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FLECK 2900S Service Manual

Contents

1. RH IMMEDIATE FLECK RW DELAYED BADGER AR PERSAS EC EGEO 33 13 f gt o x N do 58 0 00 000 doccocccv vo ll dass Ra ose 299 8 9 8 9229 2 9 9 Y 035 1 68 LEAD VALE TB LEAD VALVE TB LEAD VALVE LEAD TT enne oane 5 m 448 4 4 cb WHITE REMOTE SIGNAL START REGENERATION TIMER we WHITE wame vire maz E YELLOW YELLOW 51 BROWN BROWN BLUE sue ORANGE BLUE RED RED BLACK BLACK Pm 3 M 8 8 53 BROWN a PURE a m amp ORANGE sa Tome I UP rj E E i EF la Us 3 95 da J da ds ae BE 411 o 7 s 1 12 POSITION TERMINAL BLOCK sis Es U SIC se y ES TM TIMER MOTOR OE G m UPPER DRIVE SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SWA VALVE STEP SWITCH SW5 METER LOCKOUT SWITCH SW6 LOWER DRIVE SWITCH INSIDE SWT LOWER DRIVE SWITCH MIDDLE SW ALTERNATOR SWITCH OUTSIDE THCAM TIMER HOMING CAM TIMER PROGRAM gli HCAM VALVE HOMING CAM 4 SCAM VALVE STEP CAM
2. NOLLVH3N3938 d3AV13d HILAN HO H907193NIL U 1al 3AIHO HIMOT 2 HOLIMS SAIC HIMOT IMS HOLIMS WYO SMS JET m HOLIMS 4315 INTVA PMS sm gt v s E HOLIMS EMS eel HOLIMS NVHOOYHd CMS HOLIMS ONINOH YAWIL LMS i ZE YOLON a YOLOW lt 58 HOLON SIMIL WL 5 3 xovia 9078 1 NOLLISOd Z 191 MOVIE L e INYA E mes y 0 d NOLLVN3N302M 31VIOSIAWI YILIN kraj 5 3 a L z E t 2 TEL IE 2 Ji lt o m lt o d E W gt m gt E S 5 amp Ff E B 2 BA FE 5 8 T AM 2 5 Xovi8 TANO MOVIE wove 9 NMON8 NOV 18 I aay 9 amp ama r T OH MOTA E MOTS MONZA MOTA 099 das ___ 3LIHM 3LIHM Gn18 3LIHM FLECK 2900S Service Manual 43 iring SYSTEM 4 WIRING CONTINUED With Remote Starter Valve W 9 Asu 60761 JOIAAS NI NMOHS 3ATVA 2 FARI OT AVOGI JAR TIMO ENIIS3L 4314 1 8 19 OL SE
3. e LOM o LOWER DRIVE NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 46 FLECK 29005 Service Manual TB1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM 18686 01 Rev E 18686 02 Rev E SYSTEM 7 WIRING Alternating Regeneration Valve Wiring REMOTE METER WIRING
4. 1600 injectors Draw Rate gpm 1700 series injectors Slow Rinse gpm nr pressure sc 40 5 m 2 085 184 041 041 031 Lo o 166 219 1 048 050 0 40 20 J 24 J su 0 59 0 67 0 53 I 0 61 0 78 0 80 Lo 142 280 Lo e ss FS Les on 9 150 ss 500 steel cap no o ring air disperser 4C amp 5C steel cap o ring air disperser 6C amp 7C brass cap o ring no air disperser all injectors used the steel cap and an air disperser TR22089 2900s Valve 1600 Series Injector Slow Rinse Rates TR 22089 2900s valve 1700 Series Injector Draw Rates 2 40 33 2 20 34 200 29 27 27 180 a a 25 1 60 L Za 1 20 24 x N 0 80 Y 14 0 60 88 0 40 07 0 10 20 30 40 50 60 70 80 90 10 120 130 43 Inlet Pressure psi 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 y Inlet Pressure psi 0 43 40 6 6 1600 series injectors Slow Rinse Rates gpm 1700 series 1700 seres injectors Draw Rate gpm pressure 2 3 4 20 0 68 0 78 1 08 J 456 J sec 30 077 097 1 28 0 79 1 16 4
5. Quad Ring 009 15b Lacs 18770 Cam Assembly Special Tri Dune 10785 s SVO Body Assy Brass Valves Stack After Brine Fill be 12552 Brine Valve Stem 1600 d asses 12114 Bracket Motor Outboard Tresa E Seat Brine Valve edie 1 Tin 1 60150 01 Service Valve Operator 5 0332 ms Fitting Insert 3 8 inch Assembly 1400 New Style y Dou 10330 Fitting Sleeve 3 8 inch Item No s 1 11 Celcon 10 Bass 10329 Fitting Tube 3 8 Nut Brass 1 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 12557 y 1207 Tube Fitting 3 8 x 9 4 TTia Fitting Male 1 4 x 1 FLECK 2900S Service Manual 31 2300 SAFETY BRINE VALVE LT 9 60027 Rev D Item QTY Part No Description QTY Part No Description les duse 60027 00 Safety Brine Valve 2300 1111111 60002 36 Air Check 500 36 inches Less Elbow Long 1 10138 Ball 3 8 inch Brass 0 2 60002 48 Air Check 500 48 inches due 1 11566 Ball Stop Slow Fill Long ju 1 10328 Fitting Elbow 90 Deg 1 4 A 77 60002 26 25 Air Check 500 26 25 inches NPT x 3 8 Tube Long fut de 10332 Fitting Insert 3 8 300 33 25 inches NN 10330 Fitting Sleeve 3 8 Cel i Nes Li 1
6. OUTLET BRINE OUTLET LEVEL BRINE LEVEL EE i N RESIN RESIN ms TANK IR 3 Slow Rinse Position 6 Brine Tank Fill Position BRINE VALVE BRINE VALVE FLOW CONTROL FLOW CONTROL INLET INLET OUTLET OUTLET BRINE __ 1 BRINE LEVEL LEVEL RESIN BRINE RESIN H BRINE TANK TANK TANK TANK 38 FLECK 2900S Service Manual 61500 2900 UPFLW Rev F FLOW DATA amp INJECTOR DRAW RATES DOWNELOW TR22089 2900s Valve 1600 Series Injector Draw Rates TR22089 2900s Valve 1700 Series Injector Slow Rinse Rates 0 90 105 10 0 0 80 i 95 AA BE 1 85 070 80 75 0 60 28 H E 65 T 050 22 2 8 2 8 55 so 3 040 3 45 TS 0 30 ba par 35 30 0 20 25 0 10 15 10 AT 0 00 05 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi Inlet Pressure psi 2 EZH 4 RIC 210 215 6
7. ar UNI MOTTA SOHNE I 3IIHM STRAY TTA T CTSA 31HM NOILWYINIOI 14516 TYNSIS HONDA EN H ul cd H ul A 24 WIJAWA re 21 on g o Oo on On 2 9 p E r fo voi o 5 9 1 85 r 1 9 8 f 1 16 3Alv MY 2200V8 We 13 G3AV13O AR NOTH GIVIGAMINI Wa MOTI o T 0 99 ow 3313 31634 44 e FLECK 2900S Service Manual SYSTEM 5 WIRING Interlocked Regeneration Valve Wiring BLACK YELLOW re sue AI LEAD Goo X 2 INTERLOCK CABLE ma m Oy METER IMMEDIATE REGENERATION TIMER wane vere I arp RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN BLACK 4 BLUE BLUE ORANGE 5 yer BLACKIBROWN 6 BLACK BLACK BLACK L BLACK SRYEL BLACK 8 ES E 8 PA r ai Va 8 3
8. 10149 Rod Float 30 inch MI Fitti t HM gus dla 1 10700 Float Assy White PL LEES senes N UT N Han ix 12 3 10150 Grommet 30 Dia SM 220727 13 1 60028 30 Float Assy 2300 30 inch yare White 60002 11 38 Air Check 500 11 38 inch ve ES 1 60027 FFA Safety Brine Valve 2300 60002 24 Air Check 500 24 D DU NA i inch Y E DE 1 60027 FFS Safety Brine Valve 2300 Fitting Facing Stud 60002 27 Air Check 500 27 inches Long 60002 32 Air Check 500 32 inches Long T 60002 34 Air Check 500 34 inches Long 32 e FLECK 2900S Service Manual 2310 SAFETY BRINE VALVE 11 42112_REVA Item No QTY Part No Description Item No QTY Part No Description NS 12 19640 Body Safety Brine Valve a 60068 30 Float Assy 2310 w 30 inch 2310 Rod 2 das 19803 Safety Brine Valve Assy ORE diss 60002 10 Air Check 500 American 1 19804 Screw Sckt Hd Set 10 24 x Hydro 6 60002 11 38 Air Check 500 11 38 inch Dial 1 19805 Nut 10 24 Nylon Black Long il 1 19652 01 Poppet Assy SBV w O ring e 60002 24 a 500 24 inch 9 Flow Dispenser 000000
9. Injector 0 Injector 1 PVC Injector 2 PVC Injector 3 PVC Injector 4 PVC Throat Injector 1 Stainless Steel Throat Injector 2 Stainless Steel Throat Injector 3 Stainless Steel Throat Injector 4 Stainless Steel Body Injector 1600 Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Retainer Flow Control Upflow Only Washer Flow Control 50 GPM Washer Flow Control 25 GPM Washer Flow Control 1 0 GPM QTY Part No Description 12550 scent Quad Ring 009 12550 01 Quad Ring 009 560CD 17908 Sleeve Brine Valve Stem 16508 01 Tube Valve 2850 1600 40027 s Tube Brine Valve 2510 42184 unns Tube Brine Valve 2850s aciei Tube Brine Valve 1500 15221 qas Tube Brine Valve 2750 4706837 ria Tube Brine Valve UF 1600 1650 60480 01 Injector Assy 1600 1 Plastic 60480 02 Injector Assy 1600 2 Plastic 60480 03 Injector Assy 1600 3 Plastic 60480 04 Injector Assy 1600 4 Plastic 60481 21 Injector Assy 1600 1 S S Brass 60481 22 Injector Assy 1600 2 S S Brass 60481 23 Injector Assy 1600 3 S S Brass 60080 11 Injector Assy 1600 1 PVC 60080 12 Injector Assy 1600 2 PVC 60080 14 Injector Assy 1600 4 PVC 60485 003 Injector Assy 2900 1600 Upflow 0 w Reg Cap 20 psi
10. Program Wheel Gear Assy Softener 2 Min Per Pin Call your distributor for Part Number FLECK 2900S Service Manual e 9 3220 METER IMMEDIATE TIMER ASSEMBLY 61502 3220 Rev B 10 e FLECK 2900S Service Manual 3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED Item No QTY Part No Description Item No QTY Part No Description 1 Wicca 13870 nio Housing Timer S 40617 Harness 3220 1 1 Gear Cycle Actuator 2 A422 issue Nut Wire Tan System 5 33 1 15354 01 Wire Ground 4 inches Te 13886 Knob 3200 1 19210 05 Program Wheel Assembly 7 EN ZA 18296 Screw Hex Wsh 6 20 x 1 2 9000 3230 Dan Dee 11999 es Label Button 39 nta 4 2 Pin Spring 1 16 x 5 8 ls 13807 Gear Program Drive Wheel Stainless Steel Timer Tissue lisse 13806 Retainer Program Wheel Gear Main Drive 8 1 13748 Screw Flt Hd St 6 20 x 1 2 37 secun Cia Complete 3220 Meter 12220 m Immediate Timer Assy HOU 38 60405 50 Program Wheel w 2 inch STD qi io soe 13018562 Pinion Idler Label 0 21 000 gal 1 18563 iii Idler Shaft Spring ___ 60405 60 Program Wheel w 2 inch EXT m 19017 Gear Idler Label 0 100 000 gal e ena 18168 42 Drive Gear Q 9 ne 60405 61 Program Wheel w 2 inch EXT
11. 60485 012 Injector Assy 2900 1600 Upflow 1 w Reg Cap 20 psi 60485 022 Injector Assy 2900 1600 Upflow 2 w Reg Cap 20 psi 60485 032 Injector Assy 2900 1600 Upflow 3 w Reg Cap 20 psi 60485 043 Injector Assy 2900 1600 Upflow 4 w Reg Cap 20 psi 60011 010 Brine Valve 1650 0 25 gpm 60011 020 Valve 1650 0 50 gpm 60011 030 Brine Valve 1650 1 0 gpm FLECK 2900S Service Manual e 25 1700 BRINE SYSTEM ASSEMBLY 60034 Rev D 26 e FLECK 29005 Service Manual 1700 BRINE SYSTEM ASSEMBLY CONTINUED Item No QTY Part No M 4792 Zuccari lia 3201 Jarre lun 2085 2086 sid 2087 2088 2089 20 sid 2091 ines 2092 Erin 4785 dus 4811 las 4798 EEE 4795 unes 4797 9 assensus losses 4790 WE 25902 5310 12 2 582 0250 13 2 E 9917 This d e 5415 2 1 dius 9414 DO sussa lana 5419 17 21 5416 64 60 41447 spa 42183 20152 le 4805 neta dee EB us 7777 02 22 nii donee 4802 03c ema 4802 04c 14802 05 ur 14802 06c 2 ayasa 14801 03c 14801 04 Description Plug End Brine Valve Quad Ring 020 Washer Flow 1
12. BLFC 25GPM 1600 2 2 2 2 las 60020 50 BLFC 50 GPM 1600 Tons 60020 100 BLFC 1 0 1600 dir 10692 nnn Screw Slot Hex Hd 10 24X 18 8 Stainless Steel 22 e FLECK 2900S Service Manual 9S 18 19 25 20 21 22 23 24 60029 Rev C Part No Description 11893 Injector SS 10229 Gasket Injector Cap 1600 10227 Screen Injector 10913 000 Nozzle Injector 000 Brown 10913 00 Nozzle Injector 00 Violet 1 4 Nozzle Injector 0 Red 10913 1 Nozzle Injector 1 White 10913 2 Nozzle Injector 2 Blue 10913 3 Nozzle Injector 3 Yellow 10913 4 Nozzle Injector 4 Green 12973 0 Nozzle Injector 0 PVC Grey 1297321 12 Nozzle Injector 1 PVC Grey 12973 2 Nozzle Injector 2 PVC Grey 1297353 s Nozzle Injector 3 PVC Grey 12973 4 Nozzle Injector 4 PVC Grey 11 Nozzle Injector 0 Stainless Steel 10225 1 Nozzle Injector 1 Stainless Steel 10225 2 4 Nozzle Injector 2 Stainless Steel 10225 3 Nozzle Injector 3 Stainless Steel 10225 4 Nozzle Injector 4 Stainless Steel 1600 SERIES BRINE SYSTEM CONTINUED No QTY Part No Description Item No QTY Part No Description 60480 01 Assy 1600 1 22861 1 10914 000
13. FLECK ET RM 122258 as LEAD VALVE 34 Tai NI 5 4 5 6 788 BADGER AR 456 e o o ow fo 3 7 LEAD VALVE T B 8 o 456 LEAD VALVE T B LEAD WHITEIBLUE WHITE BLACK RED WHITE BRowN oee GRN wam C o INTERLOCK CABLE RECEPTACLE WHITE REMOTE SIGNAL START REGENERATION TIMER WHITE RED WHITE RED GRNEL YELLOW YELLOW BLUE YELLOW YELLOW BROWN BROWN BLUE BLUE BLACK VN BLACK BROWN BLACK RED RED BLACK BLACK BROWN BLACK RED ORANGE BLUE BLUE K kk GRIVEL BLACK RED No Ne YELLOW WHITE BLACK RED BLACK YELLOW BROWN N sws A UPPER DRIVE WHITE BLACK RED YELLOW No Ne BLACK ORANGE No Co swe ser LOWER DRIVE NOTE LDCAM 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VA
14. FM BVCAM BRINE VALVE CAM ala 3 SIS S LDCAM LOWER DRIVE CAM ma EE WS1 WIRE SPLICE EE HE 9 NOTE Al 1 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 1 8697 01 Rev E 0 Us amp M 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY tocam 3 VALVE SHOWN IN SERVICE LOWER DRIVE RED yguow WHITE 3 LAG BROWN 4 Q9 INTERLOCK CABLE RECEPTACLE 5 4 mnm m e ili ss mM NE y 8 33 REMOTE SIGNAL START REGENERATION TIMER war Si WHITE WHITE I were GRNEL RED 2 RED YELLOW YELLOW BROWN 2 BROWN visi enom PURPLE 4 PURPLE ue BLACKIBROWNI 5 ORANGE RED RED lt BACK BLACK PTT u al g BLUE BLUE o GRIYEL 5 5 UF 5 3 3 5 ay z E dv g 4 88 5 1 Js 8 4 P JE 28 EE 41 all f ol o o E UPPER DRIVE TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR m x SW1 TIMER HOMING SWITCH E SW2 TIMER PROGRAM SWITCH 8 SW3 VALVE HOMING SWITCH 4 83 SW4 VALVE STEP SWITCH 2 Ee SW5 BRINE CAM SWITCH 48 a SW6 LOWER DRIVE SWITCH INSIDE iz SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM eg e TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM 9 BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM LOWER DRIVE W 1 W
15. 1 4 inch Delrin Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 230V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw Fillister Hd 6 32 x 156 Pinion Program Wheel Drive Clutch Drive Pinion Spring Meter Clutch Retainer Clutch Spring Screw Phil 6 32 x 1 4 Bracket Hinge Timer Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 No QTY Part No Description 4198 Label Indicator Label Caution DDT aasa Label Time of Day 33 11 li Label Instruction 3902 12 Harness 3200 2 uus 40422 x Nut Wire Tan DO sume Mes 5354 01 Wire Ground 4 inches Irina 9210 Wheel O 14 BATOM sera da Pin Spring 1 16 x 5 8 SS Timer Sorci ASI Gear Main Drive Timer PP Complete 3210 Meter Delayed Timer Assembly GN mE 60405 50 Program Wheel w 2 inch STD Label 0 21 000 gal 60405 60 Program Wheel w 2 inch EXT Label 0 100 000 gal mike 60405 61 Program Wheel w 2 inch EXT Range 375 m3 y S 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional EA 61420 03 Program Wheel Gear Assy Filter 2 Min Per Pin 61420 04
16. 1597 Wy WvHSOxEd Em E os W31SAS NI SIATVA TIY F WYD ONIWOH YAWIL WYO L 2 52 ASQNVIS YO NOILVH3N393H NI INO 30ISLNO HOLIMS 444407 6MS m dlm HJIAH3S NISMNYLE OLL HOLIMS 25190 HIMOT 8MS E E NOLLVH3N393H ONLLYNESLTV 3913 319NIS 1 UNOS OL L HOLIMS JAIIQ HIMO MS 2 2LON HOLIMS WV MS HOLIMS c31S 3ATVA SMS HOLIMS 9NINOH JA TVA PMS HOLIMS Xnv EMS HOLIMS NYUDOYd ZMS HOLIMS ONINOH 1 LMS HOLON 3AIHO H3 AO1 YOLOW 3AIHO 3ATVA SOLON BINIL 1 A18WZSSV 518 IVNINYIL NOILISOd 81 1 vos n 9 41 NIN 9 HSYMOIDYB dO LUVLS JHL LY 4141 OL 135 EMS S 5 I IMPTE Ls 5 yn cri CN 1389 9 do EMS oN 5 5 F 5 i 1 lla m 2 T 25 5 6 E ar 19099 gt 4389 1 5 El 5 a m JONVHO e AVDA 3 E 3014 ama MOTS DANTE 1 o NMOUG 2 NMOUG 1 m gt 5 UNIT or amp 1 5 J 1549 8 B e 1 ES NMOUS 8 NMOSA 2 5 ama ama IMSA mor I ISO 1 A385 A349 arr 5 m NOVIE m 5 gau gau ET 7 ama ama gt E NADIA NMONB c MOTIIA TN ALIHM SIHA UF 1 LHVIS
17. 1650 Less BLFC 60029 Brine Valve 1600 Short Stem Brass Std O rings 60029HW e Brine Valve 1600 Short Stem Hot Water 60034 XX Model 1700 brine valve assy specify flow control 1 0 5 0 60604 XX Model 1710 brine valve assy specify flow control 1 0 5 0 Covers 60217 02 iria Environmental Lower Cover Black 60219 02 i Environmental Cover Black 60232 XX Designer 2 Piece 60232 110 Cover Designer 1 Piece Black 14800 02 Cover Dust Lower 2900 Black Drain Line Flow Controls DLFC 60366 1 inch FNPT x 3 4 inch FNPT specify low control 6 7 0 60 01 KX it 1 inch FNPT x 1 inch FNPT specify low control 8 0 25 0 60702 XX uu 1 inch FNPT x 1 inch MNPT specify low control 8 0 25 0 60708 XX 1 inch FNPT x inch FNPT specify low control 8 0 25 0 60721 1 inch FNPT 1 inch FNPT specify low control 6 7 0 50 e FLECK 2900S Service Manual Cam Assemblies 60160 00 Drive Cam Assy RR White 60160 20 Drive Cam Assy Std 60160 22 es Drive Cam Assy Link Environmental 2900 Lower Drive 60160 30 Drive Cam Assy Upflow 60160 31 Drive Assy Upflow Variable 24 Hour Gear Assemblies 19205
18. 181 OL 3078 FILM JATVA 8 na HLM 130 Y 1d SI QOO APZ Z VIVI 8816 3AWA VOS g NOLVIN3932l LIN SLOW 1 SNIAOH JATVA SION AVS Ced NV Odi 1 SNINOH AN OHL HOLMS BAO1 HOLMS INYO SMS HOLIMS 43 5 JATVA N N HOLIMS 3ATVA EMS HOLMS AVISO ZMS HOLIMS SNL LMS ACLOW IARA 23MO BOLO FARO INTVA NOA SOLO WL HOOT NOLIISOd 4 TN 43440 955 34 pre da VIVOH o WN OAN z a o o 9 ON ON ON o 0 DN ON BT ZMS LMS qaa Pan ic 1 3mm INT T AS XOVIH WIV TA Yow ne 5 TNIWORIE XO TH USA UTI ae amg MOTTE E MOTTA T 2 WOW WOW XVII ALIM ON ON ON ON WOVE D MOTTA NADU ama
19. 2 GPM Washer Flow 1 5 GPM Washer Flow 2 0 GPM Washer Flow 2 4 GPM Washer Flow 3 0 GPM Washer Flow 3 5 GPM Washer Flow 4 0 GPM Washer Flow 5 0 GPM Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Brine Valve Stem Brine Valve Body Quad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 inch Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT Tube Brine 2900 2750 Tube Brine 2850 2900s Tube Brine 2900s U F Tube Brine 1700 2850s Gasket Injector Body 1600 1700 Body Injector 1700 Body Injector 1700 U F 3c Yellow 4c Green 5c White 6c Red 3c Yellow 4c Green Throat Injector Throat Injector Throat Injector Throat Injector Nozzle Injector Nozzle Injector No QTY Part Description T 14801 05c Nozzle Injector 5c White 4801 06c Nozzle Injector 6 Red 022 Gasket Injector Cap 1600 li 1893 umasa Cap Injector Stainless Steel dre 0220 Cap Injector y 4804 inns Screw Hex Hd Mach 10 24 x 2 3 4 inch 18 8 Stainless Steel 28 ism Vasa 60034 00 Brine Valve 1700 Blank pam 60034 10 Brine Valve 1700 1 0 gpm 60034 12 Brine Valve 1700 1 2 gpm 60034 15 Brine Valve 1700 1 5 gpm 60034 20 Brine Valve 1700 2 0 gpm 60034 24 Brine Val
20. 4 inch F NPT 1 5 gpm DLFC 1 inch F x 3 4 inch F NPT 1 7 gpm DLFC 1 inch F x 3 4 inch F NPT 2 0 gpm DLFC 1 inch F x 3 4 inch F NPT 2 4 gpm DLFC 1 inch F x 3 4 inch F NPT 3 0 gpm DLFC 1 inch F x 3 4 inch F NPT 3 5 gpm DLFC 1 inch F x 3 4 inch F NPT 4 0 gpm FLECK 2900S Service Manual e 19 CONTROL VALVE ASSEMBLY CONTINUED Item No QTY Part No 20 FLECK 2900S Service Manual Description DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC F NPT DLFC NPT No Button DLFC NPT 0 DLFC NPT 0 DLFC NPT 1 DLFC NPT 1 DLFC NPT 1 DLFC NPT 1 DLFC NPTF DLFC NPTF DLFC NPTF DLFC NPTF 1 inch F x 3 4 inch 4 5 gpm 1 inch F x 3 4 inch 5 0 1 inch F x 3 4 inch 6 0 gpm 1 inch F x 3 4 inch 7 0 gpm 1 inch F x 3 4 inch No Button 1 inch F x 3 4 inch 8 0 gpm 1 inch F x 3 4 inch 9 0 gpm 1 inch F x 3 4 inch 10 0 gpm 1 inch F x 3 4 inch 12 0 gpm 1 inch F x 3 4 inch 15 0 gpm 1 inch F x 3 4 inch 20 0 gpm 1 inch F x 3 4 inch 25 0 gpm 1 inch F x 1 inch F x 06 gpm 1 inch F x 08 gpm 1 inch F x 0 gpm 1 inch F x 2 gpm 1 inch F x 3 gpm 1 inch F x 5 gpm 1 inch F x No Button 1 inch F x 1 7 gpm 1 inch F x 2 0 1 inch Fx 2 4 gpm I
21. 50 60 Hz Drive Cam Assembly STF Blue 2900 Drive Cam Assembly Upflow Drive Cam Assembly Upflow Variable Bushing Heyco 1 2 Heyco 2073 Switch Micro Screw Pan Hd Mach 4 40 X 1 MS Steel Zinc Switch Micro Screw Rd Hd 4 40 X 5 8 TYPE 1 Steel Zinc Cam Assy Tri Stack After RR Cam Shut Off Valve Cam Assy Special Tri Stack After Brine Fill Cam SVO Cam Brine 2750 U F Std Pin Roll 3 32 x 7 8 Nut Jam 3 4 16 Fitting Brine Valve Harness 2900 Plug 750 Dia Recessed Black Plug Hole Heyco 2693 Plug 190 Dia White Heyco 0307 Plug 140 Dia White Heyco 0304 Screw Slot Hex Wsh 8 18 X 3 8 Type RC 44 47 Nut Conduit Fitting 1 2 inch Label Voltage 120V 3200ET Plug 1 20 Hole Heyco 2733 Cover Assembly Environmental Black w Clear Window Not Shown Upflow Only QTY Part No Description Bracket Terminal Block Terminal Block Green Yellow Commercial 809 260 141 Terminal Block Segment Gray Endplate Terminal Block Gray Label Terminal Strip Screw Hex Wsh 6 20 6 20 x 1 2 Type 25 Steel Zinc Harness Drive Designer Environmental Wire Ground Commercial Valves Strain Relief Flat Cord Heyco 30 1 Strain Relief Euro Round Cord Strain Relief U S Round Powercord 4 foot European Black Powercord 8 foot Australian Powercord 12 foot US Round 120V Sys 5 6 7 amp 2900 3150 3900 Powercord 12 foot US Roun
22. 50 60 Hz Fam 2 Motor Drive 220V 50 60 Hz SP Bracket Motor 2900 Insulator Limit Switch Switch Micro Screw Pan HD 4 40 x 5 8 Cam Main Drive 2900 Lower Pin Roll 2900 Lower Link Piston Rod Indicator Service Standby Spacer Indicator Screw Hex WSH 8 32 x 5 16 Cover Assy 2900 Lower Black Bearing Connecting Rod Ring Retaining Harness Lower Drive SYS4 ENV Harness Lower Drive Sys 4 Remote Start Harness Lower Drive Sys 5 amp 6 Duplex Enviromental Harness Lower Drive Syst 5 Multiple Enviromental Harness Lower Drive Syst 6 Multiple Lead Enviromental Harness Lower Drive Sys 6 Multiple Middle Lag Enviromental Harness Lower Drive Syst 7 Duplex Lead Enviromental Item No QTY Part No Description dee Harness Lower Drive Syst 7 Duplex Lag Enviromental WN Harness Lower Drive Syst 7 Multiple Enviromental 20 Washer Curved Spring 265 ID Drive Cam Assy Link Enviromental 2900 Lower Drive MN Lower Drive Assy 2900 24 60 System 4 Lower Drive Assy 2900 120 System 4 T Lower Drive Assy 2900 220 System 4 Lower Drive Assy 2900 120 System 5 and 6 Lead Lag Lower Drive Assy 2900 120 System 7 Lead v Lower Drive Assy 2900 120 System 7 Lag TM 2900 Lower Powerhead Assembly 222 Tie Cable VNT 4 18 daa Grease Lubriplate 630 2 Switch Kit 2900 Lowe
23. Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 Rev A Figure 3 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backw
24. P nans 1 13887 Plate Motor Mounting Range 375 m3 15 1 18743 1 Motor 120V 60 Hz 39 60320 02 Switch Kit 3200 9000 Timer 1 30 RPM Auxiliary Optional MR 18752 1 Motor 100V 50Hz 40 61420 06 Program Wheel Gear Assy Softener Immediate 2 Min 1 30 RPM 8824 M 230V 50H Ee n 1 1 Mot 130 RPM 61420 42 Program Wheel Assy Filter Immediate 2 Min Per 18826 1 Motor 24V 50Hz 1 30 RPM Pin 19659 1 Motor 24V 60Hz 1 30 RPM Call your distributor for Part Number dus 19660 1 Motor 230V 60Hz 1 30 RPM Din 19278 Screw Sltd Fillister Hd TZ e sess 14502 2 2 Pinion Program Wheel 14501 Clutch Drive Pinion 9 1 12 Meter Clutch Spring 2 Tan 14253 i Retainer Clutch Spring Q sasata 11382 Screw Phil 6 32 x 1 4 Zinc 2 o 13881 Bracket Hinge Timer 3 14087 Insulator Pline ee 15414 00 Micro Switch lio 15320 Switch Micro Timer 26 itis Dita h PS Screw Pan Hd Mach 4 40 x 1 1 8 24 iue T sss 14198 n Label Indicator 374 RD d L Label Caution 1 27 14007 ne Label Time of Day 15 55 t R Label Instruction FLECK 2900S Service Manual e 11 3230 REMOTE START TIMER ASSEMBLY lt RN lt Q 2 61502 3230
25. TUNOIS SLOWS o x l 181 2 1 5 5 Zim A FEI m m NMOS Q 1 NOVIS hat 0000 oooo NOVII 3794143938 NOOTHILNI 00143141 eT TET q3N MOTIHA WILSAS NI 3A1VA LSVI NO 132414 14 ONIHIM 2n 1d 48 e FLECK 2900S Service Manual 1600 1700 SYSTEM NOZZLE amp THROAT CHART 1600 Brine System Standard Size Color Nozzle Throat HO Reg 10913 0 20 1 White 10913 1 11 H2 Blue 10913 2 2 Heron Yellow 10913 3 3 HA 10913 4 4 Size Color Nozzle Throat Grayson 12973 0 12974 0 Hs GRAY saisis 12973 1 11 H2 12973 2 2 Hi nct aeos Gravina 12973 3 3 HA 12973 4 4 Stainless Steel Size Color Nozzle Throat HO RR RD FOR Silver 10225 0 20 Bliss Silver 10225 1 10226 1 H2 Silver 10225 2 10226 2 1 Silver 10225 3 10226 3 HA Silver 10225 4 10226 4 1700 Brine System Standard Size Color Nozzle Throat H3 Yellow 14801 03C 14802 03C HA Green 14801 04C 14802 04
26. em Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Injector Assemblies Complete 0200 1600 1650 3 8 inch brine specify size of injector Meters 60999 unas Meter Assy 2900 2 inch Std 0394 Assy 2900 2 inch Ext 60616 Meter Assy Elec 2 inch 6062 a Meter Assy 2 inch Plastic Std 60621 arcore Meter Assy 2 inch Plastic Ext 60625 Assy 2 inch Plastic Electronic Meter Sleeve w O ring Piston Assemblies BDI arz os azet iez Piston Assy 2900 2930 HWBP Lower 60103 01 Piston Assy 2900 2930 HWBP HW Lower 5010 GG Piston Assy 2900 2930 NHWBP Lwr 2900s Soft Wtr Rgn 60104 01 Piston Assy 2900 2930 NHWBP HW Lwr 2900s Soft Wtr Rgn 6154 Piston Assy 29005 Upper 61940 01 ciccio Piston Assy 2900s Downflow Upper HW Co o ido Piston Assy 2900s Upflow Upper eh L Piston Assy 2900s Upflow Upper HW 6155 0 inso
27. 0 0 86 1 09 1 50 2 36 all injectors used the steel cap and an air disperser 125 1 21 1 76 2 60 3 10 3C steel cap no o ring air disperser 4 amp 5C steel cap o ring air disperser 6 brass cap ring no air disperser TR22089 2900s Valve 1600 Series Injector Total Flow to Drain in Draw TR22089 2900s Valve 1700 Series Injector Total Flow to Drain in Draw 140 130 12 0 110 100 5 90 2 5 1 1 39 2 la H 70 i rode ee 3 60 E Pai 50 q gt L 40 20 Le 20 60 70 80 3 10 Inlet Pressure psi 0 10 20 30 40 50 60 70 80 9 100 110 120 130 140 Inlet Pressure psi EE 6 430 210 0 5 06 TR22089 Rev A FLECK 2900S Service Manual e 39 ENVIRONMENTAL BACKPLATE DIMENSIONS 1 76 75 20 UN 2A THREAD TANK 28 4 44 76 3 3 00 101 6 4 00 8 UN 2A THREAD 61500 2900LNE Rev B 40 e FLECK 2900S Service Manual SYSTEM 4 Typical Single Tank Installation with Optional Meter BYPASS VALVE OUT OUT
28. 0 RPM Motor 230V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd 6 32 6 Spring Detent Timer Ball 1 4 inch Delrin Label Caution Program Wheel Assy Gear Main Drive Timer Pin Spring 1 16 x 5 8 SS Timer Arm Cycle Actuator Ring Skipper Wheel Spring Detent Timer Ball 1 4 inch SS Description Skipper Wheel Assy 12 Day Skipper Wheel Assy 7 Day Pointer Regeneration Dial 12 AM Regen Assy Black Dial 2 AM Regen Assy Black Bracket Hinger Timer Screw Phil 6 32 x 1 4 Zinc Harness 3200 Nut Wire Tan Wire Ground 4 inches Label Time of Day Complete 3200 Time Clock Timer Assembly Switch Kit 3200 9000 Timer Auxiliary Optional Program Wheel Gear Assy Filter 2 Min Per Pin Program Wheel Gear Assy Softener 2 Min Per Pin Call your distributor for Part Number FLECK 2900S Service Manual 7 3210 METER DELAYED TIMER ASSEMBLY 61502 3210 Rev A 24 25 40 27 26 28 29 8 FLECK 29005 Service Manual 3210 METER DELAYED TIMER ASSEMBLY CONTINUED Item No QT Y Part No Description Housing Timer 3200 Gear Cycle Actuator Dial 2 AM Regen Assy Black Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Gear Program Drive Wheel Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Clip Spring Spring Detent Timer Ball
29. 22 40002 27 Air Check 500 27 inch lai 1 11183 0 ring 017 Long 1 4 Elbow Safety Brine Valve 60002 32 Air Check 500 32 inch y 252 19625 Nut Assy 3 8 inch Plastic Long SPES 00 60002 34 Air Check 500 34 inch Mii 1 4 60014 Safety Brine Valve Assy 2310 Long a M ES 60002 36 Air Check 500 36 inch alii IA pira a 1 60068 8 06 Float Assy 2310 w 8 06 inch 2 60002 48 Air Check 500 48 inch Long 60068 10 5 Float Assy 2310 w 10 5 inch pu eM uL C 60002 26 25 Air Check 500 26 25 inch Long 60068 11 5 Float Assy 2310 w 11 5 inch ma rem Rs 2 60002 33 25 Air Check 500 33 25 inch Lon ius 60068 20 Float Assy 2310 w 20 inch 3 Rod FLECK 2900S Service Manual e 33 2350 SAFETY BRINE VALVE 42303_REVA Item QTY Part No Description lasse 60038 nie Safety Brine Valve 2350 T masaqa 61024 cms Actuator Assy 2350 Brine 60028 30 Float Assy 2350 30 inch Wht er 1 60026 30SAN Float Assy 2350 30 inch Hot Water T asses 60009 00 Air Check 900 Commercial Less Fittings 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Not Shown TER 1 18603 Fitting Assy 900 Air Check 2350 ga 1 18602 Fitting Assy
30. 804 55 dom I a 88 8 a 88 5 gt E EDT EE 2 4 22 d 2 5 1 N F ue dl a TS 9 lt gt da gu A gt 4 oN LC d NA UPPER DRIVE TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH 2 SW2 TIMER PROGRAM SWITCH 4 SW3 VALVE HOMING SWITCH 4 SW4 VALVE STEP SWITCH 1 gli 3 83 SW5 BRINE SWITCH SW6 LOWER DRIVE SWITCH INSIDE EE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM e H TPCAM TIMER PROGRAM CAM Tl HCAM VALVE HOMING CAM a SL amp N SCAM VALVE STEP CAM Kisan Ca BVCAM BRINE VALVE CAM LOWER DRIVE m LDCAM LOWER DRIVE CAM NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE 18685 01 Rev D BLACK YELLOW LAG INTERLOCK CABLE TB1 ware METER IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE WH
31. 9 PENTAIR FLECK 2900S SERVICE MANUAL www pentairaqua com TABLE OF CONTENTS JOB SPECIFICATION SHEET INSTALLATION START UP INSTRUCTIONS 3200 TIMER SETTING PROCEDURE 3210 amp 3220 TIMER SETTING PROCEDURE 3200 3210 3220 3230 REGENERATION CYCLE SETTING EB Oo o PROCEDURE 5 3200 TIME CLOCK TIMER ASSEMBLY 6 3210 METER DELAYED TIMER ASSEMBLY 8 3220 METER IMMEDIATE TIMER ASSEMBLY 10 3230 REMOTE START TIMER ASSEMBLY 12 UPPER ENVIRONMENTAL POWERHEAD ASSEMBLY 14 LOWER ENVIRONMENTAL POWERHEAD ASSEMBLY 16 CONTROL VALVE ASSEMBLY 18 CONTROL VALVE SIDE MOUNT ADAPTER 21 1600 SERIES BRINE SYSTEM 22 1650 BRINE SYSTEM ASSEMBLY 24 1700 BRINE SYSTEM ASSEMBLY 26 1710 BRINE SYSTEM ASSEMBLY 28 2 BRASS METER ASSEMBLY 29 2 PLASTIC METER ASSEMBLY 30 1600 SERVICE VALVE OPERATOR NEW STYLE 31 2300 SAFETY BRINE VALVE 32 2310 SAFETY BRINE VALVE 33 2350 SAFETY BRINE VALVE 34 GENERAL SERVICE HINTS FOR METER CONTROL 35 TROUBLESHOOTING 36 WATER CONDITIONER FLOW DIAGRAMS DOWNFLOW 37 WATER CONDITIONER FLOW DIAGRAMS UPFLOW 38 FLOW DATA amp INJECTOR DRAW RATES DOWNFLOW 39 ENVIRONMENTAL BACKPLATE DIMENSIONS 40 SYSTEM 4 41 SYSTEM 5 INTERLOCK 41 SYSTEM 6 amp 7 42 SYSTEM 4 WIRING 43 SYSTEM 5 WIRING 45 SYSTEM 6 WIRING 46 SYSTEM 7 WIRING 47 1600 1700 SYSTEM NOZZLE amp THROAT CHART 49 SERVICE ASSEMBLIES 50 CALIFORNIA PROPOSITION 65 WARNING IMUM This product contains chemicals known to the State of Californi
32. 900 Air Check 34 e FLECK 2900S Service Manual GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker FLECK 2900S Service Manual e 35 TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check o ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to f
33. C HD White 14801 05C 14802 05C H6 Red 14801 06C 14802 06C FLECK 2900S Service Manual e 49 SERVICE ASSEMBLIES Adapters 61525 Softwater Adapter Kit 27005 OVAN Adapter Assy Sidemount 2850 2900 2930 Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 36 FFF Air Check 500 34 inches Long 60003 34 Air Check 500 HW 34 inches Tube 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320202 e Switch Kit 3200 9000 Timer Auxiliary 60320 11 Switch Assy 2900 Lower Drive For Adding 2nd Switch 60320 08 Switch Assy 2900 Lower Drive Aux For Adding Third Switch Brine Line Flow Controls BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60011 0909 Brine Valve 1650 Short Stem 0010 25 BLFC 1650 25 GPM Plastic 60010550 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves ODO EEE Brine Valve
34. CYCLE IL RAPID RINSE SECTION 2 MIN PER PIN BRINE amp RINSE SECTION 2 MIN PER HOLE imi STORAGE BRINE TANK L BACKWASH SECTION 2 MIN PER PIN 61502 3210 Rev A Figure 4 FLECK 2900S Service Manual e 5 3200 TIME CLOCK TIMER ASSEMBLY 56 36 fee 6 88 E E 615023200 Rev 6 FLECK 2900S Service Manual 3200 TIME CLOCK TIMER ASSEMBLY CONTINUED Item No QTY Part No le 13870 2 14265 Bison vere gs Sites 14087 2 M 10896 Da 15320 a EE 2505 14413 Ts le 13886 Dre Dine 13296 11999 US 190182 liga 13312 Tassa 13017 19 m 13164 sn 1 BERE 18743 TT 18752 ie 8824 MUR 18826 hai 19659 9660 Dike 19278 T u ss assess 15424 18 15066 T 15465 2 19210 Vlr 22 17 51754 AS censes 13011 2 52 44 13864 ZA sit y 33 DO Dica 13300 Description Housing Timer 3200 Clip Sping Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 3
35. EVEL T h aH s M i TANK 61500 2900 DOWNFLW Rev F 4 Slow Rinse Position o ace 5 p T z OUTLET BRINE LEVEL 127 BRINE RESIN TANK TANK 5 Rapid Rinse BRINE VALVE FLOW CONTROL BRINE LEVEL BRINE TANK 6 Brine Tank Refill Position BRINE VALVE FLOW CONTROL OUTLET BRINE LEVEL BRINE in FLECK 2900S Service Manual 37 WATER CONDITIONER FLOW DIAGRAMS UPFLOW 1 Service Position 4 Back Wash Position BRINE VALVE FLOW CONTROL BRINE VALVE FLOW CONTROL 5 P m fer e OUTLET OUTLET BRINE LEVEL RESIN _ BRINE i i RESIN TANK J TANK TANK 2Brine Position 5 Rapid Rinse BRINE VALVE BRINE VALVE FLOW CONTROL FLOW CONTROL g INLET 8 INLET is z
36. Flow Straightener Dini lu 15532 sta Seat Impeller Shaft Hex 12 14569 Nut 2900 Meter S Tus 15432 Shaft Roccia Meter Assy 2 inch INN 1 15374 Impeller Assy 2 inch Inline NPT STD Brass Paddlewheel Meter 4 4 SEA Meter Assy 2 inch ep 3847 cre 137 Std 560CD Inline BSP STD Brass Paddlewheel sa E m Assembly Std 1 Meter Assy 2 inch Inline NPT EXT Brass Paddlewheel TB ronem 15 15150 Meter Cap Assembly im to e IE Meter Assy 2 inch Plastic Pdl Inline BSP EXT Brass Paddlewheel 4 p 2 Screw Hex Hd Mach Not Shown 10 24 x 1 2 18 8 Stainless Steel ac OTAI sad Meter Sleeve w O rings sui 15886 Screw Hex Hd M5 x 12 Tna SS Metric 146 O ring 227 Meter 14558 Fitting Nipple 2 inch FLECK 2900S Service Manual e 29 2 INCH PLASTIC METER ASSEMBLY 14 1 17689 Ziino 15532 Dar le 15432 un U 13847 canna Asian lana Ua TB 151590 5 ass 12473 Falciani 25 23 40666 DA assess 7987 001 PRA T ass 17987 101 11A LE 17987 000 1 17987 100 30 e FLECK 2900S Service Manual i 7A 9 Description Body Meter 2 inch Plastic w Impeller Shaft Seat Seat Impeller Shaft Hex Shaft Impeller
37. IRE SPLICE NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 3 VALVE SHOWN IN STANDBY 18687 02 Rev E FLECK 2900S Service Manual 47 SYSTEM 7 WIRING CONTINUED 9 Asu CLLIL 3AIMO E o 5 NUT or Sus 2 e lt NOLLISOd JOIANAS NI NMOHS IATVA 6 H3MOT W907 e 9 H313NW SLOWSY OL CILIANNOI SI 31890 HOOTYIINI 3ATVA QV31 9 WYO JA VA WW9A8 TATDIA z NOILYHIdO YIdOYd O3HINDIH ANDI AILIN SLOWS SATWAILINW 16124486 72 AYO dals JATVA NYOS 2 110143238 971899 NOOTHIINI OL 9nd 3dAnr LOANNOO 9 WYO ONINOH NYOH zma 5 glg P ATEWASSY ond dadmnr 59 1393 NILSAS NI
38. ITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 1 BLACK 4 yELLOW BLUE Bs ORANGE 5 BLUE RED RED BLACK e BLACK BLACK BLACK BLUE 7 BLACK 1 GRIVEL BLACK 8 SUP gt 222 22 E 8 8 g 38 ald si 2 2 J lo 11 1 sen y ew UPPER DRIVE TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH 2 SW3 VALVE HOMING SWITCH al x SW4 VALVE STEP SWITCH gg 2 83 SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE gs gg SW7 LOWER DRIVE SWITCH OUTSIDE 45 TIMER HOMING lt al TPCAM TIMER PROGRAM CAM m M HCAM VALVE HOMING CAM 5 SCAM VALVE STEP CAM inci ien BVCAM BRINE VALVE CAM LOWER DRIVE LDCAM LOWER DRIVE CAM NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE 18685 02 Rev D FLECK 2900S Service Manual e 45 SYSTEM 6 WIRING Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE booo tt Z 3 1 H 8 4 5 6 78 LEADVALVE TB 12 o 1 34 FLECK RM DELAYED 123458 123458 e 5 E LEAD VALVE TB oo Tot
39. LET SHUTOFF SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass OUTLET SHUTOFF INTERLOCK CABLE BRINE LINE INLET SHUTOFF MANUAL SHUT OFF VALVE BYPASS VALVE FLECK 2900S Service Manual 41 SYSTEM 6 amp 7 Twin Series Regeneration Installation with a Remote Meter Twin Alternator Installation POWER CORD REMOTE METER MANUAL SHUTOFF VALVE BYPASS BRINE TANK NOTE On System 7 the power cord is on Unit 2 NOTE System 7 can run with either one or two brine tanks Two brine tanks should be used if regeneration is less than 4 hours 42 e FLECK 29005 Service Manual 78981 188 NI NMOHS 3AIVA gt NOLLVH3N393M 31VIQ3INWI M3L3W HO C3AV13d YILIN MIOTIANIL ATONIS L SYSTEM 4 WIRING Single Valve Regeneration Immediate and Delayed Valve Wiring INVO 3ATHO H3MOT NVOG I NVO dA IVA 3NIS8 INVOAH WYO d21S 3ATVA NYOS WYO SNIWOH 3A IVA NVOH NVO NVHOOYd INVOd L WYO ONINOH INVOH L J LON
40. LVE Em 0 J BLACK No H BLUE BLUE a BROWN 0 c swt THCAM BLUE BLACK TB1 11 POSITION TERMINAL BLOCK TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH SW7 LOWER DRIVE SWITCH SW8 AUXILIARY TIMER SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM OUTSIDE SW8 TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL INTERLOCK CABLE GRN neven r ware REMOTE SIGNAL START REGENERATION TIMER wore Ca WHITE WHITE WHITE RED RED YELLOW YELLOW YELLOW YELLOW BROWN BROWN 4 RED BLUE BLUE ORANGE BROWN RED RED BLACK BLACK 2 E 8 a 32 gg g 3 a 2 i dd da Gre o vom 1 dr 2 8 i gt 22 UPPER DRIVE WHITE BLACK RED YELLOW Ne BLACK ORANGE
41. Piston Assy 2900s HWBP Lower 61550 03 Piston Assy 29005 HWBP Lower HW fe EIS Piston Assy 2900s NHWBP Lower 61555 03 Piston Assy 29005 NHWBP Lower HW Program Wheel Assemblies 60 05 20 cin Program Wheel w 3 4 inch Ext Label 1 1 2 inch Std Set A 100 60405 50 s Program Wheel w 2 inch Std Label Set 21 60405 60 i Oeu gts Program Wheel w 2 inch Ext Label 60405 70 Program Wheel w 1 1 2 inch Ext Label SERVICE ASSEMBLIES CONTINUED Safety Brine Valves 0014 Safety Valve Assy 2310 6008822 Safety 2350 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 Safety Brine Valve Body Fitting Facing Stud 60026 305 Float Assy 400A 2350 30 HW 60028 30 Float Assy 2300 30 inch White 60028 30 Float Assy 2300 30 inch Blue White 60068 30 Float Assy 2310 w 30 inch Rod Sales amp Service Aids 0 1 RR Literature 2900 Spec Sheet 2 057 re Literature 2900s S Manual Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 61590 ei Seal amp Spacer Kit 2900s Upper 61530 01 een Seal amp Spacet Kit 2900s HW Upper 60128 Seal amp Spacer Kit 2900 2930 L
42. R REV A 12 e FLECK 2900S Service Manual 3230 REMOTE START TIMER ASSEMBLY CONTINUED No QTY Part No Description Item No QTY Part Description 19870 Housing 19210 05 Program Wheel Assembly D 1 14265 Spring Clip 3 14087 insulator 2 15055 a Gear 1 15314 Micro Switch EA Spring 1 16 x 5 8 5 15550 Ri Ti Stainless Steel Timer wae m a Mr a dia 14301 Cycle Actuator Arm 23 1 13881 Bracket Hinge Timer 7422222 1 13886 Knob 3200 2 usi 1384 2 Screw Phil 6 32 x 1 4 Zinc A T Screw Hex Wsh Evasion Fans Harness 2230R 6 20 x 1 2 26 cues NN 4042222 n Nut Wire Tan DAE 15 15 11999 Label Button 2 sissi la 15354 01 Wire Ground 4 inches 10 1 13018 Pinion Idler 28 oen 60320 02 Switch Kit 3200 9000 Timer Tisana 1 18863 Idler Shaft Spring 122 1 13017 Gear Idler VA PRE E 3230 Timer Assy 19 1 15055 Drive Gear 61420 06 Program Wheel Gear Assy Softener Immediate 2 Min This Tas 13887 Plate Motor Mounting Per Pin loca Tess 18743 1 Motor 120V 60Hz 2 61420 42 Program Wheel Gear Assy 30 RPM Filter Immediate 2 Min Per een 18752 1 Motor 100V 50Hz Pi
43. Seal Piston MACHD NPT U S Tap Soft ADAPT Top Coll 7 10545 01 Viton 21 17 10545 02 Seal Piston Silicone 18 e FLECK 2900S Service Manual CONTROL VALVE ASSEMBLY CONTINUED Item No QTY Part No 1 ME 16589 14451 Lune 19454 Co AN RD E A AA A dio ten m costs 2 0212 uu Butts bus 0909 Qosa hum 0A 40078 0234 01 DU Aus K ent sii 0545 02 Tna r 0369 050 bod 4241 01 ei 6589 scene I La ina ia 4752 ants 48182000 unes A758 iius Mosa 4922 726 Wal A754 00 4754 01 4754 10 TR 9276 01 41427 01 41427 11 20 2 5 4221 14013 54 24 48 E 13575 er 2 13577 an 23 eed aum 61525 ean DU 1992900 T1893 ja 2 15197 is 61540 X 61540 01 Description Item No Spacer 12 Hole Spacer Hot Water Piston 2750 Piston 2750 Upflow Rod Piston 2900S Upper Plug End Plug End 1500 2750 Brass Pin Link Quad Ring 010 O ring 28mm X 2mm O ring 024 Hot Water Seal Piston 2900 3150 Seal Piston Silicone Spacer 2 inch 2900 3150 Spacer Hot Water Spacer 2900 Spacer Hot Water Piston HWBP Pis
44. Stainless Steel Impeller Assy 2 inch Meter O ring 137 Std 560CD Meter Meter Cap Assembly Meter Cap Assembly EXT Screw Hex Wsh 10 24 x 5 8 18 8 Stainless Steel Seal Face 2 inch Plastic Meter Fitting Nipple 2 inch Plastic NPT Machined Flow Straightener Fitting Nipple 2 inch Plastic BSP Machined Flow Straightener Fitting Nipple 2 inch Plastic NPT Fitting Nipple 2 inch Plastic BSP 60621 Rev D Description Flow Straightener Nut 2 inch Meter Meter Assy 2 inch Inline NPT STD Plastic w Plastic Nipples Paddlewheel Meter Assy 2 inch Inline NPT STD Plastic w Brass Nipples Paddlewheel Meter Assy 2 inch Inline BSP STD Plastic Plastic Nipples Paddlewheel Meter Assy 2 inch Inline BSP STD Plastic Brass Nipples Paddlewheel Meter Assy 2 inch Inline NPT EXT Plastic w Plastic Nipples Paddlewheel Meter Assy 2 inch Inline NPT EXT Plastic w Brass Nipples Paddlewheel Meter Assy 2 inch Inline BSP EXT Plastic Plastic Nipples Paddlewheel Meter Assy 2 inch Inline BSP EXT Plastic Brass Nipples Paddlewheel 1600 SERVICE VALVE OPERATOR NEW STYLE 60150 RevA Item No QTY PartNo Description Item QTY PartNo Description 2 ss asss ip nn 14 Fitting Insert 1 2 inch Tube e a 158 Cam Assembly Tri Stack 10249 52 Spring Brine Valve After RR bi 1 12550
45. Throat Injector 000 Brown a 60480 02 Injector Assy 1600 2 Plastic 0914 00 Throat Injector 00 Violet 10914 0 Throat Injector 0 Red arn cere ASSY ROUES fs 10914 1 Throat Injector 1 White 60480 04 Injector Assy 1600 4 10914 2 Throat Injector 2 Blue Plastic 10914 3 Throat Injector 3 Yellow i 60481 21 Injector Assy 1600 1 S S 10914 4 Throat Injector 4 Green Brass me 12974 0 Throat Injector 0 PVC 60481 22 Injector Assy 1600 2 5 5 Grey Brass T 12974 1 Throat Injector 1 PVC 60481 23 Injector Assy 1600 3 5 5 Grey Brass E 12974 2 Throat Injector 2 PVC 60080 11 Injector Assy 1600 1 PVC nn 60080 12 Injector Assy 1600 2 PVC m 12974 3 Throat Injector 3 PVC 60080 14 Injector Assy 1600 4 PVC eee 60485 003 Injector Assy 2900 1600 sia 12974 4 Throat Injector 4 PVC Upflow 0 w Reg Cap 20 psi 60485 012 Injector Assy 2900 1600 sedia 10226 0 ee Throat Injector 0 Upflow 1 w Reg Cap 20 psi UL 60485 022 Injector Assy 2900 1600 2212 10226 1 Throat Injector 1 Upflow 2 w Reg Cap 20 psi SL 60485 032 Injector Assy 2900 1600 P 10226 2 ee Throat Injector 2 Upflow 3 w R
46. a to cause cancer or birth defects or other reproductive harm 2 e FLECK 2900S Service Manual JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow Upflow Upflow Variable 3 Meter Size A 3 4 inch Std Range 125 2 100 gallon setting B 3 4 inch Ext Range 625 10 625 gallon setting C 1 inch Std Range 310 5 270 gallon setting D 1 inch Ext Range 1 150 26 350 gallon setting 1 1 2 inch Std Range 625 10 625 gallon setting 1 1 2 inch Ext Range 3 125 53 125 gallon setting G 2 inch Std Range 1 250 21 250 gallon setting H 2 inch Ext Range 6 250 106 250 gallon setting 3 inch Std Range 3 750 63 750 gallon setting J 3 inch Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regenera tion B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic E System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic F System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternati
47. apter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 En 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 FLECK 2900S Service Manual 21 1600 SERIES BRINE SYSTEM Item QTY Part Description Item No QTY sn ts 10332_ Fitting Insert 3 8 12 Zi 12767 Screen sanaj 1 10328 Fitting Elbow 90 Deg 1 4 ET 1 x 3 8 Tube Juss 10329 Fitting Tube 3 8 Nut Brass NY dn 10330 Fitting Sleeve 3 8 __ 16508 Tube Brine 1600 PVC Tas 16508 01 Tube Brine Valve 2850 2900s d sss 12775 Tube Brine Valve 1500 T 40027 us Tube BrineValve 2510 Tube Brine Valve 2750 2900 77 Toss 42184 Tube Brine Valve 28505 dresses 41683 Tube Brine Valve UF 1600 1650 24 Tes SO 10250 e Ring Retaining Testi 11 27 Guide Brine Valve Stem 2 O 2 Hre Spring Valve 10 sns ass 12550 is Quad Ring 009 777 Tate 12748 ess Brine Valve Body Assy 1600 w QuadRing p s UU l ES 12552 02 Brine Valve Stem 1600 with Seat 1 8 Vasi 1262612 Seat Brine Valve YN Tia 1082 O ring 016 j vom 60020 25
48. ash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section B The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel PROGRAM WHEEL FOR REGENERATION
49. d 240V Drive Assy 2750 STF 24V 50 60 Hz Downflow Less Lower Drive Brine Cam Switch Item 9 amp 10 Drive Assy 2750 STF 220V 50 60 Hz Downflow Less Lower Drive Brine Cam Switch Item 9 amp 10 Upper Drive Assy 2900 STF 120V Downflow Upper Drive Assy 2900 STF 120V System 7 Downflow Upper Powerhead Assembly Meter Cable Assembly 15 25 inch Cable Guide Assembly 2900 Call your distributor for Part Number FLECK 2900S Service Manual e 15 LOWER ENVIRONMENTAL POWERHEAD ASSEMBLY 61501 2900 Rev G 16 e FLECK 29005 Service Manual LOWER ENVIRONMENTAL POWERHEAD ASSEMBLY CONTINUED Item No QTY Part No i EFE RD DD 18709 u Din 11224 duni 21 27 16346 PA 1 40387 42580 40389 4769 CO 0302 06 0218 2 9849 4775 NT 41022 i E anna 8725 Riccia 8726 6 10872 60217 02 E L o JZ E e 42980 18 1 42446 putti 40405 ui 40406 TRE 40405 t 40405 S 40406 er 40407 Description Backplate Lower Screw Slotted Hex Head Nut Hex Jam 5 16 18 18 8 SS only used for shipping Motor Drive 115V 60 Hz SP FAM Motor Drive 24 Vac Dc
50. ear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit 4 e FLECK 2900S Service Manual SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev A Figure 2 3210 amp 3220 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button
51. ector 00 Violet a o Ring WN 10913 0 Nozzle Injector 0 Red O ium bs Guide Brine Stem 10913 1 Nozzle Injector 1 White 10 es pena nus Assy 3 8 inch Plastic 009 Nozzle Injector 2 Blue Vela ee Stem 1600 00000 10913 3 Nozzle Injector 3 Yellow 12 24 ME e mam Brine Valve 10913 4 2 Nozzle Injector 4 Green den E 69 24 2 22 2 5 O ring 018 000000000 12973 0 Nozzle Injector 0 PVC iiis J zas 60010 25 BLFC 1650 25 GPM Grey Plastic Includes items 25 m 2973 1 Nozzle Injector 1 PVC and 26 Grey uu FN i 12973 2 Nozzle Injector 2 PVC Grey 24 e FLECK 2900S Service Manual 1650 BRINE SYSTEM ASSEMBLY CONTINUED Part No Item No QTY Description Item No Nozzle Injector 3 PVC Grey Nozzle Injector 4 PVC Grey Nozzle Injector 0 Stainless Steel Nozzle Injector 1 Stainless Steel Nozzle Injector 2 Stainless Steel Nozzle Injector 3 Stainless Steel Nozzle Injector 4 Stainless Steel Throat Injector 000 Brown Throat Throat Throat Throat Throat Throat Throat Grey Throat Grey Throat Grey Throat Grey Throat Grey Throat Injector 0 Stainless Steel Injector 00 Violet Red White Blue Yellow Injector 0 Injector 1 Injector 2 Injector 3 Green PVC Injector 4
52. eel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour g
53. eg Cap 20 psi 60485 043 Injector Assy 2900 1600 a 10226 3 e e Throat Injector 3 Upflow 4 w Reg Cap 20 psi 60029 010 Brine Valve 1600 0 25 gpm 0226 soie Throat JE GIO 4 gt 60029 020 Brine Valve 1600 0 50 gpm Stainless Steel NM Body Injector 1600 o 6002 0890 Brine valve 160010 gpm 1 17776 02 Body Injector 1600 Upflow HOW Only 2 112 16221 Disperser Air 2 14805 Gasket Injector Body 1600 1700 FLECK 2900S Service Manual e 23 1650 BRINE SYSTEM ASSEMBLY 24 ES 60011 Rev D Item No QTY Part No Description Item No QTY Part No Description 125003 10329 Fitting Tube 3 8 Nut Plastic Brass 60010 100 BLFC 1650 1 0 GPM Plastic 1 10330 Fitting Sleeve 3 8 Celcon NE Nut Assy 3 8 inch Plastic Fieno 3 10332 Fitting Insert 3 8 2 10692 Screw Slot Hex Hd 10 24X Z Bete et 5 12767 uu Screen Brine 18 8 Stainless Steel S ES 1 12 Fitting Elbow 90 Deg t 11893 Cap Injector Stainless Steel 1 4 NPT x 3 8T NND s Gasket Injector Cap 1600 1 1 Brine Valve Body Assy 498 To 10227 Screen Injector iS 2D u as LE 10913 000 Nozzle njector 000 Brown Jose pate one primo Valve 10913 00 Nozzle Inj
54. emperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 inch 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 feet 6 m require 3 4 inch 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Refer to the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank NOTE Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 inches 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Plumber tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floo
55. es the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated FLECK 2900S Service Manual e 3 STARTUP INSTRUCTIONS COW WUED 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Put salt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wh
56. ine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach Not Shown 8 32 X 5 16 1 Nut Assembly 1 2 inch 1 Plastic 1 Nut 2900 w Sleeve Fitting Insert 1 2 inch Tube Tube Brine 2850 2900s Tube Brine 1700 2850s Tube Brine 2900 2750 Tube Brine 2900s U F Fitting Elbow Male 1 2T X 3 8NPT 60604 Rev F Part No Description 60605 00 Brine Valve 1710 Blank 60605 10 Brine Valve 1710 1 0 gpm 60605 12 Brine Valve 1710 1 2 gpm 60605 15 Brine Valve 1710 1 5 gpm 60605 20 Brine Valve 1710 2 0 gpm 60605 24 Brine Valve 1710 2 4 gpm 60605 30 Brine Valve 1710 3 0 gpm 60605 40 Brine Valve 1710 4 0 gpm 60605 50 Brine Valve 1710 5 0 gpm 2750 2750 2750 2750 2750 2750 2750 2750 2750 Washer Flow 1 0 gpm 17996 Disperser Air Injector 414193 00 Label Blank BLFC 1710 2 INCH BRASS METER ASSEMBLY 60393 Rev E QTY Part No Description ltem No QTY Part No Description ls 2 5 14456 Body Meter 2 inch 14568 10 Fitting Nipple 2 inch BSP 14456 20 Body Meter 2 inch BSP dan Metric 115 12680 ius
57. n 1 30 RPM Call your distributor for Part Number 18824 1 Motor 23V 50Hz 1 30 RPM sla 18826 1 Motor 24V 50Hz 1 30 RPM ets 19659 1 Motor 24V 60Hz 1 30 RPM or 19660 1 Motor 230V 60Hz 1 30 RPM is ra 13278 Screw Sltd Fillister Hd 1 15343 Label Caution FLECK 2900S Service Manual e 13 UPPER ENVIRONMENTAL POWERHEAD ASSEMBLY 61501 2900 Rev G 14 e FLECK 2900S Service Manual UPPER ENVIRONMENTAL POWERHEAD ASSEMBLY CONTINUED QTY Part No 18697 15 GT TE FF RHS Z1543 T 42579 ius 22 41545 bit las 60160 15 SE 60160 30 ata 60160 31 7904 Varo E 0218 ne 4923 nina U REATI 27777 0896 5 1805 deese 2472 TONDE 2117 dus 57702 n pubes 5805 cascos 9887 12 22 0838 es 1 0269 TA tont 43560 auis cea 4822 us Wir DBO 1B eese GERE 9800 2 sus 0300 8691 02 22 40038 03 23 see NEU 17421 ines 60219 02 Description Item No Backplate Hinged 3200 Clock Timer Assembly 3200 Meter Timer Assembly Motor Drive 115V 50 60 Hz Motor Drive 24VAC DC 50 60 Hz Motor Drive 230V
58. ng Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required NOTE Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water t
59. oreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through Air in water system Assure that well system has proper air eliminator drain line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly 36 e FLECK 2900S Service Manual WATER CONDITIONER FLOW DIAGRAMS DOWNFLOW 1 Service Position BRINE VALVE FLOW CONTROL OUTLET 2 Backwash Position BRINE VALVE FLOW CONTROL BRINE OUTLET BRINE TANK 3 Brine Position BRINE VALVE FLOW CONTROL BRINE OUTLET L
60. ower 6012850 Seal amp Spacer Kit 2900 2930 HW Lower Service Equipment Stuffer Tool Assy Complete 2682 Puller Tool Assy 2900 3150 2683 Stuffer Tool Assy 2900 3150 3061 ies Puller Assy Port Ring oN ER na Silicone 2 oz Tube 60460 Meter Checker Hit Std Meter Checker Kit Ext 6586 8 aset Silicone Dow 7 8 Lb Service Valve Operator Assemblies 0 ires SVO Assy 1600 0 S 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies DADO a m as Skipper Wheel Assy 7 Day 14381 pr tas Skipper Wheel Assy 12 Day Upflow Only FLECK 2900S Service Manual e 51 For Fleck Product Warranties visit Fleck para las garantias de los productos visite www pentairaqua com pro Pour Fleck garanties produit visitez le site PENTAIR FILTRATION amp PROCESS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 WWW PENTAIRAQUA COM CUSTOMER CARE 800 279 9404 tech support pentair com All Pentair trademarks and logos are owned by Pentair Inc or its affiliates All other registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 41689 REV F SE14 2014 Pentair Residential Filtration LLC All Rights Rese
61. r Drive Adding Second Switch da Switch Kit 2900 Lower Drive Adding Third Switch Call your distributor for Part Number FLECK 2900S Service Manual e 17 CONTROL VALVE ASSEMBLY Downflow 61500 2900 Rev F Item QTY Part No Description QTY Part No Description d t 1 41428 01 Valve Body 2900s Machd 41428 09 Valve Body 29005 MCHD NPT U S Tap NPT NP U S Tap Soft 2 41428 09 Valve Body 2900s ADAPT Top Coll Machined w Soft Water 41428 11 Valve 29005 0 5 Adapter Tap Aux Tap SFT ADPT Top De 41428 01NP Valve Body 2900s MCHD Coll NPT NP U S Tap Top 0 L 41428 13 Valve Body 2900S MACHD Coll NPT U S Tap SVO Soft 41428 03 Valve Body 2900s ADAPT Top Coll MACHD NPT US Tap 0 41428 15 Valve Body 2900S MACHD Aux Tap Top Coll NPT U S Tap SVO SFT 2 41428 03NP Valve Body 29005 MCHD ADPT AX TP NP U S Tap Aux 41428 21 Valve Body 2900S MACHD Tap Top Coll BSP Metric Tap Top Coll 41428 05 Valve Body 29005 NPT 41428 21NP Valve Body 29005 MCHD U S Tap SVO Top Coll BSP NP Metric Tap Top 41428 07 Valve Body 2900s cal MACHD NPT U S Tap 1 10757 Spacer End Aux Tap SVO Top Coll 22 10757B Spacer End Brass HW Body 22005 3 7 10545
62. r is clean beneath the salt storage tank and that it is level 12 Place approximately 1 inch 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit Plug unit into an electrical outlet NOTE All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position chang
63. rved
64. tem No QTY 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F 1 inch F Upflow Only Part No Description DLFC 1 inch F 1 inch F NPTF 3 0 gpm DLFC 1 inch F x 1 inch F NPTF 3 5 gpm DLFC 1 inch F x 1 inch F NPTF 4 0 gpm DLFC 1 inch F x 1 inch F NPTF 4 5 gpm DLFC 1 inch F x 1 inch F NPTF 5 0 gpm DLFC 1 inch F x 1 inch F NPTF 6 0 gpm DLFC 1 inch F x 1 inch F NPTF 7 0 gpm DLFC 1 inch M x 1 inch F NPT Brass No Button DLFC 1 inch M x 1 inch F NPT 8 0 gpm DLFC 1 inch M x 1 inch F NPT 9 0 gpm DLFC 1 inch M x 1 inch F NPT 10 gpm DLFC 1 inch M x 1 inch F 12 gpm DLFC 1 inch M x 1 inch F 15 DLFC 1 inch M x 1 inch F NPT 20 gpm DLFC 1 inch M x 1 inch F 25 Flow Control Dole 30 gpm DLFC 2 inch NPT 35 gpm CONTROL VALVE SIDE MOUNT ADAPTER 61415 RevB Item No QTY Part No Description Mica Adapter Sidemount Zicca le 40372 iis O ring 142 Sana d sete 40368 O ring 160 Sidemount Flange coi 40310 Base 2850 2900 3930 Rotating bien 40375 Washer Flat 3 8 Type A N SERS E 19768 Screw Hex Hd 3 8 16 x 1 Cap 18 8 61415 ish Adapter Assy Sidemount 2850 2900 2930 61415NP Ad
65. to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3210 amp 3220 TIMER SETTING PROCEDURE CONZINUED 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY S PRESS RED BUTTON AND Li TIME IS AT ARROW Indicator TO MALE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallons Label Gallon Capacity
66. ton 2900 NHWBP Ring Piston Rod Snap Rod Piston 2900 O ring 035 Piston Quad Ring 012 End Plug Assy 2900 Plug End White Machined End Plug Assembly 2900 2930 NHWBP End Plug Assembly 2900S Brass HW Plug End 2900S Lower White Plug End 2900S Lower Black Pin Spring Connecting Rod O ring 240 O ring 343 Park Tank O ring 226 Softwater Adapter Kit 2900S Gasket Injector Body 1700 Cap Injector Stainless Steel Screw Hex Wsh Mach 10 24 x 3 8 Piston Assy 2900S Downflow Upper Piston Assy 2900S Downflow Upper Hot Water Not Shown QTY Description Piston Assy 2900S Upflow Upper Piston Assy 2900S Upflow Upper Hot Water Seal amp Spacer Kit 2900s Upper Seal amp Spacer Kit 2900S Upper Hot Water Seal amp Spacer Kit 2900S Upper VITON Chemical Resistent Seal amp Spacer Kit 2900 Lower Seal amp Spacer Kit 2900 Lower Hot Water Seal amp Spacer Kit 2900 Lower Silicone Piston Assy 2900S HWBP Lower Piston Assy 2900S HWBP Lower Hot Water Piston Assy 2900S NHWBP Lower Piston Assy 2900S NHWBP Lower Hot Water DLFC 1 inch F x 3 4 inch F NPT No Button DLFC 1 inch F x 3 4 inch F NPT 0 6 gpm DLFC 1 inch F x 3 4 inch F NPT 0 8 gpm DLFC 1 inch F x 3 4 inch F NPT 1 0 gpm DLFC 1 inch F x 3 4 inch F NPT 1 2 gpm DLFC 1 inch F x 3 4 inch F NPT 1 3 gpm DLFC 1 inch F x 3
67. ve 1700 2 4 gpm 60034 30 Brine Valve 1700 3 0 gpm 60034 40 Brine Valve 1700 4 0 gpm 60034 50 Brine Valve 1700 5 0 gpm 29 ila t 60381 03 Injector Assy 1700 3c Complete m 60381 04 Injector Assy 1700 Complete T 60381 05 Injector Assy 1700 5c Complete 60381 06 Injector Assy 1700 6c Complete Not Shown Tang 169 745 Fitting Plastic Female 3 4 x 3 4 Slip 17996 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C FLECK 2900S Service Manual 27 1710 BRINE SYSTEM ASSEMBLY 20 Item QTY Part 41202 D 171 Ds kha leda 1 12798 nns as Ta 14795 css les 41203 nic y PEE d aus 41201 Sus 17908 yp 1 12550252260 y l D 41547 isi ju 2 15310 5 2 s 10250 a ua l Tea 17906 14202 01 15 2 41056 leda 15414 19 a ag nee 2 Ve 16460 dioe 42183 aus 15416 uses 1 414475 cino Di 8 Mane 15413 ise 28 e FLECK 2900S Service Manual Item QTY Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Br

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