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Service Manual - Honeywell Process Solutions

1. 6 13 Ingenii EE 6 13 VEU ECT 6 13 Ranges IAD sa uar iw db eU he PEN ane PA 6 15 icu C PP 6 16 Configuration 6 17 JMr TOT sa tee ie eee 6 18 Su NLuvomTTTc rm 6 19 Commissioning the HCI 1WL for GPU and FlexConn Communication 6 20 Using the SmartView with the OneWireless Communication Option 6 23 Huile c m 6 23 SmartView OneWireless Status Display 6 23 Radio Board Diagnostic Information and Commands 6 24 MOU OM 6 24 Gong 6 25 Diagnostic 6 25 Advanced Settings Transmission Power 6 27 Firmware 6 28 Product Level Measurement 6 29 Introduction 6 29 Basic Commissioning 6 29 etium 6 29 Lovor Slan D aca pedea ear dea sd RM i dio 6 30 Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual lii Table of Contents 6 5 2 3 Level Check 0 0 0 ee ee ee ee
2. 6 90 Vapour 6 94 Commissioning Parameters for the 765 VITO Water Probe 6 95 Water 6 96 Commissioning 6 97 Average Temperature Measurement FII RTD 6 98 Igiifere Diei MD 6 98 Some Important 5 lt 6 99 Some Important Features 6 99 COMMISSIONING heat eaten orones ur utar a do e e era 6 102 Commissioning Parameters for 1 or 2 RTDs 3 and 4 wire Temperature Calculations Rom ws 6 102 Commissioning Parameters for MPT Temperature Calculations 6 103 Commissioning Parameters for Temperature Calculations 6 103 Commissioning Parameters for All Types of Probes 6 104 Engauge Product temperature Tab 6 104 Engauge Vapour temperature 6 107 Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual V Table of Contents vi 6 11 4 4 3 Engauge Ambient temperature 6 108 6 11 5 Commissioning 6 109 SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Ho
3. 2 1 eB 2 1 Safety Instructions sinew tees edema ese ee 2 1 Safety 51 5 2 1 EC Declaration of Conformity for EU 2 2 Control Drawings for amp 5 2 2 P c 2 2 Additional Information 2 2 Environmental 2 2 2 ERE QE EH ons 2 2 B re 2 3 Personal Safely acudir eee din 2 3 Warnings and Cautions 2 4 C IET bee os oes 625 56 bes chee 2 4 Opening of the 5 2 4 TOONS 2 4 Working Environment 2 4 Hazardous 2 4 Dale ZO oso Ts TII EeEMPRESCIPTAETSSSPPEIAEYS G4 See eee 2 4 Required 5 5 2 5 Elec Cal D ee oe ee ee 2 5 Safety Standards 2 5 ae Se bk a
4. NFPA70 Additional Information If you require additional information contact Enraf or its representative Environmental Conditions Observe the environmental conditions for the temperature and the pressure Liability The information in this installation guide is the copyright property of Enraf B V Netherlands Enraf B V disclaims any responsibility for personal injury or damage to equipment caused by Deviation from any of the prescribed procedures Execution of activities that are not prescribed Neglect of the safety regulations for handling tools and use of elec tricity The contents descriptions and specifications in this Service Manual are subject to change without notice Enraf B V accepts no responsibility for any errors that may appear in this Service Manual Only certified technicians are authorized to make changes on the SmartRadar configuration All modifi cations must be in accordance to the guidelines as set forth by Enraf Modifications not authorized by Enraf will invalidate the approval certificates SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Safety 2 5 Labels Enraf B V Delftechpark 39 Honeywell 2628 XJ Delft The Netherlands SmartRadar FlexLine High Performance Sales code RXIVB F0830 Serial nr 990 99 999 Input 65 240Vac 24 65Vdc Test date 2008 10 10 50 60Hz max 23 VA Ex Il 1 2 G Ex d ia T6
5. 4 7 4 1 5 1 5 Display Settings 5 4 7 4 1 5 1 6 Display Test Screen 4 7 4 1 5 1 7 Identification 5 4 8 4 1 5 1 8 Extra Information Screen 4 9 4 1 5 1 9 Primary Value 5 4 9 4 1 5 1 10 Password 5 4 11 4 1 5 1 11 Commands Menu 5 4 12 4 1 5 1 12 Commissioning Menu 5 4 13 T2 EHgaudesseean nudius dido ED SEE nae Hite nana Rs RR 4 16 4 2 1 Connecting the Engauge Service Tool 4 16 4 2 1 1 Wired Connections Situation FIGURE 4 17 4 16 4 2 1 2 OneWireless Situation FIGURE 4 18 4 17 4 2 2 Using EOS sawed xin takes 90808 3 3 doa 4 18 4 2 3 Some Engauge Screen 4 19 SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Table of Contents CHAPTER 5 CHAPTER 6 6 1 6 1 1 6 1 2 6 2 6 2 1 6 2 2 6 3 6 3 1 6 3 2 6 4 6 4 1 6 4 2 6 4 3 6 4 3 1 6 4 3 2 6 4 3 3 6 4 4 6 4 4 1 6 4 4 2 6 4 4 2 1 6 4 4 2 2 6 4 4 2 3 6 4 4 2 4 6 4 4 2 5 6 4 4 2 6 6 4 4 2 7
6. Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 3 5 System Architecture 3 3 3 3 1 3 3 1 1 Entities Information exchange between the various FlexConn modules takes place by means of the so called entities An entity represents a unique information association within the FlexConn architecture This information may consist of measuring data status data commissioning parameters diagnostics data or commands In addition to information exchange between FlexConn modules entities are used for data presentation on the SmartView display and for the communication between the Engauge service tool and the SmartRadar FlexLine The entities are represented by a textual description for example Reset Tank bottom Health or Baudrate The entities structure 15 related to general status information m the generic FlexConn part the function specific FlexConn part Status Entities The Health and Commissioned entities give information about the general FlexConn module status and the functions implemented on this module Health Entity The Health entity reflects the condition of the entire module each single module function and the calculated or measured value of a sensor function The Health entity structure is defined by following items 1 status 2 status category 3 status code The status field gives high level informati
7. 0081 FIl SMyY 1011 0 Status Good Status category Status category good actual Status code No error Health SmartView master Status Good Status category Status category good actual Status code No error Honeywell Enraf Read 4 message s Errors 0 wv2 4 3378 0 Professional FIGURE 4 21 Example 3 of an Engauge screen DE SmartRadar FlexLine Part No 4417 762 Rev04 4 20 Service Manual Honeywell Enraf Service Tools File Tools Tree FlexConn Help c d Test Site 5 2 COM1 ABE SmartLink_3 001 1 HCM GPU 002 2 FCM BPM a f 9 990 00 G 990 00 1003 0 HCI GPU 1004 0 HCI BPM 005 0 TII xR 006 2 FCI HT 1008 1 FII SMV 011 0 HCI HAO Professional Configuration Status Generic Board Specific Product level Compensations and features Filter averaging constant 0 99 95 Filter compensation Linear compensation Verification pin measurement status Verification pin physical position 1 Verification pin physical position 2 Verification pin physical position 3 Verification pin physical position 4 Verification pin physical position 5 Verification pins measured positions Verification pins compensation Tank shell thermal expansion coefficient Tank shell reference temperature Tank shell vapor ambient ratio Tank shell ambient temperature selection Tan
8. 2 5 Accordance to Regulations 2 5 Explosion Safety Without 5 2 5 Explosion Safety With SmartConn 2 6 Compliance to FCC R amp TTE 2 6 Low Voltage Directive 2 7 System DR xk RR TEX 3 1 SmartRadar FlexLine Architecture 3 1 FICXCONN 5 siu ek oe ee ee 3 2 gi act ee ane ee eee a oe le oe oe 3 6 Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual i Table of Contents 3 3 1 Status 3 6 Healt ENI erres cuentas ee EET a eee ae E E 3 6 3 3 1 2 Commissioned Entity 0 0 0 00 3 8 3 3 2 3 8 3 3 3 Function specific 3 8 3 4 SmartView Display 43 xn RE ace a ee ew ee ee ee ee 3 9 Otel AGEMEl al eae ere alana a TIPP 3 9 3 4 2 Status Entities on 5 3 10 3 4 3 Generic Entities on SmartView 3 11
9. SmartView Relay Mode Each individual relay can be set to be energized or de energized during operation by setting the Relay Mode entity to lt Energized gt or lt De energized gt respectively If the Relay Mode entity is set to lt Energized gt the relay coil will be energized when the relay state is lt Deactivated gt and the relay coil will be de energized when the relay state is lt Activated gt If the Relay Mode entity is set to lt De Energized gt the relay coil will be de energized when the relay state is lt Deactivated gt and the relay coil will be energized when the relay state is lt Activated gt The lt Energized gt option is used for fail safe operation whereas the De Energized option is used for non fail safe operation Set each individual relay to the required configuration by selecting the proper entities See also next overview fail safe configuration is coloured d Relay Mode Relay State Physical Result Normally Open De Energized Activated Closed Deactivated Open Energized Activated Open Deactivated Closed Normally Closed De Energized Activated Open e Deactivated Closed Energized Activated Closed Deactivated Open Alarm Mode Each individual relay can operate in one out of three modes by setting the Alarm Mode entity to either PV Monitor Remote Control or Not In Use PV Monitor In PV Monitor mode each individual FII D
10. Name Value Range Default Value Explanation Identification 8 characters e g lt gt of a tank lt TANK1234 gt instrument GPU instrument address lt 0 99 gt lt 0 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address GPU Caching lt caching off gt lt GPU B record gt lt GPU C record gt lt GPU D record gt lt GPU L record gt lt GPU M record gt lt caching off gt By switching on caching the system performance can be greatly improved Switching caching on for a record means that the OneWireless network will automatically keep an up to date copy of this record in the internal cache of the gateway This copy will be refreshed each second Any request for this record will NOT be sent to the instrument but directly be answered from the cache Note Do not use this setting for W amp M approved systems FlexConn instrument address lt 0 1899 gt lt 0 gt The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt metres gt lt metres gt The unit in which level lt inches gt related GPU records and lt feet gt items are shown lt fractions gt Temperature units lt celsius gt lt celsius gt The unit in which lt fahrenheit gt temperature related GPU records and items are shown Part No 4417 762 0
11. 001 2300 m 02247 C IHH SO status FIGURE 4 7 The level amp temperature screen left and the extra information screen right 4 1 5 1 9 Primary Value Screen The Primary Value screen PV screen shown in FIGURE 4 8 depicts information about data measured by a sensor or information about the status of a digital I O See table TABLE 4 2 026 0510 de active Product level m INN Relay3 input uncertain over range high high a elec nech ESF07 0028 0044 FIGURE 4 8 PV screen examples left level status right digital status Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 9 Service Tools Data Field Primary Value Max Size characters 9 Description The measured value e g 025 1277 PV identification 13 Quantity name e g e Product level e Product temperature e P1 pressure PV units Quantity unit e g e m e kg m e kPa PV type Type can be e INN innage e ULL ullage e REL relative e ABS absolute PV health Status of the Primary Value e UNCERTAIN e BAD PV representation 15 Representation of the PV Manual Last valid Stored Instrument Environment Hardware Software Commission Calibration Operational No data No init Killed Over range Under range PV alarms Alarm type that occurred e High High e High e Low e Low Low Tank iden
12. Commissioning 6 11 5 Commissioning Check After having checked set all before listed entities make sure Engauge m the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and the Ambient Temperature Commis sioned entities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and the Ambient Temperature Health entities are GOOD SmartView For viewing the software version the Engauge Generic tab can be viewed also a Reset board command can be issued here NOTE In the SmartView situation the Commissioning flag must be G and the Health flag must be Y Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 109 Commissioning SmartRadar FlexLine Part No 4417 762 Rev04 6 110 Service Manual Honeywell Enraf Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Tel 31 0 15 2701 100 www honeywell com ps 4417762 Revision 4 March 2010 2010 Honeywell International Inc Honeywell Enraf
13. LEVEL Unassigned wsa1 Entis 8 1 15 B SMARTRADARDO 119 PRODUCT TEMP TB v B RADAR LEVEL TB i HONEYWELL ENRAF SMARTRADAR000303 RADAR_LEVEL_TB Block RADAR_LEVEL_TB Parameters Online Main Ranges Alarm Configuration Other Alarm Test No Alarm Alarm Hystersis 01 5748 Ullage Level 0 r Ullage Level Scale EU at 100 1E 022 E EU at 0 move the slider TE to see all fj OF Offline Units Index mm parameters Decimal Rate of Change 0 07421471 r Rate of Change Scale EU at 100 1E 022 EU at 0 ie 022 Units Index in min Decimal Show Parameter Names Cancel L BS SYSTEM 1 88 HONEYWELL ENRAF Bj SMARTRADAR000303 PRODUCT TEMP TB RADAR LEVEL TB fff Library OF Offline 45 Online For Help press F1 cg PRIMARY localhost MNGR Alarm Test See 6 4 4 2 6 Alarm Hysteresis Ullage Level Scale EU at 100 Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Decimal Not used in the SmartRadar FlexLine Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Man
14. Notin ESO udo 3 37 3 279 0 oad e a CR BO anu ud 6 42 669 CommofidS a u x acd se ard doxes wat Ea wor dod dca a de XC d a any id 6 42 6651 ANIE 6 42 6 6 5 2 ss iacu arcade ox EC WR yw ol 6 42 6 6 5 3 ACKNOWICQJE 6 42 6 6 6 LED Association 6 43 6 6 7 Terminal Allocation 6 43 6 6 8 Commissioned Entities 6 44 6 6 9 Board Commissioned Entity 6 45 6 6 10 Fail safe Level Application 6 45 6 7 SmartView Display Interface FII SMV 6 47 1 WAMOGUCHON Is ea d 2 ACRES Bad oth dr UR d CAS d e Fea ae 6 47 6 7 2 Commissioning the FII SMV 6 48 6 8 Pressure amp Density Measurement and Other HART Inputs FCI HT 6 49 6 8 1 Introduction ee a A 6 49 6 8 2 Software lt 6 50 6 8 3 Software Specifications 0 0 eee 6 54 ba wee doe ea ear a 6 54 01090 PVCS SUNS C uns aros donde St aeo ad ode vaa ap die dua ti ca ea VAR e c Dd 6 55 6 8 3 3 P8Pressure
15. 6 5 1 FIGURE 6 5 6 5 2 6 5 2 1 Product Level Measurement TII XR Introduction The Transducer Interface Instrument X Band Radar TII XR is the heart of Enraf s precision X band 10 GHz radar system It uses the Frequency Modulated Continuous Wave FMCW and synthesized pulse reflection principle Using Enhanced Performance Signal processing EPS a smart level detection 15 possible by filtering out known obstacles ESF07 0007 The TII XR board with its Digital Signal Processor Housed within an explosion proof RF shielded compartment which also contains a number of other FlexLine modules and together with a planar radar antenna it forms the SmartRadar FlexLine system Basic Commissioning General In general the user is interested in the tank s product volume To calculate this volume the primary input is the product eve within the tank This level is measured by the radar Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 29 Commissioning For correct measuring results a number of parameters such as Tank bottom position Upper reference position and Offset to roof must be defined before In addition alarm settings and compensation filtering constants are to be set This can be done by using either Engauge or SmartView 6 5 2 2 Level Start Up For entity definitions see FIGURE 6 6 and FIGURE 6 7 Free Space applications Stilling Well a
16. 3 5 07 0034 The board list screen FIGURE 4 11 The function list screen see FIGURE 4 11 shows all available functions of the previously selected board You can navigate through the function list by using the up and down buttons You can return to the board list screen by pressing the left button A function can be selected by simultaneously pressing the left right button If a FlexConn module does not contain any function commands this will be indicated in the list no cmd FCI HT D TER P1 pressure na cmd F3 pressure na cmd Distance na cmd Tenperature na f ESF07 0045 The function list screen On selection of an available function the command list screen is presented see FIGURE 4 12 You can navigate through the SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Service Tools function list by using the up or down button A command can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button Relay4 commands _ Vem actival Ack alarm ESF07 0035 FIGURE 4 12 The command list screen 4 1 5 1 12 Commissioning Menu Screen he commissioning menu starts with the board list screen see FIGURE 4 13 You can navigate through the board list by using the up or down button A board can be selected by simulta
17. 3 4 4 Specific Entities on SmartView 3 11 45 Engauge Service TOOL 252r RES E Rx Rd x RE 3 12 3 5 1 Status Entities in 3 13 3 5 2 Generic Entities in Engauge 3 13 3 5 3 Board specific Entities in Engauge 3 13 3 5 4 Specific Entities on 3 13 3 5 5 Function generic Entities on 3 13 CHAPTER 4 ServiGe bowtie Dcindc et x dcc d A acia died dica 4 1 TI SIMANVICW oS eb E bd E ord PR REN E x 4 1 4 1 4 1 2 SmartView 51 0 5 4 1 4 1 9 GONMECIONS 66 5 head EP doa oe es 4 1 4 1 4 SmartView 5 4 2 4 1 5 SmartView Menu Structure 4 4 4 1 5 1 SmartView 5 4 4 4 1 5 1 1 Start up Screen sa ace dia Eu qoe dO OOD HES PEER Sh w HE OAS 4 5 4 1 5 1 2 Menu Screen 0 ee eee eee 4 5 41 51 39 Backlight Screen uu auci Re terse ct d do p SE PR e a e 4 6 4 1 5 1 4 Display Contrast 5
18. E RS 232 485 Portable SmartView X PRESSURE TRANSMITTERS HIMS or 762 VITO vapour pressure INTERFACE measurement temperature and or and or oe water bottom external water probe measurement HART bus ESF07 0026 FIGURE 3 1 SmartRadar FlexLine system architecture overview Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 3 1 System Architecture 3 2 NOTE FlexConn Modules One of the main characteristics of the SmartRadar FlexLine architecture is its placement flexibility of the FlexConn modules If desired any types of modules can be added at any locations Even placement of 2 identical modules is possible within the SmartRadar FlexLine system Each FlexConn module has one or more functions In general this can be a sensor function a communication function or a digital interface function A sensor function measures or calculates a process value or it obtains a process value from a connected external instrument A communication function takes care of the communication with a communication interface unit or with a DCS SCADA tank inventory or another terminal automation system A digital interface function controls digital output or reads digital input from instruments around the storage tank Some FlexConn PCBs are also used within the so called SmartLink system Each FlexConn module has a unique name which is built up according to the f
19. Not In Use For the FII DO relays not used within the application set the Alarm entities to Not In Use Commands The following commands can be given to the FII DO B Activate B Deactivate Acknowledge Activate The Activate command will cause the specified relay to become Activated This command is only available in Remote Control mode see 6 6 4 2 The Activate command behavior is modified by the Time Setting entity If the Time Setting entity is set to zero the relay will stay permanently activated until a Deactivate command is given If the Time Setting entity is set to a value other than zero the relay will be activated for a time in seconds equal to the value set in the Time Setting entity then deactivated During the period the relay is activated the relay state will be Time Setting Active This is useful for site commissioning 8 For each relay set the Time Setting entity to the desired value Deactivate The Deactivate command will cause the specified relay to become lt Deactivated gt This command is only available in Remote Control mode see 6 6 4 2 Acknowledge The Acknowledge command will cause the specified relay to be physically deactivated but the relay status will be set to Acknowledged This command is only available in PV Monitor mode see 6 6 4 1 This SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commi
20. Relative 2 P3 pressure displayed unit types NOTE lf Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity Absolute pressure is used in the density calculation the relative pressure is only displayed in P3 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed pressure has the entity Installed which must be set to either Installed if a pressure HART device is actually fitted or lt Not Installed gt if a P3 pressure HART device is not actually fitted For example in the case of free venting tanks P3 would usually not be installed If the P3 pressure status is Good Actual the P3 pressure value is also stored in memory in the Last Valid P3 entity to allow recovery from a power down situation when a P3 pressure is not available If the measured P3 pressure is invalid e g HART scan error the software will check the P3 Installed entity to determine if P3 is actually fitted If P3 is fitted the software will check for a Manual P3 Pressure entity value to be entered If no manual P3 pressure value is entered the Last Valid P3 is used in the density calculation If no Last Valid P3 is available an error will be reported If P3
21. This can be done on the SmartView itself or by using Engauge see 6 7 2 Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 23 Commissioning m Signal strength RSSI Radio Signal Strength Indicator The signal strength is shown in dBm Below 80 dBm no reliable connection is possible When there is no redundant wireless connection the secondary RSSI does not show a relevant value B Connection status In the display of the Smartview the following Connection status messages can will be visible Display Text Description No security key information available Insert memory card with security information MACCONN Intermediate message during connection process SECCONN CONNECT The device is connected to the OneWireless network via 2 multinodes gateways DISCOVR Intermediate message during connection process The radio is not connected NOTCONN Make sure the OneWireless network is operational Could also happen if the radar is moved to another network SECURNG Intermediate message during connection process NOREDUN The device is connected to the OneWireless network via 1 multinode gateway only No valid key available BAD KEY Could happen if the radar is moved to another network e g from factory to customer from workshop to real life network etcetera SD Status In the display of the SmartView one out of the following SD card statuses wi
22. lt Pt100 large small gt lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms Sangamo MRT gt Sangamo spot No type Measurement type Selects RTDs MPT or MRT lt RTD 3wire lt RTD 4wire gt lt MPT gt lt MRT gt 6 11 4 4 Commissioning Parameters for All Types of Probes 6 11 4 4 1 Product temperature Tab Engauge SmartView Product immersion depth lt No type gt The following entities can be set set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory so check each entity for its correctness Explanation The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation Value Range floating point number lt X X gt Default Hysteresis This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation floating point number lt X X X X gt 6 104 SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning Name Explanation Value Range Default High High alarm 4 thresholds for activating a floating point numbers lt 1 0E22
23. of related product level board Set Monitor Function Instance to function instance of related product level board Set Monitor Source to PV Set Monitor Mode to Remote Set Remote Threshold Source to HH HA LA or LL Set corresponding alarm setting of the related product level board Set Status Behavior to lt BAD UNCERTAIN gt Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 45 Commissioning FII DO Fallback Mode Energized De Energized ag Activate Deactivate commands p monitoring Bad Bad Uncertain Not used Alarm PV SV status data HH HA LA LL FIGURE 6 13 FII DO operation mode survey dS SmartRadar FlexLine Part No 4417 762 Rev04 6 46 Service Manual Honeywell Enraf Commissioning 6 7 SmartView Display Interface FII SMV 6 7 1 Introduction FIGURE 6 14 The Field Interface Instrument SmartView FII SMV board is a module that communicates with SmartView ESF07 0013 The FII SMV board with the SmartView display At request from SmartView the FII SMV board prepares data sets for it The requests from SmartView depend on the actual screen at the time The communication between the FII SMV and SmartView uses an own protocol on an RS 485 physical layer The SmartView display can be delivered in 3 versions each version having its own specific address B Portable Sm
24. 0 1 5 2 0 m Model 765 VITO water probe ESF07 0042 FIGURE 6 29 The model 765 VITO water probe Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 95 Commissioning 6 10 3 3 1 Water Level Engauge SmartView Maximum water capacity The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The maximum capacity when the probe is fully submerged in water in pF Value Range floating point number lt X X X X gt Default lt 20000 gt Minimum water capacity The minimum capacity when the probe is not submerged in water in pF floating point number lt X X X X gt lt 20000 gt Water probe bottom position The offset to the water probe zero point in relation with the tank zero point floating point number XX X X gt Upper reference level Engauge SmartView Water probe length The distance from tank zero point to upper reference point is used for water ullage calculation floating point number XX X X gt The following entities be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The length of the 765 VITO water probe Value Range floating point number lt X X gt Default lt 0 5 gt High High alarm High Alarm Low
25. 3 System Architecture Jumpers With the jumpers specific hardware settings can be made Function all warning and monitoring related commissioning entities are protected and cannot be changed the password is protected from being read all commissioning entities are protected and cannot be changed board specific jumper board specific jumper a For an explanation of the entities concept see 3 3 B Health LED The Health LED 2 LE1 the blue one indicates the general health status of the FlexConn module Good QOOOOOOOOOOOO0O0000000 Uncertain eoeoeoooooeoeoeooooo Bad eoeoceoeoeoeoeoeoeoeo B 2function LEDs These LEDS indicate module specific activities such as for instance data being transmitted or received SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf System Architecture FIGURE 3 3 voltage monitors The output of these monitors being voltage levels from 3 different FlexConn PCB locations are used for diagnostics purposes See FIGURE 3 3 A voltage monitor voltage monitor VM1 voltage monitor VM2 i i ESF07 0023 Locations of the 3 voltage monitors 1 temperature sensor For the operational PCB this sensor acts as an input for environmental temperature diagnostics The PCB s environmental temperature is taken as a measure for the temperature inside the SmartRadar FlexLine
26. 6 4 5 6 4 6 6 4 6 1 6 4 6 2 6 4 7 6 4 7 1 6 4 7 2 6 4 7 3 6 4 8 6 4 9 6 5 6 5 1 6 5 2 6 5 2 1 6 5 2 2 2 225 6202 2 12 soca we seuweece sy bane we eee d Rcs 5 1 COMMISSIONING xcu m EHE DE EE EE AN EHE RA ous 6 1 cQ s 6 1 MOGUCOM 564604862568 6 1 Text CONVENTIONS oan x aces km ee oC ke Rt Re Red c Rc RR 6 1 Enraf Fieldbus 1 6 2 does SoS ne ae RAs ITI 6 2 Commissioning the 1 6 3 Enraf GPU Protocol HCI GPU 6 5 Introduction 6 5 Commissioning the 6 6 The OneWireless Communication Option HCI TWL 6 8 Introduction 6 8 Potential Electrostatic Charging Hazard 6 9 Establishing Communication With the OneWireless Network 6 9 inier ETE TT TTE TT 6 9 Authentication 6 10 Removing a Radar From the OneWireless Network 6 11 Commissioning the HCI 1WL in the OneWireless Network 6 11 IILOOUGCHON E ease seen be 6 11 Transducer 0 5
27. Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers XX X X gt lt 1 0E22 gt Alarm test enable Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning Explanation Value Range Default Alarm test Activates and selects at the No Alarm lt No Alarm gt same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set Function identification The current module s 13 characters Water level function name This function is visible on the SmartView display 6 10 4 Commissioning Check After having checked set all before listed entities make sure Engauge gag the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and if applicable the Water level Commissioned entities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and if applicable the Water level Health entities are lt
28. FlexConn module the message value not accepted will be displayed You can scroll along the characters by push and hold the up button An entity modification is only executed on simultaneously pressing the left right button After this first a range check is done If the modification is accepted you will be returned to the value edit screen The cursor can be shift to the right by pressing the right button You can return to the entity list screen by pressing the left button NOTE By using the left button to return to the entity list screen Without executing the modification s by pressing the left right button simultaneously will undo this these modification s Intearation Tine P1 Installed gt 2 BnannaaE 81 Disable Select values Input ranges HQAE T36 To th MEFS Enter values u2 0000000E 01 ESF07 0037 FIGURE 4 16 Examples of the value edit screen Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 15 Service Tools 4 2 Engauge 4 2 1 Connecting the Engauge Service Tool The Engauge service tool is a PC application with which all FlexConn module settings can be done as well 4 2 1 1 Wired Connections Situation FIGURE 4 17 Connecting the serial COM port of a PC or laptop via an RS 232 or RS 485 transmission line to either a Communication Interface Unit CIU or a SmartLink enables the control of a SmartRadar FlexLine system field line BPM or
29. The maximum capacity when the probe is fully submerged in water in pF Value Range floating point number XX X X gt Default 20000 Minimum water capacity The minimum capacity when the probe is not submerged in water in pF floating point number lt X X gt lt 20000 gt Water probe bottom position The offset to the water probe zero point in relation with the tank zero point floating point number XX X X gt Upper reference level The distance from tank zero point to upper reference point is used for water ullage calculation floating point number XX X X gt Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Engauge SmartView Water probe length The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The length of a water probe Value Range floating point number lt X X X X gt Default lt 0 5 gt High High alarm High Alarm Low Alarm Low Low alarm lt 4 thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0E22 gt Alarm test enable i Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Pri
30. allocated to FlexConn functions as shown below 1 Relay 1 2 Relay 2 3 Relay 3 4 Relay 4 The relays have output status read back lines With jumpers the relays can individually be set to Normally Open NO or Normally Closed NC In addition to the board s Health LED LE1 the LEDs LE2 and LES are available see FIGURE 6 11 They can be associated to a relay by setting the LED Association entity Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 37 Commissioning Engauge SmartView 6 6 2 For a fail safe level application continue with section 6 6 10 Operation Mode The FII DO can operate in one of two modes Alarm Mode and Fallback Mode This is controlled by the Operation Mode entity Fallback Mode is not implemented yet Set the Operation Mode entity to Alarm Mode 6 6 3 Relay Configuration 6 6 3 1 Jumper Settings At installation each individual relay contact was configured as required with the hardware jumpers where x Relay 1 to 4 respectively See FIGURE 6 12 FIGURE 6 12 The relays hardware jumpers TN UNE NOTE In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing SmartRadar FlexLine Part No 4417 762 Rev04 6 38 Service Manual Honeywell Enraf Commissioning 6 6 3 2 Engauge SmartView 6 6 4 6 6 4 1 Engauge
31. before it is taken into account in the average vapour temperature calculation floating point number lt X X X X gt lt 0 5 gt High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point number XX X X gt lt 1 0E22 gt SmartRadar FlexLine Service Manual Part No 4417 762_Rev04 Honeywell Enraf Commissioning Alarm test enable Explanation Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range lt enable gt lt disable gt Default lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt The current module s function name This function is visible on the SmartView display 13 characters lt Vapour temp gt 6 10 3 1 3 Water Level for 766 768 Combi probes and 765 Water probe only Engauge SmartView Maximum water capacity The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation
32. between FlexConn boards and a HART master and it makes the data available on the HART bus The user needs to set the required linked variable details The linked primary variable is mapped between 4 20 mA on the analog output depending on the range values set The linked variables are scanned every 1 second and so is the analog output refresh rate The HCI HAO is configurable by B communicator B alocal SmartView Engauge The HCI HAO board ID 11 has following two functions Function Category Type Sub type 1 HART communication Communication Instrument slave HART 2 Analog output Sensor Analog output 4 20mA SmartRadar FlexLine Part No 4417 762 Rev04 6 70 Service Manual Honeywell Enraf Commissioning All the HART universal commands and some common practice commands are supported by HCI HAO These are listed in the below tables HART Universal Ccommands Command no Description Read Unique Identifier Read Primary Variable Read Loop Current and Percentage of Range Read Dynamic variables and Loop Current Reserved Reserved Write Polling Address Read Loop Configuration Read Dynamic Variable Classifications Read Device Variable With Status Reserved Read Unique Identifier Associated with Tag Read Message Read Tag Descriptor Date Read PV Sensor Information Read Device Information Read Final Assembly Number Write Message Write Tag Descriptor Date Write F
33. commissioning entity for each function will only be lt True gt when the associated entities of each function have been set within normal operating range The board level commissioned entity default is also lt False gt It will only be True when all the function level commissioned entities are True Function 1 Commissioning Set all Function 1 entities according to TABLE 6 15 requirements to commission P1 HIMS Density Enabled P1 Pressure Sensor Detected P1 Ambient Air Pressure and P1 Installed P1 ambient air pressure z default AND P1 installed 2 enable Commissioned True P1 ambient air pressure default P1 installed 2 disable False SmartRadar FlexLine Service Manual Part No Honeywell Enraf 4417 762 Rev04 Commissioning HIMS Density P1 Pressure Sensor Detected Commissioned P1 Ambient Air Pressure and P1 Installed lt Disabled gt P1 ambient air pressure default AND P1 installed enable True Yes P1 ambient air pressure default OR P1 installed 2 disable False TABLE 6 15 N A lt True gt Function 1 commissioning entities Engauge 6 8 4 2 Function 2 Commissioning Set all Function 2 entities according to TABLE 6 16 requirements to commission SmartView HIMS Density Enabled P3 Pressure Sensor Detected P
34. ee eee 6 32 6 5 2 4 Alarm 6 34 6 5 2 5 Alarm Loop Checking 6 35 6 5 2 6 lt 6 35 60 20 41 ox bee we eee ES 6 35 6 5 2 6 2 Verification 5 6 36 6 5 2 7 Errors and WaAMINGS osese are e xe ed ewan de oa 6 36 6 5 2 8 Additional Information 6 36 6 6 Relay Contacts 6 37 6 5 1 diee diae de cane ah elec Pa s c a e 6 37 6 6 2 Operation 6 38 6 6 3 Relay 6 38 6 6 3 1 Jumper 5 6 38 66 3 2 Relay x cime apo eee nese ws de eas 6 39 6 6 4 Alarm 6 39 6 6 4 1 PV 6 39 66 4711 Monitor MOCO BREET EE dies E d Oe ee qi ncs 6 40 6 6 4 1 2 Status Behavior 6 40 6 6 4 2 Remote 6 41
35. gt High Alarm related alarm status in the lt X X gt Low Alarm Primary Value Low Low alarm Alarm test enable Enables if activated see lt enable gt lt disable gt next listed entity the lt disable gt simulation of of the 4 alarms for a minute by simulating the actual measured Primary Value is Slightly below or above the alarm threshold Alarm test Activates and selects at the lt No Alarm gt lt No Alarm gt same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before andthe lt Low Alarm gt 4 alarm thresholds are properly set lt Low Low alarm gt Function identification X The current module s function name This function is visible on the SmartView display 13 characters Product temp Element offset Each element can floating point numbers 0 0 individually be given an lt X X X X gt offset Element weighing factor Each element can floating point numbers 1 0 individually be given a lt X X gt weighing factor which is applicable if the calculation method is CUSTOM Gauge temperature scale Determines whether the lt IPTS 68 gt lt ITS 90 gt IPTS 68 ITS 90 scale is lt ITS 90 gt X used Low element usage X See FIGURE 6 32 No Exclusion Static Exclusion Dynamic Exclusion No Exclusion
36. llli 6 56 6 8 3 4 HIMS 6 58 6 8 3 5 Generic HART 55 uas sos Reds a e RC Re id ad c 6 59 6 8 3 6 Function Identification 6 61 6 8 3 7 SmartView 5 6 63 6 8 4 Board 510 0 6 64 SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Table of Contents 6 8 4 1 6 8 4 2 6 8 4 3 6 8 4 4 6 8 5 6 8 5 1 6 8 5 2 6 9 6 9 1 6 9 2 6 9 3 6 9 4 6 9 5 6 9 5 1 6 9 5 2 6 9 6 6 9 6 1 6 9 6 2 6 9 6 3 6 10 6 10 1 6 10 2 6 10 3 6 10 3 1 6 10 3 1 1 6 10 3 1 2 6 10 3 1 3 6 10 3 2 6 10 3 2 1 6 10 3 2 2 6 10 3 3 6 10 3 3 1 6 10 4 6 11 6 11 1 6 11 2 6 11 3 6 11 4 6 11 41 6 11 4 2 6 11 4 3 6 11 4 4 6 11 4 4 1 6 11 4 4 2 Function 1 Commissioning 6 64 Function 2 Commissioning 6 65 Function through 7 Commissioning 6 65 Function 8 Commissioning 6 66 Hardware 6 68 Terminal Allocation 6 68 EEOAE OTe hee eee Gea ema 6 68 HART Analog Outputs HCI HAO 6 69 5 ana p
37. pressure 13 Function 3 Distance Sensor 1 HART transmitter 12 Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 61 Commissioning Function Function Sub type Function Allocation Category Function Type Function 4 Temperature Sensor 1 HART transmitter 1 HART transmitter 1 HART transmitter 1 HART transmitter 1 Product density 6 Function 5 Pressure Sensor 1 Function 6 Density Sensor 1 1 1 Function 7 Other Sensor 1 Function 8 HIMS Density Sensor 1 TABLE 6 10 Default function category type and sub type The function type entity for Functions 3 through 7 can be changed from the default value lt HART transmitter gt to provide more information about the sensor by setting the User function type entity and then resetting the FCI HT board The possible values are detailed in TABLE 6 11 Function Allocation User Function Type User function type product level Function 3 Distance User function type water level User function type product temperature Function 4 Temperature User function type vapour temperature User function type product pressure Function 5 Pressure User function type vapour pressure Function 6 Density User function type product density User function type product level User function type water level User function type product temper
38. setting m Manual overwrite mechanism This is a standard FlexConn func tionality Separate configuration and command entities are defined for this See 6 9 5 Board Commissioning 6 9 4 Calibration of the HCI HAO A calibration provision is given which is used to accurately map the analog output between 4 20 mA using the two range values entered for Primary Variable Following table lists all entities required for calibration Entity Data Type Analog Output at 4 mA Float non volatile R W Analog Output at 18 mA Float non volatile R W Calibrate at 4 mA Undefined command Calibrate at 18 mA Undefined command Enter Calibration Mode Undefined command Exit Calibration Mode Undefined command NOTE Commands used in the following calibration procedure can be executed either by using the CAN tool the SmartView or Engauge Calibrate the analog output of the HCI HAO as follows Connect loop resistor at connector CN2 Power up HCI HAO board Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 73 Commissioning Give command Enter Calibration Mode Give command Calibrate Analog Output at 4mA Measure actual output current through the loop resistor using a current meter Enter this value in the Analog Output at 4mA entity Give command Calibrate Analog Output at 18mA Measure actual output current through the loop resisto
39. temperature in Celsius and this is translated into the FlexConn PV and the Ohms value is translated into the FlexConn SV Translation is performed in the order PV Distance Temperature Pressure and Density SV Distance Temperature Pressure and Density TV Distance Temperature Pressure and Density The required sensor value read from the generic HART devices will be converted into SI Units within the FlexConn PV as shown in TABLE 6 9 The other sensor values of a generic HART device are not converted and they are simply translated from the HART device environment into the FlexConn environment SV and TV Accepted HART Units Abbreviation Du Abbreviation Unit Translation Pounds per square inch Pascal Pascal Kilo Pascal Degrees Celsius Celsius Degrees Fahrenheit Feet Meters Meters Inches Kilograms per cubic meter Kilograms per Pounds per cubic foot cubic meter Degrees TABLE 6 9 Generic HART device units into FlexConn PV unit translation 6 8 3 6 Function Identification Functions 1 through 8 are identified by the entities Function Category Function Type and Function Sub type Their default identification information is detailed in TABLE 6 10 Function Function Function Allocation Category Function Type Sub type Function 1 P1 Pressure Sensor 1 Product pressure 5 Function 2 P3 Pressure Sensor 1 Vapour
40. the protected level Note Some settings reside under the protected level Function identification gt 13 characters lt SmartView mst gt The name of the current function of this module This name 15 visible on the SmartView display Extra information switch lt level temperature gt lt Info Switch gt Info Switch Determines whether the extra information screen on the SmartView will display level and temperature or extra information from a specific function Extra info board ID lt 01 XX gt 2 digits Board ID of the board that has the extra information to display In case of OneWireless the ID 12 Extra info board instance 00 XX 2 digits Board instance of the board that has the extra information to display Extra info function instance XX 2 digits Function instance that has extra information to display In case of OneWireless this 01 SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning 6 8 Pressure amp Density Measurement and Other HART Inputs FCI HT 6 8 4 Introduction The Field Communication Instrument HART FCI HT board is a HART master module that enables hybrid signal both analog digital communication between the FlexConn instrument and a HART sensor transformer ESF07 0014 FIGURE 6 15 The FCI HT board The HART protocol is a bi
41. the desired level till the software starts normal working Handling of a fatal error is a general FlexConn function This will update the appropriate entity as well Unit conversions for the linked variables are possible All the linked variables available through linking data read from other FlexConn boards are in SI units Accepted units are listed in the table below Sensor Type Accepted HART Units Abbreviation iid hun Degrees Celsius C 32 Temperature Degrees Fahrenheit 33 Pounds per square inch psi 6 Pressure Pascal Pa 11 Kilo Pascal kPa 12 Feet ft 44 Level Meters m 45 Inches in 47 Kilograms per cubic meter kg m 92 Density Pounds per cubic foot lb ft 94 Degrees API API 104 Analog output read back mechanism which is used to indicate any errors in the analog output section An error can be indicated using the control relay the FIl DO module over the CAN bus If some error is found in the DAC read back then the same is updated in function 2 sensor health as per following details in status and status codes Status lt BAD gt Status Category lt GENERAL_HARDWARE_FAIL gt Status Code lt DAC_READ BACK_FAIL gt Active and Passive mode of operation for Loop current m Multi droo mode supported to connect more than one HART compatible device on HART bus For operating the device in Multi Drop mode user needs to select the polling addr
42. 0 gt RTD element positions Element type The positions of the RTDs from tank zero level 3 floating point numbers XX X X gt Note Only actually used elements to be entered lt 0 0 0 gt Multi RTD probe see FIGURE 6 27 right side Explanation The supported element type is SPL Value Range 3 characters lt SPL gt Default Number of elements The number of elements a RTD probe has lt 1 14 gt Lowest element offset The distance from tank zero till the lowest position of the multi RTD probe floating point number XX X X gt RTD element positions The positions of the RTDs from the lowest position of the probe So not tank zero level 14 floating point numbers lt X X X X gt Note Only actually used elements to be entered lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Element type MRT see FIGURE 6 28 Explanation See Table TABLE 6 19 below Value Range 3 characters lt RCB gt lt RCN gt lt RCS gt lt QCB gt lt QCN gt lt QCS gt Default Number of elements The number of elements resistors an MRT probe has lt 1 14 gt Lowest element offset The distance from tank zero till the lowest position of the MRT probe floating point number XX X X gt MRT
43. 1 allocated to Function 6 density device 2 allocated to Function 7 m the distance device allocated to Function 3 Generic Generic Generic m Generic m HART Bus Generic G3 HART Y FCI HT b CAN Bus FIGURE 6 19 Alternate system diagram multi drop digital mode Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 53 Commissioning In analog mode the connected HART device will be allocated to Function 1 through 7 depending on the type of HART device connected Generic CAN Bus FIGURE 6 20 Analog mode system diagram 6 8 3 Software Specifications 6 8 3 1 General The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 2 pressure sensors P1 and and via the FlexConn bus to a product level sensor and an optional water level sensor The alternative function is to connect up to 5 generic HART devices operating in multi drop digital mode or 1 generic HART device operating in analog mode The FCI HT software only supports HART devices with the following addresses HART Address Function 00 Reserved for HART device in analog mode 01 Reserved for P1 pressure sensor 02 N A Reserved for future use 03 Reserved for P3 pressure sensor 04 HART generic sensor Sma
44. 2 5 Safety AN CAUTION 2 9 2 2 9 3 WARNING CAUTION NOTE NOTE FM including OneWireless option Without SmartView Class DIV group C D T6 NEMA 4X Ta 40 65 m With SmartView Class DIV group C D T4 NEMA 4X 25 65 CSA pending for OneWireless option Without SmartView Class DIV group C D T6 NEMA 4X Ta 40 65 m With SmartView Class DIV group C D T4 NEMA 4X 25 65 Explosion Safety With SmartConn Type of protection ATEX IEC Ex CSA pending for OneWireless option m Without SmartView Ex de ia T6 Ta 40 C 65 C m With SmartView Ex de ia ia T4 Ta 25 C 65 C Compliance to FCC R amp TTE This device complies with EN 302372 of the R amp TTE Directive and Part 15 of the FCC Rules The device does not cause harmful interference and accepts any interference received Changes or modifications made to this equipment not approved by Enraf B V invalidate the R amp TTE FCC authorization to operate this equipment This equipment has been tested It complies with a Field disturbance sensor device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful inter ference in a residential installation This device generates uses and radiates radio frequency energy If this device is not installed and used in accordance with the instr
45. 2 5 m Tank and temperature probe data 1 ESF07 0017 Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 762 VITO LT interface 762 VITO 762 VITO 762 VITO LT interface LT interface LT interface 762 VITO LT interface WOC GIL OL GO eAnisues JoSues osues 4 u16ue tank zero 000 amp 49A0 08095 osues gt lt gt lt 19530 10 15 g u1bue 1 tank zero 0001 1950 1S9MO Josueas 4 4J16ue 105095 tank zero 0001 Josues 1950 0 159 tank zero 0001 Model Model Model Model Model 765 768 D lt ol gt lt he gt 768 C lt ol gt lt he gt 767 D lt ol gt lt he gt 767 C lt ol gt lt he gt Highest spot Pt 100 reference resistor x Thermocouple spot L Lowest spot ESF07 0018 Tank and temperature probe data 2 FIGURE 6 26 Part No 4417 762 Rev04 Honeywell Enraf e E 5 a ED 6 84 Commissioning 6 10 3 1 1 Product Temperature The following entities must be set by Engauge or SmartView for a Engauge correct functioning of the
46. 3 3 Commissioned Entity The Commissioned entity informs the end user if the most important commissioning entities of the concerned FlexConn module and its implemented functions are set correctly True the most important entities are set correctly False the most important entities are not set correctly Generic Entity The following command entities are implemented as generic functions m Reset device Reset board The following information is available through the entities Board name FlexConn module name m Board hardware version Hardware version of the FlexConn PCB Firmware version Version of the software running on the FlexConn module De firmware software version data is built up according to the format below A 10000 internal preliminary bug fixes minor functionality warning measuring data related part main functionality hardware modifications The last digit will not been shown in the official or formal releases Function specific Entities For the function specific entities see Chapter 6 Commissioning SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf System Architecture FIGURE 3 4 3 4 SmartView Display 3 4 1 General By means of the SmartView most of the FlexConn module settings can be controlled An impression of the SmartView ESF07 0024 For each sensor and digital function implemented on a
47. 3 Installed P3 Ambient Air Pressure Commissioned P3 ambient air pressure z default d Enable P3 ambient air pressure default N A False Disable False Enable False N A Disable True Disabled Enable P3 ambient air pressure z default True Disable P3 ambient air pressure z default False N A P3 ambient air pressure default raise TABLE 6 16 N A N A True Function 2 commissioning entities Engauge 6 8 4 3 Function 3 through 7 Commissioning Set al Function 3 through 7 entities according to TABLE 6 17 requirements to commission all generic HART sensors SmartView Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Function eA User Function Type Commissioned Detected lt Product level gt OR lt Water level gt lt True gt z Product level OR Water level False N A True Product temp OR Vapour temp True z Product temp OR Vapour temp False N A True N A True N A True N A True TABLE 6 17 Function 3 through 7 commissioning entities 6 8 4 4 Function 8 Commissioning Set Function 8 entities according to TABLE 6 18 requirements to AtEngaug _ commission the HIMS density function Sm
48. 4 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning Value Range Default Value Explanation Pressure units lt pascal gt lt pascal gt The unit in which pressure lt kilo pascal gt related GPU records and lt psi small gt 2 digits before items are shown separator lt psi large gt 3 digits before separator Density units lt kilogram m3 gt lt kilogram m3 gt The unit in which density lt degrees API gt related GPU records and lt pounds ft3 gt items are shown Decimal separator lt point gt lt point gt The decimal separator in lt comma gt which GPU related records and items are shown Level type lt innage gt lt innage gt The level related GPU lt ullage gt records and items can be shown as an innage or ullage Note 1qnnageis the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password 6 characters ENRAF2 Password for entering the protected level Note Some settings reside under the protected level Function identification 13 characters lt GPU slave gt The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure Engauge bo the Board Commissioned and the OneWireless GPU slave Commissioned entities are lt True gt the Board Health and the OneWireles
49. 561 qh Entis Entis Jl PRODUCT_TEMP_TB B ll RADAR LEVEL Radar 1 15 SMARTRADAROO_119 PRODUCT_TEMP_TB y 89 PRODUCT TEMP TB Bj RADAR LEVEL v 8 RADAR LEVEL TB Cab Rada PRODUCT TEMP Main Ranges Alarm Configuration Other RADAR_LEVEL_TB HONEYWELL ENRAF SMARTRADAROOO303 PRODUCT_TEMP_TB Block PRODUCT TEMP TB Parameters Online Alarm Test Alarm Hystersis 7 Bal SYSTEM 1 09 HONEYWELL ENRAF B SMARTRADARD00303 PRODUCT TEMP TB Dx RADAR LEVEL Show Parameter Names Cancel OF Offline 35 Online For Help press F1 PRIMARY localhost MNGR Alarm Test By selecting an alarm level to test High high High Low or Low low and pressing OK the SmartRadar will perform an Alarm test command For detail settings see 6 4 4 2 7 Alarm Hysteresis This is the alarm hysteresis setting For detail settings see 6 4 4 2 7 SmartRadar FlexLine Part No 4417 762 Rev04 6 18 Service Manual Honeywell Enraf Commissioning 6 4 4 2 7 Other Tab 2 The following example screen shows the detail settings of the Other tab Wireless Builder Online File Edit View Field Devices Window Help Online FIAR Root wsc Entis PRODUCT TEMP RADAR LEVEL ow PRODUCT TEMP TB B RADAR LEVEL TB gp Radar dii PRODUCT TEMP TB Aii
50. 6 4 4 2 2 Main Tab This tab contains the general settings of the Transducer Block TB i Wireless Builder Online File Edit View Field Devices Window Help Online wj Root nassigne E Unassigned wsat 64 wse1 gd Entis Jl PRODUCT_TEMP_TB RADAR LEVEL TB PRODUCT_TEMP_TB RADAR LEVEL TB Radar PRobucT TEMP TB RADAR LEVEL Bj Entis d Radar v B SMARTRADAROD 119 v B PRODUCT TEMP v RADAR LEVEL TB HONEYWELL ENRAF SMARTRADAROOO303 RADAR_LEVEL_1B Block RADAR LEVEL TB Parameters Online Main Ranges Alarm Configuration Other Name Associated Device Actual Mode Normal Mode Permitted Mode 005 d Offine V MAN AUTO Process Variable HES SYSTEM 29 HONEYWELL ENRAF B SMARTRADARD00303 PRODUCT TEMP Cg RADAR LEVEL TB Show Parameter Names OF Offline 35 Online For Help press F1 A PRIMARY localhost MNGR Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 13 Commissioning Parameter Description Name Here you can specify the name of the transducer block Associated Device The device that contains the transducer block you are editing The device name 15 set during commissioning with Wireless Builder and is stored in the TAG descriptor entity Actual Mode The actual operation m
51. 62 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 5 1 Installation SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning CHAPTER 6 COMMISSIONING NOTE Engauge SmartView 6 1 6 1 1 General Introduction This chapter gives an overview of the commissioning information per FlexConn module Not all modules are always present Commissioning of a FlexConn module is done by setting software parameters the so called entities see Chapter 3 to the desired specific values This can either be done by using Engauge or SmartView see Chapter 4 Text Conventions In contrast with explanatory text all instruction text will be preceded by ae In this chapter each commissioning instruction text is recognizable by the Engauge SmartView icon in the margin When a commissioning instruction or command cannot be initiated by SmartView the icon will be given All Entity and lt entity related gt text is recognizable formatted When for instance all required FlexConn module entities are commissioned the Board Commissioned entity will display lt True gt If not it will display lt False gt All text is also recognizable formatted If for instance an Activate command is given the result will be Activated Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 1 Co
52. AO board Jumper m Connection Default Default Position Description en Position Connections Number Details JP 1 Short 2 amp 3 W amp M Entity Protection Short 1 amp 2 JP2 Short 2 amp 3 Password Read Protection Short 1 amp 2 JP3 Short 2 amp 3 Write Protection Entities Short 1 amp 2 JP4 Short 2 amp 3 Free Short 1 amp 2 JP5 Short 2 amp 3 Free Short 1 amp 2 JP6 Short 2 amp 3 CAN termination 120E resistor Short 1 amp 2 JP7 amp JP8 Short 1 amp 2 Active mode for Analog Output Short 1 amp 2 JP7 amp JP8 Short 2 amp 3 Passive mode for Analog Output 6 9 6 2 Terminal Allocation t b d 6 9 6 3 LED Allocation Function HART data Transmit HART data Receive SmartRadar FlexLine Part No 4417 762 Rev04 6 80 Service Manual Honeywell Enraf Commissioning 6 10 6 10 1 FIGURE 6 24 Average Temperature amp Water Level Measurement FII VT Introduction The Field Interface Instrument VITO FII VT board is a VITO data processor module which calculates average product and vapour temperatures and optionally a water level planar transformer The FII VT board with its planar transformer 1 Versatile In Tank Observer By using the HART protocol see also 6 8 1 the FII VT module can be connected to one VITO interface which in turn is connected to a probe for product temperature vapour temperature water level o
53. Accept reference status is GOOD Some remarks for the Engauge users o make sure the Accept reference command works fine all entities must have been sent to the gauge no yellow backgrounds may be visible prior to giving the command 8 read the Accept reference status push the Read button is not auto matically displayed Some remarks for the SmartView users On the SmartView display the advanced entity Reference radar is visible as well The value of this entity must be left to the default value lt 999 9999 gt Check Reference status in the commissioning menu to see if the command has been accepted Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 33 Commissioning 6 5 2 4 Alarm Settings Set the entities High high alarm High alarm Low alarm Low low alarm and Alarm hysteresis to the desired values For definitions see FIGURE 6 9 Engauge SmartView Maximum safe fill Alarm Hysteresis High Alarm High High alarm Alarm Hysteresis Low Alarm Tank zero Low Low alarm ESF07 0012 FIGURE 6 9 Alarm and hysteresis definitions All above mentioned entities MUST be set as the defaults are extremes 1E 12 If they are not no errors will be displayed but the Commissioned entity will be False If the alarm entities are correct
54. DE_UNKNOWN gt HART TV unit code Unit code for linked TV lt UNIT_CODE_UNKNOWN gt HART QV unit code Unit code for linked QV lt UNIT_CODE_UNKNOWN gt Configuration changed Counter Increments every time the configuration is changed lt 0 gt Device ID Same as Enraf Serial number This is a unique number to every board Device Type Device type registered with the HART Communication Foundation Manufacturer ID Number Manufacturer ID registered with the HART Communication Foundation Number of Preambles Number of preambles required for a request from the HART master Number of Response Preambles Fixed Current Value Number of preambles in the HCI HAO response stream Fixed analog output current set by HART command 40 0 Loop Current Mode If HART mode selected is lt Standard 4 20mA gt then it is enabled If HART mode selected is lt Fixed 4 20mA gt then it is disabled lt Enabled gt Percentage of Range Percentage of current PV with respect to the limits set Function Part Function 1 Function 2 Function Communication HART communication Sensor Analog Output Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 6 9 6 Hardware Configuration 6 9 6 1 Jumper Allocation The following are typical jumper settings done on the HCI H
55. Enraf Service Manual SmartRadar FlexLine Contact Information Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf helpdesk honeywell com Website http www honeywell com ps Copyright 2009 Enraf BV The Netherlands All rights reserved No part of this book may be reproduced in any form by print photoprint microfilm or any other means without the written permission from Enraf Table of Contents CHAPTER 1 1 1 1 2 1 3 1 4 1 5 CHAPTER 2 2 1 2 2 2 2 1 2 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 4 2 5 2 6 2 7 2 7 1 2 1 2 7 1 2 2 7 1 3 2 1 3 1 2 19 2 2 7 1 4 2 8 2 8 1 2 8 2 2 9 2 9 1 2 9 2 2 9 3 2 9 4 CHAPTER 3 3 1 3 2 3 3 CL PITT 1 1 Target Group for this Service Manual 1 1 Structure of this Manual es 1 1 Helated DocumeniS us 35024 segues chews due E RISE iE EN 1 1 TrademmarKs ote eee hd ews oe aise Du a 1 2 Sont M PPTP E 1 2 cce 2 1 General Bde ci RUPEE 2 1 Safety CONVENUONS csi ties 2 1 l rug kes i000 edocs hoon be
56. Explanation Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range lt enable gt lt disable gt Default lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Element wiring Used for excluding an element from the average product temperature calculation 16 characters A non zero 0 character at position x results in element x being excluded from calculation 0000000000000000 Function identification The current module s function name This function is visible on the SmartView display 6 10 3 1 2 Vapour Temperature 13 characters Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings lt Product temp gt NOTE Using Engauge following entities are set within the The following entities canbe set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Check each entity for its correctness Explanation Value Range Default Gas immersion depth The minimum required distance below an element
57. FII VT module in an instrument SmartView NOTE Using Engauge following entities are set within the Engauge Product temperature tab Explanation Value Range Default Lowest element offset The distance from tank zero floating point number 80 0 till the lowest element lt X X X X gt position in the temperature probe Sensor length The distance from the floating point number lt 80 0 gt Pt100 position till the lt X X X X gt highest element position The following entities can be set by Engauge or SmartView for a correct functioning of the FIl VT module an instrument Check each entity for its correctness Engauge SmartView Explanation Value Range Default Product immersion depth The minimum required floating point number distance of the product lt X X X X gt level above an element before it is taken into account in the average product temperature calculation Hysteresis The distance for a floating point number hysteresis mechanism lt X X gt around the switching point of the elements that are taken into account in the calculation High High alarm 4 thresholds for activatinga floating point number lt 1 0E22 gt High Alarm related alarm status in the XX X X gt Low Alarm Primary Value Low Low alarm Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 85 Commissioning
58. FlexConn module a Primary Value screen becomes available on the SmartView display In the left bottom quarter of the display the Primary Value s Health status is shown Status Display Text Good Uncertain uncertain Bad bad Below the Status field the Status category is displayed Status Category Display Text actual manual manual last valid last valid stored stored instrument instrument environment environment general hardware fail hardware general firmware fail software general commissioning fail commission general calibration fail calibration general operational fail operational Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual System Architecture 3 4 2 Status Category Display Text over range over range under range under range no data available no data un initialized no init killed killed Status Entities on SmartView Choosing sub menu commissioning from the main menu a survey results of all FlexConn modules present in the SmartRadar FlexLine system Each module is followed by an indication for the Health and the Commissioned status respectively In case of an unreliable or fault situation the Information column shows an information code in addition This information code reveals the specific reason about the current status This diagnostics goes for eac
59. GOOD gt SmartView Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 97 Commissioning FIGURE 6 30 6 11 Average Temperature Measurement FII RTD 6 11 1 Introduction The Field Interface Instrument Resistance Temperature Detector FIl RTD board is a sensor module for the instrument gauge and calculates average product vapour and ambient temperatures For realizing this RTDs or MRTs must be directly connected to the FII module ES LE2 i a jeja planar wi transformer 4c 02 3 ESF09 0008 The FII RTD board NOTE There are 4 possible configurations or 2 RTDs in 3 wire configuration 1 or 2 RTDs 4 wire configuration 2 till 6 RTDs as a probe called MPT and which has 1 wire RTD 2 common wires for all RTDs 2 till 6 MRIs as a probe and which has 1 wire MRT 2 common wires for all MRTs Only in RTD 3 or 4 wire configurations ambient temperature calculation is possible SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning 6 11 2 Some Important Settings The FII RTD can be tailored to the need of the customer by a lot of settings See 6 11 4 Commissioning Some important settings of the FII RTD are listed below Setting Remarks Element type Can consi
60. IECEx KEM 07 0003X C 0344 1656 5 3 KEMA 07 ATEX 0010 X 40 C to 65 2 Zone 0 1 Ex d ia IIB T6 IP66 IP67 terminations warning do not open when an explosive atmosphere be present FIGURE 2 1 Identification label with Safety note on the SmartRadar FlexLine 2 6 Personal Safety WARNING In hazardous areas it is compulsory to use personal protection and safety gear This can be Safety helmet fire resistive overall safety shoes safety glasses working gloves LEL meter Pay attention to the kind of product in the tank If there is any danger for your health wear a gas mask and take all necessary precautions product vapors are present compressed air WARNING Take appropriate precautions when chemical or toxic N chemical protection suit detection equipment Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Safety NOTE The emitted microwave energy is far below the accepted limits for exposure to the human body The device was tested in conformity with parts of the following standards and or publications 1999 519 EC COUNCIL RECOMMENDATION of 12 July 1999 2 7 Warnings and Cautions 2 7 1 General 2 7 1 1 Opening of the Instrument When it is required to open the instrument in an explosive hazardous environment take care of the following WARNING Make sure that all power to the device is switched off bef
61. Low element behaviour X See FIGURE 6 32 Temp To Fail Temp To Last Valid Temp Use First Element Temp Use Second Element Temp To Fail Temperature element exclude zone X See FIGURE 6 32 floating point number lt X X X X gt lt 1 0 gt Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 105 Commissioning Name Explanation Value Range Default Smoothing level See FIGURE 6 32 floating point numbers lt 0 0 gt D lt X X X X gt MPT element position mode Determines whether the lt Automatically gt lt Automatically gt Only for MPT element positions are lt Manually gt automatically calculated based on sensor length or manually entered RTD element positions If MPT element position floating point numbers lt 0 0 gt Only for MPT mode is MANUALLY then lt X X gt here the positions can be filled in Averaging constant filter Enables or disables a lt enable gt lt enable gt averaging constant filter lt disable gt Averaging constant Value of how much of the 0 0 1 0 gt 0 9 old calculated value is used with respect to the new calculated value Temperature range check Enables or disables the fact enable disable that an element which is disable outside a temperature range will lead to temperature fail See al
62. No 4417 762 Rev04 3 12 Service Manual Honeywell Enraf System Architecture 3 5 1 3 5 2 3 5 3 3 5 4 3 5 5 Status Entities in Engauge Each board descriptor user interface starts with the tab page Status On this tab page the Health and Commissioning entities for the whole module and the individual functions are placed Generic Entities in Engauge The Status tab page is always followed by the Generic tab page on which the general commands and diagnostics entities are placed Board specific Entities in Engauge The Generic tab page is always followed by the Board specific tab page on which the board specific entities are placed These entities are specific for each individual FlexConn module type The board specific entities are further described in Chapter 6 Commissioning Specific Entities on Engauge After the board specific tab page for each implemented function on the concerned FlexConn module a specific tab page follows For example for the FII DO module the below listed specific tab pages will be present Relay 1 Relay 2 Relay 3 Relay 4 In case of complex functions extra tab pages may exist containing those specific functions involved The specific entities are described in Chapter 6 Commissioning Function generic Entities on Engauge The function category generic entities are placed at the bottom of each function tab page in Enga
63. O relay unit can monitor the Primary Value PV or Secondary Value SV of another board connected to the CAN bus and either activate or deactivate the associated relay if a certain condition is True or False f Remote Control Not In Use mode must be selected skip to section 6 6 4 2 or 6 6 4 3 respectively From the Alarm Mode menu select PV Monitor Select Monitor Board ID set proper value Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 39 Commissioning 6 6 4 1 1 Engauge SmartView Engauge SmartView 6 6 4 1 2 Select Monitor Board Instance set proper value s Select Monitor Function Instance set proper value Select Monitor Source select either PV SV as desired The Monitor Board ID Monitor Board Instance and Monitor Function Instance entities determine the ocation of the entity to be scanned The Monitor Source entity determines if either the Primary Value PV Secondary Value SV entity shall be scanned The behavior of each individual relay in PV Monitor mode is further controlled by the Monitor Mode and the Status Behavior entities see next Monitor Mode The Monitor Mode entity can either be set to Remote or Local m the Monitor Mode is set to Remote the alarm status of the scanned PV or SV is monitored The alarm status is compared against the value set in the R
64. ON if following conditions are met backlight is enabled by the host backlight is enabled by the user When the left or right button is pressed the backlight setting immediately changes The backlight setting is stored in non volatile memory backlight enable disable FIGURE 4 4 The backlight screen SmartRadar FlexLine Part No 4417 762 Rev04 4 6 Service Manual Honeywell Enraf Service Tools FIGURE 4 5 4 1 5 1 4 Display Contrast Screen The display contrast screen see FIGURE 4 5 displays a horizontal scroll bar By moving the scroll bar you can adjust the contrast Moving to the right immediately increases contrast moving to the left decreases contrast display contrast contrast 60x i ESF07 0032 The display contrast screen 4 1 5 1 5 4 1 5 1 6 Display Settings Screen The display settings screen allows you to set the buttons time outs The screen displays the following items Feature Possible States Default Buttons time out to main screen ON OFF ON Buttons time out to standby mode ON OFF ON Display Test Screen When the display test screen is selected SmartView performs a black blank test SmartView begins drawing a rectangle of 64 x 128 pixels filled with black pixels for a period of 2s After that the screen is cleared using a rectangle filled with white pixels for a period of 2s Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service M
65. RS 485 HAZARDOUS ZONE field SAFE ZONE control room RS 232 or RS 485 RS 232 or RS 485 ENTIS or other host FIGURE 4 17 Connecting the Engauge service tool wired connections SmartRadar FlexLine Part No 4417 762 Rev04 4 16 Service Manual Honeywell Enraf Service Tools 4 2 1 2 OneWireless Situation FIGURE 4 18 Connecting the serial COM port of a PC or laptop via an RS 232 or RS 485 transmission line and a Lantronix server or directly via an Ethernet connection Engauge version 2 4 and up only to a OneWireless gateway enables the control of a OneWireless SmartRadar FlexLine system OneWireless SmartRadar FlexLine SAFE ZONE control room OneWireless Gateway Ethernet Lantronix or RS 485 FIGURE 4 18 Connecting the Engauge service tool OneWireless ESF09 0010 Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Service Tools 4 2 2 Using Engauge E Engauge Explorer File Tools Tree FlexConn Help ct COMI S A SmartLink 3 d 001 1 HCM GPU 002 2 F3 990 00 008 1 FII SMVv 011 0 HCI HAO After starting up the Engauge application first the specific transmission address of the concerned SmartRadar FlexLine system must be set correctly Also the transmission speed baudrate must be set After this is done Engauge s explorer appears and each FlexConn module of the concer
66. T PV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 m the HART PV unit code is not accepted the HART SV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density If an accepted HART SV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 he process is repeated for the HART TV unit code f none of the unit codes are accepted the device is allocated to Function 7 f a generic HART device output is not in the accepted units configure it to accepted units output data by using the HART config uration tool FlexConn Function Device Type Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density TABLE 6 8 FlexConn function allocation Once a device has been allocated to a function the HART PV SV and TV are translated into the FlexConn function s PV SV and TV The required sensor value of the generic HART device may not be in the HART PV but it is translated into the FlexConn PV Example SmartRadar FlexLine Part No 4417 762 Rev04 6 60 Service Manual Honeywell Enraf Commissioning A HART temperature sensor may have a PV unit code Ohms and a SV unit code Celsius The required sensor value is
67. T device are not converted and they are simply translated from the HART device to the FlexConn environment P3 Pressure The FCI HT software only accepts the Primary Value of a P3 pressure HART device in SI units kilo Pascals kPa sure the P3 pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Accepted HART Abbreviation HART PV Unit PV Unit Code P3 Pressure Kilo Pascal kPa 12 Sensor Type TABLE 6 5 Accepted PV unit fora P3 HART device NOTE The Secondary and Tertiary values of a P3 pressure HART device may be any units SmartRadar FlexLine Part No 4417 762 Rev04 6 56 Service Manual Honeywell Enraf Commissioning TABLE 6 6 The PV of the P3 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in the entity P3 Integration time A higher value gives more filtering and a lower value gives less filtering The correction factor stored in the P3 PV offset entity is then subtracted from the filtered value If the P3 PV offset entity 2 O no offset is applied Depending on the PV selected type entity the P3 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type Absolute 1 P3 Pressure
68. aact geet eed eee beeen ede Ronen ad 6 69 Functional lt 6 70 Other HCI HAO 6 72 Calibration of the 6 73 Board 510 0 6 75 Basic Configurable Entities 6 75 COMMISSIONING E 6 76 Hardware 6 80 Jumper Allocation 6 80 Terminal Allocation 6 80 LED Allocation 0 II 6 80 Average Temperature amp Water Level Measurement FII VT 6 81 INMMOGUCHON s a ark rd o3 e 93e 4585448645 qARSEPEERERRSOTEEEPES 6 81 VITO Interface 6 82 COMMISSIONING baud date bodes IW Era xe 6 82 Commissioning Parameters for MTT LT 5 6 82 Product Temperature 6 85 Vapour 6 86 Water Level for 766 768 Combi probes and 765 Water probe only 6 87 Commissioning Parameters for 6 89 Product Temperature
69. al Items Parameter Description Radio diagnostic Radio software build number Radio Network address Radio communication channel Wireless Network ID Radio mode Radio IEEE Address No explanation These diagnostic information items are only relevant if requested by the factory SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning 6 4 8 Advanced Settings Transmission Power Level Professional installers are allowed to change to power settings in situations that an external antenna is used to compensate for long external cables CAUTION It is NOT allowed to set the transmission power to a higher level than is allowed by the local authorities When a radar with an integrated antenna is ordered the value is set to the correct value in the factory CAUTION Only when an external antenna is used it is allowed to change this setting and only according to the table below For transmission power level settings see table below TX power level setting Antenna Remote Remote Remote Type Integrated Cable lenght Cable length Cable length 1m 3m 10 m Europe Not possible USA and Canada All types he values in the above tables have been determined through agency certification testing The above output power levels include the loss from the Lightning Arrestor 0 5dBm CAUTION Lightning arrestor must be in plac
70. alue entered Hysteresis value entered Monitor Board ID lt 1 or gt 255 lt False gt Monitor Board Instance lt 0 and gt 7 Monitor Function Instance lt 1 and gt 15 Time Setting O Threshold value entered Hysteresis value entered Not In Use N A lt True gt Fallback N A N A lt False gt Mode SmartRadar FlexLine Part No 4417 762 Rev04 6 44 Service Manual Honeywell Enraf Commissioning 6 6 9 Board Commissioned Entity The Board Commissioned entity will display either lt True gt if all functions are commissioned or lt False gt if any of the functions are not commissioned f the Board Commissioned entity displays False check each function Engauge parameter again Use the table from 6 6 8 SmartView 6 6 10 Fail safe Level Application Following steps include all commissioning aspects settings for the Fail safe level application The corresponding jumper of the concerned relay must be in the Normally Open NO state default setting NOTE In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing See also section 6 6 3 1 Set Operation Mode to Alarm Mode Set Relay Mode to lt Energized gt 8 Set Alarm Mode to PV Monitor Set Monitor Board ID to board id of product level board Engauge SmartView Set Monitor Board Instance to board instance gt
71. and to a sensor or a digital I O board men commissioning commands extra information display contrast ESF07 0030 FIGURE 4 3 The menu screen Menu Item Description menu Screen title commissioning Within this menu configuration parameters can be set commands Allows you to send a command to a sensor or digital I O board display contrast Allows you to adjust the display contrast backlight Allows you to switch ON or OFF the backlight identification Shows information about Tank name Tank address Customer ID SmartView software version SmartView address FlexConn module name board ID board instance and software version Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 5 Service Tools Menu Item Description display settings Allows you to switch ON OFF buttons time out e Main screen If no button is pressed within 15 minutes SmartView switches to PV screen e Standby mode If no button is pressed within 15 minutes SmartView switches to standby mode display test Performs blank black test extra information The extra information screen shows information about a specific function See also 4 1 5 1 8 TABLE 4 1 The menu items 4 1 5 1 3 Backlight Screen The backlight screen see FIGURE 4 4 allows you to enable disable the backlight The SmartView will only turn the backlight
72. anual 4 7 Service Tools 4 1 5 1 7 Identification Screen The identification screen see examples in FIGURE 4 6 allows you to scroll through the available FlexConn modules using the up and down buttons to obtain information about m SmartView see left screen the tank name the tank address software version SmartView address customer ID m FlexConn modules see right screen identification tank addr customer snartview address software board name board ID instance software version identification board TII R boardid 5 instances A software 1 2 ESF07 0033 0029 FIGURE 4 6 Identification screen examples SmartRadar FlexLine Part No 4417 762 Rev04 4 8 Service Manual Honeywell Enraf Service Tools 4 1 5 1 8 Extra Information Screen The extra information mode can be configured to show either the level amp temperature screen or the extra information screen see FIGURE 4 7 The extra information screen shows information about a specific function The specific functions are described in chapter 6 The level amp temperature screen see FIGURE 4 7 shows information about the measured product level and temperature In this menu mode it is not possible to change any settings NOTE In case of an error situation the level fields are filled with and the temperature fields with 9 extra inform ation PASS SASSI connection status
73. ar FlexLine Honeywell Enraf Service Manual 6 43 Commissioning 6 6 8 Commissioned Entities using the table below make sure all entities are commissioned Engauge The Commissioned entity will display either lt True gt if the function is commissioned or False if the function is not commissioned commission the function the entities must be set in accordance with the table below SmartView Remote Control Parameters Commissioned Mode Alarm Mode Remote Restricted Control Board ID gt 1 and lt 255 lt True gt Control Control Board Instance gt 0 and lt 7 Control Function Instance gt 1 and lt 15 Time Setting 0 Operation Mode Control Board ID lt 1 or gt 255 lt False gt Control Board Instance lt 0 and gt 7 Control Function Instance lt 1 and gt 15 Time Setting 0 Not Time Setting 0 lt True gt Restricted Time Setting 0 lt False gt PV Monitor Remote Monitor Board ID gt 1 and lt 255 lt True gt Monitor Board Instance gt 0 and lt 7 Monitor Function Instance gt 1 and lt 15 Time Setting 0 Monitor Board ID lt 1 or gt 255 lt False gt Monitor Board Instance lt 0 and gt 7 Monitor Function Instance lt 1 and gt 15 Time Setting 0 Monitor Board ID gt 1 and lt 255 Monitor Board Instance gt 0 and lt 7 Monitor Function Instance gt 1 and lt 15 Time Setting 0 Threshold v
74. artView SmartRadar FlexLine Part No 4417 762 Rev04 6 66 Service Manual Honeywell Enraf Commissioning HIMS Density Function 8 Commissioning Entities Commissioned Hydrostatic deformation level z Default AND Hydrostatic deformation factor Default AND Local gravity Default AND Minimum HIMS level z Default AND True Ambient air density Default AND Tank vapour density z Default AND Distance P1 to zero level Default AND Distance P3 to zero level z Default Enabled Hydrostatic deformation level Default OR Hydrostatic deformation factor Default OR Local gravity Default OR Minimum HIMS level Default OR False Ambient air density Default OR Tank vapour density Default OR Distance P1 to zero level Default OR Distance P3 to zero level Default Disabled N A True TABLE 6 18 Function 8 commissioning entities Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 67 Commissioning 6 8 5 Hardware Configuration 6 8 5 1 Terminal Allocation Terminal Number Name Function V_Loop HART Bus power GND_Loop HART Bus ground 6 8 5 2 LED Allocation LED NUmber Function LE2 HART data Transmit LE3 HART data Receive SmartRadar FlexLine Part No 4417 762 Rev04 6 68 Service Manual Honeywell E
75. artView address 1 m SmartView fixed on the instrument address 2 SmartView as a tank side indicator address 3 The FII SMV board continuously scans all addresses and only the one with the lowest address will be served Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 47 Commissioning Engauge SmartView Decimal separator 6 7 2 So for example if a stand alone SmartView address 3 and an integrated SmartView address 2 are connected the stand alone SmartView address 3 will be served as soon as the integrated SmartView address 2 is closed set to idle Commissioning the FII SMV For a correct functioning of the FII SBMV module in an instrument the following entities can be set by using either Engauge or Smart View By using the following table check each entity for correctness Value Range lt point gt comma Default Value point Explanation The decimal separator in which entities are shown on the SmartView display Tenth millimeter selection enable disable enable Determines whether the tenth millimeter is Shown on the display in the PV screen in case a level entity is shown Identification 8 characters e g lt TANK1234 gt Name of a tank or instrument This string is visible within a PV screen Password gt 6 characters lt ENRAF2 gt The password SmartView uses for entering
76. ased 6 4 7 3 Diagnostic Information SD Card Status Display Text Description SD card with security key present No security key No SD card Bad SD card B Connection Status Display Text Description No security key information available NO KEY Insert a memory card with security information MACCONN Intermediate message during connection process SECCONN CONNECT The device is connected to the OneWireless network via 2 multinodes gateways DISCOVR Intermediate message during connection process The radio is not connected NOTCONN Make sure the OneWireless network is operational Could also happen if the radar is moved to another network SECURNG Intermediate message during connection process Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 25 Commissioning Display Text Description The device is connected to the OneWireless network via 1 multinode gateway only NOREDUN BAD KEY No valid key available Could happen if the radar is moved to another network e g from factory to customer from workshop to real life network etcetera Radio Signal Status Parameter Description TX power level Transmission power level PRSSI Primary RSSI Signal strength indicator for primary wireless connection SRSSI Secondary RSSI Signal strength indicator for the redundant wireless connection B Addition
77. ation module for the instrument gauge T N ESF07 0006 The HCI GPU board The HCI GPU module supports 2 protocols The Enraf GPU protocol with its records and items limited m he Enraf FlexConn protocol with its so called entities The module can communicate with any hosts that support the above mentioned protocols Example diagnostic tools The physical layers for the communication are RS 232 isolated and non isolated and RS 485 isolated 232 is used for direct point to point connections whereas RS 485 facilitates a multi point network with up to 32 drivers and 32 receivers The HCI GPU slave module can be used in any field device provided with the FlexConn architecture Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 5 Commissioning Engauge SmartView Name Baudrate 6 3 2 Commissioning the HCI GPU For a correct functioning of the HCI GPU module within an instrument gauge the following entities can be set by using either Engauge or Smart View using the following table check each entity for correctness Value Range lt 1200 gt lt 2400 gt lt 4800 gt lt 9600 gt lt 19200 gt lt 38400 gt Default Value lt 38400 gt Explanation Communication speed Turn around delay lt lt 0 2000 gt The turnaround delay is a certain time the HCI GPU waits before it answers the host Ident
78. ature Function 7 User function type vapour temperature User function type product pressure User function type vapour pressure User function type product density TABLE 6 11 Generic HART user function types Functions 1 through 8 have fixed values for PV Unit Type and Function Identification entities as detailed in TABLE 6 12 SmartRadar FlexLine Part No 4417 762 Rev04 6 62 Service Manual Honeywell Enraf Commissioning TABLE 6 12 Function Function 1 Allocation P1 Pressure PV Unit Type UNIT TYPE PRESSURE Function Identification P1 Pressure Function 2 P3 Pressure UNIT TYPE PRESSURE P3 Pressure Function 3 Distance UNIT TYPE LENGTH Distance Function 4 Temperature UNIT TYPE TEMPERATURE Temperature Function 5 Pressure UNIT TYPE PRESSURE Pressure Function 6 Density UNIT TYPE DENSITY Density Function 7 Other UNIT TYPE UNDEFINED Other Units Function 8 HIMS Density PV unit type and function identification UNIT TYPE DENSITY HIMS Density 6 8 3 7 SmartView Display Although the Primary Values PV of functions 1 through 8 are calculated in SI units the SmartView display supports the following units for local calibration commissioning etc The displayed unit depends on the value of the PV selected unit entity PV Unit Type Pressu
79. ature Tab NOTE Some settings for ambient temperature calculations are shared via the product temperature settings The following entities can be set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile High High alarm High Alarm Low Alarm Low Low alarm lt memory so check each entity for its correctness Explanation 4 Thresholds for activating a related alarm status in the Primary Value Value Range floating point numbers X X gt Default lt 1 0E22 gt Alarm test enable lt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Alarm test ye Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm Function identification lt The name of the current function of this module This name 15 visible on the SmartView 13 characters lt Ambient temp gt 6 108 SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf
80. de situation one or two of the generic HART sensors can be P1 Pressure or P3 Pressure providing product pressure and vapour pressure respectively but no HIMS density calculation will be available The HART sensors and HIMS density measurement are allocated to a function number in the FCI HT software See table below FlexConn Function Device Type Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density TABLE 6 1 FlexConn function allocation Function 1 is exclusively reserved for P1 pressure Function 2 is exclusively reserved for P3 pressure and Function 8 is exclusively reserved for HIMS density calculation Only one of each type of HART device can be allocated to a function Therefore this limits the number of HART devices of each type that can be fitted Example 1 4 HART pressure devices and 1 temperature device can be connected pressure device allocated to Function 1 P3 pressure device allocated to Function 2 one pressure device allocated to Function 5 one pressure device allocated to Function 7 the temperature device allocated to Function 4 SmartRadar FlexLine Part No 4417 762 Rev04 6 52 Service Manual Honeywell Enraf Commissioning Example 2 2 HART density devices and 1 distance device can be connected density device
81. directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The FCI HT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 15 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx indicates data is being received Rx With the HART protocol an analog 4 20 mA signal can be combined with a digital Frequency Shift Keying FSK signal See FIGURE 6 16 1 Highway Addressable Remote Transducer Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 49 Commissioning FIGURE 6 16 20 mA analog signal digital FSK signal 4 mA Time TA TEM i ESF07 0015 The analog and digital signals within the communication 6 8 2 Software Description The FCI HT board being a functional module of the SmartRadar FlexLine contains embedded software which enables it to collect data input from sensors via both the HART bus and the FlexConn CAN bus Moreover the FCI HT module can calculate the HIMS product density The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 1 or 2 pressure sensors and via the FlexConn bus to a product level and a water level sensor To m
82. e for all instal CAUTION lations m The following shall apply for antenna type frequency range appli cation usage and agency country compliance Antennas with a higher gain as shown above shall not be used Cable length loss below the minimum values shown shall not be used e Maximum overall radio output power shall not exceed 10 mW EIRP Europe respectively 100 mW EIRP USA and Canada over the full band m industry Canada Compliance Statement e his device has been designed to operate with the antenna types listed in this document and having a maximum gain of 14 dBi Antenna types not included in this list or having a gain greater than 14 dBi are strictly prohibited for use with this device The required antenna impedance is 50 ohms his device complies with Part 15 of the FCC rules and RSS 210 of IC Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 27 Commissioning 6 4 9 NOTE Firmware Upgrade You can upgrade the radio firmware via OneWireless Wireless Builder For more details see the Wireless Builder manual in the chapter Upgrading Firmware in commissioned device Only the radio firmware can be upgraded via Wireless Builder Firmware upgrade of the HCI 1WL board and the other FlexConn boards is done via the normal FlexConn upgrade procedures SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning 6 5
83. easure product density the needed standard system configuration IS HART pressure sensor P1 product pressure HART pressure sensor P3 vapour pressure m Product level scanned from a FlexConn board e g TII XR m Water level scanned from a FlexConn board e g FII VT For tanks that are free venting to the atmosphere or floating roof tanks P3 pressure is not required The water level sensor is also optional 1 Hybrid Inventory Measurement System SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning For HIMS density measurement system diagrams see FIGURE 6 17 and FIGURE 6 18 Product Pressure la r HART Bus Vapour ee Water Product Level Level Y or FCI HT FIFVT Pena radar CAN Bus FIGURE 6 17 Standard HIMS density measurement system diagram HART Bus product Pressure Water Product Level Level Y or ree ixi X Band radar CAN Bus FIGURE 6 18 Floating roof or free venting tank HIMS density measurement system diagram Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 51 Commissioning As an alternative function the FCI HT board also allows the connection of up to 5 generic HART sensors operating in multi drop digital mode or one generic HART sensor operating in analog mode In the multi drop digital mo
84. element length if MRT length table lt T gt The lengths of the MRTs including anchor eye 14 floating point numbers X X X X gt lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt MRT length table Specifies whether a fixed range of MRT resistors is used lt F gt or user configured lengths lt T gt Fixed lengths are 0 25 0 65 1 25 1 95 2 85 4 15 5 65 7 35 9 25 11 65 14 65 18 45 22 95 29 65 1 character lt F gt T an without spot element an with spot element Rth 90 2935 T x 0 38826 100 through 280 C Rth 90 4778 T x 0 38090 100 through 280 Rth 90 5000 T x 0 38730 100 through 280 C TABLE 6 19 Element type definitions SmartRadar FlexLine Part No 4417 762 Rev04 6 92 Service Manual Honeywell Enraf Commissioning Product immersion depth The following entities canbe set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Check each entity for its correctness Explanation The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation Value Range floating point number XX X X gt Default Hysteresis This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculat
85. emote Threshold Source entity The Remote Threshold Source entity can be set to HH HA LA or LL Example If the Remote Threshold Source is set to HH and a High High Alarm occurs the relay will be activated It will not be activated by any other alarms 8 f Local Monitor Mode is to be set skip to next bullet m 8 From the Monitor Mode select Remote Select Remote Threshold Source set desired value m f the Monitor Mode is set to Local the scanned PV or SV value is compared against the value set in the Threshold entity The behavior is modified by the Threshold Mode and the Hysteresis entities The Threshold Mode entity can be set to either Treat as HA gt or Treat as LA If the Threshold Mode entity is set to Treat as HA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value minus the Hysteresis entity value If the Threshold Mode entity is set to Treat as LA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value plus the Hysteresis entity value From the Monitor Mode select Local Select Threshold Mode and choose either lt Treat as HA gt or lt Treat as LA
86. ensity if the Water Level Correction entity is Enabled the software will check if the scanned water level Distance P1 to Zero Level If this is True the HIMS Density is calculated If the water level Distance P1 to Zero Level the same manual or last valid mechanism is used as described before If Water Level Correction entity is Disabled the software will not check the scanned water level 6 8 3 5 Generic HART Devices The FCI HT software only accepts Generic HART devices at addresses 0 and 4 through 15 with the required sensor type configured The generic HART devices are scanned sequentially from address O and then address 4 through 15 When a device is detected initially the HART PV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density HART Unit Code Sensor Type Accepted HART Units Abbreviation Pounds per square inch Pressure Pascal Kilo Pascal Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 59 Commissioning TABLE 6 7 HART Unit Code Accepted HART Units Abbreviation Sensor Type Degrees Celsius Temperature Degrees Fahrenheit Feet Distance Meters Inches Kilograms per cubic meter Density Pounds per cubic foot Degrees API Accepted units for generic HART devices Engauge SmartView f an accepted HAR
87. entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average vapour temperature calculation Value Range floating point number XX X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm Function identification The current module s function name This function is visible on the SmartView display 13 characters Vapour temp SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning 6 10 3 3 Commissioning Parameters for the 765 VITO Water Probe For the entities to be set for the stand alone 765 VITO water probe see FIGURE 6 29 see 6 10 3 3 1 762 VITO LT interface sensitive length 0 5 1
88. ere the gauge will follow all relative level changes This command will only be accepted if the product level is GOOD This command also puts the SmartRadar FlexLine in accurate level measurement mode so this command MUST be given The Accept reference command can handle either a reference innage or a reference ullage level To adjust to an innage level fill in entity Reference innage to adjust to an ullage level fill in entity Reference This level value is mostly obtained by a manual level measurement hand dip see FIGURE 6 8 When all values are sent to the SmartRadar FlexLine the Accept reference command can be given When an innage or ullage reference value is not available the Accept reference command must be given without filling any of these entities The SmartRadar FlexLine will now be put into accurate level measurement mode SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning FIGURE 6 8 Upper reference position Radar reference Reference ullage gt Tank bottom position Reference innage Y Tank zero dipping plate na ESF07 0009 L evel check entities NOTE Engauge SmartView This command does not adjust the Tank bottom position so this entity should be set manually to approximately the correct value within 0 1 m Give the Accept reference command Make sure the
89. ess to a non zero value Making the polling address to a non zero value makes the output current mode to Fixed 4 20 4 mA fixed Non zero polling address will automatically make the output current mode to Fixed 4 20 MA SmartRadar FlexLine Part No 4417 762 Rev04 6 72 Service Manual Honeywell Enraf Commissioning All the HART compatible devices connected over the HART bus must have different polling addresses Multi drop mode is supported only in Passive mode of loop configuration When the output current mode is set to Standard 4 20 MA the polling address of the device must be made zero When the device is not in multi drop mode STANDARD 4 20 MA mode selected then the output current follows the changes in linked PV value m Scanning of each linked available PV SV TV and QV on the CAN bus with frequency of 1 Hz That means all the available linked variables are scanned every 1 second he analog output is refreshed every 1 second even if there is no change in the scanned variables So the watchdog for analog output is automatically implemented If the output is not refreshed within 45 seconds then a watchdog to analog output is generated and the output is forced to 0 mA m During startup the analog output of the HCI HAO module is kept low 0 5 mA This value will be there till initialization takes place Once the normal operation starts the output will follow the linked PV depending upon the output mode
90. est element offset The distance from tank zero floating point number 80 0 till the bottom of the probe lt X X gt Number of elements The number of elements 21 05 0 used Element type The type material of the Pt100 large small No type used RTDs lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms Sangamo MRT gt Sangamo spot Measurement type Selects RTDs MPT or RTD 3wire gt No type MRT lt RTD 4wire gt lt MPT gt lt MRT gt MPT sensor length The length of the MPT floating point number lt 80 0 gt probe lt gt 6 11 4 3 Commissioning Parameters for MRT Temperature Calculations NOTE Make sure the RTD MPT jumper is set to MRT MPT position The following entities must be set set by Engauge or SmartView for Engauge a correct functioning of the FII RTD module in an instrument The SmartView default values are available after initialization of the non volatile memory Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 103 Commissioning Lowest element offset Explanation The distance from tank zero till the bottom of the probe Value Range floating point number lt X X X X gt Default Number of elements The number of elements used lt 1 6 gt lt 0 gt Element type The type material of the used RTDs
91. exline 6 5 2 7 Errors and Warnings The status code of t he Primary value or the Secondary value can display an error status lt BAD gt or a warning status lt UNCERTAIN gt Most common error messages are Message Cause Radar max safe fill not set error Maximum safe fill still set to O zero Radar max safe fill out of range Maximum safe fill value too high 6 5 2 8 Additional Information Following information can be extracted from the TII XR system DSP firmware version Besides a generic processor the TII XR has a Digital Signal Processor for algorithm calculations See also FIGURE 6 5 Production date Production date of the complete SmartRadar FlexConn system ART2A serial number The serial number of the high frequency module This module does all measurements Device serial number Serial number of the complete SmartRadar FlexConn system Antenna serial number Serial number of the measuring antenna SmartRadar FlexLine 6 36 Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning 6 6 Relay Contacts FIl DO 6 6 1 FIGURE 6 11 Introduction The Field Interface Instrument Digital Output FIl DO board has 4 software controlled electromechanical relays see FIGURE 6 11 iHi THE ESF07 0001 The relays and LEDs on the FII DO board These relays are
92. g Address linked Brd FI Polling Address Unsigned int 8 bits Unsigned int 8 bits Non Volatile Non Volatile 0 HART PV unit code PV Unit Code Enumeration Non Volatile UNKNOWN Upper Transducer Limit Upper Tran Limit Float Non Volatile 0 Lower Transducer Limit Lower Tran Limit Float Non Volatile lt 0 gt Transducer Serial Number Transducer Sr No Unsigned int 32 bits Non Volatile Function Board Specific Communication Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Entity SmartView Display Data Type Type Default PV Lower range value Lw Range Value Float Non Volatile 0 PV Upper range value Up Range Value Float Non Volatile 0 Analog Output mode HART Mode Enumeration Non Volatile Standard 4 Fixed 4 20mA 20mA Standard 4 20mA Burnout Value Burnout Value Float Non Volatile lt 3 6 gt Burnout Behavior Burnout Behavior Enumeration Non Volatile lt BAD gt lt BAD gt lt UNCERTAIN gt lt BAD UNCERTAIN gt Enter Calibration Mode Enter Cal Mode Undefined Command Cal Value at 4 mA Cal Value at 4 mA Float Non Volatile lt 0 gt Cal Value at 18 mA Cal Value at 18 mA Float Non Volatile lt 0 gt Calibrate at 4 mA Calibrate at 4 mA Undefined Command Calibrate at 18 mA Calibrate at 18 ma Undefi
93. gt Select Hysteresis set desired value Status Behavior The Status Behavior entity determines what happens to the relay if the health of the scanned PV or SV differs from Good The Status Behavior Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning Engauge SmartView NOTE 6 6 4 2 Engauge SmartView should be set to one of the following options BAD lt BAD UNCERTAIN gt or Not Used m f the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated If the Status Behavior is set to lt BAD UNCERTAIN gt and the scanned PV or SV health is Bad or Uncertain the respective relay will be activated f the Status Behavior is set to Not Used the respective relay will not be activated if the scanned PV or SV health is Bad or Uncertain Set the Status Behavior entity either to BAD lt BAD UNCERTAIN gt or Not Used This behavior takes priority over the Remote or Local monitoring For example If the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated regardless of the Monitor Mode entity settings The Remote or Local option PV or SV checks will then not affect the relay status Remote Control In Remote Control mode each individual relay can directly be activated or deac
94. h individual module See example below CI FII DO GN The Health indication can be Good U Uncertain B Bad The Commissioned indication can be Y the most important entities are set correctly the most important entities are not set correctly Starting from the commissioned menu and choosing the specific FlexConn module the above diagnostics is repeated for each module function See example below FII DO gt board Relay Relay Relay Relay SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf System Architecture 3 4 3 3 4 4 Generic Entities on SmartView From the functions survey screen of the concerning FlexConn module the generic entity commands or the commissioning entity can be selected via the board entry FII DO board Relay Relay Relay Relay Specific Entities on SmartView Selecting a specific function for instance Relay 2 gives access to the specific entities for this function The specific entities are described in Chapter 6 Commissioning Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 3 11 System Architecture 3 5 Engauge Service Tool The Engauge service tool is a PC application with which all FlexConn module settings can be done as well By means of the Engauge s explorer each FlexConn module of t
95. he concerned SmartRadar FlexLine system can individually be selected by double clicking on the module s icon The so called board descriptor is loaded then resulting in a screen with tab pages By selecting these tab pages all settings of the specific module are accessible See example below E Engauge Explorer File Tools Tree FlexConn Help 4 Test Site Selected FlexConn Module 005 0 TII XR 1 2 406 SmartLink_3 001 1 HCM GPU 002 2 FCM BPM 330 00 X G 990 00 Status Generic Board Specific Product level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Advanced Miscellaneous 1003 0 HCI GPU Professional Configuration f 004 0 HCI BPM Commissioned Board True amp 1005 0 TI XR Commissioned Product level True x 006 2 FCI HT Health Board amp 008 1 FII SMY Status Good i 011 0 HCI HAO a 00 2 COM3 Status category Status category good actual Status code No error DSP health Status Good Status category Status category good actual Status code No error Health Product level Status Good Status category Status category good actual Status code No error Honeywell Enraf p Honeywell Enraf 5 message s Errors 0 2 4 3378 0 Professional ESF09 0001 FIGURE 3 5 Example of an Engauge screen SmartRadar FlexLine Part
96. ification 8 characters e g lt TANK1234 gt Name of a tank or instrument GPU instrument address lt 0 99 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address FlexConn instrument address lt 0 1899 gt The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt metres gt lt inches gt lt feet gt lt fractions gt lt metres gt The unit in which level related GPU records and items are shown Temperature units lt celsius gt lt fahrenheit gt lt celsius gt The unit in which temperature related GPU records and items are shown Pressure units lt pascal gt lt kilo pascal gt lt psi small gt 2 digits before separator lt psi large gt 3 digits before separator lt pascal gt The unit in which pressure related GPU records and items are shown SmartRadar FlexLine 6 6 Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning Density units Value Range lt kilogram m3 gt lt degrees API gt lt pounds ft3 gt Default Value lt kilogram m3 gt Explanation The unit in which density related GPU records and items are shown Decimal separator lt point gt lt comma gt lt point gt The decimal separator in which GPU related records and items are
97. in the range of 2 454 2 483 5MHz For this reason Honeywell Enraf does not recommend configuring frequency hopping modes that use this frequency range For installations in France use only the following OneWireless Frequency Hopping FH Mode Selections EU Channel 1 EU Channel 47 NA EU Guard Bands and NA EU Channel 3 FH Mode selections 44 5 8 and 10 Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 9 Commissioning 6 4 3 2 Authentication Ensure the OneWireless Network is operational including running Key Server Manager KSM software and at least 1 multi node configured as gateway Use the KSM to write security information to a memory card See the Key Server Manager manual for instructions on how to use the key server For a sample screen see FIGURE 6 4 Insert the memory card into the memory card slot of the HCI 1WL device 7 Make sure to fully close the device if it is installed in an explosion hazardous area Switch on the device The device will now automatically join the OneWireless network You can follow the authentication joining process by navigating to the correct page on the SmartView see 6 4 6 1 Or by using Engauge see 6 4 7 1 if there is also a wired connection available If the message NOREDUN or CONNECT does NOT become visible the authentication failed In this case verify that the wireless network is operating correctly and tr
98. inal Assembly Number Read Long Tag Read Unique Identifier Associated With Long Tag amp nm Write Long Tag HART Common Practice Commands Command no Description Write Primary Variable Damping Value Write Primary Variable Range Values Set Primary Variable Upper Range Value Set Primary Variable Lower Range Value Reset Configuration Changed Flags Enter Exit Fixed Current Mode Perform Self Test Perform Device Reset Write Primary Variable Units Read Additional Device Status Read Dynamic Variable Assignments Write Dynamic Variable Assignments Write Device Variable Units Read Device Variable Information Write Device Variable Damping Value Write Number Of Response Preambles Squawk Write Device Variable Catch Device Variable Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 71 Commissioning 6 9 3 Other HCI HAO features Planar transformer for galvanic isolation from HART bus m Malfunctioning of the HCI HAO card or any linked cards is reveiled on the HART bus by means of the device status f any fatal errors occur during operation which will run the program into an undesired situation then a software reset Warm Reset is given to the HCI HAO software During this situation the output of the module remains at
99. innage as Upper reference position l measured level Offset to roof The distance between radar reference and the tank roof The gauge uses this information to determine the position of the echoes caused by the product and the roof A positive value means the roof is below radar reference see also FIGURE 6 7 Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 31 Commissioning Entity Name Explanation Nozzle length Needs only to be set if the antenna 15 installed inside the nozzle For a Stilling well application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Safe fill With this entity the gauge checks if the programmed upper measuring range 15 valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if ullage is to be read from the SmartRadar FlexLine The ullage is then calculated from the measured level innage as Upper reference position l measured level Stilling well diameter The inner diameter of the stilling well 6 5 2 3 Level Check With the Accept reference command the gauge s innage or ullage value is initialized in accordance with the before programmed reference data From h
100. instrument If one needs to assign SV TV QV to HCI HAO then the corresponding unit codes also needs to be set properly so that the value read from other FlexConn board will be proper Explanation Default Value Pe Function Board ID of Other FlexConn Board Specific which is linked as SV to HCI HAO SV Link board instance Board Instance of the linked SV board SV Link function instance Function Instance of the linked SV board TV Link board ID Board ID of Other FlexConn which is linked as TV to HCI HAO TV Link board instance Board Instance of the linked TV board TV Link function instance Function Instance of the linked TV board QV Link board ID Board ID of Other FlexConn which is linked as QV to HCI HAO QV Link board instance Board Instance of the linked QV board QV Link function instance Function Instance of the linked QV board Linked Primary Value PV SV value of linked PV board in the set unit code Linked Secondary Value PV value of linked SV board in the set unit code Linked Tertiary Value PV value of linked TV board in the set unit code Linked Quarternary Value PV value of linked QV board in the set unit code SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning HART SV unit code Explanation Unit code for linked SV Default Value lt UNIT_CO
101. int number lt X X gt Default Second element offset if applicable The distance from tank zero till the second RTD floating point number lt X X X X gt Number of elements The number of RTDs used lt 1 2 gt lt 0 gt Element type The type material of the used RTDs Pt100 large small lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms lt Sangamo MRT gt lt Sangamo spot gt lt No type gt Measurement type Selects RTDs MPT or MRT 1 Weights amp Measures Sealing lt RTD 3wire gt lt RTD 4wire gt lt MPT gt lt MRT gt lt No type gt 6 102 SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning Explanation Value Range Default RTD configuration Selects how the RTDs are lt RTD1 in tank gt lt No configuration gt positioned lt RTD1 and RTD2 in tank gt lt RTD1 in tank and RTD2 ambient gt lt RTD1 ambient gt 6 11 4 2 Commissioning Parameters for MPT Temperature Calculations NOTE Make sure the RID MPT jumper is set to MPT The following entities must be set set by Engauge or SmartView for Engauge a correct functioning of the FII RTD module in an instrument The SmartView default values are available after initialization of the non volatile memory Name Explanation Value Range Default Low
102. ion floating point number lt X X X X gt High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0 22 gt Alarm test enable Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Function identification The current module s function name This function is visible on the SmartView display 13 characters lt Product temp gt Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Gas immersion depth NOTE 6 10 3 2 2 Vapour Temperature Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings Using Engauge following entities are set within the The following entities canbe set by Engauge or SmartView for a correct functioning of the FIl VT module in an instrument Check each
103. is sent to the gauge When the command is given the corresponding alarm will be set for 1 minute Engauge SmartView 6 5 2 6 Compensations 6 5 2 6 1 Filtering The gauge contains an output filter for both radar innage and radar ullage The higher the Filter averaging constant the more damping on the radar innage and radar ullage values The filter also introduces a lag between actual ullage innage and filtered ullage innage when the product level is changing The higher the Filter averaging constant the larger the lag The minimum Filter averaging constant value is O no filtering the maximum Filter averaging constant value is 99 For the general filter behavior see FIGURE 6 10 Exponentially weighted moving average filter 9d 5 25 5 2 5 15 Ullage 5 1 Average Ullage m 5 0 0 20 40 60 80 100 120 Time s FIGURE 6 10 Filtering characteristic example level change 5 mm s Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 35 Commissioning In the table below so Filter averaging constant Approximate noise reduction me filtering figures are given Maximum lag Maximum lag 5 distance 0 1 dL s 0 25 dL s 1 dL s 2 dL s 5 5 dL s 6 5 2 6 2 Verification Pins 11 dL s See the nstruction Manual Verification Pins SmartRadar Fl
104. its Index in Decimal Offline FBS SYSTEM HONEYWELL ENRAF Bj SMARTRADARO00303 Eg PRODUCT TEMP TB RADAR LEVEL TB Show Parameter Names Cancel OF Offline 38 Online PRIMARY localhost MNGR EU at 10095 Not used in The SmartRadar FlexLine EU at 096 Not used in The SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units Level units for the level TB and temperature units for the Temperature TB The Smartradar supports the following level units e Meters Millimeters e Inches Feet The Smartradar supports the following temperature units Degrees Celsius e Degrees Fahrenheit Decimal Not used in The SmartRadar FlexLine Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 15 Commissioning Wireless Builder Online 6 4 4 2 4 Alarm Tab This tab contains the various alarm settings High high High Low and Low low File Edit View Field Devices Window Help Unassigned ta WSG1 Bj Enti 8 Bj Radar v B SMARTRADAROD 119 y EH PRODUCT TEMP TB v B RADAR LEVEL Offline Bal SYSTEM HONEYWELL ENRAF B SMARTRADARD00303 Eg PRODUCT TEMP TB RADAR LEVEL TB Main Ranges Alarm Configuration Other r High High Alert Alert Disable fi p
105. k shell manual vapor temperature Value Status Tank shell manual ambient temperature Value Status FalselFalselF alselF alselF alselT ruelF alselF alse T ruelF alsel 99 1 298189E 05 alibration not active 0101010101 1 05 20 Undefined 0 Undefined Honeywell Read 30 message s Errors 0 i y2 4 3378 0 Professional FIGURE 4 22 Example 4 of an Engauge screen Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 21 Service Tools SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Installation CHAPTER 5 INSTALLATION Before starting with commissioning activities first make sure all mechanical and electrical installation aspects have been completed correctly For installation see the nstallation Guide for the SmartRadar FlexLine In case the OneWireless Communication Option HCI 1WL is installed a lightning arrestor is integrated by default The lightning arrestor see figure below protects the inside electronics from lightning damage Although it will protect against multiple discharges it can be replaced as a preventive maintenance action Preventive maintenance interval depends on location position of the equipment grounding and other protection measures installed communication antenna lightning arrestor Part No 4417 7
106. line up Within the edit screens scroll characters as long as the button is pressed Commands Move cursor 1 line up Display settings Toggle between Main screen and Standby mode Identification Go to next identification screen Commissioning Within the menu screens move cursor 1 line down Within the edit screens scroll down 1 character Commands Move cursor 1 line down Display settings Toggle between Main screen and Standby mode Identification Go to next identification screen Show menu Go to PV screen Decrease contrast Increase contrast Standby mode Pressing any buttons will activate SmartView again Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 3 Service Tools 4 1 5 SmartView Menu Structure 4 1 5 1 SmartView Screens Depending on the state of the menu process and the pressed button s following screens can be displayed oo SmartView Menu Structure 1 password protected ESF07 0043 SmartRadar FlexLine Service Manual Part No 4417 762_Rev04 Honeywell Enraf Service Tools 4 1 5 1 1 Start up Screen The SmartView starts up showing 1 Black test 2 Blank test 3 logo software version tank ID 4 PV screen 4 1 5 1 2 Menu Screen By using the menu screen of the SmartView see FIGURE 4 3 you can view and or modify settings or you can send a specific comm
107. ll be visible Display Text Description SD card with security key present No security key No SD card Bad SD card 6 4 7 Radio Board Diagnostic Information and Commands 6 4 7 1 Introduction Diagnostic information such as the data in the extra information screen and more can also be read using Engauge professional version or with the Commissioning screen of the SmartView SmartRadar FlexLine Part No 4417 762 Rev04 6 24 Service Manual Honeywell Enraf Commissioning Additionally there are 3 commands that can be given to the radio board on the HCI 1WL module 6 4 7 2 Commands Select Read device information to read the static information from the Engauge radio board SmartView After executing this command the static information from the radio board is read from the radio board and made available in diagnostic entities See 6 4 7 3 Select Read dynamic info to read the dynamic information from the Engauge radio board SmartView After executing this command the dynamic information from the radio board is read from the radio board and made available in diagnostic entities See 6 4 7 3 Select Restore Defaults to remove the security key information from m mm the radar smartView In this way the radar is disconnect from the wireless network NOTE This command CANNOT be given via Engauge CAUTION With this command all settings on the radio board will be er
108. lt psi large gt 3 digits before separator Density units lt kilogram m3 gt lt kilogram m3 gt The unit in which density lt degrees API gt related GPU records and lt pounds ft3 gt items are shown Decimal separator lt point gt lt point gt The decimal separator in lt comma gt which GPU related records and items are shown Level type lt innage gt lt innage gt The level related GPU lt ullage gt records and items can be shown as an innage or ullage Note 1qnnageis the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password 6 characters ENRAF2 Password for entering the protected level Note Some settings reside under the protected level Function identification 13 characters lt BPM slave gt The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure Engauge ime the Board Commissioned and the BPM slave Commissioned entities are True B the Board Health and the BPM slave Health entities are GOOD SmartView SmartRadar FlexLine Part No 4417 762 Rev04 6 4 Service Manual Honeywell Enraf Commissioning 6 3 Enraf GPU Protocol HCI GPU 6 3 1 Introduction FIGURE 6 2 The Host Communication Instrument Gauge Processing Unit HCI GPU board is a communic
109. ly set but the Alarm hysteresis is not then any alarms that would raise will never be set off So watch the Commissioned status Be aware that the alarm status is only visible in the Primary value entity innage It is not visible in the Secondary value entity m Although the GPU protocol always contains the alarm status the current software only passes the actual alarm status to this protocol if the gauge is set to nnage control So when ullage status is asked for by the GPU protocol NO alarm statuses are displayed Workaround solution Set the GPU records to innage SmartRadar FlexLine Part No 4417 762 Rev04 6 34 Service Manual Honeywell Enraf Commissioning 6 5 2 5 Alarm Loop Checking Normally level alarms can be verified when the level reaches the low level or high level alarm set point The level alarms and if applicable the hard alarm contact coupled to one of the level alarms can be checked by a loop check command This check is independent from the actual level value The level alarm signalling can be checked in several ways via the communication line to the host via the hard alarm output contact To perform the alarm test set Alarm test enable to Enable and set Alarm test to the required alarm High High alarm High Alarm lt Low Alarm or Low Low alarm Alarm test is a parameter command and the command will be executed when the parameter
110. mary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Alarm test i Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Function identification lt The current module s function name This function is visible on the SmartView display 13 characters lt Water level gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning 6 10 3 2 Commissioning Parameters for MRT or RTD Enraf Model VITO Type Description MRT with up to 13 temperature elements with one spot Multiple Resistance Thermometer element 3 spot Resistance Temperature Detector 1 3 RTD spots in a 3 wire connection multi spot Resistance Temperature Detector 1 14 RTD spots in a 2 wire connection see FIGURE 6 27 and FIGURE 6 28 RTD Multi 3 spots RTD probe J X o c 0 c 2x 2 a 5 z E E 1 T Q oc H oc lowest element offset tank zero level lowest element offset must be 000 0000 RTD 3 wire only ESF07 0020 FIGURE 6 27 Resistance Temperature Detector RTD elements positions Part No 4417 762 04 SmartRadar FlexLine Honeywell En
111. ment in hazardous areas Electrical IEC Safety Standards The entire electrical installation must be in accordance with the Inter national Standard EN IEC 60079 14 for electrical equipment in hazardous areas or with NEC NFPA70 requirements The stopping plugs cable glands and reducers must be installed in accordance with appropriate IP requirements Use explosion proof Ex d compound barrier glands due gt 2 litres IIB in case of use without SmartConn Ex e junction box Use increased safe Ex e cable glands in case a SmartConn box is used Improper installation of cable glands conduits or stopping plugs will invalidate the Ex approval of this device Grounding Make sure the housing of the device is properly connected to the ground reference Make sure that the electrical resistance of the ground connection is below the maximum of prescribed by local requirements Accordance to Regulations Explosion Safety Without SmartConn Type of protection ATEX IEC CSA FM Certificate numbers ATEX IEC Ex pending for OneWireless option SmartRadar FlexLine 07ATEX0010X and IECEX KEM 07 0003 X SmartView 07ATEX0011X and IECEX 07 0004 X SmartConn KEMA 07ATEX0093 and IECEX KEM 07 0031 Without SmartView Ex d ia T6 Ta 40 C 65 C With SmartView Ex d ia ia T4 Ta 25 65 Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual
112. mmissioning FIGURE 6 1 6 2 Enraf Fieldbus HCI BPM 6 2 1 Introduction The Host Communication Instrument Bi Phase Mark HCI BPM board is a communication module for the instrument gauge EIU DIET ET phia PEAN The HCI BPM board with its isolation transformer As a result of hardly any requirements on cable quality the connection of 10 to 15 devices per field bus and cable lenghts up to 10 km the Bi Phase Mark BPM signalling is used in many data transmission installations between various instrumentation and Communication Interface Unit CIU configurations Moreover the BPM technology provides excellent protection against lightning For the exchange of the BPM signals the HCI BPM board uses an isolation transformer for galvanic isolation see FIGURE 6 1 Further protection against heavy lightning is realized by internal ground shields separated wiring and ground tracks SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning The HCI BPM module supports 2 protocols The Enraf GPU protocol with its records and items limited The Enraf FlexConn protocol with its so called entities The module can communicate with 880 CIU prime 858 CIU 780 SmartLink 6 2 2 Commissioning the HCI BPM For a correct functioning of the HCI BPM module within an instrument gauge the following entities can be set by using either Engauge
113. ned Command Exit Calibration Mode Exit Cal Mode Undefined Command Engauge SmartView PV Link board ID 6 9 5 2 Commissioning Function Sensor Analog Output The following entities must be set by Engauge or SmartView for a correct functioning of the HCI HAO module in an instrument Explanation Board ID of Other FlexConn to be linked as PV to HCI HAO Default Value PV Link board instance Board Instance of the linked PV board 0 PV Link function instance Function Instance of the linked PV board 0 PV Link Sensor Value Primary or secondary variable of linked card can be assigned to this PV LINK Function Part Function Board Specific SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning Explanation Default Value Sa Function HART PV unit code Unit code for linked PV lt UNIT_CODE_UNKNOWN gt Function 1 Communication HART communication HART Upper Transducer Upper transducer limit for lt 0 gt Limit connected sensor of linked PV board HART Lower Transducer Lower transducer limit for Limit connected sensor of linked PV board Polling Address Polling address of the device which is used for poll based addressing Transducer Serial Number Transducer serial number of connected sensor of linked PV board Upper Range Value Upper range val
114. ned SmartRadar FlexLine system is visible on the left panel See FIGURE 4 19 Now each individual SmartRadar FlexLine module can be controlled by double clicking on the module s icon on the left panel The so called board descriptor is then loaded and a screen with tab pages appears di Test Site Selected FlexConn Module 005 0 TII XR G 990 00 Status Generic Board Specific Product level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Advanced Miscellaneous f 003 0 HCI GPU Professional Configuration f 004 0 HCI BPM Commissioned Board True 005 0 TII XR Commissioned Product level True 006 2 FCI HT Health Board Status Good Status category Status category good actual Status code No error DSP health Status Good Status category Status category good actual Status code No error Health Product level Status Good Status category Status category good actual Status code No error Honeywell Enraf Lr Cie p Honeywell Enraf 5 message s Errors 0 2 4 3378 0 Professional FIGURE 4 19 Example 1 of an Engauge screen SmartRadar FlexLine Part No 4417 762 Rev04 4 18 Service Manual Honeywell Enraf Service Tools Browsing through the tab pages reveals the same information parameter settings as can be found using the SmartView although in a more u
115. neously pressing the left right button commissioning BE FII DO 6 ESF07 0036 FIGURE 4 13 The board list screen commissioning Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 13 Service Tools The function list screen see FIGURE 4 14 displays all configurable entities of a function The actual entity value 15 visible as well You can navigate through the board list by using the up or down button A function can be selected by simultaneously pressing the left right button You can return to the board list screen by pressing the left button FCI HT 0 P3 pressure Distance Tenperature FIGURE 4 14 The function list screen commissioning E On selection of an available function the entity lisi screen is presented see FIGURE 4 15 You can navigate through the entity list by using the up or down button An entity can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button Pl pressure ESF07 0047 FIGURE 4 15 The entity list screen SmartRadar FlexLine Part No 4417 762 Rev04 4 14 Service Manual Honeywell Enraf Service Tools On selection of an available entity the value edit screen is presented see FIGURE 4 16 If an invalid value is entered the message value out of range will be displayed If the value is not accepted by the
116. neywell Enraf General CHAPTER 1 GENERAL 1 1 Target Group for this Service Manual This SmartRadar FlexLine Service Manual is meant for service engineers who are assigned to commission a SmartRadar FlexLine 1 2 Structure of this Manual Chapter Title Contents Description 1 GENERAL This introductory manual part 2 SAFETY Here all safety related information is housed All essential and mandatory safety instructions pre cautions and measures are described here Moreover the used safety conventions the label ling information and compliance information can be found in this chapter SYSTEM ARCHITECTURE This chapter gives an introductory impression of the SmartRadar FlexLine s modular shaped hard ware architecture 4 SERVICE TOOLS In this chapter both the SmartView and the Engauge service tool are described in more detail 5 INSTALLATION To make sure the relevant module s is are properly installed before starting with commis sioning only a reference is made here to the Installation Guide for the SmartRadar FlexLine 6 COMMISSIONING This chapter gives all information needed for a proper commissioning of one or more SmartRadar FlexConn modules 1 3 Related Documents m SmartRadar FlexLine Safety instructions for installation commis sioning operation and maintenance shipped with the device Installation Guide SmartRadar Antennas CE Declaration of Conformity not a
117. nraf Commissioning 6 9 HART Analog Outputs HCI HAO 6 9 1 Introduction The Host Communication Interface HART Analog Output HCI HAO is a HART slave module which communicates with the associated HART master over the HART bus IIT TIE E g z T p ii i t n ESF09 0005 FIGURE 6 22 The HCI HAO board The HART protocol is a bi directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The HCI HAO board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 22 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx LE3 indicates data is being received Rx Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 69 Commissioning 6 9 2 Functional Description HCI HAO is a HART slave module which uses standard HART communication to communicate with HART devices This module makes use of the Bell 202 Frequency Shift Keying FSK standard to superimpose digital signals at a low level the 4 20 mA analog signal 20 mA analog signal digital FSK signal 4 mA Time ESF07 0015 FIGURE 6 23 The analog and digital signals within the HART communication The HCI HAO works as an interface board
118. o prevent sparks Installation and maintenance of the radar equipment shall be performed by professionally trained individuals only 2 9 4 Low Voltage Directive The device 15 suitable for Pollution degree 2 Overvoltage category Class equipment Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 2 7 Safety SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf System Architecture CHAPTER 3 SYSTEM ARCHITECTURE 3 1 SmartRadar FlexLine Architecture The SmartRadar FlexLine system is built up from interchangeable hardware modules These modules consist of uniform printed circuit boards PCBs each of them representing a different unique functionality Together with the software implemented on these hardware parts each PCB makes up a so called FlexConn module These modules communicate with each other via the serial CAN bus on the DIN rail backplane on which they are mounted or wireless by using the OneWireless Network option See FIGURE 3 1 ENTIS PRO OneWireless OneWireless ENTIS XS Gateway l Gateway Lantronix Lantronix Integrated SmartView Enraf RS 232 485 field bus GPU ANTENNA wireless gauge connection ONEWIRELESS RS 232 485 Stand alone SmartView 7 RS 232 485 RADAR ANTENNA ATI level measurement
119. o7 333 Alert Priority Q In Alarm Alarm Limit HONEYWELL ENRAF SMARTRADAROO0303 RADAR LEVEL Block RADAR LEVEL TB Parameters Online Alert Disable Alert Priority In Alarm Alarm Limit r Low Alert Alert Disable Alert Priority Q In Alarm Alarm Limit Low Low Alert Alert Disable Alert Priority Q In Alarm Alarm Limit Online wsat Entis PRODUCT TEMP RADAR_LEVEL_TB gh PRODUCT_TEMP_TB RADAR LEVEL TB gd Rada Ill PRODUCT TEMP TB RADAR_LEVEL_TB For Help press F1 Show Parameter Names OF Offline 45 Online PRIMARY localhost MNGR Alert Priority With this setting it is possible to define the alert priority For more information on alert priority see the Onewireless Documentation In Alarm This light shows the actual alarm status Alarm Limit NOTE NOTE This is the alarm trip point The alarm hysteresis is defined in the Other tab Having alerts on measured variables is not standard in OneWireless Be careful using these alarms when the user is also using Experion As these alarms will SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Commissioning be visible as system alarms and NOT as process alarms 6 4 4 2 5 Configuration Tab This tab describes the publication time and time out
120. ode of the transducer block This may differ from the normal mode for example if the device is Out of Service Normal Mode This is the mode the transducer block should be in in normal situations Permitted Mode With these check boxes you can select the permitted modes for the transducer block Process Variable If the transducer block is set to manual mode you can manually overwrite the parameter such as level This is not standard within OneWireless The manual value entered here will also be available in the FlexConn environment If the Transducer block is not in Manual mode an error code will be generated after pressing the OK button SmartRadar FlexLine Part No 4417 762 Rev04 6 14 Service Manual Honeywell Enraf Commissioning 6 4 4 2 3 Ranges Tab This tab contains the settings for Engineering units i Wireless Builder Online File Edit View Field Devices Window Help pm A Root Unassigned WSG1 561 qh Entis Entis Jl PRODUCT_TEMP_TB ow Jill RADAR_LEVEL_TB d Radar 1 15 B SMARTRADARDO 119 PRODUCT TEMP TB y 89 PRODUCT TEMP TB B RADAR LEVEL TB vU FADATLLESELT HONEYWELL ENRAF SMARTRADAROOO303 RADAR_LEVEL_1B Block RADAR LEVEL TB Parameters Online Radar a Jl PRODUCT_TEMP_TB lt Main Ranges Alarm Configuration Other RADAR_LEVEL_TB r Scale EU at 100 022 EU at 0 1E 022 Un
121. ollowing outline FlexConn Module Name prefix suffix XXX YYY Specific name or function positioned in SmartLink safe zone positioned in gauge or field instrument hazardous zone Communication with generic devices Interface with dedicated equipment connects to Host instrumentation connects to Field instrumentation Transducer typical gauge function hj Ho sl SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf System Architecture FIGURE 3 2 Each FlexConn PCB consists of a generic and a specific electronics part The generic part can be found on any FlexConn modules The specific electronics part represents an application specific function See FIGURE 3 2 health LED function LEDs NOVRAM temperature sensor jumpers 1 E or microcontroller TZ with program memory power supply Im 7 generic FlexConn part eee application specific part ESF07 0021 A typical FlexConn PCB layout On the generic electronics part the following parts can be found The program memory This memory contains the module specific software The microprocessor controller The microprocessor executes the module specific software stored in the program memory The non volatile memory Here the commissioning parameters and the diagnostics data are stored when the power is switched off Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 3
122. on good uncertain bad Residing one level below the status category informs about the general reason why the status is good uncertain or bad SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf System Architecture last actual manual ald stored instrument environment Status Status Category actual manual last valid stored instrument Uncertain environment general hardware fail general firmware fail general commissioning fail general calibration fail general operational fail over range data available under range data available no data available un initialized killed Finally the status code informs about the specific reason why the status is good uncertain or bad This information is presented as an information number coupled with a textual description of this specific situation See table below under range over range m Fach board implements health as generic information based on the function s health s m Fach function implements health as generic information Each sensor and digital function implements an entity called Primary Value which in addition to the actual measured value also contains a health status Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 3 7 System Architecture 3 3 1 2 3 3 2 3
123. or Engauge SmartView Baudrate Smart View By using the following table check each entity for correctness Value Range lt 1200 gt lt 2400 gt lt 4800 gt Default Value lt 1200 gt Explanation Communication speed BPM sensitivity lt lt 1 8 gt The sensitivity of the receiver circuit 1 weakest 8 strongest Identification 8 characters e g lt TANK1234 gt Name of a tank or instrument GPU instrument address lt 0 99 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address FlexConn instrument address lt 0 1899 gt The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt metres gt lt inches gt lt feet gt lt fractions gt lt metres gt The unit in which level related GPU records and items are shown Temperature units lt celsius gt lt fahrenheit gt lt celsius gt The unit in which temperature related GPU records and items are shown Part No 4417 762 04 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning Value Range Default Value Explanation Pressure units lt pascal gt lt pascal gt The unit in which pressure lt kilo pascal gt related GPU records and lt psi small gt 2 digits before items are shown separator
124. ore you open the covers of the device Failure to do so may cause danger to persons or damage the equipment All covers of the device must be closed before switching the power on again WARNING Treat the flange surface of the cover and the housing with care Keep the flange surface free of dirt The O ring must be present and undamaged 2 7 1 2 Tools WARNING Use non sparking tools and explosion proof testers Use suitable explosion proof tools e g testing devices 2 7 1 3 Working Environment 2 7 1 3 1 Hazardous Zone WARNING Potential Electrostatic Charging Hazard Avoid generation of static electricity In case a OneWireless SmartRadar FlexLine 15 installed do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere 2 7 1 3 2 Safe Zone WARNING Avoid generation of static electricity Make sure no explosive gas mixtures build up in the working area SmartRadar FlexLine Part No 4417 762 Rev04 2 4 Service Manual Honeywell Enraf Safety 2 7 1 4 WARNING 2 8 2 8 1 2 8 2 WARNING 2 9 2 9 1 Required Skills The technician must have technical skills to be able to safely install the equioment The technician also must be trained to work in accordance with the national requirements for electrical equip
125. pends on the value set in the entity P1 Integration time A higher value gives more filtering and a lower value gives less filtering Part No 4417 762_Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 55 Commissioning TABLE 6 4 The correction factor stored in the P1 PV offset entity is then subtracted from the filtered value If the P1 PV offset entity O no offset is applied Depending on the PV selected type entity the P1 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type Absolute 1 P1 Pressure Relative 2 P1 pressure displayed unit types Engauge SmartView NOTE 6 8 3 3 lf Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity Absolute pressure is used in the density calculation the relative pressure is only displayed in P1 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed P1 pressure has the entity P1 Installed which must be set to either Installed if a P1 pressure HART device is actually fitted or Not Installed if a P1 pressure HART device is not actually fitted The Secondary and Tertiary values of a P1 pressure HAR
126. pplications I Radar reference ss 1 1 De pes A NO N _ 2 C _ 5 T o Stilling well _ s diameter x P s 8 E a m E gt Sg E ab c gt lt gt g a gt i i i i ESF07 0008 FIGURE 6 6 Basic commissioning entities SmartRadar FlexLine Part No 4417 762 Rev04 6 30 Service Manual Honeywell Enraf Commissioning Offset to roof negative radar reference Offset to roof positive ESF07 0011 FIGURE 6 7 Definition of Offset to roof To get the radar gauge level without any compensations enabled but Engauge with averaging filter and maximum Safe fill warnings enabled SmartView program the entities listed in the tables below For a Free space application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Safe fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if is to be read from the SmartRadar FlexLine The ullage is then calculated from the measured level
127. pressure is not installed in the case of free venting tanks a default value of 0 0 for P3 pressure is used for density calculations Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 57 Commissioning The Secondary and Tertiary values of a P3 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment 6 8 3 4 HIMS Density To make HIMS density calculation possible the relevant entity values must be available See also FIGURE 6 21 Read also the Instruction Manual HIMS pressure measurement Enter the appropriate values into the following entities Engauge m Distance P1 to Zero Level SmartView Distance P3 to Zero Level m Hydrostatic Deformation Level m Hydrostatic Deformation Factor Local Gravity Minimum HIMS Level HIMS Level Hysteresis Ambient Air Density B Tank Vapour Density P3 N a Minimum HIMS Level S 2 datum plate zero level Distance P1 to Zero Level FIGURE 6 21 HIMS configuration principle puse To calculate HIMS density the following valid data must be available pressure P3 pressure Product level Water level optional SmartRadar FlexLine Part No 4417 762 Rev04 6 58 Service Manual Honeywell Enraf Commissioning The software analyses the status of these 4 3 inputs to determine the value and s
128. r using a current meter Enter this value in the Analog Output at 18mA entity Give command Exit Calibration Mode to exit the calibration mode These calibration data are used to calculate the analog output current for the Primary Value PV Untill calibration has been carried out the Health status of the PV and the analog output function will be Status BAD Status Category STATUS CATEGORY BAD GENERAL CALIBRATION FAIL Status Code CALIBRATION SET POINTS NOT CALIBRATED SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning 6 9 5 Board Commissioning 6 9 5 1 Basic Configurable Entities Overview Entity PV Link board ID Basic configuration entities of the HCI HAO board which are configurable by using SmartView are listed in the following table SmartView Display PV linked Brd ID Data Type Unsigned int 8 bits Non Volatile Default PV Link board instance linked Brd IN Unsigned int 8 bits Non Volatile 0 PV Link function instance linked Brd FI Unsigned int 8 bits Non Volatile 0 PV Link Board Sensor Value link Brd SVAL Enumeration Non Volatile PV LINK SV Link board ID linked Brd ID Unsigned int 8 bits Non Volatile 0 SV Link board instance linked Brd IN Unsigned int 8 bits Non Volatile 0 SV Link function instance Pollin
129. r a combination of these The FII VT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 24 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx indicates data is being received Rx Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 81 Commissioning 6 10 2 VITO Interface Types For temperature and or water level measurement a proper VITO probe must be connected to the FII VT module using a VITO interface There are 3 VITO interface types m 62 VITOMTT interface for 16 spot temperature measurement ther mocouple principle and optionally a water bottom measurement 762 VITO LT interface for 9 spot temperature measurement thermo couple principle and optionally a water bottom measurement m 762 VITO MRT interface for Multiple Resistance Thermometer and multi spot resistance variation principle measurement 6 10 3 Commissioning 6 10 3 1 Commissioning Parameters for MTT LT Probes The following 9 configurations are possible Enraf Model VITO Type Description 764 lowest spot next to Pt100 no water probe MTT Temperature probe 764D lowest spot below Pt100 no water probe 766C lowest spot next to Pt100 combined with water probe MTT Combi probe 7660 lowest spot below Pt100 combined with water p
130. r use The Honeywell Enraf GPU and FlexConn protocols are implemented for communication with Honeywell Enraf Tank Inventory Software systems like Entis Pro Entis XL and Entis XS Additionally these protocols enable communication with configuration and diagnostic tools such as Engauge These protocols are implemented in the same way as in the HCI GPU and HCI BPM Therefore they only support the same limited set of GPU records and so called items Potential Electrostatic Charging Hazard Do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere Establishing Communication With the OneWireless Network Introduction Before a radar will be visible in the OneWireless network it must be supplied with a correct network security key so it will be allowed to join the protected wireless network Users must be properly trained in Honeywell OneWireless solutions before adding the SmartRadar in a OneWireless network To establish communication with the Onewireless network the Key Server Manager and Wireless Builder tools are required Please refer to the respective manuals for details France restricts outdoor use to 10mW 10 dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10 dBm for operating modes utilizing frequencies
131. raf Service Manual 6 89 Commissioning flying leads extension tube ith element switched on at this and higher level th element switched off at this and lower level e LO N product immersion depth hysteresis t 7 m 2 D 2 Q T D oo gt ojo 2 cl 106 5 S D ii lowest point of all elements II ox swe TE N anchor eye lowest element offset Zero level of tank i i ESF07 0019 FIGURE 6 28 Multiple Resistance Thermometer MRT parameters 6 10 3 2 1 Product Temperature The following entities must be set by Engauge SmartView for a Engauge correct functioning of the FII VT module in an instrument SmartView NOTE Using Engauge following entities are set within the Engauge Product temperature tab SmartRadar FlexLine Part No 4417 762 Rev04 6 90 Service Manual Honeywell Enraf Commissioning Element type RTD 3 spots see FIGURE 6 27 left side Explanation The supported element type is SPL Value Range 3 characters lt SPL gt Default Number of elements The number of elements a RTD probe has 1 3 Lowest element offset The distance from tank zero till the lowest position of the multi RTD probe So not used for the 3 wire version and it must be O floating point number lt X X gt MUST lt 0
132. rder to prevent personal injuries or dangerous situations further described within this document Description Remark General warning Will always be explained by text 2 2 2 Cautions CAUTION Following caution mark is used within this document to urge attention in order to prevent damages to the equipment further described within this document Description General caution sign 2 3 2 3 1 Safety Instructions Safety Instructions See the safety instructions shipped with the device for installation commissioning operation and maintenance Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 2 1 Safety AN 2 3 2 2 3 3 2 3 4 NOTE 2 3 5 2 3 6 2 4 WARNING EC Declaration of Conformity for EU Refer to the EC declaration of conformity shipped with the device Control Drawings for FM amp CSA Refer to the control drawings shipped with the device Users The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirements for installation of explosion proof equipment in hazardous areas The entire installation procedure must be carried out in accordance with national local and company regulations The entire electrical installation shall be carried out in accordance with the national requirements for electrical equipment to be installed in hazardous areas See EN IEC 60079 14
133. re Display Unit Type Pascal Displayed Units pas PV Selected Unit max 0 99 MPa Kilo Pascal kpas max 9 9 MPa Pounds per square inch small psi s max 99 psi Pounds per square inch large psi I max 999 psi Temperature Degrees Celsius lt gt Degrees Fahrenheit lt F gt Distance Meters m Feet lt ft gt Inches lt in gt Fractions feet inches 1 16 inch lt f i s gt Density Kilograms per cubic meter lt kg m3 gt Pounds per cubic foot lt lb f3 gt Degrees API a p i Part No 4417 762 Rev04 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning PV Selected Unit Display Unit Type Displayed Units TABLE 6 13 SmartView displayed unit types The following PV types are supported on the SmartView display for P1 pressure and P3 pressure only These are available changed by setting the PV selected type entity This is detailed in TABLE 6 14 Display Unit PV selected PV Unit Type Type Displayed Type type P1 Pressure Absolute lt ABS gt 1 Pressure Relative lt REL gt 2 TABLE 6 14 1 and pressure displayed unit types 6 8 4 6 8 4 1 Engauge SmartView Board Commissioning The commissioning entity for each function 15 initially default to lt False gt The
134. robe 767C lowest spot next to Pt100 no water probe LT Temperature probe 767D lowest spot below Pt100 no water probe 768C lowest spot next to Pt100 combined with water probe LT Combi probe 7680 lowest spot below Pt100 combined with water probe 765 Water probe water probe only These models are depicted in FIGURE 6 25 and FIGURE 6 26 SmartRadar FlexLine Part No 4417 762 Rev04 6 82 Service Manual Honeywell Enraf Commissioning 762 VITO interface T gas immersion depth sensor length 15 hysteresis overall length hysteresis product immersion depth 1000 mm tank zero Model 764 C lt ol gt lt he gt Pt 100 reference resistor sensor length lowest element offset x Thermocouple spot FIGURE 6 25 762 VITO interface sensor length 14 overall length 1000 mm tank zero Model 764 D lt ol gt lt he gt H Highest spot D Lowest spot sensor length lowest element offset 762 VITO MTT interface 762 VITO MTT interface overall length sensor length 15 sensor length lowest element offset tank zero Model A 766 C lt ol gt lt he gt overall length tank zero sensor length 14 sensor length lowest element offset Model A 766 D lt ol gt lt he gt S Sensitive length 0 5 1 0 1 5 2 0m X Depending on actual Sensitive length this length 1 0 1 5 2 0
135. rtRadar FlexLine Honeywell Enraf Service Manual 6 11 Commissioning this step familiarize yourself with the Wireless Builder configuration tool for the OneWireless network For a detailed operation guide for the Wireless Builder please refer to the OneWireless Wireless Builder User s Guide With the Wireless Builder you can create delete commission load and unload the SmartRadar just like any other OneWireless device You can also activate and inactivate transducer blocks and program the different parameters such as publication period as with any other device The SmartRadar will automatically be listed in the Online window of Wireless Builder as an uncommissioned device once the Authentication process has been successfully completed With a right mouse click it can be commissioned as described in the Wireless Builder manual After commissioning the SmartRadar will have two transducer blocks Radar Level and Product Temperature SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning 6 4 4 2 Transducer Blocks 6 4 4 2 1 Introduction The specific parameters of each of the two transducer blocks can be set Wireless Builder This section describes how to use the Configuration Form to configure the transducer blocks channels Please refer to the Configuring Channels chapter in the OneWireless manual This paragraph only explains the additional or non standard items
136. rtRadar FlexLine Part No 4417 762 Rev04 6 54 Service Manual Honeywell Enraf Commissioning TABLE 6 2 HART Address Function HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor Accepted HART addresses Engauge SmartView 6 8 3 2 Engauge SmartView TABLE 6 3 Before proceeding with commissioning first check the maximum Start up current of all connected HART devices Make sure the HART address of the installed device s are in accordance with TABLE 6 2 P1 Pressure The FCI HT software only accepts the Primary Value of a P1 pressure HART device in SI units kilo Pascals kPa Make sure the P1 pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Accepted HART ABDIEV ALOR HART PV Unit Sensor Type PV Unit Code P1 Pressure Kilo Pascal kPa 12 Accepted PV unit for a P1 HART device NOTE The Secondary and Tertiary values of a P1 pressure HART device may be any units The PV of the P1 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor de
137. s integrated within the instrument or tank side mounted have pre installed fixed connections Part No 4417 762_Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 4 1 Service Tools 4 1 4 SmartView Controls The SmartView has 5 push buttons and an LCD screen with a backlight that can be switched on off as desired By using a menu most SmartRadar FlexLine control operations can be done V ESF07 0024 FIGURE 4 2 The SmartView controls The buttons have the following functions Button Function within menu PV Go to next PV screen Commissioning Move cursor 1 position to the right Display contrast Increase contrast Backlight Toggle between ON and OFF Display settings PV Toggle between ON and OFF Go to previous PV screen Commissioning Leave current menu screen and go to higher level menu Important Leaving an edit screen this way will undo all editing Commands Leave current menu screen and go to higher level menu Display contrast Decrease contrast Backlight Toggle between ON and OFF Display settings Commissioning Toggle between ON and OFF Confirm selected choice Commands Confirm selected choice SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Service Tools Button Function within menu Commissioning Within the menu screens move cursor 1
138. s GPU slave Health entities are lt GOOD gt SmartView SmartRadar FlexLine Part No 4417 762 Rev04 6 22 Service Manual Honeywell Enraf Commissioning 6 4 6 Using the SmartView with the OneWireless Communication Option 6 4 6 1 Introduction The SmartView replaces the display that is usually available on OneWireless transmitters 6 4 6 2 SmartView OneWireless Status Display At the Smartview there is a special OneWireless status display available called the extra information display See screen below extra inform ation PASS SASSI connection status SO status Parameter Description PRSSI Primary RSSI Signal strength indicator for primary wireless connection Secondary RSSI Signal strength indicator for the redundant wireless connection Connection status Radio connection status SD Status SD memory card status This screen is required during commissioning for the authentication process and to check the wireless connection quality It can also be used in case of wireless connection problems At the Smartview enter the menu by pressing simultaneously Scroll to the menu item extra information and press simultaneously to enter the OneWireless screen NOTE Since this extra information screen is also used for other purposes it may be possible that you have to configure the 990 SmartRadar to show this screen when the extra information menu item is selected
139. s of 2 boards see FIGURE 6 3 a standard FlexConn board with a memory card interface and an interface board with a standard Honeywell OneWireless Radio board attached If this wireless communication option is installed the Instrument gauge can communicate with a host system using the OneWireless network via 3 different ways Directly via the OneWireless Network using the HCI 1WL board m Byusing a protocol tunnel through the OneWireless network e Via the Enraf FlexConn Protocol e the Enraf GPU protocol OneWireless is an all digital two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning 6 4 2 1 WARNING 6 4 3 6 4 3 1 CAUTION is built as an open system to allow all field devices and equipment that are built to the OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to become an industry standard for automation systems In the Onewireless network devices like the Smartradar FlexLine publish their measuring values autonomously at the network Via an OPC server connected to gateway s the data is made available for furthe
140. ser friendly way However some settings or commands can only be executed by Engauge For example executing an Alarm simulation test is only possible with Engauge 4 2 3 Some Engauge Screen Examples In the following some Engauge screen samples follow E Engauge Explorer File Tools Tree Gauge Help 2 Test Site Internal gauge G 990 00 address 01 4k SmartLink_3 O on 001 1 HCM GPU off 002 2 FCM BPM 1 9 330 00 G 990 00 Gauge Properties Report Properties Direct Communication E 003 0 HCI GPU Gauge properties FlesConn Gauge 990 004 0 HC BPM Name G 990 00 005 0 TI XR m 7 ress 006 2 FCI HT Password 2 xxx 008 1 FlI 5MV FlexConn Address 1 011 0 HCI HAO COM3 Gauge Remarks Honeywell Enraf Gauge G 990 00 address 01 V2 4 3378 0 Professional ESF09 0002 FIGURE 4 20 Example 2 of an Engauge screen Part No 4417 762_Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 19 Service Tools File Tools Tree FlexConn Help c Test Site COM1 B A SmartLink_3 1001 1 HCM GPU 002 2 FCM BPM f a 990 00 G 990 00 Status Generic SmartView master Miscellaneous 003 0 HCI GPU Professional Configuration 004 0 HCI BPM Commissioned Board True 1005 0 Commissioned SmartView master ge 006 21FCI HT_ Health Board
141. settings Wireless Builder Online File Edit View Field Devices Window Help Online 5 1 Entis Jill PRODUCT TEMP TB 4B LEVEL Rada wBj SMARTRADARDO 119 PRODUCT TEMP TB PRODUCT TEMP TB RADAR LEVEL TB RADAR LEVEL Radar HONEY WELL ENRAF SMARTRADAROOO303 RADAR_LEVEL_TB Block RADAR LEVEL TB Parameters Online PRODUCT TEMP E Ranges Alam Configuration Other RADAR_LEVEL_TB Stale Lim 1 second Output Connector Offline FBS SYSTEM 92 HONEYWELL ENRAF Bj SMARTRADARDD0303 PRODUCT TEMP TB RADAR LEVEL Show Parameter Names Cancel OF Offline 38 Online For Help press 1 ames PRIMARY localhost MNGR Stale Lim Publication data stale limit For more details see OneWireless documentation Period This setting determines the publication time for the primary variable of this transducer block This can be 1 5 10 or 30 seconds For more details see OneWireless documentation Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 17 Commissioning 6 4 4 2 6 Other Tab 1 Via this tab an alarm test can be initiated Wireless Builder Online File Edit View Field Devices Window Help t 1 ofi Online BES Root Unassigned e 561
142. shown Level type lt innage gt lt ullage gt lt innage gt The level related GPU records and items can be shown as an innage or ullage Note Innageis the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password 6 characters ENRAF2 Password for entering the protected level Note Some settings reside under the protected level Communication type comm ni RS232 gt comm iso RS232 gt comm iso RS485 gt comm ni RS232 gt Communication type Function identification lt SmartView gt 13 characters lt GPU slave gt The name of the current function of this module This name 15 visible on the SmartView display After having checked set all before listed entities make sure the Board Commissioned and the GPU slave Commissioned entities are True the Board Health and the GPU slave Health entities are GOOD Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning FIGURE 6 3 6 4 The OneWireless Communication Option HCI 1WL 6 4 4 Introduction The Host Communication Instrument OneWireless HCI 1WL board is a communication module for the instrument gauge radio module ESF09 0011 The HCI 1WL duplex board with flatcable interconnection This module consist
143. so FIGURE 6 31 Element skipping Enables or disables the fact enable disable that elements can be disable skipped if an element is outside a temperature range Maximum skipped elements The number of elements 1 2 15 D that can be skipped Median filter Enables or disables a lt enable gt lt enable gt median filter of 5 levels lt disable gt deep spike filtering Temperature calculation method The way the average lt Standard gt lt Enhanced gt temperature is calculated lt Custom gt see also features above lt Enhanced gt SmartRadar FlexLine Part No 4417 762_Rev04 6 106 Service Manual Honeywell Enraf Commissioning MRT length table Only for MRT Explanation Specifies whether a fixed range of resistors is used lt gt or user configured lenghts lt T gt Fixed lengths are 0 65 1 25 1 95 2 85 4 15 5 65 Value Range 1 character lt F gt T Default MRT element length used if MRT length table is Only for MRT The lengths of the MRTs including anchor eye floating point numbers lt X X gt 6 11 4 4 2 Engauge Vapour temperature Tab NOTE Some settings for vapour temperature calculations Gas immersion depth are shared via the product temperature settings The following entities can be set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument The default
144. ssioning command can only be given when the concerned relay has already been activated For example this command is useful if the relay is connected to an alarm system The alarm can be silenced by the command but it is still possible to determine if alarm has occurred When the alarm condition is then removed the relay state will become deactivated and normal operation will resume 6 6 6 LED Association Depending on the value set in the LED Association entity the 4 individual relays on the FII DO board can be associated with one out of 2 LEDs LE2 or LE3 see FIGURE 6 11 The associated LED will be ON when the relay state is Activated and the LED will be OFF when the relay state is lt Deactivated gt NOTE The LEDs do not indicate the physical relay state coil state or contacts state as this depends on the software settings and the physical settings jumper see 6 6 3 Set the value of the LED Association entity as desired optional For an example see table below Engauge SmartView LED Association LED Number Relay Number 1 2 2 1 2 3 4 LE2 3 4 6 6 7 Terminal Allocation Terminal Number Function Relay 1 Common Relay 1 NO or NC Relay 2 Common Relay 2 NO or NC Relay 3 Common Relay 3 NO or NC Relay 4 Common Relay 4 NO or NC See jumper settings section 6 6 3 1 Part No 4417 762 04 SmartRad
145. st of following types e Pt100 large small Ni191 PtCu100 100 Cu90 Enraf Beacon Weston Solartron Nulectrohms Sangamo MRT Sangamo spot Measurement type Can be e RTD 3 wire 4 wire RTD configuration Can be e RTD1 in tank RTD2 in tank RTD1 in tank RTD2 ambient RTD1 ambient Gauge temperature scale Can be e IPTS 68 179 90 Lowest element offset This is the distance from tank bottom till lowest element position Number of elements Can be 1 6 MPT sensor length 6 11 3 Some Important Features Temperature calculations can be e Standard just simple averaging the spot temperatures Enhanced averaging the spot temperatures and taking into account the contribution of each spot in respect to its immersion Custom as standard but then giving it a weighing factor temperature range check can be turned on In this case if spot elements are out of range a fail state results if not skipped see FIGURE 6 31 Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning permanent check checking range if Temperature range check is enabled permanent check spot element range check result OK spot element in fail in fail 3 retries 3 retries Element skipping if Element skipping upper lower upper lower shortcut temperature
146. tatus of the HIMS Density PV If the HIMS Density PV status is Good Actual the HIMS Density PV value is also stored in memory in the Last Valid Density entity to allow recovery from a power down situation when a HIMS Density PV value is not available If any of the 4 input statuses are bad the software will check for a Manual Product Density entity value to be entered If a Manual Product Density entity value is entered this value will be used for the HIMS Density PV If no Manual Product Density entity value is entered the software will check if a Last Valid Product Density entity value was stored If a Last Valid Product Density entity value was stored this value will be used for the HIMS Density PV If no Manual Product Density or Last Valid Product Density entity value is found an error will be reported When calculating HIMS Density the software will check for a negative density value If the value is negative the same manual or last valid mechanism is used as described before If the value is positive HIMS Density is calculated When calculating HIMS Density in order to achieve a valid result the software will also check if the product level is above the Minimum HIMS Level entity value If this condition is True HIMS Density is calculated If the product level is below the Minimum HIMS Level entity value the same manual or last valid mechanism is used as described before When calculating HIMS D
147. temperature not connected range range range range ESF09 0006 FIGURE 6 31 Temperature range check feature m median filter can be turn on or off which eliminates spikes of each individual calculated spot tempearture An averaging constant filter can be turned on or off which takes a certain part of the previous calculated average temperature and a certain part of the new calculated temperature into account m Low element usage with following possible sub settings can be applied Noexclusion e Static exclusion e Dynamic exclusion These settings are then to be refined further with e Exclude zone Smoothing level Low element behaviour oee FIGURE 6 32 on next page SmartRadar FlexLine Part No 4417 762 Rev04 6 100 Service Manual Honeywell Enraf Commissioning NO EXCLUSION default RTDs and MPT lt lowest element low element behaviour all submerged elements LAST VALID FIGURE 6 32 Low element usage STATIC EXCLUSION MPTs gt 2 elements lt Tempe rature element exclude zone low element behaviour all all submerged submerged elements elements with with T1 T1 excluded excluded temperature fail LAST VALID T1 pos Temperature element exclude zone T2 pos Temperature element exclude zone default 1 m Low element usage settings overview DYNAMIC EXCLUSION MPTs gt 3 elements smoothing level AND gt T2 pos lo
148. tification Tank name e g CRUDE 07 Alive indicator Blinking cursor bottom right indicates PV being updated TABLE 4 2 Primary Value PV items SmartRadar FlexLine Part No 4417 762 Rev04 4 10 Service Manual Honeywell Enraf Service Tools REMARKS FIGURE 4 9 4 1 5 1 10 1 In error situation the data fields are filled with 2 SmartView will enter standby mode when the communication with the host is lost 3 The data fields PV health PV representation and PV alarms are only visible if they are applicable Password Screen The commands and commissioning menus are password protected The password screen see FIGURE 4 9 appears when you enter the commands or the commissioning menu Once the password is entered correctly only once will do for both menu entries you can change the values 15 minutes after the last button was pressed the password needs to be re entered Enter password ESF07 0040 The password screen Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 4 11 Service Tools FIGURE 4 10 4 1 5 1 11 Commands Menu Screens The commands menu starts with the board list screen see FIGURE 4 10 You can navigate through the board list by using the up and down buttons A board can be selected by simultaneously pressing the left right button commands CI FII DO HCI GPU C4 FII SMU
149. tivated by sending an Activate respectively a Deactivate command via the CAN bus The behavior of each individual relay is further controlled by the Remote Control mode entity which can be set to either Restricted or lt Not Restricted m f the Remote Control mode entity is set to Not Restricted any source can be used to control the relay with an Activate or a Deactivate command m f the Remote Control mode entity is set to Restricted the relay can only be controlled by the source that matches the values set in the Control Board ID the Control Board Instance and the Control Function Instance From the Remote Control mode menu select either Restricted or lt Not Restricted f Not Restricted was selected skip to 6 6 4 3 Select Control Board ID set proper value Select Control Board Instance set proper value Select Control Function Instance set proper value Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 6 41 Commissioning Engauge SmartView Engauge SmartView 6 6 4 3 6 6 5 6 6 5 1 6 6 5 2 6 6 5 3 Not in Use If an individual relay is not required in a particular application the Alarm Mode entity must be set to Not In Use Example If a particular application requires only two relays to be used say relay 1 and 2 then for relay 3 and 4 the Alarm Mode entities must be set to
150. ual 6 19 Commissioning Parameter Description Rate of Change Scale EU at 100 Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Decimal Not used in the SmartRadar FlexLine The SmartRadar supports the following level units Meters Millimeters inches B Feet The SmartRadar supports the following rate of change units m Millimeters second Meters hour m inch minute B Feet minute 6 4 5 Commissioning the HCI 1WL for GPU and FlexConn Communication By using a protocol tunnel through the OneWireless network it is possible to connect the standard Honeywell Enraf Entis systems or service tools The physical connection between the Entis systems or service tools is either via an Ethernet connection to the Gateway or via an RS 232 line through a Lantronix RS to Ethernet convertor to the Gateway See chapter 4 2 1 for details SmartRadar FlexLine Part No 4417 762 Rev04 6 20 Service Manual Honeywell Enraf Commissioning Engauge SmartView For a correct functioning of the HCI GPU module in an instrument gauge the following entities can be set by using either Engauge or Smart View using the following table check each entity for correctness
151. uctions it can cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation This device is certified to measure liquid levels in metal concrete or similar materials enclosed tanks The radiated output power of the device is far below the exposure limits Nevertheless use the device in such a manner that the potential for human contact during normal operation is minimal EN302372 1 ANNEX B SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Safety The following installation requirements shall be fulfilled 1 SmartRadar FlexLine instruments are required to be installed at a permanent fixed position at a closed not open metallic tank or rein forced concrete tank or similar enclosure structure made of comparable attenuating material Flanges and attachments of the radar equipment shall provide the necessary microwave sealing by design Sight glasses shall be coated with a microwave proof coating when necessary i e electrically conductive coating Manholes or connection flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank Whenever possible mounting of the radar equipment shall be on top of the tank structure with the orientation of the radar antenna to pointing in a downward direction 1 WARNING Do not rub the radio antenna t
152. ue for PV Function 2 Sensor This value is used to Analog Output calculate the analog output current Analog Output at 4mA Calibration reading when Calibrate at 4 mA command is given Analog Output at 18 mA Calibration reading when Calibrate at 18 mA command is given Lower Range Value Lower range value for PV This value is used to calculate the analog output Current Analog Burnout Value Analog burnout value in lt 3 6mA gt case of malfunctioning device Default values for entities marked in GREEN in the above table could be considered as proper values for making the health for respective Function or Board lt GOOD gt However the user is free to choose these values as per the requirement along with the rest of the entities All the entities in the above table would be initialized to their default values after init novram command is given All the entities should have their proper values so as to make the respective Function and Board health to GOOD status The Analog Output at 4 mA and Analog Output at 18 mA fields should be entered after giving proper calibration commands for more details see 6 9 4 Part No 4417 762 Rev04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 77 Commissioning Engauge SmartView SV Link board ID The following entities can be set by Engauge or SmartView for a correct functioning of the HCI HAO module in an
153. uge For each category sensor digital communication display the basic Engauge version will have only one entity Function identification With this entity the user can change the function name which will then become available on the SmartView Primary Value screen and in Engauge as well Part No 4417 762 Rev04 Honeywell Enraf SmartRadar FlexLine Service Manual 3 13 System Architecture SmartRadar FlexLine Service Manual Part No 4417 762 Rev04 Honeywell Enraf Service Tools CHAPTER 4 SERVICE TOOLS 4 1 FIGURE 4 1 SmartView General The SmartView is the basic tool with which the user can communicate with the SmartRadar FlexLine modules As normally open keyboard contacts may be dangerous in an explosion hazardous environment the SmartView is built up as a totally shielded explosion safe tool SmartView Versions The SmartView can be delivered in 3 versions SmartView fixed on the instrument SmartView as a tank side indicator stand alone A portable SmartView fixed on the instrument as a tank side indicator as a portable tool A i ESF07 0027 The 3 different SmartView options Connections Within a hazardous environment connecting or disconnecting electrical equipment is dangerous because of sparking risks The portable SmartView however is designed such that it may be connected disconnected within a hazardous zone The fixed version SmartView
154. vailable for OneWireless option EC Type Examination Certificate not available for OneWireless option IEC Ex Certificate of Conformity not available for OneWireless option FCC Authorization Control drawings for FM and CSA OneWireless Wireless Builder User s Guide OneWireless Key Server Manager User s Guide Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 1 1 General 1 4 1 5 Trademarks HART is a registered trademark of the HART Communication Foundation Contact Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf nhelodesk honeywell com Website http Awww honeywell com ps SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Safety CHAPTER 2 SAFETY 2 1 2 2 2 2 1 General The SmartRadar FlexLine is a radar based level gauge to be used in inventory measurement systems It can also be used to interface with other systems and sensors such as pressure density or temperature sensors For the correct and safe servicing of this product it is essential that all personnel follow generally accepted safety procedures in addition to the safety precautions specified in this document Safety Conventions Warnings Following warning mark is used within this document to urge attention in o
155. values are available after initialization of the non volatile memory so check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average vapour temperature calculation Value Range floating point number XX X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 Thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X gt lt 1 0 22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 107 Commissioning Explanation Value Range Default Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm Function identification The name of the current function of this module This name 15 visible on the SmartView 13 characters lt Vapour temp gt 6 11 4 4 3 Engauge Ambient temper
156. w element behaviour Smoothing overrules selected temperature calculation method LAST VALID T2 pos lt Smoothing level lt T3 pos Smoothing level default 0 m ESF09 0007 Part No 4417 762 04 SmartRadar FlexLine Honeywell Enraf Service Manual 6 101 Commissioning Engauge SmartView Lowest element offset 6 11 4 1 NOTE W amp M Sealing This board can be electronically sealed via the software A Notified Body can set his password via W amp M notified body seal password He can apply the seal by setting W amp M seal Here some data logging is filled in and the related password This requires a W amp M module for Engauge If the primary value of the product temperature is completely valid then a W amp M indication will be set e g visible in SmartView Unsealing give the W amp M unseal level 1 and W amp M unseal the level 2 commands successively History can be made visible via W amp M seal history 6 11 4 Commissioning tions Make sure the RTD MPT jumper is set to RTD Commissioning Parameters for 1 or 2 RTDs 3 and 4 wire Temperature Calcula The following entities must be set set by Engauge or SmartView for a correct functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory Explanation The distance from tank zero till the first RTD Value Range floating po
157. y again with a new security key SmartRadar FlexLine Part No 4417 762 Rev04 Service Manual Honeywell Enraf Commissioning Key Server Manager Sele Operation Configure AD Authentication Devices Authentication Device Wireless Nodes Event Log Default WFN ID Freq Hopping ID 0 Freq Hopping Mode us Channel 1 Keys DS IP Address Number of Keys 3 192 168 254 200 f Network Parameters Keys Expiration C Use Date Time i Use Duration Days eH Hours Authentication Device AD ID Transfer Mode C ActiveSync InstallerD C IR i Drive G Dawes Memory Card Clear All Transfer Keys Read Data FIGURE 6 4 Sample screen of the Key Server Manager 6 4 3 3 Removing a Radar From the OneWireless Network To remove a radar from a Onewireless Network the security key information must be removed from the radar To prevent this from happening by accident this functionality is only available via the Smart View To erase the security key information Go to Menu gt Commands Enter the password Go to the HCI 1WL Select Board and issue the Restore Default command See chapter 6 4 5 for more details 6 4 4 Commissioning the HCI 1WL in the OneWireless Network 6 4 4 1 Introduction Once the authentication process is completed the SmartRadar can be commissioned in the OneWireless network Before you continue with Part No 4417 762 Rev04 Sma

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