Parts and Service Manual
Contents
1. 10 OPE GOV ERIN OR qq 1 BUMPER AND BODY STEEL eseosessessecsessessesscssosecsecsessesscososscsscssoseosecsessessesscsscssosecseoseoe 12 REAR BED COMPONENTS ccdsicacccacusensocenceccccosscsnacetesscsanscasscionceedesonvaseaeosessetsaswcsnaconcsscesssereice 13 Ia MEG Ri TTE 14 IBI ENS AES E uu 15 BUWqgelduhle e HE 15 BRACE LINES RC 16 0 18 4 T 16 OPERATOR FLOOR 229996 2 20 90 16 IVA UTD UN NU 16 l3191 BL EORUM 17 17 PNLSCEIEDELBE EA 18 24038 REVO01 01 28 12 WARRANTY IMPORTANT SAFETY NOTICE Appropriate service methods and proper repair procedures are essential for the safe reliable operation of all indus trial equipment as well as the personal safety of the individual performing the work This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques Following them will help assure reliability There are numerous variations in procedures techniques tools and parts for servicing equipment as well as in the skill of the individual doi2. encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures FORD WEBSITE The Ford website https fleet ford com features downloadable maintenance schedules owners manuals parts searches and much more useful information NOTE PLEASE CHECK EAGLE WEBSITE PERIODICALLY FOR MANUAL UP DATES AS WELL AS SERVICE BULLETINS CONTACT INFORMATION Eagle Corporate Office 26111 Northline Rd Taylor MI 48180 800 671 0431 www eagletugs com Customer Service Parts amp Service Technical Support customerservice eagletugs com parts eagletugs com support eagletugs com 734 442 1000 800 671 0431 734 442 1000 800 671 0431 734 442 1000 800 671 0431 QA038 REVO 01 28 12 This page was intentionally left blank QA038 REVO 01 28 12 TABLE OF CONTENTS PIN PRODUC CTION 3 PURPOSE amp USE OF THIS P en eee en ne ee ee eee 3 nee ete e ve E eed ICM EMEN ES MEME E ee eco ERE 3 ese EE BERT re en EEE 3 WY FR RAIN e 6 IY NO Beara E 6 BFR II RR Rm 6 VEHICLE ID INFORMATION 7 ARRAN b 7 A E PV EEE E E NA AE E AT O AE E NE AE AE E 8 WARRANTY REGISTRATION 9 SHORT LONG BOX IDENTIFICATION eee e eee ee eere nnno
3. wheels should only rotate if unusual wear is observed al abnormal noise wear looseness or drag Perform multi point inspection recommended _ Inspect automatic transmission fluid level if equipped with a dipstick Consult dealer for requirements Inspect brake pads shoes rotors drums brake linings hoses and parking brake a hoses Inspect exhaust system and heat shields J 8 Inspect front axle and U joints lubricate if equipped NM with grease fittings 4WD vehicles Inspect half shaft boots ifequipped Inspect and lubricate steering linkage ball joints mE suspension tie rod ends driveshaft and U joints Torque the rear U bolts Transit Connect inspect cabin air fiter Gf equipped QA038 REV01 01 28 12 m J n SCHEDULE Every 15 000 miles 24 000 km Every 30 000 miles 48 000 km Every 60 000 miles 96 000 km Every 105 000 miles 168 000 km Every 150 000 miles 240 000 km Replace cabin air filter Gf equipped Replace climate controlled seat filter if equipped Replace engine air filter Replace fuel filter Ranger Change automatic transmission fluid and filter TorqShift transmission Consult dealer for requirements Replace front wheel bearing grease and grease seal on 4x2 vehicles if non sealed bearings are used Change manual transmission fluid all trucks
4. with the exception of the electrical system see electrical component warranty below from date of delivery to the first customer or first use whichever comes first Written notice of any claimed de fect must be given to Eagle within the warranty period and within thirty 30 days after such defect is discovered Liability under this warranty is limited to either replacing or repairing at Eagle s election any part or parts deemed defective after examination by Eagle or an Authorized Service Representative Any Eagle tractor or any of its parts returned by the customer to Eagle or an Au thorized Service Representative via prepaid transportation and which is found to be defective will be repaired or replaced and returned to the customer prepaid On the other hand should a part be found not defective inspection and handling charges may be charged to the customer or Authorized Service Representative by Eagle Electrical Component Warranty Electrical components including but not limited to display starters alternators and electric fans shall be covered under the respective original manufacturers warranty for each individual component Copies of the respective warranties are available upon request This warranty does not extend to the tires batteries and battery chargers as these are warranted directly to the user by their re spective manufacturer and not by Eagle or an Authorized Service Representative This warranty does not apply to any Ea
5. 34 442 1000 The customer will need to provide Eagle with the tow tractor serial number and engine hours A cus tomer service representative will analyze the problem and determine the next steps In many cases Eagle s technical support per sonnel will be able to analyze the problem and recommend adjustments that will solve the problem and reduce down time If fur ther service is required an Eagle customer service representative will with customer personnel to arrange a service provider and or parts be sent to your facility for the repair as quickly as possible EXCEPT AS SET FORTH ABOVE ALL WARRANTIES CONDITIONS REPRESENTATIONS INDEMNITIES AND GUARAN TEES EXPRESS OR IMPLIED WHETHER ARISING BY STATUTE CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER DISTRIBUTOR DEALER OR ANY REPRESENTATIVE ARE HEREBY OVERWRITTEN AND EXCLUDED AND NO LIABILITY SHALL ATTACH TO EAGLE EI THER IN CONTRACT OR IN TORT OR STRICT LIABILITY IN TORT FOR ANY DAMAGE TO PROPERTY LOSS OF PROF ITS DAMAGES COSTS CHARGES LIABILITY OR EXPENSES WHETHER DIRECT OR INDIRECT CONSEQUENTIAL OTHERWISE WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUPPLY OF SERVICES SUBJECT TO CHANGE WITHOUT NOTICE Please check our website www eagletugs com periodically for service bulletins and manual updates Note The Eagle Tugs 3 Year Warranty covers TT series eTT series XL s
6. EAGLE UGS THE POWER TO MOVE YOU Parts and Service Manual Vehicle Type EB2 5 thru EB2 10 Motor Type Diesel Gas OA0SS 01 25 12 This page was intentionally left blank QA038 REVO 01 28 12 INTRODUCTION From everyone at Eagle Tugs we would like to say Thank You for purchasing an Eagle EB2 series cargo tractor We take a lot of pride in the quality of the products that we build as well as our continued customer service Our goal is to build a long term relationship with our customers We want you the customer to be 100 satisfied with your Eagle experience To us this means that your Eagle EB2 series tractor is functionally superior to any other products you have used This also means that your Eagle product is continually supported in a professional timely manner PURPOSE amp USE OF THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle EB2 series cargo tractor models This manual includes part numbers and descriptions to assist the reader in ordering component spare service parts In this manual you will also find the Eagle Standard Warranty on all of the EB2 se ries cargo tractors TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem please remember that Eagle technical support is only a phone call away Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce dures We
7. eries eXL series and USATS tow tractors which are used in aviation applications All MTT and RTT series and Transit Pro models as well as all Eagle tow tractor models which are used in industrial applications are covered under the Eagle Standard Warranty of 1 Year or 2 000 hours Eagle Bob Tails are covered under Ford Motor Company s Standard Warranty for each respective Ford truck model QADS8 REV01 01 25 12 WARRANTY WARRANTY REGISTRATION INFORMATION Please complete the warranty registration information found at our website www eagletugs com NOTE At the time a warranty claim is filed it may be necessary for Eagle Tugs to request a copy the maintenance records kept on your tug For your convenience a printable Preventative Maintenance Schedule page is available in the Maintenance section of this manual QA038 REVO 01 28 12 10 SHORT BOX AND LONG BOX IDENTIFICATION Eagle Tugs manufactures two versions of EB2 tractors depending on emissions requirements and exhaust packag ing When ordering certain components it speeds up the process to let the Eagle rep know whether your truck is a long or short box variant To determine long short box measure the wheelbase as shown below If your wheelbase is approximately 100 then you have a Short Box tractor If your wheelbase is approximately 115 then you have a Long Box tractor OA0SS 01 25 12 11 SPEED GOVERNOR EB2 10 The EB2 10 truck features several program
8. except Escape Change rear axle fluid Dana axles Inspect accessory drive belt s Change automatic transmission fluid and filter filter not required on 6F35 6F50 and AWF 21 transmissions except Torqshift transmission Consult dealer for requirements Change front axle fluid 4WD vehicles Change manual transmission fluid Change rear axle fluid on all rear wheel drive RWD vehicles Change transfer case fluid 4WD vehicles Replace accessory drive belt s if not replaced within the last 100 000 miles 160 000 km Replace front wheel bearings and seals on 4x2 vehicles if non sealed bearings are used Initial replacement at 105 000 miles 160 000 km or 7Z months every 45 000 miles 80 000 km or 36 months thereafter Perform a follow up inspection at 120 000 miles 192 000 km QA038 1 01 28 12 20 This page was intentionally left blank QA038 REVO 01 28 12
9. gle tow tractor or component part s that have been subjected to misuse accident vandal ism environmental conditions improper handling or application maintenance neglect including lack of lubricants or fluids nor does it extend to the Eagle tow tractor and or parts which have been repaired or altered outside of Eagle s plant or the facility of an Authorized Service Representative without the permission of Eagle This warranty does not apply to routine maintenance or wearable parts of the Eagle tow tractor such as filters seals plugs hoses belts brake pads or shoes light bulbs fuses or similar items Moreover this warranty does not extend beyond its original term for any Eagle tow tractor or part replaced or repaired under warranty This warranty does not cover or provide credit for the following tractor rental or other substitute equipment lodging loss of time income sales or profits loss of the use of tractor telephone calls or communication expense lift truck storage fees injury or death to persons or damage or destruction of property or consequential incidental or punitive damages Labor Allowance A labor allowance may be issued upon request at Eagle s discretion Allowable labor hours and a per hour labor rate will be determined by Eagle according to reasonable automotive standards Warranty Claim Procedure When a warranty situation arises it is essential that the customer contact Eagle s Warranty Depart ment at 1 7
10. int should be greased every 1 500 miles with 5 pumps of Shell Albida EP 2 grease or equivalent Do not grease until excess grease is visible as over greasing of this joint can result in damage to the rubber boot Should you require a complete replacement please provide Eagle Tugs with the VIN and the below measurement X taken from the driveshaft provided with your tractor The 2011 F550 features custom manufactured components Please contact Eagle Tugs for service and replace ment LEAF SPRINGS Long Box Trucks The springs on your truck have not been modified only repositioned Replacements can be ob tained from your local Ford dealer Short Box Trucks The springs on your truck have been modified from the original length Replacements may be ob tained from Eagle Tugs Please have the VIN and model number available when contacting Eagle QA038 REVO 01 28 12 16 BRAKE LINES AND CABLES Brake lines and parking brake cables that extend behind the back of the cab have been modified by Eagle Tugs Re placements may be obtained from Eagle Tugs Please have the VIN and model number available when contacting Eagle EXHAUST EB2 10 tractors starting MY2011 feature a stock exhaust system and service can be obtained from a local Ford dealer All other tractors feature a custom manufactured exhaust system utilizing components from the Ford exhaust sys tem If under Eagle warranty call Eagle to arrange for service If not under war
11. ming changes to the engine ECU and transmission control unit The engine ECU has been modified to limit top truck speed to 25 mph This has been done by the engine manufacturer currently Cummins or Caterpillar Any service to the engine by a Ford dealer or engine ser vice provider must maintain these limitations for safe operation The Allison transmission has been modified to lock out 4th gear by a program change to the TCU Any ser vice to the transmission by a Ford dealer or Allison service provider must maintain this limitation for vehi cle performance EB2 5 AND EB2 8 The EB2 5 and EB2 8 trucks feature a third party engine governor to limit top speed to 25 mph Contact Eagle Tugs should you experience an issue with this governor Please provide the VIN model number and governor manufac turer currently Sturdy or Intermotive to Eagle Warning Do not alter the vehicle governor s Any changes can result in an unsafe vehicle QA038 REVO 01 28 12 12 BUMPER AND BODY STEEL Your EB2 tractor has been modified heavily by Eagle Tugs to meet the requirements of a cargo tow tractor The most visible of these modifications is the addition of a large front steel bumper and wraparound side rails as well as anew rear bed The intent of the bumper and side rails is to protect the vehicle body from incidental damage The rear bed provides attachment points for the light rack and hitch as well as the weight required to meet the drawbar p
12. nce charts CMies x100 a5 25 o 925 as 525 eo zs 5 K ometes x1000 iz 24 36 as 72 96 10s 120 Mons Tas 2 30 39 2 engine Rotate tires inspect tire wear and measure tread depth Vehicles equipped with dual rear wheels should only rotate if unusual wear is observed Inspect the wheels and related components for abnormal noise wear looseness or drag WU ld E NN Inspect automatic transmission fluid level dr equipped with a dipstick Consult dealer for requirements Inspect brake pads shoes rotors drums brake linings hoses and parking brake Inspect engine cooling system concentration and hoses E er e EA mm front ae and U joints lubricate if equipped with grease fittings 4WD vehicles _Inspect half shaft boots if equipped e J e Inspect and lubricate steering linkage ball joints suspension tie rod ends driveshaft and U joints Torque the rear U bolts Transit Connect Jef DIDIT IR ON E GENS Miles x1000 825 90 975 Kilometers x 1 000 1132 144 156 106 72 Change engine oil and filter jl m or or m bo m bo m bo N on em J oo Rotate tires inspect tire wear and measure tread depth Vehicles equipped with dual rear
13. ng the work This Manual cannot possibly anticipate all such variations and provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this Manual must first establish he compromises his her personal safety and or the equipment integrity by his her choice of methods tools or parts WARNINGS The following list contains some general WARNINGS that you should follow when you work on equipment e Always wear Safety glasses for eye protection e Use safety stands whenever a procedure requires you to be under the equipment e Be sure that the ignition switch is always in the OFF position and battery is disconnected unless otherwise required by the procedure e Set the parking brake when working on the equipment Place wood blocks 4 x 4 or larger to the front and rear surfaces of the tires to provide further restraint from inadvertent equipment movement e Keep yourself and your clothing away from moving parts when the motor is running Do not smoke while working on the equipment e To avoid injury always remove rings watches loose hanging jewelry and loose clothing before beginning to work on the equipment Tie long hair securely behind the head For more information regarding safety please refer to the Ford provided operations manual provided with your tractor QA038 REVO 01 28 12 WARRANTY VEHICLE ID INFORMATION The VIN is your primary identification tool and can be located at
14. ranty service should be obtained from a local exhaust service facility OPERATOR FLOOR PLATE Your tractor has been equipped with a diamond plate operator floor This is not a service components and is ex pected to last the life of the vehicle Should you require a replacement plate Eagle Tugs can supply one Due to model changes on trucks it will be the responsibility of the customer to secure the replacement floor plate MUD FLAPS Your tractor has been equipped with standard mud flaps Replacements can be purchased from any truck supply shop QA038 REVO 01 28 12 17 HOURMETER Your tractor may be equipped with an optional hourmeter Depending on the model year this may be part of the Ford chassis cab standard equipment For non Ford hourmeters a replacement can be obtained from Eagle P N A TT4 00418 ALIGNMENT Due to the unique application of your Bobtail tractor Eagle Tugs has established a front alignment spec that is dif ferent from the factory Ford spec Through 40 years of experience we have found that the following alignment specs reduce tire wear and increase steering performance Toe Out 1 16 Camber 0 QA038 REVO 01 28 12 SCHEDULE The following preventative Maintenance schedule is intended to be used as a reference Always refer to opera tors manual included with your truck for full preventative maintenance details One hour of operation is equivalent to 25 miles per the included maintena
15. the bottom of the LH side driver s side of the front windshield Many of the components outlined in this manual will be VIN dependant It is also useful to know the year of manufacture and Ford model number eg F 350 Knowing these three key items before contacting Eagle Tugs will enable Eagle support staff to quickly and efficiently assist you VIN FORD MODEL NO YEAR OF MANUFACTURE FORD WARRANTY The Eagle EB2 series truck is built on a Ford Motor Company Chassis Cab and is covered by Ford Motor Companies standard warranty Please refer to the vehicle manual supplied with your EB2 tractor for specific warranty details For current 2011 models the Ford general warranty coverage is as follows Basic Warranty 36 months 36 000 miles Powertrain Warranty 60 months 60 000 miles Corrosion Perforation Warranty 60 months unlimited distance Roadside Assistance Coverage 60 months 60 000 miles EAGLE WARRANTY Items added or modified by Eagle Tugs as shown in this manual are covered under Eagle s one year warranty as stated on the following page QA038 REVO 01 28 12 WARRANTY Standard Limited Warranty Information The Eagle Tugs EAGLE Standard Warranty covers all MTT RTT series and Transit Pro tow tractors as well as all Eagle tow tractor models used in industrial applications Eagle Tugs warrants that these tractors will be free from defects in material and workmanship for a period of 1 year or 2 000 operating hours
16. ull These components are not service components and are expected to last the life of the vehicle Rear bed assembly QA038 REVO01 01 28 12 13 REAR BED COMPONENTS Note that light rack and fuel tank cover are not service components and are expected to last the life of the vehicle 5 EB2 5 AND EB2 8 ONLY if va L_ pec EA f 7 4 Description STROBE LIGHT REPLACEMENT STROBE LIGHT ROTATING BEACON QA038 1 01 28 12 14 HITCHES ly it Part Number AE OPT 0033 E HITCH 1 1 2 PIN COMPLETE ASSEMBLY B TT3 0008 DET2 E HITCH GUIDE 1 1 2 GUIDE PIN WITH RING B TT3 0008A E HITCH SPRING B TT3 0008 DET5 LOCKING COLLAR B TT3 0008B ROLL PIN AE OPT 0028 PINTLE HOOK 7 AE OPT 0026 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN The above are standard hitch options Please call for special hitch options information QA038 1 01 28 12 15 DRIVESHAFTS With the exception of 2011 F550 chassis the driveshaft in your EB2 tractor is a custom shortened factory driveshaft The stock driveshaft will NOT work in your tractor without modification Your local Ford dealer and or a driveline repair shop can supply replacement and service parts for the driveshaft Driveshaft grease fittings should be greased every 15 000 miles 24 000 km with standard 2 chassis lube until ex cess grease is forced from the joint The center bearing in the 2011 F550 double cardan jo
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