5600SE Service Downflow
Contents
1. DF044 0 Figure 20 2300 Safety Brine Valve Description 2300 safety brine valve body ball 3 8 bull stop elbow 1 4 x 1 4 T insert 3 8 sleeve 3 8 tube nut 3 8 nut hex 10 32 nylon 500 air check float rod 30 float assembly blue white grommet 23 Model 5600SE Downflow 2310 Safety Brine Valve Sd Se 1 2 DF168 0 Figure 21 2310 Safety Brine Valve Item Number No Req d Part Number Description 1 1 19645 safety brine valve body 2 1 19803 safety brine valve arm assembly 3 1 19804 stud 10 24 4 1 19805 nut 10 24 2 1 19652 01 poppet and seal 6 1 19649 flow dispenser 7 1 11183 o ring 017 8 1 19647 elbow safety brine valve 9 2 19625 nut assembly 3 8 10 1 18312 retaining clip 11 1 60014 safety brine valve 2310 includes items 1 10 12 2 10150 grommet included with item 13 13 1 60068 float assembly 2310 14 1 60002 500 air check assembly 24 Model 5600SE Downflow 12 00 CB 24 50 60Hz P2 1 H S PWR METER 5 H H N NNO ip N RIBBED DF046 0 CB1 5600SE Circuit Board VDM Valve Drive Motor EM Electronic Flow Meter Optional SW1 Homing Switch SW2 Step Switch HCAM Homing Cam DFSCAM Downflow Step Cam Figure 22 Valve Wiring Diagram Model 5600SE Downflow Service Instructions 26 Replacing Brine Valve Injectors and Screen 1 Tu2. e e N NO e HA a N N Part Number 26001 02 12473 19474 13299 13299 19080 13300 25005 23045 13175 16944 11384 13229 13296 12037 18722 19674 25651 13547 19079 17438 40609 10302 17876 60755 021 60755 221 13898 10218 15151 12681 40214 Description drive housing black screw drive mount wire harness power spring washer idler gear spring detent ball detent main drive gear and shaft downflow brining black drive gear motor mounting plate drive motor 2RPM 24V 50 60 Hz screw motor back plate screw component washer cam brine valve transformer 24V 9 6VA US 120V transformer 24V 9 6VA European 230V strain relief washer friction cycle cam downflow brining black single backwash cycle cam downflow brining blue double backwash insulator screw microswitch front panel assembly backwash first label black cycle cam single backwash front panel assembly backwash first label blue cycle cam double backwash screw front panel microswitch screw cycle cam wire nut beige not shown screw 19 Model 5600SE Downflow 3 4 Turbine Meter Assembly DF041 0 Figure 17 3 4 Turbine Meter Assembly Item Number No Req d Part Number Description 1 2 13314 screw hex washer 8 18 x 5 8 2 2 19569 clip flow meter 3 1 19797 meter body assembly 3 4 turbine 4 4 13305 o ring 119 5 1 19791 01 harness
3. BLFC 125 gpm BLFC 25 gpm BLFC 50 gpm BLFC 1 0 gpm For illustration see Figure 15 page 16 flow washer 125 gpm flow washer 25 gpm flow washer 50 gpm flow washer 1 0 gpm o ring 015 adapter BLFC retainer BLFC brine valve For illustration see Figure 15 page 16 spring brine valve retaining ring quad ring 009 cap brine valve spacer brine valve o ring 014 washer plain nylon brine valve stem seat brine valve bypass 3 4 brass bypass 3 4 nickel bypass 1 brass bypass 1 nickel For illustration see Figure 19 page 22 bypass plastic 3 4 For illustration see Figure 18 page 21 5600SE piston assembly downflow For illustration see Figure 15 page 16 piston rod retainer piston rod assembly end plug assembly green piston downflow rapid rinse 5600SE seal and spacer kit For illustration see Figure 15 page 16 seal spacer injector module assembly Specify injector number DLFC size BLFC size For illustration see Figure 15 page 16 5600SE meter assembly For illustration see Figure 17 page 20 5600SE front panel assembly black backwash first label downflow upflow For illustration see Figure 16 page 18 5600SE front panel assembly blue second backwash label For illustration see Figure 16 page 18 31 P N 19742 Rev F
4. In Regeneration the control displays a special Regeneration display In this display the control shows the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the valve returns to In Service and resumes normal operation Less than 6 minutes In Service O remaining in Regeneration Step 1 Program O G O Flow O P M ET032 1 Figure 7 Regeneration Display Pushing the Extra Cycle button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve In Service While in the Program Mode the control continues to operate normally monitoring water usage and keeps all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming are stored for use upon power re application The control retains these values for years if necessary without loss The control is fully inoperative and any calls for regeneration are delayed The control upon power re application resume normal operation from the point that it was in
5. Replace screen D Line pressure is too low D Increase line pressure line pressure must be at least 25 psi at all times E Internal control leak E Change seals and spacers and or piston assembly F Improper programming F Check programming and reset as needed G Timer not operating properly G Replace timer 10 Control cycles continuously A Timer not operating properly A Replace timer B Faulty microswitches and or harness B Replace faulty microswitch or harness C Faulty cycle cam operation C Replace cycle cam or reinstall 11 Drain flows continuously A Foreign material in control A Remove piston assembly and inspect bore remove foreign material and check control in various regeneration positions B Internal control leak B Replace seals and or piston assembly C Control valve jammed in brine or backwash C Replace piston and seals and spacers position D Timer motor stopped or jammed D Replace timer motor and check all gears for missing teeth E Timer not operating properly E Replace timer 30 Model 5600SE Downflow Service Assemblies HA NHH HA Ha gt 60022 12 60022 25 60022 50 60022 100 17307 12094 12095 12097 12977 13244 13245 60032 11973 11981 01 12550 13165 13167 13302 16098 13172 12626 60040 60040NP 60041 60041NP 60049 60102 71 14309 13001 04 13446 40 17218 60125 13242 14241 60084 60626 60755 021 60755 221
6. assembly flow meter 6 1 14613 flow straightener not shown 20 Model 5600SE Downflow Bypass Valve Assembly Plastic LO vo 9 Lh AH LM 22 7 HIT Figure 18 Bypass Valve Assembly Plastic Item Number No Req d Part Number Description HR 10 2 13255 clip mounting 11 2 13314 screw hex washer head 8 18 x 5 8 12 1 18706 yoke plastic 1 NPT 18706 02 yoke plastic 3 4 NPT 12B 1 13708 yoke brass 3 4 NPT 1 13708NP yoke 3 4 NPT nickel plated 1 13398 yoke brass 1 NPT 1 13398NP yoke 1 NPT nickel plated 21 Model 5600SE Downflow Bypass Valve Assembly Brass 22 DF043 0 Item Number 1 N 00 10 FW N No ona Figure 19 Bypass Valve Assembly Brass Part Number 17290 17290NP 13399 13399NP 11726 11972 11978 13604 01 15727 11986 11979 11989 Description bypass valve body 3 4 bypass valve body 3 4 nickel plated bypass valve body 1 bypass valve body 1 nickel plated seal bypass plug bypass side cover label screw side cover lever bypass screw hex head 1 4 14 Model 5600SE Downflow 2300 Safety Brine Valve Item Number No Part Number 60027 00 10138 11566 10328 10332 10330 10329 10186 60002 10149 10700 10150 N HOU OQ N a NNN
7. control work done on plumbing system 5 Loss of resin through A Air in water system Assure that well system has proper drain line air eliminator control check for dry well condition B Drain line flow control is too large Ensure drain line flow control is sized correctly 6 Iron in conditioned water A Fouled resin bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time B Iron content exceeds recommended Add iron removal from filter or parameters system 29 Model 5600SE Downflow Troubleshooting Cont d PROBLEM CAUSE CORRECTION 7 Excessive water in brine tank A Plugged drain line flow control A Clean flow control B Brine valve failure B Replace brine valve C Improper programming C Check programming and reset as needed 8 Salt water in service line A Plugged injector system A Clean injector and replace screen B Timer not operating properly B Replace timer C Foreign material in brine valve C Clean or replace brine valve D Foreign material in brine line flow D Clean brine line flow control control E Low water pressure E Raise water pressure F Improper programming F Check programming and reset as needed 9 Softener fails to draw brine A Drain line flow control is plugged A Clean drain line flow control B Injector is plugged B Clean or replace injectors C Injector screen plugged C
8. screws Replace screw and washer at drive yoke Replace meter signal wire Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Replace the control valve back cover Follow Injectors Screen Replacement steps 9 12 Piston Assembly Replacement To replace piston assembly refer to Replacing Brine Valve Injectors and Screen steps 1 3 1 9 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return bypass or inlet valving to normal In Service position Water press
9. Model 5600SE Downflow Service Manual IMPORTANT Fill in pertinent information on page 3 for future reference Model 5600SE Downflow Table of Contents Job Specification Sheet A a A 3 General Residential Installation Check List 22 2 2 7 4 Valve Installation and Start up Procedures oo Control Start up Procedures As i BEE GE EE OE OE EE HOE EER EG 6 Set Time Of Days OE RE OE AU NE EE EE EE sq 6 Start an Extra Reg rieration Cycle AE A UN SOME NR e RR SUR 7 Set Control Programming coi a E WU HC EC a eb yu da 7 Fast Cycle Regeneration BEERS DRR pasa EED ALLE 8 Final Setup DA apyu A A A ERE Speed EE EIN e 9 GControl Op ration a 10 Immediate Regeneration Valves with Days Between Regeneration Override 56 10 Delayed Regeneration Valves with Days Between Regeneration Override Set 10 Control Operation During Regeneration 2 4 10 Control Operation During Programming 10 Control Operation During A Power Failure 1 2 2 2 2 1 22 10 Water Conditioner Flow Diagrams Single amp Double Bac
10. and install around oval extension on injector cap Apply silicone lubricant to three new o rings and install over three bosses on injector body Insert screws thorough injector cap and injector Place this assembly thorough hole in timer housing and into mating holes in the valve body Tighten screws Reconnect brine tube and drain line Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Check for leaks at all seal areas Check drain seal with the control in the Backwash position Plug electrical cord into outlet Set Time Of Day and cycle the control valve manually to assure proper function Make sure control valve is returned to the In Service position Be sure there is enough salt in the brine tank Start regeneration cycle manually if water is hard Model 5600SE Downflow Service Instructions Cont d Timer Replacement To replace timer refer to Replacing Brine Valve Injectors and Screen steps 1 3 1 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly then lifts off easily Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting
11. e Set Up or Set Down buttons to set the desired time of day for regeneration to occur 2 00 A M In Service O 200 O Flow AN Regeneration Time NY Program O O P M ETO30 1 Figure 5 Set Regeneration Time Model 5600SE Downflow Control Start Up Procedures Cont d 6 T Push the Extra Regeneration button ET026 0 Set Regeneration Day Override Use the Set Up or Set Down buttons to set the maximum number of days before a regeneration cycle must occur In Service Flow A 7 A Program O P M ET031 1 Regeneration every 7 days minimum Figure 6 Regeneration Day Override Push the Extra Regeneration button to exit the program ET026 0 Fast Cycle Regeneration Perform the following Fast Cycle Regeneration if setting up the system for the first time AN ve bas orn Push the Extra Regeneration button for 5 seconds to force an extra regeneration immediately Once the valve reaches Regeneration step 1 let water run to drain for approximately 5 minutes Push the Extra Regeneration button once to advance valve to Regeneration step 2 Push the Extra Regeneration button once to advance valve to Regeneration step 3 Gf active Push the Extra Regeneration button once to advance valve to Regeneration step 4 if active Push the Extra Regeneration button once to advance valve to Regeneration step 5 Gif active Push the Ex
12. e tank is clean and level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time On units with a bypass place in Bypass position Turn on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean Place the bypass in the Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap Plug the valve into an approved power source When the valve has power it drives to the In Service position Model 5600SE Downflow Control Start up Procedures Display Valve In Service Dot On Regeneration Tonight Flashing Dot Water Flow Flashing Dot HE In Service _ Program P M ll CIENKA P M indicator A A Program Mode Dot On Extra Regeneration button Set Up button Set Down button ET023 1 Figure 1 5600SE Display In normal operation the Time Of Day display alternates with Volume Remaining display As treated water is used the Volume Remaining display counts down in gallons from a maximum value to zero or Once this occurs a regeneration cycle initiates immediately or de
13. ener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions Model 5600SE Downflow Valve Installation and Start up Procedures 1 10 11 12 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base During cold weather it is recommended that the installer warm the valve to room temperature before operating Perform all plumbing according to local plumbing codes Use a 1 2 minimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 6 m Cut the 1 distributor tube 1 050 O D flush with top of each tank NOTE Only use silicone lubricant Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank Solder Joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC Use only Teflon tape on the drain fitting Be sure the floor under the salt storag
14. hard water A Bypass valve is open Close bypass valve B No salt in brine tank Add salt to brine tank and maintain salt level above water level C Injectors or screen plugged Replace injectors and screen D Insufficient water flowing into brine tank Check Brine tank fill time and clean brine line flow control if plugged E Hot water tank hardness Repeated flushings of the hot water tank is required F Leak at distributor tube Make sure distributor tube is not cracked Check o ring and tube pilot G Internal valve leak Replace seals and spacers and or piston H Flow meter jammed Remove obstruction from flow meter I Flow meter cable disconnected or not Check meter cable connection to plugged into meter timer and meter J Improper programming Reprogram the control to the proper regeneration type inlet water hardness capacity or flow meter size 3 Unit uses too much salt A Improper salt setting Check salt usage and salt setting B Excessive water in brine tank See problem 7 page 30 C Improper programming Check programming and reset as needed 4 Loss of water pressure A Iron buildup in line to water Clean line to water conditioner conditioner B Iron buildup in water conditioner Clean control and add resin cleaner to resin bed Increase frequency of regeneration C Inlet of control plugged due to foreign Remove piston and clean material broken loose from pipes by recent
15. kwash Units Downflow Brining 11 Service Posion ER ua qo a AA AE AAA RT AAA E 11 Backwash Position A OI ER dte A ONE ORE AA RE RR E 12 Brine SlowRinse Position A SEAN GG Ee Ei 12 Second Backwash Position Double Backwash Units Only 13 Rapid Rinse URE ER N LEI A aded Ue a N OS 13 Bring Tank Fill Position oa EE E ure rou ORE E HRS e iH Eu ique e EA e D DRE es 14 Service POSITION dud calare n eb Mna e EE 14 Control Valve Assembly A EA a EA RT e c Ce RC da PER REY Ea Rd a en ak ama an RO ya ns 16 Valve Powerhead Assembly oet s pO RI Ee eet open x 18 3 3 4 Turbine Meter Assembly ivi set pei BRA EE DEE A ia RADO RECITAL EER EE SG QE ERR ET 20 Bypass Valve Assembly pasa ani et ete ees ee US Eo xe Pee UR apr Net RUN Pe E UR Sorte 21 Bypass Valve Assembly Brass na aaah ahua OO RR E ADR o atau this dl gus 22 2300 Safety Brine Valve pi iA LEDA ERA yp RE dU La 23 2310 Safety Brine Valve io ii A A ERETTA A TREE 24 Valve Wiring Diagram A A utu bote VDO VRE e 29 Service INSITUCIONS dr EE REKE OE ER OE ME A CI e RR e DER i 26 Replacing Brine Valve Injectors and Screen 2 4 26 Brine Valve Replacement cie tenete el Ad Rd IRE 26 Injectors Screen Replacement ii oe RED EE RR RR le rk gy d GR Ge a an 26 Timer Replaceme
16. layed to the set Regeneration Time Water flow through the valve is indicated by the flashing Flow Dot Indicator In Service Flow Time of Day Program P M In Service Flow 833 gallons of treated n water remaining Program P M In Service Flow 0 gallons of treated _ water remaining Program P M ET040 0 Figure 2 Time of Day and Volume Remaining Set Time of Day ET025 0 Figure 3 Set Up and Set Down Buttons When the valve is In Service push either the Set Up or Set Down button once to adjust the Time Of Day by one digit Push and hold to adjust by several digits Model 5600SE Downflow Control Start Up Procedures Cont d Start an Extra Regeneration Cycle 026 0 Push the Extra Regeneration button to start extra regeneration tonight Push hold Extra Regeneration button for 5 seconds to start an Extra Regeneration immediately Set Control Programming 1 Push and hold both the Set Up and Set Down buttons for 5 seconds n ET027 0 2 Set the Treated Water Capacity Using the Set Up or Set Down buttons set the amount of treated water to flow through the unit before a regeneration is required In Service O O Flow 650 gallon capacity 5 Sf or Program O P M Figure 4 Set Treated Water Capacity 28 1 3 Push the Extra Regeneration button Cee ET026 0 4 Set the Regeneration Time Use th
17. nt uat deer eu e RR ee a e a Re E e e RA Ne det 27 Piston Assembly Replacement asua e Aa q N a Sans a Su hh mme mmm mm 27 Seal and Spacer Replacement A E pne Ree a i 28 Meter Replacement ra ir A SS A RR A e AI 28 Troubleshootihig A AA A A A aqa dre ai 29 Service ASSCINDITOS i uoo EE Ww id e ded 31 Model 5600SE Downflow Job Specification Sheet Job Number Model Number Water Test Capacity Of Unit Max Per Regeneration Mineral Tank Size Diameter Height Under Bedding Amount Type Of Media Cubic Feet Brine Tank Size Salt Setting Per Regeneration Valve Programming Treated Water Capacity Gallons Liters Regeneration Day Override Max Days Between Regen Regeneration Time AM PM Model 5600SE Downflow General Residential Installation Check List Water Pressure A minimum of 20 psi water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Please make sure voltage supply is compatible with unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Replace piping that has heavy lime and or iron build up If piping is clogged with iron install a separate iron filter unit ahead of the water softener Location of Soft
18. pacer 21 1 13303 o ring injector cover 22 1 13163 injector body 23 1 10913 injector nozzle specify size 24 1 10914 injector throat specify size 25 1 10227 injector screen 26 1 13166 injector cover 27 1 13172 brine valve stem 28 1 12626 brine valve seat 29 1 13165 brine valve cap 30 1 13167 brine valve spacer 31 1 12550 quad ring 32 1 11973 spring brine valve 33 1 16098 washer brine valve 34 1 11981 01 retaining ring 35 1 10329 BLFC fitting nut 3 8 36 1 10330 BLFC ferrule 3 8 37 1 10332 BLFC tube insert 3 8 38 1 BLFC button specify size 39 1 12977 o ring BLFC 40 1 13245 BLFC button retainer 41 1 13244 BLFC fitting 42 1 DLFC button specify size 43 1 13173 DLFC button retainer 44 1 12767 screen brine line 45 1 15348 o ring DLFC 46 1 13497 air disperser 47 1 13546 end plug retainer 48 3 12112 screw 49 1 13363 washer 50 1 13296 screw SIA 1 13398 yoke brass 1 NPT 1 13708 yoke brass 3 4 NPT 51B 1 18706 yoke plastic 1 NPT 1 18706 02 yoke plastic 3 4 NPT 52 1 13308 drain hose barb 17 Model 5600SE Downflow Valve Powerhead Assembly _ Es gt Wad e re x de 2 dy af 40 0 Figure 16 Valve Powerhead Assembly 18 Model 5600SE Downflow Valve Powerhead Assembly Cont d Item Number VO 0 CN BUL N e n HHA du N a 99 DR 18 19 20 21 22 23 24 25 26 27 28 No Req d Rh e U N N
19. rn off water supply to conditioner a If the conditioner installation has a three valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral bypass valve put it in the Bypass position c If there 15 only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by stepping the control into the Backwash position momentarily Return the control to the In Service position Unplug electrical cord from outlet Disconnect brine tube and drain line connections at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body o rings Brine Valve Replacement 1 2 3 Pull brine valve from injector body Also remove and discard o ring at bottom of brine valve hole Apply silicone lubricant to new o ring and reinstall at bottom of brine valve hole Apply silicone lubricant to o ring on new valve assembly and press into brine valve hole Be sure shoulder on bushing is flush with injector body Injectors Screen Replacement 1 E m s D 10 11 12 Remove injector cap and screen discard o ring Unscrew injector nozzle and throat from injector body Screw in new injector throat and nozzle be sure they are sealed tightly Install a new screen Apply silicone lubricant to new o ring
20. terrupted An indication that a power outage has occurred is an inaccurate Time Of Day display 10 Model 5600SE Downflow Water Conditioner Flow Diagrams Downflow Brining Single Backwash Positions Double Backwash Positions Black Cycle Cam Blue Cycle Cam Part Number 17438 Part Number 40609 Service Position Service Position Backwash Position First Backwash Position Brine Slow Rinse Position Brine Slow Rinse Position Rapid Rinse Position Second Backwash Position Brine Tank Fill Position Service Position N Rapid Rinse Position Brine Tank Fill Position Service Position gt LU N Service Position DF033 0 Figure 8 Service Position rining DF034 0 DF035 0 AD ABBA 1 2 3 j 2 1 OG Tow 3 Y t 1 ff A 3 7 j A t 2 _ 2 N 2 A 2 Y 1 2 N S A A e SS 1018 j Ss 7 Mm ese 4 A 4 2 QUA 47 he ASS SSNS d j N 3 2 2 Y 2 2 v lt NA gt a 2 5 9 E 7 7 1 Q E j RR E 5 TERTE SEEN 4 g A 20 LLL Model 5600SE Downflow Water Conditioner Flow Diagrams Downflow B Backwash Position Figure 10 Brine Slow Rinse Position Brine Slow Rinse Position 12 Model 5600SE Downflow Water Conditioner Flow Diagrams Downflow Brining Second Backwash Position Double Backwash Units Onl
21. to Replacing Brine Valve Injectors and Screen steps 1 3 NA ADA ER Remove two screws and clips at bypass valve or yoke Pull resin tank away from plumbing connections Pull meter module out of control valve Remove signal wire from meter module snap tab on end opposite wire cable Apply silicone lubricant to four new o rings and assemble to four ports on new meter module Install signal wire into new meter module Assemble meter to control valve Note meter portion of module must be assembled at valve outlet Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke Attach two clips and screws at bypass valve or yoke Be sure clip legs are firmly engaged with lugs Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Check for leaks at all seal areas 11 Follow Injectors Screen Replacement steps 9 12 Model 5600SE Downflow Troubleshooting PROBLEM CAUSE CORRECTION 1 Softener fails to regenerate A Electrical service to unit has been Assure permanent electrical interrupted service check fuse plug pull chain or switch B Timer is not operating properly Replace timer C Defective valve drive motor Replace drive motor D Timer programming bad improper Check programming and reset as programming needed 2 Softener delivers
22. tra Regeneration button once more to advance the valve back to In Service Model 5600SE Downflow Control Start Up Procedures Cont d Final Setup With proper valve operation verified 1 Add water to the top of the air check Manually step the valve to the Brine Draw position and allow the valve to draw water from the brine tank until it stops NOTE The air check will check at approximately the midpoint of the screened intake area 2 Manually step the valve to the Brine Refill position and allow the valve to return to the In Service position automatically 3 With the valve in the Service position check that there is approximately 1 25 mm of water above the grid in the brine tank if used 4 the brine tank with salt 5 Setup is complete the control can now run automatically Model 5600SE Downflow Control Operation Immediate Regeneration Valves with Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle initiates immediately This event occurs regardless of the Volume Remaining display having reached zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle initiates at the preset Regeneration Time This event occurs regardless of the Volume Remaining display having reached zero gallons Control Operation During Regeneration
23. ure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Replace the control valve back cover 10 Follow Injectors Screen Replacement steps 9 12 27 Model 5600SE Downflow Service Instructions Cont d 28 Seal and Spacer Replacement To replace seals and spacers refer to Replacing Brine Valve Injectors and Screen steps 1 3 1 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seals and spacers Take piston assembly and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return bypass or inlet valving to normal In Service position Water pressure automatically builds in the conditioner NOTE Be sure to shut off any bypass line Replace the control valve back cover Follow Injectors Screen Replacement steps 9 12 Meter Replacement To replace meter refer
24. y M 1 Y No N NSN DF172 0 Figure 11 Second Backwash Position Double Backwash Units Only Rapid Rinse Position 23 n 5 DF036 0 Figure 12 Rapid Rinse Position 13 Model 5600SE Downflow Water Conditioner Flow Diagrams Downflow Brining Brine Tank Fill Position DF037 0 14 Figure 13 Brine Tank Fill Position Model 5600SE Downflow Notes Model 5600SE Downflow Control Valve Assembly Not used in metered controls DF039 0 Figure 15 Control Valve Assembly 16 Model 5600SE Downflow Control Valve Assembly Cont d Item Number No Req d Part Number Description 1 2 13255 adapter clip not used in metered controls 2 5 13242 seal 3 1 61400 11 valve body assy 5600 downflow w tot o ring 13 16 1 61400 12 valve body assy 5600 downflow w tot o ring 1 pilot 5 1 12281 o ring top of tank 7 4 14241 spacer 8 1 17218 piston used with black cycle cam 9 1 14309 piston rod retainer 10 1 13001 04 piston rod assembly 11 1 14469 piston rod essef 12 1 13446 40 end plug assembly green 14 2 13315 screw injector mounting 15 2 19228 adapter coupling 16 4 13305 o ring adapter coupling 17 2 13314 screw adapter coupling 18 1 12638 o ring drain 19 2 13301 o ring injector 20 2 13302 o ring brine s
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