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Instruction manual for software & settings

1. Calibration Management gt Methods Diagnostics Li Operation Mode Calibrate Actuator Rename Unassign Record Manual Event Drawings Notes Help STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 59 INSTRUCTION MANUAL FASTRAK software amp settings DIAGNOSTIC From the device context menu it is possible to have access to the diagnostic information panel Three window Overview Critical B Device Diagnostics of 10 12 2009 11 51 02 500 FT Smart Positioner Rev 1 Informational are available with different flags that show the status of the positioner SI N Overview Critical Informational Device Status 1 System Status Device Information ae ae Setpoint clamped low Primary variable out of limits a i z Setpoint clamped upp QD DD Non primary variable out of limits se Cut off is active 2 Pri iabl tput saturated s nee oS nma variabile analog output saturate DP clamp alive QD Primary variable analog output fixed gt System not in service Position lt limit 1 More status available D Position gt limit 2 Digitalintison amp Cold start D Digital In 2 is on Iene eee Digital Out 1 is on Digital Out 2 is on Field device malfunction D Systoverride actived Synchronized 35 of 105 Parameters B Device Diagnostics of 10 12 2009 11 51 0
2. Digital inputs outputs Refer to the electrical connection for information about the use of Digital inputs outputs in Intrisically Safe area and proper connection to an IS barrier Digital Input 1 Configure the action that the positioner will do when Digital Input 1 is activated e Shut down the I P is de energized and the spool goes in the default position gt Port B is fully pressurized e _Pressurize Port A the I P is fully energized and Port A is fully pressurized W WARNING The Pressurize Port A option is not safety if the 4 20mA signal or air is fail the system can move Digital Input 2 Same as Digital Input 1 Digital Outputs neer Open the Digital Outputs configuration 3 uinu LA window For each digital outputs it is possible to OUT OUT select the rules of activation Not IN SERYICE Not IN SERVICE Position Below Limit Digital output is activated when the system Position Above Limit is not INSERVICE Pressure Fail lt min Position Below Limit 1 Digital output is activated when the actual position is below the limit specified in Loop Current Fail Position Limit 1 Position Limit 1 Don t use this is a virtual limit switches for a safety application Position Limit 2 5 Position Error TET LY LI OI TE LY LI A Lum Lun Lum Lum di Position Above Limit 2 Min Pl Pressure bar Digital output is activated when the actual po
3. 1 1 GENERAL PRESCRIPTIONS Field barrier mod ID was designed and has to be used only mounted on STI positioned series FT in order to allow its use in explosion hazard risk classified area with protection method Ex q For technical information concerning field barrier mounted directly on the FT positioner see FT instruction manual 4028 MANUFACTURER S IDENTIFICATION DATA Every field barrier mod ID is provided with a name plate with its serial number Do not remove it and or replace it with other name plates STI srl Via Dei Caravaggi 15 24040 Levate BG ITALY FIELD BARRIER ID Year of Manufacture __ 0359 xf Baseefa 11ATEX0158X a 112 1 G Ex dlia Gallic T5 76 Gb IECEX BAS 11 0080x O Um 254V Ta 40 C to 80 C 60 C Uo 27 45V lo 87mA Po 0 597W Co 86nF Lo 4 2mH Entry cable connection 1 2 NPT Cable entry may exceed 70 C Do not open when a flammable atmosphere may be present Nella versione antideflagrante il dispositivo progettato per operare in area potenzialmente esplosiva classificata Il 2 1 G Ex d ia Ga IIC T5 T6 Gb Apparecchio gruppo Il per industrie di superficie categoria 2 per utilizzo zona 1 con atmosfere esplosive causate da gas vapori o nebbie Conforme ai tipi di protezione secondo EN 60079 0 ed EN60079 1 La massima temperatura sulla superficie non deve superare i 100 C in ambiente con temperatura di 80 C ed adatto all utilizzo in ambienti con gas con classe di t
4. AmA Position Close During the Selffune phase the sw ask if the valve is close or open when the power is removed this is to make a relationship between the parameter used for the tuning and the effect on the valve it is not a way to adjust the movement direction because this depend from the pneumatic connection STI CFG HART The Fail Position field shows what was selected during the Selftune if required it can be changed The 4mA Position field allows to change the 4mA position vs Fail Position Set 4mA Position different from Fail position can be dangerous you can have for example that with 4mA the valve is fully open when the signal go below the minimum threshold the valve moves in the fully close position If the signal is instable and close to the minimum value may happens that the valve continuously moves between the close and the open position STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 27 INSTRUCTION MANUAL FASTRAK software amp settings The Graph window This feature allows user to record set point and position signal waveforms for 10 seconds Moreover it comes with some tools to analyze the acquired waveforms This feature is only available on the Remotectrl program with a TTL connection I Position Graph 10 00bar 9 00bar Continuos Star
5. INSTRUCTION MANUAL STI FASTRAK software amp settings Instruction manual for software amp settings FasTrak POSITIONER STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software INSTRUCTION MANUAL FASTRAK software amp settings What is new starting from release 1 8 Option pack I Diagnostic for Critical Severe Service Valves o Valve Signature o Step Response Option pack 2 Improved control and diagnostic for High Dynamic Valves o Stability Control o Signal Generator for frequency analisys o Soft Approach to seat 4mA action inversion std What is new starting from release 1 6 Feedback linearization Graph tool compare function Graph tool window length New diagnostic messages Increased control performances new PID control algorithm STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 2 INSTRUCTION MANUAL FA software amp settings INDEX Sw installation 6 RemoteControl sw connection 6 HART interface connection 6 TTL High speed serial connection 6 Starting the sw 7 The Main page 8 Quick Buttons 9 Download button 9 Graph button 9 Password button 9 Tuning amp standard System setup area 10 Important to modify the parameters it needs click two times on field in this way anot
6. Specify the size of the actuator EN Set up Wizard D MEDIUM size is about 10 It Select Actuator Volume less than 2 It SMALL MEDIUM LARGE more than 100 It Don t know Click next to continue lt Previous Next gt Cancel Actuator Type Specify the type of actuator Remember to check the position of the Mode select plate inside the positioner x Select Actuator Type Finnie hetan Move the internal MODE SELECTOR Double Acting to read DOUBLE Double Acting with spring Click next to confirm selection and to continue lt Previous i Cancel STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 32 INSTRUCTION MANUAL FA software amp settings Booster type x Does the actuator have boosters or quick exhaust fitted No Yes Click next to confirm selection and to continue lt Previous i Cancel Only stroke or full calibration Select Control parameters ESETA UEA and stroke if you want to perform a full Selffune procedure Select Only stroke if you want Self Tune only to update the hardware ui Control parameters and stroke limits of your valve Only stroke Press Start the perform the SelfTune The progress bar informs you about the Se fTune status Cancel STI
7. EDIT A CONFIGURATION PARAMETER START THE CALIBRATION DIAGNOSTIC Error Diagnostic bits in HART protocol Device Status Common practice command CMD48 Read additional device status Extended status byte 0 Extended status byte 1 Extended status byte 2 Extended status byte 3 Selftune phases Error codes STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY Manual 4044 rev 01 06 2015 FT Software www imi critical com 37 41 42 42 42 42 43 47 49 49 50 51 52 53 53 53 53 54 55 56 57 58 59 60 61 61 61 61 61 61 62 63 65 INSTRUCTION MANUAL FASTRAK software amp settings Sw installation Insert the CD or download the installation file Run setup exe Follow the instructions on the screen RemoteControl sw connection HART interface connection Connect your HART interface at the same cables of the 4 20mA input signal J3 2 If the 4 20mA signal generator is not HART compliant communication problems may be expected TTL High speed serial connection Connect the special cable at connector J7 DANGER The TTL High speed interface is not Intrinsically Safe Use this type of interface only in a Safe Area or take all the necessary precautions before using STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 6 INSTRUCTION MANUAL FASTRAK software
8. Manual Setpoint until you read on the gauge with reference to the example 102mm Copy the value in Probe value in Y 20 below X 20 The point in the graph related to X 20 is moved in X 20 Y value and now it appears in bold 8 Move the Manual Setpoint until you read on the gauge with reference to the example 84mm Copy the value in Probe value in Y 40 below X 40 10 The point in the graph related to X 40 is moved in X 40 Y value and now it appears in bold STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 23 INSTRUCTION MANUAL FA software amp settings 11 Repeat the last 3 steps for a subset or all the points in the table 12 If some points are missing you can linearize them with reference to the known ones keep SHIFT pressed and click of the two known points around the one that is missing 13 Press Send in order to store the linearization curve in the positioner Take in account that a The linearization can be performed on much more points up to 16 b The linearization consider linear the error between two consecutive points c The linearization cannot affect resolution of the actuator valve Analog Output Analog Feedback Selects the Analog Output 4 20mA signal out report the Actuator position or the Reverse Actuator
9. amp settings Starting the sw e Run the sw starting from the desktop icon or from the Windows Start menu The Select Communication page is displayed En Select Communication Ra e Select the right communication port Communication Port gt coM11 Only the available communication ports are displayed in the combo box e Select the Communication mode TTL or HART e Disable AutoDownload and Refresh Vars if you Options want to reduce the refresh rate and the traffic on the communication line Iv Auto Download and Refresh Vars e Press the OK button STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 7 INSTRUCTION MANUAL FASTRAK software amp settings The Main page Quick Buttons Positioner Main vars and status information Communication status led Em STI FT Positioner System Remote Control Pwd Level 3 xi File Device Password DataRecording Graph Help MAIN VARS PRESS PI ActPos SYSTEM SETUP j TRAYEL CONTROL SYSTEM STATUS Error latched system is uncalibrated Error latched the pot has not been linearised Input Error instantaneous supply pressure lt min pressure Error instantaneous lerrorl gt 5 for gt 10seconds SERVICE STATE Status cut off is active fin Service da Kp closing 5 0 Clear latched err
10. min press Error latched supply pressure lt min pressure 6 Err gt 5 for gt 10s Error latched error gt 5 for gt 10seconds Extended status byte 3 0 Setpoint clamped low Status setpoint is being clamped lower clamp 1 Setpoint clamped upp Status setpoint is being clamped upper clamp 2 Cut off is active 1 Status cut off is active 3 Cutoffis active 2 Status cut off is active 4 DP clamp is active Status the DP clamp is active 5 System not in service Status system not in service 6 Position lt limit 1 Status position lt limit 1 7 Position gt limit 2 Status position gt limit 2 8 Digital In 1 is on Status Digital In 1 is on 9 Digital In 2 is on Status Digital In 2 is on 10 Digital Out 1 is on Status Digital Out 1 is on 11 Digital Out 2 is on Status Digital Out 2 is on 12 Syst override actived Status digital input has activated system override Bits 10 and 11 change the More status available bit STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 62 Selftune phases Finding valve limits The system is in fixed DP mode in the up direction and is waiting for the actuator to start moving The system has begun moving in the up direction in fixed DP mode
11. returned If we get to here then it means that the pilot has either drifted too far out of calibration or it is broken intermittent In both cases we want the unit back in the lab to investigate Actuator took too long or did not The actuator did not return to 0 within in the required time move Possible reasons e The actuator volume is too large for the system to control directly e The position sensor linkage is faulty or has become disconnected e There is a fault with the position sensor The state here is just to allow the actuator to move back to the Start of its travel if the previous self tune step left the actuator in a strange place We wait the full stroke time allowance STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 66 before timing out Actuator took too long or did not The actuator did not reach the required threshold in the move required time Possible reasons e The actuator is single acting but the system is configured as double acting e The actuator volume is too large for the system to control directly Error calculating rise time An error occurred while calculating the rise time of the actuator Please retry If this error repeats please contact your technical support representative Actuator did not settle The actuator did not stop moving after an up step Possible reasons e There is a fault w
12. sweep of the actuator travel in the negative direction Possible reasons e The position sensor linkage is faulty or has become disconnected e There is a fault with the position sensor e An external force is moving the actuator Actuator failed to move The actuator failed to move during a critical point of the self tuning Possible reasons STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Actuator did not settle The actuator did not stop moving after a down step Manual 4044 rev 01 06 2015 FT Software 67 e The position sensor linkage is faulty or has become disconnected e There is a fault with the position sensor The actuator did not settle The actuator did not settle at when trying to move to a fixed correctly point Possible reasons e The actuator is too small for the system to control e The inner loop gain is too high Contact your technical support representative Could not move actuator The actuator could not be moved while trying to measure the actuator friction Possible reasons The position sensor linkage is faulty or has become disconnected The friction of the actuator is too great for automatic tuning An external force is jamming the actuator The air supply failed during the test Could not move actuator The actuator could not be moved while trying to measure the actuator friction Possible reasons The position sensor linkage is faulty or has become
13. 01 06 2015 FT Software 69 Digital input triggered abort The self tune procedure was aborted because a digital input was previously configured to put the valve into a safe state and this digital input triggered during the sequence Please check the equipment connected to the digital inputs to ensure that it will not fire during the self tuning or alternatively disable the digital input override setting in the control interface 998 Self tune aborted by user The self tune was aborted at the request of the user Please restart the self tune when ready Feature not implemented The self tuning procedure was attempted on a setup that the System is not currently capable of handling automatically Please perform limits only tuning and then tune the Darameters manually Information in this manual is protected by copyright All rights are reserved No part of this manual and relevant mentioned and or enclosed documentation may be reproduced without written authorization by STI S r l STI S r l is not responsible for possible damage to people equipment or data which might arise from incorrect use of the product to which the manual is referred Information in this document may be modified at any time without notice STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 70 Instruction manual for field barrier ID series FasTrak POSIT
14. 01 2012 16 30 51 Moving to step 4 12 01 2012 16 30 52 Moving to step 5 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 39 INSTRUCTION MANUAL FA software amp settings In order to start the test the FasTrak must be in Manual mode If it is in InService the sw is able to change the status a specific panel ask for it 0 Press the Start button to initiate the test Pressing the Graph button it is possible to see the test in the while it is running ee TZ Ol TD yo gE r J V _ G lY j lyC EC amp GC G lGgd e gt ivZ 5dUDUiSnM2e0 Poston Groph tt SS File Requested Position I stan o Ad Time View VS View VS View W Act Pos KW Req Pos _ C DPU C E ee STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 40 INSTRUCTION MANUAL FASTRAK software amp settings At the end of the test it is possible to see the details of the test with information about the dead time the T63 and T86 of End Point X Dead Time sec T86 sec TStep OverShoot Error the specific step the overshoot with of the overshoot related to the specific step 12 01 2012 16 33 47 Moving to step 3 12 01 2012 16 33 52 Moving to step 4 12 01 2012 16 33 58 Moving t
15. 1 IDOUT 162 2011 09 24 17 25 27 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 25 33 3 TIMEOUT for CMO REFA 131 CHDIN 1 IDOUT 162 2011 09 24 17 25 39 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 25 46 3 TIMEOUT for CMO REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 25 52 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 25 58 3 TIMEOUT for CMO REFA 131 CMDIN 1 IDOUT 162 2011 05 24 17 26 05 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 26 11 3 TIMEOUT for CMD REFA 131 CMOIN 1 IDOUT 162 War 2011 05 24 17 26 17 3 TIMEOUT for CMO REFR 131 CHMDIN 1 IDOUT 162 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 16 INSTRUCTION MANUAL FASTRAK software amp settings Service State Mode Allow the selection of the Service State In Service the Requested Position is evaluated continually by the positioner starting from the 4 20mA signal value Out Of Service Manual the Requested Position comes from the manual setting in the window When the Service Mode is set to Out Of Service Manual the first manual setpoint is equal to the last Actual position in order to minimize the movement of the system Out of Service special mode selected automatically when the system is not calibrated In this mode port B is
16. 3 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 63 adjusting the setpoint in the other direction 370 Finished characterizing The measurements have finished and calculations are being performed actuator on the results This is a state which should be immediately exited 375 Detailed This state is only used during transition It is the start of the characterization DP friction mapping phase 3 using break away pressures at 10 intervals along the stroke Detailed The system is trying to move the actuator to a start position and is characterization waiting for the actuator to start moving The system is trying to move the actuator to a start position and is waiting for the actuator to stop moving The system is gradually changing the setpoint and waiting for the actuator to cross a threshold The actuator has now crossed a threshold and the system is waiting for the actuator to cross another threshold a short distance away lt continues increasing the setpoint to achieve this The first crossing has been done and the system is going back to measure the crossing in the other direction or it has done both directions and is now calculating the results When the very last crossing has been done in both directions this state is also the place where the full DP offset map is calculated Tuning test The system has set up the PID wit
17. 6 0 0 0 0 0 0 0 time to cross a high position threshold to stop moving at the high end stop to cross a low position threshold stroke time actuator to stop moving at the low end stop Characterizing actuator The temporary friction DP offset maps have been cleared and the system has been put into closed loop velocity mode with a slow upward velocity The system will slow down i e reduce the target velocity just before each 10 marker and measure the DP at each point Self tune continues like this until the position crosses 95 The same procedure as in the previous step except the target velocity is in the down direction Self tune continues until the actuator reaches 5 Measuring friction To check the previous friction reading self tune is measuring the friction at the valve midpoint P only control is used and the target position is set to 50 Waiting for the actuator to start moving The actuator has started moving self tune is now waiting for it to settle at a point The actuator has stopped moving self tune is now waiting for a pre set time before incrementing decrementing the setpoint towards the target 0 0 0 After each change of the setpoint self tune watches to see when the position crosses the target 50 The threshold has been crossed in one direction Self tune is now 12 13 14 15 16 17 17 17 18 18 18 18 r 2 3 4 1 2 3 4 5 6 2 2 2 2 3 3 3 3 3
18. Sweep pressure 10 0 bar Time Current v ok Cancel Help Synchronized 62 of 105 Parameters STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 55 INSTRUCTION MANUAL FA software amp settings Manual Mode Position Sensor This window is designed to Allow to move the actuator in manual mode inserting the target position If the Operation Mode is Out of service manual it is possible to specify the target position in the Manual setpoint field Clicking on the Apply button the positioner move the actuator to the specified position Check the position sensor alignement Refer to the MECHANICAL FEEDBACK LINKAGE MOUNTING paragraph in the FT IOM Configure Setup of 10 12 2009 11 51 02 500 FT Smart Positioner Rev 1 File Actions Help SQ Communication Manual Mode amp Manual setpoint 0 00 x ay PWM Fixed Out PA 25 04 x REQPOS 25 01 x Posiiton Sensor MAX 4000 Sens pos upper lim 862 4 Sens pos lower lim 3082 MIN 100 4 Sens pos reading 2526 Time Current v OK Cancel Help Device Last Synchronized 10 12 2009 16 06 46 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 56 INSTRUCTION MANUAL FA software amp settings CHANGE THE OPERATIO
19. and is waiting for the actuator to stop ing The system has stopped moving in the up direction and is now applying full DP for a set dwell time at the end stop The system is in fixed DP mode in the down direction and self tune is waiting for the position to start moving The actuator has stopped moving and is assumed to be at the end stop Self tune is waiting for a pre set dwell time with full DP Finished finding The result of the mechanical limits search is being processed and actuator limits assigned to storage variables This is really just a dummy state which is exited after one cycle Calibrating the system The system is in open loop fixed DP mode moving up and self tune is waiting for the position to cross a high threshold 8 The system is in open loop fixed DP mode and is approaching the end stop waiting for the position to stop ing The system has applied a PWM setting to the output port and is waiting for the DP to either come close to a threshold first loop or cross a threshold subsequent loops actuator to cross a low threshold The actuator has crossed the required low threshold and the system is now waiting for the actuator to stop moving The system has applied a PWM value and is waiting a fixed period of time for the pressure to settle before continuing The length of time of between each change is different depending on whether this is the first change 0 0 0 0 0 0 6 0 2 4
20. check if updates ae available on the Internet J Free Space Irans Er All Ready STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 49 INSTRUCTION MANUAL FASTRAK software amp settings Select File Import DDs from Local Source i l 375 Easy Upgrade Programming Utility File Edit Help Import DDs from Local Source a er User Data parade ora Titan ster ll Remesi Attached rit 3 Event Capture Files Sys Software fi H amp AT App FF App ie Exit parade Memory Usage Free System Cast I Discanrect Check for Updates i ee Click here to check if updates are available on the Internet gt Free Space ano C T In the Select Path to DD Files dialog browse to the location of the DDP directory 375 on the FT installation CD Each DDP Device Driver Package consists of two files A DD binary has an hdd file extension and a corresponding binary header has an hhd file extension Select OK after the desired DDP s have been found The Programming Utility adds the selected DDP s into its database CONNECTION Connect the FT device to the 375 refer to the 375 Field Communicator User s Manual if you need instructions Turn on the 375 Field Communicator The 375 Main Menu is displayed with HART as the default application Double HART applicat
21. connecting cable of the non intrinsically safe circuits introduced in the housing of the field barrier either via pipeline systems or via design certified cable or conduit entries or armored cable An 2 NPT adapter allows for a direct www imi critical com INSTRUCTION MANUAL FASTRAK field barrier connessione diretta alla barriera connection through the cable entry of the field devices 2 2 CARATTERISTICHE TECNICHE 2 2 TECHNICAL FEATURES Per le caratteristiche tecniche della barriera For technical information concerning field montata direttamente sul posizionatore FT barrier mounted directly on the FT positioner vedere manuale d istruzioni 4028 see FT instruction manual 4028 Materials Housing cover Aluminum A356 T6 Technical features 40 C 80 C 60 C 250 V 27 45 V 87 mA 0 597 W 86 nF 2 3 INSTALLAZIONE 2 3 INSTALLATION Il dispositivo deve essere utilizzato montato The device has to be used mounted on the sulla scatola del posizionatore STI modello FT STI positioned model FT housing ATTENZIONE CAUTION La connessione di ingresso 2 NPT Entry cable connection is 2 NPT cavi in ingresso possono superare Cable entry may exceed 70 C 70 C Do not open when a flammable Non aprire in presenza di atmosfera atmosphere may be present esplosiva 2 3 1 Collegare i cavi del segnale 4 20 mA ai 2 3 1 Connect the signal wires to the terminals morsetti J2 1 e J2 3 e nel ca
22. diodes start to causando la fusione del fusibile La barriera conduct causing the fuse to blow The Field ha una polarit positiva e gli anodi dei diodi Barrier has a positive polarity i e the Zener sono collegati a massa diodi di ritorno anodes of the Zener diodes are grounded impediscono alla corrente di entrare in zona The diodes of diode return prevent a current pericolosa Per i parametri dettagliati fare into the hazardous area For the detailed riferimento al certificato della barriera Un parameters refer to the Field Barrier esempio di applicazione pu essere sul certificate Application examples can be posizionatore smart FT series found in the FT positioner KI _ o 27 45V ui i ia a gt i oo ba CHI A n i Lo 4 2mH CH2 3 Uo 27 45V i O uulat Io 87mA Po 0 597W at n 4 _ Co 86nF 4 20mA OUT i coi Le informazioni riportate sul seguente manuale sono coperte da copyright Tutti i diritti sono riservati Nessuna parte di questo manuale e della relativa documentazione citata e o allegata pu essere riprodotta senza il preventivo consenso scritto della STI s r l STI s r l non si assume alcuna responsabilit per eventuali danni a persone apparecchiature o dati conseguenti all uso improprio del prodotto a cui il manuale si riferisce Le informazioni contenute in questo documento sono soggette a modifiche senza preavviso Information in this manual is protected by copyright All rights are reserved No part of thi
23. disconnected The friction of the actuator is too great for automatic tuning An external force is jamming the actuator The air supply failed during the test 381 Actuator did not move The actuator did not move correctly to the start of a characterization test Possible reasons e The position sensor linkage is faulty or has become disconnected e The air supply failed during the test Actuator did not settle The actuator did not settle while moving to the start of a characterization test Possible reasons e The actuator is too small for the system to control e The air supply is unstable Could not move actuator The actuator could not be moved while trying to measure the actuator friction Possible reasons The position sensor linkage is faulty or has become disconnected The friction of the actuator is too great for automatic tuning An external force is jamming the actuator The air supply failed during the test Could not move actuator The actuator could not be moved while trying to measure the actuator friction Possible reasons The position sensor linkage is faulty or has become disconnected The friction of the actuator is too great for automatic tuning An external force is jamming the actuator The air supply failed during the test Actuator did not settle The actuator did not settle correctly at the start of a tuning test Possible reasons e The actuator is too small for the system to control e The air supply is u
24. has to be operated according to STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4035 rev 04 08 2014 ID INSTRUCTION MANUAL FASTRAK field barrier di qualunque genere alla barriera 1 2 4 L apparecchio deve essere utilizzato secondo quanto riportato in questo manuale e relativa specifica tecnica 1 2 5 Quando utilizzato in zone potenzialmente esplosive la custodia deve essere cablata mediante cavi pressacavi certificati secondo la direttiva 94 9 CE e le norme EN 60079 0 ed EN 60079 1 per temperature tra 40 C e 80 C ATTENZIONE Le connessioni elettriche devono essere eseguite in accordo ai dati di targa schema e direttiva 94 9 CE anche per i raccordi cavi e pressacavi utilizzati 1 3 CONDIZIONI PER L IMMAGAZZINAMENTO 1 3 1 Conservare la barriera modello ID in luoghi asciutti e puliti avendo cura di prendere quelle precauzioni necessarie per impedirne il contatto con polveri sporcizia ed umidit durante le fasi di immagazzinamento 1 3 2 Non dovranno essere rimosse le protezioni delle varie connessioni nonch eventuali fermi meccanici 1 4 MANUTENZIONE 1 4 1 Nessun cambiamento pu essere fatto su apparecchi che funzionano in atmosfera potenzialmente esplosiva 1 4 2 Togliere tensione prima di aprire la custodia 1 4 3 Deve essere eseguita da personale istruito per operare in zone potenzialmente esplosive 1 4 4 Equipaggiamenti ed utens
25. manual setpoint setting ErrPos ReqPos ActPos Input mA Current read by the 4 20mA loop current Input channel Q The user can calibrate the value displayed using the commands in the CFG area PI bar Line pressure PA bar Pressure measured at port A of the positioner DP bar Differential pressure measured portB portA System Status Displays the status of the device the same information is also available with CMD48 in the HART protocol latched means that the error happened but it is not running now i e there was a low pressure but now the pressure is good In order to clear the latched errors the button Clear latched errors must be pressed instantaneous means that the error is running now Error latched user configuration has been reset Error latched user configuration data failed recovery Error latched factory settings have been reset Error latched factory settings were corrupt at power on Error latched a watchog timeout caused the last system reset Error latched system has not been configured perhaps first power on Error latched system is uncalibrated Error latched the pot has not been linearised STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 12 INSTRUCTION MANUAL FA software amp settings Error instantaneous too close
26. physical limits Error instantaneous position encoder out of range Error instantaneous DP sensor out of range Error instantaneous supply pres sensor out of range Error instantaneous portA sensor out of range Error instantaneous supply pressure lt min pressure Error instantaneous error gt 5 for gt 10seconds Error latched too close physical limits Error latched position encoder out of range Error latched supply pressure sensor out of range Error latched supply pressure sensor out of range Error latched portA sensor out of range Error latched supply pressure lt min pressure Error latched error gt 5 for gt 10seconds Status setpoint is being clamped lower clamp Status setpoint is being clamped upper clamp Status cut off is active Status cut off is active Status the DP clamp is active Status system not in service Status position lt limit 1 Status position gt limit 2 Status Digital In 1 is on Status Digital In 2 is on Status Digital Out 1 is on Status Digital Out 2 is on Status digital input has activated system override Communication Lost Operation failed System calibration completed System calibration in progress System calibration failed Hard limits calibr completed Hard limits calibr in progress Hard limits calibr failed Loop curr ADC 4mA calib c
27. start the SignaGenerator press the button in the main page File Device Password Data Recording Graph Test The SignalGenerator configuration window appears Era General Frequency Hz Amplitude Cycles Nr Offset Starting Delay sec Dead Band Save the actual Frequency test results See in a graphical way the collected data also when the test is running STOP a running test STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 44 INSTRUCTION MANUAL FASTRAK software amp settings Frequency Hz 0 1 10 Specify the frequency of the sinusoid that must be generated from 0 1 to 10Hz Amplitude 1 100 Amplitude of the sinusoid Cycles Nr 1 100 Number of sinusoid cycles Offset 0 100 Offset value of the sinusoid Starting Delay sec 0 100 The actuator is moved at the Offset position the delay is applied at this moment before to start with the sinusoid 3 Press the Start button to initiate the test Pressing the Graph button it is possible to see the test in the while it is running Time View VS View EnView M 0 Top Rot GtPanel W Act Pos Y Req Pos M PA f M En 7 Req Pos PI DP Mi 50 26 RN 50 00 6 40 Ri 350 MM 00 n STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 404
28. taken into account in any installation The output wires red black brown and yellow must be terminated within an www imi critical com INSTRUCTION MANUAL FASTRAK field barrier bordo di un FT posizionato questo conforme La divisione tra le due sezioni identiche deve essere mantenuta come due circuiti separati a sicurezza intrinseca a meno che la combinazione delle due sezioni sia stata considerata enclosure which provides a degree of protection at least IP20 if mounted on board of a FT positioned this is compliant The segregation between the two identical sections must be maintained as two separate intrinsically safe circuit unless the combination of the two sections has been considered 2 4 DESCRIZIONE PRODOTTO 2 4 PRODUCT DESCRIPTION La barriera previene il trasferimento di energia The Field Barrier prevents the transfer of da una zona sicura ad una zona a rischio unacceptably high energy from the safe area esplosione diodi Zener all interno della into the hazardous area The Zener diodes barriera sono collegati in maniera inversa La in the Field Barrier are connected in the tensione di rottura non viene superata nelle reverse direction The breakdown voltage of normali operazioni Se questa tensione viene the diodes is not exceeded in normal superata per via di un guasto nella zona operation If this voltage is exceeded due to sicura i diodi cominciano a condurre a fault in the safe area the
29. 0 Fid dev rev 11 Software version 12 Poll addr 13 Num reg preamms FT Software 3 1 Travel 3 2 Tuning Operation STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY 1 In Service 2 Out Service Manual 1 Open cutoff limit 95 2 Open mode CutOff 3 Close cutoff limit 5 4 Close mode Cutoff 1 Kp opening 2 Kp closing 3 Ti opening 4 Ti closing 5 Td opening 6 Td closing 7 Dead band 8 Open velocity limit 9 Open vel lim funct 10 Close velocity limit 10 00s 100 Disabled 10 00s 100 11 Close vel lim Disabled 12 Damping open 0 13 Damping close 0 14 Switched ctrl err 25 15 Sweep pressure 10 0bar 16 Switched ctrl funct Enabled www imi critical com 51 INSTRUCTION MANUAL FASTRAK software amp settings Setup Wizard Setup Wizard starts from Welcome to the setup wizard This step by step 6 Calibration gt sequence will help you to setup your positioner 6 1 System Calibration Select 0 signal signal fail valve position Close Open Select Actuator Volume 1 SMALL 2 SMALL 3 SMALL 4 MEDIUM 333535 Select Actuator Type 1 Single 2 Double 3 Double with spring Boosters or Quick Exhaust NO YES Calibration in progress step 140 Select calibration Self Tune completed System Calibration Only hard lim calibr Return INSERVICE NO Are you sure you want to start self tune YES Valve will move Refresh para
30. 01 2012 16 22 48 Actuator Arrived in Start Position 12 01 2012 16 22 48 Waiting Create a report with the results See in a graphical way the collected data also when the test is running START the ValveSignature See the details about the ValveSignature process status STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 35 INSTRUCTION MANUAL FASTRAK software amp settings Input Start Specify the starting point for the test Input End Specify the final point for the test Velocity Limit Specify the stroke speed that must be used for the test Usually for a good investigation a long time is required In order to start the test the FasTrak must be in Manual mode If it is in InService the sw is able to change the status a specific panel ask for it During the ValveSignature it is possible to see what happens actual position DeltaP The DeltaP appears with two different colours one for the UP movement the other for the down movement In this phase the Graph shows the data position pressure versus the time When the ValveSignature is completed the Graph appears with DeltaPressure versus position With the buttons Time view VS view it is possible to change the visualization It is possible load another ValveSignature to make a comparison Dyna
31. 2 500 FT Smart Positioner Rev 1 MER BI device Diagnostics of 10 12 2009 11 51 02 500 FT Smart Positioner Rev 1 NO File Actions Help Fie Actions Help Informational Overview Critical informational Sesnensecssccenssssecsennscnasersneced n System Status Latched Errors i System Status Instantaneous Errors Configuration reset Too close phys limits Conf failed recovery gt Pos enc out of range ehi SITE operi made finsewee TE Fact sett corupted Conf failed recovery sens out of range p Watchog timeout PA sens out of range Syst not configured Pl press lt min press Service State System uncalibrated Em gt 5 for gt 10s Fot not linearised Calibration Status Too close phys limits Pos enc out of range Status DF sens out of range i 0 PI sens out of range Calib progr err E LZ Data source Field calibrated by user s PI press lt min press Erj gt 5 for gt 10s F r r rc r r r r r rc m r r e re Device Last Synchronized 10 13 2009 9 48 58 Synchronized 84 of 105 Parameters STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 60 INSTRUCTION MANUAL FA software amp settings Error Diagnostic bits in HART protocol With HART protocol is possible to get different information about error and diagnostic The HART protocol uses differ
32. 4 rev 01 06 2015 FT Software 45 INSTRUCTION MANUAL FA software amp settings Signal Generator result analysis The main parameters are The phase shift absolute value The gain amplification attenuation Using the right button of the mouse it is possible to measure the results of the test The feature allows to select any two points on the graph The difference on x axis of the two chosen points is the time between the points and it is used to calculate the phase shift compared to period of input signal The phase shift is shown on x label deg unit The difference on y axis of the two chosen points is the Ao value and it is used to calculate the gain compared to signal amplitude Ai The gain is shown on y label db unit see pag 48 Phase shift With the right button draw a segment between the starting point of the setpoint and the equivalent starting point of the actual position The system know the frequency of the setpoint and it is able to evaluate the phase delay shown on the hatched line In the picture is showed the phase lag 95 2 between setpoint at 50 and actual position at 50 calculated using the frequency 1 sec and delay 2 2644 sec The formula ts phase lag 360 1 0 2644 95 2 a File Requested Position STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 46
33. B Lin Wizard button button to start the wizard that help you to align your external reference Manual SetPoint if the Service State is Out Of Service Manual it is possible to move the valve manually using this tool Probe value shows the actual position of the system that must be used for the linearization this Le value is not affected by the Feedback linearization 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 feno effect 13 33 20 00 26 67 33 33 40 00 46 67 5333 6000 66 67 7333 80 00 86 67 93 33 100 00 Send send the Feedback CUrve to the positioner olf eer 13 33 2000 2667 3333 an00f 4667 5333 eooo 66 67 7333 sooof 86 67 9333 1000 Example of Feedback linearization Manual Setpoint 00 Probe Value 286 00 Send Close 1 Apply a gauge or meter on the actuator valve in order to have a secure position reference 2 Be sure to have Service State Out Of Service Manual and Transfer function Feedback Linearization 3 Press FB Lin Wizard and insert the value on the gauge when you are in the 0 position and in the 100 position for example 120mm and 30mm 4 The Usr row is filled with the gauge value at different points based on your input Curve Data XX va Oi spr naf ana Ran 4667 f 5333 RO Move the
34. INSTRUCTION MANUAL FA 1M software amp settings Gain With the right button draw a segment between the two peaks of the actual position Ao The software measure its value and using the amplitude of the setpoint Ai is able to calculate the gain shown on the the vertical side of the hatched triangle In the picture is showed the gain 7 6 db calculated using Ao 8 32 and Ai 20 The other value of 188 7 shown on the horizontal side of the hatched triangle is not relevant It is the phase shift between the two measurement The formula is gain 20log Ao Ai 20log 8 32 20 7 6 db RS ile 60 00 99 00 50 0054 Requested Position 45 00 40 00 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 47 INSTRUCTION MANUAL FA software amp settings Soft Approach to seat This option allows to set a CUTOFF with a reduced risk to hit the seat with the full energy accumulated Even if valve is moved at the maximum speed and the plug is heavy the control algorithm works to reduce the speed in the last part of the movement reducing or avoiding the impact on the seat This option can be turned on in the travel control window selecting Soft CutOff and defining the cutoff threshold The result of this option is that the positioner moves the valve in the CutOff direction with the
35. IONER STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4035 rev 04 08 2014 ID a ebb MANUAL ASTRAK field barrier 1 Generalit General prescription 3 1 1 Dati identificazione del fabbricante Manufacturer s identification data 3 1 2 Avvertenze generali di sicurezza General safety instruction 3 1 3 Immagazzinamento Storage 4 1 4 Manutenzione Maintenance 4 2 Barriera Field barrier 4 2 1 Generalita General features 4 2 2 Caratteristiche tecniche Technical features 5 2 3 Installazione Installation 5 2 4 Descrizione prodotto Product description 7 2 5 Certificato ATEX IECEX ATEX IECEX certificate Annex STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4035 rev 04 08 2014 ID 2 INSTRUCTION MANUAL FASTRAK field barrier 1 1 1 2 1 1 2 1 GENERALITA La barriera mod ID stata studiata e deve essere utilizzata solo montata sul posizionatore STI serie FT al fine di garantirne l utilizzo in area classificata a rischio di esplosione con metodo di protezione Ex d Per le caratteristiche tecniche della barriera montata direttamente sul posizionatore FT vedere manuale d istruzioni 4028 DATI DI IDENTIFICAZIONE DEL FABBRICANTE Ogni barriera modello ID provvisto di un apposita targa con il numero di matricola E vietato asportare la targa e o sostituirla con altre targhe
36. N MODE From the Device Context Menu it is possible change the operation mode selecting from INSERVICE the Request Position come from the 4 20mA input Out of Service Manual the Request Position can be assigned manually it is possible to change the parameters and configure the positioner s amp AMS Suite Intelligent Device Manager Device Connection View ff File Edit View Tools Window Help alel ale ali oh tl 5 de AMS Device Manager iT Plant Database HART Modem 1 FI EE Configure Setup Compare Clear Offline Device Diagnostics Process Variables Scan Device Calibration Management gt Methods Diagnostics b t mi Operation Mode gt Calibrate k Change Mode Rename Unassign Record Manual Event Drawings Notes Help STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 57 INSTRUCTION MANUAL FASTRAK software amp settings EDIT A CONFIGURATION PARAMETER Configure Setup of 10 12 2009 11 51 02 500 FT Smart Positioner Rey 1 BG In order to change the setting Of amp Fie Actions Help the FT positioner is possible to BIBI x change the value of one of the fiel d showe d in the win d Ow System Setup Manual Mode Position Sensor Calibration Data Communication Travel Control 98 0 i Close cutoff limit Off F H Open cutoff limit 20 Off X T
37. OFF 10 100000 ms Integral factor The integral term accelerates the movement of the process towards setpoint and eliminates the residual steady state error that occurs with a proportional only controller However since the integral term is responding to accumulated errors from the past it can cause the present value to overshoot the setpoint value A small Ti value is equal to an aggressive integral effect A different integral factor for each stem direction can be selected Td 0 1000 Derivative factor The derivative term slows the rate of change of the controller output Setting Td equal to 0 disable the derivative factor Increasing the value increases the derivative action Dead Band 0 10 Dead band prevents at expense of the accuracy that the valve in the controlled condition keeps continuously hunting for the target position The dead band setting can be used to reduce continues cycling hunting around the target position Increasing the value reduces the accuracy but can improve stability Velocity Limit 0 655 sec Velocity limit is the value expressed in seconds of the stroking time for each direction Damping Factor 0 255 Apply a damping effect at the signal rate of change Increasing the damping factor causes a smooth effect on the signal rate of change The function Switched Ctrl err threshold is not standard starting from version 1 6 it is available in the ADV menu bu
38. Position STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 24 INSTRUCTION MANUAL FASTRAK software amp settings HART panel HART PARAMETERS Tag Tag STID8FT Date 01 01 2000 HART Mode mamme The Tag is a 8 character label assigned P by the end user based on the location M8899 and use of the field device Its a 8 PollingAddress a Dev D 1 character 6 byte Packed ASCII string si used to identify the field device The term originated when physical tags were HART PROTOCOL attached to instruments for this Pngfiame Address purpose Command 3 Response Code oo Error Code 00 Device Status 40 Date The date is represented by three 8 bit binary unsigned integers representing respectively the day month and year minus 1900 It s a date code used by the Master for record keeping e g last or next calibration date Descriptor The Descriptor is a 16 character 12 byte Packed ASCII string used by the Master for record keeping The default value is a blanked string 16 bytes long Message The Message is a 32 character 24 byte Packed ASCII string used by the Master for record keeping The default value is a blanked string 32 bytes long Polling address Inthe HART Protocol the polling address is an integer used to identify the field device It is us
39. RUCTION MANUAL FASTRAK software amp settings INPUT CHAR The Characterization specifies the relationship between the Input signal and the Requested Position Transfer Function Select one of this characterization e Linear e Standard 1 50 equipercentage 1 50 e Standard 50 1 inverse equal percentage 1 50 e User user defined e Standard 1 25 equipercentage 1 25 e Standard 25 1 inverse equal percentage 1 25 e Standard 1 30 equipercentage 1 30 e Standard 30 1 inverse equal percentage 1 30 Transfer Function Curve button Open the Transfer Function Curve window File I Lio 06 45 0 00 The Close and Open label in the Requested position axis shows the effect of the Signal Fail Action selection The 4 0mA and 20 0mA in the Signal Position show the effect of the Split Range setup The effect of Limit and CutOff are showed on the graph Only the User Curve can be modified the other curves are fixed if you want to start from a standard curve and generate a user curve you can o Select the starting curve o Save the Table File gt Save Table o Select User Curve o Load the saved Table Requested Position CutOff o Modify the table od too ox 300 400 500 600 700 800 900 100 0 To Send a User Curve to the si 20 0m Positioner press the Send button The Signal Positio
40. S r l Via Dei Caravaggi 15 24040 Levate BG Manual 4035 La connessione esterna di terra della barriera di tipo ID deve essere dotata di collegamento con cavo equivalente ad un cavo di rame di sezione 4 mm con una resistenza inferiore a 1 ohm per alimentazione a centro indipendentemente dal tipo di spina e presa connessioni La custodia metallica direttamente collegata a terra e quindi i circuiti elettrici non sono in grado di sopportare il test d isolamento a terra a 500V requisito della normativa EN60079 11 Questo deve essere preso in considerazione in ogni installazione cavi di uscita rosso nero marrone e giallo deve essere inseriti in una custodia con grado di protezione almeno IP20 se montato a rev 04 08 2014 ID ITALY Do not remove the two yellow green wires that are connected to the enclosure in pins J1 2 and 42 2 CAUTION Minimun earth section cable is 4 mm 2 3 3 Special condition for safe use The field barrier type ID external earth terminal must be provided with a high integrity insulated earth connection equivalent to a 4 mm copper conductor which has a resistance of less than 1 ohm to the supply star point and which must not rely on any plug and socket connections The metallic enclosure is directly connected to earth and therefore the electrical circuits are not capable of withstanding the 500V insulation to earth or frame requirement of EN60079 11 This must be
41. S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 33 INSTRUCTION MANUAL FA software amp settings Option pack 1 Diagnostic for Critical Severe Service Valves This option pack add important diagnostic features To activate option 1 a specific key must be typed on main menu Password Key Z Valve Signature The ValveSignature option allow to check the status of the valve UT Position Graph Cs 50tbe 4 be 3 0ew 20be The valve is moved in a configurable stroke range data are collected and the report shows the deltaPressure trust vs position 6 DANGER The ValveSignature move the valve regardless the 4 20mA setpoint This action can be dangerous for peoples or for the process Before to start a ValveSignature doublecheck that all the safety requirements are satisfied STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 34 INSTRUCTION MANUAL FA 1M software amp settings In order to start the ValveSignature procedure press the button in the main page The ValveSignature configuration window appears iD Valve Diagnostic Inputs General Input Start feo _ Input End 105 0 vel limit s 100 fi 00 00 Dead Band 12 01 2012 16 22 48 Waiting Actuator in Start Position 0 00 12
42. amming the actuator Error calculating PID An error occurred while calculating the PID parameters parameters Please retry and if the problem repeats contact your technical support representative As an interim solution please manually choose appropriate PID tuning parameters Unexpected software error An unexpected software error occurred please record the following and pass them to your customer support representative e What type of actuator you are using e Whether you have any boosters fitted in the supply lines e The progress indicator value e Any other details about the application An un trapped software error has occurred and the system has reached an unexpected state This probably indicates a software bug so we need to get as much information about the application and fault as possible Unexpected software error An unexpected software error occurred please record the following and pass them to your customer support representative What type of actuator you are using Whether you have any boosters fitted in the supply lines The progress indicator value Any other details about the application An un trapped software error has occurred and the system has reached an unexpected state This probably indicates a software bug so we need to get as much information about the application and fault as possible STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev
43. ast an error happens Diag Pressing the button a window appears with the list of the communication errors Press clear to erase the content of the Event Log window OK to close the window EVENT LOG 2011 05 24 17 25 40 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 23 46 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 1 2011 09 24 17 23 52 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 23 59 3 TIMEOUT for CMO REFA 131 CHDIN 1 IDOUT 162 2011 09 24 17 24 05 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 24 11 3 TIMEOUT for CMO REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 24 17 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 24 24 3 TIMEOUT for CMO REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 24 30 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 24 36 3 TIMEOUT for CMO REFA 131 CMDIN 1 IDOUT 162 2011 05 24 17 24 43 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 24 49 3 TIMEOUT for CMO REFA 131 CMDIN 1 IDOUT 162 2011 05 24 17 24 55 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 09 24 17 26 02 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 05 24 17 25 08 3 TIMEOUT for CMD REFA 131 CHDIN 1 IDOUT 162 2011 09 24 17 25 14 3 TIMEOUT for CMD REFA 131 CMDIN 1 IDOUT 162 2011 05 24 17 25 20 3 TIMEOUT for CMO REFA 131 CHDIN
44. asurable range Please check the alignment of the position sensor to the actuator travel Other possible reasons e The position encoder is electrically disconnected e The position encoder is faulty The actuator did not move quickly enough in the positive direction Possible reasons e The actuator is too big for the positioner to control directly When trying to find the actuator limits the actuator exceeded the maximum allowed up step time This usually happens when the actuator doesn t move at all The actuator did not move away from it s positive end stop Possible reasons e The position sensor is mechanically disconnected The position sensor is electrically disconnected The air supply failed during the test A fault occurred with the positioner While trying to find the actuator limits the actuator reached the upper end stop but then didn t move away from the upper end stop The actuator did not move quickly enough in the negative direction Possible reasons e The air supply failed during the test e An external force is causing abnormal movement of the actuator The position sensor went out of range during the self tuning Possible reasons e The position sensor is not correctly aligned for the actuator and linkage The sensor must be within its active range for the full stroke of the actuator and this means the start point must be set to allow the full travel to be sensed Please turn off the air supply and adjust th
45. ata source Field calibrated by user M SYSTEM INFO Software Version JREV3I3 D HART Revision 6 1 Fid dey rey Device Model FT Positioner System gt HART Poll addr _ Close Paes TEST ACTUATOR Synchronized 75 of 105 Parameters STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 54 INSTRUCTION MANUAL FASTRAK software amp settings CONFIGURE SETUP Selecting Configure Setup from the device s context menu displays the Configuration Properties screen System Setup This window shows the tuning parameters that are part of Tuning amp standard System setup area of the standard RemoteControl interface refer to the FT IOM for explanation of the parameters In order to change the parameters the FT must not be in INSERVICE mode see change the Operation Mode Configure Setup of 10 1 2 2009 11 51 02 500 FT Smart Positioner Rev 1 Sele File Actions Help DIOR Travel Control Close cutoff limit 98 0 x Open cutoff limit 2 0 x Tuning Kp closing 0 100 Kp opening 0 100 Ti closing 40 msec Ti opening fo 490 msec Td closing 650 msec Td opening 0 650 msec Deadbad 015 Close velocity limit 200 00 s7100 Disabled _ Open velocity imit 200 00 s7100 Disabled _l Damping close ft Damping open 0 Switched ctrl err 25 00 x Disabled Y
46. e potentiometer rotation The position sensor became electrically disconnected during the test Please check the electrical connections before continuing The position stroke range was too small functioning of the positioner the system requires good resolution on the position sensor which requires a minimum difference between the min and max travel points of at least 15 degrees Please adjust or change the linkage to give more rotation of the sensor and aim for use 90 degrees or more for best results With the factory configuration the pneumatic system can oscillate on small actuators or setups with narrow bore pipes To solve this problem turn the PCB trimmer labeled SEN one turn For correct ITALY www imi critical com 65 clockwise This reduces the sensitivity of the pneumatic system Turn an additional revolution if the problem persists You can reset to factory settings by turning the SEN trimmer multiple turns anticlockwise the total range is 11 full revolutions and there is no hard stop at the end of the range Never adjust the potentiometer marked SPL NULL This problem can also occur if there if there is a power supply fault e g voltage supply instead of current supply If we get here the DP oscillation detection was triggered during the self tune We need to give the user practical advice on what to do Actuator movement took too The actuator did not move quickly enough in the positive
47. ed ctrl err threshold 25 00 valve can be damaged The pressure limitation is valid only when the Switched control function E positioner is working Removing the power supply 4 20mA loop the output from the positioner is equal to the line actuator and valve must be able to manage the full pressure sweep pressure bar 10 0 Analog output DAC calibration The analog output 4 20mA passive loop is calibrated during the production If some adjustment is required it can be done in this window In order to invert the output a specific function is provided in the CFG window see Analog Feedback this calibration must not be used 4mA calibration Move the actuator in the 4mA position check that CUTOFF is active in this position in order to have a stable signal If the measured output is different from 4mA change the value of the DAC calibration 32 in the picture Increase the value is the measured output is less than 4mA or decrease the value When you are satisfied press the Start Calibration 4mA button 20mA calibration Move the actuator in the 20mA position check that CUTOFF is active in this position in order to have a Stable signal If the measured output is different from 20mA change the value of the DAC calibration 576 in the picture Increase the value is the measured output is less than 20mA or decrease the value When you are satisfied press the Star
48. ed to construct the Short Frame Address The Polling Address is set to 0 in point to point installations Dev ID This number is different for every device manufactured with a given Manufacturer ID and Device Type it corresponds to serial number see page 7 HART Protocol Show some communication parameters which may be useful for debugging communication problem HART Communication Hart Mode Time management and Time management performance are two different way to manage the Hart modem If you experience of communication problems try changing this option STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 25 INSTRUCTION MANUAL FA software amp settings ADVANCED Panel only for advanced users TRAVEL CONTROL PRESSURES Travel Control Pressures Tight open pressure bar Tight close pressure bar lt allows to set the pressure that isused when in fully open close position with CUTOFF enabled The default value is 10bar it means that all the pressure available in the line is used Ana DAC 4mA Limit bits In order to speedup the movement of the valve from the fully close open position could be useful Ana DAC 20mA Limit bits to reduce the pressure used W WARNING Reducing the pressure could be that the valve is SWITCHED CTRL FUNCTION PARAMS not fully closed and some leakage appears the Switch
49. eeded DownStep Map Phase1 UpStrokeTime Max Exceeded Map Phase1 DownStrokeTime Max Exceeded Map Phase2 PreMoveWaitTime Exceeded Map Phase2 MoveTime Max Exceeded STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 14 Map Phase2 Map Phase2 Map Phases Map Phases Map Phases Map Phases Tune Phase1 Tune Phase1 Tune Phase1 Tune Phase1 Tune Phase1 Tune Phase INSTRUCTION MANUAL FA software amp settings SetpointErr Max Exceeded1 SetpointErr Max Exceeded2 PreMoveWaitTime Exceeded MoveTime Max Exceeded SetpointErr Max Exceeded1 SetpointErr Max Exceeded2 PreStepSettle Time Max Exceeded StartStepW aitTime Max Exceeded PreStepW aitTime Exceeded PostStepSettle Time Max Exceeded Oscillated Before Step Num Setpoint Incs Max Exceeded Tune Phase Tune Phase Position Move Too Small Could Not Calculate Pid Params Digital Inout Abort User Abort Feature Not Implemented Calibration in progress step STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY Manual 4044 rev 01 06 2015 FT Software www imi critical com 15 INSTRUCTION MANUAL FASTRAK software amp settings Diag button It is to have access to a window that summarizes the communication errors Diso When the button is with a RED led it means that at le
50. emperatura T5 AVVERTENZE GENERALI DI SICUREZZA Prima di effettuare qualsiasi intervento gli operatori hanno il dovere di leggere il presente manuale adottando le prescrizioni specifiche di sicurezza previste dalla legislazione della nazione di destinazione 1 2 2 Gli interventi e le manutenzioni devono essere effettuate da operatori qualificati 1 2 3 E severamente vietato al cliente o a terzi escluso personale della Societ STI debitamente autorizzato apportare modifiche 1 2 1 2 1 1 2 2 1 2 3 1 2 4 The explosion proof version the equipment is designed to operate in potentially explosive atmosphere classified as Il 2 1 G Ex d ia Ga IIC T5 T6 Gb Equipment group Il surface industry category 2 for use in zone 1 with explosive atmospheres caused by gases vapours or mists In conformity to types of protection standardized EN 60079 0 with flameproof enclosure EN 60079 1t The maximum surface temperature will not exceed 100C in an 80C ambient and is suitable where the hazardous gas has a Temperature Class T5 GENERAL SAFETY INSTRUCTIONS Before any operation is made operators shall follow instructions of this manual and adopt the safety precautions by the country where the product is installed Operation and maintenance shall be carried out only by skilled staff It is strictly forbidden to customers except for STI duly authorized staff to modify the characteristics of field barrier The apparatus
51. ent ways to provide this information Device Status This byte is part of any answer Bit 0 Primary variable Out of limits Not implemented Bit 1 Non Primary variable Out of limits Not implemented Bit 2 Loop Current saturated Not implemented Bit 3 Loop Current Fixed Bit 4 More status available Implemented starting from rel 1 4 2 Bit 5 Cold Start Bit 6 Configuration changed Bit 7 Device Malfunction Common practice command CMD48 Read additional device status It is a special command that provide and extended status 0 Response command 1 Device status 2 Extended status byte0 3 Extended status byte1 4 Extended status byte2 b Extended status byte3_ bits 8 15 6 Extended status byte3_ bits 0 7 Extended status byte 0 0 Configuration reset Error latched user configuration has been reset 1 Conf failed recovery Error latched user configuration data failed recovery bad 2 Fact settings reset Error latched factory settings have been reset bad 3 Fact sett corrupted Error latched factory settings were corrupt at power on bad 4 Watchog timeout Error latched a watchog timeout caused the last system reset bad 5 Syst not configured Error latched system has not been configured perhaps first power on 6 System uncalibrated Error latched system is uncalibrated bad 7 Pot n
52. er loop drive DAC 6bar calib in progress Inner loop drive DAC 6bar calib failed Dec TE Offset by 0 1deg calib completed Dec TE Offset by 0 1deg calib in progress Dec TE Offset by 0 1deg failed Inc TE Offset by 0 1deg calib completed Inc TE Offset by 0 1deg calib in progress Inc TE Offset by 0 1deg calib failed Analog out DAC 4mA calib completed Analog out DAC 4mA calib in progress Analog out DAC 4mA failed Analog out DAC 20mA calib completed Analog out DAC 20mA calib in progress Analog out DAC 20MA calib failed Store RAM to user flash completed Store RAM to user flash in progress Store RAM to user flash failed Store RAM to factory flash completed Store RAM to factory flash in progress Store RAM to factory flash failed Restore to factory settings completed Restore to factory settings in progress Restore to factory settings failed Unknown state Invalid AutoConfig Request Limits Phase1 Encoder Out Of Range Before Stroke Limits Phase1 UpStepTime Max Exceeded Limits Phase1 DownStepWait Time Exceeded Limits Phase1 DownStepTime Max Exceeded Limits Phase1 Encoder Out Of Range During Stroke Physical Limits Min Diff Not Met Time Phase1 StepWaitTime Exceeded UpStep Time Phase1 Invalid RiseTime Time Phase1 PostStepSettleTime Max Exceeded UpStep Time Phase1 StepWaitTime Exceeded DownStep Time Phase1 Invalid FallTime Time Phase1 PostStepSettleTime Max Exc
53. essage 25 Polling address 25 Dev ID 25 HART Protocol 25 HART Communication 25 Hart Mode 25 ADVANCED Panel 26 Travel Control Pressures 26 Analog output DAC calibration 26 4mA calibration 26 20mA calibration 26 Switched CTRL function params 26 0 100 position 4mA action inversion 27 The Graph window 28 The Menu 29 Menu File 29 Load 29 Save 29 Report 29 Exit 29 Menu Device 29 Download 29 Upload Param 29 Upload Param Calib data 29 Menu Password 29 Login 29 Change 29 System Calibration Self Tune 30 Starting page 30 Position sensor alignment 31 Actuator volume 32 Actuator Type 32 Booster type 33 Only stroke or full calibration 33 Option pack 1 Diagnostic for Critical Severe Service Valves 34 Valve Signature 34 Dynamic Error 36 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software Ae INSTRUCTION MANUAL FASTRAK software amp settings Step Response Disclaimer Option pack 2 Option pack 2 Improved control and diagnostic for High Dynamic Valves Stability Control Signal Generator for frequency analysis Dynamic tests Soft Approach to seat 375 HandHeld amp DD file INSTALLATION CONNECTION MENU Setup Wizard AMS sw interface INSTALLATION CONNECTION DEVICE CONTEXT MENU PROCESS VARIABLES CONFIGURE SETUP System Setup Manual Mode Position Sensor CHANGE THE OPERATION MODE
54. fully pressurized and port A is depressurized W WARNING Changing from Out of Service to In Service can cause the actuator to move When the positioner is turned ON it starts automatically in In Service or Out of Service based on the position sensor calibration status STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 17 INSTRUCTION MANUAL FA 1M software amp settings SYSTEM CALIBRATION Start System Calibration 4 20mA CALIBRATION Sensor pos lower limit 992 MIN 100 MAX 4000 SPLIT RANGE INPUT sensor pos upper limit p MIN 100 MAX 4000 Lower range value 0 00 Position Sensor Adjustment PBBBE TANGERINE hrs ita oplit range function M Enabled DIGITAL INPUTS f OUTPUTS at INPUT CHAR Digital Input 1 ae mi Transfer Function Linear gt Transfer Function Curve ANALOG OUTPUTS RESTORE TO FACTORY SETTINGS Analog Feedback EMAA Digital Input 2 a fot Digital Qutputs 1 2 e i STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 18 INSTRUCTION MANUAL FASTRAK software amp settings Position sensor Pos raw ADC reading bits This is the read value of the position sensor measured value before calibration The same value is shown in the scroll bar belo
55. h default tuning parameters put the system into closed loop control mode and is now waiting for the actuator to stop moving at a target start point The actuator has now slowed down and the system is waiting for the actuator to stop moving completely The system is now making micro adjustments to the setpoint to get the actuator into a known start position for a step test The system has now been put into fixed DP mode and a drive DP has been applied The reaction rate of the system will be used to tune the PID In this state we are waiting for the actuator to move The system is now waiting for the actuator to cross 60 Tuning test complete The system is now calculating the PID tuning parameters besed on the ZeiglerNichols reaction rate method 1000 Self tune complete The self tune completed successfully with no errors STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 64 Error codes Position sensor out of range Movement took too long Movement timed out Movement took too long Position sensor out of range Position sensor stroke range too small The pneumatic system is unstable on this actuator Manual 4044 ss STIS Via Dei Caravaggi 15 24040 Levate BG ITALY wwwaimi criticalcom Caravaggi 15 24040 Levate BG rev 01 06 2015 FT Software The position sensor is not within its me
56. her windows will open and it s possible to write the new value for that parameter 10 Definitions 10 Travel control 10 Open Limit 50 100 10 Close Limit 0 50 10 Tuning 10 Kp 0 1 25 10 Ti OFF 10 100000 ms 11 Td 0 1000 11 Dead Band 0 10 11 Velocity Limit 0 655 sec 11 Damping Factor 0 255 11 Switched ctrl err threshold 0 100 11 Sweep pressure 0 10 bar 11 Switched control function Enabled ON OFF 11 Main vars and status 12 ActPos 12 ReqPos 12 ErrPos 12 Input MA 12 PI bar 12 PA bar 12 DPlbar 12 System Status 12 Diag button 16 Service State Mode 17 CFG panel 18 Position sensor 19 Pos raw ADC reading bits 19 Position sensor adjustment 19 Digital inputs outputs 20 Digital Input 1 20 Digital Input 2 20 Digital Outputs 20 SYSTEM CALIBRATION 20 4 20mA CALIBRATION 21 Loop Current ADC 4mA 21 Loop Current ADC 20mA 21 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 3 INSTRUCTION MANUAL FA software amp settings SPLIT RANGE INPUT 21 Lower range value 21 Upper range value 21 Setpoint range function enabled 21 INPUT CHAR 22 Transfer Function 22 Transfer Function Curve button 22 Feedback linearization 23 Analog Output 24 Analog Feedback 24 HART panel 25 HART PARAMETERS 25 Tag 25 Date 25 Descriptor 25 M
57. ili devono essere adatti all utilizzo in zone potenzialmente esplosive 1 4 5 Pulire solo con uno straccio umido 1 4 6 Il grasso utilizzato deve essere secondo le prescrizioni del costruttore e comunque avere un punto di infiammabilit gt 140 C 2 BARRIERA 2 1 GENERALITA La barriera modello ID utilizzata sia sui posizionatori standard che sui posizionatori smart con comunicazione HART L installazione della barriera a monte a dispositivi a sicurezza intrinseca consente il collegamento a circuiti di input e output che non sono a sicurezza intrinseca In questo modo si conservano i vantaggi della sicurezza intrinseca come la messa in servizio quando il dispositivo alimentato in una zona potenzialmente esplosiva Il cavo di collegamento del circuito a non sicurezza intrinseca deve essere collegato alla custodia della barriera attraverso un tubo oppure un condotto certificato oppure un cavo armato Un ingresso filettato NPT consente la STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY Manual 4035 rev 04 08 2014 ID the appropriate data in the data sheet and in this manual When mounting in the hazardous area the explosion proof housing must be provided with cables cable entries and filler plugs which are at least certified according to directive 94 9 CE EN 60079 0 EN 60079 1 and suitable for 40 C e 80 C 1 2 5 CAUTION The electrical connections must be done according to
58. ion to run the HART application On startup the HART application will automatically poll for devices If a live HART device is connected to the 375 Field Communicator the HART Application main menu will be displayed automatically with key parameters from the connected device STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 50 INSTRUCTION MANUAL FASTRAK software amp settings 1 Main Vars 2 System Status 3 System Setup 4 Manual Mode 5 Position Sensor 6 Calibration 7 Communication Manual 4044 rev 01 06 2015 1 Main Vars To Z 4 wz 6 Calibration 7 Communication Position 1 ActPos 2 ReqPos 3 Input 4 PI 5 PA 6 DP 7TE 100 00 0 99 4 00MA 6 00bar 6 00bar 6 00bar 13 70 C 1 Set operation mode 2 Operation Mode 2 Status 3 Calib progr err 4 Progr err Details 5 Data source In Service 1 Travel Control 2 Tuning 1 ActPos 2 ReqPos 3 Manual Setpoint 1 Sens pos reading 2 Sens pos lower lim 3 Sens pos upper lim 1 System Calibration 2 0 fail signal pos 3 Actuator Volume 4 Actuator type 5 Booster or QE 6 PI 7 Norm supply press 8 Status 9 Calib progr err 10 Progr err Details Close don t know Double Yes 7 00 bar 6 50 bar 1 Manufacturer 2 Model 3 Dev id 4 Write protect 5 Tag 6 Descriptor 7 Message 8 Date 9 Hart revision 1
59. ith the position sensor e An external force is moving the actuator Actuator took too long or did not The actuator did not reach the required threshold in the move required time Possible reasons e The actuator is single acting but the system is configured as double acting e The actuator volume is too large for the system to control direct Error calculating fall time An error occurred while calculating the fall time of the actuator Please retry If this error repeats please contact your technical support representative Possible reasons e There is a fault with the position sensor e An external force is moving the actuator Actuator movement took too The actuator took too long to move when doing a controlled long sweep of the actuator travel in the positive direction Possible reasons e The position sensor linkage is faulty or has become disconnected e There is a fault with the position sensor e An external force is moving the actuator Unstable movement during self The actuator did not move correctly with automatically tune assigned parameters Possible reasons e Supply pressure is inconsistent during the test e This type of actuator is not supported by the self tune please record details of the actuator type supply pressure and pneumatic configuration this error code and contact your technical support representative Actuator movement took too The actuator took too long to move when doing a controlled long
60. l Fail Action configuration W WARNING The signal Fail Action setting informs the Positioner about what happens when the electrical power supply fails This behaviour is determined by the pneumatic connection and is not software configurable W WARNING On some type of valves it is mandatory to enable a cutoff to ensure that the valve works properly to ensure full trust on seat Travel control Open Limit 50 100 Specify if a Limit or a CutOff is configured in the open direction see also the Soft Approach to seat paragraph Close Limit 0 50 Specify if a Limit or a CutOff is configured in the close direction see also the Soft Approach to seat paragraph Tuning p Kp 0 1 25 Proportional gain is the multiplier of the error difference between input signal and actuator actual position and it is expressed in percent It is active only for an error which is bigger than dead band value A different gain for each stem direction can be selected A lot of parameters are configurable with different settings for the open and close directions This is to maximize the performance of the system If the Mono flag is checked the first value of each parameter is automatically copied into the second one STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 10 INSTRUCTION MANUAL FASTRAK software amp settings Ti
61. long direction or stopped before it had reached its end stop Possible reasons e The actuator air supply failed during the test e The actuator is single acting and but the single double acting selector plate on the circuit board is in double acting mode Actuator did not stop at end The actuator came close to reaching the travel limit but did stop not stop Possible reasons e There is too much noise in the system e The air supply is unstable e An external force is moving the actuator 180 Internal calibration failed The self calibration of the system failed Please contact your customer support contact to arrange for the unit to be returned If we get to here then it means that the pilot has either drifted too far out of calibration or it is broken intermittent In both cases we want the unit back in the lab to investigate Actuator movement took too The actuator did not move quickly enough in the negative long direction or stopped before it had reached its end stop Possible reasons e The actuator air supply failed during the test Actuator did not stop at end The actuator came close to reaching the travel limit but did stop not stop Possible reasons e There is too much noise in the system e The air supply is unstable e An external force is moving the actuator Internal calibration failed The self calibration of the system failed Please contact your customer support contact to arrange for the unit to be
62. maximum speed until the threshold is reached the last part of the movement happens with a limited speed At the end the full pressure is applied in order to grant the cutoff feature full thrust on seat The picture shows what happens with a softcutoff set at 2 3 Position Graph File A Requested Position Stop f fo Clear Time View V5 Vie V Act Pos V Req Pos PI P I DP BE 0 30 MN 0 00 6 36 Ml 0 01 Mm 6 58 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 48 INSTRUCTION MANUAL FA software amp settings 375 HandHeld amp DD file INSTALLATION 375 Easy Upgrade Programming Utility is required to upload and download files to the 375 Field Communicator The Programming Utility communicates with the Field Communicator and permits file movement between a PC and a 375 Start the Programming Utility Verify that the 375 is up to date checking and updating the HART Application for 375 if it s necessary Refer to the 375 Field Communicator User s Manual for reference N 375 Easy Upgrade Programming Utility 375 to PC Database Comparison Results Your 375 is out of date in the following ways Sys Software fa System Software 1 6 PRA HART App fio Upgrade 375 n Memory Usage Free System Card I 74008 Check for Updates tect 2 5 Disconnect Flash ns 1568 Click here to
63. meters 1 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 52 INSTRUCTION MANUAL FA software amp settings AMS sw interface AMS Software is the configuration calibration and diagnostic tool It allows maintenance and operations personnel to monitor control valve health and performance on line and improve reliability by spotting problems before they affect the process INSTALLATION Close AMS if it is running Disconnect any devices from the system running AMS Select START gt Programs gt AMS gt Add Device Type Manually to open the device installation program Follow the directions on the screen to install the device Once the installation is complete you re ready to connect your device CONNECTION Once your device has been connected refer to AMS Installation Guide for information on how to connect a device to AMS start AMS refer to the AMS User s Guide if you need instructions Open the Device Connection view if it is not already open View gt Device Connection View After a short delay you should see the FT device attached Aly Pat Database lt A to the modem d el AMS Suite Intelligent Device Manager Device Connection View fi File Edt View Tool Window Help fal Sl elt of tl ala AMS Device Manager FT 10 12 2009 11 51 02 500 s DEVICE CONTEXT MENU The de
64. mic Error The button Err view is used to show the dynamic error error during the movement at the different positions STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 36 INSTRUCTION MANUAL FA software amp settings Fa Step Response Ga The StepResponse option allow to stroke the valve in different position based on a list of endpoints DANGER The StepResponse moves the valve regardless the 4 20mA setpoint This action can be dangerous for peoples or for the process Before to start a StepResponse doublecheck that all the safety requirements are satisfied 20 00 30 00 40 00 Sta o 1 Time View VS View V Act Pos V Reg Pos PI PA M DP E 0 30 W 0 00 6 36 Me 0 00 me 6 52 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 37 INSTRUCTION MANUAL FA 1M software amp settings The StepResponse configuration window appears D Step Response Diagnosti 7 TRE Dead Band e End Point Ramp Time sec Collection Time sec Step Response Wizard Open a saved StepResponse test Save the actual StepResponse results See in a graphical way the collected data Create a report with the results also when the test is running START the StepResponse STOP a r
65. n steps are Curve Data fixed you can only change the xx ooof ee7 1333 2000 2667 3333 a000 f 46 67 53 33 f 6000 6667 f 7333 soo0 8667 9333 10000 Requested position value yx 183f 239f 312 af s32 695 sor 1184f 1546 2019 2636 3442 4433 5866 7659 10000 You can change a value in the table or click_ amp drag the dot in the graph Ifyou hold down the shift key and click on two dots the system will automatically do a linear interpolation between these two points STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 22 INSTRUCTION MANUAL FASTRAK software amp settings Feedback linearization The transfer function has the option Feedback Linearization With this feature it is possible to compensate the position error that comes from the mechanical linkage and or from the sensor Choosing Feedback linearization all the other characteristic options are disabled the Feedback linearization is applied to a linear transfer curve In order to activate the Feedback Linearization select Feedback Linearization in Transfer function INPUT CHAR Pressing the Transfer Function Curve button the input panel appears X axis external reference scale gauge or meter that must be used to have a secure reference Y axis actual position seen by the FT F
66. nstable STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 68 Actuator did not settle The actuator did not settle correctly at the start of a tuning test Possible reasons e The actuator is too small for the system to control e The air supply is unstable Could not move actuator The actuator could not be moved close enough to the start point of a tuning test Possible reasons e The actuator is too small for automatic tuning tune manually e The air supply failed during the test Actuator failed to move The actuator did not move during a tuning test Possible reasons e The actuator is too large slow for automatic tuning e The position sensor linkage is faulty or has become disconnected e The air supply failed during the test Actuator did not settle The actuator did not settle during a tuning test Possible reasons e The actuator is too large slow for automatic tuning e The position sensor linkage is faulty or has become disconnected e The actuator is too small for the system to control e The air supply is unstable 432 Insufficient actuator movement The actuator did not move enough during a tuning test Possible reasons e The actuator is single acting but the system is configured for double acting actuators e The actuator is too large slow for automatic tuning e The air supply failed during the test e An external force is j
67. o step 5 Pressing the Create Report button a detailed report is generated with all the results and the details of each step Disclaimer The automatic output data analysis can be affected by imprecision generated from different causes ex noise on signal multiple overshoot Any data can be verified on graph record STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 41 INSTRUCTION MANUAL FASTRAK software amp settings Option pack 2 Improved control and diagnostic for High Dynamic Valves To activate option 2 a specific key must typed on in the main menu Password gt Key Inserting the qualification key for option pack 2 also the features of option pack 1 are activated Stability Control This feature turn on a special algorithm able to control the valve when an instability appears The benefit of this special function is that the damping action is performed only when an instability appears In the TUNING window a parameter called Stability control factor is available to turn on and adjust this feature This parameter can assume the values 0 zero turn OFF the functionality 5 200 low values activate the stability control only for high frequency oscillations big values activate the stability control also for low frequency oscillations Examples lt lt Without the stabili
68. ompleted Loop curr ADC 4MA calib in progress Loop curr ADC 4mA calib failed Loop curr ADC 20MA calib completed Loop curr ADC 20mA calib in progress Loop curr ADC 20MA calib failed Pos ADC Odegrees calib completed Pos ADC Odegrees calib in progress Pos ADC Odegrees calib failed Pos ADC 90degrees calib completed Pos ADC 90degrees calib in progress Pos ADC 90degrees calib failed DP Press Sens 0bar calib completed DP Press Sens 0bar calib in progress DP Press Sens 0bar calib failed DP Press Sens 6bar calib completed DP Press Sens 6bar calib in progress DP Press Sens 6bar calib failed STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 13 INSTRUCTION MANUAL TM FA software amp settings PI Press Sens Obar calib completed PI Press Sens Obar calib in progress PI Press Sens Obar calib failed PI Press Sens 6bar calib completed PI Press Sens 6bar calib in progress PI Press Sens 6bar calib failed PA Press Sens 0Obar calib completed PA Press Sens Obar calib in progress PA Press Sens Obar calib failed PA Press Sens 6bar calib completed PA Press Sens 6bar calib in progress PA Press Sens 6bar calib failed Inner loop drive DAC Obar calib completed Inner loop drive DAC Obar calib in progress Inner loop drive DAC Obar calib failed Inner loop drive DAC 6bar calib completed Inn
69. ors Diag Kp opening 5 0 ErrPos TUNING T HMONG Ti closing ms 4000 Enabled Ti opening ms 4000 Enabled To Change Parameters Teepe tne 10 System must be OUT of SERVICE Td opening ms 100 Tag _ STIDOFI Seriei _ Pos00050 Dead band 020 TEST UNIT Message J Close vel limit s 100 10 00 Enabled Open vel limit s 1 00 10 00 Enabled Daeping factor close st SMAR T Damping factor open m POSITIONER p STI S r l Via Pascoli 10a b 24020 Gorle BG Italy Tel 39 035 2928 2 Fax 39 035 2928 247 Www stiactuation com infoastistrumentazione com Tuning amp standard Advanced Menus System Setup area Main vars and Status Information are normally refreshed automatically The other parameters are refreshed manually with the Download command The refresh rate depends on the communication mode HART or TTL If the Autodownload and Refresh vars option is disabled use the Download command to refresh the parameters use the Refresh button located near the Communication Status Led when Autodownload is disabled to refresh the main variables STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 8 INSTRUCTION MANUAL FASTRAK software amp settings Quick Buttons Download button Download all the parameters from the FT posi
70. ot linearised Error latched the pot has not been linearised latched Bits 0 1 2 3 4 5 6 change the More status available bit Extended status byte 1 0 Too close phys limits Error instantaneous too close physical limits 1 Pos enc out of range Error instantaneous position encoder out of range 2 DP sens out of range Error instantaneous DP sensor out of range 3 PI sens out of range Error instantaneous supply pres sensor out of range 4 PA sens outof range Error instantaneous portA sensor out of range 5 PI press lt min press Error instantaneous supply pressure lt min pressure 6 Err gt 5 for gt 10s Error instantaneous error gt 5 for gt 10seconds Bit 1 change the More status available bit Extended status byte 2 0 Too close phys limits Error latched too close physical limits 1 Pos enc out of range Error latched position encoder out of range 2 DP sens out of range Error latched DP sensor out of range 3 PI sens out of range Error latched supply pres sensor out of range STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 61 INSTRUCTION MANUAL FA software amp settings 4 PA sens out of range Error latched portA sensor out of range 5 PI press lt
71. r with a stable accurate 4mA and 20 mA reference Loop Current ADC 4mA Reads the actual value of the input current and calibrate the internal system to always read this value as 4mA Loop Current ADC 20mA Reads the actual value of the input current and calibrates the internal system to always read this value as 20MA SPLIT RANGE INPUT Enables the split range function The values in Lower range value and Upper range value are referred to the 4 20mA input A minimum distance of 20 is required between Lower and Upper value so up to 5 split range area can be configured in different concatenated positioners The result of the split range is then evaluated by the Transfer Function Curve If the Low range value is equal to 0 and Upper range value is equal to 100 the positioner interprets 4mA as the 0 Request position and the 20mA as 100 If the Low range value is equal to 0 and Upper range value is equal to 50 the positioner interprets 4mA as the 0 Request position and the 12mA as 100 Lower range value Specifies the Lower range value Upper range value Specifies the Upper range value Setpoint range function enabled Enable or disable the split range function o The Transfer Function Curve shows the effect of Split Range Function in a graphical way STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 21 INST
72. s manual and relevant mentioned and or enclosed documentation may be reproduced without written authorization by STI s r l STI s r l is not responsible for possible damage to people equipment or data which might arise from incorrect use of the product to which the manual is referred Information in this document may be modified at any time without notice STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4035 rev 04 08 2014 ID
73. sition is above the limit specified in Position Limit 2 Don t use a virtual limit switches for a safety application dr 4 x d HELP DK Cancel Pressure Fall Digital output is activated when the pressure of the line PI is below the limit specified in Min PI Pressure fi Position error Digital output is activated when the system is IN SERVICE and the position error is gt 5 for at least 10 sec Loop current Fall Digital output 1 is used with a piezo valve in order to implement the Loop current Fail Freeze function The option requires not only a sw activation but also a piezo valve and pneumatic valves When this option is selected only the pressure fail option is also available in order to implement the Low Pressure Fail Freeze Digital Outputs are not available for the customer when this option is used SYSTEM CALIBRATION Starts the calibration and self tuning procedure STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 20 INSTRUCTION MANUAL FASTRAK software amp settings The Only HARD LIMITS option allows the calibration of the travel without performing self tuning W WARNING When the Start Calibration button is pressed the system will move 4 20mA CALIBRATION Start the calibration of the selected option lt CAUTION Be sure that you are supplying the positione
74. so sia J2 1 e 42 83 and if needed the analog necessario cavi del trasmettitore di posizione feedback wires to the terminals J1 3 e ai morsetti J1 3 e J1 1 J1 1 analog FB ground analog FB FIELD BARIER mod ID 2 3 2 La barriera deve essere connessa alla messa 2 3 2 The zener barrier must be connected to the a terra affinch funzioni correttamente earth path in order to work properly By Mediante il morsetto di terra pos 10 della fixing the earth wire to the earth terminal figura seguente pos 10 of following picture STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4035 rev 04 08 2014 ID 5 INSTRUCTION MANUAL FASTRAK field barrier eM e Hits gt e S e o e EO ee fa ss A _ __ Cc ene e T_T se _ a O O SG asma a sei __ e i see ti ee et i sei se TT cene TT o _ ss LT Cie ss fe TT T_T ERE CI ITC N N I I I ee S Hime e e i e pisa TT dro me T_ Ce oi fico ei eee sesso sie ade _ _ _ _ TT A Hoss UNI 5931 UNI 5991 50 4762 N e I i Csi mat wae TT To Gase so TC a io ded Ps or screw eer TT 8 ms W 1 INTERNA cage Fosma NOTE 1 MATERIAL NER FKM EPDM SILICON Non rimuovere i 2 cavi giallo verde che sono interconnessi tra loro ai pin J1 2 e 42 2 ATTENZIONE cavi di terra devono avere sezione minima di 4 mm 2 3 3 Condizioni speciali d utilizzo STI
75. st manual Click next to confirm selection and to continue lt Previous i i Cancel You must specify what happens when the 4 20mA signal is removed with the air present Based on the pneumatic connection the actuator moves in one direction or in the other when the 4 20mA signal is removed portB is fully pressurized This panel is to inform the positioner about the action and is not to specify the user desired behaviour The positioner is not able to change the mechanical default piston by itself STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 30 INSTRUCTION MANUAL FA software amp settings Position sensor alignment 65 Set up Wizard Set up Position Sensor Actual sensor pos reading Ys Sensor pos lower limit MIN 100 MAX 4000 Sensor pos upper limit MIN 100 MAX 4000 Position Sensor Adjustement Click next to continue lt Previous Cancel This page helps you align the position sensor Pressing the Position sensor adjustment button BESTIA TE opens a window where you can find a tool that allows you to move the valve A Valve will move PORT B PORT A STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 31 INSTRUCTION MANUAL FA software amp settings Actuator volume
76. t Calibration 20mA button Switched CTRL function params This is a function used in the previous sw release before 1 6 but available in case it is necessary This function is not used by default STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 26 INSTRUCTION MANUAL FASTRAK software amp settings 0 100 position 4mA action inversion The 0 100 Position panel is useful to set the SERVICE STATE relationship between the 4mA value and the man Out Of Service Manual valve status Close or Open Manual Setpoint 2000 Clear latc osition Sas The basic rule is that by design the FasTrak Stn Poste positioner when the power is removed 4 20mA signal has n Warning 4mA Position is reverse to Signal DEDE Fail gt below 3 6 mA Actuator junps to Fail Port A connected to the atmosphere n Position Port B fully pressurized So the position of the valve when the power is TE removed depend on the pneumatic connection an exception to the above rule is when the Fail Y OK Konca Freeze option devices is used in this case by a special electronic and 3 way valves the position when the signal is lost is the last valid 5 0 100 POSITION By default we have that the 4mA position is the 5 Fail Position Close same of the power fail position
77. t not necessary in many cases Switched ctrl err threshold 0 100 When the error is greater than this threshold e the positioner tries to impose a fixed AP in order to maximize the speed e the Integral contribution is reset to zero Sweep pressure 0 10 bar Fixed AP applied when the error is greater than Switched ctrl err threshold Switched control function Enabled ON OFF Turn ON OFF the Switched control function Normally the following settings work well e sweep pressure equal to the line pressure e the Switched ctrl err threshold equal to 100 min Kp sweep pressure 10 with a maximum of 20 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 11 INSTRUCTION MANUAL FASTRAK software amp settings Main vars and status This window reports information about the status of the positioner The LED in the top right position informs the user about the information status YELLOW LED blinking the communication is running RED LED communication problem ActPos Actual position measured by the positioner ReqPos Input signal or the request position The source of the requested position depends on the service state While in service the requested position comes from the 4 20mA input signal and the split range setting While out of service the requested position comes from the
78. t the mode recorder 8 00bar Move the actuator if in manual mode Invert the Y Manual desidered position Right click and drop a line DeltaX and DeltaY are showed Requested Position 2 00bar 1 00bar 0 00bar Pressure bar 3 00 Y AXIS CURSOR 1 8905 Fe Using the up down and right left arrows on the keyboard it is possible to move in the graph s window It s also possible to zoom in hold the left mouse button define the window to be zoomed in release the left mouse button V Act Pos v Req Pos PI PA M DP W II hee _ Ce _ Roll 0 Top Save Image Save Values Load Values Graph Compare File gt Save Image The graph is saved like a bitmap picture File gt Save Values The graph is saved like a collection of data It can be useful in order to reload it in a second time File gt Load Values Load a graph saved with Save values File gt Graph Compare Load a second graph to make a comparison with the actual one the actual can be a new graph or loaded with Load values In order to align the two images keep SHIFT pressed the mouse right button pressed and move in the graph area left or right STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 28 INSTRUCTION MANUAL FASTRAK software amp settings The Menu Men
79. the diagram label and 94 9 EC directive also for used fitting cable and cable gland 1 3 STORAGE 1 3 1 Store the Field Barrier ID series in dry and clean places and take all necessary measures to avoid its contact with dust dirt and humidity during storage 1 3 2 Do not remove connections protections and or mechanical locks 1 4 MAINTENANCE 1 4 1 No changes can be made to the apparatus which are operated in hazardous area 1 4 2 Disconnect supply circuit before enclosure opening 1 4 3 Must be done by qualified person who is trained to operate into potentially explosive atmosphere 1 4 4 Tools and equipment must be suitable for potentially explosive atmosphere where the actuator is installed 1 4 5 Cleaning must be done with a humid cloth 1 4 6 Greases must be used according to the manufacturers instructions however their flammability point must be gt 140 C 2 FIELD BARRIER 2 1 GENERAL FEATURES The ID model field barrier is suitable for operating positioners smart positioners with HART communication Upstream connection and direct attachment to intrinsically safe field devices enable the intrinsically safe circuits of these devices to be connected with the circuits of upstream input and output units that are not intrinsically safe In this way the advantages of intrinsic safety such as commissioning and operation when connected to a voltage source are still in effect within the hazardous area The
80. tioner At the end of the download the values displayed on the RC sw are the same as the FT positioner Password button Open the Login window In order to change the parameters or to access configuration windows a login is required The default standard password is 12345 STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 9 INSTRUCTION MANUAL FASTRAK software amp settings Tuning amp standard System setup area 2 Important to modify the parameters it needs click two times on field in this way another windows will open and it s possible to write the new value for that parameter Definitions Limit when a limit is configured the Requested position is limited to this value Example Set the Limit at 95 Even if the signal input is 20mA and the theretical Request position is 100 the applied Request position is 95 CutOff When a cutoff is configured if the Requested and Actual position falls inside the Cutoff area the Request position is fixed at the min or max value Example Set the cutoff at 5 When the Request position is less of 5 and the Actual position is less of 5 a fixed pressure is applied in order to put the actual position at 0 Tight open close pressure this defines the pressure applied when a cutoff is active Advanced parameter Open Close Information related to Signa
81. ty control With the stability control STEP response ee tb fs Requested Position Requested Position Sinusoidal signals Details The stability control algorithm works damping the positioner output in order to stabilize the system The algorithm is effective only when an instability is measured on the actual position and terminate the effect when the actual position is stable and also the setpoint is not oscillating STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 42 INSTRUCTION MANUAL FASTRAK software amp settings AY Signal Generator for frequency analysis Dynamic tests This tool automatically generate a sinusoidal setpoint in order to evaluate the valve performances DANGER The Signal generator moves the valve regardless the 4 20mA setpoint This action can be dangerous for peoples or for the process Before to start a Signal Generator doublecheck that all the safety requirements are satisfied Tine View VS View EnView D Too F Rol A W Act Pos VY Req Pos Pi Pos PI f W 50 26 W 50 00 FR 6 40 M DP l En 3 50 a 003 E Positian X STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 43 INSTRUCTION MANUAL KIM FA software amp settings In order to
82. u File Load Load a saved set of parameters into the RC interface Save Save the current set of parameters in a qtp file Report Create a document in rtf format with the actual parameters similar to the Save command but the file format is compatible with text editing software Exit Close the application Menu Device Download Performs the same function as the quick button Upload Param Sends the displayed parameters to the positioner Upload Param Calib data The same as the Upload Param command but additionally sends information about the calibration Menu Password Login Performs the same function as quick button Change Changes the password STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 29 INSTRUCTION MANUAL FA software amp settings System Calibration Self Tune The self tune wizard can be started by pressing the start system calibration button You can find more information about this procedure in the specific Installation Instruction Manual Starting page xl Welcome to the set up wizard This step by step sequence will help you to set up your positioner It should take less than a few minutes to complete 0 signal or signal fail valve open or close Open Note This Is NOT a software option 0 signal action Is actuator tubing valve related See In
83. uning Kp opening 10 0 Ti closing 0 40 msec Ti opening 40 msec Td closing s msec Td opening 650 msec Dead band 015 To send the new value to the positioner click on the Apply Close velocity imit 200 00 s100 Disabled button Open velocity limit 200 00 s7100 Disabled zl Damping close 0 A confirmation window appear vara 3 amping open click on YES to apply the _ ch anges Switched ctrl err WW Disabled Sweep pressure 10 0 bar ime Cunent sl Time Current SIE Apply Help Device Last Synchronized 10 12 2009 16 10 19 Confirm Device Configuration Change leg AN WARNING Process control COULD be affected Changing device parameters COULD adversely affect the control of your processes Click on the Details button Details gt gt Service Reason STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 58 INSTRUCTION MANUAL FASTRAK software amp settings START THE CALIBRATION From the device context menu select ETSE Intelligent Device Manager Device Connection View Methods Calibrate Actuator in order ff File Edt view Tools Window Help to start the SelfTuning Wizard alel Be i ob Bi N AMS Device Manager 4 Plant Database A HART Modem 1 FT onza Configure Setup Compare Clear Offline Device Diagnostics Process Variables Scan Device
84. unning StepResponse See the details about the StepResponse process status STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 38 INSTRUCTION MANUAL FASTRAK software amp settings Pressing the Step Response Wizard button the Automatic Step Generation window appears and help the step table generation Analysis Start Point First Position for the test ee Number of Steps End Point Number of Steps Step Ramp Time sec Number of points in the table Collection Time sec Up and Down End Point Final position Step Ramp Time sec z gia 12 01 2012 16 30 51 Moving to step 3 Stroke time applied for the specific step igo IE Do Moran Collection Time sec Time after the step execution Up and Down flag If this option is selected the table has 2 x Number of Steps and the table has step in the UP direction and in the DOWN direction TED Step Response Diagnostic able The Generate button starts the creation of i se the table General Dead Band It is possible to change the values in the table It is also possible to remove or add a new lime in the table to do it with the mouse pointer on the table press the right button and a specific menu appears co oo olol oloo olo i Dead Band in ojlo ojo o jo lo o lo o 12 01 2012 16 30 51 Moving to step 3 12
85. vice context menu appears when you click the s amp AMS Suite Intelligent Device Manager Device Connectioi right mouse button on the device in either the fi File Edit View Tools Window Help AMS Device Connection View or the AMS Explorer se Bale at S ti a N AMS Device Manager A Plant Database y HART Modem 1 Is A122000 Configure S Compare Clear Offline Device Diagnostics 1 etup Process Variables Scan Device Calibration Management gt Methods p Rename Unassign Record Manual Event Drawings Notes Help STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 53 INSTRUCTION MANUAL FASTRAK software amp settings PROCESS VARIABLES Selecting Process Variables from the device s context menu displays the device s Process Variables screen i e the faceplate The faceplate reports summary information for the FT device primary variables system status errors You can also double click the FT device icon from the Device Connection view to open the FT faceplate and display the process variables Process Variables of 10 1 2 7009 11 51 02 500 FT Smart Positioner Rey 1 File Actions Help alm x ACTPOS REQPOS SERVICE STATE 2435 25 01 Operation mode nsewice A CALIBRATION STATUS 100 00 100 00 Li mw sane MART Calib progr ferr OS Ti ONE R D
86. w During the mechanical linkage adjustment the user can use this scroll bar to verify the alignment the raw ADC value must fall inside the range The best condition is when the 50 mechanical position is near the middle value of the scroll bar 2048 500 E and to set manually the raw ADC with a value desired For example if for the lower hard limit the raw ADC read is 1000 and for the upper hard limit the raw ADC read is 3000 and it wants reduce the actuator travel of 5 on lower limit and 10 on upper limit the raw ADC value needs set are 1100 for lower limit and 2800 for upper limit Then check the actual positions on end stroke and adjust if necessary Important to limit the travel of actuator it needs to find the raw ADC value in correspondence of hard limit Position sensor adjustment This button opens a window that helps the user to Position Sensor Adjustement move the actuator The slide bar enables the user to select a safe speed to move in one direction or in the other 7 Valve will move Move the slide to the desired position and press Send PORT B PORT A To increase the movement speed move the slider far from the middle position W WARNING When the send button is pressed the system can move STI S r l Via Dei Caravaggi 15 24040 Levate BG ITALY www imi critical com Manual 4044 rev 01 06 2015 FT Software 19 INSTRUCTION MANUAL FASTRAK software amp settings

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Instruction manual for software & settings