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SIGMA AIR CONTROL plus - l`aries compressori d`aria

1. If the certificate for the signed Applet is not accepted by the user a data retrieval page is called up but when the output file is selected the following popup appears in which attention is drawn to the missing authority to carry out this action The applet has no authority for this action java security AccessControlException access denied java util PropertyPermission user_dir read Java Applet Window The data are retrieved from the storage medium and written into the destination file by clicking on the Retrieve data button The download status is displayed as shown below Retrieve data Data source sam isern01 Destination C templdatarequest 072005 txt en 42 No of data records 2500 of 5733 Remaining time estim 2 8 min Transfer rate 6 7 KBis The saved output file is then available for further processing with an appropriate spreadsheet or database program As Microsoft Excel is very widespread the following steps for import of the output file are explained for this program KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 62 85 SIGMA AIR CONTROL plus KOMPRESSOREN Start Microsoft Excel and select File gt Open in the dropdown File menu Select and open the output file Look in temp o a X ES Tools B datarequest_072005 txt My Recent Documents My Computer File name My Network Places Files of type all File
2. 5 50 Costs HAL Data retrieval WD IN IL Y nl MBA PAM NANAEU NE NI CNN OW ON 5 004 T M M T M M T M T M T M d Hr 16 25 00 16 45 00 17 00 00 17 15 00 17 30 00 17 45 00 Time 25 05 10 Y Zoom v X thou 250510162500 0 Ke MI Ready The computed specific power requirements of all compressors in the air system linked to SIGMA AIR MANAGER for the selected period are displayed For more information on the computation of FAD and power consumption see the SIGMA AIR MANAGER operating manual more information on specific power requirements is provided in the note at the end of this chapter When this page is opened the graph always shows the profile of the specific power requirement for the last elapsed hour right aligned The graph is not refreshed automatically The settings are displayed in relation to the default units for the selected language or the delivery units selected in the settings page in this case m3 min The specific power requirement page is divided into the following sections e Text display of the latest values in the selected period or if the time scale is active the values at the time of the position of the scale on the time axis e Entry of maximum values e Graphic representation of the specific power requirement e Navigation elements and input fields for selection of a new depiction Entry of maximum value The maximum indicated value can
3. Binary signals is explained by the above example Binary Signals 000171 Acknowledgment Acknowledgment Load control Acknowledgment Automatic request Alarm Load mode from Motor running from SIGMA AIR SIGMA AIR MANAGER MANAGER In this example compressor 6 has the following states looking from the right o Bit0 21 gt the compressor receives the automatic mode control signal from SIGMA AIR MANAGER Bit 1 2 1 gt The compressor sends the answerback signal motor running o Bit2 0 gt the compressor receives no Load mode control signal from SIGMA AIR MANAGER o Bit3 0 gt the compressor sends no load mode answerback signal i e because of the motor running answerback signal the compressor is in idle mode o Bit4 0 gt the compressor has no current alarms O KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 32 85 SIGMA AIR CONTROL plus KOMPRESSOREN 3 7 2 Parameter By clicking on Parameter the following page is displayed KAESER KOMPRESSOREN Settings Adaptive 3D System status control Current system pressure Highest pressure ph 10 00 bar tph 60 s System data Process data Pressure range dpPR 1 20 bar b p SEX SFC control range dpSFC 0 20 bar Event memory Process data memory Required pressure pREQ 6 60 bar Cost ea Lowest pressure dpt 0 50 bar tdpt 10 s Data retrieval pt 0 00 bar tpt 10 5 Pressure rise for filling dpNF 1 00 bar min Compr
4. This screen lets you select each column and set Column data format the Data Format O General General converts numeric values to numbers date values to dates and all remaining values to text O Date DMY Data preview hc Do not import column skip Click the Finish button and the following dialog appears Here it is important that the decimal point is selected and that the empty field is chosen for the thousands separator Advanced Text Import Settings Settings used to recognize numeric data Decimal separator Thousands separator Note Numbers will be displayed using the numeric settings specified in the Regional Settings control panel Trailing minus for negative numbers KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 64 85 SIGMA AIR CONTROL plus KOMPRESSOREN The tab separated file then opens in Microsoft Excel format r 1 Ca datarequest txt Microsoft Excel iii gt Home Insert Page Layout Formulas Data Review View ex 1FMHEGLVKNLB 9 c E NMIE a AA Ae Al MS fe Timestamp C D E F G H mmm m m M N Compr 16 Compr 16 Compr 16 Compr 16 Compr 16 Compr 16 Compress Compress Compress Compress reserved reserved Operation Opel 2 25 05 2010 12 00 00 0 0 0 0 1 0 48 12 3 0 0 0 0 3 25 05 2010 12 00 10 0 0 0 0 a 0 48 12 3 0 0 0 0 4 25 05 2010 12 00 20 0 0 0 0 1 0 48 12 3 0 0 0 0 5 25 05 2010 12 00 30 0 0 0 0 17 0 48 1
5. SIGMA AIR CONTROL plus 7 7740 012E Material number 7 7740 7 7741 7 7742 Status V1 11 19 10 2010 KAESER KOMPRESSOREN GmbH 96410 Coburg e PO Box 2143 e GERMANY e Tel 49 0 9561 640 0 e Fax 49 0 9561 640 130 www kaeser com KAESER Release Code Request for SIGMA AIR CONTROL plus SAC Your fax number or Your email address Thank you for purchasing SIGMA AIR MANAGER you have acquired an innovative air management system To be able to use this system you must enter your personal release code in SIGMA AIR MANAGER This is essential to prevent misuse We will provide you with your personal release code immediately and without charge To do this we need the material numbers and serial numbers of the SIGMA AIR MANAGER master controller SAM and the SIGMA AIR CONTROL plus SAC air management system Please complete and sign the form below and return it to us so that we can issue your release code Fax 49 0 9561 640 889 E mail service kaeser com To be filled out by the customer Please enter below SIGMA AIR MANAGER SAM Material No Serial No SIGMA AIR CONTROL plus SAC Material No Serial No accept the terms of the end user licence set out overleaf Location Date End user s signature To be filled out by KAESER Your release code is Date KAESER KOMPRESSOREN GmbH http www kaeser com 96410 Coburg e POBox2143 e GERMANY Tel
6. 49 0 9561 6400 e Fax 49 0 9561 640130 Release Code Request for SIGMA AIR CONTROL plus 08 2008 TERMS of the END USER LICENCE for KAESER KAESER KOMPRESSOREN SIGMA AIR CONTROL plus SACplus Software The software product SACplus is protected by copyright laws and by international copyright agreements and by other laws and agreements on intellectual property This software product is to be treated by the end user just as any other copyright material This SACplus software product is licensed by KAESER and not sold By exercising your right to use this SACplus software product you automatically agree with the terms and conditions of this agreement i Software Product License KAESER grants the end user the non exclusive right to use the SACplus software for an unlimited period under the condition that it used solely in connection with the KAESER SIGMA AIR MANAGER SAM master controller 2 The software may not be modified reverse engineered translated or any part removed Furthermore alphanumeric identifications brand names and copyright marks may not be changed or removed from the storage mediums The above terms also apply to the accompanying documentation 3 The end user may not assign his or her rights either in part or in full to any third party or grant any corresponding rights of use to any third party 4 If the terms of this agreement are substantially contravened both parties have the right to terminat
7. When the clock is put back the timestamp 1 for the new time is shown in the graphs here system pressure for example If the clock is put back again a further timestamp is entered in the graph The first timestamp is retained but has no meaning any more The displayed data are deleted from the time of the valid time stamp and the new data are entered in the diagram This means that data in the period overlapped by putting back the clock are lost and can no longer be displayed KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 69 85 SIGMA AIR CONTROL plus 3 15 Gaps in the profiles KOMPRESSOREN If SIGMA AIR CONTROL plus is deactivated or if SIGMA AIR MANAGER was switched off for a period see also 1 4 the resulting gaps are shown in grey Grey is also used to show periods lying in the future KOMPRESSOREN Settings Wednesday 2010 05 26 15 03 System status System pressure Current system pressure n System data Current pressure mum 668 bar Average 6 96 bar Event memory Required pressure DM 6 60 bar Minimum 6 50 par pt 610 bar Pressure performance 99 3 56 Process data memory b System pressure Pressure bar FAD Time 25 05 10 17 54 50 Specific power 8 004 requirement Compressor status 7 754 Ondoad Idle overall 7 50 power consumption Analog inputs chart 7 254 Analog inputs table 2 00 Costs Data retrieval ee 6 504 6 254 6 00 16 25 00 16 4
8. one year If the volume of data exceeds this capacity then the oldest archived data are automatically overwritten To minimize the risk of data loss during the normal storage period of at least one year a backup of the stored data can be made at regular intervals e g weekly See chapter 3 16 1 Storage medium life for further details Visualization of archived SIGMA AIR CONTROL plus data Visualization of archived SIGMA AIR CONTROL plus data is only possible in a SIGMA AIR MANAGER Visualization external to SIGMA AIR MANAGER e g on a PC is not possible Simultaneous use of SIGMA AIR CONTROL plus SIGMA AIR MANAGER allows access to SIGMA AIR CONTROL plus from three web browsers simultaneously If more than three browsers try to access considerable delays can occur and under certain circumstances some queries remain unanswered Delay periods Delays of minutes can occur when calling up pages for the first time Repeated page call ups are typically processed within a maximum of 30 seconds When calling up data from the archive especially the three month and 12 month periods delays of minutes can occur because of the very high volume of data being processed for example to display a period of one year 3 153 600 data records have to be called up KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 9 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN e Changing language and units of measure If several browser
9. 00 17 30 00 17 45 00 Time 25 05 10 Y zoom vi 25 05 1016250 Ke BD pie r Ready The individual compressors states and system pressure from the data store for the selected period are displayed on this page When called up the graph always shows the data for the last elapsed hour right aligned The graph is not refreshed automatically The settings are displayed in the default units of measurement for the selected language or those selected in the Settings Units page in this case bar The compressor status page is divided into two sections e Text display of the latest values in the selected period or if the time scale is active the values at the time of the position of the scale on the time axis e Graphic representation of system pressure e Navigation elements and input fields for selection of a new depiction Graphic representation The graph in the centre shows the states of the individual compressor packages and the profile of system pressure over time The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis The period displayed which is always 17 hours cannot be changed The number of the corresponding compressor is shown on the right hand Compr axis Variable frequency drive compressors are identified by the SFC suffix KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 40 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The
10. 23h 14 004 io v Costs 4 gr APEN Data retrieval 13 004 SR CET IO 7 st a ws e nm 12 00 EE 11 00 10 00 A rr p gH 14 26 00 00 00 00 06 00 00 12 00 00 Time 20 12 04 21 12 04 Y Zoom v x tday v 201204142600 fe ke M Ready This page displays the additional set and activated inputs in the SIGMA AIR MANAGER memory shown over the selected time period see chapter 3 4 3 When called up the graph always shows the profile of first and active analog inputs for the last elapsed hour right aligned The basic presentation shows the chart over a time period of one day The graphs are not updated automatically The displays show selected units and scales the example shows room temperature in C to one place of decimals The analog inputs chart page is divided into three zones e Text display of the latest values in the selected period or if the time scale is active the values at the time of the position of the scale on the time axis e Graphic display of analog inputs additionally defined in the SAM in index card format e Navigation elements and input fields for selection of a new depiction Graphic representation The middle of the page shows the graphic depiction of an analog input additionally defined in the SIGMA AIR MANAGER over time The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis For each active input there is an index card t
11. 35 30 Destination C temp datarequest_072005 txt No of data records 5733 File size Max 5 5 MB Retrieve data SIGMA AIR CONTROL plus saves a complete data record every 10 seconds Parts of the stored data can be retrieved as a tab separated text file txt The file then consists of quantity columns e g system pressure and time stamp rows The following can be selected Quantities from the data record enter the quantity which is to be retrieved e g system pressure Either single or all quantities can be selected In addition it is possible to retrieve predefined quantity groups specially suited to KAESER ADA evaluations ADA group 1 ADA group 4 See Annex C Retrievable Data for all quantities Start time enter the date and time in this case 07 07 05 06 40 10 hours from which data is to be retrieved Stop time enter the date and time in this case 07 07 05 22 35 30 hours up to which data is to be retrieved After entry of the start and stop times the number of data records and the expected size of the file to be retrieved is calculated and displayed Output file destination The destination address and file in which the data records are to be stored are entered here e g C temp datarequest_072005 txt An interrupted download does not continue automatically at the same point when the download is requested again If the download is interrupted after a short period it sho
12. 6400 KAESER subsidiary Contact person Address Address Phone Phone Fax A Fax email email Support Support Accept subsidary Accept contact person Plain text Eo The KAESER Service Support contact addresses can be retrieved and displayed on this page It is possible to enter individual contact information on local KAESER subsidiaries and their contact persons All the data entered in this page are saved in SIGMA AIR MANAGER and are available the next time it is called up The service support section is divided into the following areas e 1 Information on contacting KAESER headquarters in Germany e 2 Contact information on the local KAESER subsidiary or agent see KAESER Service Support page Information can be entered here in the fields provided Clicking the Accept subsidiary data button saves the data in SIGMA AIR MANAGER e 3 Information on local contact persons Information can be entered here in the fields provided Clicking the Accept contact person button saves the data in SIGMA AIR MANAGER 4 General remarks Information can be entered here in the fields provided Clicking the Accept remarks button saves the data in SIGMA AIR MANAGER KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 67 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The browser used must permit the entry of Un
13. Carry out service S 273 06 07 05 11 37 57 G Compressor 3 deselected O 067 06 07 05 11 37 55 G Compressor 4 deselected O 068 06 07 05 11 34 37 G Compressor 1 deselected O 065 v The event memory record of messages from SIGMA AIR MANAGER is displayed on this page The date time state the text with type and number of each message are shown Alarms are shown red operational messages black and all other messages orange The messages are sorted chronologically in descending order i e the latest message with its corresponding state is listed first The following states are possible C or CGQ Message coming G Message going Q Message acknowledged not service messages The following message types are possible A Alarm S Service W Warning T Tip B Operational message KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 34 85 SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 Process data memory page Clicking on Process data memory opens a sub menu with links to the System pressure FAD Specific power requirement Compressor status On load idle overall power consumption Analog inputs chart and Analog inputs table pages The following page appears KAESER KOMPRESSOREN Settings System status Current system pressure System data Event memory Process data memory Wednesday 2010 05 26 14 50 Please select a page b Process data memory System pressure FAD Specific power requireme
14. Compressor 11 on load power consumption Compressor 12 on load power consumption Compressor 13 on load power consumption Compressor 14 on load power consumption Compressor 15 on load power consumption Compressor 16 on load power consumption System pressure Analog input value 1 Analog input value 2 Analog input value 3 Analog input value 4 Analog input value 5 Analog input value 6 Analog input value 7 Analog input value 8 No of decimal places for the input values 2 bits each Compressor 1 total costs Compressor 2 total costs Compressor 3 total costs Compressor 4 total costs Compressor 5 total costs Compressor 6 total costs Compressor 7 total costs Compressor 8 total costs Compressor 9 total costs KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 82 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Compressor 10 total costs Compressor 11 total costs Compressor 12 total costs Compressor 13 total costs Compressor 14 total costs Compressor 15 total costs Compressor 16 total costs Compressor 1 on load costs Compressor 2 on load costs Compressor 3 on load costs Compressor 4 on load costs Compressor 5 on load costs Compressor 6 on load costs Compressor 7 on load costs Compressor 8 on load costs Compressor 9 on load costs Compressor 10 on load costs Compressor 11 on load costs Compressor 12 on load costs Compressor 13 on load costs Compressor 14 on load costs Compressor 15 on load costs Compressor 16
15. PC si 11 2 2 4 Entering REE 11 2 2 5 Activation of SIGMA AIR CONTROL plus iii 11 cde cn NE 12 3 1 Navigating Elements ia ia nba sna aera sta sn Loan 12 32 Home Page aus m 14 3 9 Enteringia Password etras ba skred ed Oen ii 15 3 4 Settings Page uice e EE e Le eee pou ease ci Eee Bra oc a wan Lr ee due 16 3 4 1 lida L m 17 3 4 2 Compressor Data Page antenne aa 18 3 4 8 X Analog Inputs Accumualtion page menn 20 3 44 Tanti PAGE EcL Lm 22 3 5 System Stalus PAM Lu RAR ia anode dai ela 24 3 6 Gurrent System Pressure Page ecrit doeet tra Et rater fe meta etre etant 27 3 7 System Data Pagel isc zaandam tenderen ene o Re Na ar Re andere 29 3 7 1 Process Data unanieme entendu nanda entente al 30 3 7 2 Parameter sonnetten Juana da late re aida 33 3 0 Event memory Page dean doneer ea 34 39 Process data memory page nde eee 35 3 9 1 System pressure Page eii eter e Ere pe Pelro Pe EE P Yee den nee toes Peer Rua 36 3 9 2 Free Air Delivery Page cut ice t led en rete aces deteste dende 37 3 9 3 Specific Power Requirement Page su 38 9 94 Compressor Status adio cerei pe pen du Pee pota innn ve Poe e ku ro rte snake 40 3 9 5 Load ldle Overall Power Consumption 42 3 9 6 Analog Inputs Chart intei edet NU Behind 44 3 97 Analog Inputs table ete feodo pretesa aa ba denn 46 3 10 Gosts Page iv ila elio alal 49 3 1031 Graph of Po
16. Total costs pages The following page appears KAESER KOMPRESSOREN Settings Thursday 2005 07 07 13 22 System status Costs Current system pressure Stan Please select a page Event memory Process data memory b Costs Power cost graph Power costs table Total costs Data retrieval KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 49 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 10 1 Graph of Power Costs By clicking on Power cost graph the following page is displayed KAESER KOMPRESSOREN Settings System status Graph of power costs Thursday 2005 07 07 16 01 Current system pressure Total costs m 72 03 h System data h Time 07 07 05 15 11 50 Load costs BEEN 7203 h Event memory Process data memory Costs Power cost graph Power costs table Total costs Data retrieval 14 30 00 14 45 00 15 00 00 15 15 00 15 30 00 15 56 50 Time 07 07 05 x thour 070705142700 0 KJE p pi Ready The computed power costs of all the compressors linked to SIGMA AIR MANAGER for the selected period are displayed When called up the graph always shows the cost profile for the last elapsed hour right aligned The graph is not refreshed automatically The power cost graph page is divided into the following zones e Text display of the latest values in the selected period or if the time scale is active the values at the time of the position of
17. be entered in the upper section of the graph The graph is refreshed when the Accept button is clicked See notes at the end of this paragraph for more details KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 38 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Graphic representation The graph in the centre shows the profile of specific power requirement over time and the reference value The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis The scale of the Specific power requirement axis is related to the maximum value entered and to its unit of measurement Horizontal lines are shown to ease orientation in the graph Navigation elements see chapter 3 1 Calculation of the specific power requirement The specific power requirement of all compressor packages in the air system linked to SIGMA AIR MANAGER is computed as follows pa Q e _P Specific power requirement of all compressors e P Total load power of all running compressors e Ps Total idling load power of all running compressors e _Q Total free air delivery of all running compressors If power is consumed but no air is delivered then the specific power requirement is infinite This is the case when all compressors are running in idle mode If no compressors are running at all the specific power requirement is zero Due to these specific characteristics representation of the spe
18. columns The column headers are written in English The data are filed in raw data format See Annex D Explanation of retrieved Data e As SIGMA AIR CONTROL plus saves a complete data record every 10 seconds 8640 1 data records result each day i e the output file opened in Microsoft Excel will have at least this number of rows The latest version of Microsoft Excel can only create 65536 rows per sheet Theoretically the file could be separated into several spreadsheets however some Excel functions would no longer be possible or only with difficulty using VBA As a result only output files that have been created for a period of approx 7 5 days can be processed The use of special database programs is recommended for data retrieval periods longer than 7 5 days Negative values can also be recorded with the analog input signals Because of existing system attributes only positive values can be filed in the data records In order to evaluate the actual values from the archived quantities the value 32768 has to be subtracted from each value in these columns For example the value 32996 for Analog input 1 represents the value KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 65 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 12 Archiving Pages Pages can be archived as follows Copying onto the clipboard The current browser window can be copied onto the clipboard with the key combinations lt Alt gt lt P
19. currency change are possible to a certain degree if the previous currency is known The currency quoted in the evaluation can then be mentally replaced by the previous currency KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 23 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 5 System Status Page By clicking on System settings the following page is displayed KAESER KOMPRESSOREN Settings A b System status Thursday 2010 05 27 08 21 mw Loadidle Current system pressure System status S sen dela mum ServicefWarning Event memory Operating mode ON AUTO am Process data memory System pressure 7 52 bar mum Local operation Required pressure 6 60 bar 1 Kd Costs Maximum pressure 7 80 bar 2K Paeroa 14 39 41 26 05 2010 ams Minimum pressure 6 46 bar 20 05 49 26 052010 ar FAD 18 350 m3imin Soho B K6 JORAR BE Time State Message 27 0510 01 38 48 Compressor 2 Does not switch load 4 082 This page is used purely for display purposes data cannot be entered and there are no operating functions The information shown in the black frame is refreshed automatically every 20 seconds SIGMA AIR MANAGER s control panel and display is shown in upper part of the page The upper area with black background represents SIGMA AIR MANAGER s control panel with all its control and display elements With the exception of the display in which the most importa
20. each message are shown Service messages are not displayed Alarms are shown red all other messages are shown orange See chapter 3 8 Event memory for more details KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 26 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 6 Current System Pressure Page By clicking on Current system pressure the following page is displayed KAESER KOMPRESSOREN Settings Wednesday 2010 05 26 16 35 System status Current system pressure c t mmm 727 b b Current system pressure MITentpressure ar System data Required pressure WM 660 bar Event memory pt EH 6 10 bar Process data memory Pressure bar Costs Time 26 05 10 16 32 50 Data retrieval 8 00 7 751 G 7 504 7 254 7 004 6 75 6 504 6 254 6 00 T T T T T T T T T T T T 15 10 20 15 30 00 15 45 00 16 00 00 16 15 00 16 30 00 Time 26 05 10 Y Zoom v The current system pressure is shown in the upper part of the page in this case 7 27 bar Below Required pressure 6 60 bar and Pressure low pt 6 10 bar are indicated The settings are displayed in the default units of measurement for the selected language or those selected in the Settings Units page in this case bar The graph in the centre represents the profile of system pressure over time The curve colours correspond to the pressure value colours shown above The current system time date and time item 1 se
21. following compressor operating states are possible Ready for operation or nonexistent On load green online to SIGMA AIR MANAGER blue local mode Off load green online to SIGMA AIR MANAGER blue local mode Red alarm or orange service warning alarm has priority See chapter 3 1 for Navigation Elements KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 41 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 5 Load Idle Overall Power Consumption By clicking on Load idle power consumption the following page is displayed KAESER KOMPRESSOREN Settings a EO On load Idle overall power consumption Thursday 2010 05 27 08 04 Current system pressure Overall power consumption 23540 KAT System data Power hi Load power consumption mmm 228 08 Kit Event memory Time 25 05 10 16 41 50 Idle power consumption 7 02 A Process data memory 500 0 System pressure FAD Specific power T requirement Compressor status P Ondoad Idle overall power consumption Analog inputs chart Analog inputs table Costs Data retrieval 16 25 00 16 45 00 17 00 00 17 15 00 17 30 00 17 45 00 Time 25 05 10 X 1 hour 25 05 10 16 25 00 MAC Ready The computed overall power consumption of all compressor packages in the air system linked to SIGMA AIR MANAGER for the selected period is displayed For more details on the computation
22. period covering a change of currency Cost evaluations from the time at which the currency change took place give correct results Evaluations up to the time of the currency change are possible to a certain degree if the previous currency is known The currency quoted in the evaluation can then be mentally replaced by the previous currency KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 53 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Zone for nominal compressor data zone 3 in the table of power costs above The nominal data for the compressors entered in SIGMA AIR MANAGER are displayed here Column Displayed value Unit Load power kW Power consumption of the compressor under full load Kilowatts Idling power kW Power consumption of the compressor in idle mode Kilowatts FAD m min Air delivery of the compressor here m3 min or CFM The values are set to 0 if the compressor does not exist Fields showing the computed running hours FADs work done and costs zone 4 in the table of power costs above The values computed from the stored data for the period of evaluation are displayed here Column Displayed value Unit On load h On load running time of the compressors during the Hours evaluation period Running time h Running time of the compressors during the Hours evaluation period Duty cycle On load h running time h x 100 Percent FAD m
23. the compressed air system such as system pressure FAD power consumption costs etc All data can be displayed graphically and in part in tabular form over a long period of time This provides in an easy way an overall view of the behaviour of the compressed air system Because of the capability of SIGMA AIR CONTROL plus to store data over the long term it is possible to carry out compressed air audits efficiently In the same way KAESER s experts can process and evaluate the information supplied by SIGMA AIR CONTROL plus as required and draw on it for constant optimisation of the compressed air system to the advantage of the customer A further SIGMA AIR CONTROL plus speciality is that with the help of the Internet browser all data archive sizes can be stored elsewhere in raw data format or in standard text format This creates a high potential for further processing of data with the help of standard Microsoft tools such as for example MS Excel 1 1 Technical Specifications e Data storage medium o 5 GB hard disc PC card type II or o 2 GB flash card compact flash card with adapter on PC card type II e The data archiving period is at least 12 months e The recording interval is 10 seconds e _ Archiving interval to the storage medium 7 minutes e Life cycle of the hard disc is typically four years e Life cycle of the flash card is typically 10 years 1 2 Interfaces There are three ways of interfacing SIGMA AIR MANAGER to a vis
24. the display of data ends with the last data record stored on the current day If a date is entered in a date field that is outside the range of stored data or does not exist then the date fields are coloured yellow and no evaluation takes place The evaluation can take place for a minimum of one day and a maximum of one year The evaluation is started by clicking the Update display button or by pressing the lt Enter gt key when in an active date field Zone for special events occurring during this period zone 2 on the total costs page The top field shows the time at which the display of data starts in this case 01 01 04 at 00 00 10 hours Evaluations before this point in time are not possible The date and time of currency changes and time resets during the selected period are shown in the field below Putting back the clock If the clock time or date in SIGMA AIR MANAGER is put back data already archived are deleted For example the clock is put back from 17 30 to 17 00 Uhr Data between 17 00 and 17 30 are overwritten by new data This also happens when the clock is automatically put back from summertime to wintertime For normal evaluations covering a period of a week month quarter or a year putting the clock back by one hour has no significant effect 0 59 0 14 0 05 0 01 Change of currency The unit of currency also changes when the currency is changed see Tariffs page There is no point in evaluating a
25. the scale on the time axis e Graphic representation of the power costs e Navigation elements and input fields for selection of a new depiction Graphic depiction The graph in the centre shows the profile of on load costs and overall costs over time The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis The cost axis scale is dependent on the maximum value of the depicted costs and their unit of measure Horizontal lines are shown to ease orientation in the graph The overall costs curve is the upper limit of the light blue area The load costs are shown as a dark blue curve The load costs are always shown in the foreground with the overall costs behind When no compressors are running in idle only load costs are shown The load costs curve is then the same as the overall costs curve If individual compressors are idling the overall power costs rise above the on load power costs item 1 in the above graph of power costs KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 50 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The overall costs of the compressed air system are calculated as follows Overall cost load costs idling costs See chapter 3 1 for Navigation elements KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 51 85 SIGMA AIR CONTROL plus KOMPRESSOREN 3 10 2 Table of Power Costs By clicking on Power cost table th
26. 0000000000000000 0000000000001000 0000010000000000 0010000000000100 0000000000000001 1111111111111111 0000000000001000 Compressor 3 alarm Compressor 12 maintenance warning Compressor 11 local operation Compressor 5 idle Compressor 1 4 and 6 load Compressor 2 SFC compressor Compressor 1 3 in class 1 Compressor 4 and 5 in class 2 No compressor in class 3 No compressor in class 4 Operational message 4 Operational message 27 Operational messages 35 and 46 Operational message 49 Operational messages 65 to 80 Load activation compressor4 Load activation compressor4 compressor 4 Example 6 496 bar in the last 10 s 6 490 bar in the last 10s 6 493 bar Average of the last 10s 5 950 bar Average of the last 10s 100 Average of the last 10s 100 Average of the last 10s 6 600 bar Average of the last 10s 0 200 bar Average of the last 10s 1 200 bar Average of the last 10s 1 855 m3 min in the last 10 s 0 609 m3 min in the last 10 s 10000 ms load in the last 10 s 2453 ms load in the last 10 s No load in the last 10 s Motor ran 10000 ms in the last 10 s Motor ran 8145 ms in the last 10 s Motor did not run in the last 10 s www kaeser com Seite 84 85 SIGMA AIR CONTROL plus KOMPRESSOREN 1 overall power consumption i 12 47 kW in the last 10 s 2 overall power consumption J 2 49 kW in the last 10 s 3 overall power consumption 16 overall power consumption 1 on load power consumption i 1
27. 1 When called up this page always shows the total costs for the current day The page is not automatically refreshed The costs are always given in the default currency selected in the tariffs page in this case The total costs page is divided into the following sections e Zone for entry of the period to be displayed zone 1 on the total costs page e Zone for special events occurring during this period zone 1 on the total costs page e Display of on load and idling costs zone 3 on the total costs page e Zone for entry of additional fixed costs and evaluation of total costs zone 4 on the total costs page e Pie graph display zone 5 on the total costs page KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 56 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Zone for entry of the period to be displayed zone 1 on the total costs page The period for evaluation of the required data is entered here The evaluation starts at 00 00 of the day entered in the Date from field and ends at 24 00 of the day entered in the Date to field If the day entered in the Date to field is the current day or a day in the future the display of data ends with the last data record stored on the current day If a date is entered in a date field that is outside the range of stored data or does not exist then the date fields are coloured yellow and no evaluation takes place The evaluation can take place for a mi
28. 10 www kaeser com Seite 10 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 2 Initial Start Up 2 1 Retrofitting SIGMA AIR CONTROL plus If SIGMA AIR CONTROL plus is retrofitted to an existing SIGMA AIR MANAGER carry out the following e Itis possible that an update of the SIGMA AIR MANAGER is necessary SIGMA AIR CONTROL plus Version V1 11 requires at least SIGMA AIR MANAGER Software version V1 11 e Install the SIGMA AIR CONTROL plus storage medium in SIGMA AIR MANAGER See Annex A Installing and Removing the Storage Medium 2 2 Initial Start Up of SIGMA AIR CONTROL plus 2 2 1 Settings on compressors with SIGMA CONTROL On SIGMA CONTROL compressors the start td period must be set to 40 seconds in the Profibus parameter menu option This menu option is found in SIGMA CONTROL under communication gt Profibus gt bus alarm P start td After a power failure and subsequent return of power SIGMA CONTROL compressors try to set up a communications link with SIGMA AIR MANAGER within this start td period so that they can be selected online via the Profibus If communication is not established within this period the compressors go into self control mode The 40 second setting is necessary because of the boot up period of SIGMA AIR MANAGER together with SIGMA AIR CONTROL plus 2 2 2 Settings in SIGMA AIR MANAGER Before initially starting up SIGMA AIR CONTROL plus check the following settings and correct if necessary e Tim
29. 2 3 0 0 0 0 6 25 05 2010 12 00 40 0 0 0 0 17 0 48 12 3 0 0 0 0 7 25 05 2010 12 00 50 0 0 0 0 17 0 48 12 3 0 0 0 0 8 25 05 2010 12 01 00 0 0 0 0 49 0 48 12 3 0 0 0 0 9 25 05 2010 12 01 10 0 0 0 0 49 0 48 12 3 0 0 0 0 10 25 05 2010 12 01 20 0 0 0 0 49 0 48 12 3 0 0 0 0 11 25 05 2010 12 01 30 0 0 0 0 49 0 48 12 3 0 0 0 0 12 25 05 2010 12 01 40 0 0 0 0 49 0 48 12 3 0 0 0 0 13 25 05 2010 12 01 50 0 0 0 0 49 0 48 12 3 0 0 0 0 14 25 05 2010 12 02 00 0 0 0 16 33 0 48 12 3 0 0 0 0 15 25 05 2010 12 02 10 0 0 0 16 33 0 48 12 3 0 0 0 0 16 25 05 2010 12 02 20 0 0 0 0 33 0 48 12 3 0 0 0 0 17 25 05 2010 12 02 30 0 0 0 0 33 0 48 12 3 0 0 0 0 18 25 05 2010 12 02 40 0 0 0 0 33 0 48 12 3 0 0 0 0 19 25 05 2010 12 02 50 0 0 0 0 33 0 48 12 3 0 0 0 0 20 25 05 2010 12 03 00 0 0 0 0 37 0 48 12 3 0 0 0 0 21 25 05 2010 12 03 10 0 0 0 0 37 0 48 12 3 0 0 0 0 22 25 05 2010 12 03 20 0 0 0 0 37 0 48 12 3 0 0 0 0 23 25 05 2010 12 03 30 0 0 0 0 37 0 48 12 3 0 0 0 0 24 25 05 2010 12 03 40 0 0 0 0 37 0 48 12 3 0 0 0 0 25 25 05 2010 12 03 50 0 0 0 0 37 0 48 12 3 0 0 0 0 26 25 05 2010 12 04 00 0 0 0 0 37 0 48 12 3 0 0 0 0 27 25 05 2010 12 04 10 0 0 0 0 37 0 48 12 3 0 0 0 0 28 25 05 2010 12 04 20 0 0 0 0 37 0 48 12 3 0 0 0 0 29 25 05 2010 12 04 30 0 0 0 0 37 0 48 12 3 0 0 0 0 Every row corresponds to a data record Every data record is given a time stamp in ISO 8601 format on the left The individual quantities are displayed in
30. 2 47 kW in the last 10 s 2 on load power consumption i 0 kW in the last 10 s 3 on load power consumption 16 on load power consumption 114 Current pressure 6 493 bar Average of the last 10s Analog input 1 32990 32990 32768 222 22 2 C average of the last 10 s Analog input 2 Unit 2 3145331453 32768 1315 1315 average of the last 10s Analog input 3 Unit 3 63120 63120 32768 30352 303 52 average of the last 10s Analog input 4 Unit 4 42581 42581 32768 9813 9 813 average of the last 10s Analog input 5 Unit 5 Analog input 6 Unit 6 Unit is that given in the SAM Fig 6 4 2 Analog input 7 Unit 7 e g C in the example for analog input 1 Analog input 8 Unit 8 AI decimal place count 8 1 ou 43698 1010101011100001 binary Decimal places Al8 1 2 2 2 2 3 2 0 1 124 Record state 8640 8640 recording active 0 recording inactive CT TIL 131 reserved Mee SE ME 132 Somerset 1 overall costs Currency Currency is that given in SAC e g 133 Compressor 2 overall costs Currency 134 Compressor 3 overall costs Currency 0 012 Total energy costs 0 012 in the last 10 s ari separ Currency 147 Compressor 16 overall costs Currency 148 Compr 1 on load costs Currency 0 022 Load energy costs 0 022 iin the last 10 s 149 Compr 2 on load costs Currency 150 Compr 3 on load costs Currency alle Currency 163 Compr 16 on load costs Currency Omitted in the fut
31. 5 00 17 00 00 17 15 00 17 30 00 17 45 00 Time 25 05 10 Y zoom v x 1hour 250510162500 f PIE gt gt Ready KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 70 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 16 Data security 3 16 1 Storage medium life The storage medium used to archive the data is a 5 GB hard disc PC card type Il or a 2 GB flashcard compact flash card with adapter for PC card type Il The life of the hard disc is typically four years that of the flashcard 10 years To prevent data loss replace the old storage medium with a new SIGMA AIR CONTROL plus storage medium when the typical life cycle has elapsed To reduce the risk of data loss a backup of the storage medium should be made at regular intervals for example weekly and filed in a safe place for example on a server On the one hand the backup can be carried out per FTP as explained in chapter 3 17 below On the other the backup can be made manually This procedure is described in Annex B Making backup copies 3 16 2 Storage medium capacity SIGMA AIR CONTROL plus is designed for the recording and visualization of data over a period of one year It is not able to record and visualize data over a longer period When the the storage medium is 70 percent full this is indicated by the message SACplus free memory less than 30 T on SIGMA AIR MANAGER Then within three months but at the latest one year after installation
32. A AIR CONTROL plus storage medium as described in Annex A KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 80 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Annex C Retrievable Data all Compressor 16 1 Alarm exists Compressor 16 1 service warning exists Compressor 16 1 local mode Compressor 16 1 idling Compressor 16 1 on load Compressor 16 1 frequency controlled Maximum system pressure Minimum system pressure System pressure Minimum pressure p low Required pressure SFC control range Pressure range System FAD System overall power consumption System on load power consumption Compressor 1 FAD Compressor 2 FAD Compressor 3 FAD Compressor 4 FAD Compressor 5 FAD Compressor 6 FAD Compressor 7 FAD Compressor 8 FAD Compressor 9 FAD Compressor 10 FAD Compressor 11 FAD Compressor 12 FAD Compressor 13 FAD Compressor 14 FAD Compressor 15 FAD Compressor 16 FAD Compressor 1 on load time Compressor 2 on load time Compressor 3 on load time Compressor 4 on load time Compressor 5 on load time Compressor 6 on load time Compressor 7 on load time Compressor 8 on load time Compressor 9 on load time Compressor 10 on load time Compressor 11 on load time Compressor 12 on load time Compressor 13 on load time Compressor 14 on load time Compressor 15 on load time Compressor 16 on load time Compressor 1 motor runtime Compressor 2 motor runtime Compressor 3 motor runtime Compressor 4 motor runtime Compressor 5 motor ru
33. ACplus is deactivated Shutdown is possible T SACplus free memory less than 30 T SACplus circular buffer mode active T SACplus will be deactivated do not switch off T Code not equal to 80 Internal error Code 80 Buffer overflow system overloaded and simultaneous request for large amounts of data via SIGMA AIR CONTROL plus Storage medium defective or nonexistent Storage medium defective A false registration code was entered for SIGMA AIR CONTROL plus See also message 629 Data storage on the SIGMA AIR CONTROL plus storage medium completed If necessary the master controller can be switched off If necessary back up SIGMA AIR CONTROL plus data See chapter 3 16 2 If necessary back up SIGMA AIR CONTROL plus data The oldest data will be automatically overwritten by the new See chapter 3 16 2 The master controller is saving data to the SIGMA AIR CONTROL plus storage medium Switching off will cause data loss KAESER KOMPRESSOREN Contact KAESER Service and acknowledge message Acknowledge message and activate SACplus again Contact KAESER Service if this error occurs repeatedly Acknowledge message and replace storage medium Acknowledge message and replace storage medium Use specific registration code for the master controller Reset the message Reset the message Reset the message Acknowledge message and wait till message 626 arrives SACpl
34. AESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 36 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 2 Free Air Delivery Page By clicking on FAD the following page is displayed KAESER KOMPRESSOREN Settings Wednesday 2010 05 26 15 09 System status FAD Current system pressure Time 25 05 10 17 01 30 FAD 48 480 m3 min System data FAD m3 min Event memory Process data memory ini System pressure 70 00 ti gt FAD Specific power er requirement 50 00 Compressor status Ondoad Idle overall 40 00 power consumption Analog inputs chart 30 00 Analog inputs table 20 00 Costs Data retrieval 10 00 0 00 16 25 00 16 45 00 17 00 00 17 15 00 17 30 00 17 45 00 Time 25 05 10 x 1 hour vw 250510162500 0 Ke MI Ready The computed FAD of all compressors in the air system that are linked to SIGMA AIR MANAGER for the selected period is displayed For more details on the computation of the FAD see the SIGMA AIR MANAGER service manual When called up the graph always shows the FAD profile for the last elapsed hour right aligned The graph is not refreshed automatically The FAD is shown in the default units for the selected language or in the units selected on the settings page in this case m3 min The free air delivery page is divided into the following sections e Text display of the latest values in the selected period or if the tim
35. If only on load power consumption is needed i e none of the running compressors are in idle mode then the overall power consumption is the same as the on load power consumption see item 1 load idle overall power consumption graph No power is needed for idle mode If individual compressors are idling overall power consumption rises above on load power consumption see item 2 load idle overall power consumption graph The overall power consumption of the compressed air system is calculated as follows Overall consumption on load consumption idling consumption See chapter 3 1 for Navigation Elements KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 43 85 SIGMA AIR CONTROL plus 3 9 6 Analog Inputs Chart By clicking on Analog Inputs chart the following page is displayed KAESER KOMPRESSOREN Settings System status Current system pressure System data Analog inputs chart KAESER KOMPRESSOREN Thursday 2005 07 07 14 52 Room temperature Dryer dew point Total FAD Total power consumption Event memory Time 21 12 04 14 32 00 Room temperature 155 C Process data memory Average 13 9 C System pressure Room temperature C FAD 4 Specific power J in requirement 17 00 Compressor status at Ondoad Idle overall 16 004 power consumption T X Tan E SE P Analog inputs chart 15 00 N Y net F Analog inputs table Mage ok
36. MA AIR CONTROL plus KOMPRESSOREN Putting back the clock If the clock i e time or date in SIGMA AIR MANAGER is put back data already archived is deleted as from the new datestamp Example For example if the clock is put back from 17 30 to 17 00 then data between 17 00 and 17 30 are overwritten by new data This also happens during automatic changeover from summer to winter time The clock time on SIGMA AIR MANAGER must be checked and corrected if necessary before activating SIGMA AIR CONTROL plus for the first time Calculation of performance free air delivery and costs The values for power consumption free air delivery and costs are calculated in SIGMA AIR MANAGER or SIGMA AIR CONTROL plus from previously entered parameters and from the operating periods of the compressors These are not measured values Deviations from measured values are thus unavoidable Calculation of costs A valid scale of charges is to be entered in the Tariff page before activating SIGMA AIR CONTROL plus for the first time If not costs cannot be calculated Charges entered later are only effective from the time of entry Data security The storage medium used to archive the data has a typical operational life of four years depending on type To avoid loss of data the storage medium should be replaced at the latest when this period has elapsed The capacity of the storage medium is sufficient to ensure archiving of data for a period of at least
37. ab inscribed with the name designated by SAM for that input The required graphic is selected by clicking on its tab Only one time period can be displayed in a browser window at a time When selecting another index card the time period from the one just viewed is carried over i e once a time frame is changed it is applied to all graphics The scale of the analog input is determined by the maximum value displayed Horizontal lines are shown to ease orientation in the graph See chapter 3 1 for Navigation Elements KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 44 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 45 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 7 Analog Inputs table By clicking on Analog Inputs table the following page is displayed for example KAESER KOMPRESSOREN Settings System status Analog inputs table T Thursday 2005 07 07 14 10 Current system pressure System data Account period max one year Start of account 28 06 06 10 03 40 Event memory Date from Date to Process data memory 07 07 05 I 07 07 05 vpaate display Time reset 07 02 06 16 07 00 3 System pressure FAD Input value Designation Cumulated value Unit Specific power 3 Total FAD f 107 806 00 m min requirement 4 _ Total power consumption 60682 54 kWh Compressor status BN Ondoad Idle overall po
38. ages DW6 Service message 32 17 00000000 00000000 DW Service message 48 33 00000000 00000000 DWG8 Service message 64 49 00000000 00000000 DW9 Service message 80 65 00000000 00000000 A Operating DW 10 Operating message 15 1 00100011 00011000 messages DW 11 Operating message 32 17 00000001 00000000 DW 12 Operating message 48 33 00000000 00000000 A Binary signals DW 13 Binary signals 1 00000000 00100001 DW 14 Binary signals 2 00000001 00000001 DW 15 Binary signals 3 00000000 11000000 DW 16 Binary signals 4 00000000 00001110 A v The interpretation of the data is found in the separate SIGMA CONTROL system data description KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 31 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN The following page shows the current system data of the SIGMA CONTROL compressor with the number 6 KAESER KOMPRESSOREN Settings Wednesday 2006 07 12 15 00 System status RATES AT Current system pressure Process status conventional System data COMPRESSOR 6 P Process data RM i COMP PN 1 3869 20410 COMP SN 1002 Sigma Air Manager Parameter Compressor12345678 Event memory Process data memory dr Total h 164 h otal running hours bota real Hours under load 40h Service hours default 500 h Service hours remaining 336 h Binary Signals 00011 Die Interpretation der Daten ist bis auf den Punkt Binary Signals selbsterkl rend The meaning of the binary representation of the item
39. ata record stored on the current day KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 46 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN If a date is entered in a date field that is outside the range of stored data or does not exist then the date fields are coloured yellow and no evaluation takes place The evaluation can take place for a minimum of one day and a maximum of one year The evaluation is started by clicking the Update display button or by pressing the lt Enter gt key when in an active date field Information zone for special events occurring in this period zone 2 in the example above The top field shows the time at which data recording starts in this case 28 06 05 at 10 03 40 hours Evaluations before this point in time are not possible The date and time of clock resets during the selected period are shown in the field below Putting back the clock If the clock time or date in SIGMA AIR MANAGER is put back data already archived are deleted For example the clock is put back from 17 30 to 17 00 Uhr Data between 17 00 and 17 30 are overwritten by new data This also happens when the clock is automatically put back from summertime to wintertime For normal evaluations covering a period of a week month quarter or a year putting the clock back by one hour has no significant effect 0 59 0 14 0 05 0 01 Change of scale At the moment of a change of scale the analog input additional
40. bH 19 10 2010 www kaeser com Seite 20 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Example 1 Im SIGMA AIR MANAGER wird ein analoger Eingang f r die Erfassung der produzierten Liefermenge vorgesehen As this concerns a current air delivery the unit of measure set in the SIGMA AIR MANAGER menu is m3 min The analog input value is to be accumulated to evaluate the absolute free air delivery SIGMA AIR CONTROL plus evaluates the FAD value measured and stores it in the data archive every 10 seconds To evaluate the absolute FAD with the m correctly the 1 minute time basis has to be selected because the measured quantity m min is referred to this time basis In addition the unit m has to entered in the corresponding field item 1 see page Analog inputs cumulation Example 2 A power measurement is to be carried out from an analog input on SIGMA AIR MANAGER The kW unit of measure is entered in the SIGMA AIR MANAGER menu The momentary power values are to be accumulated with the help of SIGMA AIR CONTROL p us to enable evaluation of the power consumption SIGMA AIR CONTROL plus evaluates the power value measured here as well and stores it in the data archive every 10 seconds To evaluate the power consumed correctly the 1 hour time basis has to be selected because measured power with its kWh unit is referred to one hour As a result the unit kWh for the evaluated cumulative value see 2 Analog
41. cific power requirement is somewhat problematical The specific power normally lies between 6 kW m3 min and 10 kW m3 min Calculation of the reference value for the specific power requirement fido The reference value is defined as the mean specific power of all compressors connected to the controller It is calculated as follows P TOTAL P REF Ororar Pger Reference value of the specific power requirement e Prora Total of the power consumption of the connected compressors as entered in SAM e Qrora Total of the free air delivery of the connected compressors as entered in SAM KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 39 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 4 Compressor Status By clicking on Compressor status the following page is displayed KAESER KOMPRESSOREN ELE Th d 2010 05 27 08 38 ursday 27 08 System SINUS Compressor status Load idle Remote control Alarm IG Current system pressure Current pressure bar Compr System data a Losdide Local operation L ServiceMlarning Event memory 2001 Time 2505 1017 5450 System pressure WM 656 bar Process data memory 8 FAD 7 Specific power 6 00 F requirement OoOo gt Compressor status 5 00 On oad Idle overall L power consumption 4 00 Analog inputs chart Analog inputs table 3 00 Costs Data retrieval T 7 T T T 16 25 00 16 45 00 17 00 00 17 15
42. ck More Details to obtain detailed information on the certificate As shown below the signature of the owner and the duration of the validity can be seen Details Certificate E KAESER KOMPRESSOREN GmbH Veri Field FS VeriSign Class 3 Code Signing 200 versjon v3 Ee LE ORL Serial Number 4895956346339248405720263538770085 Signature Algorithm SHA1withRSA Issuer CN VeriSign Class 3 Code Signing 2004 CA From Wed Feb 25 01 00 00 CET 2009 To Subject CN KAESER KOMPRESSOREN GmbH OU Signature 0000 88 FE DI F1 DD 79 ADF3 238C 7B From Wed Feb 25 01 00 00 CET 2009 To Mon May 21 01 59 59 CEST 2012 KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 59 85 SIGMA AIR CONTROL plus KOMPRESSOREN If you have installed the Java plug in Update 19 or newer a further Java safety warning may appear upon your agreement with the declaration Warning Security Java has discovered application components that could indicate a security concern Name SAC APPLET Block potentially unsafe components from being run recommended More Information WY The application contains both signed and unsigned code Contact the application vendor to ensure that it has mot been tampered with This warning is caused by using the signed Kaeser data retrieval applet together with an unsigned code This does NOT threaten your security To execute
43. dure for making manual backups 1 Remove the SIGMA AIR CONTROL plus storage medium as described in Annex A 2 Copying archived data gt Insert the SIGMA AIR CONTROL plus storage medium in the PCMCIA slot on the notebook PC gt Start the MS Windows Explorer program In the case of a hard disc three drives are shown under Workplace e g RMOS Drive F RMOS Drive G RMOS Drive H The SIGMA AIR CONTROL plus software is located in the first drive The archived data are located in the ACDATA folder Further folders are subdivided into Year Month and Day There are generally six 4 hour files in the Day folders e g the DS 04 DAT file contains a recorded period from 04 00 00 to 07 59 50 The other drives are unused In the case of a Flashcard a drive e g Removable Disk F is shown under Workplace This contains the complete SIGMA AIR CONTROL plus software with the same structure as on the hard disc described above gt A clear filing structure for the backups such as shown below should be set up on the notebook PC CA sacplus_backup 050404 3 050411 E 050418 gt Copy the complete storage medium ACDATA folder into the respective subfolder e g 050404 week starting Monday 04 04 2005 1 Copying can take up to 30 minutes if the SIGMA AIR CONTROL plus data archive is full i e 98 of the hard disc or flashcard is full 3 Install the SIGM
44. e Check clock setting and correct if necessary Main menu F1 gt F1 gt F1 gt F1 See 1 4 Points of Special Interest Putting back the clock e Compressor data The specifications entered delivery power consumption reference pressure for power consumption idle power consumption FC characteristic etc must be checked for every compressor and corrected if necessary main menu F1 gt F3 gt F1 See 1 4 Points of Special Interest Nominal compressor data 2 2 3 Initial start up of the browser PC Depending on the type of connection the SACplus is started up as described in Linking an external PC to the master controller in the SIGMA AIR MANAGER service manual Divergent from this description the conditions given in chapter 1 3 System Requirements apply to SIGMA AIR CONTROL plus 2 2 4 Entering tariffs To ensure that costs are correctly recorded and archived right from the start the tariffs for electricity costs should be entered before activating SIGMA AIR CONTROL plus See 3 4 4 for more information 2 2 5 Activation of SIGMA AIR CONTROL plus In SIGMA AIR MANAGER enter the register code and activate SIGMA AIR CONTROL plus in the SIGMA AIR CONTROL plus menu option main menu gt F1 gt F1 gt F5 gt F2 Data recording first starts when activation is complete KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 11 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 Operation 3 1 Navigating Eleme
45. e current system pressure graph of SIGMA AIR MANAGER is shown on the time axis The depiction of pressure always starts from the left margin of the graph The curve is written further to the right every 10 seconds and the value actualised When the curve reaches the right hand edge of the graph after approximately 90 minutes the graph is shifted to the left by 10 seconds and the process continues If the page is exited and then accessed again the graph starts again from the left The zoom function is located below the graph KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 27 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN System pressure can be visually monitored over a long period in parallel with other pages by opening up two windows in the browser with one displaying the system pressure page permanently fido f system pressure is to be visually monitored over a certain period and other pages monitored as well then a new browser window should be used to call up the other pages fthe browser receives no new data from SIGMA AIR MANAGER within the 10 second actualising period a gap appears in the curve for this period item 2 see current system pressure page The cause could be delays in the communication path or in SIGMA AIR MANAGER This problem could also be caused by the parallel use of SIGMA AIR CONTROL plus with more than three browsers for example Message G No link can be made to the controll
46. e following page is displayed KAESER KOMPRESSOREN Settings Berm Table of power costs Curreny Work kWh Monday 2006 07 10 10 58 Current system pressure Account period max one year Start of account 01 01 04 00 00 10 Sen dd ed Tin i t 08 07 05 11 36 20 Event memory 07 07 05 10 07 05 Update display ld n i r a B Process data memory Compr Power Power FAD Load Total Duty cycle FAD Costs Power cost graph Load kW Idle KW m3 min 5 gt Power costs table Total costs Data retrieval 83038 Compr Load Idle Total Load Idle Total Spec power Kh m3 min 5 32 K3 204 10 214 127 36 0 20 127 58 5 60 cset 0 0 o 0 00 0 00 0 00 0 00 k5 0 o 0 0 00 0 00 0 00 0 00 CS 30 437 135 572 52 34 0 39 53 33 7 19 IBS 50 920 27 947 43 48 0 76 44 24 5 65 X AIR 2281 0 2281 25 83 0 60 26 43 5 79 Sum 6348 172 6520 569 44 2 79 572 23 Comprd air index 8 28 4000m3 Ready The computed power costs of all system compressors linked to SIGMA AIR MANAGER are displayed from the data store for the selected period See the SIGMA AIR MANAGER service manual for more details on the evaluation of power costs and FADs When called up the table always shows the power costs for the current day The table is not refreshed automatically The display of power consumption is always given in kilowat
47. e in writing without notice In the event of a termination of agreement the end user must return the software complete to KAESER or destroy it and confirm its destruction in writing to KAESER Il Warranty KAESER and the end user agree that it is not possible to develop computer programs to the point that they function faultlessly under all conditions of operation KAESER warrants the conformity of the software to the specification of performance given to the end user that KAESER KOMPRESSOREN GmbH 96410 Coburg POBox2143 e Terms of the end user licence SAC plus GERMANY Tel 49 0 9561 6400 describes the correct use and conditions of application of the software In the case of a software error the end user will be provided with a data storage medium containing the latest product status Any data storage mediums existing that contain corrupt software or any back up copies thereof must be returned to KAESER or destroyed completely by the end user The warranty does not extend to deficiencies caused by deviations from the conditions of application for which the software is intended lil Liability KAESER is not liable for damages of any kind including bit not limited to loss of profit loss of production loss of business information or any other damage to property resulting from the use or the impossibility of use of the software IV Miscellaneous 1 Collateral agreements must be made in writing 2 The place of f
48. e scale is active the values at the time of the position of the scale on the time axis e Graphic depiction of the free air delivery e Navigation elements and input fields for selection of a new depiction Graphic representation The graph in the centre shows the profile of FAD over time The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis The FAD axis scale is dependent on the maximum value of the represented FAD and its unit of measure Horizontal lines are shown to ease orientation in the graph See chapter 3 1 for Navigation Elements KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 37 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 3 Specific Power Requirement Page By clicking on Specific power requirement the following page is displayed KAESER KOMPRESSOREN Settings i i Wednesday 2010 05 26 15 14 System status Specific power requirement Current system pressure Actual value ER 5 09 KAf m3 min Average 5 30 kil m3 min System data Reference value DM 585 M m3 min Minimum 5 05 il m3 min Event memory Time 25 05 10 17 45 40 Process data memory Spec power kul m3 min System pressure Max indicated value 6 25 kWim3 min FAD 6 25 ig gt Specific power requirement Compressor status 6 00 Ondoad Idle overall power consumption Analog inputs chart Analog inputs table
49. ent computer and then archived The one single purpose of the backup is the minimisation of data loss should a defect occur in the SIGMA AIR CONTROL plus storage medium In case of need e g if such a defect occurs the archived data file can be uploaded at any time from the client to a new data storage medium per FTP bd Special IT knowledge is required to carry out an FTP backup We recommend that a system administrator is called in to advice on the backup Carry out the following steps before starting an FTP download As already explained in chapter 2 2 3 depending on the type of link start SACp us as described in 7 8 Linking an external PC to the master controller in the SIGMA AIR MANAGER Service manual As soon as a link is built up via TCP IP e g this can be checked by successfully calling up the Home page with the Internet browser then as far as SIGMA AIR MANAGER is concerned an FTP data download can be started The FTP program is to be executed on a client computer The ftp program available as an interactive terminal client on almost every operating system can be used for execution of FTP on a client computer Alternatively one of the innumerable and versatile FTP programs available as freeware could be used For automatic creation of backups one should use intelligent FTP programs for example wget http www gnu org software wget or neftp htto www ncftp com Features worth mentionng are for example t
50. er Java Applet Window KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 28 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 7 System Data Page By clicking on System data the following page is displayed KAESER KOMPRESSOREN as System data Wednesday 2008 07 30 13 28 Current system pressure P system data Please select a page process data parameter Event memory Process data memory Costs Data retrieval The system data option is intended for KAESER service personnel and KAESER dealers participating in KAESER online service An explanation of the data displayed is to be found in a separate documentation mio KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 29 85 SIGMA AIR CONTROL plus KOMPRESSOREN 3 7 1 Process Data By clicking on Process data the following page is displayed KAESER KOMPRESSOREN Settings ei SEEDEN Wednesday 2010 05 26 14 25 Current system pressure Process status System data SIGMA AIR MANAGER gt Process d ta NER IAN UNITO Lets B 7 8 prana Compressor 12345678 2 Event memory Alarms Serice messages Warning messages Process data memory 1 Costs Binary signals SAM LED status Compressor states SAM digital inputs Carate SAM System SAM analog inputs Adaptive 3D control pressure L2DP Slave address Compressor Ait Station maximal Time amp date Lt SZ EEE classi
51. esh button to view data of the newly selected period Refresh button item 5 The page is refreshed when the symbol is clicked A rotating wheel is displayed here during page renewal see Display status above Navigating buttons item 6 perse en SCO O pl Select the next data record about 1 3 detail md Select the last data record latest SIGMA AIR MANAGER 16 8 only changeover between compressor pages This allows the display of compressors 1 8 or 9 16 A defined group of values in the graph can be selected with the horizontally adjustable scale The values are displayed in the text section at the top of the page The scale can be moved with the mouse or the arrow keys on the keyboard To move the scale click the point next to the scale to which it is intended to shift the scale When changing to a larger time period e g from 1 hour to 3 months choose a start point that lies in the past at least as long as the new period chosen i e 3 months in this example When switching from the last latest data record without adjusting the starting point only a few data can be seen at the left hand edge of the graphic In order to obtain a full display of data again load the last latest data record by clicking the button after the display has built up When changing to a shorter period e g from 3 months to 1 hour the new data will be displayed from the old starting point onwards left aligned Build
52. essor 16 1 Switch on first 00000000 00000000 Switch on last 00000000 00000000 Further settings Cut in prevention delay 20 s Required pressure decreasing 0 80 bar with compressors 00000000 00000000 SFC low load limitation 40 after 120 s SFC high load limitation 100 after 60 s Actual ame 14 44 29 Wednesday 25 05 10 and date J On this page the most important SIGMA AIR MANAGER parameter can be monitored KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 33 85 SIGMA AIR CONTROL plus KOMPRESSOREN 3 8 Event memory Page By clicking on Event memory the following page is displayed KAESER KOMPRESSOREN Settings e Thursday 2005 07 07 13 17 System status Current system pressure Event memory System data P Event memory Date Time State Message No Process data memory 01 07 05 18 41 14 G SMS message transmitted T 621 osts Defa retrieval 01 07 05 18 41 14 Q SMS message transmitted T 621 01 07 05 18 41 12 G Compressor 3 No load mode 083 selection A 01 07 05 18 41 11 Q Compressor 3 No load mode 083 selection A 01 07 05 18 41 10 Q Pressure below minimum A 117 01 07 05 17 39 42 G Pressure below minimum A 117 01 07 05 17 35 52 CGQ Compressor 3 No load mode 083 selection A 06 07 05 17 33 12 CGQ Compressor 3 Bus alarm 003 diagnosis A 01 07 05 14 32 52 CGQ SMS message transmitted T 621 01 07 05 17 32 40 CGQ Pressure below minimum A 117 27 06 05 08 35 20 G Compressor 1
53. essors that can be linked to SIGMA AIR MANAGER see 4 in the compressor data page above The input fields for material and serial numbers are not initialised with default values If compressors with SIGMA CONTROL are linked to SIGMA AIR MANAGER then the corresponding model and the material serial numbers are transferred automatically to SIGMA AIR MANAGER They are shown as an additional row Input fields item 2 see Compressor data page The appropriate model from SIGMA CONTROL can be taken over directly as a compressor model A designation with the button No settings can be entered for compressors that are not linked see 3 Compressor data page After entering and checking all details they can be stored in SIGMA AIR MANAGER by clicking the Accept changes button If the page is exited without clicking on the Accept changes button the details previously entered remain valid KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 18 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The compressor model designation is then shown on the System status page see chapter 3 5 the Compressor data page see chapter 3 9 4 and the Costs Table page see chapter 3 10 2 as a help toward correlation Where especially with Far East characters the compressor model designation cannot be completely shown it is abbreviated The complete designation is displayed as a tooltip when the cursor is held over the abbre
54. fication FAD Air Station status Software status Compressor service hours without SC Alarms DWO Alarm 16 1 C16 1 Bus alarm SAM 00000000 00000000 DW1 Alarm 32 17 C16 1 Bus alarm from SC 00000000 00000000 DW2 Alarm 48 33 Bus alarms further slaves 00000000 00000000 DW3 Alarm 64 49 Communication alarms 00000000 00000000 DW4 Alarm 80 65 C16 1 Group alarm 00000000 00000000 DW5 Alarm 96 81 C16 1 No load 00000000 00000000 DWG Alarm 112 97 Various alarms 00000000 00000000 DW Alarm 128 113 Various alarms 00000000 00000000 DW8 Alarm 144 129 Various alarms 00000000 00000000 DW9 Alarm 160 145 External contacts free def 00000000 00000000 DW 10 Alarm 176 161 External contacts free def 00000000 00000000 DWA 11 Alarm 199 177 Fxternal rantarte fennfinurahle NNNNNNNN nannnnnn M Current systems data in raw format are shown are shown on several pages These pages are always displayed in English The data are refreshed every 30 seconds Page refreshing can be switched ON or OFF by clicking on the corresponding symbol on the right hand edge Symbol Function Page refreshing ON D Page refreshing OFF One page shows the data from SIGMA AIR MANAGER further pages show the data from the SIGMA CONTROL controllers in the compressors linked to SIGMA AIR MANAGER item 1 see System data page or conventional compressors item 2 see System data page By clicking on the blue or black numbers after the word Compressor a link i
55. g removal and replacement of the storage medium gt Switch the air supply system to manual mode with the AUTOMATIC key the LED in the AUTOMATIC key extinguishes SIGMA AIR MANAGER no longer controls the air system The compressors are under the control of their own internal controllers Because of the internal cascaded pressure regulation settings on the compressors system pressure will swing much further in manual mode than in automatic mode with SIGMA AIR MANAGER 2 Removing the SIGMA AIR CONTROL plus storage medium gt Deactivate SIGMA AIR CONTROL plus in the menu option SIGMA AIR CONTROL plus in SIGMA AIR MANAGER main menu gt F1 gt Fi gt F5 gt F2 When this is done wait until the message SACplus is deactivated Shutdown is possible T is displayed on SIGMA AIR MANAGER gt Switch off the power supply to SIGMA AIR MANAGER cutout in the control cabinet or user s mains power switch gt If a PC modem is fitted pull out the phone plug and carefully push in the modem s XJack connection until it latches gt Remove the PC card slot cover plate gt Eject the storage medium by pressing on the black knob located below it gt Secure the blanking plate over the PC card slot gt If a modem is fitted press the Xjack connection carefully until it unlatches and moves outwards Then plug in the phone cable again gt Switch on the power supply to SIGMA AIR MANAGER again SIGMA AIR MANAGER will boot up as usua
56. he fact that they are capable of restarting an interrupted download can recursively transfer complete directory structures and can be called as a commandline tool from scripts and batch files at any time A scheduled FTP backup download with such a commandline tool could for example be carried out by Microsoft Windows operating system with the help of the Scheduled Tasks option in the Control Panel In UNIX systems the Batch Demon Cron assists with this kind of automation If the FTP download is to take place via specially configured routers or firewalls the the use of an FTP tool that also supports the so called Passive Mode for the setup of a TCP IP link is recommended Because of the address change initiated by a router or the standard shielding created by a firewall a link between the client and the server cannot otherwise be built up For example the FTP Client ftp exe supplied with Microsoft Windowsdoes not support passive mode Carry out the FTP dial in with the help of the FTP tool on the client computer Enter the username anonymous oder ftp when logging in with FTP No user accounts are intended for these usernames This means that no password has to be entered As an FTP tool generally supports two download modes ascii binary mode and as the SIGMA CONTROL plus data archive consists almost exclusively of binary files the binary mode should be selected when logging in The changeover procedure to the required mode is shown in the docume
57. hen plug in the phone cable again Switch on the power supply to SIGMA AIR MANAGER again SIGMA AIR MANAGER will boot up as usual KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 76 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 Changeover to automatic mode gt Preselect all the required compressors with the keys on SIGMA AIR MANAGER the LEDs in the keys light gt Switch the air system back to automatic mode with the AUTOMATIC key the LED in the AUTOMATIC key lights SIGMA AIR MANAGER once again controls the air system gt Reset any messages appearing on compressors with SIGMA CONTROL software versions up to 0 6x and switch the compressors to remote mode with the remote key on the Sigma Control panel the LED in the remote key lights Reset any messages that may appear on SIGMA AIR MANAGER 4 Initial Start Up of SIGMA AIR CONTROL plus See chapter 2 2 Initial Start Up of SIGMA AIR CONTROL plus KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 77 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Step by step procedure for removal of the storage medium 1 Umschalten des SIGMA AIR MANAGER auf Handbetrieb gt Change the Automatic restart parameter to yes main menu gt F1 gt F4 1 gt F3 to ensure that SIGMA AIR MANAGER remains in manual mode after power off on gt The air system must be ON LED in the green ON key lit if the air supply is to be available durin
58. i Total volume of air delivered by the compressor for the Cubic metres or period of evaluation cu ft On load kWh Total amount of electrical energy consumed under load Kilowatt hours by the compressor for the period of evaluation work done Idling kWh Total amount of electrical energy consumed by the Kilowatt hours compressor in idle running for the period of evaluation work done Total kWh Total amount of electrical energy consumed by the Kilowatt hours compressor for the period of evaluation work done On load unit of Compressor power costs under load for the period of here measure evaluation Off load unit of Compressor power costs in idle for the period of here measure evaluation Total unit of Total compressor power costs for the period of here measure evaluation Specific power Power related to volume of compressed air delivered Here kilowatt requirement for each compressor over the evaluation period hours per cubic KW m3 min metre per or KW CFM minute KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 54 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The Sum totals are except for duty cycle and specific power requirement the sum of the values for all compressors in each case A sum of duty cycle percentages has no significance for the assessment of a compressed air system which is why it is not evaluated In contrast the sum of the spec
59. icode UTF 8 characters if any character is to be entered This applies for example to Explorer 7 The actual character set can be selected under View gt Coding in Internet Explorer f characters are entered without using the Unicode UTF 8 browser setting special characters may be wrongly displayed if this page is called up with another browser The text entered is displayed as entered in every language The characters are not adapted to the other language ie KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 68 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN 3 14 Putting back the Clock When putting the clock back on SAM the following display appears e g KAESER KOMPRESSOREN Settings Monday 2010 05 31 11 39 System staus System pressure Current system pressure System data Current pressure mum 7 44 bar Average 7 06 bar Feen Required pressure DM 6 60 bar Minimum 6 55 bar Process data memory pt 6 10 bar Pressure performance 39 0 56 b System pressure Pressure bar FAD Time 31 05 10 10 44 50 Specific power p p 8 00 4 pO requirement v Compressor status 7 754 Ondoad Idle overall 7 50 power consumption Analog inputs chart 7 254 Analog inputs table 7 004 Costs 6 754 Data retrieval 6 50 6 254 6 00 09 15 00 09 30 00 09 45 00 10 00 00 10 15 00 10 30 00 Time 31 05 10 Y Zoom v x t hour wl atostooersoo 0 Ke Di Ready
60. ific power requirements is very useful in the assessment of a compressed air system It is calculated using the following formula T kW sum specific power requiremen ts units of volume per Minute Total sum kWh x 60 sum FADs units of volume All values shown are either values entered in SIGMA AIR MANAGER or values calculated from parameters entered and running periods The calculation of values for longer periods of evaluation three months six months or one year can take several minutes There is no point in evaluating a period covering a change of currency For more information see explanations above for changing currency o Display of the evaluated compressed air index zone 5 in the table of power costs above The compressed air index indicates the cost of producing 1000 units of volume of compressed air with the associated compressed air system The compressed air index of the compressed air system is calculated as follows x 1000 currency total costs currency compressed air index 1000 units of volume Overall FAD units of volume Display status zone 6 in the table of power costs above Ready is displayed here when the table is complete The actual progress is shown while the table is filling up KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 55 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN 3 10 3 Total Costs Page By clicki
61. ing parameters have been entered Currency Lowtariff LT High tariff HT HT start HT end If there is only one tariff for the whole week fill out only the Currency and High tariff HT fields Enter 00 00 in all the HT start fields and 24 00 in the HT end fields If there is only a low tariff off peak tariff for a certain day then enter the same hours and minutes in both the HT start and HT end fields Example Sunday only low tariff Currency Lowtariff LT High tariff HT HT start HT end e There is no automatic tariff conversion if the currency is changed 1 after changing the currency and corresponding adaptation of the tariff it is no longer possible to determine the costs incurred before the change was made Proceed as follows if the currency has to be changed during recording Note the current currency and tariffs Enter the new currency and tariffs and note them separately Activate new settings by clicking the Accept tariff button The time of the currency change is saved in SIGMA AIR MANAGER and displayed on all pages of SIGMA CONTROL plus that are concerned with costs The display is in the form of a text table time and a vertical green bar graphic Cost evaluations from the time at which the currency change took place give correct results Cost evaluations before the point in time at which the currency change took place have no practical use Evaluations up to the time of the
62. inputs cumulation When the inputs to be accumulated have been selected the selection can be saved in SIGMA AIR MANAGER by clicking on the Accept changes button If the page is exited without clicking on the Accept changes button the previous entries remain valid e f no inputs are activated in SIGMA AIR MANAGER an appropriate note will be 1 displayed when the page is called up If the time basis is wrongly chosen the cumulative value will not be correctly calculated in the Analog inputs cumulative representation page see chapter 3 9 7 If no unit of measure is selected for an analog input value that is to be accumulated then the cumulative value is shown without a unit of measure in the Analog inputs cumulative representation page see chapter 3 9 7 KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 21 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN 3 4 4 Tariff Page By clicking on Tariff the following page is displayed KAESER KOMPRESSOREN Settings Units Rate Thursday 2005 07 07 11 36 Compressor data Analog inputs cumulation Currency nel Caution after changing the currency and correspondin Tar High tarif HT 0 0345 kWh 3 gog T d adjustment of the electricity tarif it is no longer possible to System status Low tarif LT 0 0289 kWh calculate costs before the date of change The instructions in Current syste
63. ion Switching off the power supply in chapter 1 4 Keep to upper and lower case when entering username and password KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 15 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN 3 4 Settings Page Clicking on Settings opens a sub menu with links to the pages Units Compressor Data Analog Inputs accumulation and Tariff The following page appears KAESER KOMPRESSOREN b Settings Units Settings Thursday 2005 07 07 11 32 Compressor data Analog inputs Please select a page cumulation Tariff System status Current system pressure System data Event memory Process data memory Costs Data retrieval KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 16 85 SIGMA AIR CONTROL plus 3 4 1 Units Page KOMPRESSOREN By clicking on Units the following page is displayed KAESER KOMPRESSOREN Settings gt Unts Compressor data Analog inputs cumulation Tariff System status Current system pressure System data Event memory Process data memory Costs Data retrieval Units Thursday 2005 07 07 11 33 Pressure psi Temperature F FAD CFM Obar Oc O m3 min G psi F CFM OMPa OK OhPa Oat OinchHg On this page the units of pressure temperature and air delivery can be individually selected by clicking the field to the left of the corresponding unit The selected unit of measure is identified by a dot in front of the uni
64. l 3 Changeover to automatic mode gt Preselect all the required compressors with the keys on SIGMA AIR MANAGER the LEDs in the keys light gt Switch the air system back to automatic mode with the AUTOMATIC key the LED in the AUTOMATIC key lights SIGMA AIR MANAGER once again controls the air system gt Reset any messages appearing on compressors with SIGMA CONTROL software versions up to 0 6x and switch the compressors to remote mode with the remote key on the Sigma Control panel the LED in the remote key lights gt Reset any messages that may appear on SIGMA AIR MANAGER KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 78 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 4 Settings on compressors with SIGMA CONTROL gt Set the start td delay period from 40s to 30s in the parameters for bus alarm communication Profibus bus alarm start td when SIGMA AIR CONTROL plus is no longer to be used KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 79 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Annex B Manual Backups 1 e Only qualified personnel may remove or replace the SIGMA AIR CONTROL plus storage medium e The instructions contained in the description supplied with the product must be followed exactly to avoid damage e KAESER KOMPRESSOREN cannot accept any liability for damage caused by the removal and replacement of the storage medium Step by step proce
65. ly defined in SIGMA AIR MANAGER will be changed There is no point in carrying out evaluations during a change of scale Evaluations carried out after the change of scale give correct results Evaluations up to the time of the change are possible to a certain degree if the scale used before the change is known Zone for displaying the number of the defined input its designation cumulative value and units zone 3 in the example above The data for the definabled analog inputs in SIGMA AIR MANAGER input number designation and unit of measure are displayed in rows together with their cumulative values The calculation of values for longer periods of evaluation three months six months or one 1 year can take several minutes Display status zone 4 in the example above Ready is displayed here when the table is complete The actual progress is shown while the table is filling up If no cumulating inputs are defined for the table on the page above see chapter 3 4 3 then e 1 zones 3 and or 4 are not depicted This is indicated by a corresponding note when the page is called up KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 47 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 48 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN 3 10Costs Page Clicking on Costs opens a sub menu with links to the Power costs graph Power costs table and
66. m pressure the service manual must be observed System data Event memory Mon Tue Wed hu Fri Sat Sun Process data memory Kle MM muU Costs HT start Fos 00 06 m 06 00 oe 00 06 00 06 co co 00 Data retrieval hh mm i HT end 22 a0 22 00 2 00 2 00 22 00 22 oo 00 00 hh mm e 1 Password level 3 is needed to change tariff settings The electricity charges tariff can be entered here The currency symbol e g euro must be entered Enter the charges for low tariff and high tariff under Currency Kilowatt hours in the corresponding fields To ensure that electricity costs are shown correctly in the table a maximum of four places in front of the decimal point must be entered If values are larger adapt the currency to suit for example KE for the factor 1000 Enter the time hours and minutes of the start and finish of the high tariff in the corresponding fields for every day of the week Make the entry in 24 hour format 00 00 to 24 00 After entering and checking all tariff parameters they can be stored in SIGMA AIR MANAGER by clicking the Accept tariff button If the page is exited without clicking on the Accept changes button the details previously entered remain valid KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 22 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN On delivery the follow
67. ng on Total costs the following page is displayed KAESER KOMPRESSOREN Settings System status Total costs ES Thursday 2005 07 07 13 24 Current system pressure Account period max one year Sistemica Load Idle costs f E Date from Date to ECHO 1 Load 46026 E 280405 07 07 08 C vpaate display Process data memory Costs 2 ldle 177 30 je M Start of account 28 05 04 10 03 40 Costs General costs Power cost graph Currency change 08 05 05 14 12 40 Power costs table 3 Semice 15 78 b Total cost es BEAN 4 Material 30 00 Data retrieval 5 DowntimeD 0 00 IL 6 Miscellaneous 600 e d amp Miscellaneous 0 00 amp Miscellaneous 0 00 E 000 e 6 Miscellaneous 0 00 6 Miscellaneous 0 00 sum 6178 1 Load nn 2 idle ES Service D 460 26 e 177 30 15 78 1 Load 460 26 E I foo 66 80 25 70 2 29 2 Idle 177 30 Total sum 689 34 6 Miscellaneous EB 5 DowntimeD EM 4Material EEE 6 00 le 0 00 30 00 0 87 ooo 435 Ready The total costs of the air system for the selected period are displayed from the data store on this page These are made up of the calculated power costs of all compressors online to SIGMA AIR MANAGER together with further enterable costs For more information on the evaluation of the load and idle power consumption costs see 3 10
68. nimum of one day and a maximum of one year The evaluation is started by clicking the Update display button or by pressing the lt Enter gt key when in an active date field Zone for special events occurring during this period zone 1 on the total costs page The top field of the two shows the time at which the display of data starts in this case 28 04 05 at 00 00 10 hours Evaluations before this point in time are not possible The date and time of currency changes and time resets during the selected period are shown in the field below Putting back the clock If the clock time or date in SIGMA AIR MANAGER is put back data already archived are deleted For example the clock is put back from 17 30 to 17 00 Uhr Data between 17 00 and 17 30 are overwritten by new data This also happens when the clock is automatically put back from summertime to wintertime For normal evaluations covering a period of a week month quarter or a year putting the clock back by one hour has no significant effect 0 59 0 14 0 05 0 01 Change of currency The unit of currency also changes when the currency is changed see Tariffs page There is no point in evaluating a period covering a change of currency Cost evaluations from the time at which the currency change took place give correct results Evaluations up to the time of the currency change are possible to a certain degree if the previous currency is known The currency quoted in the e
69. nt Compressor status Ondoad Idle overall power consumption Analog inputs chart Analog inputs table Costs Data retrieval KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 35 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 9 1 System pressure Page By clicking on System pressure the following page is displayed KAESER KOMPRESSOREN somes Wed d 2010 05 26 15 02 ednesday 26 15 EEDE System pressure Current system pressure System deta Current pressure 6 84 bar Average 6 96 bar tert mend Required pressure DM 6 60 bar Minimum 6 50 bar Process data memory pt mum 610 bar Pressure performance 99 3 36 b System pressure Pressure bar FAD Time 25 05 10 17 22 00 Specific power 8 001 in requirement Compressor status 7 754 Ondoad Idle overall 7 50 power consumption Analog inputs chart 7 254 Analog inputs table pl 7 00 Costs 6 75 Data retrieval 6 504 6 254 6 00 T T T T T T 16 25 00 16 45 00 17 00 00 17 15 00 17 30 00 17 45 00 Time 25 05 10 ylzoom v x 1nour v 250510162500 0 KE JM Ready The system pressure from the data storage for the selected period is displayed on this page When called up the graph always shows the pressure profile for the last elapsed hour right aligned The graph is not refreshed automatically The settings are displayed in the default units of measurement for the selected language or
70. nt system data are shown the representation agrees with the layout of the SIGMA AIR MANAGER on site More information on the displayed data is found in the SIGMA AIR MANAGER service manual KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 24 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The status of the compressors is shown at the bottom of the black SIGMA AIR MANAGER control panel The number shown is the compressor number The following compressor status symbols are shown Symbol Meaning y uii A Idle V Load run On variable frequency drive compressors the duty cycle is shown directly above the compressor status symbol OFF service warning e Ua Bus alarm g 7 Alarm DB Idle service warning e On load service warning Idle local mode Load local mode e p KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 25 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN On variable frequency drive compressors the duty cycle is shown directly above the compressor status symbol e If a percentage value greater than 10096 is shown here then the characteristic curve values 1 for the variable frequency compressors should be checked in the SIGMA AIR MANAGER menu under unter Main menu F1 gt F3 gt F5 F1 see also the SIGMA AIR MANAGER service manual Current active messages are displayed in the lower part of the page The date time status type and number of
71. ntation for the FTP tool used In most intelligent FTP tools for example ncftp the settings are such that a dial in is automatically set up with the username anonymous The binary mode is also set up automatically KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 72 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The data in the archive are filed on the SIGMA AIR CONTROL plus storage medium in the ACDATA folder as detailed below Further folders in the archive are subdivided into Year Month and Day There are generally six 4 hour files in the Day folders for example the DS_04 DAT file contains a recorded period from 04 00 00 to 07 59 50 hours In addition the ACDATA LOG file is included in the ACDATA folder in which important events such as currency changes are entered by SIGMA AIR CONTROL plus A E ACDATA Z3 2004 DS D0 DAT ao DS 04 DAT e gt DS 08 DAT 04 DS_12 DAT 05 DS_16 DAT 06 DS 20 DAT ao E ACDATA LOG After successful dial in all the files in the ACDATA foldercan be downloaded to the client computer for further archiving The individual commands to start a download are found in the appropriate documentation for the FTP tool used e Never allow the existing ACDATA LOG file to be overwritten by an FTP uploaded 1 backup copy Important events occurring in the meantime e g currency changes may be lost because of overwriting the current ACDATA LOG file Befo
72. ntime Compressor 6 motor runtime Compressor 7 motor runtime Compressor 8 motor runtime KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 81 85 SER SIGMA AIR CONTROL plus KOMPRESSOREN Compressor 9 motor runtime Compressor 10 motor runtime Compressor 11 motor runtime Compressor 12 motor runtime Compressor 13 motor runtime Compressor 14 motor runtime Compressor 15 motor runtime Compressor 16 motor runtime Compressor 1 overall power consumption Compressor 2 overall power consumption Compressor 3 overall power consumption Compressor 4 overall power consumption Compressor 5 overall power consumption Compressor 6 overall power consumption Compressor 7 overall power consumption Compressor 8 overall power consumption Compressor 9 overall power consumption Compressor 10 overall power consumption Compressor 11 overall power consumption Compressor 12 overall power consumption Compressor 13 overall power consumption Compressor 14 overall power consumption Compressor 15 overall power consumption Compressor 16 overall power consumption Compressor 1 on load power consumption Compressor 2 on load power consumption Compressor 3 on load power consumption Compressor 4 on load power consumption Compressor 5 on load power consumption Compressor 6 on load power consumption Compressor 7 on load power consumption Compressor 8 on load power consumption Compressor 9 on load power consumption Compressor 10 on load power consumption
73. nts A select and display bar with the following functions is located below the graph in several windows Y zoom v x 1 hour v 31 08 05 13 36 50 I 4 EOC Display status item 1 Ready appears here when the page is downloaded complete During page build up a rotating wheel is seen here and input fields are grey Page progress is displayed below the wheel Selection of full or part screen with the zoom function item 2 The display can be toggled between full screen and part screen The following zoom options appear when the drop down menu is clicked Zoom creates a full screen the axes are displayed starting from zero Zoom creates a partial screen the curve is displayed at maximum possible size Period selection item 3 The required period can be selected here Click on the small black arrow to the right of the bar to select the period The following periods can be selected The complete period is always displayed plus a few values Press the Refresh button to view data of the newly selected period KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 12 85 fido KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Selection of start item 4 The time at which recording begins is selected here The first six characters show the date in the format dd mm yy The last six characters show the time in the format hh mm ss The input value is entered by pressing lt Enter gt Press the Refr
74. o SIGMA AIR MANAGER off and then on again e The full functional capability of SIGMA AIR CONTROL plus can only be guaranteed for a 1 Microsoft Windows XP Professional Service Pack 3 or Microsoft Windows 7 Enterprise operating system with Microsoft Internet Explorer 7 or 8 and Java plug in JRE 6 Update 20 Although special emphasis was placed on independent browser and operating system use during development of SIGMA AIR CONTROL plus some functions may be impaired when itis used with systems other than those mentioned above 1 4 Points of Special Interest ba It is imperative that the following points are carefully considered during operation of SIGMA AIR CONTROL plus e System Requirements See Chapter 1 3 System Requirements e Installation of SIGMA AIR CONTROL plus Insertion and removal of the storage medium may only be carried out by qualified personnel To avoid damage the instructions contained in the description supplied with the product must be followed exactly e Switching off the power supply Data are temporarily stored in SIGMA AIR MANAGER and archived on the storage medium every seven minutes If the power supply is directly switched off up to seven minutes of current data to be archived could be lost Deactivate SIGMA AIR CONTROL plus and wait until clearance is displayed before switching off the power supply to SIGMA AIR MANAGER KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 8 85 fido KAESER SIG
75. of SIGMA AIR CONTROL plus or the start of data recording the evaluation with SIGMA AIR CONTROL plus must be completed These evaluations can be carried out with the help of the Internet browser and the standard means already mentioned e g through insertion into and saving of documents see chapter 3 12 Alternatively an evaluation can be carried out using the output file e g using a spreadsheet program see chapter 3 11 The limit of storage capacity will be reached at the earliest one year after data recording begins SIGMA AIR CONTROL plus then starts to automatically overwrite the oldest archived data This so called circular buffer mode is signalled by the message SACplus circular buffer mode active T in SIGMA AIR MANAGER KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 71 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 17 Backup of Data Archives using FTP FTP stands for File Transfer Protocol It is a specified network protocol for transferring files via TCP IP networks It is used to download files from a server computer to a client computer or to upload files from a client to a server The client or the server can be linked to the Internet or to a local network The Anonymous FTP server implemented in SIGMA AIR MANAGER allows access to the SIGMA AIR CONTOL plus storage medium This allows backups of certain parts of or the complete SIGMA AIR CONTROL plus data archive to be downloaded via FTP to a cli
76. of the overall power consumption see the SIGMA AIR MANAGER service manual When called up the graph always shows the power consumption profile for the last elapsed hour right aligned The graph is not refreshed automatically The power consumption is always shown in kilowatts kW The load idle overall power consumption page is divided into the following sections e Text display of the latest values in the selected period or if the time scale is active the values at the time of the position of the scale on the time axis e Graphic representation of the power costs e Navigation elements and input fields for selection of a new depiction Graphic depiction The graph in the centre shows the profile of on load power consumption and overall power consumption over time The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis The power consumption axis scale is dependent on the maximum value of the power consumptions shown and their unit of measure Horizontal lines are shown to ease orientation in the graph KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 42 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The overall power consumption curve is the upper limit of the light green area The load power consumption is shown as a dark green curve The load consumption is always shown in the foreground with the overall consumption behind Every power consumption peak starts at 0 kW
77. on load costs ADA group 1 ADA group 2 ADA group 3 ADA group 4 KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 83 85 SIGMA AIR CONTROL plus Annex D Explanation of retrieved Data Name Unit Format ER KOMPRESSOREN Binary process data 16 1 Alarm exists 16 1 Service warning exists 16 1 Local mode 16 1 Idle 16 1 On load 16 1 Variable frequency drive 7 Compressor 16 1 Class 1 8 Compressor 16 1 Class 2 9 Compressor 16 1 Class 3 10 Compressor 16 1 Class 4 19 reserved 20 reserved 21 reserved Analog process data 22 Maximum system pressure 23 Minimum system pressure 24 System pressure 25 Lowest pressure pt 26 Pressure performance 27 Pressure performance check value 28 Required pressure 29 SFC control range 30 Pressure range 34 Compressor 1 FAD 35 Compressor 2 FAD 36 Compressor 3 FAD 49 Compressor 16 FAD 50 Compressor 1 on load time Compressor 2 on load time 52 Compressor 3 on load time 65 Compressor 16 on load time 66 Compressor 1 motor run time 67 Compressor 2 motor run time 68 Compressor 3 motor run time Compressor 16 motor run time KAESER KOMPRESSOREN GmbH 0 001m3 min 0 001m3 min 0 001m3 min 0 001m3 min 0 001m3 min 19 10 2010 Example Example 0000000000000100 0000100000000000 0000010000000000 0000000000010000 0000000000101 111 0000000000000010 0000000000000111 0000000000011000 0000000000000000
78. re archive data are downloaded from SIGMA AIR CONTROL plus check whether parts of the packet to be downloaded have already been backed up This could avoid unnecessary lengthening of the download period t is quite possible to download a backup of all the archive data stored on the SIGMA AIR CONTROL plus i e a period of at least one year but because of the extremely long download time such backups are impracticable It is far more practical to carry out a daily or weekly backup of the archived data The advantage of a daily or weekly backup is in addition that the loss of data in case of a defective storage medium in SIGMA AIR CONTROL plus is kept relatively small The following table provides an approximate guide of the times for various FTP downloads from SIGMA AIR MANAGER to an FTP client The times have been evaluated on a practical basis and cannot be regarded as binding FTP download for an Approximate FTP download time archive period of LAN 10Mbit s Modem 31 2 Kbit s eff 1 day 2 min 30 min 7 days 12 min 3 5h 1 month 45 min 145h KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 73 85 SIGMA AIR CONTROL plus 3 18 Messages in SIGMA AIR MANAGER No messas Fossiblecause____ Remedy 625 SACplus group alarm CODE A SAOCplus group alarm 80 A SACplus storage medium CODE A SACplus drive fault DWNr CODE A SACplus registration code invalid T S
79. rint gt or lt Alt Gr gt lt Print gt It can then be inserted into other documents e g Word Excel Paint with the key combination lt Ctrl gt lt V gt In this way it is possible to document evaluations of the compressed air system Printouts Printout of current browser window content Click in the browser window or the navigation bar with the right mouse button Use the navigation bar if graphs are displayed in the browser window and these are to be printed Click Print in the opening dropdown context menu The Print dialog opens Depending on the type of printer settings can be made before the printout Preferably the setting Options As in the screen view should be selected to ensure that the complete screen view is printed If the printout is cut off on the right side select landscape in the print settings KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 66 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 13 KAESER Service Support Page By clicking on the Contact Service link to the upper right the following page is displayed KAESER KOMPRESSOREN Settings i Friday 2005 07 08 15 16 gcns KAESER service support Current system pressure System data Event memory Process data memory Costs KAESER KOMPRESSOREN GmbH Data retrieval D 96410 Coburg Postfach 21 43 Tel 49 95 61 6400 Fax 49 95 61 640 130 e mail info kaeser com internet www kaeser com Support 4995 61
80. s As this is not a Microsoft Excel formatted file but a tabulator separated file the Microsoft Excel Text Import Wizard starts immediately Select file type Delimited set the file origin to Windows ANSI Text Import Wizard Step 1 of 3 The Text Wizard has determined that your data is Delimited If this is correct choose Next or choose the data type that best describes your data Original data type Choose the file type that best describes your data Delimited Characters such as commas or tabs separate each field O Fixed width Fields are aligned in columns with spaces between each field Start import at row File origin Windows ANSI Preview of file C temp datarequest_072005 txt 16 1 Alarm existsCompr 16 1 Service warning e gt KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 63 85 SIGMA AIR CONTROL plus KOMPRESSOREN Tick the Tab setting in the following step in the dialog Text Import Wizard Step 2 of 3 This screen lets you set the delimiters your data contains You can see how your text is affected in the preview below Delimiters Tab C Semicolon C Comma Cl Space other Text qualifier M C Treat consecutive delimiters as one Data preview 16 1 Service 1 vi gt In the next step mark the first and select Text at the top right Text Import Wizard Step 3 of 3
81. s are accessing and one browser initiates a change of language or units of measure this change is valid for all other browsers However only the data that are cyclically updated are changed on the pages displayed on the other browsers at the time of changeover Because of this a mixture of old and new content can occur on the displays of the other browsers In such cases the pages should be called up again e Nominal compressor data The values for power consumption free air delivery and costs are continuously calculated and saved in SIGMA AIR MANAGER or SIGMA AIR CONTROL plus from previously entered parameters and from the operating periods of the compressors The parameters for FAD power consumption reference pressure for power consumption unloaded power consumption and if necessary FC characteristic entered for each compressor in SIGMA AIR MANAGER are used as the basis for calculation Changes to these parameters after initial start up of SIGMA AIR CONTROL plus are only effective after the time of entry The time of entry of such changes is not stored and cannot easily be confirmed afterwards The parameters for FAD power consumption reference pressure for power consumption unloaded power consumption and if necessary FC characteristic entered for each compressor in SIGMA AIR MANAGER must be checked and corrected if necessary before activating SIGMA AIR CONTROL plus for the first time fido KAESER KOMPRESSOREN GmbH 19 10 20
82. s made to the data of the corresponding compressor package Click on the blue SIGMA AIR MANAGER link to return to the data in SIGMA AIR MANAGER Each page consists of several blocks Each block can be directly accessed by clicking on its description in blue at the top of the page Return from the corresponding block to the beginning of the page by clicking the small blue arrow to the left of the page The hidden part of the page is read by moving the slider on the right hand edge KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 30 85 SIGMA AIR CONTROL plus KOMPRESSOREN The following page shows the current system data of the SIGMA CONTROL compressor with the number 1 KAESER KOMPRESSOREN Settings Wednesday 2006 07 12 15 01 System status Current syst Process status rer YEE pressure BS51 SC PN 7 7000 0 SC SN 00310309 System data COMPRESSOR 1 P Process da SN Process data Siama Air Mangaar COMP PN 10060 1 COMP SN 1026 Parameter 2345 Event memory Compressor12345878 Process data memory ER Alarms Service messages Operating messages Data retrieval Binary signals Digital in outputs Process data Time Service times Other Alarms DWO Alarm 16 1 00000000 00000000 P DW1 Alarm 32 17 00000000 00000000 DW2 Alarm 48 33 00000000 00000000 DW3 Alarm 64 49 00000000 00000000 DW4 Alarm 80 65 00000000 00000000 EE Service DW5 Service message 16 1 00000000 00000000 mess
83. ssure FAD and temperature are automatically selected with the language SIGMA AIR MANAGER s identification data are shown below the illustration of a compressor system Model in this case SAM 8 8 KAESER material number in this case 7 7702 0 Serial number in this case 00300206 SIGMA AIR MANAGER software version in this case V1 10 SIGMA AIR CONTROL plus software version in this case V1 10 Number of the SAM in the control cabinet not the complete number of the cabinet KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 14 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 3 Entering a Password If a link in the navigation bar to one of the other pages is clicked for the first time the user must prove authentication by entering a username and password Connect to sam isern01 Kaeser1 User name ec Kaeser1 Password ee Remember my password oa Usernames and passwords are taken from the passwords for service levels 1 3 entered in SIGMA AIR MANAGER The following usernames and passwords are entered on delivery Level Username Password 1 Kaeser1 11 2 Kaeser2 12 3 Kaeser3 13 If the password for the corresponding level in SIGMA AIR MANAGER is to be changed carry out a SIGMA AIR MANAGER restart once to validate the password changes for SIGMA AIR CONTROL plus as well A restart is carried out by switching the power supply to SIGMA AIR MANAGER off and then on again Read sect
84. t and in square brackets in the title KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 17 85 SIGMA AIR CONTROL plus 3 4 2 Compressor Data Page By clicking on Compressor data the following page is displayed KAESER KOMPRESSOREN KAESER KOMPRESSOREN Settings Units P Compressor data Compressor data Thursday 2006 07 06 15 27 Analog inputs Compressor Model Material no Serial no emen c1 essi 1 7327 3 1013 ag Tariff SC data BSSI A 770000 00310309 System status LAJ Current system pressure c2 ASD57 a 0060 1 1026 System data SC data ASD57 A 7 7000 1 00201180 Event memory c3 K3 100250 1 033 Process data memory L Costs SC data BSD62 7 7000 0 00212822 Data retrieval CS91 1 7826 2 019 C591 LA 7 70001 00201281 c5 K5 1 7826 2 022 SC data CS81 A 770001 00212818 C6 CS 90 1 3869 20410 002 c7 BS 50 1 3860 1 1004 c8 X AIR 52 899 789 A 1156782 Cg c10 Accept changes KG On this page the user can enter a compressor model designation max 10 characters a material and serial number max 12 characters each for all the compressors linked to SIGMA AIR MANAGER see 1 in the compressor data page above On delivery the compressor model designation input fields are initialised with default values C1 to Cn n max compr
85. t mouse button an arrowed cross appears The graph can now be rotated with the mouse This function is switched off by a right mouse click e All values shown are either values entered in SIGMA AIR MANAGER or values 1 calculated from parameters entered and running periods The calculation of values for longer periods of evaluation three months six months or one year can take several minutes There is no point in evaluating a period covering a change of currency For more information see explanations above for changing currency KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 58 85 SIGMA AIR CONTROL plus KOMPRESSOREN 3 11 Data Retrieval Page Clicking on Data retrieval displays the following window Warning Security Do you want to trust the signed applet distributed by KAESER KOMPRESSOREN GmbH Publisher authenticity verified by VeriSign Inc e 1 The security certificate was issued by a company that is trusted 1 The security certificate has not expired and is still valid Caution KAESER KOMPRESSOREN GmbH asserts that this content is safe You should only accept this content if you trust KAESER KOMPRESSOREN GmbH to make that assertion More Details This is a user s declaration of consent giving a signed Kaeser data retrieval applet the right to store data on the user s computer Data files can be stored on the user s computer only if the user s consent is given Cli
86. the applet close the dialog with No In order to suppress the display of the security alert open the Java Control Panel Start gt Control Panel gt Java Select the Advanced tab and navigate to Settings gt Security gt Mixed code sandboxed vs trusted security verification Select Enable hide warning and run with protections The system will execute the applet without prior display of the security alert in the same manner as if the security alert had been closed with No Java Control Panel General Update Java Security Advanced Settings Debugging Java console Default Java For browsers Java Plug in Shortcut Creation JNLP File MIME Association JRE Auto Download Security General Mixed code sandboxed vs trusted security verification Enable show warning if needed Enable hide warning and run with protections Enable hide warning and don t run untrusted code i Disable verification not recommended Miscellaneous DA 5 6 6 6 66 KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 60 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN The page Data retrieval opens e g KAESER KOMPRESSOREN Settings System status NEE Data retrieval Thursday 2005 07 07 12 55 System data Event memory Data record all v Process data memory Resolution 10s EEE Start time 07 07 05 06 40 10 P Data retrieval Stop time 07 07 05 22
87. those selected in the Settings Units page in this case bar The system pressure page is divided into the following sections e Text display of the latest values in the selected period or if the time scale is active the values at the time of the position of the scale on the time axis e Graphic representation of system pressure e Navigation elements and input fields for selection of a new depiction Text display section The system pressure for the selected time is shown in the upper left of the page 6 84 bar in this example Below Required pressure 6 60 bar and Pressure low pt 6 10 bar are indicated The selected period is displayed just beneath the current pressure in this case 25 05 10 17 22 00 The upper right displays statistical values which always refer to the period of time shown Average represents the mean network pressure within the specified period 6 96 bar in this example Minimum refers to the smallest measured network pressure available only for a 1 hour period here 6 50 bar Pressure performance indicates the percentage of time in which the required pressure was maintained Graphic representation The graph in the centre represents the profile of system pressure over time The curve colours correspond to the pressure value colours shown above The current time date and time from SIGMA AIR MANAGER for the selected period is shown on the time axis For Navigation elements see chapter 3 1 K
88. ts kW time running under load in hours h duty cycle in percent and work done in kilowatthours kWh Delivery units shown are default according the selected language or as selected in the settings page in this case m min or kW m min The costs are always given in the currency selected in the tariffs page in this case euros The power costs table page is divided into five zones e Zone for entry of the period to be displayed zone 1 in the table of power costs above e Zone for entry of special events occurring during this period zone 2 in the table of power costs above e Zone for nominal compressor data zone 3 in the table of power costs above KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 52 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Field showing the computed running hours FADs specific power requirement and duty cycle work done and costs Zone 4 in the table of power costs above e Display of the evaluated compressed air index zone 5 in the table of power costs above e Display status Item 6 see Power costs table Zone for entry of the period to be displayed zone 1 on the total costs page The period for evaluation of the required data is entered here The evaluation starts at 00 00 of the day entered in the Date from field and ends at 24 00 of the day entered in the Date to field If the day entered in the Date to field is the current day or a day in the future
89. ual mode after power off on The air system must be ON LED in the green ON key lit if the air supply is to be available during removal and replacement of the storage medium Switch the air supply system to manual mode with the AUTOMATIC key the LED in the AUTOMATIC key extinguishes SIGMA AIR MANAGER no longer controls the air system The compressors are under the control of their own internal controllers Because of the internal cascaded pressure regulation settings on the compressors system pressure will swing much further in manual mode than in automatic mode with SIGMA AIR MANAGER 2 Installing the SIGMA AIR CONTROL plus storage medium Switch off the power supply to SIGMA AIR MANAGER cutout in the control cabinet or user s mains power switch gt If a PC modem is fitted pull out the phone plug and carefully push in the modem s XJack connection until it latches Remove the PC card slot cover plate Plug the hard disc or flashcard into the slot nearest to the SAM control panel The side with the large print manufacturer s trademark and the small arrow pointing to corresponding slot must face the SIGMA AIR MANAGER control panel gt Push the hard disc or Flashcard carefully into the slot such that the black knob under the hard disc moves to the outside Secure the blanking plate over the PC card slot If a modem is fitted press the Xjack connection carefully until it unlatches and moves outwards T
90. ualisation PC e Directly via the Ethernet interface except for SAM 4 4 without Ethernet connection e with a PC card modem via an analog phone connection e Direct via an RS232 interface and a null modem cable KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 7 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 1 3 System Requirements The following system requirements must be fulfilled for visualisation with SIGMA AIR CONTROL plus e UCS operating system recommended is Microsoft Windows XP Professional Service Pack 3 or Microsoft Windows 7 Enterprise e Support of the UTF 8 character coding and the Java plug in interface from Sun via the browser e Sun Java Plug in JRE 6 Update 20 1 6 0 20 is installed The current Java plug in is available from the Sun Website at http java sun com javase downloads index jsp Older versions can be obtained from http java sun com products archive Download the plug in JRE for the PC operating system used It is only necessary to download once per browser Microsoft Internet Explorer 7 Microsoft Internet Explorer 8 and Mozilla Firefox 3 6 are the recommended browsers as they support the above mentioned requirements The use of Microsoft Internet Explorer version 5 5 is not recommended because if there is a constant link between the browser and SIGMA AIR MANAGER access to SIGMA AIR MANAGER could be interrupted Renewed access is only possible after switching the power supply t
91. uld be started from the beginning again The data file already existing should be overwritten With regard to downloads that are to take place over a longer period or have been interrupted after a long period the last complete data record in the existing output file paul KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 61 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN can be detected with the help of its time stamp processing of the output file will be explained below The data records still missing can be transferred with a new download to a new output file with the time stamp of the last complete data record as the starting point The content of the output files have to be added together for further processing If the data is needed for systematic storage of system data and their evaluation with users programs a daily or weekly download is recommended It is quite possible to download data that cover a period of one year but because of the extremely long downloading time such data transfers are impracticable The following table gives an approximate guide to the download times needed for the different periods of all available quantities in the data archive The times have been evaluated on a practical basis and cannot be regarded as binding Data retrieval for an Approximate time for the download archive period of LAN 10Mbit s Modem 31 2Kbit s eff 1 day 5 min 20 min 7 days 35 min 2h
92. ulfilment and court of jurisdiction for all claims arising out of this business agreement especially with regard to delivery is Coburg even if the sale or delivery was initiated by a KAESER subsidiary The court of jurisdiction also covers disputes concerning the formation and effectiveness of the contractual relationship The supplier is also entitled to sue at the customer s court of jurisdiction The law of the Federal Republic of Germany applies in all cases with the exception of the United Nations Convention on Contracts for the International Sale of Goods CISG in its present form 3 Should there be any queries arising out of this agreement or should you have any other reason to contact KAESER please refer to KAESER KOMPRESSOREN GmbH Coburg or to your responsible KAESER subsidiary http www kaeser com Fax 49 0 9561 640130 08 2008 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN List of Contents 1 G neral TUTTI 7 1 1 Technical Specifications sise 7 12 IteACES tranen elen arseen ae a le te a ee 7 1 3 System Requirements iii 8 1 4 Points of Special Interest iii 8 2 Initial STAFEURD e XX X vn 11 2 1 Retrofitting SIGMA AIR CONTROL plus sisi 11 2 2 Initial Start Up of SIGMA AIR CONTROL plus ii 11 2 2 1 Settings on compressors with SIGMA CONTROL sese 11 2 2 2 Settings in SIGMA AIR MANAGER 11 2 2 3 Initial start up of the browser
93. up of the graph can take some minutes if a long period 3 months 1 year is selected During this time the graph builds up bit by bit If the clock was put back during the displayed period then the corresponding point in time is indicated by a vertical brown bar with a clock symbol at the top KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 13 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 3 2 Home Page The home page is the first displayed when SIGMA AIR CONTROL plus is called up KAESER KOMPRESSOREN Settings System status KAESER SIGMA AIR MANAGER Vete 20100525 14 09 Current system pressure System data Event memory Compressed air system select language x Process data memory Costs Data retrieval SAM 8 8 PN 7 7702 0 SN 00300206 SIGMA AIR MANAGER v1 10 SIGMA AIR CONTROL plus V1 10 Links to other pages are found in the grey navigation bar on the left The KAESER logo on every page serves as a link to the home page In the upper right corner of the Contact Service window is a link to the KAESER service support page The current date and time of the visualization PC are shown at the top right Regardless of the language chosen the display of date and time always appears in English in the format day of the week year month day hour minute A dropdown menu for language selection is located below the date and time Click on the required language to select Country specific units of pre
94. ure use the sum of the individual compressor values KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 85 85
95. us will be deactivated Putting back the clock T KAESER KOMPRESSOREN GmbH The master controller clock was put back more than 24hours SIGMA AIR CONTROL plus will be deactivated to prevent the accidental deletion of data 19 10 2010 Acknowledge message If the clock was inadvertently put back correct and re activate SIGMA AIR CONTROL Re activate SIGMA AIR CONTROL plus if the clock was deliberately put back The data in the changed period will be deleted www kaeser com Seite 74 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN No Message Possiblecause Remedy A alarm message indicates an alarm T tip information message for the user KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 75 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Annex A Installing and Removing the Storage Medium bs e Only qualified personnel may remove or replace the SIGMA AIR CONTROL plus 1 storage medium e The instructions contained in the description supplied with the product must be followed exactly to avoid damage e KAESER KOMPRESSOREN cannot accept any liability for damage caused by the removal and replacement of the storage medium Step by step procedure for installation of the storage medium 1 Switching SIGMA AIR MANAGER to manual mode i gt Change the Automatic restart parameter to yes main menu gt F1 gt F4 1 F3 to ensure that SIGMA AIR MANAGER remains in man
96. valuation can then be mentally replaced by the previous currency Display of on load and idling costs Zone 3 on the total costs page The on load costs power costs of all compressor packages running on load during the period of evaluation and the idling costs power costs of all compressor packages running in idle mode during the period of evaluation are shown here Fields for entry of additional fixed costs and evaluation of total costs zone 4 on the total costs page General costs for servicing material downtime and other costs can be entered here The values entered are then stored in SIGMA AIR MANAGER The entered costs are added together in the Sum field below the entry field The data entered are accepted by clicking on the Accept button and the page is refreshed The on load and idling costs are repeated below These costs are added to the general costs and shown as the Total sum KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 57 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Pie Graph zone 5 on the total costs page The total costs of the compressed air system are shown in a pie graph The individual cost components are shown in various colours and additionally identified by the numbers 1 to 6 Fields with zero values are not shown in the graph The costs of the individual components and their percentage related to the total costs are shown below the graph If the pie graph is clicked with the righ
97. viation KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 19 85 SIGMA AIR CONTROL plus 3 4 3 Analog Inputs Accumualtion page By clicking on Analog Inputs the following page is displayed KAESER KOMPRESSOREN Settings Units Analog inputs cumulation Compressor data P Analog inputs cumulation accumulate Designation KOMPRESSOREN Thursday 2005 07 07 13 47 Time basis Unit accumulated 110 seconds M 10 seconds M 1 minute vim 1 hour KAN Tarif O Room temperature System status O Dryer dew point Current system pressure EZ Total FAD System data Event memory v Total power consumption KW Process data memory Costs Accept changes Data retrieval tas On this page can be determined which of the analog inputs defined and activated by SIGMA AIR MANAGER should be accumulated up to 8 The names and units of the analog inputs are shown next to the selection fields To ensure the correct calculation and representation of the cumulative value in the Analog inputs cumulative representation page see chapter 3 9 7 the correct time measure max 8 characters has to be entered The following values can be selected for the time basis basis and the correct unit of Time basis Conversion factor 1 second 10 10 seconds 1 1 minute 1 6 1 hour 1 360 KAESER KOMPRESSOREN Gm
98. wer Costs isiin need ie Fed eee tr a ni 50 3 10 2 Table of Power GOSIS eerte dee ren der pape der dene vernederen 52 3 10 83 Total Costs Page iut mine en Ped esa tette a a 56 3 11 Data Retrieval Page nete nan ia 59 3 12 Archiving Pages texit tent erde intel ae eec ende 66 3 13 KAESER Service Support Page ire 67 3 14 Putting back the Clock ane ent cn Ped ena tet tae Eee rete ede eo pen Fo its 69 3 15 Gaps In the profiles ran acar ederet eed ep entes dl ER benaderde eden i onin ede 70 3 16 BEACHTET 71 3 16 1 Storage medilm life acre die eon annette da eenma deeds en 71 9 16 2 Storage medium capacity crm t eere mestret a lentes dati 71 3 17 Backup of Data Archives using FTP iii 72 3 18 Messages in SIGMA AIR MANAGER sienne 74 Annex A Installing and Removing the Storage Medium 76 KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Page 5 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN Annex B Manual BACKUPS eaten anna ii 80 Annex C Retrievable Data nine 81 Annex D Explanation of retrieved Data ss 84 KAESER KOMPRESSOREN GmbH 19 10 2010 www kaeser com Seite 6 85 KAESER SIGMA AIR CONTROL plus KOMPRESSOREN 1 General SIGMA AIR CONTROL plus is a visualisation and data archiving system It runs on SIGMA AIR MANAGER and saves data on a PC card hard disc With the help of a PC and an Internet browser it is possible to visualise current and archived data of
99. wer consumption Do Analog inputs chart P Analog inputs table Costs Data retrieval Ready x This page displays the cumulative values of additional analog inputs defined in SIGMA AIR MANAGER insofar as these have been set to appear as quantities to be accumulated in the Analog inputs page see chapter 3 4 3 When accessed the table always shows the cumulative values over one day The table is not refreshed automatically The cumulative values are always displayed on the Analog inputs cumulation page see chapter 3 4 3 in the unit of measure set for the corresponding input The Analog inputs table page is divided into four zones e Zone for entry of the period to be displayed zone 1 in the example illustrated above e Information zone for special events occurring in this period zone 2 in the example above e Zone for displaying the number of the defined input its designation cumulative value and units zone 3 in the example above e Display status zone 4 in the example above Zone for entry of the period to be displayed Zone 1 in the example illustrated above The period for evaluation of the required data is entered here The evaluation starts at 00 00 of the day entered in the Date from field and ends at 24 00 of the day entered in the Date to field If the day entered in the Date to field is the current day or a day in the future the display of data ends with the last d

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