Home

1010CJ Service Manual.book - Honeywell Process Solutions

1. 7 5 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 6 Enter a compartment number for the automated proving batch The main instrument changes to display only information associated with the meter being calibrated At this point you will not be able to start a simultaneous load on another arm Lt LILILILILI IUE E 7 Enter the preset amount required to perform a single meter cali bration batch This will depend on the requirements of the person carrying out the meter calibration The default is 100 In this example we will enter 10000 litres 8 Press the START key to start the batch The screen will then revert to the Service Display with an indication that proving is in progress 7 6 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 9 Once the batch is complete you will be prompted for the proving volume This is the volume as measured by the calibrated flow meter that you placed in line with the meter being calibrated 10 The instrument displays the calculated meter factor based on the current meter k factor and the proving volume entered Use the Display key to scroll through the options and press Enter to select an option The options are as follows ACCEPT The instrument saves the displayed value as the meter factor
2. 8 The instrument will then prompt you to press the START button to begin the test cycle Press START and the solenoid will energize for the first proving cycle 9 Following the test cycle the instrument will display Example only The first line indicates the number of CCs delivered during the test The second line indicates the number of CCs delivered during the last test injection 7 9 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 10 A typical display after 10 proving runs might show the following Example only Such a display would indicate the total amount injected after 10 cycles is 1510 CCs and the last injection cycle delivered 149 CCs If after 10 20 cycles or a sufficient number of cycles the volume in the graduated cylinder and the volume indicated on the instrument injector do not agree then a change in the meter K factor is required To complete the calibration enter the amount observed in graduated cylinder 11 To have the instrument automatically calculate the meter factor for you press the ENTER key after 10 to 20 injections and the instrument display will change to 12 Enter the actual volume observed in the graduated cylinder at this prompt 13 Press ENTER the instrument display will change to The options are ACCEPT DECLINE RE ENTER VOLUME or ENTER MANUALLY 14 Select one of the fol
3. Solution Possible Cause Solution Possible Cause Solution Possible Cause Solution 8 5 3 Possible Cause Solution Trouble Shooting Firmware Updates Time outs Programming Utility times out during the update Communication errors Reduce the baud rate at both the instrument and the computer and try again Comms Test Failure Programming Utility shows Comms Test Failed no response Another program may have exclusive access to the serial communications port on your computer Close the other program Wiring problem resulting in no serial communications between the instrument and the computer Check the wiring connections The wiring is too long Reduce the baud rate and try again Instrument address on the 1010 port used does not match that set in the programming utility Begin from Activate the 1010 flash boot loader program on page 8 2 making sure to set the instrument address to 1 at step 4 Incorrect Checksum The programming utility displays the message Incorrect checksum in file file was not downloaded The binary file is corrupt Obtain a new binary file Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Firmware Update 8 5 4 Possible Cause Solution NOTE Communications failure during download If communications fail during the download process the following message appears ef 1010 Flash Programmer 10_101
4. Continue from step 10 e DECLINE The instrument does not save the meter factor Continue from step 10 e RE ENTER VALUES The instrument does not save the meter factor and continues from step 8 ENTER MANUALLY Use alphanumeric keypad to enter a value for the meter factor Press Enter to save the value in the instrument After you enter the manual value the instrument prompts for the proving volume again as in step 8 Press Cancel if the value is not to be recalculated based on the completed load otherwise enter the volume and then repeat this step 11 The instrument prompt asks if you want to load another compartment Press Enter Yes to continue from step 8 Press Cancel No to end the loading process return to step 1 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 7 3 After accepting factors for all meters 1 Disable automated proving mode and test mode if you enabled it 2 Request that the person certifying the instrument place the seals on the Weights and Measures switch and on the Weights and Measures bolt on the instrument case Internal Additive Meter Proving or Calibration The calibration or meter proving of the internal additive injector consists of dispensing additive chemical through the injector in as close to operating conditions as possible The volume measured by the injector is then divided by the vol
5. Manual Honeywell Enraf Firmware Update The Programming Utility dialog box appears ett 1010 Flash Programmer File Setup About D Open a y H Ext Open 1010 Application File Data Address Start pue Honeywell Enraf 3 Click Open The Open dialog box appears Look in 3 Software Releases zz ek E3 510 10104 CB V02 DOS C bin 3510 10104 CB V03 D06 bin Eezi0 10006 CR 02 00 Gun 10104 CB V03 007 bin 510 3510 10104 CB V03 DDl bin 3510 1010 CB V03 D09 bin 3510 10104 CB V03 002 bin 3510 10104 CB V03 100 Test A bin 1010A CB V03 O03 bin ua 000 10104 CB VEOD2 O00 2594 bin 1010A CB V03 DOO Test A bin 3510 1010A CB V03 D08 bin 3 510 lt ix Filename ST0 TOT0A CB VO3 OD0bin Files of type Fuelock Application Binary Files D bin Cancel Navigate to the temporary directory select the application binary file and then click Open Activate the 1010 flash boot loader program Do one of the following Hold the 8 key down for five seconds After using this method you cannot alter certain parameters for W amp M Use the switch on the instrument Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Firmware Update On the Model 1010 the switch is located on the right hand side of the enclosure This switch may be fitted with a tamper seal for W amp M requirements FIGURE 3 1 Model 1010A instrument
6. Protect the shield at the floating end so that it cannot short to chassis or touch other shields m Connect the shields to the Ex d enclosure or if you are connecting the shields to the field enclosure connect the shields to the Ex e terminal enclosure W Overall or outer shields can be connected at either end to provide some degree of bonding but only if there are inner shields 2 3 Signals Shield all signal wires Signal wires include flowmeter inputs temperature density and pressure inputs communication interfaces and switch inputs such as the overfill or emergency stop inputs Keep signal wires as far away as practical from control wires to valves and pumps even though the signal wires are shielded 2 4 Cable Ducts Do not run signal wires in the same cable ducts as power or control cables No matter how well shielded the signal wires are there is always the likelihood of picking up transients when for example contactors are switched in or out For example with a Batch Controller it is good practice to run the relay and power wires in one cable duct and the flowmeter signals in a separate duct Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Recommended Wiring Practices 2 5 Mains Noise Mains noise is usually not a problem since the instruments are protected by varistors and transformers which shield out most transients The main consideration w
7. Rev 1 Installation and Service Manual Honeywell Enraf Trouble Shooting 9 4 9 5 9 6 9 7 Emergency Stop If the instrument displays the message Clear Emergency Stop or customized message equivalent m Check the status of the Master Emergency Stop switch W Use the Input Test in the Hardware Test Program see CHAPTER 5 to monitor the status of the input W Tooperate the instrument must see a closed contact Pulser Error A Pulser Error known in the system as a flowmeter error occurs when the instrument is set up for dual input 2 signal outputs from the flowmeter but the instrument only detects a single input This error may be due to m Pulser failure m A wiring problem No Flow Timeout Error A No Flow Timeout Error occurs when the instrument does not receive pulses from the flowmeter for a time exceeding the SIGNAL TIMEOUT value as programmed in the Setup Mode This may be due to a number of factors such as Signal timeout value too small to allow flow to start A blocked pipe A manual valve closed The flowmeter is damaged The control valve not working correctly The pump is not working Wiring to pump is damaged Wiring to the isolation valves is damaged Scully Overfill If the instrument displays the message Reconnect or Clear Overfill Ground or customised equivalent then the overfill system has been activated If the problem continues to occur check the m Condition of the truck con
8. a Eee de EEN 9 2 9 6 No Flow Timeout Error 00 e eee ees 9 2 9 7 Scully Overtill eee tee Sees eae Ske ela ween ad 9 2 9 8 Internal Additives 00000 ees 9 3 Appendix A Dimension Drawing Glossary Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Intentionally left blank vi Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 1 RECEIPT OF EQUIPMENT 1 1 1 2 1 3 Checking of Shipment When the equipment arrives do the following prior to acknowledging receipt of the shipment m Check the outside packing case for any signs of damage Note any damage on the carrier s shipping docket m Check the quantity of packing cases or shipping cartons against the carriers paperwork Note any discrepancy on the carrier s shipping docket Unpacking Even if the equipment is not to be used immediately carefully unpack it from its shipping container and inspect it for damage or missing parts If the equipment is to be stored repack it in its original container and stored it in a safe dry area Do not discard any packing before ensuring that there are no parts or manuals inside If space permits retain the original packing in case the instrument has to be returned to the supplier Reporting of Problems If there are damaged or missing parts immediately send a written report t
9. 0 To maintain isolation do the following m Ensure that switching inputs overfill etc are voltage free contacts m Ensue that power supplies on each instrument are used only to power the temperature density or pressure sensors and flow meters related to that instrument m f external power supplies are required use one for each instrument m f flow meter or temperature density or pressure signals must be re transmitted to a SCADA system use isolators The Solid State relays and alarm relays are already isolated within the instrument thereby ensuring all outputs are isolated m Always isolate the RS422 232 communications Lightning Protection The best protection against lightning damage is employing good isolation practices and central earthing to avoid ground loops Most damage is not caused by direct lightning strikes but through nearby strikes which cause voltage differences through the ground or in a building If systems are not isolated this can cause currents to flow through signal wires thereby causing damage In lightning affected areas it is worthwhile protecting long signal runs such as on communication lines with lightning arresters Refer to the diagram in section 2 8 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Recommended Wiring Practices 2 10 RC Networks for Interference Suppression When driving inductive loads with the electromec
10. 0 instrument with e SP10CPU CO0 I3 card installed CB application pack loaded and working m Personnel computer with Serial communications port interface RS232 RS422 RS485 will depend on how the target instrument is configured e Windows 7 Vista or XP m Application binary file version VO2 000 or greater m 1010 Flash programmer V3 exe 1010 programming utility 8 3 Instrument Configuration Before updating the firmware configure the instrument as follows m Enable Master Authorisation m Enter a Master Authorisation ID For more information see Edit Master IDs in the Programming Manual m From the main menu select SYSTEM gt COMMUNICATION gt PORT 1 and then enter the instrument address For more infor mation see Communications in the Programming Manual 8 4 Updating the Firmware To update the firmware perform the following procedures in the order given 1 Run the programming utility on page 8 1 2 Activate the 1010 flash boot loader program on page 8 2 3 Download the firmware on page 8 5 If you encounter problems during these procedures see Trouble Shooting Firmware Updates on page 8 7 Run the programming utility 1 Save the application binary file and the programming utility to a temporary folder on the host computer for example c 1010 Upgrade 2 Run the programming utility from the temporary folder Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service
11. 0A_CB_VO3_000 bin File Setup About 3 Open 88 Download H Ext Failed file transfer no response Unit Address 1 Port COM Data AIFD jW z Baudrate 38400 Address 496 Parity ODD Start 10 04 24 AM Stop Bits 1 Finish Honeywell Enraf Revision 3 0 Communications link removed 1 Turn the instrument off and then on 2 Identify the cause of the communications failure and fix it For example the serial connection may be removed from the PC For more information see Wiring in chapter 9 3 Start the download again The 1010 application be unavailable if the download process did not complete and the instrument will power up with the boot loader active and authentication failed To make the application available repeat the programming procedure beginning step 1 on page 8 5 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf CHAPTER 9 TROUBLE SHOOTING 9 1 9 2 9 3 Description In the event of system failure the ability to quickly identify the source of the problem and take corrective action to minimize downtime will help maintain a high level of productivity If the instrument encounters a problem it will attempt to identify the problem and display a message indicating the source Due to the limited test equipment which may be taken into a hazardous area the instrument internal Hardware Test program see CHAPTER 5 Hardwar
12. 1 NPT FS 49 9 48 9 lal le Vidas Earth Point 82 7 82 7 ia lel le lal lal Ge A del a 4 Mounting Holes Mounting Holes 90 0 4xM8 90 0 4x 5 16 UNF Enclosure with 5 x M25 Gland holes Enclosure with 2 x 1 NPT and 1 x 1 NPT Gland holes A 1 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf GLOSSARY authorisation authorisation number batch bay BOL computer CTPL entry extended wait period GOV GSV instrument intelligent additive injection load Honeywell Enraf Mini Pak Type of authorisation Can be PIN touch key RF ID or NexWatch For more information see chapter 10 Authorisation Entry Mode in the 1010CB Programming Manual A number that is programmed into the instrument to allow access to the instrument after presenting authorisation Individual loading of product using a single loading arm The location were a vehicle parks to connect the loading arm and receive product movements usually also the location of the instrument A typical site can contain multiple bays Bill of Lading A document that is used to acknowledge the receipt of a shipment of goods A computer Distributed Control System DCS Load Rack Compu
13. Bits Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Firmware Update 2 f necessary change the port settings to match the instrument settings and then click OK 3 Click Download to commence the firmware update This will take up to 6 minutes at the 38400 baud rate ef 1010 Flash Programmer 10_1010A_CB_V03_000 bin File Setup About Download in progress Unit Address 1 Port COMI Data IFD op 910 Baudrate 38400 Address 125 Parity ODD Start 9 26 02 AM Stop Bits 1 Finish Honeywell Enraf Revision 3 0 Once the download completes successfully the instrument will reset and automatically run the new application software ef 1010 Flash Programmer 10_1010A_CB_V03_000 bin File Setup About 3 Open oownioaa H Exit Complete Program another unit or Exit Unit Address 1 Pot COM Data AED jj Baudrate 38400 Address 3071 Parity ODD Start 9 26 02 AM Stop Bits 1 Finish 9 32 34 AM Honeywell Enraf Revision 3 0 4 fthere are no more instruments to program click Exit to close the Programming Utility The instrument reboots and automatically runs the new application software 8 6 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Firmware Update 8 5 8 5 1 Possible Cause Solution 8 5 2 Possible Cause
14. Default SELECT COMPORT PORT2 COMMS MODE RS232 BAUDRATE 38400 See Note PARITY ODD STOPBITS 1 Do not change this UNIT ADDRESS 1 NOTE 38400 is the highest baud rate Depending on the wiring length you may need to reduce the baud rate to avoid communication errors Reducing the baud rate will increase the time it takes to upgrade the firmware After you select an option from the last prompt the instrument reboots and enters the Flash Boot Loader application where it will wait for the firmware update data from the PC If the Flash Boot Loader detects no activity for greater than 10 minutes it will reboot the 1010 and return back to the 1010 application The port settings can be altered while the flash bootloader active screen is displayed by pressing the corresponding number on the keyboard in brackets in front of the setting to be changed Pressing this number repeatedly will cycle though the allowed values of that particular parameter Settings displayed will be used by the instrument when the download commences 8 4 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Firmware Update Download the firmware 1 From the Programming Utility dialog box on the PC click Setup gt Serial Port Setting The Serial Port Settings dialog box appears et Serial Port Settings Secs Unit Address f Baudrate 38400 v Parity Stop
15. Honeywell Enraf Installation and Service Manual Load Computer 1010 CB Honeywell Enraf 2000 Northfield Court Roswell GA 30076 U S A Tel 1 770 475 1900 Email enraf us honeywell com 4418027 Revision 1 April 2010 www honeywellenraf com 2010 Honeywell International Inc Honeywell Enraf Table of Contents CHAPTER 1 Receipt of Equipment 1 1 Checking of Shipment eere 1 1 1 2 Unpacking oeil ee e Idem EIE EE 1 1 1 3 Reporting of Problems seseeeeeee B8 1 1 CHAPTER 2 Recommended Wiring Practices 2 1 Description cee ce eee SINN NEE EIN NEE NEIERENS EE 2 1 2 2 Shielding EE 2 1 2 9 Signals soit dened ee eae ei EE 2 2 24 Cable Ducts Ne SEENEN cel Rp Rx rx n 2 2 2 5 Mains Nolee 2202s ccc ee ee eee ek NEEN xr TER ae 2 3 2 6 Locating Interference Problems sees eens 2 3 2 7 Ground Loops eege en a a pe ee rx ee 2 3 2 9 WIEL IER 2 4 2 9 Lightning Protection 2 4 2 10 RC Networks for Interference Suppression 2 5 CHAPTER 3 Mechanical Installation 3 1 Description a le xk eR AE SEENEN SC 3 1 3 2 Localon c snc e IR RR eee eee EN 3 1 3 3 Mounting er re RR RR Ee x Rx Ex eleven ee ow eee e e 3 1 3 44 Cable Glands e RII Ix I EE e 3 1 3 5 Gland Holes eme aa e eX coat eee 3 1 3 6 Case Bolts ihe eda Eer ege e ee cen 3 2 3 7 Enclosure General Information llesllseeeseess 3 2 3 8 Ambient Temperature eelslleeseeeee nn 3 2 CHAPTER 4 Testing
16. and Commissioning 4 1 DescriploH licec RR Re Rx nne E Ex EX RR EY 4 1 4 2 Pre Power Up Check 4 1 4 3 Hardware Test eee ee eee SNE NEEN NEE SEENEN E 4 1 CHAPTER 5 Hardware Test 5 1 Description 29 o R RI RR ER ERR XU TREE 5 1 5 2 Hardware Test Program lseeseeeeeee eene 5 1 5 3 Entering Hardware Test Mode leeren 5 1 5 4 Slot A Power Supply Card 5 2 5 5 Slot B Output Card 5 4 5 6 Slot C I P Card e le rrr RI RR mr 5 4 5 6 1 Flow Total Input 5 4 5 6 2 Flow Frequency Inputs 5 5 iii Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf 5 6 3 Temperature RTD 4 20 mA Input 5 5 5 6 4 Press Dens 4 20 mA Inputs llis 5 6 5 6 5 Opto Output 5 7 5 6 6 Switch Digital Inputs 5 7 5 7 SIOtD CPU CARD e Rl t RE Rx rm ER wn 5 8 5 74 VS TOUGH Test ues acie ac oe Rr ex a Qe E Wea aed ax X os C aS 5 8 5 7 2 Touch Channel 1 and 2 Test 00 cece eee eee 5 8 5 723 Touch Input lest 204 3 secs ce eek kk ne de dane hee ache dare 5 8 5 7 4 REID T6St sg o e ae Rx doge ok I Made XR e Ma we 5 8 5 7 5 G m Port Tests wit eom rU I RC RR eoru dos PUDE 5 8 5 7 6 Communications Receive Rx and Echo 5 8 5 7 7 Communications Send and Receive vi 5 9 5 7 8 4to 20MA Outputs lssssslssssee nn 5 9 5 8 Additive Lines NEIEN eee UN RE 5 9 5 9 Keyboard oti eth eene Sese ertet 5 9 5 10 NexKey Test 2 2 00
17. and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 5 HARDWARE TEST 5 1 Description This chapter describes the operation of the built in hardware test program in the instrument 5 2 Hardware Test Program To aid commissioning and fault finding the instrument has a built in hardware test program that allows all of the system inputs and outputs to be exercised CAUTION The built in hardware test program is extremely powerful and may operate any outputs such as pumps or valves regardless of the status of any interlocks such as the overfill system 5 3 Entering Hardware Test Mode To enter Hardware Test Mode 1 Doone ofthe following Hold the 8 key down for five seconds After using this method you cannot alter certain parameters for W amp M Use the switch on the instrument On the Model 1010 the switch is located on the right hand side of the enclosure This switch may be fitted with a tamper seal for W amp M requirements FIGURE 3 1 Model 1010A instrument switch 5 1 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test If the instrument is not idle for example the instrument is in use by an operator or a vehicle overfill or earth system is connected it displays the following n this case either disconnect the permissives to bring the instrument to the idle state or wait until loading is complete and
18. are connected to the doors These will include a 50 mm wide ribbon cable and a green 4 pole connector for the touch key reader if installed Support the module while removing it 3 Remove the six 4 mm bolts located as indicated in figure 3 2 using a Phillips head screwdriver Retain the 4 x 19 mm nylon spacers for use in the replacement procedure Toreplace the display electronics module Replacement is the reverse procedure Card PCB Replacement Toreplace a card 1 Read and comply with the notes in Important Notes on page 6 1 2 Remove the 16 bolts that are located on the front of the door with a 6 mm Allen key The door is supported by the removable hinges on the left side of the enclosure 3 Open the door and then remove the green connectors that plug into the main electronics in slots A B C and D Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf General Servicing 11 Remove the 6 Phillips head bolts that hold the cover plate and then remove the cover plate Identify the PCB to be replaced and remove the PCB by pulling on the green sockets that are attached to the PCB Position the replacement PCB so that the PCB is in the guides and then replace it by pushing on the green connectors Refit the cover plate Refit all the plugs into the correct slots A B C and D according to the positions you recorded before removing them Close t
19. d is to be provided if the instrument is installed in the open The protection from direct sunlight is intended to avoid excessive heat build up within the enclosure The enclosure is rated to IP66 Nema 4x however protection from inclement weather conditions is beneficial for both servicing and the long term appearance of the instrument Avoid locations where the display is in direct sunlight This reduces the long term life span of the display and can make it difficult to read the display If possible mount above pipe joins flanges barrel unions to avoid product leaking on to the instrument Allow room for access to cables armoured cables have large bending radii and to allow the instrument door to swing fully open Mounting There are four M8 metric threaded cable entries or 5 16 UNF NPT threaded cable entries at the bottom and four on top of the enclosure on 90 x 82 7 mm centres Make sure the mounting surface can accept the weight of the Model 1010 23 kg and the weight of cable glands and cables when planning the mounting hardware The base of the enclosure should be approximately 1 200 mm from floor level Cable Glands Use only certified cable glands and install according to the gland manufacturer s instructions Gland Holes Plug unused gland holes with a certified blanking plug Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Mechanical Installa
20. e Test can be an asset in isolating problems Wiring Wiring can be a common source of problems in any installation causing both intermittent and total failures such as m Broken wiring due to physical damage W Ingress of water at junction boxes causing corrosion and short circuits m Intermittent failures due to incorrect cable type particularly in high speed communications lines m Screens not terminated correctly causing earth loops Power Supplies A number of devices connected to the instrument may require power such as temperature probes flow meters and signal isolators amplifiers Check for other devices connected to the same power supply as they may be the cause of the problems It is recommended not to power the NexWatch card reader off the instrument power supply The instrument 12VDC be used only if no other devices are powered off this output otherwise operation of the card reader can not be guaranteed An independent power supply is recommended for the NexWatch card reader See the Card Descriptions and Wiring Manual for details Always ensure that the maximum current draw of the devices attached to the instrument power supply outputs does not exceed the maximum current rating m 250 mA max for the 12 Vdc output m 100 mA max for the adjustable output For more information see Power Supply Card S800PS4 6 in the Card Descriptions and Wiring Manual Model 1010 Application Pack CB Part No 4418027
21. el 1 and 2 Test This option allows the Touch Key Reader System to be tested on channels 1 and 2 it also allows the reading of Touch Keys where the key number may be partly obscured through wear Touch Input Test This option allows the touch key circuitry to be tested as 3 individual digital inputs RF ID Test This option allows the RF ID System to be tested Com Port Tests There are six options listed under this test two for each the three available communication interfaces RS232 422 amp 485 Communications Receive Rx and Echo The Communications Receive and Echo test allows the computer communications line to be tested Single characters are sent from a PC displayed on the instrument display echoed back and then displayed on the PC Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test 5 7 7 5 7 8 5 8 5 9 5 10 Communications Send and Receive Rx The Communications Send and Receive test allows the computer communications line to be tested by transmitting characters entered on the instrument keyboard A loopback connector can then be used to test a communications line by sending the characters back to the instrument display 4 to 20MA Outputs These are not available on the standard CB Pack Additive Lines If the internal and or external additives are configured then the injectors can be tested Keyboard The keyboard t
22. ensure foreign material is kept out of the additive system Error 72 Internal Additive High If error occurs check the additive settings on the instrument such as high flow rate pacing volume additive flush volume preset quantity and recipe quantities There may also be a solenoid fault where the solenoid is leaking during the load or not closing fast enough Error 73 Internal Additive Low If the High Flowrate is too large for the set pacing volume or the amount of additive per injection is too large based on pacing volume to allow enough time for additive to be injected before the next injection is due the inject would be open for the entire duration of the load The ideally tuned system is such that the injector solenoid is open 50 of the time during the High Flow period of the load Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Trouble Shooting Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf APPENDIX A DIMENSION DRAWING Material Cast Aluminium Finish Light beige powdercoat Mounting Holes on the top similar to the mounting holes Dimensional Diagrams on the bottom as shown below Door t Calibration Switch Hinge 288 Sealable 302 326 Bottom View q Gland Holes 4 Gland Holes 5 x M25 2x 14 NPT g d lt 1 x
23. er cali bration batch This will depend on the requirements of the person carrying out the meter calibration The default is 100 In this example we will enter 10000 litres 7 Press the START key to start the batch The screen will then revert to the Service Display with an indication that proving is in progress 8 Once the batch is complete you will be prompted for the proving volume This is the volume as measured by the calibrated flow meter that you placed in line with the meter being calibrated 9 The instrument displays the calculated meter factor based on the current meter k factor and the proving volume entered Use the Display key to scroll through the options and press Enter to select an option The options are as follows Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode ACCEPT The instrument saves the displayed value as the meter factor Continue from step 10 DECLINE The instrument does not save the meter factor Continue from step 10 RE ENTER VALUES The instrument does not save the meter factor and continues from step 8 ENTER MANUALLY Use alphanumeric keypad to enter a value for the meter factor Press Enter to save the value in the instrument After you enter the manual value the instrument prompts for the proving volume again as in step 8 Press Cancel if the value is not to be recalculated based on the com
24. es for the addition of special functions see CHAPTER 8 or exchange of damaged hardware This chapter describes some of the more common tasks that may have to be performed Important Notes m Before opening any enclosure ensure that explosive vapours and gases are absent m Before opening an enclosure fully comply with all site safety instructions As a minimum all power must be removed from the enclosure and the area declared safe by a safety officer m Use only Honeywell Enraf supplied components to replace parts m Replacing components that are critical to the hazardous area certi fications may render the certification invalid m Ensure flame paths are clean before securing the front to the rear section of the enclosure m Before replacing a CPU card record the setup parameters in case they need to be re entered after replacing the card Tools Required The following list of tools will cover most procedures which would be undertaken in the field m 6mm Allen key for removing door bolts A 50 mm length of 6 mm Allen key fitted in a hand non powered drill makes a very effective tool for removing the 16 bolts in the door in a hazardous area Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf General Servicing WARNING 6 4 6 4 1 WARNING CAUTION EXPLOSION HAZARD FIRE HAZARD Avoid the use of power drills in hazardous areas Using power equi
25. est allows all the keys to be individually tested The screen indicates the position of any keypress except for the Cancel key Press the Cancel key to exit the keyboard test This tests the Cancel button it is working if the menu is exited NexKey Test The NexKey Test allows the communications link and NexWatch card reader to be tested Present a NexWatch card to test that the system can read a card successfully Press the cancel key to exit the NexKey test Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 6 GENERAL SERVICING WARNING 1 WARNING 6 1 6 2 6 3 In hazardous areas it is compulsory to use personal protection and safety gear This can be Safety helmet fire resistive overall safety shoes safety glasses working gloves LEL meter Pay attention to the kind of product in the tank If there is any danger for your health wear a gas mask and take all necessary precautions Take appropriate precautions when chemical or toxic product vapours are present compressed air chemical protection suit detection equipment Description As with most electronic devices the instrument does not require any regular servicing but may require modules to be changed software updat
26. hanical relay outputs it is recommended that RC suppression networks often called Snubbers are used for two reasons m Tolimit the amount of electrical noise caused by arcing across the contacts that may in extreme cases cause the microprocessor to act erratically W Toprotect the relay contacts against premature wear through pitting RC suppression networks consist of a capacitor and a series resistor and are commonly available in the electrical industry The values of R and C are dependent entirely on the load However if the user is unsure of the type of snubber to use values of 0 25 uF and 100 ohms will usually suffice Use only mains approved RC suppression networks The basic principle of operation is that the capacitor prevents a series of sparks arcing across the contact as the contact breaks The series resistor limits the current through the contact when the contact first makes Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Recommended Wiring Practices Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 3 MECHANICAL INSTALLATION 3 1 3 2 3 3 3 4 3 5 Description This chapter contains information relating to the mechanical installation of the Model 1010 instrument Location Enviromental protection in the form of a sun or rain hoo
27. he door and replace the 16 bolts Follow site procedures for connecting power to the instrument and turning it on Check all setup parameters If necessary reprogram the instrument Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf General Servicing Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 7 AUTOMATED PROVING MODE NOTE NOTE NOTE Use Automated Proving Mode to calibrate meters Automated Proving mode should only be used in conjunction with Stand Alone mode Calibrate meters during site commissioning and periodically based on requirements at your site Before using Automated Proving Mode the k factors for each meter that is being used with the instrument must be entered For more information see the Programming Manual The k factor should be supplied with the meter s certificate of calibration To use automated proving mode you must enter Programming Mode using the Weights and Measures switch For more information see Entering and Exiting Programming Mode in the Programming Manual To enter Automated Proving Mode enter Programming Mode then select SYSTEM LOADING OPTIONS AUTOMATED PROVING ENABLE It is often convenient to enable Test Mode when performing a meter calibration This prevents the prompts from timing
28. he following Select an output The instrument displays a screen like the following Use the START and STOP keys to turn the selected output on or off The status is displayed in the second bottom line of the screen Use the Cancel key to return to the previous menu and turn the displayed output off 5 8 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test 5 5 Slot B Output Card This tests the relays on the output card Perform this test in the same way as for Slot A Power Supply Card on page 5 2 5 6 Slot C I P Card On selection of Slot C the instrument displays the following 5 6 1 Flow Total Inputs After you select this test the instrument continually displays the number of flow pulses received in the previous 100 msec interval showing both the A amp B flow totals for the four arm inputs There is a counter in the upper right hand corner that indicates the correct operation of this mode It counts up to 9999 then resets to 0 and continues counting up Press the Cancel key to exit Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test 5 6 2 Flow Frequency Inputs The flow rate test continually displays the frequency in Hz of the four flow pulse inputs Press the Cancel key to exit 5 6 3 Temperature RTD 4 20 mA Inputs The temperature test co
29. ith mains connections is to ensure a good earth bond is made to the instrument case and that the live mains wires are not exposed Refer to the diagram on page 2 2 2 6 Locating Interference Problems To find the source of interference systematically disconnect each input or output until the noise source is located There are unfortunately no methods other than trial and error There are two ways noise can be induced m By conduction for example spikes on the mains or spikes such as those produced by switching inductive loads m By HF emissions for example pickup from adjoining wires in a cable duct emissions from welders or variable speed motor drivers Good wiring practice is the best method of preventing noise 2 7 Ground Loops Whenever possible bring all signal grounds to a single point to avoid ground loops Instrument gt Potential Earth Difference Poor Installation Instrument Good Installation 2 3 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Recommended Wiring Practices 2 8 2 9 Isolation It is good practice to ensure electrical isolation between each instrument and to the office computer or printer to ensure there are no ground loops To do this use optically isolated communication buffers pe 1010 Isolators NN 1010 A Isolators All signal grounds connected back to Model 101
30. ld is sufficient For distances greater than 100 feet use shielding on each signal wire Ground the shields to the signal ground only at the instrument end Do not make any other connection to the shield Do not connect to earth or connect at the sensor end Treat remote switch inputs as signal wires and shield if run over a significant distance When connecting to small millivolt signals such as those produced by turbine flow meters or coils in paddle wheel flow meters use shielded twisted pair wire Direct connection to RTD s is normally via a four wire connection on Honeywell Enraf instrumentation Two of these wires are voltage outputs and these wires must be a shielded twisted pair The following example shows a wiring run with individually shielded twisted pairs and an overall shield The outer shield is optional but may be necessary in a noisy environment Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Recommended Wiring Practices Twisted Pair Outer Shield yO Honeywell BESSER L OX nat Instrument Ll E V Eo Ec Signal Ground Case Earth Earth to Body of Coil and Temperature Transmitter Individual Shield To minimise possible problems do the following when performing electrical installation procedures m Connect individual shields at only one end to prevent current paths along the shields
31. lowing ACCEPT to save the meter factor DECLINE not to save then the instrument display will return to step 4 7 10 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 15 16 17 18 19 RE ENTER VOLUME not to save then the instrument display will return to step 11 allowing the operator to re enter the proving volume ENTER MANUALLY not to save then the instrument will display Once the manual meter factor is entered press ENTER to save the meter factor The instrument will automatically store the new meter factor The meter factor is now calibrated The 1010 CB display will return to step 4 The instrument Internal Additive Injector point is now calibrated The test should be repeated to ensure accuracy This time the volume measured by the electronics and the volume in the graduated cylinder should agree Disconnect the dry break fitting from the test port Open the outlet needle valve Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 8 FIRMWARE UPDATE 8 1 Description 8 2 Tools Required The following tools are necessary to update the firmware m Honeywell Enraf 101
32. nection for corrosion broken contacts etc m Overfil Ground system relay contact to the instrument Use the input test in the Hardware Test Program see CHAPTER 5 to monitor the status of the input Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Trouble Shooting 9 8 Internal Additives A number of errors can be reported when loading is terminated due to internal additive problems If the continue batch on alarm feature is enabled for these alarms then the load can be forced to continue with the error present This should only be used if the blend accuracy is not critical to the final product In this case the error is still flagged in the AL SLIP response and error codes are stored in the batch record The following errors can be reported Error 70 Internal Additive No Flow If this error occurs then a check of the wiring to the monoblock solenoid input and flowmeter output is required along with the internal additive pump demand output of the instrument this may active a pump directly or be used as a logic input to control an isolation valve Also check for blockage in the additive system at filter screen locations Error 71 Internal Additive Leakage If this error occurs ensure the solenoid on the monoblock is not stuck open or partially blocked with foreign material causing the injector to stay open Filters Screens should be used prior to the monoblock to
33. ntinually displays the temperature of the four 4 20 mA inputs using ranges setup in Setup Mode If no range has been set then only the current will be displayed in milliamp units 5 5 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test 5 6 4 Press Dens 4 20 mA Inputs The pressure density test continually displays the pressure or density of the four 4 20mA inputs using ranges setup in Setup Mode If no range has been set then only the current will be displayed in milliamp units Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test 5 6 5 Opto Outputs Perform this test in the same way as for Slot A Power Supply Card on page 5 2 5 6 6 Switch Digital Inputs On being selected the status of the digital inputs are continually displayed as shown below Press the Cancel key to exit Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test 5 7 5 7 1 5 7 2 5 7 3 5 7 4 5 7 5 5 7 6 Slot D CPU CARD Select Slot D to test the Touch Key Touch Input and Communication Port test functions IS Touch Test This option allows the Isolated Touch Key Reader System to be tested It also allows the reading of Touch Keys where the key number may be partly obscured through wear Touch Chann
34. o the Honeywell Enraf office on which the order was placed detailing the relevant purchase order number and the nature of the problem Contact details are at the beginning of this manual Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Receipt of Equipment Intentionally left blank Model 1010 Application Pack CB Installation and Service Manual Part No 4418027 Rev 1 Honeywell Enraf CHAPTER 2 RECOMMENDED WIRING PRACTICES 2 1 2 2 Description When connecting signal wires it is good practice to use shielded cable In order to comply with the requirements for Electromagnetic Compatibility as per EMC Directive 89 336 EEC of the Council of the European Community this wiring practice is mandatory For more information see Shielding With the high density of wires in a typical instrument installation careful consideration must be given to correct wiring procedures The following advice is for guidance only local wiring regulations must take precedence particularly for wiring in hazardous areas Shielding Shield all signal wires Signal wires include flowmeter inputs temperature density and pressure inputs communication interfaces and switch inputs such as the overfill or emergency stop inputs Where a number of signal wires are being run in the same multicore cable and the cable run is less than 100 feet 30 meters one overall shie
35. ode enabled A process of loading multiple products into a vessel simultaneously All product streams that make up the loading arm have their own dedicated flow meter pump and control valve Two independently controlled product streams are blended down stream of the custody meters An entity that describes an end product in terms of its primary products and additives It also includes clean line volume for blending and flush volumes for additive injection RIT stands for Remote Interaction Terminal It is designed to aid the operator in using the instrument without using the keypad The RIT panel has 3 keys per arm START STOP and ACK These are connected to GP inputs of the instrument The three indicator lamps outputs per arm are RED AMBER and GREEN These are connected to GP outputs of the instrument Two line display that shows the loading information for a selected parameter for the selected arm This is a form of ratio blending where a minor product stream is metered and blended into a main product stream upstream from the main custody transfer meter The record of product movement created once the operator is authorised to use the instrument A single transaction can be composed of multiple batches each batch representing the individual product movements that are required to fill the compartments of a vehicle Flow that is recorded by a meter without being authorised by an operator pressing the START key button The add
36. out and the instrument moving to the next screen automatically Once Automated Proving Mode is enabled the instrument is ready to calibrate the meter The following example demonstrates the Automated Proving Mode workflow The configuration of the instrument at your site may result in the screens being different from those shown in this example Before commencing meter calibration ensure that the calibrated proving meter is connected to the appropriate loading arm and take all normal loading precautions Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 7 1 Automated Proving on Straight Loading Arms Press Enter at the following prompt to start the loading sequence 2 Enter a load number for the proving load 3 Select the arm associated with the meter that is being calibrated 4 Press the Enter Yes key to indicate you wish to perform automated proving with this load 5 Enter a compartment number for the automated proving batch The main instrument changes to display only information asso ciated with the meter being calibrated At this point you will not be able to start a simultaneous load on another arm Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode UI BEER IUE u 6 Enter the preset amount required to perform a single met
37. pleted load otherwise enter the volume and then repeat this step 10 The instrument prompt asks if you want to load another compartment Press Enter Yes to continue from step 8 Press Cancel No to end the loading process return to step 1 After accepting factors for all meters 1 Disable automated proving mode and test mode if you enabled it 2 Request that the person certifying the instrument place the seals on the Weights and Measures switch and on the Weights and Measures bolt on the instrument case Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode 7 2 Automated Proving on Blending Arms Press Enter at the following prompt to start the loading sequence 2 Enter a load number for the proving load 3 Select the arm associated with the meter that is being calibrated 4 Press the Enter Yes key to indicate you wish to perform automated proving with this load WARNING If the instrument is configured for side stream blending and you wish to prove the blend meter make sure that the meter is isolated from the main stream and product can flow without activating the main stream control valves 5 Select the meter on the arm that you wish to perform automated proving If the blend meter is selected then the proving vessel needs to be loaded in a position that only outputs the blend product passing through the blend meter
38. pment in areas where there may be flammable vapour may cause explosions and fire which could cause injury or death m 3mm flat bladed screwdriver for terminal connections m Number 2 cross recessed Phillips head screwdriver for removing the cover plate and internal modules Module Replacement The main instrument enclosure consists of two modules m The main electronics module which is located in the back of the enclosure m The display module located on the rear of the door Main Electronics Make sure that all power to the device is switched off before you open the covers of the device Failure to do so may cause danger to persons or damage the equipment All covers of the device must be closed before switching the power on again To remove the main electronics module 1 Read and comply with the notes in Important Notes on page 6 1 2 Remove the 16 bolts that are located on the front of the door with a 6 mm Allen key The door is supported by the removable hinges on the left side of the enclosure 3 Note the positions of the green connectors that plug into slots A B C and D and then remove them from the communications plate 4 Locate the flat black 50 mm wide cable that reaches from the left rear of the module to a connector on the door and then unplug the cable from the door 5 Remove the 4 mm Phillips head bolts that are located one per corner at the rear of the module using a Phillips head screwdriver The ear
39. ress byte a computer uses to direct information to the desired instrument A device for containing product such as a compartment within a truck tanker The time the computer waits for a response after sending a command to the instrument Generally 300 millisecond Glossary 2 Part No 4418027 Rev 1 Honeywell Enraf Model 1010 Application Pack CB Installation and Service Manual See also extended wait period Weights and Measures A switch that is mounted on the instrument exterior that be fitted with a switch tamper seal for W amp M requirements On the Model 1010 the switch is located on the lower right hand side of the enclosure Glossary 3 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Intentionally left blank Glossary 4 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf
40. s completed the instrument is to be sealed by the certifying authority via seals on the front door seal bolt and the W amp M button on the side of the instrument if the loading system is to be MID compliant Pre Power Up Check Before applying power to the system check all aspects of the instrument Give particular attention to the wiring because the wiring is generally the most complex part of the installation When checking the wiring give particular attention to the following m All wiring connections are made to the correct terminals m All wiring is neat and securely fastened in the cable runs m Individual shields are connected at one end only and insulated at the other end All shields are connected only to chassis earth not signal ground Overall or outer shields are connected to chassis earth IS safety earths if used are connected properly All low voltage lines temperature flow meters communication etc are physically separated from all high voltage mains wiring Hardware Test Before attempting to deliver product using the instrument use the Hardware Test Mode of the instrument to check all valve and pump controls and all inputs apart from flow signals For more information see chapter 5 Hardware Test Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Testing and Commissioning Intentionally left blank Model 1010 Application Pack CB Installation
41. scorsi n Ix RR NN NEE EES NN TRE 5 9 CHAPTER 6 General Servicing 6 1 Description loeo Rx xm ERR XS TRY 6 1 6 2 Important Notes cece eee eer II Rr Rr 6 1 6 3 Tools Required eorr rrr RR IRR ee 6 1 6 4 Module Replacement 0 00 eee eee eee eee nnn 6 2 6 4 1 Main Electronics 6 2 6 4 2 Display Electronics sedes ot RE PERPE 6 4 6 5 Card PCB Replacement 000 e eee eee eee 6 4 CHAPTER 7 Automated Proving Mode 7 1 Automated Proving on Straight Loading Arms 7 2 7 2 Automated Proving on Blending Arms leseesese 7 5 7 3 Internal Additive Meter Proving or Calibration Le 7 8 CHAPTER 8 Firmware Update 9 1 Deepen enced nec RR Re EIER Rc x ee ee eee cE 8 1 8 2 Tools Required ed eoe II SE rk RE E 8 1 8 3 Instrument Conftouraton 00 eeeeeeee 8 1 8 4 Updating the Firmware 8 1 8 5 Trouble Shooting Firmware Updates 8 7 8 5 Time o uts usce qe ate e Set ete dd ER ROC CURAS Ne Re 8 7 8 5 2 Comms Test Failure llis 8 7 8 5 8 Incorrect Checksum 0 00 0c eee teeta 8 7 8 5 4 Communications failure during download 8 8 CHAPTER 9 Trouble Shooting CRW del VEER 9 1 iv Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf 92 WING NEE 9 1 9 3 Power Supplies 9 1 9 4 Emergency Stop seeseeeeeseeee nnn nnn 9 2 9 5 Pulset Error sese Re REI RUE Re ER E
42. switch If the instrument is not idle for example the instrument is in use by an operator or a vehicle overfill or earth system is connected it displays the following n this case either disconnect the permissives to bring the instrument to the idle state or wait until loading is complete and then enter your password If password mode is available the instrument displays the following 2 Enter the password for the flash boot loader program 35274 The instrument prompts for a master PIN 3 Enter any valid MASTER ID PIN currently stored in the 1010 software NOTE The Master ID can be also be configured for touch NexWatch HF ID In this case present a valid key or card to the applicable reader For more information see Edit Master IDs in the Programming Manual 8 3 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Firmware Update The instrument displays MASTER ID AUTHORISED for 3 seconds and then displays SELECT COMPORT with a list of communications ports 4 Use the Display key to scroll through the options and Enter to select the communications port to which the PC performing the firmware update is connected The default port is PORT 2 The instrument prompts for more communications port parameters Repeat step 4 for each prompt The following table lists the default options We recommend using the default options Prompt
43. ters LRC or Terminal Automation System TAS that is attached to an instrument Correction for the effect of Temperature and Pressure on Liquid This is the combined correction for the combined effect of Temperature and Pressure on Liquid The temperature portion of this correction is termed the Correction for the effect of Temperature on Liquid CTL The pressure portion is termed the Correction for the effect of Pressure on Liquid CPL Term formally used to describe a batch Time in addition to the wait period required because a command prevents the instrument responding for an extended time Gross Observed Volume Gross Standard Volume A 1010 Loading System An automated additive injection system that connects to the instrument by a serial communications port Mini Pak is one example of this See also batch See Mini Pak Glossary 1 Part No 4418027 Rev 1 Honeywell Enraf Model 1010 Application Pack CB Installation and Service Manual Mini Pak OIML product stream proving run ratio blending recipe RIT service display side stream blending transaction unauthorised flow unit address vessel wait period An automated additive injection system International Organization of Legal Metrology A stream consisting of a pure product Both the main and blend streams are product streams One completed batch or loading operation carried out with the Automated Proving M
44. th connection is beneath one of the corner screws Note the position of the earth connector 6 Remove the module Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf General Servicing FIGURE 3 1 Main electronics module Toreplace the main electronics module 1 Place the replacement module in position and then replace the Phillips head bolts in the rear of the module As you do connect the earth connector on the replacement module in the same position as it was on the module you removed 2 Plug the cable connector to the door NOTE Do not force the connector It will fit in only one orientation 3 Plug the green connectors into the communications plate according to the notes you made in the removal procedure CAUTION Make sure that the earth is connected to the module before closing the door of the instrument 4 Replace the 16 bolts that are on the front of the door 5 Follow site procedures for turning on the instrument 6 3 Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf General Servicing 6 4 2 FIGURE 3 2 Display Electronics View of the back of the instrument door showing the display electronics module CAUTION NOTE 6 5 To remove the display electronics module 1 Read and comply with the notes in Important Notes on page 6 1 2 Remove all cables that
45. then enter your password If password mode is available the instrument displays the following 2 Enter the password 800 and then press the Enter key The instrument displays the Hardware Test screen The following options are available in Hardware Test Mode Use the Display key to scroll through the options and the Enter key to select the displayed option Option Description SLOT A POWER Tests all Digital Outputs on the Power Supply Card SUPPLY CARD SLOT B OUTPUT CARD Tests all Relay Outputs amp Digital Inputs amp Outputs on the Output Card SLOT C INPUT CARD Tests all Functions Flow Totals Freq Inputs Temp RTD 4 20 mA Inputs Pressure Density 4 20 mA Inputs Opto outputs amp Digital Inputs on this card SLOT D CPU CARD Tests Communications Ports Touch Key and RF ID functions ADDITIVE LINES Allows test injections of Intelligent Additive systems and Meter Proving or Calibration for available Internal Additives KEYBOARD TEST Tests all keys on the 1010 keyboard NEXKEY TEST Tests the functionality of the NexKey card reader Each of these options is described in the following topics Slot A Power Supply Card This option tests GPL general purpose outputs on power supply cards Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Hardware Test When Slot A Power Supply Card is selected the instrument displays t
46. tion 3 6 3 7 CAUTION 3 8 Case Bolts Securely fasten all bolts that attach the front door of the enclosure to the rear case Ensure that the sealable bolt to prevent unauthorised access to the instrument is fitted on the lower right hand side hole on the front door Enclosure General Information Incorrect procedures can lead to hazardous situ ations and may lead to death or injury When working with the instrument observe the following precautions m Do not drill holes in the enclosure m Electrically earth the enclosure Attach the earth to the enclosure where shown in the diagrams in Appendix A m Do not open the enclosure if an explosive atmosphere is present as the electronics contain batteries and or other charge storage devices that may cause a spark m Follow the warnings and precautions given in CHAPTER 6 m Follow site OH amp S procedures when servicing equipment Ambient Temperature Use the enclosures only in ambient temperatures between 10 C and 60 C 40 C with optional heater Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf CHAPTER 4 TESTING AND COMMISSIONING 4 1 4 2 4 3 Description After installing the instrument you must commission it Commissioning is essential since it helps ensure the correct operation and the reliability of the instrument Once the instrument is commissioned and all proving i
47. ume observed by the operator A correction factor or meter factor results from this math The meter factor is stored into configuration memory and is multiplied by the original k factor to obtain a working k factor that is used throughout the injection operation The instrument performs all these calculations so the procedure is very easy to perform To accurately calibrate an additive injector the procedure requires more than one test cycle A test run should include 5 to 10 injections so a more accurate average may be obtained The test procedure can only be carried out when the instrument is idle The test injections will be allowed via the 8 key but the calibration will be allowed only through W amp M switch 1 Close the outlet needle valve 2 Connect the dry break fitting to the test port 3 Enter the test menu password 800 and select ADDITIVE LINES 4 The next menu allows for selection between internal and external additive injectors Select INTERNAL ADDITIVES 5 The instrument will then prompt for the internal additive injector you wish to prove select the appropriate injector 6 The instrument will then prompt you for the amount of additive to dispense during each test cycle Enter the required amount 7 Place a graduated cylinder under the test port Model 1010 Application Pack CB Part No 4418027 Rev 1 Installation and Service Manual Honeywell Enraf Automated Proving Mode For each cycle

1010CJ Service Manual.book - Honeywell Process Solutions

Contents

Download Pdf Manuals

Related Search

Related Contents