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Fleck 6700XTR Downflow
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1. 22 JL10 Fleck 6700XTR Downflow SERVICE ASSEMBLIES Air Check 60002 34 Air Check 500 34 Long Brine Line Flow Control 60022 12 ss BLFC 125 GPM 5000 5600 9000 60022 25 BLFC 25 GPM 5000 5600 9000 60022 50 BLFC 50 GPM 5000 5600 9000 60022 100 BLFC 1 0 GPM 5000 5600 9000 Washer Flow 125 GPM 12094 iiie Washer Flow 25 GPM 12095 Washer Flow 50 GPM 12097 Washer Flow 1 0 GPM 129 1 G7 Gee en O ring 015 13244 Adapter 13245 Retainer BLFC 60032 noctem a Brine Valve 4600 5600 Bypass 6004055 Bypass Assy 3 4 SS 6004155 Bypass Assy 1 SS 60049 es Bypass Plastic Assy Control Valve 11973 nett Spring Brine Valve 11981 01 Ring Retaining 12550 Quad Ring 009 13165 ni rrr ens Cap Brine Valve 13107 Spacer Brine Valve 19902 O ring 014 16098 Washer Nylon Brine 19172 iore Brine Valve Stem 1262 Seat Brine Valve Floats 60028 2300 Blue White Float 60068 2310 Blue White Float Injector 60084
2. Military Time 02 00 HR Default CIYICILIE 01 11101 10 0 5 NOTE See the Master Programming Mode section for details regarding the regeneration cycle steps Options Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 V O L U M E 010101 10 Options Cubic Feet CuFt Default Liter tr Range 25 to 999 cubic feet or 1 to 9999 liters NOTE Only shown when Regenerant Flow is UF Variable Fill S AIL T DJO SJAIGIE 0 0 0 l b CJufFit Options Pounds per Cubic Foot Ib CuFt Default Grams per Liter Range 0 1 to 99 9 pounds per cubic foot for U S values and 0 1 to 99 9 grams per liter for Metric values NOTE Only shown when Regenerant Flow is UF Variable Fill MASTER PROGRAMMING MODE FLOW CHART continued 2 SIZE P U M P 0 112 5 gipim DI TISIAIBILIEID Options 0 125 Gallons per Minute 0 125 gpm Default 0 250 Gallons per Minute 0 250 gpm Options Ch
3. Valve Assy 2310 includes items 1 10 2 2 10150 Grommet 30 Dia included with item 13 133 60068 Float Assy 2310 w 30 Rod Tex 60002 Air Check 500 42112 Rev Fleck 6700XTR Downflow JL10 17 TROUBLESHOOTING TIMER If an error is detected an error screen will alternate with the main display screen every few seconds and the LED light will be Red During an error condition the unit continues to monitor the flow meter and update the remaining capacity Once an error condition is corrected the unit returns to the operating status it was in prior to the error and regeneration resumes E according to normal programming If an error is cleared by reprogramming the unit in the Master Programming Mode the volume remaining may be reset to the full unit capacity as though it had just regenerated If an error is present a regeneration can only occur manually by pressing and holding the Extra Cycle button for 5 seconds If the unit was in regeneration when the error occurred it will complete the regeneration cycle and go into service When the problem is corrected and the error no longer displays it may take several seconds for the unit to stop displaying the error message the unit will return to normal operation The LED light will no longer be Red and will turn Green if the unit is regenerating or Blue if the unit is in service Error Display Screen E
4. CJL K 1 ojs Options Time Clock Delayed Meter Immediate Meter Delayed Fixed Reserve Meter Delayed Variable Reserve Meter Delayed Weekly Reserve Volume Override Immediate Volume Override Delayed 2 VIAILIVIE T Y P E mmis 5 6 6 7 0 Options 56XT 6700 Default PROPRIETARY C pr NJEIR A N T Dj OWIN FIL O Options Down Flow Filter Up Flow Up Flow Backwash Up Flow Variable Fil Downflow Double Backwash F o R M A T U S Options Grains per Gallon French Degrees German Degrees Parts per Million t ALLIN Options Grains French Degrees German Degrees Parts per Million Range 1 000 to 9 900 000 in Grains c z gt U gt p uA 1 00 to 19900 00 in Metric om WIA TIEJR 3 ojo Options Grains per Gallon French Degrees German Degrees Parts per Million Range 1 to 199 in Grains 2 to 199 in Metric or Time Clock system types 4 JL10 Fleck 6700 Downflow TIME CLK DELAYED Default METER IMMEDIATE MT
5. Injector Module Assembly Meter 60086 50 Meter Assy 3 4 Electronic Pistons 60102271 Piston Assy 6600 Downflow Brining and Rapid Rinse 14309 Retainer Piston Rod 13001 04 Piston Rod Assy 6600 Downflow 13446 40 End Plug Assy 6600 Green 17210 5 nis Piston 6600 Downflow Safety Brine Valve 600414 2310 Safety Brine Valve Assy 60027 FFA 2300 Safety Brine Valve Assy 60027 FFS 2300 Safety Brine Valve Assy Seal amp Spacer Kit 60125 Seal amp Spacer Kit 5600 9000 Top 13242 Seal 5600 14221 innen ies Spacer 5600 Timer 42274 iei Timer Assy 6700XTR Yokes 18706 Yoke 1 Plastic 18706 02 Yoke 3 4 Plastic 41026 01 Yoke 1 SS 41027 01 Yoke 3 4 Fleck 6700 Downflow JL10 23 2010 Pentair Residential Filtration LLC 42132RevE JL10
6. Part Description o d eee 19700 10 Valve Body 5600 Downflow Pins 2 13250 ess Clip Mounting o Din 13242 Seal 5600 dura Tasse 133804 O ring 121 De dede 122841 O ring 338 cS 4 14241 Spacer 5600 Tasse 17218 s Piston 6600 Downflow Bi 1 14309 Retainer Piston Rod 14469 13243 40 Plug End 6600 Green Ass Tous 10209 01 Quad Ring 010 560CD 12 ect 13008 Retainer End Plug Seal AS ES 13306 Pin Roll 3 32 x 1 4 4 19003 Link Piston Rod 5600 13030 Retainer Dist Tube O ring 103 cats usus 12142 sua Screw Hex Hd Mach 10 24 x 1 2 diee 13802 O ring 014 18 sucus 10227 Screen Injector 19 ue Vase 10913 Nozzle Injector 20 nx Ta 10914 Throat Injector ur 119738 e Spring Brine Valve 22 ens T 11984 01 2 Ring Retaining 29i T asses 12088 ene Washer Flow 2 4 GPM 24 2 12094 Washer Flow 25 GPM 12 JL10 Fleck 6700XTR Downflow 61500 6600 6700 DF Rev B Description Quad Ring 009 Seat Brine Valve O ring 013 Injector O ring 015 Injector Cap Brine Valve Cap Injector 5600 Spacer Brine Valve Brine Valve Stem Retaine
7. N Resin Tank Resin Level i Na Brine Level Brine Level Air Check ne N 61500 56 6700 DOWNFLOW 61500 56 6700 DOWNFLOW Brine Slow Rinse Position Valve Drive Assembly Brine Valve IT Valve Assembly Flow Control 47 Salt Level Drain Flow Control Inlet Ua Brine Level Air 61500 56 6700 DOWNFLOW Fleck 6700 Downflow JL10 21 VALVE WIRING DIAGRAM N3349 Movia8 WL ana V W QO LMS 3ONVHO ZMS JdYNd ON o Novia N3349 MOTI3A M18 LM SONVYO INVO 4315 NYOS WYO ONINOH HOLIMS 3315 ZMS HOLIMS ONINOH LMS IVNOILdO W3WHOJSNVHL AvZ LL WL MO 14 T133HM v WMd YOLOW IMYA WGA 13002 190 NYO MOVIE 3018 3LIHM BLIHM Novia
8. button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types 7 Capacity Safety Factor This program step is used to set the reserve capacity of the unit This is a percentage by which the unit s capacity is reduced Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 8 Volume Override This program step is used to set the volume override of the unit Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button MASTER PROGRAMMING MODE continued 9 Regeneration Day Override This program step sets the maximum amount of time in days the unit can be in service without a regeneration Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 10 Regeneration Time This program step sets the time of day for the regeneration to occur in delayed systems Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 11 Regeneration Cycle Step Programming This program step programs t
9. cycle Fleck 6700XTR Downflow JL10 7 MASTER PROGRAMMING MODE continued B Chemical Pump Auxiliary Relay Output Window This option setting consists of two displays The first display sets the volume of water flow at which the output turns on The second display sets the on time in seconds of the output Activate output after volume set is reached Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 16 Flow Meter Size This program step sets the size of the flow meter Press the Up or Down buttons to adjust this value Press the Extra Cycle button 17 Maximum Flow Rate This program step sets maximum flow rate of the generic flow meter Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 18 Pulses per Gallon Liter This program step sets the pulses per gallon liter for generic flow meters Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 19 End of Master Programming Mode Press the Extra Cycle button to save all settings and exit Master Programming Mode 8 JL10 Fleck 6700XTR Downflow USER PROGRAMMING MODE amp FLOW CHART NOTE Depending on current settings some displays cannot be viewed
10. or set WIAITIEIR 5 0 3 0 ou 2 Options US Format 030 GPG Default Metric Format DPG NOTE Feed Water Hardness will not be shown in Volume Override FM Re or Time Clock system types DJA Y O V E RIR Options Override Off Override On OFF Default 12 DAYS Example RIEIGIEINIEIR T H MIE 012 0 0 4 Options A M or 02 00AM Default Military Time HR End of User Programming Mode lt 1 Flow Meter Size This program step sets the size of the flow meter Press the Up or Down buttons for 5 seconds 2 Set Feed Water Hardness Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceede to the next step NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types 3 Set Regeneration Day Override To turn on and set the days press the Down button Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceede to the next step 4 Regeneration Time Press the Shift Up and Down
11. 0 Washer Spring 3 8 wiPins Gear Idler 22 Tigar 42050U Circuit Board 3200NT Gear Drive A ne NEN 17020 Screw Hex Wsh 6 20 x 38 Plate Motor Mounting 2 ies las 17841 cn Bottom 6700 Specify Spring oT pressien 1 13547 Strain Relief Round Cord Ball 250 20 2 05 16944 Motor 24V 60 Hz 2 RPM Mis Dre 3 11384 Screw Fillister Head Phillips Gear Main Drive Downflow 36 32 x 25 Cam Brine Valve 6600 6700 28 4 17798 Screw Hex Wsh 8 16 x 38 BIK 29 uns Das 12473 e Screw Wsh 10 24 x 625 dues 19025 s Cam Brine Mee Variable 4 47845 Pin Hinge 12 5 Tous 1208 Washer Plain 10 1 18679 Tapered i 32 1 17842 Cover 6700 Specify Color 18615 Seal 125 OD Tenant lan Washer Friction O OA Switch amp Label Assy 6700 Cam 6809 Bu 1 1967 Transformer 24V 9 6 VA Cam Double Backwash D F Residential Valves Screw Flat Head St 6 20 x 3 4 ee 41475 Transformer 24V 9 6 VA Switch Micro European Insulator Limit Switch BG Tasse 42115 ns Harness Upper Drive Fleck 6700XTR Downflow JL 10 11 CONTROL VALVE ASSEMBLY RO 39 35 24 23 31 18 28 36 41 Item No
12. Fleck 6700XTR Downflow Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET 1 NOTE Some options may not be available depending on valve model or other options chosen 5 2 Gite filin th appropriate data fer tuture men e TIMER OPERATION 2 2 1 System Type MASTER PROGRAMMING MODE FLOW CHART 4 A Meter Immediate MASTER PROGRAMMING MODE ne 6 paayon C Volume Override Delayed USER PROGRAMMING MODE FLOW CHART 8 D Volume Override Immediate DIAGNOSTIC PROGRAMMING MODE FLOW CHART 9 E Meter Delayed Weekly Reserve F Meter Delayed Variable Reserve DIAGNOSTIC PROGRAMMING MODE _ 10 G Meter Delayed Fixed Reserve 6700XTR POWERHEAD 8 11 2 Valve Type CONTROL VALVE 12 A 56 8700 METER ASSEMBLY eu 13 3 Regenerant Flow BYPASS VALVE ASSEMBLY Downflow G eee cbe 14 B Upflow BYPASS VALVE ASSEMBLY BRASS sees 15 C Downflow Double Backwash 2300 SAFETY BRINE VALVE ne 16 2 2310 SAFETY BRINE VALVE 17 F Upflow Variable Flow TROUBLESHOOTING TIMER 18 4 Display Format TROUBLESHOOTING CONTROL 19 B Metric French De
13. IRIT 1 Ol 01 0 0 Options 75 PADDLE 75 TURBINE GENERIC METER Options Auxiliary Relay Output Start 1 0 00 00 Default Range Adjustable from 0 to the sum of all regeneration mmis cycle steps minus one minute 24 75 PADDLE Default 4 1 ty La F L OW RIEILIA Y JOUJ TIPJUIT 0 0 0 0 g pim E NID 1 0 0 0 0 0 Options Auxiliary Relay Output End 1 0 00 00 Default Options ud lons 8 Range Adjustable from auxiliary relay start 1 minutes to the sum of all regeneration cycle step times a 2 10000 Default A DID 0 1 1 0 5 E VIE R Y 011 PIUIL S E IS JOJU S TIAIRIT 2 0 0 T 0j UIT ojo Options Gallons per Pulse Liters per Pulse 2 Options Auxiliary Relay Output Start 2 0 00 00 Default Range From auxiliary relay start 2 minutes to the sum of all regeneration step times Range From auxiliary relay end 1 minutes to the sum N of all regeneration step times mi
14. R DLY FIX RSV MTR DLY VAR RSV MTR DLY WEEK RSV VOL OVERRIDE IMM VOL OVERRIDE DLY DOWN FLOW Default FILTER UP FLOW DOWNFLOW DB BW UF BACKWASH VARIABLE FILL US GALLONS Default METRIC m3 F TH METRIC m3 D TH METRIC m3 PPM 30000 GRAINS Default 30 00 F TH Default 30 00 D TH Default 30 00 PPM Default 30 GPG Default 30 F TH 30 D TH 30 PPM NOTE Feed Water Hardness will not be shown in Volume Override t u t S ERR 5 27 7 2 E CIAJPIA ICIIIT Y S A F E T Y F A C T O R 0 0 Options Capacity Safety Factor Range 0 50 NOTE Only shown when System Type is Meter Delayed Fixed Reserve or Volume Override Delayed 00 Default JO V EJR RITIDI E 110101019 Options 0 5 Format 1000g Default Metric m3 NOTE Only shown when System Type is Volume Override Immediate or Volume Override Delayed R EJG EIN ERAA T ITJOJN OJ V EIRIR Options Override On Override Off Range OFF 0 to 99 Days 4 Time Clock 1 to 99 Days 12 DAYS Example OFF Default E ELS Options A M or P M 02 00AM Default
15. aster Programming mode and verify that the valve type and system type are set correctly with regard to the unit itself Step the unit through a manual regeneration and verify that it functions correctly If the error re occurs unplug the unit and contact technical support 2 Regen The system has not regenerated Perform a Manual Regeneration to reset the error code Failure for more than 99 days or 7 days n 2 if the Control Type has been set to If the system is metered verify that it is measuring flow by running service Day of Week water and watching for the flow indicator on the display If the unit does not measure flow verify that the meter cable is connected properly and that the meter is functioning properly Enter a Master Programming Mode and verify that the unit is configured properly As appropriate for the valve configuration check that the correct System capacity has been selected that the day override is set properly and that meter is identified correctly If the unit is configured as a Day of Week system verify that at least one day is set ON Correct the settings as necessary 1 3 Memory Control board memory failure Perform a Master Reset and reconfigure the system via Master Programming Error Mode After reconfiguring the system step the valve through a manual regeneration If the error re occurs unplug the unit and contact technical support GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener del
16. buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceede to the next step 5 End of User Programming Mode DIAGNOSTIC PROGRAMMING MODE FLOW CHART NOTE Depending on current settings some displays cannot be viewed or set gt Apu m 2 om or ka to 3 ojo ojm or End of Diagnostic Programming Mode Entering Diagnostic Mode 1 2 Press and release the D button Press the Extra Cycle button once per display until all displays are viewed and the normal display screen appears Press and release the D button during this mode to exit the Diagnostic Mode Depending on current option settings some displays cannot be viewed Fleck 6700XTR Downflow JL10 9 DIAGNOSTIC PROGRAMMING MODE NOTE Depending on current settings some displays cannot be viewed or set Overview Diagnostic Mode Th
17. e current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen or the Diagnostic button is pressed In the event of regeneration occurring while in the Diagnostic Programming Mode the regeneration step and time remaining will be displayed When regeneration completes the display will return to the normal time of day display screen Entering and Exiting Diagnostic Mode Press and release the D button to enter the Diagnostic Programming Mode Pressing the Extra Cycle button will move to the next diagnostic screen Press the Extra Cycle button once per display until all are viewed Pressing the Diagnostic button while in Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the normal time of day display screen 1 Current Flow Rate This program step displays the calculated flow rate for the timer The below flow rates are the maximum flow rate the timer will read for each meter 75 Paddle 15 0 06 m3 m 75 Turbine 15 gpm 0 06 m3 m Press the Extra Cycle button 2 Peak Flow Rate This program step displays the peak flow rate 1 minute average since the last regeneration Press the Extra Cycle button 3 Totalizer This program step displays the total volume of treated water that passes through the meter Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen Pres
18. e flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 JL10 Fleck 6700XTR Downflow 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note Al
19. emical Pump 0 500 Gallons per Minute 0 500 gpm DISABLED Default 1 000 Gallons per Minute 1 000 gpm e ENABLED 1 200 Gallons per Minute 1 200 gpm D 1 500 Gallons per Minute 1 500 gpm 2 000 Gallons per Minute 2 000 gpm RELAY 3 000 Gallons per Minute 3 000 gpm ojojoj g 4 000 Gallons per Minute 4 000 gpm 5 000 Gallons per Minute 5 000 gpm Options U S Format 6 000 Gallons per Minute 6 000 gpm Metric Format 7 000 Gallons per Minute 7 000 gpm 8 000 Gallons per Minute 8 000 gpm Range 9 000 Gallons per Minute 9 000 gpm 2 10 000 Gallons per Minute 10 000 gpm ay 000 g Default NOTE BLFC size is only displayed in gallons per minute despite bv 0 00 m3 units of measure configuration setting IRIEILIAIY 01 1010 0 0 NOTE Only shown when Regenerant Flow is UF Variable Fill Options Chemical Pump Auxiliary Relay Time Interval Range 0 seconds to two hours 0 00 30 Default AJUIXI I L IT ARI Y D 5 Options Auxiliary Relay Disabled DISABLED Default Auxiliary Relay Enabled ENABLED e e M E T E R 715 PIA DIDIL JOJU 0 U T P U T S TIA
20. ft button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 14 Brine Line Flow Control Size This program step allows the selection of the desired brine line flow control size in the unit must match physical brine line flow control Press the Up or Down buttons to adjust this value Press the Extra Cycle button 15 Auxiliary Relay Output The next two displays are part of a series of settings used to program the optional relay output The first setting turns the output on off during regeneration only The second turns the output on during service only every time a set volume of water used has accumulated NOTE When auxiliary outputs are in the OFF default setting press the Up or Down buttons to set the first setting Then press the Extra Cycle button to advance to the second setting A Timed Auxiliary Relay Output Window Start amp End Time Setting This option setting consists of two displays The first display sets the turn on time of the output referenced to the start of the first regeneration cycle The second display sets the output turn off time referenced again to the start of the first regeneration cycle An OFF setting cancels this setting All settings are in minutes and output timing is synchronized with regeneration cycle timing Start Time Any time during regeneration End Time At start time and anytime during the regeneration
21. grees German Degrees or PPM GENERAL SERVICE HINTS FOR METER CONTROL 20 5 Unit Capacity Grains French Degrees German Degrees PPM WATER CONDITIONER FLOW DIAGRAMS 21 6 Water Hardness Grains French Degrees German Degrees PPM VALVE WIRING DIAGRAM eene 22 7 Capacity Safety Factor Zero or SERVICE ASSEMBLIES 23 8 Volume Override Gallonsor V c A Off B Every Days 10 Regeneration Time A Delayed AM PM B Metered Immediate 11 Regeneration Cycle Step 1 Step 2 __ __ __ 3__ __ Step 4 __ E 5__ __ __ 12 Media Volume CuFt or Liter 13 Salt Dosage Ibs CuFt or grams Liter 14 BLFC Size gpm 15 Auxiliary Relay A Enabled a Auxiliary Relay Start 1 __ b Auxiliary Relay End 1 __ c Auxiliary Relay Start 2 d Auxiliary Relay 2 B Disabled 16 Chemical Pump A Enabled B Disabled 17 CPO Aux Relay Volume Gallons or M 18 CPO Aux Relay 19 Flow Meter Size A 0 75 Paddle B 0 75 Turbine 20 Generic Flow Meter for Maximum Flow Rate Add Gallons every 42132 RevE JL10 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Note Other voltages are available Please make su
22. he Regeneration Cycle step times 1 through 5 Please refer to the chart below for regenerant flow default cycle steps and times Regenerant Cycle Time Cycle 2 Time Cycle3 Time Flow 1 Back Brine amp 10 Down Flow Wash 10Min Slow Rinse 60Min Rinse Min Back Wash Back Settling 10 Filter Wash 15 Min Draw 0 Rinse Min UF Back Back amp Rapid 10 Wash wash 10Min Slow Rinse 60 Min Rinse Min Down Flow Brine amp 10 Double Back Wash 10Min Slow Rinse 60Min Wash Min Wash Brine Rapid 10 Up Flow Rinse 60 Back Wash 10 Rinse Min Upflow Brine P 60 Variable Rinse Variable Pause 60Min Rinse Min Regenerant Flow Cycle 4 Time Cycle 5 Time Brine Down Flow Tank Fill 12 Min N A N A Back Wash Filter Refill 0 N A N A Brine Back Wash Tank Fill 12 Min N A N A Down Flow Double Back Rapid Brine Tank Wash Rinse Inn Fill nen Brine Up Flow Tank Fill 12 Min N A N A Upflow Variable Fill Back 12 Min Rapid Rise 10 Min P Wash P 12 Media Volume This program step sets the volume of the media in the resin tank Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 13 Salt Dosage This program step sets the salt dosage in the unit Press the Shi
23. ivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Meter is not measuring flow Correction Check meter with meter checker 20 JL10 Fleck 6700XTR Downflow WATER CONDITIONER FLOW DIAGRAMS Service Position Rapid Rinse K Valve Drive Assembly Valve Drive Assembly Brine Valve Brine Valve Valve Assembly Flow Control Flow Control Valve Assembly MEET Brine Container Container N N Flow Control Injector Bs m ZN Outlet Piston p uii e Salt Level Salt Level 2 N y Level Air Check Air Check N Distributor Brine Level ie NS CR 9 61500 56 6700 DOWNFLOW 61500 56 6700 DOWNFLOW Backwash Position Brine Tank Fill Position Valve Drive Assembly Valve Drive Assembly Brine Valve Brine Valve Flow Control Flow Control o Brine Container Brine Container Drain Flow Control Injector cz Inlet gt Outlet Piston Level Salt Level
24. l electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve Status LED Blue In Service Valve State Green In Regeneration INI RGQ SRV Reds Emor Flow Time of Indicator Day Extra Cycle Button Diagnostic Button Current Flow Rate Peak Flow Rate Y Totalizer Status Last Two Regens D Last Regen Display Serpan Y Volume Remaining ime of Day emas 1 voLuMe 9000 Ex Pec By lee Screen if errors ZIA Software Version are present 7 x Set Up Button Volume Shift Button Set Down Button Adjusts Values Up Remaining Adjusts Values to the Left Adjusts Values Down INI Initializing INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming RGQ Regeneration Queued RGQ indicates that the reserve has been entered in a delayed System and regeneration has been queued When in service press the Extra Cycle button to toggle service SRV with RGQ Service SRV SRV will display when the unit is in service LED Status Lights Blue LED while the unit is in service and no errors exist The unit will always be in service unless a regeneration trigger has occurred green LED light will be displayed Green LED Illuminates when the unit is in Regeneration mode unless an error condition exis
25. m Screw Hex Wsh Hd 10 24 x 1 2 Label Bypass Standard Mount Label Bypass Reverse Mount Blue Dieu 40974 Washer Plain 3 8 10 4097 S se Screw Phil Hd Indented Hex Hd 1 4 14 x 50 60040SS Rev L 60041 Rev K Fleck 6700 Downflow JL10 15 2300 SAFETY BRINE VALVE 12 10 12 IO AMD 60027 Item Part Description E 1 60027 00 Safety Brine Valve 2300 Less Elbow ences 10138 Ball 3 8 Brass issus lisse 115604 e Ball Stop Slow Fill D 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8 T Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Nut Hex 10 32 Nylon Air Check 500 Rod Float Float Assy Blue White Grommet 30 Dia 16 JL10 Fleck 6700XTR Downflow 2310 SAFETY BRINE VALVE 10 2 Item PartNo Description T nne 19645 Safety Brine Valve 2310 P onsite Ass 19803 Safety Brine Valve Arm Assy 1 19804 Screw Sckt Hd Set 10 24 x 75 Nut Hex 10 24 Nylon Black Poppet Assy SBV w o O ring Flow Dispenser Mostas 11183 5s O ring 017 less 19047 ei Elbow Safety Brine Valve 19625 Nut Assy 3 8 Plastic TO pm 16312 Retainer Drain 60014 Safety
26. nus one minute A 01 GALLONS 01 PULSES Default PIRIOIGIRIAIMIMITINIG JUINIIIT PILIEIAISIEL WAJ TITI EJNID 2 0 0 0 0 0 End of Master Programming Options Auxiliary Relay Output End 2 0 00 00 Default CE Fleck 6700XTR Downflow JL10 5 MASTER PROGRAMMING MODE When the Master Programming Mode is entered parameters can be set to make the timer function as needed Notes Depending on current option settings some displays cannot be viewed or set Entering Master Programming Mode Press and hold the Shift and Up buttons for 5 seconds OR Set the Time of Day display to 12 01 P M or 12 01HR See the User Programming section to learn how to set the Time of Day Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds Exiting Master Programming Mode Press the Extra Cycle button once per display until all are viewed Master Programming Mode is exited and the normal display screen appears To exit the Master Programming Mode without saving press the Diagnostic button NOTE If no keypad activity is made for 5 minutes while in the Master Programming Mode or if there is a power failure no changes will be made and the unit will go back to the main display screen Resets Soft Reset Press and hold the Up and Down buttons for 25 seconds until 12 00PM or 12 00HR appears This resets all parameters except for the flow meter totalize
27. o select the digit you want to modify 3 Press the Up or Down buttons to adjust the value 4 Press the Extra Cycle button to return to the normal display Screen or after a 5 second timeout NOTE The D button Diagnostic can be pressed to exit without saving Manually Initiating a Regeneration 1 When timer is in service press the Extra Cycle button for 5 seconds on the main screen 2 The timer advances to Regeneration Cycle Step 1 and begins programmed time count down 3 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 if active 4 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 if active 5 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 if active 6 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 if active 7 Press the Extra Cycle button once more to advance the valve back to in service NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Queued Regeneration RGQ From the display screen while the unit is in service hold down the Extra Cycle button until RGQ displays The valve will regenerate when the set regeneration time has been
28. or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly Fleck 6700XTR Downflow JL10 19 TROUBLESHOOTING CONTROL VALVE continued Error Codes NOTE Error codes appear on the In Service display Cam Sense The valve drive took longer than Unplug the unit and examine the powerhead Verify that all cam switches are Error 6 minutes to advance to the next connected to the circuit board and functioning properly Verify that the motor regeneration position and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit back in and observe its behavior The unit should cycle to the next valve position and stop If the error re occurs unplug the unit and contact technical support Cycle Step The control experienced an Unplug the unit and examine the powerhead Verify that all cam switches Error unexpected cycle input are connected to the circuit board and functioning properly Enter M
29. r DLFC Button Adapter BLFC Retainer BLFC O ring 011 Injector O ring 021 Screw Hex Wsh Hd 10 24 x 13 16 Disperser Air 5600 O ring 563 Washer Nylon Brine O ring 014 Screw Hex Wsh 6 20 x 1 2 Screw Slot Ind Hex 8 18 x 60 Washer Plain 145 ID SS Retainer End Plug Coupling Adapter O ring 119 METER ASSEMBLY Item No QTY 1 Rh BR oO Part No Description Cap Meter Electronic Gear Assy Electronic Meter Plate Intermediate O ring 137 Std Meter Screw Slot Hex Wsh Hd Body Meter 5600 Impeller Meter Screw Hex Wsh 10 24 x 5 8 Clip Mounting Screw Slot Ind Hex 8 18 x 60 O ring 119 Flow Straightener 60086 Rev D 60086 50 Fleck 6700XTR Downflow JL10 13 BYPASS VALVE ASSEMBLY NON METALLIC 60049 Rev D Item No 12 2 cest 13305 O ring 119 re 192599 Clip Mountin 13314 Screw Slot Ind Hex 8 18 x 60 AA 18700 Yoke 1 NPT Plastic 18706 02 Yoke 3 4 NPT Plastic AB dns 41027 01 3 4 NPT Cast Machd Hs 41026 01 1 NPT Cast Machd SS 14 JL10 Fleck 6700XTR Downflow BYPASS VALVE ASSEMBLY BRASS Item No Part Description Bypass Body 3 4 Bypass Body 1 SS Seal Bypass 560CD Plug Bypass Plate Bypass Top Lever Bypass Black Plate Bypass Botto
30. r volume Master Reset Hold the Shift button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 System Type This program step selects the system type Press the Up or Down buttons to adjust this value Press the Extra Cycle button 2 Valve Type This program step selects the valve type Press the Up or Down buttons to adjust this value Press the Extra Cycle button 3 Regenerant Flow This program step selects how the regenerant flows through the tank must match cam The selections available will vary depending on the previously chosen valve model Press the Up or Down buttons to adjust this value Press the Extra Cycle button 6 JL10 Fleck 6700XTR Downflow 4 Display Format This program step selects the display format Press the Up or Down buttons to adjust this value Press the Extra Cycle button 5 Unit Capacity This program step selects the timer s total capacity of hardness that can be removed Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button 6 Feed Water Hardness This program step is used to set the feed water hardness The system will automatically calculate volume remaining based on the unit capacity capacity safety factor and feed water hardness entered Press the Shift
31. re your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow By Pass Valves Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tub
32. reached Timer Operation During Regeneration In the main display screen the timer shows the current regeneration cycle and the time for that step The green LED light will display when the unit is in regeneration Once all regeneration steps are complete the timer returns to in service displays a blue LED light and resumes normal operation Timer Operation During Programming The timer enters program mode unit must be in service While in the program mode the timer continues to operate normally monitoring water usage Timer programming is stored in memory permanently upon a normal exit from programming mode Timer Operation During A Power Failure All program settings are stored in permanent memory Current valve position cycle step time elapsed and time of day are stored during a power failure and will be restored upon power re application Time is kept during a power failure and time of day is adjusted upon power up as long as power is restored within 12 hours NOTE The time of day on the main display screen will flash for 5 minutes when there has been a power outage The flashing of the time of day can be stopped by pressing any button on the display Regeneration Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value the Regeneration Cycle starts at the programmed regeneration time Flow Meter Equipped Timer As treated water is used the Vol
33. rrections do not work please contact your local water treatment professional 18 JL10 Fleck 6700XTR Downflow TROUBLESHOOTING CONTROL VALVE Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken
34. s the Extra Cycle button 4 Hours Between Last Two Regenerations This program step displays the time between the last two regenerations saved Press the Extra Cycle button 5 Hours Since Last Regeneration This program step displays the hours since the last regeneration Press the Extra Cycle button 6 Volume Remaining This program step displays the volume remaining The timer will regenerate if the volume remaining is set to zero The maximum ranges are the same as the maximum volume calculated on the main screen Press the Extra Cycle button 7 Reserve Capacity This program step displays the reserve capacity ensuring soft water is available at all times Press the Extra Cycle button 10 JL10 Fleck 6700XTR Downflow 8 Previous Day s Water Usage This program step displays the previous day s water usage Press the Extra Cycle button 9 Software Version This program step displays the timer s software program version number Press the Extra Cycle button to exit NOTE Diagnostic Programming Mode will stop if the system goes into a regeneration 10 End of Diagnostic Programming Mode 6700XTR POWERHEAD ASSEMBLY 61501 6700 Rev D No Part No Description No Part No Description Drive Panel Assy 6700 20 2 x 17870 ni Screw Phil Pan 4 40 x 1 1 8 Bracket Assembly Support 6700 2 42194 Bracket Circuit Board 670
35. ts Red LED Illuminates when there is an error TIMER OPERATION continued Flow Indicator A rotating line appearing as a rotating star shape will display on the screen when flow is going through the the meter Regeneration Atime initiated control valve regenerates when the number of programmed days has been reached Aflow initiated control valve regenerates when the volume count is zero or is below reserve capacity System Type Regeneration Trigger Day override parameter is reached The time of day matches the regeneration day override time Meter Regenerates as soon as the volume remaining Immediate has been depleted Volume remaining has been depleted to the fixed Meter Delayed reserve volume Fixed Reserve The regeneration time has been reached Meter Delayed Volume remaining has been depleted to the Variable variable reserve volume Reserve The regeneration time has been reached Volume remaining has been depleted to the weekly variable reserve volume The regeneration time has been reached As soon as the programmed volume remaining has been depleted from the tank Time Clock Delayed Meter Delayed Weekly Reserve Volume Override Immediate Volume Override Delayed As soon as soon as the programmed volume remaining has been depleted from the tank and the regeneration time has been reached Setting the Time of Day 1 Press and hold the Up or Down button for 2 seconds 2 Press the Shift button t
36. ume Remaining display counts down from the calculated system capacity less the reserve volume Once capacity reaches the reserve volume the system will regenerate based on the set regeneration time If set for an Immediate system the unit will regenerate immediately once it reaches zero capacity If it is a Fixed Variable or Weekly reserve the unit will queue a regeneration RGQ and count down Reserve Volume until the set regeneration time NOTE Reserve Volume is only available in a RGQ system Figure 2 Volume Remaining Less Reserve Figure 3 Transformer must be grounded and ground wire must be terminated to the backplate where grounding label is located before installation Fleck 6700XTR Downflow JL10 3 MASTER PROGRAMMING MODE FLOW CHART Caution Before entering Master Programming please contact your local professional water dealer Notes Depending on current option settings some displays cannot be viewed or set To Set Time Of Day Press and hold the Up and Down buttons for 2 seconds Press the Shift button to select the digit you want to modify Entering Master Programming Mode Press and hold the Shift and Up buttons for 5 seconds OR Set the Time of Day display to 12 01 P M or 12 01HR Then go to the main display screen press the Up and Down buttons at the same time for 5 seconds S Y S T EM
37. xamples Problem Correction Flashing blinking display Power outage has occurred Either wait 5 minutes for blinking to stop or press any key on the keypad Unit not responding after going into Verify the unit is configured correctly ex wiring valve type Perform a Master REPLACE UNIT corrupted UAP regeneration Reset by holding the Shift button and cycling power Check and verify the choices selected in Master Programming Mode Unit displays Contact your local water treatment ERROR CODE professional Error Codes Error Display Message Correction Code 01 ERROR CODE Go through all screens in Master PROGRAM UNIT Programming Mode 02 ERROR CODE Go through all screens in Master PROGRAM UNIT Programming Mode 03 ERROR CODE SERVICE UNIT Perform a Master Reset by holding the Shift button and cycling power Go through all screens in Master Programming Mode Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds 04 ERROR CODE SERVICE UNIT Perform a Master Reset by holding the Shift button and cycling power Go through all screens in Master Programming Mode Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds 05 ERROR CODE SERVICE UNIT Call your local water treatment professional as soon as possible Leave the unit running do not unplug NOTE If the above co
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