Home

HR-9016 - Jacobsen

Contents

1. F1 5A Spare F2 5A Spare F3 15A Spare F4 15A Spare F5 5A Ignition F6 5A Gauges F7 5A Fuel solenoid Glow Plugs F8 15A Seat air system F9 5A Cruise Control F10 5A 4 WD Solenoid F11 15A Deck Valve F12 Not Used HR006 Figure 4G identifies the location and basic functions of the electrical relays located under the control panel For more detailed information refer to the electrical schematic in this manual 24 MAINTENANCE 4 Always check operator back up system after servicing the electrical system Wire Harness Label Schematic Code gt K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 Ki Relay Description Function KYA K2 Run Relay Holds fuel stop solenoid valve open when ignition switch is in the RUN position and opera tor is seated Activates glow plug timer if engine isn t running KYI K1 Interlock Opens fuel stop solenoid valve when ignition switch is in the START position power take off switch is OFF parking brake and neutral switches are closed KYS K3 Start Cranks starter motor when ignition switch is in the START position power take off switch is OFF parking brake and neutral switches are closed BK1 K4 Brake Start Part of star
2. N N OR T 8 Op 1 2 3 12 lt 2 GY RD lt lt GY RD gt gt A a 2 T YE BK lt YEBK B E BN YE N 1 7 RD YE gt gt 4 N gt C gg FI gu d 6 J2 10 o 5 1 ZN U7 Jig P2 10 G 2 TUT 5 o BN YE 2 m 5 1 u 5 2 9 sw2 YE GN 2 12V HOLD 3 gt W COIL SW IN 7 u2 OR 1 F5 GRD aft 4 T 5 g X Y B OFF NONE RUN B l A X Y swi START BHHS 5 A LU SE Pai B WH VT ola GYNE K6 2 7 Es a 2 fa K4 BK WH WH BU 87 sal avast ler SW3A EAT B7A 30 sw7 GY YE aAA o B HI gt SW6 B o J SW5 4 12 WH BU rag DG WH Lap lt lt PU n DG WH 3 8 S5 VINE DG WH L DG WH N 9016 35 140 HR 9016 67 1 Electrical Schematic 4WD Mow and Seat Control Circuits Serial No 70524 1601 1725 Serial No 70525 1601 1777 A CA B 57 c gt B C 3 5C SW3B g 2 RD YE Pana E SW13 3 DG YE YE BU TN GN 1 LJ F11 1 Crs F10 2 2 a D _WHIBK i 3 5 x Nas 8 amp SI g g x a E A I o 3 2 4 2 4 2 4 5 C5 Y Y 1 x 5 U12 2 A A A 2 2 sw sw swa D4 N 55 Bo Bo Bo x 1 4 Dt T o swi2 b 2 sd w 3 6 2 3 N UN SYN P4 EI EI amp 30 185 86 86 30 86 N 3 7 NY K13 N K
3. 9016 13 66 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1002952 1 Oil Cooler 2 3004113 2 Bushing 3 2810633 1 Plate Cap Mounting 4 3007011 1 Bracket Cooler Pivot 5 400270 2 Screw 3 8 16 x 2 Hex Head 6 452008 4 Flat Washer 3 8 7 446142 3 Lockwasher 3 8 Heavy 8 443110 3 Nut 3 8 16 Hex 9 1004028 1 Pin Cooler Pivot 10 400186 1 Screw 5 16 18 x 7 8 Hex Head 11 452006 1 Flat Washer 5 16 12 446134 1 Lockwasher 5 16 13 443106 5 Nut 5 16 18 Hex 14 3008562 1 Angle Cooler Top 15 3008563 2 Plate Cooler Lock 16 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 17 446136 4 Lockwasher 5 16 Heavy 18 362008 2 Knob 19 358794 4 Washer 20 3007674 1 Fitting 90 21 1003011 1 Return Filter 5002693 1 s Return Filter Cartridge 556419 1 Switch 22 460016 1 Cotter Pin 3 32 x 1 23 1004172 1 Stand Cooler Pivot 24 361723 1 Stop Rubber 25 351491 1 Grip 26 551651 AR Molding 27 1003942 1 Screen 28 3008561 2 Guide Screen 29 409804 8 Screw 10 24 x 1 2 Thread Cut 30 3009095 2 Seal Neoprene 31 3008554 1 Cap Right Side 32 2810634 1 Cap Left Side 33 3010014 1 Shield Screen 34 440082 4 Carriage Bolt 5 16 18 x 1 35 453011 3 Flat Washer 3 8 gt Change from previous revision 67 HR 9016 19 1 Ai
4. m oa uu O I gt x IS d 1 1 1 1 1 D 1 1 1 1 1 1 1 1 1 1 1 1 D I 1 1 1 e i i 1 hb T 1 1 D E N U 1 1 o lt l co uu ad pens maana BEE Sg Zes 1 H 1 1 ee ws Z S G Y Y i i i _ a se 2 i i i i i L S ja 1 1 1 J 1 l CH L d WAN W WA o 1 1 1 1 1 a i i i i i 1 1 1 U 1 D 1 1 1 D 1 i 1 1 1 1 1 e 1 1 1 d 1 D 1 1 1 D 1 D 1 1 1 1 1 1 1 1 VAUT i i i i i be i i i i i 1 1 1 1 E et and o A 8 NEM i PBIB Nala r L NA AETA Sap pe ee ge sun 1 SG Q o 3 GE COM ee SE Calls 1 1 1 E 5 o o 3 E m N zeden r mile isin TS sd s S _ n I s ATS C aa 11O DEN T O ir WS Sac C ETE NOS m 1 1 TX BES 1 1 1 Y 1 X o YW oN kd i i HAL i i zx i a npa ee S O MH 1 1 O sog i 287 N3 es o 1 1 1 2c2 ka ka i DEER 812953 T 5 SEN TTN 1 SS 1 i oe a r a a a D 1 D o 1 I 1 Yo al Te d 4 fo al fo d al fO CX g a d g A e Z 5 ea lg 2 n lg ea dg E en amp T N 5 18 gi vn S gt i S S 18 ai SA Ha 1 gt jo Q Fal i 1E O g 1 ox g s g x g 5 O X S i 8 N S o X S IS N g a a o LQ o Q m Wa m CF S z a gt z 9 S x a sl z 2 re p re x 18 18 is E OH S i An OH ze d ee fo 1 1 D 1 x 1 D T O H _ l 1 5 lt ll L 1 O H ail L o lt ll IL ELLE p aki er aa 5 1
5. gt Change from previous revision 91 HR 9016 35 1 Pump Supply Serial No All 92 9016 30 Item Part No Qty Description Serial Numbers Notes 1 3007778 1 Tube Rear Pump Suction 2 162236 2 Clamp 3 3007775 2 Hose Rear Pump Inlet 4 1003610 1 Manifold Rear Pump Suction 5 3007779 2 Hose Rear Pump Suction 6 359615 5 Clamp Hose 7 326112 5 Clamp Hose 8 452006 4 Flat Washer 5 16 9 446134 4 Lockwasher 5 16 10 443106 4 Nut 5 16 18 Hex 11 3007060 1 Hose Front Pump Inlet gt Change from previous revision HR 9016 36 1 Return Manifold Serial No 9016 39 Item Part No Qty Description Serial Numbers Notes 1 1003891 1 Return Manifold 2 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 3 452008 2 Flat Washer 3 8 4 446140 2 Lockwasher 3 8 5 3007061 1 Hose Return 6 3008820 1 Clamp Double Hose 7 359615 2 Clamp Hose gt Change from previous revision 93 HR 9016 37 1 Traction Hydraulics Serial No All 15 SA To Bottom Port Right Rear Wheel Motor To Top Port 1 8 Right Rear Wheel Motor 15 To Port 1 4WD Valve To Port 3 e ra 14 N e ac 4WD Valve NI Ng on 1 5 1 N ON p H To Port 2 14 SN 4WD Valve To Bottom Port Left Rear Wheel Motor To Top Port a N O O mp 15 L
6. 103 1003876 ritsar 103 1003878 99 1003891 93 1003900 81 1003902 137 1003942 67 1003988 97 1004023 134 137 1004024 134 1004028 67 1004172 imati 67 1004252 45 1004266 97 1004275 6 134 1004276 134 1004277 6 134 1004308 55 57 1004309 55 57 1004337 88 89 1004417 69 1004584 47 1004686 35 1004691 55 57 1004797 105 1004921 105 1004931 105 1004938 55 57 1004992 41 43 1005016 85 1005017 85 1005018 85 1006812 51 116686 6 131 123096 63 131905 vom 5 61 132647 muina Ban 77 162236 69 92 1624792 ana 65 162716 6 85 162723 41 43 163302 125 163306 6 131 2121505 43 2721806 75 2809628 85 2809630 85 2810030 125 127 131 2810069 125 127 131 2810188 kain
7. when inhaled Never operate the engine without equipment men proper ventilation 2 lt is your responsibility to read this manual and all dnd d publications associated with this equipment Safety er EE WEE SE and Operation manual engine manual accessories 12 Keep the engine clean Allow the engine to cool and attachments If the operator can not read before storing and always remove the ignition key nalen rS me owr 1 Pon DULV 10 explain the 13 Disengage all drives and engage parking brake material contained in this manual to them before starting the engine motor Start the engine 3 Learn the proper use of the machine the location only when sitting in operator s seat never while and purpose of all the controls and gauges before standing beside the unit you operate ine Ee N AEN untamiar 14 Equipment must comply with the latest federal equipment can lead to accidents state and local requirements when driven or 4 Never allow anyone to operate or service the transported on public roads macine G SE SE proper kaning 15 Never use your hands to search for oil leaks and instructions or while under the influence of Hydraulic fluid under pressure can penetrate the alcohol or drugs ee skin and cause serious injury 2 wear lt all sthe doin protective coming and 16 Operate the machine up and down the face of the personal EE EEE your head eyes slopes vertically not across the face horizontally ears han
8. 10 9016 50 Item Part No Qty Description Serial Numbers Notes 1 e 1 PSP Seal 2 e 2 Back Up Ring 3 e 1 O Ring 4 e 1 O Ring 5 e 1 Back Up Ring 6 e 1 Internal Snap Ring 7 e 1 External Snap Ring 8 e 1 Loaded U Cup 9 e 1 Rod Wiper 10 471214 2 Grease Fitting 5003413 1 Seal Kit Gold Star Cylinders e 5003659 1 Seal Kit HDM Cylinders Change from previous revision 117 HR 9016 Serial No All 54 1 Deck Valve TN Part Number 1004337 I 2 cx a 4 5 5 9016 51 Item Part No Qty Description Serial Numbers Notes 1 5002911 1 Relief Valve 5003579 1 e Seal Kit 2 5002912 1 Relief Valve 5003554 1 Seal Kit 3 3010199 1 Plug SAE 6 Located opposite Diagnostic port 339897 1 O Ring 4 5002913 1 Solenoid Valve 5003579 1 Seal Kit 5 5003507 1 Coil 12 Volt DC gt Change from previous revision 118 HR 9016 55 1 4WD Valve Serial No Part Number 1002977 1 8 8 2 6 7 4 5 9016 52 Item Part No Qty Description Serial Numbers Notes 1 5003342 1 Check Valve 5003582 Ile Seal Kit 2 5003344 1 Shuttle Hot Oil 5003582 Ile Seal Kit 3 5003346 1 3 Way Spool 5003583 Ile Seal Kit 4 5003348 1 Solenoid Vlave 5003583 Ile Seal Kit 5 5003506 1 Coil 10 Volt DC 6 5003350 1 Solenoid Valve 5003578 Ile Seal Kit 7 5003508 1
9. 67 5002911 118 5002912 118 50029183 118 5002918 63 5002919 63 5002952 33 5003034 79 5003091 41 43 5003163 738 5003164 738 5003165 79 5003166 79 5003187 127 5003188 125 5003189 131 5003190 131 5003196 135 5003197 135 5003198 135 5003199 135 5003200 135 5003201 135 5003202 135 5003207 73 5003208 73 5003209 73 5003210 73 5003211 73 5003212 738 5003218 73 5003214 73 5003216 nat 65 5003219 ose 107 5003272 55 57 5003278 41 43 5003281 41 43 50039497 css ted 119 5003344 IA 119 5003346 ee 119 5003348 119 5003350 119 5003353 ee 119 5003355 nn 65 5003370 69 5003371 reen aad 87 5003372 eter 69 IDEA 69 B0USAT 3 sac 117 5003414 necs 116 5003415 nennen 116 5003419 ann 60 5003420 60 5003421 ex sima 95 5003490 cesses 95 5003425 n
10. A lt 1 N Wa Ny So W B D r c 227 Vun i tali I TE ER UV JPY a j NL S Pi n a S lt 21 in 61 cm Va Nm Front Deck HR028 Figure 3K 13 3 ADJUSTMENTS 3 11 TRACTION PEDAL The traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position 1 Make sure return arm K Figure 3H on pump is adjusted to neutral Section 3 7 2 Push traction pedal forward I until it touches floor panel and hold in this position 3 Adjust turn buckle J until you feel the return arm hit the internal stop in pump Backoff rod 2 3 turns from this position This ensures that the traction pedal bottoms out before the return arm 3 12 STEERING TOE IN HR019 Figure 3L 1 Turn wheels to straight ahead position 2 Loosen jam nuts M on both ends of tie rod N 3 Turn tie rod N to provide proper toe in Toe in must not exceed X 1 4 6 3 mm Tighten jam nuts M 3 13 STEERING STOP BOLTS X 5 32 3 32 X 4 mm 7 2 3 mm Figure 3M 1 Steering toe in must be set before adjusting stop bolts If toe in is changed stop bolts must be re adjusted 2 Turn stop bolts P and Q out as far as possible without removing them 3 Turn steering wheel to the right until right rear tire is at a 45 angle to steering axle Thread stop bol
11. 10 External Tooth 15 444310 1 e Nut 10 24 Hex 16 3005121 1 Gauge Water Temperature 17 447002 3 Lockwasher 6 External Tooth 18 444304 3 e Nut 6 32 Hex 19 447206 2 s Lockwasher 8 Internal Tooth 20 444306 2 Nut 48 32 Hex 21 365943 1 Gauge Fuel Level 22 447002 3 Lockwasher 6 External Tooth 23 444304 3 Nut 6 32 Hex 24 447206 2 s Lockwasher 8 Internal Tooth 25 444306 2 Nut 8 32 Hex 26 162723 1 Gauge Hour Meter 27 447006 1 Lockwasher 10 External Tooth 28 444310 1 e Nut 10 24 Hex 29 3001307 13 Relay SPDT With Resistor 30 REF 1 Wire harness Console See 44 1 5003278 7 Fuse 5 Amp Tan 5003281 4 e Fuse 15 Amp Light Blue 31 555846 3 Diode 32 400106 2 Screw 1 4 20 x 5 8 Hex Head 33 446128 2 Lockwasher 1 4 34 452002 12 Flat Washer 10 35 446118 12 Lockwasher 10 Heavy 36 444310 12 Nut 10 24Hex 37 403910 8 Screw 10 24 x 1 2 Truss Head 38 364016 1 Clamp Wire Harness 39 1004992 1 Latch Panel gt Change from previous revision 43 HR 9016 6 1 Throttle Cable Serial No All 35 34 f vw H yea e J r Screw as a part of 31 6 419 engine Part Of Item 1 9016 15 44 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003425 1 Control Panel 2 1004252 1 Throttle Cable 3 558021 2 s Clip Conduit 4
12. 129 1003557 1 cues 129 1003558 129 1003559 129 1003562 129 1003570 105 1003573 icis 97 1003574 97 1003575 incen 97 1003577 isses 97 1008570 2 133 INDEX 1003580 133 1003583 133 1003584 133 1003586 90 1003587 90 1003590 101 1003591 101 1003592 97 1003593 103 1003594 101 1003595 102 1003596 103 1003597 103 1003598 101 1003599 101 1003600 101 1003601 101 1003602 101 1003603 97 1003604 97 1003605 99 1003606 103 1003607 91 129 1003608 97 1003610 92 1003611 47 1003679 35 1003794 51 1003823 87 1003824 51 1003825 51 1003838 53 1003860 97 1003861 97 10038862 97 1003863 90 1003864 99 1003865 99 1003866 90 1003875
13. 303962 1 Wire Stop 5 558020 1 Swivel 6 3006730 1 Lever Throttle 7 400116 2 Screw 1 4 20 x 1 1 2 Hex Head 8 400110 3 Screw 1 4 20 x 8 Hex Head 9 453023 6 Flat Washer 1 4 10 400274 1 Screw 3 8 16 x 2 1 2 Hex Head 11 360885 2 Washer Friction 12 452008 1 Flat Washer 3 8 13 351956 1 Spring Compression 14 443110 2 Nut 3 8 16 Hex 15 3006729 1 Tab Throttle Support 16 400108 1 Screw 1 4 20 x 3 4 Hex Head 17 366768 1 Knob 18 3008901 1 Plate Back Up 19 446130 9 Lockwasher 1 4 Heavy 20 443102 8 Nut 1 4 20 Hex 21 3008738 1 Stop Throttle Control 22 400188 1 Screw 5 16 18 x 1 Hex Head 23 443106 2 Nut 5 16 18 Hex 24 453009 4 Flat Washer 5 16 25 446134 1 Lockwasher 5 16 26 367176 2 Spacer 27 440040 1 Carriage Bolt 1 4 20 x 5 8 28 444708 1 Locknut 1 4 20 Center 29 30 558012 AR Pad Cork Rubber 31 3007719 1 Pivot Throttle Cable 32 444718 1 Locknut 5 16 18 Center 33 3007305 1 Bracket Throttle Cable 34 4102420 1 Screw M6 1 x 16mm Socket Head 35 440042 1 Bolt 1 4 20 x 3 4 Carriage 36 4103000 1 Bracket Stop gt Change from previous revision 45 HR 9016 7 1 Lift Valve and Controls Serial No All 9016 14 46 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 340061 1 Adapter 90 2 1003611 1 Tube Li
14. Carriage Bolt 3 8 16 x 1 1 4 6 452008 4 Flat Washer 3 8 7 446142 14 Lockwasher 3 8 Heavy 8 443110 12 Nut 3 8 16 Hex 9 354989 2 Stop Rubber 10 443112 2 Nut 3 8 24 Hex 11 444310 8 Nut 10 24 Hex 12 340795 1 Handle Hood 13 402230 2 Screw 1 4 20 x 1 Slotted 14 446128 2 Lockwasher 1 4 15 443102 2 Nut 1 4 20 Hex 16 1004686 2 Latch Flexible Draw 17 403914 8 Screw 10 24 x 3 4 Truss Head 18 3009793 2 Spring Gas 19 2811476 1 Support Rear Hood 20 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 21 446116 8 Lockwasher 10 gt Change from previous revision 35 HR 9016 3 1 Cowlings and Skirts Serial No All W NUP SES ee ein ee ee ses Sos 9016 24 36 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 447414 8 Lockwasher 3 8 External Tooth 2 404118 8 Screw 3 8 16 x 7 8 Truss Head 3 3006663 1 Left Side Cowling 4 3006664 1 Right Side Cowling 5 352604 6 Grommet 6 3005604 8 Receptacle 85 1 4 Turn 7 3007704 8 Stud 85 1 4 Turn 8 3005603 8 Retainer 9 443110 12 Nut 3 8 16 Hex 10 3006915 4 Bracket Cowling Mounting 11 446142 8 Lockwasher 3 8 Heavy 12 3006723 1 Left Side Skirt 13 3006724 1 Right Side Skirt 14 3007099 1 Bracket Left Side Skirt Mounting 15 3007100 1 Bracket Right Side Skirt Mounting 16 440120 4 Carr
15. Lockwasher 1 4 33 4114366 3 Lock Nut Top Non Serviced Component of Engine gt Change from previous revision 69 HR 9016 20 1 Engine Mounting Serial No All 70 HR 9016 Item Part No Qty Description Serial Numbers Notes 1 1 Engine and Pump Assembly See 21 1 2 3007671 1 Fan Mounting Hardware Part of Engine 3 3008821 1 Temperature Sender 4 400420 1 Screw 1 2 13 x 3 1 2 Hex Head Front Right Engine Mount Only 5 3006526 1 Bracket Front Iso Mount 6 3006525 2 Bracket Rear Iso Mount 7 361619 17 Screw M10 1 5 x 25mm Hex Head 8 363385 17 Lockwasher M10 9 4108680 1 Drive Shaft 10 400270 2 Screw 3 8 16 x 2 1 4 Hex Head 11 452008 8 Flat Washer 3 8 12 446142 10 Lockwasher 3 8 Heavy 13 443110 8 Nut 3 8 16 Hex 14 4114711 4 Isolator 15 323943 4 Washer 2 O D x 17 32 I D 16 400264 8 Screw 3 8 16 x 1 1 4 Hex Head 17 400422 3 Screw 1 2 13 x 4 Hex Head 18 452012 4 Flat Washer 1 2 19 446152 4 Lockwasher 1 2 20 443118 4 Nut 1 2 13 Hex 21 446136 3 Lockwasher 5 16 Heavy 22 362540 3 Screw M8 1 25 x 16mm Hex Head 23 453009 3 Flat Washer 5 16 24 444762 2 Locknut 3 8 16 Center 25 452006 4 Flat Washer gt Change from previous revision 71 HR 9016 Serial No All 21 1 Engine and Pump Assembly 9016 10
16. anne enen 31 Copyright 1999 Textron Inc All rights reserved including the right to reproduce this material or portions thereof in any form Litho in U S A 11 2001 Suggested Stocking Guide To Keep your Equipment fully operational and productive Textron Turf Care And Specialty Products suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your fullname and complete address on your order form 2 Explain where and how to make shipment 3 Order by the quantity desired the part number and the description of the part 4 Send or bring the order to your authorized Textron Turf Care And Specialty Products Dealer Q UPS O Regular Mail Q Overnight A 2nd Day Service Parts Qty Part No Description Qty Part No Description 5003207 Engine Oil Filter 5003370 Engine Air Filter 5003212 Engine Fuel Filter 5003691 Hydraulic Charge Filter 5002693 Hydraulic Return Filter Service Support Material Qty Part No Description Qty Description 2810223 Parts amp Maintenance 5003465 Video Operator Training 2810264 Safety amp Operation Manual Service Manual Abbreviations How To Use This Manual N S Not serviced seperately can only be obtained by ordering main compone
17. 10 Wheel Pivot 11 Lift Arm Side Deck 12 Lift Cylinder Side Deck 13 Drive Shaft U Joint 2 14 Drive Shaft Slip Joint 1 15 Return Canister Pivot 6 O 0 JO O RON OO nnn Sch E MM K MM OM ANO 29 5 TROUBLESHOOTING 5 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products Dealer Symptoms Possible Causes Action Engine will not 1 Parking brake disengaged 1 Check operator back up system and start up procedure start or power take off switch on 2 Glow plug has not timed 2 Reset ignition switch and allow glow plug to time out out before cranking engine 3 Battery low on charge or 3 Inspect condition of battery and battery connections defective 4 Fuel tank empty or dirty 4 Fill with fresh fuel Change fuel filter Bleed fuel lines 5 Fuse blown 5 Replace fuse 6 Relay s defective 6 Test and replace relay 7 Traction pedal not in 7 Check position of pedal Adjust Linkage neutral 8 Neutral switch on drive 8 Test adjust or replace switch pump not working 9 Forward sensing switch on 9 Test adjust or replace switch drive pump not working Engine hard to 1 Fuel level low fuel or fuel 1 Fill with fresh fuel Change fuel filter Bleed fuel lines start or runs filter dirty poorly 2
18. 15 Amp Spare Fuse Not Shown F5 5 Amp Ignition Switch F6 5 Amp Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 Interlock Relay K9 Left Mow Relay K10 Center Mow Relay K11 Right Mow Relay K12 Cruise Control Relay K13 4WD Relay K14 Starter Solenoid K15 Run Circuit Cutout Relay K16 Auxiliary Circuit K17 Ignition Circuit M1 Starter Motor R1 Glow Plug S1 Fuel Solenoid SW1 Ignition Switch SW2 Seat Switch SW3 PTO Switch SW4 Left Wing Limit Switch SW5 Cruise Control Switch SW6 Neutral Switch SW7 Brake Switch SW8 Front Limit Switch SW9 Right Wing Limit Switch SW10 Forward Switch SW11 Hydraulic Level Switch SW12 4WD Reverse Switch U3 Hour Meter U4 Fuel Sender U5 Light Gauge U5 2 Glow Plug Light U6 Temperature Sender U7 Alternator U8 Oil Light U9 Fuel Gauge U10 Temperature Gauge U11 Alarm U12 Air Ride Seat 144 HR 9016 67 2 Electrical Schematic Gauges and Warning Lights Serial No 70524 1726 and Up Serial No 70525 1778 and Up A B 3 YE BK 4 a E 5 C AH x 1 m a U8 c o P4 S U11 N SIG x E vr SEBES e Ok gt al amp v ES z sl o G I N 45 D3 gt x WH BN YE 2 E toh KIO SS u E 1 E itus N 42 3 E A N 4 6
19. 16 443110 6 Nut 3 8 16 Hex 17 3006888 1 Pedal Hydro 18 3003475 2 Grip Pedal 19 3002695 1 Washer 20 3007230 1 Stop Mow Speed 21 3007228 1 Plate Activator 22 3007220 1 Plate Switch 23 452004 2 Flat Washer 1 4 24 446128 4 Lockwasher 1 4 25 400106 2 Screw 1 4 20 x 5 8 Hex Head 26 333542 1 Tie Stud 27 400266 1 Screw 3 8 16 x 1 1 2 Hex Head 28 400262 1 Screw 3 8 16 x 1 Hex Head 29 3009026 2 Angle Switch 30 3007392 2 Switch Proximity 31 403912 4 Screw 10 24 x 5 8 Truss Head 32 452002 4 Flat Washer 10 33 446118 4 Lockwasher 10 Heavy 34 444310 4 Nut 10 24 Hex 35 441606 2 Carriage Bolt 1 4 20 x 3 4 36 453023 2 Flat Washer 1 4 37 443102 2 Nut 1 4 20 Hex 38 3004385 4 Seal Rod End 39 444718 1 Locknut 5 16 18 Center gt Change from previous revision 49 HR 9016 9 1 Steering Assist Serial No All 9016 04 50 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1003794 2 Steering Assist Pedal 471214 1 Grease Fitting Not Shown 2 3010305 4 Bushing 3 1003245 1 Shaft 4 452006 1 Flat Washer 5 16 5 446134 3 Lockwasher 5 16 6 443106 3 Nut 5 16 18Hex 7 3006107 2 Spring Pedal Return 8 400188 3 Screw 5 16 18 x 1 Hex Head 9 3008342 1 Cable Right Turn Assist 10 3008343 1 Cable Left Turn Assist 11 46
20. 31 443130 8 Nut 3 4 10 Heavy 32 453004 1 Flat Washer 8 33 409701 1 Screw 8 18 x 3 8 Thread Form 34 3010035 2 Plate gt Change from previous revision 55 HR 9016 Serial No 70525 All 12 1 Frame With ROPS HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003272 1 Frame 2 1002889 1 Cross Frame 3 1002895 1 Cylinder Mount Right 4 1002896 1 Cylinder Mount Left 5 400416 4 Screw 1 2 13 x 2 1 2 Hex Head 6 446154 6 Lockwasher 1 2 Heavy 7 443118 6 Nut 1 2 13 Hex 8 3006814 1 Bracket Right Radiator 9 3006815 1 Bracket Left Radiator 10 400616 8 Screw 5 8 11 x 2 Hex Head 11 446166 8 Lockwasher 5 8 Heavy 12 443126 8 Nut 5 8 11 Hex Head 13 400406 2 Screw 1 2 13 x 1 1 4 Hex Head 14 1004938 1 Charge Filter Assembly 556417 1 e Head 5003691 1 Oil Filter Cartridge 556419 1 s Charge Pressure Switch 15 3007919 1 Bracket Valve Mounting 16 340075 1 Adapter 90 17 339996 1 Adapter Straight 18 452008 4 Flat Washer 3 8 19 446140 4 Lockwasher 3 8 20 400260 4 Screw 3 8 16 x 7 8 Hex Head 21 3007920 1 Bracket Deck Valve Mounting 22 453017 8 Flat Washer 1 2 23 1004691 2 Tie Down 24 3009197 2 Bracket Hose 25 REF 1 Plate Serial Number 26 1004308 1 Mount Fuel Tank Rear 27 1004309 1 Mount Hydraulic Tank Rear 28 400778 8 Scre
21. 33 363572 AR Washer 34 162716 6 8 Shackle Chain 35 366978 2 Eyebolt 36 3008374 2 Spring Extension 37 1005018 2 Pin Lift Arm 38 2809630 2 Retaining Ring Side Arm Pivot 39 3010825 2 Retaining Ring Lift Arm 40 2811064 2 Plate Bottom 41 444730 8 Locknut 7 16 20 Hex 42 3010811 2 Collar 43 363746 4 Chain gt Change from previous revision 85 HR 9016 30 1 Side Lift Cylinders and Return Canisters Serial No All 19 1014 48 17 14 11 10 9016 29 86 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003371 2 Canister Deck Return See 50 1 2 1003823 2 Pin Canister Mount 3 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 4 446140 2 Lockwasher 3 8 5 443110 4 Nut 3 8 16 Hex 6 3009535 2 Pin Shear 7 458039 4 Retaining Ring 8 455004 4 Flat Washer 9 453011 2 Flat Washer 3 8 10 3006293 4 Plate Side Cylinder Mounting 11 400412 14 Screw 1 2 13 x 2 Hex Head 12 446154 14 Lockwasher 1 2 Heavy 13 444758 14 Locknut 1 2 13 Center 14 3004092 4 Spacer 15 1003277 1 Pin Cylinder Rod End Mounting 16 452012 2 Flat Washer 1 2 17 3006249 2 Cylinder Rear Lift See 53 1 18 340061 2 Adapter 90 19 340078 2 Adapter 90 20 1003272 2 Pin Side Cylinder Mounting 21 400408 2 Screw 1 2 13 x 1 1 2 Hex Head 22 453017 2 Flat Washer 1 2 23 441606 2 Carriage Bo
22. 400336 4 Screw 7 16 14 x 1 1 4 Hex Head 12 446148 4 Lockwasher 7 16 Heavy 13 339984 1 Adapter Straight 14 339999 1 Adapter Straight gt Change from previous revision 79 HR 9016 27 1 Front Lift Arms and Cylinders Serial No All 9016 09 80 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1002785 1 R H Front Lift Arm 2 1003900 1 L H Front Lift Arm 3 342033 4 s Bushing 4 471214 2 e Grease Fitting 5 3006490 4 Bracket Front Deck Pivot 6 3007091 1 Angle R H Valve Mount 7 3007092 1 Angle L H Valve Mount 8 400412 28 Screw 1 2 13 x 2 Hex Head 9 453017 4 Flat Washer 1 2 10 446154 28 Lockwasher 1 2 Heavy 11 443118 28 Nut 1 2 13 Hex 12 3006008 2 Front Lift Cylinder See 52 1 13 340061 2 Adapter 90 14 339979 2 Adapter Straight 15 3006491 4 Bracket Front Cylinder Pivot 16 1003274 2 Pin Front Cylinder 17 1003275 2 Pin Front Lift Arm Pivot 18 3007468 1 Bracket Switch 19 403746 2 Screw 10 24 x 3 4 Truss Head 20 3007392 1 Switch Proximity 21 452002 2 Flat Washer 10 22 446118 2 Lockwasher 10 Heavy 23 444310 2 Nut 10 24 Hex 24 3007680 2 Pin Front Deck Mounting 25 460054 2 Cotter Pin 3 16 x 1 3 4 26 400192 2 Screw 5 16 18 x 1 1 2 Hex Head 27 3004410 2 Spacer 28 3009269 2 Clamp Wire Harness Twisted 29 452006 2 Flat Washer 5 16
23. Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before 2 Engage parking brake and set power take off switch to leaving operator s seat OFF Engine 1 Coolant level low 1 Inspect and add coolant overheating 2 Air intake restricted 2 Clean air intake at radiator 3 Water pump belt broken or 3 Tighten or replace belt See engine manual loose Battery not 1 Loose or corroded battery 1 Inspect and clean terminals holding charge terminals Battery light on 2 Low electrolyte 2 Refill to correct level 3 Alternator belt loose or 3 Tighten or replace belt See engine manual broken 4 Charging system defective 4 See engine manual Cutting units not 1 Cutting heights not set 1 Check that decks are level Check and adjust cutting height cutting evenly evenly Engine speed too low Check engine speed with throttle stop in its mow position 3 Mow speed not adjusted for 3 Adjust mow speed for best cut turf conditions 4 Air pressure in caster tires 4 Check tires and adjust to correct pressure not adjusted correctly 30 6 1 TABLE OF CONTENTS PARTSLIST 6 Body Talaga Decals Tractor eese 27 wu Foods a mat hob die Bil Cowlings and Skirts uusus nananana ALA uus Se
24. Hex head 9 366473 2 Bumper Arm 10 400262 8 Screw 3 8 16 x 1 Hex Head 11 444762 4 Locknut 3 8 16 Center 12 3003939 2 Wheel Deck 13 3003714 2 Spacer Wheel 14 3004113 4 Bushing 15 455012 2 Flat Washer 1 2 16 446152 2 Lockwasher 1 2 17 444758 2 Locknut 1 2 13 Center 18 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 19 3008388 2 Adapter Blade 20 2810030 2 Bar Rotary Mower Cutter 21 400410 2 Screw 1 2 13 x 1 3 4 Hex Head 22 3007764 2 Washer Blade 23 3007376 6 2 Arm Winglet Support Front 24 443110 12 Nut 3 8 16 Hex gt Change from previous revision 127 HR 9016 60 1 Front Deck Hydraulics Serial No All Right 1 Winglet Motor 3 x 11 Center Motor 10 20 128 Center E To Return Manifold n J 1 Winglet Motor 9016 58 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 340070 2 Adapter 90 2 339989 8 Adapter Straight 3 340055 2 Adapter 90 4 340095 3 Adapter Tee 5 REF 1 Hose Front Deck Motor Case Drain See 38 1 6 1003557 2 Hose Winglet 7 2810190 2 Hose Winglet Motor Drain 8 1003607 1 Hose Left Center to Center Motor 9 2810189 1 Hose Tee to Left Center Motor Drain 10 2810191 2 Hose Right Center and Center Drain 11 1003559 1 Hose Right Valve to Right Winglet 12 1003556 1 Hose Left Valve to Left Center 13 1003558 1 Hose Lef
25. Qty Description Serial Numbers Notes 1 1004276 8 Yoke 11 Tire Wing Decks Only 1 1004275 6 2 Yoke 13 Tire Front Deck Only 2 1004277 6 10 Tube Yoke Pivot 3 363539 2 e Bushing 4 471214 1 Grease Fitting 5 366593 20 Spacer Caster Wheel 6 365772 30 Spacer Caster Wheel 7 361648 10 Washer Thrust 8 1004023 8 Wheel and Tire 11 Wing Decks Only See 64 1 8 1004024 2 Wheel and Tire 13 Front Deck Only See 64 1 9 441690 8 Carriage Bolt 1 2 13 x 7 Wing Decks Only 9 441689 2 Carriage Bolt 1 2 13 x 8 1 2 Front Deck Only 10 443118 20 Nut 1 2 13 Hex 11 401028 20 Screw 3 8 16 x 3 1 4 Hex Head 12 446142 20 Lockwasher 3 8 Heavy 13 443110 20 Nut 3 8 16 Hex 14 3004894 10 Pin Klik Type 134 gt Change from previous revision HR 9016 Serial No 64 1 Wheel and Tire Assemblies s Part Numbers 1004023 and 1004024 9016 61 Item Part No Qty Description Serial Numbers Notes 1 550346 1 Tire 11 x 4 5 Smooth 1004023 Only 1 5003200 1 Tire 13 x 6 5 6 Multi Rib 1004024 Only 2 5003196 1 Wheel 1004023 Only 2 5003201 1 Wheel 1004024 Only 3 5003197 2 Grease Seal 4 5003198 2 Bearing Cone 5 360111 1 Inflation Valve 6 346883 2 Spacer 7 5003199 1 Spacer 1004023 Only 7 5003202 1 Spacer 1004024 Only gt Change from previous revision 135 HR 9016 65 1 Gage Wheels and Latch Serial No
26. Tee to Return Manifold 29 1003603 1 Hose Right Motor to Left Motor 30 365660 1 Grommet 31 339909 2 O Ring SAE 6 Face Seal 32 339972 2 Adapter Straight 33 2810188 1 Hose Front Deck Motor Case Drain 34 1003608 1 Hose Back Pressure Valve Return 35 339910 1 O Ring SAE 8 Face Seal gt Change from previous revision 97 HR 9016 39 1 4WD Hose Clamps Serial No All Valve Supply Hoses Wire Harness ae Rear Motor Hoses d 9016 41 Item Part No Qty Description Serial Numbers Notes 400210 366114 3008792 3008793 366424 452006 443106 400204 444718 473144 365566 O O 0 J O 0 BB O N MM S ON 0 0 N N Screw 5 16 18 x 5 Hex Head Spacer Spacer Plate Clamp Double Hose Clamp Hose Flat Washer 5 16 Nut 5 16 18 Hex Screw 5 16 18 x 3 1 2 Hex Head Nut 5 16 18 Center Tie Wrap Not Shown Clamp Wire Harness Used on rear motor hoses after clamp 98 gt Change from previous revision 40 1 Charge Pressure HR 9016 Serial No 9016 40 Item Part No Qty Description Serial Numbers Notes 1 340069 1 Adapter 90 2 340217 1 Adapter Tee 3 339963 1 Locknut Bulkhead 4 340377 1 Adapter 90 5 1003878 1 Tube 4WD Valve to Tee 6 1003605 1 Hose Tee to Pump 7 1003865 1 Tube Lift Valve to Filter 8 1003864 1 Tube
27. 115 550346 e 135 551105 eege 107 551651 63 67 552824 a 125 554390 amma 110 554748 ne 65 77 554854 107 554855 107 554856 107 554857 107 555846 41 43 555867 65 ZK 55 57 556419 55 57 67 557623 112 557624 112 557629 112 557631 ten 112 557632 112 557638 112 557634 112 557635 112 TB 112 EE 112 557639 112 557640 112 ET 112 557642 nn 112 557650 112 le ENGEN 107 557738 107 557844 33 BRB00A 115 558005 115 558007 115 558008 115 558010 115 558011 e 115 558012 45 BRB020 45 BRB021 red ens 45 558063 112 558064 112 558066 112 152 INDEX INDEX 153
28. 2 2 ENGINE ECN Detroit Diesel Corp Governor Setting Model D704LT High Idle Horsepower 87 hp 66 kW 3000 rpm Throttle Stop On 2400 rpm PTO off Displacement 169 4 cu In 2 776 liter 2300 rpm PTO engaged Toroue nnn 236 ft Ibs 320 Nm 1200 rpm Throttle Stop Off 2750 rpm Non EU only Fuel Low Idle 1050 rpm VDO No 2 Diesel CUNA NC 630 01 Lubrication Rating Min cetane rating 45 Capacity 7 qts Capacity 35 U S Gal 151 liters RK E SAE 15 W40 API Classification CF 4 CD II CE Air Filter Dry type with evacuator valve and service indicator Alternator 55 amp 2 3 TRACTOR Tires Speed Fronda 29 x 14 15 8 ply MOW 1 iib 0 8 5 mph 13 6 kph Rear diana 24 x 12 12 6 ply Transport 2 WD 0 20 mph 32 kph Pressure 20 22 psi 138 152 kPa Reverse 2WD 0 5 5 mph 8 9 kph Battery Reverse 4 WD 0 8 mph 4 8 kph TYPO iie Two maintenance Free 12 Volt Production 16 5 acres per hour 8 5 mph Batteries 1390 CCA O F 18 C Hydraulic System GrOUp nen 75 84N Capacity an 55 U S gal 208 liters System Brakes Reservoir 33 U S gal 125 liters Service Dynamic braking through traction Fluid Type ISO VG 68 circuit Coolin
29. 300856 12 525 necis 67 3008562 67 3008563 67 3008625 65 80086281 ai 65 3008673 97 3008798 45 3 DBZBAd nie 33 S008 7A ie 98 300878 nn 98 3008808 75 3008820 61 77 88 93 3008821 santen 71 SUUBBAU ance mare 123 3008974 53 3008985 65 3008901 rn section 45 3008907 51 3009026 49 87 3009055 33 3009073 ensen 33 3009095 67 2009162 nsn 85 3009169 iced 85 TE 123 3009193 53 81 3009197 55 57 3009203 75 3009217 NEN nad 33 3009296 75 3009266 33 3009267 33 3009268 ease 33 3009269 81 SUDO TOLL ernaar 69 3009271 EEN 69 3009272 ann 69 77 2009309 85 2009217 121 3009218 121 3009319 121 3009463 69 2009496 97 3009505 69 3009535 assen 87 3009537 nn 65 3009544 nn 75 3009607 een 51 3009793 EE 35 2009979 75 3009990 75 3010013 cn 39 5010014 Saco 67 2010015 81 3010035 a 55 8010024 eu us 137 SOTDOTBU s tei 137 3010082 47 3010182 69 3010199 vine meidn 118 3010291 sen 61 3010292 61 3010305 49 51 3010340 ee 69 3010946 61 3010651 sse 63 3010789 39 3010811 RE 85 8010819 s ermm 85 3010825 nn 85 SOS SGD MN 45 304569 iaassainarraanaan 85 EEN 83 323943 71 326112 92 326799 65 EE 85 393842 49 339237 N 33 339897 118 119 3399899 90 97 399904 76 339909 97 101 103 BAIN Ornette en 97 BOO
30. 3F Raise front deck approximately 12 and support underneath with blocks Lower deck so it is completely resting on blocks 4 Remove pin from rear gauge wheel yoke and reposition in bracket for desired height of cut When setting cutting height at 5 1 2 gauge wheel must be repositioned in arm Follow wheel mounting instructions on decal Figure 3F 10 Cut Mount Location No of Spacers Under Mount Middle Lower 2 Lower 21 2 Lower 21 2 Middle Thrust Washer amp 1 2 3 Leveling 0 Washer 3 Middle 1 31 2 Middle 2 S 4 Middle 3 a Upper o Mount Lower 41 2 Upper 1 5 Upper 2 5 1 2 Upper 3 Never reposition the thrust washer s 1 16 thick and leveling washer s 1 8 thick when setting cut height Figure 3E a 0006 Anm OU GO 3 q Bracket Cut Bracket Arm Wheel Height Hole Hole Mounting Wheel 1 3 A F Mounting 11 2 1 B F Wheel Mounting Instruction 1 While rotating wheel tighten 2 2 C F nut until wheel is difficult to 2 1 2 3 D E 2 ee t 1 4 ti just oosen nu urn or jus 3 4 E F until wheel rotates freely 3 1 2 5 B F 3 lock nut into place using second nut Do not allow 4 6 C F first nut to rotate when tightening second nut securely 4 1 2 d B E 4 Rotate wheel to check for 5 8 E F free rotation with zero end 51 2 8 E R ES Gauge Wheel Adjustment for Front Deck Figure 3F Tire pressure Ch
31. 4 14 HYDRAULIC OIL Refer to Section for specific maintenance intervals Drain and replace the hydraulic oil if you notice the presence of water or foam in the oil a rancid odor indicating excessive heat or after a major component failure Always replace both hydraulic filters when oil filter light stays on or when changing oil To change hydraulic oil 1 Clean the area around the oil cap to prevent impurities from entering and contaminating the system 4 15 HYDRAULIC FILTERS Remove drain plug from bottom of tank After oil has drained install drain plug and fill with Textron Turf Care And Specialty Products Hydraulic oil Purge air from system a Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level During this time the oil level alarm may sound b Once the level has stabilized and the air is purged fill the tank to the full mark on dipstick Start engine and check that oil alarm remains off The hydraulic system is protected by two 10 micron filters a charge filter B and return line filter A Flow though the filters is monitored during operation When pressure drop across the filters is too high the hydraulic oil filter warning light will come on To ensure continued protection to the hydraulic system replace filters as soon as possible if light continues to remain on even after hydraulic fluid has warmed up Note The warning light will no
32. 4WD Valve Mounting Serial No All 78 9016 06 Item Part No Qty Description Serial Numbers Notes 1 1 Pump Assembly See 26 1 2 1002977 1 4WD Valve with Oil Shuttle See 55 1 3 400406 4 Screw 1 2 13 x 1 1 4 Hex Head 4 446154 6 Lockwasher 1 2 Heavy 5 453017 4 Flat Washer 1 2 6 400412 2 Screw 1 2 13 x2 Hex Head 7 3006658 1 Bracket Pump Support 8 443118 2 Nut 1 2 13 Hex 9 440082 4 Carriage Bolt 5 16 18 x 1 10 452006 4 Flat Washer 5 16 11 446136 4 Lockwasher 5 16 Heavy 12 443106 4 Nut 5 16 18 Hex 13 3006913 1 Bracket Pump Support 14 446140 2 Lockwasher 3 8 Included with Pump 15 443110 2 Nut 3 8 16 Hex Included with Pump gt Change from previous revision 26 1 Pump Assembly HR 9016 Serial No All S 7 NAB NG 6 9016 07 Item Part No Qty Description Serial Numbers Notes 1 1002927 1 Pump Traction 5003034 Ile Seal Kit 5003432 1 Control Kit 5003433 Ile Shaft Seal Kit 5003544 1 System Relief Kit 2 1003248 1 Pump Double 5003165 1 Seal Kit Front Section 5003166 1 Seal Kit Rear Section 3 362743 1 O Ring 4 400262 2 Screw 3 8 16 x 1 Hex Head 5 446142 2 Lockwasher 3 8 Heavy 6 340077 1 Adapter 90 7 340269 1 Adapter Tee 8 340070 2 Adapter 90 9 3006829 1 Fitting 4 Bolt Flange 10 3006835 1 O Ring 1 3 4 O D x 1 1 2 I D 11
33. 551651 1 Moulding Cut to 10 23 446136 4 Lockwasher 5 16 Heavy 24 445245 6 Tinnerman Nut 25 2811547 1 Washer gt Change from previous revision 63 HR 9016 17 1 Radiator Serial No All 64 B To Top Engine Bleed Port 9016 12 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003355 1 Radiator Firewall 2 1002953 1 Radiator 555867 1 Radiator Cap 3 400258 12 Screw 3 8 16 x 3 4 Hex Head 4 446142 22 Lockwasher 3 8 Heavy 5 3006427 1 Radiator Fan Shroud 6 452008 18 Flat Washer 3 8 7 3008626 1 Hose Upper Radiator 8 326799 4 Clamp Hose 9 3008625 1 Hose Lower Radiator 10 366526 5 Clamp Hose 11 3007731 1 Reserve Tank 12 360970 2 Clamp Hose 13 162479 1 Drain Cock 14 400184 4 Screw 5 16 18 x 3 4 Hex Head 15 443110 10 Nut 3 8 16 Hex 16 3008885 1 Brace Cooler 17 440120 10 Carriage Bolt 3 8 16 x 1 1 4 18 400186 1 Screw 5 16 18 x 7 8 Hex Head 19 453009 4 Flat Washer 5 16 20 444718 5 Locknut 5 16 18 Center 21 3009537 1 Cap Reserve Tank 22 554748 AR Hose 5 16 I D 23 5003216 AR Seal 10 Foot Roll 24 2810492 1 Plate Indent gt Change from previous revision 65 HR 9016 Serial No All 18 1 Oil Cooler
34. ADJUSTMENTS 3 1 GENERAL A WARNING To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised adjustment cannot be made contact an authorized Textron Turf Care And Specialty Products Dealer 2 Replace do not components adjust worn or damaged 3 Do not wear jewelry or loose fitting clothing when making adjustments or repairs 44 CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 1 Adjustments and maintenance should always be performed by a qualified technician If proper 3 2 LEVELING DECKS 4 Do not change governor settings or overspeed the engine If the decks or casters have been removed for service or cutting height appears uneven it may be necessary to level decks Adjust casters so cutting heights of outer blades are within 1 8 3 mm of each other 1 Position tractor and decks on a hard flat level surface Position blades parallel to tractor as shown 2 Check that air pressure in all caster t
35. Coil 12 Volt DC 8 5003353 3 Plug SAE 6 339897 3 s O ring 9 5003353 1 Plug Orifice gt Change from previous revision 119 HR 9016 56 1 Decals Decks Serial No All A DANGER A 73 TAL Iny A Serious injury or death can result from blade contact or from objects being thrown very long distances Do not operate machine with discharge chute or guards flipped up or removed e Do not operate machine with bent components or with implement in raised position Keep yourself and others away from the mower when in operation Deck Flip Up Procedure 1 Rotate anti sway mechanism downward Located under tractor floorboard 2 Start tractor engine and raise deck until gage wheels are off the ground 3 Remove cut height adjustment pins from rear gage wheel arms 4 Raise deck to full raised position 5 Turn tractor engine off 6 Rotate front of deck upward until support is securely latched 3 i Cut Mount Number of S naan Ji awan 1 Lower 0 Upper 1 1 2 L 1 Thrust ower Washer Mount 2 Lower 2 li 2 1 2 Lower 3 eveling Washer 2 1 2 Middle 0 3 Middle 1 3 1 2 Middle 2 Spacers 4 Middle 3 Under 4 Upper 0 Mount 4 1 2 Upper 1 5 Upper 2 5 1 2 Upper 3 Never reposition the thrust washer s 1 16 th k and leveling washer s 1 8 th k when setting cut
36. Es 77 77 1 a WHNT WHNT 6 E OFF NONE VED F5 a 2 RUN B I B 4 m GP B l GP SW1 A D18 m 2 START B HGP S o Gp T UI WHNT welt GYIYE 9 GY YE Lee YE WH DG YE K3 NCC 1 3 43 K1 BK GN CON 1 mc NOC K6 KA 27 7N A TA TT teo 30 BKWH NCB CB WH BU 87 442 E NOB 87A 30 GY BU e E d paa NCA CA SWr 85 86 GY YE Bo Lo T A 1 D oamu 77 l e 85 K GY WH A A f B S SW3 pi B ta 4 11 a Lu OR GN K2 gt sg 14 44 K7 Em 30 RD BU RD BU 87 _ x H S 87A U 4 Ei 4 12 i SW6 B 85 y 86 DB YE 4 11 3 4 j Dt BK Sy jos H e B D1 77 z oA 77 G 5 K5 i K8 U 87 H o gt OR BN OR BN 87A 30 VINE 87A f ORBU A 441 441 BK 85 86 ek SS las 86 onen gt SW5 K12 87 WH BU Pag DG WH AC NB is VIYE Jan KO lt lt T th 49 BUG 85 86 DG WH 7 7 i 3 3 S5 VIE DG WH LL DG WH 9016 35 143 HR 9016 67 2 Electrical Schematic 4WD Mow and Seat Control Circuits Serial No 70524 1726 and Up Serial No 70525 1778 and Up A gt er GY RD A B YE BK YE BK B C 55 RD YE Ja RDIYE gt C 2 RD YE SW13 3 DG YE a c DG YE TN GN 1 us DG YE 1 F11 1 Cre F10 2 2 a c WH BK t 3 D gt LNE U DG YE NY E zm x Vas I m Z e I E A 3 o E 2 4N7 2 4 Y 2 4N7 Bo o 1 es x 99 U12
37. Filter to Tee gt Change from previous revision 99 HR 9016 41 1 Lift Valve Hydraulics Serial No All To Fitting Labled Hose Part Number 1003601 1003602 1003599 1003600 1003590 O0momu 1003593 Hose Destination Right Side Cylinder Base End Right Side Cylinder Rod End Left Side Cylinder Base End Left Side Cylinder Rod End Front Lift Cylinder Rod End Tee Steering Valve AUX Port Important The hoses must be routed through the retaining clamp in the order shown to allow proper clearance of the heat shield sa WD A NG HS E N v Bas aN XS Pt ane dA 9016 35 100 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1003601 1 Hose Right Side Cylinder Base End 2 1003602 1 Hose Right Side Cylinder Rod End 3 1003599 1 Hose Left Side Cylinder Base End 4 1003600 1 Hose Left Side Cylinder Rod End 5 340167 1 Adapter 90 Bulkhead 6 339961 1 Nut Bulkhead 7 340143 1 Adapter Tee 8 1003591 2 Hose Front Cylinders Rod End 9 1003590 1 Hose Lift Valve to Tee 10 339909 2 O Ring SAE 6 Face Seal 11 1003598 1 Hose Right Front Cylinder Rod End 12 1002940 1 Hose Left Front Cylinder Rod End 13 3008459 1 Plate Hose Retaining Clamp 14 443106 4 Nut 5 16 18 Hex 15 1003594 1 Hose Steering Valve to Lift Valve 16 1 Hydraulic Tan
38. X a a E N 2 11 Na Ny VS 5 1 Z A u LS Us amp 2 P S ZN12 m Z N16 x le y E i 4 Si 3 q 4 SW11 E Y SW16 3 2 adl x x 3 3 SW17 o m U4 o 5 DH 1 5 SW15 9 SW14 x o3 BK Le n 4 12 4 10 4 10 4 9 Y Y Y Y V AIT 77 LEL 177 f77 77 I7 S77 Color Abbreviations BK Black BN Brown BU Blue DG Dark Green GN Green GY Grey LG Light Green OG Orange PK Pink TN Tan VT Violet WH White CB1 50 Amp Circuit Breaker CB2 50 Amp Circuit Breaker D1 Inter Lock Diode Connector D2 Test Diode Connector D3 Alarm Diode Connector D4 4WD Diode Connector F1 5 Amp Spare Fuse Not Shown F2 5 Amp Spare Fuse Not Shown F3 15 Amp Spare Fuse Not Shown F4 15 Amp Spare Fuse Not Shown F5 5 Amp Ignition Switch F6 5 Amp Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 K1 Interlock Relay Component Abbreviations S2 Left Mow Solenoid K2 Run Circuit Relay K3 Start Circuit Relay K4 Brake Start Rel ay K5 Brake Run Relay K6 Neutral Start Relay K7 Neutral Run Relay K8 Neutral Cruise Relay K9 Left Mow Relay K10 Center Mow Re lay K11 Right Mow Relay K12 Cruise Control Relay K13 4WD Relay K14 Starter Solenoid K15 Run Circuit Cutout Relay K16 Au
39. a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Cutting Units 1 Wash the cutting units thoroughly then repair and paint any damaged or exposed metal 2 Lubricate all fittings and friction points 3 Apply a light coat of rust preventative oil to the sharpened edges of the blades After Storage Check and reinstall battery Check or service fuel filter and air cleaner Check the radiator coolant level Check oil level hydraulic system P 9 N in the engine crankcase and 5 Fill the fuel tank with fresh fuel Bleed the fuel system 6 Make certain that the tires are properly inflated 7 Remove all oil from the deck blades Readjust cutting height 8 Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated A WARNING Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled 27 4 MAINTENANCE 4 23 MAINTENANCE CHART A WARNING from ignition switch to prevent injuries Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key Daily Before Starting Air Cleaner Indicator For smooth operation of pivot points and other friction points apply several drops of SAE 30 oil every 50 hours or as required Re
40. any form of impact it should be replaced 3 Check and retorque all hardware All replacement components used for the ROPS must be as specified in the Textron Turf Care And Specialty Products Parts List General 1 Wash the tractor thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the tractor tighten all hardware replace worn or damaged components 3 Drain and refill radiator 4 Clean the tires thoroughly and store the tractor so the load is off the tires If tractor is not on jack stands check tires at regular intervals and reinflate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine 1 While the engine is warm remove drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Torque drain plug to 22 ft Ib 30 Nm 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 3 Add
41. daily for the first 100 hours of operation 4 After recieving new unit or if tires were removed check and torque lug bolts daily until torque is maintained 65 75 ft lbs 88 102 Nm Caster Wheels To extend bearing life check and adjust caster and gauge wheels every year Lubricate bearings every 100 hours using NLGI Grade 2 grease 1 Raise deck so wheels are off ground and can be rotated freely by hand 2 Check wheels for end play I Wheels should rotate freely with zero end play 3 To eliminate end play tighten inner nut G until wheel just begins to bind then loosen it 1 4 turn 26 4 Lock inner nut in position using outer nut H Do not allow inner nut to rotate while tightening outer nut Repeat step 2 and check for end play HR021 Figure 4H 4 21 ROLLOVER PROTECTION STRUCTURE ROPS A Rollover Protection System ROPS designed for this tractor is available as an optional accessory If your tractor is equipped with this device inspect it periodically and follow operating procedures described in Safety and Operation Manual 44 CAUTION Do not loosen or remove bolts do not weld drill modify bend or straighten a damaged structure 4 22 STORAGE MAINTENANCE 4 1 The seat the seat belt mounting hardware and any accessories within the ROPS should be inspected regularly and all damaged parts replaced immediately 2 Once the ROPS has been subjected to
42. engine Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required up to MAX mark on dipstick Perform initial oil change after first 25 hours of operation and every 250 hours thereafter See Engine Manual 4 6 MUFFLER AND EXHAUST Use engine oil with API classification CD II CE CF 4 See Engine Manual for complete specifications 20 C 45 C 4 F 113 F Gd gt SAE 15W 40 HR005 Figure 4D 44 WARNING Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 18 To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps 4 7 AIR FILTER MAINTENANCE 4 Check the service indicator daily Replace air cleaner element immediately when red band becomes visible A Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housi
43. height a 0000 Arm 2 00 OG Bracket Cut Bracket Arm Wheel Height Hole Hole Mounting Wheel 1 3 A F Mounting 1 1 2 1 B F 2 2 C F Wheel Mounting Instructions 1 While Roatating wheel tighten 2 1 2 3 D F nut until wheel is difficult to rotate 3 4 E F 2 Loosen nut 1 4 turn or just 3 1 2 5 B F until wheel rotates freely 3 Lock nut into place using 4 6 Cc F second nut Do not allow first nut to rotate when 4 1 2 T D F tighteneing second nut securely 4 Rotate wheel to check for 5 8 E F free rotation with zero end lay 5 1 2 8 E R a 9016 64 120 HR 9016 5 5 Left Wing Right Wing 1 1 5 9016 63 Item Part No Qty Description Serial Numbers Notes 1 3009317 5 Decal Caster Cut Height 2 3009318 2 Decal Gage Wheel Cut Height 3 3009319 1 Decal Flip Up Deck 4 366609 2 Decal No Step 5 3002502 7 Decal Danger gt Change from previous revision 121 HR 9016 Serial No All 57 1 Front Deck 9016 57 122 HR 9016 Item
44. in Ib Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in Ib Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 in Ib Nm 173 19 5 230 26 0 245 27 6 325 36 7 34 10 ftlb Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb Nm 23 31 1 31 42 0 32 43 3 44 59 6 3 4 16 ft lb Nm 223 302 298404 315 427 420 569 3 8 24 ft lb Nm 26 35 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 METRIC FASTENERS Non Critical m SIZE UNITS Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in Ib i 3 83 34 5 11 45 2 0 18 M5 Nm in lb 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M6 Nm in Ib 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M8 Nm in Ib 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft lb 14 7 11 19 6 14 37 8 29 50 5 37 54 1 40 72 2 53 63 3 46
45. lines and clamps at the first sign of damage e Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Read Engine Owner s Manual for additional fueling information 19 4 MAINTENANCE 4 9 FUELSYSTEM Refer to Section 4 23 for specific maintenance intervals See Engine Manual for detailed procedures Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system Bleed the fuel system after the fuel filter and lines have been removed or the fuel tank has become empty 4 10 BATTERY To change fuel filter 1 Close fuel valve on tank then remove and discard the existing filter 2 Apply a light coat of oil to the gasket and hand tighten new filter 3 Fill fuel tank Open fuel valve on tank and bleed the filter See Engine Manual Clean any spilled fuel immediately Make absolutely certain the ignition switch is Off and the key has been removed before servicing the battery 44 CAUTION Always use insulated tools wear protective glasses or goggles and protective clothing when working with batteries You must read and obey all battery manufacturer s instructions 1 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last
46. nst 37 3006723 ran ne 37 3006794 hen 37 3006727 acre 85 3006759 eeh 45 2006790 45 3006797 47 3006814 55 57 3006815 55 57 3006829 73 79 3006835 73 79 97 S GBH cce ctm 76 3006890 39 3006896 49 3006898 49 3006899 49 30069195 A 78 2006915 37 2007011 67 2007092 39 2007060 92 30070612 ae 93 2007091 81 3007092 81 9007099 kanaman 37 3007100 37 30074 RE 33 3007220 nee 49 8007228 e 49 3007290 zenden 49 3007297 83 3007305 45 3007368 6 125 3007369 6 125 30079874 5 aiii 125 3007376 6 127 3007392 49 53 81 87 3007442 nn 137 3007468 81 3007505 33 9007514 naemen 33 9007671 eraser 71 30076 74 rand 67 3007678 123 800767 137 3007680 81 3007683 60 95 3007704 37 3007 15a 83 3007719 45 SOORT een 65 3007764 125 127 131 3002767 nende 97 S D 775 een 92 3007778 92 3007779 92 3007896 en 85 3007897 85 3007919 55 57 3007950 ect 55 57 3008015 020 37 150 INDEX E1010 73k 75 3008227 33 3008949 1 cic 51 3009243 51 3008344 51 3008357 engeren 88 3008374 otii 85 3008388 125 127 131 3008423 90 3008453 83 3008459 101 30084812 ton 61 3008471 aoc ais 137 3008472 neruis 83 3008474 cot ete 91 3008478 137 3008521 E 33 3008548 53 3008554 67
47. 0346 4 Bolt Battery Terminal 16 131905 1 Solenoid 17 400108 2 Screw 1 4 20 x 3 4 Hex Head 18 443102 2 Nut 1 4 20 Hex 19 446130 2 Lockwasher 1 4 Heavy 20 452004 2 Flat Washer 1 4 21 443808 2 Nut 5 16 24 Hex Jam 22 447214 2 Lockwasher 5 16 Internal 23 446118 2 Lockwasher 10 Heavy 24 444312 2 Nut 10 32 gt Change from previous revision 61 HR 9016 Serial No All 16 1 Tilt Steering 9016 17 62 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5002918 1 Actuator Gas Spring 2 5002919 1 Cable Actuator 3 2811346 1 Tower Steering 4 1002800 1 Pump Steering See 45 1 339979 5 e Adapter Straight 5 2811364 1 Steering Wheel 6 2811365 1 Cap Steering Wheel 7 3010651 1 Cover Steering Tower 8 3005981 1 Bracket Steering Pump 9 3005934 2 Bolt Shoulder 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Locknut 5 16 24 Center 14 447224 1 Lockwasher 5 8 Internal 15 400216 1 Screw 5 16 18 x 2 3 4 Hex Head 16 443106 4 Nut 5 16 18 Hex 17 416911 2 Screw 10 24 x 1 2 Thread Cutting 18 404016 6 Screw 1 4 20 x 5 8 Truss Head 19 446142 2 Lockwasher 3 8 Heavy 20 400258 2 Screw 3 8 16 x 3 4 Hex Head 21 441602 4 Carriage Bolt 5 16 18 x 3 4 22
48. 1 L Ti Els II TI i lt m d lt m lt m 1 lt n 1 1 1 I n 1 n 1 n O SEKR e SS 528 i Eres ER ree E 1 D 1 Seel RREY illa D 1 D 1 1 1 C T T Pana Dang T Lk E KC T Naa We koon nn t We N Lasers We We N 138 HR 9016 A Front Wheel R 15 56cil Motors 15 56 ci nai N N je 3 E E ag B lt C ti oc c oi E en mm EC GC ay i ER m an Cr 4 Steering H n i 6c Steering Ch Cylinder J Backpressure ___ Valve E la K L EST 30 278 psi Lift Valve L S 7 7 7 EE M pui J 1500 psiL ne l ln A I I I I A I d ae oo rl E oa 5 1 L b 1 3 TIL 1 300 psi Tr 300 HT 300 psi gt 0595 IL 0595 C gt Right Wing Right Front Left Front Left Wing Cylinder Cylinder Cylinder Cylinder 139 HR 9016 Serial No 70524 1601 1725 67 1 Electrical Schematic Serial No 70525 1601 1777 Interlock Starting Charging and Cruise Control Circuits
49. 106 1 Nut 5 16 18 Hex gt Change from previous revision 83 84 HR 9016 29 1 Side Lift Arms Serial No All ER ID To ou Ga C Sy UR a 2 a nf N wf 1 a 2 23 24 E 28 21 22 ci Sp 9016 28 HR 9016 Item Part No Qty Description Serial Numbers Notes 1 1005016 1 Pivot Left Side Arm 2 1005017 1 Pivot Right Side Arm 3 304569 4 Bushing 4 332351 4 Bushing 5 471214 Die Grease Fitting 6 3006294 2 Plate Side Arm Pivot 7 3006295 2 Plate Side Arm Pivot 8 400412 20 Screw 1 2 13 x 2 Hex Head 9 446154 20 Lockwasher 1 2 Heavy 10 444758 20 Locknut 1 2 13 Center 11 2809628 2 Pin Side Arm Pivot 12 3006727 4 Washer Thrust 13 1002885 1 Left Side Lift Arm 14 1002886 1 Right Side Lift Arm 471214 2 Grease Fitting 15 350800 4 s Bushing 16 362464 16 Wheel Bolt 17 346294 8 Wheel Nut 18 446142 8 Lockwasher 3 8 Heavy 19 443110 16 Nut 3 8 16 Hex 20 361723 8 Stop Rubber 21 3007897 1 Bracket Left Side Deck Latch 22 3007896 1 Bracket Right Side Deck Latch 23 3009163 1 Bolt Left Side Deck Latch 24 3009162 1 Bolt Right Side Deck Latch 25 3009309 2 Spring Compression 26 453020 2 Flat Washer 5 8 27 460052 2 Cotter Pin 3 16 x 1 1 2 28 461408 2 Spring Pin 1 4 x 1 1 2 29 452012 6 Flat Washer 1 2 30 363746 2 Chain Dump Box 31 3006204 2 Collar 32 401030 2 Screw 3 8 16 x 3 3 4 Hex Head
50. 124 18 Carriage Bolt 3 8 16 x 1 3 4 6 453011 26 Flat Washer 3 8 7 446142 40 Lockwasher 3 8 Hvy 8 444762 22 Locknut 3 8 16 Center 9 1003424 6 1 Bracket Assembly RH 10 1003425 6 1 Bracket Assembly LH 11 400274 6 Screw 3 8 16 x 2 1 2 Hex Head 12 400262 14 Screw 3 8 16 x 1 Hex Head 13 361723 2 Stop Rubber 14 163302 1 Roller 15 552824 2 e Bushing 16 455048 2 Flat Washer 3 4 17 1003429 1 Shaft Assembly Roller 18 3007374 6 1 Plate Shaft Support 19 3008388 3 Adapter Blade 20 2810030 3 Bar Rotary Mower Cutter 21 3007764 3 Washer Blade 22 400410 3 Screw 1 2 13 x 1 3 4 Hex Head 23 3007368 6 1 Arm Winglet Support 24 3007369 6 1 Arm Winglet Support 25 2810195 6 1 Angle Bulkhead 26 443110 18 Nut 3 8 16 Hex gt Change from previous revision 125 HR 9016 59 1 Front Deck Winglets Right Winglet Shown Serial No All 126 A Front Drain SJ B E un Ps AS Left Winglet Right Winglet 9016 55 HR 9016 Item Part No Qty Description Serial Numbers Notes 1 5003186 1 Deck RH Winglet 2 5003187 1 Deck LH Winglet 3 2810069 2 Motor Spindle Assembly 5003763 1 Seal Kit 4 366613 4 Shim 5 440124 12 Carriage Bolt 3 8 16 x 1 3 4 6 453011 24 Flat Washer 3 8 7 446142 20 Lockwasher 3 8 Hvy 8 400264 4 Screw 3 8 16 x 1 1 4
51. 1453 2 Clevis Pin 5 16 x1 12 460028 4 Cotter Pin 1 8 x 1 13 1003825 2 Connector Brake 14 1003824 2 Pivot Brake Lever 15 364154 4 Bushing 16 3008344 2 Pin Clevis 17 3008907 1 Shield Cable 18 400262 2 Screw 3 8 16 x 1 Hex Head 19 452008 2 Flat Washer 3 8 20 446142 2 Lockwasher 3 8 Heavy 21 443110 2 Nut 3 8 16 Hex 22 1006812 2 Pad Pedal 23 3009607 2 Nut M12 1 75 Hex Jam 24 455048 2 Flat Washer 3 4 gt Change from previous revision 51 HR 9016 10 1 Parking Brake Serial No All 52 9016 03 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1003838 1 Parking Brake Lever 2 N S 2 Stabilizer Bar 3 545234 2 e Clevis Pin 4 460004 2 Cotter Pin 5 545237 2 Spacer 6 3006108 2 Cable Parking Brake 7 3008548 1 Mount Brake Lever 8 3008874 1 Plate Switch Mount 9 441672 2 Carriage Bolt 5 16 18 x 2 1 2 10 453009 2 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 5 Nut 5 16 18 Hex 13 400188 2 Screw 5 16 18 x 1 Hex Head 14 461456 2 Clevis Pin 5 16 x 1 5 8 Hex Head 15 460016 2 Cotter Pin 3 32 x 1 16 403746 2 Screw 10 24 x 3 4 Truss Head 17 3007392 1 Switch Proximity 18 452002 2 Flat Washer 10 19 446118 2 Lockwasher 10 Heavy 20 444310 2 Nut 10 24 Hex 21 441602 1 Carriage Bolt 5 16 18 x 3 4 22 35
52. 2 5002453 5002454 O Ring Kit SAE O Ring Boss 3 32 2 Tube O D Common O Ring Kit O Ring Face Seal ORFS 4 24 ORS Tube Size Right Start Kit for New Machines See your local TGTSP Dealer On Time Maintenance Kit See your local TGTSP Dealer Refer to the Parts amp Maintenance manual for the correct hydraulic oil requirements for your machine Textron Golf Turf amp Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings See your local TGTSP Dealer for a copy 1001732 69 1001809 dons 47 1002679 41 43 1009769 95 10027885 81 1002800 ncc 63 1008885 ctas 85 1009886 ntu 85 1002889 55 57 1002898 VON 57 1002895 55 57 1002896 55 57 1003997 u 79 1002940 22 101 1002959 esee 67 1009953 1 65 1002977 crates 78 1008001 aeos 60 100301 KREE 67 1003100 Len 47 1003145 scares 49 1008244 49 10032485 51 1003247 73 1003248 79 1003279 87 1003274 annen 81 1003275 81 1003277 nass 83 87 1003307 ae 95 1003308 us 95 1003309 nn 95 1003310 95 1003211 95 1003312 1 en 95 VUOS 19a An 95 1003321 6 123 131 1003325 6 123 131 1003428 Eed 137 1003424 6 2 125 1003425 6 125 1003429 125 1003430 6 123 1009483 83 1003484 un 83 1003556
53. 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is properly installed and secured to the battery tray Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Keep the cable ends battery and battery posts clean Verify battery polarity before connecting or disconnecting the battery cables 4 11 JUMP STARTING A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling Before attempting to jump start the tractor check the condition of the discharged battery Section 4 10 A WARNING Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the tractor with the discharged battery away from the battery 20 When connecting jumper cables 1 Stop the engine on vehicle with good battery 2 Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery 3 Connect the BLACK jumper cable from the negative terminal on
54. 2615 69 75 362743 ae 79 363030 88 89 363098 o maan 95 363385 71 73 104 ee oh RN 129 363539 134 363562 131 363568 AA 131 SE 85 369574 asana 131 ZEIT OR nee 33 363746 mimma mausteet 85 363766 nct duis 60 363994 33 363995 33 364016 41 43 75 354154 nostis 51 364190 in 104 JOTTA MER 104 364830 eren eeste 81 364945 88 365466 89 365566 98 104 365660 91 97 Lo rgo RUN EUER 134 365826 83 365943 41 43 365956 iinan 33 NN 98 3661933 dir 47 366283 41 43 366424 98 366479 127 366526 65 77 366593 134 366609 121 366612 127 366670 iinn 75 366751 41 43 366768 45 366822 ineens 63 INDEX KEE 49 366978 85 307179 mes 45 367631 47 4102420 45 69 4103000 45 4103860 41 4108680 71 4118811 muna 69 4114637 69 4114707 69 4114711 iius 71 4116908 33 4116910 43 5000318 112 5001599 115 5001608 115 5001612 115 5001613 115 5001614 115 5001615 115 5001616 115 5001617 115 5002110 oia 112 5002698
55. 30 446134 2 Lockwasher 5 16 31 443106 2 Nut 5 16 18 Hex 32 455004 2 Flat Washer 1 33 3010015 4 Spacer 34 364830 AR Thrust Washer 35 3009193 5 Shim Switch gt Change from previous revision 81 HR 9016 28 1 Front Deck Latch Serial No All 9016 05 82 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1003483 1 Brace Stand Up 2 365826 2 Spacer 3 400430 1 Screw 1 2 13 x 5 1 2 Hex Head 4 1003277 2 Pin Cylinder Rod End 5 446154 1 Lockwasher 1 2 Heavy 6 443118 3 Nut 1 2 13 Hex 7 1003484 1 Latch Front Deck 8 352936 2 e Bushing 9 3008472 1 Spring Torsion 10 441690 1 Carriage Bolt 1 2 13 x 7 11 453017 2 Flat Washer 1 2 12 3008453 1 Stop Anti Sway Latch 13 352435 1 Spacer 14 319755 1 Washer 15 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 16 446142 4 Lockwasher 3 8 Heavy 17 443110 4 Nut 3 8 16 Hex 18 3007297 1 Tab Spring 19 400114 2 Screw 1 4 20 x 1 1 4 Hex Head 20 3007712 2 Shim 21 446128 2 Lockwasher 1 4 22 443102 2 Nut 1 4 20 Hex 23 400194 1 Screw 5 16 18 x 1 3 4 Hex Head 24 346802 1 Spring Extension 25 443806 1 Nut 5 16 18 Hex Jam 26 444718 1 Locknut 5 16 18 Center 27 361723 3 Stop Rubber 28 400186 1 Screw 5 16 18 x 7 8 Hex Head 29 354081 1 Clamp Wire Harness 30 446134 1 Lockwasher 5 16 31 443
56. 4081 1 Clamp Wire Harness 23 3009193 5 Shim Switch gt Change from previous revision 53 HR 9016 11 1 Frame Serial No 70524 All HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003272 1 Frame 2 1002889 1 Cross Frame 3 1002895 1 Cylinder Mount Right 4 1002896 1 Cylinder Mount Left 5 400416 4 Screw 1 2 13 x 2 1 2 Hex Head 6 446154 6 Lockwasher 1 2 Heavy 7 443118 6 Nut 1 2 13 Hex 8 3006814 1 Bracket Right Radiator 9 3006815 1 Bracket Left Radiator 10 400616 8 Screw 5 8 11 x 2 Hex Head 11 446166 8 Lockwasher 5 8 Heavy 12 443126 8 Nut 5 8 11 Hex Head 13 400406 2 Screw 1 2 13 x 1 1 4 Hex Head 14 1004938 1 Charge Filter Assembly 556417 1 e Head 5003691 1 Oil Filter Cartridge 556419 1 s Charge Pressure Switch 15 3007919 1 Bracket Valve Mounting 16 340075 1 Adapter 90 17 339996 1 Adapter Straight 18 452008 4 Flat Washer 3 8 19 446140 4 Lockwasher 3 8 20 400260 4 Screw 3 8 16 x 7 8 Hex Head 21 3007920 1 Bracket Deck Valve Mounting 22 453017 8 Flat Washer 1 2 23 1004691 2 Tie Down 24 3009197 2 Bracket Hose 25 REF 1 Plate Serial Number 26 1004308 1 Mount Fuel Tank Rear 27 1004309 1 Mount Hydraulic Tank Rear 28 400778 8 Screw 3 4 10 x 2 1 2 Hex Head 29 452018 4 Flat Washer 3 4 30 446178 8 Lockwasher 3 4 Heavy
57. 5 1 Needle Roller Kit gt Change from previous revision 107 HR 9016 46 1 Air Suspension Part No 5003625 Serial No All 9016 62 108 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 N S 1 Lower Housing 2 N S 1 Scissors 3 N S 1 Upper Housing 5003627 1 Compressor Kit 4 N S 1 Compressor 5 N S 1 Tie Wrap 6 N S 1 Clamp Compressor 7 N S 4 Tie Wrap 8 N S Ile Bushing Strain 5003628 1 Air Fitting Tubing Kit 9 N S 1 Braided Sleeve 10 N S 1 Fitting Tee 11 N S 1 3 16 O D Tubing 12 N S 1 3 16 O D Tubing 13 N S 1 Fitting 90 14 N S 1 Fitting Straight 5003629 1 Boot and Clip Kit 15 N S 1 e Boot with Label 16 N S 21 Clip Christmas Tree 17 N S 6 s Clip Christmas Tree 5003630 1 Airspring Kit 18 N S 1 Airspring 19 N S 1 Cap Screw 20 N S Ile Cap Screw 21 5003631 1 Valve Kit 5003632 1 Damper Kit 22 N S 2 Bearing Flanged 23 N S 1 Threaded Pin 24 N S Ile Nut Hex Lock 25 N S 1 s Damper 5003633 1 Miscellaneous Kit 26 N S 2 e Shaft Threaded 27 N S 4 e Bearing Flanged 28 N S 2 Bumper 29 N S 4 e Roller 30 N S 2 Tether 31 N S 4 e Jam Nut 32 N S 4 e Lockwasher gt Change from previous revision 109 HR 9016 Serial No All 47 1 Seat Assembly TENES Part No 5003626 9016 63 Item Part No Qty Description
58. 6264 1 Tank Hydraulic oil 2 3006566 2 Strainer 339904 2 s O Ring SAE 32 3 3006847 1 Fitting Beaded 339904 1 O Ring SAE 32 4 3002397 1 Plug Magnetic 5 1 Control Panel See 6 1 and 7 1 6 1 Instrument Panel See 5 1 7 400182 3 Screw 5 16 18 x 5 8 Hex Head 8 446134 3 Lockwasher 5 16 9 453009 3 Flat Washer 5 16 10 404022 4 Screw 1 4 20 x 1 Truss Head 11 453023 4 Flat Washer 1 4 12 446128 4 Lockwasher 1 4 13 443102 4 Nut 1 4 20 Hex 76 gt Change from previous revision 24 1 Fuel Tank HR 9016 Serial No All A Connects to Fuel Injection Pump Return Port B Connects to Fuel Pump Inlet 9016 20 Item Part No Qty Description Serial Numbers Notes 1 3006265 1 Tank Fuel 2 361117 3 Bushing 3 132647 1 Fuel Shutoff 4 554748 AR Fuel Line 5 16 I D 5 366526 4 Clamp Hose 6 3008820 2 Clamp Double Hose 5 8 O D 7 452008 3 Flat Washer 3 8 8 446140 1 Lockwasher 3 8 9 443110 2 Nut 3 8 16 Hex 10 452012 1 Flat Washer 1 2 11 446152 1 Lockwasher 1 2 12 443118 1 Nut 1 2 13 Hex 13 446142 1 Lockwasher 3 8 Heavy 14 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 15 3009272 1 Clamp Double Hose 3 8 O D Retains Steering Tubes 16 2810702 1 Valve Needle 17 3003704 1 Elbow 90 Fuel gt Change from previous revision 77 HR 9016 25 1 Pump and
59. 72 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 REF 1 Engine DDC D704LT 5003207 1 Engine Oil Filter 5003208 1 s Oil Cooler Hose 5003209 1 s Thermostat Housing 5003210 1 Fuel Line Fuel Pump to Filter 5003211 1 Fan Belt 5003212 1 Fuel Filter 5003213 1 Oil Cooler Hose 5003214 1 s Fuel Line Filter to Injection 5003689 1 Alternator Belt 2 1003247 1 Pump Triple 5003163 1 Seal Kit Front Section 5003164 2 Seal Kit Section One kit required for each section 3 339989 2 Adapter Straight 4 340070 1 Adapter 90 5 3006829 2 Fitting Four Bolt Flange 6 3006835 2 O Ring 1 3 4 O D x 1 1 2 I D 7 400336 8 Screw 7 16 14 x 1 1 4 Hex Head 8 446148 8 Lockwasher 7 16 Heavy 9 3006238 1 Hub 48 Tooth 10 3006240 1 Flange 10 11 361619 8 Screw M10 1 5 x 25mm Hex Head 12 363385 8 Lockwasher M10 13 3006241 1 Plate Pump SAE 4 14 446154 6 Lockwasher 1 2 Heavy 15 453017 4 Flat Washer 1 2 16 400404 2 Screw 1 2 13 x 1 Hex Head 17 400406 4 Screw 1 2 13 x 1 1 4 Hex Head gt Change from previous revision 73 HR 9016 22 1 Tank Mounting Serial No All 9016 18 74 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1 Tank Hydraulic Oil See 23 1 2 3008808 1 Cap Breather Filler 3 3009203 1 Sensor Oil Level 4 441689 4 Carr
60. 84 4 62 33 9 25 M12 Nm ft lb 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 15 4 MAINTENANCE 4 1 GENERAL A WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands Adjustment and maintenance should always be If proper adjustments cannot be made contact an Authorized performed by a qualified technician Textron Turf Care And Specialty Products Dealer Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records a Keep the equipment clean 4 2 INSPECTING BLADES 1 b Keep all moving parts properly adjusted and lubricated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated Do not wear jewelry or loose fitting clothing when making adjustments or repairs Use the illustrations in the Parts List as reference for the disassembly and reassembly of component
61. 9 K10 K11 N E o amp A 1 8 Le 85 87 L 85 s7 7 A 5 3 10 5 3 8 N e B 2 a flat S6 A sa A B 2 x n x 4 9 N 441 NZ 77 7 7 7 7 Color Abbreviations BK Black BN Brown BU Blue DB Dark Blue DG Dark Green GN Green GY Grey LB Light Blue LG Light Green OG Orange PK Pink RD Red TN Tan VT Violet WH White YE Yellow CB1 50 Amp Circuit Breaker CB2 50 Amp Circuit Breaker D1 Inter Lock Diode Connector D2 Test Diode Connector D3 Alarm Diode Connector D4 4WD Diode Connector F1 5 Amp Spare Fuse Not Shown F2 5 Amp Spare Fuse Not Shown F3 15 Amp Spare Fuse Not Shown F4 15 Amp Spare Fuse Not Shown F5 5 Amp Ignition Switch F6 5 Amp Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 Interlock Relay K2 Run Circuit Relay Component Abbreviations K3 Start Circuit Relay K4 Brake Start Relay K5 Brake Run Relay K6 Neutral Start Relay K7 Neutral Run Relay K8 Neutral Cruise Relay K9 Left Mow Relay K10 Center Mow Relay K11 Right Mow Relay K12 Cruise Control Relay K13 4WD Relay M1 Starter Motor R1 Glow Plug S1 Fuel Solenoid S2 Left Mow Solenoid S3 Center Mow Solenoid 1 S4 Right Mow Solenoid 5 Cruise Control Solenoid S6 4WD Solenoid S7 4WD Reverse Solenoid S8 Center Mow Solenoid 2 SW1 Ignition S
62. 910 339898 340055 4 4 90 Adapter 339908 339896 340061 6 6 90 Adapter 339909 339897 340062 6 8 90 Adapter 339909 339898 340065 8 6 90 Adapter 339910 339897 340069 10 8 90 Adapter 339911 339898 340070 10 10 90 Adapter 339911 339899 340074 12 12 90 Adapter 339912 339900 340075 12 16 90 Adapter 339912 339901 340077 16 16 90 Adapter 339913 339901 340078 6 6 90 Adapter 339909 339897 340095 4 4 4 Straight Thread Branch Tee 339908 339908 339896 340118 4 4 4 Swivel Run Tee 339908 339908 340143 6 6 6 Swivel Branch Tee 339909 339909 340144 8 8 8 Swivel Branch Tee 339910 339910 340147 16 16 16 Swivel Branch Tee 339913 339913 340167 6 6 90 Bulkhead Adapter 339909 339909 340214 4 4 4 Bulkhead Run Tee 339908 339908 339908 340215 6 6 6 Bulkhead Run Tee 339909 339909 339909 340217 10 10 10 Bulkhead Run Tee 339911 339911 339911 340219 16 16 16 Bulkhead Run Tee 339913 339913 339913 340239 6 6 Union Bulkhead Adapter 339909 339909 340269 10 12 12 Straight Thread Run Tee 339911 339899 339912 340377 10 10 90 Swivel Adapter 339911 SAE Boss O Rings ORS Face Seal O Rings Dash Size Thread Size O Ring Tube Size Thread Size O Ring 4 7 16 20 339896 4 9 16 18 339908 6 9 16 18 339897 6 11 16 16 339909 8 3 4 16 339898 8 13 16 16 339910 10 7 8 14 339899 10 1 14 339911 12 1 1 16 12 339900 12 1 3 16 12 339912 14 1 3 16 12 459296 16 17 16 12 339913 16 15 16 12 339901 20 111 16 12 339914 20 1 5 8 12 339902 24 2 12 339915 24 1 7 8 12 33
63. 97 2810189 129 2810190 129 2810191 sn 129 2810192 133 2810199 90d 133 2810194 nn 133 2810195 6 125 2810269 41 43 2810492 rn une 65 2810633 snars 67 2810634 rend 67 2810702 ana ee 77 2811020 41 43 2811344 roseis 69 2811470 use 35 2811547 eis eme 63 9811712 RE 90 2811968 91 2812396 2t nts 33 0829504 1 cnt 75 3000359 anna 104 3000435 33 3001307 zaza 41 43 75 3001495 Aa 33 3002397 wasted dures 76 3002502 ce 121 3002695 AA 49 3003101 wre en 60 3003475 nennen 49 3003714 123 127 131 3003928 arcane 110 3003939 123 127 131 3004092 ame 87 3004113 67 123 127 Pode cites e 137 3004287 nn 33 3004385 ener tende 49 3004410 ne 81 3004894 iasa 134 3005121 41 43 BEIENEE A7 3005603 ce 37 3005604 cincecad 37 3005934 nn 63 3005981 63 3006008 ene 81 3006107 ununi 51 3006108 53 3006204 S nenn 85 3006238 ae 73 3006240 eet 73 3006241 ann 73 3006249 na 87 3006264 ee 76 3006265 nn 77 3006293 ee 87 3006294 vana 85 3006295 85 3006427 arenden 65 3006436 41 43 3006440 41 3006446 41 43 3006475 ae 60 3006490 81 3006491 nee 81 3006509 41 43 3006525 71 3006526 nn 71 3006566 76 3006639 AA 75 3006644 sen 35 3006656 69 3006658 AA 78 3006663 37 3006664
64. 9903 32 2 1 2 12 339904 Change from previous revision 147 Fluids and Compounds 5001405 5001404 2500548 2500546 503409 503407 Hydraulic Fluid Two 2 1 2 Gallon Container of ISO VG68 Oil One 5 Gallon Pail of ISO VG68 Oil Two 2 1 2 Gallon Container of 10W30 Oil One 5 Gallon Pail of 10W30 Oil Two 2 1 2 Gallon Container of ATF Fluid One 5 Gallon Pail of ATF Fluid 554600 554599 2 Cycle Oil Twenty Four 16 Ounce Plastic Container Twenty Four 8 Ounce Plastic Container 5000067 5000068 Grease One 5 Gallon Pail OO Grease Twenty Four 8 Ounce Tube OO Grease 5003469 554598 2500789 546409 Paint 16 Ounce Gray Aerosol Six 12 Ounce Orange Aerosol Twelve 1 Quart Can Orange Two 1 Gallon Can Orange 5002488 5002490 5002489 5002491 Lapping Compound One 10 Pound Pail of 80 Grit One 25 Pound Pail of 80 Grit One 10 Pound Pail of 120 Grit One 25 Pound Pail of 120 Grit 365422 5001581 Specialty Compound 5 3 Ounce Tube of Electrical Insulating Gel 14 Ounce Can of Lubriplate Multi Lube A 5003102 5003103 5003105 5003104 4115976 4115977 5003106 Biodegradable Hydraulic Fluid One 55 Gallon Drum TGTSP GreensCare 68 One 5 Gallon Pail TGTSP GreensCare 68 One 55 Gallon Drum TGTSP GreensCare 46 One 5 Gallon Pail TGTSP GreensCare 46 One 55 Gallon Drum TGTSP GreensCare 32 One 5 Gallon Pail TGTSP Greens Care 32 Twenty Four 14 Ounce Tube Greens Care Grease 500245
65. A A A 2 9 sua sue swo D4 N 36 B B Bo x 1 4 Dt T o E 2 5 SW12 b 4 3 6 2 ny IN z E T Z 30 86 30 86 30 86 30 86 N 3 7 I K13 SEN K9 K10 K11 SIN E 9 o o o af A 1 87 ka 85 87 IN 85 87 leva 85 87 J 85 s7 7 A 5 2 2 5 3 2 5 3 10 5 3 8 KR v voa B 2 gt 5 VI WH A S A 1 A4 5 Weem A 1 A 1 amp S247 S4 SZ v 7 X Al ZA As A B 2 B 2 B 2 x B 2 B 2 R S S x 49 Y 4 11 Y x x IN 4 11 Y 77 7 7 7 7 7 7 Color Abbreviations BK Black BN Brown BU Blue DB Dark Blue DG Dark Green GN Green GY Grey LB Light Blue LG Light Green OG Orange PK Pink RD Red TN Tan VT Violet WH White YE Yellow Component Abbreviations CB1 50 Amp Circuit Breaker K2 Run Circuit Relay S2 Left Mow Solenoid SW13 4WD Switch CB2 50 Amp Circuit Breaker K3 Start Circuit Relay S3 Center Mow Solenoid 1 SW14 Test Switch D1 Inter Lock Diode Connector K4 Brake Start Relay S4 Right Mow Solenoid SW15 Charge Filter Switch D2 Test Diode Connector K5 Brake Run Relay S5 Cruise Control Solenoid SW16 Engine Oil Switch D3 Alarm Diode Connector K6 Neutral Start Relay S6 4WD Solenoid SW17 High Water Temperature Switch D4 4WD Diode Connector K7 Neutral Run Relay S7 4WD Reverse Solenoid U1 Glowplug Module F1 5 Amp Spare Fuse Not Shown K8 Neutral Cruise Relay S8 Center Mow Solenoid 2 U2 Seat Time Delay Relay F2 5 Amp Spare Fuse Not Shown F3 15 Amp Spare Fuse Not Shown F4
66. All 136 HR 9016 Item Part No Qty Description Serial Numbers Notes 1 461495 1 Clevis pin 1 2 x 2 1 2 2 460028 2 Cotter Pin 1 8 x 1 3 1003423 6 2 Yoke Gage Wheel 4 3007442 2 Spacer Arm Pivot 5 3004113 4 Bushing 6 441690 4 Carriage Bolt 1 2 13 x 7 7 446152 2 Lockwasher 1 2 8 443118 8 Nut 1 2 13 Hex 9 3007679 2 Clevis Pin 5 8 x 9 5 16 10 342675 2 Snap Ring 11 1003902 1 Latch Standup 12 3008471 1 Spring Torsion 13 453017 1 Flat Washer 1 2 14 3008478 1 Rod Latch 15 453009 1 Flat Washer 5 16 16 460014 1 Cotter Pin 3 32 x 3 4 17 1004023 2 Wheel and Tire 11 See 64 1 18 3010075 1 Deflector Left Side Grass 19 3010074 1 Deflector Right Side Grass 20 441614 4 Carriage Bolt 5 16 18 x 1 21 452006 4 Flat Washer 5 16 22 444718 4 Locknut 5 16 18 Center gt Change from previous revision 137 HR 9016 Serial No All 66 1 Hydraulic Schematic 98 ci Typ 11 Places 9016 54
67. Ante 97 339960 oooaaassaanannaaa 129 339961 97 101 103 339963 90 99 8398985 totus isnt 95 339966 aaasaainarraanann 97 339972 nn 97 133 399974 97 339979 63 81 103 107 339984 nn 79 339989 73 88 89 95 Ee 133 399990 95 339994 nn 95 339996 AA 55 57 339999 sese 79 340026 47 340027 ramen 47 340029 aan 47 EENG 129 9400615 d 47 81 87 340062 47 340065 nn 88 97 340069 ainannaa1nannn 99 340070 73 79 88 89 129 aaaaina 133 340074 oec ts 95 340075 t rnartdene 55 57 340077 reisen 79 Rate 87 340095 129 133 340118 97 340143 nen 97 101 340144 97 3401472 o neto o 95 340167 raar aes 101 340214 129 340215 nare 97 340217 wastd pass 99 340219 95 340299 103 340269 a 79 EE 99 340481 etc 75 840795 uites 35 342033 EEN 81 349875 varen 137 346294 eet ee 85 346802 un 83 346883 ae 135 350800 een 85 351122 oer 115 351491 retarded 67 KEE 45 382495 83 382604 37 352936 83 125 354081 53 83 87 358794 67 359615 69 92 93 359860 aaassaaaannaaaaan 133 360053 e 33 360111 os 60 135 360885 45 360970 uos caesis 65 361001 eiie 104 361005 ae 39 eTa a Y 77 961500 aha 104 361619 71 73 361648 nana 134 361723 35 67 83 85 125 rust 131 3618339 47 BG 2008 EN 67 362464 85 362592 Losses 69 362534 104 362540 erase 71 36
68. ER a een 19 2 5 Cutting Units eneen ennen 7 4 87 Fuel ae tn eden desen renes 19 2 6 Accessories amp SUpport Literature 7 4 9 Fuel System eee 20 3 Adjustments 4 10 Battery maana nase na 20 3 1 General ea aa 8 4 11 Jump Starting nennen vennen 20 3 2 Leveling Decks snars renner erne 8 4 12 Charging Battery sene 21 3 3 Servicing Front Deck ane 9 4 13 Hydraulic Hoses AA 21 3 4 Winglet Adjustment anneer 9 4 14 Hydraulic Oil neee ennen vennen 22 3 5 Cutting Height eenen enen 10 4 15 Hydraulic Filters 22 3 6 Parking Brake nnen ennen eenen 11 4 16 Radiator amp Oil Cooler eneen 23 3 7 Neutral Adjustment AAA 11 4 17 Care and Cleaning sese eee eee eee eee 24 3 8 Neutral Sensing Switch nnee 12 4 18 Electrical System eee eee 24 3 9 Forward Sensing Switch 12 4 19 p nhe meret 26 3 10 Lift Limit Switches AAA 13 4 20 Wheel Mounting Procedure 26 3 11 Traction Pedal enne ennen ennen 14 4 21 Rollover Protection Structure ROPS 27 3 12 Steering Toe In nennen an aan ennen 14 4 22 Storage elite lei 27 3 13 Steering Stop Bolts esse annen 14 4 23 Maintenance Chart sse eenen 28 3 14 Torque Specification annen 15 4 24 Lubrication Chart nnee ennen 29 5 Troubleshooting Bi General ann ci 30 6 Parts List 6 1 Table of Contents
69. K16 Auxilliary Provides power to ignition circuit with keyswitch in RUN position Disables ignition circuit in START position K17 Ignition Provides power to gauges mow circuit 4WD circuit and seat switch circuit 4 MAINTENANCE 4 19 TIRES A CAUTION Unless you have the proper training tools and experience DO Not attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 4 20 WHEEL MOUNTING PROCEDURE Check pressure yearly Use an accurate low pressure tire gauge Keep tires inflated to proper pressure Tractor 20 22 psi 138 152kPa Decks 20 25 psi 138 173 kPa Tractor Wheels A WARNING Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torque hardware in crisis cross order always tighten nuts in the top position NOTE Check and torque lug bolts
70. Kubota Key Switch Shown Above was introduced To update your tractor order Keyswitch Update Kit Part No 2822522 Note The update kit will update the keyswitch and add three relays to the electrical system HR 9016 Units with Indak Keyswitch Part No 1001958 Serial Number 70524 1601 1725 Serial Number 70525 1601 1777 40 N M MV v HR 9016 Item Part No Oty Description Serial Numbers Notes Serial Number 70524 1601 1725 1 5003768 1 Dash Panel with Decal AIN TORS ERA ae Serial Number 70524 1726 1756 1 4103860 1 Dash Panel with Decal Serial Number 70525 1778 1882 2 403920 4 Screw 10 24 x 2 1 2 Truss Head 3 366283 1 Handle 4 3006446 2 Switch Test 4WD Reverse 5 3006436 1 4WD Switch 6 3006440 1 Switch PTO Locking 7 3006509 2 Hole Plug 8 2810269 1 Switch Ignition 9 N S 1 s Lockwasher 10 N S 1 Nut 11 2811020 1 Key 12 366751 1 Indicator Light Yellow 13 1002679 1 Gauge Warning Light 5003091 3 e Light Bulb and Socket 14 447006 1 s Lockwasher 10 External Tooth 15 444310 1 e Nut 10 24 Hex 16 3005121 1 Gauge Water Temperature 17 447002 3 s Lockwasher 6 External Tooth 18 444304 3 e Nut 6 32 Hex 19 447206 2 s Lockwasher 8 Internal Tooth 20 444306 2 Nut 8 32 Hex 21 365943 1 Gauge Fuel Level 22 447002 3 s Lockwasher 6 External Tooth 23 444304 3 Nut 6 32 Hex 24 447206 2 s Lockwasher 8 Interna
71. Lockout 7 5001603 2 Plunger Lockout 8 558004 3 Cap Assembly 9 558007 3 Retaining Ring 10 5001613 1 Seat 11 558011 3 Spacer 12 5001616 3 Spring Spool Centering 13 545921 3 Bushing 14 a 6 O Ring 15 5001614 1 Spring Relief Valve Yellow 16 5001615 1 Poppet Relief Valve 17 3 Plug Assembly Plunger Detent 18 3 Spring Detent 19 3 Plunger Detent 20 351122 3 Hex Plug Assembly 21 500750 3 Plug Assembly 22 558008 3 Washer 23 545925 AR Shim 015 Thick 545926 AR Shim 010 Thick 545927 AR Shim 035 Thick 24 546112 AR Disc Plain 25 5001617 3 Wiper Seal 5001612 1 Detent Reapir Kit 558010 1 Seal Kit gt Change from previous revision 115 HR 9016 52 1 Front Lift Cylinder Part Number 3006008 Serial No All 10 3 10 10 12 9016 49 onourwn 00000000 9 10 471214 11 5003415 12 5003566 e 5003414 e 5003667 NRD wo sch sch nn DN sch Internal Snap Ring External Snap Ring Loaded U Cup Rod Wiper Grease Fitting Bushing Bushing Seal Kit Seal Kit Item Part No Qty Description Serial Numbers Notes e PSP Seal Back Up Ring O Ring O Ring Back Up Ring Gold Star Cylinders HDM Cylinders 116 Change from previous revision 53 1 Wing Lift Cylinders Part Number 3006249 HR 9016 Serial No All 10 1 232 4 586 79
72. Motor Right Wing Deck Motors Case Drain Case Drain Front Deck Motors Case Drain Left Rear Wheel Motor Case Drain 4 Right Front Wheel Motor Case Drain Left Wing Deck Motors Case Drain 26 Left Front Wheel Motor Pa 7 Case Drain 27 26 9016 34 96 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1 Return Manifold See 36 1 2 1003573 1 Hose Pump to Return Manifold 3 1003575 1 Hose 4WD Valve to Pump 4 339911 1 O Ring SAE 10 Face Seal 5 340065 1 Adapter 90 6 1003604 2 Hose Rear Wheel Motor Drain 7 1003577 1 Hose Right Tee to 4WD Valve 8 339961 2 Locknut Bulkhead 9 340143 1 Adapter Tee 10 1003574 1 Hose Right Tee to Left Tee 11 340144 1 Adapter Tee 12 340215 2 Adapter Bulkhead Tee 13 1003988 1 Manifold Cooler Inlet 14 339966 1 Locknut Bulkhead 15 339899 3 O ring SAE 10 16 1003862 1 Tube Right Front Valve to Inlet 17 1003860 1 Tube Right Side Valve to Inlet 18 1003861 1 Tube Left Side Deck to Inlet 19 1004266 1 Hose Cooler Inlet to Cooler 20 3006835 1 O Ring 1 3 4 O D x 1 1 2 I D 21 3009496 2 Flange Half 1 1 4 SAE 20 22 400336 4 Screw 7 16 14 x 1 1 4 Hex Head 23 446148 4 Lockwasher 7 16 Heavy 24 3007767 1 Hose Cooler to Return Manifold 25 3008673 2 Clamp Constant Torque 26 339974 2 Adapter Straight 27 340118 1 Adapter Tee 28 1003592 1 Hose
73. No Qty Description Serial Numbers Notes 1 360053 1 Decal Brake 2 3008521 1 Decal Traction 3 2812396 1 Decal Towing Caution 4 365956 1 Decal Radiator Cap Warning 5 3001435 1 Decal Battery Danger 6 339237 1 Decal Heat Warning 7 363994 1 Decal Daily Service 8 3000435 2 Decal Start Assist Fluids 9 363995 1 Decal Antifreeze 10 363704 2 Decal Latch Pin Warning 11 3009266 2 Decal Stored Energy Warning 12 3007505 2 Decal Jacobsen 13 3007514 2 Decal Textron 14 3009217 2 Decal HR 9016 Turbo 15 3008327 2 Decal 4WD 16 3008754 2 Decal Stripe 17 3004287 2 Pad Center Panel 18 3009268 1 Pad Step 19 3009267 1 Pad Floorboard 20 3007129 1 Emblem Diamond J 21 3009073 1 Decal Control Panel Serial No 70524 1601 1725 22 3009055 1 Decal Instrument Panel Serial No 70525 1601 1777 22 4103841 1 Decal Instrument Panel a A a i N Hapi rial No 70524 1757 an 22 4116908 1 Decal Instrument Panel s Ae ee a SC i 23 5002952 1 Decal ROPS Seat Belt Used On 70525 Only 24 557844 1 Decal ROPS Structure Used On 70525 Only gt Change from previous revision 33 HR 9016 2 1 Hood Serial No All 9016 21 34 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003592 1 Hood 2 1003679 1 Pivot Hood 3 3006644 2 Pin Special Clevis 4 460028 2 Cotter pin 1 8 x 1 5 440120 4
74. Nut Hex 5 557623 1 Key 6 558064 1 Bearing Housing 7 557629 1 Drive 8 5003590 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins 13 557634 1 Seal Inner Face 14 557635 1 Seal Outer Face 15 557636 2 Spring 16 557650 3 Bolt 5 3 4 17 5003591 1 Housing Valve 18 557639 2 Check Plug Assembly 19 557642 2 Spring 20 557640 2 Ball Steel 21 5000318 1 Bolt 22 557641 1 Plug gt Change from previous revision 112 50 1 Deck Return Canister Part Number 5003371 HR 9016 9016 47 Item Part No Qty Description Serial Numbers Notes 1 e 1 O Ring 2 e 1 Back Up Ring 3 e 1 Loaded U Cup 4 e 1 Rod Wiper 5 471214 1 Grease Fitting 6 443132 1 Nut 3 4 16 Hex 7 5003428 1 Collar Assembly e 5003427 1 Seal Kit Gold Star Return Canisters e 5003662 1 Seal Kit HDM Return Canisters Change from previous revision 113 HR 9016 51 1 Lift Valve Part Number 1001802 Serial No All Pa ok ape S N A 9016 48 114 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 558005 1 Plug Assembly Relief Valve 2 500745 3 Plug Assembly Port Adapter 3 545914 3 Spring Lockout 4 3 Poppet Assembly 5 500736 3 Seat Assembly 6 5001599 1 Plunger
75. Part No Qty Description Serial Numbers Notes 1 1003430 6 8 Hinge Assembly 2 400286 12 Screw 3 8 16 x 2 3 4 Hex Head 3 446142 32 Lockwasher 3 8 Hvy 4 444762 32 Locknut 3 8 16 Center 5 400264 12 Screw 3 8 16 x 1 1 4 Hex Hd 6 453011 20 Flat Washer 3 8 7 3007678 4 Pin Clevis 8 460050 4 Cotter Pin 3 16 x 1 1 4 9 3003939 2 Wheel Deck 10 3003714 2 Spacer Wheel 11 3004113 36 Bushing 12 453020 4 Flat Washer 5 8 13 446152 2 Lockwasher 1 2 14 444758 2 Locknut 1 2 13 Center 15 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 16 1003325 6 1 Skid Assembly Anti Scalp 17 1003321 6 1 Skid Assembly Anti Scalp 18 441624 8 Carriage Bolt 3 8 16 x 1 19 3008840 2 Flap Rear 20 3009175 2 Hold Down Drag Flap 21 441606 8 Carriage Bolt 1 4 20 x 3 4 22 452004 2 Flat Washer 1 4 23 444708 8 Locknut 1 4 20 Center 24 1 Front Deck Center Section See 58 1 25 1 Right Side Winglet See 59 1 26 1 Left Side Winglet See 59 1 gt Change from previous revision 123 HR 9016 Serial No All 58 1 Front Deck Center Section Motor Orientation 9016 56 124 HR 9016 Item Part No Qty Description Serial Numbers Notes 1 5003188 1 Deck Front Assembly 2 352936 2 e Bushing 3 2810069 3 Motor Spindle Assembly 5003763 1 Seal Kit 4 REF 1 Serial Plate Front Deck 5 440
76. Parts amp Maintenance Manual HR 9016 Turbo Rotary Mower 70524 Detroit Diesel D704LT AWD 70525 Detroit Diesel D704LT AWD with ROPS Part No 2810223 Rev B To Order Parts 1 Write your fullname and complete address on the order 5 Send or bring the order to an authorized Textron Turf Care And Specialty Products Dealer 2 Explain where and how to make shipment 6 Inspect all shipments on receipt If any parts are damaged or missing file a claim with the carrier 3 Give product number name and serial number that is before accepting stamped on the name plate or serial plate located on the left rear frame of your product 7 Do notreturn material without a letter of explanation listing the parts being returned Transportation 4 Order by the guantity desired the part number and charges must be prepaid description of the part as given in the parts list Use of other than Textron Turf Care And Specialty Products authorized parts and accessories will void the warranty Table of Contents 1 Safety 4 Maintenance 1 1 Operating Safety nn 4 4T Generale eue 16 1 2 Important Safety Notes A 5 4 2 Inspecting Blades nennen 16 2 Specifications 4 3 Sharpening Blades nennen ennen 17 2 1 Product Identification nnee 6 4 4 21 s ea an 18 2 2 Ge maana aahh 6 4 5 Engine Ol aieia 18 2 35 ITAGO aarti ed 6 4 6 Muffler and Exhaust ennen 18 2 4 Weights and Dimensions AAA 7 457 ACI
77. Screw 1 2 13 x 1 3 4 Hex Head Skid Right Wing Anti Scalp Skid Left Wing Anti Scalp Screw 1 2 13 x 3 1 2 Hex Head o SS SS TWH A A OO OO SS O BB BAN A 23 3004113 Bushing 24 3003714 Spacer Wheel 25 3003939 Wheel Deck 26 361723 Stop Rubber 27 446152 Lockwasher 1 2 28 444758 Locknut 1 2 13 Center 29 441624 Carriage Bolt 3 8 16 x 1 30 443110 36 Nut 3 8 16 Hex gt Change from previous revision 131 HR 9016 62 1 Wing Deck Hydraulics Serial No All Left Wing Deck Hydraulics 9016 60 132 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 340070 4 Adapter 90 2 339989 8 Adapter Straight 3 339972 2 Adapter Straight 4 340095 4 Adapter Tee 5 1003580 2 Hose Outside to Center Motor 6 1003579 2 Hose Inside to Center Motor 7 2810194 2 Hose Center to Inside Motor Drain 8 2810193 2 Hose Outside to Center Motor Drain 9 2810192 2 Hose Wing Motor Drain to Tee 10 1003584 2 Hose Wing Motor Pressure 11 1003583 2 Hose Wing Motor Return 12 359860 2 Clamp Hose 13 400206 2 Screw 5 16 18 x 4 Hex Head 14 473144 6 Tie Wrap 15 446136 2 Lockwasher 5 16 Heavy 16 443106 2 Nut 5 16 18 Hex 17 REF 2 Adapter Bulkhead Tee See 38 1 gt Change from previous revision 133 HR 9016 63 1 Caster Assemblies Serial No All 9 9016 62 Item Part No
78. Serial Numbers Notes 1 5003634 1 Pad Back 2 5003635 1 Pad Seat 3 5003636 1 Arm Rest Left Side 4 5003637 1 Arm Rest Right Side 5 5003690 1 Adjuster Assembly 6 554390 1 Seat Switch 7 3003928 1 Literature Pouch 8 409757 2 Screw Seat Switch 9 5003769 1 Wire Assembly 110 gt Change from previous revision 48 1 Steering Cylinder Part No 5003541 HR 9016 Serial No All ZZZZ ZZZZZZZZZZZZZZZZ A N JN ZZZZZZZ A Z SS T 2 12 11 2 3103 8 14 9016 64 Item Part No Qty Description Serial Numbers Notes 5003542 1 Seal Kit 1 N S 1 Retaining Ring 2 N S 1 e O Ring Piston 3 N S 1 Seal Piston 4 N S Ile Seal Rod 5 N S 1 Wiper 6 N S 1 e Backup Ring Gland 7 N S 1 O Ring Gland 8 443126 1 Nut 5 8 11 Hex 9 5003543 1 Socket Assembly 10 N S 1 Piston 11 N S 1 Screw Piston 12 471214 2 Grease Fitting 13 N S 1 Gland 14 N S 2 Nut 7 8 14 Castle gt Change from previous revision 111 HR 9016 49 1 Rear Wheel Motor Serial No All Part Number 5003540 Included In Seal Kit 557651 Included In Seal Kit 5002111 9016 46 Item Part No Qty Description Serial Numbers Notes 1 558066 8 Screw Torx 2 5002110 1 Front Retainer 3 558063 1 Shaft and Bearing Kit 4 557624 1
79. WH White Component Abbreviations CB1 50 Amp Circuit Breaker K1 Interlock Relay S4 Right Mow Solenoid CB2 50 Amp Circuit Breaker K2 Run Circuit Relay 5 Cruise Control Solenoid D1 Inter Lock Diode Connector K3 Start Circuit Relay S6 4WD Solenoid D2 Test Diode Connector K4 Brake Start Relay S7 4WD Reverse Solenoid D3 Alarm Diode Connector D4 4WD Diode Connector F1 5 Amp Spare Fuse Not Shown F2 5 Amp Spare Fuse Not Shown F3 15 Amp Spare Fuse Not Shown F4 15 Amp Spare Fuse Not Shown F5 5 Amp Ignition Switch F6 5 Amp Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K5 Brake Run Relay K6 Neutral Start Relay K7 Neutral Run Relay K8 Neutral Cruise Relay K9 Left Mow Relay K10 Center Mow Relay K11 Right Mow Rel K12 Cruise Control Relay K13 4WD Relay M1 Starter Motor R1 Glow Plug S1 Fuel Solenoid ay S2 Left Mow Solenoid S3 Center Mow Solenoid 1 S8 Center Mow Solenoid 2 SW1 Ignition Swi SW2 Seat Switch SW3 PTO Switch SW4 Left Wing Li SW5 Cruise Cont SW6 Neutral Swi SW7 Brake Switcl ch mit Switch rol Switch ch h SW8 Front Limit Switch SW9 Right Wing Limit Switch SW10 Forward Switch SW11 Hydraulic Level Switc
80. a seat is provided for them Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void the warranty 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION TOSIA ng seat HR 9016 Turbo 4 Wheel Drive TOS25 eege tte gek aaa HR 9016 Turbo 4 Wheel Drive with ROPS Serial Number An identification plate like the one shown listing the serial number is attached to the frame of the tractor and is located to the JACOBSEN DIVISION OF TEXTRON INC RACINE WIS MADE IN U S A SERIAL NUMBER 70524 1601 Vibration M S NS Product EEC Sound Sound Pressure en right just over the rear Power Level Operator Ear ms Body axle Always provide the serial number of the unit when 70524 105 dba 90 dba 755 020 ordering replacement parts or requesting service 70525 105 dba 90 dba 755 026 DER With engine at 2400 RPM No Load
81. ace Needed g Seal Size O Ring Face Dash Size Seal Size O Ring Face Needed d Seal Size d Seal Size Seal Size X x W W X W X W X Y O Ring Face TL O Ring Face O Ring Face TL O Ring Face O Ring Face T T O Ring Face Seal Size Seal Size Seal Size Seal Size Seal Size O Ring Face Seal Size Seal Size w END x x wU H W X Y WX O Ring Face TL O Ring Face W X Y TT Seal Size Seal Size O Ring Face T T TH O Ring Face O Ring Face O Ring Face Seal Size O Ring Boss Seal Size Seal Size Seal Size Dash Size X X W W X W X W O Ring Face CL O Ring Face Y W X Y O Ring Face L O Ring Not Seal Size Seal Size X Seal Size Needed O Ring Face T O Ring Face Seal Size O Ring Face Seal Size Seal Size W X Y Z O Ring Face T TL O Ring Face W Seal Size Seal Size O Ring Face O Ring Face Seal Size Seal Size 146 HR 9016 RPA Eaa red Adapter Type W O Ring X O Ring Y O Ring Z O Ring 339972 4 4 Straight Adapter 339908 339896 339974 4 6 Straight Adapter 339908 339897 339979 6 6 Straight Adapter 339909 339897 339984 8 8 Straight Adapter 339910 339898 339989 10 10 Straight Adapter 339911 339899 339990 10 12 Straight Adapter 339911 339900 339994 12 12 Straight Adapter 339912 339900 339996 12 16 Straight Adapter 339912 339901 339999 16 16 Straight Adapter 339913 339901 340026 6 6 45 Adapter 339909 339897 340027 6 8 45 Adapter 339909 339898 340029 8 8 45 Adapter 339
82. alve Supply 35 1 PUMP SUPPI znne te euntes bagi 36 1 Return Manifold nenn 37 1 Traction Hydraulics ssssss 38 1 Return Hydraulics oee 39 1 AWD Hose Clamps eene 40 1 Charge Pressure sse sees ee eee eee eee 41 1 Lift Valve Hydraulics nanana 42 1 Power Steering Hoses nna neen 43 1 Engine Compartment Clamps 104 44 1 Wire Harness Routing 105 Components 45 1 Steering Valve unn 106 46 1 Air Suspension annen das nenne 108 47 1 Seat Assembly ven 110 48 1 Steering Cylinder sees esse eee eee eee 111 49 1 Rear Wheel Motor 112 50 1 Deck Return Canister en 113 51 71 54 LIN VAVO uice teretes ei ei ns 114 52 1 Front Lift Cylinder nne 116 53 1 Wing Lift Cylinders nen 117 54 1 Deck Valve serere eee eee 118 5571 AWD Valve tette 119 Decks 56 1 Decals Decke 120 E E Front DOCK AA 122 58 1 Front Deck Center Section 124 59 1 Front Deck Winglets 126 60 1 Front Deck Hydraulics 128 61 1 Wing DOCKS ae er 130 62 1 Wing Deck Hydraulics 132 63 1 Caster Assemblies ne 134 64 1 Wheel and Tire Assemblies 135 65 1 Gage Wheels an
83. arp edges Use caution whenever servicing and handling Maximum 1 2 13 mm 2 When dressing or sharpening the blade do not follow the original pattern of grind as shown in A Grind new cutting edges at an angle as shown in HRO24 B If the maximum total loss of the blade reaches 1 2 in 13 mm do not sharpen further replace blade A WARNING Resharpening the blade beyond the allowable 1 2 in 13 mm may allow blade tip break off and be thrown from the mower Such an incident can cause very serious injury to bystanders and or property damage Figure 4B Bottom view of front deck in its service position a 3 Make sure an equal amount of material is removed from both sides of blade to prevent having an unbalanced blade An unbalanced blade will cause excessive vibration and may damage the mower a 4 Use a blade balancer to check the blade after sharpening Attach blade to mower Install blades so cutting edges C face the direction of rotation as shown in N C Figure 4C Beveled cutting edge of blade must face in toward deck housing Torque center mounting screw holding blade to 75 Left Side Right Side to 90 ft Ib 100 to 120 Nm Bottom view of side decks raised to their transport position HR015 Figure 4C 17 4 MAINTENANCE 4 4 ENGINE IMPORTANT A sepa
84. at Pan and Heat Shield Controls Sil uus Instrument Panel sss ne Instrument Panel elus Throttle Cable nnee F ius Lift Valve and Controls eee eee 8 sat Accelerator Pedal sse seene O aaa Steering Assist anneer 10 1 Parking Brake AN Frame 11 1 Frame as anite 12 1 Frame With HOP T P Steering Axle esses 14 1 Steering Axle Installation 15 1 Battery Tray een 16 1 Tilt Steering ln Engine and Radiator TZ sss Radiator nuit osea 18 1 Oil Goolet siis ter hd eme 19 1 Air Cleaner and Muffler 20 1 Engine Mounting eese 21 1 Engine and Pump Assembly Tanks 22 1 Tank Mounting eene 23 1 Hydraulic Tank nnee enen 24 Fuel TANK ar ru eier Traction Pump 25 1 Pump and 4WD Valve Mounting 26 1 Pump Assembly neee enen Lift Arms and Deck Valves 27 1 Front Lift Arms and Cylinders 28 1 Front Deck Latch ee 29 1 Side Lift Arms sss eee eee eee 30 1 Side Lift Cylinders and Return Canisters 31 1 Front Deck Valves nnee 32 1 Wing Deck Valves nn Hydraulics and Electrical 33 1 Side Deck Valve Supply 34 1 Front Deck V
85. bottle should be up to the cold mark If you have to add coolant more than once a month or add more than one quart at a time have a Textron Turf Care And Specialty Products Dealer check the cooling system Drain and refill annually Remove the radiator cap open the engine block drain and the radiator drain Empty and clean the recovery bottle Mix clean water with ethylene glycol based anti freeze for the coldest ambient temperature Read and follow the instructions on the anti freeze container and engine manual Keep screen oil cooler and radiator air passages clean Use compressed air 30 psi maximum to clean the fins Front Screen Inspect front screen B daily and clean as required to remove grass clippings leaves and other debris that may restrict air flow through oil cooler and radiator To remove screen remove end cap A from left side of oil cooler Slide screen out from side and blow out from back side using compressed air Oil Cooler and Radiator Inspect oil cooler and radiator daily and clean as required to maintain good air flow 1 Remove screen B from front of oil cooler 2 Unfasten knobs C located on top of oil cooler and remove plastic shield from front of oil cooler Release prop rod D at bottom of cooler and position hydraulic line to the front of it so hose can move freely Swing cooler up and away from radiator as shown E Insert prop rod into hole in frame to hold oil cooler in its serv
86. d Latch 136 Schematics 66 1 Hydraulic Schematic 138 67 1 Electrical Schematic 140 67 2 Electrical Schematic 143 68 1 O RING Ghana usa apan 148 31 HR 9016 1 1 Decals Tractor Serial No All 32 JACOBSEN 16 9016 26 ets A DANGER To avoid injury when working with battery 1 Always connect the black ground 7 cable last and remove it first 2 Keep sparks and flames away and avoid contatc with acid HR 9016 A WARNING Radiator is under pressure Remove cap slowly to avoid personal injury nd To avoid injury when jumping batten 1 Connect positive terminal to positive terminal 2 Connect negative terminal on good battery to frame of vehicle that has dead battery Clear the radi or grass clippings Daily Service Instructions Read manual thoroughly before operating for maintenance instructions Maintain fluid level in radiator recovery tank between Full and Low ma old rk when engine is c Check the engine oil each time you stop for fuel Read operator s manual
87. ds and feet Operate the machine only in p yh y daylight or in good artificial light 17 To prevent tipping or loss of control do not start or 6 Inspect the area where the equipment will be used slop suddenly reduce Spesen waan making sharp i A 4 turns Use caution when changing direction on Pick up all the debris you can find before operating Sones Beware of overhead obstructions low tree limbs pes electrical wires etc and also underground 18 Always use the seat belt when operating tractors obstacles sprinklers pipes tree roots etc Enter a equipped with a ROPS new area cautiously Stay alert for hidden hazards Never use a seat belt when operating tractors 7 Never direct discharge of material toward without a ROPS bystanders oe allow anyone near Hermaeus 19 Keep legs arms and body inside the seating while in operation The owner operator can prevent l Deen s Se Me compartment while the vehicle is in motion and is responsible for injuries inflicted to themselves to bystanders and damage to property 8 Never operate equipment that is not in perfect This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses It is not intended for use on rough terrain or long grasses SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DANGER Indicates an imminently hazardous si
88. eck air pressure in caster tires while tires are cool Maintain air pressure between 20 25 psi 138 173 kPa to improve accuracy of cutting height Note It is important to keep inflation pressures on all caster and gauge tires equal within the range specified to ensure an accurate level cut 3 6 PARKING BRAKE ADJUSTMENTS 3 The brake switch is part of the operator back up system and senses when the parking brake is engaged If this switch fails the machine may not start and the operator back up system will not operate correctly To adjust switch 1 Place the parking brake in its full upright engaged position 2 Adjust switch C by pivoting switch mounting bracket B Align sensing area on switch with brake handle D 3 Adjust gap between sensing area on switch and brake lever to 1 16 1 8 1 5 3 mm To adjust gap use shims E or 10 washers F as required between switch and switch mount 3 7 NEUTRAL ADJUSTMENT 4 When properly installed the switch will be closed when the parking brake is engaged and open when the brake is disengaged Important Always check operator back up system after replacing or adjusting switch See Safety and Operation Manual HR020 Figure 3G Important The neutral adjustment on the drive pump is preset at the factory on all new tractors and replacement pumps Further adjustment is required only if the pump has been disassembled for service or neutra
89. eft Rear Wheel Motor p To Port 4 18 A i TOO so 4WD Valve Right Side Left Side 4WD Valve 4WD Valve To Port A AWD Valve 23 2 Oi To Port B 13 oi 4WD Valve nr AS LES amp MUR RH STE SEE DB ON 9016 33 94 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1002769 2 Wheel Motor Front 5003641 1 Brake Shoe Kit 5003642 1 s Mechanical Control Kit 5003643 1 Adjusting System Kit 5003651 1 s Motor Seal Kit 2 340074 4 Adapter 90 3 400410 20 Screw 1 2 13 x 1 3 4 Hex Head 4 446154 20 Lockwasher 1 2 Heavy 5 443118 20 Nut 1 2 13 Hex 6 1003307 2 Hose Tee to Right Wheel Motor 7 340147 2 Adapter Tee 8 340219 2 Adapter Bulkhead Tee 9 339965 2 Nut Bulkhead 10 1003308 2 Hose Tee to Left Wheel Motor 11 1003310 1 Hose Traction Pump to Front Tee 12 1003309 1 Hose Traction Pump to Rear Tee 13 339994 2 Adapter Straight 14 339989 4 Adapter Straight 15 1003313 4 Hose 4WD Valve to Rear Motors 16 1003311 1 Hose Rear Tee to 4WD Valve 17 1003312 1 Hose Front Tee to 4WD Valve 18 339990 4 Adapter Straight 19 5003421 2 Tire 29x 14 15 Ultra Trac TL 20 5003422 2 Wheel 21 363233 2 Inflation Valve 22 3007683 12 Wheel Bolt 1 2 20 gt Change from previous revision 95 HR 9016 38 1 Return Hydraulics Serial No All T Port Right Rear Wheel
90. er 70524 1726 and Up 2822523 1 Wire Harness Kubota Keyswitch Serial Number 70525 1778 and Up gt Change from previous revision 105 HR 9016 45 1 Steering Valve Part Number 1002800 Serial No All TC500 28 106 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 443108 4 Locknut 5 16 18 Center 2 N S 1 Port Cover 3 C 1 Seal O Ring 4 C 4 Seal O Ring 5 C 4 Seal O Rlng 6 443828 1 Nut 5 8 18 Hex Jam 7 N S 4 Special Bolt 8 N S 1 Port Manifold 9 B 3 Spring Port Side 10 503387 1 Hex Drive 11 Aand E 9 Needle Roller 12 503398 1 Valve Ring 13 503398 1 Valve Plate 14 B 3 Spring Shaft Side 15 554854 1 Isolation Manifold 16 551105 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator Ring 22 A 1 Commutator 23 A 1 Spacer 24 A 1 Rotor 25 A 1 Stator 26 A 1 Drive Plate 27 554855 1 Spacer 28 554856 1 Thrust Bearing 29 C 1 Face Seal 30 N S 1 Ball 9 32 31 554857 1 Seal Spacer 32 N S 1 Upper Cover Plate 33 D 1 Shaft 34 D 1 Retaining Ring 35 D 1 Bushing 36 D 1 Seal 37 D 1 Jacket 38 557733 1 Relief Valve Cartridge 39 339979 5 Adapter Straight Service Kits A 5003548 1 Metering Assembly Kit B 502924 1 Spring Kit C 557738 1 Seal Kit D 5003219 1 Jacket Tube Kit E 50292
91. for more detailed service instructions ator core amp radiator screen of any dirt A WARNING A WARNING ENGAGE LOCKUP PINS WITH WING ARMS IN RAISED capability may be impaired by structural damage overturn or alteration This structure s proctective USE OF STARTING ASSIST FLUIDS IN THE AIR INTAKE SYSTEM MAY EXPLOSIVE OR CAUSE A RUNAWAY ENGINE CONDITION THIS COULD RESULT IN SERIOUS ENGINE DAMAGE IMPORTANT DO NOT USE STARTING ASSIST FLUIDS Y BE POTENTIALLY 5 8 A CAUTION OPEN TOW VALVE BEFORE TOWING DO NOT TOW OVER 2 MPH SEE OPERATIONS MANUAL FOR COMPLETE TOWING INSTRUCTIONS A WARNING To prevent burns do not touch muffler or muffler shield Temperatures may exceed 150 F 66 C 6 THIS RADIATOR CONTAINS ANTI FREEZE PROTECTED TO 26 F 32 C Mix equal parts of clean water and a premium quality ethylene glycol based anti freeze to maintain the boil over rust and corrosion protection Drain and discard coolant yearly Read manual for additional instructions 9 POSITION FOR If any of these conditions TRANSPORT bo ro hee must STORAGE OR MAINTENANCE 2 4 10 A WARNING STORED ENERGY DEVICE To prevent injury do not disassemble canister gt Contents under extreme load SA k L e 20 Item Part
92. ft Valve to Backpressure 3 3006737 1 Hinge Control Panel 4 404022 3 Screw 1 4 20 x 1 Truss Head 5 453023 5 Flat Washer 1 4 6 446128 7 Lockwasher 1 4 7 443102 7 Nut 1 4 20 Hex 8 1004584 1 Backpressure Valve 5003539 1 Seal Kit 5003538 1 s Adjusting Knob 9 340062 1 Adapter 90 10 340029 1 Adapter 45 11 400120 4 Screw 1 4 20 x 2 Hex Head 12 1001802 1 Lift Valve See 51 1 13 340027 2 Adapter 45 14 340026 3 Adapter 45 15 366133 3 Chain Master Link With Clip 16 1003100 3 Lever Lift 17 361833 1 Pin 18 3005157 3 Knob 19 367631 2 Spacer 20 461356 2 Roll Pin 3 32 x 1 2 21 3010082 1 Stop Dash Panel gt Change from previous revision 47 HR 9016 Serial No All 8 1 Accelerator Pedal 7 9016 08 48 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1003244 1 Arm Hydro Pedal 471214 1 Grease Fitting Not Shown 2 3010305 2 e Bushing 3 1003071 1 Shaft 4 400190 4 Screw 5 16 18 x 1 1 4 Hex Head 5 453009 1 Flat Washer 5 16 6 446134 3 Lockwasher 5 16 7 443106 3 Nut 5 16 18 Hex 8 1003145 1 Link Hydro Control 9 366974 2 Rod End 10 443112 3 Nut 3 8 24 Hex 11 445785 1 Nut 3 8 24 Hex Left Hand 12 3006889 1 Turnbuckle 13 3006886 1 Threaded Rod 14 400268 1 Screw 3 8 16 x 1 3 4 Hex Head 15 446140 4 Lockwasher 3 8
93. g Hydraulic oil Cooler Parking Mechanical front wheel drum Charge Filter 10 micron Hand lever actuated Return Line Filter 10 micron Turn assist Mechanical front wheel drum Steering ss Hydrostatic power steering Two pedal actuation 2 4 WEIGHTS AND DIMENSIONS SPECIFICATIONS 2 Dimensions Inches mm Weights Lbs kg Length Front deck down inen 174 4420 Overall less operator 6385 2880 Height Top of Steering Wheel 60 1524 Height Top of ROPS een 94 2388 Width MOW eneen eenen 198 5029 Width Transport 95 2413 2 5 CUTTING UNITS Width Blade size 21 in 533 mm Front Deck 92 in 2336 mm Tip speed 16 500 ft min 5029 m min Side Decks 59 in 1499 mm Tires Number of Blades SIZO mm mataman Ten 11 x 4 00 5 0 4 ply Front Deck 5 Two 13 x 6 50 6 0 4 ply Side Decks 3 Pressure 20 25 psi 138 173 kPa Overall Cutting Width 16 ft 2 4 m Cutting Height 1 5 5 in 25 140 mm 2 6 ACCESSORIES amp SUPPORT LITERATURE Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and attachments 44 CAUTION Use of other than Textron T
94. ght 3 340070 6 Adapter 90 4 363030 2 Cover Dust 5 365466 2 Fitting Diagnostic 6 401028 4 Screw 3 8 16 x 3 1 4 Hex Head 7 452008 4 Flat Washer 3 8 8 446142 4 Lockwasher 3 8 Heavy 9 443110 4 Nut 3 8 16 Hex gt Change from previous revision 89 HR 9016 Serial No All 33 1 Side Deck Valve Supply 9016 31 Item Part No Qty Description Serial Numbers Notes 1 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 2 446142 4 Lockwasher 3 8 Heavy 3 443110 4 Nut 3 8 16 Hex 4 3008423 1 Plate Right Side Tube Mounting 5 2811712 1 Plate Left Side Tube Mounting 6 452008 4 Flat Washer 3 8 7 339963 2 Locknut Bulkhead 8 339899 2 O Ring SAE 10 9 1003866 1 Tube Right Side Deck Valve Supply 10 1003863 1 Tube Left Side Deck Valve Supply 11 1003587 1 Hose Pump to Right Side Tube 12 1003586 1 Hose Pump to Left Side Tube 90 gt Change from previous revision HR 9016 Serial No All 34 1 Front Deck Valve Supply 9016 32 Item Part No Qty Description Serial Numbers Notes 1 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 2 446142 1 Lockwasher 3 8 Heavy 3 443110 1 Nut 3 8 16 Hex 4 452008 1 Flat Washer 3 8 5 3008474 1 Clamp Tube 6 365660 1 Grommet 7 2811968 1 Hose Pump to Right Front Valve 8 1003607 1 Hose Pump to Left Front Valve 9 473144 1 Tie Wrap Not Shown
95. h SW12 4WD Reverse Switch SW13 4WD Switch DB Dark Blue LB Light Blue RD Red YE Yellow SW14 Test Switch SW15 Charge Filter Switch SW16 Engine Oil Switch SW17 High Water Temperature Switch U1 Glowplug Module U2 Seat Time Delay Relay U3 Hour Meter U4 Fuel Sender U5 Light Gauge U5 2 Glow Plug Light U6 Temperature Sender U7 Alternator U8 Oil Light U9 Fuel Gauge U10 Temperature Gauge U11 Alarm U12 Air Ride Seat 142 HR 9016 67 2 Electrical Schematic Interlock Starting Charging and Cruise Control Circuits Serial No 70524 1726 and Up Serial No 70525 1778 and Up CB1 OR 1 2 1 1 D e lt mA a E lt B 6 1 7 RD YE SC 2 a amp w S H 8 z OR A H CB2 2 a 5 x 712V 5 S d Boios DNE SW IN OR 1 GYNE GYNE 8 RD YE RD YE U2 Lo Teun Be K15 K16 K17 wem H LIGHT 87 87 Q 87 E aod o EEZ 9 DG YE 87A 87A 87A E U1 GRD fud 9 Ho 4 START ME 86 86 s 86 85 A me 9 GLOWPLUGP ul BK Bic aie GRD
96. iage Bolt 1 2 13 x 8 1 2 5 3009236 2 Wall Fender 6 3008219 1 Bracket Hose Retainer 7 452012 4 Flat Washer 1 2 8 443118 8 Nut 1 2 13 Hex 9 3009980 1 Fender Right Side 10 3009979 1 Fender Left Side 11 446136 12 Lockwasher 5 16 Heavy 12 362615 8 Washer Special 13 440088 2 Carriage Bolt 5 16 18 x 1 3 4 14 452006 16 Flat Washer 5 16 15 443106 12 Nut 5 16 18 Hex 16 1 Tank Fuel See 24 1 17 2721806 1 Cap Fuel 18 340481 1 Cover Sender 19 403910 7 Screw 10 32 x 1 2 Truss Head 20 3006639 1 Sender Fuel Level 21 366670 1 Horn 22 364016 1 Clamp Wire Harness 23 400260 1 Screw 3 8 16 x 7 8 Hex Head 24 453011 1 Flat Washer 3 8 25 446140 1 Lockwasher 3 8 26 443110 1 Nut 3 8 16 Hex 27 3009544 1 Relay Time Delay 28 403860 2 Screw 8 32 x 5 8 Truss Head 29 453004 2 Flat Washer 8 30 446112 2 Lockwasher 8 Heavy 31 444306 2 Nut 8 32 Hex 32 400188 12 Screw 5 16 18 x 1 Hex Head 33 2822524 1 Bracket Relay ca Baba aa nur Serial Number 70524 1726 and U saa FAROE SE E Serial Number 70525 1778 ang Up 36 444310 2 Nut 10 24 Hex 37 3001307 3 Relay SPDT with Resistor 38 REF 1 Harness Kubota Key Switch See 44 1 gt Change from previous revision 75 HR 9016 23 1 Hydraulic Tank 9016 19 Item Part No Qty Description Serial Numbers Notes 1 300
97. iage Bolt 3 8 16 x 1 1 4 17 452008 12 Flat Washer 3 8 18 3008015 2 Bracket Front Skirt gt Change from previous revision 37 HR 9016 4 1 Seat Pan and Heat Shield Serial No All 9016 25 38 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 3007032 1 Seat Pan 2 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 3 443110 2 Nut 3 8 16 Hex 4 446142 4 Lockwasher 3 8 Heavy 5 452008 6 Flat Washer 3 8 6 5003457 1 Plate Floorboard 7 404118 4 Screw 3 8 16 x 7 8 Truss Head 8 1 Seat with Air Suspension 5003625 1 s Air Ride Suspension See 46 1 5003626 Ile Seat Assembly See 47 1 9 361005 4 Screw M8 1 25 x 25mm Hex Head 10 446136 7 Lockwasher 5 16 Heavy 11 452006 7 Flat Washer 5 16 12 3006880 1 Heat Shield 13 400182 3 Screw 5 16 18 x 5 8 Hex Head 14 3010013 1 Shield Floor Used On 70524 14 3010789 1 Shield ROPS Floor Used On 70525 15 5003617 1 Seat Belt Assembly Used On 70525 Only 16 400370 2 Screw 7 16 20 x 1 Hex Head Used On 70525 Only 17 446148 2 Lockwasher 7 16 Heavy Used On 70525 Only gt Change from previous revision 39 Serial No 70524 1601 1756 Serial No 70525 1601 1882 5 1 Instrument Panel HR 9016 st e ANS N 9016 01 Your machine was built before the
98. ice position Use a blow gun to clean the radiator and oil cooler fins After cleaning swing cooler back in place in front of radiator Secure prop rod D down so it holds hydraulic line running behind it in place Replace front screen and shields and install knobs on top of oil cooler to secure assembly in place HR022 HR008 Figure 4F 23 4 MAINTENANCE 4 17 CARE AND CLEANING Wash the tractor and implements after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Textron Turf Care And Specialty Products Dealer 2 Use only fresh water for cleaning your equipment Note Use of salt water or affluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the instrument panel ignition switch controller or any other electrical components or at bearing housings and seals 4 18 ELECTRICAL SYSTEM 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Textron Turf Care And Specialty Pr
99. ill release the full weight of the deck Make sure antone assisting in this procedure is made aware of this before the latch is released 2 Start engine and lower deck until it is level and caster wheels are just above ground Stop engine 3 4 WINGLET ADJUSTMENT 3 Insert height adjustment pin for rear casters to match cutting height Figure 3F 4 Rotate anti sway mechanism F to it s operating position Figure 3C A HR007 Figure 3B Service Position Operating HR029 Figure 3C 1 Winglets must be adjusted to front deck to prevent scalping and possible damage to deck winglets 2 Rotate front deck blades to positions shown in Figure 3A 3 Measure the height from the ground to the front edge of the center front deck blade B and the outside edges of winglet blades L Add or remove shims G as required between pad H and support bracket of winglets until all front deck blades are at the same height 4 Store excess shims G above support bracket Adjust front winglet support arms J up or down as required until arm is resting against stop K Figure 3D 3 ADJUSTMENTS 3 5 CUTTING HEIGHT Cutting height for decks can be adjusted from 1 to 5 1 2 in 25 125 mm in 1 2 in 13 mm increments Actual cutting height may vary somewhat from the heights gi
100. ires is adjusted equally 3 Set desired cutting height of deck using the 1 2 13 mm spacers E provided See Section 3 5 4 Measure the height from the ground surface to the front edge B of the two outer blades for the wing decks and the center section of the front deck Position the 1 8 3 mm leveling washers C above or below caster pivot as needed to obtain an even cutting height across decks Keep the 1 16 1 5 mm thrust washers D positioned as shown one above and one below caster pivot HR018 Figure 3A 3 3 SERVICING FRONT DECK ADJUSTMENTS 3 The front deck can be raised and tilted up to improve access to the cutting unit and blades for service and cleaning Be sure to disengage all drives engage parking brake stop engine and remove ignition key before working around deck To tilt front deck up to its service position 1 Rotate anti sway mechanism F located under left side floor panel to Service position Figure 3C 2 Start engine and raise deck until rear gauge wheels are off ground Stop engine 3 Remove cut height adjustment pins from gauge wheel bracket so yoke assembly floats freely 4 Start engine and raise deck to full up position Stop engine 5 Manually lift and rotate front of deck up until it is securely latched To return deck to service 1 Lift up on deck and pull locking latch A out A CAUTION Pulling latch out w
101. k See 22 1 17 1 Lift Valve See 7 1 gt Change from previous revision 101 HR 9016 42 1 Power Steering Hoses mn From Pump To Steering Cylinder 9016 42 102 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1003876 1 Tube RT Hose to Rod End Hose 2 1003875 1 Tube LT Hose to Base End Hose 3 339961 2 Locknut Bulkhead 4 339909 2 O Ring SAE 6 Face Seal 5 1003606 2 Hose Valve to Cylinder Tubes 6 1003593 1 Hose Valve to Return Manifold 7 1 Hose Steering Valve to Lift Valve See 41 1 8 1003596 1 Hose Gear Pump to Valve 9 339979 2 Adapter Straight 10 340239 2 Adapter Straight Bulkhead 11 339961 2 Locknut Bulkhead 12 1003597 1 Hose LT Tube to Cylinder Base End 13 1003595 1 Hose RT Tube to Cylinder Rod End gt Change from previous revision 103 HR 9016SW 43 1 Engine Compartment Clamps Serial No All Tao Glow Plug Module J Part of Engine Engine Ground 2 N 9016 43 Item Part No Oty Description Serial Numbers Notes 1 364190 3 Clamp Wire Harness 2 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 3 446140 2 Lockwasher 3 8 4 443110 2 Nut 3 8 16 Hex 5 365566 1 Clamp Wire Harness 6 440078 1 Carriage Bolt 5 16 18 x 3 4 7 446134 1 Lockwasher 5 16 8 443106 1 Nut 5 16 18 Hex 9 444708 1 Locknut 1 4 20 Center 10 453023 1 F
102. l Tooth 25 444306 2 Nut 8 32 Hex 26 162723 1 Gauge Hour Meter 27 447006 1 s Lockwasher 10 External Tooth 28 444310 1 Nut 10 24 Hex 29 3001307 13 Relay SPDT With Resistor 30 REF 1 Wire harness Console See 44 1 5003278 7 Fuse 5 Amp Tan 5003281 4 Fuse 15 Amp Light Blue 31 555846 3 Diode 32 400106 2 Screw 1 4 20 x 5 8 Hex Head 33 446128 2 Lockwasher 1 4 34 452002 12 Flat Washer 10 35 446118 12 Lockwasher 10 Heavy 36 444310 12 Nut 10 24Hex 37 403910 8 Screw 1410 24 x 1 2 Truss Head 38 364016 1 Clamp Wire Harness 39 1004992 1 Latch Panel Change from previous revision 41 Serial No 70524 1757 and Up Serial No 70525 1883 and Up J N 5 2 Instrument Panel HR 9016 7 M 9016 01 42 HR 9016 N MV M v Item Part No Qty Description Serial Numbers Notes 1 4116910 1 Panel Dash 2 403920 4 Screw 10 24 x 2 1 2 Truss Head 3 366283 1 Handle 4 3006446 2 Switch Test 4WD Reverse 5 2721505 1 Switch PTO 6 3006436 1 4WD Switch 7 3006509 2 Hole Plug 8 2810269 1 Switch Ignition 9 N S 1 s Lockwasher 10 N S 1 e Nut 11 2811020 1 Key 12 366751 1 Indicator Light Yellow 13 1002679 1 Gauge Warning Light 5003091 3 e Light Bulb and Socket 14 447006 1 Lockwasher
103. l lever bracket F has become loose To adjust neutral on pump 1 Disconnect traction pedal linkage from pump Remove switch mounting bracket from pump 2 Place tractor securely on jack stands so All wheels are raised off ground 3 Check that tow valve H is completely closed 4 Loosen screws G holding pump return arm bracket just enough so it can be moved 5 Engage parking brake and set PTO switch to neutral The neutral sensing switch must be closed in order to start the tractor At this point the switch may not yet be assembled to pump To close switch so engine can be started place it face down on metal frame 6 Start engine and observe wheels Rotate bracket F in slotted holes until wheels do not turn Turn off engine and tighten bracket in place 7 Connect traction pedal linkage Section 3 11 and install and adjust switches Sections 3 8 and 3 9 8 Start engine and check operation of traction pedal Wheels must not turn when pedal returns to neutral HR027 Figure 3H 11 3 ADJUSTMENTS 3 8 NEUTRAL SENSING SWITCH The neutral sensing switch is part of the operator backup system It is designed to prevent the tractor from starting unless the traction pedal is in neutral If this switch fails or is out of adjustment the tractor will not start 1 Make sure drive pump and traction peda
104. l linkage are adjusted to neutral Sections 3 7 and 3 11 2 Position switch so pointer A on activator plate is centered over sensing area on switch 3 Adjust switch so gap between sensing surface on switch and end of pointer is between 1 16 1 8 1 5 3 mm Secure switch in this position 4 After adjustment check operation of operator backup system HR010 Figure 31 3 9 FORWARD SENSING SWITCH The forward sensing switch allows the tractor to operate in four wheel drive only with the traction pedal in its forward position When operating in reverse the switch opens and returns the tractor to two wheel drive If four wheel drive fails to operate check adjustment and operation of sensing switch 1 Make sure drive pump traction pedal linkage and neutral sensing switch are adjusted to neutral Sections 3 7 3 11 and 3 8 2 Adjust switch so gap between sensing surface on switch and edge of activator plate is between 1 16 1 8 1 5 3 mm 3 Disconnect switch from wiring harness and connect a continuity meter across switch leads B With traction pedal in neutral slide switch back until it 1 16 1 8 opens then forward until it closes Secure switch in 1 5 3 mm this position HRO12 4 With continuity meter still attached check adjustment Figure 3J by pressing
105. lat Washer 1 4 11 400108 1 Screw 1 4 20 x 3 4 Hex Head 12 364774 2 Boot Protective 13 3000359 2 Circuit Breaker 50A 14 361500 2 Screw M10 1 5 x 20mm Hex Head 15 363385 2 Lockwasher M10 16 362534 2 Nut M5 Hex 17 446118 2 Lockwasher 10 Heavy 18 446130 1 Lockwasher 1 4 Heavy 19 361001 1 Nut M6 Hex gt Change from previous revision 104 HR 9016 44 1 Wire Harness Routing nn A Instrument Panel B Oil Level Horn and Seat Relay C Front Limit Switch and Cruise Magnet D Front Deck Valves E Neutral and Forward Switches F Seat Switch and Air Ride 3 G Parking Brake H Right Wing Deck Valve l Right Deck Limit Switch J Left Wing Deck Valve and Charge Filter K Left Deck Limit Switch L AWD Valve M Fuel Level Sender N Engine Connections O Engine Ground P Circuit Breakers Q Glow Plug Relay Glow Plug Light Adapter Kubota Key Switch Adapter Located under Instrument Panel Located under Instrument Panel 9016 44 Item Part No Qty Description Serial Numbers Notes Serial Number 70524 1601 1756 Serial Number 70525 1601 1882 Serial Number 70524 1757 and Up Serial Number 70525 1883 and Up 1 2811003 1 Wire Harness Console 1 4116909 1 Wire Harness Console 2811004 1 Wire Harness Chassis 1004797 1 Wire Harness Engine 1004931 1 Wire Harness Glow Plug Light a 4 Qo N Serial Numb
106. lt 1 4 20 x 3 4 24 403912 4 Screw 10 24 x 5 8 Truss Head 25 453023 2 Flat Washer 1 4 26 443102 2 Nut 1 4 20 Hex 27 444310 4 Nut 10 24 Hex 28 446118 4 Lockwasher 10 Heavy 29 452002 8 Flat Washer 10 30 441614 2 Carriage Bolt 5 16 18 x 1 31 354081 2 Clamp Wire Harness 32 443106 2 Nut 5 16 18 Hex 33 446134 2 Lockwasher 5 16 34 3007392 2 Switch Proximity 35 3009026 2 Angle Switch 36 446128 2 Lockwasher 1 4 gt Change from previous revision 87 HR 9016 31 1 Front Deck Valves Serial No All 9016 22 Item Part No Qty Description Serial Numbers Notes 1 1004337 2 Valve Deck See 54 1 2 339989 4 Adapter Straight 3 441624 1 Carriage Bolt 3 8 16 x 1 4 340070 4 Adapter 90 5 340065 2 Adapter 90 6 364945 2 Fitting Diagnostic 7 363030 2 Cover Dust 8 452008 6 Flat Washer 3 8 9 446142 3 Lockwasher 3 8 Heavy 10 443110 3 Nut 3 8 16 Hex 11 401225 2 Screw 3 8 16 x 6 1 2 Hex Head 12 3008820 2 Clamp Double Hose 13 3008357 1 Angle L H Valve Mount 88 gt Change from previous revision 32 1 Wing Deck Valves HR 9016 Serial No All Right Wing Valve Left Wing Valve 9016 23 Item Part No Qty Description Serial Numbers Notes 1 1004337 2 Valve Deck See 54 1 2 339989 2 Adapter Strai
107. move wheels and repack bearings once a year Recommended Service and Lubrication Intervals See Lubricant Section Type Air Cleaner Element Battery Caster Wheel Bearings Engine Fan Belt Engine Oil Engine Oil Filter Fuel Filter Drain Water from Fuel Filter Grease Fittings F1 Grease Fittings F2 Hydraulic Fluid Hydraulic Fluid Fllters Oil Cooler Radiator Screen Radiator Coolant Tires A Add or Adjust C Clean Indicates initial service for new machines See Engine Manual Clean as Required Check lug bolt torque daily for first 100 hours of operation 28 L Lubricate R Replace AR As Required I Pack bearings with NLGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Section 4 5 IV Textron Turf Care And Specialty Products Hydraulic Oil VG ISO 68 MAINTENANCE 4 4 24 LUBRICATION CHART Grease Fitting Locations F1 50 Hours Every Week Qty F2 150 Hours Qty Caster Spindles 10 Caster Wheel Axles Gauge Wheel Axles Lift Cylinder Front Deck Lift Arm Front Deck Side Deck Pivots Steering Cylinder Tie Rod Axle Pivot
108. n 45 5003427 nennen 113 5003428 113 5003432 nn 79 5003433 nee 79 5003457 nenn 39 5003506 119 5003507 118 5003508 119 5003515 nn 59 5003518 59 5003519 ann 59 5003520 ee 59 5003521 nn 59 50095205 oa sau 59 5003523 nn 59 5003524 nn 59 5003526 ee 59 5003527 nn 59 5003528 59 5003529 ann 59 5003530 eene 59 5003531 neen 59 5003538 ee 47 5003539 47 5003540 Mann 59 5003541 nn 59 5003542 59 111 5003543 59 111 5003544 nenn 79 5003548 107 5003554 nn 118 5003562 59 5003566 116 5003578 a 119 5003579 ann 118 5003582 nn 119 5003583 nn 119 5003590 anna 112 5003591 Mann 112 5003592 nn 35 5003617 e 39 5009655 a 61 5003625 39 5003626 39 5003627 ann 109 5003628 nn 109 5003629 nn 109 5003630 109 5003631 109 5009692 nn 109 5003633 109 5003634 110 5003635 110 5003636 110 5003637 110 5003641 anni 95 5003642 nn 95 500936448 95 5003651 ann 95 5003662 113 5003689 nn 73 5003690 110 5003691 55 57 5003763 125 127 131 5003767 n 69 5003768 actio 41 5003769 110 500736 ne 115 500745 nn 115 500750 ne 115 502924 107 502925 nn 107 503387 de ma 107 Ee 107 545234 nn 53 545237 en 53 545914 nn 115 545921 ees 115 545925 nn 115 545926 e 115 545927 nn 115 546112 ei
109. ng then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly Reset the indicator by depressing button B 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator C must be facing down 4 8 FUEL 5 Check all hoses and air ducts Tighten hose clamps HR009 Figure 4E Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel 44 WARNING Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Use4 care to avoid spilling fuel If fuel is spilled clean it up immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely Fill the fuel tank to within 1 in 25 mm below the filler neck Use clean fresh 2 Diesel fuel Minimum Cetane Rating 45 Refer to Engine Manual for additional information Replace fuel
110. nt or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as next to the item number indicate that a note exists which contain additional information important in ordering that part Bulleted Items Bulleted items indicate component parts that are included as part of an assembly or another component These parts can be ordered separetely or as part of the main component Item PartNo Qty Description Serial Numbers Notes e 1 123456 1 Mount Valve Indicates a piece part 2 789012 1 Valve Lift Includes Items 2 and 3 3 345678 Lie Handle Serviced part included with Item 2 4 14 Seal Kit Non serviced part included with Item 2 5 901234 1 Screw 1 4 20 x2 Hex Head working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 1 SAFETY 1 1 OPERATING SAFETY A WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operator s should receive instruction from someone familiar with the equipment before being allowed to operate the machine 1 Safety is dependent upon the awareness concern 9 Never disconnect or bypass any switch ang prudence orase whe operate SE 10 Carbon monoxide in the exhaust fumes can be fatal equipment Never allow minors to operate any gt
111. oducts touch up paint Wax the equipment for maximum paint protection 44 CAUTION Clean grass and debris from cutting units drives muffler and engine to prevent fires A WARNING NEVER use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries 44 CAUTION Always turn the igniton switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Check the operator backup system fuses and circuit breakers regularly If the operator backup system does not function properly and the problem cannot be corrected contact an authorized Textron Turf Care And Specialty Products Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit 6 Do not wash or pressure spray around electrical connections and components Circuits are protected by a circuit breaker located above batteries plus fuses and relays mounted under the instrument panel See Figure 4G and F1 F2 F3 F4 F5 F6 F7 F8 F9F10F11F12
112. om previous revision 59 HR 9016 14 1 Steering Axle Installation Serial No All 60 9016 36 Item Part No Qty Description Serial Numbers Notes 1 1 Steering Axle See 13 1 2 1003001 1 Pivot Shaft 3 3006475 AR Washer 3 32 Thick Thrust 4 363766 1 Washer 5 445642 1 Nut 1 1 2 12 Slotted Hex 6 460072 1 Cotter Pin 1 4 x 2 1 2 7 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 8 446152 1 Lockwasher 1 2 9 443118 1 Nut 1 2 13 Hex 10 3003101 AR Washer 1 32 Thick Thrust 11 3007683 12 Wheel Bolt 1 2 20 12 5003419 2 Tire 24 x 12 12 Turf Trac 13 5003420 2 Wheel 14 360111 2 Valve Inflation 15 453017 1 Flat Washer 1 2 gt Change from previous revision HR 9016 Serial No 15 1 Battery Tray 9016 37 Item Part No Qty Description Serial Numbers Notes 1 5003622 1 Battery Tray Includes Decals 2 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 3 446142 4 Lockwasher 3 8 Heavy 4 452008 6 Flat Washer 3 8 5 N S 2 Battery 12 Volt Group 75 84N 6 3008461 5 Angle Battery Clamp 7 440078 7 Carriage Bolt 5 16 18 x 3 4 8 452006 7 Flat Washer 5 16 9 446134 7 Lockwasher 5 16 10 443106 7 Nut 5 16 18 Hex 11 3010291 1 Cable Positive Battery 12 3010292 1 Cable Nagative Battery 13 443110 2 Nut 3 8 16 Hex 14 3008820 2 Clamp Double Hose 15 301
113. out of the hydraulic system and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes dur ing operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure 1 Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 300 hours IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and 21 4 MAINTENANCE
114. r Cleaner and Muffler Serial No All Pe sr Mounts to Stud sg en on Engine SH ZEN Exhaust Sun Manifold 68 To Intake Tube on Radiator Tower 9016 16 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 1004417 1 Air Cleaner 5003370 1 je Filter Element 5003372 1 Cover 5003373 1 Valve 2 3009505 1 Clamp Air Cleaner Mounting 3 3010182 1 Heat Shield Muffler 4 3010340 1 Tab Heat Shield 5 400186 4 Screw 5 16 18 x 7 8 Hex Head 6 452006 10 Flat Washer 5 16 7 443106 2 Nut 5 16 18 Hex 8 3009270 1 Hose Air Cleaner Intake 9 3009463 3 Clamp Hose 10 3009271 1 Hose Air Cleaner to Engine 11 359615 1 Clamp Hose 12 1001752 1 Indicator Mini Kit 13 362615 1 Washer Special 14 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 15 446136 10 Lockwasher 5 16 Heavy 16 444718 2 Locknut 5 16 18 Center 17 452002 2 Flat Washer 1 4 18 5003767 1 Gasket Exhaust 19 3006656 1 Bracket Muffler 20 441624 3 Carriage Bolt 3 8 16 x 1 21 452008 3 Flat Washer 3 8 22 446142 3 Lockwasher 3 8 Heavy 23 443110 3 Nut 3 8 16 Hex 24 4114707 1 Muffler 25 162236 2 Clamp Exhaust 26 4113811 1 Bracket Muffler Support 27 3009272 1 Clamp Double Tube 28 4114637 1 Adapter Flex Pipe 29 362524 2 Nut M10 30 12811344 1 Plate Air Filter Support 31 4102420 2 Screw M6 x1 32 446128 2
115. rate Engine Manual prepared by the engine manufacturer is supplied with this tractor Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine During the break in period Textron Turf Care And Specialty Products recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 4 5 ENGINE OIL 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust fan and alternator belts 5 Refer to Section 4 23 and Engine Manual for specific maintenance intervals and procedures If the injection pump injectors or the fuel system require service contact an authorized Textron Turf Care And Specialty Products Dealer Note The tractor is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the
116. rmally come on immediately after starting tractor and remain on until oil has warmed to operating temperature Wait until oil has warmed up and light goes out before operating tractor To replace hydraulic filters Replace filters once a year when changing hydraulic fluid or when filter warning light on instrument panel remains on The return line filter is mounted to the left side of the oil cooler The charge filter is mounted to the lower part of the tractor frame behind the left side lift arm 1 Remove the old filters Note Some hydraulic fluid will drain when removing the lower charge filter Place a drip pan under filter before removing 2 Install new filters Hand tighten only 3 Operate engine at idle speed with hydraulic system in neutral for five minutes The oil level alarm may sound during this time 4 Check hydraulic oil level in reservoir and fill to full mark on dipstick 22 4 16 RADIATOR amp OIL COOLER MAINTENANCE 4 A WARNING To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap 44 CAUTION Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely Check coolant level daily Radiator should be full and recovery
117. s Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations Every 50 hours of operation or whenever mower is removed from tractor carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 44 CAUTION Use care when checking blades to avoid pinching hands and fingers between blade ends HR025 A WARNING Never attempt to straighten weld or repair a damaged blade Always replace a damaged blade Any of the above conditions can cause a piece of the blade to break away and be hurled from the mower causing very serious injury to bystanders or property damage A bent blade could have a microscopic crack G that can grow and allow a piece of the blade to break Bent blades will also create vibration and other stress on the machinery Dust or sand particles can wear a dangerous groove in the blade H between the air vanes and the flat portion of the blade that will rapidly grow and produce a crack J permitting a piece of the vane to break off 16 Figure 4A MAINTENANCE 4 4 3 SHARPENING BLADES 1 Place a wooden block between the blade and mower housing to stop the blade from moving To remove blade turn screw holding blade counterclockwise A WARNING The mower blades can develop sh
118. t P in until bolt touches axle 4 Turn steering wheel to the left until left rear tire is at a 45 angle to steering axle Thread stop bolt Q in until bolt touches axle 14 Figure 3N 3 14 TORQUE SPECIFICATION ADJUSTMENTS 3 CAUTION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Textron Turf Care And Specialty Products is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard unless otherwise noted For tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS IN JA CO 9 CO 9 SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri Dry Lubri Dry cated cated 46 32 in Ib Nm 20 2 3 7 16 14 ft lb Nm 37 50 1 50 67 8 53 71 8 70 94 9 8 32 in Ib Nm 24 2 7 30 3 4 7 16 20 R Nm 42 56 9 55 74 6 59 80 0 78 105 10 24 in Ib Nm 35 4 0 45 5 1 1 2 13 ft lb Nm 57 77 2 75 101 80 108 107 145 10 32 in lb Nm 40 4 5 50 5 7 1 2 20 ft lb Nm 64 86 7 85 115 90 122 120 162 12 24
119. t Winglet to Left Valve 14 1003562 1 Hose Center Motor to Right Valve 15 473144 6 Tie Wrap 16 363514 3 Clamp 1 1 8 Diameter 17 400188 3 Screw 5 16 18 x 1 Hex Head 18 443106 2 Nut 5 16 18 Hex 19 340214 1 Adapter Bulkhead Tee 20 339960 1 Locknut Bulkhead 21 446134 3 Lockwasher 5 16 22 453009 1 Flat Washer 5 16 gt Change from previous revision 129 HR 9016 Serial No All 61 1 Wing Decks Right Wing Shown Right Wing Motor Orientation Left Wing 9016 59 130 HR 9016 Item Part No Qty Description Serial Numbers Notes 1 5003190 1 Deck Right Wing 2 5003189 1 Deck Left Wing 3 2810069 6 Motor Spindle Assembly 5003763 1 Seal Kit 4 REF 2 Wing Deck Serial Plate 5 440124 36 Carriage Bolt 3 8 16 x 1 3 4 6 453011 48 Flat Washer 3 8 7 446142 50 Lockwasher 3 8 Hvy 8 444762 1 Locknut 3 8 16 Center 9 116686 6 Deck Mount Assembly 10 363574 e Bushing 11 363562 e Bushing 12 471214 Fitting Grease 1 4 28 13 363568 Washer Thrust 14 163306 6 Pin Assembly 15 400264 Screw 3 8 16 x 1 1 4 Hex Head 16 3008388 17 2810030 18 3007764 19 400410 20 1003321 6 21 1003325 6 22 400420 Adapter Blade Bar Rotary Mower Cutter Washer Blade
120. the good battery to the frame of tractor with discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor 4 12 CHARGING BATTERY MAINTENANCE 4 A WARNING Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode Refer to Section 4 10 Read the Battery and Charger s manual for specific instructions 4 13 HYDRAULIC HOSES Whenever possible remove the battery from the tractor before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Make sure the charger is Off then connect the charger to the battery terminals as specified in the charger s manual Always turn the charger Off before disconnecting charger from the battery terminals A WARNING To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result open ports This will keep impurities
121. ting circuit Relay closes when parking brake is engaged BK2 K5 Brake Run Disconnects power to cruise control relay CRS with parking brake engaged Disconnects power to the fuel valve when the operator leaves seat with parking brake dis engaged NT1 K6 Neutral Start Part of starting circuit Relay closes when traction pedal is in neutral NT2 K7 Neutral Run Disconnects power to the fuel stop solenoid valve when operator leaves seat with neutral switch still open traction pedal pressed NT3 K8 Neutral Cruise Disconnects power to cruise control when neutral switch is closed traction pedal in neu tral ML K9 Mow Left Energizes solenoid to left side deck valve when deck is lowered and power take off switch Deck is ON MC K10 Mow Center Energizes solenoid to front deck valve when deck is lowered and power take off switch is Deck ON MR K11 Mow Rlght Energizes solenoid to right side deck valve when deck is lowered and power take off switch Deck is ON CRS K12 Cruise Control Activates cruise control when cruise control switch is closed traction pedal is pressed and parking brake is disengaged 4WD K13 Four Wheel Energizes solenoid to four wheel drive valve when four wheel drive switch on instrument Drive panel and forward sensing switch on traction pump are closed LTS Lights Included with light harness kit 5003564 Controls operation of lights K15 Run Circuit Disables run circuit when keyswitch is turned to START position Cutout
122. traction pedal Switch closed traction pedal in neutral and during full forward range of pedal Switch open Full reverse range of pedal 5 Connect switch to wiring harness and check operation of four wheel drive 12 3 10 LIFT LIMIT SWITCHES The rotation of the cutting blades is controlled by limit switches positioned on the tractor frame near the lift arms for each deck When a deck is raised the switch opens and automatically disengages the cutting blades As the deck is lowered the switch closes and the blades engage If a switch fails the cutting blades will not engage when lowered ADJUSTMENTS 3 To adjust limit switches 1 2 Park tractor on a level surface Start tractor and raise or lower decks until the highest point on the top corner of the deck reaches the height shown in Figure 3K Shut off engine and remove key Support decks using blocks This will prevent them from accidently lowering while making adjustments Position switch so sensing area C on switch is centered over leading edge A of activator plate on lift arm Adjust gap between sensing area on switch and activator plate on lift arm to 1 16 1 8 1 5 3 mm To adjust gap for front lift arm use shims D or 10 flat washers B between switch and switch mount Check operation of limit switches Blades must stop rotating as decks are raised above heights shown 53 cm ILE LEE APP Side Decks
123. tuation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices For pictoral clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place A WARNING The operator back up system on this tractor prevents the tractor from starting unless the brake pedal is engaged mower switch is off and traction pedal is in neutral The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off NEVER operate tractor unless the operator back up system is working A WARNING 1 Before leaving the operator s position for any reason Return traction pedal to neutral Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key 9295p 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders and pets 4 Never carry passengers unless
124. urf Care And Specialty Products authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Air BIOW GUN 2 Real JAC5098 Orange Touch up Paint 12 oz spray 554598 2 Post ROPS with Seat Delt 78138 All Weather Cab w ROPS and Seat Belt See Below O Air Conditioner kt See Below Leaf Mulching Kit aaa 71055 High Lift Blade ki 4116825 Light Harness Kit oem 5003564 Road Light Kit Requires 5003564 78154 Work Light Kit Requires 5003564 78155 Canopy Sunshade sss 67857 Contact Jodale Perry Corporation Box 990 300 Route 100 Morden Manitoba Canada R6M 1A8 Phone 204 822 9100 Fax 204 822 9111 Loftness Specialized Equipment Inc South Highway 4 Hector MN 55342 Phone 800 828 7624 Fax 320 848 6269 ATTN Doug Haley Contact Rear Steering Wheel Weight Kit 2812307 Carefree Trek 2811453 Hood Locking Catch 1004049 Cruise Gontfol ie iniu niger 67888 ASTA See Below A Rotary Broom maha AA ANAN See Below Service and Support Literature Safety and Operation Manual nnen 3010791 Parts and Maintenance Manual 2810223 Operator Training Video 5003465 Service amp Repair Manual A Contact M B Companies Inc 1200 S Park Street Box 148 Chilton WI 53014 Phone 888 558 5801 Fax 920 898 4588 3
125. ven depending on turf conditions and other factors Note When cutting undulating areas lower cutting heights may cause scalping Adjust height accordingly to prevent turf damage 1 Park the tractor on a flat level surface Raise the decks until the caster wheels are raised off the ground enough so caster wheels can be removed from deck Place blocks under decks so they are supported on all sides A WARNING To prevent serious injury lower deck until it is resting completely on the supports This will prevent it from accidentally lowering while making adjustments Disengage all drives engage parking brake stop engine and remove ignition key To remove inside front caster from side decks raise the decks to their full upright position and lock in the transport position 2 Figure 3E shows the height adjustment decal for the casters Column 1 Height of cut Column 2 Mount Location Column 3 Arrangement of spacers Adjust spacers in quantity listed Store extra spacers on top of spindle If necessary reposition wheel mount in holes indicated for height of cut IMPORTANT Do not reposition the thin thrust washers 1 16 and leveling washers 1 8 on the spindle These washers should remain in the same position and quantity they were originally installed They need only be repositioned if needed to level new casters or decks Section 3 2 3 To adjust rear gauge wheels on front deck refer to Figure
126. w 3 4 10 x 2 1 2 Hex Head 29 452018 4 Flat Washer 3 4 30 446178 8 Lockwasher 3 4 Heavy 31 443130 8 Nut 3 4 10 Heavy 32 453004 1 Flat Washer 8 33 409701 1 Screw 8 18 x 3 8 Thread Form 34 1002893 1 ROPS Includes Decals and Seat Belt gt Change from previous revision 57 HR 9016 Serial No All 13 1 Steering Axle 9016 38 58 HR 9016 Item PartNo Qty Description Serial Numbers Notes 1 5003540 2 Wheel Motor See 49 1 2 460030 4 Cotter Pin 1 8 x 1 1 4 3 443842 1 Nut 1 1 8 12 Hex Jam 4 401208 8 Screw 1 2 13 x 1 3 4 Grade 8 5 5003530 1 Frame RH Wheel Motor 6 5003529 1 Frame LH Wheel Motor 7 5003521 2 Hub Wheel 8 5003526 1 Axle Center Section 9 5003518 2 Washer Thrust 10 5003515 2 Washer Thrust 11 5003528 2 Bushing Bronze 12 5003527 4 Bushing Bronze 13 5003522 1 Tie Rod 14 5003519 1 Nut 1 1 8 12 Left Hand Thread 15 5003523 1 Tie Rod End Left Hand Thread 16 5003524 1 Tie Rod End Right Hand Thread 17 5003541 1 Cylinder Steering See 48 1 5003542 1 Seal Kit 18 5003562 2 Screw 5 8 11 Socket Head Set 19 443826 2 Nut 5 8 11 Hex Jam 20 471214 3 Grease Fitting 21 460035 2 Cotter Pin 1 8 x 2 22 458126 2 Snap Ring 23 5003520 2 Snap Ring External 24 5003531 2 Plug Expansion 25 5003543 1 Socket Assembly gt Change fr
127. witch SW2 Seat Switch SW3 PTO Switch SW4 Left Wing Limit Switch SW5 Cruise Control Switch SW6 Neutral Switch SW7 Brake Switch SW8 Front Limit Switch SW9 Right Wing Limit Switch SW10 Forward Switch SW11 Hydraulic Level Switch SW12 4WD Reverse Switch SW13 4WD Switch SW14 Test Switch SW15 Charge Filter Switch SW16 Engine Oil Switch SW17 High Water Temperature Switch U1 Glowplug Module U2 Seat Time Delay Relay U3 Hour Meter U4 Fuel Sender U5 Light Gauge U5 2 Glow Plug Light U6 Temperature Sender U7 Alternator U8 Oil Light U9 Fuel Gauge U10 Temperature Gauge U11 Alarm U12 Air Ride Seat 141 HR 9016 67 1 Electrical Schematic Gauges and Warning Lights Serial No 70524 1601 1725 Serial No 70525 1601 1777 A B gt YE BK C 23 S ui gt 4 C 1 a S U8 c o x 2 k B U11 3 Ok vr z a G 2 H 3 y D3 x WH BN YE E ko EN amp AN 1 5 N 42 A E A Ng 46 E D 3 a L Naa N 2 11 V a E s a R u LS U6 A amp 2 1 2 2 I x D Se o amp 3 j q 4 SW11 fu o SW16 O am x x 3 SW17 o m N U4 o KA D co E x swis 9 2 Swi4 x 632 BK w n 4 12 4 10 4 10 4 9 Y Y Y Y TAL 7 7 7 7 7 7 7 Color Abbreviations BK Black BN Brown BU Blue DG Dark Green GN Green GY Grey LG Light Green OG Orange PK Pink TN Tan VT Violet
128. xiliary Circuit K17 Ignition Circuit M1 Starter Motor R1 Glow Plug S1 Fuel Solenoid S3 Center Mow Solenoid 1 S4 Right Mow Sol S5 Cruise Contro S6 AWD Solenoid S7 AWD Reverse lenoid Solenoid Solenoid S8 Center Mow Solenoid 2 SW1 Ignition Swi SW2 Seat Switch SW3 PTO Switch SW4 Left Wing Li SW5 Cruise Con SW6 Neutral Swi SW7 Brake Switcl cn mit Switch rol Switch ch h SW8 Front Limit Switch SW9 Right Wing Limit Switch SW10 Forward Switch SW11 Hydraulic Level Switch SW12 4WD Reverse Switch DB Dark Blue LB Light Blue RD Red YE Yellow SW13 4WD Switch SW14 Test Switch SW15 Charge Filter Switch SW16 Engine Oil Switch SW17 High Water Temperature Switch U1 Glowplug Module U2 Seat Time Delay Relay U3 Hour Meter U4 Fuel Sender U5 Light Gauge U5 2 Glow Plug Light U6 Temperature Sender U7 Alternator U8 Oil Light U9 Fuel Gauge U10 Temperature Gauge U11 Alarm U12 Air Ride Seat 145 HR 9016 E Serial No All 68 1 O Ring Chart W X TI W X W X Ring Face O Ring B e Seal EA DONA O Ring Face tT O Ring Boss W O Ring Face IT O Ring Boss Seal Size Dash Size Seal Size Dash Size W X om Y w Ax X W TT O Ring E OH L O Ring N M WXX N e Ri t O Ring Face 1 T O o ring Boss age EMEN Ney O Ring Face 1 TIG Ring Not d e Seal Size O Ring F

Download Pdf Manuals

Related Search

Related Contents

System 1200 Newsletter – No. 34 TPS1200 Check & Adjust  インクライントレーナー  SEOSHOP - MAILCHIMP APP INSTALLATION & USER MANUAL  iMC-S8 Betriebsanleitung  Lenovo ThinkCentre M91p  Télécharger le mode d`emploi  White Rodgers 1F59-13 User's Manual  Italian Translation  

Copyright © All rights reserved. Failed to retrieve file