TSP053 MKIV Universal Hopper Service Manual V2.2
Contents
1. LOOKING AT THE INSIDE OF THE COIN BOX 5 To re assemble follow the above steps in reverse Money Controls 2004 All rights reserved Page 6 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 4 High Top Level Sense Plate Replacement The High amp Top level sense plates can be accessed without removing the Coin Box Refer to Figure 6 Figure 6 High amp Top level studs SHOWN IS THE POSITION OF THE STUD FOR THE TOP LEVEL SENSE PLATE MESE AKE Fom IS THE POSITION OF THE TWO STUDS FOR THE HIGH LEVEL SENSE PLATE NOTE ONLY STUD 1 HAS A CRIMP CONNECTION Irrespective of which plate is fitted 1 Remove the locking nut where fitted 2 Remove the sense plate crimp amp wire 3 Remove the remaining nuts amp washers 4 Remove the stud s The sense plate can now be removed Money Controls 2004 All rights reserved Page 7 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 Refer to Figure 7 5 Place the relevant sense plate in position Figure 7 High amp Top level sense positions SHOWN IS THE SHAPE amp POSITION OF THE TOP amp HIGH LEVEL SENSE PLATES LOOKING AT THE INSIDE OF THE COIN BOX ON IT s OWN 6 To re assemble follow steps 1 to 4 above in reverse Money Controls 2004 All rights reserved Page 8 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue2. 2 1 June 2004 5 Exit Window Replacement 1 First remove the Coin Box see section 2 This will then enable access to the Exit Window 2 Unscrew amp remove the 2 fixing screws Figure 8 3 Remove the Exit Window from the Centre Plate 4 Unclip amp remove the 10 way ribbon cable header Figure 8 Exit window position 3 x LED s me Light Guide 5 To re assemble follow the above steps in reverse OMoney Controls 2004 All rights reserved Page 9 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 6 Logic Board Replacement 1 First remove the Coin Box section 2 This will then enable access to the Logic Board Figure 9 Logic Board position 10 way ribbon IDC socket CONN 1 2 Move the two ejector arms at right angles to amp away from the connector if fitted This should release the socket from the header Clasping the connector between thumb amp forefinger pull away from pin header 14 way crimp socket CONN 2 3 Gently un clip the friction lock from the connector housing Clasping the connector between thumb amp forefinger pull away from pin header The Logic Board is now released 4 To re assemble follow the above steps in reverse Money Controls 2004 All rights reserved Page 10 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 7 End Plate Removal 1 Place the
3. Controls 2004 All rights reserved Page 13 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 10 Track Plate Replacement 1 The yellow shaded area in Figure 14 is the track plate guide path Figure 14 Track Plate positioning Place this side of elevator track to centre plate 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly Money Controls 2004 All rights reserved Page 14 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 11 Final Drive Gear Replacement 1 Once the Elevator Track is in place the Final Drive Gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the Elevator Track so that the gear falls into place Figure 15 Figure 15 Final Drive Gear position Final drive gear Plastic 2 The end plate can now be re fitted See section 7 Money Controls 2004 All rights reserved Page 15 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 12 Gear Box Cover Replacement 1 Remove the End Plate Section 7 2 Remove the Elevator Track amp Final Drive Gear Section 8 3 Unscrew the 2 gearbox cover screws amp remove the cover Figure 16 Figure 16 Gear Box Cover position Gearbox cover screws Access to th
4. MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 MKIV Universal mopper Service Money Controls This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means electronic or otherwise without the written permission of Money Controls Ltd Money Controls Ltd does not accept liability for any errors or omissions contained within this document Money Controls Ltd shall not incur any penalties arising out of the adherence to interpretation of or reliance on this standard Money Controls Ltd will provide full support for this product when used as described within this document Use in applications not covered or outside the scope of this document may not be supported Money Controls Ltd reserves the right to amend improve or change the product referred to within this document or the document itself at any time OMoney Controls 2004 All rights reserved MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 Contents Ts Diay CHANGES rinna cede A a aaa a aa aaa testes 3 2 COMBO Removal iia ii a los 4 3 Low kEevel Sense Plate Removal ou e ele 6 4 High Top Level Sense Plate Replacement vicios 7 5 Exit Window Replacement 9 6 Logic Board Replacement iii es aae iaaiaee aa Eiaeai a iadaaa Ea deae inab Eana raain 10 La End Plate AMV caes 11 O Track Plate REMOVAL os dd 12 A A e 13 10 Track Plate Replacement isicococicancccn
5. e gears is now possible See Section 13 Money Controls 2004 All rights reserved Page 16 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 13 Gear Box Assembly 1 Remove the End Plate Section 7 2 Remove the Elevator Track amp Final Drive Gear Section 8 3 Remove the gearbox cover Section 12 4 Remove the gears in the order as shown in Figure 17 Figure 17 Gear Box Assembly down gear Access to the motor fixing screws is now possible 5 To re assemble follow the above steps in reverse OMoney Controls 2004 All rights reserved Page 17 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 14 Motor Replacement 1 Remove the Coin Box Section 2 2 Unsolder the red amp black wires from the motor NOTE The black wire connects to the terminal marked with a RED dot 3 Remove the End Plate Section 7 4 Remove the Track Plate amp Final Drive Gear Section 8 5 Remove the gearbox cover Section 12 6 Dismantle the gearbox Section 13 7 Unscrew the 2 motor fixing screws Figure 18 Figure 18 Motor screw positions 8 To re assemble follow the above steps in reverse Money Controls 2004 All rights reserved Page 18 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 15 Loom Replacement 1 Remove the Coin Box Section 2 2 Unsolder the red amp black wire
6. hopper in front of you as shown looking at the outside of the End Plate Refer to Figure 10 2 Remove the 9 screws indicated B which hold the End Plate to the Centre Plate 3 Locate the position of the Connector Blanking Plate 4 Holding the Connector Blanking Plate gently lift the End Plate away from the rest of the hopper Figure 10 End Plate screw positions 9 off A Self Coin tapping Exit screws Blanking Blanking plate pos 2 plate pos 1 ADJACENT OPPOSITE 5 To re assemble follow the above steps in reverse Money Controls 2004 All rights reserved Page 11 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 8 Track Plate Removal 1 First remove the End Plate section 7 Refer to Figure 11 2 The Elevator Track amp Final Drive Gear can now be removed by lifting up amp away from the Centre Plate Figure 11 Elevator track position Elevator track Final drive gear Plastic y i A S F ips d p 3 OMoney Controls 2004 All rights reserved Page 12 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 9 Track Plate Assembly The following 3 sketches show how to take the Track Plate apart Figure 12 Track Plate dismantling The following 3 sketches show how to assemble the Track Plate Figure 13 Track Plate assembly Money
7. icc iii iia A da aii eisi 14 11 Final Drive Gear Replacement ii eel eel ee eae eel 15 12 Gear Box Cover ReDlacerne mt idad 16 13 Ge ar BOX ASSOMDIY ica td ds 17 14 Motor Relais a Aa a aAa Kanaa aaa EEE 18 19 Loont Replacement riein A daadaa dassin akaa daniar aia budseeacdekiten lapais das 19 16 COMbBOXASSemDIV a a a aa a a ie Ge 20 17 A A EEE A E E E E E A E E EEE S A E E EEE E 22 A A 22 o a 22 17 21 AR DUSTER rane hee che sce e e dei dl 22 17 22 SWAB A acteaateace 22 17 23 CLEANINC COLO TAS ais 22 17 24 A tentece Mat acae cote cecceaaa r E A 22 Figures Figure 1 Low level sensor crimp POSITIONS cccceeeccceescecceescecceeeeceueeecseueeecsaueeeceaueesseaecessageeessaeeesssuseessageeeseeees 4 Foure 2 Com HOX SCEN POSION Sto N E E N 4 Figure S COn DOxTEmova laara E R nes ull E e E io iaa 5 Figure 4 bowlevelstud aSsemDIV o O a 6 Figure 5 Low level sense plates position oooccccoconcccococonoconcnnocononconanonononcnnononnnnnnnronononnnnonannnononnranonannnrenananenanns 6 Figure 6 PION Op level SUS tt cta 7 Figure 7 High amp Top level sense positions it teen ae abuts sce daeaeeanerel enced ace eae 8 Figure 8 EXE WIACOW POSITION isis 9 Figure 9 Mole ext Board DOS HON irira a e ll 10 Fig re 10 End Plate Screw POSHIONS oraiiio a a a a a e e Ae 11 Foure ld EleValor track POSON ene tre E E N N 12 Figure 12 Track Platedismantlihg aiser A A ed arii 13 Fig re Ts Track PlateassemDly oere a a a a i alaa 13 F
8. igure 14 Track Flate DOSIONIN Uivrcrsanss a iia 14 Foure 1 Fla Dive Gear posi ripio ada 15 Figure 16 Gear Box COVerpOSItON Ceara T A ORAL aia aii nai ai 16 Figure 1 Gear BOX ASSemDIy ta dia 17 Figure SS aMOTO PS CE W DOSILICMS a o aora 18 Figure 19 Loom and Connector Positioning ooooccccnnccccncooncnonnnonononnnnnnnonononnnnnnnnnnonnnnnnnnnnnononnnnnnnnnnnnnnnononenanenoss 19 Figure 20 5 HMer POSO a ed dE etal te 20 Figure 21 01 BOXASSEMDI A a a 20 Figure 22 COM BOCAS 2V die de ed a a cae 21 OMoney Controls 2004 All rights reserved Page 2 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 1 Diary of Changes Issue iodo 8 September 2002 First issue in new format Ce ee ccc ee a geen sea danse posta seca E 13 April 2003 Applied TMWP 3 2 Improved all drawings Added Figure 19 Loom and Connector Positioning A ee ee 30 June 2004 Changed footer Money Controls 2004 All rights reserved Page 3 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 2 Coin Box Removal 1 Place the hopper in front of you as shown looking at the outside of the Coin Box Refer to Figure 1 2 Remove the 2 locking nuts which hold the Low Level Sense Plate wires to the studs 3 Remove the crimp amp wire from the studs Figure 1 Low level sensor crimp positions A Locking t nut Stud 4 If other sense plates are used i e High Top then refe
9. r to section 4 otherwise continue Refer to Figure 2 5 Remove the 5 screws indicated A which hold the Coin Box to the Centre Plate Figure 2 Coin box screw positions 5 off Self Coin tapping Exit screws Money Controls 2004 All rights reserved Page 4 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 Refer to Figure 3 6 Gently lift the Coin Box away from the rest of the hopper NOTE The Logic Board amp Stirrer are located in the Coin Box 7 As the Coin Box is being removed carefully slide the Logic Board out The stirrer may stay with the Coin Box or fall onto the centre plate Figure 3 Coin box removal ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM Money Controls 2004 All rights reserved Page 5 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 3 Low Level Sense Plate Removal 1 First remove the Coin Box see section 2 Refer to Figure 4 Figure 4 Low level stud assembly WASHER 2 Remove the 2 remaining nuts amp washers from the sense plate studs 3 Remove the studs Refer to Figure 5 4 Slide the sense plates away from the Coin Box amp remove Figure 5 Low level sense plates position THIS SHOWS THE POSITION OF THE TWO LOW LEVEL SENSE PLATES
10. re Plate to meet the Coin Box Figure 22 Figure 22 Coin Box Assembly 2 7 Align the centre plate amp coin box amp push together 8 Turn the hopper over amp refit the screws 8 Refit the level sense wires Money Controls 2004 All rights reserved Page 21 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 17 Cleaning All accessible parts of the coin route should be cleaned between 50 000 amp 100 000 coins dependant on coin type using a mild detergent on a damp cloth No spray solvents should be used Particular attention should be paid to the sensors at the coin exit as excessive dirt build up on the optical surfaces may cause unreliable coin counting 17 1 Health and Safety Due to the potential respiratory hazards it is highly recommended that a facemask be worn to prevent the inhalation of dust particles dislodged during the maintenance process 17 2 Cleaners The following cleaning products can be used for the maintenance of the hopper 17 21 AIR DUSTERS High pressure compressed inert gas to remove dust and loose particles 17 22 SWABS Lint free polyester swabs to clean otherwise difficult to access areas 17 23 CLEANING CLOTHS Soft lint free cloths to wipe down accessible surfaces of the compact hopper 17 24 MILD DETERGENTS This can be washing up solution mixed with warm water or a non abrasive cleaner All these items can be purchased from s
11. s from the motor NOTE The black wire connects to the terminal marked with a RED dot 3 Remove the End Plate Section 7 4 Remove the Track Plate amp Final Drive Gear Section 8 5 Remove CONN 2 from the Logic Board Section 6 The loom can now be removed by pulling it through the Centre Plate from the track side 6 To replace the loom follow the above steps in reverse Figure 19 Loom and Connector Positioning Opposite Connector Position and Routing Blanking Plate Adjacent Connector Position and Routing MKII Conn Adapter Money Controls 2004 All rights reserved Page 19 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 16 Coin Box Assembly 1 Firstly locate the Stirrer in the Coin Box as shown in Figure 20 Figure 20 Stirrer position Stirrer location 1 Stirrer location 2 2 Line up the Centre Plate amp Coin Box as shown below Figure 21 3 Route the ribbon cable as shown in Figure 21 4 Fit the Logic Board into slots shown in Figure 21 5 Feed the level sense wires through the slot shown in Figure 21 Figure 21 Coin Box Assembly 1 Ribbon cable clamps 2 x Fixing screws Low Level Sense E Control Board wires slot Locating Slots OMoney Controls 2004 All rights reserved Page 20 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 6 Lift the Cent
12. uppliers such as RS and Farnell NB ONLY USE MILD DETERGENTS SO AS NOT TO DAMAGE THE HOPPER Money Controls 2004 All rights reserved Page 22 of 23 MKIV Universal Hopper Service Manual TSP053 doc Issue 2 1 June 2004 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising form the use of any information or particulars in or any incorrect use of the product Money Controls reserve the right to change product specifications on any item without prior notice Money Controls 2004 All rights reserved Page 23 of 23
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