever Stop tst
39. carefully read to minimize the risk of personal injury This manual also contains service information to insure that proper methods are followed to avoid damaging the vender or making it unsafe It is also important to understand these warnings provide general guidance only Royal could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Conse quently Royal cannot predict all of the possible dangerous results These outlined safety precautions are the basis for an effective safety program Use these safety measures along with the service bulletins helpful hints and product specification sheets when installing or servicing Royal equipment We recommend that persons servicing our equipment maintain a similar commitment to safety Only personnel properly trained should have access to the interior of the vender This will minimize the potential dangers that are inherent in electrical and mechani cal devices Royal has no control over the vender once it leaves the premises It is the owner or lessor s responsibility to maintain the vender in a safe condition See installation insert located in the coin box of a new vender for proper installation procedures and refer to the service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department at 1 800 931 9214 SAFETY REGULATIONS Read the safety segment before installation or service Test f
40. ceptacle Coin Mechanism Receptacle 17 5 Discontinue Coin Mechanism Acceptance reference figure under Item 1 Once enough money is inserted to establish a credit and the coin changer has energized the vend relay s coil the three switch contacts of the vend relay move from the normally closed position to the normally open position Switch 1 of the vend relay allows acceptance before the vend relay s coil is energized as mentioned previously in step 1 Once the relay is energized a credit is established the contact of switch 1 is moved to the normally open position and power is removed from pin 6 of the coin mechanism This discontinues coin acceptance by disabling the coin mechanism s crems coil 6 Cancel Credit reference figure under Item 3 Mentioned previously in step 2 the holding circuit is responsible for keeping power to the vend relay s coil to hold credit The wire connecting the normally open position of the bypass switch of vend motor 1 to the common position of switch 3 of the vend relay receptacle must be hot with 110 VAC for the relay to be held The power is provided to this wire comes from the extreme left vend motor and it must first weave it s way through each vend and bypass switch before reaching the common position of switch 3 of the vend relay s receptacle By the rotation of the cam on the selected vend motor forces the vend and bypass switches into various sequences By doing this during the begin
41. dividually lt must be ordered as an assembly 47 Vandal Resistant Door Trim 48 ITEM NO Q Q N O ONO 13 14 15 16 17 18 19 20 NOTE 1 Vandal Resistant Door Trim DESCRIPTION Top Door Ainge arne reren Top Door 88 32 lin ea Top Trim Coke 72 amp 79 Wide Trim 79 ear eter Left Trim Coke 72 Right Insert Trim Coke 72 amp 79 Wide POPC TIS trenzen ast ide un Bottom Coke 72 amp 79 Wide Bottom Insert Trim Coke 72 8 79 Wide Right Side Bottom Trim Coke 72 amp 79 Wide Rain Guard Wide Vendor Rain Guard Narrow Vendor Pop Rivet 1187 tectus Nut 14520 asa aa Right Vandal Panel 79 Right Vandal Panel 72 Carriage Bolt 1 4 20 x 1 2 Top Insert Trim Coke 72 amp 79 Wide Right Side Top Trim Coke 79 Right Side Top Trim Coke 72
42. end motor This motor can be identified by the pin on the rear of the vend motor that drives the vend mechanisms rotor in a circular motion to deliver product note The vend timing cam for a narrow column motor is set differently than a timing cam for a wide column motor For more information please reference section 3 Set Up and Installation Adjustments Cams and Backspacers Refrigeration System Compressor The compressor motor is a hermetically sealed unit located beneath outside the cooling compartment The compressor is a pump driven by the compressor motor which draws low pressure vapor refrigerant from the evaporator coil compresses it and forces it into the condenser under high pressure The motor is started and controlled by the temperature control Starting Relay The starting relay is mounted on the side of the compressor housing The compressor motor has two windings a start and a run winding To give the motor torque when it first starts the starting relay switches in the additional start winding After the motor gets up to speed the relay opens the start winding and the motor continues using only the run winding Thermal Overload The thermal overload is a heat sensitive device mounted on the side of the compressor housing If the compressor motor gets too hot or draws an excessive amount of current the thermal overload will open breaking both the start and run circuits of the motor After the compressor co
43. he coin mechanism receptacle to the vend relay receptacle common position of the switch 2 If upon crediting pin 7 ofthe coin mechanism receptacle does not register 110 volts replace the coin mechanism PROBLEM Accepts coins but will not vend from one or more columns PROBABLE CAUSE e Faulty wiring a cut or disconnected wire Defective select switch Faulty Wiring 1 Ifaselection can not be made from the extreme top select switch or from any middle select switch with all the select switches above inoperable check the wire coming from the normally closed NC position of the extreme top operable select switch for cuts or a disconnection Defective Select Switch 1 Ifall connections are correctly made and a cut can not be found then replace the lowest inoperable selection switch 29 PROBLEM Multiple vends upon selection PROBABLE CAUSE Vend motor cam setting Vend motor s front vend switch Vend Motor Cam Setting 1 multiple vend upon selection may be from either the vend timing cam having too many notches filled refer to Section 3 Adjustments Cams and Backspacers or from defective or out of adjustment vend motor components Vend motor s brake pawl is sticking from product syrup Try cleaning e Brake pawl spring is bent out of shape e Vend motor s brake clutch projections may be broken Vend Motor s Front Vend Switch 1 A multiple vend may also be due to a sticking or broken ve
44. hree hundred and seventy six 12 oz cans In the vending mechanism and has eight selections Serial Numbers The vendor s serial is very important when service or parts order information is requested There are currently two styles of serial numbers in use use the illustrations on the following page to find the style of serial number that matches yours Old Style N 11194 VENDOR PRODUCTION RUN NUMBER J YEAR PRODUCTION EXAMPLE A 1988 B 1989 QUARTER OF PRODUCTION YEAR EXAMPLE A JAN FEB MAR B APR MAY JUN 1232 BIF UN E VENDOR ID PRODUCTION RUN YEAR OF PRODUCTION New Style NUMBER EXAMPLE A 1988 1989 QUARTER PRODUCTION YEAR EXAMPLE A JAN FEB MAR BzAPR MAY JUN Refrigeration Your vendor s refrigeration system can be identified by noting the refrigeration serial plate which is mounted to the base plate of your refrigeration system fig 1b This also gives information which is necessary when ordering a replacement refrigeration unit or when calling for service help concerning one SERIAL NUMBER AMPS R12 OZ KEARNEYSVILLE W V 25430 TEST PRESSURES 300HS 150LS 115V 60HZ 1PH A AA AAA LATA Ama A RAI A A A ASA ARA AAA A et eee Figure 1b Warranty The vend motors are warranted for five years and three months The refrigeration system consisting of the fan motors compressor evaporator clean flo condenser and the refrigerant tubing is war
45. ing the coin mechanism s crems coil The rear sold out switch red connector in a sold out condition will not allow power to reach the vend motor coil from the select panel note The rear sold out switch has a jumper wire that connects to the normally open position of the front sold out switch to light the sold out lamp upon selection until credit is canceled SECTION6 MAINTENANCE Taking Care of Your Vendor Unpack the Vendor Unwrap the vendor and remove any padding Check for signs of damage at the time of delivery If the vendor is damaged contact the carrier immediately The carrier will instruct you as to the procedure for filing a claim Note The vendor keys are located in the coin return cup Note Remove stretch wrap if storing the vendor in direct sunlight Removing the Shipping Skids Separate split each skid section by inserting either a claw hammer crow bar or similar device into the slot of each section to break apart Tilt the vendor slightly to remove the separated pieces Placing the Vendor on Location When placing the vendor on location allow for a minimum of four inches 4 of space at the rear of the vendor This will ensure proper ventilation of the refrigeration system Level the Vendor Level the vendor by adjusting the four leveling legs on the bottom corners of the vendor The vendor is level if the main door remains stationary when opened to different positions The four leveling legs must
46. ing the temperature control switch to its open position turning the compressor and condenser motors OFF Cooling Compartment The cooling compartment is the sealed area of the vendor that holds the product for delivery This area is designed to allow free flowing air to circulate throughout the product The Refrigeration Cycle The rising temperature in the cooling compartment heats and expands the refrigerant in the temperature control bulb expanding the bellows The expansion of the bellows closes the temperature control switch The temperature control switch turns the compressor and condenser fan motor ON 11 The compressor circulates refrigerant throughout the system by pulling low pressure refrigerant vapor from the evaporator coil compressing it and forcing it into the condenser coil The condenser aided by the condenser fan motor removes heat from the refrigerant as it flows through the condenser coil and releases it to the outside environment The dropping of the refrigerant temperature changes the vapor to liquid The capillary tube controls the amount of refrigerant released to the evaporator coil The evaporator coil allows the liquid refrigerant to absorb heat from the cooling compartment as it evaporates in the coil The falling temperature in the cooling compartment is caused by the continual circulation of refrigerant through the system removing heat from the cooling compartment and transporting it to the outside en
47. is in low cam when the vend switch rides onto high cam If the bypass switch is stuck in and doesn t drop into low cam the vendor will hold credit in possibly two different ways A Credit will be held for that same selection until that bypass switch s actuator pops out B Credit will be held for one vend from any different selection which is attempted assuming that the bypass switch for this selection isn t sticking The vend bypass switches from the different selection will cancel the credit Step 4 fig 4g As the cam continues it s clockwise rotation the bypass switch will ride onto high cam At this point both switches will be on high cam The vend switch in this position continues to power the vend motor until it drops into low cam ending the cycle The bypass switch in this position is responsible for providing power to the vend bypass switches to the right so that in case of a jam all other columns would be operable 22 TO COM POSITION OF RIGHT VEND MOTOR VEND SWITCH gt i MOTOR 5 5 65 O n 9265 CUP VEND SWITCH 2 25 5 u en BYPASS SWITCH E 2 B S ESS ne CAM NOTCHES amp SWITCH ACTUATORS figure 4g SECTION 5 VEND CYCLE Vend Sequence Power flow at Standby With the vendor in a stand by mode fig 5a power enters at the bottom of the vendor s main door through the stack plug L1 115 volts L2 neutral From the stack plug the power
48. mn has enough product to depress the sold out paddle to allow power to reach the coin mechanism s crems coil Crems Circuit is Inoperative at Some Point 1 Follow the directional flow of electrical current to ensure that pin 6 of the coin mecha nism receptacle 1 receiving 110 VAC see below A Starting at the extreme left vend motor and working to the right press each individual vend motor s front vend switch rotating the vend timing cam through one vend cycle for each vend motor If a vend motor doesn t cycle the problem is either in the wiring between the problem vend motor and the vend motor to the left or the vend and or bypass switches of the non cycling vend motor If all vend motors cycle correctly then move on to step B B Starting at the extreme left vend motor and working to the right with each column full of product all sold out paddles depressed press each individual column s front sold out switch white connector to vend from each column This will show that power has reached each front sold out switch at the common position Note On all RVCC model vendors columns 1 and 2 will not vend when using the front sold out switches due to the wiring for sequencing Note In order to enable coin mechanism acceptance the extreme right column s front sold out switch must send 115 volts from the normally closed NC position to the vend relay s common position of switch 1 C Check for loose connections or cut wire
49. nd switch Replace defective switches PROBLEM Double vend then dry vend PROBABLE CAUSE Vend motor cam setting e Bent rotor narrow column or oscillator wide column Vend Motor Cam Setting 1 A multiple vend upon selection may be from either the vend timing cam having too many notches filled refer to Section 3 Adjustments Cams and Backspacers or from defective or out of adjustment vend motor components Bent Rotor or Oscillator 1 Remove the rotor or oscillator and check each for any sign of twisting rotor or a bowing arm oscillator PROBLEM Establish a credit and a selection is made on its own pre select PROBABLE CAUSE Miswired select switch e Sticking select switch Miswired Select Switch 1 Ifthe normally closed NC position and the normally open NO position of the same selection switch are reversed a pre selection will occur upon crediting every time This is not likely to be seen on a vendor that has been working fine Sticking Select Switch 1 Asticking select button switch will cause a pre select Change select switch 30 SECTION7 EXPLODED VIEWS and PART NUMBERS 31 Inner Door Assembly ITEM NO Inner Door Assembly DESCRIPTION Inner Door Assembly 72 Inner Door Assembly 79 Inner Door Gasket 72 Wide Inner Door Gasket 79
50. nei sasa 811001 28 Elastic Stop Nut 488 32 905004 Denotes that a color must be specified 45 Pepsi Cold Drink Select Panel 46 Pepsi Cold Drink Select Panel DESCRIPTION PART 1 Door Weld Assembly 79 Pepsi 012520 Door Weld Assembly 79 Cold Drink 020510 Door Weld Assembly 72 Pepsi 013510 Door Weld Assembly 72 Cold Drink 019510 2 Control Panel Weld Assembly 10 select 017530 Control Panel Weld Assembly 8 select 012510 Control Panel Weld Assembly 7 select 034520 Control Panel Weld Assembly 6 select 040530 3 Validator COVEN ipee eet hr ende 012508 4 Panel Strap optlonal Licet le et teu 010531 5 Relay Bracket houses Changer amp Relay Recept 010522 6 T Handle Assembly 812001 7 T Handle Body all except Vandal Resistant Door 812134 8 anta ua SEE NOTE 2 9 Pin T Handle a uu sy au ustus 912133 10 Retainer Ring eten tere NOTE 2 11 Stud 803006 12 Coin sn cass
51. ning of the vend cycle power is momentarily interrupted and the vend relay s coil is dropped for cause of see section 4 Cam Operation Coin Mechanism Receptacle The 8 way coin mechanism receptacle is located in the changer plug vend relay bracket Like the vend relay receptacle this connection is important to the vendor s operation The major connections of the vend relay receptacle are as follows Pin 1 Power to Coin Mechanism This pin provides 110 VAC to the coin mechanism this pin should constantly be hot The wire that plugs into this connection comes from the bottom of the vendor s main door at one of the mate n lok connections Tracing this wire further back you will find that it connects in with the door stack power plug at the bottom of the vendor s main door Pin 2 Neutral to Coin Mechanism This pin constantly provides neutral to the coin mechanism for general operation Both pin 1 amp 2 are needed for the coin mechanism to operate Neutral is provided to pin 2 of the coin mechanism receptacle from the neutral side of the vend relay s receptacle Shown in figure 4a from the bottom of the vendor s door to the sequence relay coil if one is present then to the neutral side of vend relay s coil From the vend relay s coil a jumper wire is connected to pin 2 of the coin mechanism connection Sold Out Lamps shown are 8 Sequence Relay Coil d e Coin Mechanism E NE T men N O
52. ols to a safe operating temperature the thermal overload will close allowing the compressor and condenser fan motors to restart Condenser The condenser coil is located beneath outside the cooling compartment next to the compressor The condenser removes heat from the high pressure vapor discharged from the compressor and condenses it to a high pressure liquid Condenser Fan Motor The condenser fan motor located beneath the cooling department is a forced air device that uses outside ambient air to cool the surface of the condenser coil The condenser fan motor runs white the compressor runs 10 Evaporator The evaporator coil is located the cooling compartment low pressure liquid passes through the evaporator coil it absorbs and removes heat from the compartment as it changes to vapor Evaporator Fan Motor The evaporator fan motor is a forced air device that circulates air throughout the cooling compartment and over the heat exchange surface of the evaporator coil The evaporator fan motor runs continually The condenser and evaporator coils have aluminum fins attached to effectively increase their heat exchange surfaces Capillary Tube The capillary tube is located in the refrigerant line between the condenser and evaporator coils The small diameter tube is used as a metering device to control the flow of liquid refrigerant to the evaporator coil This creates a low pressure causing the refrigerant to vaporize
53. on com position of each front sold out switch from this point one of two things will occur A The front soid out switch of any columns containing product will route the voltage out the normally closed position and through a single wire to the common com position of switch 1 of the vend relay This is known as the vendors crems 24 circuit Until the vend relay is energized a credit established this circuit in conjunction with switch 1 of the vend relay will provide 115 volts to the coin mechanism s crems coil enabling acceptance B The front sold out switch of any empty column will route the voltage from the normally open n o position to the individual sold out lamp one per selection to continuously indicate a column sell out 2 The voltage travels from the normally open n o position of the extreme right vend motors rear bypass switch directly to the common com position of the vend relays switch 3 This is known as the vendors holding circuit it holds the vend relays coil in upon establishing a credit with aid from the jumper wire Credit is canceled by removing power to the holding circuit which releases the vend relays coil Reference Section 3 Adjustments Cams and Backspacers Vendor Stand By Before a credit is established pins 1 and 3 are the main pins to observe In this position switch 2 does not serve a purpose Switch 1 This switch is responsible for providing power to energi
54. or proper grounding before installing to reduce the risk of electrical shock and fire Turn off or disconnect power cord from wall outlet before servicing Only fully trained service technicians should service vender when vender has power Remove any product before moving a vender Use appropriate equipment when moving a vender Always wear eye protection and protect your hands face and body when working near the refrigeration system Use only authorized replacement parts Be aware of inherent dangers in rocking or tipping a vender SECTION ELECTRICAL HAZARDS GENERALADVICE Careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vender should be aware of this precaution Apply all of the normal precautions when handling electrical circuits such as Refrigeration servicing to be performed by qualified personnel only Unplug the vender before servicing Replace electrical cords if there 1s any evidence of fraying or other damage Keep all protective covers and ground wires in place Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers of the correct size All electrical connections must be dry and free of moisture before applying power WARNING ALWAYS TESTTO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION IN ORDER TO REDUCETHERISK OFELECTRICALSHOCK AND
55. out switch for each column receives 110 VAC to the common position If a column has enough product to depress the sold out paddle the voltage will travel through the switch and come out of the normally closed position This voltage will be used to power the coin mechanism receptacle at pin 6 Voltage coming out of the normally closed position of any front sold out switch will travel to switch 1 at the common position of the vend relay s receptacle A wire connects the normally closed position of this same switch to pin 46 of the coin mechanism receptacle Coin Mechanism Receptacle Vend Relay Receptacle from normally closed position of vend switch of 1 motor 2 Establishes Credit Neutral is constantly provided to one side of the vend relay s coil A wire connects pin 3 of the coin mechanism receptacle to the hot side of the vend relay receptacle for the coil When enough money is inserted to establish a credit the coin mechanism will send a momentary 110 VAC pulse through this wire to energize the vend relay s coil Coin Mechanism Receptacle Vend Relay Receptacle 3 Hold Credit Credit is held by power that comes from the vend motor s vend and bypass switches to the vend relay This is referred to as the vendor s holding circuit For a detailed description of how this circuit operates see section 4 Cam Operation Power will be supplied from the vend motor of column 1 at the normally open position to the vend
56. q 904002 Bottom Hinge 2 2 010040 Top Hinge Spacer ii trie Ebrei cet 010016 Door Roller Spacer as required 010015 Door Roller Bracket SEE NOTE 2 D or Roler i eti ett ee ems SEE NOTE 2 Door Roller atene e n ee SEE NOTE 2 Retaining Ring 5 32 ish cm rte Lp 906005 OY PRICE SEE NOTE 1 Pero dete ERES SEE NOTE 1 T Handle Body all except Vandal Res Door 812134 Pim E Handle 912133 5 803006 Spring SEE NOTE 2 Retainer RING lare o n naa SEE NOTE 2 Nut Retainer zs ete ed e a 010028 EatchiStriKe uic cete is 010027 Square Nut 1 2 13 3 4 905005 Latch Strike Assembly lil 010030 Assembly eese 812001 T Handle Assembly all Vandal Resistant Doors 812176 Door Lifter Assembly 22 815030 u Cus suu 803002 There various parts Please specify model and serial number at the time of order NOTE 2 bly This part is not available individually It must be ordered as an assem 35 Cabinet and Refrigeration System 36 Cabinet and Refrigeration System
57. quence relay coil This energizes the coil every time a credit is established and de energizes it when a selection is made If the 1 selection is chosen power will travel to columns 1 or 2 alternately B On all other model vendors the power will stop at the top selection switch 25 Credit Cancellation and Product Delivery As the selection switch powers the vend motor rotating the vend timing cam clockwise the vend motors rear bypass switch will drop into low cam with the front vend switch This is the first step to canceling credit As the cam continues to rotate clockwise the vend motor s vend switch will ride onto high cam while leaving the bypass switch in low cam This cancels credit discontinuing power to the select panel The vend switch will also take over powering the vend motor until it drops into the next low cam During this time product will be delivered Sold Out sold out condition occurs when a column sells down leaving a row of product in pre cool As the product vends below the sold out paddle the paddle will extend into the column engaging the two sold out switches The front sold out switch white connector in a sold out condition will continuously light the sold out indicator lamp for that selection It will also discontinue it s contribution to powering the vendors crems circuit If all columns are sold out power will be removed from the vend relay s switch 1 common position disabl
58. ranted for five years and three months All other parts are warranted for one year and three months with the exception of light bulbs and finish Royal Vendors obligation under warranty is limited to repairing or replacing subject part at our option when upon examination it was determined by Royal Vendors to be defective Royal Vendors will pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way The warranty is void when a cabinet or any part has been subject to misuse alteration without proper authorization accident or damage caused by fire flood transportation civil disorder or act of God Credit and Replacement Policy Any item still under warranty will be replaced or exchanged free of charge if the proper procedure is followed 1 Returning item for exchange On a packing slip give complete name and address and a reason for returning along with a cabinet serial number 2 Replacement items can be ordered in advance and sent back to us after the new part is received If so once new part is received return old part with copy of packing slip and we will give credit for part and shipping 3 We will only credit for shipping in the most economical way We will not credit any next day or second day shipment SECTION 2 VENDOR COMPONENT EXPLANATION Relay see figure 2 The vend relay is an electrical component which is composed of a coil and three swi
59. res a minimum of 15 amp service The service outlet voltage must not exceed 129 VAC or fall below 103 VAC Vendor Power Cord The vendor has a three wire grounding cord The vendor must be plugged into a grounded electrical outlet to protect the customer from an electrical shock note Extension cords are not recommended unless they are authorized prior to use by a certified electrician 13 If you are not sure your outlet is properly grounded have it checked by a qualified electrician When you plug in the vendor you should observe the Following 1 The florescent lights displaying the vendor will come on 2 The compressor will begin to run 3 The use correct change on the front of the vendor will light Product Shimming Your vendor is set from the factory to vend 12 oz cans and or 10 oz P L B bottles without the use of shims For the vending of other size packages product diameter please contact your local Royal Vendors distributor Adjustments Cams and Backspacers Cams Your electro mechanical vendor distributes product through the use of a vend timing cam on each individual vend motor 1 per column Most vendors that come new from the factory are set to vend double depth 120z cans It is necessary to add filler notches supplied with cam when vending single depth packages from wide or narrow columns fig 3c To revue the operation of the vend timing cam please refer to section 4 Points of Interest Cam
60. rom the bottom of the column and working toward the top note Load bottles with the caps to the rear Incorrect Loading If the initial row of packages is placed on the bottom bar of the oscillator then a row directly loaded on top of these the oscillator could rotate over upon vending and create a Jam Do not stand product up vertically or jams will occur Narrow Column Loading Position the rotor in the cup position facing upward to receive the first row of product Load the remainder of product on top of the initial row Do not stand product up vertically or jams will occur note Load bottles with the caps to the rear Testing the Vendor Once the vendor is properly loaded it is suggested to test vend each column using a variety of coins and bills if a bill validator is in use to ensure the vendor is working properly SECTION 4 POINTS OF INTEREST Vend Relay Receptacle The 11 way vend relay receptacle is located in the changer plug vend relay bracket This is one of the most important circuits in the whole machine The major connections of the vend relay receptacle are as follows 1 Allows Acceptance The crems circuit is the circuit that allows the vendor to accept coins or bills Acceptance will be allowed when the vend relay provides 110 VAC to pin 6 of the coin mechanism receptacle Pin 46 will only have power when at least one column s sold out lever is pressed The circuit starts as the front sold
61. s beneath the coin mechanism receptacle and vend relay receptacle PROBLEM Accepts coins but will not vend from one column PROBABLE CAUSE Faulty wiring a cut or disconnected wire Select switch Vendrelay Coin mechanism 28 Faulty Wiring 1 Check to ensure that a wire connects pin 7 of the coin mechanism receptacle to the common position of the vend relay receptacle switch 2 and is not cut or hasn t disconnected 2 Check to ensure that a wire connects the normally open NO position of the vend relay receptacle switch 2 to the common position of the extreme bottom select switch and isn t cut or has not disconnected 3 Check the select switch wiring from the normally closed NC position to the common position of the next upper select switch for cuts or incomplete connections Select Switch 1 Ifthe 110 volts has reached the common position of the bottom select switch but still no vend is allowed replace the bottom select switch Vend Relay 1 Inorder to power the select panel the vend relay must disperse 110 volts out the nor mally open NO position of switch 2 If no voltage is registered at this position check the common COM position of switch 2 from the coin mechanism If still no voltage is registered change vend relay Coin Mechanism 1 Toenergize the select panel upon credit the coin mechanism must first send 110 volts of electricity through pin 7 of t
62. sponsibility to power the select panel refer to vend relay receptacle function 4 for a description and illustration Pin 8 This pin is currently not used Sold Out Switches Your vendors sold out switches are located directly above the vend motors and are easily accessible by removing the sold out switch cover Upon doing this you will notice that there are two sold out switches per column With most models these switches are fully compatible with the vend motor switches and select switches The front sold out switch for each column can be identified by noting the white connectors The front sold out switches mainly serve two purposes see figure 4a 1 Powers the coin mechanism s crems circuit before a credit is established if at least one column has enough product to depress the sold out paddle see Section 5 vend sequence 2 Powers the sold out lamp continuously for any selection that is sold out D CREMS CIRCUIT quu s lt BS a9 9 zo 5 S 25 PS figure 4a The rear sold out switch for each column can be identified by noting the red connectors Upon selection power from the selection switch must first travel through the rear sold out switch of the selected column before it reaches the vend motor coil if product is in the D At the same time the sold out lamp will be lit until credit is canceled see igure
63. tc thiet eco e e CR ER Gom Gute 225 tes Q en Coin Chute Cover Splash Guard Coke Goin Ramp ierit ceo a rere Dre pete Spring Select Button Select Button Coke Switch Miniature Carrier Strip Assembly 2 222 4 Button Panel i tee s Retaining Screw 88 32 x 3 822 274 4 4 20 Self drilling Screw 8 x 1 2 DCrew 6 32 X 3 87 Nutr AB de a De MA MALLA 1 4 2075 u n sau eei tet ee eme Wire Tie Large ie aaa tede Sold Out 55 141504 825038 815007 123503 141512 812190 141513 141514 815002 815169 141508 Dr Pepper Main Door Assembly Front Dr Pepper Main Door Assembly ITEM NO 1 N AAW 12 13 15 16 17 1 DESCRIPTION Main Door Welded Assembly Dr Pepper 79 Main Door Welded Assembly Dr Pepper 72 Right Vandal Panel 79 Right Vandal Panel 72 Rain Guard Wide Top Hinge Left Nyliner 1 2 T Screw 8 32 x 3 4 Carriage Bolt 1 4 20 x 1 2 Pop
64. tches When the customer inserts enough money to establish a credit the vend relay s coil is energized by the coin mechanism it pulls in this action simultaneously pulls each of the three switches contacts from the normally closed N C position to the normally open N O position The vend relay is approximately located in the middle of the vendor s main door and is plugged into the vend relay receptacle For more information please reference section 4 points of interest vend relay receptacle COMMON NORMALLY OPEN NORMALLY CLOSED r4 SWITCH SWITCH SWITCH 2 3 1 VEND RELAY VEND RELAY Figure 2 The VEND RELAY controls the following functions see Figure 2b Helps to allow the coin mechanism to accept coins in attempt to establish a credit Directly discontinues further coin acceptance once a credit is established Energizes select panel through the bottom select switch upon establishing a credit Removes power from the select panel when credit is canceled HAS TO BE HOT 115VAC TO ENABLE THE RELAY TO ENERGIZE AND BE HELD THEN AT THE END OF THE VEND CYCLE POWER 1 INTERRUPTED OROPPING THE RELAY CREDIT FROM PIN 42 OF CHANGER SOCKET FROM PIN 3 OF CHANGER SOCKET CONSTANT NEUTRAL MOMENTARILY HOT 115VAC TO ENERGIZE COIL UPON REACHING VEND PRICE FROM PIN 7 OF CHANGER SOCKET HOLDS IN ONCE ENERGIZED BY ALTERNATES POWER WITH PIN 3 PIN 43 OF CHANGER SOCKET FROM CR
65. vironment When the temperature drops the refrigerant in the temperature control bulb contracts allowing the bellows to open the temperature control switch The temperature control switch turns the compressor and condenser fan motors OFF notes SECTION 3 SET UP AND INSTALLATION Installation Unpack The Vendor Unwrap the vendor and remove padding Check for any signs of damage If the vendor is damaged contact the carrier immediately They will instruct you as to the procedure for filing a claim note The vendor keys are located in the coin return cup Removing the shipping skids Separate split each section of the skid by inserting either a claw hammer crow bar or similar device into the slot of each section to break apart Tilt the vendor slightly to remove the separated pieces See figure 3a Figure Placing the Vendor on Location When placing the vendor on location allow for a minimum of four inches 4 of space to rear of vendor This will Insure proper ventilation of the refrigeration system See figure 3b Level the Vendor Level the vendor by adjusting the four leveling legs on the bottom corners of the vendor The vendor is level if the door remains stationary when opened to different positions The four leveling screws must be in contact with the floor See figure 3b Figure 3b Voltage Requirements The vendor 15 designed to operate at a voltage of 115 volts 60 Hertz It requi
66. witch presently there is the first step in canceling credit At this point the bypass switch no longer bypasses that motors vend switch circuit which will allow the holding circuit to be dropped when the vend switch rides onto high cam Each vend motors front vend switch in this position is responsible for providing power to the next consecutive vend motor switches to the right If the column would jam at this point credit is not yet canceled so the customer would be allowed a second choice note With the bypass rear switch in low cam the vend switch takes all responsibility for carrying power to the vend bypass switches to the right Step 3 fig 4f As the cam continues to rotate clockwise the vend switch will ride onto high cam Due to the staggered cam the bypass switch will be left in low cam At this point two things will happen A As the vend switch rides onto high cam it will take over powering the vend motor from the normally open position throughout the rest of the vend cycle until it drops into the next low cam B As the vend switch rides onto high cam it breaks the holding circuit common position of switch 3 canceling credit Z VEND MOTOR 5 z Ok CS 9 E VEND SWITCH zE 5 V S BYPASS SWITCH a eg i y CAM NOTCHES amp SWITCH ACTUATORS figure 4f note B will only occur if the vend motors bypass switch
67. ze the coin mechanisms crems coil to enable acceptance when product is in at least one column Switch 2 This switch serves no purpose in this position Switch 3 This switch is responsible for powering the common position to provide a holding circuit Establishing Credit Upon reaching the vend price establishing a credit the coin mechanism will send an instantaneous pulse of 115 volts through PIN 3 of the coin mechanism receptacle to energize the vend relays coil THIS PULSE IS ONLY MOMENTARY Once a credit is established by pulling in energizing the vend relay controls the following Switch 1 This switch discontinues coin acceptance by removing power from pin 6 of the coin mechanism receptacle Switch 2 This switch energizes the select panel by powering the bottom select switch Switch 3 This switch is responsible for holding credit After a Credit Before a Selection As the vend relay s normally open position of switch 2 sends 115 volts to the common position of the extreme bottom select switch The voltage will travel out the normally closed position of the extreme bottom select switch and to the common position of the upper next select switch This chain of power will continue until it reaches the 1 top selection switch at this point one of two things will take place A On RVCC model vendors the power flow will continue out of the 1 selections normally closed position to the se
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