SM103 60-250_251 Service Manual.qxd
Contents
1. paddle lock can not be locked or unlocked from the inside OPERATION OF THE DEADBOLT FROM THE OUTSIDE From the outside the deadbolt can be locked and unlocked only with the keys provided for the customer It can t be locked and unlocked with the master key To lock extend the deadbolt rotate the key a little more than 1 4 turn clockwise A light click should be felt and heard The lock cylinder will have to be returned back to center to remove the key To unlock retract the deadbolt rotate the key a little more than 1 4 turn counterclockwise A slight click should be felt and heard The lock cylinder will have to be returned back to center to remove the key The deadbolt must be operated while the door is shut If the deadbolt is locked extended while the door is open it will not shut OPERATION OF THE DEADBOLT FROM THE INSIDE The deadbolt can be locked and unlocked from the inside by rotation of a red knob near the paddle This knob can be rotated a little more than 1 4 turn clockwise to lock and a little more than 1 4 turn counterclockwise to unlock A designation is provided on the inside plate to show the direction to lock and unlock 6 TROUBLESHOOTING Door won t latch shut Deadbolt is extended locked Unlock deadbolt Strike plate is adjusted too far inward Adjust strike plate outward Strike plate is installed with lip towards Remove and re install strike plate correctly inside instead of outside of door I2. 060 0250 Travel Trailer Latch With Dead Bolt 060 0251 Trailer Latch With Dead Bolt ee riMark SM103 03 04 2 Service Manual Installation and Troubleshooting U S Patent No 5 927 773 ISO 9001 United States 900 Bailey Avenue P O Box 350 New Hampton IA 50659 Au Tel 641 394 3188 aN Fax 641 394 2392 1 800 447 0343 www trimarkcorp com www trimarkcorp com ISO 9002 Europe TriMark Europe Cedar Court Walker Road FULA Bardon Hill T Coalville LE67 1TU United Kingdom Tel 44 0 1530 512460 Fax 44 0 1530 512461 www trimarkeu com CONTENTS BASIC COMPONENTS INSTALLATION OF STRIKE PLATE INSTALLATION OF LATCH STRIKE ADJUSTMENT BASIC OPERATION TROUBLESHOOTING 1 BASIC COMPONENTS For installing the 60 251 Travel Trailer Latch the following will be needed Fig 1 OooR WN Mounting Screws Required Total Door Screw TriMark Thickness Length Part 29 1 375 15553 01 AS e Travel trailer latch outside paddle handle assembly ar ae 13939 01 e Travel trailer latch inside paddle l l i handle assembly Table 1 e Door edge cover plate optional a 2 INSTALLATION OF e Strike plate Part 11705 15 e Gasket optional Part 14824 01 STRIKE PLATE e Caulk or butyl tape optional e Strike plate mounting screws e Door edge mounting screws Part 15554 01 e Thread rolling mounting screws See Table 1 for part numbers Install strike plate to door j
3. BOLT UNLOCKED PADDLE LEG MUST INSERT INTO THIS AREA ON OUTSIDE PADDLE ASSEMBLY SECURING LATCH TO DOOR EDGE FIG 10 secure the latch to the door edge with the door edge mounting screws and door edge plate if used Before tightening the door edge screws push latch up or down in direction shown Fig 10 as far as possible in cutout Tighten the door edge mounting screws and the mounting screws used on the inside plate enough to prevent slipping of the latch in the cutout Do not tighten excessively as this may cause stripping of the threads and or bending of the inside plate recommended torque is 40 50 inelbs Remove any excess caulk or butyl tape that may have been forced out from under the flange of the outside paddle assembly onto the door DOOR EDGE PLATE OPTIONAL POSITION LATCH AS FAR AS POSSIBLE IN THE INDICATED DIRECTION 4 STRIKE ADJUSTMENT Carefully close door Door should easily latch shut If door does not shut tightly enough for desired sealing adjust strike as follows 1 Use a pencil to mark the existing position of the strike plate on the door jamb 2 Loosen the strike plate mounting screws so that strike plate can slide on door jamb 3 Slide strike plate inward no more than 1 16 4 Tighten strike plate mounting screws so that closing of door and vibration will not move strike plate Do not tighten excessively as stripping of the threads may result 5 Carefully close door and chec
4. amb Fig 2 Make sure lip of strike plate is in the position shown As you tighten the screws pull the strike plate out as far toward the outside of the vehicle as possible It is not necessary to tighten the screws fully tight at this time l THREAD ROLLING Tighten enough so that strike plate MOUNTING SCREWS 4 ss wont be able to slide along the door jamb from a few closings of the door The final adjustment and tightening of the strike plate will occur after installation of the latch STRIKE PLATE MOUNTING SCREWS 2 DOOR EDGE MOUNTING PLATE OPTIONAL TRAVEL TRAILER LATCH INSIDE PADDLE HANDLE ASSEMBLY ASKET OPTIONAL OR CAULK OPTIONAL OR BUTYL TAPE OPTIONAL STRIKE PLATE DOOR EDGE TRAVEL TRAILER LATCH OUSIDE MOUNTING SCREWS 2 PADDLE HANDLE ASSEMBLY STRIKE PLATE Fig 1 Basic Components OUTSIDE OF VEHICLE POSITION STRIKE AS FAR AS POSSIBLE IN JNDICATED DIRECTION Fig 2 Strike Plate Installation 3 INSTALLATION OF LATCH B Caulk or butyl tape Apply caulk or INSERTING OUTSIDE PADDLE A a ae me Sate ao ASSEMBLY INTO DOOR Figs 3 thru 8 AA tile Way aroun E recess is provided around three 1 Sealing around the flange of the outside edges of the flange and partially on paddle assembly is suggested To seal the other edge of the flange for around the flange of the outside paddle Ik or butvl t to b ti assembly proceed with one of these two ere nes E E methods otherwise proce
5. ed to step 2 A Gasket Remove adhesive liner from gasket Fig 3 Apply gasket with adhesive side against flange of outside paddle assembly by pressing gasket around the underside of the flange Fig 4 A recess is provided ME TAPE TO RECESS AND around three edges of the flange and a partially on the other edge of the flange for the gasket to fit in Take care not to let the outside edge of the 2 gasket extend outside the flange Fig 5 Make sure the deadbolt is retracted Fig 6 Insert the plunger end of the outside paddle assembly into the cutout in the door in a shoehorn fashion Fig 7 REMOVE WHITE PAPER LINER TO EXPOSE ADHESIVE ON GASKET BEFORE INSTALLATION MAKE SURE DEADBOLT IS RETRACTED AS SHOWN Fig 3 Fig 6 INSTALL GASKET WITH LOCATING FINGERS IN RECESSES 060 0253 SERIES ONL OUTSIDE OF DOOR 3 Finish inserting the outside paddle assembly into the cutout as shown Fig 8 OUTSIDE OF DOOR SECURING THE INSIDE PADDLE ASSEMBLY TO THE OUTSIDE PADDLE ASSEMBLY FIG 9 Make sure the inside paddle is pushed in as far as possible Align the leg of the paddle into the opening shown while installing and rotate the inside knob to align correctly with the shaft on the outside paddle assembly Fig 9 Secure with mounting screws shown in Table 1 Do not tighten screws at this time ROTATE KNOB TO POSITION SHOWN TO ALIGN OPENING IN KNOB WITH FLAT OF SHAFT Fig 9 DEAD
6. k for proper sealing door closing effort and latch operating efforts The strike should not be adjusted in so far that excessive force 25 pounds maximum is required to push the door shut to latch The door should be able to be pushed shut by hand without slamming If adequate sealing is still not achieved go back to step 1 5 BASIC OPERATION LATCHING UNLATCHING The latch uses a single latching position that is achieved by the engagement of the plunger in the opening of the strike plate The deadbolt engages into this same opening and if extended will prevent closing and opening of the door USE OF A MASTER KEY If the lock cylinder in the paddle has a letter stamped on its face it can be unlocked and locked with a master key For example if it has a 1R stamped on its face a 1R series master key will lock and unlock the paddle The master key will not lock or unlock the deadbolt If there is not a letter stamped on the face of the paddle lock cylinder it cannot be operated with a master key OPERATION OF THE PADDLE LOCK The paddle can be locked by rotating the lock cylinder in the paddle clockwise 1 4 turn and can be unlocked by rotating the lock cylinder counterclockwise 1 4 turn When locked the outside paddle will not be able to be pulled When locked the inside paddle will still be able to be pulled and open the door If the latch is locked with the door open it can be shut and will stay locked The
7. nside paddle assembly was not Remove and re install inside plate correctly installed to outside paddle assembly with the inside paddle leg in the correct position Foreign object in latch assembly Remove foreign object preventing plunger retraction Paddle lock won t lock Not using correct key Use correct key Plunger not fully engaged in strike and Firmly shut door to allow plunger to outside paddle not retracted fully fully engage and retract outside paddle Deadbolt won t lock Not using correct key Use correct key Door not fully shut preventing deadbolt Firmly shut door to allow plunger to from entering opening in strike plate fully engage Adjust strike plate if necessary to allow door to shut fully Latch assembly not located properly Loosen mounting screws and locate latch in door cutout assembly in door cutout to allow deadbolt to extend into strike plate opening Strike plate mounting holes not located Correct location of strike plate mounting properly in door cutout holes Inside knob to operate Deadbolt lock knob not rotated to align Replace inside paddle assembly and deadbolt comes off with shaft of outside paddle assembly align deadbolt lock knob with shaft of when installing latch outside paddle assembly when installing Inside plate bent Mounting screws tightened too tight Replace inside paddle assembly and properly tighten mounting screws
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