Model: T10604R
Contents
1. The warranty does not cover labor for removal or reinstallation and does not apply to a damage caused by accident abuse mishan dling or dropping b a unit which has been subject to unauthorized repair c units not used in accordance with directions d damages exceeding the cost of the product Some states do not allow a limitation of damages so the foregoing warranty may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty service is available if the defective product or its defective component is returned with proof of purchase and date of installation either a to the dealer from whom the unit was purchased or b by shipping prepaid to the Intermatic Service Center Intermatic Incorporated Intermatic Plaza Spring Grove IL 60081 9698 3 23 09 2 59 41 PM2. both time switches by pulling out then turning yellow dials until Time Of Day lines up with pointer 2 Set Start ON tripper and Stop OFF tripper times on right side T104M dial 3 Set Low to High ON tripper time and High to Low OFF tripper time on left side T106M dial The following examples are only two of the many individualized schedules one can devise SCHEDULE EXAMPLE 1 6 AM ON High Speed place ON tripper on T104M dial at 6 AM 9 AM From High to Low Speed place OFF tripper on T106M dial at 9 AM 12 Noon 3 PM From Low to High Speed place ON tripper on T106M dial at 3 PM 6 PM OFF i place OFF tripper on T106M dial at 6 AM TRIPPER SETTINGS Left Dial T106M Right Dial T104M SCHEDULE EXAMPLE 2 6 AM ON High Speed place ON tripper on T104M dial at 6 AM 8 AM OFF place OFF tripper on T104M dial at 8 AM 10 AM 12 Noon ON High Speed place ON tripper on T104M dial at NOON 2 PM From High to Low Speed place OFF tripper on T106M dial at 2 PM 4 PM 6 PM OFF place OFF tripper on T104M dial at 6 PM i 8 PM From Low to High i place ON tripper on T106M dial at 8 PM TRIPPER SETTINGS Right Dial T104M Left Dial T106M SALIET L RD Cm Hea OPERATION EXAMPLES If within one 1 year from the date of installation this product fails due to a defect in material or workmanship Intermatic Incorporated will repair or replace it free of charge
3. flow rate during the day Also some of the new water sanitation techniques require longer dispensing time of ozone or chemicals SERVICE MANUAL The most economical way to operate a pool or spa is by the use of a two speed filter pump together with this reliable simple to install simple to operate Two Speed Pump Control This Control is designed to automatically operate a two speed pump on a daily schedule The all weather enclosure contains two heavy duty industrial grade time switches In addi tion the enclosure has a provision to install switches or a GFCI receptacle on the side as well as inside the enclosure The time switch on the right is intended for starting and stopping the pump and the time switch on the left is for 3 changing the speed RPM of the pump while j nil it is running The mechanism on the right can also accommodate an optional heater control Fireman switch IMPORTANT SAFETY INSTRUCTIONS When installing and operating this electrical control and other associated equipment basic safety precautions should always be followed including the following Read and follow all instructions This Control must be installed by a qualified electrician according to National and Local Electrical Codes Install this control not less than 5 feet 3 meters in Canada from inside edge of pool USE COPPER CONDUCTORS ONLY Do not exceed the maximum ratings of individual components wiring devices an
4. NAL SCREW MAKE SURE INSULATION CLEARS PRESSURE PLATE Remove clock motor leads from Terminals A and 3 of T106M and connect to Terminals 1 and 3 of T104M Connect LINE 1 to Terminal 1 and LINE 2 to Terminal 3 of T104M Install jumpers between Terminals 1 and 4 of T106M and between Terminal 2 of T104M and Terminal 1 of T106M c Connect COMMON of Two Speed Pump to Terminal 4 of T104M LOW to Terminal 2 of T106M and HIGH to Terminal 3 of T106M Connect green grounding conductors to the Equipment Grounding Terminal at bottom of enclosure se o Q If required by the heater manufacturer install fireman switch kit 156T4042A not furnished on Time Switch Plate and make the fireman switch connections Use at least 18 AWG wiring with insulation rated 300 Volt or higher Place heater ON OFF switch on heater to ON HEATER WARNING Do not disconnect high limit or pressure switches 6 To install additional wiring devices inside the enclosure first remove rectangular knock out s in dead front Next remove hex head screws in back of enclosure and install stand offs in place of screws Attach wiring device to stand offs e Stand offs are not furnished Order 21T156A for a set of four 4 stand offs and mounting hardware If external bonding is required install bonding lug s on bottom of enclosure 156T11047A may be ordered and bond installation according to code requirements Tes
5. WIRING DIAGRAM SYMPTOM 1 Time Switch will not keep time but dial is turning 2 Time Switch Dial stops at ON or OFF tripper 3 Load is ON at all times dial is turning 4 Dead clock motor Clock motor gears do not rotate 5 Filter Pump will not operate as scheduled N A SEE NOTE 1 T106M SPDT T104M DPST PROVISIONS FOR SEE NOTE 2 EQUIPMENT GROUND 20000000000 5 TROUBLESHOOTING CAUSE S la Frequent power outages 1b Wrong voltage cycle 1c Loose clock motor connections 2a Loose tripper 2b Bent dial 2c Defective motor 3a Welded contacts 3b Two ON trippers and no OFF tripper on dial 3c Defective mechanism 4a Defective clock motor open coil due to lightning or surge 4b Loose clock motor connections 4c Wrong voltage 5a Time switches are out of sync 5b One time switch is defective 5c Faulty wiring 5d Power outage LJ CORRECTIVE ACTION Reset dial Change clock motor Check connections Check change tripper Check change mechanism Change clock motor Change mechanism Change tripper Change mechanism Change clock motor Check connections Change clock motor Reset time switches Replace time switch Check wiring Reset time switches Because of our commitment to continuing research and improvements Intermatic Incorporated reserves the right to make changes without notice in
6. d current carrying capacity of conductors For grounding and bonding this Control and the installation refer to Article 680 of the National Electrical Code The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly READ FOLLOW AND SAVE THIS INSTRUCTION MANUAL 1 ouohwhd 3 23 09 2 59 40 PM INSTALLATION 1 158TP11097 2 Remove the four 10 hex head screws from the back of the enclosure and attach mounting brackets to enclosure Select the proper location for the Control and hang enclosure on a flat vertical surface or other support using hardware suitable for the purpose Prepare the necessary conduit runs terminate them at both ends and pull in the conductors as specified by the installation layout Refer to Figure 1 below Note that this enclosure contains two independent time switches The one on the left is a Model T106M a Single Pole Double Throw SPDT switch and it s function is to change the speed RPM of the pump motor The time switch on the right is a Model T104M a Double Pole Single Throw DPST switch and it s function is to start stop the pump motor To wire the two switches follow wiring diagram on page 4 of this manual Make sure that connections to time switch terminals are tight 25 Ib in minimum and insulation clears the pressure plate see illustration PRESSURE PLATE 1 TERMI
7. the specifications and material contained herein and shall not be responsible for any damages direct or consequential caused by reliance on the material presented INTERMATIC INCORPORATED SPRING GROVE IL 60081 9698 158TP11097 158TP11097 1 http www intermatic com 4 INSTALLATION OPERATION amp NTERNMATIC T10000R SERIES POOL SPA EQUIPMENT CONTROLS Model T10604R TIME CONTROL FOR TWO SPEED POOL SPA FILTER PUMPS ELECTRICAL RATING 5 H P Max 240 Volt 60 Hz Maximum running load not to exceed 28 Amperes SUITABLE FOR POOL SPA EQUIPMENT CONTROL AND FOR DIRECT CONNECTION OF UNDERWATER LIGHTS DANGER TO AVOID RISK OF INJURY do not permit children to operate the Control Unit or use the Pool Spa unless they are closely supervised at all times test GROUND FAULT protection regularly If it fails to reset DO NOT USE THE POOL or SPA Contact a qualified service technician always disconnect electricity before servicing this control or the equipment connected to it THIS CONTROL IS NOT TO BE USED AS A POWER DISCONNECT READ FOLLOW AND SAVE THIS INSTRUCTION MANUAL GENERAL INFORMATION Many of today s energy efficient pools and spas utilize the benefits of the two stage water circulation principal For example while the daily cleaning process requires high pressure and fast turnover of a large amount of water in the morning the heating either by the sun or a heater is more energy efficient on a slower
8. ting of the installation is optional and recommended only if pump is securely in place and will not be damaged by the following test a Turn the manual level of the time switches to OFF b Turn ON power at breaker panel c Move the manual lever of T104M to the right ON Pump should start and run on low speed d Move the manual lever of T106M to the right ON Pump should now be running on high speed e Move the manual lever of T104M to the left OFF Pump should stop running In case of unsatisfactory results turn OFF power check your wiring refer to Troubleshooting on Page 4 Install front panel over wiring compartment The control is now ready for programming Keep door closed at all times Figure 1 TO SET DAILY SCHEDULE The setting of a schedule is done by placing the ON silver and OFF gold trip pers on the two yellow dials The dials turn in synchronous speed and make exactly one revolution in 24 hours The trippers placed on the dial on the right will set the start and stop time of pump operation while the trippers on the left side dial will set the time the pump will change speed The length of the daily filtration heating cycle depends on many variables such as geographic location size and usage of pool season of year type of pool equipment etc If not sure contact your local pool service professional for advice Setting a schedule is easy 1 Set Time of Day on
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