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1. 3 Dhok 5 Latch Pawl 6 Guide Arm 7 Nut 1 2 Spool Hf Jl 8 Hose Bumper fi e i f 1 Nut sp te s i f H Y oO D _ apil E _ f th i Q Doe 12 Spacing 4 Washer 14 Swivel 13 Retaining Ring 10 Nut 5 16 9 Hose Item Description RT602 RT603 RT605 RT8O2 RT803 RT625 RT635 RT650 RT825 RT835 Req OMP OMP OMP OMP OMP OMP OMP OMP OMP OMP 1 1 4 20 Lock Nut 2 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 3 Spool Assembly 1 9600878 5600878 602011 S600879 S600879 S600878 S600878 602011 9600879 S600879 4 U Bolt 1 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 5 Latch Pawl Assembly 1 9600823 S600823 S600823 S600823 S600823 5600823 S600823 S600823 S600823 S600823 6 Guide Arm Assembly 1 S600825 S600825 602014 S600826 S600826 S600825 5600825 602014 S600826 S600826 7 Nut 1 2 1 S76 108 S76 108 S76 108 S76 108 S76 108 S76 108 S76 108 S76 108 576 108 576 108 3 Hose Bumper 1 None None None None None 1 HR1004 3 1 HR1004 3 1 HR1004 3 2 HR1004 3 2 HR1004 3 9 Hose Assembly 1 None None None None None 12 260043 44 260043 46 260043 21 260043 37 260043 10 Nut 5 16 4 261650 2 261650 2
2. 1 HR2004 3 2 HR1004 3 2 HR1004 3 9 Hose Assembly 1 None None None None None 10 260044 20 260044 25 260044 24 260044 5 260044 10 Nut 5 16 4 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 11 _ Base Assembly 1 600824 600824 600824 600833 602012 600824 600824 600824 600833 602012 12 Spacing Washer 1 300034 300034 300034 300034 300034 300034 300034 300034 300034 300034 13 Snap Ring 1 300031 300031 300031 300031 300031 300031 300031 300031 300031 300031 14 Swivel Assembly 1 S602494 S602494 5602495 5602495 5602495 S602494 S602494 S602495 S602495 S602495 E Dimensions See page 1 5 3 4 5 3 4 5 3 4 6 1 4 1 3 4 5 3 4 5 3 4 5 3 4 6 1 4 1 3 4 Page 6 www reelcraft com Series RT Spring Driven Hose Reels aom Description Raq RT650 OMPSM 1 1 4 20 Lock Nut 2 261650 1 3 Spool Assembly 1 S600828 4 U Bolt 1 3 117440 5 Latch Pawl Assembly 1 S600823 6 Guide Arm Assembly 1 S600826 7 Nut 1 2 1 S76 108 8 Hose Bumper 1 1 HR1004 9 Hose Assembly 1 S601013 50 10 Nut 5 16 4 261650 2 11 Shaft Bracket Assembly 1 600264 12 Spacing Washer 1 300034 13 Snap Ring 1 300031 14 Swivel Assembly 1 602262 E Dimensions See page 1 7 5 10 www reelcraft com Page 7
3. 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 261650 2 11 Base Assembly 1 600824 600824 602012 600833 600833 600824 600824 602012 600833 600833 12 Spacing Washer 1 300034 300034 300034 300034 300034 300034 300034 300034 300034 300034 13 Snap Ring 1 300031 300031 300031 300031 300031 300031 300031 300031 300031 300031 14 Swivel Assembly 1 600913 600913 600913 600914 600914 600913 600913 600913 600914 600914 E Dimensions See page 1 5 3 4 5 3 4 13 4 6 1 4 6 1 4 5 3 4 5 3 4 3 4 6 1 4 6 1 4 Item Description RT402 RT403 RT6O2 RT6O3 RT6O5 RT425 RT435 RT625 RT635 RT650 Req OHP OHP OHP OHP OHP OHP OHP OHP OHP OHP 1 1 4 20 Lock Nut 2 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 261650 1 3 Spool Assembly 1 9600878 S600878 5600878 5600879 602011 9600878 S600878 S600878 S600879 602011 4 U Bolt 1 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 3 117440 5 Latch Pawl Assembly 1 9600823 S600823 5600823 5600823 5600823 5600823 S600823 S600823 S600823 S600823 6 Guide Arm Assembly 1 9600825 S600825 S600825 S600826 602014 5600825 5600825 S600825 S600826 602014 7 Nut 1 2 1 S76 108 S76 108 576 108 S76 108 576 108 S76 108 S76 108 S76 108 576 108 576 108 8 Hose Bumper 1 None None None None None 1 HR1004 1 HR1004
4. Latch Pawl Remove the guide arm by following the procedure for Removing the Guide Arm Remove the retaining nut as shown in figure 9 Replace the guide arm and hose bumper by following the proce OY Replace the latch pawl assembly Replace and tighten the retaining nut dure for Positioning the Guide Arm figure 9 Replacing the Hose To remove the hose Pull out the hose leaving 2 to 3 feet on the spool Engage the latch pawl Remove the U bolt nuts on the inside of the spool figure 10 Remove the U bolt Unthread the hose at the connection to the swivel tube Use a wrench on both fittings or the swivel may be damaged Remove the hose To install the hose Route the hose through the guide arm rollers and opening of the spool Apply thread tape or sealant to hose threads Screw hose fitting into threaded fitting on swivel Tighten connection with a wrench on both fittings Install the U bolt figure 10 Install hose bumper on working end of hose if required Disengage latch pawl and allow hose to retract Remove the hose main shaft figure 11 figure 11 Replacing the Swivel figure 10 See the procedure for Replacing the Hose Remove swivel by unscrewing the threaded stem from the Replace swivel by screwing threaded stem of swivel into main shaft of reel Replace the hose www reelcraft com Page 4 Series RT Spring Driven Hose Reels Replacing the Spool Assembly Attach the reel s
5. Operating Instructions Series RT Spring Driven Hose Reels Medium and High Pressure Model Numbers RT602 OMP RT603 OMP RT605 OMP RT802 OMP RT803 OMP RT625 OMP RT635 OMP RT650 OMP RT825 OMP RT835 OMP RT402 OHP RT403 OHP RT602 OHP RT603 OHP RT605 OHP RT425 OHP RT435 OHP RT625 OHP RT635 OHP RT650 OHP RT650 OMPSM Dimensions SAFETY Personal injury and or equipment damage may result if proper safety precautions are not observed e Ensure that reel is properly installed before connecting input and output hoses e Bleed fluid gas pressure from system before servicing reel e Before connecting reel to supply line ensure that pressure does not exceed maximum working pressure rating of reel e Remember even low pressure is very dangerous and can cause personal injury or death e Be aware of machinery and personnel in work area e f a leak occurs in the hose or reel remove system pressure immediately Reelcraft Industries Inc 2842 E Business Hwy 30 Columbia City IN 46725 Ph 800 444 3134 260 248 8188 Fax 800 444 4587 260 248 2605 Customer Service 855 634 9109 reelcraft reelcraft com www reelcraft com aje e 16 11 16 olas See page e A high tension spring assembly is contained within the reel Exercise extreme caution e Pull hose from reel by grasping the hose itself not the control
6. ecurely to prevent it from moving Pull out the hose just until the latch pawl is engaged Remove the hose bum per by removing the slotted screws figure 6 Disengage the latch pawl while maintaining a firm hold on the spool Turn the spool hand over hand approximately two or three revolutions until the spring tension Is removed Unscrew the swivel stem from the main shaft Next remove the swivel by unscrewing the swivel from the hose figure 11 LY gt Remove the retaining ring and spacing washer figure 12 Pull figure12 the spool away from the base Unwind the hose from the spool ns remove the u bolt figure 10 Install the spool assembly by inserting the shaft of the base into the hex shaped opening of the spool Install spacing washer and retaining ring as shown figure 12 Install the swivel by screw ing the threaded stem of swivel into the main shaft of reel figure 11 Install the hose by screwing the hose fitting into the threaded fitting on the swivel Tighten connection with a wrench on both fittings Install the u bolt figure 10 Pull in the hose by turning the spool by hand When the hose is completely wound onto the spool turn the spool in the other direction two to three revolutions Pull the hose through the roller opening in the guide arm and replace the hose bumper figure 6 www reelcraft com Page 5 Series RT Spring Driven Hose Reels
7. t included Apply pipe thread sealant to threads on standard reels Do not over tighten the connection Recommended torque should not exceed 70 ft Ib figure 5 Page 2 www reelcraft com Series RT Spring Driven Hose Reels Adjusting the Hose Bumper Pull out the hose until the latch pawl is engaged The hose bumper may be adjusted by loosening the slotted screws shown in figure 6 Slide the bumper to the desired position and tighten the screws BEFORE PULLING HOSE to disengage the latch pawl Pull out hose until the latch pawl is engaged Remove bumper by removing the slotted screws figure 6 Disengage the latch pawl while maintaining a firm hold on spool Turn the spool hand over hand approximately two or three revolutions in the direction of the drive spring until ten sion is removed Remove the 4 nuts holding the guide arm to base figure 7 figure 7 Positioning the Guide Arm Remove the guide arm and adjust to any of the seven positions shown in figure 8 See figures 2 3 and 4 for recommended Guide Arm positions for each mounting application Replace and tighten the 4 nuts Tighten the drive spring by turning the spool two or three revolutions and engage the latch pawl Pull the hose through the roller opening in the guide arm and replace the hose bumper figure 6 figure 8 www reelcraft com Page 3 Series RT Spring Driven Hose Reels Replacing the
8. valve e Ensure that reel hose and equipment being serviced are properly grounded Use an ohmmeter to check ground continuity e f reel ceases to unwind or rewind remove system pressure immediately Do not pull or jerk on hose e Treat and respect the hose reel as any other piece of machinery observing all common safety practices Form 1121 802B Rev 9 2015 QIREELCRAFT Series RT Spring Driven Hose Reels Mounting the Hose Reel Prior to mounting the hose reel ensure that the supply line pressure does not exceed the maximum working pressure of the hose reel Do not exceed the maximum installation height of 16 unless the reel was specified differently when ordering The maximum operating temperature is 150 F 66 C Unpack and inspect the reel for damage Turn the spool by hand to check for a smooth operation Position the reel on the floor wall or ceiling Secure into place using four mounting bolts not included See the included mounting template for additional instructions for your specific mounting application Depending figure 1 on where the reel is placed it may be necessary to adjust the hose bumper and guide arm to use the hose properly See the instructions on the next page to adjust the hose bumper and reposition the guide arm Mounting Applications figure 2 figure 3 B figure 4 installing the Input Hose Use a flexible hose connection at input Do not use rigid plumbing input hose no

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