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Service Manual VX5 (English)

1. 15 mm return tube into valve e Mount tube locking plate with M5 bolt F LL Systembau GmbH Last modfied 28 10 2015 Page 28 39 z Service Manual VX5 Dispenser 14 Install upper valve with detachable valve bridge e Install the tube on the front of the valve and place the valve over the 15 mm tube e Install the tube on the back of the valve Win z Wi u a F LL Systembau GmbH Last modfied 28 10 2015 Page 29 39 z Service Manual VX5 Dispenser e Check that pin on the bottom of the valve is through the support of the valves e Place valve bridge install bolts M5 4x see red arrows tighten bolts M5 3x see blue arrows F LL Systembau GmbH Last modfied 28 10 2015 Page 30 39 gt Service Manual VX5 Dispenser e Install blower assemblies and slaveboard unit 15 Remove spindle pump drive unit e Move drive unit to 100 with the DM e Remove M5 Bolt and washers using an 8mm socket VAN FULL Systembau GmbH Last modfied 28 10 2015 Page 31 39 E Service Manual VX5 Dispenser e Remove nuts M5 using an 8mm socket i e Remove M6 bolt using a 10mm socket remove clamping bracket AY F LL Systembau GmbH Last modfied 28 10 2015 Page 32 39 J service Manual VX5 Dispenser e Release tension plate e Remove spindle assembly _ e FULL Systembau GmbH Last modfied 28 10 2015 Page 33 39 z Service Manual VX5 Dispenser 16 Install spindle
2. blue arrows take out valve bridge FULL Systembau GmbH Last modfied 28 10 2015 Page 21 39 I Service Manual VX5 Dispenser e Remove the tube from the back of the valve P Md bag u PE a e Move the valve upwards remove the tube on the front of the valve take the valve Out F LL Systembau GmbH Last modfied 28 10 2015 Page 22 39 E Service Manual VX5 Dispenser 10 Remove upper pump e Move the pump drive unit to the rear end position 100 with the dispenser manager e Switch off the dispenser with the lower switch on the back panel of the control unit e Remove drip plate e Release 15 mm suction tube from pump Place blanks on the end of the tube and fitting F LL Systembau GmbH Last modfied 28 10 2015 Page 23 39 z Service Manual VX5 Dispenser e Remove M6 bolts with the clamping brackets using a 10 mm socket Note that the front and back bracket of the upper pumps are NOT identical e Remove pump by pulling it up and slighty backwards Both horizontal tubes stay in the valve 3 M5 for machines with serial number upto 2010 002 Use an 8 mm socket there F LL Systembau GmbH Last modfied 28 10 2015 Page 24 39 z Service Manual VX5 Dispenser F LL Systembau GmbH Last modfied 28 10 2015 Page 25 39 E Service Manual VX5 Dispenser ir Clean pump Turn loose the 4 plugs holding the balls in place e Remove each plug and make sure the plu
3. 2 02200220002000n0nan0n0n 21 Remove Upper PUMP cu 0000 a a a 23 e Lean EO NU zn sun is ae a Dee en ee 26 e MENS VAN UPPE PUMP se ae a ee 27 Install upper valve with fixed Valve bridge u uuuu0000000 R0nnnnnn nn nn nn nn nn nun nn en nun nenn 28 Install upper valve with detachable valve bridge 2 02200022000a00nan0nnnnunnnnnn nenn 29 Remove spindle pump drive unit uuuu 000 00nan0nan0nanunanunanunanunanunanunnnunanunnnnnnnen nennen 31 Install spindle pump drive unit uuuuun 000 00nan0nanunanunanunnnunanunanunanunnnunanunanunanenanenane 34 11le 80 11 1 nininini a a E a a a a 37 ge MES ANN GAINS OC a ee engen 38 Maintenance and Troubleshooting 2uu002n000an0nnnnnnanunnanunnnnnnanunnnnnn nenn 39 F LL Systembau GmbH Last modfied 28 10 2015 Page 2 39 z Service Manual VX5 Dispenser 1 Important precautions At all times when servicing the VX5 e Wear the necessary safety equipement e Before removing panels or opening covers fitted with a lock disconnect the dispenser from the main power supply e Do not allow untrained personnell near the VX5 e Do not bypass sensors in a pemanent or semi permanent way When disconnecting parts containing colorant e When disconnecting parts below the colorant level in the canister colorant can leak Reduce or limit leakage by e Dispense all most of the colorant out of the canister before service e With the easy
4. 28 10 2015 Page 16 39 gt Service Manual VX5 Dispenser 7 Install lower pump e Inthe pump is a6 mm pin this pin must be placed in the associated hole e Place pump tube into valve FULL Systembau GmbH Last modfied 28 10 2015 Page 18 39 z Service Manual VX5 Dispenser e Install M6 bolts with the clamping brackets using a 10 mm socket Use a fastening torque of 9 Nm or check the tightness of the bolts used for the other pumps Note that the front and back bracket of the lower pumps ARE identical e Remove blanks and place 15 mm suction tube into pump 2 M5 for machines with serial number upto 2010 002 Use an 8 mm socket and 6Nm there F LL Systembau GmbH Last modfied 28 10 2015 Page 19 39 E Service Manual VX5 Dispenser 8 Remove upper valve with fixed valve bridge e Move the pump drive unit to the rear end position 100 with the dispenser manager Switch off the dispenser with the lower switch on the back panel of the control unit Remove M5 bolt and clamping plate 15 mm return tube Remove 15 mm return tube from valve Remove M5 bolts and spacers valve e Remove the valve by pulling it back and upwards N t ba amp F LL Systembau GmbH Last modfied 28 10 2015 Page 20 39 z Service Manual VX5 Dispenser Remove upper valve with detachable valve bridge e Remove blower assemblies and slaveboard unit e Remove bolts M5 4x see red arrows loosen bolts M5 3x see
5. Lower the pump and take it out of the machine FULL Systembau GmbH Last modfied 28 10 2015 Page 6 39 I Service Manual VX5 Dispenser 3 Remove lower valve with fixed valve bridge e Open door and remove safety plate F LL Systembau GmbH Last modfied 28 10 2015 Page 7 39 E Service Manual VX5 Dispenser e Remove blower assemblies and slaveboard unit e Remove M5 bolt to release clamping plate Pull the 15 mm return tube backwards and somewhat upwards out of the valve FULL Systembau GmbH Last modfied 28 10 2015 Page 8 39 z Service Manual VX5 Dispenser e Remove M5 bolts and spacers from valve e f A se i N F LL Systembau GmbH Last modfied 28 10 2015 Page 9 39 Service Manual VX5 Dispenser 4 Remove lower valve with detachable valve bridge e Open door and remove safety plate F LL Systembau GmbH Last modfied 28 10 2015 Page 10 39 z Service Manual VX5 Dispenser e Remove blower assemblies and slaveboard unit e Remove bolts M5 4x see red arrows loosen bolts M5 3x see blue arrows take out valve bridge e Remove bolts M5 2x see blue arrows remove spacers 2x see red arrow F LL Systembau GmbH Last modfied 28 10 2015 Page 11 39 z Service Manual VX5 Dispenser e Take out tube on the front of the valve remove the fitting on the tube of the back of the valve leave the tube in the back of the valve e Move the valve
6. click canisters you can push up the canister using the M8 screw below to largely block the canister outlet see chapter Remove easy click canister e Colorant may spray Wear eye protection When connecting parts containing colorant e Tubes must be pushed into their fittings as far as possible Typically the tubes are marked with a label or line which must be flush with the fitting when the tube is pushed in as far as possible e Check the locking mechanism of each tube after reconnecting it FULL Systembau GmbH Last modfied 28 10 2015 Page 3 39 E Service Manual VX5 Dispenser 2 Remove lower pump e Move the pump drive unit to the rear end position 100 with the Dispenser Manager e Press and NOT release the red Stop button on the front of the dispense head and switch off the dispenser with the lower switch on the back panel of the control unit e Release 15 mm suction tube from pump coupling and immediately click it into the new pump to stop any leakage that may occur F LL Systembau GmbH Last modfied 28 10 2015 Page 4 39 z Service Manual VX5 Dispenser e Remove M6 bolts with the clamping brackets using a 10 mm socket Note that the front and back bracket of the lower pumps ARE identical ETTE ald i nec ie ll 1 M5 for machines with serial number upto 2010 002 Use an 8 mm socket there F LL Systembau GmbH Last modfied 28 10 2015 Page 5 39 J service Manual VX5 Dispenser e
7. g ball spring and O ring are kept together NOTE Do NOT remove the seal plug around the piston rod e Flush the pump with a compatible non aggressive liquid For optimal cleaning move the piston rod forward and backwards while flushing e Inspect the inside of the pump through the holes from which the 4 plugs are removed e Place back the plugs and other parts Make sure not to damage the O rings and fasten the plugs gently a low torque is sufficient gt lel gt F LL Systembau GmbH Last modfied 28 10 2015 Page 26 39 J service Manual VX5 Dispenser 12 Install upper pump __ i Sh at eA e Inthe pump is a 6 mm pin this pin must be placed in the associated hole e Install M64 bolts with the clamping brackets using a 10 mm socket Apply a torque of 9Nm or check the tightness of the bolts used for the other pumps Note that the front and back bracket of the upper pumps are NOT identical e Install 015 mm tube e Remove blanks on the end of the tube and fitting and place the tube in the fitting 4 M5 for machines with serial number upto 2010 002 Use an 8 mm socket and 6Nm there F LL Systembau GmbH Last modfied 28 10 2015 Page 27 39 E Service Manual VX5 Dispenser 13 Install upper valve with fixed valve bridge e Place the valve first over the 15 mm tube and then pull it forward into the small 10 mm tube e Install bolts and spacers to mount the valve 1AA A A L 4 e Install
8. pump drive unit e Install spindle assembly e Only when you install a new spindlehousing reduce the clearance with this plate F LL Systembau GmbH Last modfied 28 10 2015 Page 34 39 z Service Manual VX5 Dispenser e Install clamping bracket and M6 bolt torque force 9 Nm e Install M5 nuts F LL Systembau GmbH Last modfied 28 10 2015 Page 35 39 gt Service Manual VX5 Dispenser e Make sure the spindles fit into the couplings without force while the drive unit is fully at the back e Install M5 Bolt and washers using an 8mm socket a af O rn ei q F LL Systembau GmbH Last modfied 28 10 2015 Page 36 39 I Service Manual VX5 Dispenser 17 Remove canister e Remove the click connect couplings of the canister place a small bucket under the canister to catch the remaining paint e Take outthe canister F LL Systembau GmbH Last modfied 28 10 2015 Page 37 39 I Service Manual VX5 Dispenser 18 Install canister e Place canister e Press couplings on the canister FULL Systembau GmbH Last modfied 28 10 2015 Page 38 39 z Service Manual VX5 Dispenser 19 Maintenance and Troubleshooting See the Operator Manual for regular maintenance details a complete list of error codes a troubleshooting guide and more F LL Systembau GmbH Last modfied 28 10 2015 Page 39 39
9. upwards and take it out remove the tube on the back of the valve to re use it on the new valve F LL Systembau GmbH Last modfied 28 10 2015 Page 12 39 E Service Manual VX5 Dispenser 5 Install lower valve with fixed valve bridge e Place valve and pull it forwards into the 10 mm tube a a p a k 2 n A a N Wen Ss i I 1 a 2 A gt gt e Install M5 bolts and spacers to mount the valve _ FULL Systembau GmbH Last modfied 28 10 2015 Page 13 39 z Service Manual VX5 Dispenser e Install 15 mm return tube into valve e Mount tube locking plate with M5 bolt e Install blower assemblies and slaveboard unit F LL Systembau GmbH Last modfied 28 10 2015 Page 14 39 E Service Manual VX5 Dispenser 6 install lower valve with detachable valve bridge e Install the tube on the back of the valve and place the valve over the 15 mm tube za 7 5 a P e Install the tube on the front of the valve install the fitting on the tube of the back of the valve e Install bolts M5 2x see blue arrows install spacers 2x see red arrow F LL Systembau GmbH Last modfied 28 10 2015 Page 15 39 E Service Manual VX5 Dispenser e Check that pin on the bottom of the valve is through the support of the valves e Place valve bridge install bolts M5 4x see red arrows tighten bolts M5 3x see blue arrows F LL Systembau GmbH Last modfied
10. z Service Manual VX5 Dispenser Contact information F ll Systembau GmbH Richard Klinger Stra e 31 65510 Idstein DE www fuell dispensing com General info fuell dispensing com 49 6126 598 0 phone 49 6126 54415 fax Service Service fuell dispensing com 49 6126 598 0 phone 49 6126 54415 fax Sales Verkauf fuell dispensing com 49 6126 598 0 phone 49 6126 54415 fax F LL Systembau GmbH Last modfied 28 10 2015 Page 1 39 z Service Manual VX5 Dispenser Contents e a et a a a ook meh he a Sal Aue ma CO CON M OB UON Important DEECAUEONIS ccc ae HE ee ee ee een 3 PCIMOVE IOWG DUMID JERRRERREDEREERNENENEEEREBE PEBRRSESEEREEEEREEEREDEBESERSBEREEHREBEREEEPEBENEEEFEBESEEEPEBEREEHFEESE 4 Remove lower valve with fixed Valve bridge u u0 000 00n n0nan0nanunanunanun nennen nenn 7 Remove lower valve with detachable valve bridge 000220000n0000n0nnn0nnanunnnnn 10 Install lower valve with fixed Valve bridge c ccccsscsssseeseeeseeeeseeeseeeeseeeneeeeseseneens 13 Install lower valve with detachable Valve DridQe scsssecesseseeseeseeeeseseneeenseseneens 15 stall OWN OUND otra cs cceceenes exe sen can vere ccaescsencas se eaetenuecndeaubecaceewuenneaweseauiaweeneeeanweeeees 18 Remove upper valve with fixed Valve DridQe ccsscccssesesseseseseeseseeseeeseeeesesenseoeees 20 Remove upper valve with detachable valve bridge 2

Service Manual VX5 (English)

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