installation - Manitowocfsusa.com
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1. N 1200322 5000220 5009298 5010332 5013687 5028059 5029327 5029328 5029329 5029539 5029632 5029633 5029638 5029734 5029735 5029742 5029743 5029783 5029785 5029787 5029844 5029892 5029893 5030191 Number 5008239 5030836 5031413 PLUG D HEYCO 2503 KEYSWITCH NIPPLE 3 4 X 2 1 4 SLIPON INSUL MANIFOLD INT CARB ELBOW 45 DEG 1 4 BARB INLET INSUL 1 4 X 2 1 4 BASE IC 2323 BIN ICE BLK COLDPLATE NPT BARB PLATE VLV MNTG 8 VLV WRAP TOWER PANEL SPLASH DOOR TAB COVER ICE BIN GSKT RETAINING FOAM GSKT RETAINING FOAM CAP TOWER LIGHT KIT TUBE DRAINPAN GSKT RETAINING FOAM CARB WATER MANIFOLD PLAIN WATER MANIFOLD LINE POSTCHILL VLV 3 amp 6 No 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part Number Description 5030192 5030556 5030557 5031650 5031856 5031857 020000251 020000986 020000989 020000992 020001036 020001037 5013849 5013850 5013864 VLV 0901805 5011953 5013883 5029797 5011794 5013878 5011377 LINE POSTCHILL VLV 485 TUBE CARBONATOR OUTLET TUBE CARBONATOR INTLET POWER SUPPLY DECK 115V PUMP VB DECK 220V PUMP VB WRAP WELDED BEZEL MANIFOLD 4 PORT RAISED PLATE MANIFOLD MTG SCR 8 32 X 4 8 T410SS HH TRI LOBE TANK CARB 115V TANK CARB 220V COVER REAR DRAINPAN BLACK CUP GRID OPTIONAL GRID ACCUFILL 5013865 SEE BOM WASHER FLAT 1 4 58 SCR 10 24 X 1 1 4 SELF TAP CORD POWER BOLT HEX 1 4 20 X 5 000 REG WTR2. 8 non carbonated 8 10 11 Exploded Views 19 20 21 22 2 9 10 11 16 EV ALETO E dOZZl6S scie cedere 15 Gic n ecquid 6 F flange itio 7 OpGratiOM 2 Operation Setup or D au asua P H P ltS uie 19 20 21 22 health department 14 Pepsi Service NOSO 8 power cord Power outlet l power supply Preparation 8 Installation 7 ice bin 8 15 Procongi sse 12 ice bin cover DANO actores pump deck INSPECTION uu uuu u uu 2 INSTALLATION 7 8 9 10 11 Q Installation Date 2 Instructions Qualified Service Personnel 5 irregularities Quarterly Cleaning 15 K R key SWIICh einer tn 14 regulations 14 regulatof ciii ect 8 L ReloGation 2 ntn 5 remote carbonator 8 Lines requirement 6 Liquid Level Control return procedures 2 liquid level float ua MD 7 56 low vollag u ua a 9 SAFETY 5 6 cierres 4 sealant ua asas 7 MBE 2 Serial 2 Model Number 2 service assistance 2 Monthly Cleaning 15 Service 5
3. Intellicarb 2323 1C2323 Drop In Ice Cooled 6 amp 8 Valve Dispensers with McCann Carbonator Tank Servend INSTALLATION amp SERVICE GUIDE Part Number 020000803 Notice DO NOT throw this manual away This manual contains important information regarding this product Keep this manual at the dispenser location ISO 9001 2000 CV Quality System Certified anifowoc Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice May 31 2007 REV2 FOREWORD Manitowoc Beverage Equipment MBE developed this manual as a reference guide for the owner operator service agent and installer of this equipment Please read this manual before installation or operation of the machine A qualified service technician should perform installation and start up of this equipment consult the Troubleshooting Guide within this manual for service assistance If you cannot correct the service problem call your Pepsi Service Representative or Distributor Always have your model and serial number available when you call Model Number Serial Number Installation Date Your Local Pepsi Service Telephone Number UNPACKING AND INSPECTION Note The unit was thoroughly inspecte
4. 2 Activate any valve to remove all of the air from the water line Turn on the CO supply Adjust the water to syrup ratio brix for each valve Not necessary if equipped with Pepsi Intelli valves Servend Installation and Service Manual INSTALLATION 6 VALVE The 6 valve Intellicarb 2323 is manufactured with a Flexible Manifold that allows you to change valves 5 6 4 3 1 2 from carbonated to non carbonated water by making a simple adjustment See example below RECOMMENDED PLUMBING C2323 a CARB WATER TO FLEX MANIFOLD PLAIN WATER TO FLEX MANIFOLD PLAIN WATER TO THE CARBONATOR CARB WATER TO COLDPLATE POST CHILL 15 6 W4 W3 WI 2 FLEX MANIFOLD MANIFOLD CHANGE TO CARBONATED OR NON CARBONATED WATER ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH 2 PULL PLUNGER UP TO GET NON CARBONATED WATER PUSH PLUNGER DOWN TO GET CARB WATER TURN PLUNGER BACK 180 TO LOCK NOT IN USET FOR ASSISTANCE CALL 812 246 7000 HERUM DATAR NOT IN USE P N 5031433 1 NOTES check valve must be installed to the non For making adjustments to the Flex Manifold carbonated water connection PW Contact use the 90 5 32 allen wrench 5029218 sup factory if not installed plied with the unit Valves read from right to left 10 Servend Installation and Service Manual INSTALLATION 8 VALVE The 8 valve Intellicarob 2323 is manuf
5. Servend Installation and Service Manual SOVICE 16 SHIPPING aaee 5 Shipping Storage Relocation 5 Shock hazard doces 16 soapy water 15 solvents gt 15 Specifications 12 splash panel 4 14 StA Up secet 5 STOA JE ENCIMA 5 T TROUBLESHOOTING 23 24 U Unit Inspection 7 UNPACKING 2 V valve covers wi 14 valve nozzles 15 valves 9 10 11 w WARNING 6 16 WANING tm 5 WARRANTY INFORMATION 2 Water eer E Water line ING 2 water to syrup ratio 9 See also brixing Weekly Cleaning Wiring Diagrams 27 Servend anifowoc Foodservice Group Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 020000803 May 31 2007 REV2
6. local health codes if a discrepancy occurs between this manual and your local health codes UNIT INSPECTION Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carrier Request a written inspection report from a claims inspector to document any necessary claim Inspect the accessories to make sure the following components are included Component Quantity Part Number Power supply kit 5030679 Insulated tubing 6 feet 1200417 Valve decals 5008376 PREPARATION amp INSTALLATION The Intellicarb 2323 can be installed in a counter or in a freestanding cabinet To install the unit in a counter make sure you have a flat level counter that is at least 23 25 inches x 23 25 inches and that will support 249 Ibs Also consider the location of the following items before installation Water line Drain Power outlet Heating and air conditioning ducts 1 If installing the unit in a counter first mark the location of the hole in the counter Cut out the hole in the counter CAUTION The unit must be sealed to the counter to comply with the National Sanitation Foundation requirements 2 Liberally apply a sealant e g Dow Corning RTV 731 to the bottom surface of the flange on the unit WARNING The splash panel must be in place before lifting the unit into the counter or freestanding cabinet 3 Lower the unit into the hole in the count
7. or left side depending on your unit Lift out the cup grid Remove the splash panel by pulling it toward you Lift the drain pan straight up and pull it out Remove the ice bin cover m Check CO supply If CO supply is low an arrow on the primary regulator gauge will pointto a shaded area that reads Low or Change CO Cylinder Check syrup supply Clean drain pan grid and splash panel See below Clean the valve nozzles and diffusers See below DAILY CLEANING All cleaning must meet your local health department regulations The following cleaning instructions are provided as a guide CAUTION Use only warm soapy water to clean the exterior of the unit Do not use solvents or other cleaning agents A WARNING AWARNING Flush sanitizing solution from syrup system When using cleaning 9 yrup sy fluids or chemicals Residual sanitizing solution left in system rubber gloves and eye could create a health hazard protection should be worn Clean the exterior of the Intellicarb 2323 1 Turn off the key switch located on the left side 3 Wipe the exterior of the tower with a clean of the tower damp cloth 2 Clean the cup grid splash panel and drain pan 4 Turn on the key switch with a sponge and mild detergent mixed with warm 100 F water Rinse with clean water WEEKLY CLEANING Clean the dispensing valves 1 Turn off the key switch located on t
8. the Intellicarb 2323 uses a 125psi pressure relief valve that must be vented into a nearby drain connection Follow the steps below for installation of the pressure relief valve tubing FIGURE 2 Turn off the key switch located on the side of the tower right or left side depending on your unit Lift out the cup grid Remove the splash panel by pulling it toward you Locate the internal carbonator tank and 1 2 tubing supplied with unit Both will be located behind the splash panel Unroll the tubing and assure one end of the tubing is attached to the 14 barb fitting on the 125psi pres sure relief valve located on the carbonator tank See Figure 1 A Route the other end of the tubing through the cut out where the beverage lines come out of the bin See Figure 1 B To route tubing out of unit remove the screws from the back panel and route tubing as shown See Figure 2 Assure all excess tubing is out of unit and replace back panel by securing with the screws that were removed in step 7 Attach 14 tubing to drain connection Replace splash panel cup grid and turn the key Switch back to the ON position Note Plumbing must conform to national and local codes OPERATION SETUP After all of the connections are made take the following steps to turn on the Intellicarb 2323 1 Make sure to plug in the low voltage power sup ply see step 11 Water CO Drain amp Electri cal Connections
9. time NOTE Connect the other CO line from the primary regulator to the BIB manifold located on the BIB rack 60 PSI 9 Set Flex Manifold to desired settings carbon ated or non carbonated 10 Turn on the water supply See Purge air from carbonator tank below 11 Plug the low voltage wiring into the Class 2 power supply Plug the power supply into a 115v electrical outlet 12 Plug the power cord from the carbonator pump into the unit power cord assembly NOTE The water must be turned on before plugging the power cord in PURGING AIR FROM THE CARBONATOR TANK 1 Plumb unit as described in steps 1 8 Do not ener gize the unit Do not turn on the 2 to the unit 2 Remove the splash panel and open the vent on the carbonator pressure relief valve 3 Turn on the water to the unit and fill the carbonator with water Close the vent on the carbonator pres sure relief valve when water begins to escape 4 Follow the instructions in the manual for energizing the unit 5 Operate any valve to remove all the air from the wa ter lines Follow instructions in the manual for remaining unit set up Servend Installation and Service Manual INSTALLATION PRESSURE RELIEF VALVE TUBING The internal carbonator tank in
10. 50 PSI DRAIN STRAINER VLV DBL CHK 3 8 HB X 3 8 HB 1 2323 6 VALVE ONLY PARTS LIST No PartNumber Description Description LINE MANIFOLD OUT 1 4 MANIFOLD PLAIN WATER PLATE MNTG 6 4 5 6 5031505 5031507 5031509 CARB WTR MANIFOLD 6 VLV MANIFOLD 2 VLV LINE POST CHILL 3 amp 4 19 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS CARBONATOR TANK BAFFLE ASSEMBLY ITEM PART 1 16 2115 41 09 1877 15 1951 5030390 00701312 19 0934 15 3119 1701115 1701110 5009025 1701113 1701109 1701108 16 2226 41 5031855 CO2 INLET WATER INLET 20 DESCRIPTION ASSY PROBE 115V ELECTRICAL BLACK CAP SOLENOID DRIVING SPARE PARTS KIT FOR PROBE IS 16 1404 STUD PROBE ASSY 115V 220V PROBE FLOAT RING VALVE PRESSURE RELIEF 125 PSI W BARB CHECK VALVE CARBONATOR SINGLE 1 4 MALE FLARE FITTING 125NPT X PRV S S ADAPTER ASSY CARBONATOR 10 WELD COMPLETE WASHER 3 8 IN NYLON WHITE NUT 3 8 X 9 16 IN SWIVEL FTG FITTING 1 4 IN SWIVEL 3 8 BARB WASHER 1 4 IN NYLON WHITE FITTING 1 4 IN SWIVEL HOSE BARB NUT 1 4 X 3 8 IN SWIVEL FTTG ASSY PROBE 220V ELECTRICAL 50 60HZ BLACK CAP SOLENOID DRIVING SPARE PARTS KIT FOR PROBE IS 16 1406 INSUL DOMED CARB Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS 115V MERCHANDISER Part Number Description 1000309 TUBE FLUORESCENT 18 1001001 SOCKET END LI
11. GHT 1001005 STARTER LEV F 1001006 STARTER BASE 1200301 PLUG HEYCO CORD STRAIN RELIEF 4340151 BRACKET SIDE RIGHT LEFT LIGHT 5008642 CORD ELECTRIC 5008644 BALLAST 115 60 5011940 SCREW 8 32 1 2 5029635 CAP TOWER W MERCH 5029749 CAP MERCH END BLACK 3029152 BRACKET LIGHT MOUNT ROUND MEDALLIONI MEDALLION PEPSI FORMED 220 240V MERCHANDISER No Part Number Description 1000309 TUBE FLUORESCENT 18 1200301 PLUG HEYCO CORD STRAIN RELIEF 5011940 SCREW 8 32 X 1 2 4 5013278 STARTER 510 220 240V CE 5013219 BASE STARTER 5013434 BALLAST 18W 230 50 5013617 SOCKET END LIGHT 8 5029749 CAP MERCH END BLACK 5031560 BRACKET LIGHT MOUNT ROUND 10 5031565 TOWER W MERCH Fil 5031566 SIDE RIGHT LEFT LIGHT 12 5031567 CORD ELECTRICAL 220 VOLTS 50 AND 60 HERTZ SEE BOM o lt ro lt gt 21 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS 115V WIRING DIAGRAM qu IPIE VALVE HARNESS LIQUID LEVEL PROBE VALVE LOCKOUT WITCH o_o S 115 D POWER SUPPLY OPTIONAL OUTLET 24 VAC PLUG 24 VAC TRANSFORMER BOX 220 240V WIRING DIAGRAM VALVE HARNESS LIQUID LEVEL BK PROBE T VALVE LOC
12. KOUT 220 240 VAC WITCH POWER SUPPLY WH OPTIONAL 2201240 VAC L S 2 2 POWER CORD 7 10 TOWER WH PLUG 24 VAC 12323 5031558 0 TRANSFORMER BOX 22 Servend Installation and Service Manual TROUBLESHOOTING PROBLEM Beverages do not dispense The carbonator pump does not work The carbonator gases out The pressure relief valve opens The beverages are too sweet The beverages are not sweet enough The beverages are not cold The carbonator pump will not shut off The carbonator cycles erratically The carbonator pump capacity is too low The carbonator pump operates but does not pump water Water leaking from bin base seam or out back of unit SOLUTION Make sure the low voltage power supply transformer is plugged into an electrical outlet Step 11 Water CO Drain amp Electrical Connections Make sure the key switch found on either the left or right side of the tower is turned on Make sure the CO supply is turned on Make sure the carbonator power cord is plugged into an electrical outlet Step 12 Water CO2 Drain amp Electrical Connections Make sure the water supply and pressure is turned on Make sure the carbonator power supply is plugged in behind the splash panel Step 3 How to Access the Liquid Level Control amp Float Check the carbonator pump and replace if necessary See How to Access the Liqu
13. Lower end of Tube Extending from Electronics Package 3 Reed Switch Closes 4 Carbonator Operates Pump motor Problem with probe or probe harness intermittent 24 Installation and Service Manual NOT USE Under Preventative Maintenance Please post this page in front of dispenser when cleaning system Symbols 105 Ib regulator 8 A ACCOSSONECS uu cria etd 7 B uuu uuu prr 15 Back Room Package 1 Baffle Assembly 20 BIB Manifold u me 8 BIB Rack encierra 8 Lo Ty o tp 2 C Carbon Dioxide css 5 carbonated 210 11 carbonator 8 16 carbonator pumip 12 Carbonator Tank 20 CAUTIONS a i u 6 15 castis eR Exerc dures 7 Cleaning 2 14 4 8 COP MONIO Su core rero 4 cold plate s 15 CONDORI iiti entes 7 connections 8 9 23 CUD grid eire 14 D damage oic ette 2 7 delivery detergerit rens 15 Diagrams 19 20 21 22 GIMUSENS L 2 u uuu oes 14 15 Disassemble 14 16 dispensing valves 14 GIISIDUEOE S u l tette 2 Dow Corning RTV 731 7 DI alee ere rere re 7 drain pan 14 drain pari fitting rens 8 ope e 7 INDEX E N electrical outlet
14. SHIPPING STORAGE AND RELOCATION J J 5 INSTALLATION WARNING J ca eL vinnie 5 CARBON DIOXIDE WARNINQG U UU ULU ER u 5 ADDITIONAL WARNINQS LULU LI III II Ia iss ss isa 5 GROUNDING INSTRUCTIONS UULUIIIIIIIIIIIIIIIIIIIIIIIa sa 6 INSTALLATION 7 STARTING YOUR BEVERAGE SYSTEM AND DISPENSER 7 ui irghkigzieehme M 7 PREPARATION amp INSTALLATION J J J J 7 WATER CO2 DRAIN amp ELECTRICAL CONNECTIONS J 8 PURGING AIR FROM THE CARBONATOR TANK J J 8 PRESSURE RELIEF VALVE TUBING 9 OPERATION SETUP uuu u u a S Sasia eausa fuo pU 9 Pg Bc M 10 nad hdc 11 OPERATION u u ee ce qaa EU 12 SPECIFICATIONS m M 12 BACK ROOM PACKAQGE 2 Eran a 13 uu 13 USER MAINTENANCE ccccsssssssssccsssssscsessssssssesssssssssessesesssnsecssssssnunscsesse
15. UMP tn PY sed au de vun ad REEL ERA 24 INDEX M 27 Servend Installation and Service Manual SAFETY IMPORTANT SAFETY INSTRUCTIONS Carefully read all safety messages in this manual Learn how to operate the Intellicarb 2323 properly Do not allow anyone to operate the unit without proper training and keep it in proper working condition Unauthorized modifications to the Intellicarb 2323 may impair function and or safety and affect the life of the unit CARBON DIOXIDE WARNING DANGER Carbon Dioxide CO displaces oxygen Exposure to a high concentration of CO gas causes tremors which are followed rapidly by loss of consciousness and suffocation If a CO gas leak is suspected particularly in a small area immediately ventilate the area before repairing the leak CO lines and pumps should not be installed in an enclosed space An enclosed space can be a cooler or small room or closet This may include convenience stores with glass door self serve coolers If you suspect CO may build up in an area venting of the B I B pumps and or CO monitors should be utilized QUALIFIED SERVICE PERSONNEL WARNING Only trained and certified electrical and plumbing technicians should service this unit All wiring and plumbing must conform to national and local codes SHIPPING STORAGE AND RELOCATION CAUTION Be
16. actured with a Flexible Manifold that allows you to change valves 3 4 5 and 6 from carbonated to non carbonated water by making a simple adjustment See example below Valves 1 2 7 and 8 are all plumbed for carbonated water only RECOMMENDED PLUMBING 1 2323 2 1 1 1 1 2 FLEX VALVES 1 2 1 8 Wi E PERMAMENT CARBONATED ed CONNECTED TO THE FLEX MANIFOLD SK T PLAIN WATER 183 TO FLEX MANIFOLD PLAIN WATER gu TO THE CARBONATOR CARB WATER TO COLDPLATE POST CHILL VALVES 3 4 5 6 DI PLUMBED TO THE FLEX MANIFOLD POST CHILL OUT 1 S6 PLAIN WATER OUT W6 W5 W4 W3 a 5 PLAIN WATER OUT FLEX 4 S OMANIFOLD 52 POST CHILL OUT d MANIFOLD CHANGE TO CARBONATED C PRE CHILL QUT OR NON CARBONATED WATER ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH PULL PLUNGER UP TO GET NON CARBONATED WATER PUSH PLUNGER DOWN TO GET CARB WATER TURN PLUNGER BACK 180 TO LOCK FOR ASSISTANCE CALL 812 246 7000 5029784 NOTES check valve must be installed to the non For making adjustments to the Flex Manifold carbonated water connection PW Contact use the 90 5 32 allen wrench 5029218 sup factory if not installed plied with the unit Valves read from right to left 11 Servend Installation and Service Manual OPERATION The Intellicarb 2323 is a beverage dispensing unit Unlike many other beverage dispensing units the I
17. d before leaving the factory Any damage or irregularities should be noted at the time of delivery or not later than 15 days from the date of delivery WARRANTY INFORMATION Consult Manitowoc Beverage Equipment for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the MBE factory No equipment may be returned to Manitowoc Beverage Equipment without a written Return Goods Authorization RGA Equipment returned without an RGA will be refused at MBE s dock and returned to the sender at the sender s expense Please contact your local Manitowoc distributor for return procedures Servend Installation and Service Manual TABLE OF CONTENTS FOREWOPBD tie 2 UNPACKING AND INSPECTION ccssssssssscsssssssssssssssssessessesssssesssssssnsessseesssssscess 2 WARRANTY INFORMATION ccscssssssssscsssssssscsssssssssssssssssscsessssssssessessesnsessessesses 2 SAFETY 5 IMPORTANT SAFETY INSTRUCTIONS 5 QUALIFIED SERVICE PERSONNEL 5
18. e liquid level float assembly 2 See the Disassemble for Cleaning section NOTE Make sure the carbonator power cord is facing the back of the Intellicarb 2323 when the liquid level control is reinserted PREVENTATIVE MAINTENANCE Preventative maintenance is a vital part of keeping your MII dispenser in top condition Following the guidelines below will assist you in continued trouble free operation of your unit 1 Conduct daily maintenance of the machine Possible excess ice storage reasons 2 Perform monthly maintenance of the machine Storage capacity exceeds daily requirements 3 Perform periodic maintenance and sanitizing of bev Low demand during the off season erage system Dispenser oversized with future growth in mind 4 Do not overfill the dispenser bin with ice f Lower ice storage to meet one day s needs If you manu 5 Do not allow the dispenser to sit for prolonged peri ally fill ice fill only with the appropriate amount of ice Fill ods of non use with ice in the bin the dispenser with fresh ice each morning Do not fill the 6 Most ice dispenser service problems are caused by dispenser at night just before shut down Ice cubes can low usage of the ice dispenser freeze together if not dispensed 7 Do not allow ice to remain in the bin more than a day in order to prevent ice from freezing together and or stagnant ice Contact MBE at 1 800 367 4233 for more information about our ProActive Mainte
19. en not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Return appliance to the nearest authorized service facility for examination repair or electrical or mechanical adjustment g For a permanently connected appliance Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning h For an appliance with a replaceable lamp always unplug before replacing the lamp Replace the bulb with the same type i For a grounded appliance Connect to a properly grounded outlet only See Grounding Instructions SAVE THESE INSTRUCTIONS Servend Installation and Service Manual INSTALLATION STARTING YOUR BEVERAGE SYSTEM AND DISPENSER Upon completion of the beverage dispenser and or sys tem installation all tubing dispenser and system com ponents must be cleaned and sanitized prior to use NOTE At installation equipment dispensers and tub ing get moved through many environments dirt dust chases insulation drywall etc It is an important proce dure and best practice to address cleaning to deliver the best quality drink to your customer Clean and sanitize the water and syrup circuits accord ing to instructions provided in this manual Clean and sanitize the dispenser components according to instruc tions provided in this manual Consult and use
20. er or freestanding cabinet 4 Apply additional sealant around the rim of the unit to ensure a complete seal Remove any excess sealant 7 Servend Installation and Service Manual INSTALLATION WATER CO DRAIN amp ELECTRICAL CONNECTIONS Follow steps 1 through 12 to make the water CO drain and electrical connections See the illustration below for added assistance Note If the water supply to the unit or pump deck is above 50 PSI you must install the 3 8 barb x 3 8 barb 50 PSI in line water regulator that was provided with the unit 1 Connect the incoming water line to the remote carbonator pump deck inlet barb 2 Connect the carbonated water line from the remote carbonator pump deck to the inlet barb on the unit 3 Connect the noncarbonated water line to the inlet barb on the unit 4 Connectsyrup lines from BIB pumps to barbed cold plate syrup inlets See Plumbing Diagram in Recommended Plumb ing 5 Connect the insulated hose to the drain pan fitting Run hose to drain 6 Connect the insulated hose to the cold plate drain fitting Run hose to drain and add ice to the ice bin 7 Connect the CO line from the primary 105 Ib regulator to the inlet barb of the regulator on the carbonator pump deck Carbonated water line outlet 8 8 Connect the incoming CO line from the remote carbonator regulator to fhe carbonator inlet barb on the unit 75 PSI DO NOT turn on CO supply at this
21. fore shipping storing or relocating this unit syrup systems must be sanitized After sanitizing all liquids sanitizing solution and water must be purged from the unit A freezing envi ronment causes residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components INSTALLATION WARNING WARNING The splash panel must remain in place for installation because the splash panel pro vides structural integrity to the unit Do not remove the splash panel until after the unit is installed ADDITIONAL WARNINGS UNPLUG UNIT BEFORE When using cleaning Flush sanitizing solution from syrup system SERVICING OR fluids or chemicals i CLEANING rubber gloves and eye Residual sanitizing solution left in system protection should could create a health hazard be worn ELECTRIC SHOCK HAZARD Installation and start up of this equipment should be done by a qualified service technician Operation maintenance and cleaning information in this manual are provided for the user operator of the equipment Save these instructions Servend Installation and Service Manual SAFETY GROUNDING IN STRUCTIONS WARNING Risk of electrical shock Connect to a properly grounded outlet only This appliance must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped wi
22. he left side bristle brush and warm 100 F water of the tower 3 Reinstall the nozzles syrup diffusers and 2 Remove the valve covers syrup diffusers and valve covers nozzles and wash with a small round nylon 4 Turn on the key switch 14 Servend Installation and Service Manual USER MAINTENANCE MONTHLY CLEANING Clean and sanitize the ice bin and cold plate 1 Remove all ice from the ice bin 2 Remove the ice bin strainer by lifting it straight up 3 Prepare a mild detergent solution using warm 100 F water 4 Wash the ice bin using a sponge and the mild detergent solution 5 Wash the cold plate using a soft nylon bristle brush and the mild detergent solution 6 Pour the remaining detergent solution in the drain pan and watch for obstruction of flow 7 Rinse the ice bin and cold plate with clean water 8 Prepare 2 gallons of sanitizing solution by mix ing 1 ounce of household bleach that contains 5 25 sodium hypochlorite with 2 gallons of 120 F water The mixture should not exceed 200PPM of chlorine 9 Sanitize the ice bin and cold plate with the sani tizing solution for at least 10 seconds 10 Allow to air dry Do not rinse QUARTERLY CLEANING BAG IN BOX SYSTEM The procedure below is for the sanitation of one syrup circuit at a time Repeat to sanitize additional circuits Three 3 clean buckets Plastic brush or soft cloth Mild detergent Prepare the following in the bucke
23. id Level Control amp Float Check the liquid level float and replace if necessary Clean service or replace the liquid level float See How to Access the Liquid Level Control amp Float Check water supply and pressure min 40psi max 55 psi Clean service or replace the liquid level float See How to Access the Liquid Level Control amp Float Check water supply and pressure min 40psi max 55 psi Make sure the CO supply is turned on Brix the valves Flomatic valve brixing Check to see if the BIB is empty and replace if necessary Adjust the water to syrup ratio brix Flomatic valve brixing Fill the ice bin Repair any leaks in the carbonated water system Check the liquid level float and replace if necessary See How to Access the Liquid Level Control amp Float Replace the liquid level float or the liquid level control Remove any kinks in the water supply line Check water supply and pressure min 40psi max 55 psi Make sure the water supply is turned on and the valve is fully opened Make sure the water supply is adequate minimum 40 PSI Replace the carbonator pump if necessary Check drain unstop bin drain or drain tubing 23 Servend Installation and Service Manual TROUBLESHOOTING PUMP PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pump motor does not Problem with probe or probe harness 1 Remove Probe Electronics shut off 2 Pass Magnetic Tip of Screwdriver by
24. nance Program 16 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS PUMP DECK 12 5011936 13 5011940 14 20001620 15 20001623 16 20001635 ITEM QTY PART DESCRIPTION 5028931 MOTOR AO SMITH 1 3 2 020000099 CLAMP V BAND CARBONATOR 3 020000100 TUBING 1 4 ID X 3 8 OD CLEAR CUT 6FT 4 020000101 CLAMP SPRING 7 16 5 5031042 JASSE 1022 BACKFLOW PREVENTER 6 020000102 FITTING 3 8 BARB X 3 8 MNPT 1 5009613 PUMP BRASS ROTARY VANE 125 GPH 8 020000103 REGULATOR 75 PSI PRESET W GAUGE 9 5009598 1 3 HP 200 240 V 50 60HZ LIGHT BOX No Part Description 1 0901915 WASHER STAR 8 SS 2 0905403 CLIP PLASTIC WIRE amp CORD 3 1000309 TUBE FLORESCENT 4 1001001 SOCKET END LIGHT 5 1001005 STARTER LEV FS2 6 1200301 PLUG HEYCO CORD STRAIN RELIEF 7 5000974 SCREW 8 32 X 1 1 4 PH PS 8 5008415 WIRING HARNESS 1 2323 LB 9 5008416 BRACKET 10 5008642 CORD ELECTRIC 11 5008644 BALLAST SCREW 8 32 X 1 2 GRND ZINC SCREW 8 32 X 1 2 MEDALLION PEPSI LIGHT BOX CAP LIGHT BOX BOX LIGHT WELDED 17 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS C2323 6 amp 8 VALVE EXPLODED VIEW BETAIL amp VALVE PARTS Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS 2323 6 amp 8 VALVE PARTS LIST No Part Number Description
25. ntellicarb 2323 is modular The modular construction provides flexibility for installation and servicing The tower of the Intellicarb 2323 is constructed of durable stainless steel The unit may be placed in a counter or in a freestanding cabinet The Intellicarb 2323 is equipped with a remote Procon carbonator pump a Class 2 power supply that supplies the unit with 24 volts to power the beverage dispensing valves SPECIFICATIONS Measurement Stainless Steel Units LINES Line Type a se O s one ne s one eoe _ Carr 12 Installation and Service Manual Servend Booster System If Required OPERATION BACK ROOM PACKAGE To BIB Pump Water to Carbonator Pump To Noncarbonated Water Inlet Barb From Water Supply PUMP To BIB Pumps From BIB line outlet m o 5 i 3 To Syrup Inlet Barbs Unit Es io F To 2 Manifold Pumps c amp 5 if From CO2 Supply 60 PSI bs uc V 5 C 13 Servend Installation and Service Manual USER MAINTENANCE DISASSEMBLE FOR CLEANING AWARNING WA UNPLUG UNIT BEFORE SERVICING OR CLEANING ELECTRIC SHOCK HAZARD gt Turn off the key switch located on the side of the tower right
26. sanitizer solution to remain in system for 15 minutes Remove nozzles and diffusers from beverage valves Scrub nozzles diffusers and all removable valve parts except electrical parts with a plastic brush or a soft cloth and the detergent solution Soak nozzles diffusers and removable valve parts except electrical parts in sanitizer for 15 minutes Replace nozzles diffusers and valve parts Connect Bucket 1 to system Draw rinse water through system until no presence of sanitizer is detected Attach syrup connectors to Draw syrup through system until only syrup is dispensed Discard first 2 drinks 15 Servend Installation and Service Manual USER MAINTENANCE WARNING Be sure to unplug power cord before servicing the Intellicarb 2323 It is a shock hazard if left plugged in and operation of motors without water may damage components HOW TO ACCESS THE LIQUID LEVEL CONTROL amp FLOAT 1 First unplug the unit power cord from the wall out 4 Activate the relief valve to release CO let unit and pump deck power will be eliminated 5 Remove the three screws in the top of the by doing so Then shut off the water and carbonator 2 the cup grid splash panel drain pan 6 Liftoutthe liquid level control ice IT Ga val 7 Remove the three hex nuts in the liquid level See the Disassemble for Cleaning section float assembly 3 Disconnect the carb tank probe connection 8 Liftout th
27. snsecess 14 DISASSEMBLE FOR CLEANING daga sod acce eins 14 BRJRSeBITpjcee 14 WEEKLY CLEANING l u euo xa Fux ann cce 49 9380 gc E Cas 14 geHzcg ENTER 15 QUARTERLY CLEANING BAG IN BOX SYSTEM J 15 HOW TO ACCESS THE LIQUID LEVEL CONTROL amp FLOAT 16 PREVENTATIVE MAINTENANCE 16 Servend Installation and Service Manual TABLE OF CONTENTS EXPLODED VIEWS PARTS amp DIAGRAMS 17 PUMP DECK Gt 17 LIGPIEBBO XL u MER 17 IC2323 6 amp 8 VALVE EXPLODED VIEW cc etico reunion UU uQ 18 IC2323 6 amp 8 VALVE PARTS LIST enini nene tior rendant asas annsanta 19 1C2323 6 VALVE ONLY PARTS LIST cesses U U u 19 CARBONATOR TANK BAFFLE ASSEMBLY u 20 115V MERGHIANDISER IILI aa 21 220 240V MERCHIANDISER IIIIIIIIIILI IIIa a ia 21 au WIRING DIAGRAM uuu lu m 22 220 240V WIRING DIAGRAN u ul ll l us aw 22 TROUBLESHOOTING 23 P
28. th a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appliance it will not fit the outlet have a proper outlet installed by a qualified electrician WARNING When using electric appliances basic precautions should always be followed in cluding the following a Read all the instructions before using the appliance b To reduce he risk of injury close supervision is necessary when an appliance is used near children Do not contact moving parts d Only use attachments recommended or sold by the manufacturer e Do not use outdoors f For a cord connected appliance the following shall be included Do not unplug by pulling on cord To unplug grasp the plug not the cord Unplug from outlet wh
29. ts Bucket 1 warm to hot tap water for rinsing Bucket2 mild detergent and warm to hot water Bucket 3 mix a solution of unscented bleach 5 Na CL O or commercial sanitizer and warm to hot water Mixture should supply 200PPM avail able chlorine oz bleach to 1 gallon water Disconnect the syrup line side of the bag in box connector See Figure 1 Below Rinse connector with warm tap water Connect syrup connector to BIB connector and im merse both into Bucket 1 A bag side connector can be created by cutting the connector from an empty disposable syrup bag See Figure 1 Below Draw rinse water through system until clean water is dispensed Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet Connect Bucket 2 to system Draw detergent solution through system until solu tion is dispensed Repeat steps 2 7 until all syrup circuits contain detergent solution 12 13 14 15 16 17 18 19 20 21 22 FIGURE 1 You will need the following items to clean and sanitize the Bag in Box BIB beverage system Unscented bleach 5 Na CL O Commercial sanitizer Bag In Box bag connector Allow detergent solution to remain in the system for 5 minutes Connect Bucket 3 to system 11 Draw sanitizing solution through system until solu tion is dispensed Repeat step 11 until all syrup circuits contain sani tizer solution Allow
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