Gilian® AIRCON-2 HIGH VOLUME AIR SAMPLER
Contents
1. 10 255 0 10 1 2 4 EE 10 1 3 Controls amp Indicators e ed edo 12 te dete ec 12 1 3 2 Adjustment ite btt io eset Ge 12 1 3 3 LCD Display Program 12 134 Touch Pad Buttons Program Model 12 1 4 Standard Parts EE 12 1 4 1 Telescopic Sampling Mast 12 1 4 2 House amp Hose Support Tip eee 12 SECTION TWO SET UP 2 1 General sete deis te e REL acho 16 ZAG Sampling sse ee MO Ne Pa RH e S 16 222 AD RE 16 21 27 EE 16 2 2 charenig 17 22 1 Using Thed C Jue oe te reet 17 2 2 2 Charging With The Power module es 17 4 Sensidyne Document No F PRO 3100 Rev D TABLE CONTENTS SECTION THREE OPERATION 3 1 IR EE 21 31 1 eege eU eve tee av ee 21 AC Progrant nos RE a S E 21 31 5 JG Proeram MOdels udo ipt Ze a 21 3 2 Basic vete cade aq e reete edes aes 21 323 Single Mode Models atte ege 21 3 2 2 Mode Operation n ui pe De tele arte dean 21 3 3 F lts e eoe rated ete a en RU Rr EN Ree Rees 24 3 3 1 Fault Function Program Model 24 3 5 2 Correcting Fault Conditions tie 24 3 3 3 Low Battery Indication DC Model 24 3 4 Programming Examples2. 222 2 22 5 5299 25 341 Mode Programming Example sse 25 342 Other Programming Examples 25 SECTION FOUR AFTER SAMPLING 4 1 Unit 32 4 2 Sampling Mast Reda lee HR Gaertn td IR de i 32 4 3 Battery Pack 32 Sensidyne Document No F PRO 3100 Rev D 5 CONTENTS SECTION FIVE APPENDICES Appendix Parts List ie uci m ee Span tate ERU eee ths 33 Appendix B 5 8 34 Appendix C Returned Material Authorization 2 2 21 35 Returned Material Authorization 35 SCtVICe DEDOS tnde esos cd ruta 35 LIST OF FIGURES 11 AirCon 2 Air Sampler with Sampling Mast amp Air Hose sss 11 12 Front Panel Program Model 13 13 Liquid Crystal Display Program Model 14 14 AirCon 2 Accessory Configurations 15 21 lt D SamplerS CUp ete e dee e en e e e pe dens 18 2 2 Power Module Set Up Single Pack eter ttt ertet 19 23 Power Module Set Up Multiple ee 20 3 1 Cycle Mode Programming Example eee 25 LIST OF TABLES 1 1 Available AirCon 2 Models 9 3 1 Setting Air Flow Basic amp Program Mo
3. The AirCon 2 Air Sampling System is a powerful envi dard AC source ronmental air sampler used to collect air samples in doors and outdoors It is equipped with useful perfor mance features industrial hygienists need most easy set up compact size battery pack operation program mable timing functions and DC portability The AirCon 2 system provides a telescopic sampling mast which is extended and to which the air hose support tip is connected The media typically a filter cassette is inserted into the end of the sampling hose The other end of the air hose is connected to Table 1 1 below lists the available AirCon 2 models the Air Inlet located at the front of the sampler The AirCon 2 high volume air sampling system consists After positioning the unit and setting up the sampling of a positive displacement pump with a unique pat mast stand the unit can be turned on Air flow is set ented regulator system which maintains flow constant by use of the external flow adjust knob and is indi over a flow range of 2 30 LPM The sampler maintains cated on the built in rotameter air flow constant for sampling of airborne particulate hazardous dust and low concentration pollutants using Programmable models offer a touch keypad and LCD many popular filter cassettes The volume of air that display which allow the user to program sampling passes through the filter cassette is determined by the routines Programmable timing
4. 3 0 0 ee 250 VAC 3 amp fast acting 250 VAC 1 6 amp fast acting 4 Hour Battery 12 Vdc 13 AH Size 5 25 QW x 7 5 D x 5 0 2 Hour Battery Back 12 Vdc 6 5 AH Size 5 25 W x 7 5 D x 3 625 Operating Specifications Air Flow Range eene 2 30 LPM Constant Flow Capabilities 2 30 LPM pressure up to 7 psi Operating Temperature 20 to 45 C 4 F to 113 F Storage Temperature 40 to 45 C 40 F to 113 F Egeter fede den 0 95 RH Pressure see Chart below PRESSURE PSI SUCTION 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 FLOW LPM NOTE Typical performance curve to be used for reference only 34 Sensidyne Document No F PRO 3100 Rev D APPENDIX C RETURNED MATERIAL AUTHORIZATION Sensidyne maintains an instrument service facility at the factory to provide its customers with both war ranty and non warranty repair service Sensidyne as sumes no liability for service performed by personnel other than Sensidyne personnel To facilitate the re pair process please contact the Sensidyne Service De partment in advance for assistance with a problem which cannot be remedied and or requires the return of the product to the factory All returned products re quire a
5. NOTE Once the guide pins are aligned and seated the electrical connector on the sampler and battery pack or power module will connect automatically 3 Pull the latch on the rear of the battery pack power module over the latch keeper on the back of the sampler pushing down on the latch to se cure it 4 Repeat this procedure for any additional battery packs and or power modules Disconnecting the DC Unit 1 Disengage the latch hook 2 Rotate the sampler about guide pin until the back of the sampler disengages the battery pack or power module 3 Disengage the female receptacle and guide pins of the sampler from the battery pack or power mod ule respectively Sensidyne Document No F PRO 3100 Rev D 2 2 2 Charging With The Power Module The power module may be plugged into any line volt age from 115 to 230 VAC 50 60 Hz without any switch adjustments To charge the battery pack independently 1 Connectthe battery pack to the power module re fer to Figure 2 2 Multiple battery packs may be connected to the power module refer to Figure 2 5 2 Attach the line cord to the receptacle located at the back of the power module 3 Plug the line cord into the AC receptacle 4 AnLED located on the back of the power module will light indicating whether there is sufficient DC voltage available to the sampler If a battery pack is attached and is not fully charged the LED will re main ill
6. 2 Loosen the largest locking collar at the bottom of D the stand and pull out by the second largest lock ing collar Tighten the largest collar First remove any cap plugs from the filter cassette These may be colored in red and blue Also re move the end of the filter cassette to expose the fil ter This is called open face filter sampling This allows air to enter the cassette freely with minimal back pressure 3 Holding the extended section loosen the second largest locking collar and extend the next section of the mast Tighten the second largest collar 2 Plug the filter cassette into the end of the sampling 4 Repeatthis procedure until the mast is extended to hose its full or required height 5 Be sure to tighten each locking collar before pro ceeding to loosen the next Position the extended mast next to sampler 1 6 Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER 2 2 CHARGING 2 2 1 Using The DC Unit Connecting the DC Unit 1 Place the battery pack or power module on a flat surface orienting the guide pins either to the left or right 2 Tilt the sampler approximately 10 as shown in Figure 2 1 and engage the female guide pin recep tacle into the guide pins of the battery pack or power module Rotate the unit around the guide pins such that the back lip of the battery pack or power module slides over the recess on the back bottom of the sampler
7. VOLUME AIR SAMPLER 1 3 CONTROLS 8 INDICATORS 1 4 STANDARD PARTS 1 3 1 On Off Switch The power is activated by a rocker switch located to the right of the key pad The removable electrical cord provided is attached at the back of the unit marked In put Power CAUTION Line cord must be removed to remove all power from equip ment 1 3 2 Flow Adjustment The patented flow controller system consists of the flow control regulator located in the base of the pump and the control system which consists of the flow ad just valve and rotameter located on the front of the sampler 1 3 3 LCD Display Program Model A large easy to read display is included on Program Models see Figures 1 2 amp 1 3 The display includes di rect digital readings as well as a variety of messages pertaining to the operation and programming of the unit 1 3 4 Touch Pad Buttons Program Model The Touch Pad buttons are explained as follows ACCEPT This is used to switch the unit into the prepro grammed cycle modes or as confirmation in pro gramming mode to accept data into memory PROG Program This button is used to enter programming mode and to set or change program data TIME PRESS Pressure Pressing this button toggles the display between Time and Pressures readings These readings can be viewed any time while the unit is running RUN HOLD Pressing this button switches the pump operation bet
8. 1 Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button Action Display Example BASIC MODEL 1 ON OFF Switch power to the ON position No display Set the air flow rate by turning FLOW ADJ counter clockwise to increase or 8 KNOB clockwise to decrease Flow rate is shown the flowmeter Sampler will run continuously at 3 the set air flow rate until it is turned OFF PROGRAM MODEL Switch power to the ON position ae 1 ON OFF Display shows PROGRAMMING FAULT FAULT Set the air flow rate by turning 2 FLOW ADJ counter clockwise to increase or KNOB clockwise to decrease Flow rate is shown on the flowmeter Press to enter the flow rate fault SINGLE MODE HOLD 3 ACCEPT limits into memory The pump will wwe f IP ind stop and the display will read LIT SINGLE MODE HOLD At this time you may press RUN SINGLE MODE RUN 4 Option 1 to start sampling The sampler will ww RUN run continuously until you shut it LJ Lik LJ off Run the sampler from pre PROGRAMA Option 2 programmed data Press PROG 5 PROG to enter programming mode ACCEPT Select the program no 1 3 by VM pressing PROG addtional times If you are unfamiliar with programming data review all 6 programming tables succession 22 Note Program Model Once set do not adjust the air flow during operation This can cause a fau
9. CLES x RUN TIME 3 x 16 47 50 35 Total Collected RunTime Start One of Three Programs Power Switch Motor ON 16 47 Adjust Flow Program 1 2 3 Power Switch Motor OFF 16 47 16 47 Hold gt lt Program lt Cycle 1 Cycle 2 gt lt Cycle 3 gt Concludes lt Can Program Remaining Programs gt Figure 3 1 Cycle Mode Programming Example Sensidyne Document No F PRO 3100 Rev D 25 Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button ON OFF Action Switch power to the ON position Display shows PROGRAMMING FAULT Display Example PROGRAMMING FAULT FLOW ADJ KNOB Set the air flow rate by turning counter clockwise to increase or clockwise to decrease Flow is indicated on the flowmeter ACCEPT Press to enter the flow rate fault limits into memory The pump will stop and display will read SINGLE MODE HOLD SINGLE MODE HOLD RUN TIME E LJ E Unit is in SINGLE Hold To run sampler continuously without timing program continue to step 5 ACCEPT Press to execute pre programmed data SINGLE MODE HOLD RUN TIME LI E3 LI E PROG Press to enter into Programming Mode This prepares unit to run the program number shown on the LCD display Select program number 1 2 or 3 PROGRAMMING Press to run selected program nu
10. Gilian AIRCON 2 HIGH VOLUME AIR SAMPLER OPERATION amp SERVICE MANUAL Dil DELS Y 16333 Bay Vista Dr Clearwater FL 33760 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com Revision De Document No F PRO 3100 LETTER FROM THE PRESIDENT Thank you for purchasing your new Sensidyne air monitoring product We stand behind all of the products we sell each Sensidyne product has been designed and manufactured to provide unparalleled service day after day Our professional staff has tested each unit under the strictest conditions possible to ensure successful accurate results every time With the minimal care and maintenance described in this Operation amp Service Manual the Sensidyne product you have purchased will give you many years of reliable service Our only goal is that you are pleased with the quality performance and accuracy of your Sensidyne product Be assured of our complete and prompt answers to any questions you may have about this product since we are totally committed to providing you with fast responsive customer service and technical support If you ever have difficulty solving a problem with any Sensidyne product or if you are not 10096 satisfied with the service you receive from any level of our organiza tion please let me know about it Call me at either of the numbers listed below and I will personally research your problem to e
11. IME LII H LE flashing gt PROGRAMMING 6 PROG Press and hold until minute H increment 00 59 is reached I Press to lock HOLD TIME 7 ACCEPT Minutes and advance to set up for RUN CYCLES Table 3 7 Hold Time 30 Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button Action Display Example PROGRAMMING N HUT LU 1 Begin set up for RUN CYCLES Run Cycles position is flashing Press and hold until the number PROGRAMMING 2 of cycles 00 99 is reached You E must select a minimum of 1 cycle 1 for the sampler to run Press to lock in RUN CYCLES 3 Puts unit in SINGLE MODE 5 3 HOLD Programming complete for Program No 1 NOTE Step 2 If you do not select a minimum of 1 cycle and enter ACCEPT the unit will display a PROGRAMMING ERROR message and return you to SELECT PROGRAM NUMBER You will have to forward through the time menus to RUN CYCLES to re enter your selection NOTE Step 3 The collected RUN TIME total time equals the number of cycles times the programmed run time The total time cannot exceed 199 59 hours minutes When you press ACCEPT the unit automatically checks the collected run time
12. NG Make certain you unplug the unit before proceeding 1 Remove the screws holding the cover 2 Facing the left side of the unit as viewed from the front locate the voltage select switch which is ap proximately 1 3 of the way up from the bottom of the PC board 3 Tochange the voltage insert a small flat blade screwdriver into the slot and rotate to the appropri ate voltage 4 Remove the existing fuse and replace with the ap propriate fuse for that voltage 5 Replace the cover and provide the proper line cord adapter for the voltage receptacle IMPORTANT You should place a label or sticker on the unit to show that the voltage has been changed NOTE Changing factory set 115 VAC units to 230 VAC negates CE certification 10 1 3 3 DC Power DC Power is provided by two hour and four hour bat tery packs The battery packs can be stacked and inter connected to achieve the ampere hour rating required to meet the most stringent sampling conditions Battery packs are recharged with the optional Power Module 1 2 4 Power Module The DC version of the AirCon 2 can be run directly off the power module If the battery module is also at tached it will slowly charge the battery while still pro viding sufficient power to run the sampler It will rap idly charge the battery if the sampler is turned off un der the same circumstances The power module may also be used as a stand alone battery charger an
13. Returned Material Authorization RMA num ber Sensidyne Service Department personnel may be reached at Sensidyne 16333 Bay Vista Drive Clearwater FL 33760 USA 727 530 3602 727 539 0550 FAX All non warranty repair orders will have a minimum fee whether the repair is authorized or not This fee in cludes handling administration and technical expenses for inspecting the instrument and providing an esti mate However the estimate fee is waived if the repair is authorized If you wish to set a limit to the authorized repair cost state a not to exceed figure on your purchase order Please indicate if a price quotation is required before authorization of the repair cost understanding that this invokes extra cost and handling delay Sensidyne s re pair policy is to perform all needed repairs to restore the instrument to its full operating condition Repairs are handled on a first in first out basis Your order may be expedited if you authorize an expediting fee This will place your order next in line behind or ders currently in process Pack the instrument and its accessories preferably in their original packing and enclose your return address purchase order shipping and billing information RMA number a description of the problem encountered with your instrument and any special instructions All prices are subject to change without notice If this is the first time you are dealing directly with the
14. ck must be connected to access the RUN TIME of the sample To restart the sampler and access the stored sampling data do the following 1 Turn the power OFF and remove the used battery pack from the sampler 2 Replace with a fully charged battery pack 3 Turn the power switch ON At this time the motor is not running The display indicates RUN TIME in formation 4 To clear the low battery fault condition press AC CEPT At this time the motor will begin running You can now go into single mode operation use preprogrammed data or enter your own program ming parameters Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER 3 4 PROGRAMMING EXAMPLES 3 4 1 Cycle Mode Programming Example A cycle mode programming example is presented be low Figure 3 1 in both tabular and graphic forms The unit has been programmed to start in DELAY mode When in DELAY mode the display counts down the time remaining in the delay period When the count down reaches zero the RUN phase begins The time shown on the display during the run phase represents the actual elapsed time since the program was started and not the programmed run time i e 16 47 After the first RUN phase has been completed the unit goes into its first HOLD phase While in the HOLD phase the display counts down the time remaining in the hold period When the countdown reaches zero the second RUN phase begins The time sho
15. cument No F PRO 3100 Rev D APPENDIX A PARTS LIST Part Number Item Description 801001 Battery Pack 801026 Batery Pack 801000 2 Power Module Charger CE Domestic 801000 3 Power Module Charger CE European 401036 Sampling Mast 202046 72 Air Hose Tubing 200457 Hose Support 401562 Line Cord Domestic 700707 AC Line Cord European Sensidyne Document No F PRO 3100 Rev D 33 APPENDIX B SPECIFICATIONS General Specifications 00 Input 115 230 VAC 6 1 5 50 60 Hz switch able Removable line cord ee ittis Input 12 Vdc 6 3 4 A 2 or 4 hour rechargeable battery pack Program Model LCD Display amp Touchpad e Electronic Pressure Display Full Function Timing Program Instant Fault Function e Programmable Memory Cup to 3 custom programs All Models ttes ate External Rotameter amp Flow Adjuste Independent Sampling Mast Instant Fault Function Low Battery Function DIMENSIONS ttt tem 4 3 W x 10 3 x 7 5 D 108 mm x 260 mm x 191 mm D Weight ns Main Unit 12 lbs 5 4 kg 2 Hour Battery Pack 6 5 lbs 2 9 kg 4 Hour Battery Pack 11 5 Ibs 5 2 kg Power Module 2 lbs 0 9 kg Accessories Power Module Input 115 230 VAC 800 600 mA 47 03 Hz Output 15 Vdc 4 3 A Size 5 25 W 7 5 D
16. d may charge one or more batteries The unit will automati cally reduce the charging currents as the battery be comes fully charged An LED indicator illuminates when charging and flashes when charging is complete If no battery is attached it will flash indicating sufficient voltage to run the sampler The power module can op erate on 115 230 VAC 47 63 Hz Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Enclosure Handle Mounting Feet 4 Cooling Air Inlet Cooling Air Discharge Discharge Air Boss AC Power Inlet DC Supply Latch DC Interconnect Plug 10 On Off Switch 11 LCD Display t 12 ACCEPT Key lt 4 0 C d AirCon 2 Air Sampler with Sampling Mast amp Air Hose Sensidyne Document No F PRO 3100 Rev D 13 14 15 16 17 18 19 20 21 22 PROGRAM Key t TIME PRESS Key RUN HOLD Key Inlet Air Boss Suction Flow Adjust Knob Flowmeter Sampling Mast Air Hose Hose Support Sampling Media ref only DC Units only T Program Models only NL J 7 Figure 1 1 11 Gilian A RCON 2 HIGH
17. del 22 5 25 Single Mode Operation ende erae e a p ee oe dire e b 23 3 3 Pre ProBrammied D ta tete vett art Pr Pete 26 34 dnteri g Program 27 3 5 Delay Times un te o T Maa EE Leth rh 28 30 EK EE 29 3 7 Hold 30 38 ee 31 1 Sensidyne Document No F PRO 3100 Rev D WARNINGS READ AND UNDERSTAND ALL WARNINGS BEFORE USE Read and understand ALL warnings before using this product Failure to read understand and comply with ALL warnings could result in property damage severe personal injury or death Read and understand ALL applicable Federal State and Local environmental health and safety laws and regulations including OSHA Ensure complete compliance with ALL applicable laws and regulations before and during use of this product UNDER NO CIRCUMSTANCES should this product be used except by qualified trained technically competent personnel and not until the warnings Operation and Service Manual labels and other literature accompanying this product have been read and understood The Operation and Service Manual must be read and understood by each user before operating this product or using its accessories in order to ensure proper and safe use and installation of this product and to ensure familiarity with the proper treatment and safety procedures in the event of an accident Caution Risk of electrical shock Warning Line cord must be removed to
18. factory you will be asked to prepay or to authorize a COD shipment Send the instrument prepaid to SENSIDYNE 16333 BAY VISTA DRIVE CLEARWATER FL 33760 USA ATTENTION Service Department RMA SERVICE OPTIONS The Sensidyne Service Department offers you a variety of service options which will help increase your user confidence while minimizing costly interruptions and maintenance costs These options include initial training on site technical assistance and full factory repairs Sensidyne has developed several programs which will allow you to select just the right options best suited to your applications and needs For further information contact the Sensidyne Service Department ISO 9001 EN 46001 do QUALITY MANAGEMENT Certificate No 970084 SE ISIE 16333 Bay Vista Dr Clearwater FL 33760 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com Revision De Document No F PRO 3100
19. functions include following start and stop times intermittent run delay run hold and memory storage of up to three custom timing programs The full function display and touch pad offer key in programming and visual monitoring of all timing functions during programming and sampler Air flow x Elapsed time Volume operation Part No Voltage Model Type AC Power DC Power Timing 801010 1 AC Basic 115 VAC X 801010 2 AC Basic 230 VAC 801011 1 AC Program 115 VAC X X 801011 2 AC Program 230 VAC X X 801012 DC Program X X Notes All kits include main sampler unit air hose hose support tip sampling mast and manual AC kits also include an AC line cord DC kits require 2 hour or 4 hour battery pack and or Power Module for operation DC items sold separately T DC units can operate on AC current when used with optional Power Module Table 1 1 Available Aircon 2 Models Sensidyne Document No F PRO 3100 Rev D 2 Gilian A RCON 2 HIGH VOLUME AIR SAMPLER 1 2 POWER SOURCES 1 2 1 AC Power AC power is provided by means of a removable line cord which plugs into a 3 prong power jack located on the back of the unit A 2 prong Euro plug is provided for 230 VAC operation 1 2 2 Voltage The AirCon 2 operating voltage is preset at the factory for either 115 or 230 volts This is indicated on the label located at the rear of the unit If you need to change the voltage do the following WARNI
20. gram No 2 There are a total of 3 possible programs that can be stored in memory at one time If you select a program number that is already running a PROGRAMMING ERROR message is displayed for 5 seconds You must select another program number Table 3 4 Entering program mode Sensidyne Document No F PRO 3100 Rev D 2 7 Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button Action Display PROGRAMMING 1 Begin set up for DELAY TIME 9 1 Hours Hour position is flashing LIP LJ To continue DELAY TIME set up continue to step 3 If you do not 2 wish to enter DELAY TIME set up press ACCEPT twice to advance to RUN TIME set up DELAY TIME M PROGRAMMING 3 PROG Press and hold until hour Ji HIT increment 00 99 is reached LIC LILI TEEN Press to lock in DELAY TIME 4 ACCEPT Hours and advance to set up for DELAY TIME Minutes Begin set up for DELAY TIME ue 5 Minutes Minute position is Ei LE flashing d hold until h ress and hold until hour 6 PROG increment 00 59 is reached LJ lt Press lock in DELAY TIME 7 ACCEPT Minutes and advance to set up for HOLD TIME 28 Table 3 5 Delay Time Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button Action Display Exam
21. he equipment NEVER block the cooling air inlets located at the top back of unit when the unit is operating NEVER block any of the venting holes located on the sides of the case when the unit is operating ALWAYS place the unit on a secure and level surface when operating ALWAYS operate unit within the intrinsically safe environmental regime specified non hazardous loca tions Sensidyne Document No F PRO 3100 Rev D 7 The items listed below are shipped with the Gilian AirCon 2 High Volume Air Sampler AirCon 2 Air Sampler unit AirCon 2 AC models include a Power Cord AirCon 2 models require a battery pack sold separately Air Hose Tubing Hose Support Tip Sampling Mast Operation and Service Manual Registration Card Warranty Card ALWAYS check to make certain you have received all of the items listed above If you have any questions or need assistance contact your Sales Representative or call 800 451 9444 OR 727 530 3602 8 Sensidyne Document No F PRO 3100 Rev D SECTION ONE INTRODUCTION 1 1 DESCRIPTION The unit is set up in the required location and IMPORTANT plugged into a properly grounded voltage source You must read this manual in its entirety to ensure proper DC version units are connected to either a 2 hour or operation of your unit 4 hour battery pack and or to a power module which is designed to power DC version units from a stan
22. k and turned on the previous run time data are re displayed on the screen Sensidyne Document No F PRO 3100 Rev D 3 2 1 Single Mode Models Single Mode operation provides complete manual con trol of sampling refer to Tables 3 1 amp 3 2 for details The unit is turned on the flow is set and the ACCEPT button is pressed This enters the flow fault information into the on board computer Pressing Run starts the sampler The sampler continues to run until the Hold button is pressed or the unit is turned off You can use the Run Hold and Time Press buttons at any time while the unit is sampling Single Mode operation provides complete manual con trol of sampling The procedure for Basic Models in volves turning on the unit setting the air flow and run ning the unit Sampling continues until the unit is turned off For Program models the unit is turned on the air flow is set and the ACCEPT button is pressed This enters the flow fault information into the on board computer Pressing Run starts sampling Sampling con tinues until the Hold button is pressed or the unit is turned off You can use the Run Hold and Time Press buttons at any time while the unit is sampling Tables 3 1 and 3 2 provide step by step instructions for per forming Single Mode sampling 3 2 2 Cycle Mode Operation Cycle mode runs the sampler from previously created programs An example of cycle mode programming is shown in Section 3 4 2
23. le Module LI LJ um KZ LI U 4 Hour Battery Pack DC Sampler mounted onto DC Sampler and 4 Hour mounted on the Power a 4 Hour Battery Pack Battery Pack mounted on Module for charging the Power Module for operation in AC or DC environments Figure 1 4 AirCon 2 Accessory Configurations Sensidyne Document No F PRO 3100 Rev D 1 5 SECTION TWO SET UP 2 1 GENERAL SET UP Place the unit in the desired sampling area Make cer 2 1 2 Air Hose tain the unit is standing in a vertical position 8 To attach the Air Hose perform the following steps NOTE 1 Connect one end of the flexible tubing to the air in When using rotameters it is important to maintain a vertical let valve located at the front of the sampler position for optimum accuracy The rotameter provided in this sampler has been tested for accuracy and is within 5 of full 2 Connect the hose support tip to the top of the ex scale tended sampling mast 3 Insert tubing through hose support tip with 2 2 1 1 Sampling Mast 3 of the hosing extending out To set up the Sampling Mast perform the following steps 4 Insert filter cassette or other media into air hose end 1 First unfold the legs at the bottom of the mast stand by opening the locking knob and pulling 2 1 3 Filter Cassettes legs outwards as far as they will extend To install the Filter Cassette do the following
24. lt to occur Always turn the unit off and back on again Then follow the steps above to reset the flow Table 3 1 Setting Air Flow Basic amp Program Models Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button 1 ON OFF Action Switch power to the ON position Display shows PROGRAMMING FAULT Display Example FLOW ADJ KNOB Set the air flow rate by turning counter clockwise to increase or clockwise to decrease Flow is indicated on the flowmeter PROGRAMMING FAULT 3 ACCEPT Press to enter the flow rate fault limits into memory The pump will stop and display will read SINGLE MODE HOLD Unit is in Single Mode Hold To run sampler continuously without timing program continue to step 5 SINGLE MODE HOLD RUN TIME LI LJ LI Press to take unit out of Hold Mode and put into Run Mode Motor turns ON internal clock begins counting in real time Sampler runs until it is shut off Display indicates SINGLE MODE RUN SINGLE MODE Lo RUN TIME CI 6 HOLD Press to take unit out of Run Mode and put into Hold Mode Motor turnsOFF clock stops counting colon stops flashing Display indicates SINGLE MODE HOLD SINGLE MODE HOLD RUN TIME LI LJ LI 7 TIME PRESS Press at any time during RUN operation to view current Run Time or Back Pressu
25. mber Unit will automatically switch to cycle mode and run pre programmed data When in DELAY the unit is Off and the display counts down the time remaining until start up DELAY TIME CYCLE MODE TL TIME PRESS Press this button at any time during RUN operation to view current the Run Time or Back Pressure readings Display toggles between the readings SINGLE MODE Ln PRESSURE 26 Note If you have not previously entered program data review the steps in Table 3 4 Table 3 3 Preprogrammed Data Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button Action PROGRAMMING 1 ON OFF Switch to ON position FAULT Set the air flow rate by turning 2 FLOW ADJ counter clockwise to increase or KNOB clockwise to decrease Flow rate is shown on the flowmeter SINGLE MODE HOLD 3 ACCEPT Press to turn motor OFF Puts the ewm 1 unit in HOLD mode LJ LI LJ Press to put unit in Program PROGRAMING Mode Additional presses select program number 1 2 or 3 You must select a program number at E this time before continuing Press to lock in program number 5 ACCEPT and advance to DELAY TIME set up Note Step 4 If you already have a program stored in 1 press PROG again to select Pro
26. nsure that it is resolved in a manner that is satisfactory to you Your satisfaction with our products and service is of the utmost importance to me Sincerely Carl M 422004 Carl Mazzuca President Sensidyne Inc 800 451 9444 727 530 3602 Fax 727 539 0550 Gilian AIRCON 2 HIGH VOLUME AIR SAMPLER PROPRIETARY NOTICE This manual was prepared by Sensidyne Inc exclusively for the owner of the AirCon 2 High Volume Air Sampler The material within this manual is the proprietary information of Sensidyne Inc and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part shall be reproduced or transferred physically electronically or in any form or used or dis closed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne Inc COPYRIGHT NOTICE 1998 Sensidyne Inc ALL RIGHTS RESERVED Information contained in this document is protected by copyright No part of this document may be photocopied reproduced or translated to another program or system without prior written authorization from Sensidyne Inc TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks of Sensidyne Inc These trademarks are protected through use and registration in the United States The trademarks and servicemark
27. ple PROGRAMMING 1 set up for RUN TIME RUN TIME J 1 Hours Hour position is flashing Press and hold until hour PROGRAMMING 2 increment 00 99 is reached You UN TIME 5 must enter a value greater than IER IL I zero for unit to operate 4 E Press to lock in RUN TIME Hours 3 ACCEPT and advance to set up for RUN TIME Minutes PROGRAMMING Begin set up for RUN TIME mm 4 Minutes Minute position is CUPS LII 1 flashing d hold until h 1 ress an oid until hour RUN TIME E 5 PROG increment 00 59 is reached LE Press to lock in RUN TIME 6 ACCEPT Minutes and advance to set up for Hold Time Table 3 6 Run Time Sensidyne Document No F PRO 3100 Rev D 29 Gilian A RCON 2 HIGH VOLUME AIR SAMPLER Step Switch Button Action Display Example PROGRAMMING 1 Begin set up for HOLD TIME som ct IF dd d d Hours Hour position is flashing 5 1 ILI If you do not want to enter HOLD TIME data press ACCEPT twice to advance display to RUN CYCLES or continue to step 3 Press and hold until hour S EROS increment 00 99 is reached ATHLETES Press to lock in HOLD TIME 4 ACCEPT Hours and advance to set up for HOLD TIME Minutes PROGRAMMING Begin set up for HOLD TIME mmr 5 Minutes Minute position is HOLD T
28. re readings SINGLE MODE Ln PRESSURE Sensidyne Document No F PRO 3100 Rev D Table 3 2 Single Mode Operation SINGLE MODE RUN RUN TIME 23 Gilian A RCON 2 HIGH VOLUME AIR SAMPLER FAULTS 3 3 1 Fault Function Program Model When the pressure in the bypass path differs more than 5 from the value that was stored initially during flow adjust set up the display will show FAULT for ap proximately 25 seconds If a fault condition still exists the following occurs 1 The motor will turn off 2 The display will show the collected Run Time to fault shutdown 3 FAULT will flash on the display 3 3 2 Correcting Fault Conditions 1 Turn the power switch to the OFF position 2 Turn it back to the ON position This resets the sys tem clearing the fault 3 At this time you should a Check the filter cassette for excessive buildup b Check the air hose for any obstructions or kinks Re select a program number 1 3 refer to Table 3 4 for details 24 3 3 3 Low Battery Indication DC model When a DC battery pack is running out of charge the AirCon 2 indicates this condition on the display as LOW BATTERY and the motor stops running The dis play remains on until all power is gone The AirCon 2 stores the collected run time data in memory for safe keeping when showdown occurs A new battery pa
29. remove all power from equipment DO NOT remove cover or alter any label or tag on this product its accessories or related products DO NOT operate this product should it malfunction or require repair Operation of a malfunctioning product or a product requiring repair may result in serious personal injury or death DO NOT attempt to repair or modify the instrument except as specified in the Operation and Service Manual Contact the Sensidyne Service Department to arrange for a Returned Material Authorization RMA Use ONLY genuine Sensidyne replacement parts when performing any maintenance procedures described in this manual Specifically the DC version of the AirCon 2 is designed for use with AirCon 2 battery packs and should not be used in conjunction with any other equipment Rechargeable battery packs are designed to be charged with the AirCon 2 Power Module and in strict accordance with the charging instructions contained in this manual Failure to follow tbese warnings may seriously impair instrument performance Repair or alteration of the product beyond the scope of these maintenance instructions or by anyone other than a certified Sensidyne serviceman could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain severe personal injury or death DO NOT operate unit in excessive chemical or water vapor atmospheres Failure to follow instructions may cause permanent damage to t
30. rovides detailed in formation on how to program the unit OPERATION NOTE The rotameter provided has been tested for accuracy and is within 5 of full scale However the rotameter should be periodically checked against a primary standard such as the Gilibrator Be sure to maintain the sampler in a vertical position to ensure accurate operation of the rotameter 3 1 1 AC Basic Model The AC Basic model operates only in Single Mode Here sampling is continuous at constant flow until the unit is turned off 3 1 2 AC Program Model The AC Program model offers a versatile programming system In addition this model offers suction pressure load indication and an instant Fault Function when flow deviates by more than 5 In situations when the 5 envelope is violated for more than 30 seconds the unit stops sampling and latches the time function allowing you to determine data and sampling time va lidity 3 1 3 DC Program Model The DC Program Model has all of the features of the AC Program Model plus a unique modular battery pack power module operating system The DC Program Model also features a unique hold function When a fault occurs the hold function keeps the display visible so long as adequate battery power is available If the battery level drops further the display is erased How ever the unit stores the lost data in internal memory for later recovery When the unit is connected to a fresh battery pac
31. s used in this document are the property of their respective companies and are used only for informational and explanatory purposes DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT AD HERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED Sensidyne Document No F PRO 3100 Rev D 3 CONTENTS PREFACE WARNINGS Sin 7 Packing Lists omanan o Aa eraan y 0 eda e cud 0 8 SECTION ONE INTRODUCTION 1 1 Description EE 9 1 2 Power SOUFTCES ra rade n m e Uca OR edd ce edere n ep qd 10 1 21 AC VE 10 1 22 lt
32. to see if it exceeds this limit If it does a PROGRAMMING ERROR message appears on the display for 5 seconds If this occurs you must change the program RUN TIME and or the RUN CYCLES be within the total time limit Table 3 8 Run Cycles Sensidyne Document No F PRO 3100 Rev D 3 1 SECTION FOUR AFTER SAMPLING 4 1 UNIT SHUTDOWN 4 2 SAMPLING MAST 1 Turn the power Off 2 Remove the plug from AC wall outlet and rewind cord 3 Remove the filter cassette or media carefully and label for safe record keeping 4 Disconnect tubing from the sampler s air inlet Re move connection tip from the top of the sampling mast Recoil tubing for future use 32 1 Tocollapse the sampling mast start with the small est locking collar Loosen the collar and push in the extension Tighten the smallest collar Continue with this procedure all the way down the mast un til the mast is collapsed 2 Unlock the locking knob at the bottom of the mast stand and fold in the legs until they are parallel with the mast The mast is now collapsed and ready for storage 4 3 BATTERY PACK MAINTENANCE The AirCon 2 battery pack is available in two and four hour configurations and capable of DC operation with full charge Prior to use these battery packs will re quire full charging to obtain two hour and four hour sampling periods Recharge the battery packs with the AirCon 2 Power Module accessory Sensidyne Do
33. uminated until the battery is charged When fully charged the LED will start to pulse If no bat tery is attached the unit will pulse 17 Gilian AIRCON 2 HIGH VOLUME AIR SAMPLER 18 ELECTRICAL CONNECTION GUIDE PIN E 7 CN 730 D5 LATCH HOOK DC PACK 7 uy Figure 2 1 DC Sampler Set Up Sensidyne Document No F PRO 3100 Rev D Gilian 2 HIGH VOLUME AIR SAMPLER ELECTRICAL CONNECTION 1 GUIDE PIN 2 UN IU 7 BATTERY PACK LATCH HOOK POWER MODULE POWER 5 MODULE 77 Figure 2 Power Module Set Up Single Pack Sensidyne Document No F PRO 3100 Rev D 19 Gilian AIRCON 2 HIGH VOLUME AIR SAMPLER 20 ELECTRICAL CONNECTION GUIDE PIN AJ 27 c BATTERY PACK BATTERY PACK LATCH HOOK POWER C MODULE _ 7 Figure 3 Power Module Set Up Multiple Packs Sensidyne Document No F PRO 3100 Rev D SECTION THREE OPERATION 3 1 OVERVIEW 3 2 BASIC OPERATION This section covers the operation of the AirCon 2 Dif ferences among the models are described below Basic operating procedures for both Basic and Program Mod els are described in Section 3 2 Fault conditions are de scribed in Section 3 3 Section 3 4 p
34. ween Run and Hold functions 12 1 4 1 Telescopic Sampling Mast The telescopic sampling mast is provided as an inde pendent stand to isolate the filter cassette from the unit insuring vibration free sampling The mast can be ex tended to achieve any height up to approximately 5 feet and collapses for convenient storage 1 4 2 Air Hose amp Hose Support Tip Approximately 6 feet of hosing is supplied with the unit One end is connected to the Inlet Air Boss Suction port on the sampler and threaded through the Hose Support Tip which is mounted on the sampling mast A filter cassette is then attached to the other end of the air hose Sensidyne Document No F PRO 3100 Rev D Gilian A RCON 2 HIGH VOLUME AIR SAMPLER VA eon 2 High Volume Air Sampler SINGLE MODE HOLD PROGRAMMING RUN DELAY TIME RUN TIME C lt P e HOLD TIME Ee se LE FEL ELE I PRESSURE ms a m Vee CYCLE MODE LOWBATTERY FAULT ERROR Figure 1 2 Front Panel Program Model 13 Sensidyne Document No F PRO 3100 Rev D SINGLE MODE HOLD PROGRAMMING RUN ss III 5 CYCLE MODE LOWBATTERY FAULT ERROR Gilian AJ RCON 2 HIGH VOLUME AIR SAMPLER Aircon 2 Sampler X EX Sampler pd d 0000 2 JCJ CL Battery Pack Battery i Pack Power Power pud Modu
35. wn on the display during the second RUN phase represents the to tal accumulated run time since the program started After the second RUN phase has been completed the unit goes into its second HOLD phase While in the HOLD phase the display counts down the time re maining in the hold period When the countdown reaches zero the third and final RUN phase begins The time shown on the display during the third RUN phase represents the total accumulated run time since the program started When the third RUN phase is com pleted the program concludes and the unit goes into a HOLD phase without countdown After the Run phase has been completed the unit will go into a Hold phase and the display will show the hold time decreasing When the hold time reaches zero the unit will repeat the sampling cycle beginning with the Run phase showing collected run time cludes all previously completed run phases until all cycles are completed 3 4 2 Other Programming Examples The tables on the following pages Table 3 3 3 9 show some of the basic operations available with the Pro gram model These examples should be read in sequence Examples of displays at each programming step are provided as visual aids When you are familiar with the program ming procedures you can enter your own program ming parameters Sequence Hours Minutes DELAY TIME 2 25 RUN TIME 16 47 HOLD TIME 9 12 CYCLES 3 CY
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