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350 - Arctic Cat

1. Initial 100 Every 100 Every 300 Every 500 Item Page miles after miles or 1 miles or 3 miles or 6 break in month months months Battery 57 l l Engine nuts and bolts l l Valve clearance l l Spark plug 60 l l l 60 Replace every 4000 miles or 18 months Oil cooler 350 52 l l l z Liquid Cooling System 425 52 l Inspect every time before riding z Idle RPM 350 60 l l a 2 Throttle cable 61 l Inspect every time before riding S Gas vent hoses 45 l Inspect every time before riding 45 Replace every 2 years 5 Engine transmission oil and filter 53 R R Air filter 61 l Air filter housing drain 62 l Inspect every time before riding Gear lubricant Front differential 54 l l rear drive 54 Replace every 4 years V Belt 62 I I Muffler spark arrester 63 Cc Tires air pressure 62 27 l Inspect every time before riding Brake components 55 56 l Inspect every time before riding Brake fluid 55 l Replace every 2 years Brake hoses 55 l Replace every 4 years Steering l Inspect every time before riding Suspension Ball joint boots drive axle boots front and rear tie rods differential and rear drive bellows l Inspect every time before riding Chassis nuts and bolts I T Frame welds racks l l Electrical connections l l Headlight taillight brakelight 63 l Inspect every time before riding I Inspect and clean adjust lubricate replace as necessary Dealer maint
2. cccececeseteteeeeeeseees 53 General Lubrication 0 ccceeeeee 53 Hydraulic Hand Brake cecceeeee 55 Brake FIUIC cccccseeeeseseteeseeeeee 55 Brake Lever LOCK cccesseeee 55 Brake HOSES eccceeseceteeeeeeeees 55 Brake Pads ccececceeeseseteteeeeeees 55 Rear Foot Brake c ccccccscssseseseseeeees 56 Protective Rubber Boots cce8 56 Battery inireseta 57 SPANK PLUG iii ia ania iieo 60 Engine Idle RPM Adjustment 350 60 Throttle Cable Adjustment eee 61 Ait FIREN nnan 61 Air Filter Housing Drain cce 62 Draining V Belt Cover cccccseeeeee 62 WWOS oss tad A EE E E E 62 Wheels TEE EEEE EA 63 Muffler Spark Arreste sssseeseeeee 63 Light Bulb Replacement cescsee 63 Preparation for Storage Preparation after Storage 67 Maintenance Record 68 Limited Warranty cssesssesserseeees 69 Warranty Procedure Owner Responsibility csscccseeseeeeeeeees 70 Change of Address Ownership or Warranty Transfet sssceeee 71 Arctic Cat ATV Emission Control Warranty Statement sceseeesee 73 Arctic Cat Emission Control System Limited Warranty scsessseeseerees 74 U S EPA Emission Control Statement Warranty Coverage ATV U S Only eceeeeeeeeeeee 75 Declaration Of Conformity 76 Identification Numbers Record Inside
3. When replacing the headlight bulb be careful not to touch the glass portion of the bulb Grasp the new bulb with a clean cloth To replace the taillight brakelight bulb use the following procedure 1 4 Rotate the socket counterclockwise and remove it from the housing To remove the bulb from the socket push in and rotate counterclockwise To install the bulb push in and turn clockwise Insert the socket into the housing and rotate it clockwise To replace the running lights use the fol lowing procedure 1 2 Pull the bulb socket from the run ning light housing and remove the bulb by pulling it from the socket Push a new bulb into the socket and press the socket into the running light housing Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 64 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming surface wall or similar aiming surface Aiming Surface eLm 5cm r 2 in ATV 0070 E NOTE There should be an aver age operating load on the ATV when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight Using the measurements obtained in step 2 make horizontal marks on the aiming
4. 2 Remove the oil level stick Be care ful not to allow contaminates to enter the opening Maintenance z o7 2 S D 2 e z 2 2 4 m 3 Remove the drain plug from the bot tom of the engine and drain the oil into a drain pan View from Beneath 733 441A 4 Remove the oil filter plug from the filter mounting boss located on the front right side of the transmission case and allow the filter to drain completely 5 Using the oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil fil ter and dispose of properly Do not re use oil filter E NOTE Clean up any excess oil after removing the filter 6 Apply oil to the new filter O ring and check to make sure it is posi tioned correctly then install the new oil filter Tighten securely 7 Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it securely Pour the recom mended oil in the filler hole Install filler plug 9 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 10 Turn the engine off and wait approx imately one minute Recheck the oil level 11 Inspect the area around the drain plug and oil filter for leaks 54 Front Differential and Rear Drive Gear Lubricant Inspecting Changing Inspect and change the gear lubricant in each according to the Maintenance
5. 2011 Arctic Cat Inc Trademarks of Arctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1656 Canada p n 2259 069
6. 3 Shift the range lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely E NOTE The V belt and pulleys should be inspected every 500 miles and the belt replaced if nec essary Tires A WARNING Always use the size and type of tires as specified Refer to the Specifica tions chart for proper tire inflation pressure and always maintain proper tire inflation pressure Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this min imum specification A Minimum Tread Depth 3 mm 1 8 in 0732 649 A WARNING The use of worn out tires is danger ous and can increase the risk of an accident Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this maintenan
7. POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in injury or death to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift positions as needed during operation It is not for carrying passen gers POTENTIAL HAZARD Pe Operating this ATV on paved surfaces 1 t WHAT CAN HAPPEN The ATV s tires are designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks driveways park ing lots and streets 8 A WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or high ways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate an ATV on public streets roads or highways A WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved hel met eye protection and protect
8. WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV A WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience A WARNING POTENTIAL HAZARD _ AR Attempting wheelies jumps and other stunts 4 PE A WHAT CAN HAPPEN Increases the chance of an accident including a roll over A gt gt HOW TO AVOID THE HAZARD tr Never attempt stunts such as wheelies or jumps as Don t try to show off i m A WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper ating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual Indicates a potential hazard that could 10 A WARNING result in a serious injury or death Warnings A WARNING
9. 3 2 1 Be careful not to short cables against bare metal E NOTE Have the battery and elec trical system checked prior to oper ating the vehicle again Spark Plug The ATV comes equipped with a speci fied spark plug See the Specifications chart for the correct spark plug and the correct gap A light brown insulator indi cates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the carburetor on the 350 may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of car bon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug Adjust to the recommended gap for proper ignition Use a wire type feeler gauge to check the gap m y ATV 0052 When installing the spark plug be sure to tighten it securely A new spark plug should be tightened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cyl inder head Engine Idle RPM Adjustment 350 To properly adjust the idle a tachometer is necessary If one is not available take the ATV to an autho
10. Schedule When changing the lubricant use approved SAE 80W 90 hypoid oil and use the following procedure 1 Place the ATV on level ground 2 Remove each oil filler plug 3 Drain the oil into a drain pan by remov ing in turn the drain plug from each FrontiDifferentialrrr J AA lt _ lt CF107B CF106C 4 After all the oil has been drained install the drain plugs and tighten securely CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer for servicing 5 Pour recommended oil into each filler hole E NOTE If the gear case has a level plug fill to the threads of the level plug If the gear case has only a fill plug fill to within 1 in of the threads of the fill plug j C O CF113A CF116A E NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants 6 Install the filler plugs and level plugs Hydraulic Hand Brake Brake Lever Lock PA Hand Brake 7 738 420B A WARNING Be sure to inspect the hydraulic brake system before each use Always maintain brakes according to the Maintenance Schedule Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid Sight Glass 738 420A E NOTE If the sight glass appears
11. as specified Rak Bokn Brad Darling Vice President General Manager 76 identification Numbers Record A WARNING Indicates a potential hazard that could result in serious injury or death EZ i 1 KEY IDENTIFICATION NUMBER The key identification number is stamped on the key as shown in the illustration Record this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen A WARNING Improper ATV use can result in SEVERE INJURY or DEATH DDG ALWAYS USE NEVERUSE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate e without proper training or instruction e at speeds too fast for your skills or the conditions e on public roads a collision can occur with another vehicle e with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS e use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns e avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS
12. properly serviced to prevent rusting and component deterioration Arctic Cat recommends the following procedure to prepare the ATV for storage An authorized Arctic Cat ATV dealer should perform this service however the owner operator may perform this service if desired 1 Clean the seat cushion cover and base with a damp cloth and allow to dry 2 Clean the ATV thoroughly by wash ing dirt oil grass and other foreign matter from the entire ATV Allow the ATV to dry thoroughly DO NOT get water into any part of the engine or air intake 3 Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank Remove the air filter housing cover and air filter Start the engine and allow it to idle then using Arc tic Cat Engine Preserver rapidly inject the preserver into the air filter opening for a period of 10 to 20 sec onds Install the air filter and hous ing cover CAUTION If the interior of the air filter housing is dirty clean the area before start ing the engine 4 On the 350 drain the carburetor float bowl 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are t
13. 3 Fill a wash pan larger than the ele ment with a non flammable solvent then dip the element in the solvent and wash it 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or ring the element or it will develop cracks 5 Dry the element 6 Put the element in a plastic bag then pour in air filter oil and work the oil into the element 7 Squeeze the element to remove excess oil CAUTION A torn air filter can cause damage to the ATV engine Dirt and dust may get inside the engine if the element is torn Carefully examine the ele ment for tears before and after cleaning it Replace the element with a new one if it is torn 61 Maintenance z z e7 2 S D 2 e z 2 2 4 i 8 Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the carburetor 9 Install the air filter and cover Connect the inlet boot and tighten the clamp securely Inlet Boot Clamp KC0056B Air Filter Housing Drain Inspect the duck bill drain in front of the main housing for debris and for proper sealing KC0056C Draining V Belt Cover VBAUC ver Drain KC0049A E NOTE If the ATV has been driven through water the V belt cover must be drained of any water 1 Place the ATV on a level surface 2 Remove the drain bolt from the cover and allow the water to drain out
14. ANY WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES No dealer is authorized to modify this Arctic Cat Inc Limited Emission Control System Warranty Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC LIMITED ATV WARRANTY Additional Information Any replacement component that is equivalent in performance and durability may be used in the perfor mance of any maintenance or repairs However Arctic Cat is not liable for these components The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the ATV is delivered to the owner 74 U S EPA Emission Control Statement Warranty Coverage ATV U S Only Statement Warranty Arctic Cat warrants to the original retail purchaser and each subsequent purchaser that all U S EPA certified Arctic Cat ATV s are designed built and equipped to conform to all U S EPA Emission Control Regulations Please read the following information completely Your authorized Arctic Cat ATV dealer will repair or replace any defective emission r
15. ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the ATV After you ve followed the procedure for parking it s time to dismount 1 Double check that the brake lever lock is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left side of the ATV How to Handle the ATV Active Riding Techniques Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics from the U S Con sumer Product Safety Commission CPSC say that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience 31 Maintenance z z o7 2 b D 2 e z 2 2 a ATV Operation Safe riding techniques include e Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossing Obstacles Riding Once the engine s warm the ATV is ready to go N AA F ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the brake lever lock 3 Shift into gear 4 Release the brake slowly and apply t
16. POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from a foot rest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of your ATV during operation A WARNING POTENTIAL HAZARD Be Failure to use extra care when operating the ATV on Qe unfamiliar terrain gt WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV A WARNING POTENTIAL HAZARD lon 7 3 ae Failure to use extra care when operating on rough Y slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain A WARNING POTENTIAL HAZARD T
17. Remove the cap screws securing the spark arrester assembly to the muf fler then remove the spark arrester KC334A 2 Using a suitable brush clean the car bon deposits from the screen taking care not to damage the screen E NOTE If the screen or gasket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the cap screws Tighten securely Light Bulb Replacement The wattage rating of each bulb is shown in the chart When replacing a burned bulb always use the same wattage rating Headlight 12V 35W 4 Taillight Brakelight 12V 5W 21W CAUTION Use only specified bulbs indicated in the chart as replacement bulbs 63 Maintenance s z e7 2 b D 2 oO z 2 2 m E NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the fol lowing procedure 1 Remove the wiring harness connec tor from the back of the headlight Grasp the bulb housing turn it coun terclockwise and remove the bulb Install the new bulb into the housing and rotate it completely clockwise Install the wiring harness connector CAUTION
18. Sport e Know all local state provincial riding laws e Respect your ATV e Respect the environment and e You will gain the respect of others We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tions without notice Division II of this manual covers opera tor related maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illustrations in this manual were technically correct Some illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions Because Arctic Cat Inc constantly refines and improves its products no retroactive obligation is incurred Parts and Accessories When in need of replacement parts oil or accessories for your Arctic Cat ATV be sure to use only GENUINE ARCTIC CAT PARTS OIL AND ACCESSORIES Only genuine Arctic Cat parts oil and accessories are
19. Valve Exhaust Temperature Sensor Crankshaft Position Sensor Ignition System Miscellaneous Items Used in Ignition Coil Aforementioned Systems Knock Sensor System Connectors Spark Plugs Switches Capacitive Discharge Ignition CDI Module Grommets Magneto Pick Up Clamps Hoses Ties Gaskets Wiring Owner s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator s Manual Proper maintenance generally includes replacement and service at the owner s choosing such items as air filter oil and oil filter or any other part item or device related to emissions control as specified in the Operator s Man ual It is the owner s responsibility to ensure that the ATV is used in a manner for which it was designed 75 Declaration Of Conformity Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 350 4x4 425 4x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA I the undersigned hereby declare that the equipment specified above conforms to the directive s and standard s
20. be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clock wise to decrease engine RPM maxi mum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely E NOTE The ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached When the RPM limiter is activated it could be misinter preted as a high speed misfire Maintenance exe z o 2 be D 2 e c 2 2 a LCD Guage E NOTE All segments of the LCD will activate for approximately two seconds when the ignition switch is rotated to the ON position CF236B 1 Clock Engine Hour Meter The clock function indicates time in the 12 hour mode the hour meter indicates the total time the ATV has run and cannot be reset to zero To set the clock use the following procedure A With the ignition switch ON press and release the Mode But ton 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to select the clock display B Press and hold the Set Reset But ton 4 until the minutes stop scrolling and the hour display starts to scroll Momentarily release when the correct hour is displayed then repeatedly press and release the Set Reset Button 4 until the correct minutes are displaye
21. comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement E NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page gt D 2 w r lt 2 2 2 m k lea amzoo ooro Indicates a potential hazard that could 7 result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered They should then regularly practice the skills learned in the course and the operating techniques described in this Operator s Manual For more information about the training course contact an authorized Arctic Cat ATV dealer or call 1 800 887 2887 U S or 1 613 739 1535 Canada A WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to serious injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV A WARNING
22. dark there is a sufficient amount of fluid in the reservoir CAUTION Be careful not to spill any fluid when filling the brake fluid reservoir Wipe away spilled fluid immediately Brake Lever Lock Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad Maintenance s z o 2 Bee D 2 e z Q 2 2 a 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb steel wheels or 80 ft lb aluminum wh
23. engi neered to meet the standards and requirements of your Arctic Cat ATV For a complete list of accessories refer to the current Arctic Cat ATV Acces sory Catalog To aid in service and maintenance pro cedures on this ATV a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat ATV dealer Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age Speed Category Limitations NOTES Years MPH Y 12 12 or 15 Limited Operate Older 30 Maximum Under Adult Supervision T 14 140r 20 Limited Operate Older 30 Limited Under Adult 38 Maximum Supervision G amp S 16 or According to Older Local Regulations 1 OFFICIAL hi TREAD LIGHTLY Regier Table of Contents Foreword risene iiae 1 Parts and Accessories ssssseesee 1 DIVISION I SAFETY ATV Safety Ale rt cssccsseesseesseeeeseees 4 Rider Training Course ccssesseeseee 5 HAN GTAGS eis irinetan 6 Warning Labels amp Information 7 Warnings 22 c ccceeeeeeeeseeeeeeeeeeees Prevention Safe Riding Clothing and Gear 16 Condition of the ATV 17 T CLOC 0 17 First Aid and Survival 18 Active RIGING cssecceseeesereeeeneeeeeseee 20 Sound Judgment ssccseseseeeeeee 21 25 Environment 21 Those Aro
24. le 613 739 1535 Particularly important information is distinguished in this manual by the following notations ALERT YOUR SAFETY IS INVOLVED WARNING indicates a hazardous situation which if A WARNING not avoided could result in death or serious injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury The Safety Alert Symbol means ATTENTION BE E NOTE A NOTE provides key information to make procedures easier or more clear California Proposition 65 A WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Foreword Congratulations and thank you from Arc tic Cat Inc for purchasing an ARCTIC CAT All Terrain Vehicle ATV Built with American engineering and manufac turing know how it is designed to pro vide superior ride comfort utility and dependable service This Operator s Manual is furnished to ensure that the operator is aware of safe operating procedures It also includes information about the general care and maintenance of your ATV Carefully read the following pages If you have any questions regarding this ATV contact an authorized Arctic Cat ATV dealer for assistance Remember only authorized Arctic Cat ATV dealers have the knowledge and facilities to pro vide you with the best service possible Protect Your
25. level should be checked periodically CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear E NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature When filling the cooling system use a coolant water mixture which will satisfy the coldest anticipated weather condi tions of the area in accordance with the coolant manufacturer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to the bottom of the stand pipe in the radiator neck Checking Filling 1 Locate the coolant reservoir on the right side behind the radiator KC338B 2 Remove the cap and fill with the appropriate coolant until coolant level is between the LOW and FULL lines Do not overfill 3 Install the cap on the reservoir 4 Remove the radiator access panel then remove the radiator cap and add coolant as necessary until coolant is visible in the fill tank KC339A 5 Install the radiator cap and access panel Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leak age some seal leakage may be observed but it does not indica
26. oil is acceptable Multi Grade Engine Oil OW 40 Synthetic ENGINE OIL C 30 20 10 0 10 20 30 40 TEMP F 22 4 14 32 50 68 86 104 OILCHART J Recommended Front Differential Rear Drive Lubricant E NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants The recommended lubricant front differential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the Arctic Cat ATV CAUTION Any lubricant used in place of the recommended lubricant could cause serious front differential rear drive damage Filling Gas Tank A WARNING Always fill the gas tank in a well venti lated area Never add gasoline to the ATV gas tank near any open flames or with the engine running or hot DO NOT SMOKE while filling the gas tank Since gasoline expands as its temperature increases the gas tank must be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area Maximum Level ATV0049D Allow the engine to cool before filling the gas tank Care must be taken not to over fill the tank If overfilled gas may leak onto the engine creating a fire hazard A WARNING Do not over flow gasoline when fill ing the gas tank A fire hazard could materialize Always allow the engine to cool before filling th
27. shift the ATV fol low these steps a i ui Reverse CF130B 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward E NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position pro vides slower speed and greater torque to the wheels CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Failure to fol low this caution may result in prema ture V belt failure or in damage to related drive system components 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake lever lock before shifting into another range or into reverse A WARNING Do not start the engine or operate this ATV with the clutch shield Serious injury could Parking Parking involves following the previous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the engine stop switch 3 Turn off the ignition 4 If you have to park on a hill shift the
28. shirt or jacket Never consume alcohol or drugs before or while operating an ATV Never operate an ATV at excessive speeds Go at a speed which is proper for the terrain visibility con ditions and your experience Never attempt to do wheelies jumps or other stunts Always be careful when operating an ATV especially when approach ing hills turns and obstacles and when operating on unfamiliar or rough terrain Never lend an ATV to anyone who has not taken a training course or has not been driving an ATV for at least a year Always follow these age recommen e A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older e A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Indicates a potential hazard that could result in a serious injury or death balance of the ATV and may cause it surfaces ATV s are not designed to be used on paved surfaces and may seriously Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills First time purchasers without any previous ATV riding experience will receive a 100 00 coupon from Arctic Cat through the SVIA ASI after completing the trainin
29. the Load Capacity Rat ings Chart for tongue weight information Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance will be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping distance than when not towing a trailer 47 Maintenance lt z o7 2 b D 2 e z 2 2 a A WARNING Riding an ATV without extra caution when towing a trailer will be hazard ous Trailer towing can affect the handling and braking of the ATV Never tow a trailer without a rigid tongue and never exceed 10 mph Avoid sudden accelerations and stopping of the ATV Do not make quick maneuvers Avoid uneven sur faces and do not tow on hills Never carry passengers in a trailer unless the trailer is designed for such use Allow more stopping distance than when not towing a trailer Transporting ATV When transporting the ATV Arctic Cat recommends that the ATV be in its normal operating position on all four wheels and the following procedure be used 1 Engage the brake lever lock and place the transmission in gear CAUTION lock and place the transmission in gear could result in the ATV rolling off the trailer in the event of tie Failure to engage the brake lever down strap failure 2 Secure the ATV with load rated hold down straps E NOTE Suitable hol
30. the consistently safe choices you make will help you avoid hurting yourself and the people around you 16 20 You re straddling the fence Depending on your mood or whom you re with the choices you make may help you or hurt you 21 30 You re taking your chances Time to reconsider a lot of the judgments you make You re destined to put your self in dangerous situations and poten tially hurt yourself and the people around you Environment The environment you operate an ATV in is often harsh and sometimes dangerous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts Terrain Always pay close attention to the terrain you re on even if it is familiar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time Fences can be constructed and excavations dug in a short period of time Weather climate and development take their toll 21 gt D 2 wn r lt 2 2 2 m Sound Judgment The thing about terrain is that sometimes you don t know it s changed until you get there Whether it s familiar or not check out your surroundings before and during your ride Night Riding Riding at night can be very hazardous Obstacles and other hazards that are eas ily i
31. to a local hospital where she was pronounced dead on arrival Photographs of the incident were not taken by law enforcement officials 26 ESZE Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experi ence you should never let anyone under the age of 16 operate your ATV Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age Speed Category Limitations NOTES Years MPH Y 12 12 or 15 Limited Operate Older 30 Maximum Under Adult Supervision T 14 14 0r 20 Limited Operate Older 30 Limited Under Adult 38 Maximum Supervision G amp S 16 or According to Older Local Regulations Ind
32. to achieve full braking effectiveness Braking dis tance will be extended until brake pads are properly burnished To properly burnish the brakes use fol lowing procedure 1 Choose an area sufficiently large to safely accelerate ATV to 30 mph and to brake to a stop 49 Maintenance Fiu z o 2 D 2 e z 2 2 Qa 2 Accelerate to 30 mph then com press brake lever to decelerate to 0 5 mph 3 Repeat procedure twenty times A WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly bur nished General Maintenance E NOTE Proper maintenance of the If the owner operator does not feel quali ATV is important for optimum per fied to perform any of these maintenance formance Follow the Maintenance procedures or checks take the ATV to an Schedule and all ensuing mainte authorized Arctic Cat ATV dealer for nance instructions information professional service If at any time abnormal noises vibrations W NOTE The following instructions or improper functioning of any component and information refer to specific of this ATV is detected DO NOT OPER items in the maintenance and care ATE THE ATV Take the ATV to an autho of the ATV rized Arctic Cat ATV dealer for inspection and adjustment or repair Maintenance Schedule
33. 2012 OPERATOR S MANUAL ATV 350 FIS H25 AlS SE A WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission AR aioe Read this manual carefully eo gt contains Imori safety information NEVER operate this ATV if you are under 16 Your ATV can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Operator s Manual and the labels on your ATV Keep this Operator s Manual with your ATV at all times This Arctic Cat ATV Oper ator s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale If the ATV changes ownership more than once contact Arctic Cat Inc Service Department P O Box 810 Thief River Falls MN 56701 for proper registration information FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propri taires canadiens composez
34. ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arc tic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations One reason why passengers are prohib ited on ATV s is because their presence throws off the weight and balance of the ATV Cargo can do the same if it weighs too much Limit the ATV to the load capacity ratings identified in the follow ing chart for the particular model being operated So if you re weighing in at over 200 Ib 91 kg when you ride leave some of that extra cargo at home The com bined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capac ity Ratings Chart and monitor it carefully Extra weight on the ATV will also throw you off balance if it s not distributed evenly side to side and front to rear If you have 150 lb 68 kg on the rear rack only and you re heading up an incline shifting your own weight forward isn t going to do enough to compensate for that cargo sitting over the back tires Cargo has such a huge affect on ATV handling that you need to pay a lot of attention to your speed Even on really level areas you should keep it under 10 mph 16 kph if you ve got a trailer attached Avoid uneven terrain Also consider that your braking distance is going to increase with the more weight you carry Think about these when dealing with cargo 1 Rack weight limit 2 Trailer w
35. Arctic Cat ATV or will not damage the ATV Arctic Cat does not assume any liability for incidental or consequential damages Arctic Cat will repair or replace at its option free of charge including any related labor charges any parts that are found to be warrantable in material or workmanship This repair work MUST be done by an authorized Arctic Cat ATV dealer No transportation charges rental charges or inconvenience costs will be paid by Arctic Cat The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply The warranty periods are as follows 1 Six months from the date of sale for an Arctic Cat ATV used for recreational purposes 2 Ninety days from date of invoice for an Arctic Cat ATV used for commercial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Torn or Punctured Upholstery Oil Filter Drive Belt Cracks or Gouge
36. Back Cover DIVISION I SAFETY An ATV is not a toy and can be hazardous to operate Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning as described in this manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with slip pery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side Go straight down the hill where possible Always be sure there are no obstacles or people behind
37. First Aid Kit You ll need several items in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc Carry these items 1 Flashlight Matches Flares First Aid Kit Money aPoON 19 gt a D 2 0 r lt a 2 m Active Riding Overview Active Riding is the second part of P A S S It involves an understanding of how your body weight balance gravity and physical forces affect the handling of the ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructions see ATV OPERATION section in this manual Indicates a potential hazard that could 20 A WARNING result in a serious injury or death Sound Judgment Overview You are not invincible Knowing that the first S in P A S S stands for Sound Judgment means you need to use your
38. N HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD x N Never attempt to turn the ATV around on any hill until you rA TA have mastered the turning technique as described in this a Operators Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV A WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly 12 A WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle s
39. V Serious injury may result if the seat is not properly secured Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rack Loading Front and Rear The front rack and rear rack are designed to carry specified load capacities Always refer to the ATV Load Capacity Ratings Chart for proper capacities A WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator Also make sure the loads are evenly distributed prop erly secured and will not shift while operating the ATV Trailering and Towing A WARNING Never use the racks as a towing or trailering point Arctic Cat ATV s are equipped with a frame mounted receiver for a standard 5 1 cm 2 in receiver hitch The stan dard receiver hitch must be purchased separately 738 424A When loading a trailer properly two items are critical Gross Trailer Weight the weight of the trailer plus cargo and Trailer Tongue Weight A WARNING Make sure that the load in the trailer is properly secured and will not shift while moving Also do not overload the trailer A WARNING Never exceed any of the ATV weight restrictions Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to
40. before riding your ATV you give up con trol over the situation Using ATV pre vention techniques helps you forecast potential hazards before they injure you or damage your ATV Following the safety instructions and warnings in this manual will help you P A S S the safety test PA S S stands for Prevention Active Riding Sound Judgment and Supervision Remembering P A S S and what it stands for will help you have a safe predictable ride every time you go out on your ATV Safe Riding Clothing and Gear Always wear clothing suited to the type of riding you are doing ATV riding requires special protective clothing which will make you feel more comfort able and reduce chances of injury You ll find it important to dress correctly for ATV riding in order to prevent scraped skin and serious head injuries It s easy and could save you time in the long run not having to contend with an injury Of course it also makes sense to remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum protection you need to wear during every ride Protective clothing ATV 0004 1 Oo Gloves Your hands are targets for flying objects and branches Along with providing skin protec tion gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping surfac
41. can show up in remote areas where you would never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water TESTIMONIAL DOCUMENT N380310A1 CITY STATE NEW CUMBERLAND WV SEX M AGE 18 BODY PART HEAD DATE ACCIDENT 7 30 93 DISPOSITION DOA SYNOPSIS An 18 year old male died as the result of injuries which he sustained in an accident while driving a 4 wheel ATV on a gravel public road The victim lost control of the ATV when he suddenly applied the brakes to avoid a dog crossing the road During the accident the ATV s brake lever penetrated the victim s brain through his right eye resulting in death The victim was not wearing a helmet Tread Lightly and leave it as you found it Equipment The last thing you expected was that your ATV would break down in the middle of the field it s usually so reliable that sometimes you forget the ATV has its limits AWARIN Indicates a potential hazard that could result in a serious injury or death ATV Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnor mal noises vibrations or improper func tioning of any component of this
42. ce per formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station CAUTION When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel sur face or the tire bead A WARNING Use only Arctic Cat approved tires when replacing tires Failure to do so could result in unstable ATV operation Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recom mended to carry a plug type repair kit and a tire pump along Wheels 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed Elevate the ATV Remove the lug nuts Remove the wheel Nn A U Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb steel wheels or 80 ft lb aluminum wheels 8 Remove the jack Muffler Spark Arrester The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure A WARNING Wait until the muffler cools to avoid burns 1
43. ceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Manual for carrying cargo or pulling a trailer Personal Choices A safe enjoyable ride is dependent on many personal choices An ATV like all motorized vehicles can be dangerous to operate if you choose to ignore safety precautions take unnecessary chances or ride beyond your ability or your machine s capability Don t allow the thrill of freedom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Alcohol is related to a high percentage of all hospital admissions due to ATV acci dents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish When the alcohol starts kicking in and you re tearing along on your ATV those odds can catch up to you Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs Indicates a potential hazard that could result in a serious injury or death Sound Judgment Be aware of prescription and over the counter medications Drowsiness and impaired judgment can be caused by a wide variety of medications The same is true of allergy cold flu and headache medications Y
44. ck on the seat as possible 2 Keep it in a low range stay out of neutral 3 Lightly apply the brake and ease up on the throttle Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictable So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you abso lutely have to sidehill follow this method ATV 0017 ATV 0028 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat also support your weight on the uphill footrest 3 Steer like you re driving into the hill 36 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The difference is that quick turns involve slight acceleration in the turn don t accelerate if you swerve ATV 206 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shift your weight and balance as you swerve Use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn 3 Keep your hand off the brake unti
45. continue to be displayed until the malfunction is corrected E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the EFI error corrected and to have the ECU reset as soon as possible Primer Cold Start 350 CF123A The primer is located on the carburetor Depress and release the lever several times prior to attempting to start a cold engine Gas Vent Hoses Replace the gas hose every two years Damage from aging may not always be visible On the 350 do not bend or obstruct the routing of the carburetor vent hose Make certain that the vent hose is securely con nected to the carburetor and hose holder and the opposite end is always open 45 Maintenance z lt o7 2 Be D 2 e z z 2 2 a Carburetor Float Bowl Drain 350 AF925 Periodically the float bowl should be drained to remove condensation To drain the float bowl use the following proce dure 1 Direct the hose from the float bowl drain into a container A WARNING Do not drain float bowl contents directly onto the engine Gasoline is highly flammable and could ignite Use a hose 2 Loosen the drain screw and allow the gasoline and condensation to flow out 3 Tighten the drain screw securely and remove the hose A WARNING It is very important that the drain screw be tightened securely If it is not tightened securely could drip onto the engine gasoline Elect
46. d E NOTE Clock memory power is supplied through the 15 amp acces sory fuse and verified during gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeatedly until clock memory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted E NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 44 2 Temperature Indicator If the engine coolant temperature exceeds the nor mal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temperature icon will continue to flash CAUTION Continued operation with high engine temperature may result in engine damage or premature wear E NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the tempera ture E NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a garden hose wash the radiator and the engine to remove any debris restricting air flow CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core The pressure may bend or flatten the fins causing restricted air flow and electrical c
47. d down straps are available from your Arctic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load CAUTION When using hold down straps care must be taken not to damage the ATV 48 Gasoline Oil Lubricant Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines con taining up to 10 ethanol 5 methane or MTBE are acceptable gasolines When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze since ethanol will prevent the accumula tion of moisture in the fuel system CAUTION Do not use white gas Only Arctic Cat approved gasoline additives should be used Recommended Engine Transmission Oil CAUTION Any oil used in place of the recom mended oil could cause serious engine damage Do not use oils which contain graphite or molybde num additives These oils can adversely affect clutch operation Also not recommended are racing vegetable non detergent and cas tor based oils The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil which has been specifically formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recom mended for use in this engine use of any API certified SM OW 40
48. d or ice cov ered terrain Always be alert to changing terrain conditions when operating the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position 39 Maintenance x z o 2 b D 2 e z 2 2 4 Qa General Information ATV Identification Numbers The Arctic Cat ATV has two identifica tion numbers Vehicle Identification Number VIN and Engine Serial Num ber ESN The VIN is located on the lower front crossmember el KC0055A The ESN is located on the rear of the engine crankcase and is visible from the side KC287B These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way Always provide the ATV name Vehicle Identification Number and Engine Serial Number when contacting an authorized Arctic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for co
49. dentified during daytime are much more difficult to see and avoid When night riding make sure the lights are properly adjusted and in good working order Reduce speed do not over drive the headlights Never travel in an unfa miliar area or blaze a new trail at night Always carry a flashlight or flare for sig naling an emergency Paved Surfaces Don t do it The ATV isn t designed for pavement Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying the challenge means sliding off the trail It also helps to know which trails you can ride and who else might be on those same trails These are signs currently used in some areas to designate trail types and restrictions 22 BAMA ie Trail Signs SYMBOLS TWO WHEEL MOTOR VEHICLE S sa HIGH CLEARANCE Oa VEHICLE 4x4 amp PICKUP mm SNOWMOBILE Symbol with RED OPEN ROUTE SLASH indicates ac Not always used tivity n
50. dismount immediately on the uphill side Crossing Water Your ATV can only handle water up to its footrests Any more than that and you risk engine damage and or injury Stay away from fast moving rivers ATV tires can be buoyant so if the water is too deep you might find the ATV suddenly afloat CAUTION Riding through water deeper than the footrests may lead to severe engine damage due to water inges tion 38 E NOTE Engine damage caused by water ingestion or immersion will not be covered by Arctic Cat war ranty 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Crossing Roads Crossing roads on your ATV is also a bad idea so avoid it If you can t 1 Stop completely on the shoulder of the road 2 Check both directions for traffic 3 Crossing near a blind corner or inter section is dangerous don t do it 4 Drive straight across to the opposite shoulder 5 Take into account that your ATV could stall while crossing give yourself enough time to get off the road 6 You have to assume that onc
51. e gas tank A WARNING Do not overfill the gas tank Tighten the gas tank cap securely after filling the tank Engine Break In After the completion of the break in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tightening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service New ATV s and renewed ATV engines require a break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal operating temperature Do not idle the engine for excessively long periods of time Burnishing Brake Pads Brake pads must be burnished
52. e of sale an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer The receipt of the form by Arctic Cat is a condition precedent to warranty coverage It is the selling dealer s responsibility to retain and or submit appropriate copies of the form to the appropriate place s to initiate war ranty coverage The dealer will furnish to the consumer a signed copy of the form which must be pre sented to the dealer when requesting warranty service The registration form is the con sumer s proof of ownership and warranty eligibility The form is used by the dealer to validate the warranty claim Retain your copy of the form and keep it in a safe place When warranty repair is suspected the ATV should be taken to the selling dealer who has the primary responsibility to perform warranty repairs Subject to the limitations set forth in the Limited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any related labor costs all parts that are found to be warrantable and any other par
53. e officer will tell you that igno rance of the law is no defense Your best defense is to check out your local state or provincial ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behav iors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the move ments of your ATV and when you re constantly evaluating your environment then you re practicing SIPDE SIPDE is an acronym that stands for S P SCAN SEARCH IDENTIFY HAZARDS PREDICT WHAT WILL HAPPEN DECIDE WHAT TO DO EXECUTE THE DECISION WARNING Indicates a potential hazard that could result in a serious injury or death gt ar D 2 0 r lt a 2 m Supervision Overview You re responsible for supervising those who ride your ATV Your wisdom is valu able it ll bring them all back safely your friends your family your relatives and your ATV It s cr
54. e to keep them from sliding off the handlebar Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit by rocks dirt or branches Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent a serious head injury There are several types of helmets on the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the Ameri can National Standards Institute ANSI Helmets that comply with one or more of these agency s standards have a sticker on the inside or outside of the helmet TESTIMONIAL DOCUMENT N490117A1 CITY STATE N HUNTINGDON PA SEX M AGE 6 BODY PART HEAD DATE ACCIDENT 06 14 94 DISPOSITION DOA SYNOPSIS The 6 year old male victim died from blunt force trauma to the Ihead when the 4 wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim shattering his bicycle Ihelmet The victim was life flighted to the hospital and died that night The driv
55. eat and set your right foot down on the right side footrest 4 Get seated in a comfortable position 5 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poisoning can kill you so keep your ATV outside while it s running Follow these steps to start it up Mount the ATV and sit down Engage the brake lever lock Turn on the ignition Shift into neutral wR YN Move the engine stop switch to RUN 6 Press the starter button CAUTION more than eight seconds per start ing attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool Do not run the starter motor for 7 Let the engine warm up Another way to remember the starting procedure is by using the acronym BONE C It stands for B O N E Cc BRAKES IGNITION NEUTRAL ENGINE AUTOMATIC LOCKED SWITCH ON TRANSMISSION SWITCH CHOKE Starting A Cold Engine 350 E NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the head lights OFF Note that the N is indi cated on the LCD E NOTE Pump the primer three times when the temperatu
56. ed with ATV s since 2005 Many people have become severely paralyzed or suffered serious inter nal injuries as a result of accidents associated with ATV s Every month thousands of people are treated in hospital emergency r rooms for injuries received while riding an ATV You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARD OUS TO OPERATE An ATV handles differently from other vehicles including P motorcycles and cars A collision or roll over can occur quickly even during rou tine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions TO AVOID SERIOUS INJURY OR DEATH Always read the Operator s Manual carefully and follow the operating procedures described Pay special attention to the warnings contained in the manual and on all labels Never operate an ATV without proper instruction Take a training course Beginners should complete a training course dations Never carry a passenger on an ATV Carrying a passenger may upset the to go out of control Always avoid paved affect handling and control Never operate an ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with other vehicles Also operating an ATV on a public road may be against the law Never operate an ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved
57. eels Rear Foot Brake The rear foot brake must be maintained to be fully functional A WARNING Be sure to inspect the rear foot brake system before each use Always maintain brakes according to the Maintenance Schedule 1 Check the brake fluid level in the reservoir The fluid level must be maintained between the MAX and MIN level marks If the level in the reservoir is low add DOT 4 brake fluid CD474A E NOTE The brake fluid reservoir is located under the seat 2 Press the rear foot brake pedal sev eral times to check for firmness 3 If the brake is not firm the system must be bled E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the ball joint for free play by grasping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Tie Rod Boots Inner and Outer Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both
58. eight limit 3 Weight distribution 4 ATV speed 23 gt a D 2 0 r lt Q 2 m Sound Judgment Load Capacity Ratings Chart Arctic Cat ATV Load Capacity Ratings Item Specifications Ib kg Vehicle Load Capacity 450 204 Front Rack max 75 34 Rear Rack max 150 68 Tongue Weight 35 16 Rear Rack and Tongue 150 68 Weight max Towing Capacity 1050 477 Vehicle Load Capacity Total weight of operator accessories tongue weight and cargo on front and rear racks Tongue Weight Weight on trailer tongue Rear Rack and Tongue Weight Total weight on trailer tongue and rear rack Towing Capacity Total weight of trailer and all cargo in the trailer E NOTE Tongue and accessory weight winch gun scabbard brackets etc must be included as part of the front and rear rack weights Speedrack When installing Speedrack accesso ries make sure to read and carefully follow the instructions provided in each kit MNOTE Use extra caution when operating an ATV with additional loads such as accessories and or cargo Handling of the ATV may be adversely affected Reduce speed when adding additional loads 24 MEU A WARNING POTENTIAL HAZARD Overloading the ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never ex
59. elated component at no cost to you during the warranty period You may have non warranty ser vice performed by any repair establishment that uses equivalent components The regula tions provide significant civil penalties for tampering that causes your ATV to no longer meet U S EPA emission standards Arctic Cat further warrants that the engine and its emission related components are free from defects in materials or workmanship that could cause the engine to fail to comply with applicable regulations during the warranty period If you have any questions about this information or the emission warranty coverage state ment contact your local authorized Arctic Cat ATV dealer Warranty Period The emission warranty period for this ATV begins on the same date as the standard war ranty coverage and continues for 30 months or 3100 miles whichever comes first Components Covered The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carburetor s Intake Air Temperature Sensor Turbocharger Assembly Manifold Absolute Pressure Sensor Air Bypass Valve Oxygen Sensor Turbo Waste Gate Control Valve Throttle Position Sensor Crankcase Ventilation System Crankshaft Position Sensor ISC
60. enance T Tighten R Replace C Clean When using Arctic Cat ACX All Weather synthetic oil oil change interval can be increased to every 1 000 miles or every year 51 Oil Cooler 350 KC0083 E NOTE Dirt and debris must be cleaned from the cooling fins regu larly to ensure proper engine oil cooling CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear E NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature Liquid Cooling System 425 E NOTE Debris in front of the engine or packed between the cool ing fins of the radiator can reduce cooling capability Using a garden hose wash the radiator to remove any debris preventing air flow CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core The pressure may bend or flatten the fins causing restricted air flow and electrical components on the radiator could be damaged Use only a garden hose with spray nozzle at normal tap pressure The cooling system capacity can be found in the specifications chart The cooling system should be inspected daily for leakage and damage If leakage or damage is detected take the ATV to an authorized Arctic Cat ATV dealer for ser vice Also the coolant
61. er of the ATV the victim s 29 year old father sustained minor injuries but wasn t treated Helmets should have one of these 1 DOT label 2 Snell label 3 ANSI Z90 1 label Indicates a potential hazard that could result in a serious injury or death Prevention These helmets should provide full face protection If you drop or damage your helmet get a new one immediately Your helmet may not protect your head from injury if it has cracks fissures or other damage to its outside or core padding Remember your helmet won t do you any good if the chin strap isn t fastened Condition of the ATV Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sunglasses for proper eye protection Sunglasses are not recom mended they don t prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass airborne objects or anything else that could scrape your skin The more thick and durable the material the better protection it ll provide Riding pants with kneepads a jersey and shoul der pads provide the best protection gt a D 2 0 r lt 2 m The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in s
62. es 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive ter minal 2 of the good battery B A Unpainted Surface on Engine 3 G B Good Battery os C Dead Battery B 4 a A c 0744 527 Maintenance mi z o ba D 2 le lt 2 2 4 a E NOTE Some jumper cables may be the same color but the clamps or ends will be color coded red and black 7 Attach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system components A WARNING Never make the final connection to a battery as a spark could ignite hydro gen gases causing an explosion of the battery resulting in acid burns or blindness 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead bat tery and allow it to run for several minutes before disconnecting the jumper cables 10 Remove the jumper cables in oppo site order of hook up 4
63. escribed in this Operator s Manual Indicates a potential hazard that could 14 A WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories All parts and accessories added to this ATV should be genuine Arctic Cat ATV com ponents designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have questions consult an authorized Arctic Cat ATV dealer POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV WHAT CAN HAPPEN Driving the ATV with the brake lever lock engaged could cause a change in handling or loss of brakes and cause an accident HOW TO AVOID THE HAZARD Always release the brake lever lock before driving the ATV A Indicates a potential hazard that could 15 result in a serious injury or death gt Fa D 2 o r lt Q 2 m Prevention Overview When using an ATV prevention is the name of the game Had you only known something could go wrong you would have prevented it If you don t notice your conditions and surroundings
64. eter 8 Gear Position Indicator Indicates which gear position is selected R reverse N neutral L low range H high range E NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam 10 Drive Select Indicator Displays 4WD when selected by the drive select switch The display is blank when in 2WD 11 Speedometer Indicates the approxi mate vehicle speed in miles per hour MPH or kilometers per hour km h E NOTE To change mph km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the display Condition Warning Display 425 Uses odometer trip meter display of the LCD to warn of a system error condition requiring attention A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low volt age lt 9 DC volts or a high volt age gt 16 DC volts is detected When voltage returns to normal the gauge must be reset by turning the ignition key to the OFF posi tion and then to the ON position B EFI The LCD will go blank except a diagnostic trouble code DTC will flash on the LCD and a wrench icon will be displayed whenever an electronic fuel injec tion malfunction is detected After 30 seconds the LCD will return to normal however the DTC and wrench icon will
65. evere starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool E NOTE Do not touch the throttle lever until the engine has run for at least 3 minutes 3 Allow the engine to warm up for approximately 2 3 minutes or until the ATV will accelerate without hesitating Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid A WARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes A WARNING Use only Arctic Cat approved brake fluid Never substitute or mix differ ent types or grades of brake fluid Brake loss can result Check brake fluid level and pad wear before each use Brake loss can result in serious injury or death ATV Operation Shifting The Arctic Cat ATV with an automatic transmission has a dual range transmis sion with reverse To
66. fications If you have any questions regarding your warranty rights and responsibilities contact either Arctic Cat Inc P O Box 810 Thief River Falls MN 56701 218 681 4999 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 818 575 6800 73 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc P O Box 810 Thief River Falls MN 56701 hereinafter referred to as Arctic Cat warrants that this new Arctic Cat ATV manufactured on or after January 1st 1997 A Is designed built and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B Is free from defects in material and workmanship which could cause such ATV to fail to conform with applicable regulations of the California Air Resources Board for a period of use of two 2 years from the date of initial retail delivery Coverage Warranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATV dealer located within the state of California in compliance with applicable regulations of the California Air Resources Board Any component or components replaced under this warranty shall become the prop erty of Arctic Cat In California emission related warranted components are specifically defined by the state s Emission Warranty Parts List These warranted components are carburetor and internal component
67. front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Drive Axle Boots LP CF125A 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot damage is present contact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in service batteries require regular cleaning and recharging in order to deliver peak performance and maxi mum service life The following proce dures are recommended for cleaning and maintaining lead acid batteries Always read and follow instructions provided with battery chargers and battery prod ucts E NOTE Refer to all warnings and cautions provided with the battery or battery maintainer charger Loss of battery charge may be caused by ambient temperature ignition OFF cur rent draw corroded terminals self dis charge frequent start stops and short engine run times Frequent winch usage snowplowing extended low RPM opera tion short trips and high amperage accessory usage are also reasons for bat tery discharge Maintenance Charging E NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for bat
68. g course U S owners only one incentive and free rider training courses for appro priate immediate family members per ATV purchase See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information In Canada the Canada Safety Council CSC provides an ATV Rider s Course to teach safe ATV operating skills They also provide a special ATV Rider s Course for children under 14 years of age with parental supervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la s curit CSC offre un cours de conduite de VTT pour enseigner les habilet s d op ration s curitaires de VTT Un cours sp cial de conduite de VTT est galement offert aux enfants de moins de 14 ans avec la surveillance d un parent Communiquez avec le CSC en compos ant le 1 613 739 1535 poste 227 pour de plus amples informations Un pro gramme de formation bilingue informati s sur la s curit est aussi disponible sur disque optique compact par CATV com posez sans frais le 1 877 470 2288 Le eBRINe T Indicates a potential hazard that could result in a serious injury or death RIDERS COURSE UN AVENTURE POUR V HICULES TOUT TERRAIN FOR MORE INFORMATION ABOUT ATV SAFETY in the U S call the Consu
69. he brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV 42 E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service A WARNING Always check to be sure that the brake lever lock has been disen gaged before operating the ATV An accident could result if the brake lever lock is left engaged while the ATV is operated The brake may relax if left engaged for a long period of time This could cause an acci dent therefore do not leave the ATV on a hill depending on the brake lever lock Always block the down hill side of the wheels if leaving the ATV on a hill or park the ATV in a sidehill position Rear Foot Brake CF117 Pressing the rear foot brake downward will apply the brake to the rear wheels Headlight HI LO Switch Low Beam J High Beam Running Lights ae i KM850A Use the headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS posi tion When the switch is in the HI posi tion the high beam will illuminate When the switch is in the LO position the low beam will illuminate When the switch is in the Running Light position the tail lights and r
70. he throttle Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the outside footrest At the same time lean your body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lift ing and make the turn wider if possible 32 ATV 0013 ATV 0024 ATV 0025 Wide Turns About 20 of ATV accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns ATV 0046 ATV Operation ATV 0044 ATV 0040 1 Ease off the throttle as you approach 1 Ease off the throttle as you approach the turn to slow down the turn to slow down z 2 Use the principles of leaning weight 2 Use the principles of leani a principles of leaning weight Fag shifting and balancing shift your shifting and balancing shift your EE body weight to the inside of the turn body weight to the inside of the turn KS 3 Gradually increase your speed as 3 You might have to lean into the turn you come out of the turn more than you do in a wide turn 2 Sharp Turns 4 If shifting your weigh
71. ht 12V 35W 4 Starting System Electric Specifications subject to change without notice 27 Maintenance x z o 2 a D 2 le Ko cs a Location of Parts and Controls KC344B KC354B KC353A 1 Headlights Hand Brake Lever Power Distribution Module O AN HNN PW WN NO NO e EF e e e i ee Fe COCO o NDAU FWN KF Battery Electrical Access Panel Seat Latch Storage Compartment Reverse Override Switch Rear Foot Brake Brake Lever Lock Key Switch Shift Lever Throttle Limiter Throttle Lever DC Power Outlet Taillight Brakelight Operator s Manual Location Headlight HI LO Switch Starter Button Engine Stop Switch Drive Select Switch 425 22 Gas Tank Valve 350 E NOTE The ATV you have pur chased may differ slightly from those shown in the figures of this manual ATV Operation Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ATV ride With out basic skills it s impossible to move to this level active riding These are your basic maneuvers e Mounting the ATV e Starting the Engine e Starting a Cold Engine Braking Stopping Shifting Parking Dismounting the ATV Mounting the ATV 1 From the left side grab the left side handlebar apply the brake and put your left foot on the footrest 2 Grab the right side handlebar 3 Swing your leg over the s
72. icates a potential hazard that could result in a serious injury or death DIVISION II OPERATION MAINTENANCE ATV Specifications Type Four Cycle Oil Cooled Four Cycle Liquid Cooled Bore x Stroke 81 mm x 71 2 mm 3 19 x 2 80 89 mm x 71 12 mm 3 5 x in 2 8 in Displacement 366 cc 22 33 cu in 442 cc 27 cu in Spark Plug Type NGK CPR8E NGK CR7E Spark Plug Gap 0 5 0 6 mm 0 019 0 024 in 0 7 0 8 mm 0 028 0 031 in Brake Type CHASSIS Length Overall 211 6 cm 83 3 in Hydraulic w Brake Lever Lock and Rear Foot Brake Height Overall 116 8 cm 46 0 in 117 6 cm 46 3 in Width Overall 111 7 cm 44 0 in 17 7 cm 7 0 in Front Rear Suspension Travel Tire Size Front 24 x 8 12 25 x 8 12 Tire Size Rear 24 x 10 12 27 6 kPa 4 0 psi MISCELLANY Dry Weight Approx 265 4 kg 585 Ib 25 x 10 12 Tire Inflation Pressure 276 7 kg 610 Ib Gas Tank Capacity Rated 15 1 L 4 0 U S gal Differential Capacity 275 ml 9 3 fl oz Coolant Capacity N A 2 9 L 3 0 U S qt Rear Drive Capacity 250 ml 8 5 fl oz Engine Oil Capacity Approx 2 8 L 3 0 US qt Gasoline Recommended 87 Octane Regular Unleaded Engine Oil Recommended Arctic Cat ACX All Weather Synthetic Differential Rear Drive SAE Approved 80W 90 Hypoid Lubricant Taillight Brakelight 12V 5W 21W Headlig
73. ightened to specifications 8 On the 425 fill the cooling system to the bottom of the stand pipe in the radiator neck with properly mixed coolant E NOTE For storage use a battery maintainer or make sure the battery is fully charged see Battery section in this manual 9 Disconnect the battery cables nega tive cable first then remove the bat tery clean the battery posts and cables and store in a clean dry area Store the ATV indoors in a level position CAUTION 10 Avoid storing outside in direct sun light and avoid using a plastic cover as moisture will collect on the ATV causing rusting Preparation after Storage Taking the ATV out of storage and cor rectly preparing it will assure many miles and hours of trouble free riding Arctic Cat recommends the following procedure to prepare the ATV 1 Clean the ATV thoroughly 2 Clean the engine Remove the cloth from the exhaust system 3 Check all control wires and cables for signs of wear or fraying Replace if necessary 4 Change the engine transmission oil and filter 5 On the 425 check the coolant level and add properly mixed coolant as necessary 6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first CAUTION Before installing the battery make sure the ignition switch is in the OFF position Ts 10 11 12 Check the entire brake sys
74. ightly hold the brake lever 7 Let the ATV roll to your right side until it faces slightly downhill but 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Shift down and accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly shift to low range At the same time release the throttle so your front tires don t lift OR 4 If that doesn t work and you still have forward motion and the terrain permits do a U turn go back down and try climbing again OR 5 If you have lost all forward motion follow the K turn procedure Never Operate Up Or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over ATV 205 35 Maintenance lt fo S b D 2 e z 2 2 4 m ATV Operation 1 Shift your body weight as far ba
75. ive clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident Operating without eye protection can result in an acci dent and increases your chances of a serious injury in the event of an accident Operating without protective clothing increases your chances of serious injury in the event of an accident HOW TO AVOID THE HMAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN uy cause loss of control or cause the ATV to over urn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed side Go straight down the hill where possible Protective clothing Ly hf jj lt a Pay 5 Avoid going down a hill at an angle that would cause the ATV to lean sharply to one A Indicates a potential hazard that could result in a serious injury or death gt D 2 wn r lt 2 2 m Warnings A WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs
76. l the emergency is over and you re back in control ATV Operation Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the active rid ing skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles ATV 0016 ATV 0026 5 NV ATV 0027 1 Keep your speed way down less than 5 mph Approach the obstacle head on Come up off the seat Keep your weight on the footrests nA BW N Apply a little throttle when the front tires make contact with the obstacle 6 Lean forward and release the throttle when the front tires clear the obsta cle 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Tips Driving an ATV and a car have some similarities however there are a few sit uations that require special attention e Reversing e Skidding or Sliding e Parking on a Hill e Stalling on a Hill e Crossing Water e Crossing Roads e Driving in Cold Weather e S
77. mer Product Safety Commission at 800 638 2772 or the ATV Distibutors Safety Hotline at 800 852 5344 or in Canada call the Canada Safety Council at 1 613 739 1535 ext 227 Visit the Arctic Cat Inc website at www arcticcat com for additional prod uct information gt a D 2 7 r lt 2 2 m Hangtags An Arctic Cat ATV comes with hangtags containing important safety information Anyone who rides the ATV should read and understand this information before riding Nor Tae ot WARNING 2257 220 No yy GENERAL USE MODEL THIS ATV IS FOR RECREATIONAL OR UTILITY USE OPERATOR ONLY NO PASSENGERS NO OPERATOR UNDER AGE 16 THIS CATEGORY G ATV 18 FOR OFF HIGHWAY USE ONLY TRAINING COURSES TO TEACH ATV RIDING SKELS ARE AVAILABLE FOR INFORMATION CONTACT YOUR DEALER CHECK WITH YOUR DEALER TO FIND OUT ABOUT STATE OR LOCAL LAWS REGARDING ATV OPERATION 2258 133 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d taillant de autoris VTT Arctic Cat pour le num ro de pi ce 1436 344 Indicates a potential hazard that could 6 A WARNING result in a serious injury or death Warning Labels amp Information An Arctic Cat ATV comes with several labels containing important safety informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label
78. n level ground or engage the brake lever lock before shifting into another range or into reverse Drive Select Switch 425 KC342B This switch allows the operator to oper ate the ATV in either two wheel drive rear wheels or four wheel drive all wheels For normal riding on flat dry hard surfaces two wheel drive should be sufficient In situations of aggressive trail conditions four wheel drive would be the desired choice 41 Maintenance z fe 2 D 2 e z 0 2 4 To either engage or disengage the front wheels move the switch to the 4WD position or to the 2WD position CAUTION Do not attempt to either engage or disengage 4WD while the ATV is moving Hand Brake Lever Brake Lever Lock Brake Lever Lock Hand Brake 7 738 420B The hand brake is considered to be the normal operating main brake It should be applied whenever a braking situation is needed Apply the brake by compressing the brake lever toward the handlebar To engage and release the brake lever lock use the following procedure 1 Squeeze the hand brake lever two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever E NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing t
79. nal warranty Address Change J Ownership Change J Warranty Transfer E CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name Address City State Province Zip Code Postal Code Phone Year and Model ATV Vehicle Identification Number VIN Before operating you should take an ATV Rider Course to learn ATV riding skills or rein force your current good riding skills In U S A call 1 800 887 2887 to enroll in the half day ATV Rider Course nearest you or ask your dealer for assistance The course instructor will charge a small fee for each person taking the course In Canada call 613 739 1535 71 Fold Back Place Stamp Here CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc hereinafter referred to as Arctic Cat and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California In California a new ATV must be designed built and equipped to meet the state s stringent anti smog standards Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periods listed below provided there has been no abuse neglect or improper maintenance of the ATV The emission control sys
80. ome rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for T Cc 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items L O Cc TIRES CONTROLS LIGHTS AND OILANDFUEL CHASSIS AND WHEELS AND CABLES ELECTRIC 1 TIRES AND WHEELS 2 CONTROLS AND CABLES Correct tire pressure is crucial Consult the Specifications section of this Operator s Manual for tire pressure guidelines Incor rect tire pressure can cause poor handling instability and a loss of ATV control With the engine running and brake applied check all transmission posi tions forward neutral and reverse Check Check 1 Forward 1 Tire pressure 2 Neutral 2 Tire surface tread and sidewalls 3 Reverse While checking the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced ae eBRIe Indicates a potential hazard that could result in a serious injury or death 17 Prevention A Brakes Squeeze the hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the General Maintenance section of thi
81. oming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws ATV Operation Driving In Cold Weather MNOTE Check that all control levers move freely Make sure that the footrest shift lever and rear foot brake are free of ice and snow A WARNING For your personal safety it is very important to wear the type and amount of cold weather clothing according to the coldest anticipated temperatures 1 With the transmission in neutral move the ATV forward and back ward to check that the wheels roll freely If the ATV will not roll the tires may be frozen to the ground or the brake pads may be frozen to the discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice CAUTION Before riding manually move the ATV forward and backward to make certain that all wheels roll freely 3 If the brakes are frozen take the ATV to a warmer area to thaw out the brakes A WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings E NOTE After the brakes thaw dry them by applying them several times while riding slowly E NOTE After riding through water mud snow or slush it is important to dry both brake systems before parking the ATV A WARNING Go slowly and be extra careful when riding on snow covere
82. omponents on the radiator could be damaged Use only a garden hose with spray nozzle at normal tap pressure 3 Mode Button Shifts the gauge through three set up modes speed ometer tachometer distance and time E NOTE The Mode Button must be pressed and released to shift modes Approximately two seconds after the Mode Button is released the digital gauge will return to full display 4 Set Reset Button In conjunction with the Mode Button sets and resets various displays on the digital gauge Also used to shift from speedometer function to tachometer function on the speedometer tachometer gauge 5 Fuel Level Indicator Indicates approximate amount of gasoline in the gas tank E NOTE When the bottom seg ment flashes approximately 3 5 L 0 92 U S gal of gasoline remains in the tank 6 Low Oil Pressure Will be displayed during self test at start up It will not be displayed during normal operation as oil pressure is not monitored on these models 7 Odometer Trip Meter Odometer reg isters the total distance the vehicle has traveled The trip meter is resetable and can be used to measure trip or trip legs The odometer cannot be reset E NOTE To shift between the odom eter ODO or trip meter TRIP press the Mode Button 3 to select the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset Button down to reset the trip m
83. one e Maps GPS e Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally elim inate the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Carry these items on your ATV 1 Bulbs Duct tape Rope Spark plugs Spare parts Tool Kit Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehy drated you could find yourself physi cally unable to safely operate your ATV Ouahwn Le eBRINe T Indicates a potential hazard that could result in a serious injury or death Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Miaps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and
84. ot allowed refer to map Symbol with YELLOW SLASH in dicates activity recommended ENTERING MOTOR TRAVEL RESTRICTED AREA NATIONAL FOREST ROUTE MARKERS TRAVEL MANAGEMENT POSTER Roads maintained for LOW clearance vehicles such as motorhomes 214 o Roads maintained CLOSED TO ALL OTHER USES 5 for HIGH clearance 3 vehicies TO RETURN ROAD OR TRAL TO ITS ORIG U CONDITION ATV 0068 Those Around You People do all kinds of things that you can t predict or control Riding Companions Leave a lot of space between you and other riders especially in dusty and dirty conditions because it ll be difficult to see the riders in front of you stopping Riding with companions on several ATV s is not the same as riding one ATV with a passenger Passengers are prohib ited it s unsafe The extra weight on the seat makes the ATV difficult to control About 50 of all ATV accidents involve passengers Indicates a potential hazard that could result in a serious injury or death Sound Judgment Other Vehicles Depending on where you re riding you might encounter other ATV s bikes or motor vehicles on public lands Respect the presence of cars if you re crossing roads or riding in public areas and make yourself be seen If you can t see other vehicles coming that means you re invisible too Hikers With the renewed interest in hiking camping and other outdoor activities people
85. our physical size and weight can t protect you just one anti histamine tablet can affect your judg ment If your sense of adventure persuades you to do illegal drugs when you re riding your ATV this is a reality check Some thing to think about there can be legal consequences that will take away all that freedom you love Don t use alcohol or drugs before or during your ATV ride THE EFFECTS OF ALCOHOL The Number of Drinks that Impair Mental and Physical Abilities Mental processes such as restraint awareness concentration and judg ment affected reaction time slowed inability to perform complicated tasks Depth perception glare recovery eye movement and focus affected decreased judgment and control 5 DRINKS Coordination deteriorates loss of criti cal judgment and impaired memory and comprehension According to the ATV Safety Institute Your Physical Condition Being physically exhausted is like being drunk Try to do something that s detail oriented when you re really tired and you ll feel totally uncoordinated Don t ride 1 When your re tired Reckless Riding If you are involved in an ATV accident when you re speeding you have a 25 chance of landing yourself in the hospi tal The faster you go the more likely you are to destroy your head and internal organs and skip the wheelies jumps stunts and any other showboating Laws and Regulations Any polic
86. rakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or improperly use accessories on this ATV Never install a twist grip throttle on this ATV Never exceed the stated load capacity for an ATV Cargo should be properly distrib uted and securely attached Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer and allow greater distance for braking No one under the age of 16 should operate this ATV Some operators at the age of 16 may not be able to operate an ATV safely Parents should supervise the use of the ATV at all times Parents should permit continued use only if they determine that the operator has the ability to operate the ATV safely FOR MORE INFORMATION ABOUT ATV SAFETY call the ATV Safety Institute at 1 800 887 2887 U S or 1 613 739 1535 Canada aN Indicates a potential hazard that could 3 result in a serious injury or death gt a D 2 2 r lt 2 2 m ATV Safety Alert The Consumer Product Safety Commis sion has concluded that ALL TERRAIN VEHICLES ATV s may present a risk of SERIOUS INJURY or DEATH in cer tain circumstances Accidents may occur A for many reasons Over 2591 people including many children have died in accidents associat
87. re is at 0 C 32 F or colder To access the primer the seat and right side heat shield must be removed a gi Q Primer oN 2 j ay 735 887C Maintenance x z o 2 ba D 2 e z 2 2 Qa ATV Operation I Primer Lever 738 436A 2 Press the starter button CAUTION Do not run the starter motor for more than eight seconds per start ing attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool 3 Ifthe engine does not start press the starter button again for eight sec onds E NOTE At this point if the engine does not start pump the primer three more times then press the starter button again 4 Allow the engine to warm up for approximately 2 3 minutes or until the ATV will accelerate without hes itating Starting A Cold Engine 425 E NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the head lights OFF Note that the N is indi cated on the LCD 2 Press on the starter button 30 CAUTION Do not run the starter motor for more than eight seconds per starting attempt The starter motor may over heat causing s
88. ric Fuel Pump 425 An electric fuel pump is incorporated in the gas tank to deliver gasoline to the fuel injector The fuel pump is activated when the ignition switch is in the ON position E NOTE Both the ignition and fuel pump functions will be interrupted by the Tilt Sensor if the ATV tips over past 60 70 Righting the ATV will reactivate the ignition and fuel pump 46 Oil Level Stick KC0051A There is an oil level stick for checking the engine oil level To check the oil level use the following procedure E NOTE The ATV should be on level ground when checking the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it into the engine case 3 Remove the oil level stick the engine oil level should be above the L mark but not higher than the F mark CAUTION Do not overfill the engine with oil Always make sure the oil level is above the L mark but not higher than the F mark Seat Latch AL676A 1 To remove the seat lift up on the latch release located at the rear of the seat then raise the rear of the seat and slide it rearward 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on the rear of seat The seat should automatically lock into position A WARNING Make sure the seat is secure before mounting the AT
89. rized Arctic Cat ATV dealer 1 Start the engine and warm it up to normal operating temperature 2 Remove the seat then turn the idle adjustment screw in or out until the engine idles at 1250 1350 RPM KC356A A WARNING Adjust the idle to the correct RPM Make sure the engine is at normal operating temperature before adjust ing the idle RPM Throttle Cable Adjustment To adjust the throttle cable free play 1 Loosen the jam nut from the throttle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has the proper free play of 3 6 mm 1 8 1 4 in Jam Nut Adjuster 3 6 m 1 8 1 4 in ATV 0047 3 Tighten the knurled nut against the throttle cable adjuster securely then slide the rubber boot over the adjuster Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following pro cedure to remove the filter and inspect and or clean it 1 Rotate the three latches to release the filter housing cover then loosen the inlet boot clamp Inlet Boot Clamp J Corsi KC0056B 2 Remove the filter housing cover and air filter element 4 amp H h
90. rol System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly installed 5 use of replacement components or accessories not conforming to Arctic Cat specifications which adversely affect performance and or 6 use in competitive racing or related events B Inspections replacement of components and other services or adjustments necessary for required maintenance Limited Liability The liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedying of defects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the ATV or transportation of the ATV to or from the Arctic Cat ATV dealer ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUEN TIAL DAMAGES SO THE ABOVE MAY NOT APPLY TO YOU NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING
91. rrect registration information 40 Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056 OFF position All electrical circuits except the accessory plug are off The engine will not start The key can be removed in this position E NOTE The accessory plug is powered by the battery at all times ON position The ignition circuit is complete and the engine can run The key cannot be removed in this position LIGHTS position The ignition circuit is complete and the headlights and tail light are on The key cannot be removed in this position CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not run ning may cause the battery to dis charge Always leave the ignition switch in the OFF position when engine is not running Gas Tank Valve 350 The gas tank valve is incorporated in the gas tank There are three positions ON RES and OFF In the OFF position the valve will not allow gasoline to flow to the carburetor In the ON position the normal operating position gasoline will flow from the tank to the carburetor In this position 2 46 L 0 65 U S gal will remain in
92. s Do you consider yourself to be pretty conservative or are you a heavy risk taker Before continuing with this sec tion on sound judgment check your Risk Factor by doing this short survey 1 Do you drive over the speed limit 1 2 3 Never Sometimes Often 2 Are you more daring around your friends than you are when alone 1 2 3 Never Sometimes Often 3 Do you drive your car when the gas gauge is on empty 1 2 3 Never Sometimes Often 4 Do you feel that no matter what you do you won t get hurt 1 2 3 Never Sometimes Often 5 Do you drink or use drugs before you drive your car 1 2 3 Never Sometimes Often 6 Do you drive your car even if it has a major problem with the brakes tires or engine 1 2 3 Never Sometimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often Le eBRINe C Indicates a potential hazard that could result in a serious injury or death 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that
93. s intake mani fold fuel injection system spark advance mechanism crankcase breather air cutoff valve fuel vapor separator canister igniters breaker governors ignition coils ignition wires ignition points condensers and spark plugs if failure occurs prior to the first scheduled replacement and hoses clamps and fittings used directly in these parts Since emission related components may vary from model to model certain models may not contain all of these components and certain models may contain functionally equivalent components In California emission control system emergency repairs as provided for in the California Administrative Code may also be performed by other than an authorized Arctic Cat ATV dealer An emergency situation occurs when an authorized Arctic Cat ATV dealer is not reasonably available a component is not avail able within thirty 30 days or a repair is not complete within thirty 80 days Any replacement component can be used in an emergency repair Arctic Cat will reimburse the owner for the expenses including diag nosis not to exceed suggested retail price as set forth by Arctic Cat for all warranted components replaced and labor charges based on the recommended time allowance set forth by Arctic Cat for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Cont
94. s Operator s Manual for instructions Don t use the ATV until the brakes are operating nor mally Test the brake lever lock and see if it locks the hand brake lever into position then disengage it to release the brake Be sure the rear foot brake near the footrest is working your brakes could fail during a ride if they re not maintained Check 1 Hand brake lever 2 Rear foot brake 3 Brake lever lock B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks Check 1 Free smooth range of motion 3 LIGHTS AND ELECTRIC Turn the hi beam and lo beam on and off to make sure they work At the same time check that the taillight and brake light work Also check the status warn ing indicators reverse neutral and hi lo beam on the handlebars when you start the ATV Don t drive the ATV unless all systems are working Check the ignition switch and engine stop switch Check 1 Hi beam 2 Lo beam 3 Taillight brakelight 4 Status warning indicators 5 6 Ignition switch Engine stop switch 18 E 4 OIL AND FUEL Start with a full tank of gas before every ride and while you re a
95. s in Body Panels Air Filter Brake Pads Drive Driven Clutch Wear Parts Light Bulbs Spark Plug s The following will VOID Arctic Cat s warranty 1 Failure to perform the proper break in procedure and all related maintenance storage procedures if stored for extended periods and or service as recommended in the Operator s Manual 2 Repairs and or adjustments by anyone other than an authorized Arctic Cat ATV dealer 3 Use of improper carburetor main jets 4 Use of improper gasoline lubricating oils or spark plug 5 An accident or subjecting the ATV to misuse abuse or negligent operation 6 Any modification addition or removal of parts unless instructed to do so by Arctic Cat 7 Use of the ATV in any way for racing purposes 8 Removal of the engine for use in another vehicle 9 Removal or mutilation of the Vehicle Identification Number or Engine Serial Number 10 Use of parts not sold or approved by Arctic Cat 11 Damage due to improper transportation In consideration of the foregoing any implied warranty is limited in duration to the various warranty periods set forth This warranty gives you specific legal rights and you may also have other rights which vary from state province to state province or country to country Some jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Warranty Procedure Owner Responsibility At the tim
96. s wear safety glasses Protect skin and clothing when handling a battery When servicing battery in enclosed space keep the area well ventilated Make sure battery vent ing is not obstructed 2 Inspect the battery for any signs of electrolyte leaks loose terminals or bulging sides Leaking or bulging battery cases may indicate a frozen or shorted battery A WARNING If any of these conditions exist DO NOT attempt a jump start boost or charge the battery An explosion could occur causing serious injury 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system CAUTION Always make sure the electrical sys tems are of the same voltage and ground polarity prior to connecting jumper cables If not severe electri cal damage may occur 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical accessories and turn the ignition switch OFF E NOTE Make sure all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles CAUTION Failure to disconnect electronic accessories during jump starting may cause system damage due to power spik
97. should illuminate on the upper portion of the battery charger lt gt 800E E NOTE The maintainer charger will charge the battery to 95 capacity at which time the Mainte nance Charge Indicator D will illu minate and the maintainer charger will change to pulse float mainte nance If the battery falls below 12 9 DC volts the charger will automati cally start again at the first step of the charge sequence A O0 BYE 3300A E NOTE Not using a battery char ger with the proper float mainte nance will damage the battery if connected over extended periods Charging E NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging 1 Be sure the battery and terminals have been cleaned with a baking soda and water solution E NOTE The sealing strip should NOT be removed and NO fluid should be added 2 Be sure the charger and battery are in a well ventilated area Be sure the charger is unplugged from the 110 volt electrical outlet 3 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery 4 Plug the charger into a 110 volt elec trical outlet 5 By pushing the Mode button A on the left side of the charger select the Normal Charge Icon E The Nor mal Charge Indicator C should illuminate on the upper left por
98. surface Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the head lights Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM Observe each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizon tal mark on the aiming surface Adjust each headlight until correct aim is obtained by turning the adjuster clockwise to lower or coun terclockwise to raise the beam KC0108A Fuses The fuses are located in a power distribu tion module in front of the steering post under the electrical access panel If there is any type of electrical system failure always check the fuses first E NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift out ToL A HI LO BEAM LIGHTS START IN GEAR oe nelar 5 TE NEUTRAL 2411 565 SW ACC u uu uu a 2411 566 CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately Tools A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times KC0042B lt z o7 2 S D 2 e z 2 a 2 i Maintenance Preparation for Storage CAUTION Prior to storing the ATV it must be
99. t and balance 2 After mastering wide turns practice the aren t enough to keep the ATV tires advanced skill of sharp turns on the ground straighten out the handlebar as much as you can 5 Gradually increase your speed as you come out of the turn Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 0038 33 ATV Operation ATV 0022 ATV 0023 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar shift your weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed 5 To make your turn quicker try rais ing yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill 34 ha ATV 204 Stop where you are apply the brakes and shift to neutral Shut off the engine Keep your body weight shifted for ward Get off the ATV on the uphill side ATV Operation 5 If you re to the left of the ATV turn the handlebar all the way left 6 Partially release the brake l
100. t it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat indi cator to ensure the engine coolant level is adequate Check 1 Gas 2 Oil 3 Fluid leaks 5 CHASSIS Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restric tions free play or looseness in steering components Check 1 Suspension arms 2 Shock springs 3 Fenders 4 Steering 6 MISCELLANEOUS ITEMS Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts Check 1 Air filter 2 Battery 3 Tighten parts nuts and bolts First Aid and Survival You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not prepared for them At the min imum during every ATV ride you should have the following items on board Indicates a potential hazard that could result in a serious injury or death Prevention Tools Water Identification First Aid Kit For rides that are longer in duration and distance the following additional items are recommended e Cellular Ph
101. te the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is necessary E NOTE When the ATV is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present Unless the leakage is excessive replacement is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart KC0102 E NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position Position Taag Setting Load 1 Soft Light 2 3 4 5 Stronger Stiff Heavy General Lubrication Cables None of the cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Transmission Oil and Filter E NOTE Refer to the recommended oil viscosity chart on page 48 in this manual for the proper engine oil Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and com pletely 1 Park the ATV on level ground
102. tem may include components such as the carburetor ignition system and crankcase ventilation system Also included may be hoses belts connectors and other emission related assemblies When a warrantable condition exists Arctic Cat will repair the ATV at no cost to the owner including diagnosis parts and labor Emission Control Warranty Coverage A new Arctic Cat ATV manufactured after January 1 1997 has a two 2 year warranty on its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per formed on the ATV but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system It is the owner s responsibility to present the ATV to an authorized Arctic Cat ATV dealer as soon as a problem exists The undisputed warranty repairs should be completed within a reasonable period of time not to exceed thirty days The ATV owner should be aware that Arctic Cat may deny warranty coverage if either the ATV or a component has failed due to abuse neglect improper maintenance or any unapproved modi
103. tems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary Check the tire pressure Inflate to recommended pressure as necessary Tighten all nuts bolts cap screws and screws making sure all cali brated nuts cap screws and bolts are tightened to specifications Make sure the steering moves freely and does not bind Check the spark plug Clean or replace as necessary Follow the recommendations found in the pre start inspection 67 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES Limited Warranty Arctic Cat Inc hereinafter referred to as Arctic Cat extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer Warranty on an Arctic Cat ATV is extended to the original retail purchaser however the balance of the unused warranty may be transferred to another party Warranty coverage is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the unused warranty Arctic Cat warrants only the products it assembles and or sells and does not warrant that other products will function properly when used with an
104. tery maintenance charging Mainte nance charging is required on all batteries not used for more than a weeks or as required by battery rain 1 When charging a battery in the vehi cle be sure the ignition switch is in the OFF position 2 Clean the battery terminals with a solution of baking soda and water E NOTE The sealing strip should NOT be removed and NO fluid should be added 3 Be sure the charger and battery are in a well ventilated area Be sure the charger is unplugged from the 110 volt electrical outlet 4 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery 57 Maintenance axe z e7 2 2 D 2 oO z 2 2 m E NOTE Optional battery charging adapters are available from your authorized Arctic Cat dealer to con nect directly to your vehicle from the recommended chargers to sim plify the maintenance charging pro cess Check with your authorized Arctic Cat dealer for proper installa tion of these charging adapter con nectors 5 Plug the battery charger into a 110 volt electrical outlet 6 If using the CTEK Multi US 800 there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illu minates The Normal Charge Indica tor C
105. the tank as a reserve quantity Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three posi tions be sure the indicator is pointed directly at the position desired A WARNING Never leave the valve in the ON or RES position when the engine is not running Shifting Neutral Se Reverse A CF130B This ATV has a dual range automatic transmission with reverse To shift the ATV follow these steps 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward E NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range position pro vides slower speed and greater torque to the wheels CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Fail ure to follow this caution may result in premature V belt failure or in dam age to related drive system compo nents 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift o
106. tion of the charger 6 The battery will charge to 95 of its capacity at which time the Mainte nance Charge Indicator D will illu minate E NOTE For optimal charge and performance leave the charger connected to the battery for a mini mum 1 hour after the Maintenance Charge Indicator D illuminates If the battery becomes hot to the touch stop charging Resume after it has cooled 7 Once the battery has reached full charge unplug the charger from the 110 volt electrical outlet E NOTE If after charging the bat tery does not perform to operator expectations bring the battery to an authorized Arctic Cat dealer for further troubleshooting Jump Starting E NOTE Arctic Cat does not recom mend jump starting a vehicle with a dead battery but rather to remove the battery service it and correctly charge it however in an emer gency it may be necessary to jump start a vehicle If so use the follow ing procedure to carefully and safely complete this procedure A WARNING Improper handling or connecting of a battery may result in serious injury including acid burns electrical burns or blindness as a result of an explosion Always remove rings and watches 1 On the vehicle to be jump started remove the battery cover and any terminal boots A WARNING Any time service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Alway
107. topping the ATV e Stopping the Engine Reversing It s tough to see things behind you 1 Go slowly It s hard to see behind you 2 Keep your handlebar straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water 1 Turn your handlebar into the direc tion of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 37 Maintenance pe o 2 be D 2 oO z 2 2 Qa ATV Operation 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a problem do this 1 If the ATV hasn t started rolling backwards yet follow the proce dure for the K Turn OR 2 If the ATV is already rolling back ward lean as far forward as possible standing up on the footrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn 5 If the ATV continues to roll back ward
108. ts which the war rantable part caused to be damaged You the owner will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed It is the owner s responsibility to maintain and service the ATV in accordance with Arctic Cat s recommendations in the Operator s Manual To protect yourself and your ATV follow all safety and service tips Arctic Cat will NOT warrant repairs required as a result of not performing standard operator maintenance storage procedures and service as outlined in the Operator s Manual Should you have any questions concerning the warranty contact an authorized Arctic Cat ATV dealer 70 Change of Address Ownership or Warranty Transfer Arctic Cat Inc keeps on file the current name and address of the owner of this ATV This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from injury or property damage Please make sure a copy of this form is completed and returned to Arctic Cat Inc if you move or if the ATV is sold to another party This form may also be used to transfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue war ranty for the balance of the time remaining of the origi
109. u go over obstacles always follow proper procedures as described in this Operator s Manual A WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control A WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads A WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as d
110. ucial that you con sider yourself a supervisor for all riders of your ATV Whether you accept responsi bility or not the truth is that you are responsible for others riding your ATV Taking Responsibility You re to the last letter in PASS Supervision You ve just gone through the manual and you ve seen what s involved That puts you in a good posi tion to be confident about what you know So now it s time to use your knowledge and supervise others who ride your ATV Inexperienced Untrained Riders You can t let people ride your ATV who don t know what they re doing Unless they ve had over a year of experience with ATV riding or taken an ATV training course it s your responsibility to keep them off your ATV It can be dangerous especially for underaged children all the more reason for you to be firm TESTIMONIAL DOCUMENT N37023A1 CITY STATE MOOERSFORKS NY SEX F AGE 5 BODY PART UPPER TRUNK DATE ACCIDENT 6 29 93 DISPOSITION DOA SYNOPSIS The victim of this incident a five year old female was operating a four wheeled all terrain vehicle ATV in the front yard of Iher parents house under the supervision of her father The victim drove the ATV down an area where the only way to turn around was around a grain silo The victim was executing a right hand turn when the vehicle tipped over to the right and fell onto her body The victim was transported
111. uddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25 A WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual aN Indicates a potential hazard that could 13 result in a serious injury or death gt 2 D 2 2 r lt 2 2 m Warnings A WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When yo
112. und You 22 Equipment 23 Load Capacity Ratings Chart 24 Speedrack s is 24 Personal Choices 24 SIPDE 25 Supervision 26 Taking Responsibility 26 Inexperienced Riders 26 Experienced Riders 1e 26 DIVISION II OPERATION MAINTENANCE ATV Specifications ccccsseeseeeeeeee Location of Parts and Controls ATV Operation cccsccsecsseesseeseeee Basic Operating Maneuvers Starting the Engine BONE C 1 eee eeseseeseeeeeeeeeeees a Starting A Cold Engine 350 29 Starting A Cold Engine 425 30 How to Handle the ATV Active Riding Techniques seee 31 IDS E ETE EET A o TTA 37 General Information 40 50 ATV Identification Numbets 40 Ignition Switch Key i Control Locations and Functions g Primer Cold Start 350 Gas Vent HOSES ssseseeeeeee Carburetor Float Bowl Drain 350 Electric Fuel Pump 425 Oil Level Stick sh Seat Latch Aiea Safety Flag Bracket cc eee 47 Rack Loading Front and Reat 47 Trailering and TOWING ccee eee 47 Transporting ATV cece 48 Gasoline Oil Lubricant eee 48 Engine Break In cccce cece 49 Burnishing Brake Pads 0 csesseee 49 General Maintenance 000 51 65 Maintenance Schedule cceee 51 Oil Cooler 350 oe nanna 52 Liquid Cooling System 425 eee 52 Shock AbSOrDeIS
113. unning lights will illuminate Engine Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the engine stop switch is used to stop engine without turning off igni tion switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neu tral and the brake lever lock is engaged E NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral Reverse Override Switch This ATV is equipped with a reverse speed limiter system When additional RPM is needed in reverse depress and hold the override switch E NOTE On the 425 the reverse override switch is active in 4WD only A WARNING Never activate the override switch while the throttle is open as a loss of control may result Throttle Lever KC342A Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle Limiter Screw Jam Nut Limiter Screw ATV 0053 Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should
114. urning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operators Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed A Indicates a potential hazard that could 11 result in a serious injury or death gt Fa D 2 0 r lt 2 2 m Warnings A WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD PANS Never operate the ATV on hills too steep for the ATV or OP for your abilities Practice on smaller hills before attempting larger hills A WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operators Manual for carrying cargo or pulling a trailer A WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CA
115. you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to oper ate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful of skidding or sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of con trol Never operate an ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your b

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