bf5000nt bf5000 ef2604 sf2603 df2603 service manual
Contents
1. N WHITE WHITE N N LL N LL LLI C LO LL Z LO LL lt or lt O g gt BF5000NT BF5000 EF2604 SF2603 DF2603 REPLACEMENT PARTS 26 FIREPLACE NO BRICKS REPLACEMENT PART 1 GLASS TEMPERED BRONZE GRILL LOUVERED ASS Y LAMPHOLDER UPPER LAMPHOLDER LOWER MOTOR ELECTRIC REFLECTOR ASS Y ROTATING CORD SET GROMMET SPEED CONTROL 10 LIGHT DIMMER 11 GLASS SEMI SILVERED 12 LOG 13 ON OFF SWITCH 14 HEATER SWITCH 15 THERMOSTAT 16 KNOB 17 HEATER ASSEMBLY REPLACEMENT PART NO 5900000100RP 1006720159RP 4200120600RP 4200120500RP 3000240200KIT 5900080300RP 4100090104RP 8500260003RP 3000240100RP 3000250100RP 5900060100RP 0437960100RP 2800070200RP 2800070200RP 2300150100RP 8800000300RP 2200490200RP BF5000NT BF5000 EF2604 SF2603 DF2603 LIGHT BULB REPLACEMENT Light bulbs need to be replaced when you notice a dark section in the flame or when the clarity and detail of the log exterior disappears There are two bulbs at the top of the opening that illuminates the log set exterior and four bulbs under the log set which generate the flames and embers WARNING Allow at least 10 minutes for light bulbs to cool off before touching bulbs to avoid accidental burning of skin HELPFUL HINTS It is a good idea to2. Replace the log ember bed by placing the back lip of the log ember bed under the mirror then push the front of the log ember bed down into the recess Reassemble in the reverse order LOG BACK LEDGE EMBERBED LOOSEN REAR TAB TIGHTEN LOG REMOVING AND REPLACING SIDE SECTION EMBERBED BULB WHILE HOLDING SOCKET LOWER LIGHT BULB REQUIREMENTS Quantity of 4 clear chandelier or candelabra bulbs with an E 12 small socket base 60 watt rating BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE MAIN ON OFF SWITCH Remove the firebox trim by placing your hand on the grill section grasping the sides 8 9 of the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the 4 retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the main on off switch mounted on the top panel and disconnect the wiring clips and connections noting their original locations Depress the retainer clips on the rear of the switch and push the switch out of the rear cov
3. F SWITCH 1 2 Remove the firebox trim by grasping both sides of the trim and pulling straight up Remove the firebox from the mantel Remove the 4 retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the heater on off switch mounted on the top panel and disconnect the wiring clips and connections noting their original locations Depress the retainer clips on the rear of the switch and push the switch out of the rear cover Properly orientate the new switch and connect all of the wiring clips and connections Align the top cover with the cabinet assembly and secure with 4 retaining Screws Place the firebox in the mantel Place trim back on firebox by opening grill grasping both sides of trim and hook the trim down into the trim slots NOTE The trim slots are located on the front surface of the firebox 10 Close the grill BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE HEATER THERMOSTAT CONTROL 1 Remove the firebox trim by grasping both sides of the trim and pulling straight up 2 Remove the firebox
4. PARTS amp SERVICE MANUAL FOR THE 26 FIREPLACE MODEL NUMBER BFSOOONT BF5000 EF2604 SF2603 DF2603 X Dimplex TABLE OF CONTENTS OPERATION PARTS DRAWING PARTS LIST WIRING SCHEMATIC UPPER LIGHT BULB REPLACEMENT LOWER LIGHT BULB REPLACEMENT MAIN POWER ON OFF SWITCH REPLACEMENT LIGHT DIMMER SWITCH REPLACEMENT FLAME SPEED CONTROL REPLACEMENT FLAME MOTOR FLAME ROD REPLACEMENT HEATER ON OFF SWITCH HEATER THERMOSTAT REPLACEMENT HEATER ASSEMBLY REPLACEMENT POWER CORD REPLACEMENT PAGE 1 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 10 PAGE 11 PAGE 13 PAGE 14 PAGE 15 PAGE 16 BF5000NT BF5000 EF2604 SF2603 DF2603 OPERATION This section will explain the function of each convent control To access the controls open the upper grill by pulling near the top forward and down MAIN ON OFF SWITCH The on off switch supplies power to all fireplace functions heater amp flame FLAME SPEED CONTROL not available on some models Turn the flame speed control knob to adjust the flame speed to the desired level FLAME LIGHT DIMMER CONTROL Turn t
5. curing wires in wiring tie wraps Reassemble in the reverse order as above
6. eater assembly Properly orientate the new heater assembly and connect all of the wiring connections Reassemble in the reverse order as above BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE CORD SET Remove the firebox trim by grasping both sides of the trim and pulling straight up Remove the firebox from the mantel Remove the 4 retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate and disconnect the power cord wiring connections noting their original locations With needle nose pliers grasp the power cord strain relief grommet from inside the rear of the heater panel and push while twisting to remove Pull the power cord out through the hole in the rear of the top heater pan Install the new power cord through the hole in the rear cover and connect all of the wiring connections in their original locations Install the power cord strain relief grommet on the replacement power cord and insert into the mounting hole in the rear of the top heater pan WARNING Ensure wires do not come in contact with moving parts by se
7. eiver 2 Plug receiver into the wall outlet 3 Install a 9 volt battery into the transmitter 4 Turn the firebox main power switch to the on position prior to using the remote control 5 Push the ON button to turn the firebox on Push the OFF button to turn the firebox OFF NOTE To prevent the risk of fire the stove plug must be inserted fully into the receiver NOTE For indoor use in dry areas only NOTE For use on electrical devices with 15 amp resistive load or 1 3 HP inductive load 120 VOLT AC only NOTE The remote control and receiver has a range of approxiamately 50ft 15 25m it does not have to be pointed at the fireplace and can pass through most obstacles including walls The remote control and receiver use one of 243 independent frequencies When replacing the remote control or the receiver they must be replaced as a set to ensure proper operation The frequency of the remote is located on the back of the remote on a label NOTE ON OFF Remote Control may be used to control most other electrical devices including T V s stereos and lamps RECEIVER TRANSMITTER BF5000NT BF5000 EF2604 SF2603 DF2603 BLACK BLACK BLACK e HEATER THERMAL CUTOUT R BLACK i MOTOR gt ITRANSFORMER WHITE WHITE POTENTIOMETER IN WHITE SS
8. er Properly orientate the new switch and connect all of the wiring clips and connections Align the top cover with the cabinet assembly and secure with 4 retaining screws Place the firebox in the mantel 10 Place trim back on firebox by pushing ball studs on trim into the retainer clips on the firebox BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE LIGHT DIMMER SWITCH 1 Remove the firebox trim by placing your hand on the grill section grasping the sides of the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the 4 retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the light dimmer switch mounted on the top panel and disconnect the wiring connections noting their original locations Pull off the light dimmer control knob to expose the 1 mounting nut Remove the 1 mounting nut from the control arm of the light dimmer From under the panel break off the four mounting studs on the light dimmer switch by grasping wi
9. from the mantel Remove the 4 retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the thermostat control mounted on the top panel and disconnect the wiring clips and connections noting their original locations Pull off the thermostat control knob to expose the mounting screws Remove the mounting screws and remove the heater thermostat control Properly orientate the new heater thermostat control and connect all of the wiring connections Reassemble in the reverse order as above BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE HEATER ASSEMBLY 1 Remove the firebox trim by grasping both sides of the trim and pulling straight up 2 Remove the firebox from the mantel Remove the 4 retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the heater assembly mounted on the top panel and disconnect the wiring clips and connections noting their original locations Turn the top over remove the heater mounting screws and remove the h
10. he flame brightness control to increase or decrease the brightness of the flame and embers HEATER ON OFF SWITCH The heater on off switch supplies power to the heating unit when the main on off switch A is in the on position HEATER THERMOSTAT CONTROL To adjust the temperature to your individual requirements turn the thermostat control clockwise all the way to turn in the heater When the room reaches the desired temperature turn the thermostat knob counter clockwise until you hear a click Leave in this position to maintain the room temperature at its setting For additional heat turn clockwise until you hear the click again and the heater will turn on To turn the heater off rotate the knob fully counter clockwise RESETTING THE TEMPERATURE CUTOFF This unit is equipped with a thermostat which controls the temperature of the room It does this by turning the heater on and off The heater is protected with a safety device to prevent overheating Should the heater overheat an automatic cut out will turn the heater off and it will not come back on without being reset It can be reset by switching the ON OFF SWITCH to OFF and waiting 5 minutes before switching the unit back on CAUTION If you need to continuously reset the heater unplug the unit and call your local dealer BF5000NT BF5000 EF2604 SF2603 DF2603 REMOTE CONTROL INSTRUCTIONS Optional Accessory 1 Plug firebox into the outlet located on the side of the rec
11. o cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE FLAME MOTOR FLAME ROD Remove the firebox trim by grasping both sides of the trim and pulling straight up Remove the front glass retaining clip Remove the front glass and set aside Remove the log set by lifting up the front edge of the log until it clears the front tabs Pull out until the rear tab clears the back ledge then lift out Remove the firebox from the mantel and unplug Remove 2 screws from the bottom panel located on the back assembly Lay unit on back Remove the 2 remaining screws from the bottom panel located on the left and right sides Remove the bottom panel and set aside Remove 1 screw from the motor bracket located in the flame panel Remove flicker motor assembly by pulling flicker motor towards you and by removing bracket from slot located in back panel 12 Remove 2 screws securing the flicker motor to the flicker motor bracket 13 Cut the flicker motor wires close to the flicker motor end with wire cutters 14 Remove reflector rod from flicker motor by bending the rod down 90 and cutting the reflector spring with wire cutters DO NOT TAKE THE LEFTOVER SPRING OFF OF THE END OF THE REFLECTOR ROD 15 Discard old flicker motor 16 Pick up the 1 12 rubber sleeve and locate over remaining spring on
12. over and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the light dimmer switch mounted on the top panel and disconnect the wiring connections noting their original locations Pull off the light dimmer control knob to expose the 1 mounting nut Remove the 1 mounting nut from the control arm of the light dimmer From under the panel break off the four mounting studs on the light dimmer switch by grasping with pliers and twisting on the protruding part of the stud push the remainder of the studs out through the top panel NOTE New mounting studs are supplied with the replacement speed control Remove the dimmer switch Properly orientate the new light dimmer switch and secure the light dimmer switch to the unit with the included plastic mounting studs 11 Connect all of the wiring connections to the light dimmer switch 12 Install dimmer switch to the front of the top cover with 1 mounting nut and put the light dimmer switch control knob on the control arm 13 Align the top cover with the cabinet assembly and secure with 4 retaining SCrews 14 Place the firebox in the mantel 15 Place trim back on firebox by pushing ball studs on trim into the retainer clips on the firebox BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element t
13. reflector rod ENSURE TO LOCATE THE LARGE OPENING OF THE BLACK CYLINDER OVER THE REMAINING SPRING OF REFLECTOR ROD 17 Pick up new flicker motor and cut wire leads to 12 long with wire cutters 12 BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE FLAME MOTOR FLAME ROD 18 Secure new flicker motor to the existing reflector rod Ensure the flicker motor bracket is in between the motor and reflector rod 19 Pick up wire connector and place 1 yellow wire into each terminal total of 2 yellow wires 20 Secure wire connector by crimping the 3M symbol with slip joint pliers 21 Pull on end of wires to ensure a strong connection 22 Repeat the process for the 4 remaining wires red blue orange grey ENSURE THAT ALL CONNECTORS HAVE THE SAME WIRE COLOURS 23 Reassemble in the reverse order BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE HEATER ON OF
14. replace all light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times you need to open the unit to replace light bulbs TOOL REQUIREMENTS Slot screwdriver UPPER BULB REPLACEMENT 1 Remove the trim by pulling straight forward Hold the glass in place while removing the retaining clip from the upper center of the firebox Lift glass out and store in a safe place Locate the two upper bulbs inside the firebox at the top Examine the bulbs to determine which bulb s require s replacement Hold the socket while unscrewing the bulb Hold the socket while screwing in the new bulb Reassemble in the reverse order LOOSEN REMOVING AND REPLACING BULB WHILE HOLDING SOCKET UPPER LIGHT BULB REQUIREMENTS Quantity of 2 clear chandelier or candelabra bulbs with an E 12 small socket base 15 watt rating BF5000NT BF5000 EF2604 SF2603 DF2603 LOWER BULB REPLACEMENT 1 Remove the trim by pulling straight forward 2 Hold the glass in place while removing the retaining clip from the upper center of the firebox 3 Lift glass out and store in a safe place Lift up the front edge of the log until it clears the front tabs Pull out until the rear tab clears the back ledge and then lift out Examine the bulbs to determine which bulb s require s replacement Hold the socket while unscrewing the bulb Hold the socket while screwing in the new bulb
15. th pliers and twisting on the protruding part of the stud push the remainder of the studs out through the top panel NOTE New mounting studs are supplied with the replacement speed control Remove the dimmer switch Properly orientate the new light dimmer switch and secure the light dimmer switch to the unit with the included plastic mounting studs 11 Connect all of the wiring connections to the light dimmer switch 12 Install dimmer switch to the front of the top cover with 1 mounting nut and put the light dimmer switch control knob on the control arm 13 Align the top cover with the cabinet assembly and secure with 4 retaining SCrews 14 Place the firebox in the mantel 15 Place trim back on firebox by pushing ball studs on trim into the retainer clips on the firebox BF5000NT BF5000 EF2604 SF2603 DF2603 If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE FLAME SPEED CONTROL SWITCH 1 Remove the firebox trim by placing your hand on the grill section grasping the sides of the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the 4 retaining screws on the top c
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