ST 60 Analog Instruments Service Manual
Contents
1. 41 00 8002 ON OMY SSVdWOD 30901vNv 91S 31LIL 99a 307 Em YOLVIIONI 319Nv w3aana jl JL axmva 35010 6 2 u PRE 30 EEN 3D1A30 03134208 JJ1d 804 LNOAY1 ave ZHL 0 l3 NI 3ut SUT 82d 3H1 40 30I1S 9 5 N e on 0 on ssvawoo JE onm AN3NOdWOD 3HL NO LX3L SY Q311V130 3av eat 5558 Ban wniva SAM en 912 ZONE LL nae eal A m azdi SNHL NMOHS 530N383338 LNIOd 1531 SESSELSEQEER 5 N 5 N NOILVOI3IIN3OI LING Caron 1013 zain ala h EN ru wa zna gg E H31108LN00040IW EN Wa zm d zu 3 3u323929z97z eat T 3 SR ue pro ee SaaS ECH 3 EE EE STAL ana S e 0 d E Sale gn HOH TETdL LM ale es2. En IT YOLVIITONI 319Nv uacana dh own 35079 on oN e 5 N ES fen 301030 03132008 J01d 404 LNOAY1 Qvd zad Sa d ate ar 89d 3HL 40 3QIS ei ee NS MEA zeg A Jan 1N3NOdHO2 3HL NO LX3L SY Q3V130 38v eoS33322502 PEET EEFE EY UM FN SYN SCRE SNE WRT Bozal an NMOHS S30N383334 INIOd 1534 SESSSS IG 8 Tala D i BR b ale en zna 88 le 43 11031N090491W Ze Tal SS P SI sz ez ke be se e Jee fre 2 I e EE me oros BELL deer Tul EEGEN DIEN Buch 031434 e dd fdu mal 2d 9 ar e letal stas EH 11828 ale clero T 0x8 su pem E O33 vas vas anoj S GLdL ni Od H EEN amo ES delantal a gt 2094 Tear 359 D N 0 98dl S BLdi e s Od z Ed iu1720v m vext vest fas ssp wen
3. j 00 86T12 5 ON 9MHQ ONIM G3INVH 35010 3N901vNv Q9L1S 31LIL v9rra 301 EN z 9 3 N OIN AN MOLvoIONI 319Nv wadana JL F a31nvH 35075 85d 3HL 30 3018 ZHL sota d 619 Van 1N3NOdHOD JHL NO 1X31 Sv Q31IV13Q 3NV wa 5 N 9 2 N eezdi SNHL NMOHS S32N3N343N LNIOd 1931 wniva zala EdIN at aut 310N S N e 3 N SSvd0J dE anim iuri Sai ms mS 30IA30 03134008 991d N04 LNOAY1 dvd J N NOIIVOIJIIN3OI LINN TdlW ant S558 20a TAB ZEGOZONAEZ ES BE EE iu 3 zna gle le 43 11081N020832IM alk SI 3 ol SI a ke ez uz se se ke Jos ne foe ke ke 4 T 3AB NYNNES D I EE SvIGH Tdi nFubLoZTnLU serai PAL DEER est da zz es ler es DN elisa DCH ECH 1 a ale GITeSTO_ 7 T 0x8 GEN Ai cree OMA yas vas qua S olal e Ad VELO 06161 a Enta gaj estan dan i zrdl sl HDSW Tear 3 PS Bd 98dl I 8Ldl E Ad zb antar veo aso 8550 Q31dS10 8031 PIR TAB 413838 13538077 018 S34 vask gert D Nie EEN W
4. SURFACE MOUNT Ge o o oN o o o o COMPONENT SIDE Gi 5 R32 re c e D3 R26 3 res s S E R4 3 mS sl R30 R25 R29 R33 EH rRto R7 02 fe L3 POH cej R78 REG Di Li 5 c13 e R75 R90 C15 R99 LZ 9 FIRS 877 z o g ESA 243 c c42 o R100 2 2 Bl CE a a re pa R104 o R87 o EJ WW os O SKT1 C34 Ed tri2 o o s Eri 9 e 9 fo ms O 3 o OJr3 O R54 o qu o R79 gt R US 2 el Oe we o TRE 9o AE v9 OMSK ve 103 o R24 o PR o o dE Lo R23 Z SC et 9 d R R21 2J rR2 A ZA UE R22 v d o ecu es R20 2 o pore ae ae ATE o G D N t d O oo oo KL CS e oo o o o o RES E CONVENT I ONAL COMPONENT SIDE 1 A O O c3 O dd o o C o 9 9 RESI o o o o o o o o o o o o O o o O O O O O O O O oo oo oo o o CONVENT I ONAL NON COMPONENT SIDE vuu L x33 p Arrr Lx LED15 LED14 LED16 00000000 00000000 LEDS LE
5. SURFACE MOUNT o o o o o o o R32 rng COMPONENT SIDE O fae nam ir A wo R30 R25 Rz9jRzz DI re v 52 R ts RRs caa R78 RSS DI 11 5 c13 2 R75 reo cts RO 9 um 23 R37 zo Gil C43 022 o Rioo 2 o 0 Ta pages ros ale R87 lo es xl e M or OE O SKT ol e C34 TR12 o ra o o 5 Ege O 1c9 Alea c29 1 qe s O R64 3 O R65 R54 o qu o zeg R79 o o o o o 9 R82 TRG 9 Ne REA CE 103 o RE ie R24 o Els Ge o le R48 i 2 VK DE R23 S o elo o oy Wi 5 R9 R3 R21 LS TR2 2 C9 rz EI En es Rall a ela z R22 a El oan 3 o i o A et lo R47 Cell L5 Re8 Regent 5 R20 875 JElo Il re ona 2 R SF E s pp d E SE is c Sa OI S ou D RH 5 O o un o o oo p i ii sung oo o o o e o e ng ELO We Oe gt o o o o KN AE CONVENT IONAL SECH o A o o Ge du COMPONENT SIDE O LI O O c3 O o 9 O RES1 o o o o o o o o o o o o O o o O o 69 O oo oo oo o o o e o e i Or o o o o CONVENT ONAL SN Sr a e m L L L L NON COMPONENT SIDE Q O O O O o o o o o o o o o o o o o o o o O LEDB LEDI 21 O LEDen py LEDA O ok ob ob GA BI Em O m Taken from Drawing No 4320 0
6. 1 200 87 ON IMAA QANIM 30901VNv 691S 41LIL rn 3er E AOLYDIGNI 379Nv u3adna 4 4 oan 35079 eu a 391430 03137005 J01d N04 LNOAY1 Qvd LE eon on G ZHL 014 K aut at 82d 3Hl 30 3015 9 5 N SA 5 N ssvauo AE df onm LN3NOdHOJ 3HL NO LX3L Sv Q31V130 IAV eviidiBlvez D IS 2013 P N eo SNHL NMOHS S39N383338 LNIOd 153L BEGSESIOAES em e om NOLLVITSTINSOT LINO LON L Tora ru zno 3d E 43 110Y1NO390491W w 5 N S lo ta ale Wu Be ZETdL be oz ee foe be fes fre Js je e zo AS 3339399 070z SIS TAB T E BET aL Teal nsrubral oy 4 SISK aztal Kar 1 ana g ed DEEN Bedi era 94 8 4 En Sta stat 41838 Nas anal SI 5 la GE Saar ECH SAL OMA vas ros GND 55 LS 1 dr gyr ET aL TR a rara Ann CL Se ES ags o e seas S orar e pa See zen LK 12241 als g Lagere vonet due R 5 T ERB elo re tre seat 05 Seele arenes Nar gag TINE H sie o EM 831 e HEN E eu ALDI Ze Stat SL SHEP es BNE SM Scare eo Ts R vad SBTdL 05 s 1031 AG 2208 rar x 621 Mei 4 ere S Ts i S i Cale 9 ETA Sr 2 ap HE Kat OS a M W03d33 e DNA Seat v ata ma L c Ns dl 5 e z E LZ E di OTA aas an an Al e sey zwa sus D E E sk Seta serai A aetas a Er s fes Jee Jo e In sens HEEN Ps E nl zna Im I Car
7. SURFACE MOUNT WY o o o AN Jo o o R y R32 COMPONENT SIDE O HH E arman Gre mo R30 R25 R29jg 3 EY kend Ne 02 Rs TCS R35 R36 cad Ri R86 01 Li 5 Gr g R75 rod c15 R99 mM TR5 o R85 a R37 Eent c27 R88 C43 3 e mo DI cala R87 E ae N e C41 el R104 o d el or t R41 O SKT1 o C34 E3 1812 o o o o S Ej 9 CS S R62 mus O Ca B 2 R64 Huch B sv EBP 1 e 3 Reg R79 ang Ba do CH oh 9 Pai TRE ES S i 5 R94 R82 a Sore e R83 R52 R24 M BS c E Gy no 3 R23 5 AE de bs le e La Es R21 TR2 RE Ges arm elle 5 ac Jioc 3 A for 2005 eae Rae Elo Bea A Essa ong Je so JS UA i m 27 BIE m NGN EAE ta inco Ko Ee sy o o oo us A gz oo o o o o o o o o 00 O o o o o o o SN DD CONVENT I ONAL TS o o o oo COMPONENT SIDE O 4 H o0000000 o es o oo oo o hard A o o O o o O e 3 dE NE R OCAMPO SIDE J NEU EB bie um C O 9 00000000 oo0000000 LED8 LED ok O LED gp gp LED4 O ok B1 O z O ds B4 E HEN Taken from Drawing No 4377 002 Issue E Date 26 10 98 D4477 1 38 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 4 Rudder Angle Indicator Raytheon ST60 Rudder
8. v 280 ON OMAA ANIM 3SNOHEN19 3090 IVNV 8815S 31LIL Fees ER 3er MOLVOIONI 319Nv agaana Jk J aanva 35015 CE una 3OIA30 03L3ADOS 997d 804 LNOAYT Qvd e eon ZHL ch 014 MW din AUT aur 82d 3HL 30 30IS poe 3 9 5 N S N keete sswdHoo dF onm 1N3NDd402 3HL NO LX3L SY Q3TIVL3Q Jav TEFTERPETKJE a Sain 2 am SESSSSRSEES IAB EIS 2014 SITTER EVE Zd1 SNHL NMOHS S30N343438 LNIOd LS3L BEGSOSPOaF 9 5 N e a RZE 310N CEET Tora Set EJ ssl 83 T1081NO2032IA L t zna RE F S pal E BET dL am lez Je uz se se be es fre Jor ke ke ST RRANSR SSA y alz 148 aruba ay Betal sva ala D 7 pen 18 ad d Fg LN v108 SZTdl Dech qu zi PER n ale adi lesa zj 94 dq el WET rena pp BE eu von q ak e Ee 4 l ae S Z Ed LIT DOY m rata ef tala ess d Bea Te D Nf o neo era E SEH wel 9e D pa am E aie 2d als AA Tal Le E ed el mae em m 4 vou e wea L vs fas om x SI TA US CL 22 uke i 080 05 SSO aS 0d ee Aler G re T Nd d gosia gt SE al 2885 38 zexws wx mm lo 0d MNA vale vu en PLOT E eu KEN alk ZTdl ST spe eg pm Ken 1 TEN dl 2 D te ac 05 vi s Lan TAG 2 K Z siana E ren I 1 A Lao 3 MN eixa res s zg ag 4 I pa WOYd33 Nae Ha EE Tal 2 T suns saa Fri 5 SE EN 2 z irah Bea ean Aperas k z R ee
9. v SION 6 Sununau usn Figure 1 ST60 Wind CH Wind Compass and Rudder Angle Indicator Digital Instrument exploded view iv ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 1 Wind Raytheon Chapter 1 ST60 Wind instrument Disassembly reassembly On reassembly refer to Figure 1 it is important that the PCB assembly module is fixed to the facia 3 using a torque of 0 22Nm 21b in Similarly fixing the rear case 13 to the facia 3 must also be torqued to 0 22Nm 21b in Note Failure to practice using the recommended torques may result in damage to the facia inserts It is also recommended a new case seal 12 is fitted on reassembly PCB identification To aid identification of PCBs an identifying component has been included in the top left hand corner of the populated PCB WI WI Wind and Clubhouse Wind CH C CH CH Wind CO Compass CO RU Rudder Angle Indicator RU Self test procedure The ST60 Wind instrument has built in self test functions to aid fault diagnosis To access self test mode press Key and Key 4 together for 4 seconds When the unit beeps immediately press Key 3 and Key 4 together momentarily The unit will enter self test stage 1 Self test stage 1 A The unit should display 4 E followed by E i B There will be a SeaTalk transmission to check
10. SURFACE MOUNT COMPONENT SIDE 9600L1 11 SOLID CHIP INDUCTOR 1 11 9600PLCC44 C SOCKET PLCC44 SKT 940087C51RCP 1 IC MICROPROCESSOR 87C51RC 9 940024022 C EEPROM amp RESET CONTROLLER 24022 CB 94001324 C QUAD OPAMP LM324 C 940074HC4051 C ANALOGUE SWITCH 74HC4051 06 9400LMC6032 C DUAL OPAMP LMC6032 5 9400LM339 C QUAD COMPARATOR LM339 H 9400BU97 16K C LCD DRIVER BU9716K C 9400LM78L08 1 IC REGULATOR L78L08 8V S08 02 9400LM78L05 C REGULATOR 78L05 5V S08 b 9500FMY6 4 TRANSISTOR FMY6 TR12 15 9500 121 2 TRANSISTOR ARRAY IMZI PNP TR5 6 95001MX1 5 TRANSISTOR ARRAY IMX1 NPN TRI 4 11 9501BC868 RANSISTOR SOT89 BC868 NPN TRIO 9500BC817 RANSISTOR SOT23 BC817 NPN TRO 93041000P 10 CAPACITOR X7R 1000pF 10 50V 0805 08 15 19 21 27 32 37 38 46 9302100P 2 CAPACITOR COG 100pF 10 50V 0805 630 31 93BDHXXX2N2 CAPACITOR X7R 2 2nF 10 50V 1206 C13 930522N 2 CAPACITOR X7R 22nF 5 50V 1206 cnn 93040001 CAPACITOR X7R 0 01uF 10 50V 0805 042 93070U 12 CAPACITOR X7R 0 1uF 20 50V 1206 04 9 10 14 26 28 29 33 34 35 36 39 93261 3 CAPACITOR tuF 20x 50V 1206 041 43 44 9206 IMN10 DIODE IMN10 03 9200M2SYM 2 DIODE M2 SYM 10A 100V D I 91124K7 2 RESISTOR NETWORK QUAD PACK 4K7 R90 91 9106680R RESISTOR WCR 1206 680R 5 0 125W R99 91060R0 5 RESISTOR WCR 1206 ORO 0 125W R38 39 54 84 104 91035K6 RESISTOR WCR 1206 5K6 1x 0 125W R66 9103270R RESISTOR WCR 1206 270R 1 0 125W 65 910368 RESISTOR WCR 1206 68K 1x 0 125W 67 9106820 RESISTOR
11. Compass ST60 Compass PCB details Input Output signals refer to Figure 4 ST60 Compass circuit diagram Rear case Signal Description connection A Red 12V EXT Nominal 12V DC supply B Screen OV EXT OV C Yellow DATA Intermittent streams of nominal 12V pulses D Red 12V EXT Nominal 12V DC supply E Screen OV EXT OV F Yellow DATA Intermittent streams of nominal 12V pulses G Red VREF Fluxgate 2 5V H Yellow FGA SenseA J Green FGB Sense B K Blue FGDRV Fluxgate drive L White Screen Fluxgate OV return Rear case connections to ST60 Compass instrument Pa 26 ST60 Instruments Service Manual 83142 1 Raytheon Part 2 ST60 Instruments Chapter 3 Compass ST60 Compass circuit diagram LOOZZV
12. f a n e a a _ ram SSTdLe e 10 100 E ad aa Ile N Lo rca h 20 38VdS ike D se age II n9 a SA e 251416 L5 Ena EMI 301 Ecg Eu En 151410 95 CANXE 58 18 188 ew astare SS SSA E ga s DG LO DT ei E NIA aez 1d 6 dLe as am tui J x Bi LTS zat RAE eme zdes zoo y DEE E SC 24 n int Hes tao Le Ten Ae ZTA 3 TO d S31416 3 15 ase HH ers o ciu EJE H8T ENA 17 TINY Ledl TINY TNT eli m 2I EAS TAZI AZT LNIAZT AlddAS XJM0d diagram ircuit Figure 4 ST60 Compass c 83142 1 27 ST60 Instruments Service M anual Raytheon Part 2 ST60 Instruments Chapter 3 Compass ST60 Compass PCB layout ox
13. 83 102 9106470R 2 RESISTOR WCR 1206 470R 5x 0 125W R20 23 9106100K 3 RESISTOR WCR 1206 100K 5 0 125W R15 52 82 91031K2 RESISTOR WCR 1206 1K2 1 0 125W R62 910647 RESISTOR WCR 1206 47K 5x 0 125W R19 91031K 4 RESISTOR WCR 1206 IK 1 0 125W R13 33 41 64 91036K8 RESISTOR WCR 1206 6KB 1 0 125W R22 91064K7 9 RESISTOR WCR 1206 4K7 5 0 125W R6 10 14 24 27 89 96 97 100 910615 2 RESISTOR WCR 1206 15K 5 0 125W R1 25 91062K2 2 RESISTOR WCR 1206 2K2 5 0 125W R34 35 910612 RESISTOR WCR 1206 12K 5x 0 125W R37 9106330K 4 RESISTOR WCR 1206 330K 5 0 125W R53 56 94 95 910310 8 RESISTOR WCR 1206 10K 1 0 125W R3 5 11 21 29 36 68 69 3015 133 PCB ST60 ANALOGUE CONVENTIONAL COMPONENT SIDE 3030 035 C 13 SOLDER BUCKETS P1 11 13 14 01051 i VARISTOR V22ZA1 TSI 15166 1 RESONATOR 12MHz REST 15136 1 BUZZER AT 17 BZ 03075 1 CAPACITOR ELEC 220uF 25V e CONVENTIONAL NON COMPONENT SIDE 15165 4 LED 202 WHITE SIDE FIRING LED13 16 02050 4 LED HLMP6505 GREEN LED 4 7 8 06030 4 SWITCH ALPMINI Bi 4 Taken from Drawing No 4318 002 Issue E Date 26 10 98 4472 1 ST60 Instruments Service Manual 83142 1 9 Raytheon Part 2 ST60 Instruments Chapter 1 Wind 10 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 2 CH Wind Raytheon Chapter 2 ST60 CH Wind instrument Disassembly reassembly On reassembly refer to Figure 1 itis important that the PCB assembly module is fixed to
14. BAT dle HES 200055 Tal NOA NIA Wo ai n Lat dL z 25 TOJA h SS 201 AS ZTA 3 TO sure Lis s HH ata 6 tma STE M gt 81L6NA if seg CNT e Za L3 ma x TNT nat ten me AlddAS 43MOd Figure 6 ST60 Clubhouse Wind circuit diagram 83142 1 47 ST60 Instruments Service M anual Raytheon Part 2 ST60 Instruments Chapter 5 Clubhouse Wind ST60 Clubhouse Wind PCB layout SURFACE MOUNT G i o o o_o o o Bad R32 TRA COMPONENT SIDE O Bb Fe ll amp me R30 R28 Rar TE reg NZ R 02 R97 13 3 ca SE 5 REG Di fot x BE 2 R75 roo cs R99 PoF g 8 R37 4 Oleg e27 C43 ce o mo 2 o 9 cula C26 EI 9m to
15. BadentrfieatloTi NEE 41 Self test PROCS dura een 41 SELE test SAS ERE aa GRO OR ea mdi Gest BR GA AN 41 SEIEESLSIAZE 2 ni A aN 42 esr bob MM ME O KARA E 42 Mire O EE 43 SER PUB eSEDOIDES s eoi ned A Si OGAE 43 ST60 Clubhouse Wind spare parts het 45 ST60 Clubhouse Wind PCB details tara ene delis m ed eis 46 Inpit Outp t SIPDdls es tee io ia 46 ST60 Clubhouse Wind circuit diagram eese 47 ST60 Clubhouse Wind PCB layout eese eene enne enne 48 ST60 Clubhouse Wind PCB component list eene 49 ST60 Instruments Service Manual 83142 1 iii Part 2 ST60 Instruments Analogue Raytheon strument exploded view In ST60 Analogue Korea J peidg 1894 TC Ies unau ysni OZ px MADS 6T feZeq 3uncuu usn ST EECH LT SED 4ea1 jeqe1 ot TTX MADS ert x bo VT SEH JPF ET 1895 SSED CT ALLES ECH TT Jopeyeud OT NYA e ejdsip enbojeue CDT 8 POL AGO 4 BIUIOd 9 pnouus e pede uul y epey E Deier c Pzeq epey T UIqIZLUNzZ O eNb4oL EX UI IZLUNZE O enboL 8X ST LT ST er Ajruesse a UO penu S ZT ess SSED MSU e JEU pepuauuLucoa SI 1 O soyes pul a Buy Jeppny e o3 Pen jou s 8 Aejdsip anbo eue GOT a ale GD 1 ue MEU JOU op JOJEDIPU Sue OT ayy 07 penu 6 esnyig pue 2 Pqel Ae dsiq v SON ON ZT TL OT a2 0N oO S 8 L
16. OMA FE e Zeen bet mS S TAS lej BSar als 0 vi e Les net Be SR D Ed D TEdL gt 18 902 e ar Bes F or 31 sH e bes ak alo ale al ale s Sg SR Rls 3 ale Le M IH 90 VI e pes TAET S IS FR eR SI aS 121 SIR taa OT att e 7 FE25 ZEdl PGL az 32 22h e a 225 TBTdL J 92 ve e res Ss z Z om ZTA ZTA ZTA gda 3e 82 seruit w pes AE 684 zzn8 TVLV3S 1657 raTa e PIS Gu 9141e BIS 29141 18 sa 191 d10 915 TAB asta 515 82di esta e his T gestae 1s 250 era Ap ANISLY3H 404 V3uv detal SE T 3500 L arar M3dd02 S3AINBJU TOT ein pou ar FO zd gerdie rs oo Lu Se GAL Se zvi nana SSTdLe BIS 10 100 d d AST S 3 ang D A angee T 8 GIdl 55 so 20 EA8 ps Ka ER on EY HO sd 021 ESTA a 8S 938 S380 TAQ aca gozz al WEI EV d sta 15 Z ikens gy AG AG AG AG ON ON be she TSIdL 95 geen any En GN TAS sere DEn zw estae SS zent LX 33 so HO Edi eme v 00m Fe een J ER ier Ze C zal DEEN T2 ende les zao Le 988 a NS Lade Ce 100 92dl AS ZTA azz 3 fa hd srae H 15 ase HH ers He cra 91a ygtzena Gua TINY Ldi TINY CAND 8 EI TAG1 ngt LNI ZI A lddiS 3MOd diagram ircuit Figure 3 ST60 CH Wind c 83142 1 17 ST60 Instruments Service M anual Raytheon Part 2 ST60 Instruments Chapter 2 CHWind ST60 CH Wind PCB layout
17. RESISTOR WCR 1206 5K6 1 0 125W R66 9103270R RESISTOR WCR 1206 270R 1 0 125W 65 910368K RESISTOR WCR 1206 68K 1 0 125W 67 9106820 RESISTOR WCR 1206 820K 5 0 125W 70 910382R RESISTOR WCR 1206 82R 1 0 125W R63 9106390R RESISTOR WCR 1206 390R 5 0 125W 31 910639 4 RESISTOR WCR 1206 39K 5 0 125W R26 28 30 52 9103560R RESISTOR WCR 1206 560R 1 0 125W R79 9106680R RESISTOR WCR 1206 680R 5 0 125W R99 910633R RESISTOR WCR 1206 33R 5 0 125W R78 910627R 4 RESISTOR WCR 1206 27R 5 0 125W R85 88 910333 RESISTOR WCR 1206 33K 1 0 125W 61 910610R 2 RESISTOR WCR 1206 10R 5 0 125W R32 102 9106470R 2 RESISTOR WCR 1206 470R 5 0 125W R20 23 91031K2 RESISTOR WCR 1206 1K2 1 0 125W R62 910618R RESISTOR WCR 1206 18R 5 0 125W 75 91031K 3 RESISTOR WCR 1206 1K 1 0 125W R33 41 64 91036K8 RESISTOR WCR 1206 6K8 1 0 125W R22 91064K7 6 RESISTOR WCR 1206 4K7 5 0 125W R24 27 89 96 97 100 910615 RESISTOR WCR 1206 15K 5 0 125W R25 91062K2 2 RESISTOR WCR 1206 2K2 5x 0 125W 834 35 910612 RESISTOR WCR 1206 12K 5 0 125W R37 9103560K RESISTOR WCR 1206 560K 1 0 125W R98 910310 5 RESISTOR WCR 1206 10K 1 0 125W R21 29 36 68 69 3015 133 PCB ST60 ANALOGUE CONVENTIONAL COMPONENT SIDE 3030 035 C 10 SOLDER BUCKETS P1 10 01051 1 VARISTOR V22ZA1 TSI 15166 1 RESONATOR 12MHz REST 15136 1 BUZZER AT 17 821 03075 1 CAPACITOR ELEC 220uF 25V C CONVENTIONAL NON COMPONENT SIDE 15165 4 LED 202 WHITE SIDE FIRING LED13 16 02050 4 LED HLMP6505 CREEN LED1 4 7 8 06030 4 SWITCH ALP
18. WCR 1206 820K 5z 0 125W 70 910382R RESISTOR WCR 1206 82R 1x 0 125W R63 910618R RESISTOR WCR 1206 18R 5x 0 125W 75 9106390R RESISTOR WCR 1206 390R 5 0 125W 31 910639K 3 RESISTOR WCR 1206 39K 5x 0 125W R26 28 30 9103560R RESISTOR WCR 1206 560R 1 0 125W 79 910647R RESISTOR WCR 1206 47R 5x 0 125W R7 910622R 2 RESISTOR WCR 1206 22R 5 0 125W R86 87 910633R RESISTOR WCR 1206 33R 5x 0 125W 78 910333K RESISTOR WCR 1206 33K 1x 0 125W 61 910610R 4 RESISTOR WCR 1206 10R 5 0 125W R9 32 83 102 9106470R 2 RESISTOR WCR 1206 470R 5x 0 125W R20 23 9106100K 3 RESISTOR WCR 1206 100K 5x 0 125W R15 52 82 91031K2 RESISTOR WCR 1206 1K2 1x 0 125W R62 910647 RESISTOR WCR 1206 47K 5x 0 125W 19 91031K 4 RESISTOR WCR 1206 IK 1x 0 125W R13 33 41 64 91036K8 RESISTOR WCR 1206 6K8 1x 0 125W 22 91064K7 9 RESISTOR WCR 1206 4K7 5 0 125W R6 10 14 24 27 89 96 97 100 910615 2 RESISTOR WCR 1206 15K 5 0 125W R1 25 91062K2 2 RESISTOR WCR 1206 2K2 5 0 125W R34 35 910612 RESISTOR WCR 1206 12K 5 0 125W 37 9106330K 4 RESISTOR WCR 1206 330K 5x 0 125W R53 56 94 95 910310 8 RESISTOR WCR 1206 10K 1 0 125 R3 5 11 21 29 36 68 69 3015 133 PCB ST60 ANALOGUE CONVENTIONAL COMPONENT SIDE 3030 035 C 13 SOLDER BUCKETS P1 11 13 14 01051 VARISTOR V222A1 1S1 15166 RESONATOR 12MHz RESI 15136 BUZZER AT 17 BZ 03075 CAPACITOR ELEC 220uF 25V 03 CONVENTIONAL NON COMPONENT SIDE 15165 4 LED 202 WHITE SIDE FIRING LED13 16 02050 4 LED HLMP6505 GREEN LED1 4 7 8 06030 4
19. the facia 3 using a torque of 0 22Nm 21b in Similarly fixing the rear case 13 to the facia 3 must also be torqued to 0 22Nm 21b in Note Failure to practice using the recommended torques may result in damage to the facia inserts It is also recommended a new case seal 12 is fitted on reassembly PCB identification To aid identification of PCBs an identifying component has been included in the top left hand corner of the populated PCB WI WI Wind and Clubhouse Wind CH CH CH Wind CO Compass co RU Rudder Angle Indicator RU Self test procedure The ST60 CH Wind instrument has built in self test functions to aid fault diagnosis To access self test mode press Key and Key 4 together for 4 seconds When the unit beeps immediately press Key 3 and Key 4 together momentarily The unit will enter self test stage 1 Self test stage 1 A The unit should display 5 E followed by f B There will be a SeaTalk transmission to check the transmit receive circuits C The EEPROM is tested The following failure codes may be generated Message Failure Mode Action Fa SeaTalk Rx Tx Check for damaged bucket connectors rear case pins Check SeaTalk interface components around TR3 and TR5 FU EEPROM failure Replace EEPROM IC8 If there is no audible beep generated by the key presses check around TR2 and TR6 and the buzzer for damage If the beep is quie
20. the test fails check the following with no transducer connected Check Action VREF P7 2 5V Check R48 L4 for open circuit e Check VRESET 2 5V SCREEN P11 tied to OV Check L8 for open circuit FGDRV repetitive pulse train TP97 or P10 Check L7 for open circuit Check pulse train present either side of C17 Check drive circuit components around TR7 and TR8 If the above are OK then the problem probably lies within the ADC circuit Check L5 L6 R52 and R82 for open circuit CheckADC circuit around IC5 and IC6 To exit self test and store pointer corrections press Key 1 and Key 2 together for 2 seconds If storage of pointer corrections is not required press Key 1 and Key 2 together momentarily to exit Useful PCB test points TP7 Vcc5V TP10 OV TP80 Display illumination PWM N TP81 Key illumination PWM TP191 SeaTalk receive O TP110 Integrator output ADC TP119 ADC interupt TP135 Motor drive Sin B TP136 Motor drive Sin A TP143 Motor drive Cos B TP142 Motor drive CosA TP97 Fluxgate ST60 Instruments Service Manual 83142 1 23 Raytheon Part 2 ST60 Instruments Chapter 3 Compass 24 ST60 Instruments Service Manual 83142 1 This page is intentionally left blank Part 2 ST60 Instruments Chapter 3 Compass Raytheon ST60 Compass spare parts list The item numbers refer to Figure 1 ST60 Analogue I
21. vs TAS e M al gra a ind Ena y KC adi L OINI H ar ACTES H Kei viva o BE ta terra ae PS Ly ein mm WE R ego o xw IMC 2 bes may LETS wanny He V108 Sy SCH 20 n5 3 GREEN a gt T H ze Bzd ga 0 Ia adi Asrai alg 2 1S 909 Te es sta 7 D T x pes Da le o a a e ES ak lal als lak als EE Is me BM a n Es 88 SI ep KOWNA di alzlalt ZEdL k ED a 25125 EKOS ZE ERB Laach E I a 92 ve e 125 I der cl GREEN a da ata ata zao x li pes szar 22 uan 7 ATVLV3S 1051 91416 61S 1NI7VLON BEEN L sort a BIS pur Sb era zardie 18 anal 38 11 A 191 410915 TAB E qe 09141 0 EIS KE JE a Li DR 1a XNISLV3H 303 v3uv EMI esta Ms i 85 ES air Uddd0 SIGINDIS TII serai adi e 18 ep STE Berat D WEG 2 m z WER i LStdL E S t Te 33 AST SSIdle HS 0 200 I YLOJAVLON Zia o zno 385 Pass NE Losa SSTdLe IS 1a 100 sk SC EN TELS asz 13 m am Y stare 6s aa soa nm a AG AG AG AG 2N ON an am 024 sse les S37 73380 ika ddd 21 B S41 LS Negr L AG e a AB ON ON sere 188 w TSTdL 95 m NOA NIAL SL EES e 0 1d ie coe lage Got 80813 U A En DEEN a LT art co Seu H zo estare 25 am non NIA z n g Uu LBTdl 221 ZTA 3 Ta ad erae Iles 200 HE 3 nm las Loi Le Szal 5 mao 18 seu HH eTa tra STE 8 TAZT A31 6N8 gua CaN bdl 3N CAN AdddNs AJMOd TAZI AZT LNIAZT JI a Figure 2 ST60 Wind circuit diagram 83142 1 7 ST60 Instruments Service M anual Raytheon Part 2 S
22. 00V 01 2 91124K7 2 RESISTOR NETWORK QUAD PACK 4K7 890 91 91060R0 4 RESISTOR WCR 1206 ORO 0 125W R38 39 54 104 9106390R 1 RESISTOR WCR 1206 390R 5 0 125W R31 910639 3 RESISTOR WCR 1206 39K 5 0 125W R26 28 30 9103560R 1 RESISTOR WCR 1206 560R 1 0 125W R79 910633R 1 RESISTOR WCR 1206 33R 5x 0 125W R78 910622R 2 RESISTOR WCR 1206 22R 5x 0 125W R86 87 910618R 1 RESISTOR WCR 1206 18R 5z 0 125W R75 910610R 2 RESISTOR WCR 1206 10R 5 0 125W R32 102 9106470R 2 RESISTOR WCR 1206 470R 5 0 125W R20 23 910647 RESISTOR WCR 1206 47K 5x 0 125W R19 91031K RESISTOR WCR 1206 1K 1x 0 125W R33 91036K8 RESISTOR WCR 1206 6K8 1 0 125W R22 91064K7 6 RESISTOR WCR 1206 4K7 5x 0 125W R24 27 89 96 97 100 910615 RESISTOR WCR 1206 15K 5 0 125W R25 91062K2 2 RESISTOR WCR 1206 2K2 5x 0 125W R34 35 910612 RESISTOR WCR 1206 12K 5 0 125W R37 9106680R RESISTOR WCR 1206 680R 5 0 125W R99 910310 S RESISTOR WCR 1206 10K 1 0 125W R21 29 36 3015 133 PCB ST60 ANALOGUE CONVENTIONAL COMPONENT SIDE 3030 035 C 6 SOLDER BUCKETS P1 6 0105 1 VARISTOR V22ZA1 TSI 5166 1 RESONATOR 12MHz REST 5136 1 BUZZER AT 17 821 03075 1 CAPACITOR ELEC 220uF 25V 3 CONVENTIONAL NON COMPONENT SIDE 15165 4 LED 202 WHITE SIDE FIRING LED13 16 02050 4 LED HLMP6505 GREEN LED1 4 7 8 06030 4 SWITCH ALPMINI B1 4 Taken from Drawing No 4319 002 Issue E Date 26 10 98 D4474 1 ST60 Instruments Service Manual 83142 1 19 Raytheon Part 2 ST60 Instruments Chapter 2 CHWind 20 ST60 Instruments Ser
23. 02 Issue E Date 26 10 98 D4475 1 28 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 3 Compass Raytheon ST60 Compass PCB component list SURFACE MOUNT COMPONENT SIDE 9600L 1 9 SOLID CHIP INDUCTOR L1 9 9600PLCC44 C SOCKET PLCC44 SKTI 940087C51RCP C MICROPROCESSOR 87C51RC C9 940024022 C EEPROM amp RESET CONTROLLER S24022 C8 9400LM324 C QUAD OPAMP LM324 7 940074HC4051 C ANALOGUE SWITCH 74HC4051 C6 9400LMC6032 C DUAL OPAMP LMC6032 5 9400LM339 C QUAD COMPARATOR LM339 C4 9400BU9716K C LCD DRIVER BU9716K 3 9400LM78L05 C REGULATOR 78L05 5V S08 Ci 9500FMY6 4 RANSISTOR FMY6 TR12 15 95001MZ 1 2 RANSISTOR ARRAY IMZ1 PNP TR5 6 95001MX1 4 RANSISTOR ARRAY IMX1 NPN TR2 4 11 9501BC868 RANSISTOR SOT89 BC868 NPN TRIO 9500BC807 RANSISTOR SOT23 BC807 PNP TR7 9500BC817 2 RANSISTOR SOT23 BC817 NPN TR8 9 93102U2 CAPACITOR TANT 2 2uF 20 6V3 TANTA c17 93041000P 10 CAPACITOR X7R 1000pF 10 50V 0805 8 15 19 21 27 32 37 38 48 9302100P 2 CAPACITOR COG 100pF 10 50V 0805 30 31 93BDHXXX2N2 CAPACITOR X7R 2 2nF 10 50V 1206 C13 930522 2 CAPACITOR X7R 22nF 5 50V 1206 eun 93261U
24. 0318510 eos Big 13538 1353887777 818 sw vas yrat af 0d edo part 5380 e de Y214 9 1 E E zk E 5 E EE a n ossai 280 aos SEL SES Spee DN RE Pena mk S comes Bol HNITXNW er Lec 0d EL et HEI a ALDI Ze E Lae up O 1135 Vid S6TaL 25 2 05 uan ZE Beran E 2037 dz zt 621 SSA zz T 8 e el 3 anger T lt A vi S A ENS 1538 m a A J d wouda3 A Gare rx zaa IE JEM so 222222 by EE E Ge 2 E a z Loria 3 Ne zera SETA ETAT AN perat n cn man EI s fe fs LIES get E NSO wss fans D aen 7 fei I LI psa f R Bid BE BIE a or sri ara P OT pu F3E BB s tH HEH 3NIS S3AISQ YOLOW 25 2 le aa ale SP 3 R RR 215 Dien l NOT LYNIWNTNI T oh AL 1NIAZI 3 3NSSI T STO0 82d OL Ss3438 WVA9VIG LINDYID SIHL R 5 TAS al DU ER EX ae HNICXDA p vam T xo sia H ls XM saer 8s 18 E zna 88 ms 2 Lage gle rar SE cn ZEM E Je an sn fono ng oger 10991 Yam gH 13538A p i ams 220991 3 3 8 d z 1NI72QV FASET TEXT e ba q y SHOE ds ora day Aleit a ee a nio neo Tear zna Lj s LE eno cman oe Qv dA 35 Casar e a L9 A asa air O 8d T sa oy EEN oso T 88 at int 240 038345077 eT 613 ems y sat e 998 gp Nod ra L Di DROE gag Mart EL RES 2500 HD Fr BLA BITdL als sns 18 5028 E ana pm zal 5 ye d Se 18a serai E 5 I vet 7 TOTAL zna sna EIER T Tid zx y Ho e ans e BR seta See Neat NT EL era Ina 82 12 829 e 288 Der R a 8a e EAS SG i 3 8 als Ze Sea as owa av SA 2 Ges
25. 25 PCB and dial assembly Wind A28004 Assembled module con including sisting of items 6 7 8 9 10 11 6 Pointer SeeA28041 7 Display label Wind SeeA28043 8 LCD analogue display SeeA28025 9 Diffuser 10 Reflector 11 PCB assembly 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in 12 Case seal A28027 Pack of 5 Rear case assembly including A28014 12 Case seal SeeA28027 13 Rear case 15 Screw x8 Torque to 0 22Nm 2lb in 16 Label Wind rear case A28039 Pack of 5 17 Gasket A28028 Pack of 5 18 Flush mount bezel A25002 Flush mount kit including A25003 Suncover flush mount Notillustrated 18 Flush mount bezel SeeA25002 19 Screw x4 Torque to 0 33Nm 3lb in 20 Flush mount seal 21 Rear bracket ST60 Instruments Service Manual 83142 1 5 Raytheon Part 2 ST60 Instruments Chapter 1 Wind ST60 Wind PCB details Input Output signals refer to Figure 2 ST60 Wind circuit diagram Rear case Signal Description connection A Red 12V EXT Nominal 12V DC supply B Screen OV EXT OV C Yellow DATA Intermittent streams of nominal 12V pulses D Red 12V EXT Nominal 12V DC supply E Screen OV EXT OV F Yellow DATA Intermittent streams of nominal 12V pulses G Red 8V Vane supply H Green SIN sin output J Blue COS cos output K Yellow ANN annemometer L White SCREEN Transducer OV return N Red ROTA Rotavecta current constant P Blue RO
26. 4 CAPACITOR luf 20 50V 1206 C16 41 43 44 93070U1 10 CAPACITOR X7R 0 1uF 20z 50V 1206 C9 10 14 18 26 28 29 33 34 39 93040U0 CAPACITOR X7R 0 01uF 10 50V 0805 042 9200BAW56 DIODE BAW56 SOT23 04 9206 IMN10 DIODE IMN10 03 9200M2SY 2 DIODE M2 SYM 10A 100V D1 2 91124K7 2 RESISTOR NETWORK QUAD PACK 4K7 R90 91 91060R0 11 RESISTOR WCR 1206 ORO 0 125W RO 11 14 38 39 48 54 83 103 104 91035K6 RESISTOR WCR 1206 5K6 1 0 125W 66 9103270R 3 RESISTOR WCR 1206 270R 1 0 125W R49 50 65 910368 RESISTOR WCR 1206 68K 1 0 125W 67 9106820K RESISTOR WCR 1206 820K 5 0 125W 70 910382R RESISTOR WCR 1206 82R 1 0 125W 63 91061K5 4 RESISTOR WCR 1206 1K5 5 0 125W R42 45 9106390R RESISTOR WCR 1206 390R 5 0 125W 31 910639 3 RESISTOR WCR 1206 39K 5 0 125W R26 28 30 9103560R RESISTOR WCR 1206 560R 1 0 125W 79 910618R RESISTOR WCR 1206 18R 5 0 125W 75 910622R 2 RESISTOR WCR 1206 22R 5 0 125W R86 87 910633R RESISTOR WCR 1206 33R 5 0 125W 78 910333 RESISTOR WCR 1206 33K 1 0 125W R61 910610R 2 RESISTOR WCR 1206 10R 5z 0 125W R32 102 9106470R 2 RESISTOR WCR 1206 470R 5 0 125W 820 23 9106680R RESISTOR WCR 1206 680R 5z 0 125W 99 91031K2 RESISTOR WCR 1206 1K2 1 0 125W 62 910647 RESISTOR WCR 1206 47K 5z 0 125W R19 91031K 4 RESISTOR WCR 1206 1K 1 0 125W R33 41 52 6482 91036K8 RESISTOR WCR 1206 6K8 1 0 125W 22 91064K7 6 RESISTOR WCR 1206 4K7 5x 0 125W R24 27 89 96 97 100 910615 2 RESISTOR WCR 1206 15K 5 0 125W R1 25 91062K2 3 RESIS
27. 91a Dial illumination will also be degraded Check LEDs 1 4 7 and 8 for open circuit Keypad illumination OK Check TR10 TR11 R75 and R91b but degraded Dial illumination Check LEDs 13 16 for open circuit No beep when key pressed Replace keyswitch LCD segment s missing completely Check LCD solder pins for poor dry joints Check IC3 for unsoldered pins Faint LCD segments Check LCD pins for shorts Check IC3 for shorts Pointer not rotating or erratic movement Check motor winding continuity Approximately 150 ohms between TP135 and TP136 and between TP142 and TP143 When the pointer has completed at least one rotation press Key 1 and Key 2 together momentarily to progress to self test stage 3 Self test stage 3 This stage is to set up pointer offset and corrections On entry the LCD will show 1 and then indicate the position to which the pointer should be positioned to adjust for pointer offset Momentary presses of Key 1 will rotate the pointer clockwise to align with the major graduations Should there be any misalignment repeatedly press Key 3 for anti clockwise or Key 4 for clockwise adjustment until correct alignment is obtained on all major graduations On completion of correction adjustments press Key 1 and Key 2 together momentarily to progress to self test stage 4 2 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 1 Wind Raytheon Self test stage 4 Note This sta
28. Angle Indicator component list SURFACE MOUNT COMPONENT SIDE 9600L1 8 SOLID CHIP INDUCTOR L1 5 9 14 15 9600PLCC44 C SOCKET PLCC44 ENN 940087C51RCP C MICROPROCESSOR 87C51RC C9 940024022 C EEPROM amp RESET CONTROLLER S24022 D 9400LM324 C QUAD OPAMP LM324 C 940074HC4051 C ANALOGUE SWITCH 74HC4051 C6 9400LMC6032 C DUAL OPAMP LMC6032 D 9400LM78L05 C REGULATOR 78L05 5V 508 CI 9500FMY6 4 RANSISTOR FMY6 TRI2 15 95001MZ1 2 RANSISTOR ARRAY IMZ1 PNP TR5 6 9500 IMX1 4 RANSISTOR ARRAY IMX1 NPN TR2 4 11 9501BC868 RANSISTOR SOT89 BC868 NPN TRIO 9500BC817 RANSISTOR SOT23 BC817 NPN TR9 93261U 3 CAPACITOR luF 20 50V 1206 C41 43 44 93041000P 7 CAPACITOR X7R 1000pF 10 50V 0805 C15 19 20 27 32 37 49 9302100P 2 CAPACITOR COG 100pF 10 50V 0805 30 31 93BDHXXX2N2 CAPACITOR X7R 2 2nF 10 50V 0805 C13 930522 2 CAPACITOR X7R 22nF 5 50V 1206 C11 12 93070U1 8 CAPACITOR X7R 0 1uF 20 50V 1206 C10 14 26 28 29 33 34 39 93040U0 CAPACITOR X7R 0 01uF 10 50V 0805 042 9206 IMN10 DIODE 10 D3 9200M2SY 2 DIODE M2 SYM 10A 100V 01 2 91124K7 2 RESISTOR NETWORK QUAD PACK 4K7 890 91 91060R0 6 RESISTOR WCR 1206 ORO 0 125W R38 39 50 81 82 104 91035K6
29. C circuit around IC5 and IC6 To exit self test and store pointer corrections press Key 1 and Key 2 together for 2 seconds If storage of pointer corrections is not required press Key 1 and Key 2 together momentarily to exit ST60 Instruments Service Manual 83142 1 3 Raytheon Part 2 ST60 Instruments Chapter 1 Wind 4 Useful PCB test points TP7 Vcc5V TP10 OV TP14 8V transducer supply TP80 Display illumination PWM TP81 Key illumination PWM TP191 SeaTalk receive TP110 Integrator output ADC TP119 ADC interupt TP135 Motor drive Sin B TP136 Motor drive SinA TP143 Motor drive Cos B TP142 Motor drive CosA ST60 Instruments Service M anual 83142 1 Part 2 ST60 Instruments Chapter 1 Wind Raytheon ST60 Wind spare parts list The item numbers refer to Figure 1 ST60 Analogue Instrument exploded view Item Spare Accessory Description Part No Comments 1 Facia bezel A25001 Suncover standard A25004 Not illustrated 2 Keypad Wind A28015 Pack of 5 Facia with case seal including A28013 3 Facia 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in Inner keypad including A28022 4 Inner keypad 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in 5 Shroud Wind A28048 6 Pointer A28041 Pack of 5 7 Display label Wind A28043 Pack of 5 8 LCD analogue display A280
30. Chapter 5 Clubhouse Wind Raytheon Self test stage 4 Note This stage can be completed with a Windvane transducer connected A The unit should display B Perform transducer operation as described below Spin the annemometer then turn the vane in a complete circle The display will show P for a pass F 3 for a failed windvane test or F for a failed annemometer test If the test fails check the following ensuring the transducer is connected Check Action Annemometer signal Check L7 and R13 for open circuit Turn annemometer and check voltage at 8V supply at P7 P13 switches between approximately Check L4 R84 for open circuit 2V and 8V OV supply at P11 present Check L8 for open circuit Check around IC4b Wind vane signal 8V supply at P7 present Slowly turn vane through 360 Signal at Check L4 R84 for open circuit SIN P8 and COS P4 should vary between OV supply at P11 present approximately 2 2V and 5 8V Check L8 for open circuit If the above is OK then the problem probably lies within the ADC circuit Check L5 L6 R52 R82 for open circuit CheckADC circuit around IC5 and IC6 To exit self test and store pointer corrections press Key 1 and Key 2 together for 2 seconds If storage of pointer corrections is not required press Key 1 and Key 2 together momentarily to exit Useful PCB test points TP7 Vcc 5V TP10 OV TP14 8V transdu
31. D eb O ts su LED O SE 1 B4 Jo El A Taken from Drawing No 4319 002 Issue E Date 26 10 98 D4473 1 18 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 2 CH Wind Raytheon ST60 CH Wind PCB component list SURFACE MOUNT COMPONENT SIDE 9600L1 4 SOLID CHIP INDUCTOR L1 3 9 9600PLCC44 C SOCKET PLCC44 SKTI 940087C51RCP C MICROPROCESSOR 87C51RC 9 940024022 C EEPROM amp RESET CONTROLLER S24022 8 9400LM324 C QUAD OPAMP LM324 e 9400BU9716K C LCD DRIVER BU9716K 3 9400LM78L05 C REGULATOR 78L05 5V S08 e 9500FMY6 4 TRANSISTOR FMY6 TR12 15 95001MZ 1 2 TRANSISTOR ARRAY IMZ1 PNP TR5 6 95001MX1 4 TRANSISTOR ARRAY IMX1 NPN TR2 4 11 9501BC868 1 TRANSISTOR SOT89 BC868 NPN TRIO 9500BC817 1 TRANSISTOR SOT23 BC817 NPN TRO 93041000P 3 CAPACITOR X7R 1000pF 10 50V 0805 8 15 47 93040U01 1 CAPACITOR X7R 0 01uF 10 50V 0805 042 93BDHXXX2N2 1 CAPACITOR X7R 2 2nF 10 50V 1206 C13 930522N 2 CAPACITOR X7R 22nF 5 50V 1206 C11 12 93070U1 4 CAPACITOR X7R 0 luF 20 50V 1206 C14 33 34 39 93261U 3 CAPACITOR tuF 20 50V 1206 C41 43 44 9206 IMN10 1 DIODE IMN1O D3 9200M2SYM 2 DIODE M2 SYM 10A 1
32. Eiter dng ZOLL Ree TG NE 18 A8T 994 rn THE casado 6d E sal 7 k EVA W930 H734 ZEBIWT El ai D OHO er 8d DCH mm 331 038 339 04 eara BITdL es Ld 123 Tag A ata 198 rom Bedi g la ale Se E I d en 3T anger ant aper Wi tatar Die pur Tad 82 12 929 at Le A v9 3 au E ar srl ss 858 13538n ZE TAB St EAS ENS zla ala ECH 23 TXT ule s 8 2 A kad qzal Azndl S25 20v eus ROTE JJAIAG 31V9XN 14 m X BIS ox EEN SIS GH 281 dl zna s 321 sna 00 135384 EET als s nanmas 1O ar e a T T S sa SE sea DALY ses estar RIR 3N901vNv 9400 I y aaa e D I ZIMI wsor JE D Em 8 8 po Lut Bois Pur Ei TAO s 02 40881 jur 40081 jur Eus anre qs GH Wi y ER vNva31 Bb E SCH en LEJ ed izar Y Ps SOT T an Lede Im TAS U pm 25 e S we pzs 0I 8 501 I LOL CEN SE r pane a EJ ata ZE NI DEN TAB 13 E arwa GINKI D o a xL ES uazzna Jeerai T Bta A OEG Bg AVL S W ES 2s 3UZZ wee E T w zb ale aid T as ORAR a ze ozar 128 Be PA nur Sp A 01 35 vr es gt IS gt 15 oL zs an atu B or ar tz 25 m ana R H e le d ipt reg pa T EIN IAE SS SS AR Ge E 10 or eL zs m 8E 35 S m E az 32 32 es 8TdL 1 I g Ina Lea LL Set bos o m T da EA ata 2d0 2e 8e es vue dl Sud ZTA ers z a UU 683 zzna AWLVAS 1051 Gu o ers Trei Bae Lis brs VO al zu TAS 615 Sdi vom Soa 5er a his 1182 i5 1988 s ne DNISLV3H 804 V3av Een z wie SE 3 z ga M3dd0 S3UINDIA TOT aa pow EE ers aly a E astare Zus o SN A
33. LOS a D L6 L5 Res 6 R20 2 M E 5 gt Riga Ri gt TE 5 s FINE SC sl BE RER O ze R11 630 L7 O i rn oo n 5 oo o o o IO ll 2 o O nnn CONVENTIONAL ACR 9 o Jo o o o COMPONENT SIDE o o o o o o o o 00000000 CONVENT I ONAL NON COMPONENT SIDE 00000000 00000000 LED4 O ob Foi ER Taken from Drawing No 4318 002 Issue E Date 26 10 98 D4471 1 8 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 1 Wind Raytheon ST60 Wind PCB component list SURFACE MOUNT COMPONENT SIDE 9600L1 11 SOLID CHIP INDUCTOR Ln 9600PLCC44 C SOCKET PLCC44 SKT 940087C51RCP C MICROPROCESSOR 87C51RC 09 940024022 C EEPROM amp RESET CONTROLLER 24022 8 9400LM324 C QUAD OPAMP LM324 D 940074HC4051 C ANALOGUE SWITCH 74HC4051 06 9400LMC6032 C DUAL OPAMP LMC6032 5 9400LM339 C QUAD COMPARATOR LM339 e 94008097 16K C LCD DRIVER BU9716K 03 9400LM78L08 C REGULATOR L78LOB 8V SOB C2 9400LM78L05 C REGULATOR 78L05 5V S08 e 9500F
34. MINI 81 4 Taken from Drawing No 4377 002 Issue E Date 26 10 98 D4478 1 ST60 Instruments Service Manual 83142 1 39 Raytheon Part 2 ST60 Instruments Chapter 4 Rudder Angle Indicator 40 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 5 Clubhouse Wind Raytheon Chapter 5 ST60 Clubhouse Wind instrument Disassembly reassembly On reassembly refer to Figure 1 it is important that the PCB assembly module is fixed to the facia 3 using a torque of 0 22Nm 21b in Similarly fixing the rear case 13 to the facia 3 must also be torqued to 0 22Nm 21b in Note Failure to practice using the recommended torques may result in damage to the facia inserts It is also recommended a new case seal 12 is fitted on reassembly PCB identification To aid identification of PCBs an identifying component has been included in the top left hand corner of the populated PCB WI WI Wind and Clubhouse Wind CH C CH CH Wind CO Compass CO RU Rudder Angle Indicator RU Self test procedure The ST60 Wind instrument has built in self test functions to aid fault diagnosis To access self test mode press Key 1 and Key 4 together for 4 seconds When the unit beeps immediately press Key 3 and Key 4 together momentarily The unit will enter self test stage 1 Self test stage 1 A The unit should display 4 E followed by f B Th
35. MY6 RANSISTOR FMY6 TR12 15 95001MZ1 2 RANSISTOR ARRAY IMZ1 PNP TR5 6 95001MX1 5 RANSISTOR ARRAY IMX1 NPN TR1 4 11 95018C868 RANSISTOR SOT89 BCB68 NPN TRIO 95008C817 RANSISTOR SOT23 80817 NPN TRO 93041000P 10 CAPACITOR X7R 1000pF 10 50V 0805 08 15 19 21 27 32 37 38 46 9302100P 2 CAPACITOR COG 100pF 10z 50V 0805 30 31 93BDHXXX2N2 CAPACITOR X7R 2 2nF 10x 50V 1206 GE 930522 2 CAPACITOR X7R 22nF 5x 50V 1206 cnm 93040001 CAPACITOR X7R 0 01uF 10 50V 0805 42 93070U 12 CAPACITOR X7R 0 1uF 20x 50V 1206 C4 9 10 14 26 28 29 33 34 35 36 39 93261 3 CAPACITOR 1uF 20 50V 1206 C41 43 44 9206 IMN10 DIODE IMN10 D 9200M2SYM 2 DIODE M2 SYM 10A 100V 01 2 91124K7 2 RESISTOR NETWORK QUAD PACK 4K7 90 91 9106680R RESISTOR WCR 1206 680R 5 0 125W R99 91060R0 5 RESISTOR WCR 1206 ORO 0 125W R38 39 54 84 104 91035K6 RESISTOR WCR 1206 5K6 1 0 125W 66 9103270R RESISTOR WCR 1206 270R 1 0 125W R65 910368 RESISTOR WCR 1206 68K 1 0 125W R67 9106820 RESISTOR WCR 1206 820K 5 0 125W 70 910382R RESISTOR WCR 1206 82R 1x 0 125W R63 910618R RESISTOR WCR 1206 18R 5 0 125W R75 9106390R RESISTOR WCR 1206 390R 5x 0 125W 3 910639 3 RESISTOR WCR 1206 39K 5 0 125W R26 28 30 9103560R RESISTOR WCR 1206 560R 1 0 125W R79 910647R RESISTOR WCR 1206 47R 5 0 125W RZ 910622R 2 RESISTOR WCR 1206 22R 5 0 125W R86 87 910633R RESISTOR WCR 1206 33R 5x 0 125W R78 910333 RESISTOR WCR 1206 33K 1 0 125W R 910610R 4 RESISTOR WCR 1206 10R 5 0 125W R9 32
36. P142 Motor drive CosA ST60 Instruments Service Manual 83142 1 13 Raytheon Part 2 ST60 Instruments Chapter 2 CH Wind 14 ST60 Instruments Service Manual 83142 1 This page is intentionally left blank Part 2 ST60 Instruments Chapter 2 CH Wind Raytheon ST60 CH Wind spare parts list The item numbers refer to Figure 1 ST60 Analogue Instrument exploded view Item Spare Accessory Description Part No Comments 1 Facia bezel A25001 Suncover standard A25004 Not illustrated 2 Keypad CH Wind A28015 Pack of 5 Facia with case seal including A28013 3 Facia 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22 Nm 2lb in Inner keypad including A28022 4 Inner keypad 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22 Nm 2lb in 5 Shroud CH Wind A28049 6 Pointer A28041 Pack of 5 7 Display label CHWind A28044 Pack of 5 8 LCD analogue display A28025 PCB and dial assembly CH Wind A28005 Assembled module con including sisting of items 6 7 8 9 10 11 6 Pointer SeeA28041 7 Display label CHWind SeeA28044 8 LCD analogue display SeeA28025 9 Diffuser 10 Reflector 11 PCB assembly 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22 Nm 2lb in 12 Case seal A28027 Pack of 5 Rear case assembly including A28014 12 Case seal SeeA28027 13 Rear case 15 Screw x8 Torque to 0 22 Nm 2lb in 16 Labe
37. Part 2 ST60 Instruments Analogue Raytheon Part 2 ST60 Analogue instruments ST60 Instruments Service Manual 83142 1 i Raytheon Part 2 ST60 Instruments Analogue Contents ST60 Analogue instrument exploded View 2202 20000000000000000000000000000000000000000000000000000000 iv Chapter 1 ST60 Wind instrument ooooomssss 1 Disassembly reassembly sda a ad 1 PERBIJENGNCANONZ OW E 1 SelEtest DEDCOGUEG EE 1 Sell deststaeed sedie irre uela R A CEO 1 Self teststage Dicta edd EE 2 Self test EE 2 Self teststa se 4 tte RAR OJ ei AEO Ee Dee 3 Usetul BOB test POM sete ceca GA ti Dod lun erento Ce tari 4 ST60 Wind spare CTT 5 STOD WEE 6 Input Output simals zasad ai edes Qo a Duties ado a eset ON nur iuge 6 ST60 Wind circuit diagram vs o S as 7 ST60 Wind PCB lay etre EE RUE RU SIN TURA RU Nan cosa a e Ie Ud 8 ST60 Wind PCB component list 1 c IE ra ed pe endian 9 Chapter 2 ST60 CH Wind instrument 2s 20000 00000000000000000000000000000000000000000o0o000o000000 11 Disassembi East cacas 11 PCB identification seo eens ene edn tees 11 VEL test Procedure minena a a a a a a aa 11 EH EE 11 GE Ee 12 Self t tsta g EE 13 Sei PCB eU OI EE 13 ST60 CH Wind spare parts Mitin 15 ST60 CH Wind PCB EE 16 Input Output signals uni ei 16 ST60 CH Wind circuit AM GO eade RO EA 17 ST60 CH Wind PEB layout iu eoi Ce e tA ee 18 ST60 CH Wind PCB component list eri ea 19 Cha
38. SWITCH ALPMINI Bil Taken from Drawing No 4318 002 Issue E Date 26 10 98 D4498 1 ST60 Instruments Service Manual 83142 1 49 16 Raytheon Part 2 ST60 Instruments Chapter 5 Clubhouse Wind 50 ST60 Instruments Service Manual 83142 1
39. T60 Instruments Chapter 1 Wind ST60 Wind PCB layout SURFACE MOUNT NY COMPONENT SIDE 5 z orm D I LR frd g D3 R26 G re R E oc pe uu uo so R25 R29 R33 eo ce 02 PaT R35 R36 cza R78 2 R75 R R86 D1 L1 e C13 e ES AT C15 R99 ge dE ML E De E 2 e so eg Sp sg B8 Ze E ko ef O SKT o e 2 C34 H TR12 o a o ut c4 1c9 00 Loc 5 Emu O Sez mus O c29 SS R64 SI Im P o R65 R54 o 0 Z R g RSS Rzq Oe Varies d eo R56 a oo ve e R94 R82 ee 2 o Roa 103 r 0 R52 R24 o 128 o R84 R23 S Sr 2 ie Ez 2 E 2 Sy R21 Oms S CR BET ITR1 13 cele ZE x or eszfesi os Rao R5 R7
40. TA Rotavecta 0V Rear case connections to ST60 Wind instrument Sr 6 ST60 Instruments Service Manual 83142 1 Raytheon Part 2 ST60 Instruments Chapter 1 Wind ircuit diagram ST60 Wind c
41. TOR WCR 1206 2K2 5 0 125W R7 34 35 910612 RESISTOR WCR 1206 12K 5 0 125W R37 91068R2 2 RESISTOR WCR 1206 8R2 5 0 125W R46 47 910310 7 RESISTOR WCR 1206 10K 1x 0 125W 83 6 21 29 36 68 69 3015 133 PCB ST60 ANALOGUE CONVENTIONAL COMPONENT SIDE 3030 035 C 1 SOLDER BUCKETS P1 11 0105 1 VARISTOR V22ZA1 TSI 15166 1 RESONATOR 12MHz RESI 15136 1 BUZZER AT 17 871 03075 1 CAPACITOR ELEC 220uF 25V C3 CONVENTIONAL NON COMPONENT SIDE 15165 4 LED 202 WHITE SIDE FIRING LED13 16 02050 4 LED HLMP6505 GREEN LED1 4 7 8 06030 4 SWITCH ALPMINI BI 4 Taken from Drawing No 4320 002 Issue E Date 26 10 98 DE ST60 Instruments Service Manual 83142 1 29 07 Raytheon Part 2 ST60 Instruments Chapter 3 Compass 30 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 4 Rudder Angle Indicator Raytheon Chapter 4 ST60 Rudder Angle Indicator instrument Disassembly reassembly On reassembly refer to Figure 1 it is important that the PCB assembly module is fixed to the facia 3 using a torque of 0 22Nm 21b in Similarly fixing the rear case 13 to the facia 3 must also be torqued to 0 22Nm 21b in Note Failure to practice using the recommended torques may result in damage to the facia inserts It is also recommended a new case seal 12 is fitted on reassembly PCB identification To aid identification of PCBs an identifying component has been included in the top left hand corner of the popula
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45. cer supply TP80 Display illumination PWM TP81 Key illumination PWM TP191 SeaTalk receive TP110 Integrator output ADC TP119 ADC interupt TP135 Motor drive Sin B S TP136 Motor drive Sin A TP143 Motor drive Cos B TP142 Motor drive CosA ST60 Instruments Service Manual 83142 1 43 Raytheon Part 2 ST60 Instruments Chapter 5 Clubhouse Wind This page is intentionally left blank 44 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 5 Clubhouse Wind Raytheon ST60 Clubhouse Wind spare parts list The item numbers refer to Figure 1 ST60 Analogue Instrument exploded view Item Spare Accessory Description Part No Comments 1 Facia bezel A25001 Suncover standard A25004 Not illustrated 2 Keypad Rudder A28016 Pack of 5 Facia with case seal including A28013 3 Facia 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in Innerkeypad including A28022 4 Inner keypad 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in 5 Shroud Wind A28048 AsST60Wind 6 Pointer A28041 Pack of 5 7 Display label Clubhouse A28045 Pack of 5 8 LCD analogue display A28025 PCB and dial assembly Clubhouse A28008 Assembled module con including sisting of items 6 7 8 9 10 11 6 Pointer SeeA28041 7 Display label Clubhouse SeeA28045 8 LCD analogue display SeeA28025 9 Diffuser 10 Refle
46. ctor 11 PCB assembly 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in 12 Case seal A28027 Pack of 5 Rear case assembly including A28014 12 Case seal SeeA28027 13 Rear case 15 Screw x8 Torque to 0 22Nm 2lb in 16 Label Clubhouse rear case A28039 Pack of 5 17 Gasket A28028 Pack of 5 Q 18 Flush mount bezel A25002 Flush mount kit including A25003 Suncover flush mount Not illustrated 18 Flush mount bezel SeeA25002 19 Screw x4 Torque to 0 33Nm 3lb in 20 Flush mount seal 21 Rear bracket ST60 Instruments Service Manual 83142 1 45 Raytheon Part 2 ST60 Instruments Chapter 5 Clubhouse Wind ST60 Clubhouse Wind PCB details Input Output signals refer to Figure 6 ST60 Clubhouse Wind circuit diagram Rear case Signal Description connection A Red 12V EXT Nominal 12V DC supply B Screen 0V EXT OV C Yellow DATA Intermittent streams of nominal 12V pulses D Red 12V EXT Nominal 12V DC supply E Screen OV EXT OV F Yellow DATA Intermittent streams of nominal 12V pulses G Red 8V Vane supply H Green SIN sin output J Blue COS cos output K Yellow ANN Annemometer L White SCREEN Transducer OV return Rear case connections to ST60 Clubhouse Wind instrument pussi 46 ST60 Instruments Service Manual 83142 1 Raytheon Part 2 ST60 Instruments Chapter 5 Clubhouse Wind ST60 Clubhouse Wind circuit di
47. d essa 2d Ser GEN up Soch Ech 0333 woen vas NS S 3NI8094 grgr rae 0d T Ed Eg qr 25Td1 ya el EMEA eres a Ra TM Fee aes dne 9841 i BL dL OE Od 2 Ed Inr o0 Dm vssd vsa Paso PR 530 ET carat ara 0318510 ZS Yin E EE Ee 538 W s eet 0d Ed grgggre S380 LEI e as FE 8214 MAR H T kak elo Dan 3 Nhre SBdl gg S ad 3810208 Zone sa 12Nd T she le Wi eu Lor x SI a 585 BB cews HNITXNW 904 ES vate das son Beran EI o E ET 0 iE s z vi PZ P BdL Xi SE tk WOSNd33 bw Twix INTE s p o 0 WW die dorn T 2 asia Leier zmot IE ua e s S S Sat 2222222 B NDLIVNDS3N ava UE E 2 Fe trap tk eran BETI de pera a o ston 4 r a zna 6 fe s Tr je s fe fo hw EMEA vsin ett 81H DN LOL LEE bla Wa ESE opges z EEN rau PLOT l Fab Ae RP a je 9Sdl al m Om Dat E ES sis 61 ANIS YSATYG SOLOW SE 2 6 ge 888 T Le AS als NOTLYNIWNTII ROK RE BRS Lau me m S Dien 4 Gi ye 5 1NTA T Aet j 3NSSI 1 ST0 82d OL SH3134 WVYDVIQ LIMnONIO SIHL a TAG alc ene A Ez be HNI7XDA tae KiC 18 r 87xnw s U Sdl 3 Fam as I 8s sna d ZAB EAO 28 l Lager m S6dl Y T Ss Wegen Eie 62 oo nol 88524 ze WINNY sowa g a SIS 8 nd OV dA 33 Hj E rosa 39001 weer alz j3 SHOE 135331 ZNA BALALI ES ET 11828 41 e DIA antes sa 1NIT90v D r TEXT 02 Ze q y SOL AR TEAC Eye Tes a H ms 8 eg 698 8 5 mo EEN afa a H SA aso E 138 4 135384 mV amp pos ee zl el Ge 833 K sen e
48. de Action Keypad Illumination failure CheckTR9 TR11 R78 and R91a Dial illumination will also be degraded Check LEDs 1 4 7 and 8 for open circuit Keypad illumination OK CheckTR10 TR11 R75 and R91b but degraded Dial illumination Check LEDs 13 16 for open circuit No beep when key pressed Replace keyswitch LCD segment s missing completely Check LCD solder pins for poor dry joints Check IC3 for unsoldered pins Faint LCD segments Check LCD pins for shorts Check IC3 for shorts Pointer not rotating or erratic movement Check motor winding continuity Approximately 150 ohms between TP135 and TP136 and between TP142 and TP143 When the pointer has completed at least one rotation press Key 1 and Key 2 together momentarily to progress to self test stage 3 Self test stage 3 This stage is to set up pointer offset and corrections On entry the LCD will show 1 and then indicate the position to which the pointer should be positioned to adjust for pointer offset Momentary presses of Key 1 will rotate the pointer clockwise to align with the major graduations Should there be any misalignment repeatedly press Key 3 for anti clockwise or Key 4 for clockwise adjustment until correct alignment is obtained on all major graduations On completion of correction adjustments press Key 1 and Key 2 together momentarily to progress to self test stage 4 42 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments
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50. er 4 Rudder Angle Indicator Raytheon Self test stage 4 Note This stage to be completed with a Rudder Reference transducer connected Movement of the Rudder Reference transducer should be shown as movement by the pointer If the pointer oscillates at the top of the dial then the Rudder Reference transducer has failed If the test fails check the following ensuring the transducer is connected Check Action VRUD P8 should vary either side of 5V supply at P7 present 2 5V astransducer is moved Check L4 R81 for open circuit OV supply at P9 present Check L15 for open circuit If the above is OK then the problem probably lies within the ADC circuit Check L5 R52 for open circuit CheckADC circuit around IC5 and IC6 To exit self test and store pointer corrections press Key 1 and Key 2 together for 2 seconds If storage of pointer corrections is not required press Key 1 and Key 2 together momentarily to exit Useful PCB test points TP7 Vcc5V TP10 OV TP80 Display illumination PWM TP81 Key illumination PWM TP191 SeaTalk receive TP110 Integrator output ADC TP119 ADC interupt TP135 Motor drive Sin B TP136 Motor drive SinA TP143 Motor drive Cos B TP142 Motor drive CosA ST60 Instruments Service Manual 83142 1 33 Raytheon Part 2 ST60 Instruments Chapter 4 Rudder Angle Indicator This page is intentionally left blank 34 ST60 Instrume
51. ere will be a SeaTalk transmission to check the transmit receive circuits C The EEPROM is tested The following failure codes may be generated Message Failure Mode Action Fit SeaTalk Rx Tx Check for damaged bucket connectors rear case pins e Check SeaTalk interface components around TR3 and TR5 ci FU EEPROM failure Replace EEPROM IC8 S If there is no audible beep generated by the key presses check around TR2 and TR6 and the buzzer for damage If the beep is quiet check R79 If all tests pass P is shown on the display Press Key 1 and Key 2 together momentarily to progress to self test stage 2 ST60 Instruments Service Manual 83142 1 41 Raytheon Part 2 ST60 Instruments Chapter 5 Clubhouse Wind Self test stage 2 A The unit should display Ed for 1 second B Illumination will change between level 0 and level 3 every second C Any key press will cause audible beep D The pointer will rotate continuously This will highlight a problem if the pointer makes contact the dial or window E LCD segments will cycle through the following sequence 1 2 3 CALVMGMAXM STACK OWO ARN Cum ne LU LU NR L LA I COGHIAVELOCKTS My I COGHIAVELOCKTS Uy Uy Uy Li RW w L D4491 1 No fail codes are generated since stage 2 is an audio visual check The following can however be used as a guide to isolate a problem Failure Mo
52. ge can be completed with either a Rotavecta transducer or Windvane transducer connected A The unit should display B Perform transducer operation as described below Rotavecta Spin the rotavecta buckets The display will show P for a pass or F 3 for a failure Windvane Spin the annemometer then turn the vane in a complete circle The display will show P for a pass F 3 for a failed windvane test or F 4 for a failed annemometer test If the test fails check the following ensuring the transducer is connected Check Action Rotavecta signal Constant current supply at P13 present Turn rotavecta cups and check voltage at Check around TR1 and IC4c P13 switches between approximately OV supply at P14 present 3V and 8V Check L11 open circuit Check ROTAPRES IC4 pin 14 is low Annemometer signal Check L7 and R13 for open circuit Turn annemometer and check voltage at 8V supply at P7 P13 switches between approximately Check L4 R84 for open circuit 2V and 8V OV supply at P11 present Check L8 for open circuit Check around IC4b Wind vane signal 8V supply at P7 present Slowly turn vane through 360 Signal at Check L4 R84 for open circuit SIN P8 and COS P4 should vary between OV supply at P11 present approximately 2 2V and 5 8V Check L8 for open circuit If the above is OK then the problem probably lies within the ADC circuit e Check L5 L6 R52 R82 for open circuit CheckAD
53. he pointer makes contact the dial or window No fail codes are generated since stage 2 is an audio visual check The following can however be used as a guide to isolate a problem Failure Mode Action Keypad Illumination failure CheckTR9 TR11 R78 and R91a Dial illumination will also be degraded Check LEDs 1 4 7 and 8 for open circuit Keypad illumination OK CheckTR10 TR11 R75 and R91b but degraded Dial illumination Check LEDs 13 16 for open circuit No beep when key pressed Replace keyswitch Pointer not rotating or erratic movement Check motor winding continuity Approximately 150 ohms between TP135 and TP136 and between TP142 and TP143 When the pointer has completed at least one rotation press Key 1 and Key 2 together momentarily to progress to self test stage 3 Self test stage 3 This stage is to set up pointer offset and corrections On entry the pointer will come to rest Using Key 3 and Key 4 move the pointer to the top position Momentary presses of Key 1 will rotate the pointer clockwise to align with the major graduations Should there be any misalignment repeatedly press Key 3 for anti clockwise or Key 4 for clockwise adjustment until correct alignment is obtained on all major graduations On completion of correction adjustments press Key 1 and Key 2 together momentarily to progress to self test stage 4 32 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapt
54. i x TA our ale EAS Ed ma DI Beat DHI sea essa 8 8 gla eeu Le mt AT m v ST I sais Leal Im e TAS TAS sogo L Em mm PE on 5 ale gt yur arg wazzna 1 19 goer F Ses 8 End Gd wee Wee Ls uim 2 219 Y zs 8 601 BEEN NT ER os an nat een Z m pm H mm 5 ay as als gs als el IAE S S8 R sg eA SS TA 28 zed osa E aah ON enm eu iA ZTA ak SZA ses zzna AWLVAS D TAS n DNISLV3H 403 v3uv era 534402 53810038 TOI mm Sai gt D D 2 DKG ed pe 33 as s 3d Joass d o sa Zna e ar I TES asz 11 7 a a AB AB AG AG ON 2N E am E En senet edi KOBA sro 5 eut 7 a TO Voi n D i ik nd nav ANTAZT AlddAS 83MOd iagram icator circuit d Figure 5 ST60 Rudder Angle Ind 83142 1 37 ST60 Instruments Service M anual Raytheon Part 2 ST60 Instruments Chapter 4 Rudder Angle Indicator ST60 Rudder Angle Indicator PCB layout
55. l CH Wind rear case A28040 Pack of 5 17 Gasket A28028 Pack of 5 18 Flush mount bezel A25002 Flush mount kit including A25003 Suncover flush mount Notillustrated 18 Flush mount bezel SeeA25002 19 Screw x4 Torque to 0 33 Nm 3lb in 20 Flush mount seal 21 Rear bracket ST60 Instruments Service Manual 83142 1 15 Raytheon Part 2 ST60 Instruments Chapter 2 CH Wind ST60 CH Wind PCB details Input Output signals refer to Figure 3 ST60 CH Wind circuit diagram Rear case Signal Description connection A Red 12V EXT Nominal 12V DC supply B Screen OV EXT OV C Yellow DATA Intermittent streams of nominal 12V pulses D Red 12V EXT Nominal 12V DC supply E Screen OV EXT OV F Yellow DATA Intermittent streams of nominal 12V pulse Rear case connections to ST60 CH Wind instrument US 16 ST60 Instruments Service Manual 83142 1 Raytheon Part 2 ST60 Instruments Chapter 2 CH Wind ircuit diagram ST60 CH Wind c
56. n circuit No beep when key pressed Replace keyswitch LCD segment s missing completely Check LCD solder pins for poor dry joints Check IC3 for unsoldered pins Faint LCD segments Check LCD pins for shorts Check IC3 for shorts Pointer not rotating or erratic movement Check motor winding continuity Approximately 150 ohms between TP135 and TP136 and between TP142 and TP143 When the pointer has completed at least one rotation press Key 1 and Key 2 together momentarily to progress to self test stage 3 Self test stage 3 This stage is to set up pointer offset and corrections On entry the LCD will show 3 and then indicate the position to which the pointer should be positioned to adjust for pointer offset Momentary presses of Key 1 will rotate the pointer clockwise to align with the major graduations Should there be any misalignment repeatedly press Key 3 for anti clockwise or Key 4 for clockwise adjustment until correct alignment is obtained on all major graduations On completion of correction adjustments press Key 1 and Key 2 together momentarily to progress to self test stage 4 22 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 3 Compass Raytheon Self test stage 4 Note This stage to be completed with fluxgate transducer connected A The unit should display B Turn the fluxgate carefully through one rotation The display will show P fora pass or F6 for a failure If
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58. nstrument exploded view Item Spare Accessory Description Part No Comments 1 Facia bezel A25001 Suncover standard A25004 Not illustrated 2 Keypad Compass A28017 Pack of 5 Facia with case seal including A28013 3 Facia 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in Innerkeypad including A28022 4 Inner keypad 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22Nm 2lb in 5 Shroud Compass A28050 6 Pointer A28041 Pack of 5 7 Display label Compass A28047 Pack of 5 8 LCD analogue display A28025 PCB and dial assembly Compass A28007 Assembled module con including sisting of items 6 7 8 9 10 11 6 Pointer SeeA28041 7 Display label Compass SeeA28047 8 LCD analogue display SeeA28025 9 Diffuser 10 Reflector 11 PCB assembly gt 12 Case seal SeeA28027 14 Washer x3 O 15 Screw x11 Torque to 0 22Nm 2lb in 12 Case seal A28027 Pack of 5 Rear case assembly including A28014 12 Case seal SeeA28027 13 Rear case 15 Screw x8 Torque to 0 22Nm 2lb in 16 Label Compass rear case A28038 Pack of 5 17 Gasket A28028 Pack of 5 18 Flush mount bezel A25002 Flush mount kit including A25003 Suncover flush mount Not illustrated 18 Flush mount bezel SeeA25002 19 Screw x4 Torque to 0 33Nm 3lb in 20 Flush mount seal 21 Rear bracket ST60 Instruments Service Manual 83142 1 25 Raytheon Part 2 ST60 Instruments Chapter 3
59. nts Service Manual 83142 1 Part 2 ST60 Instruments Chapter 4 RudderAngle Indicator Raytheon ST60 Rudder Angle Indicator spare parts list The item numbers refer to Figure 1 ST60 Analogue Instrument exploded view Item Spare Accessory Description Part No Comments 1 Facia bezel A25001 Suncover standard A25004 Not illustrated 2 Keypad Rudder A28016 Pack of 5 Facia with case seal including A28013 3 Facia 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22 Nm 2lb in Inner keypad including A28022 4 Inner keypad 12 Case seal SeeA28027 14 Washer x3 15 Screw x11 Torque to 0 22 Nm 2lb in 5 Shroud Rudder A28051 6 Pointer A28041 Pack of 5 7 Display label Rudder A28046 Pack of 5 PCB and dial assembly Rudder A28006 Assembled module con including sisting of items 6 7 9 10 11 6 Pointer SeeA28041 7 Display label Rudder SeeA28046 9 Diffuser 10 Reflector 11 PCB assembly 12 Case seal See A28027 14 Washer x3 15 Screw x11 Torque to 0 22 Nm 2lb in 12 Case seal A28027 Pack of 5 Rear case assembly including A28014 12 Case seal SeeA28027 13 Rear case 15 Screw x8 Torque to 0 22 Nm 2lb in 16 Label Rudder rear case A28037 Pack of 5 17 Gasket A28028 Pack of 5 18 Flush mount bezel A25002 Flush mount kit including A25003 Suncover flush mount Not illustrated 18 Flush mount bezel SeeA25002 19 Screw x4 Torque to 0 33 Nm 3lb in 20 Flush mo
60. pter 3 ST60 Compass instrument 0 2 000 000000000000000000000000000000000000000000000000000000 21 Disassembly reassembly fast aetna e oa ida 21 PEBidentification stss oboe O mtu o bola of Sueca ood 21 SOITStest AC a ER ani Gi RAGE Se 21 Self teststage ET 21 EE 22 A EE EE 22 E sa 23 ii ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Analogue Raytheon IER A tdeo bum dut oe siepe eq 23 ST60 Compass spare EE 25 gt 100 Compass PCB Geral aa R is 26 Input Output signals sai I OE 26 ST60 Compass circuit diagram er Sedative O ACE 27 S160 Compass PCB layout TEE 28 ST60 Compass PCB component let 29 Chapter 4 ST60 Rudder Angle Indicator instrument oooccmss 31 Disassembly reassembly af OR io 31 PCB identification EE 31 Self testprocedures Derne O R UOR RAR tte 31 Self teststa KEN 31 Selftest stase A O A A E 32 wire Bre c EEN 32 Sel te SU SLAB T GOA eun ea tud d M tede 33 Useful PCB test el 33 ST60 Rudder Angle Indicator spare parts let 35 ST60 Rudder Angle Indicator PCB details 36 Input Output SIBIals eege eelere 36 ST60 Rudder Angle Indicator circuit diagram sene 37 ST60 Rudder Angle Indicator PCB layout esee 38 ST60 Rudder Angle Indicator component list eee 39 Chapter 5 ST60 Clubhouse Wind instrument 2202 0000 000000000000000000000000000000000000000000 41 Disassembly reassembls use deed SEENEN a a 4 PE
61. rear case pins Check SeaTalk interface components around TR3 and TR5 FU EEPROM failure Replace EEPROM IC8 If there is no audible beep generated by the key presses check around TR2 and TR6 and the buzzer for damage If the beep is quiet check R79 If all tests pass P is shown on the display Press Key 1 and Key 2 together momentarily to progress to self test stage 2 ST60 Instruments Service Manual 83142 1 21 Raytheon Part 2 ST60 Instruments Chapter 3 Compass Self test stage 2 A The unit should display Ed for 1 second B Illumination will change between level 0 and level 3 every second C Any key press will cause audible beep D The pointer will rotate continuously This will highlight a problem if the pointer makes contact the dial or window E LCDsegments will cycle through the following sequence 1 2 3 CALVMGMAXM STACK CALVMGMAXM STACK mem dp i 20 2020 20 220 220 Ia GA en IA I COGHIAVELOCKTS My II COGHIAVELOCKTS gy D4491 1 No fail codes are generated since stage 2 is an audio visual check The following can however be used as a guide to isolate a problem Failure Mode Action Keypad Illumination failure CheckTR9 TR11 R78 and R9la Dial illumination will also be degraded Check LEDs 1 4 7 and 8 for open circuit Keypad illumination OK CheckTR10 TR11 R75 and R91b but degraded Dial illumination Check LEDs 13 16 for ope
62. t check R79 If all tests pass P is shown on the display Press Key 1 and Key 2 together momentarily to progress to self test stage 2 ST60 Instruments Service Manual 83142 1 11 Raytheon Part 2 ST60 Instruments Chapter 2 CH Wind Self test stage 2 A The unit should display T2 for 1 second B Illumination will change between level 0 and level 3 every second C Any key press will cause audible beep D The pointer will rotate continuously This will highlight a problem if the pointer makes contact the dial or window E LCD segments will cycle through the following sequence 1 2 3 CALVMGMAXM STACK SE e ZU Op DO DO COGHIAVELOCKTS gg I COGHIAVELOCKTS I uy Uy Uy at p ww ox D4491 1 No fail codes are generated since stage 2 is an audio visual check The following can however be used as a guide to isolate a problem Failure Mode Action Keypad Illumination failure CheckTR9 TR11 R78 and R91a Dial illumination will also be degraded Check LEDs 1 4 7 and 8 for open circuit Keypad illumination OK CheckTR10 TR11 R75 and R91b but degraded Dial illumination Check LEDs 13 16 for open circuit No beep when key pressed Replace keyswitch LCD segment s missing completely Check LCD solder pins for poor dry joints Check IC3 for unsoldered pins Faint LCD segments Check LCD pins for shorts Check IC3 for shorts Poin
63. ted PCB WI WI Wind and Clubhouse Wind CH C CH CH Wind CO Compass CO RU Rudder Angle Indicator RU Self test procedure The ST60 Rudder Angle Indicator instrument has built in self test functions to aid fault diagnosis To access self test mode press Key 1 and Key 4 together for 4 seconds When the unit beeps immediately press Key 3 and Key 4 together momentarily The unit will enter self test stage 1 Self test stage 1 A There will be a SeaTalk transmission to check the transmit receive circuits B The EEPROM is tested After 2 seconds a single beep will indicate a pass A double beep at this point indicates one of the tests has failed Failure Mode Action SeaTalk Rx Tx Check for damaged bucket connectors rear case pins Check SeaTalk interface components around TR3 and TR5 EEPROM failure Replace EEPROM CH If there is no audible beep generated by the key presses check around TR2 and TR6 and the buzzer for damage If the beep is quiet check R79 Press Key 1 and Key 2 together momentarily to progress to self test stage 2 ST60 Instruments Service Manual 83142 1 31 Raytheon Part 2 ST60 Instruments Chapter 4 Rudder Angle Indicator Self test stage 2 A Illumination will change between level 0 and level 3 every second B Any key press will cause audible beep C The pointer will rotate continuously This will highlight a problem if t
64. ter not rotating or erratic movement Check motor winding continuity Approximately 150 ohms between TP135 and TP136 and between TP142 and TP143 When the pointer has completed at least one rotation press Key 1 and Key 2 together momentarily to progress to self test stage 3 12 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 2 CH Wind Raytheon Self test stage 3 This stage is to set up pointer offset and corrections On entry the LCD will show 3 and then indicate the position to which the pointer should be positioned to adjust for pointer offset Momentary presses of Key 1 will rotate the pointer clockwise to align with the major graduations Should there be any misalignment repeatedly press Key 3 for anti clockwise or Key 4 for clockwise adjustment until correct alignment is obtained on all major graduations On completion of correction adjustments press K1 and K2 together momentarily to exit self test stage 3 The unit will display for 1 second and then P for pass To exit self test and store pointer corrections press Key 1 and Key 2 together for 2 seconds If storage of pointer corrections is not required press Key 1 and Key 2 together momentarily to exit Useful PCB test points TP7 Vcc5V TP10 OV TP80 Display illumination PWM TP81 Key illumination PWM TP191 SeaTalk receive TP135 Motor drive Sin B TP136 Motor drive SinA TP143 Motor drive Cos B T
65. the transmit receive circuits C The EEPROM is tested The following failure codes may be generated Message Failure Mode Action Fa SeaTalk Rx Tx Check for damaged bucket connectors rear case pins Check SeaTalk interface components around TR3 and TR5 FU EEPROM failure Replace EEPROM IC8 If there is no audible beep generated by the key presses check around TR2 and TR6 and the buzzer for damage If the beep is quiet check R79 If all tests pass P is shown on the display Press Key 1 and Key 2 together momentarily to progress to self test stage 2 ST60 Instruments Service Manual 83142 1 1 Raytheon Part 2 ST60 Instruments Chapter 1 Wind Self test stage 2 A The unit should display Ed for 1 second B Illumination will change between level 0 and level 3 every second C Any key press will cause audible beep D The pointer will rotate continuously This will highlight a problem if the pointer makes contact with the dial or window E LCD segments will cycle through the following sequence 1 2 3 CALVMGMAXM STACK PROMO duc Hemd DO DO COGHIAVELOCKTS gg I COGHIAVELOCKTS y Uy Uy Qu p ww ox D4491 1 No fail codes are generated since stage 2 1s an audio visual check The following can however be used as a guide to isolate a problem Failure Mode Action Keypad Illumination failure Check TR9 TR11 R78 and R
66. unt seal 21 Rear bracket ST60 Instruments Service Manual 83142 1 35 Raytheon Part 2 ST60 Instruments Chapter 4 RudderAngle Indicator ST60 Rudder Angle Indicator PCB details Input Output signals refer to Figure 5 ST60 Rudder Angle Indicator circuit diagram Rear case Signal Description connection A Red 12V EXT Nominal 12V DC supply B Screen OV EXT OV C Yellow DATA Intermittent streams of nominal 12V pulses D Red 12V EXT Nominal 12V DC supply E Screen OVEXT OV F Yellow DATA Intermittent streams of nominal 12V pulses G Red 5V Transducer V supply H Blue VRUD Transducer output J Green OV Transducer OV return K White Screen Transducer screen Rear case connections to ST60 Rudder instrument uh 36 ST60 Instruments Service Manual 83142 1 Raytheon Part 2 ST60 Instruments Chapter 4 RudderAngle Indicator ircuit diagram ST60 Rudder Angle Indicator c j 00 LL 9N 9M3G YOLVIIGNI 319Nv a43Q0Qns 3090 vNv 09815 37LIL Toma
67. v a 2 C41 R104 o R87 Oz R41 ol z Of a O SKT1 O e E C34 TR12 e 15 o o e C4 O 1c9 c9 LA 5 Eie A R6Z ms O C29 E o R64 O R65 119 9 R54 o 9 o R69 R95 R79 9 gt 9 R53 R56 el One 2 R94 R82 TR6 e e o 2 oli 1C3 RO ri R52 R24 e PR o RBA Z o m 077 rA R23 7 El o RS R3 L M EH c R21 litre GO d ols o cg el le lel 5 R22 e BE n SN EN 3 Cols om Ce e ED caz cs1 to R5 R7 Lx utes c L6 L5 Res o R20 RS RZ Eo al m lon IS R6 Rise E S Bl HBE l H n5 3 e d 3 Jo B ojlo oo Olli RU Gei 117 O 00 AM o o oo p re oo o o o o Mm o o o o us O e o o o o o o an o o o on DI o o o CONVENT IONAL COMPONENT SIDE 000000 eo0000000 CONVENT IONAL E CO TT Cas NON COMPONENT SIDE LED13 LED15 LED14 ye 000000 000000 CZ O Leo ep LED4 O SR oh 9h Taken from Drawing No 4434 001 Issue A Date 02 11 98 D4497 1 48 ST60 Instruments Service Manual 83142 1 Part 2 ST60 Instruments Chapter 5 Clubhouse Wind Raytheon ST60 Clubhouse Wind PCB component list
68. vice Manual 83142 1 Part 2 ST60 Instruments Chapter 3 Compass Raytheon Chapter 3 ST60 Compass instrument Disassembly reassembly On reassembly refer to Figurel it is important that the PCB assembly module is fixed to the facia 3 using a torque of 0 22Nm lb in Similarly fixing the rear case 13 to the facia 3 must also be torqued to 0 22Nm 21b in Note Failure to practice using the recommended torques may result in damage to the facia inserts It is also recommended a new case seal 12 is fitted on reassembly PCB identification To aid identification of PCBs an identifying component has been included in the top left hand corner of the populated PCB WI WI Wind and Clubhouse Wind CH C CH CH Wind CO Compass co RU Rudder Angle Indicator RU Self test procedure The ST60 Compass instrument has built in self test functions to aid fault diagnosis To access self test mode press Key 1 and Key 4 together for 4 seconds When the unit beeps immediately press Key 3 and Key 4 together momentarily The unit will enter self test stage 1 7 Self test stage 1 A The unit should display 5 E followed by EL A22 B There will be a SeaTalk transmission to check the transmit receive circuits C The EEPROM is tested The following failure codes may be generated Message Failure Mode Action FH I SeaTalk Rx Tx Check for damaged bucket connectors
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