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1. SPECIFICATIONS 104 27 1 2 AB ONLY CIRCUIT BREAKER b 16 1 2 16 1 2 13 ___ TOP VIEW 51 4 E 10AB 10APRB 10U MACHINE DIMENSIONS LEGEND A Water inlet 1 2 NPT Plumbing can be directed either left or right B Drain connection 1 1 2 NPT C Electrical connection D Clearance for dishes 10 10U 10AB 10APRB 4 shorter hood 14 10A 10AB 10APRB standard hood 19 10A 10AB 10APRB 5 higher hood E Power rinse pump motor 10APRB only F Booster tank 10AB 10APRB 10U only G Machine height 45 1 2 10U 10AB 10APRB 9 shorter leg 4 shorter hood 58 1 4 10AB 10APRB standard leg amp hood 63 1 4 10AB 10APRB standard leg 5 higher hood All dimensions in inches 6 1 13 16 All vertical dimensions are 1 2 from the floor due to the adjustable bullet feet FRONT VIEW LEFT
2. ON 6 5 ON 60 LO 1 3805 XNYL HSVM LEE x 0 48 05 2280 m 3 0 z oH 5 i xxx 9 9 Don MOIOVINOO M3lv3H 13 ANNOYS X e z 8 5 30s LL 1 833 61 5 81 7 Asha 3808 XNYL JISNIY 30 5 5 131 1 HSVM ao Hu DHu L09H HM 12 3 1 ISNA 1 3 z 9H 1 T 8 ea QO as SHM i 8 8 O 2 g 28 8 E E amp t 3 S amp 6060050006 Z sid E 1 0 OO z a8L 17 1 010105 5 FF II perpe p z as 2 519 BS 2 9 2 8 61 2 8 318084 HSVM 18084 351 1 3 5 61H OMY SHL M 2 513 8 or 01 st 5 6 616 sO 0 4 l 80 YOLOW zz 91 Q 9 1 MS H 1 Z 9 e 3 8 6 l 7 9 7 6 x 9 m YOLON 8 MOION HSVM o e IN S3IV3H MON _ OMY OMY 2 1 x Own Opa m H 3 2 0 Os S s O 0 O rs e ai ei H e tity 1 MS IN 15 5 wb 3 51 4 583024 3SNi 838015 3 8 s z ai 7 8 1 5 2 8 z a a roan TVANVd 98 9 SCHEMATICS 10APRB WIRING DIAGRAM 1
3. 16 Timer for 10 Senes Dishmachines 19 Function of Switches Circuit Breaker amp Indicating 21 Replacement of Switches in Control 22 Thermostat 6101 23 Rinse Tank Heater Sy SUSE dete ce 24 Wash Tank Heater System 26 Water Level ie 28 Water Level Control APR c e A a a 29 Replacing Seal amp Ceramic on Wash and Rinse 30 TROUBLESHOOTING 0 31 Common Problems 32 TABLE OF CONTENTS set 1010108 9 9 0 a a 35 107 7 9956018 Er T osa Esia 36 TORIS ARIS ASSBIDI ee Lou EC 37 Control BOX ASSeMDIY fern 39 Ordering Replacement Wire Conduit Fittings 41 Ordering Replacement Conduit Fittings amp Hose 43 TUD
4. 6900 WATTS 15 AMP RATING Ye HP 630 WATTS HP 5 3 AMPS 5 3 AMPS 64 PARTS 10A WIRING DIAGRAM 10A WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE LEGEND GND GROUND 2 CB 1 8 1 8 CB 1 CIRCUIT BREAKER M SW MASTER SWITCH H SW HEATER SWITCH 5 W THS WASH THERMOSTAT e ELS WATER LEVEL CONTROL 0 H CYCLE CAM IMEEM E WASH CAM 6 0 19 R RINSE CAM 8 CYCLE LIGHT 7 Wii E M TIMER MOTOR S SW CYCLE SWITCH o gO 7 MW SW MANUAL WASH SWITCH SOL FILL SOLENOID E dep 1 1 PROBE TW TR 1 O MR SW 14 SOL 5 15 65 9905 002 05 59 66 3 OL WL 5 56 5 08 MS S OL e Nu T e MH Q 8 HL gt x gt
5. 68 10APRB Wiring Diagram 208 230 VOLT 60HZ Three 69 10A MACHINE DIMENSIONS LEGEND A Water inlet 1 2 NPT Plumbing can be directed either 7 iN i left or right B Drain connection 1 1 2 NPT C Electrical connection D Clearance for dishes WALL 10 10A 4 shorter hood BAe 14 10A standard hood Se 19 10 5 higher hood ee E Machine height N 45 1 2 9 shorter leg 4 shorter hood E 58 1 4 standard leg amp hood Q 63 1 4 standard leg 5 higher hood s All dimensions in inches LS 7 All vertical dimensions are 1 2 from the floor due to TOP VIEW the adjustable bullet feet LEFT VIEW FRONT VIEW 14 1 2 11 gt lt 21 gt 8 x le 1 18 gt 22 1 4 x 19 1 4 20 1 4 15 1 4 100 29 1 4 di 24 1 4 D 5 HH P n a CIRCUIT BREAKER ch oO z 25 d 4 SH 1 9 B 19 7 B 0 Q niz v 4 SH 5 4 SH ONLY 13 1 2 gt 28 3 4 gt
6. ss 45 Bottom View ASSOLTDIV a 47 Wash Tank Cross View Tub to Booster Connection 49 10AB APRB Rinse Booster amp Associated 51 Pump amp Motor Assembly t ec c L 52 Thermostat Housing AssemblYy sess 53 Incoming Plumbing AssembliesS 54 Solenoid Valve Repair Kit Vacuum Breaker Repair 55 Hood Associated 688 856155085 56 Vacuum Breaker Connector Assemblies 10A Series 59 Vacuum Breaker Connector Assemblies 10 1 1 60 Parts List for 10 1161101611 61 SCHEMATICS 0 000 64 10A 1088 1010 TOAPRB ee 64 10A Wiring Diagram 208 230 VOLT 60HZ Single 65 10AB Wiring Diagram 208 230 VOLT 60HZ Single 66 10AB Wiring Diagram 208 230 VOLT 60HZ Three 67 10APRB Wiring Diagram 208 230 VOLT 60HZ Single
7. 0705 ZL WM OO Gr DMS WuN 2 85 84 oL uL ML L L Z SHL 4 GION3 10S 7 81 S z amp L 5831 1 12 z oH 0 0 0 oH 5 6 088 3 1 0 ___ 301835 372 8l n 1 e YOLOVINOO 3 O y 61 z 81 5 5 OH a a Jd E gt 81 38034 D O 51 9 2 81 ozu 5 xog OMINOO 001 82 DOH 201 85 z oH ETOH O e a om bab 10AB WIRING DIAGRAM 208 230 VOLT 60HZ THREE PHASE 0 z a 10AB WIRING DIAGRAM PARTS 68 ISNIY 3SNIS zz 91 6 3 5 56 5311931 98
8. See instruction page concerning the water level control for APRB Models See instructions page concerning the solenoid valve Turn water to machine off remove plug and strainer screen clean and replace Check water pressure by first turning the heat and master switch off Next empty the wash tub Then turn the master switch on and as you push up the fill switch time the seconds it takes to fill the machine to the top of the overflow tube It should be 35 seconds Any more than 5 seconds longer indicates the water supply and pressure and insufficient Clean rinse head tubes by removing end plugs and push the cleaning brush though to clean Replace See special instructions page concerning the solenoid valve See special instructions page concerning the water level control for APRB Models No voltage to the dishmachine Check to see if the customer s fuse has blown or the circuit breaker has tripped Machine circuit breaker tripped or turned off Voltage to machine low or circuit to machine broken Water hand valve off Master switch not on or faulty Fill switch faulty or loose wire connection Solenoid valve does not operate Y Strainer is clogged Water hand valve off Master switch not on or faulty Fill switch faulty or loose wire connec tion Rinse motor not operating Water level control does not maintain the water level in the r
9. d Re apply power turn on master switch and observe heat relay 2 pole mounted at the lower left inside control box letter C figure 1 as heat switch is turned on and off several times QUALIFIED PERSONNEL NOTE ELECTRICAL POWER STILL APPLIED SO BE CAREFUL See instructions in manual for removing control panel front Refer to replacement of switch in control panel 1 If heat relay contacts do not close With heat switch on a Check power supply at Position 1 on terminal board X Voltage should be 208 230 VAC If not check customer s breaker if defective replace b Check position 2 voltage should be 0 volts If not check thermostat adjust per instructions check master and heat switch if any items are defective replace c Check position 3 there should be 208 230 Volts there If not check wiring for breaks or poor connections d If voltage is being applied to Positions 1 and and the relay doesn t operate it should be replaced coil on relay is probably open 24 SERVICE RINSE TANK HEATER SYSTEM RINSE TANK 2 To determine if elements are working if heat relay does not close HEATER SYSTEM a There is an insulated movable bar on the heat relay across the top of the two CONTINUED contacts With an insulated probe depress the bar and observe the rinse thermometer the temperature should rise noticeably in a minute or two If it move VERY slowly it would indicate that one element is defective If it
10. wash switch faulty Wire connections poor Timer rinse or wash microswitch faulty Normally open contact on wash switch faulty Wire connection poor Timer motor faulty and cams are not turning holding it in the mode it is in Large overflow strainer not seated properly O ring in drain fitting is missing Deposit build up on drain fitting or O ring Bottom of overflow strainer conical end of tube bent out of shape Rinse does not work when manual rinse fill switch oper ated but does work during automatic cycle Wash does not work on automatic cycle but does on manual wash Wash does not work when manual wash switch operat ed but does work during the automatic cycle When master switch is turned on either it washes continu ously or rinses continuously Wash tub water level continuously lowers 35 Refer to Vacuum Breaker Assy Page Refer to Hood Assembly Page Refer to Control Box Assy Page FRONT VIEW ASSEMBLY REAR VIEW ASSEMBLY a h jm 100047 4 5 h GompeteconmlBoxassemly 1 Vacuum Breaker Assembly s 1 incoming Plumbing Assembly 097000026098 9 owetcomete Toso 10AB 10APRB 10U ASSEMBLY Refer to Vacuum Breaker Assy Page Refer to Hood Assembly Page Refer to Control Box Assy Page FRONT VIEW ASSEMBLY REAR VIEW ASSEMBLY 37 10AB 10
11. 3 Wire Romex Cord Hubble Plug MC Cord S J Cord Power Cord 115V Power Cord 125V Power 96 Long RED WIRE CONTINUED WHITE WIRE YELLOW WIRE MISCELLANEOUS WIRE CONDUIT FITTINGS HOSE TUBING Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine The list below provides for most of stock of such items When ordering remember that Jackson does not offer pre cut sections of conduit for your machine instead it is sold by the foot Please take into account the slack that will be necessary once installing the new conduit to ensure that it fits correctly It is recommended that you order at least 6 more conduit than you require to ensure that you have enough for trimming Tubing and hose are ordered by the foot Jackson reserves the right to require minimum ordering quantities for the items below CONDUIT Conduit 1 2 Liquidtite 05975 101 25 00 Conduit 1 2 Non Metallic 05975 111 46 57 Conduit 1 2 PVC 05975 105 04 00 Conduit 1 2 Sealtite 05975 105 01 00 Conduit 1 2 Xtraflex 05975 105 06 44 Conduit 3 8 Liquidtite 05975 105 02 00 Conduit 3 4 Cole Flex 05975 105 05 00 Conduit 3 4 Liquidtite 05975 105 03 00 Conduit 3 4 Non Metallic 05975 011 47 71 Conduit 3 4 Xtraflex 05975 105 07 44 Conduit 1 Carlon 05975 011 68 42 CONDUIT Elbow Cole Flex 1 2 90 05975 205 40 00 FITTINGS Elbow Xtraflex 1 2 9
12. 38088 SH e 5 o op Xx 1 e Ld 9 c oH OMY vif MSN SN OMY a 81 80 81 2 0 OMY vid ONY 01 OMY oid OMY vid 1 gH eme oH E m BHSINUNA 30303 018 3 L1 9f 8 YOLOW HSVM dH 2 1 SHL 4 8 5 8 2 81 OO c 8l 21919 9 2 1 61 2 81 HHO O 6H Qs Z OHS 1 1 6 sO OCs 8 MS N MS S TANVd 33 1 HSVM 60 81 HM 5 91 HM C 98 293 0 9 2 8 2 5 E S 5 5 OIO O olololololo lou Lae o ot uo uc Colon 383 9 D l 8 TUR S 9 4 0 O 2 vi Ors x 9 91 SHL M t 00 IOS S c al z a 53311 13 3SNIS o O O GNNOY9 NOLLO3NNOO 301 8 038 83 618 3 YOLOVINOD 8171 61 z 8L 29 8 8 OH 5 8 9 380 SF 6 medi xog z oH DoH Q r QGn i 8L az a 0O z i amp L 21 2 84 10AB WIRING DIAGRAM 208 230 VOLT
13. 60112 SINGLE PHASE SCHEMATICS 10AB WIRING DIAGRAM OMY 8 67 a vid OMY 0305101 Ma3woisno aL or WL 2 9 0 15 5 0 8 N HL pe E gt E 38088 j SH 2 8l OMY 2 8 0 S N EU OMY vif zi 1 0 0 H OMY 01 14 j 5 OH ow oF aL YOLOW HSVM z a SHI H s z a1 O4 O 6 91 9 2 81 61 2 81 HO Oe 0 9 MS H N 6 0 O 0 O r TANVd 3 61 2 81 9 z 81 61 HM 61 9H DNM ip 5 105 0 6L MS H s MS Ms H gs SNL YOLOW 9 9 cL M SL 9 01 HSVM 9 SHL 4 9 MS H OO C I ELE 0 831v3l psu HM 91 12 513
14. APRB Only 06680 200 02 68 Fitting 1 4 Straight Brass APRB Only 04730 011 49 65 Breather Tube 1 4 O D APRB Only 05700 000 29 44 Elbow 1 2 90B CU to FSPS Brass APRB Only 04730 406 32 01 Locknut Brass 1 2 APRB Only 04730 208 03 00 50 PARTS RINSE BOOSTER amp ASSOCIATED PARTS 10AB 10APRB 10U MODELS ONLY Rinse Heater 4540 100 21 10 10AB 10U Rinse Tank Weldment 5700 000 24 84 10APRB Rinse Tank Weldment 5700 000 24 80 Attaches with 2 Screw 8 18 x 1 2 Tek Hex 5305 272 01 00 Wrapper Rinse Heater Cover 5700 000 26 40 Decal Warning Disconnect Power 9905 100 75 93 Booster Tank End View Booster Tank End View 3 Phase Hookup 1 Phase Hookup Clamp 1 8 Nylon 5975 601 10 15 Locknut 6 32 S S Hex with Nylon Insert 5310 373 03 00 Heater Bus Bar 3 Phase Heater Bus Bar 1 Phase 5700 000 32 14 5700 000 24 36 51 PUMP MOTOR ASSEMBLY ITEM DESCRIPTION PART NUMBER Complete Motor and Pump Assembly 2 for APRB units 05700 002 60 91 Motor 115 230 Volt 1 2 HP 1 PH 60 HZ 06105 101 65 00 Flange Motor Mounting Epoxied and Painted 05700 002 60 97 Seal Crane 05330 300 09 27 Seal Ceramic 05330 300 02 27 Impeller 05700 000 19 11 6 1 Gasket Pump 05330 200 34 00 Screw 3 8 16 x 1 Socket Head Cap 05305 356 04 00 8 8 Lockwasher 3 8 S S Split 05311 276 01 00 9 4 Nut 3 8 16 S S Hex 05310 276 01 00 52 THERMOSTAT HOUSING ASS
15. Standard 5700 002 61 10 Plated Inlet Assembly 4SH Before Machine Serial No 45973 5700 002 61 11 Plated Inlet Assembly 5HH 5700 002 61 12 Plated Inlet Assembly 10U 5700 002 78 85 Plated Outlet Assembly Standard 5700 002 61 13 Plated Outlet Assembly 4SH Before Machine Serial No 45973 5700 002 61 14 Plated Outlet Assembly 5HH 5700 002 61 15 Plated Outlet Assembly 10U 5700 002 78 84 Outlet Connector 5700 002 60 92 Inlet Connector 5700 002 60 93 Complete Vacuum Breaker Assembly Standard 5700 000 32 42 Complete Vacuum Breaker Assembly 4SH Before Machine Serial No 45973 5700 002 61 16 Complete Vacuum Breaker Assembly 5HH 5700 002 61 17 Complete Vacuum Breaker Assembly 10U 5700 002 78 86 VACUUM BREAKER CONNECTOR ASSEMBLIES 10AB 10APRB 10U ALL UNITS ASSEMBLIES Outlet Connector Assembly 5700 002 60 92 Union Female Half 5700 002 61 85 Elbow 90 X CU to MSPS 4730 406 32 01 Copper Tube 1 2 x 1 5700 01 1 90 82 Adapter 1 2 CU to MSPS 5700 001 04 65 Elbow 90 81 2 S CU to Ftg 4730 406 31 01 Copper Tube 1 2 x 9 Union Female Half 5700 001 04 65 5700 002 61 85 Inlet Connector Assembly 5700 002 60 93 Vacuum Breaker Support Bracket 2 per machine 5700 000 32 27 Secured with Bolt 1 4 20 x 1 2 5305 274 02 00 Locknut 1 4 20 S S Hex with Nylon Insert 5310 274 01 00 PARTS LIST FOR MODEL 10 DISHWASHERS 4 lI lI lI l
16. iz yee oO XR a SNe MA ag 10 3X PACKAGE SPECIFICATIONS OPERATING PARAMETERS Model Designation AVENGER HT E 45 950 950 60 10 72 4 5 3 0 70 GPM 1 2 1 2 Operating Capacity Racks per Hour Dishes per Hour Glasses per Hour Operating Cycle Seconds Wash Time Rinse Time Total Cycle Time Tank Capacity Gallons Wash Tank Booster Tank 10AB 10APRB 10U ONLY Pump Capacity Gallons Wash Pump Electrical Loads as applicable Wash Motor HP Rinse Pump Motor HP 10APRB ONLY NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject 150 180 108 F 140 F 1 2 11 2 58 25 5 7 8 ob to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature Minimum Rinse Temperature Water Requirements Inlet Temperature 10A Inlet Temperature 10AB 10ABPRB 10U Water Line Size NPT Minimum Drain Line Size 1 0 Minimum Gallons Per Hour Flow Pressure P S I Optimum Flow Rate GPM Racks Dish 17 1 2 Diameter Round Glass and Silverware 17 1 2 Diameter Round Four Compartment Silver
17. 2 Copper 4SH 10U Tube 1 2 x 24 1 2 Copper 5HH Coupling 1 2 with Groove Door Inner Weldment 5HH 05700 002 61 06 1 1 1 1 1 1 1 1 0 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 5 4 6 8 9 0 2 3 Decal Operating Instructions 09905 101 12 39 4 Decal Clean Strainers amp Probe 09905 100 28 42 57 09905 101 12 28 Locknut Spinner 05310 379 01 00 2 2 2 2 2 HOOD amp ASSOCIATED ASSEMBLIES 05700 000 25 91 05700 002 17 69 05700 002 64 09 58 A VACUUM BREAKER CONNECTOR ASSEMBLIES MODEL 10A ASSEMBLIES Complete Vacuum Breaker Assembly Standard 5700 002 61 18 Complete Vacuum Breaker Assembly 4SH 5700 002 44 79 Complete Vacuum Breaker Assembly 5HH 5700 002 61 66 Plated Inlet Assembly Standard 5700 002 61 20 Plated Outlet Assembly Standard 5700 002 61 21 Plated Inlet Assembly 4SH 5700 002 61 70 Plated Outlet Assembly 4SH 5700 002 61 69 Plated Outlet Assembly 5HH 5700 002 61 68 Plated Inlet Assembly 5HH 5700 002 61 67 Outlet Connector 5700 002 61 19 Adapter 3 4 CU to MSPS 4730 411 11 01 865886 3 4 to 1 2 Reducer 4730 402 11 01 Outlet Connector 5700 002 61 19 Copper Tube 1 2 x 8 5700 001 04 65 Union Female Half 5700 002 61 85 59 PARTS 60 Vacuum Breaker 4820 300 07 00 10U Vacuum Breaker Plated 5700 002 62 61 Plated Inlet Assembly
18. 230V 2500W Hood Assembly Standard Complete includes hood support pipe coarse thread and upper rinse internal vacuum pipe Hood Assembly 5 Taller Complete includes hood support pipe coarse thread and upper rinse internal vacuum pipe Hood Only Standard Hood Only 5 Higher Hood Washer S S Hood Washer Fiber Hood Washer Teflon Hood Spanner Locknut Hood Spanner Lockwasher Hood Spanner Nut Wrench Tool zw gaskets and screws Hood Support Pipe Assembly Standard Coarse Thread Hood Support Pipe Assembly 5 Higher Specify Thread on nut Hood Support Block Brass Coarse Thread Hood Support Block Gasket Rectangular Hood Support Pipe Hex Nut only coarse thread Hood Support Nut Wrench Hood Support Pipe Metal Washer Hood Support Pipe Rubber Washer Hood Support Pipe O ring Hood Internal Vacuum Breaker Pipe Standard Hood Internal Vacuum Breaker Pipe 5 Higher Light Indicator Heater Overload Probe Lundy PART NO 6401 000 54 00 6401 000 58 00 5925 105 10 01 0016300 5700 000 63 07 0016900 6401 001 72 00 5700 000 27 99 5700 000 57 45 5700 000 57 45 0024800 6401 002 51 00 5700 000 24 76 9905 500 07 10 5700 000 24 30 5330 400 05 00 6401 100 11 00 5330 100 01 10 5120 300 01 03 5700 000 24 36 4540 100 04 10 5700 000 32 14 5700 000 26 40 4540 100 21 10 5700 000 28 34 6401 006 35 00 6401 006 40 00 6401 006 50 00 5311 179 01 00 5311 369 02 00 5330 200 11 00 5310 379 01 00 5311 279
19. 850 863 920 925 Pump Hex Nuts for pump parts 850 863 920 925 Rack Support Rod Assembly Rack Open Type cup bowl amp glass moulded Rack Peg Type plate moulded Rack Compartment Type glass moulded Rack Four Compartment Basket silverware moulded Rack Eight Compartment Basket silverware moulded Rack Twelve Compartment Basket silverware moulded Rack Square Moulded w Stainless H bar for 20 x 20 sinks dishtables Regulator Pressure 1 2 Watts Regulator Repair Kit Pressure 1 2 Watts Relay 220V 2 Pole HW used on wash heat circuit Relay 220V 2 Pole HW used on rinse heat circuit single phase Relay 220V 2 Pole HW used on rinse heat circuit three phase Rinse Head Assembly upper and lower interchange 13 1 2 Long Rinse Head Hex Bushing Rinse Head Nylon Washer Rinse Head Snap Ring S S Rinse Head Laminated Washer Rinse Head Lower Feed Pipe Rinse Head Oval Gasket for 1300 Rinse Head Brush Tube Cleaning Scrap Block for tables Solenoid Valve 1 2 110V JE Solenoid Valve 1 2 220V JE Solenoid Valve Coil 1 2 110V JE Solenoid Valve Coil 1 2 220V JE Solenoid Valve Diaphragm Cartridge amp O ring 1 2 JE Solenoid Valve O ring 1 2 JE Solenoid Valve Plunger Assembly 1 2 JE Solenoid Valve Strainer Screen 1 2 JE Strainer Large Overflow Strainer Small Pump Intake Strainer Y 1 2 Switch Rinse Fill all SPDT mome
20. Gauge 06145 104 43 00 10 Gauge 06145 104 16 00 12 Gauge 06145 112 01 00 14 Gauge 06145 104 09 00 18 Gauge 06145 104 01 97 18 Gauge with Orange Stripes 06145 011 35 66 18 Gauge with White Stripes 06145 011 35 65 18 Gauge with Yellow Stripes 06145 011 35 64 6 Gauge 06145 002 15 93 BLUE WIRE 8 Gauge 06145 104 44 00 10 Gauge 06145 104 42 00 14 Gauge 06145 104 04 00 18 Gauge 06145 104 35 00 18 Gauge with Black Stripes 06145 011 46 35 18 Gauge with Red Stripes 06145 011 46 37 18 Gauge with White Stripes 06145 011 46 36 18 Gauge with Yellow Stripes 06145 011 46 38 20 Gauge 06145 104 06 97 20 Gauge with Black Stripes 06145 104 17 97 20 Gauge with White Stripes 06145 104 13 97 GREEN WIRE 6 Gauge 06145 002 15 94 14 Gauge 06145 104 03 00 18 Gauge 06145 104 32 00 18 Gauge with Yellow Stripes 06145 001 44 96 20 Gauge 06145 104 05 97 20 Gauge with Black Stripes 06145 011 59 57 20 Gauge with Yellow Stripes 06145 104 11 97 GREY WIRE 18 Gauge 06145 104 36 00 18 Gauge with Black Stripes 06145 011 81 71 18 Gauge with Blue Stripes 06145 011 81 72 18 Gauge with Red Stripes 06145 011 46 41 18 Gauge with White Stripes 06145 011 35 60 18 Gauge with Yellow Stripes 06145 011 46 42 20 Gauge 06145 104 03 97 6 Gauge 06145 002 15 92 RED WIRE 8 Gauge 06145 104 45 00 10 Gauge 06145 104 08 00 41 PARTS 42 06145 104 05 00 06145 104 37 00 06145 011 59 56 06145 011 81 74 06145 011 81 73 06145 011 81 75 06145 104 02 9
21. ana the 8061 of the will be reduced It is important to remember that a dishmachine is not a garbage disposal and that throwing unscraped dishes into the machine will defeat the purpose altogeth er of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to san itize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine WASHING A To wash a rack open the hood completely being careful for hot water that may drip from the top of the hood manually load detergent into the wash chamber or if au RACK OF WARE tomatic detergent dispenser is used follow the manufacturers instructions Slide the rack of dishes into the dishmachine Close the hood Start the automatic wash and rinse cycle of the dishmachine by flipping the start switch 7 either up or down NOTE The start switch is a three position switch Up Start Center Off Down Start the indicating light 8 will come on at the start of the cycle When the light goes off the cycle is complete Open the hood remove the rack of clean dishes to air dry Repeat the cycle by adding anothe
22. hood Model Serial No Installation Date Service Rep Name Phone Number TABLE OF CONTENTS SPECIFICATIONS 100000009000 1 aa 1 TOA DIMENSIONS 2 ene 826510135 10AB 10APRB 10U 3 eae nee TS DIMENSIONS e 4 Operating amp Electrical Requirements INSTALLATION OPERATION 6 Visual Inspection Unpacking the 6 Leveling the Dishmachine Installing the Vacuum Breaker amp Plumbing 7 Aligning the Machine Installing the Internal Vacuum Breaker Hood Assembly 8 Plumbing the Dishmachine Drain Line Connection Water Supply Plumbing Check 9 Electrical Power Connection Voltage Check Final 10 Operation INS MUCHOS isi aso 00 T1 D terg nt Control 13 15 PREVENTATIVE MAINTENANCE Preventative Maintenance eO eer 15 SERVICE PROCEDURES 1 151451451515151 151414 16 Rinse Head Wash Head Assemblies
23. switch is in the OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the lower cover and tighten down the screws Fig 15 Check all fittings and connections before and after first 10 cycles Deliver Installation Operation Manual to site manager Contact Jackson for free performance and installation check 10 CONNECTION VOLTAGE CHECK FINAL CHECK OPERATING INSTRUCTIONS 1 Ensure that the pump intake strainer 1 and basket overflow strainer 2 are inserted and tight 2 Ensure that the wash and rinse arms are installed and secure 3 Remove all solid wastes in order to avoid obstructing filters drain and wash and rinse arms 4 Ware that is encrusted with soil should be presoaked prior to being placed in the machine 5 When placing dishes into the racks do not allow them to lean on each other 6 Place the glasses upside down in the open rack With the model 10 series a four compartment silverware rack is supplied Place silver in compartment rack loosely not allowing it to mix with other silverwar
24. 0 05975 205 44 44 05975 205 45 44 05975 011 45 13 05975 111 89 89 05975 011 45 23 05975 111 89 86 05975 011 45 14 05975 111 89 88 05975 011 47 72 05975 011 47 74 05975 011 47 73 05975 011 70 75 05975 011 68 43 05975 205 03 00 05975 205 41 00 05975 204 42 00 05975 011 49 03 05975 011 65 51 05975 011 59 50 05975 111 01 00 05975 205 03 82 05975 205 02 82 05975 205 15 02 05975 205 01 82 05975 205 07 82 05975 205 47 44 05975 205 46 44 05975 011 42 54 Elbow Xtraflex 3 4 90 Fitting 1 2 Straight Fitting 1 2 Straight Zinc Plated Fitting 1 2 45 Fitting 1 2 45 Zinc Plated Fitting 1 2 90 Fitting 1 2 90 Zinc Plated Fitting 3 4 Straight Fitting 3 4 45 Fitting 3 4 90 Fitting 1 Straight Fitting 1 90 Fitting Cole Flex 1 2 Straight Fitting Cole Flex 3 4 Straight Fitting Cole Flex 3 4 90 Fitting Liquidtite 231 ID 394 OD Fitting Liquidtite 25 ID 546 OD Fitting Liquidtite 27 ID 48 OD Fitting Liquidtite 1 2 90 Fitting Liquidtite 3 8 Straight Fitting Liquidtite 3 8 90 Fitting Liquidtite 3 4 Straight Fitting Liquidtite 3 4 45 Fitting Liquidtite 3 4 90 Fitting Xtraflex 1 2 Straight Fitting Xtraflex 3 4 Straight Nut 1 1 4 43 CONDUIT FITTINGS HOSE amp TUBING HOSE Hose 3 16 ID x 5 16 OD 04720 601 40 00 Hose 1 4 ID x 062 Wall Excelon 04720 111 59 46 Hose 1 4 ID x 1 2
25. 02 00 5120 100 01 01 6401 005 10 00 6401 006 84 00 6401 006 95 00 5700 000 27 55 5330 200 01 06 5700 000 05 52 5120 800 01 04 5700 000 29 69 5330 200 23 00 5330 400 03 08 6401 007 40 00 6401 007 50 00 5945 504 02 18 6401 008 43 00 61 PARTS LIST FOR MODEL 10 DISHWASHERS SERIAL NO TY All 1r All 1r AF 24 451 1x AF 24 451 1x All 1x AF 24 451 1x All 1x AF 24 451 1w AF 24 451 1r AF 24 451 BF 24 451 4r All 4x All 4x All 1 Model 10 JO Model 10 JP Model 10 JO 3 All Models J4 All Models P4C8 All Models P4C12 All All AF 24 451 AF 24 451 All AF 22 734 AF 22 734 AF 22 734 BF 22 734 All All All All AF 18 000 AF 18 000 AF 18 000 AF 18 000 AF 18 000 AF 18 000 AF 18 000 AF 18 000 All All All AF 24 451 AF 24 451 3 3 gt gt AF 24 451 o N DESCRIPTION Probe Large Hi Level APRB only Rubber Cover for Hi level probe APRB only Pump Assembly Complete w Motor 1 2 HP Pump Motor 115 230V 1 2 HP 3450RPM jet Pump Seal for pump parts 850 863 920 925 Pump Mounting Plate for pump parts 850 863 Pump Ceramic Face w Retainer Cup for pump parts 850 863 920 925 Pump Impeller 2 3 4 Dia 7 16 Tap for pump parts 850 863 Pump Gasket for pump parts 850 863 mounting Pump Bolts for pump parts 850 863 Pump Bolts for pump parts 850 863 Pump Lockwashers for pump parts
26. 0APRB 3 Phase 09905 105 34 50 Panel Control Box Front amp Bottom 05700 000 24 30 NIO os Circuit Breaker 15 Amp 05925 105 10 01 Plate Circuit Breaker 05927 113 13 01 Screw 8 32 x 1 4 Round Head Slotted 05305 172 01 00 Control Water Level 2 for APRB option 06680 200 01 19 Screw 6 32 x 3 4 Phillip Pan Head 8 for APRB option 05305 011 37 05 N N N Lockwasher 6 External Tooth 8 for APRB option Block Terminal 1 Phase Units Block Terminal 3 Phase Units Ground Lug Locknut 10 24 S S Hex with Nylon Insert Decal Ground Decal Copper Conductors Control Box Weldment Right Hand Control Box Weldment Left Hand Rubber Strip 1 2 x 1 8 Contactor 1 Phase Units Contactor 3 Phase Units Not used on 10A gt 00 Decal Schematic 10A 09905 002 57 63 N gt OO A o Q im 3 v 00 C5 gi ORDERING REPLACEMENT WIRE PARTS Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires Wire may be ordered from Jackson but please note that it is only available in feet Ensure that you order the correct color and gauge BLACK WIRE 6 Gauge 06145 002 15 91 8
27. 0APRB WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE 69 3808 NvL 9 705 1 513 3HONd 1 35 35 8 I ST G 9 h ba TO NSN 925 W et HSVM c Ms un 1 838 DA oL S E ZTN H 8 9 vid ONY vi Ha 6 9 asc 7 X M C 5 o b OMY vi OMY vif L 80 L 89 8 0 H 9 OMY vid vL 1 e 4 2 L 01 M H OH asusiNuna SW3lv3H SSNI4 3 045 3 9 OMY 8 QSHSINUN4 P 3 0615 3 9H OMY 9 e OMY 0 zi en SIE 1 3 2 XNvL 35 8 9 5 2 lt 2 4 D E ON 9 3 z a 2 8 Tos YOLOVINOO 01101 9 0 ON 60 oz SHM GNNOND 7 NOLIO3NNOO 301
28. 10 SERIES ELECTRICALLY HEATED J a 6 ks on ROUND DISHMACHINES Warewashing Systems TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODEL S 10A 10AB 10APRB 10U HIGHER HOOD OPTION Model 10 Technical Manual P N 07610 002 41 09 Issued N A Revised 01 19 15 MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void warranty certification The labor to repair or replace such failed part will be paid by Jackson
29. 15 BOTTOM VIEW OF TUB ASSEMBLY BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE DESCRIPTION Mfg No Shroud Without Holes For Gauges 05700 000 24 77 Shroud With Holes For Gauges 05700 002 60 36 0 Bolt 5 16 18 x 1 S S Hex Thermostat Box Weldment 05700 000 59 70 Bulk Head Plug 04730 609 05 00 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 48 WASH TANK CONNECTION WASH TANK CROSS VIEW TUB TO BOOSTER CONNECTION Overflow Strainer 4730 017 15 05 O ring gw 5330 400 05 00 Intake Strainer 5700 000 03 02 5945 301 49 00 6 7 8 9 10 11 12 13 14 15 16 17 10a 12a 10 AB 10U REAR VIEW 10 APRB REAR VIEW 49 WASH TANK CONNECTION ITEM DESCRIPTION PART NUMBER Gasket Wash Heater 05330 100 01 10 2 Element Wash Heater 04540 100 11 10 0 Washer 1 4 20 S S 05311 174 01 00 Lockwasher 1 4 Spring 05311 274 01 00 Nut 1 4 20 S S Hex 05310 274 01 00 EE LEN Bracket Hood Support 05700 000 27 55 Rivet 3 16 x 5 8 S S CTR Flat Head 05320 107 07 00 1 Gasket Hood Support Bracket 05330 200 01 06 Bo 1 Elbow 3 4 90B CU to MNPT Brass 04730 406 42 01 Tube 3 4 x 7 1 2 Copper 05700 000 54 86 Tube 3 4 x 6 1 4 Copper APRB Only 05700 000 54 87 Elbow 3 4 90B CU to FSPS Brass 04730 406 41 01 Nipple 3 4 NPT Close Brass 04730 207 34 00 Nipple 3 4 NPT x 2 Long Brass APRB Only 04730 207 46 00 Probe High Water
30. 200 F and water may dribble out of the rinse heads from time to time Water flow near rinse tank indicating leak Hood scrapes when opened Water sprays from lower rinse arms after end of each cycle Indicator lights do not 1 Lights faulty or poor glow at any time 1 Replace or correct connection 1 Replace if necessary see instructions page concerning replacement of switches in control panel 2 Correct the connection 3 See instructions page concerning timer and motor 34 1 Start switch faulty 2 Wire connections poor 3 Timer rinse or wash microswitch faulty None of the automatic functions work wash rinse COMMON PROBLEMS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY See instruction page concerning replacement of switches in control panel Correct the connection See instruction page concerning replacement of switches in control panel Correct the connection See instructions page concerning timer and motor See instruction page concerning replacement of switches in control panel Correct the connection See instruction page on the timer amp timer motor Remove and insert with a slight twisting action Replace See illustration on page concerning overflow strainer and drain o ring Clean Replace strainer 1 Normally open contact on rinse fill switch faulty Wire connection poor Normally closed contacts on
31. 25 00 Tubing 3 4 ID x 1 1 8 OD Nylon 04720 001 84 01 Tubing 1 Polybrade 04720 011 69 16 Tubing 1 ID x 1 3 8 OD Polypropolene 04720 601 23 00 Tubing 1 1 2 Polybrade 04720 011 69 17 44 45 gt E lt Q a gt c 3 TUB ASSEMBLY PARTS TUB ASSEMBLY PARTS 0 0531570000 030202010901 05700 000 13 43 05700 000 03 02 0730 609 05 00 05700 000 16 47 06330 200 02 06 05305 174 14 00 05305 275 06 00 05305 274 02 00 05310 373 03 00 05700 000 31 73 05310 373 01 00 06330 200 26 00 06700 000 26 68 06700 000 26 68 05311 30 00 05707 000295 05340 112021 05700 002 60 96 Set Screw 10 24 x 1 2 05305 473 02 00 gt 05700 000 10 12 57 03110 100 03 24 05700 000 11 01 05700 000 57 69 05700 000 57 70 05700 000 10 36 05310 374 01 00 05305 274 13 00 04730 017 15 05 05330 400 05 00 05305 171 13 00 32 Inside Porcelain 05970 604 02 00 33 1 05970 604 03 00 gt gt 1 2 AJOJN 3 ay a N OI BIVIN Oj O O j Nj 46 BOTTOM VIEW OF TUB ASSEMBLY BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE ousin Assembly Page 1 2 3 Ve M s Ca Hd S 42 Refer to Pump amp Motor 22 Assembly
32. 5700 000 10 36 6401 100 03 24 6680 200 02 19 6680 200 01 19 5945 305 01 19 6680 200 01 19 5945 301 49 00 5975 602 02 20 63 10A 10AB 10U 10APRB SCHEMATICS 10A 208 220V 1 PHASE 09905 002 57 63 A 11 e BOARD 1 WASH CIRCUIT BREAKER HEATER CUSTOMER SERVICE L2 e 15 AMP RATING Ye HP 630 WATTS 5 3 AMPS 10 8 10 208 220 1 PHASE 09905 105 33 59 L1 e TERMINAL RINSE HEATERS WASH BOARD 1 CIRCUIT BREAKER HEATER CUSTOMER SERVICE L2 e e 6900 WATTS 15 AMP RATING Ye HP 630 WATTS 5 3 AMPS 10AB 10U 208 220 3 PHASE 09905 105 34 47 8 alo WASH WASH AE e EC X MOTOR HEATER L3 C RINSE e 9 TERMINAL HEATERS BOARD 1 CUSTOMER CIRCUIT BREAKER SERVICE L2 e 6900 WATTS 15 AMP RATING Ye HP 630 WATTS 5 3 AMPS 10APRB 208 220V 1 PHASE 09902 1050 N MOTOR HEMER HEATER M RINSE 9 TERMINAL HEATERS BOARD 1 CIRCUIT BREAKER CUSTOMER a K SERVICE 210 6 e e e e 6900 WATTS 15 RATING 630 WATTS 4 HP 5 3 AMPS 5 3 AMPS 10APRB 208 220V 3 PHASE 09905 105 34 50 B L1 WASH WASH RINSE MOTOR HEATER MOTOR 3 e RINSE TERMINAL HEATERS BOARD 1 PETER CIRCUIT BREAKER SERVICE E N 2 7 e e
33. 7 06145 002 15 91 06145 104 43 00 06145 104 16 00 06145 011 35 70 06145 011 46 40 06145 011 35 69 06145 002 20 18 06145 011 35 67 06145 011 35 68 06145 104 04 97 06145 104 16 97 06145 104 15 97 06145 104 33 00 06145 011 81 68 06145 011 81 70 06145 011 81 69 06145 104 07 97 06145 104 20 00 06145 104 08 97 06145 104 34 00 06145 011 35 62 06145 011 46 39 06145 011 35 63 06145 011 35 61 06145 104 10 97 06145 011 82 69 06145 104 31 00 06145 104 09 97 06145 001 97 90 06145 011 98 29 06145 011 47 23 06145 011 49 02 06145 011 70 28 06145 309 02 00 06145 309 04 00 ORDERING REPLACEMENT WIRE 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Green Stripes 18 Gauge with Grey Stripes 18 Gauge with Red Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Orange amp Yellow Stripes 20 Gauge with Yellow Stripes 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 20 Gauge Brown 18 Gauge Brown 20 Gauge Orange 18 Gauge Orange with Black Stripes 18 Gauge Orange with Blue Stripes 18 Gauge Orange with White Stripes 18 Gauge Orange with Yellow Stripes 18 Gauge Orange 20 Gauge Pink 18 Gauge Purple 18 Gauge Violet 20 Gauge Plug GFI Cable 16 Gauge
34. 8835 02 8 61 2 8 59 8 001 80 n CH Don po na orn a 1 49 zi us 1 E 2 T T oH wo d 0 Ha T T 5 60650000 yo 3 O 2510310510 lo 5 210 lo 16 1 1 1 2 92 81 preheat 3 9H 61 1 OL 1 01 ce 0 610616 1 89 of SOION MS H oO E 3 5 s DA a gi ll 86 3 E lHOII 0 9 Oz 2 0 32 2 n Ors S 1 2 91 S O s MS SHN 1 5 5 TANVd 07232 ANVL 5 zz 5131 131 3SNIM 03 d3lvdH HSVM HM 12 HM z Sa 513 0101 IOS z ai s Zt sm 318080 HSVM 318084 318 91 YOLOW 112 YOLOW 9 9 8 2 8 1 21 2 8 QO QH em SHM zz 10APRB WIRING DIAGRAM 208 230 VOLT 60HZ THREE PHASE 10APRB WIRING DIAGRAM PARTS Jackson Warewashing Systems Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Model 10 Technical Manual P N 07610 002 41 09 Issued N A Revised 01 19 15
35. APRB 10U ASSEMBLY 38 ITEM QTY DESCRIPTION PART NUMBER 1 1 Hood Assembly N A Motor and Pump Assembly 05700 002 60 91 Motor and Pump Assembly APRB only 05700 002 60 91 Shroud with holes for gauges 05700 002 60 36 1 Tub Weldment Assembly 10APRB 9 shorter leg 05700 002 62 01 gt O ol CO NI oO ao ES Nj CONTROL BOX ASSEMBLY 1 23 45 6 7 8 9 10 11 24 25 9 10 11 The complete Control Box attaches to the Control Box Support Bracket with 2 of each item Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 Washer 1 4 I D S S 5311 174 01 00 MININUM CYCLE RINSE 10 SECONDS WASH Q AUTOMATIC 21 22 23 APRB only 21 22 23 39 CONTROL BOX ASSEMBLY DESCRIPTION Control Box Panel with Decal Timer Bracket Timer Mounting 0 Screw 10 32 x 3 8 Phillips Truss Head Locknut 10 32 S S Hex with Nylon Insert Light Pilot Block 9 Position Terminal Decal Terminal Block Screw 8 32 x 3 8 Round Head Lockwasher 8 External Tooth Nut Hex 8 32 Switch Rinse Switch Wash Switch Master 8 5 N Oj 1 Switch Start 05930 301 23 18 os Decal Schematic 10AB 10U 1 Phase 09905 105 33 59 Decal Schematic 10AB 10U 3 Phase 09905 105 34 47 O Decal Schematic 1OAPRB 1 Phase 09905 105 33 62 Decal Schematic 1
36. EMBLY WASH RINSE 15 180 195 DESCRIPTION Thermostat Box Weldment Front and Bottom Thermostat Box Thermostat Rinse Not used on 10A 6 1 Overbad Thermal 7 16 Screw 6 32 x 1 4 S S Round Head 2 Not used on 10 ee Lockwasher 6 External Tooth 2 Not used on 10A 5 1 956976 O O emmo Strip 1 2 x 1 8 Sponge Rubber 09905 100 43 21 INCOMING PLUMBING ASSEMBLIES 10AB 10APRB 10U Incoming Plumbing Assembly 5700 000 15 25 10A Incoming Plumbing Assembly 5700 002 60 98 DESCRIPTION Solenoid Valve 1 2 208 240 Volt Adapter 1 2 Filing x Male Tee 1 2 C x 1 2 C x 1 4 Female Brass Ball Valve 1 4 Test Cock 11 66172 fet Coupling 172 x34 Brass jot Adapter 1 2 CopperxMSPS 04730401 0301 Tube 1 2 x 1 1 2 Copper Tee 112 CX 112 C x 12 C Copper Reducer 1 2 to 3 8 Female Bushing Adapter 1 2 C to FSPS Tube 1 2 x 7 Copper Union 172 C to C SOLENOID amp VACUUM BREAKER KITS 1 2 SOLENOID VALVE amp 1 2 NPT VACUUM BREAKER REPAIR PARTS KITS Cap Screw Cap Retainer Componets of Repair Kit 4820 001 60 56 Complete Vacuum Breaker Assembly 4820 300 07 00 TO TAKE THE SOLENOID VALVE APART DISASSEMBLE These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphr
37. I lI ll ll ll c 2X 2X3 23 c3 N NJ 3 SERIAL NO AF 28 000 AF 28 000 Specify AF 28 000 AF 28 000 AF 28 000 AF 28 000 AF 24 451 AF 28 000 AF 28 000 AF 28 000 AF 28 800 All All AF 23 294 AF 28 000 AF 28 000 All Tool All All AF 71 All AF 21 086 Special AF 17 590 Special All All All All All All AF 21 086 All AF 21 086 All AF 21 086 All All All All AF 24 451 Special AF 23 294 AF 28 000 DESCRIPTION Booster Tank for machine stripped AB Booster Tank for machine stripped APRB Circuit Breaker 15 amp specify number from part Control Box Complete Wired A Control Box Complete Wired AB Control Box Complete Wired APR Control Box Complete Wired APRB Control Box stripped only Control Box Front Panel Wired A Control Box Front Panel Wired AB Control Box Front Panel Wired APR Control Box Front Panel Wired APRB Control Box Bracket only Control Box Front Panel Blank Control Box Lower Front Cover only Drain O Ring Heater Element immersion flange type w gasket 220V 750W Heater Gasket immersion element flange type above Heater socket only for heater element removal screw plug type Heater Bus Bars 3 hole Heater Element 115V 1500W Screw in Heater Bus Bars 2 hole Heater Box Front Bottom Cover Heater Element immersion screw plug type 208
38. OD 300 350 PSI 04720 011 95 43 Hose 3 8 ID x 5 8 OD 300 PSI 04720 002 31 63 Hose 3 8 ID x 5 8 OD PVC 04720 011 35 41 Hose 3 8 ID x 3 4 OD PVC 04720 111 35 41 Hose 1 2 ID x 3 4 OD 04720 011 94 01 Hose 1 2 ID Reinforced 04720 011 63 06 Hose 5 8 ID x 7 8 OD PVC 04720 601 14 00 Hose 3 4 ID x 1 OD 04720 011 94 10 Hose 3 4 ID Nylon Reinforced 04720 011 63 02 Hose 1 ID x 1 1 4 OD EPDM 04720 111 39 73 Hose 1 1 4 ID x 1 1 2 OD Reinforced 04720 601 42 00 Hose 1 1 4 ID Reinforced 04720 011 44 47 Hose 1 1 2 ID Clear Wire Reinforced 04720 111 34 60 Hose 2 ID Nylon Reinforced 04720 011 63 25 Hose 2 ID Reinforced Flex Drain 04720 011 63 04 Hose 2 ID x 3 OD EPDM 04720 011 88 02 TUBING Tubing 1 8 OD Paraflex 04720 111 58 09 Tubing 3 16 ID x 54 OD CPVC 04720 111 35 31 Tubing 1 4 OD 04720 111 51 65 Tubing 1 4 OD Blue 04720 601 11 00 Tubing 1 4 OD Red 04720 601 12 00 Tubing 1 4 OD White 04720 601 13 00 Tubing 1 4 OD Paraflex 04720 111 51 70 Tubing 1 4 ID x 3 8 OD Tygon 04720 001 97 65 Tubing 1 2 ID x 13 16 OD Polypropolene 04720 601 24 00 Tubing 5 16 x 7 16 OD Clear 04720 111 35 34 Tubing 5 16 ID x 1 2 OD Flexible 04720 011 35 21 Tubing 3 8 ID x 1 16 Wall Clear 04720 601 22 00 Tubing 3 8 OD White Polypropolene 04720 011 50 49 Tubing 5 8 ID with 125 Wall 04720 002 12 20 Tubing 3 4 ID x 1 8 Wall Polypropolene 04720 601
39. OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERATURE OR PRESSURE OR HARD WATER CONDITIONS REVISION HISTORY Revision Revision Letter Date 02 24 04 Applicable ECNs N A Added 10 U photo installation guide and all 10U Information Updated manufacturer inforamtion and logos Updated manufacturer warranty Replaced figure 5 pg 7 that incorrectly showed 2 O rings in use instead of 1 Replaced figure 8 pg 9 that showed internal vacuum breaker being installed backward Made By MAW 02 11 14 QOF NBD NOMENCLATURE Jackson WWS Inc provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available for service personnel only ackson Warewashing Systems 10 SERIES 10A 10 without a booster tank 10AB 10 with a booster tank 10APRB 10 with a booster tank and a power rinse pump 10U 10 with a booster tank a 4 shorter hood and 9 shorter legs Higher Hood Option A hood that is 5 higher than the standard
40. SEAL and or CERAMIC 1 Remove power source to machine by turning circuit breaker to its off position on side of control box 2 Drain machine by removing overflow strainer in wash tank 3 Support motor and remove the four nuts holding the pump motor to the machine s pump plate 4 Carefully pull motor outward move from side to side as required to remove from the machine 5 Set motor and pump on a sturdy stand close to machine or remove wires and conduit to allow motor pump to be moved to a better work position 6 Remove dust cap over end of motor shaft opposite impeller end This can be done by wedging with a screwdriver 7 Remove impeller Hold shaft by inserting screw driver in slotted end of shaft and unscrew impeller in counter clockwise direction 8 The ceramic is embedded in the impeller and normally does not need replacement but it should be checked for cracks or a worn out surface If the ceramic does need replacement proceed as follows a With a pointed flat tool work the ceramic and rubber cap out of groove in impeller b Clean groove of all residue c Apply a small amount of adhesive in groove d Press new ceramic gently into groove with rubber cap leading the way NOTE THE CERAMIC HAS ONE SIDE THAT IS HAS A GROOVE IN IT THIS SIDE SHOULD BE FACING DOWN INTO THE RUBBER CAP THE SMOOTH SURFACE SHOULD BE FACING UP 9 The seal is embedded in the pump mounting plate and usually will need replacem
41. T MANUAL WASH SWITCH RINSE FILL SWITCH HEAT SWITCH 21 SWITCHES amp CIRCUIT BREAKERS REPLACEMENT OF SWITCHES IN CONTROL PANEL HEAT LIGHT is indicating light remains lit all the time the heat switch is on There are five switches installed in the control box cover panel These are the start master manual wash rinse fill and heater switches Before working on the machine it is important that power be turned off at the customer s circuit breaker to prevent the possibility of electrical shock trip breaker to off position Remove control panel from the control box by removing the four screws holding it in place Hang the control panel using the two right hand upper and lower screw receptacles on the control box with backside of panel facing outward The five switches are mounted in individual round holes with a keyway By using a pair of pliers or open end wrench it is possible to loosen the inside nut enough to allow the outside nut holding the switch to be removed by fingers Push Switch out of hole If a switch is found to be defective replacement can be achieved by placing the new switch next to the old one To make the new switch is not upside down line up with the keyways Transfer wires one at a time to the new switch If this is not practical pull wires off one at a time and tag them for proper replacement Put switches back into panel make sure switch protrudes through panel properly tight en bo
42. VIEW 35 1 2 APRB ONLY 5 19 lt 14 1 2 gt lt gt lt 21 8 A A n A 22 1 4 1 19 1 4 20 1 4 10U 15 1 4 0 G 10U D 29 1 4 S HH 24 1 4 5 HH Y A al b 4 F 34 e P 6 1 x 4 a pi 25 N 10U ONLY 8 7 14 20 1 2 a T INLET 25 10U ONLY 10U ONLY Y Y Y U 1 2 28 1 10 SERIES TABLE DIMENSIONS LEGEND A 10 High backsplash 2 turnback at 45B B 3 High 1 1 2 diameter rolled edge C Scrap block D Scrap basket with slide bars E 20 x 20 x 5 deep pre rinse sink F Heavy duty pre rinse G 20 Slanted wall mounted overshelf 42 long H 3 1 2 hole for sink drain with basket drain 1 7 8 hole for hood support piping 2 93 1 10 1X PACKAGE oa li a ie A P 202 20 11 19 20 120 117 1172 m 10 16 4 A ay 2615 10 2X PACKAGE i ay 7 8 D 002282 E 6 G 293 4 20 11 1914 37 78
43. WWS within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of God attempted repair by authorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION To register your product go to www jacksonwws com or call 1 888 800 5672 Failure to register y
44. agm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assembly over the plunger Screw the bonnet assembly snugly down on the body assembly Coil amp Housing 4810 200 04 18 O Ring 4810 100 03 18 9 Screw Data Plate eee 4810 200 04 18 O Diaphragm Retainer Diaphragm 4810 100 03 18 Screen Retainer Complete 220 Volt Solenoid Valve Assembly 4810 100 09 18 Coil amp Housing only 4810 200 02 18 Diaphragm 55 HOOD amp ASSOCIATED ASSEMBLIES HOOD ASSOCIATED ASSEMBLIES 1 2 2 Washer Teflon 05330 200 11 00 Door Inner Weldment Standard 05700 002 61 04 7 2 Door Inner Weldment 4SH 10U 05700 002 61 05 1 fi Io 1 LESEN 2 ES 29221 B E 1 Hande 05700 000280 Screw 10 24 x 3 8 Flat Head 1 Lockwasher Spinner 0 0 05311 279 02 00 1 i 1 fi 1 20 1 fi 1 1 1 LEES 1 1 Gasket 2 O D x 1 1 2 LD x 1 16 2 Tube 1 2 x 19 1 2 Copper Standard Tube 1 2 x 15 1
45. crews which hold the timer to the control panel THE SWITCH PANEL ALL 3 One screw holds the microswitches cams and actuating arms in the frame ELECTRICAL CHECKS The screw is seen on the side opposite the motor Remove this screw 50 _ QUALIFIED PERSONNEL NOTE Be sure to note which cam goes with which microswitch Cam nearest timer motor has 1 2 raised cam center larger depressed areas cam farthest from timer motor smallest depressed areas 4 The unit can now be taken apart and the defective microswitch replaced 5 Reassemble NOTE The flanges on the cams are such that they only mesh in one direction The shorter flange on the cams always points toward the drive motor The timer s cam drive system is equipped with a clutch to enable user to view the operations of the cams and microswitches Remove power to the machine BEFORE touching the timer Rotate the cams by turning with fingers cam will turn in one di rection only Do not force them As cams actuate switches listen for the click of the 1 9 switch or test the switches with an ohm meter TIMER FOR 10 SERIES DISHMACHINES SERVICE A defective motor is indicated by the fact that the cams do not rotate or the machine INSTRUCTIONS does not perform the automatic operations or performs a specific part of the cycle continuously but works okay on manual Remember the timer motor is controlled by the start switch and the hold microswitch ch
46. e been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation INSTALLATION PLUMBING THE DISHMACHINE CONNECTING THE DRAIN LINE WATER SUPPLY CONNECTION Take care not to confuse static pressure with flow pressure PLUMBING CHECK INSTALLATION INSTRUCTIONS ELECTRICAL POWER Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines first remove the lower control box cover Fig 14 Next run the power lines through the hole located in the bottom of the control box to the terminal board inside Fig 15 This board is accessible by removing the lower cover plate on the control box Attach lines L1 and L2 L3 for three phase on the terminal block at the lower front right corner There is no neutral wire on this machine There is a grounding lug inside the control box on the bottom left Be sure all connections made are tightened properly It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Ensure that the power
47. e of the same nature Place the compartment rack in the open rack and wash with the cups and glasses Refer to the section entitled PREPARATION at the top of this page and follow the instructions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload At the beginning of each work day a warm up cycle will need to be performed Close the hood 3 Turn on the master switch 4 Raise the fill switch 5 until the machine is filled to the top of the basket overflow strainer 2 Once the proper water level has been reached turn on the heater switch 6 Observe the temperature gauges the rinse temperature should rise to a specified level of 180 F within five minutes if the incoming water to the booster tank is 140 F The wash heater will take longer to reach 150 F as the element is designed for maintaining temperature not heating Once the proper temperature has been reached with the hood closed turn on the manual wash switch You should hear the water being pumped as it strikes the top of the hood Turn off the manual wash switch The dishmachine is now ready to proceed with washing of the dishes INSTALLATION PREPARATION DAILY MACHINE PREPARATION WARM UP CYCLE 11 OPERATING INSTRUCTIONS WARE Proper preparation of ware will help ensure good results and less re washes If not PREPARATION done properly wale may not come out clean
48. eck this complete circuit before changing the motor NOTE It may be necessary to remove complete timer to replace motor if so follow steps 1 and 2 for removing the microswitches To replace the motor Remove motor leads from connection points Remove the two screws which hold the motor Replace with the new motor A N Re connect motor leads to proper points Timer Switch Mfg No 5945 306 02 00 A To upper right terminal start switch B To lower right terminal start switch C To right central terminal manual wash switch D To upper terminal of rinse switch E To 5 terminal F Shorting bar or jumpers connected to all three timer switches this terminal A B C D F on rear Timer 220V Timer Motor 220V 5945 303 19 00 5945 306 06 00 E 20 SWITCHES amp CIRCUIT BREAKERS FUNCTION OF SWITCHES CIRCUIT BREAKER amp INDICATING LIGHTS REPLACEMENT OF SWITCHES Rated 15 amps controls power to the control circuit only i e timer relays solenoid valve water level control and motors The circuit breaker does not cut off power in the control box at incoming terminal board and rinse heater relay contacts Power is still applied to them when the circuit breaker is in off position The switch interrupts all power going to the control circuit this means that all switches on control panel are inoperable until master switch is turned on This switch controls the timer motor through t
49. ed the relay reactivates and closes the normally open contacts to energize the wash heat circuit Note The master amp heat switch must be on and the wash tub full to the probe level for the wash heat circuit to work SYMPTOMS OF LEVEL CONTROL FAILURE 1 Wash heat circuit not energized by control Wash temperature not maintained by heater 2 Wash heater stays on with machine master and heat switch on yet no water in wash tub PROCEED WITH CHECKOUT 1 Remove power to machine by turning circuit breaker to its OFF position 2 Remove the 4 screws holding the control panel on the control box Remove panel and attach to one side of control box with 2 screws 3 Locate wash heat water level control board and disconnect wires going to terminals marked C amp H Mark and insulate wires for replacement 4 Re apply power to machine With an insulated jumper wire touch jumper between terminals C amp H relay in clear plastic cube should activate as wire touched to terminals observe relay contacts they should pull in 5 If relay operates the control can be deemed operational and other causes should be explored EXAMPLE Wash element open ore shorted thermostat is defective or needs adjustment See thermostat page for checkout 6 If relay does not operate replace control to see voltage is being applied to L1 L2 marked on control 7 1 any case always locate sensor probe inside wash tub and clean off all deposits i
50. eller If any should fall into this area the motor will have to be removed to retrieve the ball bearings If any should drop in the machine you will be able to locate and retrieve these if you left the overflow strainer in as suggested in step 3 8 Lift and remove the small manifold with the short tubes and place in a secure area 9 Carefully remove the 1 4 stainless steel ball bearings and place in a container 10 Lift and remove the large manifold with the long tubes and place in a secure area 11 The lower fixed race may be left in place 21 Replace the rinse feed pipe and rinse head assembly Replace the pin through the rinse feed casting and rinse feed pipe 12 Clean the ball bearings by soaking in a deliming solution 13 The ball bearing raceways may be cleaned by either brushing with deliming solution or gently cleaned by rubbing with fine sandpaper or emery cloth 14 Rinse the ball bearings and manifolds thoroughly 15 To reassemble first fill the lower raceway to capacity with the 1 4 ball bearings then remove one This will allow proper movement needed during rotation of assembly 16 RINSE WASH HEAD ASSEMBLIES RINSE WASH HEAD ASSEMBLIES 16 Replace the lower large manifold and fill the raceway fully with the bearings then remove one CONTUNIED 17 Replace the upper small manifold and fill raceway fully with bearings then remove one 18 Replace the wash cap by turning clockw
51. ent when water leaks around the motor shaft area If replacement is required proceed as follows a Remove the four bolts holding the pump mounting plate to the motor must done with an allen wrench b Slide mounting plate up off of shaft and motor c Press seal out of housing carefully 30 REPLACING SEAL amp CERAMIC REPLACING SEAL d Clean hole where seal was installed AND CERAMIC e Apply a small amount of non hardening sealant to the backside of seal Insert new seal with a seal driver to prevent ruffling the edges of the seal ON WASH AND Never use a screwdriver or similar tool to alternately force edge of seal in RINSE PUMPS place CONTINUED 10 Reassemble pump and motor by reversing the above procedure Gasket 0 gt ZB Impeller Ceramic Seal S Crane Seal Socket Head Cap Screw Pump Mounting Plate Motor 31 TROUBLESHOOTING COMMON PROBLEMS PROBLEM POSSIBLE CAUSE REMEDY 1 Replace or reset 2 Turn on or reset 3 Contact your electrician and or power company for repair Turn hand valve on Turn on or replace Replace switch or wire or connection terminal See instructions page concerning the solenoid valve Turn water to machine off remove plug and strainer screen clean and replace Turn hand valve on Turn on or replace Replace switch or wire or connection terminal Check connection and voltage to motor repair or replace as necessary
52. erating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard wa ter that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the wa ter evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this problem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with y
53. gle phase 10AB 10U 208 220 V 60 HZ three phase 10AB APRB 10U 208 220 V 60 HZ single phase 10AB APRB 10U 208 220 V 60 HZ three phase 5 SPECIFICATIONS INSTRUCTIONS Jackson WWS Inc provides technical support for all of the dishmachines detailed in this manual and recommends that service personnel have this manual on hand when calling technical support staff Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only Before installing unit check container and machine for damage A damaged contain er may be an indication of damage to the machine If there is any type of damage to both container and unit do not throw away the container The dishmachine has been inspected at the factory prior to shipping and is expected to arrive in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs do not return the unit to the manufac turer Instead contact the carrier and ask them to send a representative to the site to inspect the damage and request that an inspection report be completed Contact the carrier within 48 hours of receiving the machine to report possible freight damage and the dealer from whom the unit was pu
54. he machine must be turned off for this operation a Remove the plug and clean the strainer 5 Clean rinse tubes a Remove the end plugs on the lower and upper rinse arms b Clean all rinse tubes with the special brush provided c If spray holes in the rinse tubes are clogged they may be cleaned with a pointed tool 6 Clean the wash head assembly a If the spray jets are plugged use a pointed tool to dislodge and flush with water b If lodged items still remain in the wash tubes remove the wash assembly by first removing the rinse assembly c Clean the assembly at the sink by flushing water through the spray jets d Reinstall the wash and rinse assemblies 7 Clean any deposits which may have built up on exterior moving parts 15 RINSE WASH HEAD ASSEMBLIES RINSE WASH HEAD 1 Turn master switch to off position ASSEMBLIES Open hood and drain machine by lifting overflow strainer 3 When empty replace overflow strainer 4 Remove the pin holding the rinse feed pipe and remove the feed pipe and rinse head assembly 5 Locate the allen head set screw in the wash head cap and loosen screw by turning counter clockwise 6 Turn the wash head cap counter clockwise until the cap is removed and put the cap in a secure area 7 Carefully remove the 1 4 stainless steel ball bearings and place in a container Take special care to prevent any from falling through the wash tub base for these will fall into the motor imp
55. he screws one at a time and fill the holes with a non hardening food zone safe sealant and replace screws 3 Tighten down 1 Make sure rim of dishwasher tight up against table all around by loosening or tightening bullet feet on machine and table 2 Remove upper spray head assembly and insert a 1 2 by 9 or more nipple With pressure on nipple force hood away from where it rubs 3 Raise arm by using pressure on hood arm upward 4 Turn washer lock tab up and rotate spanner nut to tighten or loosen then bend tab to lock spanner in place 1 Check and install pressure reducer if necessary 2 See instructions page concerning thermostat adjustment 3 See illustration on page concerning hood support pipe 1 Thermostat needs adjustment or is faulty 2 Heat relay contacts welded or held shut 3 Water level control faulty 4 Wash heater faulty 5 Thermostat faulty 1 Hood support pipe does not have two 2 O rings below the support nut 2 Hood support block center back of wash tub is leaking 3 Hood support nut not down tight against washer gasket and table 1 Machine not level 2 Hood not centered 3 Hood too low 4 Inside adjustment nut too loose or tight 1 Water pressure too high holding solenoid valve open 2 Water temperature set too high in rinse tank 3 Internal vacuum breaker pipe not in hood support arm Problem Rinse water temperature too hot over
56. inse tank Solenoid valve does not operate Y Strainer is clogged Low water pressure Rinse head assemblies limed up or clogged with other deposits Rinse switch sluggish or faulty Solenoid valve dirty or faulty Water level control faulty APRB Models only Nothing on the machine operates Machine will not fill with electrical power applied even though other components work AB Model Machine will not fill with electrical power applied even though other components work APRB Model Machine fills slowly and or rinse is weak Rinse water runs continuously with power on 4 Rinse tank probe coated APRB Models only 4 Remove and clean probe then replace 5 Breather tube plugged or bent closed 5 Clean or replace tube APRB Model only COMMON PROBLEMS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY 1 Incoming water Check incoming water temperature by first turning off heat switch then drain the machine wash tub Next with the master switch push the fill switch up and hold 1 and a half minutes 90 seconds Release the fill switch and read the rinse thermometer The temperature should read 140 F or higher If it is not this temperature then the customer s supply water heater temperature must be adjusted to provide proper temperature See instructions page concerning Rinse Tank heater system See instructions page concerning thermostat ad
57. isconnect Terminal Board 3 Pole complete three phase Terminal Board 9 Pole complete slip terminal Thermometer Wash or Rinse Standard Thermostat Box Complete Without Wash Heater Overload Thermostat Rinse Thermostat Wash Timer 115V with Wires and Mounting Plate Timer 220V with Wires and Mounting Plate Timer Motor 115V for Module type Timer Timer Motor 220V for Module type Timer Timer Micro Switches Plastic Module type for Eagle Bliss Vacuum Breaker 1 2 Vacuum Breaker Repair Kit Vacuum Breaker Poppet Valve 1 4 Wash Head Assembly Complete Wash Head Cap w Race Wash Head Cap Set Screw Wash Head Center Shaft Wash Head Holding Bolt Wash Head Nut for Holding Bolt Wash Head Small Manifold Assembly Wash Head Large Manifold Assembly Wash Head Fixed Race Wash Head 1 4 S S Ball Bearings 25 qty each package Water Level Control 110V Water Level Control 220V Water Level Control Relay Only Water Level Control Printed Board Only Overload Hi limit for Wash Heater Tie Strap Stainless Steel PART NO 5930 301 22 18 5930 301 23 18 6401 016 55 00 5940 500 06 19 6685 200 01 10 5700 000 57 25 5930 510 02 00 5930 510 01 00 5945 303 18 00 5945 303 19 00 5945 306 05 00 5945 306 06 00 5945 306 02 00 4820 300 07 00 4820 200 22 00 4820 200 02 30 4810 100 03 00 6401 018 60 00 5700 000 10 12 5305 473 02 00 5700 000 11 01 5305 274 13 00 5310 374 01 00 5700 000 57 69 5700 000 57 70
58. ise onto the center shaft and finger tighten 19 Turn the wash cap counter clockwise by a 1 4 turn and tighten the allen set screw 20 Rotate the manifolds in opposite directions and see if they rotate freely Select the longest tube in the bottom manifold and make sure it moves up and down at least 1 8 and no more than 1 4 22 Close the hood doors and refill the dishwasher 23 Run through several cycles and recheck the wash manifolds for easy movement Adjust if necessary 17 RINSE WASH HEAD ASSEMBLIES Rinse Feed Casting GOD Rinse Feed Casting Gasket Rinse Feed i Set Screw 10 24 x 1 2 Pipe Weldment Ecer Ep 1 4 S S Ball Bearings Threaded Shaft Small Manifold Wash Arm 1 4 S S Ball Bearings Qty 23 Large Manifold 1 4 S S Ball Bearings Qty 23 Casting Wash Head Bottom 8 Locknut 1 4 20 S S Hex with Nylon Insert gt Bolt 1 4 20 x 2 3 4 S S Hex Head pr d Wash Head Base 18 SERVICE TIMER FOR 10 SERIES DISHMACHINES GENERAL GENERAL DESCRIPTION The timer is a self contained frame mounted timer of the ting cycle type It is mounted DESCRIPTION 50 0 on the control panel of the control box to control the automatic functions of the ma chine It consists of a clock motor which operates on 60 cycle AC 220 VAC In addi tion to the clock motor the timer contains a driven cam arrangement which operates th
59. justment Remove power and alter cause holding contacts closed or replace relay if needed To disassemble Use flat jaw wrench or channel locks Remove the poppet Clean poppet top and body Reassemble parts removed Replace needed parts or whole vacuum breaker See instructions page concerning removal of rinse and wash head assemblies See instructions page concerning removal of rinse and wash head assemblies 2 Race ways where ball bearings rotate rough or full of food particles See instructions page concerning removal of rinse and wash head assemblies while apart Clean race way with emery cloth or fine sandpaper Soak ball bearings in lime dissolving solution rinse and dry with a lint free towel Remove overflow strainer When the wash tub is empty reach in opening where the overflow was and remove the pump intake strainer and clean thoroughly See instructions page concerning seal and ceramic on wash and rinse pump for removal and inspection of impeller Follow 2 above to remove pump then check chamber and manifold Checkout and remove for motor repair if necessary Raise rinse water temperature to a max of 196 F using instruction page concerning thermostat adjustment See instructions page concerning Rinse Tank heater system temperature under required 140 F Heat switch relay thermostat or elements faulty Thermostat needs adjustment or is fa
60. moves consistently higher at a steady rate elements are okay b Check voltage at position 4 There should be 208 230 Volts If not check wiring NOTE A CHECK WITH AN AMP PROBE POSITION E Clamp probe on single wire between heat relay and heater elements The elements IF AVAILABLE WOULD BE together on a single phase should draw 30 amps one element will draw only 10 amps sU NEIN Replace element if found inoperative 3 If relay is closed but elements do not heat use same general methods used in step 2 above for checkout A Heater switch B Thermostat C Heater Relay D Rinse Tank Heaters E Amprobe Test Position X Terminal board 9 terminals 25 WASH TANK HEATER SYSTEM WASH TANK The wash tank heater control system is electrically connected in the circuit to operate on HEATER SYSTEM 208 230 Volts The heat circuit is controlled by a heat switch mounted right front panel water level control mounted top inside control box and thermostat mounted right front leg underneath When higher temperature is required power is applied to the heater element through above controls Should the wash tank thermometer read too high or too low follow checkout below CHECKOUT OF HEATER SYSTEM FOR WASH TANK refer to diagram on next page NOTE THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON OR ELECTRICIAN 1 Ready the machine for normal dish washing operation with the wash tank water at p
61. nstruct customer this should be done on a weekly basis 8 Other checks can be made using the wash tank heater system checkout shown on another page 9 Remove power to machine and replace wires that were removed in the steps above TIM B HIE SENSOR LUNDY PROBE 28 WATER LEVEL CONTROL FOR APRB WATER LEVEL The water control is used on this machine in conjunction with a sensing probe to detect CONTROL the water level in the rinse tank and to control the automatic refilling of it CONTIN UED When the water level decreases as the rinse pump starts to push water through the rinse tubes the probe then sends a signal to the control which deactivates the plug in relay located on the control circuit board When the relay deactivates its contacts return to a normally closed position The solenoid valve is connected in series with these contacts and atthis time energizes to allow water to refill the rinse tank to the proper level Then the relay activates and opens the normally closed contacts to deactivate the solenoid valve SYMPTOMS OF LEVEL CONTROL FAILURE 1 Water level in rinse tank is not maintained indicated by diminishing rinse spray halfway through its cycle 2 Water continues to run at the end of the rinse cycle or water continues to spray out of the rinse tubes PROCEED WITH CHECKOUT 1 Remove power to machine by turning circuit breaker to its off position 2 Remove 4 screws holding control panel
62. nt is drawing the correct amperage Replace element if defective 26 WASH TANK HEATER SYSTEM WASH TANK Clamp probe on a single wire between the thermostat and wash heater element The HEATER SYSTEM element should draw 3 amps If it does not and everything above checked out okay 1 replace the element This wash element is used to maintain wash water temperature so CONTINU ED temperature rise will be extremely slow do not depend on this indication A Heater switch B Thermostat NOTE A CHECK WITH AN C Relay AMP PROBE POSITION E D Rinse Tank Heaters IF AVAILABLE WOULD BE E Amprobe Test Position HELPFUL AT THIS POINT X Terminal board 9 terminals 27 WATER LEVEL CONTROL WATER LEVEL This water level control is used on this machine in conjunction with a sensor master CO NTROL Switch thermostat all of which help control the action of the wash tank heater The wash heater water level control is energized when the master switch is turned on When the water level decreases in the wash tank the sensor probe sends a signal to the control which deactivates the plug in relay located on the control circuit board When the relay deactivates one set of its contacts return to a normally open position The thermostat and wash heater are connected in series with these contacts and at this time de energizes the wash tank heat circuit thermostat amp wash heaters When the proper water level is restor
63. ntary slip disconnect Switch Manual Wash DPDT slip disconnect Switch Master DPST all slip disconnect used on wash heat and conveyor on 39 s PART NO 6680 200 02 68 6680 200 05 68 6401 008 50 00 6105 101 65 00 5330 300 09 27 6401 008 80 00 5330 300 02 27 5700 000 19 11 5330 200 34 00 5305 256 03 00 5305 256 03 00 5311 256 01 00 5310 256 01 00 5700 000 13 43 7320 100 13 01 7320 100 09 01 7320 100 17 01 7320 100 08 01 7320 100 14 01 7320 100 05 01 6400 000 90 24 4820 100 04 07 4820 200 01 06 5945 109 03 69 5945 109 02 69 5945 109 06 69 5700 000 28 68 5700 000 28 65 5311 369 08 00 5340 112 02 11 6400 000 61 52 6401 013 00 00 5330 200 02 06 7920 100 02 00 7320 500 01 04 4810 100 12 18 4810 100 09 18 4810 200 01 18 4810 200 02 18 4810 200 03 18 4810 200 05 18 4810 200 04 18 4810 200 07 18 4730 017 15 05 4730 017 15 10 4730 217 01 10 5930 301 20 18 5930 301 21 18 5930 301 22 18 PARTS LIST FOR MODEL 10 DISHWASHERS TY lI lI lA lA 1 SW oa N Poe X SERIAL NO AF 24 451 AF 24 451 All AF 24 451 All AF 28 000 All All All All All All All AF 35 373 AF 28 000 All AF 19 035 AF 19 035 AF 19 035 AF 19 035 AF 19 035 AF 19 035 AF 10 282 AF 10 282 AF 10 282 All AF 23 344 AF 23 344 AF 23 344 AF 23 344 DESCRIPTION Switch Heat DPST all slip disconnect Switch Start SPDT all slip d
64. of booster tank c Drain approximately 2 to 3 cups out of the tank d Pour 1 to 2 cups of delimer into the hood support block opening after tightening the booster tank union Replace the hood assembly Turn on the heat switch for 30 minutes Fill the machine with water Turn on manual wash switch and allow the unit to run for about 20 minutes Empty the machine and refill at least twice 2 remove all lime and corrosion deposits Fill the machine with wash water as would ordinarily be done for washing b Open the door and place one cup or less of deliming compound into the water Be sure to follow their directions if they vary from these being given which is available from your detergent supplier Read and follow the label instructions c Turn on the manual wash switch and allow to wash for five minutes d Open the door and examine the interior All lime should be removed and parts should be shiny If not allow to wash for a longer period e After the interior is clean empty the wash water be removing overflow strainer f Replace the overflow strainer Refill machine and allow to run for two minutes then again drain the wash reservoir g Refill as it is ready for regular operation 3 Clean strainers a Clean around overflow and pump intake strainer holes b Clean around pump intake a toothbrush makes a good cleaning tool 4 Clean Y strainer on the incoming water line Water to t
65. on control box Remove panel and attach to one side of control box with 2 screws 3 Locate water level control board and disconnect wires going to terminals marked C amp H Mark and insulated wires for correct placement 4 Re apply power to machine With an insulated jumper wire touch jumper between terminals C amp H relay in clear plastic cube should activate as wire touched to terminals observe relay contacts they should pull in 5 If relay operates the control be deemed operational and other causes should be explored EXAMPLE Solenoid valve not functioning properly loose or broken wires in circuit sensing probe malfunctioning or loose green ground wire O If relay does not operate replace control N Remove sensing probe from rinse tank and clean any deposits that may have built up causing it to malfunction If solenoid valve does not open or remains open see instructions on separate page to check clean or repair 9 Remove power to machine and replace wires that were removed in above steps Water Level Control Board 06680 200 01 19 29 REPLACING SEAL amp CERAMIC REPLACING SEAL The pump is part of the total motor pump system and utilizes one seal and ceramic to AND CERAMIC prevent the pump from leaking around the impeller and shaft One gasket is used to prevent leakage in between the pump and mounting plate and the machine pump plate ON WASH AND RINSE PUMPS REPLACEMENT of
66. our product will void the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory whichever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCH AS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 DAYS FROM THE DATE OF INSTALLATION IN ADDITION THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR GUIDES
67. our water treatment specialist and detergent vendor and come up with a com plete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dish machine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as efficiently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recommend 13 OPERATING INSTRUCTIONS INSTALLATION DETERGENT endorse any brand name of chemicals or chemical dispensing equipment Contact CONTROL your local chemical distributor for questions concerning these subjects CONTINUED Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate loca
68. r rack of soiled dishes adding the detergent close hood and flip start switch 8 in opposite direction SHUT DOWN AND At the end of meal time shut off the dishmachine by placing the start switch in center position and turn heat switch off Drain the dishmachine by removing the overflow CLEANING strainer Remove the pump intake strainer after water has drained Clean both strain ers Clean the inside of the unit Clean wash head upper and lower rinse arms and replace the clean strainers Replace all removed parts The machine is now ready for refilling and operation 12 OPERATING INSTRUCTIONS INSTALLATION DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how CONTROL efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment special ist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for op
69. rchased Note Be careful when cutting the hold down strap Fig 1 it is under tension Re move the hood Fig 2 and set to the side Please note Fig 3 for the location of the O ring Once the machine has been removed from the container ensure that there are no missing parts Fig 3 amp 4 from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately to have the missing item shipped to you VISUAL INSPECTION DO NOT THROW AWAY CONTAINER IF DAMAGE IS EVIDENT UNPACKING THE MACHINE INSTRUCTIONS The dishmachine is designed to operate while be ing level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet Fig 5 which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the top of the tub is level from side to side and from front to back before Fig 5 making any connections With the machine base set in place lift the ta ble Fig 6 with proper flange cutout over and above machine so that vertical flange on table cutout fits down inside of machine tub and hori zontal flange on machine tub fits up tight against underside of the table Fig 6 Ease vacuum breaker piping Fig 7 supplied with the dishmachine down through the square cutout in the backsplash of the table directl
70. ree microswitches PRINCIPLE OF The timer controls various operations of the dishmachine as per the wiring diagrams OPERATION for each machine HOWEVER the timing cycle ang the microswitches the for each model The time for one complete revolution of the cam shaft is approximately 150 seconds allowing two wash and two rinse operations for each complete revolu tion of the cam shaft The microswitch nearest the timer motor is the hold circuit and uses both the NO and NC contacts The middle microswitch controls the wash and uses the NO contact The switch farthest away from the timer motor controls the rinse and uses just the NC contact SERVICE Timer operation can be observed after removing the control panel from the control box by loosening the four screws holding it Hang the control panel using the two INSTRUCTIONS right hand screws with the back side of the panel outward If it is determined that the timer is defective it is recommended that a new timer be in CAUTION 8 stalled However limited field maintenance can be accomplished as follows A frozen contact on a microswitch will be indicated by one function being executed all the time iz esi the absence of a click when the switch arm is actuated To replace microswitch BEFORE WORKING ON THE CONTROL PANEL 1 Remove all wires from the timer properly tag them to assure proper OR WHILE SERVICING replacement THE COMPONENTS ON 2 Remove the two s
71. roper level 2 If temperature is too high adjust thermostat using thermostat instructions in this manual 3 If temperature is too low adjust thermostat using thermostat instructions in this manual then NOTE ELECTRICAL POWER STILL APPLIED SO BE CAREFUL See instructions in manual for removing control panel front Refer to replacement of switch in control panel a With circuit breaker master switch and heat switch on check power to machine at position 1 terminal board X should read 208 230 Volts if not check customer s circuit breaker if defective replace b Wash temperature should be 130 F or less to proceed C Observe water level control letter D Turn hat switch on and off several timers Relay and contact points inside clear case on heat water level control should move back and forth 1 If water level control relay doesn t close contact points don t move in C above a Refer to page on Water Level Control s function and checkout 2 If water level control relay does close proceed with heat switch on a Check voltage at position 1 on terminal board X Voltage is 208 230 Volts b Check position 2 there should be no voltage If there is voltage then adjust thermostat refer to page 22 on Thermostat Adjusting c Check position 3 voltage should be 208 230 Volts If not check wiring for loose connections or a break d Temperature should rise slowly a check with an amprobe would indicate if the eleme
72. ted on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recom mends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem 14 PREVENTATIVE MAINTENANCE PREVENTATIVE Proper maintenance of your Jackson dishmachine will insure optimum service with a MAINTENANCE minimum of down time 1 To delime the booster tank a Remove the support pipe nut and lift the whole hood assembly away from the unit b Loosen the fitting going into bottom side
73. th a wrench It may be necessary to work support pipe back and forth to seat nut properly When the nut is tight it should force flat the stainless steel and rubber washers tight to the table top Attach vacuum breaker support pipe clamp Fig 13 to the support pipe and external vacuum breaker piping Slide up about 12 from the table and tighten securely Position cover plate supplied with table over square cutout in backsplash on table so that it fits tightly around piping then snap in the four nylon fasteners supplied to hold in place Fig 13 Rotate the hood to insure it is free if not check level of machine tightness of table to machine flange centering of machine level of table and hood support pipe 8 INSTRUCTIONS All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer The drain for the dishmachine is a gravity discharge drain Remove the overflow strainer stopper from the tub and the unit will drain itself There m
74. th nuts and replace control panel on control box Power can now be applied to the dishmachine and run through cycles checking all operations 1 Connection terminals 2 Inside nut 3 Panel plate 4 Outside nut 5 Bar or toggle handle 22 SERVICE THERMOSTAT ADJUSTMENT THERMOSTAT The thermostat can be adjusted by turning screw 1 see diagram below on the ADJUSTMENT thermostat housing cover Remember the preset setting in case the problems are elsewhere in the control circuit A clockwise rotation is used to obtain a lower tem perature setting and a counter clockwise rotation is used to obtain a higher tempera ture setting A 1 8 turn of screw 1 changes the temperature approximately 15 F If screw 1 is turned all the way to its stop in either direction adjust screw 2 as follows DO NOT TOUCH THE SCREW SEALED WITH RED PAINT When adjust ing screw 2 power should be disconnected during adjustment Set screw 1 so that it can be turned equal distances in either direction then if screw 1 stopped while turning in clockwise direction turn screw 2 3 4 turn in a clockwise direction if screw 1 stopped while turning in counterclockwise direction turn screw 2 3 4 turn in a counterclockwise direction This will bring the thermostat to approximately the same setting obtained where screw 1 stopped Check the preset temperature setting before attempting any fur ther adjustments Use screw 1 for any further adj
75. ulty Heat relay contacts welded or held shut Limed up Faulty Wash cap adjusted too tight Race ways where ball bearings rotate rough or full of food particles Overflow strainer clogged or pump intake strainer clogged Pump impeller worn or broken only after many years of use Obstruction in pump chute or wash manifold Rinse water temperature too low Thermometer faulty Rinse water temperature too low less than 180 F Problem Rinse water tem perature too hot over 200 F and water may dribble out of the rinse heads from time to time Vacuum breaker leaks Wash arms spray water but do not rotate Wash water only spray up and out of tubes a couple of inches Wash motor or rinse motor APRB Model only does not operate Wash water temperature too low below 150 TROUBLESHOOTING COMMON PROBLEMS PROBLEM POSSIBLE CAUSE REMEDY 1 See instructions page concerning thermostat adjustment 2 Check thermometer and replace if necessary 3 See instruction page concerning water level control wash heat circuit 4 See instruction page concerning wash tank heater system 5 See instruction page concerning wash tank heater system 1 The hood must be removed to check and replace the o rings but be sure the leak is coming from there before proceeding 2 Tighten the screws from the inside of the tub Sometimes you can remove t
76. ust also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above before proceeding Install the water supply line 3 4 pipe size minimum to the end of the Y strainer It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 25 PSI flow pressure at the recommended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pressure regulator be installed The Model 10 does not come with water a pressure regulator as standard equipment Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied with the dishmachine be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment Slowly turn on the water supply to the machine after the incoming fill line and the drain line hav
77. ustments Thermostats can be ordered by using the following numbers Rinse Thermostat 05930 510 02 00 Wash Thermostat 05930 510 01 00 23 RINSE TANK HEATER SYSTEM RINSE TANK The rinse tank heater system is electrically connected in the circuit and is controlled by a HEATER SYSTEM heat switch mounted on the front panel and a thermostat mounted near the right front leg underneath which activates the coil on the heat relay mounted in the control box When higher temperature is required power is applied to the heaters mounted on the right end of built in boosters when the contacts of the heat relay are closed Should the rinse tank thermometer read either too high or too low CAUTION ALWAYS follow checkout below REMOVE THE POWER TO THE MACHINE BEFORE WORKING ON THE CONTROL PANEL OR CHECKOUT OF HEATER SYSTEM FOR RINSE TANK refer to diagram on pg 24 NOTE THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON OR ELECTRICIAN WHILE SERVICING THE 1 If temperature is too high adjust thermostat using thermostat instructions in this manual SHOULD CEA DE 2 If temperature is too low adjust thermostat using thermostat instructions in this manual then a Turn off power to machine by tripping customer circuit breaker to off position b Remove lower cover plate on control box held by a single screw c Make sure rinse temperature is below 180 F preferably about 140 F
78. ware ELECTRICAL REQUIREMENTS MODEL 10 Electrical Characteristics NOTE 1 MCA Minimum Circuit Ampacity 125 x Largest Motor FLA of all other motors all other loads NOTE 2 MOP Maximum Overcurrent Protective Device 225 x Largest Motor FLA of all other motors all other loads All electrical ratings provided in this manual are for reference only Always refer to the machine data plate to get exact electrical information for this machine All electrical work performed on machines should be done in accordance with ap plicable local state territorial and national codes Work should only be performed by qualified electricians and authorized service agents Where applicable heating element amperage draws have been adjusted for the assumed input voltage Jackson assumes incoming voltages will be either 208 or 230 volts Some heating elements used in the machines are rated for other voltages such as 240 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If the dishmachine is equipped with the optional rinse heater note the rinse heater may have its own electrical connection and therefore require a separate service Amperage loads for motors and heaters are indicated on the machine data plate The electrical configurations of the AVENGER series of machines are as follows Available Electrical Characteristics 10A 208 220 V 60 HZ single phase 10AB 208 220 V 60 HZ sin
79. wo circuits see electrical diagram it is a three position switch up position start middle position off down position start To start flip switch toggle in either up or down position indicating light in center of panel will light verifying automatic cycle has started After cycle ends and you are ready to start a new cycle flip toggle to opposite position This light comes on only when automatic cycle is in progress and extinguishes when cycle is complete This switch is used to bypass the timer and operate the wash pump manually The wash pump will run as long as this switch is on The prime purpose of this switch is to extend the wash period for extremely soiled dished before putting them through the normal automatic cycle It may also be used as an emergency backup in case of timer failure for rinsing dishes The required rinse time is indicated on the front control panel This switch is spring loaded and must be held in its up position to operate When the switch is operated water is allowed to fill machine through the rinse heads It may be used as an emergency backup in case of timer failure for rinsing dishes The required rinse time is indicated on the front control panel This switch applies power to the heat circuits which are composed of automatic con trol devices that turn heaters on and off to maintain required temperatures SERVICE PROCEDURES CIRCUIT BREAKER MASTER SWITCH START SWITCH CYCLE LIGH
80. y behind the machine Connect vacuum breaker piping to machine The top union connects to its matching half on the bottom of the rinse booster tank Fig 8 The bottom union of the piping connects to an adapter pipe which in turn connects to the so lenoid valve Fig 9 The arrows on the solenoid valve indicate the direction of water flow to the machine Tighten both of the connections Fig 8 INSTALLATION LEVEL THE DISHMACHINE INSTALLING THE DISHMACHINE INSTALLING THE VACUUM BREAKER amp PLUMBING INSTRUCTIONS ALIGNING THE Adjust the machine base to line up hole in table MACHINE with hole in support block Fig 10 INSTALLING THE Insert internal vacuum breaker pipe into hood INTERNAL VACUUM support block pin end down Fig 11 BREAKER WARNING Internal vacuum breaker pipe must be installed or there will be a hazard to the operator INSTALLING THE Make sure there are two O rings Fig 5 on the HOOD ASSEMBLY lower support pipe near the end of the ring While also holding the internal vacuum breaker lift the hood and hood support pipe up over table Set hood support pipe down into the support block hole Fig 12 and begin to work the hex nut into the hole The locating pin in the support block will insure proper line up While holding the support pipe start tightening nut by hand to prevent cross threading It should tighten considerable Fig 12 by hand Then continue tightening wi

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