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Protec Compact 2 - User manual

Contents

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3. Y T Transport To carry hold here To carry hold here 34 COMPACT 2 Installation Data Installation Data Through the wall mounting film infeed Machine in light room lt coo 5 oco 2 859 Qu N 2E 00 _ 55 80 Dimensions in cm 2 83 5 olo S JE 55 6 5 5 5 09 Existing wall break through If the machine is to be mounted to an existing wall break through of a PROTEC COMPACT 45 machine then the wall plate order no 0280 0 0101 will be required For Through the wall mounting film output the COMPACT 2 can be directly mount ed to an existing wall break through of a PROTEC COMPACT 45 COMPACT 2 35 Installation Data Through the wall mounting film output Film output to the light room UI Suoisueuuiq 28 evi t 1 10 IeM 28 0000 0 1821 195 unouu 1 59 69
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6. SIS SN Water dryer Pos Order No Description 100 104 1281 0 0000 Mounting set Through the wall mounting set film output 100 0281 0 0201 Wall plate 101 0281 0 0100 Sealing wedge 102 1253 0 0001 Catch basket 103 0281 0 0202 Mounting kit 0281 0 0204 Strap 104 0281 0 0203 Blind plate 2 COMPACT 2 47 Electric Diagrams Pos Order No Description 110 115 1280 0 0000 Mounting set Through the wall mounting set film feed 110 0280 0 0102 Light protection 111 0280 0 0103 Light protection left 112 0280 0 0104 Light protection right 113 0280 0 0105 Wall plate smal 114 0280 0 0202 Mounting kit 48 COMPACT 27 Electric Diagrams 26711792 dag LUOYD 96 90712 qupeg Jauupyo 1099 3 4420425 17 Jeusi ems Gunzieu plouajos ue deJ no3p 1244204 11403A adwn euund z p uunj L pou 3 dun 3 dund Jeus
7. 50 2 65 21 U 4 UB Installation position see page 41 nmy 2 9 22 n 23 ac 29 Cm 30 25 36 3788 26 OMM M 27 43 c 5 42 0 41 iS y 4 2 5 55666758 Pos Order No Description 20 2002 1 0011 Circulation pump MD 10 circulation 21 2036 1 0001 Safety transformer UL 22 0002 1 0001 Bellows pump KB2X 230V 50Hz 0002 2 0001 Bellows pump KB2X 230V 60Hz 23 0002 1 0008 Valve insertion f pos 22 24 0190 0 0900 Power PCB For additional information concerning Compact 2 NDT see page 58 25 2008 5 0006 Axial fan 26 0190 0 1801 Fan plate 27 1190 0 1802 Light protection plate 30 2001 9 0006 Main drive motor new 31 1190 0 1102 Motor bracket variation 2 32 1190 0 1503 Drive shaft variation 2 33 1170 0 1502 Bearing block 34 1170 0 1503 Worm gear For additional information concerning Compact 2 NDT see page 58 36 0170 0 2400 Micro switch Cover 0170 4 2400 Micro switch Cover UL 37 2007 0 0010 Operator for micro switch 38 1190 0 0902 Bracket for cover switch variation 2 40 0190 9 1200 Controller PCB 41 2028 0 0023 Power switch 42 2010 0 0004 Fuse holder 2010 0 0010 Fuse slow blow in gold T 10A 250V 43 2027 0 0012 Traction relief 0190 0 2700 Traction relief for UL power cord 44 1190 0 0117 Coupling 44 COMPACT 2 Spare Parts Pos Order No Description 750 2008 5 0007 Venti
8. 35939dq o1ez 5 Le 4 Sve peo 2 gu Sy Er Te iT Por ti aq 4 67 5 ema Ed zaa 9 9 ran ey duel lt gt s utza eT Y U 50 879 2 e mak az bd Eton pes d t 0235 7 Sa er e T T 35915 st Na zu sa ise Bd t pr ve 2 Us 2225 Ar d 8 6 44 Pc tn ta Yd Sd ttd TA 5 zrn a AS 8 a osk E T TTA s mmm eso x 42 4 ST 22 eta 51 COMPACT 2
9. Benennung 10021361 Compact 2 Lichtschranke Zeichn Ne 8380738172 A A B Li 8 bees Tee E Ed j D D E E Datum Name inon Datum oepr ft finan Oatum 0 RE UE 39 07 84 EE 73 19021361 Compact 2 Light barrier 8382038173 Mur mit CAD ndern 56 COMPACT 2 COMPACT 2 NDT Order No 1193 X 000 X 1 50 Hz Y 0 Open working table 2 60 Hz 7 Closed base The film processor COMPACT 21M has been extended by a further unit version Introduction Processing time and developer temperature of the Compact 2 processor have been adjusted to the requirements of NDT films This results in the following modifications compared with the Compact 2 standard processor General To maintain constantly good film quality the NDT roller upper roller of first roller pair of fixer rack has to be changed every 3 6 months depending on the quantity of films processed the chemicals and films used Three replacement rollers are de livered together with each machine These r
10. 1004 aoeds 1uDieu 4 COMPACT 2 36 Installation Data 2a 2b 3a 3b 10 11 Mains 208 220 240 V 16 A Cu wire Kabel 3 x 1 5 mm Ground Leakage Switch 25 A 30 mA power consumption 2 2 kW Power switch 16 A 140 cm above floor Machine connection Socket incl earth 60 cm above floor Water connection Water consumption 1 9 l min Water temperature may not be below 5 C Water stop cock 3 4 washing machine connection Ventilation of darkroom is necessary Drainage hose diameter 50 mm acid resistant odour preventor with connec tion for 10 mm hose Drainage for Developer Hose connection 10 mm Suitable collecting bins must be provided for Local water board regulations have to be complied with Drainage for Fixer Hose connection 10 mm Suitable collecting bins must be provided for Local water board regulations have to be complied with Sink with hot cold water and flexible hose Inner dimensions are 60x40x30 cm deep Material ceramics stainless steel plastics The replenishment containers can be placed under the processor or can be installed externally Wall break through for film exit through the wall infeed page 35 Processor is installed outside the darkroom the film exits into the light room For the alter ation Through the w
11. 1014 4 uapogasnoye9 peejul u e qnojul 4 ll lt 6 49 COMPACT 2 Electric Diagrams VHLEUUUEB ter Ea o34one3s sbunjsie1 susaysAs lerem 2 mp pna Women nbi apes aem yey 3305996 awen nuy 3302928 unieg owen x G 2 8 12 m gt 001 0 4329 Josuas eanjeJadue peg Josuas J2n39Jadua ax lt D N 5 ROVCA T 4 FIZE 535 FPG TIE PRG DES 32328 CONA eo 6 2 45 0 35008385 N 5353 7 55 asa n ca 5 2 2 on 2 IN ve ON m N o on 38 55 bo 1 Comi ono 6 1 23 3 a 58 35 33 8 392 3 i 2 8 N 5 3 gn NI 352 0 x 3 jc o43u0 1183228 uai pag sosuas aunzesadwaj 532432041 sosuas 1 COMPACT 27 50 Electric Diagrams
12. 2 1 General Mains switch no function Ensure that electrical socket has power supply Check machine fuses Pleasse use as replacement fuses only the PROTEC s These N 1 fuses are optimized use under existing conditions While power switch is on check the following components Voltage on contact of main switch If there is no voltage replace the respecitve component No display but circulation pumps run Check entry current of 5 V on the contacts no 7 and 8 of 8 pole plug X23 from the control unit s PCB If voltage is present then exchange the control unit Check fuse 5 A on the power PCB Disconnect temperature sensor developer bath X25 and check display again Disconnect temperature sensor dryer X24 and check display again Drive Machine does not start automatically When machine is switched on place a film in the infeed until it reaches the pull in rollers If necessary move the film sidewards to activate the light bar rier If the display shows two bars with decimal points then the light barrier is in order Check each of the four eyes on the light barrier Each eye must start the machine if not then exchange light barrier Check the connection of the light barrier If there is no reaction on the display then exchange the light bar rier eventually the control unit has be changed The display shows E1 The cover switch is not actuated by the latch on the cover
13. Maintenance Disposal Problems and Solutions Advise om Film Defects e D pcd 27 Maintenance eene 24 Error messages eee eene Sines Adve 29 Accessorles anie cu dora a a RR Da 31 Service Manual as appendix see page page 33 Additional Information for the Version Compact 2 NDT 57 Additional Information for the Version Compact 2 Mamm o 59 Copyright 2007 by PROTEC All rights reserved Any reproduction out of the limitation by the copyright law needs written authorization by PROTEC Information on Liability This manual has been checked for correctness The instructions and specifications were correct at the time it was published Future models may have modifications without prior notice PROTEC does not take responsibility for damage caused direct or indirect by er ror omission or non conformity of the manual COMPACT 2 Introduction Introduction You are the proud owner of a modern automatic processor Due to the precision roller transport system both sheet and roll films can be processed The automatic film registration is activated immediately when a film is fed in The film materials are developed fixed rinsed and dried With the easy to operate micro processor the processing con
14. Roll films with leader from 70 mm 2 8 width smallest film format 10x10 cm 4x4 In processor type 1191 roll films in cassettes can also be proc essed Cassette box LXWxH 53x19x16 cm 20 6x7 5x6 3 Processing capactiy 232 films 24x30 cm 10 12 hour standard model film fed in crosswise at 90 s Process time 1 5 min in 0 1 min steps adjustable Linear speed 30 151 cm min depending on selected process time Developing time 14 71 s depending on selected process time Tank capacities 12 5 developer 12 fixer 13 water Circulation system Developer and fixer are continiuously circulated by a circulation pump Replenishment Automatic by film surface measurement in relation to processed film quantity adjustable time replen ishment can be activated Developer temperature Adjustable 28 40 82 4 104 F Fixer temperature Adjusted to developer temperature by heat exchanger Dryer temperature Adjustable 35 70 95 158 F achievable tem perature depends on mains voltage Water connection Permissible water pressure 2 10 bar 29 145 psi permissible water temperature 5 30 41 86 F Water consumption 1 9 litre per minute when processing Drain capacity 11 litres per minute Noise level Less than 59 dB A Heat emission During processing approx 1 5 kJ s Environmental condi 1 Temperature 18 40 51 6 104 F venti tions lated room room temperature should
15. medical systems Film Processor Operation Manual Depending on model type the Compact 2 has either an open stand or like shown here a closed cabinet Maschinen Nr Typ Installationsdatum PROTEC GmbH amp Co KG S ET In den Dorfwiesen 14 D 71720 Oberstenfeld Germany Telephone 49 7062 9255 0 e mail service protec med com nderungen vorbehalten EU Declaration of Conformity EU Declaration of Conformity PROTEC declares that the product Description COMPACT 2 Machine type X Ray Film Processor Model no 119x y 0000 x is a number between 0 and 9 y is a number between 1 and 9 conforms to the following harmonized standards Safety IEC 61010 1 2001 A1 92 A2 95 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 50081 Part 1 03 1993 EN 50082 Part 1 03 1993 according to the regulations of the Medical Device Directive 93 42 EEC class 1 e Low Voltage Directive 73 23 EEC and the Directive 89 336 EG PROTEC GmbH amp Co KG Lichtenberger Strasse 35 D 71720 Oberstenfeld Germany Supplementary guide e DIMDI DE 0000042967 lines e WEEE DE 55471807 Location and date of issue 7 Oberstenfeld 02 July 2007 Jochen Krupp Technical Manager Analogue Systems i gt A CERTIFICATE DQS GmbH Deutsche Gesellschaft zur Zertifizierung von Managementsystemen hereby certifies that the compar 2 COMPACT 2
16. 39 3 1 Machine does not start automatically 39 3 2 Machine doesn t stop automatically motor and fan run continuously 91 3 3 Drive motor does 39 3 4 Display shows error message 2 40 4 40 4 1 No circulation in developer or fixer 40 4 2 Developer bath temperature is not reached 40 4 3 Developer bath temperature is higher than the set temperature display shows two crossbars developer temperature button blinks 40 4 4 Developer bath temperature too high or too low display shows values of 20 C or 42 92 4 5 Calibration of bath temperature actual bath temperature is different from displayed yaly lt lt 5 6 20 5 Film defects 41 5A 41 5 2 The film does not transport correctly 41 5 3 Scratches pressure marks dirt on 41 41 6 1 Replenishment pump does not work or works insufficiently 41 7 41 7 1 Display shows error message 4 41 7 2 Dryer ventilat
17. Guide bar 2 bent 1101 0 3700 uide bar straight 0 Guide b igh 1190 0 3600 Distance bearing bush 1102 0 0401 58 COMPACT 2 COMPACT 2 Mammo Order 1192 X 000 X 1 50 Hz Y 0 Open working table 2 60 Hz 7 Closed base The film developer COMPACT 21M has been extended by a further unit version Introduction In the COMPACT 2 Mammo film processor the roller racks have been adapted to the needs of processing Mammo films This results in the following changes com pared to the COMPACT 2 standard unit General To maintain constantly good film quality the Mammo roller upper roller of first roller pair of fixer rack has to be changed every 3 6 months depending on the quantity of films processed the chemicals and films used Three replacement rollers are de livered together with each machine These rollers must be considered wear parts and are excluded from the guarantee Attention Please take care that the film does not carry any dirt into the processor COMPACT 2 59 COMPACT 2 Mammo Spare parts list compare page 43 to 47 Pos Order No Description 5 1192 0 0300 Roller racks developer 1192 0 0400 Roller rack fixer Mammo 1192 0 0600 Roller rack W D Mammo 1192 0 0610 Roller rack dryer E 1192 0 0620 Roller rack water Mamm
18. gt TT oM Asazdumdz 5 t azedumd y gzecumd N s 7 zrem y 1 yi gta AZT 9x 8 L 9 S v 4 53 COMPACT 2 Electric Diagrams Z Z9E Z E8S E 10 3009 Qv 7 91 2970591 pag 6 anu 2127 CBETCTOT 2 597 TO 2 BE 6 ae Gunuuauag 23 84 70 0 226 55 1 48000 01108 0 0930 00 0873 481220 17 123 5 Ja4l euos a3jue u2s1u217 sBun41srie unz 133280 TX 32974624 39010 MT 572 ras 33203988 E C LX Px aedunp 6 6 25 223 00000000 ea 119456 Z uj 5 TQ COMPACT 2 Important For machine type COMPACT 2 Jumper no X7 should be placed in pos 2 3 54 5 29500858 T T 19 3499 mat maga scias el ibt _ 33218 118 4 35 19vdWD3J 22 7 2 0 6 ade Bunuuauag BunpusmusA 4 4 33 58 sno 3 926 13n4de8
19. Cover switch has no current passage when activated Replace Developer temperature button is flashing see Developer bath temperature is not reached on page 40 Machine doesn t stop automatically motor and fan run continuously Display is flashing Control is in the manual mode Switch back to Automatic Mode see page 18 The display continuously shows two bars with decimal points Light sensors on light barrier are dirty or the light barrier is defect Clean with soft cloth If the need arises dismount light barrier to clean it If the switches are defective the machine can still be used in the manual mode see page 18 PCB is possibly faulty then exchange Drive motor does not run Display shows E1 or see Error messages on page 29 If current can be registered on motor then motor is defect replace it Dryer fan runs but no voltage on motor exchange power PCB COMPACT 2 39 Trouble Shooting 3 4 Display shows error message E2 e Check plugins between main drive motor and power If E2 appears again then exchange main drive motor In rare cases the PCB causes the error see Error messages on page 29 4 Baths 4 1 No circulation in developer or fixer baths e Circulation pump runs but no circulation can be registered Air lock in heating and circulation system To ventilate see 1 Test run on page 10 item b Particles in the pump chamber The pump chamber can be easily
20. be lower than set bath temperature 2 Relative humidity lower than 80 96 up to 31 88 F linearly decreasing to 50 at 40 104 F 3 Height above sea level less than 2000 m 6666 ft 4 Indoor use 6 COMPACT 2 Technical Specifications Pollution degree 2 System protection IP 20 Electrical connections 119x 1 y000 230 V 10 10 A 50 Hz 119x 2 y000 230 V 10 14 A 60 Hz Type 119x 7 y000 208 240 14 A 60 Hz Unit tested to IEC 61010 EN 61010 UL 3101 CSA 22 2 1010 overvoltage category 11 2 5 kW Power consumption Stand by 0 23 kWh Processing 2 4 kWh Weight processor Empty 77 91 kg 170 200 Ibs Filled 115 129 kg 254 284 Ibs Values with open working table in brackets val ues with closed base cabinet Dimensions LxWxH 97 x 68 x 127 cm 38 2x26 8x50 Floor space required 0 67 m 7 2 sqft Safety Instructions To ensure the safe operation of this processor installation and use should always conform to the instructions contained in this manual The developer and fixer chemicals used in the processor should be handled according to the manufacturers instructions In general Non diluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid contact with skin always wear protective clothing gloves and glasses when han dling the chemicals for example when mixing and refilling Also when t
21. not available Machine Cover Safety Disconnection The machine cover may only be removed for service and maintenance purposes The processor cannot be started without the cover In the event that the machine cover is removed during film throughput the film transport will be stopped On the display the error message E1 will be displayed The error will be reset when the machine cover has been replaced COMPACT 2 17 Operation Autofill Function In case new chemicals have to be filled into the processor after installation tank cleaning the tanks can be filled automatically by means of the autofill function In the process the tank is filled for a fixed period of 17 minutes that is chemicals B are pumped from the replenishment containers to the tanks Also the water bath will be filled 8 min period The display will show two symbolized tanks see right When the autofill function has been completed the machine enters the stand by mode In the event of the respective baths being full before the time is up the autofill function can be manually stopped Starting up the autofill function 1 The chemicals containers need to be filled manually with at least 1 0 litres of fresh chemicals to ensure the pumps will not run dry 2 Switch processor off 3 Filling developer and fixer tank Keep both replenishment buttons for devel oper 7 and fixer 8 pressed down and switch the machi
22. processing parameters cannot be stored when trying to do this an error message LO will be displayed Despite locked input the processing parameters can be recalled Choose the same bath temperature for all stored programmes Of course differ ent bath temperatures can be stored too but when changing the programme you always have to wait until the changed bath temperature is reached COMPACT 2 305 we 9 eI Power on Autofill a Enter Memory a 4 Recall Store a Exit O 19 Operation Lock Function To prevent unintentional change of operation parameters the input can be locked If the input is locked any attempt to change the parameters will display an error LO locked Activating and de activating of the input lock 1 Press buttons 4 and 5 Enter Memory simultaneously to enter the memory mode see diagram on page 19 2 Press several times the button 3 Select until the display will show L 0 Lock off input unlocked or 1 1 Lock on input locked 3 Now by pressing one of the buttons 4 or 5 change the display 0 if you want to unlock the input or L 1 if you want to lock the input 4 finalize the changes press button 6 Exit Please note Even when the input lock is activated it is possible to recall previously stored procesing parameters of the memory function Important Please note
23. pumped up from the replenishment containers into the machine The replenishment quantity can be adjusted by setting the replenish ment rate COMPACT 2 11 Operation Operation Short Overview and Control Panel Display working parameters Q Arrow button Up increase parameter Q Arrow button down decrease parameter Mode Buttons Processing time in minutes Developer temperature Dryer temperature in Replenishment developer time in seconds Replenishment fixer time in seconds Power on Autofill a Enter Memory a Recall A Store a Exit Important Safely function stops film transportation when cover is re moved Therefore keep cover placed on the machine when processing films When processing roll films in cassettes pull approx 15 cm of film out of the cas sette and fold the corners see page 20 Place cassette into cassette box and feed film into the infeed Only machines with cassette box Light protection cover pP Control unit Film input E Developing Roll film Film detec cassette tion GEHE LAY ce SE EMITTE REL Power switch i Water drainage cock 22 00100 Replenishment Developer 12 COMPACT 2 Operation Attention Upon first operation and each refilling of a developer check the function of the circulation pump and vent the pump if re quired see p
24. residue has a negative effect on the developing process of the film material For this reason the processor has to be regularly cleaned of this residue Do a weekly clean of the roller racks which only takes a few minutes 1 Switch machine off and remove cover 2 Loosen the securing latches red blue and beige of the drive shafts of each roller rack at the right side 3 Rinse all racks thoroughly under warm running water and then leave to drain off Use a soft sponge do not use scouring pad as this would scratch the roll ers and remove the pollution from the rollers During this procedure the roll ers can be turned by turning the drive shaft Wipe the infeed roller pair first roller pair of developer rack dry Replace the racks Red Developer Blue Fixer Beige Washing Drying Ensure that the racks are firmly installed and do not forget to close the secur ing latches on the drive shafts Replace machine cover and ensure it is securely closed Clean processor outer casing with damp cloth Do not use aggressive clean ers or solvents Please note When removing the Rinsing Drying roller rack ensure that no water gets into the film dryer air channel 22 COMPACT 2 Care Thorough Cleaning Depending on the quantity of films processed a thorough cleaning is necessary every 3 6 months Tank cleaners are available for developer and water baths The fixer bath is cleaned with water When p
25. the build up of crystals on the rollers This function cannot be switched off 14 COMPACT 2 Operation Time replenishment Anti oxidation function Flood replishment Also during the stand by the developer chemicals are subject to change which causes their deterioration By means of the time replenishment a replenishment cy cle is activated after a set time With this function the quality of the developer chem icals are maintained even when standing idle for long periods The setting range for the time replenishment is from 5 up to 99 minutes When 0715 set the time replen ishment is de activated Setting of time replenishment 1 Switch processor off 2 Press the buttons processing speed 4 and replenishment time developer 7 simultaniously and keep pressed Switch the machine on again and release the pressed buttons Select the replenishment interval time min by pressing the arrow buttons 2 and 3 The arrow up button 2 increases and the arrow down button 3 decreases the value 5 Switch machine off again Example At the setting 45 replenishment cycle is activated every 45 minutes Working Parameters The processing machine develops fixes rinses and dries the film materials auto matically The film and chemical requirements can be adjusted accordingly and stored in the control unit Display of working parameters 1 Switch processor on 2 Press the respective mode button 4 8 and keep p
26. ventilation is too weak on page 42 Dryer heating element COMPACT 2 41 Trouble Shooting 7 2 Dryer ventilation does not function no water inflow when water cock opened Start machine in manual mode see page 18 Check current on X9 and X10 connections on power PCB If no voltage can be registered exchange power PCB Otherwise ventilation has been connected wrongly or is defective 7 3 Dryer ventilation is too weak Ifthe ventilation is connected incorrectly it runs very slowly heating element in the air channel starts to glow Dryer ventilation connection X9 L black X9 Z brown X10 N blue X10 PE yellow green 7 4 Dryer temperature cannot be reached Check temperature sensor Measure voltage at X24 on the power between 3 green and 2 brown The value should read 0 32 V temperature of 32 e Only cold air flows from air channel Heating element in air channel is defec tive Disconnect X12 clip on the power PCB and measure resistance of heat ing element approx 26 Enter dryer temperature of 70 Check voltage of X12 on power PCB If no voltage can be registered exchange control unit 7 5 Dryer temperature display exceeds the set value Check temperature sensor Measure voltage at X24 on the power between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature of 32 Enter dryer temperature of 35 Ch
27. with the last set processing speed The processing speed cannot be altered Service see Error messages on page 29 Drive overload take off machine cover and remove all roller racks Check each rack for easy rotation of the drive shaft If necessary clean roller racks and machine Error can be reset by switching the machine off If the need arises let a service technician check the machine If the above measures do not improve the situation the motor may be defective Error Overtemperature in dryer section Call your service technician Dryer components could be broken Machine can only be used in manual mode and the dryer fan runs continously error will always be displayed The machine may only be operated under constant supervision Check if air is coming out from the opening in the cover If no air comes out the fan is defective and the machine may not be used Switch the machine off Error can only be reset by switching the processor off Serv ice see Display shows error message E4 on page 41 COMPACT 2 29 Problems and Solutions Display Cause and possible correction LO Input locked To change operation parameters the lock func tion must be deactivated see Lock Function on page 20 Tips and Tricks Removal of Control PCB To reach the screws of the control PCB remove the film over the keyboard in the front area about 20 mm lift up Stop start cycle The start cycle after switching
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29. 8 kg empty 108 kg full Dimensions WxHxD 65 x 93 x 44 cm COMPACT 2 31 Accessories At last you can breathe again TOCUI00o uu AIRCLEAN 200 cleans the air from your processor Unpleasant chemical odours are absorbed through the large active charcoal filter Allergies are prevented and you can breathe again freely Simple installation directly on to the processor no breaking through the wall Filter exchange cheap and fast approx every 3 months Ask your local dealer for more information Technical Specifications Cleaning capacity approx 200 m3 hour Filter Active charcoal Power consumption 43 W Power source 220 240 V 50 60 Hz Weight 7 kg Casing Stainless steel plastic coated Casing dimensions WxHxD 21 x 63 x 17 cm 32 COMPACT 2 Service Manual Table of Contents DIMENSIONS 34 0 netten vatem enseigner 34 Installatiori 318 narii 35 Trouble Shooting 0 38 Spare Parts List need reci crib Spinan 43 Electric oett tends 49 COMPACT 2 33 Dimensions Dimensions 96 6 68 126 3 8 2 22 66 5
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31. Maintenance work Maintenance Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance Maintenance work Maintenance work Maintenance Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance Maintenance work Maintenance work Maintenance Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance 24 COMPACT 2 Maintenance Disposal Attention Never start the machine up unless it is filled with liquid Recommended Maintenance Work 1 Functional check film intake film transport replenishment bath heating dryer heating water supply 2 Cleaning 2 1 Switch off machine remove cover 2 2 Empty all three tanks 2 3 Close drain cocks and fill tanks with water 2 4 Install cover switch machine on 2 5 Fill two additional vessels with water put suction pipes in
32. Processor base cabinet closed 1190 0 0010 Processor base stand open 12 1190 0 1201 Control panel foil 2018 0 0005 Tube 4x1mm green 2018 0 0021 Tube 9x2mm red clear 2018 0 0022 Tube 9x2mm blue clear 2018 0 0007 Tube 16x4mm clear reinforced 2018 0 0008 Tube 10x2mm red reinforced 2018 0 0009 Tube 10x2mm blue reinforced 2018 0 0012 Tube 10x2mm clear reinforced 2022 0 0014 Tube clamp Snap 2022 0 0019 Wire tube clamp 2022 0 0026 Wire tube clamp 2022 0 0028 Wire tube clamp 2022 0 0030 Wire tube clamp 2022 0 0005 Wire tube clamp 1101 0 4600 Floating balls 300 pcs 1101 0 4800 Floating balls 200 pcs Wires and cables Pos Order No Description 1190 0 0108 Transformer power PCB 20V 1190 0 0112 Power PCB gt transformer 230V UL 1190 0 0110 Power gt controller PCB 1190 0 0111 Motor controller PCB 1190 0 0114 Fuse holder controller PCB UL 2004 0 0010 Electrical power lead 2004 0 0016 Electrical power lead UL 2004 0 0012 Main switch fuse holder UL Parts for graphic arts version only COMPACT 2 43 Spare Parts
33. Table of Contents eir 4 4 6 Technical ien 7 Safety Instructions so 8 Initial Operation 5 heats en nione iecit eite 10 Mode of Operation 1 eceicein erinnere cin ener anaana aa 11 Operation Short Overview and Control Panel 12 Switching the Machine 14 Automatic 0 14 14 Working 2 0440400 15 Dimmer Function 17 Machine Cover Safety 2224 17 A tofillEunctiOn oett rere att re tete pte Fired 18 ie 18 Use of Memory Function 4 nennen 19 Lock FUnctlone een e eli adele ees 20 Slop Film Transport 20 Infrared Sensitive 0 224 4 100 000 20 Rollfilms and Paper 20 Automatic Cooling Function essen 20 Removal and Installation of Dryer Rack 21 Care D ily 0 22 Weekly 00 22 Thorough Cleaning s 23 24
34. Used machine contain valueable materials that should be recycled and turned over for proper treatment Please be sure to turn used machines over to approved recycling centers 26 COMPACT 2 Problems and Solutions Problems and Solutions Advise on Film Defects Your processor has been constructed for long term use If however irregularities might occur you will find help to locate the problem below Please check the listed points before calling your service technician Films do not have enough density Bath temperature is too low Developing time too short Exposure time is too short e Replenishment rate of developer too low Developer chemicals are exhausted Renew e Fixer solution has been mixed into developer Renew Clean and rinse bath well before refilling Circulation is broken down Too high a density e Bath temperature too high e Developing time too long e Exposure time is too long e Replenishment rate of developer too high e Developer chemicals are too high diluted Renew e After renewing chemicals Starter is missing Circulation is broken down Films will not dry f warm air comes out of air channel in the dryer chemicals and film type should be checked e Fixer solution is exhausted or diluted Film has a yellow green surface Not fixed correctly Check the film type and fixer chemistry Fixer solution is exhausted or diluted Replenishment rate of fixe
35. age 8 Before use 1 Close water drainage stop cock Open water tap Switch processor on Check liquid level in replenishment and drainage collecting containers gv dec Wait until the start cycle has been completed or until Developer temperature is reached 6 Runcleaning films through processor Working procedure 7 Processing films Open light protection cover insert film on side of infeed tray and feed in dur ing infeed please watch the Infeeding film display After work 8 Switch processor off 9 Close water tap 10 Open water drainage stop cock Stand by mode When no film is being processed the machine switches to Stand by The chemicals remain at a constant temperature The film transport and water inflow activate at in tervals to avoid crystalisation of the chemicals on the transport rollers Entry of the next film is possible at any time 2 2 gt Film exit at rear of machine optional with Through the wall mounting film output kit Film exit CT e Do not place any object on the processor Intermediate rinsing Fresh water inflow Replenishment fixer COMPACT 2 13 Operation Switching the Machine On Before switching the machine on open the fresh water tap and close the water drainage tap under control panel Then switch the machine on main switch is sit uated under the control panel Once t
36. ain Open the stop cock of the respective chemical for five seconds and close it afterwards again Switch the machine on again Repeat this procedure until the pump is ventilated c Before filling with chemicals check all hose connections again for leakage Switch machine off and drain water out 10 COMPACT 2 Mode of Operation 2 Fill processor with chemicals Prepare chemicals inside the replenishment containers according to manufacturers instructions By using a suitable container pour chemicals into the respective tanks When filling be sure that chemicals do no splash from one bath into another Fixer chemicals destroy developer chemicals Depending on the chemical type add start er solution Place the floating cover into developer replenishment container Close container cover firmly and insert the suction tubes Pay attention to the colours Hed Developer Blue Fixer Mode of Operation The processor develops fixes rinses and dries your films The temperatures speed and replenishment rates required for process ing various types of film materials can be individually selected and stored in the mi croprocessor control unit Automatic filling and heating When the machine is switched on the water tank fills and chemical baths heat up automatically During this procedure the display shows two serifs and the devel oper temperature button blinks until the set temperature has been reached The two serifs show
37. aking the racks out for cleaning or servicing In case of chemicals getting into the eyes rinse eyes immediately with cold running water for approximately 15 minutes and contact a doctor afterwards Inhalation of chemicals can be dangerous to your health and should be avoided For this reason always ensure that the room in which the processor is installed is adequately ventilated Environmental regulations regarding the storage and disposal of waste chemi cals should be obtained from the local water authorities and complied with Before opening the processor switch off the unit and unplug it from the electrical socket Service and repairs must be performed by trained service technicians only Use only manufacturers replacement parts COMPACT 2 8 eet Installation Installation 1 Requirements for installation a Fresh water connection Stop cock with 3 4 outer thread diameter washing machine connection Water pressure 2 10 bar 29 145 psi b Drainage connection Plastic tube inner diameter 50 mm or larger A ven tilated syphon which serves as odour preventor should be included in the planning The drainage tubes should be installed with a fall of minimum 5 96 Local Water Authorities regulations should be complied with c Electrical connection Fused wall socket with earth connection according to electrical data see technical specifications page 7 It is also required to install an earth leaka
38. all mounting infeed the assembly kit no 1280 0 0000 is necessary Wall break through for film exit through the wall output page 36 Processor is installed inside the darkroom the film exits through the wall to the light room For the alteration Through the wall mounting film output the assembly kit no 1281 0 0000 is necessary Film exit through the wall On machines which have the film exit through the wall into the light room the fol lowing modifications have to be made Dryer rack Remove the two rollers from pos A To do this open bolt from spring at pos 1 and remove gear from lower roller Move curved guide bar from pos C to D To do this open bolt 3 and 4 Reinstall pair of rollers in pos B Mount spring at pos 2 Machine cover The front film exit opening in the machine cover has to be closed with the screen contained in the assembly kit For the alteration Through the wall mounting film output the assembly kit no 1281 0 0000 page 48is necessary COMPACT 2 37 Trouble Shooting Trouble Shooting Summary T Irem 38 1 1 Excessive algae growth in water 38 2 e 39 2 1 Mains switch ON no function 39 2 2 No display but circulation pumps 39 3 e
39. ditions can be adjusted to suit the various film and chemical types The developing solutions are temperature regulated circulated and automatically replenished This Operation Manual contains the most important instructions for installation op eration and servicing of this machine Please read the provided information careful ly to ensure reliable and satisfactory operation of your film processor Intended Use The X ray film processor COMPACT 2 is intended exclusively for the purpose de scribe in the introduction above X ray film processorss MDD class 1 are employed in medical applications med ical products directive and non medical applications electrical appliances and EMC directives Intended use includes observing the operating instructions the installation instruc tions and adherence to the safety notes Any application differing from intended use voids the guarantee by PROTEC The owner of the machine will be liable for damages resulting from unintended use or faulty application Intended use includes adherence to all statutory regulations concerning occupa tional safety and radiation protection applicable at the operating site COMPACT 2 COMPACT 2 5 Technical Specifications Technical Specifications Film transport Continuous roller transport system Film formats Sheet and roll films up to 45 1 cm 17 7 width
40. eck voltage of X12 on power PCB If no voltage can be registered exchange control unit 7 6 Dryer temperature cannot be reached or is too high display shows val ues approx 30 and 75 Check temperature sensor Sensor is either not connected or defective 8 Water 8 1 Rinsing water does not flow ventilation runs Water pressure in the water system is too low Minimum pressure 2 bar 29 psi Valve activates no flow passage filter at inflow is blocked e Check solenoid valve 8 2 Water tank overflows Water drainage hose overflow should have a constant fall The hose end should be positioned above the drainage level in the syphon gt lt Check water drainage in the tank and hose for blockage and pollution When extreme algae growth is noticed the overflow can be connected directly at the back of the water tank 42 COMPACT 2 Spare Parts Pos Order No Description 1 1190 0 0200 Machine cover 2 1190 0 3101 Light protection cover 3 1190 0 0105 Film infeed tray 4 1191 0 0105 Film infeed tray graphics art 5 2006 0 0005 Drain stop cock 10 mm 6 1101 0 2000 Replenisher tank dev 25 7 1101 0 2100 Replenisher tank fix 25 8 1101 0 1700 Suction pipe w filter f 25 tank 9 1101 0 4100 Floating cover developer 10 2018 0 0001 Water inlet tube 11 1190 0 0011
41. ectronic at the film infeed the surface of the processed films are calculated and after 0 25 m a replenishment cycle is automatically activated The replenishment quantity can be adjusted varying for developer and fixer by adjusting the replenishment time The replenishment time may be set in a range of 3 60 s The chart below shows the replenishment time to be set for the requested replen isher rate per m film surface The standard setting is 10 sec with 500 ml replen isher rate per m film surface The replenisher rate has to be adjusted depending on film material chemicals and film throughput Replenishment time and replenishment rate relation Replenishment volume Replenisher time s Replenisher rate ml m ml per cycle 200 4 4 50 300 6 5 75 400 8 7 100 500 10 9 125 600 13 11 150 700 15 12 175 800 17 14 200 900 19 16 225 1000 21 18 250 Values brackets for 60 Hz power connection Values when pump is set at 100 pump capacity Dimmer Function of Display With the dimmer function the intensity of the control panel display can be changed The intensity can be reduced to avoid possible exposure of high sensitive films Normal sensitive films are not affected by the display Setting the intensity of the display 1 Switch processor on 2 Press arrow down button 3 for about 5 seconds The intensity changes Two intensity levels are available bright and dark During film throughput this function is
42. erature must be The developer temperature can be set between 28 40 according to the individual requirements Setting the developer temperature see page 15 Setting the working parameters If the temperature is lower or higher than the set value then the bath temperature button 5 is flashing and the display shows two bars Before feed ing a film into the machine wait until the temperature has been reached and the dis played bars disappear The following chart demonstrates guide value relations between developer temper atures and processing times Variations are possible depending on the various films and chemicals Processing time and developer temperature relation Processing time Dry to Dry min s Developer temperature C 1 0 34 36 2 0 32 34 3 0 30 32 4 0 29 30 5 0 28 29 Dryer temperature The dryer temperature can be adjusted within a range of 35 70 according to the different film materials To avoid dryer spots on the film the dryer temperature may not be set too high Adjust the temperature so that the film just gets dry Setting the dryer temperature see page 15 Setting the working parameters Remark Depending on mains voltage dryer temperatures above 65 may under certain circumstances not be reached 16 COMPACT 2 Operation Replenishment time The replenishment of the developer and fixer chemicals is automatic By means of the light barrier el
43. etal plate in the back 4 4 Take out lower part of the dryer Installation 1 Insert lower dryer part Make sure that both slides at the lower part are assembled and pushed down 2 Putin the upper dryer part Insert the lower edge of the upper part carefully into the middle guidance of the lower part 3 Checkif sideplates and gears of upper and lower part fit together correctly 4 dryer plate small 2 can now be assembled into the guidance For this lift dryer plate large 5 a bit so that the small plate can be pushed in com pletely 5 Now push both black slides 1 up until the clips click into place COMPACT 2 Care Care Daily Care Before use 1 Remove dirt and dust from film infeed with soft cloth 2 Run2 3 cleaner films through processor to remove all accumulated dirt and dust from the rollers 3 Check the liquid level in the replenishment containers and if necessary refill After use When working has been completed at the end of the day the water must be drained from the machine This reduces the growth of algae in the water bath For that purpose open the water drainage stop cock see page 9 bottom run over the control Liquids may cause damage to the proc Attention Do not let any liquid drop inside the processor or essor Weekly Care The developer chemicals cause residue build up in the machine This
44. ge switch with 25 A 30 mA nominal error current Electrical connections should be carried out according to reg ulations by an electrician 2 Transport Due to the weight and dimensions of the film processor COMPACT 2 should al ways be carried by two persons To do so hold the machine at the sides on the bot tom see figure While putting the machine down watch the position of the levelling feet to prevent damaging these 3 Installation of processor 4r a Unpack and assemble base table base cabinet respectively according enclosed manual b Unpack Processor and mount onto base table base cabinet respectively according to manual Remove the transport securing bars of the roller racks Fit the gear and dryer plates to the water dryer rack Machine cover 2 Light protection cover on film infeed 3 Control panel 4 Power switch and main fuses 5 Replenishment tanks 6 Stop cock of water 7 Connections for freshwater replenishment and drainage respective overflow 8 Levelling feet Depending on model type the Compact 2 has either an open stand or like shown here a closed cabinet 8 COMPACT 2 Installation 4 Connecting the processor Water connection Fit water inlet hose grey at the rear of the machine and connect to the prepared fresh water supply All other hoses see diagram Connect the enclosed ho
45. h is also signaled by an acoustic sound A film in the infeed tray is registered by the light barrier and the machine starts up The film is pulled into the machine and transported through the developer fixer and water baths The remaining time of processing i e until the film finally leaves the machine is displayed when no more film is in the infeed tray and the processing time button was pressed Each working parameter can be called up on the display by pressing the respective mode button however during processing parameters cannot be altered The temperatures of the developer and dryer are automatically regulated The replenishment rate of developer and fixer chemicals is activated ac cording to the processed film surface film surface measurement Before a film is passed on from the developer bath into the fixer bath it is rinsed with clean water which minimises pollution of the fixer chemicals with developer chemicals The film is then dried in the dryer before passing out of the machine and falling into the catch tray The machine then goes into the stand by mode To keep the machine in work ing condition during the stand by mode the electronics have been furnished with two specialities The Anticrystalisation Function and the Time Replenishment Anticrystalisation function During the stand by mode the film transport the dryer ventilation and the water in flow are activated every 20 minutes for a period of 15 seconds This prevents
46. he machine is switched on a Start cycle of eight minutes duration is activated A replenishment cycle is carried out the water tank fills automatically and the chemical baths heat up During this Start cycle no films can be fed into the machine The display shows two bars when the proc essor is not ready and no films can be fed in This is the case during the start cycle and also when the baths have not reached the temperature Until the developer temperature is not reached the developer temperature button 5 is flashing It is possible that the chemical bath has not reached the required temperature even af ter the Start cycle has been completed You need to wait until the developer tem perature is reached before inserting films Wait until the bars disappear from the display Automatic mode After completion of the Start cycle and after a film processing the machine auto matically goes into the stand by mode In the stand by mode the processor can be started at any time by placing a film into infeed tray Note that films can only be proc essed when the developer temperature is reached When the display shows two bars no films can be fed into the machine The temperature in the bath is too high or too low However when a film was fed into the machine two bars with dec imal points To avoid a jamming of films wait before feeding the next film in until this display disappears whic
47. hether the replenishment containers are full and that the end of the suction pipe is positioned under the liquid level Check whether there is air in the replenishment pipes If this is the case then check the pipe connections Water tank overflows Water drainage hose overflow is bent The hose end should be positioned above the drainage level in the syphon o Check water drainage in the tank and hose for blockage and pollution The drainage hoses should have a constant fall The film does not transport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latches are closed Film cannot be fed the display shows E1 Close machine cover securely paying special attention that the switch on the rear of the control panel is actuated Film is in the infeed and nothing happens Display is flashing Control is in the manual mode Switch back to Automatic Mode see page 18 Developer temperature button is flashing The temperature of the developer has not yet been reached Wait until temperature has been reached and the button stops flashing Push the film deep into the infeed and move this from side to side If the proc essor still does not start then call your service technician In the meantime with limitations the processor can be worked with in the Manual Mode see page 18 28 COMPACT 2 Problems and Solution
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49. if input is locked via lock function then processing param eters cannot be stored when trying to do this an error message LO will be dis played Stop Film Transport In a case of a film jam inside the machine the film transportation can be manually interrupted To stop the film transport press both arrow buttons 2 and 3 simulta neously Related topics Manual starting and stopping the film transport page 18 Film is caught up in the racks page 29 Infrared Sensitive Materials Infra red sensitive film material can be processed without danger of exposure by the light barrier Rollfilms and Paper Films Roll films with a polyester lead of at least 10 cm length can be transported The adhesion must be chemical resistant Roll films without lead and paper films must be folded on the corners as shown in the diagram before being fed into the machine Automatic Cooling Function If the developer temperature exceeds the set value the automatic cooling function will be activated The fan runs for a fast cooling of the bath The same happens when the temperature is decreased by pressing the arrow button 20 Tu XOU COMPACT 2 Operation Removal and Installation of Dryer Rack two parts Removal 1 Push small black slide 1 downwards 2 Pull dryer plate small 2 out of the dryer 3 The upper part of the dryer can now be removed Hold the dryer at the front distance bar 3 and the whole of the m
50. ion does not function no water inflow when water cock e 42 7 3 Dryer ventilation is too 42 7 4 Dryer temperature cannot be 42 7 5 Dryer temperature display exceeds the set value 42 7 6 Dryertemperature cannot be reached or is too high display shows values approx 30 75 9G Let 42 8 S 42 8 1 Rinsing water does flow ventilation 42 8 2 Water tank overflows nennen 42 1 Algae 1 1 Excessive algae growth in water tank Algae growth inside the water tank is not only anoying it causes increased cleaning work and leaves residue on the films When algae growth increases countermeas ures are in demand 38 When work has been completed at the end of the day drain water out of the machine Clean dryer water rack regularly Use soft sponge and soap to remove resi due from the rollers Install a particle filter system in the fresh water supply for the processor If no other solutions can be found then usage of Anti Algae Agents can be a great improvement automatic dispensers work the best However it is known that cleaning agents containing chlorine may corrode rubber rollers and high grade steel in the tank area check before use COMPACT 2 Trouble Shooting
51. ishment pumps for at least three minutes Check all pumps for tightness Switch machine off Drain tanks Fill tanks with water until half full Switch machine on Activate replenishment pumps manually until tanks overflow Activate film transport for a few minutes Switch machine off and drain all three tanks COMPACT 2 25 Maintenance Disposal 2 31 2 32 2 33 2 34 2 35 2 36 2 37 2 38 2 39 2 40 2 41 2 42 2 43 2 44 2 45 Repeat item 2 20 to 2 30 if required observe information e g concerning temperature time and cleaning pro cedure outlined in tank cleaner datasheet Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge Remove residual dirt particles in tanks and rinsing gutters Clean all toothed gear wheels axles bearings and rollers check them for damage replace if required Remove light barrier and clean it with a soft rag Clean inlet plate using a soft rag Reinstall light barrier Align roller racks and re insert them in machine Fill machine with chemicals Switch machine on Adjust bath temperature to previously adjusted value Feed cleaning film approx 4 pieces Check function as described under item 1 Approx 15 minutes after reaching of the set bath temperature measure it for confirmation and re calibrate if required see operating manual page 39 Perform sensitometric test Be sure to dipose properly of used machines
52. lation 230 V dye 6 6 5 7 2008 7 0007 Ventilation 230 V dryer UE 754 1190 5 31 Airchannel 52 0190 0 1300 Heating element 2600 2304 dryer 0190 7 1300 Heating element 2kW 230V dryer UL 53 0190 0 2200 Temperature sensor same for bath and dryer heating 754 1190 0 1302 Plateforairchannel 7 7 55 2003 5 0002 Heating element bath heating 7 2003 7 0002 HeatinpelementS00WUL 56 1190 0 2101 Heatexchanger 57 2005 0 0005 Temperature limiter 59 1190 0 4100 Condensation cover E 60 1190 0 0103 Light barrier support 61 2030 0 0014 Rubber inlet 62 63 0190 0 0800 Light barrier holder compl 64 1190 0 0107 Light barrier casing 65 1120 5 1900 Solenoid valve 230 V 66 1190 0 1304 Channel dryer heating Standard roller racks Pos Order No Description 1190 0 0300 Developer standard For additional information concerning Compact 2 NDT and Mammo see page 58 1190 0 0400 Fixer standard For additional information concerning Compact 2 NDT and Mammo see page 58 1190 0 0600 Water dryer standard For additional information concerning Compact 2 NDT and Mammo see page 58 1190 0 0610 Dryer C2 1190 0 0620 Water C2 1191 0 0300 Developer graphics art 1191 0 0400 Fixer graphics art 1191 0 0600 Water dryer graphics art 1191 0 0610 Dryer graphics art C2 1191 0 0620 Water graphics art C2 69 1190 0 0301 Side plate dev right COMPACT 2 45 Spa
53. ne on or filling developer or fixer tank Keep respective replenishment button 7 or 8 pressed down and switch the machine on Manual cancellation of the Autofill function Stop developer tank filling Keep developer replenishment button 7 pressed down and press arrow down button 3 Stop fixer tank filling Keep fixer replenishment button 8 pressed down and press arrow down button 3 The filling of the water bath will be stopped once the automatic filling of both chem ical baths has been stopped Manual Mode In the manual mode the processor works without the lightbarrier The film transport has to be started and stopped manually All the set values in the manual mode are also valid in the automatic mode Please note that the Infeeding film display is deactivated In the Manual Mode the replenishment function does not use film surface measurement instead it uses a standard value In the manual mode a re plenishment cycle can also be activated manually Switching to manual mode Switch machine on During stand by press arrow buttons up and down 2 and 3 simultaneously When in manual mode the display is flashing Switch back to automatic mode In manual mode when stand by press arrow buttons up 2 and down 3 si multaneously Manual starting and stopping the film transport 1 Switch to manual mode 2 Press Processing time button 4 button illuminates 3 Sta
54. o 93 1193 0 0307 Roller Mammo 115 1101 0 4000 Guide bar 2 bent with nose C2 Mammo 116 1101 0 3900 Guide bar 2 bent C2 Mammo 117 1192 0 0105 Film feed tray C2 Mammo 118 1192 0 0608 Air guide plate right C2 1192 0 0609 Air guide plate left C2 119 2008 5 0001 Fan Mammo 120 1192 0 0702 Adapter plate C2 Developer red 18 115 53 Fixer blue 93 Roller Mammo C2 1193 0 0307 75 Rubber roller 1101 0 0307 D PU roller 1101 0 0306 TA Guide bar 2 bent with nose 2118 19 628 2 2 1101 0 4000 44 5 Guide bar 2 bent x 9 C2 Mammo 1101 0 3900 73 640 Guide bar straight short 0 87 a Distance bearing bush 1102 0 0401 023 lt Guide bar 2 bent with nose 1101 0 4500 02 65 529 Guide bar 2 bent 1101 0 3700 117 lt 0 118 gt 120 119 p Water dryer beige 60 COMPACT 2
55. ollers must be considered wear parts and are excluded from the guarantee Important Please take care that the film does not carry any dirt into the processor Technical Specifications compare page 6 processing time Process time 2 10 min Linear speed 15 5 76 5 cm min Developing time 28 1425 Developer temperature 26 40 Processing time compare page 16 Processing time from 2 10 min Processing and developer time relation Processing time min Developer time s Infeed speed cm min 2 0 28 76 2 5 35 61 3 0 42 51 3 5 49 45 4 0 57 38 4 5 64 34 5 0 71 31 5 5 77 5 28 6 0 84 25 5 6 5 91 24 7 0 98 22 5 7 5 106 21 8 0 114 19 8 5 121 18 9 0 128 17 9 5 135 16 10 0 142 15 5 COMPACT 2 57 COMPACT 2 NDT Developer temperature compare page 16 Developer temperature from 26 40 C Spare parts list compare page 43 to 47 Pos Order No Description 24 0193 0 0900 Power PCB NDT 34a 0193 0 1500 Worm gear kit C2 NDT 1193 0 0300 Roller rack developer 1193 0 0400 Roller rack fixer NDT 1193 0 0600 Roller rack water dryer NDT 1193 0 0610 Dryer NDT C2 1193 0 0620 Water NDT C2 93 1193 0 0307 Roller NDT input roller of fixer rack Developer red Fixer blue Rubber roller 1101 0 0307 75 PU roller 1101 0 0306 Guide bar 2 bent with nose 1101 0 4500
56. opened by removing the four screws Before opening the pump drain the bath After cleaning re close and ensure that the seal is correctly re inserted and not damaged Pump does not run Check voltage on the connections and X4 of the power PCB If no voltage can be registered see see Mains switch ON no function on page 39 If however voltage can be registered exchange pump 4 2 Developer bath temperature is not reached Nocirculation 1 Circulation pump has no current or is defective 2 Air in circulation system see 1 Marcha de prueba on page 134 item b Check temperature safety switch on heat exchanger For temperatures up to 90 C the temperature limiter must have current passage Check heating element Current flow resistance should read approx 66 Q e Check temperature sensor Voltage at X25 on the control unit between green and pin 2 brown The value should read 0 32 V at a temperature of 32 Increase the temperature and check the current on the control unit of clip X13 Voltage should be between mains and 60 Volts If this is not the case exchange the electronics 4 3 Developer bath temperature is higher than the set temperature display shows two crossbars developer temperature button blinks See above e Check current on power PCB at clip X13 There may be no current If current is registered exchange electronics 4 4 Developer bath temperature too high o
57. ositioning of the guide bars and roller pressure Check gears on motor and worm gear of drive shaft Scratches pressure marks dirt on film Straight scratches in infeed direction suggest a fault on the guide bars Check roller racks individually and adjust guide bars In case the guide bars are dam aged exchange Pressure marks caused due to polluted or damaged rollers If necessary exchange rollers Replenishment Replenishment pump does not work or works insufficiently e Clean valves inside connection tube of pump 1 Install valve insert correctly Pay attention to flow through di rection YY Replenishment pump sucks air in Check hoses and connections gt ZA N 7 Check eccentric position Capacity approx 710 ml min 850 ml min with 60 V Hz power mains at setting to 10096 Minimum setting must not be below 50 ZZ Activate replenishment in the manual mode and while on check the volt age of connection X6 DEV and X7 FIX on the power PCB If no voltage can be registered exchange power PCB Dryer 7 1 Display shows error message 4 Following parts should be checked and if faulty be replaced Power PCB in stand by no voltage at X12 Temperature sensorsee Dryer temperature display exceeds the set value on page 42 Dryer fan see Dryer ventilation does not function no water inflow when water cock opened on page 42 and see Dryer
58. r is too low Scratches pressure marks dirt on film e Prior to processing films run cleaner films through the processor e Pressure marks caused by careless handling finger nails etc e Rollers are polluted Clean tanks and roller racks Cloudy film Levelin developer is too low First guide bar of fixer rack is dirty condensate or crystals Clean roller racks e Developer is old or circulation not working Try processing films by infeeding them with emulsion side up COMPACT 2 27 Problems and Solutions Advice on Machine Errors Machine does not switch on Ensure that electrical plug is firmly inserted into socket Ensure that electrical Socket has power supply by testing with an appliance e g tablelight Rinsing water does not flow Open water inflow tap Water pressure in the water system is too low Pressure in the plumping sys tem too low Minimum pressure has to be 2 bar 29 psi Replenishment rate too high e Check the programmed times of replenishment cycle and replenishment time Replenishment rate too low Check the programmed times of replenishment cycle and replenishment time Check whether the machine can be started by each of the light barriers 4 pieces In the case of a light sensor being faulty call your service technician In the meantime double the programmed replenishment time Replenishment pump does not pump Check w
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60. r too low display shows values of 20 C or 42 C e Check temperature sensor Sensor is either not connected or defective 4 5 Calibration of bath temperature actual bath temperature is different from displayed value Differences between displayed temperature and measured value in the developer bath can be adjusted An adjustment may be necessary for example after exchang ing the bath temperature sensor A calibration has to be done if the difference is higher than 0 5 Adjustment range is 2 Calibration process 1 Switch processor off While pressing developer temperature button switch machine on Display will show developer bath temperature measured by sen sor 2 Measure actual temperature inside developer bath using a calibrated ther mometer 40 COMPACT 2 Trouble Shooting At first adjust displayed value in 1 degree steps using the arrow buttons and To adjust the decimal hold developer temperature button down and press resp arrow button Switch machine off again Film defects Films will not dry Hot air comes out of air channel but the film is still not dried to satisfaction Check chemicals and film type If this leads to no solution then the transport speed of the machine can be reduced see Processing time page 16 The film does not transport correctly Check the positioning of the roller racks and ensure that levers are closed Check the gears on the roller racks Check the p
61. re Parts Pos Order No Description 69a 0190 0 0301 Side plate dev left w shafts 70 1190 0 0401 Side plate fix right 70a 0190 0 0401 Side plate fix left w shafts 72 1101 0 3700 Guide bar 2 curved with nose 72a 1101 0 4500 Guide bar 2 curved with nose 73 1190 0 3600 Guide bar straight short 74 1101 0 0306 PU roller ground 75 1101 0 0307 Rubber roller For additional information concerning Compact 2 NDT see page 58 77a 1190 0 0302 Flat spring 68 770 1170 0 0304 Flat spring 55 77 1170 0 0303 Flat spring 36 77d 1101 0 0315 Flat spring 30 77e 1190 0 0303 Flat spring 26 79 1190 0 0310 Drive shaft rack C 2 80 1101 0 0316 Shaft 81 1101 0 0311 Distance bar 82 1101 0 0303 Gear t 32 D hole 83 1101 0 0304 Gear t 32 R hole 84 1170 0 0302 Worm wheel 85 1101 0 0302 Gear t 16 D hole 86 1101 0 0305 Bearing bush white 86a 1101 0 0317 Bearing bush black 87 1102 0 0401 Bearing w clearance 88 2014 0 0001 Circlip 90 1190 0 0604 Dryer plate small 91 1190 0 0603 Dryer plate large 92 1190 0 0605 Dryer plate rear 93 1190 0 0609 Side plate D top right 93a 0190 0 0608 Side plate D top left with shafts 94 1190 0 0607 Slide for dryer separation 95 1190 0 0606 Side plate W D bottom right 95a 0190 0 0606 Side plate W D bottom left with shafts 46 COMPACT 2 Spare Parts Developer red
62. reparing chemical tank cleaners follow manufacturers instructions explicitly How to proceed 1 Switch the machine off and empty all tanks by opening the stop cocks Attention Machine will not drain off if it is swichted on 2 Remove machine cover When all tanks are emptied close stop cocks again Now fill the fixer tank with water Prepare cleaner solutions for developer and water baths and fill into respective tanks 3 Remove suction pipes from the replenishment containers and place them in a water filled bucket Attention Do not add chemical cleaners here Close machine cover and switch machine on Start film transport see Manual starting and stopping the film transport on page 18 and keep running for 10 to 20 minutes During this the installed roller racks will be cleaned 6 Important After completion of tank cleaning the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop cocks 7 Take out the roller racks and rinse them thoroughly with running water Remove remaining dirt from the rollers by using a sponge and clean thor oughly Doing this the rollers can be turned by turning the drive shaft Wipe the infeed roller pair first roller pair of developer rack dry Replace the racks 8 Refill the tanks with respective chemicals This can be done by hand or a
63. ressed to display the required working parameter or Press the respective mode button 4 8 and release to display the momentary value Setting the working parameters 1 Switch processor on 2 Machine must be in the stand by mode and no film must be in the processor 3 Press the respective mode button 4 8 and keep pressed The display shows the set working parameter 4 Change value by means of the arrow buttons 2 and 3 until required value appears on the display The upward arrow button 2 increases and the down ward arrow button 3 decreases the value 5 Release the mode button COMPACT 2 15 Operation Processing time The processing time is the time it takes the front end of a film from the infeed of the processor until it reaches the film exit The processing time is set by the speed with which the film is transported through the machine Depending on the require ments this time can be varied from 1 to 5 minutes adjusted in 0 1 minute steps Ad justing the processing time see page 15 Setting the working parameters Processing and developer time relation Processing time min Developer time s Infeed speed cm min 1 0 14 151 1 5 21 101 2 0 28 76 2 5 35 60 3 0 43 50 3 5 50 43 4 0 57 38 4 5 64 34 5 0 71 30 Developer temperature The developer temperature of the different film materials depends on the develop ing time The faster a film has to be developed the higher the temp
64. rt film transport by pressing arrow button up 2 and stop film transport by pressing arrow button down 3 18 COMPACT 2 Operation Manual replenishment 1 Switch to manual mode 2 Press required replenishment button for developer 7 or fixer 8 respective button illuminates 3 Start replenishment cycle by pressing arrow button 2 or cancel replen ishment cycle by pressing arrow button down 3 Use of Memory Function In the memory five sets of parameters can be stored and be recalled into working memory Store processing parameters 1 Set machine to preferable parameters e g bath tem perature processing time etc see manual 2 Press buttons 4 and 5 Enter Memory simultaneously to enter the memory mode 3 Use buttons 2 and 3 Select to select the parameter memory P1 to P5 Inside this the parameters will be stored old values will be overwritten 4 Press button 5 Store to store parameters and to leave the memory mode Recall processing parameters 1 Press buttons 4 and 5 Enter Memory simultaneously to enter memory mode 2 Use buttons 2 and 3 Select to select the parameter memory P1 to P5 from which the parameters shall be recalled 3 Press button 4 Recall to recall parameters copy into working memory and to leave the memory mode To leave memory mode without change Press button 6 Exit Important Please note if input is locked via lock function then
65. s Film is caught up in the racks Switch machine off and remove cover Check in which rack the film is caught up in and remove the respective rack If possible catch hold of the film end by hand and by manually turning the drive shaft pull the film out of the rack Replace the rack and secure with fastener Replace machine cover and switch the machine on again If a film is caught up in the machine due to a power cut it can be transported out of the machine by activating the transport with a film in the infeed machine can also be started up in the manual mode see Manual starting and stopping the film transport on page 18 1 Important notes Ensure correct seating of roller racks keep the lock closed at all times Don t operate processor with empty replenishment tanks After a long machine shut down check bath level and refill if necessary Error messages Machine errors are shown on the display as abbreviations The cause of error is ex plained below For service technician problem solution see Trouble shooting in service manual Display E1 E2 E3 4 Cause and possible correction Cover switch is not actuated Place cover correctly on the machine and ensure that the cover switch behind the control panel is actuated If the error cannot be corrected then the cover switch may be broken Motor servo control defective call service technician In the meantime work can be continued
66. ses according to colour System to backside of machine Put hose clip enclosed in accessory bag over hose end before attaching to connection Warm up hose end with hot water or lighter and push onto the respective connection Finally push clip over hose and connection Cut hoses to required length Integrate the stop cocks into the drainage hoses in such a position that they are easy to reach Connect the suction pipes to the hose ends for the replenishment tanks using hose clips Put suction pipes through cover opening into respective replenishment tanks and snap them in The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers The overflow and the drainage of the water can either be guided into the drainage syphon or into respective collection containers Connection water drainage Fresh water connection Connection water outlet Pay attention to the correct colour connections 1 Developer red 1 gt Fixer blue 5 Water clear gt 2 8 Replenishment HE 5 Overflow E 5 5 Outlet ra COMPACT 21 Hm E n US GEN 2 Replenishment tanks Overflow Initial Operation Danger of Overflow Use the included cable binders accessory bag to secure the hoses Fix all hose ends which guide into syphon or collecting container so that they do not drop into the liquid The hose piping sho
67. the machine on can be manually interrupted To stop start cycle press both arrow buttons 2 3 simultaneously The start cycle may only be interrupted for service purposes Display of machine information When during the start up cycle one of the arrow buttons is pressed then various machine information will be displayed Arrow button Up At the beginning for three seconds the machine type C2 and then for five seconds the software version will be displayed 30 COMPACT 2 Accessories The PROMIX A40 is a fully automatic chemical mixing machine for preparing developer and fixer bath chemicals of either powder form or liquid concentrates All stages are guided and controlled by means of a microprocessor Thanks to a large reserve tank up to 3 machines can be connected and continue to operate without having to interrupt the working process Due to its patented construction the PROMIX 40 is easy to operate reliable fast and virtually service free The PROMIX A40 replaces the usual replenishment tanks in the darkroom Ask your local dealer for more information Technical Specifications Tank capacities each 20 25 30 or 40 litres Reserve tank each 13 litres Water connection 3 4 2 10 bar 29 145 psi Pump capacity 38 l min Mixing times variable 2 3 5 10 15 20 25 30 minutes Power source 220 240 VAC 200 W 50 60 Hz Fuse sb 2 A 250V Weight 2
68. the operator that the machine is not yet ready for processing Once the set temperature is reached the machine is ready for processing The developer button no longer blinks Stand by mode After a film has been processed the machine automatically switches to the stand by mode during which the bath temperatures are maintained The bath temperature is maintained The built in circulation pumps ensure that the bath liquids are circu lated and the temperature is evenly maintained and constant Every 20 minutes an anti crystallisation programme starts to rotate the rollers which avoids the building up of aggressive crystals on the rollers within the machine During very long stand by periods and after a set time the control unit activates a replenishment cycle to avoid oxidation of the chemicals in the machine time replenishment Film registration The special impulse reflex lightbarrier for film registration has been constructed in such a manner that even infrared sensitive films are not exposed When a film is fed in the lightbarrier starts the machine Automatic replenishment The quality of the developer and fixer chemicals is reduced when films run through the baths and for this reason a regular replenishment of the chemicals is necessary By means of the lightbarrier the film surface of processed films is measured After approx 0 25 m of film has passed through a replenishment cycle is activated During this cycle chemicals are
69. to these vessels and activate replenishment for at least two minutes to remove residues of chemicals from replenishing hoses 2 6 Switch machine on for a few minutes 2 7 Switch machine off 2 8 Empty all tanks 2 9 Prepare tank cleaning agent for developer and water tank according to manufacturer s instructions Attention Do not use chlorine containing cleaning agents 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 2 29 2 30 Fill developer and water tank with tank cleaning agent do not use the replenishment pumps to do so Fill fixer tank with water Place suction pipes into empty tanks Install cover switch machine on Wait until the operating temperature is reached approx 30 observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent Activate manual programme and transport After approx 15 minutes observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent switch film transport off Remove cover neutralise developer tank observe information concerning temperature time cleaning proce dure contained in the datasheet of the tank cleaning agent Switch machine off Empty all three tanks Fill machine with water and switch it on Put suction pipes into vessels with water Activate replen
70. uld be straight without the hoses going up and down with a constant fall The hoses should be as short as possible and without bends and kinks This is very important for the water overflow hose Bad piping work will cause the machine to overflow Very important Inform yourself of the local water board regulations regarding drainage These regulations may differ from information in this manual but they should be complied with Warning hot surface Initial Operation Levelling of machine Place machine in working position and level with spirit level To do this take off machine cover and place spirit level across the two intermediary rinsing channels Level machine by adjusting the feet on the table legs Accurate levelling is essential to avoid possible overflows at a later point in time Connect power cord Lay power cord so that it will not be tripped over and not be bent or frayed If an extension cord is required use only cords that have been ap proved for usage with respective current 1 Test run Important Processor should not be run dry a Close the three drainage stop cocks front and rear Fill the developer and fixertank and also the replenishment containers with water Open water inflow tap Switch the machine on at the main switch Water now flows into water tank b Thecirculation pump runs after switching on the machine and ventilates itself If this does not occur switch the machine off ag
71. uto matically see Autofill Function page 18 Replace the suction pipes into the replenisher containers In certain circumstances the circulation system must be ventilated see 1 Test run page 10 item b 9 For quality check process test films Before you go on holiday or in the event that your processor will not be in use for longer than two weeks all the chemicals have to be emptied out of the tanks In case you don t want to do a complete tank cleaning at once then fill the tanks after emptying with water Attention Do not use alcohol containing solvents to clean the machine The colour changes in the baths is normal it is caused by the properties of the chemicals COMPACT 2 23 Maintenance Disposal Maintenance Disposal Maintenance Protocol Installation Name Machine type Serial number Technician Training by Telephone Date Guarantee until Parameters Set Developer temp Dryer temp Cycle time Dev reg time Fix reg time Anti oxidation Developer Fixer Film type Changed by Date Developer temp Dryer temp Cycle time Dev reg time Fix reg time Anti oxidation Developer Fixer Film type Changed by Date Developer temp Dryer temp Cycle time Dev reg time Fix reg time Anti oxidation Developer Fixer Film type Changed by Date Maintenance Performed see page 23 Maintenance work

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