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Operation and Safety Manual

1. e e A E ta EZZZ24 NX 4 f ug eS DM gt po gs 1 Figure 3 16 10MSP Decal Installation Chart See Table 3 4 ANSI and for Specification 3121227 JLG Lift 3 41 SECTION 3 MACHINE OPERATION
2. b N ER Are Alem a a 22 NI n s z 10 LI 2 n mm B b ma EL it 8 E i 10 THE Fis Lj Figure 3 17 10MSP Decal Installation Chart See Table 3 4 ANSI and CE for Specification 3 42 JLG Lift 3121227 SECTION 3 MACHINE OPERATION 14 Figure 3 18 10MSP Decal Installation Chart See Table 3 4 ANSI and CE for Specification 3121227 JLG Lift 3 43 SECTION 3 MACHINE OPERATION
3. Figure 2 1 Daily Walk Around Inspection for 10MSP Machines 2 6 JLG Lift 3121227 SECTION 2 PREPARATION AND INSPECTION 3121227 Walk Around Inspection Components Reference Figure 2 1 on page 2 6 NOTE On all components make sure there are no loose or miss ing parts they are securely fastened no visible damage leaks or excessive wear exists in addition to any other cri teria mentioned Front Caster Wheels Check for any debris stuck to or around wheels Base Frame Check for loose wires or cables dangling below the base Batteries one each side of machine Not leaking bat tery cables secure to posts no corrosion Rear Drive Wheels Check for any debris stuck to or around wheels Mast Assembly Mast sections slide pads mast chains sequencing cables platform control and power cables on side of mast power cables properly ten sioned and seated in sheaves cable sheaves rotating freely JLG Lift 6 10 Motor Pump Reservoir Unit No evidence of hydraulic leaks Hydraulic oil level should be filled level with the full line on the dip stick Ground Control Station Main Power Switch Key operable placards secure and legible emergency stop switch operates properly Manual Des
4. Figure 3 10 Material Handling Tray Height Adjustment 4 Lock Pin Detent Slots Five Level Settings 5 Tray Stops 1 Tray Lifting Handle 2 Tray Release Rod 3 Locking Pins 3121227 SECTION 3 MACHINE OPERATION Material Handling Tray Cargo Strap OPTION 3 11 PARKING MACHINE The retractable cargo strap is designed to help secure objects loaded onto the material handling tray while machine is in Drive machine to well protected and well ventilated area tion 2 Ensure the platform is fully lowered turn the main power selector switch on the platform to the OFF position 3 If necessary remove key from the platform ON OFF power switch to disable machine from unauthorized use NOTE f required charge batteries in preparation for next work day See Section 3 5 on page 3 5 1 7 dE Figure 3 11 Material Handling Tray Cargo Strap Option 1 Cargo Strap Assembly 2 Strap Attach Lug 3121227 JLG Lift 3 29 SECTION 3 MACHINE OPERATION 3 12 TRANSPORTING LIFTING AND TIE DOWN PROCEDURES General The 10MSP Lift may be transported to a work site using the follow ing methods Driving the machine around on its base wheels if travel sur face area permits
5. Joystick Function Enable Lever Drive Lift Mode Selector Switch 1 LIFT Mode 2 DRIVE Mode PUSH the rocker switch to select mode of operation Whichever mode is selected the appropri ate LED indicator on the display panel below will light up showing which mode has been activated for joystick operation IMPORTANT The selected mode will only remain active for 5 sec onds ifthe function is not operated JLG Lift Joystick Function Enable Lever The joystick enable lever onthe front of the joy stick control must be engaged and held in dur ing any joystick opera tion Note The platform function enable foot switch must also be pressed and held simultaneously with the joystick enable lever 3 21 SECTION 3 MACHINE OPERATION Multifunction Joystick Control The joystick operates the following machine functions Drive Steer Lift Up and Down NOTE Use the Drive Lift Mode Selector Switch to select which function the joystick will operate The selected operating mode will only remain active for 5 seconds if the function is not operated Remember to press and hold both the joystick function enable lever and platform function enable foot switch simultaneously in order to operate any joystick functions A WARNING SEE Figure 3 1 on page 3 2 FOR GRADE AND SIDESLOPE DRIVING DESCRIPTION WHEN DRIV
6. 3 Release Button to Move Arm 4 Arm Guide 1 Front Arm in Stowed Position 2 Front Arm in Carry Position 3121227 JLG Lift 1 Rear Arm in Stowed Position 2 Rear Arm in Carry Position 3 Lift Arm Swing Out and Lower Down to Lock in Place 3 37 SECTION 3 MACHINE OPERATION Removing a Rug This section describes the use of the Rug Carrier accessory in removing a rug from a horizontal pivoting arm display rack 1 3 38 Select the intended location in the display for removal of the rug Open the display rack to provide adequate space for the lift and rug With the Rug Carrier Accessory arms stowed drive the lift into position prior to loading the rug Swing and lock the Rug Carrier Accessory arms into the carry position Elevate the platform a few feet Start to roll the rug onto the Rug Carrier Accessory arms Be certain the rug is centered over its length on the Rug Car rier Accessory While elevating to the required height for removing the rug from the display arm continue to roll the rug until it is com pletely rolled up on the carrier arms Properly remove the rug from the display arm Never climb onto the platform rails for any reason After adequately removing the rug from the display arm lower the platform JLG Lift Remove the rug from the Rug Carrier Accessory If required use an assistant to unload the rug from the Rug Carrier Accessory A
7. 2 Jo esodand ay 104 OUM 0 Jenueui si Aq 1 ay jo LON 1nq OL uone1od102 ysoxyso uy 2 dIHSH3NMO 30 H33SNVU L CALIFORNIAN PROPOSITION 65 BATTERY WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other harmful chemicals known to the State of California WASH HANDS AFTER HANDLING An Oshkosh Corporation Company JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA 717 485 5161 717 485 6417 JLG Worldwide Locations 3121227 JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia 612 65 811111 61 2 65 813058 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil c 55 19 3295 0407 55 19 3295 1025 JLG Industries UK Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England 4 44 0 161 654 1000 44 0 161 654 1001 JLG France SAS 2 1 de 47400 Tonneins France FFE 33 0 5 53 88 3
8. Moved with a fork lift truck using the fork lift pockets in the base frame See Figure 3 12 Loaded onto a transport vehicle and driven to the work site when equipped with Front and Rear Tie Down Loop See Figure 3 13 Fork Lift Truck Transport 10MSP Model Lifts are equipped with fork lift pockets running crossways under the base frame This allows the machine to be either transported around a work area or lifted onto a higher level using a standard fork lift truck NOTE Fork lift trucks must be capable of handling the gross weight of the machine see the Operating Specifications table at the beginning of this Section Figure 3 12 Forklift Truck Lifting Pockets 1 Fork Lift Pockets 3 30 JLG Lift 3121227 SECTION 3 MACHINE OPERATION Vehicle Transport Tied Down Using the Tie Down Loops With the machine on the transport vehicle in position to be tied down and machine powered down brakes engaged use the fol lowing guidelines for restraining the machine during transport USE OF EXCESSIVE FORCE WHEN SECURING MACHINE WHEEL LOAD CAN CAUSE DAMAGE TO THE MACHINES REAR DRIVE OR FRONT CASTER WHEEL COMPONENTS 1 Secure machine to the transport vehicle with adequate chains or straps attached through the tie down loops located at the front and rear of machine
9. Figure 3 13 Front and Rear Tie Down Loop 1 Front Tie Down Loop 2 Rear Tie Down Loop 3121227 JLG Lift 3 31 SECTION 3 MACHINE OPERATION 3 13 PROGRAMMABLE SECURITY LOCK PSL OPTION The optional keyless Programmable Security Lock switch can be programmed with a four 4 digit Operators Code to allow only those persons with the code to power up and operate the machine O B 100 bd A PSL Box Location 4 2 3 4 ad Ei 5 81 71 7 8 L 2 Lr IN Figure 3 15 PSL Switch Controls amp Indicators Figure 3 14 PSL Switch Location 1 ON Green LED 4 Key Pad 2 ACCEPT Amber LED 5 OFF Switch 1 PSL Switch Located on the mast cover in the platform 3 PROGRAM Red LED 6 ON Switch 3 32 JLG Lift 3121227 SECTION 3 MACHINE OPERATION Machine Power Up using the PSL NOTE When entering the Operators Code on the keypad a short beep indicates a properly depressed key a long beep indicates an error in depressing key If an error occurs you must restart the code entry process again 1 Enter the programmed four digit Operators Code on the PSL key pad The ACCEPT AMBER LED indicator will be lit if the code is correct 2 Press the keypad ON button The ON GREEN LED indicator will light and power will be supplied to the Ground C
10. 76cm A WARNING JLG INDUSTRIES INC RECOMMENDS THAT THE OPERATOR UTILIZE A FALL RESTRAINT SYSTEM IN THE PLATFORM WITH A MAXIMUM 30 INCH 76 CM LANYARD ATTACHED TO AN AUTHORIZED LANYARD ANCHORAGE POINT 3121227 JLG Lift Figure 3 9 Standard Platform 10MSP 1 Operators Platform 2 Platform Load Operator 3 Platform Swing In Entry Gate 4 Material Handling Tray 5 Storage Hook 6 Ext Cord Wrap Hooks T Lanyard Attach Point 8 Carry Deck Hood 3 27 SECTION 3 MACHINE OPERATION Material Handling Tray Height Adjustment The material handling tray is designed to carry up to 250 Ib 113kg of weight It can be quickly raised or lowered vertically on the front of the mast assembly using the tray handle release REMOVE ALL WEIGHT FROM THE MATERIAL TRAY BEFORE ENGAG ING THE TRAY RELEASE BAR TO LOWER OR RAISE THE TRAY To Lower Or Raise The Tray 1 3 28 In the slot opening at the top rear of the tray grasp the tray lifting handle to support the tray while adjusting Squeeze the tray release rod and raise the tray slightly until the locking pins have disengaged from the detent slots Lower or raise the tray when desired tray height is achieved release the tray release rod be certain the locking pins at both ends of the release rod are engaged in the detent slots before letting go of the tray lifting handle JLG Lift
11. CES RU SOR 1 3 General d he bed net des 1 3 Trip and Fall Hazards 1 3 Electrocution 5 1 4 Tipping Hazards 1 6 Crushing And Collision Hazards 1 7 1 4 LIFTING AND HAULING 1 8 a sott Y 1 8 3121227 SECTION PARAGRAPH SUBJECT PAGE SECTION 2 PREPARATION AND INSPECTION 21 2 1 Operator Training 2 1 Training Supervision 2 2 Operator 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 0000 0 2 2 2 3 INSPECTION 2 4 2 4 DAILY WALK AROUND INSPECTION 2 5 Walk Around Inspection Components 2 7 2 5 FUNCTION 2 8 Function Check 2 8 SECTION 3 MACHINE OPERATION GENERAL dase take 3 1 3 2 MACHINE 3 1 3 8 MACHINE OPERATION 3 2 Getting Started 3 2 3 4 HOOD CARRY 3 4 iu belt ade Redes x Mb odia 3 4 Installation ocior seit ie a sa 3 4 3 5 BATTERY
12. 3 5 Battery Low Voltage Warning Indicators 3 5 JLG Lift i TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE To Charge 3 6 3 10 PLATFORM CONFIGURATION 3 27 Battery Charging Status Indicators 3 7 Platform Lanyard Anchorage Point 3 27 3 6 GROUND CONTROL STATION OPERATION 3 10 Material Handling Tray Height Adjustment 3 28 Platform Off Ground Selector Switch 3 11 Material Handling Tray Cargo 3 29 Emergency Stop Shut Down Button 3 11 3 11 PARKING MACHINE 3 29 Brake Release Button 3 12 3 12 TRANSPORTING LIFTING AND TIE DOWN PROCE Platform Up and Down Buttons 3 12 DURES 3 30 Machine Status LCD Display 3 13 Cianerdi i spi dA 3 30 Tilt Alarm Warning car Ms Rota uet aec EE 3 14 Fork Lift Truck Transport M ot T 3 30 LCD Display Fault Conditions 3 14 Vehicle Transport Tied Down Using the 3 7 PLATFORM CONTROL CONSOLE OPERATION 3 17 Tie Down 3 31 General e Saud eae 3 18 3 13 PROGRAMMABLE SECURITY LOCK PSL Platform On Off Key 3 18 Sae px Cer aad ena Va cS AED 3 32 Platform Emerg
13. Table 3 4 10MSP ANSI and CE Decal Installation Chart See Figure 3 16 Figure 3 17 and Figure 3 18 ANSI ANSI ANSI ANSI ANSI CE CE CE CE CE CE CE CSA LAT BRZ JPN CHI ENG AUS GER FRE SPA ITA DUT SWE FRE 1 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 2 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 3 1705929 1706085 1706089 1706093 1706077 1706077 1706077 1706077 1706077 1706077 1706077 1706097 4 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 5 1705937 1706084 1706088 1706092 1706096 6 1705938 1706083 1706087 1706091 1706078 1706078 1706078 1706078 1706078 1706078 1706078 1706095 7 1705939 1705939 1705939 1705939 1706079 1706079 1706079 1706079 1706079 1706079 1706079 1705939 8 1706616 1706616 1706616 1706616 1706616 1706616 1706616 1706616 1706616 1706616 1706616 1706616 1706616 9 1706617 1706617 1706617 1706617 1706617 1706617 1706617 1706617 1706617 1706617 1706617 1706617 1706617 10 1705995 17
14. MLT An Oshkosh Corporation Company Operation and Safety Manual Original Instructions Keep this manual with the machine at all times Model 10MSP ANSI P N 3121227 April 9 2013 SECTION FOREWORD FOREWORD This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information Other Publications Available Service 3121228 Illustrated Parts Manual 3121229 3121227 JLG Lift SECTION SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol It is used to alert you to the potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACKGROUND A WARNING INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL
15. WARNING INDICATION 5 8 SUPPLEMENTAL INFORMATION SECTION 6 INSPECTION AND REPAIR LOG JLG Lift TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE LIST OF FIGURES 3 42 3 18 10MSP Decal Installation Chart 2 1 Daily Walk Around Inspection for 10MSP See Table 3 4 ANSI and CE for Machines ces nn 2 6 3 43 3 1 10MSP Machine Operating Specifications 3 2 5 1 Wheel Lug Nut Tightening Sequence 5 9 3 2 Machine Operating Component Locations 3 3 3 3 Carry Deck Hood 3 4 3 4 Battery Charger Location Hood Removed LIST OF TABLES For Hood Removal See page 3 4 3 7 3 5 Ground Control Station 3 10 1 4 Minimum Approach Distances M A D 1 5 3 6 Platform Control 3 17 2 1 Inspection and Maintenance Table 2 3 3 7 Platform Control Display Panel 3 19 3 1 Battery Low Voltage Warning Indicators 3 5 3 8 Manual Descent Valve Location 3 26 3 2 LCD Display Operating Fault Conditions 3 15 3 9 Standard Platform 10MSP 3 27 3 3 Platform Maximum Capacity 3 27 3 10 Material Handling Tray Height Adjustment 3 28 3 4 10MSP ANSI and
16. 1 FLASH Battery Voltage High auto recover Indicates a high battery pack voltage 2 FLASH Battery Voltage Low auto recover Indicates either a battery pack failure battery pack is not connected to charger or battery volts per cell is less than 0 5 VDC Check the battery pack and battery pack connections 3121227 SECTION 3 MACHINE OPERATION 3 FLASH Charge Time out Indicates the battery did not charge within the allowed time This could occur if the bat tery is of a larger capacity than the algorithm is intended for It can also occur if the battery pack is damaged old or in poor condition In unusual cases it could mean charger out put is reduced due to high ambient temperature 4 FLASH Check Battery Indicates the battery pack could not be trickle charged up to the minimum 2 volts per cell level required for the charge to be started This may also indicate that one or more cells in the battery pack are shorted or damaged 3121227 JLG Lift 5 FLASH Over Temperature auto recover Indicates char ger has shutdown due to high internal temperature which typically indicates there is not sufficient airflow for cooling see step 1 of Installation Instructions Charger will restart and charge to completion if temperature is within accepted limits 6 FLASH QuiQ Fault Indicates that the batteries will not accept charge current or an internal fault has been detected in the charger This fault will nearly alw
17. 3 decreases the numerical digit move n to Sele ting Fragrammable item to Adjust 4 Change all five digits 4 to match password level then press the Brake Release button 1 again 5 14 JLG Lift 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Selecting Programmable Item to Adjust Adjusting Programmable Setting He Lj we 1 Adjusting Programmable Setting Selecting Programmable Item to Adjust 1 Adjust the programmable setting using the Platform UP DOWN buttons 1 see Table 5 4 for range of settings for that item 1 Use the Platform UP DOWN buttons 1 to scroll through the list of programmable items available to your programming 2 Once parameter is set for the programmable item press the level Brake Release button 2 this will enter the parameter and return you to the Programmable Settings Menu 2 Once a programmable item to be adjusted is selected press the Brake Release button 2 to enter that settings adjustment mode TO EXIT Programming Mode after adjusting programmable set tings power machine down with either the Main Power Selector Switch or Emergency Stop Button 3121227 JLG Lift 5 15 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 7 DRIVE MOTOR BRUSH WEAR WARNING INDICATION The machines drive motors include brush wear sensors that activate a warning indicat
18. The minimum approach distance shall be reduced to a distance within the designed working dimen sions of the insulating barrier This determination shall be 1 5 SECTION 1 SAFETY PRECAUTIONS made by a qualified person in accordance with the Tipping Hazards employer local or governmental requirements for work practices near energized equipment The user should be familiar with the surface before driv ing Do not exceed the allowable sideslope and grade A DANGER while driving DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED f ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE 1 6 JLG Lift 3121227 SECTION 1 SAFETY PRECAUTIONS Do not elevate platform or drive with platform elevated Crushing And Collision Hazards while on a slope or on an uneven or soft surface Personal protection equipment must be worn by all oper Before driving on floors bridges trucks and other sur ating and ground personnel faces check allowable capacity of the surfaces Check work area clearances above on sides and bottom Never exceed the maximum platform capacity Distribute cae of platform while driving and lifting or lowering platform loads evenly on platform floor and material tray Keep the chassis of the machine a minimum of 2 ft 0 6m from holes bumps drop offs obstructions debris con cealed holes and other potential hazards at the
19. Horizontal Manual Side Force Platform fully extended with Maximum load ANSI CSA 100 Lbs 445 N CE AUST JPN 200 N 45 Lbs Maximum Hydraulic System Pressure 1800 PSI Recommended initial setting 124 Bars Hydraulic System Capacity 5 qts U S 4 7 L Hydraulic Reservoir Capacity 1 Gallon 3 781 per wheel 2x12 VDC Batteries 650 Ib 295 kg 4x6 VDC Batteries 7101b 322 kg Machine Ground Clearance 1 875 47 6mm Machine Turning Radius 65in Circle 165cm Tilt Indicator Setting 1 5 Maximum Travel Grade Gradeability 3 Platform STOWED ONLY 15 8 5 5 2 JLG Lift 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Electrical Specifications Platform Data SPECIFICATION 10MSP SPECIFICATION 10MSP System Voltage 24 Volts DC Occupants Persons allowed in Platform 1 Battery Specifications Battery Type AGM VRLA Sealed Maximum Work Load Capacity Platform 350 Ib Voltage 2 12 Volt DC Standard 160kg Material Tray 250 Ib 4 6 Volt DC Option 115kg Amp Hour AH Rating 12V 100 Amp Hr 20 Hr Carry Deck Capacity 25016 6V 210 Amp Hr 20 Hr 115kg Battery Charger Input 120 240 Volts AC 50 60 Hz Platform Entry Height 13 5in Voltage Selectable Ground to Platform Floor 34 3cm Output 24 volt 20 Amp Output Platform Hei
20. WILL HAVE AN ORANGE BACKGROUND b JLG Lift A CAUTION INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO TECTION OF PROPERTY 3121227 SECTION SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS A WARNING THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE TINS CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT JLG INDUSTRIES INC SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT JLG INDUSTRIES INC TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE NOTICE JLG INDUSTRIES INC MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT 3121227 JLG Lift For Accident Reporting Standards and Regulations Product Safety Publica Compliance Information tions Questions Regarding Spe Current Owner Updates cial Product Applications Questions Regarding Prod Quastonsegaddird uct Modifications Product Sa
21. ground level Never attempt to use the machine as a crane Do not tie off machine to any adjacent structure V Do not increase the platform size with unauthorized deck extensions or attachments increasing the area exposed to wind will decrease stability f mast assembly or platform is caught so that one or more wheels are off the ground the operator must be removed before attempting to free the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine and remove personnel During operation keep all body parts inside platform rail ing Always post a lookout when driving in areas where vision is obstructed 3121227 JLG Lift 1 7 SECTION 1 SAFETY PRECAUTIONS Keep non operating personnel at least 6 ft 7 8m away 1 4 LIFTING AND HAULING from machine during all driving operations Limit travel speed according to conditions of ground sur General face congestion visibility slope location of personnel Never allow personnel in platform while lifting or hauling and other factors causing hazards of collision or injury to personnel This machine should not be towed in the event of emer gency malfunction power failure or loading unloading Be aware of stopping distances in all drive speeds Lift only with a fork lift truck using the designated fork lift Do not drive at high speeds in restricted or close quarters pockets in the machine s base fram
22. increased as necessary when the machine is used in a harsh or hostile envi ronment if the machine is used with increased frequency or if the machine is used in a severe manner 3121227 SECTION 2 PREPARATION AND INSPECTION Table 2 1 Inspection and Maintenance Table Manual PRIMARY SERVICE FREQUENCY RESPONSIBILITY QUALIFICATION BER eR ECE Pre Start Inspection Before using each day or User or Operator User or Operator Operator and Safety whenever there s an Opera Manual tor change Pre Delivery Before each sale lease or Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Inspection rental delivery Manual and applicable JLG See Note inspection form Frequent In service for 3 months or Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Inspection 150 hours whichever Manual and applicable JLG comes first or inspection form Out of service for a period of more than 3 months or Purchased used Annual Machine Inspec Annually no later than 13 Owner Dealer or User Qualified JLG Mechanic Service and Maintenance tion months from the date of prior Recommended Manual and applicable JLG inspection inspection form Preventative Atintervals as specifiedin Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Maintenance the Service and Maintenance Manual NOTE Inspection forms are available from JLG Use the Service and Ma
23. temperature 32 7 lt RENT Platform Load Over Capacity X 000000 32 32 isabled z CUTE n Aux 1 Platform Gate Openor Close Platform Gate or Depress 34 21 v 4 4 No Pressure onthe Platform Foot Platform Footswitch during X 00000 0 34 34 switch machine operation Aux 1 Platform Footswitch _ CA lt gt 2 AUX 1 TIE DOUN _ Not Press on Platform Foot 35 c E T lt p T RU during Machine Power during Machine Power Up NOTE The fault conditions shown in this table are fault conditions which the Operator may be able to resolve Should a fault occur which cannot be cor rected at the Operator s level the problem must be referred to a mechanic qualified to repair this model of JLG Lift A complete table of Fault Codes is listed in the TroubleShooting Section of the Service and Maintenance Manual 3 16 JLG Lift 3121227 SECTION 3 MACHINE OPERATION 3 7 PLATFORM CONTROL CONSOLE OPERATION 3121227 Figure 3 6 Platform Control Console JLG Lift On Off Key Switch See page 3 18 Emergency Stop Shut Down Switch See page 3 19 Function Enable Lever on front of joy Stick See page 3 21 Multifunction Joystick Control See page 3 22 Drive Speed Setting Selector Switch See page 3 24 Platform Control Display Panel See page 3 19
24. 06082 1706086 1706090 1705099 1705099 1705099 1705099 1705099 1705099 1705099 1706094 11 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 12 1703786 1706082 1706086 1706090 1705099 1705099 1705099 1705099 1705099 1705099 1705099 1706094 13 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 14 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 15 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 16 3252645 3252645 3252645 3252749 3252645 3252811 3252799 3252799 3252799 3252799 3252799 3252799 3252645 17 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 3 44 JLG Lift 3121227 SECTION 4 EMERGENCY PROCEDURES SECTION 4 EMERGENCY PROCEDURES 41 GENERAL INFORMATION This section explains the steps to be taken in case of an emer gency situation during operation 4 2 EMERGENCY OPERATION Operator Unable to Control Machine IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL THE MACHINE 1 Other personnel should operate the machine from ground controls only as req
25. 1 70 33 0 5 53 88 31 79 JLG Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude Ihlpohl Germany 49 0 421 69 350 20 El 449 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Industries Italia s r l Via Po 22 20010 Pregnana Milanese MI Italy FFP 39 029 359 5210 39 029 359 5845 Oshkosh JLG Singapore T E P Ltd 29 Tuas Ave 4 Jurong Industrial Estate 639379 Singapore 65 6591 9030 65 6591 9031 A Plataformas Elevadoras JLG Iberica S L Trapadella 2 P I Castellbisbal Sur 08755 Castellbisbal Barcelona Spain 34 93 772 4700 34 93 771 1762 JLG Sverige Enkopingsvagen 150 Box 704 SE 176 27 Jarfalla Sweden 48 46 0 850 659 500 46 0 850 659 534 www jlg com
26. 3121227 SECTION 1 SAFETY PRECAUTIONS Electrocution Hazards This machine is not insulated and does not provide tection from contact or proximity to electrical current M _ ________ Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the Minimum Approach Distance MAD as shown in Table 1 1 Allow for machine movement and electrical line swaying 3121227 Table 1 1 Minimum Approach Distances M A D Voltage Range MINIMUM APPROACH DISTANCE Phase to Phase in Feet Meters Oto 50 KV 10 3 Over 50KV to 200 KV 15 5 Over 200 KV to 350 KV 20 6 Over 350 KV to 500 KV 25 8 Over 500 KV to 750 KV 35 11 Over 750 KV to 1000 KV 45 14 NOTE This requirement shall apply except where employer local or governmental regulations are more stringent JLG Lift Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools and their equipment from any electrical line or apparatus car rying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less The minimum approach distance may be reduced if insu lating barriers are installed to prevent contact and the barriers are rated for the voltage of the line being guarded These barriers shall not be part of or attached to the machine
27. 4VAC then the charging power will be reduced to avoid high input currents 3 7 SECTION 3 MACHINE OPERATION If the ambient temperature is too high then the charging power will also be reduced to maintain a maximum internal temperature When the GREEN CHARGED LED turns on the batteries are completely charged 11 amies CHARGE COMPLETE gt GREEN TOP LED ON X 100 Complete aa The charger may now be unplugged from AC power always pull on plug and not cord to reduce risk of damage to the cord If left plugged in the charger will automatically restart a complete charge cycle if the battery pack voltage drops below a minimum voltage or 30 days has elapsed JLG Lift If a fault occurred anytime during charging a fault indication is given by flashing the RED FAULT LED with a code corre sponding to the error uw c imio CHARGING PROBLEM lt RED BOTTOM LED ON See Flash Codes following There are several possible conditions that generate errors Some errors are serious and require human intervention to first resolve the problem and then to reset the charger by interrupting AC power for at least 10 seconds Others may be simply transient and will automatically recover when the fault condition is eliminated To indicate which error occurred the RED FAULT LED will flash a number of times pause and then repeat
28. ATION 4 1 Operator Unable to Control Machine 4 1 Platform Caught 4 1 4 3 INCIDENT NOTIFICATION 4 1 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 1 INTRODUCTION 00 0 cece eee ee 5 1 5 2 GENERAL SPECIFICATIONS 5 2 Machine 5 2 Electrical Specifications 5 3 Platform Data 5 3 Machine Component Weights 5 4 Serial Number Location 5 4 5 3 OPERATOR 5 5 L bricatiOn ere 5 5 3121227 SECTION PARAGRAPH SUBJECT 5 4 BATTERY MAINTENANCE 5 5 TIRES AND WHEELS Tire Wear and Damage Wheel and Tire Replacement Wheel Installation 5 6 GROUND CONTROL STATION PROGRAMMING General zelo Ier ERI RE tes Programming Levels Operator Programming Mode TilESeriSOE ou eres eves guess Programming Activating Programming Mode Entering Password Programming Mode Selection Selecting Programmable Item to Adjust Adjusting Programmable Setting 5 7 DRIVE MOTOR BRUSH WEAR
29. CE Decal Installation 3 11 Material Handling Tray Cargo Strap Option 3 29 Chart See Figure 3 16 Figure 3 17 and 3 12 Forklift Truck Lifting Pockets 3 30 Figure 3 18 coiere RR Res 3 44 3 13 Front and Rear Tie Down Loop 3 31 5 1 Lubrication 5 5 5 3 14 PSL Switch Location 3 32 5 2 Lubrication Intervals for Various Components 5 7 3 15 PSL Switch Controls amp Indicators 3 32 5 3 Wheel Torque Chart 5 9 3 16 10MSP Decal Installation Chart 5 4 Ground Control Station Level 3 See Table 3 4 ANSI and CE for Programmable Settings and Factory Presets 5 12 Specification 3 41 6 1 Inspection and Repair 0 6 1 3 17 10MSP Decal Installation Chart See Table 3 4 ANSI and CE for iv JLG Lift 3121227 SECTION 1 SAFETY PRECAUTIONS SECTION 1 SAFETY PRECAUTIONS 11 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance For proper machine use it is mandatory that a daily routine is established based on the con tent of this manual A maintenance program using the information provided in this manual and the Service and Maintenance Manual must also be established by a qualified person and must be fol lowed to ensure that the machine is safe to operate The owner user operat
30. CTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 1 INTRODUCTION Other Publications Available Specific to this Machine This section of the manual provides additional necessary infor Service and Maintenance Manual mation to the operator for proper operation and maintenance of GLOBAL ccc ccc cee scc Rl 3121228 this machine Illustrated Parts Manual The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily mainte GLOBAL andi i x a Soeur cna ad 3121229 nance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual 3121227 JLG Lift 5 1 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 2 GENERAL SPECIFICATIONS Machine Specifications SPECIFICATION 10MSP Gross Machine Weight 110010 Platform Empty 499 kg Machine Height 57 in Platform Stowed 1 44m Maximum Ground Bearing Pressure SPECIFICATION 10MSP Maximum Travel Grade Side Slope 5 Platform STOWED ONLY Maximum Drive Speeds 0 5 3 4mph Operator Variable 0 8 5 5 kph Machine Base Overall 29 5 Wx60 in L Width x Length 75 cmWx152 Maximum Operating Wind Speed ANSI CSA 28 mph 12 5 m s For indoor use only CE AUST mph 0 m s Maximum
31. D Status Display in this section of the manual Drive Speed Indicator 3 24 JLG Lift Drive Speed Setting Selector Switch 1 Selector Switch on top of joystick Each PRESS on this side of the switch will DECREASE maximum drive speed LESS LEDs Litup on the Drive Speed Indi cator Each PRESS on this side of the switch will INCREASE maximum drive speed MORE LEDs Lit up on the Drive Speed Indi cator 3121227 SECTION 3 MACHINE OPERATION 3 8 PLATFORM FUNCTION ENABLE FOOT SWITCH Platform Function Enable Foot Switch 1 Foot Switch NOTICE DO NOT REST FOOT ON THE ENABLE FOOT SWITCH DURING MACHINE POWER UP OPERATING ANY CONTROLS DURING MACHINE POWER UP OTHER THAN THE POWER ON OFF KEY SWITCH OR RESETTING THE E STOP SHUT DOWN SWITCHES WILL CAUSE THE MACHINE TO DISPLAY AN ERROR Place your foot on the switch press down and hold while operating any joystick function Note The foot switch must be pressed and held simultane ously with the joy stick enable lever in order to operate any joystick func tions 3121227 JLG Lift 3 25 SECTION 3 MACHINE OPERATION 3 9 PLATFORM MANUAL DESCENT CONTROL VALVE A WARNING CRUSHING HAZARD BE AWARE OF DESCENDING PLATFORM WHEN MANUALLY LOWERING THE PLATFORM KEEP HANDS OR FEET OFF OF TH
32. E MAST ASSEMBLY AND FROM BENEATH PLATFORM The platform manual descent control valve is provided to allow ground personnel to lower the platform in event that the platform operator cannot lower the platform once elevated Figure 3 8 Manual Descent Valve Location 1 Manual Descent Valve Activating the Manual Descent Valve To activate the manual descent valve remove the hood carry deck from the machine for hood removal See page 3 4 Locate the valve just below the battery charger then operate per the fol lowing instructions PUSH IN the RED BUT TON on the end of the valve TO LOWER the platform RELEASE the RED BUT TON TO STOP platform descent when desired level is reached 3 26 JLG Lift 3121227 SECTION 3 MACHINE OPERATION 3 10 PLATFORM CONFIGURATION Table 3 3 Platform Maximum Capacity MAXIMUM CAPACITY Max SPECIFICATION Platform Material Tray Carry Wind Load Load Deck Speed ANSI CSA mus CE 350 Ib 250 Ib 250 Ib Indoor Use Only 160kg 115kg 115kg Australia Indoor Use Only Omys Platform Lanyard Anchorage Point Attach fall restraint lanyard to lanyard anchorage point on lower platform railing Maximum allowable lanyard length is 30 in
33. ENT PLACED IN THE PLAT FORM MUST NOT EXCEED THE MAXIMUM RATED PLATFORM CAPAC ITY DO NOT USE MORE THAN ONE ACCESSORY MOUNTED ON THE SAME SIDE OF THE PLATFORM AT ANY TIME NOTE This hanger accessory is intended for use in placing or retrieving lightweight bulky stock items such as bicycles ladders etc on racks or shelves above ground level Use for any other purpose is not authorized by JLG The hanger accessory is a pivoting arm mounted to the 10MSP platform rail The hanger accessory can be mounted to either side of the platform individually or two can be mounted one on each side of the platform Each individual hanger has a maximum load capacity of 50 Ib 23 kg The hanger arm can be pivoted out of the way parallel with the platform side rails when not in use the stowed position The hanger arm is pinned into position at 90 degrees to the platform side rails when in use the carry position 1 Mounting Bracket Capacity 4 Hanger Arm Stowed Position Decal a 5 Hanger Arm Carry Position 2 Lock Pin Stowed Position 6 Hanger Arm Strap 3 Lock Pin Carry Position NOTE a Maximum load capacity of hanger is 50 Ib 23kg 3 34 JLG Lift 3121227 SECTION 3 MACHINE OPERATION Hanger Accessory Pre Start Inspection Prior to use of the hanger accessory check the following Hanger arm mounting i
34. Horn Button See page 3 23 Drive Lift Mode Selector Switch See page 3 21 Console Mounting Bracket 3 Position Height Adjustment on bottom of console box 3 17 SECTION 3 MACHINE OPERATION General NOTE SLEEP MODE During operation if no control functions have been activated for 10 minutes default programma ble setting the ground contro module will power the machine down to conserve battery power Cycle power back on using either the main power selector switch key or the emergency stop power down button either on the platform controller or on the ground control station The following conditions must be met before the machine can be operated from the platform control console Ground Control Station Main Power Selector Switch must be set to PLATFORM CONTROL MODE Ground Control Station Emergency Stop Shut Down Button must be in the RESET position POWER ON NOTE See Section 3 6 on page 3 10 for Ground Control Station On Platform If equipped with the OPTIONAL PSL Pro grammable Security Lock it must be set to the ON position NOTE See Section 3 13 on page 3 32 for PSL instructions Both platform entry gates are equipped with an interlock switch and must be completely closed before the drive and platform lift functions can be operated 3 18 JLG Lift Platform On Off Key Switch 1 At the Platform Control Con 2 sole Set the On Off Key E S
35. ING WITH THE PLATFORM LOWERED STOWED WHEN THE PLATFORM IS ELEVATED DRIVE ONLY ON A SMOOTH FIRM AND LEVEL SURFACE 3 22 JLG Lift Drive Mode 1 Activate the Drive Mode using the Drive Lift Mode Selector switch E41 r Within 5 seconds of activation Simulta neously ENGAGE and HOLD both the JOYSTICK ENABLE LEVER and the FOOTSWITCH ENABLE then move the joystick in the desired direction of travel Drive power is applied proportion ally the further the joystick is moved off center 3121227 SECTION 3 MACHINE OPERATION 3121227 Lift Mode 1 Activate the Lift Mode using the Drive Lift Mode Selector switch 4 Platform LIFT DOWN Direction Platform LIFT UP Direction Within 5 seconds of activation ENGAGE and HOLD both the JOYSTICK ENABLE LEVER and the FOOTSWITCH ENABLE then move the joystick in the direction of LIFT 3 OR LOWER 2 Horn Button When the machine is powered on pressing this button will sound the Horn JLG Lift 3 23 SECTION 3 MACHINE OPERATION Drive Speed Setting Controls NOTE When the platform is elevated the maximum drive speed is automatically cut back to 25 The Ground Control Module LCD screen will display a turtle when in this mode See page 3 13 Machine LC
36. MACHINE OPERATION 3 5 BATTERY CHARGING Battery Low Voltage Warning Indicators The 10MSP Platform Control Console and Ground Control Station indicate battery low voltage at three 3 Warning Levels Table 3 1 Battery Low Voltage Warning Indicators WARNING INDICATOR LOCATION ACTION REQUIRED LEVEL PLATFORM CONTROLLED GROUND CONTROL LCD TO CLEAR FAULT e 3 LEDs BARS Flashing with an Charge batteries to a level of four 4 E audible beep LEDs BARS or more before operating LEVEL 1 X 0OD0O D Machine will Operate No Con LOU BAVTERS trol Functions Locked Out 2 LEDs BARS Flashing with an Charge batteries fora minimum of four Dale audible beep 4 continuous hours or eight 8 LEVEL 2 4 Platform Lift UP Function is LEDs BARS lit before operating a CHARGE BATTERY Locked 4 38 1 LED BAR Flashing with an Charge batteries minimum of four E audible beep 4 continuous hours or eight 8 LEVEL 3 e Drive and Platform Lift UP Func LEDs BARS lit before operating CHRIREE 37 tions Locked Out BATTERY es NOTE a To maximize battery life it is recommended that the factory supplied batteries be charged continuously a minimum of 4 hours or until 8 bars are lit on the ground station LCD Display before operating the machine When drained to Warning Level 2 or 3 batteries must be charged until 8 bars are lit
37. Power Up Machine _ 3 EA Dunn LOU BRTTERS Low Battery Charge Batteries to Four 4 Bars or X 00000 0 Warning Level 1 more on Indicator _ E CHARGE BATTERY 7 Battery LIFT UP Dis aE J I 00000 0 4 38 Warning Level 2 BARS lit 9 _ 3 _ CHARGE e Charge Battery LIFT UP DRIVE Mp ula ee UGG BATTERY 39 Disabled Warning Level 3 BABET 9 E nnn gt gt gt TILTED b TiltCondition Platform Elevated Lower the Platform and Drive off j mum f ae DRIVEandLiftUP Disabled the Tilt Condition 3121227 JLG Lift 3 15 SECTION 3 MACHINE OPERATION Table 3 2 LCD Display Operating Fault Conditions Continued PLATFORM FAULT LEDs LCD SYMBOL SCREEN LCD TEXT SCREEN Be MES EET TO CORRECT PROBLEM CODE FLASHING MACHINE CONDITION Drive Motor Brush Wear Warning Drive Motor Brushes Require Ser amp Counts down 25hrs of DRIVE vice Replacement nm E gt 6 8 E 3 mmm E3 operation remaining 10sec See Section 5 7 on page 5 16 for 000250 05 00010 0 05 shut down mode further Instructions Allow Drive System Traction Mod 13 6 E A PA o mo ve A ule to Cool Before Operating X 000000 13 13 Caused by extreme temperature Allow Ground Control Module to 4 4 17 7 E3 4 un CU A Dd Tem Cool Before Operating X 000000 77 4v Caused by extreme
38. T NO TYPE LUBE METHOD 3 7 T 7 COMMENTS LUBE POINTS MONTHS 5 YEAR YEARS es Fill To Full Line on HO Check Hyd Oil Check fluid level every day c 1 Hydraulic Oil Dipstick 5 Qt Level v Chanson lleven Reservoir HO Change Hyd Oil ge hy pe years u Upper Permanently Sealed 2 Swivel Raceways MPG Lower Repack if Serviced 3 MastChains 2 Per Section CL Brush or Spray v Inspect lubricate if dry or rusting Key to Lubricants MPG Multipurpose Grease HO Hydraulic Oil ISO Vg grade 32 46 GEAR OIL Good Quality Worm Gear Oil SAE 90 AGMA 5 EP Compounded CL Chain Lube Use a good quality chain lubricant Notes a Becertainto lubricate like items on each side of the machine b Recommended lubricating intervals are based on normal use If machine is subjected to severe operating conditions such as a high number of cycles location corrosive dirty environment etc user must adjust lubricating requirements accordingly c Prior to checking hydraulic oil level operate machine through one complete cycle of lift function full up and down Failure to do so Will result in incorrect oil level reading on the hydraulic reservoir 3121227 JLG Lift 5 7 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 4 BATTERY MAINTENANCE The OEM batteries are AGM sealed VRLA type so the electro lyte level cannot be checked however the battery termina
39. W 30 EPGL Extreme Pressure Gear Lube oil meeting API service B Fio 421 Fer Cio 99 C 208 20 classification GL 5 or MIL Spec MIL L 2105 HO Hydraulic Oil IS0 Vg grade 32 46 CL ChainLube Use a good quality chain lubricant Hydraulic oils must have anti wear qualities at least to API Ser vice Classification GL 3 and sufficient chemical stability for mobile hydraulic system service JLG Industries recommends Mobilfluid 424 hydraulic oil which has an SAE viscosity of 10W 30 and a viscosity index of 152 NOTE Refer to Lubrication Chart Table 5 2 for specific lubrica tion locations on machine For cold weather applications i e when temperatures remain consistently below 20 F 7 C JLG recommends using Mobil DTE 13 hydraulic oil Aside from JLG recommendations it is not advisable to mix oils of different brands or types as they may not contain the same required additives or be of comparable viscosities If use of 3121227 JLG Lift 5 5 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication Points See Table 5 2 5 6 JLG Lift 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 5 2 Lubrication Intervals for Various Components a INTERVAL P ITEM COMPONEN
40. able 6 1 Inspection and Repair Log Date Comments 6 2 JLG Lift 3121227 Aou pinoys 2 noA ouM 55 PNJ Jo o1eq Aguno5 55 SNOIADId jeuas SIY UO jou 5 paua 10 pasea 310 14 Gb4 L0 L xe4 1699 987 21 1 vsn AIN eze d 7222 oul seujsnpuj ITF Ayjiqeiey 9 1 yueyL 5 se oj jueuniedog 9 JONPOld OT 34 01 5 51 Jo diusieuwo 291 01 payepdn woy siu esn eseajd aessaoau si JOUMO Saseo siu sesn pue 9f uoeoe J9uMO 53f 5 je jo diusieuwo 1uauno payepdn ou seujsnpu 97r daa 1
41. ad understand and obey all applicable employer local and governmental regulations as they pertain to Operator Training And Knowledge operation of the machine Read and understand this manual before operating the Workplace Inspection machine The operator is to take safety measures to avoid all haz ards in the work area prior to machine operation Do not operate or raise the platform while on trucks trail ers railway cars floating vessels scaffolds or other equip ment unless approved in writing by JLG This machine can be operated in temperatures of 0 F to 104 F 20 C to 40 C Consult JLG for operation outside Do not operate this machine until complete training is per this range formed by authorized persons N Machine Inspection Only authorized and qualified personnel can operate the machine Before machine operation perform inspections and func Read understand and obey all DANGERS WARNINGS tional checks Refer to Section 2 of this manual for CAUTIONS and operating instructions on the machine detailed instructions and in this manual Do not operate this machine until it has been serviced and Use the machine in a manner which is within the scope of maintained according to requirements specified in the its intended application set by JLG Service and Maintenance Manual All operating personnel must be familiar with the emer Ensure all safety devices are operating properly Modifi
42. atform Enable Foot Switch See page 3 25 5 Platform Entry Gate See page 3 27 6 Platform See page 3 27 7 Platform Control Console See page 3 17 8 Material Handling Tray See page 3 28 9 PSL Programmable Security Lock OPTION See page 3 32 0 e Figure 3 2 Machine Operating Component Locations 3121227 JLG Lift 3 3 SECTION 3 MACHINE OPERATION 3 4 HOOD CARRY DECK Removal 1 To remove the hood loosen the attach screw on the front of the hood 2 Liftthe hood atthe front to clear the rubber sealing gasket on the base frame and slide the hood forward while lifting up to completely remove it from the machine Installation 1 Set hood down into the hood gasket on the top of the frame and slide it rearward Be certain the rear hold down bracket engages the hood support underneath the hood 2 Tighten the hood attach screw at the front of the hood A WARNING DO NOT ALLOW ANY PERSONNEL TO RIDE ON THE CARRY DECK HOOD Figure 3 3 Carry Deck Hood Removal 1 Hood Carry Deck 3 Rear Hold Down Bracket 2 Attach Screw Located Under Hood Slides Under Hood Support 3 4 JLG Lift 3121227 SECTION 3
43. ays be set within the first 30 seconds of operation Once it has been determined that the batteries and connections are not faulty and Fault 6 is again displayed after interrupting AC power for at least 10 seconds the charger must be brought to a qualified service depot 3 9 SECTION 3 MACHINE OPERATION 3 6 GROUND CONTROL STATION OPERATION 3 10 Figure 3 5 Ground Control Station JLG Lift ao N Platform Off Ground Selector Switch Emergency Stop Shut Down Button Brake Release Button Platform Up Button Platform Down Button Machine Status LCD Display The Ground Control Station Mod ule is fully programmable For operator level programmability see Section 5 Operator Mainte nance If equipped with optional Pro grammable Security Lock PSL see Seclion 3 13 on page 3 32 for additional machine power up instructions 3121227 SECTION 3 MACHINE OPERATION Platform Off Ground Selector Switch 292 pm o iz p o 3121227 POWER OFF Turn to this position to power machine off after use NOTE SLEEP MODE During operation if no control functions have been activated for 5 minutes default programmable setting the ground control module will power the machine down to conserve battery power Cycle power back on using either the main power selector switc
44. ca gency controls and emergency operation of the machine tion of these devices is a safety violation as specified in this manual JLG Lift 3121227 SECTION 1 SAFETY PRECAUTIONS 1 3 OPERATION MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM General SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER Do not operate any machine on which the safety instruction placards or decals are missing or illegible Avoid any build up of debris on platform floor Keep mud oil grease and other slippery substances from footwear and platform floor 3121227 JLG Lift Do not use the machine for any purpose other than posi tioning personnel their tools and equipment or for hand stock picking Never operate a machine that is not working properly If a malfunction occurs shut down the machine Never slam a control switch or lever through neutral to an opposite direction Always return switch to neutral and stop before moving the switch to the next function Oper ate controls with slow and even pressure Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency Do not carry materials directly on platform railing unless approved by JLG Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Fully lower mast assembly and shut off all power befo
45. cent Control Valve See note before item Platform Control Console Platform control placards secure and legible emergency stop switch reset for operation Control markings legible Platform Assembly and Gate Platform railings entry gate in proper working order closing properly 2 7 SECTION 2 PREPARATION AND INSPECTION 2 5 FUNCTION CHECK 2 From the platform control console Once the Walk Around Inspection is complete perform func Ensure the control console is properly mounted and tion check of all systems in an area free of overhead and ground bd level obstructions Refer to Section 3 this manual for more spe b Raise and lower platform 2 ft to 3 ft 67 to 92 m cific operating instructions several times Check for smooth elevation and low ering of platform A WARNING Operate all functions check all limit cut out and IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDIATELY REPORT THE PROBLEM TO THE PROPER MAIN TENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION Function Check Items 1 From the ground controls with no load in the platform a Operate ground control functions platform lift up and lower b Ensure all machine functions are disabled when the Emergency Stop Button is activated pressed in c Check Manual Descent Control valve is operating properly Located under hood 2 8 JLG Lift enable switches are f
46. ctions are disabled when the Emergency Stop Button is activated pressed in 2 9 SECTION 2 PREPARATION AND INSPECTION ZS NOTES 2 10 JLG Lift 3121227 SECTION 3 MACHINE OPERATION SECTION 3 MACHINE OPERATION 3 1 GENERAL THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES This section provides the necessary information needed to under stand control function and operation 3121227 JLG Lift 3 2 MACHINE DESCRIPTION The JLG 10MSP Lift is an electric powered self propelled machine with an aerial work platform mounted to an elevating mast mecha nism The personnel lifts intended purpose is to provide person nel access to areas above ground level The primary control console is located in the platform From the Platform Control Console the operator can drive the machine and raise or lower the platform The machine is rear wheel drive and provide steering with free wheeling front caster wheels The controls of the programmable Ground Control Station are to be used during machine power up maintenance function checks or in case of emergency should the operator in the platform be unable to lower the platform Vibrations emitted by these machines are not hazardous to an operator working in the platform The continuous A Weighted sound pressu
47. e or when driving in reverse Ensure platform is fully retracted and completely empty of Exercise extreme caution at all times to prevent obstacles tools prior to lifting or hauling from striking or interfering with operating controls and per When lifting machine with a forklift position forks only at sons in the platform designated areas of the machine Lift with a forklift of ade Ensure that operators of other overhead and floor level quate capacity machines are aware of the aerial work platform s pres Refer to the Machine Operation section of this manual for ence Disconnect power to overhead cranes lifting information Warn personnel not to work stand or walk under a raised platform Position barricades on floor as necessary JLG Lift 3121227 SECTION 2 PREPARATION AND INSPECTION SECTION 2 PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING Operator Training The aerial platform is a personnel handling device so it is neces sary it be operated and maintained only by trained personnel 1 Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate 2 this machine 3121227 JLG Lift Operator training must cover Use and limitations of the controls in the platform and at the ground emergency controls and safety systems Control labels instructions and warnings on the machine Rules of the employer and government regula
48. e fasteners with a per wheel torque lug wrench then immediately have a service garage or dealer tighten the lug nuts to the proper torque Over tightening will Table 5 3 Wheel Torque Chart result in breaking the lug nuts or permanently deforming the mounting holes in the wheels The proper procedure for attach TORQUE SEQUENCE ing wheels is as follows 1st Stage 2nd Stage 3rd Stage 1 Start all lug nuts by hand to prevent cross threading DO 20 30 ftlb 65 80 ftlb 105 120ftlb NOT use a lubricant on threads or nuts 28 42 Nm 91 112Nm 142 163 Nm 2 Tighten lug nuts the following sequence 4 Wheel lug nuts should be torqued after the first 50 hours of operation and after each wheel removal Check torque every 3 months or 150 hours of operation Figure 5 1 Wheel Lug Nut Tightening Sequence 3121227 JLG Lift 5 9 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 6 GROUND CONTROL STATION PROGRAMMING General The Ground Control Station on the MSP10 machine allows on board programming of various component and control function personality settings Programming may be required under circumstances such as The Ground Control Station module has been replaced and optional equipment on the machine needs to be enabled Optional equipment has been added to the machine in the field and a function must be enabled before operation Customizing the mach
49. en turned ON YES will disable the alarm when driving forward Back To Main Menu When selected will return to main level menu Set Language Selects the language that text on the LCD screen will be displayed Set Sleep Time Allows setting the length of time the machine will remain powered up without control input before powering itself down 3121227 JLG Lift 5 11 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 12 Table 5 4 Ground Control Station Level 3 Programmable Settings and Factory Presets FACTORY LEVEL PROGRAMMABLE ITEM PRESET SETTING RANGE 3 Back to Main Return to Main Menu Set Language 1 English 6 Italian 2 German T Swedish NOTE There are two production modules available at this 3 Dutch 8 Brazilian 3 time one for North South America and European 4 French Portuguese Languages and one for Asian Languages 5 Spanish 9 Finnish 2 10 English 12 Japanese 11 Chinese 3 Set Sleep Time 10 MINS 0 60 MINS 3 Set Polarity of the Keypad Code LOW HIGH LOW 3 Enable Detection of Horn Open Circuit NO YES NO 3 Enable Detection of Beacon Open Circuit NO YES NO 3 Forward Alarm Disable NO YES NO OnLCD Display w HIGH T NO X Low J JLG Lift 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Activating Programming Mode NOTE If machine does not power up check that both the G
50. ency Stop Shut Down Button 3 19 PSL 3 32 Platform Control Display 3 19 Machine Power Up using the PSL 3 33 Drive Lift Mode Selector Switch 3 21 Machine Power Down 3 33 Joystick Function Enable Lever 3 21 Changing the Operator s Code 3 33 Multifunction Joystick 3 22 3 14 PLATFORM HANGER ACCESSORY OPTION 3 34 Horn Button 3 23 Hanger Accessory Pre Start Inspection 3 35 Drive Speed Setting Controls 3 24 Loading and Transporting an Item using the 3 8 PLATFORM FUNCTION ENABLE FOOT SWITCH 3 25 Hanger Accessory 3 35 3 9 PLATFORM MANUAL DESCENT CONTROL 3 15 RUG CARRIER ACCESSORY OPTION 3 35 VALVE sat adt pet oo do 3 26 Pre Start Inspection MET 3 35 Activating the Manual Descent Valve 3 26 Hanging a 3 36 ii JLG Lift 3121227 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE Removing 3 38 3 16 FLOURSCENT TUBE CADDY OPTION 3 40 Pre Start Inspection 3 40 3 17 DECAL INSTALLATION 3 41 SECTION 4 EMERGENCY PROCEDURES 4 1 GENERAL 4 1 4 2 EMERGENCY OPER
51. ery charge remaining The machine will continue to operate at this charge level but will begin to indicate low battery voltage warning indicators NOTE For more information on Battery Warning Level Indicators 3 20 See Battery Low Voltage Warning Indicators on page 3 5 This set of ten 10 LEDs will also indicate a flash fault code if other operating problems are detected by the Ground Con trol Station Fault codes are also accompanied by a beeping alert from the platform control console JLG Lift NOTE LED Flash Fault Code indications that may be corrected by the operator are shown on Table 3 2 on page 3 15 of this manual 2 Drive Mode Indicator When the Drive Lift Mode Selector Switch is set to DRIVE MODE the round LED indicator on that portion of the display panel will light up indicating the DRIVE Mode active See page 3 21 Lift Mode Indicator When the Drive Lift Mode Selector Switch is set to LIFT MODE the round LED indicator on that portion of the display panel will light up indicating the LIFT Mode active See page 3 22 Drive Speed Setting Indicator The five 5 GREEN LEDs on the top of this indicator display the drive speed setting with the TURTLE on the left repre senting the MINIMUM speed setting and the RABBIT on the right representing the MAXIMUM speed setting See page 3 24 3121227 SECTION 3 MACHINE OPERATION Drive Lift Mode Selector Switch
52. escent tubes in light fixtures mounted at ceiling level Use for any other purpose is not authorized by JLG Maximum carrying capacity of caddy is 15 Ib 7kg The fluorescent tube caddy consists of the caddy which attaches to the platform side rail The caddy mount is secured to the plat form rail with an attach pin The caddy can be mounted to either side of the platform dependent on other attachments already mounted to the platform rail Pre Start Inspection Prior to use of the Fluorescent Tube Caddy check the following Caddy mount is centered and secure to the platform rail The caddy lock pin is in place under the platform rail and secure CAUTION THIS MACHINE IS NOT INSULATED AND DOES NOT PROVIDE PROTEC TION FROM CONTACT OR PROXIMITY TO ELECTRICAL CURRENT THE COMBINED WEIGHT OF PERSONNEL MATERIALS EQUIPMENT 1 Fluorescent Tube Caddy 2 Attach Pin and Retaining Wire PLUS ANY LOAD ON THE FLUORESCENT TUBE CADDY MUST NOT NOTE Caddy maximum carrying capacity is 1516 7kg EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM 3 40 JLG Lift 3121227 SECTION 3 MACHINE OPERATION 3 17 DECAL INSTALLATION TN 2 TES EM rei O
53. fety Contact Product Safety and Reliability Department JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 or Your Local JLG Office See addresses on manual rear cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 717 485 5161 E mail ProductSafety JLG com SECTION REVISION LOG REVISION LOG Original Issue of Manual November 14 2005 Manual Revised October 4 2006 Manual Revised April 2 2007 Manual Revised December 22 2009 Manual Revised February 1 2011 Manual Revised February 28 2012 Manual Revised April 9 2013 JLG Lift 3121227 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE FOREWORD cage tae ee ae eee iced A SAFETY ALERT SYMBOLS AND SAFETY SIGNAL 85 B i oua dk acoso day casum a Us ttes p Rot d C In USA ssim Bie Saw eee PERRA C Outside USA os oodd eve eres C REVISION LOG D SECTION 1 SAFETY PRECAUTIONS TA GENERAL i ke Beas 1 1 1 2 1 1 Operator Training And Knowledge 1 1 Workplace 1 2 Machine Inspection 1 2 1 9 OPERATION cor rs Rp Ia
54. ght Mast Fully Extended 10ft 3m with 2 Amp Finish Ground to Platform Floor 7ft 2m Platform Cycle Performance Lift Up 13sec in seconds w max rated load Lift Down 9 13 sec Only on machines equipped with the 7 ft platform height limit OPTION 3121227 JLG Lift 5 3 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Machine Component Weights Serial Number Location For machine identification the serial number is stamped into a SPECIFICATION 10MSP nameplate affixed to the machine The plate is located under the Platform Weight 75b 34 kg M cover on the frame crossbar at the front of the machine Battery per battery 12V 65 7 Ib 29 8 kg 6V 64 Ib 29 kg Front Hood 12 Ib 5 4 kg 5 4 JLG Lift 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 3 OPERATOR MAINTENANCE hydraulic oil other than Mobilfluid 424 is desired contact JLG Industries for proper recommendations Lubrication Table 5 1 Lubrication Specifications Hydraulic Oil HO KEY SPECIFICATIONS MPG Multipurpose Grease having aminimum dripping point M ERA UE GE A SAEVISCOSITYGRADE of 350 Excellent water resistance and adhesive qualities and being of extreme pressure type Timken 0 F to 4 180 18 C to 83 C 10W OK 40 pounds minimum 0 F to 210 F 18 C to 99 10W 20 10
55. h key or the emergency stop power down button either on the platform controller or on the ground control station Emergency Stop Shut Down Button PLATFORM CONTROL MODE When setto this position the machine can be operated from the platform con trol console GROUND CONTROL MODE When setto this position the machine can be operated from the ground control station JLG Lift POWER OFF PUSH IN To Engage Emergency Stop POWER ON TURN CLOCKWISE and RELEASE to RESET Emergency Stop 3 11 SECTION 3 MACHINE OPERATION Brake Release Button The machine must be POWERED ON and the Ground Control Sta tion set to the GROUND CONTROL MODE to manually release the brakes The brakes only DISENGAGE electrically when the joy stick control is moved off center during driving or are manually DISENGAGED electrically using the Brake Release Button on the front of the Ground Control Station NOTE f the machine s batteries are completely depleted of electrical charge the brakes cannot be released manually A CAUTION DO NOT MANUALLY DISENGAGE THE BRAKES UNLESS MACHINE IS SETTING ON A LEVEL SURFACE OR MACHINE IS FULLY RESTRAINED PUSH and RELEASE TO DISENGAGE Brakes PUSH and RELEASE AGAIN TO ENGAGE Brakes Platform Up and Down Buttons 6 e 3 12 JLG Lift PUSH IN TO ELEVATE Platform RELEASE TO STOP ELEVATING PUSH IN TO LOWER Pla
56. ine to fit a specific application such as changing the LCD display language 5 10 JLG Lift Programming Levels There is one 1 password protected programming level available to the Operator Level 3 Operator s Settings Level 3 Password 33271 Operator Programming Mode In the Operator Level Programming Mode the following items are shown on the main menu Tilt Sensor Program Tilt Sensor Allows viewing current tilt sensor individual X and Y direction degree reading 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Programming Items Set Polarity of Keypad Code Turns ON or OFF the Pro grammable Security Lock switch circuit if equipped Allows programming of the items shown in Table 5 4 on page 5 12 the following is a brief explanation of each programming item Enable Detection of Horn Open Circuit Enables horn electrical circuit to be turned ON YES or OFF NO if NOTE There are two production modules available at this time machine is equipped with a horn one for North South American and European languages and one for Asian languages All programmable items between these modules are identical with the exception of language selection Enable Detection of Beacon Open Circuit Enables mast base beacon strobe electrical circuits to be turned ON YES or OFF NO if machine is equipped with either or both bea con strobes Forward Alarm Disable Wh
57. ing the drive motor brushes will require replacement soon This warning protects the drive motors from damage due to extreme brush wear When the brush wear warning is activated the Ground Control Station LCD screen will indicate a fault code of 6 also the hour meter is set to countdown 25 hours of DRIVE operation remaining The Platform Control LEDs will indicate this warning with 8 flash ing LEDs and an intermittent beep 5 16 NOTE JLG Lift Only the drive function when used will affect the hour meter count down once the warning has been activated The machine will operate normally until the last 10 sec onds of the 25 hour countdown During the last 10 seconds of the 25 hour DRIVE countdown the machine will only drive in creep turtle drive mode and plat form lift up will be disabled At this point cycling power on off will only repeat the final 10 second mode cycle The machine will not operate normally until the drive motor brushes are replaced repositioning the brush warning sensors and the Ground Control Station is programmed to reset the Brush Wear Warning Timer per the Service and Maintenance Manual 3121227 SECTION 6 INSPECTION AND REPAIR LOG Machine Serial Number SECTION 6 INSPECTION AND REPAIR LOG Table 6 1 Inspection and Repair Log Date Comments 3121227 JLG Lift 6 1 SECTION 6 INSPECTION AND REPAIR LOG T
58. intenance Manual to perform inspections 3121227 JLG Lift 2 3 SECTION 2 PREPARATION AND INSPECTION 2 3 PRE START INSPECTION The Pre Start Inspection should include each of the following 2 4 1 Cleanliness Check all surfaces for leakage hydraulic oil or battery fluid or foreign objects Report any leak age to the proper maintenance personnel Decals and Placards Check all for cleanliness and legibility Make sure no decals or placards are missing Make sure all illegible decals and placards are cleaned or replaced Reference Decal Installations in Section 3 Operation and Safety Manuals Make sure a copy of the Operator and Safety Manual EMI Safety Manual ANSI CSA Spec only and ANSI Manual of Responsi bilities ANSI CSA Spec only is enclosed in the weather resistant storage container Daily Walk Around Inspection See Section 2 4 on page 2 5 Battery Charge as required See Section 3 5 on page 3 5 Hydraulic Oil The hydraulic oil level in the pump res ervoir can vary with oil temperature i e a machine that is cold the oil level may not be up to the FULL line on the dipstick Cycle the mast up and down a few times to get NOTE a more accurate reading on the dipstick Once the hydraulic oil is warmed check the dipstick reading it should be up to or close to the FULL line on the dipstick DO NOT FILL PAST THE FULL LINE ALWAYS ADD oil if level is at o
59. ls should be checked periodically for corrosion and tightness The batteries are located directly in front of the rear drive wheels inside the base frame To access the batteries remove the hood carry deck and the rear cover under the platform 5 8 JLG Lift 5 5 TIRES AND WHEELS Tire Wear and Damage Inspect tires periodically for wear or damage Tires with worn edges or distorted profiles require replacement Tires with sig nificant damage in the tread area or side wall require immediate evaluation before replacing the machine into service Wheel and Tire Replacement Replacement wheels must have the same diameter and profile as the original Replacement tires must be the same size and rating as the tire being replaced Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque A WARNING WHEEL LUG NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN LUG NUTS AND POSSIBLE SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE LUG NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL 3121227 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Tighten the lug nuts to the proper torque to prevent wheels from 3 The tightening of the lug nuts should be done in stages coming loose Use a torque wrench to tighten the fasteners If Following the recommended sequence tighten lug nuts you do not have a torque wrench tighten th
60. nsole also flash during the tilt warning See Table 3 2 on page 3 15 A WARNING THE GROUND CONTROL STATION CONTAINS A 1 5 DEGREE TILT ALARM IF THE TILT ALARM HAS BEEN ACTIVATED THE PLATFORM WILL NOT ELEVATE ALSO IF THE TILT ALARM HAS BEEN ACTIVATED WHEN THE PLATFORM IS ELEVATED THE DRIVE AND LIFT UP FUNC TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY LOWERED AND DRIVEN OFF THE TILT CONDITION LCD Display Fault Conditions Table 3 2 following shows common LCD display Fault indicators which may occur during operation and are usually caused by either an error in machine operation or a work area condition These fault conditions can usually be corrected by the operator and do not require a qualified mechanic to repair AFTER A FAULT CONDITION IS CORRECTED THE MACHINE POWER MAY NEED TO BE RECYCLED TO RESET THE GROUND CONTROL STA TION 3121227 SECTION 3 MACHINE OPERATION Table 3 2 LCD Display Operating Fault Conditions PLATFORM FAULT FAULT DESCRIPTION CODE EE LCD SYMBOL SCREEN LCD TEXT SCREEN MACHINE CONDITION TO CORRECT PROBLEM To Engage Brakes Press Brake BRAKES RELEASED 5 Release Button on Ground Control X 00000 0 Station ide pia ae Plugged In DRIVE Dis Unplug Charger AC Power Cord u m me m ENTER SECURITY Programmable Security Lock Enter Code on PSL Keypad to X 000000 Password
61. oid excessive voltage drops by using a grounded 3 wire 12 AWG cord 1 Charger AC Input Receptacle located on the rear bumper cover of the machine 2 Battery Charger Status LED Indicators 3121227 SECTION 3 MACHINE OPERATION Figure 3 4 Battery Charger Location Hood Removed For Hood Removal See page 3 4 3121227 1 Battery Charger JLG Lift Battery Charging Status Indicators The battery charging status indicators are located just above the Charger AC input receptacle on the center cover section at the rear of the machine See Figure 3 2 on page 3 3 1 When first plugged in the charger will automatically turn on and go through a short LED indicator self test all LED s will flash in an up down sequence for two seconds then charg ing will begin fmt CHARGING YELLOW MIDDLE LED ON O X Charge Incomplete The YELLOW CHARGING LED will turn on and a trickle cur rent will be applied until a minimum voltage is reached Once a minimum battery voltage of 2 volts per cell is detected the charger will enter the bulk charging constant current stage and the YELLOW CHARGING LED will remain on The length of charge time will vary by how large and how depleted the battery pack is the input voltage the higher the better and ambient temperatures the lower the better If the input AC voltage is low below 10
62. on the ground station LCD display to clear the fault code 3121227 JLG Lift 3 5 SECTION 3 MACHINE OPERATION To Charge Batteries This machine is equipped with an AC voltage input DC voltage output battery charger The charger automatically terminates charging when the batteries reach full capacity NOTE The platform drive function is disabled when the battery charger is plugged into an AC receptacle A WARNING LEAD ACID BATTERIES MAY GENERATE EXPLOSIVE HYDROGEN GAS DURING NORMAL OPERATION KEEP SPARKS FLAMES AND SMOK ING MATERIALS AWAY FROM BATTERIES PROVIDE ADEQUATE VENTI LATION DURING CHARGING NEVER CHARGE A FROZEN BATTERY STUDY ALL BATTERY MANUFACTURERS SPECIFIC PRECAUTIONS SUCH AS RECOMMENDED RATES OF CHARGE AND REMOVING OR NOT REMOVING CELL CAPS WHILE CHARGING 1 Park machine in a well ventilated area near an AC voltage electrical wall outlet NOTE maximize battery life it is recommended the batteries be charged continuously for a minimum of four 4 hours when drained to Warning Levels 2 and 3 See Warning Level Chart on previous page 3 6 JLG Lift Always use a grounded AC outlet Connect charger to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances A grounded outlet is required to reduce risk of electric shock do not use ground adapters or modify plug When using an extension cord av
63. ontrol Station 3 Atthe ground control station turn the main power selector Switch from OFF to either Platform Control Mode or Ground Control Mode At the Platform Control Console set the key Switch to the ON position 4 The machine will now operate normally Machine Power Down 1 Atthe Ground Control Station set the main power selector switch to the OFF position 2 Press the OFF button on the PSL keypad No LEDs on the PSL box will be lit 3121227 JLG Lift Changing the Operator s Code The PSL Operators Code can be changed should the need occur A separate Permanent Code matched to the serial number of the PSL box is included on a sheet in the PSL user manual supplied with the machine 1 Enter the Permanent Code on the key pad The PROGRAM RED LED will be lit if correct code is entered NOTE ON or OFF cannot be one of the four digits of the new Operator s code 2 Enter a new four 4 digit Operator s Code on the keypad The ACCEPT AMBER LED will light up if the new Operator s Code is accepted 3 Press the OFF button on the keypad to activate the new Operator s Code NOTE The new Operator s Code will remain in the PSL even when power is removed from the equipment or until that code is changed again using the Permanent Code 3 33 SECTION 3 MACHINE OPERATION 3 14 PLATFORM HANGER ACCESSORY OPTION THE WEIGHT OF OBJECTS CARRIED IN A PLATFORM ACCESSORY ALONG WITH PERSONNEL AND EQUIPM
64. or lessor lessee of the machine should not accept operating responsibility until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator If there are any questions with regard to safety training inspec tion maintenance application and operation please contact JLG Industries Inc JLG A WARNING FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 3121227 JLG Lift NOTICE THE FOLLOWING INFORMATION IS PROVIDED IN ACCORDANCE WITH THE REQUIREMENTS OF THE EUROPEAN MACHINERY DIRECTIVE 2006 42 EC AND IS ONLY APPLICABLE TO CE MACHINES FOR ELECTRIC POWERED MACHINES THE EQUIVALENT CONTINUOUS A WEIGHTED SOUND PRESSURE LEVEL AT THE WORK PLATFORM IS LESS THAN 70DB A FOR COMBUSTION ENGINE POWERED MACHINES GUARANTEED SOUND POWER LEVEL LWA PER EUROPEAN DIRECTIVE 2000 14 EC NOISE EMISSION IN THE ENVIRONMENT BY EQUIPMENT FOR USE OUTDOORS BASED ON TEST METHODS IN ACCORDANCE WITH ANNEX Ill PART B METHOD 1 AND 0 OF THE DIRECTIVE IS 109 DB THE VIBRATION TOTAL VALUE TO WHICH THE HAND ARM SYSTEM IS SUBJECTED DOES NOT EXCEED 2 5 52 THE HIGHEST ROOT MEAN SQUARE VALUE OF WEIGHTED ACCELERATION TO WHICH THE WHOLE BODY IS SUBJECTED DOES NOT EXCEED 0 5 M S2 1 1 SECTION 1 SAFETY PRECAUTIONS 1 2 PRE OPERATION Re
65. r below the ADD line If hydraulic oil is to be added CHECK THE HYDRAULIC OIL DECAL located on the right side frame opposite the pump assembly for hydraulic oil type and specification DO NOT OVERFILL The hydraulic oil level in the reservoir located on the hydraulic pump assembly should read to or close to the FULL LINE on the Hydraulic Reser voir dip stick when hydraulic oil is at operat ingtemperature aN IN JLG Lift 3121227 SECTION 2 PREPARATION AND INSPECTION 7 Function Check Check all machine controls for 2 4 DAILY WALK AROUND INSPECTION tion See Section 2 5 on page 2 8 Begin the Walk Around Inspection at item one 1 as noted on the diagram See Figure 2 1 on page 2 6 Continue around machine checking each item in sequence for the conditions listed in the following check list A WARNING TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DUR ING WALK AROUND INSPECTION If optional equipment is installed on this machine refer to Section 3 for specific Pre Start Inspection and Operation instructions DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN COR RECTED DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME UNDERSIDE CHECK THIS AREA FOR OBJECTS OR DEBRIS WHICH COULD CAUSE EXTENSIVE MACHINE DAMAGE 3121227 JLG Lift 2 5 SECTION 2 PREPARATION AND INSPECTION
66. re leaving machine No riders are permitted on machine Operator only in machine during operation 1 3 SECTION 1 SAFETY PRECAUTIONS When performing welding operations at elevation precau tions must be taken to protect all machine components from contact with weld splatter or molten metal Battery fluid is highly corrosive Avoid contact with skin and clothing at all times Charge batteries on in a well ventilated area Trip and Fall Hazards JLG Industries Inc recommends that the operator utilize a fall restraint system in the platform with a maximum 30 inch 76 cm lanyard attached to an authorized lanyard anchorage point For further information regarding fall protection requirements on JLG products contact JLG Industries Inc fom Before operating the machine make sure all railing and gates are fastened in their proper position 1 4 JLG Lift Keep both feet firmly positioned on the platform floor at all times Never use ladders boxes steps planks or similar items on platform to provide additional reach Never use the mast assembly to enter or leave the plat form Use extreme caution when entering or leaving platform Ensure that the mast assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit
67. re level at the work plat form is less than 70db 3 1 SECTION 3 MACHINE OPERATION 3 3 MACHINE OPERATION Getting Started The following control conditions must be met before the machine can be operated from either the Ground or Platform Controls Batteries contain enough voltage to operate Low Battery warning not indicated on Ground Control Station The Main Power Selector Switch on the Ground Control Sta tion must be set for either Ground Control Mode or Platform Control Mode Platform Control Console On Off Power Switch Key must be set to ON Both Emergency Stop Switches Ground and Platform Con trol must be in the RESET position out The Machine Status LCD Screen on the Ground Control Sta tion indicates normal operating conditions when machine is powered up Both platform swing in entry gates must be closed to operate machine LEVEL SIDESLOPE DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN SECTION 5 MACHINE SPECIFICATIONS Figure 3 1 10MSP Machine Operating Specifications 3 2 JLG Lift 3121227 SECTION 3 MACHINE OPERATION 1 Ground Control Station Module See page 3 10 2 Platform Manual Descent Valve Located Under Hood See page 3 26 3 Battery Charger AC Receptacle and Charging Status LED Indicators See page 3 5 4 Pl
68. rm mounts are secure to the machine no missing or damaged fasteners The carrier arms lock pins are in place and secure 3 35 SECTION 3 MACHINE OPERATION 1 Rug Carrier arms shown in the extended or carry position NOTE Maximum combined carrying capacity for both arms is 50 Ib 23kg 3 36 JLG Lift Hanging a Rug The following is a description for use of the Rug Carrier accessory in hanging rugs on horizontal pivoting arm display racks 1 Select the intended location in the display for mounting the rug Open the display rack to provide adequate space for the lift and rug With the Rug Carrier Accessory arms stowed drive the lift into position prior to loading the rug Release and lock Rug Carrier Accessory arms into the carry position Load the rolled rug with the finished side facing the platform As required use an assistant to load the rug onto the Rug Carrier Accessory arms Make sure that the rug is centered over its length on the Rug Carrier Accessory Elevate the platform to the required height for mounting the rug onto the display arm Properly attach the rug to the display arm Never climb onto the platform rails for any reason 3121227 SECTION 3 MACHINE OPERATION 8 After adequately attaching the rug to the display arm lower the platform stow the Rug Carrier Accessory arms 9 As required reposition and elevate the lift to completely attach the rug
69. rms Replace the Rug Hanger Accessory arms to the stowed posi tion for normal operation r4 Removing Rug From Display Arm 1 Roll Rug onto Rug Carrier while Elevating Platform 2 Rug Carrier in Carry Position 3121227 SECTION 3 MACHINE OPERATION CAUTION THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN THE STOWED POSITION WHEN NOT IN USE EXTREME CAUTION MUST BE EXERCISED AT ALL TIMES WHILE THE RUG CARRIER ACCESSORY IS IN USE DRIVING RAISING AND LOWER ING TO PREVENT OBSTACLES AND PERSONNEL FROM STRIKING THE LOAD WHEN DRIVING WITH A RUG WITHIN THE RUG CARRIER ACCESSORY THE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERTENT MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE RATED CAPACITY OF THE RUG CARRIER ACCESSORY NEVER OVERLOAD THE RUG CARRIER ACCESSORY MAXIMUM CAPAC ITY OF THE RUG CARRIER ACCESSORY IS 50 LBS THE COMBINED WEIGHT OF PERSONNEL MATERIALS EQUIPMENT PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT EXCEED THE MAXIMUM CAPACITY OF THE PLATFORM NEVER USE A RUG CARRIER ACCESSORY THAT HAS DAMAGE OR LOOSE MOUNTINGS IMMEDIATELY REPORT ANY DAMAGE TO APPRO PRIATE PERSONNEL DISCONTINUE USE OF THE RUG CARRIER ACCES SORY UNTIL ALL DISCREPANCIES HAVE BEEN CORRECTED 3121227 JLG Lift 3 39 SECTION 3 MACHINE OPERATION 3 16 FLOURSCENT TUBE CADDY OPTION NOTE The fluorescent tube caddy accessory is intended for use in replacing fluor
70. round Control Station Emergency Stop Button and the Platform Control Console Emergency Stop Button are in Cy the RESET position Also if machine is equipped with the PSL Programmable Security Lock option see Section 3 of this Operators Manual for additional machine power up steps Activating Programming Mode 1 With machine power OFF press and hold the Brake Release Button 1 on the Ground Control Station 2 While holding the Brake Release Button in power machine up by turning the Main Power Selector Switch 2 to either the Ground Control or Platform Control Mode 3 Release the Brake Release Button 1 after machine is pow ered up The LCD display should now display five zeros one with a box around Continue to next step Entering Password 3121227 JLG Lift 5 13 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Entering Password Programming Mode Selection hw 00000 O O RESET TIMERS Entering Password Programming Mode Selection 1 The Brake Release button 1 moves the box around digit 1 Use Platform UP DOWN buttons 1 to move the selection box from left to right to select which digit to change 2 up or down to select item to program 2 Platform UP button 2 increases the numerical digit 2 Press the Brake Release button 3 to enter selected mode then 3 Platform DOWN button
71. s secure to the platform railing no missing or damaged fasteners The hanger arm lock pin is in place and secure Loading and Transporting an Item using the Hanger Accessory Use the following steps as a guide when loading and transporting an object with the hanger accessory arm 1 Keep the hanger arm in the stowed position when not in use 2 When ready to use pull the lock pin from the stowed position hole and swing the hanger arm into the carry position Place pin in the carry position hole locking the hanger arm in place 3 Load the object onto the hanger arm and use the hanger arm strap to secure the object during transport 4 aware of clearance above below and around the object when driving and lifting or lowering the platform 3121227 JLG Lift 3 15 RUG CARRIER ACCESSORY OPTION NOTE This rug carrier accessory is intended for use in placing or retrieving rolled unrolled rugs and other similar stock stored on racks or shelves above ground level Use for any other purpose is not authorized by JLG The rug carrier accessory consists of two extendable arms mounted on the left side of the 10MSP machine The maximum combined load carrying capacity for both arms is 50 Ib 23kg The carrier arms can be retracted out of the way when not in use Pre Start Inspection Prior to use of the carrier accessory check the following The material tray is fully raised and locked in position Carrier a
72. tform RELEASE TO STOP LOWERING 3121227 SECTION 3 MACHINE OPERATION Machine Status LCD Display N am 7m CA p lt gt TS0000010 X 000000 400 i At power up and during operation the LCD display on the Ground Control Module displays the current machine operating status 300000000 300000 The following illustration explains the symbol indications 0000000 00 5 LCD Display Symbols 1 Battery Charge Indicator 2 Function Display or Function Disabled Indicators 3 Hour Meter Display 4 Fault Code Indicator Also see Table 3 2 on page 3 15 5 Fault Text Message Display a NOTE a When an Fault Code is indicated the LCD screen Will alternate between the text and symbol display modes 3121227 JLG Lift 3 13 SECTION 3 MACHINE OPERATION In the LCD Display Symbols previous illustration item 2 the Function Display or Function Disabled Indicators will vary as shown following DRIVE Disabled LIFT UP Disabled LIFT DOWN Disabled Both LIFT UP and LIFT DOWN Disabled Drive Speed Cut Back Turtle Mode Engaged When Platform is Elevated Battery Charger AC Plugged In M 3 14 JLG Lift Tilt Alarm Warning The Ground Control Station LCD screen flashes a fault code and gives an audible warning The LEDs on the platform control co
73. tions Use of approved fall protection device Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function The safest means to operate the machine where over head obstructions other moving equipment and obsta cles depressions holes drop offs are present Means to avoid the hazards of unprotected electrical conductors Specific job requirements or machine application 2 1 SECTION 2 PREPARATION AND INSPECTION Training Supervision Training must be done under the supervision of a qualified person in an open area free of obstructions until the trainee has devel oped the ability to safely control and operate the machine Operator Responsibility The operator must be instructed that he she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site NOTE The Manufacturer or Distributor will provide qualified peo ple for training assistance with the first unit s delivered and from that time forward as requested by the user or his her personnel 2 2 JLG Lift 2 2 PREPARATION INSPECTION AND MAINTENANCE The following Table 2 1 on page 2 3 covers the periodic machine inspections and maintenance recommended by JLG Industries Inc Consult local regulations for further requirements for aerial work platforms The frequency of inspections and maintenance must be
74. uired 2 Only qualified personnel in the platform may use the platform controls DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY 3 Rescue equipment can be used to remove the platform occupant Cranes and forklifts can be used to stabilize motion of the machine Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc tures or equipment rescue the platform occupant prior to freeing the machine 3121227 JLG Lift 4 3 INCIDENT NOTIFICATION JLG Industries Inc must be notified immediately of any incident involving a JLG product Even if no injury or property damage is evident the factory should be contacted by telephone and pro vided with all necessary details USA 877 JLG SAFE 554 7233 Outside USA 717 485 5161 E mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine NOTICE FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL STA TION THEN FROM THE PLATFORM CONTROL CONSOLE DO NOT ELE VATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY 4 1 SECTION 4 EMERGENCY PROCEDURES ZS NOTES 4 2 JLG Lift 3121227 SE
75. unctioning properly Machine Brakes Drive the machine on a grade do not exceed the rated gradeability and stop to ensure the brakes hold Tilt Warning Limit With the platform com pletely lowered drive the machine onto a sur face with a tilt of more than 1 5 in any direction do not exceed rated gradeability The machine will indicate a tilt condition if any attempt is made to elevate the platform Drive Speed Reduction Limit When platform is elevated more than 1 5 to 2 ft 5m drive speed is cut to 1 4 of platform lowered drive speed Platform Gate Open Limit If either side plat form gate is open during machine operation the machine will stop and will display a fault code at the Ground Control Module and Platform Con 3121227 SECTION 2 PREPARATION AND INSPECTION 3121227 sole Australian Spec machines also include a platform gate lock release lever mechanism on top of each gate that must be pressed down to open the platform gate Check that the lock release on each gate is latching properly when gate is closed and releasing when the handle lever is depressed Platform Gate Lock Release Lever Australian Spec Machines Only Platform Joystick Enable and Footswitch Enable The machine will not operate drive or lift unless both of these switches are pressed and held during drive or lift operation JLG Lift d Ensure all machine fun
76. witch to the ON position 2 to operate machine 1 OFF Position 2 ON Position Set the ON OFF Key Switch to the OFF position to power machine down If necessary when machine is not in use remove key from plat form key switch to disable machine from unauthorized use 3121227 SECTION 3 MACHINE OPERATION Platform Emergency Stop Shut Down Button Platform Control Display Panel NOTE The Platform and Ground Control Station Emergency Stop Shut Down Buttons must both be in the RESET posi 1 tion to operate machine POWER OFF PUSH IN TO ENGAGE Emergency Stop POWER ON TURN CLOCKWISE and RELEASE to RESET Emergency Stop 7 Figure 3 7 Platform Control Display Panel 1 Battery Charge Flash Code LEDS 3 Lift Mode Indicator 2 Drive Mode Indicator 4 Drive Speed Setting 3121227 JLG Lift 3 19 SECTION 3 MACHINE OPERATION Battery Charge Flash Fault Code Indicator LEDS On normal power up and operation this series of ten 10 LEDs visually indicates the amount of charge remaining in the batteries The number of LEDs lit will change depending on the level of charge in the batteries All Three 3 GREEN LEDs lit up indicate maximum bat tery charge Four 4 YELLOW LEDs indicate a two thirds to one third bat tery charge remaining Three 3 RED LED s lit indicate minimum batt

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