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Service Manual SmartRadar FlexLine

1. 4 Alert Disable 2 1E 022 Alert Priority In Alarm Alarm Limit Low Low Alert Alert Disable Alert Priority Q In Alarm Alarm Limit For Help press F1 Show Parameter Names D Use this option to disable an alarm PR Online o xj FIAR Root ab wsa 274 8 990 OwL Demo B AMBIENT TEMPA E _CONFIG_TB24 E CONFIG TB4 Bl TEMP DETAILSA E RADAR LEVEL AMBIENT TEMPA E TEMP DETAILSA Bg RADAR LEVEL OF Offline 3 Online B Ofire PRIMARY localhost MNGR Alert Priority Use this option to define the alert priority For more information on alert priority see the OneWireless Documentation In Alarm Specifies the actual alarm status Alarm Limit Specify the alarm trip point NOTE The alarm hysteresis is defined in the Other tab NOTE Providing alerts on measured variables is not standard in OneWireless Be careful when you use these alarms as these alarms are also used in Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning Experion As these alarms are visible as system alarms and NOT as process alarms 7 4 5 2 4 4 Configuration Tab The Configuration tab describes the publication time and time out settings Wireless Builder Online File Edit View Field Devices Window Help 2 4 On
2. SmartRadar FlexLine Part No 4417 762 Rev07 6 28 Service Manual Honeywell Enraf Commissioning 7 3 3 6 10 Relay Health status code Meaning RELAY TEST FAILED PV SCAN VALUE BAD PV SCAN VALUE UNCERTAIN INVALID MESSAGE LENGTH NACK CODE RECEIVED ERROR REQUESTING ENTITY NO BOARD AVAILABLE ERROR RELAY 1 ERROR RELAY 2 ERROR RELAY 3 ERROR RELAY 4 LICENSE NOT SET REDUNDANT BOARD ERROR XBAND OVERFILL DISABLED NOT COMMISSIONED BOARD HEALTH BAD REDUNDANT BOARD HEALTH BAD REDUNDANT BOARD COM FAIL SAFETY TIMER EXPIRED COMMISSIONING MISMATCH RELAY MODE NOT COMMISSIONED XBAND BOARD MISSING XBAND LEVEL BAD ALARM MODE NOT COMMISSIONED MONITOR BOARD PARAMETERS NOT COMMISSIONED Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 29 Commissioning 7 3 3 6 11 Analog Output Health status Meaning code CALIBRATION SET POINTS NOT CALIBARTED POLLING ADDRESS SET TO NON ZERO DAC READ BACK FAIL AO INITIALIZING BURNOUT VALUE OUT OF RANGE ANAOUT FIXED AT 4MA MULTI DROP MODE TUNNEL FAILED IN GETTING AN ENTITY TUNNEL FAILED IN PUTTING AN ENTITY UNITS NOT SELECTED LINKED PV NOT SET LINKED SV NOT SET LINKED TV NOT SET LINKED QV NOT SET PV UNIT CODE NOT SELECTED RANGE VALUES NOT SELECTED PV OUT OF LIMITS UPPER T
3. TABLE 6 9 Generic HART device units into FlexConn PV unit translation 7 9 3 6 Function Identification Functions 1 through 8 are identified by the entities Function Category Function Type and Function Sub type Their default identification information is detailed in TABLE 6 10 Function Function Function Allocation Category Function Type Sub type Function 1 P1 Pressure Sensor 1 Product pressure 5 Function 2 P3 Pressure Sensor 1 Vapour pressure 13 Function 3 Distance Sensor 1 HART transmitter 12 SmartRadar FlexLine Part No 4417 762 Rev07 6 134 Service Manual Honeywell Enraf Commissioning Function Allocation Been Function Type guncuon Category Sub type Function 4 Temperature Sensor 1 HART transmitter 12 HART transmitter 12 Function 5 Pressure Sensor 1 Function 7 Other Sensor 1 HART transmitter 12 Product density 6 1 Function 6 Density Sensor 1 HART transmitter 12 1 1 Function 8 HIMS Density Sensor 1 TABLE 6 10 Default function category type and sub type The function type entity for Functions 3 through 7 can be changed from the default value HART transmitter to provide more information about the sensor by setting the User function type entity and then resetting the FCI HT board The possible values are detailed in TABLE 6 11 Function Alloc
4. A temperature range check can be turned on In this case if spot elements are out of range a fail state results if not skipped see FIGURE 7 42 permanent check checking range if Temperature range check is enabled permanent check spot element range check result OK spot element in fail in fail 3 retries 3 retries Element skipping if Elet nent s kipping upper lower upper lower shortcut temperature temperature not connected range range range range F4A09 0006 FIGURE 7 42 Temperature range check feature e A median filter can be turn on or off which eliminates spikes of each individual calculated spot tempearture e An averaging constant filter can be turned on or off which takes a certain part of the previous calculated average temperature and a certain part of the new calculated temperature into account Low element usage with following possible sub settings can be applied Noexclusion Static exclusion Dynamic exclusion These settings are then to be refined further with Exclude zone Smoothing level Low element behaviour oee FIGURE 7 43 on next page Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 173 Commissioning NO EXCLUSION default RTDs and MPT lt lowest element low element behaviour all submerged elements LAST VALID Low element usage STATIC EXCLUSION MPTs gt 2 elements lt Tempe ratu
5. 6 120 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 8 3 Reading the SmartRadar FlexLine field device information from the SmartView To read the SmartRadar FlexLine field device information from the SmartView 1 On SmartView press the UP ARROW and DOWN ARROW simulta neously MENU push buttons to view the menu items on the display 2 On the display scroll to the commands item using the MENU buttons 3 Press the LEFT ARROW and RIGHT ARROW SELECT push buttons simultaneously You are prompted to enter the password The default password for SmartView is AAAAAA 4 Use the MENU push buttons to enter the password and then press the SELECT push buttons The list of commands appears 5 Scroll to select the CAN 1WL FlexConn board name and then press the SELECT push buttons 6 Scroll to select board and then press the SELECT push buttons 7 Scroll to select Read Dev Param then press the SELECT push buttons 8 On the display scroll to the commissioning item using the MENU buttons 9 Scroll to select the CAN 1WL FlexConn board name and then press the SELECT push buttons The details available on the SmartView are as follows Board Serial No Network Address Device revision CAN 1WL Build Tx Power Level Radio Mode SD Card Status Key Ix Status Radio Diag1 Radio Diag2 Device Diag1 Device Diag2 Part No 4417 762 Rev
6. EU at 10096 Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Units Index Select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 7 4 5 2 8 Decimal Not used in the SmartRadar FlexLine 7 4 5 2 5 Configurable Transducer Block Settings The configurable transducer blocks do not represent a fixed input function of the SmartRadar Configurable transducer blocks can be programmed to represent any available functions on any of the available FlexConn boards in the SmartRadar NOTE The configuration of the configurable transducer blocks must be done using Engauge Example Configurable Transducer block 1 could be programmed to represent the radar level from the CAN XBAND Then the PV of this tranducer block represents the PV of the radar level function the Innage value The SV of this transducer block represents the SV of the radar level function the Ullage level The current firmware version does have some limitations on what can be programmed in these transducer blocks e Configurable Transducer block 1 can only represent Levels This is valid for both the PV and the SV e Configurable Transducer block 2 can only represent Temperatures This is valid for both the PV as the SV e Configurable Transducer block 3 can only represent either pressure or Density Th
7. 0 0 0 0 cc eee 4 4 4 1 5 1 SmartView Screens 0 0 eens 4 4 A2 iD I EC r EPEUIT 4 17 4 2 1 Connecting the Engauge Service Tool 0 0 0 4 17 4 2 1 1 Wired Connections Situation FIGURE 2 17 0085 4 17 4 2 1 2 OneWireless Situation FIGURE 2 18 0 0 0 0 2 eee 4 18 4 2 2 Using Engauge naana aaaea eee ees 4 18 4 2 3 Some Engauge Screen Examples 0 0 0 0 cee eee 4 20 4 3 Configuring OneWireless infrastructure 4 22 4 3 1 Configuring WDM using the First Time Configuration Wizard 4 22 CHAPTER 5 Installation 4 2 010400 2 266 2 2329x 1799T59x 2 59 ed xine ewes 5 1 CHAPTER 6 Configuring the OneWireless Network Components for R220 6 1 6 1 Provisioning the OneWireless Network components 6 1 6 1 1 Provision the WDM using over the air provisioning method 6 1 6 1 2 Provision SmartRadar FlexLine field devices using over the air provisioning pud E P V M 6 3 6 1 3 Provision SmartRadar FlexLine field devices using SD card 6 6 6 1 4 Removing the provisioning key from SmartRadar FlexLine gauge 6 6 6 1 5 Resetting the provisioning key from SmartRadar Flexline gauge using a SD CANO 9th fe Duties rh SS ine De Ae ee See 6 7 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf 6 2 6 2 1 6 2 2 6 2 2 1 6 2 3 6 2 4 6 3 6
8. 3 3 3 3 E o E o o o z E z 2 lg o o o ab D D D D o o o o z z z z o o 9 tank zero tank zero tank zero tank zero Model Model Model Model 764 C ol he 764 D lt ol gt lt he gt A 766 C lt ol gt lt he gt A 766 D lt ol gt lt he gt B Pt 100 reference resistor H Highest spot S Sensitive length 0 5 1 0 1 5 2 0m X Thermocouple spot L Lowest spot X Depending on actual Sensitive length this length 1 0 1 5 2 0 2 5 m FIGURE 7 36 Tank and temperature probe data 1 ee SmartRadar FlexLine Part No 4417 762 Rev07 6 156 Service Manual Honeywell Enraf Commissioning 762 VITO 762 VITO 762 VITO 762 VITO 762 VITO LT interface LT interface LT interface LT interface LT interface sensor length 7 sensor length 8 sensor length 7 sensor length 8 i i D S O S D t D O O O gt C c C C o 5 5 2 5 5 T D T T 2 w e c c s c i c c c D D D D D o D o 2 o gt 72 gt 72 gt 72 Oo e O Oo 3 5 3 z E E tS O O t i Iz t E z z z E D E E o o o gt o oO n e o e e 9o O D e o e tb e N o z z z z ic O O O O o cle Q iw eo tank zero tank zero tank zero tank zero Model Model Model Model Model 767 C ol he 767 D lt ol gt lt he gt A 168 C ol he A 768 D lt ol gt lt he gt 165 J Pt
9. 6 4 4 Configuring field devices 6 4 4 1 Configure field device properties To configure tag name and description 1 On the Selection Panel select the field device 2 On the Property Panel expand Field Device Summary 3 Type the required Tag Name NOTE You can change the Tag Name by double clicking the field device name in the Selection Panel 4 Type the required Description 5 Click Apply 6 4 4 2 Configure publication rate The publication data for input and output field devices can be configured using the Input Publication panel in the Property Panel Depending on the device type a field device can have an Input Publication panel This is determined by the DD file for the field device The Input Publication panel contains the following configuration options B Contract Status A contract is a communication resource bandwidth allocation between two devices on the ISA100 network The following are the status values that are displayed depending on the status of the contract Not Configured No contract established due to incorrect config uration of the device Activating Contract establishment is in progress e Active Contract is active e Active Negotiated Down If a device requests a contract for periodic publications at a fast rate such as 1 second and if the communication resources are not available the contract is nego tiated down to a slower publication period such as 5 seconds Termin
10. Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 25 Commissioning 7 3 3 6 7 Ambient Temperature Health status Meaning code LOWEST ELEMENT OFFSET NOT COMMISSIONED MRT ELEMENT LENGTH NOT COMMISSIONED MEASUREMENT TYPE NOT COMMISSIONED ELEMENT TYPE NOT COMMISSIONED NUMBER OF ELEMENTS NOT COMMISSIONED SECOND ELEMENT OFFSET NOT COMMISSIONED SENSOR LENGTH NOT COMMISSIONED RTD ELEMENT POSITION NOT COMMISSIONED RTD CONFIGURATION NOT COMMISSIONED MULTI ELEMENT OPTION NOT COMMISSIONED DYNAMIC EXCLUSION NR OF ELEMENTS NOT COMMISSIONED LOW ELEMENT USAGE MEASUREMENT TYPE NOT COMMISIONED TEMPERATURE ELEMENT EXCLUDE ZONE NOT COMMISSIONED SMOOTHING LEVEL NOT COMMISSIONED R ELEMENT SHORTCUT R ELEMENT NOT CONNECTED T ELEMENT OUT OF RANGE ELEMENT IN WATER ELEMENT FAIL NO VALID PRODUCT LEVEL ELEMENT SKIPPING NO RELEVANT ELEMENTS LEVEL BELOW LOWEST ELEMENT NO LAST VALID VALUE AVAILABLE LEVEL BELOW TEMP EXCLUDE ZONE LEVEL IN TEMP EXCLUDE ZONE R CABLE OUT OF LIMITS R TEST OUT OF LIMITS VCC4 OUT OF LIMITS R ELEMENT INVALID VALUE VOLTAGE MON PRIMARY CIRCUIT LO LIM EXCEEDED VOLTAGE MON PRIMARY CIRCUIT HI LIM EXCEEDED PROBE RANGE NOT COMMISSIONED PROBE OUT OF WNM RANGE SmartRadar FlexLine Part No 4417 762 Rev07 6 26 Service Manual Honeywell Enraf Commissioning
11. Radio software build number Radio Network address Radio communication channel Wireless Network ID Radio mode Radio IEEE Address No explanation These diagnostic information items are only relevant if requested by the factory Part No 4417 762_Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 7 5 9 Advanced Settings Transmission Power Level Professional installers are allowed to change to power settings in situations that an external antenna is used to compensate for long external cables CAUTION It is NOT allowed to set the transmission power to a higher level than is allowed by the local authorities When a radar with an integrated antenna is ordered the value is set to the correct value in the factory CAUTION Only when an external antenna is used it is allowed to change this setting and only according to the table below Fortransmission power level settings see table below Remote Remote Remote Antenna Integrated Cable lenght Cable length Cable length Type 1m 3m 10 m Maximum transmission power level setting Europe Not possible CAUTION For the remote antenna cables only the cables provided by Honeywell Enraf are approved for use The use of any other cables or cable lengths are NOT allowed by the Radio approvals The values in the above tables have been determined through agency certification testing The above output power leve
12. Engauge SmartView TABLE 6 5 the relative pressure is only displayed in P1 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed P1 pressure has the entity P1 Installed which must be set to either Installed if a P1 pressure HART device is actually fitted or Not Installed if a P1 pressure HART device is not actually fitted The Secondary and Tertiary values of a P1 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment P3 Pressure The FCI HT software only accepts the Primary Value of a P3 pressure HART device in SI units kilo Pascals kPa amp Make sure the P3 pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Accepted HART e HART PV Unit PV Unit Abbreviation Code P3 Pressure Kilo Pascal kPa 12 Sensor Type Accepted PV unit for a P3 HART device NOTE The Secondary and Tertiary values of a P3 pressure HART device may be any units Part No 4417 762_Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 129 Commissioning The PV of the P3 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in
13. Kilo Pascal 6 132 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning TABLE 6 7 HART Unit Code Sensor Type Accepted HART Units Abbreviation Temperature Degrees Celsius Degrees Fahrenheit Distance Feet Meters Inches Density Kilograms per cubic meter Pounds per cubic foot Degrees API Accepted units for generic HART devices Engauge SmartView TABLE 6 8 e f an accepted HART PV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 e Ifthe HART PV unit code is not accepted the HART SV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density If an accepted HART SV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 The process is repeated for the HART TV unit code e f none of the unit codes are accepted the device is allocated to Function 7 f a generic HART device output is not in the accepted units configure it to accepted units output data by using the HART config uration tool Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density FlexConn function allocation On
14. Commissioning 7 3 3 6 3 7 3 3 6 4 Water Level status Meaning water below probe warning valid water level Product Temperature This register contains the bit coded product temperature status This status information is coded such that an ASCII code for a character is generated The ASCII characters are listed below Product Temperature status Meaning F invalid temperature alarm data reduced accuracy valid data Vapour Room Temperature Four registers contains the bit coded Vapour room temperature status With exception of the first register the status information is coded such that an ASCII code for a character is generated The 8 bits ASCII coded character is placed in the Low byte of the register the High byte remains empty zero Vapour Room Temperature status Meaning Indicates the highest immersed spot element of the temperature element bit O General temperature fail 1 Fail in average product temperature 2 Fail in average Vapour temperature 3 Level exceeds lowest spot element 4 Level exceeds highest spot element 5 Spot element fail 6 one 7 Zero bit O Last valid level used 1 Manual level used 2 Level time out 3 Device not calibrated MTT 4 Exceeding differential temp range MTT 5 Out of specified temperature range 6 one f Zero bit O No previous store command 1 Alternative element selected MRT 2 5 zer
15. Health status code 2596 Meaning PRODUCT LEVEL NO STATUS CATEGORY GOOD ACTUAL 7 3 3 6 8 Product Pressure See 7 3 3 6 5 Vapour Room Pressure 7 3 3 6 9 HART variable Health status code Meaning MORE STATUS AVAILABLE PV OUT OF LIMITS SV OR TV OUT OF LIMITS DEVICE MALFUNCTION WRONG PV UNIT CODE SCAN INITIALIZING PRODUCT LEVEL SCAN ERROR P1 NOT INSTALLED P3 NOT INSTALLED NO P1 AVAILABLE NO P3 AVAILABLE UNCERTAIN P1 UNCERTAIN P3 MANUAL P1 USED MANUAL P3 USED LAST VALID P3 USED NO MANUAL OR LAST VALID P3 NO PRODUCT LEVEL AVAILABLE UNCERTAIN PRODUCT LEVEL PRODUCT LEVEL BELOW MINIMUM HIMS LAST VALID PRODUCT LEVEL USED MANUAL PRODUCT LEVEL USED NO WATER LEVEL AVAILABLE UNCERTAIN WATER LEVEL LAST VALID WATER LEVEL USED WATER LEVEL ABOVE P1 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 27 Commissioning Health status Meaning code NEGATIVE DENSITY CALCULATED NO MANUAL OR LAST VALID DENSITY MANUAL WATER LEVEL USED DENSITY OPTION NOT ENABLED P1 ERROR P3 ERROR G1 ERROR G2 ERROR G3 ERROR G4 ERROR G5 ERROR DENSITY ERROR P1 UNCERTAIN P3 UNCERTAIN G1 UNCERTAIN G2 UNCERTAIN G3 UNCERTAIN G4 UNCERTAIN G5 UNCERTAIN DENSITY UNCERTAIN TOO MANY HART DEVICES DETECTED 1583 WATER LEVEL SCAN ERROR
16. Spot temperature 12 pos 0x122bE SD44655 floating point METRES FEET INCHES Spot temperature 13 0x1230 SD44657 floating point CELSIUS FAHRENHEIT Spot temperature 13 pos 0x1232 SD44659 floating point METRES FEET SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning Modbus parameter Modbus address hex Modbus Address dec Data type No of registers Conversion INCHES Interpretation Spot temperature 14 0x1234 SD44661 floating point CELSIUS FAHRENHEIT Spot temperature 14 pos 0x1236 SD44663 floating point METRES FEET INCHES Spot temperature 15 0x1238 SD44665 floating point CELSIUS FAHRENHEIT Spot temperature 15 pos 0x123A SD44667 floating point METRES FEET INCHES Spot temperature 16 0x123C SD44669 floating point CELSIUS FAHRENHEIT Spot temperature 16 pos 0x123E SD44671 floating point METRES FEET INCHES Ambient Temperature 0x1300 SD44865 floating point CELSIUS FAHRENHEIT Ambient TemperatureStatus 0x1302 44867 integer See 7 3 3 6 7 Product Pressure 0x1303 SD44868 floating point PASCAL KILO PASCAL PSI Product Pressure Status 0x1305 44870 byt
17. Upper transducer limit for connected sensor of linked PV board lt 0 gt HART Lower Transducer Limit Lower transducer limit for connected sensor of linked PV board Polling Address Polling address of the device which is used for poll based addressing Transducer Serial Number Upper Range Value Transducer serial number of connected sensor of linked PV board Upper range value for PV This value is used to calculate the analog output current Analog Output at 4mA Calibration reading when Calibrate at 4 mA command is given Analog Output at 18 mA Calibration reading when Calibrate at 18 mA command is given Lower Range Value Analog Burnout Value Lower range value for PV This value is used to calculate the analog output current Analog burnout value in case of malfunctioning device lt 3 6mA gt Function Part Function 1 Function 2 Function Communication HART communication Sensor Analog Output Default values for entities marked in GREEN in the above table could be considered as proper values for making the health for respective Function or Board lt GOOD gt However the user is free to choose these values as per the requirement along with the rest of the entities All the entities in the above table would be initialized to their default values after init novram command is given All the entities should
18. v Serial Interface Options Serial Port COM1 r J Baud Rate 19200 Parity Mone Ethernet UDP Interface Options UDP Port 55598 E Statshcs H Address Table 4 Configure the following under Serial Interface Options Serial Port Select the serial port on which the serial cable is connected The available options are COM1 and COM2 e Baud Rate Select 19200 as the baud rate for ENRAF serial interface Parity This is a read only parameter and displays the value as None 5 Click Apply 6 5 2 1 Serial interface connection For serial interface connection connect a serial cable from the interface client to the serial port on the WDM 6 5 2 1 1 Rs 232 For RS 232 select the serial port on which the serial cable is connected as COM1 Signal Name Pin number 9 pins 25 pins Protective ground Chassis 1 DCD 1 8 RXD 2 3 TXD 3 2 DTR 4 20 Signal ground 5 T DSR 6 6 RTS 7 4 CTS 8 5 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 19 Configuring the OneWireless Network Components for R220 GIU Prime Plus DTE GIU Prime Plus DCE female female Prot gnd 7 Prot gnd RP L gt RXD RXD RXD iol 13 TAD a x TXD TXD 1 T XD I l RTS 7 E RTS RTS RIS CTS CTS CTS L CIS E Sign gnd Sig
19. Both board contacts are always opened if one out of the following events occurs Level 0 product level gt threshold product level TV BAD UNCERTAIN TII XR board does not respond Voltage 0 one of more board voltages out of range Board diagnostic 0 board status BAD UNCERTAIN Board diagnostic of counter part redundant board 0 board status BAD UNCERTAIN Counter part redundant board communication 0 other relay board does not respond Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 111 Commissioning 85 240 VAC 3A 250 VAC 3A ca 40 VDC 3A application controlled Fu m overfill threshold HH product level LL underfill threshold product flow storage tank FIGURE 7 24 Overfill protection application using 2 FII DO boards pes SmartRadar FlexLine Part No 4417 762 Rev07 6 112 Service Manual Honeywell Enraf Commissioning An individual board relay contact is closed if all following conditions are met Level 1 product level threshold product level TV GOOD valid communication with TII XR Voltage 1 board voltages within ranges Board diagnostic 1 board status GOOD Board diagnostic counter part 1 board status GOOD Counter part 1 other relay board responds Relay Rn diagnostic 1 function status GOOD Relay Rn diagnostic counter
20. Distance P3 to Zero Level datum plate zero level Distance P1 to Zero Level i i i F4A07 0022 HIMS configuration principle To calculate HIMS density the following valid data must be available e P1 pressure P3 pressure Product level e Water level optional Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 131 Commissioning 7 9 3 5 The software analyses the status of these 4 3 inputs to determine the value and status of the HIMS Density PV If the HIMS Density PV status is Good Actual the HIMS Density PV value is also stored in memory in the Last Valid Density entity to allow recovery from a power down situation when a HIMS Density PV value is not available If any of the 4 input statuses are bad the software will check for a Manual Product Density entity value to be entered If a Manual Product Density entity value is entered this value will be used for the HIMS Density PV If no Manual Product Density entity value is entered the software will check if a Last Valid Product Density entity value was stored If a Last Valid Product Density entity value was stored this value will be used for the HIMS Density PV If no Manual Product Density or Last Valid Product Density entity value is found an error will be reported When calculating HIMS Density the software will check for a negative density value If the value is negativ
21. See 7 3 3 6 4 VapRoomPress SD44113 floating point PASCAL KILO PASCAL VapRoomPressStatus 0x1012 44115 19 byte PSI See 7 3 3 6 5 ObsDensity 0x1017 SD44120 floating point KILOGRAM PER M3 POUNDS PER FT3 DEGREES API ObsDensityStatus Gauge Status 0x1019 0x102A 44122 26 See 7 3 3 6 6 See 7 3 3 6 14 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning parameter Spot temperature 1 address hex Modbus Address dec SD44609 floating No of registers Conversion CELSIUS Interpretation point FAHRENHEIT Spot temperature 1 pos SD44611 floating METRES point FEET INCHES Spot temperature 2 0x1204 SD44613 floating CELSIUS point FAHRENHEIT Spot temperature 2 pos 0x1206 SD44615 floating METRES point FEET INCHES Spot temperature 3 0x1208 SD44617 floating CELSIUS point FAHRENHEIT Spot temperature 3 pos 0x120A SD44619 floating METRES point FEET INCHES Spot temperature 4 0x120C SD44621 floating CELSIUS point FAHRENHEIT Spot temperature 4 pos 0x120E SD44623 floating METRES point FEET INCHES Spot temperature 5 0x1210 SD44625 floating CELSIUS point FAHRENHEIT Spot temperature 5 pos 0x1212 SD44627 floating METRES point FEET INCHE
22. devide by 100 Spot temperature pos 6 0x0216 SD40535 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 7 0x0218 SD40537 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 7 pos 0x021A SD40539 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 8 SD40541 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 8 pos SD40543 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 9 0x0220 SD40545 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 9 pos 0x0222 SD40547 METRES devide by 10000 FEET devide by 1000 Spot temperature 10 0x0224 SD40549 INCHES CELSIUS devide by 100 devide by 100 FAHRENHEIT devide by 100 Spot temperature 10 pos 0x0226 SD40551 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 11 0x0228 SD40553 CELSIUS devide by 100 FAHRENHEIT devide by 100 29 Spot temperature 11 pos 0x022A SD40555 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 12 0x022C SD40557 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 12 pos
23. 2 his device must accept any interference including interference that may cause undesired operation of the device This class B digital apparatus complies with Canadian ICES 003 Cet appareil est conforme la norme CNR 210 des r glements d Industrie Canada Son fonctionnement est sujet aux deux conditions suivantes 1 Cet appareil ne doit pas provoquer d interf rences et 2 Cet appareil doit accepter toutes les interf rences y compris celles pouvant entrainer son dysfonctionnement Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada This device is certified to measure liquid levels in metal concrete or similar materials enclosed tanks The radiated output power of the device is far below the exposure limits Nevertheless use the device in such a manner that the potential for human contact during normal operation is minimal SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Safety 2 9 3 NOTE 2 9 4 EN302372 1 ANNEX B The following installation requirements shall be fulfilled 1 SmartRadar FlexLine instruments are required to be installed at a permanent fixed position at a closed not open metallic tank or rein forced concrete tank or similar enclosure structure made of comparable attenuating material Flanges and attachments of the radar equipment shall provide the necessary microwave sealing by design Sight glasses shall be coate
24. 4417 762 Rev07 6 76 Service Manual Honeywell Enraf Commissioning e Signal strength RSSI Radio Signal Strength Indicator The signal strength is shown in dBm Below 80 to 85 dBm no reliable connection is possible When there is no redundant wireless connection the secondary RSSI does not show a relevant value e Connection status In the display of the Smartview the following Connection status messages can is visible Display Text Description NO KEY No security key information available Insert a memory card with security information MACCONN Intermediate message during connection process SECCONN CONNECT The device is connected to the OneWireless network via 2 multinodes gateways DISCOVR Intermediate message during connection process NOTCONN The radio is not connected Make sure the OneWireless network is operational Could also happen if the radar is moved to another network SECURNG Intermediate message during connection process NOREDUN The device is connected to the OneWireless network via 1 multinode gateway only BAD KEY No valid key available Could happen if the radar is moved to another network e g from factory to customer from workshop to real life network etcetera e SD Status In the display of the SmartView one out of the following SD card statuses is visible Display Text Description SD card with security key present No security key No SD card
25. JP8 5 V ISO enable on CN2 JP7 RS 485 terminator rA F4A07 0006a The HCI GPU board The HCI GPU can communicate with any hosts through three different communication protocols 9 The Enraf GPU protocol with its records and items limited The Enraf FlexConn protocol with its entities The Modbus protocol In the first situation the CAN RS module behaves similar to an Enraf GPU slave communicating through the Enraf GPU protocol If a valid record or item is received a related FlexConn message type A is issued to the CAN bus for obtaining the desired data In the second situation when production test configuration and service tools are used the FlexConn protocol must be used through the RS232 485 physical layer In the third situation the CAN RS module behaves similar to a Modbus slave communicating through the Modbus protocol Part No 4417 762_Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 5 Commissioning NOTE A protocol switch has been implemented to switch back and forward between the GPU FlexConn and the Modbus protocol The physical layers for the communication are RS 232 isolated and non isolated and RS 485 isolated RS 232 is used for direct point to point connections whereas RS 485 facilitates a multi point network with up to 32 drivers and 32 receivers The HCI GPU slave module can be used in any field devices provided with the FlexConn architecture The M
26. Radar max safe fill out of range Maximum safe fill value too high 7 6 2 8 Additional Information Following information can be extracted from the TII XR system DSP firmware version Description Besides a generic processor the TII XR has a Digital Signal Processor for algorithm calculations See also FIGURE 7 7 Production date Production date of the complete SmartRadar FlexConn system ART2A serial number The serial number of the high frequency module This module does all measurements Device serial number Serial number of the complete SmartRadar FlexConn system Antenna serial number Serial number of the measuring antenna SmartRadar FlexLine 6 98 Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 6 2 9 Overfill Protection Application For the configuration of the TII XR within an Overfill protection application see 7 7 11 7 7 Relay Contacts FIl DO 7 7 41 Introduction The Field Interface Instrument Digital Output FIl DO board has 4 software controlled electromechanical relays see FIGURE 7 20 n M LEN E TE CER n LT me S ar Pes eee PTE DI LEESI H iei pa iii iida PEINER HE Hihi ITIER tint ered all j Li TTL LII ddia writ i F4A07 0001 FIGURE 7 20 The relays and LEDs on the FII DO board These relays are allocated to FlexConn functions as shown below Function Number Func
27. This diagnostics example below FII DO is available for each individual FlexConn module See H C I G N B he Health indication is as follows G Good U Uncertain B Bad B The Commissioned indication is as follows Y the most important entities are set correctly N the most important entities are not set correctly Starting from the commissioned menu and selecting the specific FlexConn module the above diagnostics is repeated for each module function See example below FII DO board Relay Relay Relay Relay SmartRadar FlexLine Part No 4417 762 Rev07 3 12 Service Manual Honeywell Enraf System Architecture 3 4 3 3 4 4 Generic Entities on SmartView From the functions survey screen of the concerning FlexConn module the generic entity commands or the commissioning entity can be selected through the board entry FII DO board Relay Relay Relay Relay Specific Entities on SmartView Selecting a specific function for instance Relay 2 gives access to the specific entities for this function The specific entities are described in chapter 7 Commissioning Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 3 13 System Architecture amp Ji R220 17 TBs 3 5 Engauge Service Tool The Engauge service tool is a computer application in which all the Flex
28. couple principle and optionally a water bottom measurement 762 VITO MRT interface for Multiple Resistance Thermometer and multi spot resistance variation principle measurement 7 11 3 Commissioning 7 11 3 1 Commissioning Parameters for MTT LT Probes The following 9 configurations are possible Enraf Model VITO Type Description MTT Temperature probe lowest spot next to Pt100 no water probe lowest spot below Pt100 no water probe MTT Combi probe lowest spot next to Pt100 combined with water probe lowest spot below Pt100 combined with water probe LT Temperature probe lowest spot next to Pt100 no water probe lowest spot below Pt100 no water probe LT Combi probe lowest spot next to Pt100 combined with water probe lowest spot below Pt100 combined with water probe Water probe water probe only These models are depicted in FIGURE 7 36 and FIGURE 7 37 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 155 Commissioning 762 VITO MTT interface 762 VITO MTT interface 762 VITO MTT interface 762 VITO MTT interface Y gas immersion depth sensor length 15 sensor length 14 sensor length 15 sensor length 14 sensor length hysteresis overall length sensor length overall length sensor length overall length sensor length overall length hysteresis product immersion depth
29. 0x022bE SD40559 METRES FEET devide by 10000 devide by 1000 INCHES devide by 100 Spot temperature 13 0x0230 SD40561 CELSIUS FAHRENHEIT devide by 100 devide by 100 33 Spot temperature 13 pos 0x0232 SD40563 long METRES devide by 10000 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Modbus parameter Modbus address hex Modbus Address dec Data type No of registers Conversion FEET devide by 1000 Interpretation INCHES devide by 100 Spot temperature 14 0x0234 SD40565 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 14 pos 0x0236 SD40567 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 15 0x0238 SD40569 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 15 pos 0x023A SD40571 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 16 0x023C SD40573 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 16 pos 0x023E SD40575 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Ambient Temperature 0x0300 SD40769 long CELSIUS devide by 100 FAHRENHEIT devide by 100 Ambi
30. 0x0332 0x0333 40820 char Integer See 7 3 3 6 12 Safety ShutDown Timer Left Second Relay Board 0x0334 40821 Integer Analog Output 0x0335 SD40822 long devide by 100 60 Analog OutputStatus Tank Identification 0x0337 0x0338 40824 40825 integer char N A See 7 3 3 6 11 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Modbus parameter x Oo Ww N D un o Modbus Address dec No of registers Conversion Interpretation 61 GPU Device Number 0x0340 40833 integer 7 3 3 5 2 Floating Point Format Gauge Data parameter ProductL evel address hex 0x1000 Modbus Address dec SD44097 floating point No of registers Conversion METRES Interpretation FEET INCHES ProductL evelStatus 0x1002 44099 char See 7 3 3 6 1 ProductLevelAlarms 0x1003 44100 char See 7 3 3 6 13 WaterLevel 0x1004 SD44101 floating point METRES FEET INCHES WaterLevelStatus 0x1006 44103 char See 7 3 3 6 2 ProductTemp 0x1007 SD44104 floating point CELSIUS FAHRENHEIT ProductTempStatus VapRoomTemp SD44107 char floating point CELSIUS See 7 3 3 6 3 FAHRENHEIT VapRoomTempStatus 44109 12 byte
31. Burnout Behavior Enumeration BAD UNCERTAIN BAD UNCERTAIN Non Volatile Enter Calibration Mode Enter Cal Mode Undefined Command Cal Value at 4 mA Cal Value at 4 mA Float Non Volatile Cal Value at 18 mA Cal Value at 18 mA Float Non Volatile Calibrate at 4 mA Calibrate at 4 mA Undefined Command Calibrate at 18 mA Calibrate at 18 mA Undefined Command Exit Calibration Mode Engauge SmartView PV Link board ID Exit Cal Mode 7 10 5 2 Commissioning Undefined Command Function Sensor Analog Output The following entities must be set by Engauge or SmartView for a correct functioning of the HCI HAO module in an instrument Explanation Board ID of Other FlexConn to be linked as PV to HCI HAO Default Value PV Link board instance PV Link function instance Board Instance of the linked PV board Function Instance of the linked PV board lt 0 gt PV Link Sensor Value Primary or secondary variable of linked card can be assigned to this lt PV_LINK gt Function Part Function Board Specific Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 6 149 Commissioning HART PV unit code Explanation Unit code for linked PV Default Value UNIT CODE UNKNOWN HART Upper Transducer Limit
32. For more information regarding the Ensite Pro configuration tool refer to the Ensite Pro Configuration Tool Instructional manual ils In the Edit CIU Prime dialog box enter the following details in HostPort1 and HostPort2 1 Baudrate Select 19200 as the baudrate from the drop down list 2 Turn around delay Enter 10 msec as the turn around delay In the CIU Prime FieldPort Settings dialog box enter the following details in FieldPort 1 Time out Enter 500 msec as the time out 2 Retries Enter 3 as the number of retries 6 4 3 Monitor performance of ENRAF interface To monitor performance of ENRAF interface 1 On the Selection Panel select the ENRAF interface 2 On the Property Panel expand Statistics WDM Test ENRAF Configuration Statistics Serial Interface Message Rate 4 036516 msg sec Message Rate Max 6 018054 msg sec Ethernet UDP Interface Message Rate 0 000000 msg sec Message Rate Max 0 000000 msg sec H Address Table 3 Verify the following attributes to monitor the performance of the ENRAF interface e Message Rate Number of messages processed by the interface per second e Message Rate Max Maximum number of messages processed by the interface per second 4 Click Reset Statistics to reset all the ENRAF interface statistics SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220
33. Honeywell Enraf Commissioning High High alarm High Alarm Low Alarm Low Low alarm Explanation 4 thresholds for activating a related alarm status in the Primary Value Value Range floating point numbers lt X X X X gt Default lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt The current module s function name This function is visible on the SmartView display 13 characters lt Water level gt Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 6 161 Commissioning 7 11 3 2 Commissioning Parameters for MRT or RTD Enraf Model VITO Type Description Multiple Resistance Thermometer MRT with up to 13 temperature elements with one spot element 3 spot 1 3 RTD spots in a 3 wire connection Resistance Temperature Detector multi spot 1 14 RTD spots in a 2 wire connection Resistance Temperature Detector see FIGURE 7 38 and FIGURE 7
34. Percentage of Range If HART mode selected is Standard 4 20mA gt then it is enabled If HART mode selected is Fixed 4 20mA then it is disabled Percentage of current PV with respect to the limits set Enabled Function Part Function 1 Function 2 Function Communication HART communication Sensor Analog Output 6 152 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 10 6 Hardware Configuration 7 10 6 1 Jumper Allocation The following are typical jumper settings done on the HCI HAO board Jumper Connection Default Default Number Perdu Details Description Position Connections JP1 Short 2 amp 3 W amp M Entity Protection Short 1 amp 2 JP2 Short 2 amp 3 Password Read Protection Short 1 amp 2 JP3 Short 2 amp 3 Write Protection All Entities Short 1 amp 2 JP4 Short 2 amp 3 Free Short 1 amp 2 JP5 Short 2 amp 3 Free Short 1 amp 2 JP6 Short 2 amp 3 CAN termination 120E resistor Short 1 amp 2 JP7 amp JP8 Short 1 amp 2 Active mode for Analog Output Short 1 amp 2 JP7 amp JP8 Short 2 amp 3 Passive mode for Analog Output 7 10 6 2 Terminal Allocation t b d 7 10 6 3 LED Allocation LED Nambe Function LE2 HART data Transmit LE3 HART data Receive Part No 4417 762_Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 153
35. Period 7 4 5 2 8 7 4 5 3 NOTE Description Select the publication time to determine the primary variable of this transducer block This can be 1 5 10 or 30 seconds For more details see OneWireless documentation Supported Units The SmartRadar FlexLine supports the following units Parameter Supported Units Level and position Meters m Millimeters mm Inches in Feet ft Millimeters second mm s Meters hour m h Level rate of change Inch minute in min Feet minute ft minute Temperature Degrees Celsius C Degrees Fahrenheit F Pascal Pa kilo Pascal kPa Pressure bar psi kg m kg l Density g ml lbs ft deg API Commissioning the HCI 1WL Configurable Transducer Blocks The configuration of the configurable transducer blocks cannot entirely be performed through the Wireless Builder To configure the configurable transducer blocks the following entities must be set by using Engauge These settings are only available for Engauge Professional users Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning oo R220 17 TBs Honeywell Engauge Eila Lialm AA LE amp d R220 17 TBs SF COMI 2 E 3 4 Enraf 07 Status Generic Board Specific OneWireless GPU Slave OneWireless Generic Configurable TB 1 Configu
36. RS 232 485 J PII Portable amp gt SmartView PRESSURE pem TRANSMITTERS HIMS or 762 VITO vapour pressure INTERFACE measurement 2 temperature and or and or did water bottom external water probe plain eeiaye measurement HART bus FIGURE 3 2 SmartRadar FlexLine system architecture overview for R220 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 3 3 System Architecture 3 2 NOTE FlexConn Modules One of the main characteristics of the SmartRadar FlexLine architecture is its placement flexibility of the FlexConn modules Any types of modules can be added at any locations Two identical modules can also be placed in the SmartRadar FlexLine system Each FlexConn module has one or more functions In general this can be a sensor function a communication function or a digital interface function A sensor function measures or calculates a process value or it obtains a process value from a connected external instrument A communication function ensures communication with a communication interface unit or with a DCS SCADA tank inventory or another terminal automation system A digital interface function controls digital output or reads digital input from instruments around the storage tank Some FlexConn PCBs are also used in the SmartLink system Each FlexConn module has a unique name which is built according to the following image FlexConn Module Name pre
37. Safety shut down timer is active or running the remaining time until shutdown can be inspected by reading the Safety shut down timer left entity 7 7 11 7 2 TII XR Set the Overfill Protection Function entity to Enabled Engauge Set the First Relay Board Instance entity of the Board Instance entity to the first Fll DO board E Set the Second Relay Board Instance entity of the Board Instance entity to the second FII DO board The Maximum Safe Fill mechanism of the TII XR should be ignored for the SmartRadar FlexLine overfill protection application SmartView When the Maximum Safe Fill level is configured lower than the Over fill Threshold the PV status becomes BAD much earlier and the FII DO will open the contacts Set the Maximum safe fill level entity above the Threshold values of the FII DO boards when used for overfill protection OR Set the 9th switch Compensations and features entity to FALSE 7 7 11 7 3 PSX Power Supply CAUTION The Overfill Protection Application may ONLY be powered by AC mains Only 85VAC 240 VAC can be used for mains connected to the SmartRadar FlexLine having the Overfill Protection Application option Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 6 117 Commissioning 7 7 11 8 NOTE NOTE Engauge SmartView Proof Testing e By activating the command Start Proof test entit
38. SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 9 5 Hardware Configuration 7 9 5 1 Terminal Allocation Terminal Number Name Function V Loop HART Bus power GND Loop HART Bus ground 7 9 5 2 LED Allocation LED NUImBer Function LE2 HART data Transmit LE3 HART data Receive Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 141 Commissioning 7 10 HART Analog Outputs HCI HAO 7 10 1 Introduction The Host Communication Interface HART Analog Output HCI HAO is a HART slave module which communicates with the associated HART master over the HART bus os rennet r E H 7 z mm a ipo Bi AIL ESI za LET F Bede m rx T W fee oe ee Pj pnmum a j r DS ca uT r1 z E XIII planar E transformer 0690611 rev 49 ESSE F4A09 0005 FIGURE 7 33 The HCI HAO board The HART protocol is a bi directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The HCI HAO board has a planar transformer for galvanic isolation from the HART bus See FIGURE 7 33 LED LE1 is the board s Health LED LEDs LE2 and LE3 will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx LE3 indicates data is being received Rx SmartRadar FlexLine Part No 4417 762 Rev07 6 142 Se
39. SmartRadar FlexLine Service Manual 1 3 7 3 3 7 Modbus Coils llle 1 31 7 3 3 8 Modbus Exception Handling llle 7 31 7 3 4 Standard ASCII codeS 2 0 0 eee 7 34 7 4 The OneWireless Communication Option HCI 1WL Double slot for a a ee ee E E E ee ee eee 7 35 7 4 1 Introduction 0 0 ee ee eee nes 7 35 7 4 2 Potential Electrostatic Charging Hazard 0 0 0 0 ce eee 7 36 7 4 3 Adding a Radar to the OneWireless Network 0005 7 36 7 4 3 1 Introduction aus susce nri do e nm d eee dd RR ELE eias hd f de de 7 36 7 4 3 2 Preparing the Radar 0 0c eee 1 37 7 4 3 3 Authentication anaana aaa aaa rn 1 37 7 4 4 Removing a Radar From the OneWireless Network 7 38 7 4 5 Commissioning the HCI 1WL in the OneWireless Network for R120 7 38 7 4 5 1 Introduction entrees Aude ab bow bo e Pes aw Bux Gm EAR qu tr bes 7 38 7 4 5 2 Transducer Blocks for R120 0 0 0 0 ccc ee 7 40 7 4 5 3 Commissioning the HCI 1WL Configurable Transducer Blocks 7 95 7 5 The OneWireless Communication Option HCI 1WL Single Slot for ee ee eee ee ee ee ee ee ee ee ee 7 58 An MEI decis mP L 7 58 7 5 2 Potential Electrostatic Charging Hazard 0 00 000 c eee eee 7 59 7 5 3 Adding a Radar to the OneWireless Network 005 7 59 9 9 1 NWOGUCUON s s sa 6362x6055 aom a aci ra Rog te
40. SmartView Lowest element offset NOTE Make sure the RTD MPT jumper is set to MPT 7 12 4 Commissioning Parameters for MPT Temperature Calculations The following entities must be set set by Engauge or SmartView for a correct functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory Explanation The distance from tank zero till the bottom of the probe Value Range floating point number lt X X X X gt Default lt 80 0 gt Number of elements The number of elements used lt 1 6 gt 0 Element type The type material of the used RTDs lt Pt100 large small lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms gt lt Sangamo MRT gt lt Sangamo spot gt lt No type gt Measurement type Selects RTDs MPT or MRT lt RTD 3wire gt lt RTD 4wire gt lt MPT gt lt MRT gt lt No type gt MPT sensor length Engauge SmartView Name Lowest element offset Number of elements The length of the MPT probe MPT position floating point number lt X X X X gt NOTE Make sure the RTD MPT jumper is set to MRT 7 12 4 3 Commissioning Parameters for MRT Temperature Calculations The following entities must be set set by Engauge or SmartView for a correct functioning of the FII RTD mo
41. devide by 100 Hart Input Variable 5 status 0x0318 40793 Integer See 7 3 3 6 9 First Relay Board Relay 1 0x0319 SD40794 long First Relay Board Relay 1 Status 0x031B 40796 Integer See 7 3 3 6 10 First Relay Board Relay 2 0x031C SD40797 long First Relay Board Relay 2 Status 0x031E 40799 Integer See 7 3 3 6 10 First Relay Board Relay 3 0x031F SD40800 long First Relay Board Relay 3 Status 0x0321 40802 Integer See 7 3 3 6 10 First Relay Board Relay 4 0x0322 SD40803 long First Relay Board Relay 4 Status 0x0324 40805 Integer See 7 3 3 6 10 Second Relay Board Relay 1 0x0325 SD40806 long Second Relay Board Relay 1 Status 0x0327 40808 Integer See 7 3 3 6 10 Second Relay Board Relay 2 Second Relay Board Relay 2 Status 0x0328 0x032A SD40809 40811 long Integer See 7 3 3 6 10 Second Relay Board Relay 3 0x032B SD40812 long Second Relay Board Relay 3 Status 0x032D 40814 Integer See 7 3 3 6 10 Second Relay Board Relay 4 Second Relay Board Relay 4 Status 0x032bE 0x0330 SD40815 long Integer See 7 3 3 6 10 Overfill Protection Status First Relay Board 0x0331 char Overfill Protection Status Second Relay Board Safety ShutDown Timer Left First Relay Board
42. h 41 051 28 0101001 T3 111 49 1001001 Woke sor Ea 42 1052 2A 0101010 74 112 4A 1001010 J 106 152 6A 1T101010 45 053 2B O00 fa 113 4B 1001011 K 107 153 6B 1101011 k 44 0S4 2c 10101100 os 76 TI4 4C 1001100 L 108 154 6C 1101100 45 1059 2D 0101101 TE 115 4D 1001101 M 109 159 6D 1101101 m 45 056 2E 0101110 78116 4E 1001110 WN 110 156 8E T101110 m ae 0S7 2F CAA mST Ae cit TUERI LO o Ue le alerts elie He ERIS el et 48 060 30 0110000 80 120 50 1010000 F 112 160 70 T110000 p 49 061 31 0110001 1 81 121 51 1810001 Tele ay T te oO lee 3A OO oe 82 122 52 1010010 R Web lees yee TAGGING oe Te ser less Loy BBC T s eret do esegue Wise ttes omes T Les 52 064 34 0110100 4 84 124 54 1010100 T 116 164 74 1110100 t oo Wes ster MO ISTE E es ea ao ae CU Te etes E 1 54 066 36 0110110 6 ola She esten WO B Lal The Ped Lom TAO LO Leo reum dile leon BIER RU E enn HR ete eso e LS T ag 118 167 ZE 1110111 wW 96 070 38 0111000 amp ca s cse ON BAI M ATO AGL 78 CELER DTE Le uc Be Speo OFT a S 89 131 59 AAI Y Wee eee eR TD Ls SN es e RET RR E CT SA CSS M 122 12 A ONO Zz ee OKs Sele On Ebr 91 133 5B 1011011 122 fo B Ve 1 560 0f4 3C OTITIOD lt 92 134 5C DISTR SU ORT 124174 FC 1111100 e ess n OAM Cher see een E EcL TG TAa FE aT an oE Ee I ee 94 120
43. psi small 2 digits before separator psi large 3 digits before separator Default Value pascal Explanation The unit in which pressure related GPU records and items are shown Density units kilogram m3 degrees API gt pounds ft3 gt kilogram m3 The unit in which density related GPU records and items are shown Decimal separator point comma point The decimal separator in which GPU related records and items are shown Level type lt innage gt lt ullage gt lt innage gt The level related GPU records and items can be shown as an innage or ullage Note e Innage is the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password gt 6 characters lt ENRAF2 gt Password for entering the protected level Note Some settings reside under the protected level Function identification Engauge SmartView gt 13 characters lt GPU slave gt The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure e the Board Commissioned and the OneWireless GPU slave Commissioned entities are True the Board Health and the OneWireless GPU slave Health entities are lt GOOD gt Part No 4417 762 Rev07 SmartRadar FlexLine Hon
44. the entity P3 Integration time A higher value gives more filtering and a lower value gives less filtering The correction factor stored in the P3 PV offset entity is then subtracted from the filtered value If the P3 PV offset entity O no offset is applied Depending on the PV selected type entity the P3 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type P3 Pressure Absolute Relative TABLE 6 6 P3 pressure displayed unit types If Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity NOTE Absolute pressure is used in the density calculation the relative pressure is only displayed in P3 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed P3 pressure has the entity P3 Installed which must be set to either Installed if a P3 pressure HART device is actually fitted or Not Installed if a P3 pressure HART device is not actually fitted For example in the case of free venting tanks P3 would usually not be installed If the P3 pressure status is Good Actual the P3 pressure value is also stored in memory in the Last Valid P3 entity to allow recovery from a power
45. vapour pressure values measured using the FII HT board The vapour pressure transducer block publishes vapour pressure as PV Additionally the pressure type absolute or relative is also published While using the Engauge tool vapour pressure is displayed under the P3 Pressure sub tab Product Pressure Transducer Block Settings Product pressure transducer blocks can be used to publish standard product pressures values measured using the FII HT board The product pressure transducer block publishes product pressure as PV and secondary pressure as SV Additionally the pressure type absolute or relative is also published While using the Engauge tool product pressure is displayed under the P1 Pressure sub tab and the secondary pressure is displayed under the Pressure sub tab Observed Density Transducer Block Settings Observed density transducer blocks can be used to publish observed density values measured using the FII HT boards The observed density transducer block publishes observed density as PV and product temperature as SV While using the Engauge tool observed density is displayed under the HIMS Density sub tab Ambient Temperature Transducer Block Settings Ambient temperature transducer blocks can be used to publish ambient temperature values measured from FII RTD boards Part No 4417 762_Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 69 Commissioning 7
46. 2G Exd IIB T6 or Ex d ia IIB T6 according to KEMA O7AT EX0010 X e SmartConn IIl2G ExeiallB T6 or according to KEMA O7ATEXOO93 B ECEx e FlexLine with Integrated SmartView Zone 0 1 Ex d ia IIB T4 according to IECEx KEM 07 0003X Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 2 5 Safety including Integrated SmartView according to IECEx KEM 07 0004 e FlexLine without Integrated SmartView I 1 2G Exd IIB T6 or Ex d ia IIB T6 according to IECEx KEM 07 0003X e SmartConn Zone 1 Ex eia IIB T6 according to IECEx KEM 07 0031 m FM e FlexLine with Integrated SmartView Class l Division 1 Groups C and D T4 according to 3030575 including optional Integrated SmartView according to 3030575 e FlexLine without Integrated SmartView Class l Division 1 Groups C and D T6 according to 3030575 BH CSA e FlexLine with Integrated SmartView Class Division 1 Groups C and D T4 Enclosure 4X Dual Seal Ex d ia Ga IIB T4 IP66 IP67 Ga Gb Dual Seal according to 1921040 including optional Integrated SmartView according to 1921040 e FlexLine without Integrated SmartView Class I Division 1 Groups C and D T6 Enclosure 4X Dual Seal Ex d ia Ga IIB T6 IP66 IP67 Ga Gb Dual Seal according to 1921040 e SmartConn Ex e ia Ga IIB T6 IP66 IP67 Gb Dual Seal according to 1921040 B INMETRO e FlexLine without SmartConn and with Integrated SmartView Ex d ia Ga IIB T4 Ga Gb According to TUV 13 0977
47. 3 1 6 3 2 6 3 3 6 4 6 4 1 6 4 2 6 4 3 6 4 4 6 4 4 1 6 4 4 2 6 5 6 5 1 6 5 2 6 5 2 1 6 5 3 6 5 3 1 6 5 3 2 6 5 3 3 CHAPTER 7 7 1 7 1 1 7 1 2 7 2 7 2 1 7 2 2 7 3 7 3 1 7 3 2 1 3 3 7 3 3 1 7 3 3 2 7 3 3 3 7 3 3 4 7 3 3 5 7 3 3 6 Configuring SmartRadar FlexLine field device 6 7 Loading the Device Description file llle 6 7 Configuring routing assignment llli 6 8 Considerations 0 0 0 eer 6 8 Configure tag name and description 0 0 0 ee ee eee 6 9 Configure publication rate 2 ee eee 6 9 Configuring SmartRadar FlexLine field device channels 6 11 Configure Mode and Scale 0 0 cc eee 6 11 Add channels to publication groups 2 0 0 cee 6 11 Remove channels from publication groups 0 0 0 0 00 eee 6 12 Activating SmartRadar FlexLine field device in OneWireless Network 6 12 Activate ENRAF Ethernet UDP interface on OneWireless user interface 6 13 Configure CIU Prime and CIU Plus using the Ensite Pro configuration tool 6 14 Monitor performance of ENRAF interface 02 00000 6 14 Configuring field devices 0 0 eens 6 15 Configure field device properties cc ee eee 6 15 Configure publication rate 1 0 ee 6 15 Configuring the protocol tunneling 6 16 Configure SmartRadar FlexLine field device interface 6 17 C
48. 4 5 2 4 2 Ranges Tab The Ranges tab contains the settings for Engineering units w Wireless Builder Online pem FIAR Root el wsa 274 B 390 DwL Demo B AMBIENT TEMPA E i coNFIG TB2A E CONFIG TB4 Bl TEMP DETAILSA BB RADAR LEVEL CHI mix Entis HONEY WELL ENRAF SMARTRADAROOOAO1 _ TEMP DETAILS Block TEMP DETAILSA Parameters Online f3 TUE Bl TEMP DETAILSA BB RADAR LEVEL JAR Root Gy wsa 274 Bj 990 Ow Demo AMBIENT TEMPA CONFIG TB2A F CONFIG TB4A TEMP DETAILSA Cg RADAR LEVEL E a Entis AMBIENT TEMP TEMP DETAILSA Main Ranges Alarm Configuration Other Other2 Eg RADAR LEVEL tly Bl SMARTRADAROD 275 r Scale EU at 100 EU at 0 Units Index Decimal SF Offline FEJ SYSTEM I HONEYWELL a HONEYWELL ENRAF Bj SMARTRADARODDADI AMBIENT TEMP AvG PRODT TEMP CONFIG TB1 CONFIG TB2 Show Parameter Names _CONFIG_TB3 _CONFIG_TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY OP2 RELAY OP3 RELAY OP4 TEMP DETAILS VAPOUR PRESSURE v PhI IR TEMP i ff Library i OF Offline 33 Online PRIMARY localhost MNGR SEEEEEEEEEEEEEE For Help press F1 Parameter Description EU at 10096 Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Units Index Select the required engineering unit from the list of available units Level un
49. 4 HART pressure devices and 1 temperature device can be connected P1 pressure device allocated to Function 1 e P3 pressure device allocated to Function 2 one pressure device allocated to Function 5 one pressure device allocated to Function 7 the temperature device allocated to Function 4 Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 125 Commissioning Example 2 2 HART density devices and 1 distance device can be connected density device 1 allocated to Function 6 density device 2 allocated to Function 7 the distance device allocated to Function 3 Generic m o HART Generic iia 6j HART Generic ii a HART Generic m 2 HART HART Bus Generic o HART Y FCI HT p CAN Bus FIGURE 7 30 Alternate system diagram multi drop digital mode SmartRadar FlexLine Part No 4417 762 Rev07 6 126 Service Manual Honeywell Enraf Commissioning FIGURE 7 31 In analog mode the connected HART device will be allocated to Function 1 through 7 depending on the type of HART device connected Generic ra o HART FCI HT CAN Bus Analog mode system diagram 7 9 3 7 9 3 1 Software Specifications General The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 2 pressure sensors P1 and P3 and via the FlexConn bus to a product l
50. 5E espe LEIT e E ie ey MO Vale TT E Sis ee ae Maa eG aP el lel DEL SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 4 The OneWireless Communication Option HCI 1WL Double slot for R120 7 4 1 Introduction FIGURE 7 4 The Host Communication Instrument OneWireless HCI 1WL board is a communication module for the instrument gauge radio module F4A09 0011 The HCI 1WL duplex board with flatcable interconnection This module consists of two boards see FIGURE 7 6 a standard FlexConn board with a memory card interface and an interface board with a standard Honeywell OneWireless Radio board attached If this wireless communication option is installed the Instrument gauge can communicate with a host system using the OneWireless network through three different ways Directly through the OneWireless Network using the HCI 1WL board Byusing a protocol tunnel through the OneWireless network Through the Enraf FlexConn protocol Through the Enraf GPU protocol OneWireless is an all digital two way communication mesh network that interconnects industrial field sensors to a central system Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 35 Commissioning A CAUTION 7 4 2 WARNING 7 4 3 7 4 3 1 CAUTION OneWireless has defined standards to which field devices and operator stations commu
51. 6 2 6 2 Verification Pins When a radar level gauge is installed on a pressurized tank both ISO and API suggest to use so called verification pins to verify the radar level measurement Prime reason to use said verification pins is the impossibility of doing a manual reference dip With verification pins it is possible to verify the correct reading of the radar measurement at specific heights while the tank is in operation The SmartRadar FlexLine can be switched to measure the pin positions The reading can then be compared with the known position of the pins It is advised to have three verification pins Pin 1 at approximately 80 90 of tank height e Pin 2 at approximately 50 of tank height e Pin 3 at approximately 10 20 of tank height Pin 1 should be above maximum safe fill so it can always be measured however there must be at least 0 6 m 2 free space from pin 1 to cone end All pin positions should be measured with 1 mm 1 32 uncertainty with reference to the ball valve The SmartRadar FlexLine can measure the position of the three pins when the housing is rotated 90 The verification pins are then visible to the SmartRadar FlexLine This can be done without closing the 1 or 4 ball valve as the FlexLine housing is located above the tank separator After the command Measure verification pins is given the measured positions of the three pins can be requested The real position of the pins from tan
52. Average Ambient temperature Specifies the average ambient temperature Lowest element offset Specifies the offset of lowest temperature element relative to the bottom of the tank Element position 1 8 Specify the position of the temperature elements 1 8 Element position 9 16 Specify the position of the temperature elements 9 16 EU at 100 level scale Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Units Index Select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 7 4 5 2 8 Decimal Not used in the SmartRadar FlexLine Element temperature 1 8 Specify the temperature of element 1 8 Element temperature 9 16 Specify the temperature of element 9 16 Element temperature status 1 8 Specify the status of element temperature 1 8 Element temperature status 9 16 Specify the status of element temperature 9 16 Number of elements Specifies the number of installed temperature elements MRT or RTD element type Specifies the type of installed temperature element TPL MTT Honeywell Enraf QSA MRT Sangamo SPL Spot PT100 Large SPS Spot PT100 Small SNI Spot Ni191 SSS Spot Sangamo CU90 SCB Spot Beacon CU90 SCN Spot CU90 Nulectohm SmartRadar FlexLi
53. Commissioning 7 11 Average Temperature amp Water Level Measurement FII VT T 11 1 FIGURE 7 35 Introduction The Field Interface Instrument VITO FII VT board is a VITO data processor module which calculates average product and Vapour temperatures and optionally a water level planar transformer F4A07 0016 The FII VT board with its planar transformer 1 Versatile In Tank Observer By using the HART protocol see also 7 9 1 the FII VT module can be connected to one VITO interface which in turn is connected to a probe for product temperature Vapour temperature water level or a combination of these The FII VT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 7 35 LED LE1 is the board s Health LED LEDs LE2 and LE3 will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx LE3 indicates data is being received Rx 6 154 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 11 2 VITO Interface Types For temperature and or water level measurement a proper VITO probe must be connected to the FII VT module using a VITO interface There are 3 VITO interface types e 762 VITO MTT interface for 16 spot temperature measurement ther mocouple principle and optionally a water bottom measurement 762 VITO LT interface for 9 spot temperature measurement thermo
54. FlexLine device is in the wrong state to process a request of this type for example because it is unconfigured and is being asked to return register values SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning Illegal Data Address Meaning The data address received in the query is not an allowable address for the FlexLine device More specifically the combination of reference number and transfer length is invalid Illegal Data Value A value contained in the query data field is not an allowable value for FlexLine device Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 7 3 4 Standard ASCII codes Dec Oct Hex Binair Code Dec Oct Hex Binair Code Dec Oct Hex Binair Code 32 040 20 O100000 SP 54 100 40 1000000 C9 35 140 60 1100000 33 0417 21 0100001 65 101 41 1000001 A 97 141 61 1100001 a 34 042 22 10100010 66 102 42 1000010 E g 142 62 1100010 b ceo n bes e E E 2 CaO E IIT Ue 99 143 63 1100011 c 36 044 24 0100100 68 104 44 1000100 D 100 144 64 1100100 d aF 045 25 10100101 90 69 105 45 10001001 E 1011 145 65 11001011 38 046 26 0100110 amp TO 106 46 10001110 F 102 146 66 1100110 f 39 047 27 0100111 i 1 107 47 1000111 G 103 147 57 1100111 g AQ 050 28 0101000 T2 110 48 1001000 H 104 150 58 1101000
55. HCI BPM board is a communication module for the instrument gauge cr L a GARE OARS n FOOLEED phia raat The HCI BPM board with its isolation transformer coeur As a result of any requirements on the cable quality the connection of 10 to 15 devices per field bus and cable lenghts up to 10 km the Bi Phase Mark BPM signaling is used in many data transmission installations between various instrumentation and Communication Interface Unit CIU configurations Also the BPM technology provides excellent protection against lightning For the exchange of the BPM signals the HCI BPM board uses an isolation transformer for galvanic isolation see FIGURE 7 1 Further protection against heavy lightning is realized by internal ground shields separated wiring and ground tracks SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Commissioning The HCI BPM module supports the following two protocols e The Enraf GPU protocol with its records and items limited e The Enraf FlexConn protocol with its entities The module can communicate with the following e 880 CIU prime e 858 CIU e 780 SmartLink 7 2 2 Commissioning the HCI BPM For a correct functioning of the HCI BPM module in an instrument gauge the following entities can be set by using either Engauge or Engauge SmartView Baudrate SmartView By using the following table check each entity for correctness Val
56. Safety Shutdown Timer 0x1333 44916 Integer 1 Left First Relay Board 58 Safety Shutdown Timer 0x1334 44917 Integer 1 Left Second Relay Board 59 Analog Output 0x1335 SD44918 floating 2 N A point Analog Output Status 0x1337 44920 integer 1 See 7 3 3 6 11 60 Tank Identification 0x1338 44921 char 8 N A 61 GPU Device Number 0x1340 44929 integer 1 7 3 3 6 Status Information After being requested by the host the slave returns the relevant status information The following tables provide the possible received status bytes from the relevant registers such as product level product temperature and so on For a listing of ASCII codes see 7 3 4 Standard ASCII codes 7 3 3 6 1 Product Level This register contains the bit coded product level status This status information is coded such that an ASCII code for a character is generated The ASCII characters are listed below Product Level status Meaning invalid level data out of measuring range measurement blocked warning reduced accuracy valid product level 7 3 3 6 2 Water Level This register contains the bit coded water level status This status information is coded such that an ASCII code for a character is generated The ASCII characters are listed below Water Level status Meaning invalid water alarm data water above probe warning SmartRadar FlexLine Service Manual Part No 4417 762_Rev07 Honeywell Enraf
57. SmartView appropriate HART configuration tool Accepted HART Abbreviation HART PV Unit Sensor Type PV Unit Code P1 Pressure Kilo Pascal kPa 12 TABLE 6 3 Accepted PV unit fora P1 HART device NOTE The Secondary and Tertiary values of a P1 pressure HART device may be any units The PV of the P1 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in the entity P1 Integration time A higher value gives more filtering and a lower value gives less filtering SmartRadar FlexLine Part No 4417 762 Rev07 6 128 Service Manual Honeywell Enraf Commissioning TABLE 6 4 The correction factor stored in the P1 PV offset entity is then subtracted from the filtered value If the P1 PV offset entity O no offset is applied Depending on the PV selected type entity the P1 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type P1 Pressure Absolute Relative P1 pressure displayed unit types If Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity NOTE Absolute pressure is used in the density calculation 7 9 3 3
58. VEN DOR OQ Description Interface Object Parameters Flexconn Instrument 10 GPU Instrument Address 10 CIU Address Emulation Disabler CIU Instrument Address 0 GPU Publish Record En Ho GPU Publis 7 5 5 2 5 Product Level Transducer Block settings Product level transducer blocks can be used to publish product level data measurements from the TII XR boards Product level data is used to calculate the volume of the product contained in the tank The product level transducer block publishes product levels as PV and ullage product level as SV 7 5 5 2 6 Average Product Temperature Transducer Block settings Average product temperature Transducer Blocks can be used to publish product temperature values measured using either FII VT or FII RTD boards The average product temperature transducer block publishes average product temperature as PV 7 5 5 2 7 Water level transducer block settings Water level transducer blocks can be used to publish water level data measurements from FII VT board The water level transducer block publishes water levels as PV and ullage level as SV 7 5 5 2 8 Vapour Temperature Transducer Block settings Vapour temperature transducer blocks can be used to publish average vapour temperature values measured using FII HT board The vapour temperature transducer blocks publishes average vapour temperature as PV 7 5 5 2 9 Configurable Transducer Block Settings The configurable transduc
59. X including optional Integrated SmartView according to TUV 13 0977 X e FlexLine without SmartConn and without Integrated SmartView Ex d ia Ga IIB T6 Ga Gb According to TUV 13 0977 X e FlexLine with SmartConn and with Integrated SmartView Ex d e ia Ga IIB T4 Ga Gb According to TUV 13 0977 X including optional Integrated SmartView according to TUV 13 0977 X e FlexLine with SmartConn and without Integrated SmartView Ex d e ia Ga IIB T6 Ga Gb According to TUV 13 0977 X SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Safety 2 9 2 2 9 2 1 WARNING 2 9 2 2 NOTE CAUTION Compliance to radio communication equipment approvals R amp TTE Radio amp Telecommunication Terminal Equipment This device complies with EN 302372 of the R amp TTE Directive The device does not cause harmful interference and accepts any interference received Changes or modifications made to this equipment not approved by Enraf B V invalidate the R amp TTE FCC Federal Communication Commission FCC information This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause ndesired operation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to
60. XR 0 000 c eee eee 7 85 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf 7 6 1 Introduction 242206506 epu cue REOR omnem d or 09 8 8 acr e dar o s 7 85 7 6 2 Basic Commissioning 0000 ee eee 7 85 1 6 2 1 General uus ten ade Ru p REFERRE Shae webs ae wes as 7 85 7 6 2 2 Level Start Up 0 0 0 0 0 eens 7 86 1 6 2 3 Level ChecK 6 se ne co ee ee mgr woo Rx ewe eG Sw eed wae eG mad 7 88 7 6 2 4 Alarm SettingS 0 0 0 cc ee eee es 7 90 7 6 2 5 Alarm Loop Checking 0 000 eee 7 91 7 0 2 0 COMDCNSAUIONS 39 a Shin eed HR EL whale wo ek Sow dg pos dose a ones d 7 91 7 6 2 7 Errors and Warnings 0 00 ce eee 7 98 7 6 2 8 Additional Information 0 0 00 cc eee 7 98 7 6 2 9 Overfill Protection Application aaa aaa 0 ee eee 7 99 7 7 Relay Contacts FII DO 0 0 ce es 7 99 raveu aM liie P 7 99 7 1 2 Operation Mode 2 0 eee eee 7 100 7 1 3 Relay Configuration 0 0 naaa aaaea eee es 7 101 7 7 3 1 Jumper Settings 2 0 0 0 0 teens 7 101 1132 Roay ModE du usen uo p dece Mom Eo p RU RUE ue Op ox oS NI ode 7 101 144 Alarm MOC 4442500200 duke Heh be obese oohe Bee Od ER EX AME lt x 7 102 7 7 4 1 PV Monitor 0 0 0 0 0 ee eens 7 102 7 1 4 2 Remote Control 2 0 0 0 0 cc eee ees 7 104 7 7 4 3 Notin Use 0 0 0 0 eens 7 104 14 05 COMMANDS 620 4 6d4os
61. _CONFIG_TB1 CONFIG TB2 CONFIG TB3 CONFIG TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY OP2 RELAY OP3 RELAY OP4 TEMP DETAILS VAPOUR PRESSURE VAPNIIR TEMP Show Parameter Names Cancel Help SEBEEEEEEEEEEEE OF Offline 35 Online For Help press F1 PRIMARY localhost MNGR Description Name Specify the name of the transducer block Associated Device Specifies the device that contains the transducer block that you are editing The device name is set during commissioning with the Wireless Builder and is stored in the TAG descriptor entity Actual Mode Specify the actual operation mode of the transducer block This may differ from the normal mode For example if the device is Out of Service Normal Mode Specify that this is the mode the transducer block should be in normal situations Permitted Mode Specify the permitted modes for the transducer block SmartRadar FlexLine Part No 4417 762 Rev07 6 42 Service Manual Honeywell Enraf Commissioning Process Variable You can manually overwrite the parameter such as level if the transducer block is set to manual mode Parameter Description This is not standard within OneWireless The manual value entered here is also available in the FlexConn environment If the Transducer block is not in Manual mode an error code is generated after selecting OK 7
62. a b a Ld La b d Input Publication Publication Group 1 Contract Status Active Stale Limit 9 Destination wdm7 Channel 3 In the Rate field select the publication rate as appropriate 4 Inthe Stale Limit field select the stale limit as appropriate 5 Click Apply 6 5 Configuring the protocol tunneling This release of ISA100 FlexLine R220 supports integration with OneWireless R220 OneWireless R220 WDM supports GPU and Flexconn protocol tunnel The Applications Engauge tool CIU Prime that support GPU and Flexconn protocol tunnel communicate with the WDM for configuring and monitoring the ISA100 Flexline R220 devices SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 Protocol tunneling can be established for the SmartRadar FlexLine field device in the following two ways 1 Serial tunneling through RS 232 or RS 485 2 Ethernet UDP tunnelling The serial RS 232 is configured on COM1 of the WDM and serial RS 485 is configured on COM2 of the WDM Redundancy is not supported with the serial RS 232 protocol tunneling Multiple clients are supported with the Ethernet UDP Lantronix Cisco Wireless Controller Primary WDM Entis Pro CIU Plus CIU Prime ds e Entis Pro Secondary WDM E K Iv FDAP Router amp Y A Y AC UY Wireless Field Interface device 6 5 1 Configure SmartRadar FlexL
63. a module that communicates with SmartView F4A07 0013 The FII SMV board with the SmartView display At request from SmartView the FII SMV board prepares data sets for it The requests from SmartView depend on the actual screen at the time The communication between the FII SMV and SmartView uses an own protocol on an RS 485 physical layer The SmartView display can be delivered in 3 versions each version having its own specific address Portable SmartView address 1 e SmartView fixed on the instrument address 2 e SmartView as a tank side indicator address 3 The FII SMV board continuously scans all addresses and only the one with the lowest address will be served Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 119 Commissioning Engauge SmartView Decimal separator 7 8 2 So for example if a stand alone SmartView address 3 and an integrated SmartView address 2 are connected the stand alone SmartView address 3 will be served as soon as the integrated SmartView address 2 is closed set to idle Commissioning the FII SMV For a correct functioning of the FII SMV module in an instrument the following entities can be set by using either Engauge or SmartView By using the following table check each entity for correctness Value Range lt point gt lt comma gt Default Value lt point gt Explanation The decimal separator in which en
64. also a wired connection available If the message NOREDUN or CONNECT does NOT become visible the authentication failed f authentication failed verify that the wireless network is operating correctly and try again with a new security key Removing a Radar From the OneWireless Network To remove a radar from a OneWireless Network the security key information must be removed from the radar To prevent this from happening by accident this functionality is only available through the SmartView To erase the security key information 8 Go to Menu gt Commands Enter the password SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning Go to the HCI 1WL Select Board and issue the Restore Default command Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 7 5 5 7 5 5 1 7 5 5 2 7 5 5 2 1 NOTE Commissioning the HCI 1WL in the OneWireless Network for R220 Introduction When the authentication process is completed the SmartRadar can be commissioned in the OneWireless network Before you continue with this step familiarize yourself with the OneWireless user interface for the OneWireless network For a detailed operation guide for the OneWireless user interfece refer to the OneWireless Wireless Device Manager User s Guide R220 or later With the OneWireless user interface you can create delete
65. application in which all FlexConn module settings can be performed 4 2 1 1 Wired Connections Situation FIGURE 2 17 Connecting the serial COM port of a computer or a laptop through an RS 232 or RS 485 transmission line to either a Communication Interface Unit CIU or a SmartLink enables the control of a SmartRadar FlexLine system field line BPM or RS 485 HAZARDOUS ZONE field SAFE ZONE control room 3 3 1 CN 1 XI XI olx Engauge d pe x ENTIS or other host FIGURE 2 17 Connecting the Engauge service tool wired connections ers Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 17 Service Tools 4 2 1 2 OneWireless Situation FIGURE 2 18 Connecting the serial COM port of a computer or a laptop through an RS 232 or RS 485 transmission line and a Lantronix server or directly through an Ethernet connection Engauge version 2 4 and later to a OneWireless gateway enables the control of a OneWireless SmartRadar FlexLine system OneWireless SmartRadar FlexLine n c OneWireless Gateway d E Ethernet Lantronix or RS 485 ESF09 0010 FIGURE 2 18 Connecting the Engauge service tool OneWireless 4 2 2 Using Engauge After starting the Engauge application first the specific transmission address of the concerned SmartRadar FlexLine system must be set correctly Also the transmission speed baudrate must be set
66. between the WDM and the device in the unprovisioned state You can accept or reject an unprovisioned device using the user interface If accepted the WDM sends the provisioning data to the device and the device transitions to provisioning state A device with the new security data sends join request to the WDM To provision the access points using over the air provisioning method 1 On the Selection Panel select the WDM 2 On the Property Panel expand System Manager 3 Under ISA100 Network Provisioning in the Over the Air Provi sioning group select Enabled The WDM is enabled for over the air provisioning support Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 1 Configuring the OneWireless Network Components for R220 WOM k Device Manager Summary k Statistics System Manager I5A100 Network Topology Default Routing Policy Routing Enabled Line Maximum Route Depth 4 Link Quality Threshold 127 Default Join Policy Join Enabled 154100 Network Security 154100 Fixed Channels Channel 15 2425 MHz Channel 20 2450 MHz Channel 25 2475 MHz v 154100 Configurable Channels Channel 11 2405 MHz Channel 12 2410 MHz Channel 13 2415 MHz Channel 14 2420 MHz Channel 16 2430 MHz Channel 17 2435 MHz Channel 18 2440 MHz Channel 19 2445 MHz Channel 21 2455 MHz Channel 22 2460 MHz Channel 23 24
67. commission load and unload the SmartRadar just like any other OneWireless devices You can also activate and inactivate transducer blocks and program the different parameters such as publication period as with any other devices Once the Authentication process has been successfully completed the SmartRadar automatically is listed in the eft pane of the OneWireless user interface as an uncommissioned device Follow the procedures mentioned in the OneWireless Wireless Device Manager User s Guide to commission the devices By default the SmartRadar contains transducer block Radar Level During further commissioning more transducer blocks can be added Transducer Blocks for R220 Introduction Besides the Radar Level transducer block up to 16 additional transducer blocks can be added to the device using the OneWireless user interface The specific parameters for all the available transducer blocks can be set using the OneWireless user interface Refer to the Configuring SmartRadar FlexLine field device channels section for more information regarding the configuration of the field device channels This section explains about the additional or non standard transducer block items Additionally it also describes the procedures to configure the transducer blocks channels Each transducer block can only be added to the SmartRadar FlexLine field device once Only 8 transducer blocks including one Level transducer block can
68. connections for the WDM This is used for communication with moni toring applications and external controllers e Subnet Mask e Default gateway Used to access the subnets outside the PCN subnet This is an optional configuration option 12 Click Next SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Service Tools The Network Time page appears First Time Configuration Wizard Welcome Network Time WDM Configuration Time Settings Use NTPServer gt fr The NTP network time source can be used to configure the network time This is done through an external NTP server The Migrate from R120 NTP server IP address must be a valid IP address within one of the two IP subnets previously configured Wireless Device Manager Settings HIP Sarvar IP Adamsa Location Settings Use System Time By default the time set on your OneWireless system will be based on the time of the browser Network Settings Time Settings Current Time 1 16 24 Current Date 1 21 2014 Administrator Account Configuration Summary lt Previous WARNING The network time settings configuration is disabled on the secondary WDM Upon synchronization the secondary WDM syncs time from primary over the FDN interface 13 Click Use NTPServer or Use System Time as required You can use either the NTP server or system time to configure the network time of the OneWireless Network NOTE By default the ne
69. functional module of the SmartRadar FlexLine contains embedded software which enables it to collect data input from sensors via both the HART bus and the FlexConn CAN bus Moreover the FCI HT module can calculate the HIMS product density The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 1 or 2 pressure sensors and via the FlexConn bus to a product level and a water level sensor To measure product density the needed standard system configuration IS HART pressure sensor P1 product pressure HART pressure sensor P3 Vapour pressure e Product level scanned from a FlexConn board e g TII XR e Water level scanned from a FlexConn board e g FII VT For tanks that are free venting to the atmosphere or floating roof tanks P3 pressure is not required The water level sensor is also optional 1 Hybrid Inventory Measurement System Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 123 Commissioning For HIMS density measurement system diagrams see FIGURE 7 28 and FIGURE 7 29 Product Pressure m i HART Bus Vapour Pressure E P3 Water Product Level Level Y TI EXR or pene adi X Band radar CAN Bus FIGURE 7 28 Standard HIMS density measurement system diagram HART B d Product Pressure o Water Pr
70. has 5 push buttons and an LCD screen with a backlight that can be switched on off as desired By using the menu the SmartRadar FlexLine control operations can be performed lt gt L sELEcT H ESF07 0024 FIGURE 2 2 The SmartView controls The following table provides the functions of the buttons available on the SmartView Button Function B H within menu PV Commissioning Display contrast Go to next PV screen Move cursor 1 position to the right Increase contrast Backlight Toggle between ON and OFF Display settings PV Toggle between ON and OFF Go to previous PV screen Commissioning Leave current menu screen and go to higher level menu Important Leaving an edit screen this way will undo all editing Commands Leave current menu screen and go to higher level menu Display contrast Decrease contrast Backlight Toggle between ON and OFF Display settings Commissioning Toggle between ON and OFF Confirm selected choice Commands Confirm selected choice SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Service Tools Button Function within menu Commissioning Within the menu screens move cursor 1 line up Within the edit screens scroll characters as long as the button is pressed Commands Move cursor 1 line up Display settings Toggle between Main screen and Standby mod
71. have their proper values so as to make the respective Function and Board health to lt GOOD gt status The Analog Output at 4 mA and Analog Output at 18 mA fields should be entered after giving proper calibration commands for more details see 7 10 4 6 150 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning Engauge SmartView Name SV Link board ID The following entities can be set by Engauge or SmartView for a correct functioning of the HCI HAO module in an instrument If one needs to assign SV TV QV to HCI HAO then the corresponding unit codes also needs to be set properly so that the value read from other FlexConn board will be proper Explanation Board ID of Other FlexConn which is linked as SV to HCI HAO Default Value lt 0 gt SV Link board instance Board Instance of the linked SV board SV Link function instance Function Instance of the linked SV board TV Link board ID Board ID of Other FlexConn which is linked as TV to HCI HAO TV Link board instance Board Instance of the linked TV board TV Link function instance Function Instance of the linked TV board QV Link board ID Board ID of Other FlexConn which is linked as QV to HCI HAO QV Link board instance Board Instance of the linked QV board QV Link function instance Function Instance of the linked QV b
72. part 1 function status GOOD NOTE Both boards needs to be configured identically for relay behaviour threshold and hysteresis The following matrix gives an overview of the relations between the status and resulting events SD Shut Down O Overfill alarm N No NO Normal Operation W Gauge alarm warning Y Yes H Healthy 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Own board status Level incl TI XR comms TV Health status check Jo x xI x xp Voltage OX XPT Diag board ebekkel Diag RB Jjx x x x x Poffo fafa Diag R4 XL p pogi i ofofopi at Counter part redundant board communication Il Other board status Diag board incl Voltage Diag R3 EAE3 xx EAE3 xxx pl EJ xxx xx xxx xxx E a Diag R4 LL dfo i 1 o 1 Board action OutputR3 O 3 3 Jo pojo Jo o Jo o ojo 1 1 o 1 1 Application status 2 I8DISD ISDISDISD i i __INO ISD INO SD NO NO NO NO NO Overfill Protection Status 1O0 W WiWiW WiW W WiWIWW W H Start safety timer _ NON NNN c c YON GY NY Y Y CY NO Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 113 Commissioning 7 7 11 5 Merging the Status to GPU level status The TII XR firmware implements an alarm for the operator by merging the output status of each board with the GPU level status in order to communicate shut down info
73. present No security key No SD card Bad SD card e Connection Status Display Text Description NO KEY No security key information available Insert a memory card with security information MACCONN Intermediate message during connection process SECCONN CONNECT The device is connected to the OneWireless network via 2 multinodes gateways DISCOVR Intermediate message during connection process NOTCONN The radio is not connected Make sure the OneWireless network is operational Could also happen if the radar is moved to another network SECURNG Intermediate message during connection process SmartRadar FlexLine Part No 4417 762 Rev07 6 78 Service Manual Honeywell Enraf Commissioning Display Text Description The device is connected to the OneWireless network via 1 multinode gateway only NOREDUN BAD KEY No valid key available Could happen if the radar is moved to another network e g from factory to customer from workshop to real life network etcetera e Radio Signal Status Parameter Description TX power level Transmission power level Note This is an Advanced Setting Please read section 7 5 9 before changing this setting Primary RSSI Signal strength indicator for primary wireless connection Secondary RSSI Signal strength indicator for the redundant wireless connection e Additional Items Parameter Description Radio diagnostic
74. set This can be done by using either Engauge or SmartView 7 6 2 2 Level Start Up For entity definitions see FIGURE 7 8 and FIGURE 7 9 Free Space applications Stilling Well applications 5 Radar reference i E ae c ND _ 85 c Q O c E Meus G o O A E 5 E O z 5 diameter a 9 g E D LL y 2 n is 5 g z oie o c X gt g O i PE F4A07 0008 FIGURE 7 8 Basic commissioning entities SmartRadar FlexLine Part No 4417 762_Rev07 6 86 Service Manual Honeywell Enraf Commissioning FIGURE 7 9 Definition of Offset to roof Offset to roof negative radar reference Offset to roof positive F4A07 0011 To get the radar gauge level without any compensations enabled but Engauge with averaging filter and maximum Safe fill warnings enabled SmartView program the entities listed in the tables below amp For a Free space application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Safe fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is
75. the Monitor Mode is set to Remote the alarm status of the scanned PV or SV is monitored The alarm status is compared against the value set in the Remote Threshold Source entity The Remote Threshold Source entity can be set to lt HH gt lt HA gt lt LA gt or lt LL gt Example f the Remote Threshold Source is set to HH and a High High Alarm occurs the relay will be activated It will not be activated by any other alarms f Local Monitor Mode is to be set skip to next bullet m 8 From the Monitor Mode select Remote 8 Select Remote Threshold Source set desired value e f the Monitor Mode is set to Local the scanned PV or SV value is compared against the value set in the Threshold entity The behavior is modified by the Threshold Mode and the Hysteresis entities The Threshold Mode entity can be set to either Treat as HA gt or Treat as LA If the Threshold Mode entity is set to Treat as HA gt the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value minus the Hysteresis entity value If the Threshold Mode entity is set to Treat as LA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entit
76. to either PV Monitor Remote Control or Not In Use PV Monitor In PV Monitor mode each individual FII DO relay unit can monitor the Primary Value PV or Secondary Value SV of another board connected to the CAN bus and either activate or deactivate the associated relay if a certain condition is True or False 8 f Remote Control or Not In Use mode must be selected skip to section 7 1 4 2 or 7 7 4 3 respectively From the Alarm Mode menu select PV Monitor Select Monitor Board ID set proper value Select Monitor Board Instance set proper value Select Monitor Function Instance set proper value 8 Select Monitor Source select either PV or lt SV gt as desired The Monitor Board ID Monitor Board Instance and Monitor Function Instance entities determine the ocation of the entity to be scanned The Monitor Source entity determines if either the Primary Value PV or Secondary Value SV entity shall be scanned The behavior of each individual relay in PV Monitor mode is further controlled by the Monitor Mode and the Status Behavior entities see next 6 102 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 7 4 1 1 Engauge SmartView Engauge SmartView 7 7 4 1 2 Engauge SmartView Monitor Mode The Monitor Mode entity can either be set to Remote or Local e If
77. within the application set the Alarm Mode entities to Not In Use Engauge SmartView 7 7 5 Commands The following commands can be given to the FII DO SmartRadar FlexLine Part No 4417 762 Rev07 6 104 Service Manual Honeywell Enraf Commissioning 7 7 5 1 Engauge SmartView 7 7 5 2 7 7 5 3 7 7 6 Activate e Deactivate e Acknowledge Activate The Activate command will cause the specified relay to become Activated This command is only available in Remote Control mode see 7 7 4 2 The Activate command behavior is modified by the Time Setting entity If the Time Setting entity is set to zero the relay will stay permanently activated until a Deactivate command is given If the Time Setting entity is set to a value other than zero the relay will be activated for a time in seconds equal to the value set in the Time Setting entity then deactivated During the period the relay is activated the relay state will be Time Setting Active This is useful for site commissioning For each relay set the Time Setting entity to the desired value Deactivate The Deactivate command will cause the specified relay to become lt Deactivated gt This command is only available in Remote Control mode see 7 7 4 2 Acknowledge The Acknowledge command will cause the specified relay to be physically deactivated but the relay status will be set to Acknowledged This c
78. 00 network The following are the status values that are displayed depending on the status of the contract Not Configured No contract established due to incorrect config uration of the device Activating Contract establishment is in progress Active Contract is active Active Negotiated Down If a device requests a contract for periodic publications at a fast rate such as 1 second and if the communication resources are not available the contract is nego tiated down to a slower publication period such as 5 seconds Terminating Contract termination is in progress Failed Contract establishment is failed Inactive Contract is inactive B Rate The rate at which a field device publishes data Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 9 Configuring the OneWireless Network Components for R220 NOTE Honeywell recommends that you set the Rate as 10 seconds Stale Limit Defines the maximum number of stale input values that can be received before the input status is set to Bad It is recommended that for 1 second publication period the stale limit should be set to 15 seconds For all other publication periods 5 seconds 10 seconds 30 seconds and 1 minute the stale limit should be set to 5 Destination Destination of publication for output devices Channel The list of channels for which the publication configu ration applies NOTE When a devi
79. 07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 121 Commissioning 7 9 Pressure amp Density Measurement and Other HART Inputs FCI HT 7 9 1 Introduction The Field Communication Instrument HART FCI HT board is a HART master module that enables hybrid signal both analog digital communication between the FlexConn instrument and a HART sensor planar transformer F4A07 0014 FIGURE 7 26 The FCI HT board The HART protocol is a bi directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The FCI HT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 7 26 LED LE1 is the board s Health LED LEDs LE2 and LE3 will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx LE3 indicates data is being received Rx With the HART protocol an analog 4 20 mA signal can be combined with a digital Frequency Shift Keying FSK signal See FIGURE 7 27 1 Highway Addressable Remote Transducer SmartRadar FlexLine Part No 4417 762 Rev07 6 122 Service Manual Honeywell Enraf Commissioning FIGURE 7 27 20 mA analog signal digital FSK signal 4 mA Time 3 Us TU amp i i F4A07 0015 The analog and digital signals within the HART communication 7 9 2 Software Description The FCI HT board being a
80. 100 reference resistor q Highest spot x Thermocouple spot D Lowest spot FIGURE 7 37 Tank and temperature probe data 2 EE Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 157 Commissioning 7 11 3 1 1 Product Temperature Engauge SmartView The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Engauge Product temperature tab NOTE Using Engauge following entities are set within the Explanation Value Range Default Lowest element offset The distance from tankzero floating point number 80 0 till the lowest element lt X X X X gt position in the temperature probe Sensor length The distance from the floating point number lt 80 0 gt Engauge SmartView Product immersion depth Pt100 position till the highest element position lt X X X X gt The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument 8 Check each entity for its correctness Explanation The minimum required distance of the product level above an element before it is taken into account in the average product temperature calculation Value Range floating point number lt X X X X gt Default Hysteresis High High alarm High Alarm Low Alarm Low Low alarm The distance for a hyst
81. 17_TBs 003 0 HCI GPU 005 0 TII XR 006 0 FCI HT 007 0 FIIV T 8 8 amp 008 0 FI 5MV 8 8 8 003 0 FII DO 010 0 FII RTD 012 0 HCI TwL FIGURE 2 21 Status Generic SmartView Master Miscellaneous Cex Commissioning Commissioned Board 9 Commissioned SmartView Master Health Board Status Status category Status code Health SmartView Master Status Status category Status code True v Example 3 of an Engauge screen 1 2 2014 6 02 46 PM 1 2 2014 6 02 46 PM 1 2 2014 6 02 47 PM 1 2 2014 6 02 47 PM Read Read Read Read ESF09 0003 Part No 4417 762 Rev07 SmartRadar FlexLine Service Manual Honeywell Enraf Service Tools Eie Help 4 R220 17 TBs Cw COMI Do aaa 003 0 HCI GPU 005 1 TII R g 006 0 FCI HT 007 0 FIIT 010 0 FII RATD 012 0 HCI 1v L Enrat O7 17 TBs 003 0 HCI GPU 005 0 TII XR g 006 0 FCI HT 007 0 Fil vT 008 0 FII S5MV 009 0 FII DO 010 0 FII RTD 012 0 HCI Tv L FIGURE 2 22 o R220 17 TBs Honeywell Engauge Status Generic Board Specific Level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Heimdall Advanced Advanced Recovery Log Turbulence Log gt
82. 1E 12 If they are not no errors will be displayed but the Commissioned entity will be False e f the alarm entities are correctly set but the Alarm hysteresis is not then any alarms that would raise will never be set off So watch the Commissioned status e Be aware that the alarm status is only visible in the Primary value entity innage It is not visible in the Secondary value entity ullage e Although the GPU protocol always contains the alarm status the current software only passes the actual alarm status to this protocol if the gauge is set to innage control So when ullage status is asked for by the GPU protocol NO alarm statuses are displayed Workaround solution Set the GPU records to innage SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 6 2 5 Alarm Loop Checking Normally level alarms can be verified when the level reaches the low level or high level alarm set point The level alarms and if applicable the hard alarm contact coupled to one of the level alarms can be checked by a loop check command This check is independent from the actual level value The level alarm signalling can be checked in several ways via the communication line to the host via the hard alarm output contact To perform the alarm test set Alarm test enable to Enable and set Alarm test to the required alarm High High alarm High Alarm Low A
83. 39 RTD Multi 3 spots RTD probe oie v n Q 2x O a a 5 i E oO D E c 11x T Q Q Y ad lowest element offset tank zero level lowest element offset must be 000 0000 RTD 3 wire only F4A07 0020 FIGURE 7 38 Resistance Temperature Detector RTD elements positions SmartRadar FlexLine Part No 4417 762 Rev07 6 162 Service Manual Honeywell Enraf Commissioning flying leads extension tube ith element switched on at this and higher level ith element switched off at this and lower level product immersion depth hysteresis t Overall length tolerance 75 3 b 24 element 1100 spot 100 ith element longest fully immersed element 1st element 500 lowest point of all elements 152 6 Ot H anchor eye lowest element offset Zero level of tank F4A07 0019 FIGURE 7 39 Multiple Resistance Thermometer MRT parameters 7 11 3 2 1 Product Temperature The following entities must be set by Engauge or SmartView for a Engauge correct functioning of the FII VT module in an instrument SmartView NOTE Using Engauge following entities are set within the Engauge Product temperature tab Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 163 Commissioning Element type e RTD 3 spots see FIGURE 7 38 left side Explanation The supported elem
84. 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 63 Commissioning 1 On the Selection Panel select the field device channel 2 Doone of the following Onthe ribbon bar in the Channel group click Activate Onthe Property Panel expand Mode and then in the Target list click Auto 3 Click Apply The channel icon appears as green indicating active mode NOTE Only 2 channels can be instantiated at one time On instantiating more than 2 channels may lead to an error The following additional transducer blocks are available Channel 9 Configurable Transducerbo t Channel 10 Configurable Transducer look Chameli Configurable Transducer look Channel 12 Configurable Transducer block All the transducer blocks can be loaded to any SmartRadar FlexLine field device However a transducer block provides only valid data when a relevant option is installed in the SmartRadar FlexLine field device For example for a temperature transducer blocks to become available an FII RTD or FII VT must be installed in the SmartRadar FlexLine field device and for the Relay output transducer blocks to work accurately an FII DO must be installed 7 5 5 2 3 General Transducer Block Settings To view general transducer block settings on the Property Panel expand Channel Configuration which displays a list of instantiated channels SmartRadar FlexLine Part No 4417 762 Rev07 Service Manua
85. 4895 Integer See 7 3 3 6 10 First Relay Board Relay 3 0x131F SD44896 floating point First Relay Board Relay 3 Status 0x1321 44898 Integer See 7 3 3 6 10 First Relay Board Relay 4 0x1322 SD44899 floating point First Relay Board Relay 4 Status Second Relay Board Relay 1 0x1324 0x1325 44901 SD44902 Integer floating point See 7 3 3 6 10 Second Relay Board Relay 1 Status 0x1327 44904 Integer See 7 3 3 6 10 Second Relay Board Relay 2 Second Relay Board Relay 2 Status Second Relay Board Relay 3 0x1328 0x132A 0x132B SD44905 44907 SD44908 floating point Integer floating point See 7 3 3 6 10 Second Relay Board Relay 3 Status 0x132D 44910 Integer See 7 3 3 6 10 Second Relay Board Relay 4 Second Relay Board Relay 4 Status 0x132bE 0x1330 SD44911 floating point Integer See 7 3 3 6 10 Overfill Protection Status First Relay Board 0x1331 char See 7 3 3 6 12 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning IR d 9 9 S o 0 c E e E o o o T E 2 Bo 5 S a 5 O oO c o Es 5 O o o O g Q lt zZ O 56 Overfill Protection Status 0x1332 44915 char 1 See 7 3 3 6 12 Second Relay Board 57
86. 5 5 2 15 NOTE Parameter Average Vapour Temperature he ambient temperature transducer temperature as PV block publishes ambient Temperature Details Transducer Block Settings The Temperature Details transducer block is an additional temperature transducer block that can be used if details of individual temperature elements for example to make a temperature profile are relevant The Average product temperature transducer block publishes the average product temperature as PV and the Vapour Temperature as SV The additional parameters can be used through the OneWireless user interface or the OPC server This Transducer block is not necessary when you create temperature profiles through a tool that uses GPU communication For more information about the block refer to the figure and the table below which describes the important parameters ED 07 2 slot OR CH17 AI 17 Channel Summary Process Variable Mode Scale Average vapour Temperature Average ambient Temperature Lowest element Offset Lowest element Offset 80 000000 Alements Details Number of elements MRT or RTD element type Sensor Length Values and Trends Specifies the average Vapour temperature Average Ambient temperature Lowest element Offset Specifies the average ambient temperature Specifies the offset of the lowest temperature element relative to the bottom of the tank Number of elements Specifies number of in
87. 54 55 6564 e eOe Se oe oe eke eRe 4 eer She ne eS 7 104 VDA AGIA PET 7 105 7 7 5 2 Deactivate 0 0 teen ees 7 105 7 7 5 3 Acknowledge 0 cc ee rss 7 105 7 7 6 LED Association 0 anana nanana ee eee ee 7 105 7 f f Terminal Allocation llle 7 106 7 1 8 Commissioned Entities n a aaa aaa 0c ene 7 107 7 1 9 Board Commissioned Entity 20 00 cee 7 108 7 1 10 Fail safe Level Application llle 7 108 7 1 11 Overfill Protection Application 0 0 0 0 ee 7 110 rA use mP m 7 110 7 11 2 Essential FlexConn Boards 0 00 00 eee 7 110 7 7 11 3 Application Principle 0 0 0 0 0 ee ee 7 110 7 1 11 4 Overfill Protection Board Actions 0 0 00 cee ee 7 111 7 11 5 Merging the Status to GPU level status llli 7 114 7 11 6 Overfill Protection Application Wiring eee eee 7 115 7 1 11 Commissioning the Overfill Protection Application 7 115 7 7 11 8 Proof Testing 0 ccc eee tee eee 7 118 7 8 SmartView Display Interface FII SMV 00 02 eae 7 119 1201 MMOOUCUIION 6 462325 oan gh dre ae ee et cee eee se has eae es eee ees 7 119 7 8 2 Commissioning the FII SMV 0 0 0 0 ccc eee 7 120 7 8 3 Reading the SmartRadar FlexLine field device information from the SMartView 0 eee 7 121 Part No 4417 762 Rev07 SmartRadar Flex
88. 65 MHz Channel 24 2470 MHz Je Ee ISTISTISTSTSE TE TE TET 4 Click Apply The unprovisioned access points start appearing in the Selection Panel You can filter the device list to view only the unprovisioned access points in the network amp E WOM 1 AP MNBBR 142 PAC ag MNBBR 65 PCT ag MNBBR 75 P ag MNBBR 77 P ap MNBBR 81 PAC 5 On the ribbon bar in the Filter group click Device Status Un Provisioned 6 Expand the extended Selection Panel to view the available device parameters 7 Select the required access point in the Selection Panel or the map view and then click Accept on the ribbon bar NOTE You can select multiple access points using the Selection Panel or the map view Use SHIF T click to SmartRadar FlexLine Part No 4417 762 Rev07 6 2 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 select multiple items in a successive list Use CTRLtclick to select multiple items not in succession It is recommended that you select and accept only 10 devices at a time The Accept Over the Air Devices dialog box appears The dialog box displays all the unprovisioned access points that you have selected for enabling over the air provisioning Accept Over the Air Devices Tag Name Location Vendor Model Revision Progress MNBBR 124 Unplaced Not Started MNBBR 142 PAC Unplaced Not Started MNBBR 65 PCT Unplaced Not Started MNBBR 74 PAC Unplace
89. BLE 6 19 below Value Range 3 characters lt RCB gt lt RCN gt lt RCS gt lt QCB gt lt QCN gt lt QCS gt Default Number of elements The number of elements resistors an MRT probe has 1 14 gt Lowest element offset The distance from tank zero till the lowest position of the MRT probe floating point number lt X X X X gt MRT element length if MRT length table lt T gt The lengths of the MRTs including anchor eye 14 floating point numbers lt X X X X gt lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt TABLE 6 19 Specifies whether a fixed range of MRT resistors is used lt F gt or user configured lengths lt T gt Fixed lengths are 0 25 0 65 1 25 1 95 2 85 4 15 5 65 7 35 9 25 11 65 14 65 18 45 22 95 29 65 1 character lt F gt lt T gt an MRT without spot element an MRT with spot element Rth 90 2935 T x 0 38826 100 through 280 C Rth 90 4778 T x 0 38090 100 through 280 C Element type definitions Rth 90 5000 T x 0 38730 100 through 280 C Part No 4417 762_Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 165 Commissioning Product immersion depth The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument 8 Check each entity for its correctness
90. Bad SD card 7 5 8 Radio Board Diagnostic Information and Commands 7 5 8 4 Introduction Diagnostic information such as the data in the extra information screen and more can also be read using Engauge professional version or with the Commissioning screen of the SmartView Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 77 Commissioning Additionally there are 3 commands that can be given to the radio board on the HCI 1WL module 7 5 8 2 Commands Select Read device information to read the static information from the Engauge radio board SmartView After executing this command the static information from the radio board is read from the radio board and made available in diagnostic entities See 7 5 8 3 Select Read dynamic info to read the dynamic information from the Engauge radio board SmartView After executing this command the dynamic information from the radio board is read from the radio board and made available in diagnostic entities See 7 5 8 3 Select Restore Defaults fo remove the security key information from emm the radar Smart View In this way the radar is disconnect from the wireless network NOTE This command CANNOT be given via Engauge CAUTION With this command all settings on the radio board will be erased 7 5 8 3 Diagnostic Information e SD Card Status Display Text Description SD card with security key
91. Commissioning Not used False v d Not used False wv J Filter averaging constant 0 99 95 399 1 2 2014 5 11 33 PM Filter compensation m 1 2 2014 5 11 33 PM Linear compensation m 1 272014 5 11 33 PM Measure verification pins 1 2 2014 3 03 33 AM Verification pin measurement status 1 272014 5 11 33 PM Verification pin physical position 1 m 1 2 2014 5 11 33 PM Verification pin physical position 2 m 1 2 2014 5 11 34 PM Verification pin physical position 3 m 1 2 2014 5 11 34 PM Verification pin physical position 4 m 1 2 2014 5 11 35 PM Verification pin physical position 5 o m 1 2 2014 5 11 35 PM Verification pins measured positions 1 2 2014 5 11 36 PM Pini m Pin2 m Pin3 m g Pin4 m Pind m Verification pins compensation m 17272014 5 11 35 PM Tank shell thermal expansion coefficier 1 6E 05 mec 1 2 2014 5 11 36 PM Tank shell reference temperature 20 T 1 2 2014 5 11 36 PM Tank shell vapor ambient ratio 1 1 2 2014 5 11 36 PM m Tank shell ambient temperature selectic Ambient temperature internal v 1 2 2014 5 11 36 PM Q Tank shell manual vapor temperature 1 2 2014 5 11 35 PM Value RU Status Undefined v Tank shell manual ambient temperature 1 2 2014 5 11 36 PM Value MES Status I Indefined v ESF09 0004 Example 4 of an Engauge screen 4 3 Configuring OneWireless infrastructure 4 3 1 Configuring
92. Conn module settings can be performed Using the Engauge s explorer double click on the module s icon to individually select each FlexConn module of the SmartRadar FlexLine The board descriptor is loaded which results in a screen with tab pages Select these tab pages to set the specific module details oee FIGURE 3 6 for an example of an Engauge tool 1 panne OTH vm 005 0 THA oF COMI Mensis a RHEINE EUN ARNE PEON SPEARS sa TTR SNE 5S RAT ESE TEST ROU EOL TTT 7 ABK Ena 07 Status Generic Board Specific Level Compensations bstructions and Zones Antenna Exchange Peak Selection Heimdall Heimdall Advanced Advanced Recovery Log Turbulence Log Phase Guarding ee a g oil 07 Commissioning f 1003 0 HCI GPU Dy fi 05 1 TILXR Commissioned Level v 12 31 2013 2 16 26 PM der FCHHT Health Board 12 31 2013 2 16 26 PM 007 0 FII VT 010 0 FLATD Mis 012 0 HCI TwL Status category PA rn Status code Bl 005 0 min DSP heath 12 31 2013 2 16 26 PM dou f 009 0 FIl SMy Status category 003 0 FI DO Status code 010 0 FII ATD A monens O Heath Level 12 31 2013 2 16 26 PM Status Status category Status code C Read or Send all Honeywell Enraf Copyright Honeywell 2012 264210 Professional RN ESF09 0001 FIGURE 3 6 Example of an Engauge screen SmartRadar FlexLine Part No 4417 762 Rev07 3 14 Service Manual Honeywell Enraf System Archit
93. E Online B wsG_274 B 390_OWL_Demo B AMBIENT TEMPA E CONFIG TB2A E CONFIG TB4A Uf TEMP DETAILSA Bg RADAR LEVEL Entis _AMBIENT_TEMPA Bf TEMP DETAILSA BH RADAR LEVEL E wsa 274 Bj 990 DwL Demo fj AMBIENT TEMPA CONFIG TB2 fj CONFIG TB4A Gf TEMP DETAILSA Eg RADAR LEVEL i i E Entis AMBIENT TEMPA TEMP DETAILSA Eg RADAR LEVEL tly Bj SMARTRADAROD 275 HONEY WELL ENRAF SMARTRADAROOOAO1 1_TEMP_DETAILS Block TEMP DETAILSA Parameters Online Main Ranges Alarm Configuration Other Other2 Output Connector Stale Lim B Period 1 second amp f Offline HBS SYSTEM 32 HONEYWELL 92 HONEYWELL ENRAF amp SMARTRADAROOOAD AMBIENT TEMP AvG PRODT TEMP CONFIG TB1 CONFIG TB2 CONFIG TB3 CONFIG TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY OP2 RELAY OP3 RELAY P4 TEMP DETAILS VAPDUR PRESSURE VAPNIIR TEMP Show Parameter Names Cancel Help SEBEEEEEEEEEEEEE OF Offline 45 Online Bote PRIMARY localhost MNGR For Help press F1 Stale Lim Specify the Publication data stale limit For more details see OneWireless documentation Period Specify the publication time for the primary variable of this transducer block The values can be 1 5 10 or 30 seconds For more details see OneWireless documentation Part No 4417 762 Rev07 SmartRa
94. E Alarm Test No Alarm Alarm Hystersis 0 Average vapour Temperature 4 Alm U Crit Avg vap temp scale move the slider pM Sii eal EU at 100 to see all 5 parameters EU at 0 Offline i Units Index Library Decimal TEMP_DETAILSA ge HONEYWELL BE VAPOUR PRESSA BEE SYSTEM Average ambient Temperature NaN VAPOUR_TEMPA Lowest element Offset 75 WATER LEVELA RADAR LEVEL Show Parameter Names Cancel Help ffl Library FF Offine 45 Online For Help press F1 i PRIMARY localhost MNGR Parameter Descri ption Alarm Test Select an alarm level to test High high High Low or Low low and select OK The SmartRadar performs an Alarm test command For detail settings see 7 4 5 2 4 6 Alarm Hysteresis Specify the alarm hysteresis setting For detail settings see 7 4 5 2 4 6 Average Vapour temperature Specifies the average Vapour temperature EU at 100 avg temp scale Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 51 Commissioning Parameter Units Index Description Select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 7 4 5 2 8 Decimal Not used in the SmartRadar FlexLine
95. E 3 1 for R120 and see FIGURE 3 2 for R220 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 3 1 System Architecture ENTIS PRO OneWireless OneWireless ENTIS XS 3 Gateway Gateway ms PA adr CXORAI SS MUN Lantronix Lantronix Integrated SmartView We feo 4 Enraf field bus RS 232 485 GPU ONEWIRELESS ANTENNA wireless gauge connection RS 232 485 Stand alone SmartView SIC f RS 232 485 wai RST RADAR ANTENNA level measurement 4 E 3 i it E RS 232 485 f i Portable essc SmartView PRESSURE P TRANSMITTERS HIMS or 762 VITO vapour pressure INTERFACE measurement temperature and or and or oe water bottom external water probe AA R measurement HART bus l ESF07 0026 FIGURE 3 1 SmartRadar FlexLine system architecture overview for R120 SmartRadar FlexLine Part No 4417 762_Rev07 3 2 Service Manual Honeywell Enraf System Architecture ENTIS PRO ENTIS XS t mms Benne SET Ts aE Exc WS NONSENSE IM Sgan Lantronix mt GPU BPM Enraf lt e field bus Lantronix Integrated SmartView uw Ann iN RS 232 485 ONEWIRELESS RS 232 485 CLBPA ANTENNA i v wireless gauge connection ig Stand alone SmartView z WI RS 232 485 f aT SAY A RADAR ANTENNA zi a level measurement
96. ENHEIT devide by 100 Spot temperature 1 pos 0x0202 SD40515 METRES FEET devide by 10000 devide by 1000 INCHES devide by 100 Spot temperature 2 0x0204 SD40517 CELSIUS devide by 100 FAHRENHEIT devide by 100 Spot temperature 2 pos 0x0206 SD40519 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 12 Spot temperature 3 0x0208 SD40521 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 13 Spot temperature 3 pos 0x020A SD40523 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 4 0x020C SD40525 CELSIUS FAHRENHEIT devide by 100 devide by 100 Spot temperature 4 pos 0x020E SD40527 METRES devide by 10000 FEET INCHES devide by 1000 devide by 100 Spot temperature 5 0x0210 SD40529 long CELSIUS devide by 100 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning Modbus parameter Modbus address hex Modbus Address dec Data type No of registers Conversion FAHRENHEIT devide by 100 Interpretation Spot temperature 5 pos 0x0212 SD40531 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Spot temperature 6 0x0214 SD40533 CELSIUS devide by 100 FAHRENHEIT
97. ENS 3 Mj R220 17 TB A FF COMI n pe Erwat_ 07 Status Generic Board Specific OneWireless GPU Slave OneWireless Generic Configurable TB 1 Configurable TB 2 Configurable TB 3 Configurable TB 4 Miscellaneous 9 0107 Comenissioning e E Configurable 1 PV inkage 12 20 2013 6 09 53 PM 005 0 THR Board ID 0 006 0 FCI HT Board instance 0 007 0 FII VT Funi 0 008 0 FII SMV un nat 009 0 FII DO Unit type 0 010 0 FI RTD A 1012 0 HC Tw C Read ox Send al Honeywell Enraf Copyright Honeywell 2012 2 6 4721 0 Professional Explanation Value Range Default Board ID Specifies the board ID for the board that contains the function that you want to map to the configurable transducer block Check the board list which boards are available SmartRadar FlexLine Part No 4417 762 Rev07 6 72 Service Manual Honeywell Enraf Commissioning Explanation Value Range Default Specifies the board instance for the board that contains the function you want to map The defualt value is O Look in the board list to see if any boards are available more than once in the instrument Function inst Specifies which data you want to map to this transducer block Unit type Specifies the necessary 0 unit type in One Wireless units of data 0 no unit 1 7 level 2 temperature 3 pressure 4 density 5 current All 4 configurable transducer blocks have the same
98. Engauge However the various configurable transducer blocks are reserved for particular types of data e Configurable Transducer block 1 is reserved for level data e Configurable Transducer block 2 is reserved for temperature data e Configurable Transducer block 3 is reserved for density and pressure data e Configurable Transducer block 4 can be used for any of the data types mentioned above The Secondary Variable SV of the configurable function block is automatically assigned to the Secondary Value of the FlexConn board function that is linked to the Primary Variable PV as described before Example To link a configurable transducer block to the Radar Level of the TII XR the following settings need to be configured Board ID 5 Board instance O Function instance 1 Unit type 1 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 57 Commissioning FIGURE 7 6 7 5 The OneWireless Communication Option HCI 1WL Single Slot for R220 7 5 1 Introduction The Host Communication Instrument OneWireless HCI 1WL board is a communication module for the instrument gauge Radio board F4A09 0011 The HCI 1WL single slot assembly This module consists of see FIGURE 7 6 a standard FlexConn board with a memory card interface and a standard Honeywell OneWireless Radio board HCI 1WL module is used to communicate with the gauge The Radio module bo
99. Enraf Service Manual SmarthRadar FlexLine Contact Information Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf helpdesk honeywell com Website http www honeywell com ps 2014 Honeywell International Inc CHAPTER t XGell l dl 4522 044 cents e dos hehe eek Ge oe teed UE OP ECC RUE 1 1 1 1 Target Group for this Service Manual 1 1 1 2 Structure of this Manual lseeeesle 1 1 1 9 Trademarks uustu uer can ede ee red eee eed ene beeen ee I Bee EIS 1 1 TA COMA 1 2 CHAPTER 2 Safely 2 223 22 29 3 3 3 548 624564040 66000000500602 64505 Ru ee d 2 1 UNMEC IC LTPCCCTTP m 2 1 2 2 Safety Conventions 0 00 ce erre 2 1 22 VAMOS ring ane tel bah a aee Be Sh eee ee ee Ge ee ae eh as 2 1 UA AUUONS acco em eee ee ce hes aoe en ee eg has ele nm Gh arin eso we a aw 2 1 2 9 Safety Instructions i 9e race RERO 3E sim des toned UR CRT 8 2 1 2 3 1 Safety Instructions llli 2 1 2 3 2 EC Declaration of Conformity for EU llle 2 2 2 3 3 Control Drawings for FM amp CSA 1 ee 2 2 UD MSCS ond hoes Soe Goes Ss ood e eee eae Cuca euedegeeen d 2 2 2 3 5 Additional Information 0 0 0 0 llle 2 2 2 3 6 Environmenta
100. Explanation The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation Value Range floating point number lt X X X X gt Default Hysteresis This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation floating point number XX X X gt High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Function identification The current module s function name This function is visible on the SmartView display 13 characters lt Product temp gt 6 166 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning
101. Gas immersion depth 7 11 3 2 2 Vapour Temperature Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings NOTE Using Engauge following entities are set within the The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument 8 Check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average Vapour temperature calculation Value Range floating point number lt X X X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers XX X X gt 1 0E22 Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold enable disable disable Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm The current module s function name This function is visible on the SmartView display 13 characters Vapour temp P
102. It is recommended that you select and accept only 10 devices at a time The Accept Over the Air Devices dialog box appears The dialog box displays all the unprovisioned devices that you have selected for enabling over the air provisioning To reject a device from joining the network using over the air provisioning method Select the required device and click Reject in the ribbon bar The Reject Over the Air Devices dialog box displays Click Reject The Progress column displays the status as In Progress and then Completed when complete Click Close The Reject Over the Air Devices dialog box closes 6 Click Accept The Progress column displays the status as In Progress Provi sioning and then Completed when complete Do not close the dialog box when over the air provisioning is initiated for devices Click Close The Accept Over the Air Devices dialog box closes All the field devices that you have selected for over the air provi sioning are provisioned By default the selected SmartRadar FlexLine field devices are provisioned and joined as line powered routers Select Device Management gt _ Routing Assignment gt Routing Disabled to disable the routing field devices to function as line powered routers Part No 4417 762_Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 5 Configuring the OneWireless Network Components for R220 6 1 3 6 1 4 Provision SmartRadar FlexLine fiel
103. Line Honeywell Enraf Service Manual 1 5 7 9 Pressure amp Density Measurement and Other HART Inputs FCI HT 7 122 19 1 IMMWOGUCUON xima ek gU natu a on Ono Eri ced uo Econ E beaches E 7 122 7 9 2 Software Description 0 0 0 eee 7 123 7 9 3 Software Specifications naana aaa aa a eee 7 127 LIST SONG ovs sussies ese enrere ek oe olen se aau ee ke eo ee oes 7 127 TO PI PV CSS UNG L RPn 7 128 7 9 9 9 PO FPICSSUNG ue s oue wee EAS RG AEDES EMER ES I3 9 0006 6 8 ar scu es Ee 8 7 129 7 9 3 4 HIMS Density 0 0 0 0 0 0 0c ee eens 7 131 7 9 3 5 Generic HART Devices 0 0 00 ees 7 132 7 9 3 6 Function Identification 0 0 0 0 eee eee 7 134 7 9 3 7 SmartView Display 00 00 cc ee ees 7 136 7 9 4 Board Commissioning aaa eee eee 7 137 7 9 4 1 Function 1 Commissioning 0 0000 cee ee eee 7 137 7 9 4 2 Function 2 Commissioning 0 0000 cee ee ees 7 138 7 9 4 3 Function 3 through 7 Commissioning 0 00 eee eee 7 138 7 9 4 4 Function 8 Commissioning 0 0000 eee ee eee 7 139 7 9 5 Hardware Configuration 0 0 0 0 eee 7 141 7 9 5 1 Terminal Allocation ellen 7 141 9 5 2 LED AllOGAUON 2 22524 centr wares mea neous ee be dae ee eaydaee ue 7 141 7 10 HART Analog Outputs HCI HAO 000 ees 7 142 7 10 1 Introduction 2 0 RR eens 7 142 7 10 2 Functional Descriptio
104. Low Low alarm lt disable gt lt No Alarm gt The name of the current function of this module This name is visible on the SmartView 13 characters lt Vapour temp gt 6 180 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 12 4 4 3 Engauge Ambient temperature Tab NOTE Some settings for ambient temperature calculations are shared via the product temperature settings The following entities can be set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory so check each entity for its correctness Default lt 1 0E22 gt Explanation Value Range High High alarm High Alarm Low Alarm Low Low alarm X Alarm test enable 4 Thresholds for activating floating point numbers a related alarm status inthe xx xo Primary Value enable disable disable Enables f activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the No Alarm High High alarm High Alarm Low Alarm No Alarm 4 alarm thresholds are
105. Offline MAN lv AUTO Library FB9 SYSTEM ge HONEYWELL Binary Read back value Bad a HONEYWELL ENRAF Bj SMARTRADARODDADI B AMBIENT TEMP AVG PR DT TEMP CONFIG TB1 CONFIG TB2 Show Parameter Names Cancel Help _CONFIG_TB3 _CONFIG_TB4 _OBSVD_DENSITY fj PRODT PRESSURE fj RELAY OP1 RELAY OP2 H RELAY OP3 RELAY OP4 TEMP DETAILS VAPOUR PRESSURE BA I vaPnIIR TEMP f OF Offline 43 Onine For Help press F1 PRIMARY localhost MNGR Binary Output Variable Bad QutSvc Specify the name of the transducer block Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 53 Commissioning Associated Device Description Specifies the device that contains the transducer block you are editing The device name is set during commissioning with Wireless Builder and is stored in the TAG descriptor entity Actual Mode Specify the actual operation mode of the transducer block This may differ from the normal mode for example if the device is Out of Service Normal Mode Specify the mode that the transducer block should be in normal situations Permitted Mode Select the permitted modes for the transducer block Binary Output Variable Select this option to control the relay This field has no function if the relay itself is not programmed to be a remote controlled relay Binary Read back v
106. Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 59 Commissioning 7 5 3 2 me SmartView 7 5 3 3 7 5 4 hopping modes that use this frequency range For installations in France use only the following OneWireless Frequency Hopping FH Mode Selections EU Channel 1 EU Channel 7 NA EU Guard Bands and NA EU Channel 3 FH Mode selections 4 5 8 and 10 Preparing the Radar Before adding a radar to a one wireless Network old security information must be removed from the radar To prevent this from happening by accident this functionality is only available through the SmartView To erase the security information 1 Go to Menu Commands 2 Enter the password 3 Go to the HCI 1WL 4 Select Board and issue the Restore Default command Authentication 1 Ensure the OneWireless Network is operational and at least 1 multi node configured as gateway 2 Provision a SmartRadar FlexLine field device using the SD card to authenticate the keys from the WDM Insert the SD card into the memory card slot of the HCI 1WL device Make sure to close the device if it is installed in an explosion hazardous area 5 Switch on the device zd s The device is now automatically join the OneWireless network You can follow the authentication joining process by navigating to the correct page on the SmartView see 7 5 7 1 Or by using Engauge see 7 5 8 1 if there is
107. RANSDUCER LIMIT NOT SET TRANSDUCER SERIAL NUMBER NOT SET UNABLE TO GET LINKED VARIABLE UPPER RANGE VALUE GREATER THAN UPPER TRANSDUCER LIMIT LOWER RANGE VALUE LESS THAN LOWER TRANSDUCER LIMIT 7 3 3 6 12 Overfill Protection Status For a listing of ASCII codes see 7 3 4 Standard ASCII codes Overfill Protection status Meaning W Warning H Healthy SmartRadar FlexLine Part No 4417 762 Rev07 6 30 Service Manual Honeywell Enraf Commissioning 7 3 3 6 13 Alarms Product Level Alarm status Meaning 0 no alarm Low level product alarm tripped High level product alarm tripped Low low level product alarm tripped High high level product alarm tripped alarm failure 7 3 3 6 14 Gauge Status The following table lists the Gauge status information and the description Gauge status decimal Meaning 0 Level gauge is measuring level 255 Level gauge is in failure 7 3 3 7 Modbus Coils The following table lists Modbus commands and their related addresses coils and data Msdbusicommsant Modbus Modbus Number of address hex address dec registers FlexConn Modbus Protocol Switch OxFFOO Reset Device OxFFOO Product Level Alarm Test Hi Hi OxFFOO Product Level Alarm Test Hi 0x12 00019 OxFFOO 1 Product Level Alarm Test Lo 0x13 00020 OxFFOO 1 Product Level Ala
108. Radar FlexLine High Performance Sales code RXIVB F0830 Serial nr 990 99 999 Input 65 240Vac 24 65Vdc Test date 2008 10 10 50 60Hz max 23 VA I 1 2 G Ex d ia IIB T6 IECEx KEM 07 0003X C 0344 1656 O KEMA 07 ATEX 0010 X Ta 40 C to 65 C Filer iovoriiiete tonis Zone 0 1 Ex d ia IIB T6 IP66 IP67 terminations Q L8Lv40c Ll warning do not open when an explosive atmosphere may be present pa Identification label with Safety note on the SmartRadar FlexLine NOTE 2 6 1 WARNING WARNING Labels are exemplary and subject to change Personal Safety National local and company regulations regarding personal safety must be followed Pay attention to the kind of product in the tank If there is any danger for your health wear a gas mask and take all the necessary precautions Take appropriate precautions when chemical or toxic product vapours are present compressed air chemical protection suit and detection equipment Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual Safety 2 7 2 7 1 2 7 1 1 WARNING WARNING WARNING 2 7 1 2 2 7 1 3 WARNING 2 7 1 4 2 7 1 4 1 WARNING 2 7 1 4 2 WARNING Warnings and Cautions General Opening of the Instrument DO NOT OPEN WHEN AN EXPLOSIVE ATMO SPHERE MAY BE PRESENT When it is required to open the instrument in an explosive hazardous environment ta
109. S Spot temperature 6 0x1214 SD44629 floating CELSIUS point FAHRENHEIT Spot temperature 6 pos 0x1216 SD44631 floating METRES point FEET INCHES 20 Spot temperature 7 0x1218 SD44633 floating 2 CELSIUS point Part No 4417 762 Rev07 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning Modbus parameter Modbus address hex Modbus Address dec Data type No of registers Conversion FAHRENHEIT Interpretation Spot temperature 7 pos 0x121A SD44635 floating point METRES FEET INCHES Spot temperature 8 0x121C SD44637 floating point CELSIUS FAHRENHEIT Spot temperature 8 pos Ox121E SD44639 floating point METRES FEET INCHES Spot temperature 9 0x1220 SD44641 floating point CELSIUS FAHRENHEIT Spot temperature 9 pos 0x1222 SD44643 floating point METRES FEET INCHES Spot temperature 10 0x1224 SD44645 floating point CELSIUS FAHRENHEIT Spot temperature 10 pos 0x1226 SD44647 floating point METRES FEET INCHES Spot temperature 11 0x1228 SD44649 floating point CELSIUS FAHRENHEIT Spot temperature 11 pos 0x122A SD44651 floating point METRES FEET INCHES Spot temperature 12 0x122C SD44653 floating point CELSIUS FAHRENHEIT
110. SmartRadar FlexLine Honeywell Enraf Service Manual 4 15 Service Tools B On selection of an available entity the value edit screen is presented see FIGURE 2 16 e f an invalid value is entered the message value out of range is displayed e Ifthe value is not accepted by the FlexConn module the message value not accepted is displayed e You can scroll along the characters by push and hold the up button e An entity modification is only executed on simultaneously pressing the left right button After this first a range check is performed If the modification is accepted you return to the value edit screen e The cursor can be shifted to the right by pressing the right button e You can return to the entity list screen by pressing the left button NOTE Use the left button to return to the entity list screen without executing the modification s Press the left right button simultaneously to undo this these modification s Integration Tine _ Pi Installed gt 2 BRBRBRBE H 1 Disable Input range Select value AE 3f6 to tA AET3 Enter salue u2 0000000E fTO1 MNA L 2 VA L 2 L MENU I Le serect MENU I Le setect ESF07 0037 FIGURE 2 16 Examples of the value edit screen SmartRadar FlexLine Part No 4417 762 Rev07 4 16 Service Manual Honeywell Enraf Service Tools 4 2 Engauge 4 2 1 Connecting the Engauge Service Tool The Engauge service tool is a computer
111. SmartRadar FlexLine Part No 4417 762 Rev07 4 18 Service Manual Honeywell Enraf Service Tools After this is performed Engauge s explorer appears and each Flexconn module of the concerned SmartRadar FlexLine system is visible on the left panel See FIGURE 2 19 Double click on the module s icon on the left panel to edit the each individual SmartRadar FlexLine module The board descriptor is c d R220 17 TBs a A220 17_TBsSCOM1SEnraf OZO D Enrat Q7 17 TBsMOO5 0 THA s F COM1 Status P F P if f n ye 3 4 Enraf 07 atus Generic Board Specific Level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Heimdall Advanced Advanced Recovery Log Turbulence Log Phase Guarding a A ui o7 Commissioning Bl 005 1 Tli Commissioned Level v 12 31 2013 2 16 26 PM ill 006 0 FCI HT Q Health Board 12 31 2013 2 16 26 PM M mnn seus a 012 0 HCI Tw L Status category E Enraf 07 17 TBs Bis cis g 003 0 HCI GPU B iom DSP heath 12 31 2013 2 18 26 PM 8 006 0 FCI HT Glahus 007 0 FII vT A 008 0 FII SMV Status category 003 0 FII DO Status code 010 0 FII RTD a nd HERR Health Level 12 31 2013 2 16 26 PM Status f Status category Status code l Honeywell Enraf copyright Honeywell 2012 DES 2 6 4721 0 Professional GR ESF09 0001 FIGURE 2 19 Example 1 of an Engau
112. Suggested Sites ig Web Shce Gallery B OneWireless i l T L7 Pages Safety Tools a E A Fher ra a Marge Usma A Manage Fetes Chine less E t J Showing 3 of 1 Devices nd Change Pazsacnd D ur i J Montonmg Alarms amp Reports Everts B Export System Log Tes LH P in Pa n i wami BS cosus E Harr orc Ej coa ca 55 Eia ap naer 78 88 iMBBR 97 Auto R NRF LCRB 02 6 4 1 Activate ENRAF Ethernet UDP interface on OneWireless user interface To activate ENRAF Ethernet UDP interface on the OneWireless user interface 1 On the Selection Panel expand the WDM icon and select ENRAF 2 On the Property Panel expand Configuration panel 3 In the Interface list click Ethernet UDP Interface R220 ENRAF Configuration Interface ace Ethernet UDP Interfaco Serial Interface Options Serial Port COM1 kd Baud Rate 19200 m Parity Mone Ethernet UDP Interface Options UDP Port 55558 b Statistics LU Address Table Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 13 Configuring the OneWireless Network Components for R220 4 Under the Ethernet UDP Interface Options the UDP port number of the port on which the WDM is connected is displayed 5 Click Apply 6 4 2 Configure CIU Prime and CIU Plus using the Ensite Pro configuration tool The following details describe the settings for CIU Prime configuration
113. T T 0 000 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 m This diagram is generated by Engauge 2011 Enraf B V FIGURE 7 18 Verification pin measuring mode reflection diagram example Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Selected FlexConn Module 005 0 TII XHR Professional Configuration Compensations and features Filter averaging constant 0 33 35 Filter compensation Linear compensation Measure verification pins Verification pin measurement status Verification pin physical position 1 Verification pin physical position 2 Verification pin physical position 3 Verification pin physical position 4 Verification pin physical position 5 Verification pins measured positions FalselFalselFalselFalselFalselT ruel F alselF alse T ruelF alselFalselF alselF alsel a8 9 1 264634 o Calibration succeeded 2 53 3 99 Ba o 16 88 o o 2 534761 I10 01427115 830231333 33331333 3333 RILUL FIGURE 7 19 Verification pin compensation example 7 6 2 7 Errors and Warnings The status code of the Primary value or the Secondary value can display an error status lt BAD gt or a warning status lt UNCERTAIN gt Most common error messages are Message Radar max safe fill not set error Maximum safe fill still set to O zero
114. TRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 13 Commissioning parameter ProductL evelStatus address hex 0x0002 Modbus Address dec 40003 Conversion Interpretation See 7 3 3 6 1 ProductLevelAlarms 0x0003 40004 See 7 3 3 6 13 Water Level 0x0004 SD40005 N gt 2 No of registers METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 WaterLevelStatus 0x0006 40007 See 7 3 3 6 2 ProductTemp 0x0007 SD40008 CELSIUS devide by 100 FAHRENHEIT devide by 100 ProductTempStatus 0x0009 40010 See 7 3 3 6 3 VapRoomTemp 0x000A SD40011 CELSIUS devide by 100 FAHRENHEIT devide by 100 VapRoomTempStatus 0x000C 40013 16 See 7 3 3 6 4 VapRoomPress 0x0010 SD40017 PASCAL multiply by 100 KILO PASCAL devide by 1000 PSI devide by 1000 VapRoomPressStatus 40019 23 See 7 3 3 6 5 ObsDensity SD40024 KILOGRAM PER M3 devide by 100 POUNDS PER FT3 devide by 10000 DEGREES API devide by 1000 ObsDensityStatus 0x0019 40026 30 See 7 3 3 6 6 Gauge Status 0x002A 40043 See 7 3 3 6 14 Spot temperature 1 0x0200 SD40513 CELSIUS devide by 100 FAHR
115. U instrument address e GPU Publish Record Enable The status of the selected GPU publish record Configure ENRAF serial interface To access the field device data you need to configure the Enraf interface from the OneWireless user interface Prerequisites Ensure the following B The SmartRadar FlexLine field devices are connected to the WDM using a serial cable m The SmartRadar FlexLine field devices are joined in the ISA100 Wireless network B The GPU address and the FlexConn address configured for a SmartRadar FlexLine field devices should be unique for each device in the network B For more information regarding the GPU address and the FlexConn address refer to the section 6 5 1 Configure SmartRadar FlexLine field device interface B f RS 232 serial communication is required then connect the RS 232 serial cable between the COM 1 port of the WDM and the client B f RS 485 serial communication is required then connect the RS 485 serial cable between the COM2 port of the WDM and the client To configure ENRAF serial interface 1 On the Selection Panel expand the WDM icon and select ENRAF 2 Onthe Property Panel expand Configuration panel SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 3 In the Interface list click Serial Interface R220 ENRAF Configuration Interface Interface Serial Interface
116. WDM using the First Time Configuration Wizard WARNING After installing the WDM you need to configure the WDM to enable it to function in the OneWireless Network The First Time Configuration Wizard guides you through the initial configuration of the WDM The First Time Configuration Wizard appears ONLY when you log on to the OneWireless user interface for the first time or after the WDM is deleted returning to factory defaults Considerations The following are some of the network configuration rules that you must follow while configuring the network properties B FDN and PCN must be on separate subnets B FDN IP address must be outside the FDAP IP address range B FDN subnet mask must include FDN IP address and FDAP IP address range B Default PCN gateway must be on the same subnet as PCN If you are performing a migration skip this section and proceed with the tasks available in the OneWireless Migration User s Guide SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Service Tools To configure WDM using the First Time Configuration Wizard 1 Log on to the OneWireless user interface using the default User ID and Password The First Time Configuration Wizard appears 2 Onthe Welcome page of the First Time Configuration Wizard click Next First Time Configuration Wizard Welcome Welcome to OneWireless WDM Configuration T This wizard will guide you through the gt
117. accurately an FIl DO must be installed and SO On 7 4 5 2 3 General Transducer Block Settings Click the transducer block of an instrument in the Online window A window appears with the details for this particular transducer block Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 41 Commissioning 7 4 5 2 4 Wireless Builder Screens 7 4 5 2 4 1 Main Tab The Main Tab contains the general settings of the Transducer Block TB w Wireless Builder Online File Edit View Field Devices Window Help Online fey x P WSG_274 B 390 OwL Demo Uf AMBIENT TEMPA E CONFIG TB2A E CONFIG TB4A Bl TEMP DETAILSA B RADAR LEVEL i i a Entis _AMBIENT_TEMPA Bf TEMP DETAILSA B RADAR LEVEL CA wsa 274 Bj 990 DwL Demo Zi AMBIENT TEMPA CONFIG TB2A CONFIG TB4A J TEMP DETAILSA GH RADAR LEVEL i i a Entis HONEY WELL ENRAF SMARTRADAROOOAO1 1_CONFIG_TB2 Block CONFIG TB2A Parameters Online Aa AMBIENT TEMPA P TEMP DETAILSA Main Ranges Alarm Configuration Other D RADAR LEVEL iv Mj SMARTRADARDO 275 Name Associated Device 330 Q wL Demo Actual Mode auro Normal Mode AUTO w Permitted Mode iw 00S d Offline MAN iw AUTO Process Variable fas 75216 degC B SYSTEM HAS HONEYWELL 92 HONEYWELL ENRAF Bj SMARTRADARODDADI Di AMBIENT TEMP AVG PRODT TEMP
118. ade for R220 Upgrading the SmartRadar FlexLine device firmware using Wireless Device Manager The devices at the farthest hop level must be upgraded first Sensor firmare To upgrade the SmartRadar FlexLine sensor firmware refer to section Upgrading CAN 1WL FlexConn board of SmartRadar FlexLine gauge in the SmartRadar FlexLine Migration User s Guide Radio firmware 1 On the Selection Panel of the OneWireless user interface select the field device You can select multiple devices of the same type using the Selection Panel or the map view Use SHIFT click to select multiple items in a successive list Use CTRLtclick to select multiple items not in succession 2 Onthe ribbon bar in the Upgrade group click Radio Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 81 Commissioning The Radio Firmware Upgrade dialog box appears Radio Firmware Upgrade Tag Name Location Model Revision Available Firmware Files HON_FR_Radio_Revi_R220 1 65 0 bin Add Delete Instructions Select a firmware file and press the Update button To upload a firmware file press the Add button To remove a firmware file press the Delete button Warning Firmware upload may be very slow if your switch is configured with a forced speed and or duplex For best performance configure your switch for auto speed and duplex Upgrade 3 In the Available Firmware Files list select the re
119. ailed in TABLE 6 14 Display Unit PV selected PV Unit Type Type Displayed Type type P1 Pressure Absolute lt ABS gt 1 P3 Pressure Relative lt REL gt 2 TABLE 6 14 P1 and P3 pressure displayed unit types 7 9 4 Board Commissioning The commissioning entity for each function is initially default to lt False gt The commissioning entity for each function will only be lt True gt when the associated entities of each function have been set within normal operating range The board level commissioned entity default is also lt False gt It will only be lt True gt when all the function level commissioned entities are lt True gt 7 9 4 1 Function 1 Commissioning Set all Function 1 entities according to TABLE 6 15 requirements to commission P1 Engauge SmartView P1 Pressure Sensor Detected HIMS P1 Ambient Air Pressure and P1 Installed Density Commissioned lt Enabled gt P1 ambient air pressure default True AND P1 installed enable False P1 ambient air pressure default OR P1 installed disable Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 137 Commissioning P1 Pressure AULUS Sensor P1 Ambient Air Pressure and P1 Installed Commissioned Density Detected Disabled Yes P1 ambient air pressure z default True AND P1 installed 2 enable P1 ambient air pressure
120. alue w Wireless Builder Online Select the read back value to represent the actual position of the relay GB ws 274 Bj 990 OwL Demo L AMBIENT TEMP Zi CONFIG TB2A Zi CONFIG TB4A RELAY OP1A TEMP DETAILSA C RADAR LEVEL E Entis AMBIENT TEMPA TEMP DETAILSA C3 RADAR LEVEL v Bj SMARTRADAROO 275 d Offline FBS SYSTEM 2 HONEYWELL 2 HONEYWELL ENRAF Bj SMARTRADAROODADI E AMBIENT TEMP AVG PRODT TEMP CONFIG TB1 fj CONFIG TB2 d CONFIG TB3 Gf CONFIG TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY OP2 RELAY OP3 RELAY OP4 TEMP DETAILS For Help press F1 HONEYWELL ENRAF SMARTRADAROO0A01 I RELAY OP1 Block RELAY OP1A Main Configuration Input Output Connector Stale Lim B Period 1 second Show Parameter Names Parameters Online Cancel Help Online el wsa 274 990 OwL Demo B AMBIENT TEMPA B8 CONFIG TB2A B8 CONFIG TB4A RELAY OP1A Bf TEMP DETAILSA B RADAR LEVEL a Entis AMBIENT TEMP Bl TEMP DETAILSA E RADAR LEVEL OF Offline 45 Online PRIMARY localhost MNGR Parameter Description Stale Lim Specify the publication data stale limit For more details see OneWireless documentation SmartRadar FlexLine Part No 4417 762 Rev07 6 54 Service Manual Honeywell Enraf Commissioning Parameter
121. amples in FIGURE 2 6 allows you to scroll through the available FlexConn modules using the up and down buttons to obtain information regarding the following B SmartView see left screen the tank name the tank address software version SmartView address customer ID m FlexConn modules see right screen identiFication tank tank addr lt Le sELECT board name board id instance software version identification boards TII XKE a board id instances B softwares Alba gt L 2 Lesetect ESF07 0033 0029 FIGURE 2 6 Identification screen examples SmartRadar FlexLine Part No 4417 762_Rev07 4 8 Service Manual Honeywell Enraf Service Tools 4 1 5 1 8 Extra Information Screen The extra information mode can be configured to display either the level amp temperature screen or the extra information screen see FIGURE 2 7 The extra information screen displays information about a specific function The specific functions are described in CHAPTER 7 The level amp temperature screen see FIGURE 2 7 displays information about the measured product level and temperature In this menu mode it is not possible to change any settings NOTE In case of an error situation the level fields are filled with and the temperature fields with 9 TOO 2300 m extra inform ation an PRSSI SASSI b ti tal 022 47 C SD status E R F L 2 lt gt ST Le sete
122. an IP address that are reserved for the network address For example if the IP address of a particular node is 192 168 2 3 with a subnet mask of 255 255 255 0 the subnet mask indicates that the first 24 bits of the address represent the network address The last 8 bits can be used for individual node addresses on that network c Assign Addresses to Field Device Access Points Enable DHCP Server Select this check box to enable the WDM to act as the DHCP Server Ensure you do not select the check box if Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 25 Service Tools the network has another DHCP Server It is recommended to enable the WDM to act as the DHCP Server d Field Device Access Point IP Address This option is enabled only if you have selected the Enable DHCP Server check box Accept the default range or configure the IP address range according to the network settings in the plant network The WDM that acts as the DHCP Server assigns IP addresses based on the range specified Ensure that the IP addresses of the Access Points are not within the DHCP address range If you do not enable DHCP Server during the first time configuration it is possible to enable this at a later stage using the Property Panel WARNING DHCP server configuration option is disabled on a secondary WDM First Time Configuration Wizard Welcome WDM Configuration Migrate from R120 Network Settin
123. apter provides the description of the SmartView and the Engauge service tool 5 INSTALLATION This chapter provides a reference to the nstalla tion Guide for the SmartRadar FlexLine to make sure the relevant module s are accurately installed before starting the commissioning 6 CONFIGURATION This chapter gives all information required to con figure the OneWireless infrastructure SmartRadar FlexLine devices and protocol tunneling 7 COMMISSIONING This chapter provides the information required for an accurate commissioning of one or more Smar tRadar FlexConn modules 1 3 Trademarks HART is a registered trademark of the HART Communication Foundation Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 1 1 General 1 4 Contact Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf helodesk honeywell com Website http www honeywell com ps SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Safety CHAPTER 2 SAFETY 2 1 2 2 2 2 1 General The SmartRadar FlexLine is a radar based level gauge which is used in inventory measurement systems It can also be used to interface with other systems and sensors such as pressure density or temperature sensors For the correct an
124. ard enables wireless communication with the gauge If this wireless communication option is installed the instrument gauge can communicate with a host system using the OneWireless network using the following the following ways Directly through the OneWireless Network using the HCI 1WL board Byusing a protocol tunnel through the OneWireless network Through the Enraf FlexConn protocol SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 5 2 1 WARNING 7 5 3 7 5 3 1 CAUTION Through the Enraf GPU protocol OneWireless is an all digital two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol is built as an open system to allow all field devices and equipment that are built to the OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to become an industry standard for automation systems In the OneWireless network devices like the SmartRadar FlexLine publish their measuring values autonomously at the network Through an OPC server connected to gateway s the data is made available for further use The Honeywell Enraf GPU and FlexConn protocols are implemented for communicati
125. arms Alarm type that occurred e High High e High e Low e Low Low Tank identification Tank name for example CRUDE 07 Alive indicator Blinking cursor bottom right indicates PV being updated TABLE 6 2 Primary Value PV items REMARKS 1 In error situation the data fields are filled with 2 SmartView enters standby mode when the communication with the host is lost 3 The data fields PV health PV representation and PV alarms are only visible if they are applicable 4 1 5 1 10 Password Screen The commands and commissioning menus are password protected The password screen see FIGURE 2 9 appears when you enter the commands or the commissioning menu Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 11 Service Tools When the password is entered correctly only once for both menu entries you can change the values 15 minutes after the last button is pressed the password needs to be re entered Enter password NAANA lt gt L SELECT ESF07 0040 FIGURE 2 9 The password screen SmartRadar FlexLine Part No 4417 762_Rev07 4 12 Service Manual Honeywell Enraf Service Tools 4 1 5 1 11 Commands Menu Screens B The commands menu starts with the board list screen see FIGURE 2 10 You can navigate through the board list by using the up and down buttons A board can be selected by simultaneously pressing the lef
126. art No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 167 Commissioning 7 11 3 3 Commissioning Parameters for the 765 VITO Water Probe For the entities to be set for the stand alone 765 VITO water probe see FIGURE 7 40 see 7 11 3 3 1 762 VITO LT interface sensitive length 0 5 1 0 1 5 2 0 m Model 765 VITO water probe F4A07 0042 FIGURE 7 40 The model 765 VITO water probe SmartRadar FlexLine Part No 4417 762 Rev07 6 168 Service Manual Honeywell Enraf Commissioning 7 11 3 3 1 Water Level Engauge SmartView Maximum water capacity The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The maximum capacity when the probe is fully submerged in water in pF Value Range floating point number lt X X X X gt Default lt 20000 gt Minimum water capacity The minimum capacity when the probe is not submerged in water in pF floating point number lt X X X X gt lt 20000 gt Water probe bottom position The offset to the water probe zero point in relation with the tank zero point floating point number XX X X gt Upper reference level Engauge SmartView Name Water probe length High High alarm High Alarm Low Alarm Low Low alarm The distance from tank zero point to upper reference point
127. ating Contract termination is in progress Failed Contract establishment is failed Inactive Contract is inactive B Rate The rate at which a field device publishes data NOTE Honeywell recommends that you set the Rate as 10 seconds e Stale Limit Defines the maximum number of stale input values that can be received before the input status is set to Bad It is recommended that for 1 second publication period the stale limit should be set to 15 For all other publication periods 5 seconds 10 seconds 30 seconds and 1 minute the stale limit should be set to 5 Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 6 15 Configuring the OneWireless Network Components for R220 Destination Destination of publication for output devices Channel The list of channels for which the publication configu ration applies NOTE When a device joins the network the WDM automatically configures its publication period as 10 seconds To configure publication rate and stale limit 1 On the Selection Panel select the field device 2 On the Property Panel expand Input Publication ED 14 1St LCRB Field Device Summary Channel Configuration Device Profile Parameters Device Vendor Parameters Device Management Data Layer Management Neighbor Diagnostics Channel Diagnostics Statistics DMAP Radio Disconnect History Statistics WAP Applicaton Management b P b P b a b
128. ation User Function Type Function 3 Distance User function type product level User function type water level Function 4 Temperature User function type product temperature User function type Vapour temperature Function 5 Pressure User function type product pressure User function type Vapour pressure Function 6 Density User function type product density Function 7 Other User function type product level User function type water level User function type product temperature User function type Vapour temperature User function type product pressure User function type Vapour pressure User function type product density TABLE 6 11 Generic HART user function types Functions 1 through 8 have fixed values for PV Unit Type and Function Identification entities as detailed in TABLE 6 12 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 135 Commissioning Function cse Identification PV Unit Type Function Function 1 P1 Pressure UNIT TYPE PRESSURE P1 Pressure UNIT TYPE PRESSURE UNIT TYPE LENGTH UNIT TYPE TEMPERATURE UNIT TYPE PRESSURE UNIT TYPE DENSITY UNIT TYPE UNDEFINED UNIT TYPE DENSITY Function 2 P3 Pressure P3 Pressure Function 3 Distance Distance Function 4 Temperature Temperature Function 5 Pressure Pressure Density Other Units HIMS Densi
129. be configured at a time 7 5 5 2 2 Adding Transducer Blocks To configure a channel you must first add the transducer blocks to this field device SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Commissioning To add a transducer block 1 On the Selection Panel select the field device 2 Expand Channel Configuration and click the respective instantiable object type for the channel to be instantiated ED 07 2 slot OR zl k Field Device Summary Channel Configuration Channel 1 AIO PRODUCT LEVEL Channel 2 AIO PRODUCT TEMP v Channel 3 AIO WATER LEVEL B Channel 4 AIO VAPOUR TEMPER v Channel 5 RELAY OP1 96 5 RELAY OP2 96 6 RELAY OP3 96 7 RELAY OP4 96 8 CONFIG TBi 99 9 CONFIG TB2 39 10 CONFIG TB3 93 11 CONFIG TB4 99 12 v AIO VAPOUR PRESSL v Channel 14 AIO PRODUCT PRESS AIO OBSERVED DEN AIO AMBIENT TEMPE AIO TEMP DETAILS E v Device Profle Parameters Device Vendor Parameters Device Management Data Layer Management Neighbor Diagnostics Channel Diagnostics Gtoahohirs OMA Alarms 1 Priority Start Time Description Eme 3 Click Apply To add channel to publication group 1 On the Property Panel expand Input Publication panel 2 In the Channel drop down list click the channel for which data publi cation needs to be enabled 3 Click Apply To activate the channel Part No
130. c e the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and if applicable the Water level Commissioned entities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and if applicable the Water level Health entities are lt GOOD gt SmartView SmartRadar FlexLine Part No 4417 762 Rev07 6 170 Service Manual Honeywell Enraf Commissioning 7 12 Average Temperature Measurement FII RTD 7 12 1 Introduction FIGURE 7 41 The Field Interface Instrument Resistance Temperature Detector FIl RTD board is a sensor module for the instrument gauge and calculates average product Vapour and ambient temperatures For accomplishing this RTDs or MRTs must be directly connected to the FII RTD module HIE 1 A planar transformer AAT itt a Dora HRF RT EE ia E d The FII RTD board F4A09 0008 NOTE There are four possible configurations to calculate the average product Vapour and ambient temperatures using the FII RTD board e 1or2 RTDs in a 3 wire configuration e 1or2 RTDs in a 4 wire configuration e 2through 6 RTDs as a probe called MPT It should contain 1 wire per RTD 2 common wires for all RTDs e 2 through 6 MRIs as a probe It should contain 1 wire per MRT 2 common wires for all MRTs Only in RTD 3 wire or 4 wire configurations ambien
131. ce a device has been allocated to a function the HART PV SV and TV are translated into the FlexConn function s PV SV and TV The required sensor value of the generic HART device may not be in the HART PV but it is translated into the FlexConn PV Example Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 133 Commissioning A HART temperature sensor may have a PV unit code Ohms and a SV unit code Celsius The required sensor value is temperature in Celsius and this is translated into the FlexConn PV and the Ohms value is translated into the FlexConn SV Translation is performed in the order PV Distance Temperature Pressure and Density SV Distance Temperature Pressure and Density TV Distance Temperature Pressure and Density The required sensor value read from the generic HART devices will be converted into SI Units within the FlexConn PV as shown in TABLE 6 9 The other sensor values of a generic HART device are not converted and they are simply translated from the HART device environment into the FlexConn environment SV and TV Accepted HART Units Abbreviation XConn PV abbreviation Unit Translation Pounds per square inch i Pascal Pascal Kilo Pascal Degrees Celsius Celsius Degrees Fahrenheit Feet Meters Inches Kilograms per cubic meter Kilograms per cubic meter Pounds per cubic foot Degrees API
132. ce joins the network the WDM automatically configures its publication period as 10 seconds To configure publication rate and stale limit 1 On the Selection Panel select the field device 2 On the Property Panel expand Input Publication ED 14 15t LCRB Field Device Summary Channel Configuration Device Profile Parameters Device Vendor Parameters Device Management Data Layer Management Neighbor Diagnostics Channel Diagnostics Statistics DMAP Radio Disconnect History Statistics UAP Applicaton Management Lad Ld La Ld L4 La Ld a Ld Ld T Input Publication Publication Group 1 Contract Status Active Rate 10 seconds Stale Limit Destination wdm7 Channel 3 In the Rate field select the publication rate as appropriate 4 Inthe Stale Limit field select the stale limit as appropriate 5 Click Apply SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 6 3 6 3 1 NOTE NOTE 6 3 2 Configuring SmartRadar FlexLine field device channels Configure Mode and Scale To configure Scale 1 On the Selection Panel select the SmartRadar FlexLine field device channel 2 On the Property Panel expand Process Variable to view the following read only parameters in the OneWireless user interface The configuration of the engineering units should be performed using the Engauge tool only The para
133. creen see FIGURE 2 13 You can navigate through the board list by using the up or down button A board can be selected by simultaneously pressing the left right button commissioning CI FII DO 6 HCI GPU 64 FII SMU 3 L gt MITTIT d FIGURE 2 13 The board list screen commissioning PrE SmartRadar FlexLine Part No 4417 762_Rev07 4 14 Service Manual Honeywell Enraf Service Tools m The function list screen see FIGURE 2 14 displays all configurable entities of a function The actual entity value is also visible You can navigate through the board list by using the up or down button A function can be selected by simultaneously pressing the left right button You can return to the board list screen by pressing the left button FCI HT 0 4 2 9 PS pressure Distance Tenperature VI A L MENU I Le serect FIGURE 2 14 The function list screen commissioning a B On selection of an available function the entity list screen is presented see FIGURE 2 15 You can navigate through the entity list by using the up or down button An entity can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button Pl pressure gt Disable Pll of fset gt BB Intearation Tine gt 2 ARRABRBE E 1 il gt L setect ESF07 0047 FIGURE 2 15 The entity list screen Part No 4417 762 Rev07
134. ct FIGURE 2 7 The level amp temperature screen left and the extra information screen right Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 9 Service Tools 4 1 5 1 9 Primary Value Screen The Primary Value screen PV screen displayed in FIGURE 2 8 depicts information about data measured by a sensor or information about the status of a digital I O See table TABLE 6 2 026 0510 de active Product level m INN Relay3 Input elec mech lt 2 L gt Leserect Leserect ESF07 0028 0044 FIGURE 2 8 PV screen examples left level status right digital I O status Data Field BEES Description characters Primary Value The measured value for example 025 1277 PV identification Quantity name for example e Product level e Product temperature e P1 pressure PV units Quantity unit for example e m e kg m e kPa Type can be e INN innage e ULL ullage e REL relative e ABS absolute PV health Status of the Primary Value e UNCERTAIN e BAD SmartRadar FlexLine Part No 4417 762_Rev07 4 10 Service Manual Honeywell Enraf Service Tools Max Size E Data Field characters Description PV representation Representation of the PV Manual Last valid Stored Instrument Environment Hardware Software Commission Calibration Operational No data No init Killed Over range Under range PV al
135. d Not Started MNBBR 75 P Unplaced Not Started MNBBR 77 P Unplaced Not Started MNBBR 81 PAC Unplaced Not Started 8 Click Accept The Progress column displays the status as In Progress Provi sioning and then Completed when complete Do not close the dialog box when over the air provisioning is initiated for devices 9 Click Close The Accept Over the Air Devices dialog box closes NOTE R220 SmartRadar FlexLine field devices can be provisioned using the over the air provisioning method and also by using an SD card 6 1 2 Provision SmartRadar FlexLine field devices using over the air provi sioning method 1 On the Selection Panel select the access point 2 On the Property Panel expand Device Management 3 Under Over The Air Provisioning click Enable for 60 Minutes Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 3 Configuring the OneWireless Network Components for R220 MNBBR 81 Command Join Command None Uptime and Connectivity Uptime 66072 seconds Restart Count 25 Device Drop Off Count 0 Communication Redundancy Comm Redun State Not Applicable Comm Redun Ratio 0 percent Comm Redun Alarm Diagnostics OOO Network Time Protocol Time Master Preferred TRUE Round Trip Time 5 ticks Time Sync Drift 3 ticks Over The Air Provisioning Time Remaining 0 minutes The access point functions as a provisioning device for 60 minutes T
136. d devices using SD card To provision a SmartRadar FlexLine field device using a SD card 1 Connect an SD card to a computer or a laptop and format the card with the default windows settings 2 Generate a security key using the OneWireless Device Manager and transfer the key to the SD card Transfer to PDA k Transfer to Memory Card Settings Name Number of Keys Expiration days Device is not connected Connect device to Wireless Devi UL 3 Power OFF the SmartRadar FlexLine device and open the enclosure 4 Insert the SD card in the SD card slot provided on the HCI 1WL board 5 Close the SmartRadar FlexLine device and power it ON ISA100 key is provisioned automatically Removing the provisioning key from SmartRadar FlexLine gauge To enable the SmartRadar FlexLine gauge to join another network you must remove the security configuration on the device and then reprovision the device using over the air provisioning To remove the provisioning key from SmartRadar FlexLine gauge 1 On SmartView press the UP ARROW and DOWN ARROW simulta neously MENU push buttons to view the menu items on the display 2 On the display scroll to the commands item using the MENU buttons 3 Press the LEFT ARROW and RIGHT ARROW SELECT push buttons simultaneously You are prompted to enter the password The default password for omartView is AAAAAA 4 Use the MENU push buttons to enter the password and then press the SELECT
137. d safe servicing of this product it is essential that all personnel follow the generally accepted safety procedures in addition to the safety precautions specified in this manual Safety Conventions Warnings The following warning symbol is used in this manual to urge attention in order to prevent personal injuries or dangerous situations further described in this manual Description Remark General warning Will always be explained by text 2 2 2 Cautions The following caution mark is used in this manual to urge attention in order to prevent damages to the equipment further described in this manual Description General caution sign CAUTION 2 3 Safety Instructions 2 3 1 Safety Instructions oee the safety instructions shipped with the device for installation commissioning operation and maintenance Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 2 1 Safety AN 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 4 WARNING EC Declaration of Conformity for EU Refer to the EC declaration of conformity shipped with the device Control Drawings for FM amp CSA Refer to the control drawings shipped with the device Users The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirements for installation of explosion proof equipment in hazardous areas The entire installation procedure mus
138. d with a microwave proof coating when necessary i e electrically conductive coating Manholes or connection flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank Whenever possible mounting of the radar equipment shall be on top of the tank structure with the orientation of the radar antenna to pointing in a downward direction Do not rub the radio antenna to prevent sparks or otherwise create electrostatic charge Risk of explosion 6 Installation and maintenance of the radar equipment shall be performed by professionally trained individuals only Low Voltage Directive The device is suitable for the following m Pollution degree 2 B Overvoltage category II B Class equipment Part No 4417 762 Rev07 SmartRadar FlexLine Service Manual 2 9 Honeywell Enraf System Architecture CHAPTER 3 SYSTEM ARCHITECTURE 3 1 SmartRadar FlexLine Architecture for R120 and R220 The SmartRadar FlexLine system is built up from interchangeable hardware modules These modules consist of uniform printed circuit boards PCBs each of them representing a different unique functionality Together with the software implemented on these hardware parts each PCB makes up a FlexConn module These modules communicate with each other through the serial CAN bus on the DIN rail backplane on which they are mounted or wireless by using the OneWireless Network option See FIGUR
139. dar FlexLine Honeywell Enraf Service Manual 6 45 Commissioning 7 4 5 2 4 5 Other Tab 1 The Other tab is used to initiate an alarm test Wireless Builder Online File Edit View Field Devices Window Help ele x 23 ca E 4 M Offline iO x Online IO BEd uj Root IAE Root GA wsa 274 Bl wsG_274 Bj 990 DwL Demo B 990 OwL Demo E AMBIENT TEMPA B AMBIENT TEMPA i CONFIG TB2A Bl CONFIG TB2A CONFIG TB4A E CONFIG TB4A TEMP DETAILSA Uf TEMP DETAILSA EE RADAR LEVEL Bi RADAR LEVEL i i E Entis d Entis AMBIENT TEMP AS AMBIENT TEMP TEMP DETAILSA Main Ranges Alarm Configuration Other Uf TEMP DETAILSA GH RADAR LEVEL Bi RADAR LEVEL Flv Bj SMARTRADAROD 275 Alarm Test No Alarm Alarm Hystersis HONEYWELL ENRAF SMARTRADAROOOA01 1 CONFIG TB2 Block _CONFIG_TB2A Parameters Online AE Secondary Variable Bad NotCon SV Scale EU at 100 EU at 0 OF Offline Units Index Decimal Library FBS SYSTEM riga HONEYWELL 32 HONEYWELL ENRAF Bj SMARTRADARODDAD Zi AMBIENT TEMP _AVG_PRODT_TEMP _CONFIG_TB1 CONFIG TB2 7 Show Parameter Names Ced __ Hep CONFIG TB3 CONFIG TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY OF2 RELAY OP3 j RELAY OP4 J TEMP DETAILS VAPOUR PRESSURE GALL vapPnIIR TEMP 8 Library OF Offline 45 Online For Help press F1 PRIMARY localh
140. default False OR P1 installed disable No N A lt True gt TABLE 6 15 Function 1 commissioning entities 7 9 4 2 Function 2 Commissioning Set all Function 2 entities according to TABLE 6 16 requirements to Engauge commission P3 SmartView P3 Pressure Sensor P3 Installed P3 Ambient Air Pressure Commissioned Detected lt Enabled gt lt Enable gt P3 ambient air pressure lt True gt default P3 ambient air pressure lt False gt lt default gt lt Disable gt N A lt False gt lt Enable gt N A lt False gt lt Disable gt lt True gt lt Disabled gt lt Enable gt P3 ambient air pressure lt True gt lt default gt lt Disable gt P3 ambient air pressure lt False gt lt default gt N A P3 ambient air pressure lt False gt lt default gt N A N A lt True gt HIMS Density TABLE 6 16 Function 2 commissioning entities 7 9 4 3 Function 3 through 7 Commissioning Set all Function 3 through 7 entities according to TABLE 6 17 Engauge requirements to commission all generic HART sensors SmartView SmartRadar FlexLine Part No 4417 762 Rev07 6 138 Service Manual Honeywell Enraf Commissioning HART Sensor EA Function Detected User Function Type Commissioned lt Product level gt OR lt Water level gt True Product level OR Water level False N A True Produc
141. dialog box 7 Enter the Time Out value in the Engauge tool as 9999 ms SmartRadar FlexLine Part No 4417 762 Rev07 6 84 Service Manual Honeywell Enraf Commissioning 7 6 7 6 1 FIGURE 7 7 7 6 2 7 6 2 1 Product Level Measurement TII XR Introduction The Transducer Interface Instrument X Band Radar TII XR is the heart of Enraf s precision X band 10 GHz radar system It uses the Frequency Modulated Continuous Wave FMCW and synthesized pulse reflection principle Using Enhanced Performance Signal processing EPS a smart level detection is possible by filtering out known obstacles F4A07 0007 The TII XR board with its Digital Signal Processor Housed within an explosion proof RF shielded compartment which also contains a number of other FlexLine modules and together with a planar radar antenna it forms the SmartRadar FlexLine system Basic Commissioning General In general the user is interested in the tank s product volume To calculate this volume the primary input is the product eve within the tank This level is measured by the radar Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 85 Commissioning For correct measuring results a number of parameters such as Tank bottom position Upper reference position and Offset to roof must be defined before In addition alarm settings and compensation filtering constants are to be
142. distinguish the boards from each other Set the Counterpart Board Instance entity of each FII DO board to the Board instance of the counterpart FIl DO board redundant board Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 115 Commissioning NOTE Set the Relay Mode entity of R3 and R4 relay to Normally Energized gt for both FII DO boards Set the Alarm Mode entity of R3 and R4 relay to PV Monitoring for both FII DO boards Set the Monitor Mode entity of R3 and R4 relay to Local for both FIl DO boards Set the Threshold entity and Hysteresis entity of R3 and R4 relay to the application specific desired values for both FII DO boards iden tically For overfill protection configure the Threshold entity above the HA and HH setting of the TII XR board Entities High alarm and High high alarm For underfill protection configure the Threshold entity below the LA and LL setting of the TII XR board Entities Low alarm and Low low alarm For overfill protection configure the Threshold Mode entity of R3 and R4 relay to Treat as HA gt for both FII DO boards The threshold will now be approached as high alarm above High alarm and High high alarm with the relevant hystresis behaviour For underfil protection configure the Threshold Mode entity of R3 and R4 relay to Treat as LA for both FII DO boards The thresho
143. down situation when a P3 pressure is not available If the measured P3 pressure is invalid e g HART scan error the software will check the P3 Installed entity to determine if P3 is actually fitted If P3 is fitted the software will check for a Manual P3 Pressure entity value to be entered If no manual P3 pressure value is entered the Last Valid P3 is used in the density calculation If no Last Valid P3 is available an error will be reported If P3 pressure is not installed in the case of free venting tanks a default value of 0 0 for P3 pressure is used for density calculations SmartRadar FlexLine Part No 4417 762 Rev07 6 130 Service Manual Honeywell Enraf Commissioning 7 9 3 4 Engauge SmartView FIGURE 7 32 The Secondary and Tertiary values of a P3 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment HIMS Density To make HIMS density calculation possible the relevant entity values must be available See also FIGURE 7 32 Read also the Instruction Manual HIMS pressure measurement Enter the appropriate values into the following entities Distance P1 to Zero Level Distance P3 to Zero Level Hydrostatic Deformation Level Hydrostatic Deformation Factor Local Gravity Minimum HIMS Level HIMS Level Hysteresis e Ambient Air Density Tank Vapour Density Minimum HIMS Level
144. dule in an instrument The default values are available after initialization of the non volatile memory Explanation The distance from tank zero till the bottom of the probe The number of elements used Value Range floating point number lt X X X X gt lt 1 6 gt Default lt 80 0 gt 0 6 176 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning Explanation Value Range Default Element type The type material of the used RTDs lt Pt100 large small lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms gt lt Sangamo MRT gt lt Sangamo spot gt lt No type gt Measurement type Selects RTDs MPT or MRT lt RTD 3wire gt lt RTD 4wire gt lt MPT gt lt MRT gt 7 12 4 4 Commissioning Parameters for All Types of Probes 7 12 4 4 1 Engauge Product temperature Tab Engauge SmartView Product immersion depth Hysteresis No type The following entities can be set set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory so check each entity for its correctness Explanation The minimum required product level distance above an element before this element is taken into account in the average product
145. e Identification Go to next identification screen Commissioning Within the menu screens move cursor 1 line down Within the edit screens scroll down 1 character Commands Move cursor 1 line down Display settings Toggle between Main screen and Standby mode Identification Go to next identification screen Show menu Go to PV screen Decrease contrast Increase contrast Standby mode Pressing any buttons will activate SmartView again Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 3 Service Tools 4 1 5 SmartView Menu Structure 4 1 5 1 SmartView Screens Depending on the state of the menu process and the pressed button s the following screens can be displayed SmartView Menu Structure _ password protected m cu ESF07 0043 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Service Tools 4 1 5 1 1 Start up Screen The SmartView starts up displaying the following 1 Black test 2 Blank test 3 Enraf logo software version tank ID 4 PV screen 4 1 5 1 2 Menu Screen By using the menu screen of the SmartView see FIGURE 2 3 you can view and or modify settings or you can send a specific command to a sensor or a digital I O board ment commissioning commands extra inform ation displau contrast TAMAAN lt gt L seLectTH ESF07 0030 FIGURE 2 3 Th
146. e Location Settings These fields cannot be changed lacer WDM Configuration Location The Country Code is used when presenting location specific options within OneWireless For example radio frequency options are x location dependent Available radio frequency options will change based upon the country code setting Migrate from R120 Country Code UNITED STATES 840 Wireless Device Manager Settings ISA 100 Network ID Location Settings The 15 4100 network ID is the unique identifier for your Field Device Network If another OneWireless system is installed in the same physical location each system must be assigned a different ISA100 network ID The ISA100 network ID must be a value between 2 default and 65535 Network Settings Network ID 75 Time Settings Administrator Account Configuration Summary 9 Click Next The Network Settings page appears 10 Under Field Device Network FDN configure the network settings for the wireless field device network as follows a Field Device Network IP Address These settings are used to configure the wireless field device network Ethernet connection for the WDM This is used for communication with FDAP WARNING After completing the initial configuration you cannot change the Field Device Network IP Address specified in the First Time Configuration Wizard b Subnet Mask A subnet mask identifies the bits of
147. e See 7 3 3 6 5 Hart Input Variable 1 0x130A SD44875 floating point METRES FEET INCHES Hart Input Variable 1 Status 0x130C 44877 Integer See 7 3 3 6 9 Hart Input Variable 2 0x130D SD44878 floating point CELSIUS FAHRENHEIT 44 Hart Input Variable 2 Status Hart Input Variable 3 0x130F 0x1310 SD44881 Integer floating point PASCAL See 7 3 3 6 9 Part No 4417 762 Rev07 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning Modbus parameter Modbus address hex Modbus Address dec Data type No of registers Conversion KILO PASCAL Interpretation PSI Hart Input Variable 3 status 0x1312 44883 Integer See 7 3 3 6 9 Hart Input Variable 4 0x1313 SD44884 floating point KILOGRAM PER M3 POUNDS PER FT3 DEGREES API Hart Input Variable 4 status 0x1315 44886 Integer See 7 3 3 6 9 Hart Input Variable 5 0x1316 SD44887 floating point Free format Hart Input Variable 5 status 0x1318 44889 Integer See 7 3 3 6 9 First Relay Board Relay 1 0x1319 SD44890 floating point First Relay Board Relay 1 Status 0x131B 44892 Integer See 7 3 3 6 10 First Relay Board Relay 2 0x131C SD44893 floating point First Relay Board Relay 2 Status Ox131E 4
148. e the same manual or last valid mechanism is used as described before If the value is positive HIMS Density is calculated When calculating HIMS Density in order to achieve a valid result the software will also check if the product level is above the Minimum HIMS Level entity value If this condition is True HIMS Density is calculated If the product level is below the Minimum HIMS Level entity value the same manual or last valid mechanism is used as described before When calculating HIMS Density if the Water Level Correction entity is Enabled the software will check if the scanned water level Distance P1 to Zero Level If this is True the HIMS Density is calculated If the water level gt Distance P1 to Zero Level the same manual or last valid mechanism is used as described before If Water Level Correction entity is lt Disabled gt the software will not check the scanned water level Generic HART Devices The FCI HT software only accepts Generic HART devices at addresses 0 and 4 through 15 with the required sensor type configured The generic HART devices are scanned sequentially from address O and then address 4 through 15 When a device is detected initially the HART PV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density HART Unit Code Sensor Type Accepted HART Units Abbreviation Pressure Pounds per square inch Pascal
149. e a ee de ee ee ee ee ee ee ee e 3 8 3 3 1 Status Entities llle 3 8 Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 1 1 3 3 1 1 Health Entity llli 3 8 3 3 1 2 Commissioned Entity llle 3 10 3 3 2 Generic Entity s eius ekz domm eR SoS oH eA ae oes m onc c oe cnc 3 10 3 3 3 Function specific Entities 2l 3 10 3 4 SmartView Display eller 3 11 S MMEC IOMPEERRERICI m 3 11 3 4 2 Status Entities on SmartView llle 3 12 3 4 3 Generic Entities on SmartView llle 3 13 3 4 4 Specific Entities on SmartView clle 3 13 3 5 Engauge Service Tool l ees 3 14 3 5 1 Status Entities in Engauge lille 3 15 3 5 2 Generic Entities in Engauge aaaea 3 15 3 5 3 Board specific Entities in Engauge llle 3 15 3 5 4 Specific Entities on Engauge lille 3 15 3 5 5 Function generic Entities on Engauge 0 00 0 eee 3 15 CHAPTER 4 Service ToolsS 0 ccc es 4 1 AT SIMOrt VIO W iii sais 034060 30 ae ees Oe eee QE CR eo 4 1 4 1 1 General aaa rr 4 1 4 1 2 SmartView Versions 0 0 0 hrs 4 1 41 3 COMMCCNONGS ob uomo S eerd e TE PUDOR E E HEC GE Rub OR EC ERROR ED Da act 4 1 4 1 4 SmartView Controls aaaea 4 2 4 1 5 SmartView Menu Structure
150. e controllable in Engauge For more information about the block refer to the figure and the table below which describes the important parameters ED_08 CH05 BO 5 amp Channel Summary F Process Variable Output Value Value ON rs Status Good Resdbeck Yalue Value ON Status Good Made Actus Target Auto Normal Sule Permitted Output Options Fault State to Value v Use Fault State on Restart Fault State Time 0 000000 Seconds Fault State Value OFF P Values and Trends SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning Parameter Description Actual Target Specifies the actual operation mode of the transducer block This may differ from the normal mode for example if the device is Out of Service Normal Specifies the mode the transducer block should be in normal situations Permitted Mode Specifies the permitted modes for the transducer block which can be selected Output Variable Specifies the value to control the relay This field has no function if the relay itself is not programmed to be a remote controlled relay Readback Value 7 5 5 2 11 NOTE 7 5 5 2 12 NOTE 7 5 5 2 13 NOTE 7 5 5 2 14 Specifies the read back value that represents the actual position of the relay Vapour Pressure Transducer Block Settings Vapour Pressure transducer blocks can be used to publish average
151. e device type commands that are supported by the device and other device specific data A DD file for a particular field device is used to describe the device and to interpret messages and the device status To ensure consistency in the channel names load the DD files before the device joins the network To load the Device Description file 1 On the ribbon bar in the Maintenance group click Templates The Load DD File dialog box appears 2 Click Load DD File Browse to the directory location of the DD file 4 Select the DD file and click Open The DD file is uploaded to the WDM and an upload success message appears 5 Click Close to close the Load DD File dialog box 6 Repeat steps to load the DD files for all the device types o3 Part No 4417 762_Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 7 Configuring the OneWireless Network Components for R220 6 2 2 Configuring routing assignment After joining the network for the first time a field device capable of operating as a router and an I O device initializes its routing assignment based on the current default routing policy It is possible to override the default routing policy by configuring routing assignment for field devices Configuring device routing assignment results in restarting the device with a new role 6 2 2 1 Considerations B Device routing assignment can be configured only for devices that are capable of operating as routers a
152. e listed in the below tables HART Universal Ccommands Command no Description Read Unique Identifier Read Primary Variable Read Loop Current and Percentage of Range Read Dynamic variables and Loop Current Reserved Reserved Write Polling Address Read Loop Configuration Read Dynamic Variable Classifications Read Device Variable With Status Reserved Read Unique Identifier Associated with Tag Read Message Read Tag Descriptor Date Read PV Sensor Information Read Device Information Read Final Assembly Number Write Message Write Tag Descriptor Date Write Final Assembly Number Read Long Tag Read Unique Identifier Associated With Long Tag Write Long Tag o Ni O1 AI GW DN gt HART Common Practice Commands Command no Description 34 Write Primary Variable Damping Value 35 Write Primary Variable Range Values 36 Set Primary Variable Upper Range Value 37 Set Primary Variable Lower Range Value 38 Reset Configuration Changed Flags 40 Enter Exit Fixed Current Mode 4 4 2 4 Write Primary Variable Units 8 Read Additional Device Status 0 Read Dynamic Variable Assignments 3 9 2 9 1 5 4 5 113 Catch Device Variable 5 Read Device Variable Information 5 SmartRadar FlexLine Part No 4417 762_Rev07 6 144 Service Manual Honeywell Enraf Commissioning 7 10 3 Other HCI HAO feature
153. e menu screen Menu Item Description menu Screen title commissioning Configuration parameters can be set commands Allows you to send a command to a sensor or digital I O board display contrast Allows you to adjust the display contrast backlight Allows you to switch ON or OFF the backlight identification Displays information about the following Tank name Tank address Customer ID SmartView software version SmartView address FlexConn module name board ID board instance and software version Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 5 Service Tools Menu Item Description display settings Allows you to switch ON OFF buttons time out e Main screen If the button is not pressed within 15 minutes SmartView switches to PV screen e Standby mode If the button is not pressed within 15 minutes SmartView switches to standby mode display test Performs blank black test extra information The extra information screen displays information about a specific function See also 4 1 5 1 8 TABLE 6 1 The menu items 4 1 5 1 3 Backlight Screen The backlight screen see FIGURE 2 4 allows you to enable disable the backlight The SmartView only turns the backlight ON if following conditions are met B backlight is enabled by the host B backlight is enabled by the user When the left or right button is pressed the backli
154. e of a tank or lt TANK1234 gt instrument GPU instrument address lt 0 99 gt lt 0 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address GPU Caching lt caching off gt lt GPU B record gt lt GPU C record gt lt GPU D record gt lt GPU L record gt lt GPU M record gt lt caching off gt By switching on caching the system performance can be greatly improved Switching caching on for a record means that the OneWireless network will automatically keep an up to date copy of this record in the internal cache of the gateway This copy will be refreshed each second Any request for this record will NOT be sent to the instrument but directly be answered from the cache Note Do not use this setting for W amp M approved systems FlexConn instrument address lt 0 1899 gt 0 The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units meters meters The unit in which level inches related GPU records and feet items are shown fractions Temperature units celsius celsius The unit in which lt fahrenheit gt temperature related GPU records and items are shown SmartRadar FlexLine Service Manual Part No 4417 762_Rev07 Honeywell Enraf Commissioning Pressure units Value Range pascal kilo pascal
155. ecture 3 3 1 2 3 3 2 3 3 3 Commissioned Entity The Commissioned entity informs the end user if the most important commissioning entities of the concerned FlexConn module and its implemented functions are set correctly B rue the most important entities are set correctly B False the most important entities are not set correctly Generic Entity The following command entities are implemented as generic functions m Reset device m Reset board The following information is available through the entities B Board name FlexConn module name m Board hardware version Hardware version of the FlexConn PCB B Firmware version Version of the software running on the FlexConn module The firmware software version data is built up according to the format below A 10000 internal preliminary bug fixes minor functionality warning measuring data related part main functionality hardware modifications The last digit is not shown in the official or formal releases Function specific Entities For the function specific entities see chapter 7 Commissioning SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf System Architecture 3 4 SmartView Display 3 4 1 General The SmartView is used to set and control most of the FlexConn module settings ESF07 0024 FIGURE 3 5 An impression of the SmartView For each sensor and digital I O function i
156. ecture 3 5 1 3 5 2 3 5 3 3 5 4 3 5 5 Status Entities in Engauge Each board descriptor user interface starts with the tab page Status In this tab page the Health and Commissioning entities for the complete module and the individual functions are placed Generic Entities in Engauge The Status tab page is always followed by the Generic tab page in which the general commands and diagnostics entities are placed Board specific Entities in Engauge The Generic tab page is always followed by the Board specific tab page in which the board specific entities are placed These entities are specific for each individual FlexConn module type The board specific entities are further described in Chapter 6 Commissioning Specific Entities on Engauge After the board specific tab page for each implemented function on the concerned FlexConn module a specific tab page follows For example for the FII DO module the below listed specific tab pages are present m Relay 1 m Relay 2 B Relay 3 B Relay 4 In case of complex functions extra tab pages can exist containing the specific functions involved The specific entities are described in chapter 7 Commissioning Function generic Entities on Engauge The function category generic entities are placed at the bottom of each function tab page in Engauge For each category sensor digital 1 0 communication display the basic Engauge version contai
157. ed If the output is not refreshed within 45 seconds then a watchdog to analog output is generated and the output is forced to O mA e During startup the analog output of the HCI HAO module is kept low lt 0 5 mA This value will be there till initialization takes place Once the normal operation starts the output will follow the linked PV depending upon the output mode setting e Manual overwrite mechanism This is a standard FlexConn func tionality Separate configuration and command entities are defined for this See 7 10 5 Board Commissioning 7 10 4 Calibration of the HCI HAO A calibration provision is given which is used to accurately map the analog output between 4 20 mA using the two range values entered for Primary Variable Following table lists all entities required for calibration Analog Output at 4 mA Float non volatile R W Analog Output at 18 mA Float non volatile R W Calibrate at 4 mA Undefined command Calibrate at 18 mA Undefined command Enter Calibration Mode Undefined command Exit Calibration Mode Undefined command NOTE Commands used in the following calibration procedure can be executed either by using the CAN tool the SmartView or Engauge Calibrate the analog output of the HCI HAO as follows Connect loop resistor at connector CN2 8 Power up HCI HAO board SmartRadar FlexLine Part No 4417 762 Rev07 6 146 Service Manual Honeywell Enraf Commissio
158. elay 3 NO or NC Relay 4 Common Relay 4 NO or NC See jumper settings section 7 7 3 1 SmartRadar FlexLine Part No 4417 762 Rev07 6 106 Service Manual Honeywell Enraf Commissioning 7 7 8 Commissioned Entities Engauge SmartView Operation Mode Alarm Mode Remote Control By using the table below make sure all entities are commissioned The Commissioned entity will display either lt True gt if the function is commissioned or False if the function is not commissioned To commission the function the entities must be set in accordance with the table below Remote Control Mode Restricted Parameters Control Board ID gt 1 and 2255 Control Board Instance gt 0 and 77 Control Function Instance gt 1 and 715 Time Setting O Commissioned True Control Board ID 1 or 2255 Control Board Instance lt O and gt 7 Control Function Instance lt 1 and gt 15 Time Setting 4 O False Not Restricted Time Setting O True Time Setting O False PV Monitor Remote Monitor Board ID 21 and lt 255 Monitor Board Instance gt 0 and 77 Monitor Function Instance gt 1 and lt 15 Time Setting O True Monitor Board ID lt 1 or 2255 Monitor Board Instance 0 and gt 7 Monitor Function Instance 1 and gt 15 Time Setting 4 O False Mo
159. ent TemperatureStatus 0x0302 40771 integer See 7 3 3 6 7 Product Pressure 0x0303 SD40772 long PASCAL multiply by 100 KILO PASCAL devide by 1000 Product PressureStatus 0x0305 PSI devide by 1000 See 7 3 3 6 8 Hart Input Variable 1 0x030A SD40779 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 43 Hart Input Variable 1 Status Hart Input Variable 2 0x030C 0x030D SD40782 Integer long CELSIUS FAHRENHEIT devide by 100 devide by 100 See 7 3 3 6 9 Hart Input Variable 2 Status 0x030F 40784 Integer See 7 3 3 6 9 Hart Input Variable 3 0x0310 SD40785 long PASCAL multiply by 100 KILO PASCAL devide by 1000 PSI devide by 1000 45 Hart Input Variable 3 status Hart Input Variable 4 0x0312 0x0313 SD40788 Integer long KILOGRAM PER M3 devide by 100 See 7 3 3 6 9 POUNDS PER FT3 devide by 10000 DEGREES API devide by 1000 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning parameter Hart Input Variable 4 status address hex 0x03 5 Modbus Address dec 40790 Integer gt No of registers Conversion Interpretation See 7 3 3 6 9 Hart Input Variable 5 0x0316 SD40791 long Free format
160. ent type is SPL Value Range 3 characters lt SPL gt Default Number of elements The number of elements a RTD probe has lt 1 3 gt Lowest element offset The distance from tank zero till the lowest position of the multi RTD probe So not used for the 3 wire version and it must be O floating point number XX X X gt MUST BE 0 0 RTD element positions Element type The positions of the RTDs from tank zero level 3 floating point numbers lt X X X X gt Note Only actually used elements to be entered lt 0 0 0 gt Multi RTD probe see FIGURE 7 38 right side Explanation The supported element type is SPL Value Range 3 characters lt SPL gt Default Number of elements The number of elements a RTD probe has 1 14 gt Lowest element offset The distance from tank zero till the lowest position of the multi RTD probe floating point number lt X X X X gt RTD element positions The positions of the RTDs from the lowest position of the probe So not tank zero level 14 floating point numbers lt X X X X gt Note Only actually used elements to be entered lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 6 164 Honeywell Enraf Commissioning Element type e MRT see FIGURE 7 39 Explanation See Table TA
161. er blocks do not represent a fixed input function of the SmartRadar Configurable transducer blocks can be programmed to represent any available functions on any of the available FlexConn boards in the SmartRadar Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 67 Commissioning NOTE The configuration of the configurable transducer blocks must be performed using Engauge Example Configurable Transducer block 1 is programmed to represent the radar level from the CAN XBAND Then the PV of this tranducer block represents the PV of the radar level function the Innage value The SV of this transducer block represents the SV of the radar level func tion the Ullage level e Configurable Transducer blocks 1 to 4 can represent parameters with variable dimensional units The following parameters are supported Level TII XR Temperature FII VT and FII RTD Pressure FII HT Density FII HT or NO UNIT This is valid for both the PV and the SV 7 5 5 2 10 Relay Output Transducer Block Settings The Relay output transducer blocks are standard Binary Output transducer blocks In contrast to all other transducer blocks which are Analog Input transducer blocks There are 4 relay output blocks each representing one of the 4 relays that can be installed in the SmartRadar FlexLine These transducer blocks can be used to remotely control the relays provided these relays are programmed as remot
162. eresis mechanism around the switching point of the elements that are taken into account in the calculation 4 thresholds for activating a related alarm status in the Primary Value floating point number lt X X X X gt floating point number lt X X X X gt lt 1 0E22 gt 6 158 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning Explanation Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range lt enable gt lt disable gt Default lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt Element wiring Used for excluding an element from the average product temperature calculation 16 characters A non zero z 0 character at position x results in element x being excluded from calculation lt 0000000000000000 gt Function identification The current module s function name This function is visible on the SmartView display 7 11 3 1 2 Vapour Temperature 13 characters Engauge Vapour temperature tab Some Vapour temperatu
163. et Element weighing factor Each element can floating point numbers individually be given a XX X X gt weighing factor which is applicable if the calculation method is CUSTOM Gauge temperature scale Determines whether the lt IPTS 68 gt lt ITS 90 gt IPTS 68 or ITS 90 scale is ITS 90 used Low element usage See FIGURE 7 43 lt No Exclusion gt lt No Exclusion gt lt Static Exclusion gt lt Dynamic Exclusion gt Low element behaviour See FIGURE 7 43 lt Temp To Fail gt lt Temp To Fail gt lt Temp To Last Valid gt lt Temp Use First Element gt lt Temp Use Second Element gt Temperature element exclude See FIGURE 7 43 floating point number zone lt X X X X gt X Smoothing level See FIGURE 7 43 floating point numbers s SmartRadar FlexLine Part No 4417 762 Rev07 6 178 Service Manual Honeywell Enraf Commissioning Name MPT element position mode Only for MPT X Explanation Determines whether the element positions are automatically calculated based on sensor length or manually entered Value Range Automatically lt Manually gt Default lt Automatically gt RTD element positions Only for MPT X If MPT element position mode is MANUALLY then here the positions can be filled in floating point numbers lt X X X X gt Averaging constant filter X Enables or disables a ave
164. evel sensor and an optional water level sensor The alternative function is to connect up to 5 generic HART devices operating in multi drop digital mode or 1 generic HART device operating in analog mode The FCI HT software only supports HART devices with the following addresses HART Address Function Reserved for HART device in analog mode Reserved for P1 pressure sensor 02 N A Reserved for future use 03 Reserved for P3 pressure sensor 04 HART generic sensor Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 127 Commissioning HART Address Function HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor TABLE 6 2 Accepted HART addresses Before proceeding with commissioning first check the maximum Engauge start up current of all connected HART devices SmartView Make sure the HART address of the installed device s are in accordance with TABLE 6 2 7 9 3 2 P1 Pressure The FCI HT software only accepts the Primary Value of a P1 pressure HART device in SI units kilo Pascals kPa Make sure the P1 pressure HART device is configured to output data Engauge in kilo Pascals kPa If not correctly configure as yet by using an
165. exConn module Not all modules are always present Commissioning a FlexConn module is performed by setting software parameters and the entities see Chapter 3 to the desired specific values This can either be performed by using Engauge or SmartView see Chapter 4 Text Conventions In contrast with explanatory text all instruction text is preceded by a All Entity and lt entity related gt text is recognizable formatted When for instance all required FlexConn module entities are commissioned the Board Commissioned entity displays True If not it displays False All Command text is also recognizable formatted If for instance an Activate command is given the result is lt Activated gt In this chapter each commissioning instruction text is recognizable by the Engauge SmartView icon in the margin When a commissioning instruction or command cannot be initiated by SmartView the icon is provided When a commissioning instruction or command can only be initiated through SmartView the SmartView only button is visible left In some cases the Wireless Builder and or the Key Server Manager application s for R120 are used This is indicated by a corresponding button left Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 1 Commissioning FIGURE 7 1 7 2 Enraf Fieldbus HCI BPM 7 2 1 Introduction The Host Communication Instrument Bi Phase Mark
166. eywell Enraf Service Manual Commissioning 7 5 7 Using the SmartView with the OneWireless Communication Option 7 5 7 1 Introduction The SmartView replaces the display that is usually available on OneWireless transmitters 7 5 7 2 SmartView OneWireless Status Display At the Smartview there is a special OneWireless status display available called the extra information display See screen below extra inform ation ESSE connection status SD status L P L seLEctTH Parameter Description PRSSI Primary RSSI Signal strength indicator for primary wireless connection SRSSI Secondary RSSI Signal strength indicator for the redundant wireless connection Connection status Radio connection status SD 5tat s SD memory card status This screen is required during commissioning for the authentication process and to check the wireless connection quality It can also be used in case of wireless connection problems At the Smartview enter the menu by pressing simulta neously Scroll to the menu item extra information and press simul taneously to enter the OneWireless screen NOTE Since this extra information screen is also used for other purposes it may be possible that you have to configure the 990 SmartRadar to show this screen when the extra information menu item is selected This can be done on the SmartView itself or by using Engauge see 7 8 2 SmartRadar FlexLine Part No
167. fely install equipment in hazardous areas The technician must work in accordance with national local and company regulations 2 8 Commissioning and Maintenance B he entire installation procedure must be carried out in accordance with national local and company regulations The entire electrical installation shall be carried out in accordance with the national requirements for electrical equipment to be installed in hazardous areas B All wiring entries must be closed such that the approvals are not invalidated See the see the Installation Guide for the SmartRadar FlexLine to make sure that the correct thread type is selected For installations using cable glands use Ex d compound barrier glands in case of use with the SmartConn integrated junction box see below instead Use increased safety Ex e cable glands in case a SmartConn box is used B improper installation of cable glands conduits or stopping plugs invalidates the Ex approval of this device m Make sure the housing of the device is properly connected to the ground reference Make sure that the electrical resistance of the ground connection is below the maximum of prescribed by local requirements 2 9 Accordance to Regulations 2 9 1 Explosion Safety B ATEX e FlexLine with Integrated SmartView I 1 2G Exd ia IIB T4 according to KEMA 07ATEX0010 X including Integrated SmartView according to KEMA O7ATEXOO11 e FlexLine without Integrated SmartView I 1
168. fix suffix XXX YYY Specific name or function positioned in SmartLink safe zone positioned in gauge or field instrument hazardous zone Communication with generic devices Interface with dedicated equipment my ni How ou connects to Host instrumentation connects to Field instrumentation Transducer typical gauge function SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf System Architecture FIGURE 3 3 Each FlexConn PCB consists of a generic and a specific electronic part The generic part can be found on any FlexConn modules The specific electronics part represents an application specific function See FIGURE 3 3 health LED function LEDs NOVRAM temperature sensor pI jumpers inte babs jaj pI pgn Menabene microcontroller with program memory power supply eee generic FlexConn part eee application specific part ESF07 0021 A typical FlexConn PCB layout The following parts are available on the generic electronics part B The program memory This memory contains the module specific software B The microprocessor controller The microprocessor executes the module specific software stored in the program memory B The non volatile memory The commissioning parameters and the diagnostics data are stored when the power is switched off Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 3 5 Sys
169. gainst multiple discharges it can be replaced as a preventive main tenance action Preventive maintenance interval depends on location position of the equipment grounding and other protection measures installed NOTE Contact our service department for any guidance if needed through e mail enraf helpdesk honeywell com communication antenna lightning arrestor Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 5 1 Installation SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Configuring the OneWireless Network Components for R220 CHAPTER 6 CONFIGURING THE ONEWIRELESS NETWORK COMPONENTS FOR R220 6 1 Provisioning the OneWireless Network components Provision the WDM using over the air provisioning method Devices in the OneWireless Network can be provisioned using over the air provisioning method WDM provisions the access points and the access points that are enabled to function as provisioning devices can provision the field devices To enable over the air provisioning capability you must enable this feature in the user interface Any access point that is in the factory default state when connected to the OneWireless Network can join the network as an unprovisioned device In this state the WDM contains only the basic details about the device such as the Tag Name EUI64 and Radio Revision Also there is no active data communication
170. ge 0 09509626 L FES SYSTEM E petia Rate of Change Scale Age HONEY WELL ENRAF E SMARTRADARDDDADI BE i 1E 022 AMBIENT TEMP EU at 0 1E 022 Av amp PRODT TEMP Unite inden m h CONFIG TB1 CONFIG TB2 Show Parameter Names Cancel Help CONFIG TB3 i example of a _CONFIG_TB4 radar level OBSVD DENSITY transducer block PRODT PRESSURE RELAY OP1 RELAY OP2 J RELAY OP3 RELAY OP4 TEMP DETAILS Aj vAPOUR PRESSURE BA WAPNIIR TEMP OF Offline 5 Online For Help press F1 I PRIMARY localhost MNGR Parameter Alarm Test Select an alarm level to test High high High Low or Low low and select OK The SmartRadar performs an Alarm test command For detail settings see 7 4 5 2 4 6 Alarm Hysteresis Specify the alarm hysteresis setting For detail settings see 7 4 5 2 4 6 Ullage Level Scale EU at 10096 Not used in the SmartRadar FlexLine EU at 096 Not used in the SmartRadar FlexLine Units Index Select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 7 4 5 2 8 Decimal Not used in the SmartRadar FlexLine Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 47 Commissioning Parameter Description Rate of Change Scale
171. ge screen Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 19 Service Tools Browse through the tab pages to reveal the same information parameter settings which can be found using the SmartView but in a more user friendly way However some settings or commands can only be executed by Engauge For example executing an Alarm simulation test is only available through Engauge 4 2 3 Some Engauge Screen Examples Following are some of the Engauge screen samples After configuring a communication protocol UDP COM running a OneWireless Site scan will list all devices connected to the OneWireless network This list is displayed in the left panel E Engauge Explorer File Tools Tree Device Help Properties FlexConn Configuration a Demo Site Add Tank Delete 192 168 1 7 Start OneWireless Site Scan Cancel OneWireless Site Scan Properties Honeywell Enraf Device DemoSite Professional ESF09 0002 FIGURE 2 20 Example 2 OneWireless Site Scan SmartRadar FlexLine Part No 4417 762 Rev07 4 20 Service Manual Honeywell Enraf Service Tools o R220 17 TBs Honeywell Engauge m gi R220 17 TBs Sg COMI B k Enraf 07 5 3 oi o Bo aaa il 003 0 HCI GPU 1005 1 TII XR ll 006 0 FCI HT 007 0 FIIT amp 010 0 FII RTD 012 0 HCI wL B Enraf_07_
172. ght settings immediately changes The backlight setting is stored in non volatile memory backlight disable lt gt Le setect FIGURE 2 4 The backlight screen elias SmartRadar FlexLine Part No 4417 762_Rev07 4 6 Service Manual Honeywell Enraf Service Tools 4 1 5 1 4 FIGURE 2 5 Display Contrast Screen The display contrast screen see FIGURE 2 5 displays a horizontal scroll bar By moving the scroll bar you can adjust the contrast Moving to the right immediately increases the contrast moving to the left decreases the contrast display contrast contrast eB Ll 2 Leserect i ESF07 0032 The display contrast screen 4 1 5 1 5 4 1 5 1 6 Display Settings Screen The display settings screen allows you to set the time outs for the buttons The screen displays the following items Feature Possible States Default Buttons time out to main screen ON OFF ON Buttons time out to standby mode ON OFF ON Display Test Screen When the display test screen is selected the SmartView performs a black blank test SmartView begins drawing a rectangle of 64 x 128 pixels filled with black pixels for a period of 2s After that period the screen is cleared using a rectangle filled with white pixels for a period of 2s Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 4 7 Service Tools 4 1 5 1 7 Identification Screen The identification screen see ex
173. gs These fields cannot be changed later Field Device Network FDN The Field Device Network is the network connecting the Wireless Device Manager with one or more Field Device Access Points The Wireless Device Manager will assign IP addresses to Field Device Access Points based on the address range specified below The Wireless Device Manager must be connected to your Field Device Network using the FDN connection Field Device Network IP Address 192 168 0 1 Wireless Device Manager Settings Subnet Mask 255 255 255 o Location Settings Network Settings Time Settings Administrator Account Configuration Summary V Assign Addresses to Field Device Access Points Enable DHCP Server Field Device Access Point 1P Address 92 68 0 205 ro 482 s60 0 200 Process Control Network PCN The Process Control Network is the network connecting the Wireless Device Manager to a process control system including external controllers or monitoring applications The Wireless Device Manager must be connected to your Process Control Network using the PCN connection Process Control Network IP Address 192 1e8 1 a Subnet Mask 255 255 255 0 oefautcatenay 5 JE JE fo 11 Under Process Control Network PCN configure the process control network settings as follows e Process Control Network IP Address The process control network settings are used to configure the process control network Ethernet
174. gure the Lantronix device B Assign an IP address to the Lantronix device m Configure the Standard Serial Tunnel firmware settings on the Lantronix device B Activate ENRAF Ethernet UDP interface on the OneWireless user interface Install and configure the Lantronix device Install the Lantronix Devicelnstaller software on the SmartRadar FlexLine client machine using the documentation and media packaged with the device After installing the Devicelnstaller software assign an IP address to the Lantronix device Assign IP address to the Lantronix device Perform the following steps to assign or reassign an IP address to the Lantronix device To assign or reassign an IP address to the Lantronix device 1 From the Start menu open Lantronix Devicelnstaller 2 Click Device Assign IP Address 3 When prompted for device identification enter the MAC address of the Lantronix device and click Next The MAC address is located on a sticker on the side of the device 4 When prompted for the assignment method choose Assign a specific IP address to assign a static IP address to the Lantronix device and click Next 5 Enter the IP address subnet mask and default gateway for the Lantronix device and click Next 6 Click Assign The device now uses the new IP address and has network access Configure Standard Serial Tunnel settings on the Lantronix device Configure Standard Serial Tunnel firmware to enable it to properly tunne
175. h SmartRadar FlexLine 4 28 Service Manual Part No 4417 762 Rev07 Honeywell Enraf Service Tools 17 Verify the WDM settings correct errors if any and then click Finish If there are any errors in the configuration information that you have provided then the system does not allow you to click Finish 18 On the Browser Redirect dialog box click OK he wizard redirects the Web browser to the revised process control network IP address WARNING If you are configuring the WDM to use the same process control network IP address then the wizard redirects the Web browser If you have configured the WDM using a different PCN IP subnet than the computer then you need to reconfigure the network settings of the computer to access the user interface using the IP address on the new subnet Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 29 Installation CHAPTER 5 INSTALLATION B Before starting with commissioning activities first make sure all mechanical and electrical installation aspects have been completed correctly For installation see the nstallation Guide for the SmartRadar FlexLine B n case the OneWireless Communication Option HCI 1WL is installed a lightning arrestor is integrated by default The lightning arrestor see figure below prevents the inside electronics from being affected in case of a nearby lightning strike Although it protects a
176. h the other relays the redundancy takes care that the overfill protection function will work see also FIGURE 7 24 The relays typically can stop a pump or close a valve that is used filling a storage tank See FIGURE 7 24 e Overfill safety analysis including diagnostic tests is done every second e The 2 FII DO boards are continuously checking each other for a correct functioning This is done every second In case of malfunction 2 retries are executed before the status is definitely determined The radar scans the overfill protection status every second and will react accordingly 7 7 11 4 Overfill Protection Board Actions The following table shows the important parameters for overfill protection relay contact closed relay contact opened safe situation Diagnostics Function health Board health 1 status GOOD healthy 0 status BAD UNCERTAIN not healthy force safe situation Level product level analysis product level lt threshold product level gt threshold force safe situation product level status BAD UNCERTAIN not healthy no communication with the TII XR Voltage all FlexConn monitored voltages voltage within specifications OK 0 voltage too high one or more force safe situation Counter part communication communication with other relay board 1 valid communication 0 no communication force safe situation
177. he radar zero point The radar zero point from the FlexLine with an HO4 Antenna is located at the flange of the tank separator See FIGURE 7 14 In case the 1 ball valve is used that is with antenna models H04 N1 and HO04 NA an offset must be added to the distances of the verification pins The above found verification pin distances must be entered in the following entities Entity name Explanation Verification pin physical position 1 Physical ullage of verification pin 1 with respect to radar zero Verification pin physical position 2 Physical ullage of verification pin 2 with respect to radar zero Verification pin physical position 3 Physical ullage of verification pin 3 with respect to radar zero Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 93 Commissioning FIGURE 7 14 Radar zero point offset L2 e Pin 2 Tank bottom position L3 Pin 3 b T3 E af Radar zero point and verification pins positions FIGURE 7 15 In normal product measuring position see FIGURE 7 15 the E field electrical field of the microwave is located perpendicular to the direction of the verification pins In this position the verification pins are less visible to the SmartRadar FlexLine S Tank ee separator er a positi on L locking pin Re iter Ur aT Product measuring position In verification pin measuring posi
178. he unprovisioned SmartRadar FlexLine field devices that are in the factory default state start appearing in the Selection Panel Note that if you do not accept or reject the devices within 60 minutes the devices automatically disappear from the user interface 4 To filter the SmartRadar FlexLine field device list On the ribbon bar in the Filter group click Device Status gt Un Provisioned The unprovisioned devices appear in the Selection Panel The extended Selection Panel enables you to view the available device parameters The device establishes a communication link with the access point after it attains the unprovisioned state This link persists even if the device is not provisioned using the connected access point If the SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 NOTE NOTE NOTE device needs to be provisioned using a different access point reject the device and then delete it from the user interface so that the device can rejoin through a different access point for provisioning Select the required SmartRadar FlexLine field device in the Selection Panel or the map view and then click Accept on the ribbon bar You can select multiple access points using the Selection Panel or the map view Use SHIFT click to select multiple items in a successive list Use CTRL click to select multiple items not in succession
179. holding registers These registers are two bytes wide and can be used for various purposes Some registers contain configuration parameters where SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning others are used to return measured values temperatures and so on to the host The holding registers start counting at 40001 They are addressed in the Modbus message structure with addresses starting at O Byte order in Modbus registers For data type that is long and float IEEE 754 the 32 bits are devided over two 16 bits registers Reference Long and Floating point IEEE 754 little endian address 0 Byte 1 address 1 Byte 2 address 2 Byte 3 address 3 Byte 4 Long and Floating point IEEE 754 Modbus presentation big endian the word swapped and the byte swapped Lo Byte 4 Hi Byte 3 Lo Byte 2 Hi Byte 1 Register x Register x 1 e The first table that follows contains all gauge data in fixed point format starting at 0x0000 A scaling factor needs to be applied here e The second table contains all gauge data in floating point format starting at 0x1000 No scaling to be applied here Floating point IEEE 754 Signed integers two s complement 7 3 3 5 1 Fixed Point Format Gauge Data parameter Modbus address hex Modbus Address dec No of registers Conversion Interpretation NO Product Level 0x0000 SD40001 ME
180. ice firmware For more information regarding the Engauge service tool refer to the Service Manual SmartRadar FelxLine Perform one of the following methods to upgrade the firmware based on the boards which need to be upgraded 1 The sensor boards TII XR FCI HT FII VT FII SMV FII RTD HCI GPU HCI BPM and FIl DO can be upgraded through the Engauge tool using the protocol tunnel 2 HCI TWL CAN 1WL board can also be upgraded through the OneWireless user interface through the Application Firmware Upgrade The HCI 1WL CAN 1WL board should not be upgraded using the Engauge tool This results in the SmartRadar FlexLine field device dropping from the network permanently and it also damages the card Considerations Following are some of the considerations for upgrading the device firmware e You can upgrade only the application firmware or radio firmware of a device at a time You can upgrade only the firmware of three devices simultaneously from the OneWireless user interface e Starting the radio firmware upgrade operation of lower hop and upper hop devices simultaneously results in the failure of upgrade operation of the lower hop device When the devices are in different hops it is recommended to perform the upgrade of only one device at a time Upgrading the radio firmware of a device which routes communi cation between other devices results in communication failure To upgrade the SmartRadar FlexLine fi
181. igned int 8 bits Non Volatile lt 0 gt PV Link Board Sensor Value link Brd SVAL Enumeration Non Volatile lt PV_LINK gt SV Link board ID linked Brd ID Unsigned int 8 bits Non Volatile SV Link board instance linked Brd IN Unsigned int 8 bits Non Volatile SV Link function instance Polling Address linked Brd FI Polling Address Unsigned int 8 bits Unsigned int 8 bits Non Volatile Non Volatile HART PV unit code PV Unit Code Enumeration Non Volatile UNKNOWN Upper Transducer Limit Upper Tran Limit Float Non Volatile Lower Transducer Limit Lower Tran Limit Float Non Volatile Transducer Serial Number Transducer Sr No Unsigned int 32 bits Non Volatile 123 Function Board Specific Communication 6 148 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning PV Lower range value SmartView Display Lw Range Value Data Type Float Non Volatile Default PV Upper range value Up Range Value Float Non Volatile Analog Output mode HART Mode Enumeration Fixed 4 20mA Standard 4 20mA Non Volatile Standard 4 20mA Burnout Value Burnout Value Float Non Volatile Burnout Behavior
182. ime 16 21 zal Use Duration Days ra Hours Authentication Device Transfer Mode C ActiveSync InstallerD CIR Drive IG D isct Dawes Memory Card Clear All Transfer Keys Read Data Sample screen of the Key Server Manager ange SmartView 7 4 4 Removing a Radar From the OneWireless Network To remove a radar from a OneWireless Network the security key information must be removed from the radar To prevent this from happening by accident this functionality is only available throuugh the SmartView To erase the security key information 1 Go to Menu gt Commands Enter the password 2 3 Go to the HCI 1WL 4 Select Board and issue the Restore Default command 7 4 5 Commissioning the HCI 1WL in the OneWireless Network for R120 7 4 5 1 Introduction When the authentication process is completed the SmartRadar can be commissioned in the OneWireless network SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Commissioning Before you continue with this step familiarize yourself with the Wireless Builder configuration tool for the OneWireless network For a detailed operation guide for the Wireless Builder Refer to the OneWireless Wireless Builder User s Guide R120 With the Wireless Builder you can create delete commission load and unload the SmartRadar just like any other OneWireless devices You can also activate and inactivate transduce
183. ine field device interface s td Y To configure Interface Summary and Interface Object Parameters 1 On the Selection Panel select the field device 2 On the Property Panel expand Interface Summary and Interface Object Parameters ED D7 2 slot OR CH20 VENDOR O Y Interface Summary Description Flexconn Instrument A 10 GPU Instrument Address 10 CIU Address Emulation Disa olac CIU Instrument Address 0 GPU Publish Record En 3 Under Interface Summary enter the following read write parameter details a Name Type the required name for the channel b Description Type the required description for the channel Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 17 Configuring the OneWireless Network Components for R220 AN A WARNING WARNING 6 5 2 4 Under Interface Object Parameters The following details are displayed a Flexconn Instrument Address The address of the instrument for FlexConn messages Each instrument must have a unique FlexConn address b GPU Instrument Address The address of the instrument for GPU messages Each instrument must have a unique GPU address C CIU Address Emulation The status of CIU Address Emulation Enabled or Disabled IF CIU Address Emulation is Enabled the device will not communicate with CIU Prime Instead it communicates directly with WDM d CIU Instrument Address The CI
184. ing details in status and status codes Status BAD Status Category GENERAL HARDWARE FAIL Status Code DAC READ BACK FAIL e Active and Passive mode of operation for Loop current e Multi drop mode supported to connect more than one HART compatible device on HART bus For operating the device in Multi Drop mode user needs to select the polling address to a non zero value Making the polling address to a non zero value makes the output current mode to Fixed 4 20 MA 4 mA fixed Non zero polling address will automatically make the output current mode to Fixed 4 20 MA Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 145 Commissioning All the HART compatible devices connected over the HART bus must have different polling addresses Multi drop mode is supported only in Passive mode of loop configuration When the output current mode is set to Standard 4 20 MA the polling address of the device must be made zero e When the device is not in multi drop mode STANDARD 4 20 MA mode selected then the output current follows the changes in linked PV value e Scanning of each linked available PV SV TV and QV on the CAN bus with frequency of 1 Hz That means all the available linked variables are scanned every 1 second e The analog output is refreshed every 1 second even if there is no change in the scanned variables So the watchdog for analog output is automatically implement
185. is is valid for both the PV and the SV e Configurable Transducer block 4 can represent parameters with variable dimensional units The following parameters are supported Level Temperature Pressure Density Current or NO UNIT This is valid for both the PV and the SV In wireless builder these limitations must be taken into account when changing the units index for both the PV as the SV If you select a dimensional unit that is not supported by the Transducer block then an error message appears The Units Index for the PV is available on the Ranges tab SmartRadar FlexLine Part No 4417 762 Rev07 6 48 Service Manual Honeywell Enraf Commissioning The Units Index for the SV is availabke on the Other tab This tab has a different layout than in a standard transducer block and is described below w Wireless Builder Online File Edit View Field Devices Window Help Online o xj HIR wsa 274 d 390 OWL Demo E AMBIENT TEMPA CONFIG TB2A B cONFIG TB4A Bj TEMP DETAILSA Bi RADAR LEVEL Entis I_AMBIENT_TEMPA E TEMP DETAILSA Bi RADAR LEVEL Ms Eb wsa 274 980 OWL Demo AMBIENT TEMPA _CONFIG_TB24 _CONFIG_TB4A _TEMP_DETAILSA RADAR LEVEL a Entis I zk Onli L AMBIENT TEMP HONEY WELL ENRAF SMARTRADAROOOAO1 1_CONFIG_1TB2 Block CONFIG_IB2A Parameters Online kJ TEMP DETAILS RES Ranges Alarm Configura
186. is used for water ullage calculation floating point number lt X X X X gt The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The length of the 765 VITO water probe 4 thresholds for activating a related alarm status in the Primary Value Value Range floating point number lt X X X X gt floating point numbers lt X X X X gt Default lt 0 5 gt lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 6 169 Commissioning Explanation Value Range Default Alarm test Activates and selects at the No Alarm No Alarm Temm same time the Alarm test if High High alarm bd enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set Function identification The current module s 13 characters Water level lt y function name This bd function is visible on the SmartView display 7 11 4 Commissioning Check After having checked set all before listed entities make sure Engauge ta
187. its for the level TB and temperature units for the Temperature TB Note For supported units see 7 4 5 2 8 Decimal Not used in the SmartRadar FlexLine Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 43 Commissioning 7 4 5 2 4 3 Alarm Tab The Alarm tab contains the various alarm settings High high High Low and Low low Wireless Builder Online File Edit View Field Devices Window Help pe xele amp JAR Root GA wsa 274 Bj 990 DwL Demo AMBIENT TEMPA CONFIG TB2 _CONFIG_TB44 TEMP DETAILSA Cg RADAR LEVEL i i E Entis AMBIENT TEMPA TEMP DETAILSA Gg RADAR LEVEL kv B SMARTRADAROO_275 fole Library HBI SYSTEM HBS HONEYWELL S HONEYWELL ENRAF Bj SMARTRADARODDAD L AMBIENT TEMP Zi AVG PRODT TEMP CONFIG TB1 _CONFIG_TB2 _CONFIG_TB3 _CONFIG_TB4 OBSVD DENSITY Zi PRODT PRESSURE RELAY OP1 RELAY OP2 RELAY OP3 RELAY OP4 J TEMP DETAILS VAPDUR PRESSURE BA 1 vaPnIIR TEMP i m Library HONEY WELL ENRAF SMARTRADAROOOAO1 1_TEMP_DETAILS Block I_TEMP_DETAILSA Parameters Online Main Ranges Alarm Configuration Other Other High High Alert Alert Disable R fi E 022 Alert Priority In Alarm Alarm Limit Low Alert Alert Disable Alert Priority Q In Alarm Alarm Limit High lert
188. k drawing and the measured position of the pins are compared and a correction is applied After the SmartRadar FlexLine is placed in the normal product measuring mode the measurement is automatically corrected for the found verification pin positions FIGURE 7 13 illustrates the correction method for verification pins Once the position of the verification pins is determined the FlexLine can be switched into verification mode to verify the measured and corrected distances with the real pin positions SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning FIGURE 7 13 If the correction is properly made both values of each of the three pins should be equal to each other B 6 E o O amp Interpolated 4 5 lt x an 0 2 Level 10 18 Pin 1 Pin 2 Pin 3 Ullage m Ullage correction using the verification pins NOTE Engauge SmartView If the product level in the tank is above pin position 1 or below pin position 3 the correction is extended by the following estimation e above pin1 there is an interpolation from the radar zero point no correction to the position of pin 1 with its correction below pin 3 the correction found at pin 3 is valid for the range below pin position 3 At installation of the verification pins the distances of the pins towards the flange of the stilling well L1 L2 and L3 are noted The FlexLine measures ullage from t
189. ke care of the following Make sure that the power to the device is switched off before you open the covers of the device Failure to do so may cause danger to persons or damage the equipment All covers of the device must be closed before switching the power on again Treat the flange surface of the cover and the housing with care Keep the flange surface free of dirt The O ring must be present and undamaged Closing of the Instrument Cover flanged joint must be cleaned before closing The closing flange bolts of the lid of the SmartRadar FlexLine must be fastened with a torque of 15 5 Nm Tools Use non sparking tools and explosion proof testers Use suitable explosion proof tools for example testing devices Working Environment Hazardous Area Potential Electrostatic Charging Hazard Avoid generation of static electricity In case a OneWireless SmartRadar FlexLine is installed do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharging of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere Safe Area Avoid generation of static electricity Make sure no explosive gas mixtures are build up in the working area SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Safety 2 7 1 5 Required Skills WARNING The technician must be trained and qualified to sa
190. l Conditions 0 0 00 aa eee 2 2 24 LIDI pecs ee aed eee ee Sue eee ea ce he ee Se ee eee ee 2 2 2 0 CADP dace eos oe we eR edd eed ee eae eee ee 2 3 2 6 Personal Safety xa vsxe uh RU REOR E RR cetaceans Hetaowh tants 2 3 2 7 Warnings and Cautions eelee eee 2 4 2 1 General 0 0 elena 2 4 2 1 1 Opening of the Instrument llli 2 4 2 7 1 2 Closing of the Instrument lille 2 4 NE NCHBDLS 234 4 15 ec nantes hobo eee one Sol Oe ue Ss SSR a os 4 eae 2 4 2 1 4 Working Environment 0 0 0 0 eee ees 2 4 2 1 5 Required SkillS 0 0 00 0000 cc ee eee nes 2 5 2 8 Commissioning and Maintenance 0 000 eee ees 2 5 2 9 Accordance to Regulations 0 00 cee es 2 5 2 9 1 Explosion Safety 0 0 0 0 eee 2 5 2 9 2 Compliance to radio communication equipment approvals 2 7 2 9 2 1 R amp TTE Radio amp Telecommunication Terminal Equipment 2 1 2 9 2 2 FCC Federal Communication Commission 0000 cee eee 2 7 2 9 2 3 IC Industry Canada seis seseris ote sc doe decors kee wee heal ewe ade 2 8 2 9 3 EN302372 1 ANNEX B ciel m daw eet aw decane wean ds 2 9 2 9 4 Low Voltage Directive llle 2 9 CHAPTER 3 System Architecture l llli 3 1 3 1 SmartRadar FlexLine Architecture for R120 and R220 3 1 3 2 FlexConn Modules eleeeeeeee nn 3 4 3o ENICS ERR ERIT e
191. l Honeywell Enraf Commissioning 7 5 5 2 4 OneWireless User Interface 7 5 5 2 4 1 Configure field device properties The Field Device Summary displays the general details of the field device For more information regarding the details to configure the tag name and description refer to the Click Reset Statistics to reset all the ENRAF interface statistics section ED 07 2 slot OR Field Device Summary Tag Name ED 07 2 slot OR Status Joined Description Default Map D efault Map 7 Identification Vendor Honeywell Model Enraf SmartRadar Serial Number SFFFFFFFFFFFFFFF Radio Revision OW220 1 68 0 Sensor Revision SmartRadar FlexLine ve Template Type Installed Template Revision 1 154100 Network Address IPv6 Address FE80 0040 8456 0000 EUIS 0040845600000010 Network Address 14 Primary Parent MNBBR_ amp 3 Primary Address 3 Secondary Parent Secondary Address 0 Routing Level 1 154100 Time Synchronization Time Master Tag Name MMBBR 83 Time Master Address 3 Primary Parent MNBBR 83 Primary Address 3 Secondary Parent Secondary Address 0 Time Distribution Level 1 7 5 5 2 4 2 Configure Mode and Scale Configure the Mode and Scale entities for the SmartRadar FlexLine field device channel For more information regarding the configuration of the mode and scale entities refer to the Configure Mode and Scale section Part No 4417 762 Rev07 S
192. l SmartRadar FlexLine field device messages from the RS 232 serial port to the Ethernet port of the WDM To configure Standard Serial Tunnel settings on the Lantronix device 1 From the Start menu open Lantronix Devicelnstaller Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 21 Configuring the OneWireless Network Components for R220 2 In the Lantronix Devices tree on the left pane select the Lantronix Xpress DR or Lantronix Xpress DR IAP device name 3 Onthe Telnet Configuration tab click Connect When prompted press Enter to go to the setup mode 5 On the Main menu press 1 on the keyboard to configure channel 1 and set the configuration parameters as follows Baud Rate 19200 I F Mode 4C Flow 00 Port Number 34568 Connect Mode CC Datagram Mode 01 The Remote IP Address can be entered only when the Datagram Mode is set to 01 Remote IP Address IP Address of the WDM Remote Port 55598 Packet Control 00 Send Character 1 00 Send Character 2 00 6 Press 9 on the keyboard to save and exit the Lantronix main menu SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning CHAPTER 7 COMMISSIONING 7 1 NOTE Engauge SmartView Wireless Builder Key Server Manager General Introduction This chapter provides an overview of the commissioning information as per the Fl
193. larm or Low Low alarm Alarm test is a parameter command and the command will be executed when the parameter is sent to the gauge When the command is given the corresponding alarm will be set for 1 minute Engauge SmartView 7 6 2 6 Compensations 7 6 2 6 1 Filtering The gauge contains an output filter for both radar innage and radar ullage The higher the Filter averaging constant the more damping on the radar innage and radar ullage values The filter also introduces a lag between actual ullage innage and filtered ullage innage when the product level is changing The higher the Filter averaging constant the larger the lag The minimum Filter averaging constant value is O no filtering the maximum Filter averaging constant value is 99 For the general filter behavior see FIGURE 7 12 Exponentially weighted moving average filter 5 9 5 25 5 2 9 15 Ullage m 5 0 4 95 D i i i 0 20 40 60 80 100 120 Time s FIGURE 7 12 Filtering characteristic example level change 5 mm s Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 91 Commissioning In the table below some filtering figures are given Filter averaging approximate Maximum lag Maximum lag constant bia ae ad s distance 50 1 4 0 1 0 1 dL s 70 1 8 0 25 0 25 dL s 90 3 1 1 dL s 95 4 5 2 2 dL s 98 T 5 9 5 5 dL s 99 10 11 11 dL s 7
194. ld will now be approached as low alarm below Low alarm and Low low alarm with the relevant hysteresis behaviour Set the other relevant entities The Overfill Protection Status entity shows the Overfill Protection Status of each FII DO board lt H gt Healthy lt W gt Gauge alarm Warning lt O gt Overfill alarm With the Safety shut down timer entity the user can set the time that a safe shutdown will be forced when only an error or failure in one relay chain is detected Default value lt 0 gt Safety Shutdown Timer DISABLED This is an enhanced safety function When one potential fail situation is detected in one chain the other chain will be forced to fail safe contacts opened after the safety shut down time Philosophy the first detected fail will not result in a shut down directly but should be solved within a certain time e If the Safety shut down timer is enabled so value 0 then operation can continue with one branch till second fault is detected 6 116 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning In other words this means In case an anomaly is deteced by the internal gauge diagnostics the gauge needs service within the time set by this timer Typical value lt 72 gt hours e f the Safety shut down time is disabled so value 0 then the customer wants to continue permanently with the other branch NOTE When the
195. less Device Manager check box b Click the Redundancy Role as required You can select either Primary or Secondary option depending on the redundancy role C In the Partner PCN IP Address box type the IP address of the partner WDM When redundancy is enabled the primary WDM is assigned physical ID A and the secondary WDM is assigned physical ID B The physical IDs are displayed in the Ul during normal operation Tagging the physical hardware with matching labels makes it easy to distinguish the WDMs later 6 Click Next The Location Settings page appears If you have selected the Redundancy Role as Secondary in the Wireless Device Manager Settings page then the Location Settings page options are disabled 7 Under Location select the Country Code The country code is used to define any location specific settings within the OneWireless Network For example radio frequency options are location SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Service Tools dependent and vary depending on the country code setting After completing the first time configuration you cannot modify the Country Code 8 Under ISA 100 Network ID type the Network ID The ISA100 Network ID is the unique identifier for the network It must contain a value between 2 default and 65535 After completing the first time configuration you cannot change the Network ID First Time Confiquration Wizard Welcorn
196. ls include the loss from the Lightning Arrestor 0 5dBm CAUTION Lightning arrestor must be in place for all instal lations e The following shall apply for antenna type frequency range appli cation usage and agency country compliance Antennas with a higher gain as shown above shall not be used Maximum overall radio output power shall not exceed 10 mW EIRP Europe respectively 100 mW EIRP USA and Canada over the full band e Industry Canada Compliance Statement This device has been designed to operate with the antenna types listed in this document and having a maximum gain of 14 dBi Antenna types not included in this list or having a gain greater than 14 dBi are strictly prohibited for use with this device The required antenna impedance is 50 ohms This device complies with Part 15 of the FCC rules and RSS 210 of IC SmartRadar FlexLine Part No 4417 762 Rev07 6 80 Service Manual Honeywell Enraf Commissioning 7 5 10 NOTE 7 5 11 7 5 11 1 Firmware Upgrade for R120 You can upgrade the radio firmware through OneWireless Wireless Builder For more details see the Wireless Builder manual in the chapter Upgrading Firmware in commissioned device Only the radio firmware can be upgraded through Wireless Builder Firmware upgrade of the HCI 1WL board and the other FlexConn boards is performed through the normal FlexConn upgrade procedures Firmware Upgr
197. m Mode to PV Monitor Set Monitor Board ID to board id of product level board Engauge SmartView Set Monitor Board Instance to board instance of related product level board Set Monitor Function Instance to function instance of related product level board Set Monitor Source to PV Set Monitor Mode to Remote Set Remote Threshold Source to HH HA LA or LL Set corresponding alarm setting of the related product level board Set Status Behavior to lt BAD UNCERTAIN gt SmartRadar FlexLine Part No 4417 762 Rev07 6 108 Service Manual Honeywell Enraf Commissioning FII DO Fallback Mode Energized De Energized Activate Deactivate commands p monitoring Bad Bad Uncertain Not used Alarm PV SV status data HH HA LA LL F4A07 0004 FIGURE 7 22 FIl DO operation mode survey Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 109 Commissioning 7 7 11 Overfill Protection Application 7 7 11 1 Introduction Because of some tank storage overfill accidents in the past there is an increased need for a qualified overfill protected level measuring system The SmartRadar FlexLine can be configured such that an adequate overfill protection level is achieved As such it is qualified as a Safety Instrumented Function SIF for overfill protection of storage tanks in the oil a
198. mand the gauge s innage or ullage value is initialized in accordance with the before programmed reference data From here the gauge will follow all relative level changes This command will only be accepted if the product level is GOOD This command also puts the SmartRadar FlexLine in accurate level measurement mode so this command MUST be given The Accept reference command can handle either a reference innage or a reference ullage level To adjust to an innage level fill in entity Reference innage to adjust to an ullage level fill in entity Reference ullage This level value is mostly obtained by a manual level measurement hand dip see FIGURE 7 10 When all values are sent to the SmartRadar FlexLine the Accept reference command can be given When an innage or ullage reference value is not available the Accept reference command must be given without filling any of these entities The SmartRadar FlexLine will now be put into accurate level measurement mode SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning FIGURE 7 10 Upper reference position Radar reference Reference ullage gt Tank bottom position Reference innage Y Tank zero dipping plate F4A07 0009 Level check entities NOTE Engauge SmartView This command does not adjust the Tank bottom position so this entity should be set man
199. martRadar FlexLine Honeywell Enraf Service Manual 4 23 Service Tools First Time Configuration Wizard Walcome WDM Configuration Migrate from R120 Wireless Device Manager Settings Location Settings Network Settings Time Settings Administrator Account Configuration Summary NOTE WARNING Do not use special characters in the Tag Name underscore is the only acceptable character After completing the initial configuration you cannot change the WDM name The Description can be up to 255 characters long Wireless Device Manager Settings visi nec d Wireless Device Manager Identification The Wireless Device Manager Name is the unique name used to identify your Wireless Device Manager within OneWireless This name may also be used to identify your Wireless Device Manager an external interfaces such as OPC uu Fe Redundancy Configuration Select the Enable Redundancy check box to configure this Wireless DeviceManager as part of a pair of redundant Wireless Device 7 Managers lv Enable redundancy for this Wireless Device Manager Redundancy Role w Primary Q Secondary Partner PCM IP Address o o o je lt Previous 5 If you need to configure redundant WDM then under Redundancy Config uration configure the following a Select Enable redundancy for this Wire
200. martRadar FlexLine Honeywell Enraf Service Manual 6 65 Commissioning ED 07 2 slot OR CHO4 AI 4 Channel Summary Mame Description Process Variable Process Value CHO4 AI 4 Value Status Actual Target Mormal Permitted EU at 100 EU at 0 99999 000000 99999 000000 Units Index Values and Trends 7 5 5 2 4 3 Configure publication rate The publication data for input and output field devices can be configured using the Input Publication panel in the Property Panel Depending on the device type a field device can have an Input Publication panel This is determined by the DD file for the field device For more information regarding the configuration of the Input publication and Output publication entities refer to the Configure publication rate section Input Publication Publication Group 1 Contract Status Active Destination CHO1 AI 1 M Channel Output Publication Publication Group 1 Contract Status Active St elimit 8 000 o7 Source wdm1i Channel CH 5 B 5 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 5 5 2 4 4 Configure SmartRadar FlexLine field device interface To configure Interface Summary and Interface Object Parameters refer to the section Configuring SmartRadar FlexLine field device 2 ED 07 2 slot OR CH20 VENDOR O0 Interface Summary Name CH20
201. meter values of the sensor cards get reflected in the OneWireless user interface as read only parameters e EU at 100 Specifies the high range PV value in Engineering Units e EU at 0 Specifies the low range PV value in Engineering Units Units Index Specifies the unit of the measurement value The value varies according to the sensor type selected for a channel For example the process value of the TII XR sensor card is displayed as CHO1 Al 1 and the Units Index is set to m 3 Click Apply After applying the changes the newly configured values appear under the Scale panel To configure Mode 1 On the Property Panel expand Mode 2 In the Target list select the mode as required The mode types available are Normal OOS and Auto 3 Click Apply Add channels to publication groups Perform the following steps to enable disable the PV publication capability of field devices To add channels to publication groups 1 On the Selection Panel select the SmartRadar FlexLine field device channel 2 On the Property Panel expand Input Publication panel Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 11 Configuring the OneWireless Network Components for R220 3 In the Channel drop down list select the channels for which data publication needs to be enabled Input Publication Publication Group 1 Contract Status Active n Rate 10 seconds Stale Limi
202. mplemented on a FlexConn module a Primary Value screen is available on the SmartView display In the left bottom quarter of the display the Primary Value s Health status is displayed Status Display Text Good Uncertain uncertain Bad bad Below the Status field the Status category is displayed Status Category Display Text actual manual manual last valid last valid stored stored instrument instrument environment environment general hardware fail hardware general firmware fail software general commissioning fail commission general calibration fail calibration general operational fail operational Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 3 11 System Architecture Status Category Display Text over range over range under range under range no data available no data un initialized no init killed killed 3 4 2 Status Entities on SmartView Select sub menu commissioning from the main menu to view the survey results of all FlexConn modules present in the SmartRadar FlexLine system Each module is Commissioned followed by an indication for the Health and the status respectively In case of an unreliable or fault situation the Information column displays an information code in addition This information code reveals the specific reason about the current status
203. n a na aaa aa aoaaa aaa ees 7 143 7 10 3 Other HCI HAO features 2 naana anaa 7 145 7 10 4 Calibration of the HCI HAO 0 0 0 0 0 0 ee 7 146 7 10 5 Board COMMISSIONING sau sack m ymo x cR R eiun iu wes See a5 as 7 148 7 10 5 1 Basic Configurable Entities Overview 0 0 0 cee eee 7 148 7 10 2 COMMISSIONING 2 zs m rm ER eS um dore EUR py eens 7 149 7 10 6 Hardware Configuration 0 000s 7 153 7 10 6 1 Jumper Allocation 0 0 0 0 00 ccc ene 7 153 7 10 6 2 Terminal Allocation 0c eee 7 153 1106 3 LED AllOGAUOM ss cn iso he a canes aoc Rear epe dos doe oe eee mes 7 153 7 11 Average Temperature amp Water Level Measurement FII VT 7 154 rM MM Dici igang eid eee oo dad hw oo yee Bee Game e ee eee ee 7 154 7 11 2 VITO Interface Types 0 0 eens 7 155 1511 29 COMMISSIONING uude Res ER EH 6000565525500 cR 24 e045 RR 7 155 7 11 3 1 Commissioning Parameters for MTT LT Probes 7 155 7 11 3 2 Commissioning Parameters for MRT or RTD lle 7 162 7 11 3 3 Commissioning Parameters for the 765 VITO Water Probe 7 168 7 11 4 Commissioning Check 0 0 00 eens 7 170 7 12 Average Temperature Measurement FII RTD 7 171 rau M VWAWOGUCUON ER 7 171 7 12 2 Some Important Settings 0 0 0 ees 7 172 7 12 3 Some Important Features 0 0 0 0 0 ce ees 7 172 7 12 4 COMMISSIONING and cutn aeq EO dg ae h
204. n by setting the Relay Mode entity to lt Energized gt or lt De energized gt respectively If the Relay Mode entity is set to lt Energized gt the relay coil will be energized when the relay state is lt Deactivated gt and the relay coil will be de energized when the relay state is Activated If the Relay Mode entity is set to lt De Energized gt the relay coil will be de energized when the relay state is lt Deactivated gt and the relay coil will be energized when the relay state is lt Activated gt Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 101 Commissioning Engauge SmartView Engauge SmartView 7 7 4 7 7 4 1 The lt Energized gt option is used for fail safe operation whereas the lt De Energized gt option is used for non fail safe operation Set each individual relay to the required configuration by selecting the proper entities See also next overview fail safe configuration is coloured Physically Configured Relay Mode Relay State Physical Result Normally Open De Energized Activated Closed NO Deactivated Open Energized Activated Open Deactivated Closed Normally Closed De Energized Activated Open NC Deactivated Closed Energized Activated Closed Deactivated Open Alarm Mode Each individual relay can operate in one out of three modes by setting the Alarm Mode entity
205. n gnd Sign gnd Sign gnd DSR DSR DSR i DSR DTR DTR DTR x DTR DCD DCD DED ye pcp Null modem link Modem link 6 5 2 1 2 RS 485 The Modbus HART and SmartRadar FlexLine ENRAF interfaces supports RS 485 For RS 485 select the serial port on which the serial cable is connected as COM2 Signal Name Pin number 9 pins Protective ground Chassis RXA 2 RXB 8 TXA 3 TXB T Signal ground 5 A Full duplex connection B Half duplex connection GIU Prima Plus DTE DGCE GIU Primae Plus DTE DGE female female Prot Gnd i Prot Gnd TXA JU TNR TNT RXA TXA ON ONENE TXB D O 0000 1d RXB TXB l AXA TxA AXA w E E W wr AXB hap KK 49 NE TXB RXB ud Sign gnd Lp Sign gnd Sign gmd sign gmd C Half duplex multi drop connection TXA p RAXA NIS e NU i NCC CS TXE A e IDOC ONAA AXE AXA f TXA RXB I TXB Sign Grd 3 RXB i RXB sign Gnd sign Gnd CIU Plus m CIU Plus 2 GIU Plus 1 female famala famala SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 6 5 3 6 5 3 1 6 5 3 2 6 5 3 3 Configure ENRAF Ethernet UDP interface You can convert Ethernet UDP interface by using a Lantronix device or a serial to Ethernet UDP driver Following are the high level tasks to be performed Bm Install and confi
206. na saews pur BUE ou I epe 7 59 7 5 3 2 Preparing the Radar 0 00 cee eens 7 60 9 9 9 AAuthienteallOli s 2 64 acidic oe ooh E an ees a ci dem doled de eS sen 7 60 7 5 4 Removing a Radar From the OneWireless Network 7 60 7 5 9 Commissioning the HCI 1WL in the OneWireless Network for R220 1 62 70 551 NMOGUCION LETT 1 62 7 5 5 2 Transducer Blocks for R220 0 0 0 0 cee 7 62 7 5 5 3 Commissioning the HCI 1WL Configurable Transducer Blocks 1 71 7 5 6 Commissioning the HCI 1WL for GPU and FlexConn Communication 7 73 7 5 7 Using the SmartView with the OneWireless Communication Option 7 16 DENARIO elei rac sa 6 ou ned ose 8 ek She ee Sead Gerad Sees oe E eet 7 76 7 5 7 2 SmartView OneWireless Status Display 0 0 0 0 002 aes 7 16 7 5 8 Radio Board Diagnostic Information and Commands 1 11 noui cc 1 11 1 0 0 2 COMMANGS 3 odrrh 0600 4463 ador eoi a Su dodo a d 7 18 7 9 8 3 Diagnostic Information 0 0 0 0 00 ene 7 78 7 5 9 Advanced Settings Transmission Power Level 7 80 7 5 10 Firmware Upgrade for R120 0 0 0 nes 7 81 7 5 11 Firmware Upgrade for R220 0 0 cee 7 81 7 9 11 1 Upgrading the SmartRadar FlexLine device firmware using Wireless Device Manager 0 00 ce ees 7 81 7 9 11 2 Upgrading the SmartRadar FlexLine firmware using the Engauge service o ECC 7 83 7 6 Product Level Measurement TII
207. nd SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning e Product level Then scroll through the list of commands and select the command Disable v pins Below an example of two reflection diagrams from product measuring mode and verification pin measuring mode and an example of the compensation sheet Reflection Diagram High Resolution Created 2011 09 12 15 30 33 Device FlexLine Tank Stillwell 90 000 a nr SP 2 E E Ri m nu mi e d 80 000 E A i g D ic Kr 70 000 60 000 50 000 5 40 000 Antenna zone product Zone f n Bottom Z 30 000 enna Reflection n 20 000 l 10 000 l 0 000 f t 0 000 2 000 4 000 6 000 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 m This diagram is generated by Engauge 2011 Enraf B V FIGURE 7 17 Product measuring mode reflection diagram example Reflection Diagram High Resolution Created 2011 09 12 15 32 07 Device FlexLine Tank StillWell 90 000 3 mt oP gi z F pii m a m wo e 80 000 EC x i w m jc KL 70 000 A 60 000 50 000 4 3 a a 40 000 aes Zone i iProduct e 30 000 1 FT 3TH Antenna Reflectio 20 000 i 10 000 4 34 0 000 t T
208. nd I O devices To configure routing assignment 1 On the Selection Panel select the field device 2 On the Property Panel expand Device Management 3 Select Routing Assignment as appropriate The following are the Routing Assignment options available Routing Disabled Disables the ability of a routing field device to function as a router The field device can function only as an I O device Routing Enabled Enables the routing field device to function as a router and an I O device The default join policy configured is Follow System Manager Policy Not Applicable Does not apply to devices that are capable of operating as access points Does not apply to devices that are only capable of operating as routers 4 Select one of the following Join Assignment options as required The Join Assignment overrides the system manager join policy This is applicable only for routing field devices Join Disabled Disables device join through this device Join Enabled Enables device join through this device Follow System Manager Policy Enables the device to follow the system manager join policy Device join through this device depends on the configured system manager join policy The Join Status is a read only parameter that indicates the resultant join state for all the devices Access Points FDAP access points and FDAP routers have the Join Assignment permanently set to Join Enabled e Non
209. nd gas industry to a SIL 2 level The safety parameters are within the range of SIL 2 if the following conditions are met The SmartRadar FlexLine uses the Overfill Protection Appli cation with the dual redundant configuration of the FII DO as described in this manual and e All relevant entities are commissioned as decribed in this manual 7 7 11 2 Essential FlexConn Boards The essential FlexConn boards for an overfill protection application are e FII DO 1 e FII DO 2 e TII XR e PSX 7 7 11 3 Application Principle e n order to achieve the correct SIL 2 SmartRadar FIl DO modules are combined into a special safety configuration For this special configuration only relay 3 and relay 4 are used For their locations see FIGURE 7 23 250 VAC 3A ca 40 VDC 3 A 125 VAC 0 5A ca 110 VDC 0 3 A 250 VAC 3A pE ca 40 VDG 3 A TREE E 125 VAC 0 5 A A MS NEC ca 110 VDC 0 3 A F4A10 0001 FIGURE 7 23 Locations and ratings of the Electro Mechanical Relays on the FIl DO board 1 SIL Safety Integrity Level SmartRadar FlexLine Part No 4417 762 Rev07 6 110 Service Manual Honeywell Enraf Commissioning The relays must be set to Normally Open jumper see 7 7 3 1 and Normally Energized configuration parameter see 7 7 3 2 e In anormal situation the relay contacts are closed Relays 4 are used to increase the availability if a problem is detected wit
210. ne Service Manual Honeywell Enraf Part No 4417 762 Rev07 Commissioning 7 4 5 2 7 Relay Output Transducer Block Settings The Relay output transducer blocks are standard Binary Output transducer blocks In contrast to all other transducer blocks which are Analog Input transducer blocks There are 4 relay output blocks each representing one of the 4 relays that can be installed in the SmartRadar FlexLine These transducer blocks can be used to remotely control the relays provided these relays are programmed as remote controllable in Engauge For more information about the block refer to the figure and the table below which describes the important parameters Wireless Builder Online File Edit View Field Devices Window Help Online mE GA wsa 274 wsa 274 Bj 390 DwL Demo dj 990 OwL Demo AMBIENT TEMPA B AMBIENT TEMPA CONFIG TB2A E CONFIG TB2A CONFIG TB4A CONFIG TB4A RELAY OP1 RELAY OP1 TEMP DETAILSA Bl TEMP DETAILSA Gg RADAR LEVEL B RADAR LEVEL daa m A HONEYWELL ENRAF SMARTRADAROOO0A01 1 RELAY OP1 Block RELAY OP1A Parameters Online Jd ow Entis r Entis _AMBIENT_TEMPA Main Configuration AMBIENT TEMPA TEMP DETAILSA Bl TEMP DETAILSA Gg RADAR LEVEL Name IELAY DP1A B RADAR LEVEL n Ely Spee bere cad Associated Device 990_O WL_Demo Actual Mode oos Normal Mode AUTO v Permitted Mode iv 00S d
211. nformation B good B uncertain mE bad The following table provides information about the status category that is the general reason why the status is good uncertain or bad SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf System Architecture last i actual manual alid stored instrument environment Status Status Category actual manual last valid stored instrument Uncertain environment general hardware fail general firmware fail general commissioning fail general calibration fail general operational fail over range data available under range data available no data available un initialized killed The following tables provides information about the status code and the specific reason why the status is good uncertain or bad This information is presented as an information number coupled with a textual description of this specific situation under range over range m Each board implements health as generic information based on the function s health s B Each function implements health as generic information m Each sensor and digital I O function implements an entity called Primary Value which in addition to the actual measured value also contains a health status Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 3 9 System Archit
212. nicate with one another The communications protocol is built as an open system to allow all field devices and equipment that are built to the OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to become an industry standard for automation systems In the OneWireless network devices like the Smartradar FlexLine publish their measuring values autonomously at the network Through an OPC server connected to gateway s the data is made available for further use The Honeywell Enraf GPU and FlexConn protocols are implemented for communication with Honeywell Enraf Tank Inventory Software systems For example Entis Pro Entis XL and Entis XS Additionally these protocols enable communication with configuration and diagnostic tools such as Engauge These protocols are implemented in the same way as in the HCI GPU and HCI BPM Therefore they only support the same limited set of GPU records and items Potential Electrostatic Charging Hazard Do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge the antenna surface to a person or a tool that could ignite a surrounding hazardous atmosphere Adding a Radar to the OneWireless Network Introduction Before a radar is visible in the OneWireless network it must be supplied with a correct network security ke
213. ning Give command Enter Calibration Mode Give command Calibrate Analog Output at 4mA Measure actual output current through the loop resistor using a current meter Enter this value in the Analog Output at 4mA entity Give command Calibrate Analog Output at 18mA Measure actual output current through the loop resistor using a current meter Enter this value in the Analog Output at 18mA entity Give command Exit Calibration Mode to exit the calibration mode These calibration data are used to calculate the analog output current for the Primary Value PV Untill calibration has been carried out the Health status of the PV and the analog output function will be Status BAD Status Category STATUS CATEGORY BAD GENERAL CALIBRATION FAIL Status Code CALIBRATION SET POINTS NOT CALIBRATED Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 147 Commissioning 7 10 5 Board Commissioning 7 10 5 1 Basic Configurable Entities Overview PV Link board ID Basic configuration entities of the HCI HAO board which are configurable by using SmartView are listed in the following table SmartView Display PV linked Brd ID Data Type Unsigned int 8 bits Non Volatile Default PV Link board instance linked Brd IN Unsigned int 8 bits Non Volatile PV Link function instance linked Brd FI Uns
214. nitor Board ID gt 1 and 2255 Monitor Board Instance gt 0 and 77 Monitor Function Instance gt 1 and lt 15 Time Setting O Threshold value entered Hysteresis value entered True Monitor Board ID 1 or 2255 Monitor Board Instance lt O and gt 7 Monitor Function Instance 1 and gt 15 Time Setting 4 O Threshold value entered Hysteresis value entered False Not In Use N A True Fallback Mode N A N A False Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 107 Commissioning 7 7 9 Board Commissioned Entity The Board Commissioned entity will display either True if all functions are commissioned or False if any of the functions are not commissioned 8 f the Board Commissioned entity displays False check each function Engauge parameter again Use the table from 7 7 8 SmartView 7 7 10 Fail safe Level Application Following steps include all commissioning aspects settings for the Fail safe level application The corresponding jumper of the concerned relay must be in the Normally Open NO state default setting NOTE In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing See also section 7 7 3 1 Set Operation Mode to Alarm Mode Set Relay Mode to lt Energized gt Set Alar
215. ns only one entity Function identification With this entity you can change the function name which is available on the SmartView Primary Value screen and in Engauge Part No 4417 762_Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 3 15 Service Tools CHAPTER 4 SERVICE TOOLS 4 1 SmartView 4 1 14 General The SmartView is the basic tool in which you can communicate with the SmartRadar FlexLine modules Open keyboard contacts may be dangerous in an explosion hazardous environment The SmartView is built up as a totally shielded explosion safe tool 4 1 2 SmartView Versions The SmartView can be delivered in three versions m SmartView fixed on the instrument B SmartView as a tank side indicator stand alone B A portable SmartView fixed on the instrument as a tank side indicator as a portable tool ESF07 0027 FIGURE 2 1 The 3 different SmartView options 4 1 3 Connections Within a hazardous environment connecting or disconnecting electrical equipment is dangerous because of the sparking risks The portable SmartView however is designed such that it may be connected disconnected within a hazardous zone The fixed version SmartViews integrated within the instrument or tank side mounted contain pre installed fixed connections Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 1 Service Tools 4 1 4 SmartView Controls The SmartView
216. nsity related GPU records and items are displayed Decimal separator point comma point The decimal separator in which GPU related records and items are displayed Level type lt innage gt lt ullage gt lt innage gt The level related GPU records and items can be shown as an innage or ullage Note e Innage is the level of the product measured from the bottom Ullage is the level of free space from the roof till the product Password gt 6 characters lt ENRAF2 gt Password for entering the protected level Note Some settings reside under the protected level Function identification Engauge SmartView gt 13 characters lt BPM slave gt The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure you check the following e The Board Commissioned and the BPM slave Commissioned entities are True The Board Health and the BPM slave Health entities are GOOD SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning 7 3 Enraf GPU FlexConn Modbus Protocol HCI GPU 7 3 1 Introduction FIGURE 7 2 The Host Communication Instrument Gauge Processing Unit HCI GPU board is a communication module for the instrument gauge Du nm JP9 RS 422 terminator
217. nsure the OneWireless Network is operational including running Key Server Key Server Manager KSM software and at least 1 multi node Manager configured as gateway Use the KSM to write security information to a memory card See the Key Server Manager manual for instructions on how to use the key server For a sample screen see FIGURE 7 5 3 Insert the memory card into the memory card slot of the HCI 1WL device 4 Make sure to fully close the device if it is installed in an explosion hazardous area 5 Switch on the device N The device will now automatically join the OneWireless network You can follow the authentication joining process by navigating to the correct page on the SmartView see 7 5 7 1 Or by using Engauge see 7 5 8 1 if there is also a wired connection available If the message NOREDUN or CONNECT does NOT become visible the authentication failed f authentication failed verify that the wireless network is operating correctly and try again with a new security key Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 37 Commissioning FIGURE 7 5 Key Server Manager Operation 1 Configure AD Authentication Devices Authentication Device Wireless Nodes Network Parameters Event Log Default WFN_ID Freq Hopping ID fo Freg Hopping Mode fus Channel 1 Keys DS IP Address Number of Keys s 192 168 254 200 Keys Expiration Use Date T
218. nt gauge the following entities can be set by using either Engauge or SmartView By using the following table check each entity for correctness Engauge SmartView Value Range Default Value Explanation FlexConn Modbus protocol switch lt FlexConn gt lt FlexConn GPU gt If production test lt Modbus gt configuration and or service tools are to be used switch to the FlexConn protocol by selecting lt FlexConn GPU gt Baudrate 1200 19200 Communication speed 2400 4800 9600 19200 38400 57600 115200 Turn around delay 0 2000 ms The turnaround delay is the minimum time the HCI GPU waits before starting to answer the host Parity Odd User can have different Even parities depending on the None application lt Stopbits gt 1 lt gt Modbus slave address lt 1 247 gt On a site there can be multiple gauges connected through the RS 485 physical link and hence different CAN RS boards can be identified by unique slave addresses However note that RS 485 supports only 32 devices in multidrop and so must be the addresses Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 11 Commissioning Name Value Range Default Value Explanation Modbus register address offset lt 0x0000 0xEE00 gt lt 0 gt As per Modbus function code 03 supports 0000
219. o 6 one 7 Zero SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 3 3 6 5 Vapour Room Pressure Five registers contain the bit coded Vapour room pressure and observed density status The status information is coded such that an ASCII code for a character is generated The 8 bits ASCII coded character is placed in the Low byte of the register the High byte remains empty zero Vapour Room Pressure status Meaning bit O General option board fail 1 Low level alarm 2 Low low level alarm 3 High level alarm 4 High high level alarm 5 Level time out 6 one f Zero bit O P1 exceeds min max trip pressure 1 P2 exceeds min max trip pressure 2 P3 exceeds min max trip pressure 3 Exceeding range P1 4 Exceeding range P2 5 Exceeding range P3 6 one f Zero bit O Fail P1 1 Fail P2 2 Fail P1 3 Manual P3 used 4 Last valid P3 used 5 Manual level used 6 one f Zero bit O Last valid density used 1 Manual density used 2 High density alarm 3 Low density used 4 HTG level fail 5 No previous store command 6 one f zero bit O Manual gas density used 1 Level below LN 2 Last valid level used 3 Invalid level reading 4 4 API underflow overflow or negative density 5 Zero 6 one f Zero 7 3 3 6 6 Observed Density See 7 3 3 6 5 Vapour Room Pressure
220. o 108 Register value Hi 110 Register value Lo 110 Function Starting Address Hi Starting Address Lo No of Registers Hi No of Registers Lo Function code 05 Write single coil Coils are located in the memory range 0 0000 0 FFFFH The value of a coil can be forced to FFOOH ON or OOOOH OFF The query message specifies the coil reference to be forced Slave address 8 bits Function 05 8 bits Coil address 16 bits Force data 16 bits CRC check 16 bits The normal response is an echo of the query returned after the coil state has been forced Function Function Output Address Hi Output Address Hi Output Address Lo Output Value Hi Output Value Lo Field Name Field Name 05 Slave Coil Function 05 Force data CRC check address 16 bits address 8 bits 8 bits 16 bits 16 bits 7 3 3 3 Commisioning Notes While commissioning ensure the following e For gauge configuration gt FlexConn must be used For data monitoring and certain gauge commands gt Modbus can be used e A changeover is done by the protocol switch Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 9 Commissioning Protocol switching is bound to the following e Engauge only supports GPU FlexConn to Modbus switching Once the HCI GPU is in Modbus mode Engauge cannot execute any modifications as Engauge does NOT support M
221. oard Linked Primary Value PV SV value of linked PV board in the set unit code Linked Secondary Value PV value of linked SV board in the set unit code Linked Tertiary Value Linked Quarternary Value PV value of linked TV board in the set unit code PV value of linked QV board in the set unit code Function Part Board Function Board Specific Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 151 Commissioning HART SV unit code Explanation Unit code for linked SV Default Value UNIT CODE UNKNOWN HART TV unit code Unit code for linked TV UNIT CODE UNKNOWN HART QV unit code Unit code for linked QV UNIT CODE UNKNOWN Configuration changed Counter Increments every time the configuration is changed lt 0 gt Device ID Same as Enraf Serial number This is a unique number to every board Device Type Device type registered with the HART Communication Foundation Manufacturer ID Number Manufacturer ID registered with the HART Communication Foundation Number of Preambles Number of preambles required for a request from the HART master Number of Response Preambles Fixed Current Value Number of preambles in the HCI HAO response stream Fixed analog output current set by HART command 40 0 Loop Current Mode
222. odbus communi cation This scenario may be found at a first time installation or during servicing issues e SmartView supports both GPU FlexConn to Modbus and Modbus to GPU FlexConn switching at any time the actual protocol type being visible real time Suitable on issues in the field e With the data monitoring the Modbus host can issue certain commands such as Overfill test Reset Alarm Test and Modbus to GPU FlexConn switching t is recommended to disconnect the SmartRadar FlexLine from the Modbus communication link when using Engauge with the GPU FlexConn protocol Switching possible from Engauge GPU FlexConn gt Modbus SmartView GPU FlexConn gt Modbus Modbus gt GPU FlexConn Modbus command Modbus gt GPU FlexConn For example with ModTest screen example of Daniel Europe Ltd below To switch from Modbus to GPU FlexConn the following must be performed e Set Function 5 Address 1 Value 1 Activate by pressing the Po11 button TX Data Poll 1 Comm Setting anne Protocol RTU Glave Addr Mode Master Functor Comms Port Start Addr Baud Rate 19200 Panty Odd Poll Int 5 Handshaking None Current Poll Single Sequenced Reply Time 5 C Continuous Points SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Commissioning 7 3 3 4 Commisioning For a correct functioning of the HCI GPU module in an instrume
223. odbus protocols can be used when the SmartRadar FlexLine interfaces to a DCS or SCADA system r r Experion HS m Server Station 1 32 Lage or dual Ethernet SmartRadar CELLET E m HC900 Serial Serial Modbus Modbus segment segment 1 32 1 32 SmartRadar SmartRadar FlexLine FlexLine FIGURE 7 3 Typical example of a SmartRadar FlexLine in a Modbus topology 7 3 2 Specifications System Specification Typical TurnAround Delay TAD 35 ms Maximum TAD 65 ms Refresh rate of 32 FlexLines on one link 5 76 sec scan rate of 180 ms SmartRadar FlexLine Part No 4417 762 Rev07 6 6 Service Manual Honeywell Enraf Commissioning 7 3 3 7 3 3 1 7 3 3 2 Refresh rate of 32 FlexLines on one link 4 80 sec free running host mode no scan rate setting e Recommended minimum host settings Time out gt 65 ms assuming time out measurement resets at start of slave message Scanrate 180 ms Note 100 register 19K2 baud Commissioning the HCI GPU Modbus Protocol Introduction The Modbus protocol is developed by Modicon and is used to establish master slave client server communication between intelligent devices Modbus is a de facto open standard and the most widely used network protocol in the industrial manufacturing environment There are different types of Modbus The most common is Modbus Remote Terminal Unit RTU which is based on se
224. oduct Level Level Y TILXR or FCHHT FIPVII X Band radar CAN Bus FIGURE 7 29 Floating roof or free venting tank HIMS density measurement system diagram SmartRadar FlexLine 6 124 Service Manual Part No 4417 762 Rev07 Honeywell Enraf Commissioning TABLE 6 1 As an alternative function the FCI HT board also allows the connection of up to 5 generic HART sensors operating in multi drop digital mode or one generic HART sensor operating in analog mode In the multi drop digital mode situation one or two of the generic HART sensors can be P1 Pressure or P3 Pressure providing product pressure and Vapour pressure respectively but no HIMS density calculation will be available The HART sensors and HIMS density measurement are allocated to a function number in the FCI HT software See table below FlexConn Function Device Type Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density FlexConn function allocation Function 1 is exclusively reserved for P1 pressure Function 2 is exclusively reserved for P3 pressure and Function 8 is exclusively reserved for HIMS density calculation Only one of each type of HART device can be allocated to a function Therefore this limits the number of HART devices of each type that can be fitted Example 1
225. oes beeen he 9E eek CR ed 7 175 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf 7 12 4 1 Commissioning Parameters for 1 or 2 RTDs 3 and 4 wire Temperature Calculations 0 000 eee ee 7 175 7 12 4 2 Commissioning Parameters for MPT Temperature Calculations 7 176 7 12 4 3 Commissioning Parameters for MRT Temperature Calculations 7 176 7 12 4 4 Commissioning Parameters for All Types of Probes 7 177 7 12 5 Commissioning Check 0 0 00 eee ees 7 181 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 1 7 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf General CHAPTER 1 GENERAL 1 1 Target Group for this Service Manual The SmartRadar FlexLine Service Manual is intended for service engineers who are assigned to commission the SmartRadar FlexLine 1 2 Structure of this Manual Chapter Title Description 1 GENERAL This chapter provides the introductory information for the manual 2 SAFETY This chapter provides all the essential and mandatory safety instructions precautions and measures It also describes the safety conventions used the labelling information and the compliance information 3 SYSTEM ARCHITECTURE This chapter provides an introductory impression of the SmartRadar FlexLine s modular shaped hardware architecture 4 SERVICE TOOLS This ch
226. ommand is only available in PV Monitor mode see 7 7 4 1 This command can only be given when the concerned relay has already been activated For example this command is useful if the relay is connected to an alarm system The alarm can be silenced by the command but it is still possible to determine if an alarm has occurred When the alarm condition is then removed the relay state will become deactivated and normal operation will resume LED Association Depending on the value set in the LED Association entity the 4 individual relays on the FII DO board can be associated with one out of 2 LEDs LE2 or LE3 see FIGURE 7 20 The associated LED will be ON when the relay state is lt Activated gt and the LED will be OFF when the relay state is lt Deactivated gt Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 105 Commissioning NOTE The LEDs do not indicate the physical relay state coil state or contacts state as this depends on the software settings and the physical settings jumper see 7 7 3 Set the value of the LED Association entity as desired optional For Engauge an example see table below SmartView LED Association LED Number Relay Number 1 2 LE2 1 LE3 2 344 LE2 3 LE3 4 7 7 7 Terminal Allocation Terminal Number Function Relay 1 Common Relay 1 NO or NC Relay 2 Common Relay 2 NO or NC Relay 3 Common R
227. on existent output or register the FlexLine device will return an exception response informing the master of the nature of the error The exception response message have two fields that differentiate it from a normal response Illegal Function Function code field In a normal response the FlexLine device echoes the function code of the original request in the function code field of the response All function codes have a most significant bit MSB of O their values are all below 80 hexadecimal In an exception response the FlexLine device sets the MSB of the function code to 1 This makes the function code value in an exception response exactly 80 hexa decimal higher than the value would be for a normal response With the function code s MSB set the master s application program can recognize the exception response and can examine the data field for the exception code Data field In a normal response the FlexLine device may return data or statistics in the data field any information that was requested in the request In an exception response the FlexLine device returns an exception code in the data field This defines the FlexLine device condition that caused the exception Meaning The function code received in the query is not an allowable action for the FlexLine device This may be because the function code is only applicable to newer devices and was not implemented in the unit selected It could also indicate that the
228. on with Honeywell Enraf Tank Inventory Software systems For example Entis Pro Entis XL and Entis XS Additionally these protocols enable communication with configuration and diagnostic tools such as Engauge These protocols are implemented in the same way as in the HCI GPU and HCI BPM Hence they only support the same limited set of GPU records and items Potential Electrostatic Charging Hazard Do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere Adding a Radar to the OneWireless Network Introduction Before a radar is visible in the OneWireless network it must be supplied with a correct network security key so it is allowed to join the protected wireless network You must be properly trained in Honeywell OneWireless solutions before adding the SmartRadar in a OneWireless network To establish communication with the OneWireless network the SD card WDM and the Wireless user interface tools are required Refer to the respective manuals for details France restricts outdoor use to 10mW 10 dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10 dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz For this reason Honeywell Enraf does not recommend configuring frequency
229. onfigure ENRAF serial interface 0 0 0 cee eee 6 18 Serial interface connection 0 0 ce ee eee 6 19 Configure ENRAF Ethernet UDP interface 00 6 21 Install and configure the Lantronix device ee eee 6 21 Assign IP address to the Lantronix device L 6 21 Configure Standard Serial Tunnel settings on the Lantronix device 6 21 Commissioning 0 0 cee hh hn 7 1 General css sere pee bee eu se sos oe econ e ahaa eee es S a HUNE Vice 7 1 MOU UO eaae aco Gen SA e N Gad eee te te eee ee ee eee eee 7 1 Text Conventions 0 0 0 0 ee eee 1 1 Enraf Fieldbus HCI BPM 2 000 eee eee es 7 2 Introduction ei ea ee re ee ee ee re 1 2 Commissioning the HCI BPM 0 0 0 0 eee 7 3 Enraf GPU FlexConn Modbus Protocol HCI GPU 7 5 Ni OGUCHON 2 64 6 ere Gen Aedes ooh Bede ed eee ee os eee we oe Be 1 5 SOCCIICAUOM gt S 344o404 6 34444 OE SE OOS Ree EOE eS eee ebb cae a 7 6 Commissioning the HCI GPU Modbus Protocol 1 1 MOGUCOM 24 410 eara aa ates Po eee ay ee eee hee Eek eee eee 1 1 Modbus Protocol Description llle 1 7 Commisioning NoteS 0 00 cc eee es 7 9 COMMISIONING oc a0 24 4ac aden sect ed be ceed HG HS 4 oe here ue Seed 7 11 Modbus Holding Registers 0 0 ce es 7 12 Status Information 0 0 0 0 0 ee ees 1 23 Part No 4417 762 Rev07 Honeywell Enraf
230. only used if ullage is to be read from the SmartRadar FlexLine The ullage is then calculated from the measured level innage as Upper reference position measured level Offset to roof The distance between radar reference and the tank roof The gauge uses this information to determine the position of the echoes caused by the product and the roof A positive value means the roof is below radar reference see also FIGURE 7 9 Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Entity Name Explanation Nozzle length Needs only to be set if the antenna is installed inside the nozzle For a Stilling well application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Safe fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if ullage is to be read from the SmartRadar FlexLine The ullage is then calculated from the measured level innage as Upper reference position measured level Stilling well diameter The inner diameter of the stilling well 7 6 2 3 Level Check With the Accept reference com
231. ontain up to 32 characters It should not start or end with a space and must not Choose a password for your administrator account The password must be between 1 and 32 characters and cannot contain a space or a colon Administrator Name administrator New Password 16 Click Next The Configuration Summary page appears which displays the summary of all the configuration information specified in the First Time Configu ration Wizard An incorrect entry is indicated by a warning icon Hovering the mouse over the icon displays a tooltip with the information about the incorrect entry First Time Configuration Wizard Welcome WDM Configuration Migrate from R120 Wireless Device Manager Settings Location Settings Network Settings Time Settings Administrator Account Configuration Summary Configuration Summary Wireless Device Manager Identification Tag Name wdm1 Descriptian Redundancy Configuration Enable redundancy for this Wireless Device Manager Yes Redundancy Role Primary Partner PCN IP Address 0 0 0 0 Location Settings Country Code UNITED STATES 840 ISA 100 Network ID Network ID 75 Field Device Network FDN rm tis Nate On completion of this wizard the changes made will be applied Please nate the changes made for future reference You will need to use the new Process Control Network IP Address PCN to access the Lire M ped ec e lt Previous Printable Summary lt Previous Finis
232. ost MNGR EEEEEEEEEEEE Alarm Test Select an alarm level to test High high High Low or Low low and select OK The SmartRadar performs an Alarm test command For detail settings see 7 4 5 2 4 6 Alarm Hysteresis Specify the alarm hysteresis setting For detail settings see 7 4 5 2 4 6 SmartRadar FlexLine Part No 4417 762 Rev07 6 46 Service Manual Honeywell Enraf Commissioning 7 4 5 2 4 6 Other Tab 2 The Other tab details are specified in the figure below Wireless Builder Online File Edit View Field Devices Window Help Online Mi Root e wsa 274 dj 990 DWL Demo B AMBIENT TEMPA E cONFIG TB1A E _CONFIG_TB2A E _CONFIG_TB4A RELAY OP1 Bl TEMP DETAILSA B RADAR LEVEL 3 Entis _AMBIENT_TEMPA Bl TEMP DETAILSA BB RADAR LEVEL A 5 Bh wsG 274 B 990 DWL Demo Gf AMBIENT TEMPA CONFIG TB1A CONFIG TB2A _CONFIG_TB44 RELAY OP1A Gf TEMP DETAILSA Eg RADAR LEVEL E 3 Entis Main Ranges Alarm Configuration Other AMBIENT TEMPA TEMP DETAILSA Alarm Test NoAlam o l Eg RADAR LEVEL kv SMARTRADARDO 275 HONEYWELL ENRAF SMARTRADAROOO0A01 RADAR LEVEL Block RADAR LEVEL Parameters Online Alarm Hystersis 0 05 Ullage Level 4 033206E 019 gt Ullage Level Scale EU at 100 E02 move slider EU at 0 Ee 0 0 02 20 i bcs ied d Offline TARS m lt Decimal D Rate of Chan
233. part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation 2 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communi cations However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Any Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 2 7 Safety 2 9 2 3 NOTE NOTE IC Industry Canada Industry Canada Statement This device complies with RSS 210 of the Industry Canada Rules Operation is subject to the following two conditions 1 This device may not cause interference and
234. properly set Low Low alarm The name of the current 13 characters function of this module This name is visible on the SmartView Function identification Ambient temp 7 12 5 Commissioning Check After having checked set all before listed entities make sure Engauge e the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and the Ambient Temperature Commis sioned entities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and the Ambient Temperature Health entities are GOOD SmartView SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf 6 181 Commissioning For viewing the software version the Engauge Generic tab can be viewed also a Reset board command can be issued here NOTE In the SmartView situation the Commissioning flag must be G and the Health flag must be Y SmartRadar FlexLine Part No 4417 762 Rev07 6 182 Service Manual Honeywell Enraf Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Tel 31 0 15 2701 100 www honeywell com ps 4417762 Revision 7 July 2014 2014 Honeywell International Inc Honeywell Enraf
235. push buttons The list of commands appears 5 Scroll to select the CAN 1WL FlexConn board name and then press the SELECT push buttons 6 Scroll to select board and then press the SELECT push buttons 7 Scroll to select Restore Default then press the SELECT push buttons SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 6 1 5 6 2 6 2 1 NOTE The provisioning key on the SmartRadar FlexLine gauge is now removed Resetting the provisioning key from SmartRadar Flexline gauge using a SD card To reset the provisioning key from a SmartRadar Flexline gauge using a SD card 1 Connect an SD card to a computer or a Laptop and format the card with default windows settings 2 Generate a reset key using the OneWireless Device Manager and transfer the key to the SD card 3 Power OFF the SmartRadar FlexLine device and open the enclosure 4 Insert the SD card in the SD card slot provided on the HCI 1WL board 5 Close the SmartRadar FlexLine device and power it on The provisioning key on the SmartRadar FlexLine is automatically reset and the device enters the factor default mode Configuring SmartRadar FlexLine field device Loading the Device Description file A Device Description DD file is usually a zip file that is available on the disk supplied in the Honeywell Process Solutions website It contains information about th
236. quired firmware upgrade files By default the firmware upgrade file appears in the list If the file is not available in the list perform the following steps to open the firmware file a Click Add to browse to the directory location of the firmware upgrade file b Click Open 4 Click Upgrade Application Fr m v Radio Upgrade The Radio Firmware Upgrade dialog box appears The Firmware Upgrade Status dialog box ddisplaying the status of the upgrade appears Closing the dialog box allows the upgrade operation to run in the background The upgrade status is displayed in the status bar Click the firmware upgrade status box to open the dialog box again If multiple users are simultaneously upgrading different device firmware all the users can view the progress of all the device upgrades 5 Close the Firmware Upgrade Status dialog box 6 Verify the upgraded version of the firmware is as follows SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Commissioning 7 5 11 2 WARNING a On the Selection Panel of the OneWireless user interface select the field device b On the Property Panel expand Device Manager Summary c Under Identification group review the firmware version displayed in the Sensor Revision field Upgrading the SmartRadar FlexLine firmware using the Engauge service tool The Engauge service tool is used for upgrading the SmartRadar FlexLine field dev
237. r blocks and program the different parameters such as publication period as with any other devices Once the Authentication process has been successfully completed the SmartRadar automatically is listed in the Online window of Wireless Builder as an uncommissioned device Right click the device to commission it as described in the Wireless Builder manual By default the SmartRadar contains one transducer block Radar Level More transducer blocks can be added during further commissioning Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 39 Commissioning Wireless Builder 7 4 5 2 7 4 5 2 1 7 4 5 2 2 NOTE NOTE Transducer Blocks for R120 Introduction Besides the Radar Level transducer block up to 16 additional transducer blocks can be added to the device through the Wireless Builder This can easily be performed by using the drag and drop method The specific parameters for all the available transducer blocks can be set through the Wireless Builder This section describes the procedures to use the Configuration Form to configure the transducer blocks channels Refer to the Configuring Channels chapter in the OneWireless manual for more information This Transducer Blocks section only explains the additional or non standard items Adding Transducer Blocks To configure each channel you must add transducer blocks to this device Expand the de
238. rable TB 2 Configurable TB 3 Configurable TB 4 Miscellaneous m oi 07 Commissioning ER 2 Es Send Configurable 1 PV linkage 12 27 2013 4 56 29 PM 1005 1 TIXR Board ID B 006 0 FCI HT Board instance amp 1007 0 FII vT amp 010 0 Fil ATD B 012 0 HCI wL Unit type E Enrat 07 17 TBs il 003 0 HCI GPU 005 0 TII XR ai 006 0 FCI HT 8 007 0 FI VT il 008 0 FIl SMY i 009 0 FII DO amp 010 0 Fil ATD di 012 0 HCI 1WL OOOD Fun inst e C Read or Send all Read Send Honeywell Enraf copyright Honeywell 2012 2 6 4721 0 Professional Explanation Value Range Default The board ID of the board that contains the function you want to map to the configurable transducer block Look in the board list which boards are available The board instance of the board that contains the function you want to map This is usually O Look in the board list to see if any boards are available more than once in the instrument This identifies the function which data you want to map to this transducer block The unit type is necessary 0 to identify in One Wireless units of data 0 no unit 1 level 2 temperature 3 pressure 4 density 5 current SmartRadar FlexLine Part No 4417 762_Rev07 6 56 Service Manual Honeywell Enraf Commissioning All 4 configurable transducer blocks have the same settings in
239. raging constant filter enable disable enable Averaging constant X Temperature range check X Value of how much of the old calculated value is used with respect to the new calculated value Enables or disables the fact that an element which is outside a temperature range will lead to temperature fail See also FIGURE 7 42 enable disable disable Element skipping X Maximum skipped elements X Enables or disables the fact that elements can be skipped if an element is outside a temperature range The number of elements that can be skipped enable disable disable Median filter gt Enables or disables a median filter of 5 levels deep spike filtering lt enable gt lt disable gt lt enable gt Temperature calculation method X The way the average temperature is calculated see also features above Standard Custom Enhanced Enhanced MRT length table Only for MRT X Specifies whether a fixed range of MRT resistors is used lt F gt or user configured lenghts lt T gt Fixed lengths are 0 65 1 25 1 95 2 85 4 15 5 65 1 character lt F gt lt T gt Part No 4417 762_Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 179 Commissioning MRT element length used if MRT length table is T Only for MRT E
240. re element exclude zone low element behaviour all all submerged submerged elements elements with with T1 T1 excluded excluded temperature fail LAST VALID T1 pos Temperature element exclude zone T2 pos Temperature element exclude zone default 1 m DYNAMIC EXCLUSION MPTs gt 3 elements lt smoothing level AND gt T2 pos low element behaviour Smoothing overrules selected temperature calculation method LAST VALID T2 pos lt Smoothing level lt T3 pos Smoothing level default 0 m F4A09 0007 FIGURE 7 43 Low element usage settings overview SmartRadar FlexLine Part No 4417 762_Rev07 6 174 Service Manual Honeywell Enraf Commissioning Engauge SmartView Lowest element offset 7 12 4 1 NOTE e W amp M Sealing This board can be electronically sealed via the software A Notified Body can set his password via W amp M notified body seal password He can apply the seal by setting W amp M seal Here some data logging is filled in and the related password This requires a W amp M module for Engauge If the primary value of the product temperature is completely valid then a W amp M indication will be set e g visible in SmartView Unsealing give the W amp M unseal level 11 and W amp M unseal the level 2 commands successively History can be made visible via W amp M seal history 7 12 4 Commissioning tions Make sure
241. re settings are shared with Product temperature settings lt Product temp gt NOTE Using Engauge following entities are set within the The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument 8 Check each entity for its correctness Explanation Value Range Default Gas immersion depth The minimum required floating point number 0 5 distance below an element xx X x gt before it is taken into account in the average Vapour temperature calculation High High alarm 4 thresholds for activating a floating point number lt 1 0E22 gt High Alarm related alarm status in the lt X X X X gt Low Alarm Primary Value Low Low alarm x lt Part No 4417 762_Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 159 Commissioning Explanation Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range lt enable gt lt disable gt Default lt disable gt Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm lt No Alarm gt The c
242. rial twisted pair communication like RS 485 and RS 232 Honeywell Enraf has implemented this Modbus RTU protocol in its gauges as an option With RS 485 communication a bus structure can be built It is possible to connect a maximum of 32 gauges as slaves to one host master Each slave has its unique address The host master initiates the communication by addressing one of the slaves in its query Only the addressed slave gauge responds With RS 232 communication there can be only one slave the gauge and one master the host Modbus Protocol Description A Modbus message is placed by the transmitting device into a frame that has a known beginning and ending point This allows receiving devices to begin at the start of the message read the address portion and determine which device is addressed and to know when the message is completed RTU mode is a binary mode of data representation Messages start with a silent interval of at least 3 5 character times This is easily implemented as a multiple of character times at the baud rate that is being used on the network shown as T1T2T3T4 in next figure The first field then transmitted is the device address The gauges monitor the bus continuously including during the silent intervals When the first byte the address byte is received each gauge decodes it to find out if it is the addressed gauge Following the last transmitted byte a similar interval of at least 3 5 charac
243. ription Units Index Select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note See also limitations described before Note For supported units see 7 4 5 2 8 Decimal Not used in the SmartRadar FlexLine 7 4 5 2 6 Temperature Details Transducer Block Settings The Temperature Details transducer block is an additional temperature transducer block that can be used if details of individual temperature elements for example to make a temperature profile are relevant The Average product temperature transducer block publishes the average product temperature as PV and the Vapour Temperature as SV The additional parameters can be used through the OneWireless user interface or the OPC server NOTE This Transducer block is not necessary when making temperature profiles through a tool that uses GPU communication SmartRadar FlexLine Part No 4417 762 Rev07 6 50 Service Manual Honeywell Enraf Commissioning The temperature details can be found on the Other tab This tab has a different layout than it has in a standard transducer block It is described below Wireless Builder Online Window Help Es of e ws 101 Kg EE NEL HONEYWELI ENRAF SMARTRADAROO0A05 1 TEMP DETAILS Block TEMP DETAILSA Parameters Online Main Ranges Alarm Configuration Other AVG PRODT T
244. rm Test Lo Lo 0x14 00021 OxFFOO 1 Start Proof Test First Relay Board 0x15 00022 OxFFOO 1 Stop Proof Test First Relay Board 0x16 00023 OxFFOO 1 Start Proof Test Second Relay Board 0x17 00024 OxFFOO 1 Stop Proof Test Second Relay Board 0x18 00025 OxFFOO 1 NOTE Coils are names for memory addresses Also coils are pre defined variable names A coil is a boolean bit variable and a register is an integer word variable 7 3 3 8 Modbus Exception Handling When a Modbus master device sends a request to a FlexLine device it expects a normal response One of four possible events can occur from the master s query Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 31 Commissioning If the FlexLine device receives the request without a communication error and can handle the query normally it returns a normal response If the FlexLine device does not receive the request due to a commu nication error no response is returned The master program even tually processes a timeout condition for the request Typically 2 retries are carried out before going into fail If the FlexLine device receives the request but detects a communi cation error parity LRC CRC no response is returned The master program eventually processes a timeout condition for the request If the FlexLine device receives the request without a communication error but cannot handle it for example if the request is to read a n
245. rmation to the control room See following matrix NOTE For field installations upgraded with the Overfill Protection functionality the TII XR firmware must be upgraded F Fail Warning reduced accuracy valid FII DO 1 FII DO 2 TII XR Overfill Protection Overfill Protection level status GPU protocol status status SmartRadar FlexLine Part No 4417 762_Rev07 6 114 Service Manual Honeywell Enraf Commissioning 7 7 11 6 Overfill Protection Application Wiring 49 CN3 FII DO 1 CN3 FII DO 2 7 7 11 7 Commissioning the Overfill Protection Application 7 7 11 7 1 Engauge SmartView Connect the external wiring see illustrations below Connect terminal 48 to the pump or to the valve Connect terminal 49 to the mains FII DO 1 na ts e 17 Ofp b Ry3b 21 Ry4b 49 ofp b MEZ FIl DO 2 14 15 16 17 CN2 R1 R2 18 19 20 21 CN3 R3 R4 oak 48 Ofpa To configure the Overfill Protection Application all essential boards needs to be configured FII DO redundant Make sure all jumpers are set to Normally Open N O See 7 7 3 1 Set the Board Instance entity of each FII DO board to a different value e g O and 1 The boards are redundant and share the same board ID so to be able to address the board uniquely by the internal CAN bus or external FlexConn protocol the board instance must be different to
246. rmware for the cards using Engauge service tool 1 Double click the module icon s in the Engauge s explorer to select each FlexConn module The board descriptor is then loaded with the tab pages Select the tab pages to enter the settings of the specific module Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 83 Commissioning 2 On the Engauge service tool explorer select the required FlexConn module on the left panel 3 Right click the FlexConn module and choose Firmware Update The FlexConn Firmware Update Engauge dialog box appears File Help Ji P220 17 TBs ESI raf O7 Oil Dz Enrat U 17 TBs U12 0 HCI TwL G COM ale Enraf D7 File Password Board Type 012 0 HCI TWL gl 006 0 FCI HT 007 0 FINT 49 2 0 HCL D X Ennaf 07 17 TBs 88 003 0 HCI GPU 8 amp 8 005 0 TIA 006 0 FCI HT 007 0 FIAT g 010 0 FII RTD aii TEE Honeywell Enraf Copyright amp Honeywell 2013 R261 B5084 Professional 4 Depending on the firmware type the available upgrade files appear by default Select the required file from the list of upgrade files If the file is not available in the list perform the following steps a Click Browse to browse to the directory location of the firmware upgrade file b Click Open 5 Click Start The upgrade status is displayed in the status bar 6 Close the FlexConn Firmware Update Engauge
247. routing field devices have the Join Assignment perma nently set to Join Disabled SmartRadar FlexLine Part No 4417 762 Rev07 6 8 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 Routing field devices have the default Join Assignment set to Follow System Manager Policy By default the selected SmartRadar FlexLine field devices are provi sioned and joined as line powered routers Select Device Management Routing Assignment Routing Disabled to disable the routing field devices to function as line powered routers 5 Click Apply 6 2 3 Configure tag name and description To configure tag name and description 1 On the Selection Panel select the field device 2 On the Property Panel expand Field Device Summary 3 Type the required Tag Name NOTE You can change the Tag Name by double clicking the field device name in the Selection Panel 4 Type the required Description 5 Click Apply 6 2 4 Configure publication rate The publication data for input and output field devices can be configured using the Input Publication panel in the Property Panel Depending on the device type a field device can have an Input Publication panel This is determined by the DD file for the field device The Input Publication panel contains the following configuration options B Contract Status A contract is a communication resource bandwidth allocation between two devices on the ISA1
248. rvice Manual Honeywell Enraf Commissioning 7 10 2 FIGURE 7 34 Functional Description HCI HAO is a HART slave module which uses standard HART communication to communicate with HART devices This module makes use of the Bell 202 Frequency Shift Keying FSK standard to superimpose digital signals at a low level on the 4 20 mA analog signal 20 mA analog signal digital FSK signal 4 mA Time NES TUN A F4A07 0015 The analog and digital signals within the HART communication The HCI HAO works as an interface board between FlexConn boards and a HART master and it makes the data available on the HART bus The user needs to set the required linked variable details The linked primary variable is mapped between 4 20 mA on the analog output depending on the range values set The linked variables are scanned every 1 second and so is the analog output refresh rate The HCI HAO is configurable by e a HART communicator alocal SmartView e Engauge The HCI HAO board ID 11 has following two functions Function Category Type Sub type 1 HART communication Communication Instrument slave HART 2 Analog output Sensor Analog output 4 20 mA Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 143 Commissioning All the HART universal commands and some common practice commands are supported by HCI HAO These ar
249. s 7 7 4 2 Remote Control In Remote Control mode each individual relay can directly be activated or deactivated by sending an Activate respectively a Deactivate command via the CAN bus The behavior of each individual relay is further controlled by the Remote Control mode entity which can be set to either lt Restricted gt or lt Not Restricted gt e If the Remote Control mode entity is set to Not Restricted gt any source can be used to control the relay with an Activate or a Deactivate command e f the Remote Control mode entity is set to lt Restricted gt the relay can only be controlled by the source that matches the values set in the Control Board ID the Control Board Instance and the Control Function Instance 8 From the Remote Control mode menu select either Restricted or Not Restricted f Not Restricted was selected skip to 7 7 4 3 Select Control Board ID set proper value Engauge SmartView Select Control Board Instance set proper value Select Control Function Instance set proper value 7 7 4 3 Notin Use If an individual relay is not required in a particular application the Alarm Mode entity must be set to lt Not In Use gt Example f a particular application requires only two relays to be used say relay 1 and 2 then for relay 3 and 4 the Alarm Mode entities must be set to Not In Use For the FII DO relays not used
250. s e Planar transformer for galvanic isolation from HART bus e Malfunctioning of the HCI HAO card or any linked cards is reveiled on the HART bus by means of the device status e f any fatal errors occur during operation which will run the program into an undesired situation then a software reset Warm Reset is given to the HCI HAO software During this situation the output of the module remains at the desired level till the software starts normal working Handling of a fatal error is a general FlexConn function This will update the appropriate entity as well Unit conversions for the linked variables are possible All the linked variables available through linking data read from other FlexConn boards are in SI units Accepted units are listed in the table below Sensor Type Accepted HART Units Abbreviation ios un Temperature Degrees Celsius C 32 Degrees Fahrenheit F 33 Pressure Pounds per square inch psi 6 Pascal Pa 11 Kilo Pascal kPa 12 Level Feet ft 44 Meters m 45 Inches in 47 Density Kilograms per cubic meter kg m 92 Pounds per cubic foot Ib ft 94 Degrees API API 104 e Analog output read back mechanism which is used to indicate any errors in the analog output section An error can be indicated using the control relay on the FII DO module over the CAN bus If some error is found in the DAC read back then the same is updated in function 2 sensor health as per follow
251. settings in Engauge Configurable Transducer block 1 through 4 can be used for level temperature density and pressure The Secondary Variable SV of the configurable function block is automatically assigned to the Secondary Value of the FlexConn board function that is linked to the Primary Variable PV as described before Example To link a configurable transducer block to the Radar Level of the TII XR the following settings need to be configured Board ID 5 Board instance 0 Function instance 1 Unit type 1 7 5 6 Commissioning the HCI 1WL for GPU and FlexConn Communication By using a protocol tunnel through the OneWireless network it is possible to connect the standard Honeywell Enraf Entis systems or service tools The physical connection between the Entis systems or service tools is either through an Ethernet connection to the Gateway or through an Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 73 Commissioning Engauge SmartView RS 232 line through a Lantronix RS to Ethernet convertor to the Gateway See chapter 4 2 1 for details For the correct functioning of the HCI GPU module in an instrument gauge the following entities can be set by using either Engauge or SmartView By using the following table check each entity for correctness Name Value Range Default Value Explanation Identification 8 characters e g lt gt Nam
252. stalled temperature elements SmartRadar FlexLine Service Manual Part No 4417 762_Rev07 Honeywell Enraf Commissioning Parameter Description MRT or RTD element type Specifies the type of installed temperature element TPL MTT Honeywell Enraf QSA MRT Sangamo SPL Spot PT100 Large SPS Spot PT100 Small SNI Spot Ni191 SSS Spot Sangamo CU90 SCB Spot Beacon CU90 SCN Spot CU90 Nulectohm 7 5 5 2 16 Supported Units The SmartRadar FlexLine supports the following units Parameter Supported Units Level and position Meters m Millimeters mm Inches in Feet ft Level rate of change Millimeters second mm s Meters hour m h Inch minute in min Feet minute ft minute Temperature Degrees Celsius C Degrees Fahrenheit F Pressure Pascal Pa kilo Pascal kPa bar psi Density 7 5 5 3 Commissioning the HCI 1WL Configurable Transducer Blocks The configuration of the configurable transducer blocks cannot entirely be performed through the OneWireless user interface To configure the configurable transducer blocks the following entities must be set by using Engauge Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 71 Commissioning NOTE These settings are only available for Engauge Professional users c R220 17 TBs Honeywell Engauge Be eb
253. steps necessary to set up your new OneWireless Wireless Device Manager Wireless Device Manager Settings Location Settings Network Settings Time Settings Administrator Account Configuration Summary 3 On the Wireless Device Manager Configuration page click Configure New Wireless Device Manager and click Next First Time Configuration Wizard Welcome Wireless Device Manager Configuration Select Configuration WDM Configuration amp Configure New Wireless Device Manager Wireless Device Manager Settings This option will guide you through the steps required to configure a new Wireless Device Manager Location Settings DO Migrate From One Wireless R120 Network Settings This option will allow you to migrate from an R120 security configuration and then configure the new Wireless Device Manager Time Settings Q Restore Wireless Device Manager From A Previous Backup Administrator Account This option will allow you to restore the Wireless Device Manager from a previous backup You will need to have the backup file present on any one of the three USB ports on the Wireless Device Manager Configuration Summary lt Previous 4 On the Wireless Device Manager Settings page type the WDM Tag Name and the Description The Tag Name is the unique name that is used to identify the WDM It can be up to 16 characters long and must begin with an alphabetic character Part No 4417 762 Rev07 S
254. t 5 n Destination wdm7 Channel CHO1 AI None None None None None None None 4 33 43 343 23 4 4 4 NOTE To disable data publication select None in the Channel list 4 Click Apply 6 3 3 Remove channels from publication groups To remove channels from publication groups 1 On the Selection Panel select the SmartRadar FlexLine field device channel 2 On the Property Panel expand Input Publication 3 For the channel to be deleted from the publication group click None in the Channel drop down list 4 Click Apply 6 4 Activating SmartRadar FlexLine field device in OneW ireless Network The ISA100 wireless field devices maintain a database of process configuration identification and diagnostic information in memory WDM allows accessing this information from the SmartRadar FlexLine client applications CIU Prime hardware or Engauge software This enables monitoring the ISA100 wireless field devices like any other field device SmartRadar FlexLine Part No 4417 762_Rev07 Service Manual Honeywell Enraf Configuring the OneWireless Network Components for R220 OneWireless Network uses serial communication interface to support data transmission between the applications and the WDM It also uses Ethernet UDP interface for data transmission Ore Wirsbert Wandows intemet E 7 A 30A at fee pa ry E x O McAfee feo Favontes E
255. t right button commands F DO t6 HCI GPL c4 FII SMU C25 H G B G G G L SELECT ESF07 0034 FIGURE 2 10 The board list screen m The function list screen see FIGURE 2 11 displays all the available functions of the previously selected board You can navigate through the function list by using the up and down buttons You can return to the board list screen by pressing the left button A function can be selected by simultaneously pressing the left right button If a Flexconn module does not contain any function commands this is indicated in the list no cmd FCL HT 0 TEE Pil pressure no cmd F3 Pressure no cmd Distance na cmd Tenperature Ho cmd l2 L sELECT ESF07 0045 FIGURE 2 11 The function list screen m When an available function is selected the command list screen is presented see FIGURE 2 12 You can navigate through the Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 13 Service Tools function list by using the up or down button A command can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button Relay4 commands U e acrTivare Hck alarm V A i gt i MENU E TTE TS ESF07 0035 FIGURE 2 12 The command list screen 4 1 5 1 12 Commissioning Menu Screen B The commissioning menu starts with the board list s
256. t temperature calculation is possible Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 171 Commissioning 7 12 2 Some Important Settings The FII RTD can be tailored to the need of the customer by a lot of settings See 7 12 4 Commissioning Some important settings of the FII RTD in Board Specific tab are listed below Setting Remarks Measurement type MPT MRT Mtt No measurement type RTD 3 wire RTD 4 wire Element type Cu100 Cu90 Beacon Cu90 Enraf Cu90 Nulectrohms Ni191 No element type Pt100 large Pt100 small PtCu100 Sangamo MRT Sangamo spot Thermocouple RTD configuration RTD1 in tank RTD1 RTD2 in tank RTD1 in tank RTD2 ambient RTD1 ambient No RTD configuration RTD1 in tank RTD1 in tank RTD2 ambient Gauge temperature scale Can be e IPTS 68 e TS 90 Lowest element offset This is the distance from tank bottom till lowest element position Number of elements Can be 1 6 MPT sensor length 7 12 3 Some Important Features e Temperature calculations can be Standard just simple averaging the spot temperatures Enhanced averaging the spot temperatures and taking into account the contribution of each spot in respect to its immersion Custom as standard but then giving it a weighing factor SmartRadar FlexLine Part No 4417 762 Rev07 6 172 Service Manual Honeywell Enraf Commissioning
257. t be carried out in accordance with national local and company regulations The entire electrical installation shall be carried out in accordance with the national requirements for electrical equipment to be installed in hazardous areas Additional Information If you require additional information contact Enraf or its representative Environmental Conditions Observe the environmental conditions for the temperature and the pressure Liability The information in this installation guide is the copyright property of Enraf B V Netherlands Enraf B V disclaims any responsibility for personal injury or damage to equipment caused by B Deviation from any of the prescribed procedures B Execution of activities that are not prescribed m Neglect of the safety regulations for handling tools and use of elec tricity The contents descriptions and specifications in this Service Manual are subject to change without notice Enraf B V accepts no responsibility for any errors that may appear in this Service Manual Only certified technicians are authorized to make changes on the SmartRadar configuration All modifi cations must be in accordance to the guidelines as set forth by Enraf Modifications not authorized by Enraf will invalidate the approval certificates SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Safety 2 5 Labels FIGURE 2 1 Honeywell Enraf 2525x be the netheriands Smart
258. t temp OR Vapour temp True Product temp OR Vapour temp False N A True N A True N A True N A True TABLE 6 17 Function 3 through 7 commissioning entities 7 9 4 4 Function 8 Commissioning Set Function 8 entities according to TABLE 6 18 requirements to Engauge commission the HIMS density function SmartView Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 139 Commissioning HIMS Density Function 8 Commissioning Entities Commissioned Enabled lt Hydrostatic deformation level z Default AND Hydrostatic deformation factor Default AND Local gravity z Default AND Minimum HIMS level z Default AND Ambient air density Default AND Tank Vapour density Default AND Distance P1 to zero level Default AND Distance P3 to zero level Default True Hydrostatic deformation level Default OR Hydrostatic deformation factor Default OR Local gravity Default OR Minimum HIMS level Default OR Ambient air density Default OR Tank Vapour density Default OR Distance P1 to zero level Default OR Distance P3 to zero level Default False Disabled TABLE 6 18 N A Function 8 commissioning entities True 6 140
259. tem Architecture B Jumpers With the jumpers specific hardware settings can be made Function All warning and monitoring related commissioning entities are protected and cannot be changed The password is protected from being read All commissioning entities are protected and cannot be changed Board specific jumper Board specific jumper a For an explanation of the entities concept see see 3 3 Entities on page 8 B Health LED The Health LED LE1 the blue circle indicates the general health status of the FlexConn module Health Status Flashing Pattern Good GOOOOOOOOOOOO0O0O0O00000 Uncertain eoeoeoooooeoeoeooooo Bad B 2 function LEDs These LEDS indicate e0o0000000000000000000 module specific activities such as for instance data being transmitted or received SmartRadar FlexLine Service Manual Part No 4417 762 Rev07 Honeywell Enraf System Architecture B 3 voltage monitors The output of these monitors being voltage levels from three different FlexConn PCB locations are used for diagnostics purposes See FIGURE 3 4 voltage monitor VM3 voltage monitor VM1 voltage monitor VM2 ESF07 0023 FIGURE 3 4 Locations of the 3 voltage monitors B 1temperature sensor For the operational PCB this sensor acts as an input for environmental temperature diagnostics The PCB s environmental temperature is used as a measure for the
260. temperature calculation This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation Value Range floating point number lt X X X X gt floating point number XX X X gt Default High high alarm High alarm Low alarm Low low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0E22 gt Part No 4417 762 RevO7 SmartRadar FlexLine Honeywell Enraf Service Manual 6 177 Commissioning Name Explanation Value Range Default Alarm test enable Enables if activated see lt Enable gt lt disable gt next listed entity the lt Disable gt simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is slightly below or above the alarm threshold Alarm test Activates and selects at the lt No Alarm gt lt No Alarm gt same time the Alarm test if High high alarm enabled with the Alarm test High alarm enable listed before and the Low alarm 4 alarm thresholds are Low low alarm properly set Function identification The current module s 13 characters Product temp function name This function is visible on the SmartView display Element offset Each element can floating point numbers individually be given an lt X X X X gt offs
261. temperature inside the SmartRadar FlexLine Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 3 7 System Architecture 3 3 3 3 1 3 3 1 1 Entities Information exchange between the various FlexConn modules takes place by means of the entities An entity represents a unique information association in the FlexConn architecture This information may consist of measuring data status data commissioning parameters diagnostics data or commands In addition to the information exchange between FlexConn modules entities are used for data presentation on the SmartView display and for the communication between the Engauge service tool and the SmartRadar FlexLine The entities are represented by a textual description for example Reset Tank bottom Health or Baudrate The entities structure is related to the following B General status information B Generic FlexConn part B Function specific FlexConn part Status Entities The Health and Commissioned entities provide information about the general FlexConn module status and the functions implemented on this module Health Entity The Health entity reflects the condition of the entire module each single module function and the calculated or measured value of a sensor function The Health entity structure is defined by following items 1 status 2 status category 3 Status code The status field gives high level i
262. ter times marks the end of the message A new message can begin after this interval Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 7 Commissioning A typical message frame is shown below Start Address Function Data CRC End check T1T2T3T4A 8 bits 8 bits n 8 bits 2 8 bits T1T2T3T4A e Start Synchronisation 3 5 character time elapsed Address The address field of a message frame contains eight bits The address must be in the range 1 to 247 decimal A master addresses a slave by placing the slave address in the address field of the message When the slave sends its response it places its own address in this address field of the response to let the master know which slave is responding Function The function code field of a message frame contains eight bits With the Modbus protocol only function code 03 read holding registers and function code 05 force single coil are supported When a message is sent from a master to a slave the function code field informs the slave the kind of action to perform For a normal response the slave simply echoes the original function code Data The data field is constructed using sets of two 8 bit bytes 16 bit registers The data field of messages sent from a master to slave devices contains additional information which the slave must use to take the action defined by the function code The data field of a response from a sla
263. the RTD MPT jumper is set to RTD Commissioning Parameters for 1 or 2 RTDs 3 and 4 wire Temperature Calcula The following entities must be set by Engauge or SmartView for a correct functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory Explanation The distance from tank zero till the first RTD Value Range floating point number lt X X X X gt Default lt 80 0 gt Second element offset if applicable The distance from tank zero till the second RTD floating point number XX X X gt 0 0 Number of elements The number of RTDs used lt 1 2 gt lt 0 gt Element type Measurement type The type material of the used RTDs Selects RTDs MPT or MRT lt Pt100 large small gt lt Ni191 gt lt PtCu100 gt lt Cu100 gt lt Cu90 enraf beacon weston solartron nulectrohms gt lt Sangamo MRT gt lt Sangamo spot gt lt RTD 3wire gt lt RTD 4wire gt lt MPT gt lt MRT gt lt No type gt lt No type gt RTD configuration Selects how the RTDs are positioned 1 Weights amp Measures Sealing RTD1 in tank RTD1 and RTD2 in tank RTD1 in tank and RTD2 ambient RTD1 ambient No configuration Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 175 Commissioning Engauge
264. the second position of correction field up to TII XR firmware version A1130 and board descriptor V4 Selected FlexConn Module 005 0 TII XH Professional Configuration Compensations and Features False alselF alselF alse T ruelF alselF alse T ruelF alselF alselF alzelF alselr True Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 95 Commissioning Engauge SmartView Engauge SmartView Or Field02 with TII XR firmware version A1131 and board descriptor V5 selected FlexConn Module 005 0 TII XH Professional Configuration Compensations and features Field 01 Field 02 Field 03 Peal r4 True Or Verification pins from TII XR firmware version A1140 and board descriptor V6 Selected FlexConn Module 005 0 TII XF Professional Configuration Compensations and features Mat used M erif pins Linear True For the SmartView the command is implemented from TII XR firmware version A1142 and resides under the Command menu as follows From the menu select Commands board TII XR and e Product level Then scroll through the list of commands and select the command Enable v pins To disable the verification pin compensation proceed as follows e By Engauge Set the appropriate field in the Compensation TAB to lt False gt By SmartView From the menu select Commands e board TII XR a
265. tion Relay 1 Relay 2 Relay 3 Relay 4 The relays have output status read back lines Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 99 Commissioning With jumpers the relays can individually be set to Normally Open NO or Normally Closed NC In addition to the board s Health LED LE1 the LEDs LE2 and LE3 are available see FIGURE 7 20 They can be associated to a relay by setting the LED Association entity For a fail safe level application continue with section 7 7 10 7 7 2 Operation Mode The FII DO can operate in one of two modes Alarm Mode and Fallback Mode This is controlled by the Operation Mode entity Fallback Mode is not implemented yet Set the Operation Mode entity to Alarm Mode Engauge SmartView SmartRadar FlexLine Part No 4417 762 Rev07 6 100 Service Manual Honeywell Enraf Commissioning 7 7 3 7 7 3 1 FIGURE 7 21 NOTE 7 7 3 2 Relay Configuration Jumper Settings At installation each individual relay contact was configured as required with the hardware jumpers JPxO where x Relay 1 to 4 respectively See FIGURE 7 21 F4A07 0002 The relays hardware jumpers In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing Relay Mode Each individual relay can be set to be energized or de energized during operatio
266. tion see FIGURE 7 16 the E field should be in parallel with the verification pin direction Then the SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning reflections from the verification pins are stronger and recognized by the SmartRadar FlexLine ory Cy y Ta n k Oseparator O14 on flange 4 d f Y E field s P A ges M E Loc N ae EX X x H position ver pins position locking pin FIGURE 7 16 Verification pin measuring position To measure the position of the verification pins the SmartRadar FlexLine must be turned 90 degrees as follows Release the coupling nut of the SmartRadar FlexLine housing e Lift the SmartRadar FlexLine housing from tank separator e Rotate the SmartRadar FlexLine for 90 This can only be done in one direction because of the locking pin e Place SmartRadar FlexLine on tank separator mind locking pin e Secure the coupling nut of the SmartRadar FlexLine housing Then issue the command Measure verification pins on SmartView Calibrate v pins When the verification pin measurement is completed the SmartRadar FlexLine housing must be turned back 90 follow above procedure in reverse order The verification pin compensation must be enabled by the appropriate Engauge switch In Engauge that is depending on installed TII XR firmware and SmartView board descriptor
267. tion Other Dy RADAR LEVEL a SMARTRADAROO_275 Alarm Test No Alarm 7 Alarm Hystersis Secondary Variable Bad NotCon SV Scale EU at 100 EU at 0 f oF Offline Units Index Decimal FBS SYSTEM Hea HONEYWELL Eiga H NEYWELL ENRAF B SMARTRADARDDDADI 4 AMBIENT TEMP _AVG_PRODT_TEMP _CONFIG_TB1 _CONFIG_TB2 Show Parameter Names Cancel Help _CONFIG_TB3 CONFIG TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY OP2 RELAY OP3 RELAY OP4 TEMP DETAILS V amp POUR PRESSURE V PhI IR TEMP SEBEBSESEBSESEEBE OF Offline 45 Online Some PRIMARY localhost MNGR For Help press F1 Parameter Description O Z OZ O O O O OOOO O Alarm Test Select an alarm level to test High high High Low or Low low and select OK The SmartRadar performs an Alarm test command For detail settings see 7 4 5 2 4 6 Alarm Hysteresis Specify the alarm hysteresis setting For detail settings see 7 4 5 2 4 6 Secondary Variable Specifies the secondary variable of this transducer block This Secondary Variable equals the Secondary Value SV of the assigned FlexConn function EU at 100 Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Part No 4417 762_Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 6 49 Commissioning Parameter Desc
268. tities are shown on the SmartView display Tenth millimeter selection lt enable gt lt disable gt lt enable gt Determines whether the tenth millimeter is shown on the display in the PV screen in case a level entity is shown Identification 8 characters e g lt TANK1234 gt Name of a tank or instrument This string is visible within a PV screen Password gt 6 characters lt ENRAF2 gt The password SmartView uses for entering the protected level Note Some settings reside under the protected level Function identification Extra information switch gt 13 characters lt level temperature gt lt Info Switch gt lt SmartView mst gt lt Info Switch gt The name of the current function of this module This name is visible on the SmartView display Determines whether the extra information screen on the SmartView will display level and temperature or extra information from a specific function Extra info board ID 01 XX 2 digits Board ID of the board that has the extra information to display In case of OneWireless the ID 12 Extra info board instance lt 00 XX gt 2 digits Board instance of the board that has the extra information to display Extra info function instance 01 XX 2 digits Function instance that has extra information to display In case of OneWireless this 01
269. to FFFF register addressing Considering modbus map starting at 0x0000 and 0x1000 and keeping this constant the offset address should be OxFFFF 0x1138 OxEEC7 For Round off number OxEEOO Offset can be moved any where between 0x0000 to OxEEOO 0x1138 is the total number of registers of both modbus map Level units Feet Meters The unit in which level lt Fractions gt related records and items lt Inches gt are shown lt Meters gt Temperature units lt Celsius gt lt Celsius gt The unit in which lt Fahrenheit gt temperature related records and items are shown Pressure units lt Kilo Pascal gt lt Pascal gt The unit in which pressure lt Pascal gt related records and items lt psi large gt are shown lt psi small gt Density units lt Degrees API gt lt kilogram m3 gt The unit in which density lt Dimension relative density at 60F gt lt kilogram m3 gt lt pounds ft3 gt related GPU records and items are shown Communication type lt comm ni rs232 gt lt comm iso rs232 gt lt comm iso rs485 gt lt comm ni rs232 gt Communication type NOTE It must be configured at the GPU Slave tab of Engauge See 7 3 3 lt gt 13 characters lt GPU slave gt The name of the current function of this module This name is visible on the SmartView display 7 3 3 5 Modbus Holding Registers Internal values in a Modbus device are stored in
270. twork time is configured as the system time Consider the following while configuring an external NTP server e NTP server should be on the PCN or FDN e NTP server IP address must be within FDN or PCN subnet unless a default gateway has been configured on the PCN subnet and the NTP server is accessible through the default gateway e NTP server IP address should not overlap with the FDN and PCN IP addresses e NTP server IP address should not overlap with FDAP IP address range if DHCP Server is enabled 14 If you are selecting NTP server enter the NTP Server IP Address and click Next The Administrator Information page appears 15 Type the user name and password in the Administrator Name New Password and Confirm Password fields e The default user name configured for the WDM is administrator You can change the default user name in the First Time Configuration Wizard if required However you cannot change the user name after completing the initial configuration Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual 4 27 Service Tools First Time Configuration Wizard Welcome WDM Configuration Migrate from R120 Wireless Device Manager Settings Location Settings Network Settings Time Settings Administrator Account Configuration Summary contain single quote Administrator Information Administrator Password e The password must contain at least one character and can c
271. ty Function 6 Function 7 Other HIMS Density Density Function 8 TABLE 6 12 PV unit type and function identification 7 9 3 7 SmartView Display Although the Primary Values PV of functions 1 through 8 are calculated in SI units the SmartView display supports the following units for local calibration commissioning etc The displayed unit depends on the value of the PV selected unit entity PV PV Unit Display Unit Displayed Type Type Units SS Unit Pressure Pascal lt pas gt max 0 99 MPa Kilo Pascal lt kpas gt max 9 9 MPa Pounds per square psi s max 99 psi inch small Pounds per square lt psi l gt max 999 psi inch large Temperature Degrees Celsius lt C gt Degrees Fahrenheit lt F gt Distance Meters lt m gt Feet ft Inches lt in gt Fractions lt f i s gt feet inches 1 16 inch Density Kilograms per cubic kg m3 meter Pounds per cubic lt lb f3 gt foot Degrees API lt a p i gt SmartRadar FlexLine Part No 4417 762 Rev07 6 136 Service Manual Honeywell Enraf Commissioning Display Unit Type Displayed jd Units Unit Selected TABLE 6 13 SmartView displayed unit types The following PV types are supported on the SmartView display for P1 pressure and P3 pressure only These are available changed by setting the PV selected type entity This is det
272. ually to approximately the correct value within 0 1 m Give the Accept reference command Make sure the Accept reference status is lt GOOD gt some remarks for the Engauge users To make sure the Accept reference command works fine all entities must have been sent to the gauge no yellow backgrounds may be visible prior to giving the command To read the Accept reference status push the Read button is not auto matically displayed Some remarks for the SmartView users e On the SmartView display the advanced entity Reference radar is visible as well The value of this entity must be left to the default value lt 999 9999 gt Check Reference status in the commissioning menu to see if the command has been accepted Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 89 Commissioning Engauge SmartView FIGURE 7 11 7 6 2 4 Alarm Settings Set the entities High high alarm High alarm Low alarm Low low alarm and Alarm hysteresis to the desired values For definitions see FIGURE 7 11 Maximum safe fill Alarm Hysteresis High Alarm High High alarm Alarm Hysteresis E Yo Y Y Tank zero Low Alarm Low Low alarm 3 MET F4A07 0012 Alarm and hysteresis definitions All above mentioned entities MUST be set as the defaults are extremes
273. ue Range 1200 2400 4800 Default Value 1200 Explanation Communication speed BPM sensitivity lt 1 8 gt The sensitivity of the receiver circuit 1 weakest 8 strongest Identification 8 characters for example lt TANK1234 gt Name of a tank or instrument GPU instrument address 0 99 The address of this instrument for GPU messages Note Each instrument must have a unique GPU address FlexConn instrument address Level units lt 0 1899 gt lt Meters gt Inches Feet lt Fractions gt lt Meters gt The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address The unit in which level related GPU records and items are displayed Temperature units Celsius Fahrenheit Celsius The unit in which temperature related GPU records and items are displayed Part No 4417 762 Rev07 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Pressure units Value Range pascal kilo pascal psi small 2 digits before separator psi large 3 digits before separator Default Value pascal Explanation The unit in which pressure related GPU records and items are displayed Density units kilogram m3 degrees API gt pounds ft3 gt kilogram m3 The unit in which de
274. urrent module s function name This function is visible on the SmartView display 13 characters lt Vapour temp gt 7 11 3 1 3 Water Level for 766 768 Combi probes and 765 Water probe only Engauge SmartView Maximum water capacity The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The maximum capacity when the probe is fully submerged in water in pF Value Range floating point number lt X X X X gt Default lt 20000 gt Minimum water capacity The minimum capacity when the probe is not submerged in water in pF floating point number XX X X gt 20000 Water probe bottom position The offset to the water probe zero point in relation with the tank zero point floating point number lt X X X X gt Upper reference level Engauge SmartView Name Water probe length The distance from tank zero point to upper reference point is used for water ullage calculation floating point number XX X X gt The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Explanation The length of a water probe Value Range floating point number lt X X X X gt Default lt 0 5 gt 6 160 SmartRadar FlexLine Service Manual Part No 4417 762 Rev07
275. ve to a master contains the requested data CRC check The CRC check field contains a 16 bit value imple mented as two eight bit bytes The error check value is the result of a Cyclical Redundancy Check CRC calculation performed on the message contents The CRC field is appended to the message as the last field in the message e End Synchronization 3 5 character time elapsed 7 3 3 2 1 Function Codes Function code 03 Read holding registers Holding registers are located in the memory range 4 0000 4 FFFFH Register values can range from 0000 to FFFFH Depending on the use the registers contain a value or bit coded status in single 16 bit or double 32 bit register signed two s complement or not signed The query message specifies the starting register and quantity of registers to be read EMG Function 03 SD Ms zu CRC check address address registers 8 bits 8 bits 16 bits 16 bits 16 bits SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning The register data in the response message is packed as two bytes Slave Byte count adess Function 03 N 8 bits 8 bits 8 bits CRC check N x 8 bits 16 bits The amount of bytes N is double the amount of requested registers because each register occupies two bytes Function Byte Count Register value Hi 108 Register value Lo 108 Register value Hi 109 Register value L
276. vice template in the Library tree click to view all the available transducer blocks Drag and drop the transducer block s that must be instantiated 7 made concrete from the Library tree to the device in the Offline tree Each transducer block can only be added to the instrument once After adding the relevant transducer block s load the device to activate the transducer blocks Refer to the Block instantiation in the OneWireless Wireless builder User s Guide for more information The following additional transducer blocks are available Transducer Block See section Ambient temp Average product temperature Configurable Transducer block 1 Configurable Transducer block 2 Configurable Transducer block 3 Configurable Transducer block 4 Observed Density Product pressure SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning Transducer Block See section Relay output 1 Relay output 2 Relay output 3 Relay output 4 Temperature Details Vapour pressure Vapour temperature Water level All Transducer blocks can be loaded for any SmartRadars However a transducer block provides only valid data when a relevant option is installed in the SmartRadar For a temperature transducer blocks to be available an FII RTD or FIl VT must be installed in the SmartRadar and for the Relay output transducer blocks to work
277. xplanation The lengths of the MRTs including anchor eye Value Range floating point numbers lt X X X X gt 7 12 4 4 2 Engauge Vapour temperature Tab Default NOTE Some settings for Vapour temperature calculations Gas immersion depth are shared via the product temperature settings The following entities can be set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory so check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average Vapour temperature calculation Value Range floating point number lt X X X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 Thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0E22 gt Alarm test Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set lt enable gt lt disable gt No Alarm High High alarm High Alarm Low Alarm
278. y so it is allowed to join the protected wireless network You must be properly trained in Honeywell OneWireless solutions before adding the SmartRadar in a OneWireless network To establish communication with the OneWireless network the Key Server Manager and Wireless Builder R120 or later tools are required Refer to the respective manuals for details France restricts outdoor use to 10mW 10 dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10 dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz For this reason Honeywell Enraf does not recommend configuring frequency hopping modes that use this frequency range For installations in France use only the following OneWireless Frequency Hopping FH Mode Selections EU Channel 1 EU Channel 7 NA EU SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning Guard Bands and NA EU Channel 3 FH Mode selections 4 5 8 and 10 7 4 3 2 Preparing the Radar Before adding a radar to a one wireless network old security information must be removed from the radar To prevent this from happening by accident this functionality is only available through the SmartView To erase the security information 1 Go to Menu Commands 2 Enter the password 3 Go to the HCI 1WL 4 Select Board and issue the Restore Default command 7 4 3 3 Authentication 1 E
279. y the FII DO simulates an overfill or underfill The remainder of the SIF should work as expected e g close a valve stop a pump generate an alarm this should be validated This test must only be performed in a healthy situation when the product level in the tank is below the overfill threshold or above the underfill threshold During the proof test when the level is simulated above or below the threshold the Overfill protection status will indicate O in order to enable checking the Proof test results in the control room as well Each FII DO of the overfill protection application implements the proof test functionality so the proof test has to be performed successively for both modules e By activating the command Stop Proof test entity the FIl DO returns to normal overfill analysis mode again The FII DO module of the SmartRadar FlexLine overfill protection safety application implements an automatic termination of the Proof test function in case the user forgets the command Stop Proof test Set the Proof test termination time out entity to the most desired value in minutes 0 auto termination off b default lt 10 gt 20 lt 30 gt 6 118 SmartRadar FlexLine Part No 4417 762 Rev07 Service Manual Honeywell Enraf Commissioning 7 8 SmartView Display Interface FII SMV 7 8 1 Introduction FIGURE 7 25 The Field Interface Instrument SmartView FII SMV board is
280. y value plus the Hysteresis entity value 8 From the Monitor Mode select Local Select Threshold Mode and choose either Treat as HA gt or Treat as LA Select Hysteresis set desired value Status Behavior The Status Behavior entity determines what happens to the relay if the health of the scanned PV or SV differs from Good The Status Behavior should be set to one of the following options lt BAD gt lt BAD UNCERTAIN gt or lt Not Used gt e f the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated e If the Status Behavior is set to lt BAD UNCERTAIN gt and the scanned PV or SV health is Bad or Uncertain the respective relay will be activated e If the Status Behavior is set to Not Used the respective relay will not be activated if the scanned PV or SV health is Bad or Uncertain Set the Status Behavior entity either to BAD lt BAD UNCERTAIN gt or Not Used gt Part No 4417 762 Rev07 Honeywell Enraf SmartRadar FlexLine Service Manual 6 103 Commissioning NOTE This behavior takes priority over the Remote or Local monitoring For example If the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated regardless of the Monitor Mode entity settings The Remote or Local option PV or SV checks will then not affect the relay statu

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