M075 Tregaskiss TOUGH GARD Spatter Cleaner Consumables
Contents
1. TECHNICAL GUIDE For TOUGH GARD Spatter Cleaner GENERAL SAFETY INSTALLATION MAINTENANCE TECHNICAL DATA ORDERING INFORMATION ISO 9001 2008 Please read instructions prior lo use Save this manual for future reference TABLE OF CONTENTS WARRANTY GENERAL SAFETY 1 0 INSTALLATION 11 TOUGH GARD SPATTER CLEANER DIMENSIONS 12 TOUGH GARD SPATTER CLEANER SETUP 13 WIRING INTERFACE 14 NOZZLE INSERTION HEIGHTS 15 V BLOCK SET UP 1 6 CUTTER BLADE AND V BLOCK CHART 2 0 MAINTENANCE 3 0 TECHNICAL DATA 3 1 TECHNICAL SPECIFICATIONS 3 2 PNEUMATIC DIAGRAM 4 0 ASSEMBLY VIEW amp PARTS LIST 5 0 WIRE CUTTER WC 200 5 1 PARTS LIST AND OPERATION 5 2 WIRE CUTTER BLADE CHANGE REPLACEMENT 6 0 ORDERING INFORMATION WARRANTY Product is warranted to free from defects in material and workmanship for the period specified below altar the Sale by an authorized Buyer Should there be a defect please refer to our Return Merchandise Policy UGH GUN Robot MIG Guns and Components 186 days TOUGH GUN Reamer Y Spaller Cleaner Tysar TOUGH GUN Robot Peripherals Giutch Sprayer Wire Cutler Mounting Arms EE Zycars Tregaskiss reserves the right to repair replace or refund the purchase price of non conforming product Product found not defective wil returned to ho Buyer alte2. ASSEMBLY VIEW 8 PARTS LIST 5 0 WIRE CUTTER WC 200 AG WARNING CUT AND CRUSH HAZARD Keep hands clear of all moving paris Disconnect power to wire cutter before servicing 5 1 PARTS LIST AND OPERATION PART DESCRIPTION T WC 100 7 Wire Cute Blade 2 7 56 65 z 5 2 WIRE CUTTER BLADE CHANGE REPLACEMENT 1 Remove the M6X1 0 SCHCS 2 Rotate 80 to change cutting edge 3 Replace the M6X1 0 SCHCS and torque to 50 in bs 15 6 0 ORDERING INFORMATION The TOUGH GARD Spatter Cleaner is available two diferent models with the following part numbers MODEL PART NUMBER TOUGH GARD Spatter Cleaner for 5 8 Bore Nozzles ER1 625W TOUGH GARD Spatter Cleaner for 1 2 Bore Nozzles EE TOUGH GARD Spatter Cleaner for 3 4 Bore Wator Cooled Nozzles ER1 TGODIW To order a Tregaskiss TOUGH GARD Spatter Cleaner please contact your local Tregaskiss Sales Representative for more information 16
3. 250 033872383 mm C500 401 4450 09987 23 83 mm 6500 4014550 033872383 mm T500 401 46 50 0 938 23 83 mm 6500 401 47 50 03387 2383 mm 6 500 4014850 09987 23 83 mm 6500 401462 033872383 mm Eer 401562 1 0007 26 97 mm Ce 10607 28 97 mm 6625 4017 62 1 106 28 09 mm Ce 40162 1 1067 28 09 mm 6625 4019 62 09987 23 83 mm Ce 4014562 033872383 mm 0 625 401 46 62 0 938 23 83 mm Ce 4014862 1 0607 26 97 mm Eer 401 72 62 1 060 126 97 mm Ce 401 81 62 10607 28 97 mm Eer 401 87 62 1 060 726 97 mm Ce 2 0 MAINTENANCE WARNING ROTATING CUTTER AUTOMATIC START Koop hands clear of moving parts Disconnect power before servicing 3 0 TECHNICAL DATA 3 1 TECHNICAL SPECIFICATIONS Cep Teater Sourcing Sinking sas 24 VOC Undamped signal REED Tap sal 596 OVDC___ trom REED switch 10 Requirements zac Di Ceanna cya START sez 0V06 output Spor signal Output Wire sna we Rated Voltage GES Operating Voltage Sox o ate Power Consumption 646 W por cl wattage operator 03 W Air Requirements minimum 60 PSI a164 GFM 42 barat 3 T6 Air Motor at min air Stall Torque at 60 PSI 46 in bs 4 3 bar 5 2 Nm requirement Cycle Time ETT Product Dimensions beiden 99 9 6 121 252x245x446 mm 3 2 PNEUMATIC DIAGRAM 4 0
4. ade 8 Pulse the output signal minimum of 0 5 sac rom robot controller activate the wire cutter valve yellow wire 9 Once the welding wire has been cut and the moveable arm of the wire cutter has returned to home position cylinder has retracted and there is a visible gap between the cutter blades the robot can bo Safely moved to the next position 1 3 WIRING INTERFACE unt signat REED sc WWE UNDC tace signat REED te RED anse eys vee commen 2006 yy EEN NOTE This wiring interface is set up for sourcing For sinking 10 reverse the polarity of pins 4 6 8 and 2 Reod Switch is polarity sensitive pins 1 and 7 4 4 NOZZLE INSERTION HEIGHTS INSERTION DEPTHS TER 662 NOZZLE BORE SIZE RETAINING HEAD T500 Fush Fush Flush 1 5 V BLOCK SET UP IMPORTANT Ensure hat tho v block alignment face is correct for the diameter of the nozzle being used see Relerenco Chart on page 10 DO NOT attempt to use TOUGH GARD Spatter Cleaner uni nozzle diameter block postion have been verted Loosen shoulder screw to adjust black orientation Nozzle diameter indicator TR2180 Rows 10 1 6 CUTTER BLADE AND V BLOCK CHART NOZZLEPART NOZZLE OUTSIDE DIAMETER CUTTER BLADE PART 401450 0 838 23 83 mm 6500 401650 10802897 mm 6500 4074
5. efore doing any maintenance or troubleshooting with electrical power and or pneumatic power 5 that electrical and pneumatic connections comply with the codes applicable to your country state 5 Keep hands away trom unit while in operation 7 For additional safety information please refer to the following publications ANSI STANDARD 749 1 SAFETY IN WELDING AND CUTTING American Welding Society 550 LeJeune Rd P O Box 351040 Miami FL 33126 b ANSI STANDARD SAFETY OR ROBOTS AND ROBOT SYSTEMS American National Standards Institute 1430 Broadway New York NY 10018 NEPA STANDARD 70 1978 NATIONAL ELECTRIC CODE National Fire Protection Association 1470 Atlantic Avenue Boston MA 02210 CALIFORNIA PROPOSITION 65 WARNING This product when used for welding cutting produces fumes or gases which contain chemicals known to the Sate of Calfornia to cause birth detects and n some cases cancer This product contains chemicals including lead known to the State of California to cause cancer and bith detects or other reproductive harm Wash hands afer use Health Safety Section 252495 at sea A PRODUCT SPECIFIC SAFETY INFORMATION Read safely messages throughout this manual Obey all safely messages to avoid Injury Note safety warhings on product Disconnect power before performing any maintenance on this product WARNING CUT AND CRUSH HAZARD Keep ha
6. er CCleaner during operation Uso an air supply ine with an inside diameter of 3 8 9 5 mm Connect to 1 4 NPT female fiting located back of unit AIR MOTOR LUBRICATION IMPORTANT The air motor DOES NOT require any lubrication Itis designed to be run lube free The aie be dry fitered and regulated to avoid any damage to the unit tal H moisture or diny ai is allowed to enter the motor It may negatively impact the performance of the motor or damage i permanently PROGRAMMING EVENTS SEQUENCE Verity that the clamp cylinder is retracted Unclamped output signal from REED switch 1 Position the robot o place the gun nozzle at a right angle 90 to the top of the TOUGH GARD CCleaner insert the 0270 to the proper depth then center and press it against the v block see Section 1 4 NOZZLE INSERTION HEIGHTS 2 Cycle start supply output signal rom the robot controller Ensure output is long enough to achieve ull stroke approx 2 3 seconds 3 Check for unclamped signal 4 Tho robot can now be safely moved from the v block to the next position 5 Aller reaming center the nozzle above the spray head 6 Supply output signal robot controller for about 0 3 seconds to sprayer valve pink wire Increase decrease spray ime as required 7 Alter spraying position the gun over the vire culter blades The welding wire should be against the edge tho stationary wire cutter bi
7. nds clear of all moving parts Disconnect power to wire cutter before servicing WARNING ROTATING CUTTER Keep hands clear Disconnect power before servicing WARNING AUTOMATIC START Equipment starts automatically Disconnect power before servicing or opening access door DISCONNECT POWER BEFORE SERVICING 36PPP CONSULT YOUR SERVICE MANUAL BEFORE SERVICING SAFETY STICKER REORDERING INFORMATION To replace your safety stickers please call Clarion toll roe at 877 748 02 for international callers Clarion website www clarionsately com Canada or USA or 570 298 5686 1 0 INSTALLATION 1 1 TOUGH GARD SPATTER CLEANER DIMENSIONS 446 mm 17 571 L 244mm pes EH FRONT view SIDE View 185 5mm DCH 127mm E 1851mm 650m 180 5mm BOTTOM VIEW 1 2 TOUGH GARD SPATTER CLEANER SETUP MOUNTING TOUGH GARD SPATTER CLEANER 1 TOUGH GARD Spatter Cleaner should bo installed within the weld cell at a convenient location sure 10 consider moveable fixtures and the working envelope of the robo when choosing an instal location 2 base to sturdy platform using ho four 4 M10 x 1 5 x 25 mm bolts provided CONNECTING AIR SUPPLY 1 Use only fiterod dry ai 2 IMPORTANT 60 90 PSI 16 4 2 65 bar 450 LPM required at the TOUGH GARD Spatt
8. r notification by Customer Service Tregaskiss makes other warranty of any kind expressed or implied including but limited to the warranties merchantability or finess for any purpose Tregaskiss shall not be liable under any circumstances to Buyer or to any person who shal purchase from Buyer for damages of any kind including but not limited to direct indirect incidental or consequential damages or loss of production loss of prof resuling trom any cause whatsoever including but limited to any delay act error or omission of Tregaskiss Genuine Tregaskiss parts must be used for safety and performance reasons or the warranty becomes invalid Warranty not apply accident abuse or misuse damages a product or product is modified in any way except by authorized Tregaskiss personnel GENERAL SAFETY Before installation or operation of the Tregaskiss TOUGH GARD Spatter Cleaner please read and understand safety precautions listed below Failure to follow these instructions may result in personal injury or damage to the equipment d Do not remove or deface warning and instruction labels from the uni gt Ensure that al equipment inthe area is disabled and locked out before setting up adjusting or conducting any work 3 Ensure that electrical and pneumatic power to unit is off before performing maintenance or troubleshooting 4 Ensure reset buton pressed to reset circuit board logic b
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